552137 3 Zoeller Pump Disconnects And Rail System Installation Instructions
552134 3 Zoeller Pump Disconnects And Rail System Installation Instructions 552134_3_Zoeller Pump Disconnects and Rail System Installation Instructions 552134_3_Zoeller Pump Disconnects and Rail System Installation Instructions pdf pumpproducts
: Pump 552137 3 Zoeller Pump Disconnects And Rail System Installation Instructions 552137_3_Zoeller Pump Disconnects and Rail System Installation Instructions pdf
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Page Count: 2
INSTALLATION PROCEDURES
Notice to installing contractor: Instructions must remain with installation.
Pump Disconnects and Rail Systems
Guide Rail Disconnect Systems
(Efuent or Sewage)
Size
P/N 39-0003 1½” NPT
P/N 39-0004 2” NPT
These models are complete systems used for installations with total
depth of over 5’ and discharge pipe 18” or more below grade and
particularly when the liquid level is above the discharge level. They
can also be used for sewage installations as the discharge pipe can
pass between the 2” rail standoff bars and out the cover.
Use ¾” IPS pipe rails on 1½” and 2” systems. A brass foot guide is
supplied and set screws are used for locking the pipe in the foot guide.
¾” pipe rails (supplied by the customer) can be galvanized, stainless
steel (recommended), or PVC Scd. 80 (optional).
Stainless steel pull rods are used on the disconnect ttings. 3/16” Pull
rods are purchased separately to the desired length for P/N 39-0003
and P/N 39-0004 units. (Pump must be lifted by a separate chain.)
Guide rail brackets and steel stand off brackets are included with each
system to support upper end of the guide rail pipes. The stationary
half can be attached to the pit by drilling and bolting in place.
One intermediate guide rail bracket is required for every 10 feet of rail.
Use 39-0022 for ¾” IPS pipe.
Pulling of pump will disconnect the disconnect tting
on most installations. If exible pipe is used between pump discharge
and disconnect tting, a pull rod must be used simultaneously as the
pump is pulled from the pit.
Pump Disconnects
Size
P/N 39-0053 1¼”
P/N 39-0001 1½”
P/N 39-0002 2”
Use in installations where discharge is no lower than 18” below grade.
Point of discharge should be above the liquid level. Visibility of the discharge connec-
tion is desired because guide rails are not used.
Stainless steel pull rods (1) are used on the disconnect for removal. Rods are pur-
chased separately to desired length.
A suitable chain (2) or other means must be used for lifting pump to avoid binding and
strain on the pump discharge and disconnect system.
SECTION: 6.10.033
FM0793
0804
Supersedes
0103
© Copyright 2012 Zoeller Co. All rights reserved.
The pull rod is not intended to be the sole means of
reinstalling the pump. A suitable chain or other means is required to align
the pump and disconnect for proper installation.
The pump unit must be supported from beneath with con-
crete blocks (efuent systems) or the basin oor (sewage systems) when
using this system.
*Intermediate Guide Rail Brackets
required if rails are over 10 ft.. long.
SK730
SK731
10' MAX.
SHUT-OFF VALVE
DISCONNECT
CHECK VALVE
GUIDE RAIL
BRACKET
VENTHOLE
INTERMEDIATE
1 2
3
4
18"
MAX.
SHUT-OFF VALVE
DISCONNECT
CHECK VALVE
VENT HOLE
1
2
Product information presented
here reects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
visit our web site:
www.zoeller.com
®
Your Peace of Mind is Our Top Priority
®
This model is a complete system used in sewage or dewatering installations with
side outlet anged pumps. It can be used in basins at any depth with intermediate
stabilizer support brackets over 15’ in depth. The guide rail system is particularly
useful when the liquid level is above the discharge pipe. The pump can be removed
for service or repair without draining the basin.
Use 2” schedule 40 steel pipe for guide rail. Pipe is furnished by the user. A 4”
anged discharge elbow is supplied with the rail system which also supports the
lower rail guides.
A permanently attached chain or cable, furnished by the user, should be installed
for removing the pump from a ooded basin. It is not necessary to use a separate
pull chain on the cast iron mounting plate which is bolted to the pump discharge
ange.
The upper guide rail bracket is included with each system. The intermediate stabilizer
support brackets are ordered separately for each 15 foot of basin depth.
The cantilevered weight of the pump is required for compressing
and sealing the mounting plate gasket against the face of the discharge elbow.
If the pump is supported from beneath with concrete blocks or extended legs on
the pump base, make certain the mounting plate gasket is sufciently compressed
for sealing.
SK1100
4” Guide Rail Systems
Part No. Description
39-0016 4” Pipe Flange with Stainless Steel Guides and Supports
39-0017 4” Pipe Flange with Bronze Guide Brackets and
Mounting Plate for Hazardous Locations
All installation of controls, protection devices and wiring should be done by a qualied licensed electrician. All electrical and safety
codes should be followed including the most recent National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA).
© Copyright 2012 Zoeller Co. All rights reserved.
* An Intermediate Guide Rail Bracket 39-0013 (Carbon Steel) or 39-0014 (Stainless Steel)
is required for every 15 ft.. of Guide Rail length (Not Included).
VENT HOLE
ELBOW
4" DISCHARGE
2" IPS
GUIDE RAILS
3/16"
VALVE SHOWN
4" CHECK
CABLE
7
7A
6
6A
*INTERMEDIATE
GUIDE RAIL
BRACKET
5
Parts List for 39-0003 & 39-0004
Item No. Description Qty. Part No.
Used On
1 Rail Stand-Off 2 ea. 005776 39-0003, 39-0004
2 Rail Top Guide 1 ea. 005777 39-0003, 39-0004
3 Rail Disconnect Fitting 1 ea. 005778 39-0003
3 Rail Disconnect Fitting 1 ea. 005779 39-0004
4 Rail Floor Guide 1 ea. 005780 39-0003, 39-0004
Parts List for 39-0016 39-0016-A
Item No. Description Qty. 2/91- thru Current
5 Upper Guide Rail-SS 1 ea. 006045
6 Pump Mounting Plate 1 ea. 006572
6A Mounting Plate Gasket 1 ea. 006041
7 Discharge Elbow 1 ea. 006574
7A Lower Rail Guides-SS 2 ea. 006055
Parts List for 39-0017 (Non-Sparking Rail System) 39-0017-A
Item No. Description Qty. 2/91 - thru Current
5 Upper Guide Rail-SS 1 ea. 006045
6 Pump Mounting Plate - Bronze 1 ea. 006961
6A Mounting Plate Gasket 1 ea. 006041
7 Discharge Elbow 1 ea. 006574
7A Lower Rail Guides-SS 2 ea. 006055
