544424 1 Zoeller 6039 0070 Disconnect And Rail System Brochure
: Pump 544424 1 Zoeller 6039-0070 Disconnect And Rail System Brochure 544424_1_Zoeller 6039-0070 Disconnect and Rail System Brochure pdf
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SECTION: Z5.00.150 Your Peace of Mind is Our Top Priority ® ZM1347 0914 Supersedes 0614 ® Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies. MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347 SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 (502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624 visit our web site: www.zoeller.com DISCONNECT & RAIL SYSTEMS Threaded Discharge Pumps 1¼" thru 3" NPT Z-Rail® type shown FEATURES • Sewage, storm water and effluent pump systems • For concrete, steel, or fiberglass tanks • Allows for removal of pumps from ground level • Coupling base with positive machine fit and o-ring seal provides a reliable seal. • Guide rails direct the pump to and from the base discharge elbow. Systems are supplied complete with coupling base, sealing plate, pump discharge elbow, and upper rail support bracket. • All systems use ¾" schedule 40 pipe rails (not included). • Refer to ZM1710 for E-Z Out installation instructions and ZM2821 for Z-Rail®. SK2486 #10-0789 lifting bails are required on 6160, 6180, 6280, 6290, 7010, and 7020/7021 models to balance pump and rail plate evenly. Other models already include proper lifting device. SPECIFICATIONS Rail System Pump Discharge Rail System Discharge 39-0134 1-1/4" V 2" V 39-0135 1-1/4" V 39-0136 1-1/4" V Materials of Construction* Weight Type Powder coated, ductile iron 41 Z-Rail® 2" V Powder coated, ductile iron w/ SS upper rail support bracket 43 Z-Rail® 2" V Powder coated, ductile iron / brass for non-sparking 44 Z-Rail® 39-0143 1-1/4" V 2" V Powder coated, ductile iron w/ SS upper rail support / brass for non-sparking 43 Z-Rail® 39-0137 1-1/4" H 1¼" V Powder coated, ductile iron (models 7020, 7021 only) 41 Z-Rail® 39-0138 1-1/4" H 1¼" V Powder coated, ductile iron w/ SS upper rail support bracket (models 7020, 7021 only) 43 Z-Rail® 39-0131 1-1/2" V 2" V Powder coated, ductile iron 41 Z-Rail® 39-0132 1-1/2" V 1½" Powder coated, ductile iron w/ SS upper rail support bracket 43 Z-Rail® 39-0133 1-1/2" V 2" V Powder coated, ductile iron / brass for non-sparking 44 Z-Rail® 30-1042 1-1/2" V 2" V Powder coated, ductile iron w/ SS upper rail support / brass for non-sparking 43 Z-Rail® 39-0128 2" V 2" V Powder coated, ductile iron 42 Z-Rail® 39-0129 2" V 2" V Powder coated, ductile iron w/ SS upper rail support bracket 43 Z-Rail® 39-0130 2" V 2" V Powder coated, ductile iron / brass for non-sparking 45 Z-Rail® 39-0141 2" V 2" V Powder coated, ductile iron w/ SS upper rail support / brass for non-sparking 44 Z-Rail® 39-0146 2" V 2" V 71 Series Grinder - Powder coated, ductile iron 43 Z-Rail® 39-0148 2" V 2" V 71 Series Grinder - Powder coated, ductile iron w/ SS upper rail support bracket 45 Z-Rail® 39-0147 2" V 2" V 71 Series Grinder - Powder coated, ductile iron / brass for non-sparking 43 Z-Rail® 39-0149 2" V 2" V 71 Series Grinder - Powder coated, D.I. w/ SS upper rail support / brass for non-sparking 44 Z-Rail® 39-0074 3" V 3" V Cast iron / steel / galvanized steel 55 E-Z Out 39-0075 3" V 3" V Cast iron / steel / stainless steel 55 E-Z Out 39-0076 3" V 3" V Cast iron / brass / SS / brass for non-sparking 57 E-Z Out ACCESSORIES - Intermediate rail brackets are required for each 12' of basin depth 39-0139 Intermediate rail bracket 1¼", 1 ½" and 2" discharge - stainless steel 4 Z-Rail® 39-0079 Intermediate rail bracket 3" discharge - galvanized steel 6 E-Z Out 39-0080 Intermediate rail bracket 3" discharge - stainless steel 6 E-Z Out 39-0112 Intermediate rail bracket 2" x 3" discharge - galvanized steel 6 E-Z Out 39-0113 Intermediate rail bracket 2" x 3" discharge - stainless steel 6 E-Z Out 2" x 3" reducer adapter for 39-0110, 39-0111 & 39-0114 rail system 5 E-Z Out SS lifting bail for 6160, 6180, 6280, 6290, 7010 and 7020/7021 series 1 Both 019155 10-0789** * Coupling base / sealing plate / upper support / bracket and rail guide. ** Lifting bails are required on the following models to balance pump and rail plate evenly. Other models already include proper lifting device. © Copyright 2014 Zoeller® Co. All rights reserved. SQUARE GUIDE RAIL SYSTEMS (1¼", 1½" & 2" Discharge) FIELD ASSEMBLED • Economical: reduces time & cost of removing pump. • Safety: keeps personnel out of pits & out of contact with contaminates. • Inspections made fast & easy. FEATURES • Single, rigid, stainless steel square rail design • Stainless steel rail, nuts, bolts, fasteners and lifting bail • Cast iron angle arm bracket and pump guide bracket • Galvanized piping or stainless steel - optional • Red brass disconnect fittings with Teflon ®-coated Buna O-ring seal • PVC ball valve • Cast iron check valve • Optional stainless steel pull rods and lifting cable available • Also available in prepackaged fiberglass basins * For tanks deeper than 72" a second angle arm bracket P/N 39-0070 is required. Sch. 40 galvanized or stainless steel pipe is used for extending the rail length. Rail System *Tank Discharge Depth Pipe size 39-0054 39-0055 39-0056 39-0057 39-0058 39-0059 48" 60" 72" 48" 60" 72" 39-0060 Pump Series 48" 1 ¼" 1 ¼" 1 ¼" 1 ¼" 1 ¼" 1 ¼" 1 ½" 7011 grinders 7011 grinders 7011 grinders 7010 grinders 7010 grinders 7010 grinders 6160 - 6180 effluent pumps 39-0061 60" 1 ½" 6160 - 6180 effluent pumps 39-0062 72" 1 ½" 6160 - 6180 effluent pumps 39-0063 48" 2" 6160 - 6180 - 6290 effluent & sewage pumps 39-0064 60" 2" 6160 - 6180 - 6290 effluent & sewage pumps 39-0065 72" 2" 6160 - 6180 - 6290 effluent & sewage pumps 39-0066 48" 2" 6280 sewage pumps 39-0067 60" 2" 6280 sewage pumps 39-0068 72" 2" 6280 sewage pumps SK1650 Stainless Steel Pull Rods 3/8"-16 UNC Part Number Length 39-0069 1' 39-0006 2½' 39-0007 3½' 39-0008 4½' 39-0009 5½' 1/8" Stainless Steel Lifting Cables* Part Number 39-0031 39-0032 39-0033 39-0034 39-0035 L 005264 Length 8' 12' 16' 20' 24' SKA1335 * Cable recommended for commercial duty pumps and 2HP Grinder Pumps. © Copyright 2014 Zoeller Co. All rights reserved. ® FLANGED RAIL SYSTEMS (2½" TO 6" Discharge) FIELD ASSEMBLED Guide rail system for removal and installation of flanged, horizontal discharge pumps without getting in or removing fluid from pit. 4" & 6" Systems 2½" & 3" Horizontal Flanged 2" SCHEDULE 40 RAIL PIPE * UPPER GUIDE RAIL BRACKET SPECIFICATIONS LIFTING CABLE * INTERMEDIATE GUIDE RAIL BRACKET * * 15' MAX. DISCHARGE ELBOW MOUNTING PLATE ZEPA0304 * 1/4" lifting cable not included. See ZM1328 for correct cable. ** One intermediate guide rail bracket is required for every 20 ft. for 3" system or 15 ft. for 4" system, of basin depth. See chart for part number. Part Number Description Pump Discharge 39-0094 2½" / 3" guide rail system SS 2½" or 3" horizontal flange 6039-0016 4" guide rail system SS flange 4" horizontal 2" SS or galv. 6039-0072 6" guide rail system SS flange 6" horizontal 2" SS or galv. 39-0095 2½" / 3" guide rail system SS non-sparking for Class I Group C and/or Group D Division 1 installation 2½" or 3" horizontal flange 2" SS or galv. 6039-0017 6039-0073 4" guide rail system, non-sparking for Class I Group C and/or Group D Division 1 installation 4" horizontal flange 2" SS or galv. 6" guide rail system, non-sparking for Class I Group C and/or Group D Division 1 installation 6" horizontal flange 2" SS or galv. 39-0096 6039-0014 Intermediate bracket for 2½" / 3" rail systems 6039-0021 Intermediate bracket for 6" rail systems Intermediate bracket for 4" rail systems © Copyright 2014 Zoeller® Co. All rights reserved. Guide Rails* 2" SS or galv. 3", 4" & 6" FLYGT GUIDE RAIL SYSTEM ADAPTERS Adapter plates for retrofitting 3", 4" & 6" horizontal discharge pumps to existing Flygt rail systems. CHOKER CABLE * DESIGN FEATURES • Cast iron construction • Flange conforms to ANSI B16.10 fully flat/MSS SP-6. • For use with all 6400, 61 HD and 62 HD series pumps with 3", 4" or 6" discharges and 2" NPT rail pipe. • Flange gasket and stainless steel bolts included. FLYGT GUIDE RAIL SYSTEM ADAPTER PLATE Pump Discharge 3" 4" 6" EXISTING FLYGT RAIL FITTING *not included ZEPA0392 Part Number 6039-0070 6039-0048 6039-0053 DISCONNECT ONLY (1¼", 1½" & 2" Discharge) Disconnect fitting; used for shallow systems where guide rails are not necessary. (pull rod not included) PULL ROD * 18" MAX. 39-0053, 1¼" NPT 39-0001, 1½" NPT 39-0002, 2" NPT DISCONNECT TO BE MOUNTED AS HIGH AS POSSIBLE AND MEET LOCAL FROST LINE REGULATION. SHUT-OFF VALVE * DISCONNECT CHECK VALVE * VENT HOLE Part Number SPECIFICATIONS 39-0053 39-0001 39-0002 Pipe size 1¼" Disconnect material Disconnect weight *not included Travel to disengage ZEPA0393 2" NPT brass brass brass 1.6 lb. 2.0 lbs. 2.5 lbs. 3¾" 3" 3½" 150 PSI 150 PSI 150 PSI 3/8" - 16 UNC 3/8" - 16 UNC 3/8" - 16 UNC Pressure rating Pull rods thread size 1½" NPT NOTE: All pumps should be supported underneath with concrete blocks or basin floor. © Copyright 2014 Zoeller® Co. All rights reserved.
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