548036 2 Zoeller Simplex Control Panel Installation

548037 2 Zoeller Simplex Control Panel Installation 548037_2_Zoeller Simplex Control Panel Installation

548035 2 Zoeller Simplex Control Panel Installation 548035_2_Zoeller Simplex Control Panel Installation

548033 2 Zoeller Simplex Control Panel Installation 548033_2_Zoeller Simplex Control Panel Installation

548038 2 Zoeller Simplex Control Panel Installation 548038_2_Zoeller Simplex Control Panel Installation

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SECTION: 2.50.030

Your Peace of Mind is Our Top Priority ®

FM1596
1216
Supersedes
0714

®

Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.

MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:
www.zoeller.com

ELECTRICAL CONTROL PANELS - FOR SIMPLEX INSTALLATIONS

An Electrical Control Panel is used on a Simplex pump application where automatic electrical cycling of the pump is desired for added protection in
residential or commercial applications. A Control Panel is required for all systems using a nonautomatic pump. The built-in alarm system, a standard
feature, will activate when the water level becomes unusually high. All electrical systems must be installed by a qualified electrician and according
to the National Electrical Code. (See Section 430-71 though 430-113, plus any others that apply.)

SINGLE PHASE CONTROL PANEL FEATURES
•	 115-208-230 Volts
•	 Dead front panel
•	 Clear inner door (10-0125 only)
•	 Includes (3) 20 ft. control float switches
•	 Equipment disconnect (10-0125 only)
•	 Motor contactor (all models except 10-1019 and 10-1023)
•	 NEMA 4X watertight enclosure with lockable latch
•	 Top-mounted alarm light
•	 Alarm horn provides audio warning of alarm condition
	 (83 to 85 decibel rating)
•	 Pump run indicator light
•	 Horn silence and alarm test toggle switches
•	 HOA switch
•	 Complete installation instructions included
•	 Lockable latch
•	 2 year warranty
•	 Dry auxiliary contact (not available in Plug-In Panels)
SINGLE PHASE SIMPLEX PLUG-IN CONTROL PANEL
•	 115 V model 10-1019 or 230 V model 10-1023
•	 NEMA 4X enclosure with hinged cover
•	 Receptacle for use with piggyback pump switch
•	 Alarm horn (83 to 85 decibel rating)
•	 Terminal strip
•	 Horn silence switch to turn alarm on or off
•	 Alarm float only

Simplex
Control Panel

Model 10-1037

Volts

Amp Range

UL

US LISTED

C

UL

US LISTED

R

Simplex
Plug-In
Panel

Model 10-1019

SINGLE PHASE SIMPLEX PUMP CONTROL/ALARM SYSTEM
Model #

C

Float Switches Included

Features

10-1019

115 V

0-15

Alarm Float Only

Plug-In

10-1023

230 V

0-15

Alarm Float Only

Plug-In

10-1036

115V, 208-230 V

0-7

Three-20’ Control Floats

Circuit Breaker Disconnect

10-1037

115V, 208-230 V

7-15

Three-20’ Control Floats

Circuit Breaker Disconnect

10-1038

115V, 208-230 V

15-20

Three-20’ Control Floats

Circuit Breaker Disconnect

10-0125*

115V, 208-230 V

0-20

Three-20’ Control Floats

Equipment Disconnect

* 10-0125 Branch Circuit Protection provided by the installing electrician.
© Copyright 2016 Zoeller® Co. All rights reserved.

R

NOTE: 600 and X600 Series
single phase pumps require
special panels that include
start components. See Selection Guide FM1228 and
FM1705 for correct panel
selection.
NOTE: All variable level float
switches in this section are
mechanically activated and
do not contain mercury.

THREE PHASE SIMPLEX CONTROL PANEL FEATURES
•	
•	
•	
•	
•	
•	
	
•	
•	
•	
•	
•	
•	

208-230-460-575 Volts
NEMA 4X - watertight enclosure with lockable latch
Hand-off toggle switch
Green pump run light
Alarm test & silence switches
Red alarm beacon and audible alarm for a high water condition
(83 to 85 decibel rating)
Motor protection switch with overload protection
Magnetic starter
Numbered terminal strip for connecting pumps and variable level float switches
Dry auxiliary contacts for remote alarm devices
Three float operation (floats not included - See FM0526)
The use of off-the-shelf components provide for relatively easy field
maintenance and repair
•	 2-year warranty

Three Phase Dead Front Cover

C

UL
R

US LISTED

ALARM LIGHT

DISCONNECT

SIMPLEX CONTROL PANEL

PUMP POWER SUPPLY

THREE PHASE SIMPLEX PUMP CONTROL PANELS
MODEL #
10-1074
10-1076
10-1078
10-1080
10-1082
10-1083
10-1084
10-1086
10-1132
10-1134
10-1136

DIMENSIONS
12 X 10 X 6
12 X 10 X 6
12 X 10 X 6
12 X 10 X 6
12 X 10 X 6
12 X 10 X 6
12 X 10 X 6
12 X 10 X 6
12 X 10 X 6
12 X 10 X 6
12 X 10 X 6

VOLTS
208/230/460
208/230/460
208/230/460
208/230/460
208/230/460
208/230/460
208/230/460
208/230/460
575
575
575

AMP RANGE	
1.0 - 1.6
1.6 - 2.5
2.5 - 4.0
4.0 - 6.3
6.0 - 10.0
9.0 - 14.0
13.0 - 18.0
17.0 - 23.0
1.6 - 2.5		
2.5 - 4.0
4.0 - 6.3

CONTROL & ALARM
POWER SUPPLY
(SINGLE PHASE ONLY)

NOTE: ALARM - CONTROL
CIRCUIT SHOULD BE
SEPARATE FROM
PUMP POWER
(SINGLE PHASE ONLY)

ZOELLER UNICHCEK
CHECK VALVE (2" OR 3")

2" OR 3" DISCHARGE PIPE
FLOOR FLANGE

4" HUB INLET

ZOELLER FIBERGLASS
OR POLYETHYLENE BASIN

"ALARM" LEVEL SET
ABOVE "ON" FLOAT AND
BELOW INLET.

ZOELLER FLOAT SWITCH

5"
ZOELLER SEWAGE PUMP

"ON" LEVEL PUMP OPERATION
IS EACH CYCLE MAXIMIZED
BASED ON DEPTH AND VOLUME
OF BASIN
MINIMUM "OFF" LEVEL

SEQUENCE OF OPERATION FOR SIMPLEX PANEL
1.	Operation can begin after the following:
	 - Correct voltage is supplied to panel
	 - A good ground is supplied to panel
	 - Pump is connected correctly to panel
	 - Panel circuit breaker is closed
	 - Floats are installed properly
	 - Overload protection is adjusted to pump nameplate amps
	 - Pump HOA Switch is set to “Auto”
2.	When the “Stop” and “Start” floats are closed the Pump will energize
and the External Pump Run Light will illuminate. The Pump will remain
operational until the “Stop” float opens.	
3.	In the event the liquid level continues to rise the “Alarm” float will be
closed. When the “Alarm” float is closed the following will occur: - The
External High Water Light will illuminate

SK1734

	 - The Audible High Water Horn will sound
	 - The Auxiliary Dry Contacts will close
4.	The Audible High Water Horn can be silenced by pressing the
Alarm Silence Button. When the “Alarm” float is opened the
External High Water Light, Audible High Water Horn and Dry
Auxiliary Contacts will be reset.
*A three phase panel has a multi-tap transformer with secondary
fusing.
CAUTION
All electrical systems must be installed by a qualified licensed electrician according to the National Electrical Code.
(See section 430-71 through 430-113 plus any others that apply)

Refer to FM1228 and FM1705 for correct selection of Simplex
Panels.

© Copyright 2016 Zoeller® Co. All rights reserved.



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