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TECHNICAL BROCHURE BCPAQIPC R3 AQUAVAR ® Intelligent Pump Controller CentriPro Residential Water Systems INTRODUCTION The Aquavar® Intelligent Pump Controller from CentriPro utilizes an all new Aquavar platform, and combines it with over 20 years of variable speed pumping experience. The Aquavar is designed to provide variable frequency pumping control of speed, pressure, flow and level over a wide range of submersible and above ground applications. Here are just a few of the features and benefits of this versatile product: • Application specific “Start-Up Genie” guides you through quick and easy commissioning • Removable, graphical control panel with display • Fully backlit display with large text makes the control pad easy to read • Info key activates on board parameter and fault descriptions • My Personal Menu allows user to focus on specific user selected and saved parameters • Alarm Log key for quick access to alarms and maintenance events • Alarm Log records the last 5 alarms • Hand on, Auto on, and Off buttons for easy pump operation at the keypad – No toggling between local and remote operation! • Modbus® RTU included in standard drive – Other communications available with option cards • Capable of controlling up to 2 fixed speed pumps, with one standard drive • Duplex variable speed pumping control with auto lead/lag and alternate • USB Connectivity – Commission and monitor through PC software • Transducer assembly (0-300 psi) and 16’ foot shielded cable • Standard dual DC-link reactors – Reduces the level of harmonics similar to a 5% AC line reactor without the voltage drop across the full load range! • EMC/RFI filters designed to reduce drive noise emissions and interference to strict standards. • Automatic Motor Adaption – For optimized performance and efficiency • Automized Energy Optimization – Regulates output voltage to improve system efficiency as loads change • Protects the pump from damage due to cavitation, dead head and blocked suction. • Helps protect the motor from short circuit, phase loss, overload, undervoltage, overvoltage • Large connection area allows more space for incoming power and motor wiring TRANSDUCER Includes: 4-20mA, 300psi transducer and 16’ cable Used for: Pressure transducer for constant pressure applications. Transducer will be delivered with your drive when you use the “1” Transducer character. NOTE: 9K515 – Repair part number for the transducer 9K391 – Repair part number for the transducer and 16' cable PAGE 2 CentriPro Residential Water Systems KEYPAD LAYOUT Real Time Drive Status Actual System Pressure and Setpoint Pressure Display Quick access to Start-Up Genie, Personal Menu and drive parameters 4-way directional buttons for scrolling parameters Info button provides on-board descriptions of parameters LEDs for On, Warning and Alarm Easily accessible Hand/Off/Auto Buttons Alarm Reset PAGE 3 CentriPro Residential Water Systems NOMENCLATURE Example Product Code AV B 2 0015 D 0 X 0 D 0 X 1 Transducer 1=Transducer 2=No Transducer Motor Mounting Options* X = No Accessories M = Motor Mount Hardware Coating / EMC Filter Options** 0 = Standard Protection w/ H2 EMC Filter (Standard EMC Filter) 1 = Standard Protection w/ H3 EMC Filter 2 = Standard Protection w/ H1 EMC Filter 3 = 3C3 Board Coating w/ H2 EMC Filter (Standard EMC Filter) 4 = 3C3 Board Coating w/ H3 EMC Filter 5 = 3C3 Board Coating w/ H1 EMC Filter Disconnect Options X = No Accessories S = Standard Disconnect (Single Phase Only) D = Fused Disconnect Backup Options 0 = No Backup Input/Output Options X = No Additional I/O A = Analog I/O and Real-time Clock B = General Purpose I/O 4 = 24VDC Backup (Requires External Power) C = PTC Thermistor Card D = PT100 Sensor Input E = Relay Card Communications Options 0 = Standard Communication 1 = Modbus TCP 4 = LonWorks 2 = Profibus 5 = Profinet 3 = DeviceNet 6 = Ethernet IP Enclosure A = TYPE 1 (IP21) B = TYPE 12 (IP55) C = TYPE 3R Nominal HP 0015 0075 0020 0100 0030 0150 0050 0200 D = TYPE 4X (IP66) E = IP20 (Chassis) 0250 0300 0400 0500 Phase/Voltage 1 = 1/230 3 = 1/460*** 2 = 3/230 4 = 3/380-460 0600 0750 1000 1250 5 = 3/575 Type – B=Basic Drive Model – AV PAGE 4 * Motor mounted units are not available in the initial launch. Product news will be issued when this configuration is available. ** 575V and single phase 10, 20, and 30HP are not avaialble with EMC filter. These are sold without filter as standard. *** Single phase 460V are not available with the initial Launch. Product news will be issued when this voltage is available. CentriPro Residential Water Systems PRODUCT CHART – IP20 CHASSIS Input Voltage 208-230 380-460 575 Input Phase 3 3 3 IP20 Chassis Base Model Continuous Output Amps @ 45°C Ambient Continuous Output Amps @ 50°C Ambient Nominal Surface Motor HP* Nominal Sub. Motor HP* 4" / 6" & Up Frame Size AVB20015E0X0X0X2 AVB20020E0X0X0X2 AVB20030E0X0X0X2 AVB20050E0X0X0X2 AVB20075E0X0X0X2 AVB20100E0X0X0X2 AVB20150E0X0X0X2 AVB20200E0X0X0X2 AVB20250E0X0X0X2 AVB20300E0X0X0X2 AVB20400E0X0X0X2 AVB20500E0X0X0X2 AVB20600E0X0X0X2 AVB40015E0X0X0X2 AVB40020E0X0X0X2 AVB40030E0X0X0X2 AVB40050E0X0X0X2 AVB40075E0X0X0X2 AVB40100E0X0X0X2 AVB40150E0X0X0X2 AVB40200E0X0X0X2 AVB40250E0X0X0X2 AVB40300E0X0X0X2 AVB40400E0X0X0X2 AVB40500E0X0X0X2 AVB40600E0X0X0X2 AVB40750E0X0X0X2 AVB41000E0X0X0X2 AVB41250E0X0X0X2 AVB50015E0X0X0X2 AVB50020E0X0X0X2 AVB50030E0X0X0X2 AVB50050E0X0X0X2 AVB50075E0X0X0X2 AVB50100E0X0X0X2 AVB50150E0X0X0X2 AVB50200E0X0X0X2 AVB50250E0X0X0X2 AVB50300E0X0X0X2 AVB50400E0X0X0X2 AVB50500E0X0X0X2 AVB50600E0X0X0X2 AVB50750E0X0X0X2 AVB51000E0X0X0X2 AVB51250E0X0X0X2 6.6 7.5 10.6 16.7 24.2 30.8 46.2 59.4 74.8 88 115 143 170 2.7 3.4 4.8 8.2 11 14.5 21 27 34 40 52 65 80 105 130 160 2.4 2.7 3.9 6.1 9 11 18 22 27 34 41 52 62 83 100 131 5.9 6.8 9.5 15.0 21.8 27.7 41.6 53.5 67.3 79.2 103.5 128.7 153.0 2.4 3.1 4.3 7.4 9.9 13.1 18.9 24.3 30.6 36.0 46.8 58.5 72.0 94.5 117.0 144.0 2.2 2.4 3.5 5.5 8.1 9.9 16.2 19.8 24.3 30.6 36.9 46.8 55.8 74.7 90.0 117.9 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 1.5 2 3 A2 A3 5 7.5 10 / 15 15 20 25 30 B3 B4 C3 C4 1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 1.5 2 3 5 7.5 A2 A3 B3 B4 C3 C4 A3 B3 B4 C3 C4 * Nominal HP values are for reference only. Size Aquavar by maximum output amps of the motor. PAGE 5 CentriPro Residential Water Systems PRODUCT CHART – TYPE 1 Input Voltage 208-230 208-230 380-460 575 Input Phase 1 3 3 3 TYPE 1 Base Model Continuous Output Amps @ 45°C Ambient Continuous Output Amps @ 50°C Ambient Nominal Surface Motor Hp* Nominal Sub. Motor HP* 4" / 6" & Up AVB10020A0X0X0X1 AVB10030A0X0X0X1 AVB10050A0X0X0X1 7.5 10.6 16.7 6.8 9.5 15.0 2 3 5 2 3 AVB10075A0X0X0X1 AVB10100A0X0X0X1 AVB10200A0X0X0X1 AVB10300A0X0X0X1 AVB20015A0X0X0X1 AVB20020A0X0X0X1 AVB20030A0X0X0X1 AVB20050A0X0X0X1 AVB20075A0X0X0X1 AVB20100A0X0X0X1 AVB20150A0X0X0X1 AVB20200A0X0X0X1 AVB20250A0X0X0X1 AVB20300A0X0X0X1 AVB20400A0X0X0X1 AVB20500A0X0X0X1 AVB20600A0X0X0X1 AVB40015A0X0X0X1 AVB40020A0X0X0X1 AVB40030A0X0X0X1 AVB40050A0X0X0X1 AVB40075A0X0X0X1 AVB40100A0X0X0X1 AVB40150A0X0X0X1 AVB40200A0X0X0X1 AVB40250A0X0X0X1 AVB40300A0X0X0X1 AVB40400A0X0X0X1 AVB40500A0X0X0X1 AVB40600A0X0X0X1 24.2 30.8 59.4 88 6.6 7.5 10.6 16.7 24.2 30.8 46.2 59.4 74.8 88 115 143 170 2.7 3.4 4.8 8.2 11 14.5 21 27 34 40 52 65 80 21.8 27.7 53.5 79.2 5.9 6.8 9.5 15.0 21.8 27.7 41.6 53.5 67.3 79.2 103.5 128.7 153.0 2.4 3.1 4.3 7.4 9.9 13.1 18.9 24.3 30.6 36.0 46.8 58.5 72.0 7.5 10 20 30 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 5 7.5 / 5 10 15 & 20 1.5 2 3 AVB40750A0X0X0X1 AVB41000A0X0X0X1 AVB41250A0X0X0X1 AVB50015A0X0X0X1 AVB50020A0X0X0X1 AVB50030A0X0X0X1 AVB50050A0X0X0X1 AVB50075A0X0X0X1 AVB50100A0X0X0X1 AVB50150A0X0X0X1 AVB50200A0X0X0X1 AVB50250A0X0X0X1 AVB50300A0X0X0X1 AVB50400A0X0X0X1 AVB50500A0X0X0X1 AVB50600A0X0X0X1 AVB50750A0X0X0X1 AVB51000A0X0X0X1 AVB51250A0X0X0X1 105 130 160 2.4 2.7 3.9 6.1 9 11 18 22 27 34 41 52 62 83 100 131 94.5 117.0 144.0 2.2 2.4 3.5 5.5 8.1 9.9 16.2 19.8 24.3 30.6 36.9 46.8 55.8 74.7 90.0 117.9 75 100 125 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 60 75 100 1.5 * Nominal HP values are for reference only. Size Aquavar by maximum output amps of the motor. PAGE 6 Frame Size B1 B2 C1 C2 A2 A3 5 7.5 10 / 15 15 20 25 30 B1 B2 C1 C2 1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 2 3 5 7.5 A2 A3 B1 B2 C1 C2 A3 B1 B2 C1 C2 CentriPro Residential Water Systems PRODUCT CHART – TYPE 12 & TYPE 3R Input Input Voltage Phase 1 208230 3 380460 575 3 3 TYPE 12 Base Model TYPE 3R Base Model AVB10015B0X0X0X1 AVB10020B0X0X0X1 AVB10030B0X0X0X1 AVB10050B0X0X0X1 AVB10075B0X0X0X1 AVB10100B0X0X0X1 AVB10200B0X0X0X1 AVB10300B0X0X0X1 AVB20015B0X0X0X1 AVB20020B0X0X0X1 AVB20030B0X0X0X1 AVB20050B0X0X0X1 AVB20075B0X0X0X1 AVB20100B0X0X0X1 AVB20150B0X0X0X1 AVB20200B0X0X0X1 AVB20250B0X0X0X1 AVB20300B0X0X0X1 AVB20400B0X0X0X1 AVB20500B0X0X0X1 AVB20600B0X0X0X1 AVB40015B0X0X0X1 AVB40020B0X0X0X1 AVB40030B0X0X0X1 AVB40050B0X0X0X1 AVB40075B0X0X0X1 AVB40100B0X0X0X1 AVB40150B0X0X0X1 AVB40200B0X0X0X1 AVB40250B0X0X0X1 AVB40300B0X0X0X1 AVB40400B0X0X0X1 AVB40500B0X0X0X1 AVB40600B0X0X0X1 AVB40750B0X0X0X1 AVB41000B0X0X0X1 AVB41250B0X0X0X1 AVB50015B0X0X0X1 AVB50020B0X0X0X1 AVB50030B0X0X0X1 AVB50050B0X0X0X1 AVB50075B0X0X0X1 AVB50100B0X0X0X1 AVB50150B0X0X0X1 AVB50200B0X0X0X1 AVB50250B0X0X0X1 AVB50300B0X0X0X1 AVB50400B0X0X0X1 AVB50500B0X0X0X1 AVB50600B0X0X0X1 AVB50750B0X0X0X1 AVB51000B0X0X0X1 AVB51250B0X0X0X1 AVB10015C0X0X0X1 AVB10020C0X0X0X1 AVB10030C0X0X0X1 AVB10050C0X0X0X1 AVB10075C0X0X0X1 AVB10100C0X0X0X1 AVB10200C0X0X0X1 AVB10300C0X0X0X1 AVB20015C0X0X0X1 AVB20020C0X0X0X1 AVB20030C0X0X0X1 AVB20050C0X0X0X1 AVB20075C0X0X0X1 AVB20100C0X0X0X1 AVB20150C0X0X0X1 AVB20200C0X0X0X1 AVB20250C0X0X0X1 AVB20300C0X0X0X1 AVB20400C0X0X0X1 AVB20500C0X0X0X1 AVB20600C0X0X0X1 AVB40015C0X0X0X1 AVB40020C0X0X0X1 AVB40030C0X0X0X1 AVB40050C0X0X0X1 AVB40075C0X0X0X1 AVB40100C0X0X0X1 AVB40150C0X0X0X1 AVB40200C0X0X0X1 AVB40250C0X0X0X1 AVB40300C0X0X0X1 AVB40400C0X0X0X1 AVB40500C0X0X0X1 AVB40600C0X0X0X1 AVB40750C0X0X0X1 AVB41000C0X0X0X1 AVB41250C0X0X0X1 AVB50015C0X0X0X1 AVB50020C0X0X0X1 AVB50030C0X0X0X1 AVB50050C0X0X0X1 AVB50075C0X0X0X1 AVB50100C0X0X0X1 AVB50150C0X0X0X1 AVB50200C0X0X0X1 AVB50250C0X0X0X1 AVB50300C0X0X0X1 AVB50400C0X0X0X1 AVB50500C0X0X0X1 AVB50600C0X0X0X1 AVB50750C0X0X0X1 AVB51000C0X0X0X1 AVB51250C0X0X0X1 Cont. Output Cont. Output Nominal Nominal Sub. DV / DT Frame Amps @ 45°C Amps @ 50°C Surface Motor HP* Load Filter Size Ambient Ambient Motor HP* 4" / 6" & Up NEMA 3R** 6.6 7.5 10.6 16.7 24.2 30.8 59.4 88 6.6 7.5 10.6 16.7 24.2 30.8 46.2 59.4 74.8 88 115 143 170 2.7 3.4 4.8 8.2 11 14.5 21 27 34 40 52 65 80 105 130 160 2.4 2.7 3.9 6.1 9 11 18 22 27 34 41 52 62 83 100 131 5.9 6.8 9.5 15.0 21.8 27.7 53.5 79.2 5.9 6.8 9.5 15.0 21.8 27.7 41.6 53.5 67.3 79.2 103.5 128.7 153.0 2.4 3.1 4.3 7.4 9.9 13.1 18.9 24.3 30.6 36.0 46.8 58.5 72.0 94.5 117.0 144.0 2.2 2.4 3.5 5.5 8.1 9.9 16.2 19.8 24.3 30.6 36.9 46.8 55.8 74.7 90.0 117.9 1.5 2 3 5 7.5 10 20 30 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 * Nominal HP values are for reference only. Size Aquavar by maximum output amps of the motor. ** dv/dt filter recommended for applications with motor leads longer than 50'. It is recommended to use the dv/dt filter with all submersible applications. dv/dt filter is supplied with all Aquavar ordered with Accessories code "F". 1.5 2 3 5 7.5 / 5 10 20 / 15 1.5 2 3 5 7.5 10 / 15 15 20 25 30 A5 B1 B2 C1 C2 A5 B1 B2 C1 C2 1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 1.5 2 3 5 7.5 A5 B1 B2 C1 C2 A5 B1 B2 C1 C2 V1K8A03 V1K8A03 V1K12A03 V1K18A03 V1K25A03 V1K35A03 V1K80A03 V1K110A03 V1K8A03 V1K8A03 V1K12A03 V1K18A03 V1K25A03 V1K35A03 V1K55A03 V1K80A03 V1K80A03 V1K110A03 V1K130A03 V1K160A03 V1K200A03 V1K8A03 V1K8A03 V1K8A03 V1K12A03 V1K12A03 V1K18A03 V1K25A03 V1K35A03 V1K35A03 V1K55A03 V1K55A03 V1K80A03 V1K80A03 V1K110A03 V1K130A03 V1K160A03 V1K8A03 V1K8A03 V1K8A03 V1K8A03 V1K12A03 V1K12A03 V1K18A03 V1K25A03 V1K35A03 V1K35A03 V1K55A03 V1K55A03 V1K80A03 V1K110A03 V1K110A03 V1K160A03 PAGE 7 CentriPro Residential Water Systems PRODUCT CHART – TYPE 4X Input Voltage Input Phase TYPE 4X Base Model Continuous Continuous Nominal Nominal Output Output Submersible Surface Amps @ 45°C Amps @ 50°C Motor HP* Motor HP* Ambient Ambient 4" / 6" & Up Frame Size DV / DT Load Filter NEMA 3R** AVB10015D0X0X0X1 6.6 5.9 1.5 1.5 A5 V1K8A03 AVB10020D0X0X0X1 7.5 6.8 2 2 AVB10030D0X0X0X1 10.6 9.5 3 3 V1K12A03 B1 AVB10050D0X0X0X1 16.7 15.0 5 V1K18A03 208-230 1 AVB10075D0X0X0X1 24.2 21.8 7.5 5 V1K25A03 AVB10100D0X0X0X1 30.8 27.7 10 7.5 / 5 B2 V1K35A03 AVB10200D0X0X0X1 59.4 53.5 20 10 C3 V1K80A03 AVB10300D0X0X0X1 88 79.2 30 15 & 20 C4 V1K110A03 AVB20015D0X0X0X1 6.6 5.9 1.5 1.5 V1K8A03 AVB20020D0X0X0X1 7.5 6.8 2 2 A5 AVB20030D0X0X0X1 10.6 9.5 3 3 V1K12A03 AVB20050D0X0X0X1 16.7 15.0 5 V1K18A03 AVB20075D0X0X0X1 24.2 21.8 7.5 5 V1K25A03 AVB20100D0X0X0X1 30.8 27.7 10 7.5 B1 V1K35A03 208-230 3 AVB20150D0X0X0X1 46.2 41.6 15 10 / 15 V1K55A03 AVB20200D0X0X0X1 59.4 53.5 20 15 B2 V1K80A03 AVB20250D0X0X0X1 74.8 67.3 25 20 AVB20300D0X0X0X1 88 79.2 30 25 C1 V1K110A03 AVB20400D0X0X0X1 115 103.5 40 30 V1K130A03 AVB20500D0X0X0X1 143 128.7 50 V1K160A03 C2 AVB20600D0X0X0X1 170 153.0 60 V1K200A03 AVB40015D0X0X0X1 2.7 2.4 1.5 1 AVB40020D0X0X0X1 3.4 3.1 2 1.5 V1K8A03 AVB40030D0X0X0X1 4.8 4.3 3 2 A5 AVB40050D0X0X0X1 8.2 7.4 5 3 V1K12A03 AVB40075D0X0X0X1 11 9.9 7.5 5 AVB40100D0X0X0X1 14.5 13.1 10 7.5 V1K18A03 AVB40150D0X0X0X1 21 18.9 15 10 V1K25A03 AVB40200D0X0X0X1 27 24.3 20 15 B1 380-460 3 V1K35A03 AVB40250D0X0X0X1 34 30.6 25 20 AVB40300D0X0X0X1 40 36.0 30 25 B2 V1K55A03 AVB40400D0X0X0X1 52 46.8 40 30 AVB40500D0X0X0X1 65 58.5 50 40 V1K80A03 AVB40600D0X0X0X1 80 72.0 60 50 C1 AVB40750D0X0X0X1 105 94.5 75 60 V1K110A03 AVB41000D0X0X0X1 130 117.0 100 75 V1K130A03 C2 AVB41250D0X0X0X1 160 144.0 125 100 V1K160A03 AVB50015D0X0X0X1 2.4 2.2 1.5 1.5 AVB50020D0X0X0X1 2.7 2.4 2 V1K8A03 AVB50030D0X0X0X1 3.9 3.5 3 2 A5 AVB50050D0X0X0X1 6.1 5.5 5 3 AVB50075D0X0X0X1 9 8.1 7.5 5 AVB50100D0X0X0X1 11 9.9 10 7.5 V1K12A03 AVB50150D0X0X0X1 18 16.2 15 AVB50200D0X0X0X1 22 19.8 20 B1 V1K25A03 575 3 AVB50250D0X0X0X1 27 24.3 25 V1K35A03 AVB50300D0X0X0X1 34 30.6 30 AVB50400D0X0X0X1 41 36.9 40 B2 V1K55A03 AVB50500D0X0X0X1 52 46.8 50 AVB50600D0X0X0X1 62 55.8 60 V1K80A03 C1 AVB50750D0X0X0X1 83 74.7 75 V1K110A03 AVB51000D0X0X0X1 100 90.0 100 C2 AVB51250D0X0X0X1 131 117.9 125 V1K160A03 * Nominal HP values are for reference only. Size Aquavar by maximum output amps of the motor. ** dv/dt filter recommended for applications with motor leads longer than 50'. It is recommended to use the dv/dt filter with all submersible applications. PAGE 8 CentriPro Residential Water Systems SPECIFICATIONS Ratings and Enclosures C UL ® US • IP20 Open, TYPE 1, TYPE 12, TYPE 3R, TYPE 4X • 1.5 – 125 HP (frame A – C) wall or motor mounted • Relative humidity lower than 95% without condensation. • Ambient temperature 14º F – 113º F (-10ºC - 45ºC). Higher temperatures can be achieved by derating the output amperage of the drive 10% for up to 122º F (50ºC). • At altitudes from 0 to 1000 meters (0 to 3300 feet) rated current is available. For altitudes above 1000 meters (3300 feet) use table listed below. Maximum 3000 meters (9900 feet). (Consult factory above 3000 meters (9900 feet)). See chart below for derate in % of output current. IOUT(%) 100 95 90 85 80 0 500 1000 1500 2000 2500 3000 Altitude (meters above sea level)* Electrical Characteristics INPUT POWER – 3 phase 380 V to 480 V ±10% – 1 phase 200 V to 240 V ±10% – 3 phase 200 V to 240 V ±10% – 3 phase 525 V to 600 V ±10% – Frequency 50 or 60 Hz, ±2Hz OUTPUT POWER – 3 phase from 0 to Vsupply – 0 to 120 Hz frequency PAGE 9 CentriPro Residential Water Systems BUILT-IN CONTROL CONNECTIONS Analog input……………………………………………………………………… 2, voltage or current, direct or inverse Programmable digital inputs……………………………………………………… 6, 2 can be used as digital outputs Programmable analog outputs………………………………………………………………… 1, 0-10vdc or 4 - 20 mA Programmable relay outputs………………………………………………………… 2, standard Form C, 240 VAC, 2 A Auxiliary voltage……………………………………………………………………………… +24 V DC, maximum 200 mA PUMP AND MOTOR PROTECTIONS Motor Protections Pump Protections Ground Fault Pump No-Flow Motor Stall Under Pressure Motor Over Temperature (Predictive and Sensor Based) No Water / Loss of Prime Motor Condensation (Motor Preheat Circuit) Short-Cycle Motor Overload (Programmable Action) Vibration (Programming Automated) WEATHER SHIELD The weather shield is intended to provide additional protection of outdoor rated drives when there is a risk of snow collecting on the top of the drive or excessive rain, which could sub cool the drive, leading to internal condensation. The weather shield is made of corrosion resistant stainless and AISI316 and is also suitable for installation in coastal areas and marine environments. The weather shield is also to be used if there is a risk of direct sunlight on the display, since heat generated by the sun radiation might damage the LCD as well as limit the maximum ambient temperature. NOTE: The weather shield should only be used together with outdoor rated drives and will not provide sufficient protection for outdoor installation of drives not designed for this purpose. Weather shield selection: Frame Size Ordering Number A4, A5, B1, B2 9K655 C1, C2 9K698 Aquavar expansion cards can be included in the drive using the smart part number on page 4. Expansion cards can also be ordered as a field installable option using the "K" part numbers listed. COMMUNICATION OPTIONS (Repair Part Number) Modbus TCP (9K667) DeviceNet (9K669) Profinet (9K671) Profibus (9K668) LonWorks (9K670) Ethernet IP (9K672) PAGE 10 CentriPro Residential Water Systems INPUT/OUTPUT OPTIONS (Repair Part Number) ANALOG I/O CARD (9K653) Includes: 3 Analog IN for 0 – 10VDC OR 0-20mA* 4-20mA* Ni1000 Temperature Sensor Pt1000 Temperature Sensor 3 Analog OUT for 0 – 10VDC Battery backup for real-time clock Used for: Providing battery backup of clock function during loss of power (real-time clock is native to the drive, and will reset to zero during power outage without Analog I/O card.) Extension of analog I/O on control card (multi zone with 3 sensors) GND AOUT O-10VDC GND AOUT O-10VDC GND AOUT O-10VDC GND AIN GND AIN GND AIN Extended PID controllers with I/O’s (set point inputs, sensor inputs and outputs) 1 2 3 4 5 6 7 8 9 10 11 12 * Requires 510Ω resistor GENERAL I/O CARD (9K654) Includes: 3 Digital IN, 2 Digital OUT, 2 Analog IN (voltage), 1 Analog OUT (current) X30/ AIN4 AIN3 GND(2) 24V AOUT2 DOUT4 DOUT3 GND(1) DIN9 DIN8 DIN7 DIN COM Used for: Extension of number of digital and analog inputs and outputs 1 2 3 4 5 6 7 8 9 10 11 12 PAGE 11 CentriPro Residential Water Systems INPUT/OUTPUT OPTIONS (continued) PTC THERMISTOR CARD (9K656) Includes: Twelve terminal PTC card Motor protection ZIEHL 11 Reference for 10, 12 NC NC NC DO NC 60 mA NC 20-28 VDC NC 12 NC 10 mA NC 20-28 VDC T2 10 T1 X44 com Used for: Monitor temperature of electric motor with PTC thermistor input (PTC Thermistor Card option is Certified for ATEX for use with motors in potentially explosive atmoshpheres.) 1 2 3 4 5 6 7 8 9 10 11 12 PT100 SENSOR INPUT CARD (9K657) Includes: Twelve terminal PTC100 card Used for: Sensor Input for PT100 and PT1000 temperature sensors for motor bearing temperatures PT 100 Sensor Input VDD X48/ 1 I IN 2 4-20mA 2 or 3 wire PAGE 12 Option B GND TEMP WIRE GND TEMP WIRE GND TEMP WIRE GND 1 1 2 2 3 3 3 4 5 2 or 3 wire 6 7 8 2 or 3 wire 9 10 11 12 2 or 3 wire CentriPro Residential Water Systems INPUT/OUTPUT OPTIONS (continued) RELAY CARD (9K658) Includes: 3 standard Form C, 240 VAC, 2 A Used for: Extension of the number of output relays Relay 7 Relay 8 Relay 9 NC 1 2 3 4 5 6 7 NC NC 8 9 10 11 12 BACKUP OPTIONS 24VDC BACKUP (9K659) Includes: Pos and Neg Terminals for 24VDC Used for: Interface to external 24 VDC auxiliary power supply (Enables full LCP operation without line voltage supplied. Connection to 24V Backup Supplier (A5-C2) PAGE 13 CentriPro Residential Water Systems DISCONNECT OPTIONS FUSED AND STANDARD (NON-FUSED) DISCONNECT Includes: Fused disconnect enclosure includes fused disconnect in 3 phase NEMA 1, NEMA 12 & NEMA 4X. Standard disconnect available in single phase enclosures only. Used for: Local disconnect of supply power to the drive. COATING/EMC FILTER OPTIONS 3C3 BOARD COATING Includes: Additional protection for printed circuit board (PCB) above the standard protection to 3C2. Used for: Aggressive environments where drive may be subject to corrosive gases. NOTE: THIS IS NOT A SUBSITUTE FOR SIZING THE PROPER ENCLOSURE. ENCLOSURE SHOULD BE SELECTED BASED UPON ENVIRONMENT. EMC OPTIONS Includes: H2 filter (EN 55011 Class A2) standard on all models except 575V and single phase, 10, 20 and 30 HP. 575V and single phase, 10, 20 and 30 HP drives are not available with EMC filter. Options: H1 or H3 (EN 55011 Class A1/B) Used for: Increased level of EMC and RFI noise dampening MOTOR MOUNTING OPTIONS MOTOR MOUNTING Includes: Two motor mounting plate adapters sized for motors 56C through 440 frame Used for: Intended for motor mounting of the VFD. Requires a vertical configuration and the vertical motor to have a mounting foot. The Aquavar with adapter plates mounts right to the motor foot! DV/DT FILTERS* (ORDER SEPARATELY) Includes: NEMA 3R dv/dt filter Used for: Provides motor protection by limiting voltage spikes below 1,000 volts for long lead (submersible) applications. FEATURES: • 2 – 130 amps; 240V – 600V; 2 - 125HP • NEMA 3R Enclosure • Carrier Frequency: 1 – 12 kHz • Agency Approvals: UL, cUL • Fundamental Frequency: 0 – 60Hz • Maximum Altitude: 6,000 feet • (Derate for applications above 6,000 feet) • Efficiency: > 98% • Insulation Rating 600V Class PAGE 14 * dv/dt filters are recommended on all pumping applications with Motor leads longer than 50’ DV / DT filters have been sized in the outdoor rated Product Charts (Page 8). DV /DT filters to be ordered separately to mount near the drive. CentriPro Residential Water Systems MECHANICAL DIMENSIONS Frame size (HP): A2 A3 A4 A5 B1 B2 208-230V 1.5-3 5 1.5-3 1.5-5 7.5-15 20 1.5-10 15-25 1.5-10 380-460V 7.5-10 1.5-5 575V B4 C1 C2 C3 7.5-15 20-25 25-40 50-60 C4 30-40 15-25 30-50 50-75 100-125 60-75 100125 15-25 15-40 15-25 30-50 50-75 50-125 60-75 100125 TYPE 12 TYPE 3R TYPE 4X TYPE 1 TYPE 12 TYPE 3R TYPE 4X TYPE 1 TYPE 12 TYPE 3R TYPE 4X TYPE 1 TYPE 12 TYPE 3R TYPE 4X TYPE 1 TYPE 12 TYPE 3R TYPE 4X IP20 IP20 OPEN OPEN 19.29 23.62 (490) (600) 30-40 50-60 1.5-5 1.5-10 Enclosure Options B3 TYPE 1 IP20 OPEN TYPE 1 TYPE 12 TYPE 3R TYPE 4X 9.69 (246) 14.65 (372) 9.69 (246) 14.65 (372) 15.35 (390) 16.54 (420) 18.90 (480) 25.59 (650) 13.78 (350) 18.11 (460) 26.77 (680) 30.31 (770) 14.72 (374) - 14.72 (374) - - - - - 16.5 (419) 23.43 (595) - - 10.55 (268) 14.76 (375) 10.55 (268) 14.76 (375) 15.35 (390) 16.54 (420) 18.90 (480) 25.59 (650) 15.71 (399) 20.47 (520) 26.77 (680) 30.31 (770) 21.65 25.98 (550) (660) 10.12 (257) 13.78 (350) 10.12 (257) 13.78 (350) 15.79 (401) 15.83 (402) 17.87 (454) 24.57 (624) 14.96 (380) 19.49 (495) 25.51 (648) 29.09 (739) 20.51 24.84 (521) (631) Enclosure 3.54 (90) 3.54 (90) 5.12 (130) 5.12 (130) 7.87 (200) 9.53 (242) 9.53 (242) 9.53 (242) 6.50 (165) 9.09 (231) 12.13 (308) 14.57 (370) 12.13 14.57 (308) (370) Backplate 3.54 (90) 3.54 (90) 5.12 (130) 5.12 (130) 7.87 (200) 9.53 (242) 9.53 (242) 9.53 (242) 6.50 (165) 9.09 (231) 12.13 (308) 14.57 (370) 12.13 14.57 (308) (370) 2.76 (70) 2.76 (70) 4.33 (110) 4.33 (110) 6.73 (171) 8.46 (215) 8.27 (210) 8.27 (210) 5.51 (140) 7.87 (200) 10.71 (272) 13.15 (334) 10.63 12.99 (270) (330) Without A/B Option Card* 8.07 (205) 8.07 (205) 8.07 (205) 8.07 (205) 6.89 (175) 7.87 (200) 10.24 (260) 10.24 (260) 9.76 (248) 9.53 (242) 12.20 (310) 13.19 (335) 13.11 13.11 (333) (333) With A/B Option Card* 8.66 (220) 8.66 (220) 8.66 (220) 8.66 (220) 6.89 (175) 7.87 (200) 10.24 (260) 10.24 (260) 10.31 (262) 9.53 (242) 12.20 (310) 13.19 (335) 13.11 13.11 (333) (333) 0.32 (8.2) 0.47 (12) 0.47 (12) 0.31 (8) - 0.47 (12) 0.47 (12) - - IP20 OPEN IP20 IP20 OPEN OPEN Height in (mm) Enclosure with De-coupling Plate Backplate Distance Between Mounting Holes 24.8 (630) 31.5 (800) Width in (mm) Distance Between Mounting Holes Depth in (mm) Screw Holes inches (mm) Screw Hole c 0.31 (8) 0.31 (8) 0.31 (8) 0.31 (8) 0.32 (8.2) Screw Hole d 0.43 (11) 0.43 (11) 0.43 (11) 0.43 (11) 0.47 (12) 0.47 (12) 0.75 (19) 0.75 (19) 0.47 (12) - 0.75 (19) 0.75 (19) - - Screw Hole e 0.22 (5.5) 0.22 (5.5) 0.22 (5.5) 0.22 (5.5) 0.26 (6.5) 0.26 (6.5) 0.35 (9) 0.35 (9) 0.27 (6.8) 0.33 (8.5) 0.35 (9) 0.35 (9) 0.33 (8.5) 0.33 (8.5) 0.24 (6) 0.35 (9) 0.35 (9) 0.35 (9) 0.31 (7.9) 0.59 (15) 0.39 (9.8) 0.39 (9.8) 0.67 (17) 0.67 (17) 22 (10) 31 (14.1) 51 (23.1) 60 (27.2) 27 (12.2) 52 (23.6) 100 (45.4) 144 (65.3) 78 (35.4) 111 (50.4) Screw Hole f Max. Weight - lb (kg) 0.35 (9) 0.35 (9) 0.35 (9) 0.35 (9) 11 (5) 12 (5.5) 15 (6.8) 16 (7.3) * Depth of enclosure will vary with different options installed. PAGE 15 DIMENSIONS A2 A3 IP20/21* IP20/21* OPEN/TYPE 1 A4 A5 IP55/66 TYPE 12/4X IP55/66 TYPE 3R/12/4X B1 B2 IP21/55/66 IP21/55/66 TYPE 1/3R/12/4X Top and bottom mounting holes B3 B4 IP20/21* IP20/21* OPEN/TYPE 1 C1 C2 IP21/55/3R/66 IP21/55/3R/66 TYPE 1/3R/12/4X C3 C4 IP20/21* IP20/21* OPEN/TYPE 1 Top and bottom mounting holes (B4 + C3 + C4 only) Xylem Inc. 2881 East Bayard Street Ext., Suite A Seneca Falls, NY 13148 Phone: (800) 453-6777 Fax: (888) 322-5877 www.centripro.com CentriPro and Aquavar are trademarks of Xylem Inc. or one of its subsidiaries. © 2016 Xylem Inc. BCPAQIPC R3 March 2016
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