544607 2 Aquavar CPC Specifications
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TECHNICAL BROCHURE BAQUACPC R2 Aquavar CPC ® VARIABLE SPEED CENTRIFUGAL PUMP CONTROLLER CentriPro Commercial Water Introduction The Aquavar® CPC (Centrifugal Pump Controller) from CentriPro incorporates the latest state-of-the-art Aquavar technology, with over 10 years of experience providing variable speed pump controllers. The Aquavar CPC is a variable frequency drive and pump specific PLC in one compact unit, that will vary the speed of the motor to maintain a consistent pressure, flow, temperature or level. Here are just a few of the features and benefits of this innovative product: • Compatible with previous versions of Aquavar, using version 120 software. • Start-up “wizards” expedite the programming process, for specific applications. • Removable control panel/display. • Fully backlit display with large text makes the control pad easy to read. • Dedicated help key activates parameter descriptions to enable an easy reference to the programming guide. • Transducer assembly (0-300 psi) and 16-foot shielded cable included for constant pressure. • Helps protect the pump from cavitation, dead head and blocked suction. • Helps protect the motor from short circuit, phase loss, overload, undervoltage, overvoltage. • Help key activates parameter descriptions to aid in the programming process. • Integrated line choke reduces harmonics and provides 3-5% impedence line reactor. • EMC/RFI filters reduce drive noise emissions and interference. • Preventative maintenance reminders. • Fault logger records the last 3 faults and drive characteristics at the time of fault. • Detachable conduit box allows more space for incoming power and motor wiring. • Fieldbus compatible, standard Modbus® Protocol (SCADA). • Capable of controlling up to 3 fixed speed pumps, with one drive. • Manage fully variable multipump systems using a CPC for each pump. Up to 4 pumps and drives can be linked. • Auto lead/lag and switching control built in. • Priming delay feature. • Energy savings versus standard fixed speed system. Onboard energy calculator. PAGE 2 CentriPro Commercial Water Layout • Port for quickly inserting / removing control panel (keypad). • Easy to access terminal block for control wiring of transducer and other peripheral devices. • Analog and digital inputs and outputs for start/stop, speed control, monitoring, etc. • Relay outputs to provide control wiring for up to three fixed speed pumps (Note: fixed speed pumps require their own starters). • Multipump RS 485 connection. Connect up to 4 pumps without additional PLCs! • Conduit box is quickly removed with two screws providing easy access to main power and wiring terminals. • Backlit display with large, easy-to-read characters. • Cell phone style keypad allows the user to quickly change parameters and save modifications. • Help key enables onboard parameter explanation to expedite the programming process. • Local/Remote allows operator to run motor at full speed manual control or via transducer. PAGE 3 CentriPro Commercial Water Product Chart INPUT VOLTAGE INPUT PHASE NEMA 1 BASE MODEL 230 1 230 3 460 3 575 3 ➀ NOTE: Drive output is 3 phase voltage. PAGE 4 CPC20071 CPC20171 CPC20241 CPC20311 CPC20461 CPC20591 CPC20881 CPC21141 CPC21431 CPC21781 CPC22211 CPC22481 CPC20041 CPC20071 CPC20121 CPC20171 CPC20241 CPC20311 CPC20461 CPC20591 CPC20751 CPC20881 CPC21141 CPC21431 CPC21781 CPC22211 CPC22481 CPC40061 CPC40081 CPC40121 CPC40151 CPC40231 CPC40311 CPC40381 CPC40451 CPC40591 CPC40721 CPC40781 CPC40971 CPC41251 CPC41571 CPC41801 CPC42451 CPC43161 CPC43681 CPC44141 CPC44861 CPC45261 CPC46021 CPC46451 CPC50031 CPC50041 CPC50061 CPC50091 CPC50111 CPC50171 CPC50221 CPC50271 CPC50321 CPC50411 CPC50521 CPC50621 CPC50771 CPC50991 CPC51251 CPC51441 Cont. Output Amps NORMAL DUTY Frame Normal Duty ➀ HORSEPOWER ➁ Size 3.5 8.5 12 15.5 23 29.5 44.0 57.0 71.5 89.0 110.5 124.0 4.6 7.5 11.8 16.7 24.2 30.8 46.2 59.4 74.8 88.0 114.0 143.0 178.0 221.0 248.0 6.9 8.8 11.9 15.4 23 31 38 45 59 72 78 97 125 157 180 246 316 368 414 486 526 602 645 2.7 3.9 6.1 9 11 17 22 27 32 41 52 62 77 99 125 144 1 2 3 5 7.5 10 15 20 25 30 40 50 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500 550 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 ➁ ALWAYS consult motor maximum amp rating before selecting drive. R1 R1 R2 R2 R3 R3 R4 R4 R6 R6 R6 R6 R1 R1 R1 R1 R2 R2 R3 R3 R4 R4 R4 R6 R6 R6 R6 R1 R1 R1 R2 R2 R3 R3 R3 R4 R4 R4 R4 R5 R6 R6 R6 R7 R8 R8 R8 R8 R8 R8 R2 R2 R2 R2 R2 R2 R2 R3 R4 R4 R4 R4 R6 R6 R6 R6 CentriPro Commercial Water Specifications Ratings and Enclosures • NEMA 1 (indoor use) standard; other enclosures are available upon request. • 1 – 200 HP (frame R1 – R6) wall mounted; 250 – 550 HP (frame R7 and R8) floor mounted. • Ambient temperature 5º F – 104º F. Higher temperatures can be achieved using optional enclosure upgrades and derating factor for up to 122º F. • At altitudes from 0 to 3300 feet rated current is available, for every 328 feet above 3300 feet the current must be derated 1%. Maximum 6600 feet (consult factory above 6600 feet). • Relative humidity lower than 95% without condensation. • UL 508C compliant. UL approved. Electrical Characteristics Input Power – 3 phase 380 V to 480 V +10%/-15% – 1 phase 208 V to 240 V +10%/-15% – 3 phase 208 V to 240 V +10%/-15% – 3 phase 575 V +10%/-15% Output Power – 3 phase from 0 to Vsupply (All motors must be 3 phase.) – 0 to 60 Hz frequency – Frequency 48 to 63 Hz – .98 power factor Nomenclature TYPE CODE CPC 4 370 1 AQUAVAR® CPC (Series) Voltage • 2 – 230 Volt • 4 – 460 Volt • 5 – 575 Volt Amps 370 Amps *See Technical Section NEMA Enclosure Rating 1 – NEMA 1 (indoor) 2 – NEMA 12 (indoor - dustproof) Options – Load Reactor – Fused Disconnect * Consult factory for other options, if available. Not all combinations may be available. PAGE 5 CentriPro Commercial Water Weights and Dimensions Frame Sizes R1 through R6 (see product chart for horsepower) The dimensions and weight for the AQUAVAR depend on the frame size and enclosure type. If unsure of frame size, first, find the “Type” code on the drive labels. Then look up that type code in the “Technical Data”, to determine the frame size. A complete set of dimensional drawings for AQUAVAR drives is located in the Technical Reference section of the IOM (Installation, Operation Manual). Units with UL Type 1 Enclosures Outside Dimensions UL Type 1 – Dimensions for each Frame Size R1 R2 R3 R4 R5 R6 Ref. mm in mm in mm in mm in mm in mm in W H H2 H3 D 125 330 315 369 212 4.9 13.0 12.4 14.5 8.3 125 430 415 469 222 4.9 16.9 16.3 18.5 8.7 203 490 478 583 231 8.0 19.3 18.8 23.0 9.1 NOTE: Enclosures are standard NEMA 1, indoor use only. For outdoor, NEMA 3R enclosures, consult factory. PAGE 6 203 596 583 689 262 8.0 23.4 23.0 27.1 10.3 265 602 578 739 286 10.4 23.7 22.8 29.1 11.3 300 700 698 880 400 11.8 27.6 27.5 34.6 15.8 CentriPro Commercial Water Weights and Dimensions Frame Sizes R1 through R6 (see product chart for horsepower) Mounting Dimensions UL Type 1 – Dimensions for each Frame Size R1 R2 R3 R4 R5 R6 Ref. mm in mm in mm in mm in mm in mm in W1* W2* H1* a b c d 98.0 — 318 5.5 10.0 5.5 5.5 3.9 — 12.5 0.2 0.4 0.2 0.2 98.0 — 418 5.5 10.0 5.5 5.5 3.9 — 16.4 0.2 0.4 0.2 0.2 160 98.0 473 6.5 13.0 8.0 6.5 6.3 3.9 18.6 0.25 0.5 0.3 0.25 160 98.0 578 6.5 13.0 8.0 6.5 6.3 3.9 22.8 0.25 0.5 0.3 0.25 238 — 588 6.5 14.0 8.5 6.5 9.4 — 23.2 0.25 0.55 0.3 0.25 263 — 675 9.0 14.0 8.5 9.0 10.4 — 26.6 0.35 0.55 0.3 0.35 * Center to center dimension. Weight UL Type 1 – Weight for each Frame Size R1 R2 R3 R4 R5 R6 kg lb. kg lb. kg lb. kg lb. kg lb. kg lb. 6.1 13.4 8.9 19.5 14.7 32.4 22.8 50.2 37 82 78 176 PAGE 7 Weights and Dimensions Frame Sizes R7 and R8 (see product chart for horsepower) E1 Top View E1 E2 X2 D W2 H1 NEMA 1 Enclosure H1 W2 Depth Weight E1 E2 Frame mm in mm in mm in kg lb. mm in mm in R7 R8 1503 2130 59.17 83.86 609 800 23.98 31.5 495 585 19.49 23.03 195 375 430 827 92 92 Drawing is not for engineering purposes. NOTE: Fusible disconnect included for 200 through 550 HP. Xylem, Inc. 2881 East Bayard Street Ext., Suite A Seneca Falls, NY 13148 Phone: (800) 453-6777 Fax: (888) 322-5877 www.centripro.com CentriPro and Aquavar are trademarks of Xylem Inc. or one of its subsidiaries. © 2012 Xylem Inc. BAQUACPC R2 February 2013 3.62 3.62 250 250 9.84 9.84
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