548320 1 B&G Hydronic Heating And Plumbing Brochure
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Hydronic Heating and Plumbing Products A-50R Service and support from the most trusted name in the industry – Bell & Gossett®. The Bell & Gossett name has always stood for uncompromising quality and dependability. That’s evident in the way our products are built and backed by our outstanding customer service and support team. Your local Bell & Gossett representative is available any time and is an experienced professional with a wealth of technical expertise. In addition to expert system and product application assistance and a wide product inventory warehoused locally, we offer our award-winning ESP-PLUS® software selection program. ESP-PLUS is a special set of Bell & Gossett software that helps you design fluid handling systems accurately, effectively and quickly. You get fast, precise equipment selection, pump performance curves, automatic calculations of payback and annual operating costs, equipment schedules, submittals, specifications and more. ESP-PLUS includes: • Bell & Gossett centrifugal pumps, packaged systems, hydronic specialties and heat exchangers • Domestic® Pump condensate transfer equipment • Hoffman Specialty® steam specialties The Most Complete Line of Hydronic Heating and Plumbing Products. All from a Single Source – Bell & Gossett. Table of Contents Page Number Pumps ecocirc Series Heating/Cooling Circulators ........................................ 4-5 ecocirc XL Series Heating/Cooling Circulators .................................... 6-8 ecocirc e3 Series Potable Water Pumps .............................................. 9 ecocirc wireless Potable Water Kit ....................................................... 10 autocirc Series Potable Water Pumps .................................................. 11 LS Condensate Removal Pump ........................................................... 12 ecocirc SC Solar Pump ..........................................................................13 NRF (Cast Iron, Maintenance-Free Wet Rotor) ............................... 14-15 NBF (Bronze, Maintenance-Free Wet Rotor) .................................. 16-17 SSF (Stainless Steel, Maintenance-Free Wet Rotor) ........................16-17 Series LR™ (Compact Maintenance-Free) ............................................17 Series PL™ (Maintenance-Free Dry Motor) ..........................................18 Three Piece – Oil Lubricated Series 100, HV, PR, 2”, 2-1/2” LD-3, HD-3, PD-35, PD-37, PD-38, PD-40 ................................................19 Series 60 (In-Line Mounted) ...........................................................20-21 Pump Accessories Check-Trol™ Isolation Flow Control Flange .........................................22 Isolation and Companion Flanges .......................................................23 Controls ecocirc Series Timer ............................................................................. 24 NBF Aquastats and Timer .................................................................... 24 Relays AZ-1A Snap-On Pump Control ............................................................. 25 ZONETROL™ Switching Relays ............................................................ 26 Valves Snap Zone Valve .................................................................................. 27 Circuit Setter® Plus ............................................................................. 28 Circuit Sentry™ Flo-Setter™ ................................................................29 Flow Control Valves Flo-ControlTM ........................................................ 30 Flow Control Valves HydrotrolTM ........................................................... 31 Differential Bypass Valves ................................................................... 31 Pressure Reducing Valves ................................................................... 32 ASME Safety Relief Valves .................................................................. 32 Monoflo® Fittings ............................................................................... 33 Air Separators IAS (Inline Air Separators) ................................................................... 33 EAS (Enhanced Air Separator) ............................................................. 34 EASB-JR (Enhanced Air Separator) ...................................................... 34 Hydronic Specialties Air Vents ..............................................................................................35 Vacuum Breaker .................................................................................. 35 Drain-O-Tank® Air Charger ................................................................. 35 Thermoflo® Balancer .......................................................................... 35 Primary/Secondary Header ..................................................................36 Tanks HFT Pre-Charged Hydronic Heating Tanks ........................................... 37 Plain Steel Compression Tanks ........................................................... 37 ATF (Airtrol® Tank Fittings) .................................................................. 37 PT Diaphragm Tanks ........................................................................... 38 WTX Diaphragm Tanks ........................................................................ 38 Tank Purge Valves ............................................................................... 39 Heat Exchangers Brazed Plate Heat Exchangers ...................................................... 40-41 Wastewater Pumps Submersible Sump Pumps - SC, SCS, SS, BSP, BBSP, 2WT........... 42-43 CIRCULATORS ecocirc® auto Heating/Cooling Circulator Description ecocirc 19-14 auto are designed, with highly efficient electronically commutated permanent magnet motor (ECM/PM Technology), specifically for hydronic systems. Ideal for hydronic systems with zone or thermostatic valves, the ecocirc 19-14 auto can be used as replacements for existing circulators with induction motors as well as new construction as primary or zone circulators. The ecocirc 19-14 auto has a proportional pressure control logic, which allows the pump to slow down automatically as it approaches shut off condition (as the valve closes) then ramp up when the demand increases (as the valve opens). auto It includes a step-less dial to adjust the speed to meet the system requirements. Materials of Construction Step-less speed dial with LED for pump status and troubleshooting Pump Body: Cast Iron O-Ring: EPDM Bearing: Carbon/Alumina Ceramic Impeller: Nylon/PPO Motor: High Efficiency ECM/PM All Other Wetted Parts: Stainless Steel Magnetically centered spherical impeller/rotor Operating Data Maximum Working Pressure: 150 PSI (10 Bar) Maximum Working Temperature: 203°F (95°C) Minimum Working Temperature: 40°F (4°C) High efficiency ECM motor Motor Always easy to access. The screw ring design results in a pump motor that can be rotated in any position around the 360° circle. Therefore the electrical connection as well as the control dial is easy to access. ECM/PM Spherical Motor 115 Volts, 60 HZ, 1 Phase 60 Watts Max Power Consumption Automatic Overload Protection Low in-rush current Piping Connection Built-in Software Protection (for auto and vario) Flanged, 2-Bolt For use with ¾, 1, 1¼, or 1½ inch pipe ecocirc 19-14 has built-in protection to protect from installation errors and improper usage. auto pump curves 1 2 3 4 5 6 7 Setting 1 Setting 2 Setting 3 Setting 4 Setting 5 Setting 6 Setting 7 There is an overload protection to protect the electronics from over-current or over-voltage input. To further protect the electronics from damage, there is an over-temperature protection. This built-in protection will first slow the speed down to continue operation, but will shut down if the temperature of the electronics continues to rise to high levels. The circulator is also protected against dry-run condition. Built-in software will recognize a change in performance and determine that the circulator is dry-running. Automatically the circulator will stop operating and will need to be reset to continue operation. The circulator continually monitors the system for any change in power input or dry-run condition or electronic’s temperature. If any error is detected, the circulator will shut down and will need to be reset to continue operation after the error has been fixed. 4 Model Number Part Number Control Mode Shipping Weight ecocirc 19-14 auto 6050B2000 auto – Proportional Pressure 9.25 lb CIRCULATORS ecocirc® vario Heating/Cooling Circulator Description ecocirc 19-14 vario circulators are designed, with highly efficient electronically commutated permanent magnet motor (ECM/PM technology), specially for hydronic systems. The ecocirc 19-14 vario has a constant curve control, which allows the pump to follow the natural hydraulic curve of a circulator. Basically acts the same as a standard 3-speed pump except with a step-less dial resulting in infinite speed control. vario ecocirc 19-14 vario is ideal for replacement for existing circulators with induction motors as well as new construction as primary or zone circulators. Materials of Construction Our design separates the magnetic chamber from the flow (for auto and vario) Pump Body: Cast Iron O-Ring: EPDM Bearing: Carbon/Alumina Ceramic Impeller: Nylon/PPO Motor: High Efficiency ECM/PM All Other Wetted Parts: Stainless Steel Magnetite and sludge, which are both found in the pumped liquid and are both magnetic, can accumulate at the permanent magnetic parts of a high efficiency pump, and therefore block and damage it. The Anti-Block Technology separates the main flow of the pumped media completely from the permanent magnetic parts. It is virtually impossible for the ecocirc auto or vario to block-up even in an old open system. Operating Data Maximum Working Pressure: 150 PSI (10 Bar) Maximum Working Temperature: 203°F (95°C) Minimum Working Temperature: 40°F (4°C) Motor ECM/PM Spherical Motor 115 Volts, 60 HZ, 1 Phase 60 Watts Max Power Consumption Automatic Overload Protection Low in-rush current The side flow of the wet running circulators, which is required for lubrication and cooling of the bearing, is separated from the main flow with its magnetite and sludge. The main flow of the pumped media (blue) and its magnetite and sludge particles (red) flow outside the influence area of the permanent magnet rotor (bottom). Piping Connection Flanged, 2-Bolt For use with ¾, 1, 1¼, or 1½ inch pipe Dimension (for auto and vario) 5 6 7 Model Number Part Number Control Mode Shipping Weight ecocirc 19-14 vario 6050B2001 vario – Constant Curve 9.25 lb 6.05” (153.6mm) 4 7.46” (189.6mm) 3 Setting 1 Setting 2 Setting 3 Setting 4 Setting 5 Setting 6 Setting 7 4.97” (126.1mm) 2 1 2 3 4 5 6 7 2.68” (68mm) 1 6.5” (65mm) 4.17” (106mm) variovario pump curves Pump Curves 5 CIRCULATORS ecocirc® XL High efficiency large wet rotor pump for heating, cooling and potable water systems Description The ecocirc XL is a high efficiency, variable speed, wet rotor pump with integrated drive. The circulator is available in cast iron or lead-free bronze and has a broad operating temperature range of 14°F to 230°F (-10°C to 110°C). The ecocirc XL is suitable for both hot and chilled water systems. The ecocirc XL circulator is designed with a highly efficient electronically commutated permanent magnet motor (ECM/PM Technology). This circulator can enhance hydronics systems with superior quality and dependability. Stateof-the-art hydraulics, advanced motor design, intelligent controls, and smart communication capabilities highlight expert engineering across a board range of HVAC and plumbing applications. Operating Data Maximum Working Pressure: 175 PSI (12 Bar) Minimum Working Temperature: 14°F (-10°C) Maximum Working Temperature: 230°F (110°C) Ambient Temperature Range: 32°F - 104°F (0°C - 40°C) Materials of Construction Pump Body: Cast Iron or Lead-Free* Bronze Impeller: Poly-phenylene Sulfide or Stainless Steel Shaft: AISI 420 Stainless Steel Rotor: Permanent Magnet Bearing: Carbon Sleeve Gasket/O-Ring: EPDM All Other Wetted Parts: AISI 304 Stainless Steel Motor Type: Electronically Commutated Motor /Permanent Magnet Motor Insulation Class: F Cast Iron Body • Enclosure: Class 2, IP44 (equivalent to NEMA Type 2) • UL Listed to UL 778; UL 1004-1, 1004-7; and UL 60730-1 • cUL Listed to C22.2 #108 • Electronically Thermally Protected (Integrated Motor Protection) • Motor Insulation Class: F • CSA certified to NSF/ANSI 372 that product contains less than 0.25% lead content by weight on wetted surface Lead-Free Bronze Body* Part Model Number Number Part Number Model Number Safety Standards And Protection Rated Motor Characteristics HP** Voltage Phase Hz Watts Range AMP Range 115 1 50/60 6-85 0.1 – 1.3 ecocirc XL 20-35 104300 ecocirc XL B 20-35 104400LF 1/12 ecocirc XL 36-45 104301 ecocirc XL B 36-45 104401LF 1/6 115 1 50/60 20-200 0.1 – 3.0 ecocirc XL 36-45 104302 ecocirc XL B 36-45 104402LF 1/6 208-230 1 50/60 20-200 0.1 – 1.5 ecocirc XL 15-75 104303 ecocirc XL B 15-75 104403LF 1/6 115 1 50/60 30-150 0.1 – 2.3 ecocirc XL 15-75 104304 ecocirc XL B 15-75 104404LF 1/6 208-230 1 50/60 30-150 0.1 – 1.1 ecocirc XL 55-45 104306 ecocirc XL B 55-45 104406LF 1/2 208-230 1 50/60 30-500 0.2 – 2.0 ecocirc XL 20-140 104308 ecocirc XL B 20-140 104408LF 1/2 208-230 1 50/60 35-470 0.2 – 2.0 ecocirc XL 65-130 104309 ecocirc XL B 65-130 104409LF 1 208-230 1 50/60 45 - 825 0.5 – 3.5 ecocirc XL 40-200 104312 ecocirc XL B 40-200 104412LF 1 208-230 1 50/60 50 - 825 0.5 – 3.5 ecocirc XL 70-145 ecocirc XL 40-275 104315 104318 ecocirc XL B 70-145 ecocirc XL B 40-275 104415LF 104418LF 2 2 208-230 208-230 1 1 50/60 50/60 55 - 1400 50 - 1400 0.6 – 6.0 0.5 – 6.0 Note: Where potable water is pumped, use a lead-free bronze booster. ecocirc XL pumps are recommended for indoor use only. *CSA certified to NSF/ANSI 372 that product contains less than 0.25% lead content by weight on wetted surface. ** Nominal HP ecocirc XL High Head Performance Range 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 0 6 ecocirc XL High Flow Performance Range 50 45 40 35 70-145 30 25 40-275 20 15 10 5 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 0 0 25 50 75 100 125 150 175 200 225 250 275 CIRCULATORS ecocirc® XL High efficiency large wet rotor pump for heating, cooling and potable water systems Self-flushing membrane Allows clean water to cool and lubricate the motor bearing. Restricts entry of abrasive particles. Economical operation A highly efficient ECM motor combined with optimized pump hydraulics, keeps operational costs at a minimum. User-friendly interface With only four logically placed buttons on an intuitive interface, it’s easy to set and operate the new ecocirc XL. Advanced settings enable custom programming, accessible via a PC, smartphone or wireless enabled device. Chilled water applications Electronics are separated from the pump to prevent condensation for worry free operation even at 14ºF (-10ºC). Sensorless technology The ecocirc XL variable speed drive has the pump’s hydraulic performance mapped in memory for multiple RPMs with corresponding electric current values (similar to the ITSC Sensorless VS Drive). The Delta P value associated with the pump’s actual operating point is compared to the setpoint Delta P and the controller makes speed adjustments using current to minimize the differences between actual Delta P and setpoint Delta P. Keep it hot or cold A closed, perfectly molded insulation shell preserves a constant temperature of the pumped liquid. High visibility Even in dark mechanical rooms, a bright display with large figures and symbols makes it easy to view pump status. Increase your control options Multiple inputs including start-stop, temperature control, pressure regulation and advanced Modbus or BACnet control provide dynamic system management. Product Range Chart Version Model Number High Head High Flow Power Supply Single Phase 115V ecocirc XL 20-35 • • ecocirc XL 36-45 • • ecocirc XL 15-75 ecocirc XL 55-45 • • ecocirc XL 20-140 ecocirc XL 65-130 ecocirc XL 70-145 ecocirc XL 40-275 2” Booster (4 Bolts) Ambient Temp. Range Max. Pressure Range Protection Class 14ºF - 230ºF 32ºF - 104ºF 175 PSI IP44 • • • • • • • • • • • • • • • • • • • • • • • 3” Booster (4 Bolts) Fluid Temp. Range Small Booster (2 Bolts) • • Large Booster (2 Bolts) Pump Body Single Phase 208-230V • • ecocirc XL 40-200 • Flange Connection • Cast Iron Lead-Free Bronze* • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • *CSA certified to NSF/ANSI 372 that product contains less than 0.25% lead content by weight on wetted surface. • Small Booster (2 bolts) has a bolt hole to bolt hole dimension of 3-3/16”. • Large Booster (2 bolts) has a bolt hole to bolt hole dimension of 3-7/16”. NSF/ANSI 372 Input Signals Remote Building Management System Capabilities • One 0-10V (Analog): Speed Control by external controller • One 4-20mA (Analog): Connection with an external differential pressure sensor for the pressure control mode (two different pressure sensor range: 0-15 PSI PN: 104503 and 0-30 PSI PN: 104504 • One external temperature sensor input for either Constant Temperature or Temperature Influenced modes. Sensor PN: 104502 • One built-in temperature sensor for either Constant Temperature or Temperature Influenced modes. • The pump can be monitored or controlled by a signal from a BMS (Building Management System). Built-in protocols are BACnet and Modbus. Direct connection to a PC is available. • An optional wireless module can be added to create a short range wireless field for remote connection to the pump. An internet browser or an App can be used to program the advanced settings. Module PN: 104500 7 CIRCULATORS ecocirc® XL High efficiency large wet rotor pump for heating, cooling and potable water systems STANDARD OPERATING MODES Constant Speed Night Mode The pump maintains a constant speed at any flow rate. The desired speed is set on the interface panel of the pump. The pump will automatically reduce speed when there is an abrupt change in fluid temperature. The change in fluid temperature is from a boiler operating in night time setback mode. The built-in temperature sensor is used. (Fixed Speed, Constant Pressure, Proportional Pressure) Constant Pressure (Δp-c) The pump maintains a constant differential pressure at any flow demand until the maximum speed is reached. The desired head of the pump can be set via user interface. Recommended for use in systems with small or constant pressure losses. CONSTANT TEMPERATURE SPEED CONTROL T- Constant Control This control mode will use a PI algorithm to vary the speed of the pump in order to maintain a constant temperature of the fluid media. Proportional Pressure (Δp-v) The differential pressure continuously increases or deceases based on the flow demand. The set point head can be set on the pump user interface. Use for systems with large pressure losses. ΔT-Constant Control This control mode will use a PI algorithm to vary the speed of the pump in order to maintain a constant differential temperature between the built-in temperature sensor and external temperature sensor. A C J H B G G H K K D F E Model Number Approx. Shipping Weight Lbs. (kg) Dimenstions - Inches (mm) Nominal Motor HP A B C D E F Cast Iron Bronze ecocirc XL 20-35 1/12 9.94 (252) 6.38 (162) 8.20 (208) 4.19 (106) 7.20 (183) 4.72 (120) 19.8 (9) 22 (10) ecocirc XL 36-45 1/6 9.94 (252) 6.38 (162) 8.20 (208) 4.19 (106) 7.20 (183) 4.72 (120) 19.8 (9) 22 (10) ecocirc XL 15-75 1/6 11.04 (280) 8.5 (216) 8.39 (213) 5.19 (132) 7.57 (192) 4.72 (120) 26.4 (12) 28.6 (13) ecocirc XL 55-45 1/2 11.89 (302) 6.38 (162) 10.18 (258) 4.19 (106) 8.12 (206) 5.02 (127) 26.4 (12) 28.6 (13) ecocirc XL 20-140 1/2 13.39 (340) 11.5 (292) 10.41 (264) 5.19 (132) 8.20 (208) 5.02 (127) 35.2 (16) 39.6 (18) ecocirc XL 65-130 1 14.84 (377) 11.5 (292) 11.80 (299) 4.62 (117) 9.53 (242) 5.77 (146) 39.6 (18) 44 (20) ecocirc XL 40-200 1 15.17 (385) 11.5 (292) 11.80 (299) 5.19 (132) 9.53 (242) 5.77 (146) 41.8 (19) 46.2 (21) ecocirc XL 70-145 2 14.84 (377) 11.5 (292) 11.80 (299) 4.62 (117) 9.53 (242) 5.77 (146) 38.4 (17) 44 (20) ecocirc XL 40-275 2 16.04 (407) 12.0 (305) 12.57 (319) 6.00 (152) 10.07 (256) 5.77 (146) 49.6 (23) 55 (25) B&G Companion Fange (Set of 2) Dimenstions - Inches (mm) Flange Size Inches - NPT # of Bolts G H J ecocirc XL 20-35 3/4, 1, 1-1/4, 1-1/2 2 4.19 (106) 3.16 (80) 2.62 (66) 0.47 (12) 101001 - 101004* 101011LF - 101014LF* ecocirc XL 36-45 3/4, 1, 1-1/4, 1-1/2 2 4.19 (106) 3.16 (80) 2.62 (66) 0.47 (12) 101001 - 101004* 101011LF - 101014LF* ecocirc XL 15-75 ecocirc XL 55-45 ecocirc XL 20-140 2 3/4, 1, 1-1/4, 1-1/2 2 4 2 4 5.18 (132) 4.19 (106) 5.19 (132) 4.06 (103) 3.16 (80) 4.06 (103) 2.62 (66) - 0.56 (14) 101215 0.47 (12) 101001 - 101004* 0.56 (14) 101215 10216LF 101011LF - 101014LF* 10216LF ecocirc XL 65-130 1, 1-1/4, 1-1/2 2 4.62 (117) 3.44 (87) 2.86 (73) 0.47 (12) 101005 - 101007* 101015LF - 101017LF* Model Number K ecocirc XL 40-200 2 4 5.19 (132) 4.06 (103) 4.06 (103) 0.56 (14) ecocirc XL 70-145 1, 1-1/4, 1-1/2 2 4.62 (117) 3.44 (87) 2.86 (73) ecocirc XL 40-275 3 4 6.00 (152) 5.06 (129) - * Part numbers represent a Master Carton of 12 flanges with fasteners pack. 1-1/2” is the diameter of the suction and discharge for the 2-bolt models. 8 Cast Iron PN 101215 0.47 (12) 101005 - 101007* 0.53 (13) 101217 Bronze PN 10216LF 101015LF - 101017LF* 10218LF CIRCULATORS ecocirc® Series Potable Hot Water Recirculation Pumps - Whole House Description e3 circulators are energy efficient circulators using permanent magnet, ECM (electronically commutated motor) technology. The e3 circulators are designed specifically for potable water applications. These circulators are lead-free* and come with a variety of options including a temperature sensor, various body styles, assembled with electrical cord and plug. Timer sold as an accessory (See page 24 for more information). Adjustable Speed Switch (Models Without Temp Sensor) Materials of Construction Pump Body: Lead-Free* Brass O-Ring: EPDM or Viton Bearing: Carbon/Alumina Ceramic Impeller: Nylon/PPO Motor: High Efficiency ECM All Other Wetted Parts: Type 316 Stainless Steel, Shaft-less and seal-less construction Infinitely variable-speed switch to manually adjust motor speed. Adjustable Temperature Sensor (Fixed Speed Only) Adjustable Set Point from 68°F to 158°F (20°C to 70°C) Turns circulator OFF when water temperature reaches set point Turns circulator ON when water temperature is 10°F (6°C) below set point Operating Data Pump Maximum Working Pressure: 150 PSI (10.3 Bar) Maximum Working Temperature: 203°F (95°C) Minimum Working Temperature: 50°F (10°C) Connections Motor 1/2” UltraCirc with Ball & Check Valve 1/2” Sweat 1/2” FNPT Threaded ECM Spherical Motor 10-28 Watts Power Consumption Automatic Overload Protection Low in-rush current 3 6 2 4 1 2 0 0 4 5 15 4 10 2 5 0 0 0 6 1 UltraCirc Housing Flow NPT/Sweat Housing Flow Part Number e3-4V/BSPYZ e3-4_/BSXRZ e3-4V/BTXYZ e3-4_/BTPRZ e3-6V/BSPYZ e3-6V/BTXYZ e3-6V/BTPYZ e3-4V/BUPYZ e3-4_/BUPRZ e3-6V/BUPYZ e3-6_/BSPRZ e3-Timer LHB08100101 LHB08100102 LHB08100104 LHB08100106 LHB08100109 LHB08100112 LHB08100110 6050B5002 6050B5003 6050B5004 6050B5006 LHB08260002 3 4 5 6 Flow (GPM) Flow (GPM) Model Number 2 ---- UltraCirc Housing Energy Consumption ---- NPT/Sweat Housing Energy Consumption Materials Connection Size Type Lead-Free Brass Lead-Free Brass Lead-Free Brass Lead-Free Brass Lead-Free Brass Lead-Free Brass Lead-Free Brass Lead-Free Brass Lead-Free Brass Lead-Free Brass Lead-Free Brass 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” Sweat Sweat FNPT FNPT Sweat FNPT FNPT Union Union Union Union - - - Adjustable Speed 5 1/2” Adjustable Thermostat • Plug • Standard Pump Housing (Sweat & Threaded) • • • • • • • • • • • • • • • • • 1/2” 3 6 4 3/16” 2 20 2 3/4” 1 8 5 1/2” 8 25 4 1/4” 4 10 UltraCirc Pump Housing (Union with Ball & Check Valve) 2 3/4” 10 30 Power Consumption (W) 5 e3 - 6 Pump Curves 12 Head (ft) Head (ft) 12 Power Consumption (W) e3 - 4 Pump Curves 0 e3 – 4, e3 – 6 (See Page 20) Pump Curves 6 e3 Timer 2 1/2” *CSA certified to NSF/ANSI 372 that product contains less than 0.25% lead content by weight on wetted surface. 9 CIRCULATORS ecocirc® wireless Potable Hot Water Recirculation Kit Description The ecocirc wireless is a potable hot water recirculation kit (a pump and valve combination) for instant supply of hot water supply throughout the entire house. The ecocirc pump is installed on the supply side of the hot water source and the mixing valve under the sink farthest away from the hot water source. The pump and valve are in constant wireless communication. Operating Data Maximum Operating Temperature: 203°F (95°C) Maximum Operating Pressure: 145 PSI (10 Bar) Power Supply: 115 Volts, 60 HZ, 1 Phase Power Consumption: 20 Watts Operating Noise Level: 30 dB Batteries: 2 AA Alkaline Estimated Battery Life: 2 Years Maximum Transmitter Range: 150 ft How it Works The desired water temperature at the valve is set directly on the pump with the thermostat dial. The water temperature is constantly checked by the valve and the temperature values are sent to the pump. At approximately 5°F below the desired water temperature, the pump will begin to circulate hot water. This circulation will open the valve for hot water to cross into the cold water line, which creates a return loop back to the hot water source. When the desired temperature is reached, the pump will stop circulating. This is to prevent continuous circulation. Materials of Construction Paired Mixing Valve Body: Lead-Free* Brass Springs: Stainless Steel Valve Insert: Acetal Plastic Seals: EPDM Transmitter Housing: ABS Plastic Circulator Pump Body: Lead-Free* Brass Seals: EPDM Impeller: Nylon/PPO Internals: 316 Stainless Steel An Optional Push Button / Signal Repeater A wireless device to provide instant hot water with a push of a button. The push button device will override the timer operation and activate the pump to circulate hot water until the desired temperature is met at the valve. This device also functions as a signal repeater when the pump and valve have a weak signal due to distance or interference. *CSA certified to NSF/ANSI 372 that product contains less than 0.25% lead content by weight on wetted surface. A B paired mixing valve cold water C E D hot water ecocirc recirculation pump F G W X Y water heater Z Model Number ecocirc wireless Recirculation Kit Push Button/ Signal Repeater 10 The system can be controlled using the timer and/or the built in thermostat and has the option for a wireless push button start. Part Number 6050B4000 6099B1500 Connection Optional push button/signal repeater (not included in kit). Can be plugged into any standard electrical outlet in the house. Dimension Inches (mm) A B C D E F G W X Y Z Pump: 3/4” M/F NPT 4.84 6.87 4.47 1.97 2.93 4.74 2.68 3.5 1.1 0.87 5.45 Valve: 1/2” MNPT x (123) (174.6) (113.5) (50.1) (74.4) (120.5) (68) (89) (28) (22) (138.5) 3/8” compression Shipping WT. LBS. (kg) 3.9 (1.8) CIRCULATORS autocirc® Series Potable Hot Water Recirculation Pumps - Undersink Description autocirc® circulators are energy efficient using permanent magnet, ECM (electronically commutated motor) technology. The autocirc circulators are designed specifically for standard water heaters. These circulators are lead-free* and are assembled with a timer, cord and plug. Materials of Construction e3-4_-/BDPRC Pump Body: Lead-Free* Brass O-Ring: EPDM Bearing: Carbon/Ceramic Impeller: Nylon/PPO Motor: High Efficiency ECM All Other Wetted Parts: Type 316 Stainless Steel, Shaft-less and Seal-less construction. e3-4_-/BDPQC 9/16” 24 UNEF 7 7/16” 1/2” 14 NPT 1/2” 14 NPT Motor ECM Spherical Motor 115 Volt 60 Hz, 1 Phase 14 Watts Power Consumption Automatic Overload Protection Low in-rush current 9/16” 24 UNEF 2 13/16” 4 13/32” Maximum Working Pressure: 145 PSI (10 Bar) Maximum Working Temperature: 203ºF (95ºC) Minimum Working Temperature: 50ºF (10ºC) 1 19/32” Operating Data Pump 2 13/16” 4 3/8” Model Number e3-4_-/BDPQC Part Number Description Weight LHB08100098 Lead-Free Brass autocirc 1/2” Fixed Thermostat with Timer 4 lbs. e3-4_-/BDPRC LHB08100099 Lead-Free Brass autocirc 1/2” Adjustable “ON” Thermostat with Timer 4 lbs. *CSA certified to NSF/ANSI 372 that product contains less than 0.25% lead content by weight on wetted surface. CIRCULATORS ecocirc® B 23-5 ACT Potable Hot Water Recirculation Pumps - Undersink Description The ecocirc B 23-5 ACT lead-free* pump was designed with highly efficient electronically commutated permanent magnet motor (ECM/PM technology) specifically for potable water systems. This unique design is perfect for retrofits and systems with tankless water heaters. No recirculation pipe is required. ECM Spherical Motor 115 Volt 60 Hz, 1 Phase 60 Watts Power Consumption Automatic Overload Protection Low in-rush current 3.98” (101mm) ecocirc B 23-5 ACT 2.32” (59mm) Operating Data Pump Maximum Working Pressure: 145 PSI (10 Bar) Maximum Working Temperature: 203ºF (95ºC) Minimum Working Temperature: 50ºF (10ºC) 1.61” (40.8mm) Pump Body: Lead-Free* Brass O-Ring: EPDM Bearing: Carbon/Ceramic Impeller: Nylon/PPO Motor: High Efficiency ECM All Other Wetted Parts: Type 316 Stainless Steel, Shaft-less and Seal-less construction 6.76” (71.7mm) 5.85” (48.7mm) Motor 5.19” (132mm) 5.97” (151.74mm) Materials of Construction Model Number Part Number Description Weight ecocirc B 23-5 ACT 6050B7016 Lead-Free Brass autocirc 1/2” Fixed Thermostat with Timer 6.50 lbs. *CSA certified to NSF/ANSI 372 that product contains less than 0.25% lead content by weight on wetted surface. 11 CIRCULATORS LS Condensate Removal Pump For Condensing Boilers and Air Conditioning /Cooling Systems Description The LS condensate removal pumps are energy efficient lifting stations that use permanent magnet, ECM (electronically commutated motor) technology. The LS condensate removal pumps are designed specifically for use in applications where the removal of condensate fluid is not possible by gravity. Materials of Construction Pump Housing: ABS Material O-Ring: EPDM or Viton Bearing: Carbon/Alumina Ceramic Impeller: Nylon/PPO Motor: High Efficiency ECM All Other Wetted Parts: Type 316 Stainless Steel, Shaft-less and Seal-less Construction Additional inlet with cover Non-return valve with bayonet fixing Standard Features Inlet opening Motors are designed with a shaft-less spherical motor with permanent magnet technology for improved efficiency. Pressure socket Tank Magnetic float Motor ECM Spherical Motor Phase: Single 60 Hz Voltage: 100-140 volts Power Consumption: 20 watts Current draw: 0.1 - 0.2A Automatic Overload Protection Low in-rush current Permanent magnetic rotor/impeller unit Acid Resistant LED signals All LS condensate removal pumps are made from acid resistant ABS material Stator of the high efficiency ball bearing pump Pump sump Mounting bracket with clip 12 Model Part Number Housing Material Motor Weight LS Condensate Pump 6098B0000 ABS ECM 3.5 lbs CIRCULATORS ecocirc® SC Solar Pump Spherical Motor Pump Application • The ecocirc solar pump can be used for most circulation pump applications without connection to the power grid with direct connection to a photovoltaic panel. • This pump is perfect for single family home thermal solar systems or any circulation pump application where conventional power is not available, on closed loop systems 2.56” e3-SC6N and e3-SC6S 14 e3-SC4U 14 e3-SC6S e3-SC6N 12 10 Feet of Head Feet of Head e3-SC4U 12 10 8 6 4 2 0 4.21” 3.07” 3.14” 1/2” 2.56” Over-temperature Safety Device • The ecocirc solar pump comes with an integrated overtemperature safety device which shuts off the pump electronics when reaching temperatures over 230°F. • After reaching a critical temperature 203°F the pump will lower its speed automatically in order to avoid a total shutdown. Materials of Construction Pump Body: Lead-Free* Brass O-Ring: EPDM Bearing: Carbon/Alumina Ceramic Impeller: PPO Motor: High Efficiency ECM All Other Wetted Parts: Type 316 Stainless Steel Shaft-less, Seal-less Construction 1/2” 3.15” Soft Start-up • When the photovoltaic panel provides sufficient power, the pump goes through the alignment phase by turning the rotor into the position required for start-up. • The processor then waits until the capacitor is sufficiently charged. • This enables a start-up with minimal power (less than one watt). 1 - 18 UNS 1.18” 1.37” 2.7” Design • The only moving part is a hemispherical rotor/impeller unit which sits on an ultra-hard, wear-resistant ceramic ball. • There are no conventional shaft bearings or seals eliminating bearing noise and seal leaks. • This pump is robust and has an estimated service life in excess of 50,000 hours. • All parts exposed to the fluid are completely corrosion resistant. 0 1 2 3 4 5 6 7 8 6 4 2 0 0 1 2 GPM 4 5 6 7 5 6 7 GPM Technical Data Motor Design: Electronically commutated spherical motor with permanent magnet rotor/impeller Voltage: 12 - 24 Volt 14 14 Maxium System Temperature: 203ºF (95ºC) 12 12 Maxium Pressure: 150 PSI 10 Power Consumption*: Min. start-up power consumption less than 1 Watt, max. power consumption 22 Watts 10 8 8 Current Draw: 0.25 - 1.46 A 6 6 Acceptable Media: Potable hot water recirculation, heating water, water/glycol mixtures, other media on request** 4 4 Environment: IP 42 2 2 Insulation Class: Class F 0 0 0 with 1 more 2 3 420%5glycol. 6 * Power consumption and start may vary in different installations. **Please check pump performance than 3 7 0 1 2 3 4 Available Models Model Part Number Description Weight e3-SC6S 6055B2000 Lead-Free Brass* Solar Circulator 1/2” Sweat 2 lbs. e3-SC6N 6055B2001 Lead-Free Brass* Solar Circulator 1/2” NPT 2 lbs. e3-SC4U 6055B2002 Lead-Free Brass* Solar Circulator 1/2” Union Sweat** 2 lbs. *CSA certified to NSF/ANSI 372 that product contains less than 0.25% lead content by weight on wetted surface. ** Built-in ball check valve and purge valve. 13 CIRCULATORS Bell & Gossett Cast Iron Wet Rotor Circulators / NRF Description Materials of Construction A residential or light commercial, maintenance free, axial flanged, in-line, cast iron, wet rotor circulation pump for hydronic heating systems. UL and cUL Listed. Pump Body: Cast Iron Impeller: Noryl Shaft: Ceramic Bearings: Double-Sintered Carbon Operating Data Warranty Maximum Working Pressure: 150 PSI (10 bar) Maximum Operating Temperature: NRF-22 & NRF-9F/LW: 240°F (115°C) NRF-25, NRF-33, NRF-36 & NRF-45: 225°F (107°C) Bell & Gossett offers a warranty of 3 years from date of manufacture or 18 months from date of installation (which ever comes first) against failure as a result of defects in materials and workmanship. Specifications Model Number Single Speed NRF-9F/LW • • NRF-22 • NRF-25 NRF-33 Three Speed • Part Number Dimensions Inches (mm) Flange Sizes Inches - NPT Standard 60 Cycle Motor Characteristics* F.L. Amps RPM Shipping Weight lbs. (Kg) 41 0.40 2800 9.3 (4.2) 92 0.80 2940 9.3 (4.2) 1.20 2950 10.4 (4.7) A B C Watts 103267 6 3/8 (162) 6 3/16 (157) 5 1/8 (130) 103251 6 3/8 (162) 6 3/16 (157) 5 1/8 (130) 6 3/8 (162) 6 3/16 (157) 5 1/8 (130) 125 103417 3/4, 1, 11/4, 11/2 ø 1 Volts 115 103350 6 3/8 (162) 5 9/16 (141) 4 7/8 (124) 125 1.10 2950 10.4 (4.7) 6 3/8 (162) 6 7/8 (175) 5 3/4 (146) 270 2.30 3300 13.1 (6.0) 8 1/2 (216) 7 3/8 (187) 5 3/4 (146) 270 2.30 3300 14.5 (6.6) NRF-36 • 103400 NRF-45 • 103404 1, 11/4, 11/2 NRF-9F/LW, NRF-22, NRF-25 and NRF-33 are impedance protected. NRF-36 and NRF-45 are thermally protected. Dimensions are approximate and subject to change. Contact factory for certified dimensions. Single Speed NRF Circulator Performance Curves Single Speed NRF Circulators NRF-9F/LW 14 NRF-22 NRF-33 CIRCULATORS Bell & Gossett Cast Iron Wet Rotor Circulators / NRF Reliable, maintenance-free, whisper quiet wet rotor circulators designed for residential and light commercial heating systems. DuraGlide™ Bearing System (blue areas in cutaway illustration) incorporates several components working together to eliminate seasonal freeze-up Powerful motor with high starting torque provides years of trouble-free operation Three speed motors on select models offer a wide range of hydraulic capabilities Stabilized, heat resistant, non-metallic impeller. Its closed design improves operating efficiency One-piece, high-nickel stainless steel stator can isolate the stator from system fluid and maintains precision bearing alignment for longer bearing life Self-cleaning particle shield protects the shaft and bearings from system start-up debris Carbon bearings, diamond-like ceramic shaft and generous clearances are more resistant to lime, chloride and oxide build-up Face plate and rotor sleeve feature corrosion resistant stainless steel construction for longer life Three-Speed NRF Circulator Performance Curves Optional Zone Pump Relay Control The ZoneTrol II AZ-1A is a single zone pump relay that turns the pump and boiler on when the thermostat calls for heat. The AZ-1A is ideal when adding a zone to an existing system and can be daisy-chained together to control multiple zones (See page 25.) Three-Speed NRF Circulators NRF-25 NRF-36 NRF-45 15 CIRCULATORS Lead-Free Wet Rotor Circulators for Potable Water / NBF & SSF Description A residential or light commercial, maintenance-free, in-line, lead-free* bronze or stainless steel, wet rotor circulator for potable water systems and other applications. Flanged, union or sweat models available. UL and cUL listed. Operating Data Maximum Working Pressure: 150 PSI (10 bar) Maximum Operating Temperature: NBF-25, NBF-33, NBF-36, NBF-45: 225°F (107°C) All Others: 230°F (110°C) SSF-9 Materials of Construction Pump Body NBF: 100% Lead-Free* Bronze SSF: Stainless Steel Impeller: Noryl Shaft: Ceramic Bearings: Double-Sintered Carbon Cross Reference Warranty Bell & Gossett offers a warranty of three years from date of manufacture or 18 months from date of installation (which ever comes first) against failure as a result of defects in materials and workmanship. *CSA certified to NSF/ANSI 372 that product contains less than 0.25% lead content by weight on wetted surface. C SUCTION NBF-9 B A BELL & GOSSETT NBF-8S/LW NBF-9U/LW NBF-10S/LW NBF-12U/LW NBF-12F/LW NBF-18S NBF-22U NBF-22 SSF-22 NBF-25 NBF-33 NBF-36 NBF-45 GRUNDFOS* TACO** UM 15-10B5 003B UP 15-18SU 006B UP 15-18B5 006B UP 15-42SU 005B UP 15-42SF 005B UP 15-42B5 — UP 25-64SU 007B UP 25-64SF 007B UP25-64SF 007B UPS15-58 00R-MS — 0010B UP26-96BF 0011B UP26-99BF 0013B UP26-64SF 0014B UP43-75BF — *Grundfos is a registered trademark of Grundfos Pumps Corp. **Taco is a registered trademark of Taco, Inc. DISCHARGE Specifications Model Number Part Number NBF-8S/LW NBF-9U/LW NBF-10S/LW 103257LF 103258LF 103259LF Connections 1/2" Sweat Standard 60 Cycle Motor Characteristics* Dimensions Inches (mm) A 5 (127) B C 5 7/32 (132) 4 7/8 (124) Watts O Volts F.L. Amps 39 41 55 0.39 0.40 0.46 NBF-12F/LW 103260LF Union** 6 1/8 (156) 5 1/16 (129) 4 7/8 (124) 1/2" Sweat 5 (127) 5 7/32 (132) 4 7/8 (124) Flange 3/4, 1, 11/4, 11/2 6 3/8 (162) 5 9/16 (141) 4 7/8 (124) 55 0.48 NBF-12U/LW NBF-18S NBF-22 103261LF 103316LF 103252LF Union** 6 1/8 (156) 5 1/16 (129) 4 7/8 (124) 1/2" Sweat 5 (127) 5 7/32 (132) 4 7/8 (124) Flange 3/4, 1, 11/4, 11/2 6 3/8 (162) 5 9/16 (141) 4 7/8 (124) 55 90 92 0.48 0.74 0.80 NBF-22U NBF-25 NBF-33 103255LF 103418LF 103351LF Union** 6 1/8 (156) 5 1/16 (129) 4 7/8 (124) Flange 3/4, 1, 11/4, 11/2 6 3/8 (162) 6 3/16 (157) 5 1/8 (130) Flange 3/4, 1, 11/4, 11/2 6 3/8 (162) 6 3/16 (157) 5 1/8 (130) 92 125 125 NBF-36 NBF-45 SSF-9U/LW 103401LF 103405LF 103360LF Flange 3/4, 1, 11/4, 11/2 6 3/8 (162) 6 7/8 (175) 5 3/4 (146) Flange 1, 11/4, 11/2 8 1/2 (216) 7 3/8 (187) 5 3/4 (147) 270 270 41 SSF-12F/LW SSF-12U/LW 103358LF 103361LF SSF-22 SSF-22U 103357LF 103362LF Union** 6 1/8 (156) 5 1/16 (129) 4 7/8 (124) Flange 3/4, 1, 11/4, 11/2 6 3/8 (162) 5 9/16 (141) 4 7/8 (124) Union** 6 1/8 (156) 5 1/16 (129) 4 7/8 (124) Flange 3/4, 1, 11/4, 11/2 6 3/8 (162) 5 9/16 (141) 4 7/8 (124) Union** 6 1/8 (156) 5 1/16 (129) 4 7/8 (124) * Impedance protected ** Union Connections are available in 3/4" NPT, 1/2" sweat & 3/4" sweat. 16 1 115 0.80 1.10 1.10 2.30 RPM 2800 0.48 92 92 0.80 9.0 (4.1) 9.3 (4.2) 9.0 (4.1) 9.5 (4.3) 3000 2940 2950 3300 0.40 55 55 Shipping Weight lbs. (Kg) 2800 2940 9.3 (4.2) 9.0 (4.1) 9.5 (4.3) 9.3 (4.2) 10.4 (4.7) 10.4 (4.7) 13.1 (6.0) 14.5 (6.6) 9.3 (4.2) 9.5 (4.3) 9.3 (4.2) 9.5 (4.3) 9.3 (4.2) CIRCULATORS Lead-Free Wet Rotor Circulators for Potable Water / NBF & SSF – continued Single Speed–NBF/SSF 60 HZ Performance Curve Three Speed–NBF 60 HZ Performance Curve CIRCULATORS Series LR™ Maintenance-Free Circulators Materials of Construction Pump Body: LR-20WR: Cast Iron LR-15BWR: Lead-Free* Bronze Impeller: Noryl® Shaft: Ceramic Bearings: Carbon *CSA certified to NSF/ANSI 372 that product contains less than 0.25% lead content by weight on wetted surface. Operating Data Maximum Working Pressure: 150 PSI (10 bar) Maximum Operating Temperature: 225°F (107°C) LR-15B LR-20 C B A Specifications Model Number Part Number Pump Body Material Flange Sizes Inches-NPT LR-20WR LR-15BWR 106507 106514LF Cast Iron Bronze 3/4, 1, 1-1/4, 1-1/2 3/4, 1, 1-1/4, 1-1/2 Standard 60Hz Motor Characteristics* A B C Watts Ø F.L. Amps FL Amps RPM Approx. Shpg. Wt. lbs (Kg) 6-3/8 (162) 6 (152) 3-7/8 (98) 125 1 115 1.10 2950 10.4 (4.7) Dimension Inches (mm) 17 CIRCULATORS Maintenance-Free Circulators a superior alternative to large wet rotor pumps Operating Data Maximum Working Pressure: 150 PSI (10.3 bar) Maximum Operating Temperature: 225°F (107°C) Materials of Construction Booster Body: Cast Iron or Lead-Free* Bronze Face Plate: Stainless Steel Impeller: 30% Glass Filled Noryl® (PL-55 & PL-130): Glass Filled PPS Shaft: Carbon Steel (PL-55 & PL-130): Stainless Steel Shaft Sleeve: Stainless Steel (PL-55 & PL-130): None Seal: Mechanical, Carbon on Silicon Carbide Motor Bearings: Sealed Precision Steel Ball Bearing Permanently Lubricated Motor Type: ODP Elastomers: EPDM PL-75, 130 PL-30, 36, 45, 50, 55 *CSA certified to NSF/ANSI 372 that product contains less than 0.25% lead content by weight on wetted surface. Specifications Flange Motor Characteristics* Dimensions in inches (mm) Approx. Cast Iron Lead Free Size @ 60 Hz (Open Drip-Proof) Shipg. Wt. Model No. Part No. Model No. Part No. Inches - NPT HP ø Voltage RPM A B C D E Ibs. (Kg) 3/4, 1, PL-30 1BL012 PL-30B 1BL013LF 1 1/4, 1 1/2 1/12 2650 8 5/8 (219) 6 3/8 (162) 7 1/8 (181) 4 3/16 (106) 4 3/8 (111) 11.6 (5.3) 3/4, 1, 1BL001 PL-36B 1BL003LF 1 1/4, 1 1/2 1/6 3300 8 5/8 (219) 6 3/8 (162) 7 1/8 (181) 4 3/16 (106) 4 3/8 (111) 13.1 (6.0) 1, 1 1/4 PL-45 1BL002 PL-45B 1BL004LF 1/6 3300 9 1/8 (232) 8 1/2 (216) 7 1/4 (184) 4 5/8 (117) 4 1/2 (114) 14.5 (6.6) 1 1/2 1, 1 1/4 PL-50 1BL016 PL-50B 1BL017LF 1 1/2 1/6 1 115 3300 9 1/8 (232) 8 1/2 (216) 7 1/4 (184) 4 5/8 (117) 4 1/2 (114) 14.5 (6.6) 3/4, 1, PL-55 1BL032 PL-55B 1BL068LF 1 1/4, 1 1/2 2/5 3250 9 9/16 (243) 6 3/8 (162) 7 15/16 (202) 4 3/16 (106) 4 3/4 (121) 13.1 (6.0) PL-36 PL-75 1BL034 PL-75B 1BL035LF 2 1/6 3400 9 15/16 (252) 8 1/2 (216) PL-130/ 2” 1BL063 PL-130B/ 2” 1BL065LF 2 2/5 3200 10 3/4 (273) 8 1/2 (216) 7 3/8 (187) 5 3/16 (132) 4 5/8 (117) 18.5 (8.4) 8 1/4 (210) 5 3/16 (132) 5 1/8 (130) 22 (10) PL-130/ 3” 8 1/4 (210) 6 (152) 5 1/8 (130) 27 (12.2) 1BL070 PL-130B/ 3” 1BL072LF 2 1/2 & 3 2/5 3200 10 3/4 (273) 8 1/2 (216) * 230/60/1 motors available upon request. Models PL-75 and PL-130 have four bolt hole flange connection, all others have two bolt hole flange connectors. Dimensions are approximate and subject to changes. Contact factory for certified dimensions. � PL-55 PL-36 PL-45 PL-50 PL-30 PL-75 1 B&G’s powerful, dry-motor design delivers exceptional performance. . . . 25% more efficient than competition. 2 Precision-machined and balanced alloy steel rotor for superior performance. 3 Quick-connect wire nut leads and dual knock-outs make for fast, sure hook-ups. 4 Solid “Stiff-Shaft” design is constructed of high-strength alloy steel impervious to cracking caused by thermal stresses. 18 PL-130 5 XL-11™ Precision-Crafted Bearing System... is permanently oil lubricated... completely maintenance free...precisely positioned for long-life and isolated for quiet operation. 6 Advanced close-coupled design increases pump life and efficiency, assures dependable seasonal start-ups and can easily handle difficult water conditions. 7 Tough, durable seal system features a carbon/silicon carbide seal on a stainless steel shaft sleeve for long life and rugged operation. 8 Double sided I-Seal™ design for optimum efficiency. 2 1 3 4 8 7 6 5 CIRCULATORS Oil Lubricated Circulators Three-Piece PD 40 PD 38 Operating Data PD 37 PR Maximum Working Pressure: 125 PSI (8.6 bar) Maximum Operating Temperature: Standard Seal: 225°F (107°C) continuous Special Seals: 250°F (121°C) continuous PD 35 HD 2-1 SE R1 2” 00 3 /2” & LD 3 HV With Timer & Cord NBF-8S/TP NBF-10S/TP NBF-9U/TP Specifications Model Number Series 100 Series PR Series HV 2" 2-1/2" LD3 HD3 PD-35S PD-35T PD-37S PD-37T PD-38S PD-38T PD-40S PD-40T SSF-9U/TP Cast Iron Bronze Model Number Part Number Model Number Part Number 106192LF 100 AB 106189 100NFI 106197LF 100 BNFI 106190 100BI 102206 PR 102207 PR BI 102208LF PR AB 102210 HV NFI 102231LF HV AB 102230 HV BI 102213LF HV BNFI 102214 2 NFI 102233LF 2AB 102232 2 BI 102217LF 2 BNFI 102218 2-1/2 102219 2-1/2 BI 102220LF 2-1/2 AB 102222 LD3 102223 LD3 BI 102224LF LD3 AB 102226 HD3 102227 HD3 BI 102228LF HD3 AB 105089 PD35S 105090 PD35S BI 105092LF PDB35S 105093 PD35T 105094 PD35T BI 105096LF PDB35T 105097 PD37S 105098 PD37S BI 105100LF PDB37S 105101 PD37T 105102 PD37T BI 105104LF PDB37T 105121 PD38S 105122 PD38S BI 105123LF PDB38S 105133 PD38T 105134 PD38T BI 105135LF PDB38T 105151 PD40S 105152 PD40S BI 105153LF PDB40S 105137 PD40T 105139LF PDB40T 105138 PD40T BI Flange Size Inches (NPT) 3/4, 1 1-1/4, 1-1/2 3/4, 1 1-1/4, 1-1/2 1, 1-1/4, 1-1/2 Dimensions in Inches (mm) (Open Drip-Proof) Motor Characteristics* @ 60 Hz HP Voltage 1/12 1/6 1/6 115 - with built-in overload protection Approximate Shpg. Wt. lbs. (Kg) A B C Cast Iron Bronze 14-7/8 (378) 6-3/8 (162) 12-3/4 (324) 20 (9) 21 (10) 15-1/4 (387) 8-1/2 (216) 12-3/4 (324) 30 (14) 32 (15) 15-3/8 (391) 8-1/2 (216) 13 (330) 28 (13) 30 (14) 16-5/8 (422) 8-1/2 (216) 14 (356) 36 (16) 39 (18) 2 1/6 2-1/2 1/4 17-1/4 (438) 10 (254) 14 (356) 54 (24) 58 (26) 3 1/4 17-1/4 (438) 10 (254) 14 (356) 53 (24) 57 (26) 3 1/3 115/230 17-1/2 (445) 10 (254) 14-1/4 (362) 55 (25) 59 (27) 3 1/2 1 115/230 20-1/4 (514) 12 (305) 16-7/8 (429) 75 (34) 80 (36) 3 1/2 3 208-230/460 20-1/4 (514) 12 (305) 16-7/8 (429) 75 (34) 80 (36) 3 3/4 1 115/230 20-1/4 (514) 12 (305) 16-7/8 (429) 75 (34) 80 (36) 3 3/4 3 208-230/460 20-1/4 (514) 12 (305) 16-7/8 (429) 75 (34) 80 (36) 3 1 1 115/230 22-3/4 (578) 14-1/2 (368) 19 (483) 128 (58) 138 (63) 3 1 3 208-230/460 24 (610) 14-1/2 (368) 20-1/4 (514) 125 (57) 135 (61) 3 1-1/2 1 115/230 24-3/4 (629) 14-1/2 (368) 21 (533) 130 (59) 140 (64) 3 1-1/2 3 208-230/460 21-7/8 (556) 14-1/2 (368) 18-1/8 (460) 127 (58) 137 (62) 1 PD-38 and PD-40 are ball bearing, maintenance-free design. *Special motors available upon request. Dimensions are approximate and subject to changes. Contact factory for certified dimension. 1 B&G Motor — The heart of the booster. The finest circulator motor available. Sleeve bearing, oil lubricated with replaceable resilient motor mounts. B&G motors are designed and manufactured specifically for the B&G boosters. 2 Noise dampening coupler. B&G’s own flexible spring design adds to quiet operation. Do not accept a substitute. 4 Precision ground pump shaft is oversized to provide large bearing surfaces. Hardened integral thrust collar minimizes end-thrust to ensure long seal and bearing life. 5 The B&G mechanical seal is designed to withstand the wide range of water temperatures, pressures, additives and dissolved solids common in hydronic systems. 3 Long bronze sleeve bearings maintain exact shaft alignment. Provides for constant 6 Centrifugal impeller prevents accumulation of air at seal faces to assure circulation of oil over bearing surfaces. long life. Close impeller/body tolerances minimize water slippage and maximize efficiency. 1 3 5 2 6 4 19 CIRCULATORS Series 60 In-Line Mounted Centrifugal Pump Now Available with ECM Motor Description A maintenance-free, in-line, cast iron centrifugal pump for header pump applications. Designed for a variety of applications • Hydronic heating & cooling systems • Domestic water • Fluid transfer Product Features • Maintenance-free pump and motor design • Internally self-flushing mechanical seal • XL11® lubrication system • Factory tested, Qualtiy Product • ISO 9001 certified • Neoprene coupling • Compact design • Easy installation • Wide range of standard sizes • Backed by B&G three-year warranty Materials of Construction Body: Cast Iron (Bronze Fitted) Cast Bronze (All Bronze) Impeller: Cast Bronze Motor Shaft: Alloy Steel Pump Shaft: Steel Volute Gasket: Cellulose Fiber Shaft Sleeve: Copper Alloy Bracket: Cast Iron with Stainless Steel Face Plate: 304 Stainless Steel Mechanical Seal: Buna/Carbon-Ceramic Standard: -20°F to 225°F Shown with optional ECM motor Operating Data Maximum working pressure: 175 PSI Operating temperature: 225°F Series 60 with ECM Motor Pump is 5% quieter than standard Series 60 Noise Level Internally self-flushing seal Bell & Gossett’s open-seal chamber design provides superior flow circulation around the seal faces, resulting in reduced heat buildup, increased particle removal and superior seal-face flushing. It all adds up to long, trouble-free seal performance. Series 60 with ECM Motor Pump Series 60 Pump Competitor’s Pump Quiet operation The XL-11® Precision-Crafted Bearing System, advanced fluid passage design and B&G permanently lubricated motor come together to deliver smooth, quiet, maintenance-free performance. ECM Performance Curves Hydraulic Curve Performance Range e-60 @ 1725 RPM Hydraulic Curve Performance Range Series 60 with ECM 35 Series 60 ECM Variable Speeds 30 25 State-of-the-art hydraulically balanced impellers and resilientmounted motors provide smooth, quiet operation. Head (Feet) Impeller 20 650S 652S 15 654S 655S 10 0 656S 651S 653S 5 0 50 100 150 Flow (GPM) 20 200 250 CIRCULATORS Series 60 In-Line Mounted Centrifugal Pump Series 60 Standard Sizes 1750 RPM Series 60 Standard Sizes 1750 RPM Specifications Model Suction And Discharge Size Inches NPT Pump Dimension in Inches (mm) F G K L M N P R S T 601,602 & 603 1 6-7/16 (164) 3-7/16 (87) 3-5/8 (92) 1-3/8 (35) 2-1/2 (64) 7-1/2 (190) 3/4 (19) 5 (127) 6 (152) 11 (279) 604,605 & 606 1-1/4 6-7/16 (164) 3-7/16 (87) 3-5/8 (92) 1-3/8 (35) 2-1/2 (64) 7-1/2 (190) 3/4 (19) 5 (127) 6 (152) 11 (279) 607,608 & 609 1-1/2 6-9/16 (167) 3-5/8 (92) 3-3/4 (95) 1-3/8 (35) 2-3/4 (70) 7-7/8 (200) 3/4 (19) 5 (127) 6-1/2 (165) 11-1/2 (292) 613,614 & 621 1-1/2 6-11/16 (170) 3-3/8 (86) 4-1/16 (103) 1 (25) 3-9/16 (90) 8-9/16 (217) 3/4 (19) 6-1/2 (165) 7 (176) 13-1/2 (343) 617,618,622 & 623 1-1/2 9-3/8 (238) 3-1/4 (83) 4-5/8 (117) 1 (25) 3-7/8 (98) 9-1/2 (241) 3/4 (19) 6-1/2 (165) 7 (176) 13-1/2 (343) 610,611 & 612 2 6-11/16 (164) 3-3/4 (95) 3-3/4 (95) 1-3/8 (35) 2-7/8 (73) 8 (203) 13/16 (21) 5 (127) 6-1/2 (165) 11-1/2 (292) 615,616 2 6-15/16 (170) 3-1/2 (89) 4-3/8 (111) 1 (25) 4 (102) 9-3/8 (238) 13/16 (21) 6-1/2 (165) 7 (176) 13-1/2 (343) 619,620 &624 2 9-3/8 (238) 3-1/2 (89) 4-3/4 (121) 1 (25) 4-1/8 (105) 9-7/8 (251) 13/16 (21) 6-1/2 (165) 7-1/2 (165) 14 (356) Maximium working pressure 175 PSI (12 Bar) 21 FLANGES Check-Trol™ Isolation Flow Control Flange Description The Check-Trol flange is a combination isolation valve, flow control valve, and companion flange for circulators. The ball valve allows the circulator to be removed from the system without draining the system. The internal spring check prevents gravity circulation. Free floating companion flange makes pump installation a snap. Operating Data Maximum Working Pressure: 150 PSI (10 bar) Maximum Operating Temperature: 200°F (93°C) Materials of Construction Valve Body: Lead-Free* Brass Flange: Chrome Plated Steel Ball: Chrome Plated Lead-Free* Brass Packing: PTFE Seat Ring: PTFE Stem: Lead-Free* Brass Spring Check: Nitrile, Acetal, Stainless Steel *CSA certified to NSF/ANSI 372 that product contains less than 0.25% lead content by weight on wetted surface. Companion Flange Flow Control Valve Isolation Valve Specifications Model Number Size Inches 101231LF 3/4” NPT x Flange 101232LF 1” NPT x Flange 101233LF 1-1/4” NPTx Flange 101245LF 1-1/2” NPT x Flange 101236LF 3/4” SWT x Flange 101237LF 1” SWT x Flange 101238LF 1-1/4” SWT x Flange 101247LF 1-1/2” SWT x Flange Use with Following Circulators ecocirc auto and vario Dimensions - Inches (mm) Following Circulators A B B1** C D Approx. Shpg. Wt. Ibs. (Kg) 3/4” NPT 3-7/64” (79) 2-27/64” (61.5) 2” (50.5) 4-23/32” (120) 3.4 (1.5)) 4.4 (2.0) 1” NPT 3-15/16” (100) 2-57/64” (73.3) 2-5/32” (54.7) 4-23/32” (120) 1-1/4” NPT 4-25/32” (121.4) 3-19/64” (84) 3” (76.2) 6-7/32” (158) 6.3 (2.8) NRF/NBF/SSF Wet Rotors* 1-1/2” NPT 4-27/32” (122.9) 3-23/64” (85.5) 3” (76.2) 6-7/32” (158) 6.6 (3.0) 3/4” SWT 3-21/64” (84.5) 2-41/64” (67) 2” (50.5) 4-23/32” (120) 3.4 (1.5) Series PL-30, PL-36, PL-55 1” SWT 4-1/64” (102) 3” (75.3) 2-5/32” (54.7) 4-23/32” (120) 4.2 (1.9) 1-1/4” SWT 4-55/64” (123.4) 3-25/64” (86) 3” (76.2) 6-7/32” (158) 5.9 (2.7) 1-1/2” SWT 5-1/64” (127.4) 3-35/64” (90) 3” (76.2) 6-7/32” (158) 6.5 (3.0) ecocirc XL 20-35, 36-45, 55-45 Series 100, PR and LR * Not for use with NRF/NBF-45, HV flanges required. Dimensions and weights are approximate and subject to change. Contact factory for certified dimensions. Check-Trol flange is sold with an isolation flange as a pair. ** B1 Dimension is overall length of isolation flange. The part numbers and shipping weights are for one Check-Trol flange and one isolation flange, capscrews and nuts. 22 ISOLATION FLANGES Description The isolation flange is a combination of an isolation ball valve and a companion flange for circulators. The isolation flange allows easy service or replacement of the circulator without the need to drain the system. The isolation flange fits the Bell & Gossett NRF/NBF/SSF wet rotors, Series PL, Series 100, HV, PR and LR circulators. Operating Data Maximum Working Pressure: 150 PSI (10 bar) Maximum Operating Temperature: 250°F (121°C) Materials of Construction Valve Body: Lead-Free* Brass Flange: Chrome Plated Steel Ball: Chrome Plated Lead-Free* Brass Packing: PTFE Seat Ring: PTFE Stem: Lead-Free*Brass *CSA certified to NSF/ANSI 372 that product contains less than 0.25% lead content by weight on wetted surface. Specifications Dimensions - Inches (mm) Following Circulators Use with Following Circulators Model Number Size Inches 101221LF 3/4” NPTF IF 101222LF 1” NPTF IF 101223LF 1-1/4” NPTF IF 101241LF 1-1/2” NPTF IF 101226LF 3/4” SWT IF 101227LF 1” SWT IF 101228LF 1-1/4” SWT IF 101243LF 1-1/2” SWT IF ecocirc auto and vario ecocirc XL 20-35, 36-45, 55-45 NRF/NBF/SSF wet rotors Series PL-30, PL-36, PL-55 Series 100, PR and LR Does not include NRF/NBF-45 A B C D Approx. Shpg. Wt. Ibs. (Kg) 3/4” NPT 2-27/64” (61.5) 2” (50.5) 4-47/64” (120) 3.2 (1.5) 1” NPT 2-57/64” (73.3) 2-5/32” (54.7) 4-47/64” (120) 4.1 (1.9) 1-1/4” NPT 3-19/64” (84) 3” (76.2) 6-7/32” (158) 5.8 (26) 1-1/2” NPT 3-23/64” (85.5) 3” (76.2) 6-7/32” (158) 6.1 (28) 3/4” SWT 2-41/64” (67) 2” (50.5) 4-23/32” (120) 3.2 (1.5) 1” SWT 3” (75.3) 2-5/32” (54.7) 4-23/32” (120) 3.9 (1.8) 1-1/4” SWT 3-25/64” (86) 3” (76.2) 6-7/32” (158) 5.4 (25) 1-1/2” SWT 3-35/64” (90) 3” (76.2) 6-7/32” (158) 6 (27) Size (NPT) Master Carton of 12 Part No. Set of 2 Part No. 3/4” 101011LF 101208LF 1” 101012LF 101209LF 1-1/4” 101013LF 101210LF 1-1/2” 101014LF 101211LF 1” 101015LF 101212LF 1-1/4” 101016LF 101213LF 1-1/2” 101017LF 101214LF “IF” = “Isolation Flange” Note: Dimensions and weights are approximate and subject to change. Contact factory for certified dimensions. The part numbers and shipping weights are for two isolation flanges, capscrews and nuts. Companion Flanges Flanges for Cast Iron Circulators Series 100, PR NRF-22, NRF-9F/LW, NRF-33, NRF-36 PL-30, PL-36, PL-55 ecocirc XL Series HV, PL-45 PL-50, NRF-45 ecocirc XL PL-75, PL-130/2” ecocirc XL 15-75 PL-130/3” ecocirc XL 40-275 Flanges for Bronze Circulators Size (NPT) Master Carton of 12 Part No. Set of 2 Part No. 3/4” 101001 101201 1” 101002 101202 1-1/4” 101003 101203 1-1/2” 101004 101204 1” 101005 101205 1-1/4” 101006 101206 1-1/2” 101007 101207 Size (NPT) Set of 2 Part No.* 2” 101215 2-1/2” 101219 3” 101217 Series 100B, PRAB, NBF-22, NBF-12F/LW, NBF-33, NBF-36 PL-30B, PL-36B ecocirc XLB Series HV, PL-45B PL-50B, NBF-45 ecocirc XLB PL-75B, PL-130B/2” ecocirc XLB 15-75 PL-130B/3” ecocirc XLB 40-275 *Includes Fasteners Size (NPT) Set of 2 Part No.* 2” 101216LF 2-1/2” 101220LF 3” 101218LF *Includes Fasteners Union Connection for NBF Circulators NBF-22U, NBF-12U/LW NBF-9U/LW Set of Two Union Connection Model No. 1/2” sweat UC-1/2S 113203LF UC-3/4S 113201LF 3/4” sweat 3/4” NPT Part No. UC-3/4NPT 113202LF 23 3 CONTROLS ecocirc e SERIES TIMER ® Description To increase the overall efficiency of a domestic hot water recirculating system and to reduce water wasted while waiting for hot water, the e3 Timer can be installed on all e3 pumps. The timer is easily installed by removing the motor end cap, plugging in the timer and setting the timer schedule without any wiring. The timer can be used in 3-different selections: ON, OFF and TIMER. The ON selection operates the pump continuously, the OFF selection turns the pump OFF and the TIMER selection (depicted by a clock on the timer) turns the pump on when programmed. Operational Limits Power Supply: Internally powered by the e3 circulating pump Minimum Switch Interval: 30 minutes Run Modes: ON (Continuous), OFF (Off at all times) and TIMER (run at programmed intervals) 1.95” (49.6) 3.49” 2.53” (88.7) (62.3) 2.56” (65) 2.30” (58.4) 2.80” (71.1) e3 Timer (Part No. LHB08260002) Pump not included CONTROLS for NBF Circulators TC-1 Automatic Timer Kit (Part No. 113210) To increase the overall efficiency of a hot water recirculation system, the TC-1 timer control kit can be installed for use on any B&G NBF circulator. The TC-1 timer control is programmable to turn the circulator ON and OFF automatically at preset times. This permits the user to have the pump circulate hot water only during those times when high usage can be expected throughout the day. Power supply minimum interval switch is 15 minutes. Run modes maximum switch current is 16 amps. 24 AQS-1/2 (Part No. 113223) and AQS-3/4 (Part No. 113224) Aquastat Designed to thermostatically turn any B&G NBF circulator ON and OFF. The AQ-1/2 or AQ-3/4 will switch the pump OFF at 120ºF (48.9ºC) and ON at 100ºF (37.8ºC). The aquastats are available in separate models that will sense the temperature for either 1/2” or 3/4” copper pipe. AQS-1/2” clips onto 1/2” copper pipe or 3/8” steel pipe AQS-3/4” clips onto 3/4” copper pipe or 1/2” steel pipe RELAYS ZONETROL II AZ-1A™ Snap-On Pump Relay Description The ZONETROL II AZ-1A snap on relay box is an easy to install single zone pump controller that mounts directly on any Bell & Gossett wet rotor circulator NRF/NBF or Series PL booster. The AZ-1A turns the pump and boiler ON as thermostat calls for heat. Using the wire nuts provided with the package, the AZ-1A is quickly assembled onto any NRF/NBF or 1/12 to 1/6 HP Series PL. The clearly marked TT terminals for the thermostat and the XX isolated end switch terminals make the rest of the hook-up a snap. The AZ-1A can be daisy-chained together to form a maximum of three zones. The Bell & Gossett AZ-1A is ideal for any single to three zone pump application. Or can be used when adding a zone to an existing system. There’s no more need to have a pump controller hanging on the wall, simply install the AZ-1A to our NRF/NBF or Series PL circulators and you are finished. Features • Snap-on design allows the AZ-1A to be quickly attached to any B&G wet rotor circulator, reducing your inventory investment (no need to carry “special” circulators with factory mounted controllers) • Clearly marked terminals make for sure, fast wiring of the system • Compact design fits in tight locations and presents a clean professional appearence • 100% factory tested assures reliable operation • 5 year warranty — the best in the industry • Daisy-Chain the AZ-1A relays to form up to three zones • Can be used on any B&G model NRF, NBF or 1/12 to 1/6 HP Series PL pumps The AZ-1A can be daisy-chained to form up to three zones with simplified wiring. Specifications Dimensions (L x W x H): 2-7/8” X 3-1/4” X 2-5/8” Approximate Shipping Weight: 0.75 lbs Thermostat Thermostat Thermostat / / / Low voltage wiring makes multiple relay connections a snap. AZ—1A 115V AZ—1A 115V AZ—1A 115V 25 RELAYS ZONETROL™ Switching Relays for Zoning with Valves Features • 100% factory tested - guarantees operation • Five year limited warranty - the best in the business • Replaceable, standard “ice cube” type relays allow up to 10 amps, 1/3 HP per individual zone • Selectable priority for domestic hot water • 30 minute built-in priority timer helps prevent house freeze up - no additional plug-in cards required • Automatically resetable fuse protects controller from overload - eliminates “no heat” call backs due to blown fuse • Powerful transformers operate up to six zones • LED diagnostic lights installed internal to the box cover keeps the trouble shooting in the hands of the authorized heating professionals • Can be used with “tankless coil” or “cold start” applications Specifications Model Number Part Number Zones Priority Feature Transformer Output at 24 Volts Relay Switching Action Each End Switch Contact Rating ZTV-4 109407 4 yes 40 VA DPDT ZTV-6 109408 6 yes 75 VA DPDT 5A, 1/8 HP @ 120VAC Dimension W x H x D (inches) Approx. Shpg. Wt. (lbs.) 9-1/4 x 7-1/4 x 2-3/4 4.6 11-3/8 x7-1/4 x 3-3/4 6.9 RELAYS ZONETROL II Switching Relays with Reset Option for Zoning with Pumps Description Bell & Gossett’s ZoneTrol II is a ready-to-install controller for hydronic circulators in residential and light commercial applications. All ZoneTrol II controllers are UL and cUL listed and feature multi-function LEDs that are visible without removing the cover for easy start-up and troubleshooting. All units are compatible with analog and digital 24 VAC thermostats, including “power stealing” designs. The multi-zone controllers feature an advanced microprocessor design that provides domestic hot water (DHW) priority & timer, pump exercise and a post purge timer without the need for add-on circuit boards or modules. The next generation of zone controllers from Bell & Gossett brings 21st century technology to residential controls. Four and six zone controllers are field expandable for up to 18 pumps. Standard Features (multiple zone controllers only) • Priority: Enables DHW zone to have priority over heating zones for limited period of time. User adjustable settings include OFF (disables priority functionality), 30 minutes and 60 minutes. • Post Purge Timer: Circulator(s) will continue to run for 90 seconds after thermostat opens and allows additional extraction of BTUs from high mass boilers. User adjustable settings are OFF and ON. • Exercise: Runs each circulator for 10 seconds after each 72 hours of inactivity. User adjustable settings are ON and OFF. • Expandability: 4 and 6 zone controllers can easily be connected via a ZC-11 cable to accommodate systems consisting of up to 18 circulators. • Five-year Warranty Specifications Model Number Part Number Zones Combined Load (max.) @ 120 VAC Dimensions W x L x D Inches (mm) Weight Lbs (kg) Z-1 109424 Z-2 109425 1 5 amps 6.5 x 5 x 3 (165 x 127 x 76) 2.6 (1.18) 2 20 amps 6.5 x 5 x 3 (165 x 127 x 76) Z-3 3 (1.36) 109426 3 20 amps 6.5 x 5 x 3 (165 x 127 x 76) 3.1 (1.4) Z-4 109427 4 20 amps 13.5 x 8.25 x 3.25 (343 x 210 x 83) 7.3 (3.3) Z-6 109430 6 20 amps 13.5 x 8.25 x 3.25 (343 x 210 x 83) ZC-11* 109454 Communication cable for connection of multiple controllers * fits 4 and 6 zone controllers only – one required for each slave controller. 26 7.5 (3.4) 0.1 (0.05) VALVES Snap Zone™ Valve Description Snap Zone valves are precision engineered four wire thermoelectrically operated valves designed for heating and cooling systems. The valve opens and closes based upon the voltages applied to the actuator. Use the Bell & Gossett Snap Zone Valves to speed installation time and reduce callback times to customers. The actuator can be installed or removed at any angle on the adapter ring. The compact design and universality in the actuator mounting position allows for easy installation in the most difficult positions. Operating Data Maximum Operating Temperature: 212°F (100°C) Minimum Operating Temperature: 32°F (0°C) Maximum Operating Pressure: 240 PSI Maximum Differential Closeoff: 60 PSI Open/Close Speed: 3 min. Electrical Rating: 24V 60Hz Power Consumption: 1.8W, 75mA (6 per 40VA) End Switch Rating: 1.0A @ 24VAC Materials of Construction Body: Forged Brass Bonnet/Packing Box: Brass Plunger Assembly: Brass, EPDM Seals Stem: Stainless Steel Union Nuts: Brass Tailpieces: Brass O-Rings: EPDM Actuator: Polyamide Housing Cable: PVC Model Number Naming Convention Cv Ratings Snap Zone Size 1/2” 3/4” 1” Cv 1.8 2.8 2.8 SZV Snap Zone Valve 050 Body Size 050 = 0.500” 075 = 0.750” 100 – 1.000” N Connection Type S = Sweat Body N = FNPT Threaded 4W Actuator Type 4W = 4 Wire E End Switch E = Endswitch Specifications Model Number Part Number Dimensions, in inches (mm) Description Shipping Weight, lbs (kg) D X Y Z SZV-050S-4WE 109500 ½” SWT Zone Valve, 4 Wire 1.59 (40.3) 3.48 (88.5) 3.55 (90.2) 4.24 (107.7) 1.4 (0.6) SZV-075S-4WE 109501 ¾” SWT Zone Valve, 4 Wire 2.02 (51.3) 4.28 (108.7) 3.55 (90.2) 4.42 (112.5) 1.4 (0.6) SZV-100S-4WE 109502 1” SWT Zone Valve, 4 Wire 2.24 (56.9) 4.28 (108.7) 3.55 (90.2) 4.52 (114.9) 1.4 (0.6) SZV-050N-4WE 109506 ½” NPT Zone Valve, 4 Wire 1.59 (40.3) 3.58 (91.0) 3.55 (90.2) 4.24 (107.7) 1.4 (0.6) SZV-075N-4WE 109507 ¾” NPT Zone Valve, 4 Wire 2.02 (51.3) 4.18 (106.1) 3.55 (90.2) 4.42 (112.5) 1.4 (0.6) SZV-100N-4WE 109508 1” NPT Zone Valve, 4 Wire 2.24 (56.9) 4.44 (112.7) 3.55 (90.2) 4.52 (114.9) 1.4 (0.6) SZV-050S-000 109512 ½” Sweat Body 1.59 (40.3) 3.48 (88.5) – – 1.0 (0.4) SZV-075S-000 109513 ¾” Sweat Body 2.02 (51.3) 4.28 (108.7) – – 1.0 (0.4) SZV-100S-000 109514 1” Sweat Body 2.24 (56.9) 4.28 (108.7) – – 1.0 (0.4) SZV-050N-000 109515 ½” NPT Body 1.59 (40.3) 3.58 (91.0) – – 1.0 (0.4) SZV-075N-000 109516 ¾” NPT Body 2.02 (51.3) 4.18 (106.1) – – 1.0 (0.4) SZV-100N-000 109517 1” NPT Body 2.24 (56.9) 4.44 (112.7) – – 1.0 (0.4) SZV-000-4WE 109518 4 Wire Actuator w/ES – 0.4 (0.2) 27 BALANCE VALVES Lead-Free* Circuit Setter® Plus Description Materials of Construction The Circuit Setter Plus and Circuit Setter Plus RF provide the perfect balance of adjustability and efficiency for potable water and HVAC systems. They are precisely calibrated for use as a presettable balance valve, variable orifice flow meter and positive shut-off service valve. They are also designed for optimal system efficiency and water conservation. The Circuit Setter Plus and Circuit Setter Plus RF can provide the perfect balancing solutions for your potable water and HVAC system. Body: Brass ASTM B283-C69300* Ball: 304 Stainless Steel Seat Rings: Glass and Carbon filled TFE Readout Valves: Brass with EPT check valves Stem “O” Ring: EPDM CB-1SLF Maximum Working Pressure NPT Models: 400 PSIG (2758 kPa) Sweat Models: See table below CB-1LF Maximum Operating Temperature Save time, energy and water with the lead-free Circuit Setter Plus and Circuit Setter Plus RF. -4°F (-20°C) to 250°F (121°C) • Designed for all plumbing and HVAC systems. • Provides equal flow throughout all circuits to conserve water and optimize system efficiency. • Calibrated accurate flow control and measurement. • Bi-directional design allows any installation configuration. • Externally adjustable manual balance valve for easy adjustment. • Reduces pump energy requirements. • Meets or exceeds stringent codes for potable water. • Includes memory stop indicator. • Provides drain option. • Provides positive shut off and isolation. • Includes pressure/temperature ports. *CSA certified to NSF/ANSI 372 that product contains less than 0.25% lead content by weight on wetted surface. Type Solder 95-5 Tin-Antimony Maximum Pressure Limitations for 1/2” - 1” with Solder Connections Pressure PSI kPa Temp ºF (ºC) 300 (2068) 200 (93) 250 (1724) 225 (107) 200 (1379) 250 (121) A A C C B B TOP VIEW 1/2"-1" END VIEW 1/2"-1" TOP VIEW 11/4”-3” Specifications Model Number Part Number RF-1/2S LF 117410LF RF- /4S LF CB-1/2S LF CB-3/4S LF CB-1S LF CB-11/4S LF CB-11/2S LF CB-2S LF CB-1/2 LF CB-3/4 LF CB-1 LF CB-11/4 LF CB-11/2 LF CB-2 LF CB-21/2 LF CB-3 LF 117411LF 117412LF 117413LF 117401LF 117402LF 117403LF 117404LF 117414LF 117415LF 117416LF 117103LF 117104LF 117105LF 117106LF 117107LF 3 Size Connection Type 1 Sweat A 2.91 (73.9) 3 Sweat Sweat Sweat Sweat Sweat Sweat Sweat NPT NPT NPT NPT NPT NPT NPT NPT 3.51 (89.2) 2.91 (73.9) 3.51 (89.1) 4.29 (109) 4.91 (124.7) 5.21 (132.3) 6.31 (160.3) 2.94 (74.7) 3.06 (77.7) 3.81 (96.8) 4.41 (112) 4.42 (112.3) 5.13 (130.3) 6.00 (152.4) 6.50 (165.1) /2" /4" 1 /2" 3 /4" 1" 11/4” 11/2” 2” 1 /2" 3 /4" 1" 11/4” 11/2” 2” 21/2” 3” Dimensions** in Inches (mm) B C 1.82 (46.2) 2.85 (72.4) 2.05 (52.1) 1.82 (46.2) 2.05 (52.1) 2.33 (59.2) 3.08 (78.2) 3.27 (83) 3.83 (97.3) 1.98 (50.3) 2.17 (55.1) 2.47 (62.7) 3.19 (81) 3.37 (85.6) 3.98 (101.1) 4.51 (114.6) 5.12 (130.0) 3.10 (78.7) 2.85 (72.4) 3.10 (78.7) 3.33 (84.6) 3.69 (93.7) 3.95 (100.3) 4.44 (112.8) 3.02 (76.7) 3.12 (79.2) 3.42 (86.9) 3.69 (93.7) 3.95 (100.3) 4.44 (112.8) 4.83 (122.7) 5.44 (138.2) ** All dimensions +/-0.125 (3.2 mm) tolerance. Dimensions are subject to change. Not to be used for construction purposes unless certified. 28 Weight in lbs. (kg) 0.6 (0.27) 0.75 (0.34) 1 (0.45) 1.25 (0.6) 2 (0.91) 3.5 (1.6) 3.8 (1.7) 6.2 (2.8) 1.25 (0.6) 1.5 (0.7) 2 (0.9) 3.5 (1.6) 3.8 (1.7) 6.2 (2.8) 9 (4.1) 12 (5.4) END VIEW 11/4”-3” BALANCE VALVES Circuit Sentry Flo-Setter TM Description TM Circuit Sentry Flo-Setter New GPM dial The Circuit Sentry Flo-Setter valve is a field adjustable pressure independent flow limiter that maintains set flow rates regardless of pressure fluctuations in the system; eliminates overflow. • The unique GPM dial is easy to set. Requires no instruments, charts or wheels • Saves pump energy and improves coil efficiency • No minimum straight pipe lengths required • Integrated pressure / temperature ports included • Large open flow paths for clog-free operation • Integrated isolation/shut-off capability Circuit Sentry Flo-Setter Specifications Materials of Construction DIMENSIONS* IN INCHES (mm) Model Part Connection Size Body: DZR Brass Number Number Type A B C D** E** Flow Setting: PA6 20% Glass NPT 2.9 5.6 3.4 2.24 1.12 Spring: Stainless Steel FS-1/2 117630 1/2" Female (75) (144) (87) (57) (28) Diaphragm: HNBR NPT 3.1 5.6 3.4 2.24 1.12 FS-3/4 117632 3/4" O-Rings: EPDM Female (79) (144) (87) (57) (28) NPT 3.9 6.8 4.3 2.54 1.27 Maximum Working Pressure FS-1 117643 1" Female (100) (173) (110) (65) (33) 375 PSIG (2585 kPa) NPT 4.0 7.0 4.3 2.54 1.27 FS-1-1/4 117636 1 1/4" Female (104) (178) (110) (65) (33) Maximum Operating Temperature NPT 5.4 7.9 5.1 3.60 1.80 14°F (-10°C) to 248°F (110°C) FS-1-1/2 117637 1 1/2" Female (138) (201) (131) (92) (46) Control Range 5.4 8.1 5.1 3.60 1.8 NPT FS-2 117638 2" (138) (207) (131) (92) (46) Female Maximum 58 PSI (399 kPa) Delta P Accuracy +/ - 5% Flow Capacity in GPM (L/hr) Min. Max. Approx. Weight lbs. (kg) 0.26 (60) 4.75 (1,080) 1.1 (0.5) 0.45 (102) 8.50 (1,930) 1.3 (0.6) 060 (136) 10.56 (2,400) 2.8 (1.3) 0.88 (200) 22.01 (5,000) 3.1 (1.4) 3.17 (719) 32.58 (7,400) 6.6 (3.0) 3.96 (900) 45.57 (10,350) 7.5 (3.4) Model AF Model AF Specifications (includes union tailpiece) Model Number AF-1/2 AF-3/4 AF-1 AF-1-1/4 AF-1-1/2 AF-2 Valve Size Fixed End Connection Fixed End Flow Capacity in GPM (L/hr) DIMENSIONS* IN INCHES (mm) B C Min. Max. Sweat Female 5.6 (144) 3.4 (87) 2.24 (57) 1.12 (28) 5.6 (142) 1.55 (39) 0.26 (60) 4.75 (1,080) 1.2 (0.5) NPT Female 5.6 (144) 3.4 (87) 2.24 (57) 1.12 (28) 5.0 (127) 1.55 (39) 0.26 (60) 4.75 (1,080) 1.2 (0.5) Sweat Female 5.6 (144) 3.4 (87) 2.24 (57) 1.12 (28) 6.3 (160) 1.55 (39) 0.45 (102) 8.50 (1,930) 1.5 (0.7) NPT Female 5.6 (144) 3.4 (87)) 2.24 (57) 1.12 (28) 5.3 (135) 1.55 (39) 0.45 (102) 8.50 (1,930)) 1.5 (0.7) Sweat Female 6.8 (173) 4.3 (110) 2.54 (65) 1.27 (33) 7.6 (193) 2.00 (51) 0.60 (136) 10.56 (2,400) 3.1 (1.4) NPT Female 6.8 (173) 4.3 (110) 2.54 (65) 1.27 (33) 6.4 (163) 2.00 (51) 0.60 (136) 10.56 (2,400) 3.1 (1.4) Sweat Female 7.0 (178) 4.3 (110) 2.54 (65) 1.27 (33) 7.9 (201) 2.00 (51) 0.88 (200) 22.01 (5,000) 3.6 (1.6) NPT Female 7.0 (178) 4.3 (110) 2.54 (65) 1.27 (33) 6.7 (170) 2.00 (51) 0.88 (200) 22.01 (5,000) 3.6 (1.6) Sweat Female 7.9 (201) 5.1 (131) 3.60 (92) 1.8 (46) 10.6 (269) 2.52 (64) 3.17 (719) 32.58 (7,400) 7.6 (3.4) NPT Female 7.9 (201) 5.1 (131) 3.60 (92) 1.8 (46) 9.2 (234) 2.52 (64) 3.17 (719) 32.58 (7,400) 7.6 (3.4) Sweat Female 8.1 (207) 5.1 (131) 3.6 (92) 1.80 (46) 11.7 (297) 3.14 (80) 3.96 (900) 45.57 (10,350) 8.7 (3.9) NPT Female 8.1 (207) 5.1 (131) 3.6 (92) 1.80 (46) 9.7 (246) 3.14 (80) 3.96 (900) 45.57 (10,350) 8.7 (3.9) 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" E** G Max*** T Max*** Approx. Weight lbs. (kg) D** *All dimensions +/- 0.125” (3.2 mm) tolerance. Dimensions are subject to change. Not to be used for construction purposes unless certified. **Dimension is of maximum width of the handle or body, whichever is greater. ***Includes tailpiece. Measurement of maximum length tailpiece available. For minimum differential requirements please refer to submittal A-611 on our website. Maximum differential pressure is 58 PSID. Minimum temperature is 14°F (-10°C) to 248°F (120°C). Maximum operating pressure is 375 PSI. NOTE: Model AF valves are configured valves and therefore have no part numbers. They include union tail pieces and can be selected to include optional ball isolation/shut-off valve. 29 VALVES Flo-Control™ Valves Description Flo-Control valves prevent gravity flow in forced hot water systems, and permit summer/winter operation of indirect water heaters. Features • Combination straight/angle configurations in sizes 3/4” to 2” for ease of installation. • Removable cap allows easy cleaning and service without removing pipe connections. • Manual operating position for vertical lift disc to permit gravity circulation. Angle Pattern Straight-Angle Pattern 2-1/2”, 3” 3/4”, 1”, 1-1/4”, 1-1/2”, 2” Bronze Straight Straight Pattern Pattern 3/4” 2-1/2”, 3”, 4” Operating Data Maximum Working Pressure: 125 PSIG (862 kPa) Maximum Operating Temperature: 250°F (121°C) Specifications B A D E Sizes 3/4” Bronze Straight Valve 30 C Sizes 3/4”, 1”, 1-1/4”, 1-1/2” Straight Angle Valves Sizes 2” Straight Angle Valves Sizes 2-1/2”, 3” Angle Valves Sizes 2-1/2”, 3”, 4” Straight Valves VALVES Hydrotrol™ Flow Control Valves Description The Hydrotrol (HT) flow control valve is used to prevent overheating of zones due to gravity flow in hydronic heating systems and will permit summer-winter operation of indirect water heater. The HT valve allows fluid to pass when the system or zone pumps start. When the system or zone pumps are not operating, the HT valve remains closed, preventing gravity circulation. The HT valves are designed with a 1/2 turn knob that can be manually opened when draining the system or for bypass purposes. The HT valve can be installed in either the horizontal or vertical orientation. Operating Data Maximum Working Pressure: 150 PSI (10 bar) Maximum Operating Temperature: 250°F (121°C) Materials of Construction Body: Brass Internal Components: Non-Ferrous Specifications Model Number E F Approx. Shpg. Wt. lbs. (Kg) 1-3/4" (44) 1-11/16" (43) 1.3 lbs. (0.6) 1-11/16" (43) 1.2 lbs. (0.5) 1-7/8" (48) 1.8 lbs. (0.8) Dimensions — Inches (mm) Part Number A B HT-3/4 107035 3/4" NPTF 3-3/16" (82) C 3" (76) HT-1 107037 1" NPTF 3-5/8" (93) 3-3/16" (82) HT - 1-1/4 107038 1-1/4" NPTF 4" (101) D 1-9/16" (40) 1-9/16" (40) 1-15/16" (50) 3-11/16" (93) 1-11/16" (43) 2-1/4" (57) Do not use for construction. Dimensions are approximate and subject to change. Contact factory for certified dimensions. VALVES DB–Differential Bypass Valve Description For hydronic systems utilizing zone valve The differential bypass valve is used in systems where heating loads may be excluded from the circuit as zone valves close. It controls the excess flow in the system by acting as a bypass while ensuring adequate flow to the remaining open circuits. The differential bypass valve helps reduce velocity noise caused by excess flow through the circuits while maintaining the pump head at a constant value. • Controls excess flow in the system when there is reduction in demand • Available in 3/4” connection • All brass body with non-ferrous internals Operating Data D Maximum Working Pressure: 150 PSIG (1,034 kPa) Maximum Operating Temperature: 230°F (110 °C) Adjustment Range: 2 to 10 PSI A C Materials of Construction Valve Body: Brass Seals: EPDM Spring: Stainless Steel Knob: ABS A B Specifications Model Number Part Number A (mm) B (mm) C (mm) D (mm) DB-3/4 113247 3/4” (19) 2-5/16” (59) 1” (26) 4” (104) Connection Weight (LB) Type M NPT 1 31 VALVES Pressure Reducing Valves Description FB-38 Reducing valves fill the system to a preset pressure for optimum performance. • Fast fill feature reduces start-up time and labor. • Low inlet pressure check valve helps prevent loss of system pressure if the supply water drops below system pressure. • Union connection available with 1/2” male NPT thread and 1/2” female sweat tail-piece for fast, flexible system connection. PRESSURE REDUCING VALVES FB-38TU Body Material Conncection Size - Inches 1/2 110190 B-38 3/4 110196 B7-12 1/2 110191 B-38TU 1/2 Brass 110192 FB-38 1/2 110193 FB-38TU 1/2 110194 6 3/4 110195 7 * Models ending in "TU" feature 1/2" sweat/NPT union connection Features • Convenient cleanable strainer is designed to prevent dirt and sediment from entering the system. Part Number Model Number F-3TU NPT Union* NPT Union* NPT B-38TU B-38 Factory Setting (PSIG) Adjustable Range (PSIG) 12 10 - 25 45 25 - 60 Dimensions in Inches (mm) A 3 1/16 (78) 3 (76) 4 31/32 (126) 3 1/16 (78) 4 31/32 (126) 3 1/16 (78) 3 (76) B 4 13/16 (122) 4 31/32 (126) C 3 11/16 (94) 3 21/32 (93) 4 13/16 (122) 3 11/16 (94) 4 31/32 (126) 3 21/32 (93) Specifications for Combination “Dual Units” Model Number Part Number 8 110199LF F-3 110197LF F-3TU 110198LF Component Valves Relief B-38 Relief FB-38 Relief FB-38TU COMBINATION "DUAL UNITS" Connection in Inches Body Fill Boiler Material Lead-Free Brass 1/2 NPT Dimensions in Inches (mm) Overall Between Height Connections 1/2 NPT 6 7/16 (164) 1/2 NPT 6 7/16 (164) 1/2 Union NPT/Sweat 8 5/8 (219) 5 3/8 (137) 6 (152) Approx. Shpg. Wt. lbs. (Kg) 4 (1.8) 3 3/4 (1.7) 4 (1.8) PRESSURE SETTING: Relief 30 PSI Reducing 12 PSI standard; field adustable range: 10 - 25 PSI Maximum operating temperature 225°F (107°C) - Maximum operating pressure 125 PSIG (862 kPa) meets NSF Brass Lead-Free *CSA certified to NSF/ANSI 372 372 that certification product contains less than 0.25% lead content by weight on wetted surface. Models ending in TU feature 1/2” sweat/NPT union connection. • Lead-Free brass body construction is ideal for potable water systems. Specifications for Pressure Reducing Valve Model Number NSF/ANSI 372 Part Number Models 3301 & 4100 Iron Body Valves ASME Safety Relief Valves Model Description Number Part Number ASME Safety Relief Valves protect fired and unfired hot water vessels against hazardous operating pressures. Features • Engineered in accordance with Section IV of the ASME boiler and pressure code for heating boilers with capacities certified by the National Board of Boiler and Pressure Vessel Inspectors. • Offer the highest BTUH ratings available on the market today for valves in their class (790,000 to 5,999,000 BTUH) • EPDM diaphragm operated (cast iron models) and diaphragm assisted (bronze models) have an effective area approximately 5 times greater than conventional “pop-type” relief valves to help overcome the effects of fouling. • Low differential between opening and closing pressures helps to prevent conditions under which system water might flash to steam and cause hammering. Specifications Model Number 32 Body Nos. 3301 & 4100 Nos. 790 & 1170 Models 790 & 1170 Bronze Body Valves ACCESSORIES Copper Red Ring Monoflo® Fittings Description Copper Red Ring Monoflo Fittings let you use a single pipe to serve as both supply and return main. Features • Connect risers to the main, assuring proper diversion of water to each heating unit regardless of type and its position in the system. • Recommended for most installations including cast iron non-ferrous base boards, free-standing radiation or convectors. • Only one fitting is needed for most installations for adequate diversion for upfeed radiation. For most applications, a second fitting can be used if higher resistance is required. Operating Data Maximum Working Pressure: 150 PSIG (1,034 kPa) Maximum Operating Temperature: 300°F (149°C) Specifications Part Number Size Inches 108119 3/4 x 1/2*** 108120 1 x 1/2 108121 Dimensions-Inches (mm)* Cv Ratings** B 1 FTG 2 FTG Approx. Shpg. Wt. lbs. (Kg) 2-7/32 (56) 1 (25) 4.2 –– 1/4 (0.1) 2-9/16 (65) 1-5/32 (30) 1 x 3/4 2-3/4 (70) 1-3/8 (35) 14.5 8.7 108122 1-1/4 x 1/2 2-3/4 (70) 1-7/32 (31) 108123 1-1/4 x 3/4 2-27/32 (72) 1-3/8 (35) 24.0 15.5 108124 1-1/2 x 3/4 3-3/32 (78) 1-11/16 (42) 108125 1-1/2 x 1 3-3/8 (86) 1-11/16 (42) 39.0 25.0 1-1/4 (0.6) 108126 2 x 3/4 3-1/2 (89) 1-27/32 (47) 108127 2x1 3-13/16 (97) 2-1/32 (52) 80.0 55.0 1-3/4 (0.8) A 1/2 (0.2) * Do not use for construction. Dimensions are approximate and subject to change. Contact factory for certified dimesions. ** With Side Branch plugged. *** Return only. AIR SEPARATORS Inline Air Separator Description Operating Data The B&G In-Line Air Separator is specificaly designed to efficiently separate air from circulating water in hydronic heating and cooling systems to assure a quiet operation. Maximum Working Pressure: 175 PSIG (1,207 kPa) Maximum Operating Temperature: 300°F (149°C) Materials of Construction One Piece Cast Iron Specifications Model Number Part Number 33 AIR SEPARATORS EASB-Jr Enhanced Air Separator Description Dimensions & Weights Operating Data Bell & Gossett’s Model EASBMaximum Working Pressure: 150 PSI (10 bar) JR Enhanced Air Separator Maximum Operating Temperature: 250°F (121°C) automatically removes entrained air bubbles in hydronic systems. As Materials of Construction fluid enters the EASB-JR, the velocity is decreased creating a low pressure Body & Cap: Brass area. The small bubbles are released Coalescing Medium: Stainless Steel from fluid and then collected on the Venting Mechanism: Non-Ferrous coalescing medium. As the bubbles coalesce, they rise to the top of the air separator where they are released to atmosphere through the built-in Specifications automatic air vent. The air separator Part Model has a bottom 1/2” NPT connection Number Number Size A B to accommodate a B&G diaphragm 3/4" NPT EASB-3/4 JR 112111 67/8 (175) 15/8 (41) expansion tank. The compact design EASB-3/4S JR 112114 3/4" Sweat 67/8 (175) 15/8 (41) EASB-1 JR 112112 1" NPT 67/8 (175) 15/8 (41) and brass body construction make 7/8 (175) EASB-1S JR 112115 1" Sweat 6 15/8 (41) the EASB-JR ideal for residential EASB-11/4 JR 112113 11/4" NPT 71/2 (191) 17/8 (48) and commercial hydronic heating EASB-11/4S JR 112116 11/4" Sweat 71/2 (191) 17/8 (48) systems. EASB-11/2 JR 112117 11/2" NPT 71/2 (191) 17/8 (48) EASB-2 JR 112464 2" NPT 71/2 (191) 2 (51) Dimension in Inches (mm) C D E 113/16 (46) 35/8 (92) 21/4 (57) 35/8 (92) 21/4 (57) Sweat 2.5 (1) 113/16 (46) 113/16 (46) 25/16 (59) 25/16 (59) 35/8 (92) 35/8 (92) 45/8 (117) 45/8 (117) 21/4 21/4 31/8 31/8 (57) (57) (79) (79) 1" NPTF 1" Sweat 11/4" NPTF 11/4" Sweat 2.5 (1) 2.5 (1) 4 (1.8) 4 (1.8) 25/16 (59) 21/2 (64) 45/8 (117) 5 (127) 31/8 (79) 31/8 (79) 11/2" NPTF 2" NPTF 4 (1.8) 5 (2.3) Enhanced Air Separator Specifications Bell & Gossett’s Model EAS Enhanced Air Separator is a patented, innovative design in air separators. It has been engineered to remove entrained air from hydronic heating and cooling systems providing far superior air removal compared with other devices available today. The EAS is ideal for residential, institutional and light commercial applications. Operating Data Maximum Working Pressure: 150 PSI (10.3 bar) Maximum Operating Temperature: 250°F (121°C) Materials of Construction Body & Cap: Cast Iron Internals: Stainless Steel 3/4” Large Capacity Air Vent: Brass Body Nonferrous Internals How It Works 1 As system fluid enters through the inlet, (either straight or angle) the diffuser distributes flow evenly across the stainless steel, wire brush-like medium. 2 Air bubbles, even micro air bubbles, stick to the brush filaments. 3 Trapped air rises above the diffuser through a baffle (not pictured), where the air is then released through an opening on top. 4 Deaerated water then goes back into the system. 34 3/4" Approx. Shpg. Wt. Lbs. (Kg) 2.5 (1) 113/16 (46) Dimensions are approximate and subject to change. Contact factory for certified dimensions. Description F 3/4" NPTF HYDRONIC SPECIALTIES RV-125A Readout Valve and RP-250B Readout Probe TB– Thermoflo® Balancer The RV-125A is designed for use wherever pressure tappings are required to monitor flow or pressures. The Readout Valve is fitted with an EPT insert which incorporates a unique check valve feature designed RP-250 RV-125 to check flow when the Readout Valve is not being used to monitor flow. Use companion RP-250B Readout Probes with the RV-125A Readout Valve. 300 PSIG Working Pressure — 250ºF Maximum Operating Temperature A device for instant visual balancing of hot or cold water flows. With a B&G Thermoflo balancer installed in each circuit or zone, the entire system can be quickly balanced to meet original design calculation. No. TB-3/4”- Capacity 1 to 5 GPM. No. TB-1”- Capacity 2 to 10 GPM. 125 PSIG Working Pressure — 250ºF Maximum Operating Temperature DT-2 Drain-O-Tank® Air Charger The Drain-O-Tank Air Charger offers a sure, quick way to recharge a waterlogged compression tank. 125 PSIG Working Pressure — 240ºF Maximum Operating Temperature AIR VENTS No. 26 Vacuum Breaker Model No. 107A High Capacity Air Vent No. 97 Automatic Air Vent A rugged High Capacity Air Vent designed to purge free air from liquid systems at operating pressures up to 150 PSIG. The Model 107A Air Vent has a cast iron body and bonnet, with stainless steel, brass and EPDM internal components and is suitable for a maximum operating temperature of 250ºF. The Air Vent has a 3/4” NPT inlet and 3/8” NPT outlet. A float type vent designed to vent troublesome air from hydronic heating systems. The brass body and the non-ferous internals provide years of reliable service. The compact design (3-1/8” x 1-7/8”) and high operating pressure/temperature (240ºF @ 150 PSIG) limitations make the No. 97 a must in any hydronic heating system. No. 98 A high capacity automatic air vent that is designed to remove air in closed loop systems. Materials of construction: Brass body with non-ferrous internals. Maximum Working Pressure: 150 PSI. Maximum Operating Temperature: 250ºF Specifications Model Number Part Number 98 97 113246 113222 87 113021 67 113020 7 113001 107A 113076 4V 113055 26 113075 RV-125A 113100 1/4" P/T V58050PK 1/8" P/T G97030 RP-250B 113102 DT-2 113041 TB-3/4 127001 TB-1 127002 Description Automatic Air Vent High Capacity Air Vent Manual Air Vent Vacuum Breaker Readout Valve Readout Valve Readout Valve Readout Probe Drain-O-Tank Balance Valve Balance Valve No. 87, 67 and 7 Automatic Air Vents Designed to vent the accumulation of troublesome air wherever it can be trapped. These non-ferrous automatic air vents are 4-3/4” x 2-1/4”, 3-3/16” x 1-1/2” and 4-1/16” x 2-3/16” (height and width), respectively, and are rated for a maximum operating temperature of 240ºF at pressures of 150, 35 and 75 PSI, respectively. The No. 87 has a combination of 1/2” FPT/3/4” MPT connection, whereas No’s. 67 and 7 have 1/8” MPT, and FPT connections. System Connection Dimensions (W x H) 3/4" NPTM 1/8" NPTM Combination 3/4" NPTM 1/2" NPTF 1/8" NPTM 1/8" NPTF 3/4" NPTF 1/8" NPTM 3/4" NPTM 1/8" NPTM 1/4" NPTM 1/8" NPTM N/A 1/2" NPTM 3/4" NPTF 1" NPTF 4-1/2" x 9-5/8" 1-7/8" x 3-1/8" 2-1/4" x 4-3/4" 1-1/2" x 3-3/16" 2-3/16" x 4-1/16" 4-1/2" x 9-5/8" 5/8" x 5/8" 1-1/4" x 3" 1-1/8" x 9/16" 1-1/4" x 1-1/4" 1-1/8" x 1-1/4" 2" x 5/8" 2-1/4" x 6-5/16" 2" x 9-1/4" 2" x 9-1/4" Designed to protect closed vessels and piping systems against collapse when the induced vacuum exceeds design conditions. When used on steam heating systems, the No. 26 Vacuum Breaker controls induced vacuum, permitting normal return of condensate to the boiler. Adjustable range 1/4” to 20” (mercury) vacuum. Factory set to 4” — 240 PSIG Maximum Working Pressure — 300ºF Maximum Operating Temperature No. 4V “Coin-Operated” Air Vent Specially designed for the new types of radiators. An important feature is that it projects only slightly, being almost flush with the radiator. 150 PSIG Working Pressure — 250ºF Maximum Operating Temperature Maximum Pressure Temperature 250ºF 150 PSIG 240ºF 35 PSIG 75 PSIG 150 PSIG 150 PSIG 240 PSIG 300 PSIG 300 PSIG 300 PSIG 300 PSIG 125 PSIG 125 PSIG 125 PSIG 250ºF 250ºF 300ºF 250ºF 250ºF 240ºF 250ºF 240ºF 250ºF 250ºF Approx. Shpg. Wt. (Lbs) Carton Of 1 1 .8 .8 .61 1 1 48 6 50 pairs 1 1 6 pairs 1 6 6 .25 .5 10 2 3 4 .1 .5 1 .67 26 26 35 ACCESSORIES PSH - Primary/Secondary Header Description Operating Data The B&G low-loss header, Model PSH, is a combination air separator and manifold that creates independent primary and secondary circuits. The B&G Model PSH is equipped with a purge valve allowing the user to remove any debris deposited on the bottom of the vessel and an air vent releasing trapped air in the system. The insulation, which is provided as standard, prevents water vapors entering from the outside and eliminates the formation of condensate on the PSH body. With Insulation: Working Pressure: 150 PSI Operating Temperature Threaded: 32°- 210°F Operating Temperature Flanged: 32°- 220°F Without Insulation: Working Pressure: 150 PSI Operating Temperature Threaded & Flanged: 32°-230°F Materials of Construction Body: Steel Air Vent: Brass Drain Valve: Brass Insulation-Threaded: PEX Insulation-Flanged: Polyurethane Foam Connection 1”, 1-1/4” and 1-1/2” Female NPT 2”, 2-1/2”, 3” and 4” ANSI 150 CLASS Flange Specifications 36 Model Number Part Number Connection Size Inches (mm) Max Flow GPM (m3/h) A Inches (mm) B Inches (mm) C - Drain Connection Size Inches (mm) NPT Weight LBS (Kg) PSH-1 112465 1 (25.4) 11 (2.5) 24-3/8 (619) 8-7/8 (225) 1/2 (12.7) 6.0 (2.7) PSH-1.25 112466 1-1/4 (31.75) 18 (4) 26-3/4 (679) 9-3/4 (248) 1/2 (12.7) 8.3 (3.8) PSH-1.5 112467 1-1/2 (38.1) 26 (6) 28-1/3 (719) 11-1/8 (282) 1/2 (12.7) 12.6 (5 .7) PSH-2 112468 2 (50.8) 40 (9) 42 (1069) 13-13/16 (350) 1-1/4(31.7) 78.7 (35.7) PSH-2.5 112469 2-1/2 (63.5) 80 (18) 42 (1069) 13-13/16 (350) 1-1/4(31.7) 87.7 (39.8) PSH-3 112470 3 (76.2) 124 (28) 50-3/8 (1279) 18-3/8 (466) 1-1/4(31.7) 108.0 (49) PSH-4 112471 4 (101.6) 247 (56) 50-3/8 (1279) 18-1/2 (470) 1-1/4(31.7) 116.8 (53) TANKS HFT Diaphragm Tanks • Expansion Tanks for Hydronic Heating Description Specifications Bell & Gossett HFT expansion tanks are designed to absorb the force of thermal expansion in hydronic heating systems. Series HFT tanks for hydronic heating systems are available in sizes from 2—86 gallons. The Series HFT tank is designed to absorb the force of thermal expansion of heating water to maintain proper pressurization in a closed hydronic system. The heavy duty butyl diaphragm separates system water from the air in the tank preventing water logging problems. HFT-15 thru HFT-90 HFT-30V thru HFT-160V Model Number Part Number HFT-15 HFT-30 HFT-60 HFT-90 HFT-30V HFT-40V HFT-60V HFT-90V HFT-110V HFT-160V 1BN326 1BN327 1BN328 1BN329 1BN330 1BN331 1BN332 1BN333 1BN334 1BN335 Volume Gallons (Liters) Tank 2 (7.5) 4.4 (16.6) 7.6 (28.7) 14 (53) 14 (53) 20 (75.7) 32 (121.1) 44 (166.5) 62 (234.6) 86 (325.5) Acceptance 1.0 (3.7) 2.5 (9.4) 2.5 (9.4) 11.3 (42.8) 11.3 (42.8) 11.3 (42.8) 11.3 (42.8) 34 (128.7) 34 (128.7) 46 (174.1) Height (A) Inches (mm) Diameter (B) Inches (mm) 12-5/8 (321) 14 (355) 17-1/4 (438) 21 (533) 24-3/4 (629) 32-1/2 (826) 47-1/2 (1207) 36-1/2 (927) 48-1/2 (1232) 46 (1168) 8 (203) 11 (279) 11 (279) 15-3/8 (390) 15-3/8 (390) 15-5/8 (390) 15-5/8 (390) 22 (559) 22 (559) 22 (559) Approx. Shpg. Wt. lbs. (Kg) System Connection 5 (2.3) 9 (4.1) 14 (6.4) 23 (10.4) 24 (11) 34 (15.5) 52 (23.6) 64 (29) 89 (40.5) 116 (53) 1/2" NPTM 1" NPTF 1-1/4" NPTF Materials: Steel Shell Diaphragm System Connection: Steel Maximum Operating Temperature=240F (116C); Maximum Working Pressure= 100 PSI (689 kPa); Sizing Guideline Standard Factory Precharge=12 PSI (83 kPa) Operating Data Boiler Size Maximum Working Pressure: 100 PSI (689 kPa) Maximum Operating Temperature: 240°F (115°C) Standard Factory Pre-charge: 12 PSI (83 kPa) Type of Radiation Finned Tube Model Number Materials of Construction PT-5 PT-12 PT-25V PT-30V PT-42V PT-60V PT-80V PT-180V PT-210V Shell: Carbon Steel Diaphragm: Heavy Duty Butyl Rubber Connection: Steel Baseboard Volume Gallons (Liters) or Part Net Output Number Tank 1BN317 BTU/HR 2 (8) 1BN318 25,000 4.4 (17) 50,000 1BN319 10.3 (39) 75,000 1BN320 14 (53) 100,000 1BN321 20 (76) 125,000 1BN322 34 (129) 150,000 1BN323 200,000 44 (167) 1BN324 250,000 62 (235) 1BN325 300,000 86 (326) Radiant Panel Acceptance 1.0 (4) HFT-15 3.2 (12) HFT-15 10.3 (39) HFT-30 11.3 (43) HFT-30 11.3 (43) HFT-30 34 (129) HFT-30 34 (129) HFT-60 34 (129) HFT-60 46.4 (176) HFT-90 Convectors or Radiators System Height Diameter (B) Unit (A) Heaters Cast Iron Inches (mm) Inches (mm) Connection Model 12-5/8 (321) Use Tank 8 (203) 3/4" NPTM HFT-15 11 (279) HFT-15 15 (381) HFT-15 15-3/8 (391) HFT-30 19-1/4 (489) HFT-30 HFT-30 1" NPTF 23-7/8 (605) 15-3/8 (391) HFT-60 HFT-60 31-5/8 (802) 15-3/8 (391) HFT-60 HFT-60 29-5/8 (752) HFT-60 22 (559) HFT-90 36 (914) HFT-60 22 (559) HFT-30V 1-1/4" NPTF 46-3/4 (1187) HFT-90 22 (559) HFT-30V 47-1/4HFT-30V (1200) 26 (660) HFT-30V Approx. Baseboard Shpg. Wt. Cast Iron lbs. (Kg) 5 (2.3) HFT-15 9 (4.1) HFT-30 23 (10.4) HFT-60 25 (11.3) HFT-60 33 (15) HFT-90 69 (31.2) HFT-90 69 (31.2) HFT-30V 92 (41.7) HFT-40V 123 (55.8) HFT-40V HFT-60V HFT-60V HFT-40V 350,000 HFT-30V HFT-30V Materials: Steel Shell, Polypropylene Liner, Buty Diaphragm System Connection: Brass 400,000 HFT-40V HFT-30V HFT-40V Maximum Operating Temperature=200F (93C); Maximum Working Pressure= 150 PSI (1,034 kPa); Assumptions: fill pressure 12 PSI, relief pressure 30 PSI, avg. system temp. 200˚F, Standard Factory Precharge=40 PSI (276 kPa) system fluid is water, consult factory with requirements not shown Larger sizes and ASME constructed models are available. Code approvals: PT-5, PT-12 Compression Tanks City of Los Angeles PT-25V thru PT-210 Airtrol® Tank Fittings Air-tight, ASME constructed. Available in painted steel. Sizes 15 to 505 gallons. Gauge glass tappings are standard. Always use with B&G Airtrol Tank Fittings. Directs free air to the compression tank. Restricts thermal circulation to boiler. Establishes initial tank air level. Allows compression tank size reduction. ATFL ATF Specifications Model Part Number Number 15 24 30 40 60 80 100 120 135 175 220 240 305 400 505 116029 116030 116031 116032 116033 116034 116035 116036 116037 116038 116039 116040 116041 116042 116840 Capcity Gallons 15 24 30 40 60 80 100 120 135 175 220 240 305 400 505 Required Tank Airtrol Dia. Fitting Inches ATF-12 ATF-16 ATF-20 ATF-20 ATF-24 12 14 16 20 24 30 ATFL 36 Dimensions are approximate and subject to change. Consult factory for certified dimensions. Part numbers in table above are for paint steel tanks. Tank Length Inches Approx. Shpg. Wt. (Lbs) 33 51 48 63 72 62 78 65 72 62-1/4 77 84 105-3/4 93 116 50 72 80 104 134 160 186 217 230 320 370 420 482 656 745 Specifications * * DT-2 Drain-O-Tank Air Charger comes with ATFL model 37 HFT-15 1BN326 HFT-30 1BN327 HFT-60 1BN328 HFT-90 1BN329 HFT-30V 1BN330 HFT-40V 1BN331 HFT-60V 1BN332 Description HFT-90V 1BN333 HFT-110V 1BN334 Bell & Gossett PT expansion tanks are designed to absorb the force of thermal HFT-160V 1BN335 2 (7.5) 4.4 (16.6) 7.6 (28.7) 14 (53) 14 (53) 20 (75.7) 32 (121.1) 44 (166.5) 62 (234.6) 86 (325.5) TANKS PT Diaphragm Tanks Expansion Tanks for Potable Water Systems expansion in domestic potable water systems. Tanks for potable water systems, Materials: Steel Shell Diaphragm Series PT and PTA (ASME construction) are available in sizes from 2—528 gallons. System Connection: Steel 1.0 (3.7) 2.5 (9.4) 2.5 (9.4) 11.3 (42.8) 11.3 (42.8) 11.3 (42.8) 11.3 (42.8) 34 (128.7) 34 (128.7) 46 (174.1) 12-5/8 (321) 15-1/2 (394) 23 (584) 21 (533) 24-3/4 (629) 32-1/2 (826) 47-1/2 (1207) 36 (914) 46-3/4 (1186) 47-1/4 (1199) 8 (203) 11 (279) 11 (279) 15-3/8 (390) 15-3/8 (390) 15-5/8 (390) 15-5/8 (390) 22 (559) 22 (559) 22 (559) 1/2" NPTM 1" NPTF 1-1/4" NPTF 5 (2.3) 9 (4.1) 14 (6.4) 23 (10.4) 25 (11.3) 33 (14.9) 43 (19.5) 69 (31.2) 92 (41.7) 123 (55.8) Maximum Operating Temperature=240F (116C); Maximum Working Pressure= 100 PSI (689 kPa); Standard Factory Precharge=12 PSI (83 kPa) Residential/Light Commercial Non-ASME Diaphragm Tanks Specifications Operating Data Maximum Working Pressure: PT-5 & PT-12: 150 PSI (1035 kPa) PT-25V thru PT-210V: 100 PSI (689 kPa) Maximum Operating Temperature: 200°F (93°C) Materials of Construction Shell: Carbon Steel Liner: Polypropylene Diaphragm: Heavy Duty Butyl Rubber System Connection: PT-25V thru PT-210V are stainless steel. All others are brass Factory Pre-charge: 40 PSI (276 kPa) Model Number Part Number PT-5 PT-12 PT-25V PT-30V PT-42V PT-60V PT-80V PT-180V PT-210V 1BN317LF 1BN318LF 1BN319LF 1BN320LF 1BN321LF 1BN322LF 1BN323LF 1BN324LF 1BN325LF Volume Gallons (Liters) Tank 2 (8) 4.4 (17) 10.3 (39) 14 (53) 20 (76) 34 (129) 44 (167) 62 (235) 86 (326) Acceptance 1.0 (4) 3.2 (12) 10.3 (39) 11.3 (43) 11.3 (43) 34 (129) 34 (129) 34 (129) 46.4 (176) Height (A) Inches (mm) Diameter (B) Inches (mm) System Connection 12-5/8 (321) 15 (381) 19-1/4 (489) 23-7/8 (605) 31-5/8 (802) 29-5/8 (752) 36 (914) 46-3/4 (1187) 47-1/4 (1200) 8 (203) 11 (279) 15-3/8 (391) 15-3/8 (391) 15-3/8 (391) 22 (559) 22 (559) 22 (559) 26 (660) 3/4" NPTM 3/4" NPTF 1" NPTF 1-1/4" NPTF Approx. Shpg. Wt. lbs. (Kg) 5 (2.3) 9 (4.1) 23 (10.4) 25 (11.3) 33 (15) 69 (31.2) 69 (31.2) 92 (41.7) 123 (55.8) Larger sizes and ASME constructed models are available. Code approvals: PT-5, PT-12 PT-25V thru PT-210 City of Los Angeles Commercial Non-ASME Bladder Tanks Maximum Working Pressure : 150 PSI (1035 kPa) Maximum Operating Temperature: 240°F (116°C) Materials of Construction Shell: Carbon Steel Liner: Polypropylene Diaphragm: Heavy Duty Butyl Rubber System Connection: Bronze Factory Pre-charge: 55 PSI (379 kPa) PT-5 thru PT-12 PT-25V thru PT-210V WTX Diaphragm Tanks Description The Series WTX tanks will help protect the pump and pressure switches against short cycling. The potable well tank delivers adequate water under pressure between pump cycles to meet the required demand. It will provide economical system operation by minimizing pump starts, extending pump motor life, and saving energy. The WTX tank will also assist the pump in meeting peak demands. Specifications Model Number Part Number WTX-2 WTX-5 WTX-8 WTX-10 WTX-14 WTX-10S WTX-14S WTX-20S WTX-26S WTX-32S WTX-34S WTX-44S WTX-62S WTX-81S WTX-86S WTX-119S 1BN300 1BN301 1BN302 1BN303 1BN304 1BN305 1BN306 1BN307 1BN308 1BN309 1BN310 1BN311 1BN312 1BN313 1BN315 1BN316 Volume Gallons (Liters) Tank 2 (8) 4.4 (17) 7.6 (33) 10.3 (39) 14 (53) 10.3 (39) 14 (53) 20 (76) 26 (98) 32 (121) 34 (129) 44 (167) 62 (235) 81 (307) 86 (326) 119 (450) Acceptance Factor 0.45 0.55 0.42 1.00 0.81 1.00 0.81 0.57 0.44 0.35 1.00 0.77 0.55 0.41 0.54 0.39 System Drawdown in Gallons PSIG 20/40 30/50 40/60 0.7 0.8 0.6 1.5 1.8 1.3 2.6 3.1 2.2 3.5 4.1 3.0 4.8 5.6 4.1 3.5 4.1 3.0 4.8 5.6 4.1 6.8 8.0 5.9 8.8 10.5 7.6 10.9 – 9.4 11.6 13.7 10.0 15 17.7 12.9 21.1 24.9 18.2 27.5 32.6 23.8 29.2 34.6 25.3 40.5 47.8 35.0 Height (A) Inches (mm) Diameter (B) Inches (mm) 12-5/8 (321) 15 (381) 22-1/4 (629) 17-3/4 (451) 22 (559) 19-1/4 (489) 23-7/8 (605) 31-5/8 (802) 38-1/4 (972) 46-1/2 (1181) 29-5/8 (752) 36 (914) 46-3/4 (1187) 56-3/8 (1432) 47-1/4 (1200) 61-7/8 (1572) 8 (203) 11 (279) 11 (279) 15-3/8 (390) 15-3/8 (390) 15-3/8 (390) 15-5/8 (390) 15-3/8 (390) 15-3/8 (390) 15-5/8 (390) 22 (559) 22 (559) 22 (559) 22 (559) 26 (660) 26 (660) System Connection 3/4" NPTM 1" NPTM 1" NPTF 1-1/4" NPTM Approx. Shpg. Wt. lbs. (Kg) 5 (2.3) 9 (4) 15 (7) 20 (9) 22(10) 23 (10) 25 (11) 33 (15) 36 (16) 43 (20) 61 (28) 69 (31) 92 (41) 103 (47) 123 (56) 166 (75) Operating Data Maximum Operating Temperature: 200ºF (93ºC) Maximum Working Pressure: 100 PSI (689 kPa) Materials of Construction Shell: Carbon Steel Liner: Polypropylene Diaphragm: Heavy Duty Butyl Rubber System Connection: WTX-2 thru WTX-14 = Copper Lined Steel Fitting; all others are Steel with Stainless Steel Elbow Factory Pre-charge: WTX-2, WTX.5 = 18 PSI (124 kPa); WXT-8 = 28 PSI (193 kPa); All other WTX tanks = 38 PSI (262 kPa) System Connection: WTX-2 thru WTX-14 = Copper Lined Steel Fitting; All others = Steel with Stainless Steel Elbow Factory Pre-Charge: WTX-2. WTX-5 = 18PSI (124kPa); WTX-8 = 28 PSI (193 kPa); All other WTX tanks = 38 PSI (262 kPa) WTX-2 thru WTX-14 WTX-10S thru WTX-119S 38 VALVES TPV – Tank Purge Valves Horizontal Tank Installation with Rolairtrol Air Separator Description Combination full port shut-off valve and drain valve used to connect an expansion tank to the system. It is important that the pre-charge in an expansion tank be maintained at the proper pressure at all times. This pressure is the lowest system operating pressure. When the tank’s pressure is adjusted, there should be no system liquid in it. This pre-charge should be checked and adjusted when: • Tank is first installed • If system is started or operating with the incorrect tank pre-charge • Annually to assure proper pre-charge pressure at all times TPV Rolairtrol Diaphragm Tank Vertical Tank Installation with Rolairtrol Air Separator TPV The TPV (Tank Purge Valve) is ideal for this as the tank can be isolated from the system, drained and the pre-charge checked and adjusted without draining or shutting down the system. The TPV also serves as a service valve should the tank need to be removed or have the bladder changed. These valves are furnished standard with a drain valve with a standard 5/8” hose connection. Expansion Tank Operating Data Maximum Working Pressure: 400 PSIG (2,758 kPa) Maximum Operating Temperature: -4°F (-20°C) to 250°F (121°C) Specifications Materials of Construction Valve Body: Brass Ball: Chrome Plated Ball Seal: PTFE Stem: Explosion Proof O-Ring: EPDM J (2) 1/4” NPT PIPE PLUGS TANK CONNECTION H WARNING LABEL (V56873) SYSTEM CONNECTION Model Number Part Number System Connection Tank Connection J Approx. Weight Lbs. TPV-1/2SF 113226 1/2” Female SWT 1/2” Female NPT 1.67 2.25 3.15 3.82 (42.4) (57.2) (80.0) (97.0) 0.84 1.60 2.36 1.75 (21.3) (40.6) (59.9) (44.5) 3.34 (84.8) 1.0 (0.5) TPV-1/2FF 113227 1/2” Female NPT 1/2” Female NPT 1.19 2.00 2.90 3.55 (30.2) (50.8) (73.7) (90.4) 0.84 1.60 2.36 1.75 (21.3) (40.6) (59.9) (44.5) 3.34 (84.8) 1.0 (0.5) TPV-1/2SM 113228 1/2” Female SWT 1/2” Male NPT 1.29 2.25 3.15 4.73 0.84 1.60 2.36 1.75 (32.2) (57.2) (80.0) (120.1) (21.3) (40.6) (59.9) (44.5) 3.34 (84.8) 1.0 (0.5) TPV-1/2FM 113229 1/2” Female NPT 1/2” Male NPT 1.06 2.00 2.90 4.47 0.84 1.60 2.36 1.75 (26.9) (50.6) (73.7) (113.6) (21.3) (40.6) (59.9) (44.5) 3.34 (84.8) 1.0 (0.5) TPV-3/4SF 113230 3/4” Female SWT 3/4” Female NPT 1.67 2.85 3.72 4.53 1.06 1.95 2.66 1.89 (42.2) (72.4) (94.5) (115.1) (26.9) (49.5) (67.6) (48.0) 3.50 (88.9) 1.24 (0.6) TPV-3/4FF 113231 3/4” Female NPT 3/4” Female NPT 1.19 2.50 3.26 4.06 1.06 1.95 2.66 1.69 (30.2) (63.5) (82.8) (103.1) (26.9) (49.5) (67.6) (48.0) 3.50 (68.9) 1.24 (0.6) TPV-3/4SM 113232 3/4” Female SWT 3/4” Male NPT 1.67 2.85 3.72 5.50 (42.4) (72.4) (94.5) (14.0) 1.06 1.95 2.66 1.69 (26.9) (49.5) (67.6) (48.0) 3.50 (68.9) 1.25 (0.6) TPV-3/4FM 113233 3/4” Female NPT 3/4” Male NPT 1.19 2.50 3.26 5.03 1.06 1.95 2.66 1.69 (30.2) (63.5) (82.8) (127.6) (26.9) (49.5) (67.6) (48.0) 3.50 (68.9) 1.25 (0.6) TPV-1SF 113234 1” Female SWT 1” Female NPT 1.95 3.18 4.14 5.05 1.23 2.06 2.71 2.00 4.00 (49.5) (80.6) (105.2) (126.3) (31.2) (52.3) (68.6) (50.8) (101.6) 1.71 (0.8) TPV-1FF 113235 1” Female NPT 1” Female NPT 1.46 2.63 3.60 4.50 1.23 2.06 2.71 2.00 4.00 (36.8) (66.5) (91.4) (114.3) (31.2) (52.3) (68.6) (50.8) (101.6) 1.71 (0.8) TPV-1SM 113236 1” Female SWT 1” Male NPT 1.95 3.18 4.14 6.16 1.23 2.06 2.71 2.00 4.00 (49.5) (80.6) (105.2) (156.5) (31.2) (52.3) (68.6) (50.8) (101.6) 1.75 (0.8) TPV-1FM 113237 1” Female NPT 1” Male NPT 1.45 2.53 3.60 5.60 1.23 2.06 2.71 2.00 4.00 (36.8) (60.8) (91.4) (142.2) (31.2) (52.3) (68.6) (50.8) (101.6) 1.75 (0.8) TPV-11/4SF 113238 11/4” Female 11/4” Female SWT NPT 2.13 3.94 5.14 6.10 1.34 2.71 2.96 2.45 4.50 (54.1) (100.1) (130.6) (154.9) (34.0) (68.8) (75.2) (62.2) (114.3) 3.15 (1.5) TPV-11/4FF 113239 11/4” Female 11/4” Female NPT NPT 1.55 3.37 4.56 5.50 1.34 2.71 2.96 2.45 4.50 (39.4) (85.6) (115.6) (139.7) (34.0) (68.8) (75.2) (62.2) (114.3) 3.15 (1.5) TPV-11/4SM 113240 11/4” Female SWT 11/4” Male NPT 2.13 3.94 5.14 7.11 1.34 2.71 2.96 2.45 4.50 (54.1) (100.1) (130.6) (180.6) (34.0) (68.8) (75.2) (62.2) (114.3) 3.19 (1.5) TPV-11/4FM 113241 11/4” Female NPT 11/4” Male NPT 1.55 3.37 4.55 6.52 1.34 2.71 2.96 2.45 4.50 (39.4) (85.6) (115.6) (165.6) (34.0) (68.8) (75.2) (62.2) (114.3) 3.19 (1.5) TPV-11/2SM 113242 11/2” Female SWT 11/2” Male NPT 2.54 4.66 5.90 8.32 1.85 3.25 3.38 3.00 5.30 (84.5) (118.4) (149.9) (211.3) (47.0) (82.6) (85.9) (76.2) (134.5) 5.50 (2.5) TPV-11/2FM 113243 11/2” Female NPT 11/2” Male NPT 1.91 3.97 5.12 7.64 1.85 3.25 3.38 3.00 5.30 (48.5) (100.8) (130.1) (194.1) (47.0) (82.6) (85.9) (76.2) (134.5) 5.50 (2.5) G F E D 1/4” NPT DRAIN VALVE C B A These valves are not recommended to be used on potable water tanks. A B Dimensions* Inch (mm) C D E F G H TPV-2SM 113244 2” Female SWT 2” Male NPT 2.89 4.57 6.80 9.80 2.00 4.00 3.52 3.33 6.12 (72.4) (116.1) (172.7) (248.9) (50.8) (101.6) (89.4) (84.6) (155.5) 8.00 (3.63) TPV-2FM 113245 2” Female NPT 2” Male NPT 2.06 4.65 5.85 8.87 2.00 4.00 3.52 3.33 6.12 (62.3) (118.1) (148.6) (225.3) (50.8) (101.6) (89.4) (84.6) (155.5) 8.00 (3.63) *All dimensions +/– 0.125 (3.2 mm) tolerance. Dimensions are subject to change. Not to be used for construction purposes unless certified. 39 HEAT EXCHANGERS Brazed Plate Heat Exchangers Description Model BPX brazed plate heat exchangers offer the highest level of thermal efficiency and durability in a compact, low cost unit. The corrugated plate design provides very high heat transfer coefficients, resulting in a more compact design. The unit’s stainless steel plates are vacuum brazed together to form a durable, integral piece that can withstand high pressure and temperature. The BPX heat exchangers offer a compact design compared to shell and tube exchangers • 1/6 the size of shell and tube • 1/5 the weight of shell and tube • 1/8 the liquid required of shell and tube • 1/3 to 1/5 of the surface area required BPX units are ideal for a wide variety of hydronic applications such as: • Radiant Floor Heating • Domestic Water Heating • Snow MELT Systems • Swimming Pool Heating Operating Data Design Pressure: 435 PSI (30 bar) Design Temperature: 450°F (232°C) Plates: Stainless Steel Braze Material: Copper Connections: From 1/2 inch to 4 inch Capacity: Up to 800 GPM Construction Codes : UL, CRN, ASME Code Stamp Option Also available in double-wall design. Designed for dependability – Small size. Big impact. Mechanical Design: Design pressures up to 435 PSIG. Maximum design temperature up to 450˚F. Minimum design temperature to -310˚F. Construction Codes: Available codes include UL, CRN, and ASME code stamp. Connections: From 1/2-inch to 4-inch. Standard connection options include NPT, SAE flanged and sweat. Custom connections available. Capacity: Up to 800 GPM and 350 sq.ft. of surface area. Materials: Stainless steel 316L plates. Copper brazed material. Mounting: Reduce mounting costs with optional threaded studs or integral mounting bracket. 40 BP412-30 (1" MPT) BP412-30 (1" MPT) BP412-50 (1" MPT) BP424-20 (2" MPT) BP424-30 (2" MPT) BP424-40 (2" MPT) BP424-50 (2" MPT) 250,000 300,000 450,000 600,000 900,000 1,200,000 1,350,000 25.8 30.9 46.4 61.8 92.7 123.6 139.1 4.1 5.8 6.2 4.8 4.8 5.1 4.7 17.9 21.4 32.1 42.9 64.3 85.7 96.4 2.1 2.9 3.3 2.8 3.0 3.2 2.9 PL-36 PL-55 613 609 614 625 625 1½" 2" 2" 2" 2½" 3" 3" be a BP400-40. BPDW415-110 (1" MPT) 1,100,000 45.4 ( 2 ) BPDW415-80 (1" MPT) 1,500,000††† 61.9 ( 2 ) BPDW415-100 (1" MPT) 2,000,000††† 82.5 HEAT EXCHANGERS Brazed Plate Heat Exchangers 6.3 4.5 5.9 24.4 33.3 44.4 3.1 1.3 1.7 NBF-36 2” NBF-45 2” NBF-45B 2-1/2” † Assumptions: 20 ft. of copper pipe with (6) 90 degree elbows. †† Pipe size shown isn't the connection size of the heat exchanger. ††† Two units are required in parallel. Larger models are available upon request. † Assumptions: Longest radiant loop is 250 ft. PEX. †† Pipe size shown isn't the connection size of the heat exchanger. Quick Selection Tables Swimming Pool Heating Boiler Side: Water 180º F supply, 130º F return Wall Domestic Water Heating - Double Radiant Floor Heating Domestic Water Heating Boiler Side: Water 180º F supply, 160º F return BoilerFloor Side:Side: Water 180º100º F supply, 130º120º F return Radiant Water F supply, F return Domestic Water Side: Water 50º F supply, 140º F return Model Model Heat Heat Exchanged Exchanged BTU/Hr BTU/Hr Boiler Side Side Drop FlowBoiler Pressure Flow Pressure GPM PSIDrop GPM PSI 3.1 2.4 BP400-10 (¾" MPT) 30,000 BP400-10 60,000 2.5 BP400-10(¾" (¾"MPT) MPT) 50,000 5.2 BP400-20 6.2 BP400-20(¾" (¾"MPT) MPT) 150,000 100,000 10.3 BP400-30 9.3 BP400-30(¾" (¾"MPT) MPT) 225,000 150,000 15.5 BP400-40 BP400-40(¾" (¾"MPT) MPT) 350,000 200,000 14.4 20.6 BP410-30 BP411-20(1" (1"MPT) MPT) 450,000 250,000 18.6 25.8 BP410-40 (1" MPT) 600,000 24.8 BP411-20 (1" MPT) 350,000 36.1 BP410-50 BP411-30(1" (1"MPT) MPT) 800,000 450,000 33.0 46.4 BP410-60 (1" MPT) 900,000 37.1 BP424-20 (2" MPT) 600,000 61.8 BP410-80 (1" MPT) 1,100,000 45.4 BP424-30 (2" MPT) 900,000 92.7 BP423-30 (2" MPT) 1,500,000 61.9 BP424-40 (2" MPT) 1,200,000 123.6 BP423-40 (2" MPT) 2,000,000 82.5 BP424-50 (2" MPT) 1,350,000 139.1 BP423-50 (2" MPT) 2,500,000 103.1 Larger models are available upon request. 1.6 6.1 2.1 5.2 2.2 5.3 3.4 5.8 6.2 3.3 6.2 6.3 6.9 6.1 6.9 4.8 6.8 4.8 4.6 5.1 4.6 4.7 4.8 Radiant Floor Side B&G Domestic Water Side Flow Pressure Drop B&G Pump Flow Pump † GPM Pressure PSIDrop Selection Selection† GPM PSI 3.0 1.6 NRF-25 1.3 5.0 3.3 10.1 5.0 15.2 7.8 20.2 10.0 25.2 13.3 35.3 17.8 45.4 20.0 60.6 24.4 90.9 33.3 121.2 44.4 136.3 55.5 0.3 4.2 0.6 4.4 0.7 4.9 1.0 5.5 1.8 3.0 2.0 5.6 2.4 5.8 2.2 4.2 2.2 4.5 1.4 5.0 1.4 4.6 1.5 NBF-9U NRF-36 NBF-9U NRF-36 NBF-9U NRF-36 NBF-12 NRF-36 NBF-25 PL-36 NBF-25 PL-55 NBF-25 607 NBF-25 609 NBF-36 611 NBF-45 625 PL-45B 619 PL-75B Pipe Pipe Size†††† Size ¾" 5 /1" 8" ¾" 1¼" 1" 1½" 1¼" 1½" 1¼" 2" 1½" 2" 1½" 2" 2" 2½" 2"3" 2"3" 2½" 3" 2½" Larger models are available uponloop request. Assumptions: 200 ft. TEL of copper pipe with (6) 90 degree † Assumptions: Longest radiant is 200† ft. PEX. elbows. †† Pipe sizeisn’t shown not the connection the heat exchanger. †† Pipe size shown the isconnection size of thesize heatofexchanger. Model3 Model Pool Side: F supply, 107º F return Boiler Side:Water Water70º 180º F supply, 130º F return Domestic Water Side: Water 50º F supply, 140º F return Boiler Side Pool Side Pool Heat 2 Size Heat ExchangedBoilerFlow Drop Domestic WaterFlow Side Pressure Drop Side Pressure B&G Pump Pipe 1 Gallons BTU/Hr GPMDrop Flow PSI PressureGPM PSI† †† Exchanged Flow Pressure Drop BP400-10 (¾" MPT) 2,000BTU/Hr 33,300 GPM BP400-10 (¾" MPT) 2.5 BPDW410-20 (1" MPT) 6,000 60,000 99,900 BP400-20 (¾" MPT) 6.2 BPDW410-34 (1" MPT) 8,000150,000 133,200 BP400-30 (¾" MPT) 15,000 250,234 BPDW415-24 (1" MPT) 225,000 9.3 BP412-20 (1" MPT) 14.4 BPDW415-34 (1" MPT) 20,000350,000 333,645 BP412-20 (1" MPT) 30,000 500,467 450,000 18.6 BPDW415-40 (1" MPT) BP412-30 (1" MPT) BPDW415-60 (1" MPT) 40,000600,000 667,290 24.8 BP424-20 (2" MPT) 60,000 1,000,936 800,000 33.0 BPDW415-80 (1" MPT) BP424-30 (2" MPT) 80,000 1,334,581 900,000 37.1 BPDW415-100 (1" MPT) BP424-30 (2" MPT) 100,000 1,668,226 BPDW415-110 (1" MPT) 1,100,000 45.4 BP424-40 (2" MPT) 120,000 2,001,871 ( 2 ) BPDW415-80 (1" MPT) 1,500,000††† 61.9 (2" MPT)(1" MPT) 150,000 2,502,000 2,000,000††† 82.5 ( 2BP424-50 ) BPDW415-100 1.37 PSI 4.10 0.2 5.50 0.4 10.00 3.8 13.00 4.5 20.70 5.4 27.00 4.6 40.00 5.1 53.00 4.8 67.00 6.3 82.50 4.5 103.20 5.9 0.5 GPM 4.1 1.3 1.7 3.3 2.7 5.0 2.5 7.8 5.6 10.0 3.9 13.3 2.3 17.8 1.9 20.0 2.8 24.4 2.5 33.3 2.7 44.4 PSI1.8 0.15.4 0.17.3 0.914.0 1.118.0 1.427.2 1.236.0 1.454.0 1.872.0 3.190.0 108.0 1.3 135.6 1.7 Selection 0.6 Size 5.0 NBF-9U 2.5 NBF-9U 4.5 NBF-9U 3.4 NBF-12 7.7 NBF-25 6.9 NBF-25 3.6 NBF-25 3.1 NBF-25 4.7 NBF-36 4.2 NBF-45 4.7 NBF-45B Larger models are available upon request. † Assumptions: 20 ft. of copper pipe with (6) 90 degree elbows. 1) Provides approx. 2º F per hour heating with 180º F boiler to achieve 80º F pool temperature. †† Pipe size shown isn't the connection size of the heat exchanger. 2) Pool water flow rate usually requires flow by pass from main pool circulation. ††† Two units are required in parallel. 3) Chlorinated pool water can be corrosive to SS316L and Copper. Proper control of chlorine levels is 5/8” 3/4” 1” 1-1/4” 1-1/4” 1-1/2” 1-1/2” 2” 2” 2” 2-1/2” required or alternate materials of construction should be considered. Outdoor Wood Boiler Melt Applications Domestic Water Heating - Double Wall omestic Water Heating -Snow Double Wall Swimming Pool Heating Boiler Side: Water 180º F supply, 155º F return Boiler HouseSide: Side:Water Water180º 140ºFFsupply, supply,130º 165ºF Freturn return Pool Side: Water 70º F supply, 107º F return Boiler Side: Water180º 180ºF Fsupply, supply,160º 130ºFFreturn return Boiler Side: Water 180º F supply, 130º F return Boiler Side: Water Domestic Water 50ºFFsupply, supply, 130º 140º FF return return Domestic Water Side: Water 50º F supply, 140ºSide: F return Snow Side: Water Water 40% P.G. 100º Heat Exchanged BTU/Hr Domestic Boiler Side Snow Heat Water Domestic SideSide Boiler Side Heat Boiler Melt Water Side Side B&G B&G PumpPipePipe B&G Pump Pipe Exchanged Flow Flow Flow Pressure Drop Pressure Flow Model Pressure Drop Pressure Model Exchanged Flow Pressure Drop Drop Pressure DropDrop Pump † †† †† †Flow †† SelectionSizeSize Selection Size BTU/Hr GPM PSI BTU/Hr GPM GPMPSIGPM PSI PSI GPM GPM PSI PSI Selection† 0.2 2.15/8”1.3 BPDW410-20 (1"0.2MPT) 30,0001.360,000 60,000 BP400-10 2.5 (¾" MPT) MPT) 3.1 0.1 2.5 2.4 NBF-9U 150,000 0.4 3.23/4” 3.3 BPDW410-34 (1"0.4MPT) 45,0003.3 150,000 BP400-10 6.2 (¾" MPT) MPT) 4.6 0.1 6.2 5.1 NBF-9U BPDW415-24 (1"3.8MPT) 60,000 3.8 4.3 1” 5.0 MPT) 225,000 BP400-14 9.3 (¾" MPT) 5.0225,000 6.2 0.9 9.3 4.2 NBF-9U 350,000 4.5 7.1 BPDW415-34 (1"4.5MPT) 100,000 350,000 BP400-20 14.4 (¾" MPT) 7.8 1-1/4”7.8 MPT) 10.3 1.114.4 5.4 NBF-12 450,000 5.4 12.5 10.0 BPDW415-40 (1"5.4MPT) 175,000 450,000 BP400-40 18.6 (¾" MPT) 10.0 1-1/4” MPT) 18.0 1.418.6 5.2 NBF-25 BPDW415-60 (1" 600,000 4.6 17.9 13.3 MPT) 600,000 BP412-30 24.8 (1" MPT) 4.6MPT) 250,000 13.3 1-1/2” 25.8 1.224.8 4.1 NBF-25 800,000 5.1 21.4 17.8 BPDW415-80 (1"5.1MPT) 300,000 800,000 BP412-30 33.0 (1" MPT) 17.8 1-1/2” MPT) 30.9 1.433.0 5.8 NBF-25 900,000 4.8 32.12”20.0 BPDW415-100 (1" 900,000 BP412-50 37.1 (1" MPT) 4.8MPT)450,000 20.0 MPT) 46.4 1.837.1 6.2 NBF-25 BPDW415-110 (1" 1,100,000 6.3 42.92”24.4 MPT) 1,100,000 BP424-20 45.4 (2" MPT) 6.3MPT)600,000 24.4 61.8 3.145.4 4.8 NBF-36 ††† 2 ) 61.9 BPDW415-80 (1" MPT) 1,500,000 4.5 64.32” 33.3 1" MPT) 1,500,000†††(BP424-30 4.5 33.3 (2" MPT) 900,000 92.7 1.361.9 4.8 NBF-45 ††† 2,000,000 5.9 85.7 44.4 ( 2BP424-40 ) BPDW415-100 82.5 (2" MPT) 5.9(1" MPT) 44.4 2-1/2” 1" MPT) 2,000,000††† 1,200,000 123.6 1.782.5 5.1 NBF-45B BP424-50 (2" MPT) 1,350,000 139.1 4.7 96.4 † Assumptions: 20 ft. of copper pipe with (6) 90 degree elbows. t. of copper pipe with (6) 90 degree elbows. 0.9 2.1 1.9 2.7 2.8 2.1 2.9 3.3 2.8 3.0 3.2 2.9 0.1 0.1 0.9 1.1 1.4 1.2 1.4 1.8 3.1 1.3 1.7 NBF-9U ¾" 5/8” NRF-25 NBF-9U ¾"3/4” NRF-35 NBF-9U 1" 1” NRF-25 NBF-12 1"1-1/4” NRF-36 NBF-25 1½" 1-1/4” NRF-36 NBF-25 1½" 1-1/2” PL-36 NBF-25 2"1-1/2” PL-55 613NBF-25 2" 2” 609NBF-36 2" 2” NBF-45 2½" 2” 614 625NBF-45B 3"2-1/2” 625 3" Larger models are available upon request. Pipe size shown isn't the connection size of the heat exchanger. isn't the connection †† size of the heat exchanger. Two units areLongest required in parallel. † Assumptions: radiant loop is 250 ft. PEX. equired in parallel. ††† †† Pipe size shown isn't the connection size of the heat exchanger. Boiler Side House Side Heat Boiler Side Side Drop Pool ExchangedHeatFlow Pressure Drop Flow Pool Pressure SizeBTU/HrExchanged Flow PSI Pressure DropGPM Flow2 Pressure GPM PSI Drop 1 PSI BP400-20LP (¾" MPT) Gallons30,500 BTU/Hr2.52 GPM 0.4 PSI 2.5GPM 0.3 Model Model3 BP400-10 (¾" (¾" MPT)MPT) 2,000 50,000 33,3004.12 BP400-30LP BP400-10 (¾" (¾" MPT)MPT) 6,000 70,000 99,9005.77 BP400-40LP BP400-20 (¾" MPT) BP410-20LP (1" MPT) 8,000 80,000 133,2006.60 BP400-30 (¾" MPT) BP410-30LP (1" MPT) 15,000130,000 250,234 10.72 BP412-20 (1" MPT) BP410-40LP (1" MPT) 20,000179,500 333,645 14.80 BP412-20 (1" MPT) BP410-50LP (1" MPT) 30,000229,500 500,467 18.92 BP412-30 (1" MPT) 40,000 667,290 BP410-60LP (1" MPT) 279,000 23.00 BP424-20 (2" MPT) BP410-70LP (1" MPT) 60,000329,000 1,000,936 27.13 BP424-30 (2" MPT) BP410-80LP (1" MPT) 80,000378,500 1,334,581 31.21 BP424-30 (2" MPT) BP410-90LP (1" MPT) 100,000428,500 1,668,226 35.33 BP424-40 (2" MPT) BP410-100LP (1" MPT) 120,000478,000 2,001,871 39.41 BP424-50 (2" MPT) 150,000 2,502,000 Larger models are available upon request. 1.37 4.10 5.50 10.00 13.00 20.70 27.00 40.00 53.00 67.00 82.50 103.20 0.5 0.6 1.9 2.2 2.3 2.5 2.8 3.0 3.3 3.7 4.0 0.5 4.1 1.7 2.7 2.5 5.6 3.9 2.3 1.9 2.8 2.5 2.7 4.1 1.8 5.7 5.4 6.5 7.3 10.614.0 14.618.0 18.727.2 22.836.0 26.854.0 30.972.0 34.990.0 108.0 39.0 135.6 0.6 0.4 5.0 0.6 2.5 1.6 4.5 1.92 3.4 2.2 7.7 2.4 6.9 2.6 3.6 2.9 3.1 3.2 4.7 3.6 4.2 4.0 4.7 Larger models are available upon request. 1) Provides approx. 2º F per hour heating with 180º F boiler to achieve 80º F pool temperature. 2) Pool water flow rate usually requires flow by pass from main pool circulation. 3) Chlorinated pool water can be corrosive to SS316L and Copper. Proper control of chlorine levels is required or alternate materials of construction should be considered. Solar Heating Domestic Water Heating Swimming Pool Heating Swimming Pool Heating Boiler Side: Water 180º F supply, 130º F return Boiler Side: Water 180º F50º supply, 130º140º F return Domestic Water Side: Water F supply, F return Boiler Side: Water 180º F supply, 130º F return Water 70º F supply, 107º F return Pool Side: Water 70º F supply, Pool 107ºSide: F return Boiler Side Domestic Water Side B&G Heat Pool Size Gallons1 2,000 6,000 8,000 15,000 20,000 30,000 40,000 60,000 80,000 100,000 120,000 150,000 Side Pipe Pool Boiler Side FlowHeatPressure Pool Side Exchanged DropBoiler FlowSidePressure Drop Pool Pump Heat Model †† 3 2 † Size 2 Size Drop Exchanged Flow Drop Pressure Drop Pressure Drop Model Flow Pressure BTU/Hr Exchanged Flow PSI Pressure GPM GPM PSI Flow Selection 1 BTU/Hr PSI 2.5BTU/Hr GPM 1.6 GPM PSI 1.3 PSI 0.3 GPM NBF-9UPSI 5/8" BP400-10 (¾"GPM MPT) Gallons 60,000 BP400-10 MPT) 2,0000.5 BP400-20 (¾" 1.37 150,000 6.233,300 33,300 1.8 2.1 1.370.6 3.3 0.5 0.6 1.8 NBF-9U 0.6 ¾" BP400-10 MPT) 6,0004.1 BP400-30 (¾" 4.10 225,000 9.399,900 99,900 5.4 2.2 4.105.0 5.0 4.1 0.7 5.4 NBF-9U 5.0 1" BP400-20 MPT) 8,0001.7 14.4 133,200 BP400-40 (¾" 5.50 350,000 133,200 7.3 3.4 5.502.5 7.8 1.7 1.0 7.3 NBF-12 2.5 1¼" BP400-30 15,000 250,234 BP410-30 (¾" (1" 10.00 MPT) 450,000 250,234 2.7 18.6 14.0 6.2 10.00 4.5 10.0 2.7 1.8 14.0 NBF-25 4.5 1¼" BP412-20 MPT) 20,000 333,645 BP410-40 (1" 13.00 600,000 333,645 2.5 24.8 18.0 6.2 13.00 3.4 13.3 2.5 2.0 18.0 NBF-25 3.4 1½" BP412-20 MPT) 30,000 500,467 BP410-50 (1" 20.70 800,000 500,467 5.6 33.0 27.2 6.9 20.70 7.7 17.8 5.6 2.4 27.2 NBF-25 7.7 1½" BP412-30 MPT) 40,000 667,290 BP410-60 (1" 27.00 900,000 667,290 3.9 37.1 36.0 6.9 27.00 6.9 20.0 3.9 2.2 36.0 NBF-25 6.9 2" BP424-20 MPT) 1,100,000 60,000 1,000,936 BP410-80 (2" (1" 40.00 1,000,936 2.3 45.4 54.0 6.8 40.00 3.6 24.4 2.3 2.2 54.0 NBF-36 3.6 2" BP424-30 MPT) 1,500,000 80,000 1,334,581 BP423-30 (2" 53.00 1,334,581 1.9 61.9 72.0 4.6 53.00 3.1 33.3 1.9 1.4 72.0 NBF-45 3.1 2" BP424-30 MPT) 2,000,000 100,000 1,668,226 BP423-40 (2" 67.00 1,668,226 2.8 82.5 90.0 4.6 67.00 4.7 44.4 2.8 1.4 90.0 PL-45B 4.7 2½" BP424-40 MPT) 2,500,000 120,000 2,001,871 BP423-50 (2" 82.50 2,001,871 2.5 103.1 108.0 4.8 82.50 4.2 55.5 2.5 1.5 108.0 PL-75B 4.2 2½" BP424-50 (2"103.20 MPT) 150,000 2,502,000 103.20 135.6 4.7 Larger models are available upon † Assumptions: 200 ft. TEL2.7 of copper pipe with (6) 90 degree 2,502,000 2.7 request. 135.6 4.7 elbows.models †† Pipe shown upon is notrequest. the connection size of the heat exchanger. aresize available available upon request.Larger Provides 2º achieve F per hour with 180º F boiler to achieve 80º F pool temperature. . 2º F per hour heating1)with 180º Fapprox. boiler to 80ºheating F pool temperature. 2) Pool waterfrom flowmain rate pool usually requires flow by pass from main pool circulation. rate usually requires flow by pass circulation. 3) to Chlorinated pool waterProper can becontrol corrosive to SS316L and is Copper. Proper control of chlorine levels is l water can be corrosive SS316L and Copper. of chlorine levels required or alternate materials of construction should be considered. rnate materials of construction should be considered. Outdoor Wood Boiler Outdoor Wood Boiler Boiler Side: Water 180º F supply, 155º F return Boiler Side: Water 180º F supply, 155º F return Solar Side: 45% Propylene Glycol 149° F supply, 113° F return Storage Tank Side: Water 104° F supply, 140° F return Model Heat Radiant Solar Side StorageFloor Tank Side Radiant Heating Floor Heating Exchanged Flow Pressure Drop Drop 160º F return Boiler Side: Water Pressure 180º F supply, Boiler Side: Water 180º F supply, 160º F Flow return Outdoor Wood Boiler Radiant Floor Side: Water 100º BTU/Hr GPM PSI F supply, 120º F retur Radiant Water FPSI supply, F return Boiler Floor Side: Side: WaterGPM 180º 100º F supply, 155º F120º return BP410-10 (1" MPT) House 0.13 < 0.10 0.12 < 0.10 Radiant Floor Side Boiler Side Side: Water 140º 165º FFloor return Heat Boiler SideF supply, Radiant Side Heat2,100 B&G BP410-20 (1" MPT) 6,100 0.38
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