544424 1 Zoeller 6039 0070 Disconnect And Rail System Brochure

: Pump 544424 1 Zoeller 6039-0070 Disconnect And Rail System Brochure 544424_1_Zoeller 6039-0070 Disconnect and Rail System Brochure pdf

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© Copyright 2014 Zoeller® Co. All rights reserved.

DISCONNECT & RAIL SYSTEMS

SECTION: Z5.00.150

ZM1347

0914

Supersedes

0614

* Coupling base / sealing plate / upper support / bracket and rail guide.

** Lifting bails are required on the following models to balance pump and rail plate evenly. Other models already include proper lifting device.

SPECIFICATIONS

Rail

System

Pump

Discharge

Rail System

Discharge Materials of Construction* Weight Type

39-0134 1-1/4" V 2" V Powder coated, ductile iron 41 Z-Rail®

39-0135 1-1/4" V 2" V Powder coated, ductile iron w/ SS upper rail support bracket 43 Z-Rail®

39-0136 1-1/4" V 2" V Powder coated, ductile iron / brass for non-sparking 44 Z-Rail®

39-0143 1-1/4" V 2" V Powder coated, ductile iron w/ SS upper rail support / brass for non-sparking 43 Z-Rail®

39-0137 1-1/4" H 1¼" V Powder coated, ductile iron (models 7020, 7021 only) 41 Z-Rail®

39-0138 1-1/4" H 1¼" V Powder coated, ductile iron w/ SS upper rail support bracket (models 7020, 7021 only) 43 Z-Rail®

39-0131 1-1/2" V 2" V Powder coated, ductile iron 41 Z-Rail®

39-0132 1-1/2" V 1½" Powder coated, ductile iron w/ SS upper rail support bracket 43 Z-Rail®

39-0133 1-1/2" V 2" V Powder coated, ductile iron / brass for non-sparking 44 Z-Rail®

30-1042 1-1/2" V 2" V Powder coated, ductile iron w/ SS upper rail support / brass for non-sparking 43 Z-Rail®

39-0128 2" V 2" V Powder coated, ductile iron 42 Z-Rail®

39-0129 2" V 2" V Powder coated, ductile iron w/ SS upper rail support bracket 43 Z-Rail®

39-0130 2" V 2" V Powder coated, ductile iron / brass for non-sparking 45 Z-Rail®

39-0141 2" V 2" V Powder coated, ductile iron w/ SS upper rail support / brass for non-sparking 44 Z-Rail®

39-0146 2" V 2" V 71 Series Grinder - Powder coated, ductile iron 43 Z-Rail®

39-0148 2" V 2" V 71 Series Grinder - Powder coated, ductile iron w/ SS upper rail support bracket 45 Z-Rail®

39-0147 2" V 2" V 71 Series Grinder - Powder coated, ductile iron / brass for non-sparking 43 Z-Rail®

39-0149 2" V 2" V 71 Series Grinder - Powder coated, D.I. w/ SS upper rail support / brass for non-sparking 44 Z-Rail®

39-0074 3" V 3" V Cast iron / steel / galvanized steel 55 E-Z Out

39-0075 3" V 3" V Cast iron / steel / stainless steel 55 E-Z Out

39-0076 3" V 3" V Cast iron / brass / SS / brass for non-sparking 57 E-Z Out

ACCESSORIES - Intermediate rail brackets are required for each 12' of basin depth

39-0139 Intermediate rail bracket 1¼", 1 ½" and 2" discharge - stainless steel 4 Z-Rail®

39-0079 Intermediate rail bracket 3" discharge - galvanized steel 6 E-Z Out

39-0080 Intermediate rail bracket 3" discharge - stainless steel 6 E-Z Out

39-0112 Intermediate rail bracket 2" x 3" discharge - galvanized steel 6 E-Z Out

39-0113 Intermediate rail bracket 2" x 3" discharge - stainless steel 6 E-Z Out

019155 2" x 3" reducer adapter for 39-0110, 39-0111 & 39-0114 rail system 5 E-Z Out

10-0789** SS lifting bail for 6160, 6180, 6280, 6290, 7010 and 7020/7021 series 1 Both

FEATURES

• Sewage,stormwaterandefuentpumpsystems

• Forconcrete,steel,orberglasstanks

• Allows for removal of pumps from ground level

• Couplingbasewithpositivemachinetando-ringsealprovidesareliableseal.

• Guiderailsdirectthepumptoandfromthebasedischargeelbow.Systemsaresuppliedcomplete

withcouplingbase,sealingplate,pumpdischargeelbow,andupperrailsupportbracket.

• Allsystemsuse¾"schedule40piperails(notincluded).

• RefertoZM1710forE-ZOutinstallationinstructionsandZM2821forZ-Rail®.

Z-Rail®typeshown

#10-0789liftingbailsarerequiredon6160,6180,6280,6290,7010,and7020/7021modelstobalancepumpandrailplateevenly.Othermodelsalreadyincludeproperliftingdevice.

Product information presented

here reects conditions at time

of publication. Consult factory

regarding discrepancies or

inconsistencies.

MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347

SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:

www.zoeller.com

®

Your Peace of Mind is Our Top Priority

®

SK2486

Threaded Discharge Pumps 1¼" thru 3" NPT

© Copyright 2014 Zoeller® Co. All rights reserved.

SQUARE GUIDE RAIL SYSTEMS (1¼", 1½" & 2" Discharge)

FIELD ASSEMBLED

• Economical:reducestime&costofremovingpump.

• Safety:keepspersonneloutofpits&outofcontactwithcontaminates.

• Inspectionsmadefast&easy.

FEATURES

• Single,rigid,stainlesssteelsquareraildesign

• Stainlesssteelrail,nuts,bolts,fastenersandliftingbail

• Castironanglearmbracketandpumpguidebracket

• Galvanizedpipingorstainlesssteel-optional

• RedbrassdisconnectttingswithTeon®-coatedBunaO-ringseal

• PVCballvalve

• Castironcheckvalve

• Optionalstainlesssteelpullrodsandliftingcableavailable

• Alsoavailableinprepackagedberglassbasins

Rail *Tank Discharge

System Depth Pipe size Pump Series

* Fortanksdeeperthan72"asecondanglearmbracketP/N39-0070isrequired.Sch.40

 galvanizedorstainlesssteelpipeisusedforextendingtheraillength.

Stainless Steel Pull Rods 1/8" Stainless Steel Lifting Cables*

SKA1335

Part Number Length

39-0031 8'

39-0032 12'

39-0033 16'

39-0034 20'

39-0035 24'

* Cable recommended for commercial duty pumps and 2HP Grinder Pumps.

3/8"-16 UNC

Part Number Length

39-0069 1'

39-0006 2½'

39-0007 3½'

39-0008 4½'

39-0009 5½'

SK1650

L

005264

39-0054 48" 1 ¼" 7011 grinders

39-0055 60" 1 ¼" 7011 grinders

39-0056 72" 1 ¼" 7011 grinders

39-0057 48" 1 ¼" 7010 grinders

39-0058 60" 1 ¼" 7010 grinders

39-0059 72" 1 ¼" 7010 grinders

39-0060 48" 1 ½" 6160 - 6180

    efuentpumps

39-0061 60" 1 ½" 6160 - 6180

    efuentpumps

39-0062 72" 1 ½" 6160 - 6180

    efuentpumps

39-0063 48" 2" 6160 - 6180 - 6290

    efuent&sewagepumps

39-0064 60" 2" 6160 - 6180 - 6290

    efuent&sewagepumps

39-0065 72" 2" 6160 - 6180 - 6290

    efuent&sewagepumps

39-0066 48" 2" 6280 sewage pumps

39-0067 60" 2" 6280 sewage pumps

39-0068 72" 2" 6280 sewage pumps

© Copyright 2014 Zoeller® Co. All rights reserved.

Guiderailsystemforremovalandinstallationofanged,horizontaldischargepumpswithoutgettinginorremovinguidfrompit.

FLANGED RAIL SYSTEMS (2½" TO 6" Discharge)

FIELD ASSEMBLED

 * 1/4"liftingcablenotincluded.SeeZM1328forcorrectcable.

** Oneintermediateguiderailbracketisrequiredforevery20ft.for3"system 

or 15ft.for4"system,ofbasindepth.Seechartforpartnumber.

2½" & 3" Horizontal Flanged 4" & 6" Systems

15' MAX.

INTERMEDIATE

GUIDE RAIL

BRACKET

UPPER GUIDE RAIL BRACKET

LIFTING CABLE

MOUNTING PLATE

DISCHARGE ELBOW

* *

*

2" SCHEDULE 40

RAIL PIPE *

ZEPA0304

SPECIFICATIONS

Part Pump Guide

Number Description Discharge Rails*

   2½"or3"

 39-0094 2½"/3"guiderailsystemSS horizontal 2"SSorgalv.

   ange

6039-0016 4"guiderailsystemSS 4"horizontal 2"SSorgalv.

  ange 

6039-0072 6"guiderailsystemSS 6"horizontal 2"SSorgalv.

  ange

  2½"/3"guiderailsystemSS 2½"or3"

39-0095 non-sparkingforClassI horizontal 2"SSorgalv.

  GroupCand/orGroupD ange

  Division1installation

  4"guiderailsystem,

6039-0017 non-sparkingforClassI 4"horizontal 2"SSorgalv.

  GroupCand/orGroupD ange

  Division1installation  

  6"guiderailsystem,

6039-0073 non-sparkingforClassI 6"horizontal 2"SSorgalv.

  GroupCand/orGroupD ange

  Division1installation

 39-0096 Intermediatebracketfor2½"/3"railsystems

 6039-0014 Intermediatebracketfor4"railsystems 

 6039-0021 Intermediatebracketfor6"railsystems

© Copyright 2014 Zoeller® Co. All rights reserved.

3", 4" & 6" FLYGT GUIDE RAIL

SYSTEM ADAPTERS

Adapterplatesforretrotting3",4"&6"horizontal

dischargepumpstoexistingFlygtrailsystems.

*not included

FLYGT GUIDE RAIL SYSTEM ADAPTER PLATE

EXISTING FLYGT RAIL FITTING

CHOKER CABLE *

ZEPA0392

DESIGN FEATURES

• Cast iron construction

•FlangeconformstoANSIB16.10fullyat/MSSSP-6.

•Forusewithall6400,61HDand62HDseriespumps

 with3",4"or6"dischargesand2"NPTrailpipe.

•Flangegasketandstainlesssteelboltsincluded.

Pump Discharge Part Number

3" 6039-0070

4" 6039-0048

6" 6039-0053

Disconnecttting;usedforshallowsystemswhere

guide rails are notnecessary.(pullrodnotincluded)

DISCONNECT ONLY

(1¼", 1½" & 2" Discharge)

39-0053,1¼"NPT

39-0001,1½"NPT

39-0002,2"NPT

SHUT-OFF VALVE

DISCONNECT

CHECK VALVE

VENT HOLE

*

*

PULL ROD *

DISCONNECT TO BE

MOUNTED AS HIGH

AS POSSIBLE AND

MEET LOCAL FROST

LINE REGULATION.

18" MAX.

ZEPA0393

NOTE: Allpumpsshouldbesupportedunderneathwithconcreteblocksorbasinoor.

Part Number 39-0053 39-0001 39-0002

 Pipesize 1¼" 1½"NPT 2"NPT

 Disconnectmaterial brass brass brass

Disconnectweight 1.6lb. 2.0lbs. 2.5lbs.

 Traveltodisengage 3¾" 3" 3½"

Pressure rating 150 PSI 150 PSI 150 PSI

 Pullrodsthreadsize 3/8"-16UNC 3/8"-16UNC 3/8"-16UNC

SPECIFICATIONS

*not included