552137 3 Zoeller Pump Disconnects And Rail System Installation Instructions
552134 3 Zoeller Pump Disconnects And Rail System Installation Instructions 552134_3_Zoeller Pump Disconnects and Rail System Installation Instructions 552134_3_Zoeller Pump Disconnects and Rail System Installation Instructions pdf pumpproducts
: Pump 552137 3 Zoeller Pump Disconnects And Rail System Installation Instructions 552137_3_Zoeller Pump Disconnects and Rail System Installation Instructions pdf
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SECTION: 6.10.033 Your Peace of Mind is Our Top Priority ® FM0793 0804 Supersedes 0103 ® Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies. MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347 SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 (502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624 visit our web site: www.zoeller.com INSTALLATION PROCEDURES Notice to installing contractor: Instructions must remain with installation. Pump Disconnects P/N 39-0053 P/N 39-0001 P/N 39-0002 Pump Disconnects and Rail Systems Size 1¼” 1½” 2” 1 18" MAX. 2 Use in installations where discharge is no lower than 18” below grade. Point of discharge should be above the liquid level. Visibility of the discharge connection is desired because guide rails are not used. Stainless steel pull rods (1) are used on the disconnect for removal. Rods are purchased separately to desired length. SHUT-OFF VALVE DISCONNECT CHECK VALVE VENT HOLE A suitable chain (2) or other means must be used for lifting pump to avoid binding and strain on the pump discharge and disconnect system. SK730 Guide Rail Disconnect Systems (Effluent or Sewage) P/N 39-0003 P/N 39-0004 2 1 Size 1½” NPT 2” NPT These models are complete systems used for installations with total depth of over 5’ and discharge pipe 18” or more below grade and particularly when the liquid level is above the discharge level. They can also be used for sewage installations as the discharge pipe can pass between the 2” rail standoff bars and out the cover. Use ¾” IPS pipe rails on 1½” and 2” systems. A brass foot guide is supplied and set screws are used for locking the pipe in the foot guide. ¾” pipe rails (supplied by the customer) can be galvanized, stainless steel (recommended), or PVC Scd. 80 (optional). Stainless steel pull rods are used on the disconnect fittings. 3/16” Pull rods are purchased separately to the desired length for P/N 39-0003 and P/N 39-0004 units. (Pump must be lifted by a separate chain.) Guide rail brackets and steel stand off brackets are included with each system to support upper end of the guide rail pipes. The stationary half can be attached to the pit by drilling and bolting in place. One intermediate guide rail bracket is required for every 10 feet of rail. Use 39-0022 for ¾” IPS pipe. Pulling of pump will disconnect the disconnect fitting on most installations. If flexible pipe is used between pump discharge and disconnect fitting, a pull rod must be used simultaneously as the pump is pulled from the pit. 3 SHUT-OFF VALVE DISCONNECT CHECK VALVE INTERMEDIATE GUIDE RAIL BRACKET 10' MAX. 4 VENTHOLE *Intermediate Guide Rail Brackets required if rails are over 10 ft.. long. SK731 The pull rod is not intended to be the sole means of reinstalling the pump. A suitable chain or other means is required to align the pump and disconnect for proper installation. The pump unit must be supported from beneath with concrete blocks (effluent systems) or the basin floor (sewage systems) when using this system. © Copyright 2012 Zoeller Co. All rights reserved. 4” Guide Rail Systems CABLE Part No. 39-0016 39-0017 5 Description 4” Pipe Flange with Stainless Steel Guides and Supports 4” Pipe Flange with Bronze Guide Brackets and Mounting Plate for Hazardous Locations * An Intermediate Guide Rail Bracket 39-0013 (Carbon Steel) or 39-0014 (Stainless Steel) is required for every 15 ft.. of Guide Rail length (Not Included). *INTERMEDIATE GUIDE RAIL BRACKET This model is a complete system used in sewage or dewatering installations with side outlet flanged pumps. It can be used in basins at any depth with intermediate stabilizer support brackets over 15’ in depth. The guide rail system is particularly useful when the liquid level is above the discharge pipe. The pump can be removed for service or repair without draining the basin. 2" IPS GUIDE RAILS Use 2” schedule 40 steel pipe for guide rail. Pipe is furnished by the user. A 4” flanged discharge elbow is supplied with the rail system which also supports the lower rail guides. 4" CHECK VALVE SHOWN A permanently attached chain or cable, furnished by the user, should be installed for removing the pump from a flooded basin. It is not necessary to use a separate pull chain on the cast iron mounting plate which is bolted to the pump discharge flange. 3/16" VENT HOLE 6 The upper guide rail bracket is included with each system. The intermediate stabilizer support brackets are ordered separately for each 15 foot of basin depth. 6A 4" DISCHARGE ELBOW 7 7A SK1100 The cantilevered weight of the pump is required for compressing and sealing the mounting plate gasket against the face of the discharge elbow. If the pump is supported from beneath with concrete blocks or extended legs on the pump base, make certain the mounting plate gasket is sufficiently compressed for sealing. Parts List for 39-0003 & 39-0004 Item No. Description Qty. Part No. 2 ea. 1 ea. 1 ea. 1 ea. 1 ea. 005776 005777 005778 005779 005780 1 2 3 3 4 Rail Stand-Off Rail Top Guide Rail Disconnect Fitting Rail Disconnect Fitting Rail Floor Guide Used On 39-0003, 39-0004 39-0003, 39-0004 39-0003 39-0004 39-0003, 39-0004 Parts List for 39-0016 39-0016-A Item No. Description Qty. 2/91- thru Current Upper Guide Rail-SS Pump Mounting Plate Mounting Plate Gasket Discharge Elbow Lower Rail Guides-SS 1 ea. 1 ea. 1 ea. 1 ea. 2 ea. 006045 006572 006041 006574 006055 5 6 6A 7 7A Parts List for 39-0017 (Non-Sparking Rail System) Item No. Description Qty. 2/91 - thru Current Upper Guide Rail-SS Pump Mounting Plate - Bronze Mounting Plate Gasket Discharge Elbow Lower Rail Guides-SS 1 ea. 1 ea. 1 ea. 1 ea. 2 ea. 006045 006961 006041 006574 006055 5 6 6A 7 7A 39-0017-A All installation of controls, protection devices and wiring should be done by a qualified licensed electrician. All electrical and safety codes should be followed including the most recent National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA). © Copyright 2012 Zoeller Co. All rights reserved.
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