552461 1 Berkeley SPP 111P 3RL Brochure
: Pump 552461 1 Berkeley Spp-111P-3Rl Brochure 552461_1_Berkeley SPP-111P-3RL Brochure pdf
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PENTEK ® ELECTRONICS CATALOG Motors, Controls and Drives w w w.PUMPS.com Tested. Tough. Proven. From the dawn of civilization, providing and Pentek will continue to bring you new innovations managing a dependable source of water has been in motors and controls, because of our rich essential to mankind's survival. Serving this most heritage of expertise in water management basic human need has driven the development of systems. Pentek is the leading electronics brand countless new technologies. In the 21st century, of Pentair, North America's largest water pump Pentek is at the forefront of developing new and manufacturer. Pentair sets demanding standards ® better electronic technology for water management. for pumps, motors and controls that are labWe start with the fact that our motors, controls and other products have to be exceptionally tested and field-tested, to prove they're tough enough, before they ever ship to our customers. tough. Submersible pumps live deep inside a Pentek offers the exceptional technical support you difficult environment, and only a tough motor with expect from Pentair, and a level of advanced “tough a hard-working, precision-engineered control technology” unmatched in the industry. So, demand system can meet the constant demand for water. more, and put us to the test. Our vision is to prove, Where technology must be tough, Pentek has time and time again, we are your best choice. been tested and trusted by our customers. Table of Contents 4" submersible XE motors 1/2 – 10 HP 4 Materials of Construction, Dimensional Data 5 Features & Benefits 6 Technical Data 8,9 Coal Bed Methane 10 4" Submersible Motor Adapter 11 4" SINGLE-PHASE MOTOR ControlS 12 1/2 – 5 HP Single-Phase Controls, CSIR, CSCR, VIP Pro 12-15 pump protection 16 Single-Phase Protectors 16 SPP-111P & 231P 1/3 – 1 HP 17 SPP-111P-3RL, SPP-233P & 235P 1/2 – 15 HP 18 The Informer 19 6" submersible motors 20 5 - 50 HP Features & Benefits 20 Materials of Construction, Dimensional Data 21 Hitachi Submersible Motors 22 Hitachi Control Boxes 23 Technical Data 23 8"- 14" submersible motors 24 ® 7-1/2 – 300 HP Features & Benefits 24 Materials of Construction, Dimensional Data, Technical Data 25 THREE-PHASE STARTERS 26 PPX NEMA Pump Panels 26,27 DRIVE PRODUCTS 28 Pentek Intellidrive 28-31 ™ 1/2 – 3 HP Pentek Intellidrive Accessories 32-35 PPC3 & PPC5 36,37 1/2 – 200 HP PPC Selection Guide 38,39 ACCESSORIES 40 Reactors & Filters 40-42 Transducers, Leads & Repair Parts 43 NOMENCLATURE APPENDIX 40 4" submersible motors 4" Submersible Motors XE-SERIES For high-thrust water well applications 1/2 − 5 HP, Single Phase, 2 & 3 Wire, 115V and 230V, 60 Hz 1/2 – 10 HP, Three Phase, 3 Wire, 200V, 230V, 460V and 575V, 60 Hz Pentek offers a complete line of XE Series 4" Submersible High-Thrust Motors. Built with the latest design, manufacturing, and testing technology, they feature laser-welded 304L stainless steel construction, higher-thrust capacities and higher efficiencies. ® 4 4" submersible motors XE-SERIES Engineered EPOXY STATOR Design Mounting Configuration The Pentek XE Series submersible motors utilize a 304L stainless steel “encapsulated, epoxy stator design,” and professional-grade Class F insulation providing longer life in harsh environments. Each motor is 100% factory pressure and run tested to support our high quality standards. ® 3.00” (76.2)mm) 1.50” (38.1mm) 14 Teeth 24/48 Pitch 30º Pressure Angle Min. 0.50 Full Spline ANSI B92.1 Compliant 0.6255” 0.6245” Features Sand Boot Pentek submersible motors are unique in providing the industry with innovative and robust design features that will extend the life of your installation: 0.91” “L” 3.75” (92.25mm) versized Kingsbury-type Thrust Bearing Design– O Large high-performance bearings are standard on all HPs allowing for higher thrust loads, providing many years of trouble-free service under severe-duty operation 1.5”max (4) 5/16-24 UNF-2A Threaded Studs on 3” Dia. Circle 2-Wire Permanent Split Capacitor Design insures quiet operation and improved operating efficiency 3-Wire Motors operate with Pentek SMC-CR, VIP Pro and Pentek Intellidrive products ™ All Stainless Steel Exterior Professional-Grade Class F-Compliant Motor Insulation – Allows for longer service life 100% Factory Pressure and Run Tested Automatic Thermal Protection on 2-wire designs to 1-1/2 HP models and 3-wire designs to 1 HP single-phase All 115V and 230V motors are equipped with surge arrestors to provide maximum protection against lightning, transient and voltage surge conditions Technical data can be found on page 8 Materials of Construction PARTS MATERIALS End Bell 304L cast stainless steel, rounded bottom Shell 304L stainless steel, laser-welded to end bells Motor Shaft 17-4 precipitation hardened SS Insulation Class F, 311°F (155°C) Max. Water Temp. 86°F (30°C) Fasteners 304-grade stainless steel Lip Seal Nitrile Sand Boot Nitrile Cable Field-serviceable, controlled compression design UL, CSA, NSF approved Cable Length 48" - 1/2 HP to 1-1/2 HP; 100" - 2 HP and above Diaphragm EPDM Thrust Bearings Kingsbury-type, pivot shoe, carbon graphite mating ring Thrust Load Capacity Varies by rating. See table on page 8 Consult Pentek Electronics Manual for high-temperature applications PENTEK Customer Hotline: 1-866-9PENTEK P 8111 WS 5 4" submersible motors 4" Submersible Motors XE-SERIES Innovations focused on dependable performance Capacitor Patented encapsulated toroidal capacitor on 2-wire motor design provides smoother, noise-free operation without the need for a control box Lower starting current with both main and start windings engaged at all times Motor End Bells & Shell Upper & lower 304L stainless steel (SS) end bells are designed for 100% corrosion-resistance and durability Rounded bottom on lower end bell reduces well casing interference Upper 304L SS end bell is designed with internal cord entry feature Motor shell is constructed of 304L SS tubing, with a laser-etched nameplate and warning label Motor Leads Replaceable lead is held in place by 2 screws for controlled compression Each lead is tested twice to 250 PSI UL, CSA, NSF approved Kingsbury-type Thrust Bearings Large high-performance bearings are standard on all HPs, allowing higher thrust loads, for many years of trouble-free service under severe-duty operation Stainless steel pivot shoe is securely positioned over the carbon graphite disk for even load disbursement 6 PENTEK Customer Hotline: 1-866-9PENTEK 4" submersible motors XE-SERIES Class F Insulation Professional-grade Class F-compliant motor insulation allows for longer service life and more reliable motor operation Surge Arrestors Surge arrestors are mounted within the upper end bell Design provides each conductor circuit with its own surge arrestor Designed to optimize clamping voltage, energy absorption/dissipation and response time Drive Shaft 17-4 precipitation hardened stainless steel shaft with precision finished bearing surfaces NEMA standard mounting and shaft height Sand Slinger Provides ultimate protection against sand and grit intrusion Stamped stainless steel upper cover is designed to prevent sand entry PENTEK Customer Hotline: 1-866-9PENTEK 7 4" submersible motors 4" Submersible Motors For high-thrust water well applications — 1/2 - 10 HP, single- and three-phase XE SERIES PERFORMANCE RATING Winding MOTOR TYPE CataLog Number HP KW Volts HZ Service Factor PSC 2-Wire P42B0005A1 P42B0005A2 P42B0007A2 P42B0010A2 P42B0015A2 P42B0005A1-01 P42B0005A2-01 P42B0007A2-01 P42B0010A2-01 P42B0015A2-01 1/2 1/2 3/4 1 1 1/2 1/2 1/2 3/4 1 1 1/2 0.37 0.37 0.55 0.75 1.1 0.37 0.37 0.55 0.75 1.1 115 230 230 230 230 115 230 230 230 230 60 60 60 60 60 60 60 60 60 60 1.6 1.6 1.5 1.4 1.3 1.6 1.6 1.5 1.4 1.3 CSIR 3-Wire CSCR 3-Wire Full Load Max. Load (SF Main AMPS Load) AMPS Resistance 7.4 3.7 5.0 7.9 9.2 7.9 4.0 5.0 6.7 9.0 9.5 4.7 6.4 9.1 11.0 9.8 4.7 6.2 8.1 10.4 Y/B/R Y/B/R Start Resistance Locked Rotor Amps LENGTH WEIGHT IN MM LB KG 36.4 19.5 24.8 21.7 42.0 28 16 18 24 44 11.0 11.0 12.4 13.3 14.9 10.5 10.5 11.9 12.5 14.2 279 279 314 337 378 267 267 302 318 361 19.2 19.2 22.7 24.5 28.9 18.1 18.1 21.4 23.2 27.3 8.7 8.7 10.3 11.1 13.1 8.2 8.2 9.7 10.5 12.4 1.3-1.8 4.5-5.2 3.0-4.8 4.2-5.2 1.9-2.3 1.4-2.0 6.1-7.2 5.9-6.9 4.2-5.2 1.8-2.4 P43B0005A1 1/2 0.37 115 60 1.6 11.0/11.0/0 12.6/12.6/0 0.9-1.6 5.7-7.0 49.6 10.0 253 18.9 8.6 P43B0005A2 1/2 0.37 230 60 1.6 5.5/5.5/0 6.3/6.3/0 4.2-4.9 17.4-18.7 22.3 9.7 246 18.1 8.2 P43B0007A2 3/4 0.55 230 60 1.5 7.2/7.2/0 8.3/8.3/0 2.6-3.6 11.8-13.0 32.0 10.8 275 21.4 9.7 P43B0010A2 1 0.75 230 60 1.4 8.4/8.4/0 9.7/9.7/0 2.2-3.2 11.3-12.3 41.2 11.7 297 23.1 10.5 P43B0005A1-01 1/2 0.37 115 60 1.6 8.8/8.8/0 10.9/10.9/0 1.0-1.4 2.5-3.1 44 9.6 244 17.9 8.1 P43B0005A2-01 1/2 0.37 230 60 1.6 5.3/5.3/0 6.1/6.1/0 5.1-6.1 12.4-13.7 21 9.2 234 16.7 7.6 P43B0007A2-01 3/4 0.55 230 60 1.5 6.6/6.6/0 7.8/7.8/0 2.6-3.3 10.4-11.7 32 10.3 262 19.8 9.0 P43B0010A2-01 1 0.75 230 60 1.4 8.1/8.1/0 9.4/9.4/0 2.0-2.6 9.3-10.4 41 11.2 284 22.0 10.0 P43B0005A2 1/2 0.37 230 60 1.6 4.1/4.1/2.2 4.9/4.4/2.1 4.2-4.9 17.4-18.7 22.3 9.7 246 18.1 8.2 P43B0007A2 3/4 0.55 230 60 1.5 5.1/5.0/3.2 6.3/5.6/3.1 2.6-3.6 11.8-13.0 32.0 10.8 275 21.4 9.7 P43B0010A2 1 0.75 230 60 1.4 6.1/5.7/3.3 7.2/6.3/3.3 2.2-3.2 11.3-12.3 41.2 11.7 297 23.1 10.5 P43B0015A2 1 1/2 1.1 230 60 1.3 9.7/9.5/1.4 11.1/11.0/1.3 1.6-2.3 7.9-8.7 47.8 13.6 345 27.4 12.4 P43B0020A2 2 1.5 230 60 1.25 9.9/9.1/2.6 12.2/11.7/2.6 1.6-2.2 10.8-12.0 49.4 15.1 383 31.0 14.1 P43B0030A2 3 2.2 230 60 1.15 14.3/12.0/5.7 16.5/13.9/5.6 1.1-1.4 2.0-2.5 76.4 18.3 466 40.0 18.1 P43B0050A2 5 3.7 230 60 1.15 24/19.1/10.2 27.0/22.0/10.0 0.62-0.76 1.36-1.66 101.0 27.7 703 70.0 31.8 P43B0005A2-01 1/2 0.37 230 60 1.6 4.2/4.1/1.8 4.8/4.3/1.8 5.1-6.1 12.4-13.7 21 9.2 234 16.7 7.6 P43B0007A2-01 3/4 0.55 230 60 1.5 4.8/4.4/2.5 6.0/4.9/2.3 2.6-3.3 10.4-11.7 32 10.3 262 19.8 9.0 P43B0010A2-01 1 0.75 230 60 1.4 6.1/5.2/2.7 7.3/5.8/2.6 2.0-2.6 9.3-10.4 41 11.2 284 22.0 10.0 P43B0015A2-01 1 1/2 1.1 230 60 1.3 9.1/8.2/1.2 10.9/9.4/1.1 2.1-2.5 10.0-10.8 49 12.8 325 26.0 11.8 THRUST RATING 700 900 1500 COALBED methane - XE SERIES PERFORMANCE Rating 8 Motor Type Catalog Number HP kW Volts Hz Service Factor CSCR 3-Wire P43S0020A2 P43S0030A2 P43S0050A2 2 3 5 1.5 2.2 3.7 230 230 230 60 60 60 1.25 1.15 1.15 Full Load Amps (y/B/R) Max. Load (SF Load) Amps (y/B/R) 9.9/2.6/9.1 12.2/2.6/11.7 14.3/5.7/12.0 16.5/5.6/13.9 24/10.2/19.1 27/10.0/22.0 Winding Main Resistance Start Resistance Locked Rotor Amps IN. MM LB KG 1.6-2.2 1.1-1.4 0.62-0.76 10.8-12.0 2.0-2.5 1.36-1.66 49.4 76.4 101.0 19.3 22.3 28.6 491 567 726 47.0 53.0 74.0 21.3 24.0 33.6 LENGTH WEIGHT Thrust Rating 900 1500 PENTEK Customer Hotline: 1-866-9PENTEK 4" submersible motors XE-SERIES XE SERIES PERFORMANCE Rating Motor Type Catalog Number HP KW Volts HZ 3-Phase P43B0005A8 P43B0005A3 P43B0005A4 P43B0007A8 P43B0007A3 P43B0007A4 P43B0010A8 P43B0010A3 P43B0010A4 P43B0015A8 P43B0015A3 P43B0015A4 P43B0015A5 P43B0020A8 P43B0020A3 P43B0020A4 P43B0020A5 P43B0030A8 P43B0030A3 P43B0030A4 P43B0030A5 P43B0050A8 P43B0050A3 P43B0050A4 P43B0050A5 P43B0075A8 P43B0075A3 P43B0075A4 P43B0075A5 P43B0100A4 1/2 1/2 1/2 3/4 3/4 3/4 1 1 1 1 1/2 1 1/2 1 1/2 1 1/2 2 2 2 2 3 3 3 3 5 5 5 5 7 1/2 7 1/2 7 1/2 7 1/2 10 0.37 0.37 0.37 0.55 0.55 0.55 0.75 0.75 0.75 1.1 1.1 1.1 1.1 1.5 1.5 1.5 1.5 2.2 2.2 2.2 2.2 3.7 3.7 3.7 3.7 5.6 5.6 5.6 5.6 7.5 200 230 460 200 230 460 200 230 460 200 230 460 575 200 230 460 575 200 230 460 575 200 230 460 575 200 230 460 575 460 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 Max. Load Line to Service Full Load (SF Load) Line Resistance Factor Amps Amps Ohms 1.6 1.6 1.6 1.5 1.5 1.5 1.4 1.4 1.4 1.3 1.3 1.3 1.3 1.25 1.25 1.25 1.25 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 2.9 2.4 1.3 3.8 3.3 1.7 4.6 4.0 2.2 6.3 5.2 2.8 2 7.5 6.5 3.3 2.7 10.9 9.2 4.8 3.7 18.3 15.7 7.6 7.0 27.0 24.0 12.2 9.1 15.6 3.4 2.9 1.5 4.5 3.9 2.0 5.5 4.7 2.5 7.2 6.1 3.2 2.4 8.8 7.6 3.8 3.3 12.0 10.1 5.3 4.1 20.2 17.5 8.5 7.6 30.0 26.4 13.5 10.0 17.2 4.1-5.2 5.72-7.2 23.6-26.1 2.6-3.0 3.3-4.3 14.4-16.2 3.4-3.9 4.1-5.1 17.8-18.8 1.9-2.5 2.8-3.4 12.3-13.1 19.8-20.6 1.4-2.0 1.8-2.4 8.00-8.67 9.4-9.7 0.9-1.3 1.3-1.7 5.9-6.5 9.4-9.7 0.4-0.8 0.85-1.25 3.58-4.00 3.6-4.2 0.5-0.6 0.55-0.85 1.9-2.3 3.6-4.2 1.8-2.2 Locked Rotor Amps In MM LB KG 22 17.3 9 32.0 27 14 29.0 26.1 13.0 40.0 32.4 16.3 11.5 51.0 44.0 23.0 21.4 71.0 58.9 30.0 21.4 113.0 93.0 48.0 55.0 165.0 140.0 87.0 55.0 110.0 10 10 10 10.8 10.8 10.8 11.7 11.7 11.7 11.7 11.7 11.7 11.7 13.8 13.8 13.8 15.3 15.3 15.3 15.3 15.3 21.7 21.7 21.7 27.7 27.7 27.7 27.7 27.7 30.7 254 254 254 274 274 274 297 297 297 297 297 297 297 351 351 351 389 389 389 389 389 551 551 551 703 703 703 703 703 780 18.9 18.9 18.9 21.4 21.4 21.4 23.1 23.1 23.1 23.1 23.1 23.1 23.1 27.4 27.4 27.4 32 32 32 32 32 55 55 55 70 70 70 70 70 78 8.6 8.6 8.6 9.7 9.7 9.7 10.5 10.5 10.5 10.5 10.5 10.5 10.5 12.4 12.4 12.4 14.5 14.5 14.5 14.5 14.5 24.9 24.9 24.9 31.8 31.8 31.8 31.8 31.8 35.4 Length Weight Thrust Rating 700 900 1500 COALBED methane - XE SERIES PERFORMANCE Rating Motor Type 3-Phase Line to Full Load Max. Load (SF Line Resistance Amps Load) Amps Ohms Locked Rotor Amps In MM LB KG Thrust Rating 1.3-1.7 58.9 19.3 491 47 21.3 5.9-6.5 30.0 19.3 491 47 21.3 17.5 .85-1.25 93.0 22.6 573 59 26.8 8.5 3.58-4.00 48.0 22.6 573 59 26.8 24.0 26.4 0.55-0.85 140.0 28.6 726 74 33.6 1.15 12.2 13.5 1.9-2.3 87 28.6 726 74 33.6 1.15 15.6 17.2 1.8-2.2 110 31.6 802 80 36.3 Catalog Number HP KW Volts HZ Service Factor P43S0030A3 3 2.2 230 60 1.15 9.2 10.1 P43S0030A4 3 2.2 460 60 1.15 4.8 5.3 P43S0050A3 5 3.7 230 60 1.15 15.7 P43S0050A4 5 3.7 460 60 1.15 7.6 P43S0075A3 7 1/2 5.6 230 60 1.15 P43S0075A4 7 1/2 5.6 460 60 P43S0100A4 10 7.5 460 60º PENTEK Customer Hotline: 1-866-9PENTEK Length Weight 900 1500 P 8148 WS 9 4" submersible motors 4" Submersible Motors Innovations focused on dependable performance PENTEK XE-SERIES ® 4” Submersible Motors The quality of the water-filled Pentek XE Series 4” submersible motors has been proven through years of operation in the field. The new Series features water-filled motors which are built for reliability in potentially contaminated (sand or coal fines) well installations. ® The Pentek XE Series gives you 40 different choices, including the new coal Bed lineup: 230-Volt Single-Phase 2 to 5 HP 230-Volt Three-Phase 3 to 7.5 HP 460-Volt Three-Phase 3 to 10 HP Pentek Severe Duty Series Motors are rated for continuous duty in 86˚ F water, and feature a silicon carbide mechanical seal and diaphragm filter to help prevent sand/debris entry. Motor Dimensions 1.51 1.508 1.498 14 teeth 24/48 pitch 30˚ pressure angle Min .50” full spline Class A sliding fit ANSI B92.1 compliant DESCRIPTION HP 2 3 3 3 5 5 5 7.5 7.5 10 PHASE VoltAGE 1 3 1 3 230 230 230 460 230 230 460 230 460 460 “LM” In. (mm) WEIGHT (LBS.) 19.32 (490,7) 22.32 (566,9) 19.32 (490,7) 19.32 (490,7) 28.57 (725,7) 22.57 (573,3) 22.57 (573,3) 28.57 (725,7) 28.57 (725,7) 31.57 (801,9) 47 53 47 47 74 59 59 74 74 80 (4) .97 .79 3.76 LM Materials of Construction PARTS MATERIALS Upper bearing housing 304L SS Lower bearing housing Cast iron Shell 304L SS Stator ends 304L SS Shaft 17-4SS Seal cover Sintered bronze Seal SiC/SiC mech seal Diaphragm Nitrile rubber Slinger Nitrile butadyne rubber Lead wire (or cable) XLPE Lead potting Epoxy Lead screws/clamp 316 SS Filter Polyethylene Specifications subject to change without notice. 10 PENTEK Customer Hotline: 1-866-9PENTEK 4" submersible motors 4" Submersible Motor Adapter For high-thrust water well applications The PKG 4 x 6, Pump/Motor Adapter allows you to use a 6" motor to power your 4" submersible pump. Applications Water Systems... For residential, industrial, commercial, multiple housing and farm use. Specifications All Stainless Steel Construction – adapter casting, coupling, intake screen, beveled wire forms, socket head cap-screws, studs, and fasteners Features Extends Single-Phase Power Availability to 4" submersible pumps through 10 HP using 6" single-phase motors Easy Assembly – Easy jobsite assembly Double-Suction Screens – Reduces inlet suction velocity, reducing the amount of suspended solids ingested by pump Patent #6, 398,521 B1 PENTEK Customer Hotline: 1-866-9PENTEK CATALOG NUMBER PUMP END MOTOR MAXIMUM HP WEIGHT LBS. PKG 4X6 4" NEMA 6" NEMA 10 5 * The PKG 4 x 6, Pump/Motor Adapter Is Sold Separately 11 4" single-phase control boxes Submersible Motor Controls Standard controls for single-phase 3-wire submersible motors 1/2 - 5 HP, Single-Phase Controls, 50/60 Hz For Hitachi Submersible Motors see pages 22-25. ® Pentek offers a full range of 1/2 - 5 HP models that are interchangeable with existing motor controls for Capacitor Start/Induction Run (CSIR) and Capacitor Start/Capacitor Run (CSCR) applications. Pentek is the professional choice in harsh and high temperature installations. ® C Applications Water systems…for residential, multiple housing, farm and commercial installations, where a submersible 3-wire motor is used. Design Features Enclosure Rugged NEMA 3R Enclosure – suitable for indoor/ outdoor use Multiple-Size Electrical Knockouts Rated for 50°C (122°F) Internals High-Load Voltage Relay Heavy-Duty Contacts External Access to Overload Reset – 1.5HP - 5HP Heavy-Duty Terminal Connectors – suitable for up to #4 AWG wire Industry Standard Wiring Connections – easy-to-read wiring diagrams Overload Protection Built-in (50 Hz models) Agency Approvals CSA CUS Certified A C B Pentek Submersible Motor Controls can be used with Pentek XE Series and other 4" single-phase motors. US Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co., Ltd. ® 12 PENTEK Customer Hotline: 1-866-9PENTEK 4" single-phase control boxes SIZE A SIZE B 4.9 2.8 SIZE C 3.0 5.50 2.00 7.75 1.88 14.50 8.5 16.25 6.35 8.50 10.25 5.50 1.0 1.50 6.25 7.75 5.50 1.20 2.70 5.50 1.0 1.13 1.13 1.18 CSIR – Capacitor Start/Induction Run ENCLOSURE SIZE 60 HZ CATALOG NO. 50 HZ CATALOG NO. 1.8 A SMC-IR0511 (-6pk)* - 4 1.8 A SMC-IR0521 (-6pk)* - 4 1.8 A SMC-IR0721 (-6pk)* - 4 1.8 A SMC-IR1021 (-6pk)* - WEIGHT LBS. KG HP KW PHASE VOLTS 1/2 0.37 1 115 4 1/2 0.37 1 230 3/4 0.55 1 230 1 0.75 1 230 CSCR – Capacitor Start/Capacitor Run ENCLOSURE SIZE 60 HZ CATALOG NO. 50 HZ CATALOG NO. 2.3 A SMC-CR0521 (-6pk)* - 5 2.3 A SMC-CR0721 (-6pk)* SMC5-CR0721 5 2.3 A SMC-CR1021 (-6pk)* SMC5-CR1021 230 7 3.2 B SMC-CR1521 SMC5-CR1521 230 7 3.2 B SMC-CR2021 SMC5-CR2021 1 230 7 3.2 B SMC-CR3021 SMC5-CR3021 1 230 8 3.6 B SMC-CR5021 SMC5-CR5021 ENCLOSURE SIZE 60 HZ CATALOG NO. 50 HZ CATALOG NO. WEIGHT LBS. KG HP KW PHASE VOLTS 1/2 0.37 1 230 5 3/4 0.55 1 230 1 0.75 1 230 1-1/2 1.1 1 2 1.5 1 3 2.2 5 3.7 CSCR PLUS – Capacitor Start/Capacitor Run PLUS Magnetic Contactor WEIGHT LBS. KG HP KW PHASE VOLTS 2 1.5 1 230 7 3.2 B SMC-CRP2021 SMC5-CRP2021 3 2.2 1 230 8 3.6 B SMC-CRP3021 SMC5-CRP3021 5 3.7 1 230 12 5.4 C SMC-CRP5021 - * Submersible Motor Controls are available in single and six packs. Include the suffix ‘-6pk’ after the PN if 6 packs are required. PENTEK Customer Hotline: 1-866-9PENTEK P 8114 WS 13 4" SINGLE-phase control boxes VIP Pro Controls Capacitor start, capacitor run — designed for the full range of single-phase 8 4 1 1/2, 3/4, 1, 1-1/2, 2, 3 and 5 HP, 3-wire submersible motors Applications Water systems…for residential, multiple housing, farm and commercial installations, where a 4" submersible 3-wire motor is used. Design Features Enclosure 11 Weather resistant construction – 22 2 5 6 NEMA 3R/IP24 rated enclosure for indoor/outdoor use Control box rated for 50°C (122°F) ambient temperature 33 One screw removal for easy panel access with motor running 44 Pentek proprietary dielectric control panel board, UL and CSA Certified ® 7 Internals 55 Universal controls‑designed to work on most manufacturers 3-wire submersible motors 66 Large wiring area offers generous space to make your wiring connections. Incorporates 1/2”, 3/4” and 1” conduit knock-outs Control box is functional with the cover removed, offering easier in-the-field troubleshooting 77 88 3 Made in USA, 330 Volt Start Capacitor Agency Approvals CSA CUS Certified 14 PENTEK Customer Hotline: 1-866-9PENTEK LINE 1 LINE 2 YELLOW RED 4" SINGLE-phase control boxes PANEL BOARD ASSEMBL SIZE A THE COMPONENT, PART, OR ASSEMBLY DESCRIBED IN THIS DOCUMENT MUST COMPLY WITH THE FOLLOWING EU (EUROPEAN UNION) DIRECTIVE, INCLUDING .25% MAXIMUM LEAD LEVEL FOR ALL COPPER ALLOYS. ROHS DIRECTIVE 2002.95 EC RESTRICTS THE USE OF LEAD, CADMIUM, MERCURY, CHROMIUM, TBT’S AND OTHER HAZARDOUS MATERIALS. SEE THE TERMS AND CONDITIONS OF THE CONTRACT (PURCHASE ORDER) FOR MORE INFORMATION. PANEL BOARD ASSEMBLY, BOD 8.31 4.00 (RUN) LINE 1 LINE 2 YELLO BOTTOM VIEW LINE 1 NOTES: LINE 2 YELLOW RED PANEL BOARD BLACK PANEL BOARD ASSEMBLY 1. ASSEMBLED 230 VOLT UNITS TO BE HI-POT TESTED AT 1750 VOLTS FOR 1 SECOND. UNIT LEAD CURRENT NOT TO EXCEED 5mA. ASSEMBLED 115 VOLT UNITS TO BE HI-POT TESTED AT 1500 VOLTS FOR 1 SECOND. UNIT LEAD CURRENT NOT TO EXCEED 5mA. 2. TOLERANCE FOR ALL LABELS: ANGULAR ±3º LINEAR ± .05 [1.3] 6.81 INSIDE COVER FRONT VIEW BOX ASSEMBLY WITH COVER REMOVED SIZE B PANEL BOARD ASSEMBLY, BOTTOM VIEW PANEL BOARD ASSEM THE COMPONENT, PART, OR ASSEMBLY DESCRIBED IN THIS DOCUMENT MUST COMPLY WITH THE FOLLOWING EU (EUROPEAN U .25% MAXIMUM LEAD LEVEL FOR ALL COPPER ALLOYS. ROHS DIRECTIVE 2002.95 EC RESTRICTS THE USE OF LEAD, CADMIUM, M AND OTHER HAZARDOUS MATERIALS. SEE THE TERMS AND CONDITIONS OF THE CONTRACT (PURCHASE ORDER) FOR MORE INF (START) 4.25 (RUN) BOTTOM VIEW 11.19 ( NOTES: 1. ASSEMBLED 230 VOLT UNITS TO BE HI-POT TESTED AT 1750 VOLTS FOR 1 SECOND. UNIT LEAD CURRENT NOT TO EXCEED 5mA. ASSEMBLED 115 VOLT UNITS TO BE HI-POT TESTED AT 1500 VOLTS FOR 1 SECOND. UNIT LEAD CURRENT NOT TO EXCEED 5mA. ADDED "0" TO ALL BALLONS) B All drawings and specifications as well as processes, materials, compounds and other similar criteria are to be strictly adhered to. No modifications allowed without prior written approval. BOTTOM VIEW CRITICAL FEATURES ARE CIRCLED 2. TOLERANCE FOR ALL LABELS: ANGULAR ±3º LINEAR ± .05 [1.3] LINE 1 NOTES: LINE 2 YELLOW RED BLACK 1. ASSEMBLED UNIT TO BE HI-POT TESTED AT 1750 VOLTS FOR 1 SECOND. UNIT LEAK CURRENT NOT TO EXCEED 5mA. PANEL FRONT VIEW BOARD ASSEMBLY B 500000048365 A 500000045918 REV. LETTER CHANGE ORDER No. RCC 9/20/2013 RC 4/15/2013 DESIGNED IN INCHES [XXX] DIMENSIONS IN mm CONFIDENTIAL contains trade secrets and other proprietary information of Pentair Water. Duplication, disclosure or use are forbidden without the written consent of Pentair Water. DO NOT SCALE DRAWING TOLERANCE EXCEPT AS NOTED [X.] .X [.X] .XX [.XX] .XXX .030 [.76] .015 [.38] .005 [.13] 125 ANGULAR DR. C RC CH. HERRING HENNIG [3.2] DATE: ½ 4/15/2013 THIRD ANGLE PROJECTION SCALE: DATE DL P 1:1 2. TOLERANCE FOR ALL LABELS: ANGULAR ±3º LINEAR ±.05 [1.3] 8.19 W AP. FRONT V 10/1/2013 1:28:38 PM - INSIDE COV BOX ASSEMBLY WITH COVER REMOVED PANEL BOARD ASSEMBLY, BOTTOME VIEW VIP Control Box Specification Weight Catalog Number Enclosure Phase Volts Hertz Type lbs kg Size HP kW VIP4C02 0.50 0.37 1 230 60 CSCR 4.6 2.1 VIP4D02 0.75 0.55 1 230 60 CSCR 4.4 VIP4E02 1.00 0.75 1 230 60 CSCR 4.4 VIP4F02 1.50 1.1 1 230 60 CSCR 4.6 1.5 1 BOTTOM VIEW 230 60 CSCR Start Capacitor Run Capacitor PN Rating PN Rating Voltage Relay Protector A U17-1422 43MFD-270V-15kΩ U17-1419 15MFD-370V U17-1592 None 2.0 A U17-1423 59MFD-270V-15kΩ U17-1292 15MFD-370V U17-1592 None 2.0 A U17-1424 86MFD-270V-15kΩ U17-1292 23MFD-370V U17-1592 None 2.1 A U17-1430 105MFD-330V-15kΩ U17-1438 10MFD-370V = RENUMBERED ALL BALLONS. U17-1592 CGP69JB-7 B All drawings and specifications as well as processes, materials, compounds and other similar criteria are to be strictly adhered to. No modifications allowed without prior written approval. DESIGNED IN INCHES [XXX] DIMENSIONS IN mm VIP4G02 2.00 4.6 2.1 A U17-1430 105MFD-330V-15kΩ U17-1440 10MFD-370V U17-1592 CET38EB-7 VIP4H02 3.00 2.2 UNIT TO BE 1 HI-POT TESTED 230 AT 175060VOLTS FOR CSCR 5.4 1. ASSEMBLED 1 SECOND. 2.4 A U17-1428 208MFD-330V-15kΩ U17-1443 45MFD-370V U17-1592 CGT66DD-07 .030 [.76] .015 [.38] VIP4J02 5.00 3.7 FOR ALL 1LABELS: 230 2. TOLERANCE 3.7 B U17-1437 270MFD-330V-15kΩ U17-1442 2 pcs-40MFD-370V U17-1592 BET00EE-21 .005 [.13] NOTES: UNIT LEAK CURRENT NOT TO EXCEED 5mA. ANGULAR ±3º LINEAR ±.05 [1.3] 60 CSCR 8.2 CRITICAL FEATURES ARE CIRCLED B 500000048374 RCC 9/23/2013 RCC 4/16/2013 Control boxes are designed to be used on Pentair motors with the same HP and Voltage ratings. DoVIEW not use on motors with different ratings. FRONT A 500000045918 REV. LETTER CHANGE ORDER No. DO NOT SCALE DRAWING TOLERANCE EXCEPT AS NOTED [X.] .X [.X] .XX [.XX] .XXX ANGULAR 125 [3.2] ½ THIRD ANGLE PROJECTION DR. CH. AP. DATE: 4 SCALE: DATE 10/1/2013 1:28:38 PM - PENTEK Customer Hotline: 1-866-9PENTEK CONF other Water forbid Penta 15 pump protection Single-Phase Protectors Engineered protection for single-phase motors 1/3 - 15 HP, Single Phase, 50/60 Hz applications Pentek offers a full range of 1/3 - 15 HP Protectors for Residential, Commercial, Multiple Housing and Farm Water System applications where a 4" submersible, 2 and 3-wire motor is used and for above-ground pressure-boost applications. ® Applications Pentek offers 5 models for your application needs based on HP and Motor Type: SPP-111P, SPP-111P-3RL, SPP-231P, SPP-233P and SPP-235P. Protects Pumps From Dry Well Overvoltage Overcurrent (Jammed Impeller) Rapid Cycling Undervoltage Flow Restriction (Dead Head) Specifications 115 VOLT MODELS Model # Enclosure Type 230 VOLT MODELS SPP-111P SPP-111P-3RL SPP-231P SPP-233P SPP-235P Insider NEMA 3R Insider NEMA 3R NEMA 3R 1-Phase Line Voltage 115VAC 115VAC 230VAC 230VAC 230VAC Load Range 1/3 - 1/2 HP 1/3 - 1 HP 1/2 - 1 HP 1/2 - 3 HP 5 - 15 HP Frequency 50 - 60 Hz 50 - 60 Hz 50 - 60 Hz 50 - 60 Hz 50 - 60 Hz 125% 125% 125% 125% 132VAC 265VAC 265VAC 265VAC 95VAC 190VAC 190VAC 190VAC 10 sec. 2 sec. 4 sec. 10 sec. 2 sec. 4 sec. 5 sec. 2 sec. 4 sec. 5 sec. 2 sec. 4 sec. Operating Points Overload (% of Cal. Point) 125% Overvoltage Reset Point 132VAC Undervoltage Reset Point 95VAC Trip Delay (Overload) 10 sec. Trip Delay (Dry Well) 2 sec. Optional Trip Delay 4 sec. Restart Delay Time Over/Under Voltage Delay 5 sec. 5 sec. 5 sec. 5 sec. 5 sec. All Other Faults 2-225 min. 2-225 min. 2-225 min. 2-225 min. 2-225 min. (Dry Well REC. Timer) Output Contact 1 HP 1 HP 1 HP 3 HP 480VA @ Rating (SPST) (17 amps max.) (17 amps max.) 240VAC Power Consumption (max.) 5 amps Weight w/o Enclosure Weight w/Enclosure Enclosure Size 16 5 amps 5 amps 5 amps 5 amps 10 oz. - 10 oz. 14 oz. 14 oz. - 1.6 lbs. - 1.6 lbs. 1.6 lbs. 2.2" x 2.8" 6"x 6"x 4" 2.2"x 2.8" 6"x 6"x 4" 6"x 6"x 4" PENTEK Customer Hotline: 1-866-9PENTEK pump protection “The Insider ” SPP-111P & SPP-231P For 1/3–1 HP applications Applications Water systems…for residential, multiple housing, farm and commercial installations, where a 4" submersible 3-wire motor is used. SPP-111P & SPP-231P Insiders are “current monitors” designed to protect Single-Phase pumps, which fit inside 1/3 - 1 HP 115V and 230V CSIR control boxes. A simple adjustment allows the Insider to be calibrated to your specific pumping applications, reducing the possibility of false or nuisance tripping. Its unique microprocessor constantly monitors the incoming power for fluctuations in voltage and current. If loss of suction or other abnormality is detected, the Insider deactivates its output relay and directly disconnects the pump motor. Then it begins its user-selectable “Restart Delay/ Dry Well Recovery” timer. When the timer counts zero or power is removed and reapplied, the Insider reactivates its output relay and turns the pump back on. The Pentek Informer Remote Handheld Diagnostic Tool (sold separately) communicates directly with all Pentek Pump Protectors and instantly displays 16 parameters including calibration points, running points and last fault (see page 15). ® Protects pumps from Dry Well Overvoltage Flow Restriction (Dead Head) Undervoltage Overcurrent (Jammed Impeller) Features Restart delay can be set up to 225 minutes or placed in manual reset mode Can be calibrated to specific pump/motor combinations and various conditions Infrared communication with the Pentek Informer makes diagnostics simple Fits in existing 3-wire motor control boxes SPP-231P installed Weight HP Phase VOLTS FREQUENCY Catalog Number 1/3–1/2 1 115 50-60 Hz SPP-111P 1 0.45 1/3–1 1 230 50-60 Hz SPP-231P 1 0.45 PENTEK Customer Hotline: 1-866-9PENTEK LBS. KG P 8115 WS 17 pump protection SPP-111P-3RL, SPP-233P & SPP-235P For 1/2–15 HP applications Applications Water systems…for residential, multiple housing, farm and commercial installations, where a 4" 2 or 3-wire submersible motor or above-ground motor is used. Protects Pumps From Dry Well Overvoltage Flow Restriction (Dead Head) Undervoltage Overcurrent (Jammed Impeller) Features The SPP-111P-3RL, SPP-233P & SPP-235P single-phase protectors include a unique microcontroller-based voltage and current-sensing circuit that constantly monitors the incoming power for fluctuations including overcurrent and undercurrent. When an abnormality, such as loss of suction, is detected, the control deactivates its output relay and directly disconnects the pump motor. The SPP then begins its user-selectable restart delay (dry-well recovery) timer. When the timer counts to zero or power is removed and reapplied, the SPP reactivates its output relay and turns the pump back on. An infrared LED communicates directly with a handheld diagnostic tool called the Informer (sold separately). The Informer displays 16 parameters including calibration point, trip point, running points, and last fault. The SPPs are all mounted in a NEMA 3R enclosure. Weight HP Phase VOLTS FREQUENCY Catalog Number LBS. KG 1/2 – 1 1 115 50-60 Hz SPP-111P-3RL 1.6 0.7 1/2 – 1-1/2 1 230 50-60 Hz SPP-233P-1.5 1.6 0.7 1/2 – 3 1 230 50-60 Hz SPP-233P 1.6 0.7 5 & 7-1/2 1 230 50-60 Hz SPP-235P-75* 2 0.9 10 1 230 50-60 Hz SPP-235P-100* 2 0.9 15 1 230 50-60 Hz SPP-235P-150* 2 0.9 * Current transformer included. 18 PENTEK Customer Hotline: 1-866-9PENTEK pump protection The Informer Remote handheld diagnostic tool Applications The Pentek Informer is a handheld diagnostic tool designed for use with Pentek Single-Phase Pump Protectors equipped with infrared LED transmitters (SPP-111P, 231P, 233P & 235P models). ® Features The Pentek Informer uses an infrared receiver to access data sent from the SPP, allowing remote troubleshooting of the system. Each Pentek SPP is equipped with an infrared LED that transmits information from the device. The Informer must be aimed at the SPP as shown in the figure below. As soon as power is applied, the Informer begins receiving both past and present information and displays it on the LCD. The green COMM STATUS light indicates when the Informer is receiving data from the SPP. If communication is lost, the Informer will hold the last values it received. Displayed Parameters Diagnostic information received and displayed in real-time: Voltage, Current, Power, Dry Well Overload Trip Points Calibration Voltage Last Fault Highest/Lowest Voltage Since Last Calibration PENTEK Customer Hotline: 1-866-9PENTEK Weight Catalog Number LBS. KG SPP-Informer 1 0.45 P 8116 WS 19 6" submersible motors 6˝ Submersible Motors For high-thrust water well applications 5-30hp, 230V, 60hz, 3 phase, 5-50hp, 460/380V, 60/50hz, 3 phase Pentair's line of Pentek motors are designed for long service life and years of dependable operation. Innovative design and robust characteristics make this the perfect motor for your pumping applications. ® ENCAPSULATED, WATER-FILLED DESIGN The Pentek submersible motor combines internal lubrication (a cooling blend of water, glycol, and propylene), along with superior materials, to provide the industry with innovative and advanced design features that will extend the serviceable life of your installation. The encapsulated design provides superior insulation, heat transfer properties, and stability to the motor’s windings (protecting the windings from “flexing” or “vibration”). ADDITIONAL FEATURES Exceptional insulation rating (Class F) and temperature rating (95°F / 35°C) Vertical or horizontal mounting orientation VFD-compatible IP 68 protection rating Motor lead – 157” / 4m – potted connection, including ground wire. Non-jacketed wire assembly for easier handling and connections. Fully replaceable. Shaft – standard NEMA-splined, 431 stainless steel; excellent tensile and torque strength, and corrosion resistance External sand slinger – added protection against sand and other abrasives Upper bracket – “dual-flange”style; easier and faster assembly to the pump Upper bracket – epoxy-coated cast iron; applied via electrodesposition – provides better adhesion of the coating and more consistent coverage, delivering a longer lasting, more durable coating Thrust Bearing Water lubricated, KingsburyType – industry-accepted standard for thrust bearing construction. Mechanical Seal Silicone Carbide – excellent abrasion, wear, and corrosion resistance; resists deflection in high-pressure, high heat, and highspeed conditions; high thermal conductivity (heat dissipation). Provides superior protection against sand intrusion. Pressure Equalizing Diaphragm Minimizes expansion pressure inside the motor due to changes in temperature and pressure. 20 Motor casing – 304 stainless steel; excellent forming and welding characteristics, and corrosion resistance Lower bracket – epoxy-coated cast iron; applied via electrodesposition – provides better adhesion of the coating and more consistent coverage, delivering a longer lasting, more durable coating PENTEK Customer Hotline: 1-866-9PENTEK 6" submersible motors Materials of Consturction Motor Dimensions PARTS MATERIALS Motor sleeve, fasteners 304 stainless steel Castings cast iron - epoxy coated (applied via electrodesposition) Shaft NEMA splined, 431 stainless steel Thrust bearings Kingsbury-type disc - carbon (resin impregnated) pad - 420 stainless steel Mechanical seal silicon carbide Diaphragm, sand slinger nitrile rubber L PENTEK 6" encapsulated - motor data sheet Nominal diameter 6"/152.4 mm Effective diameter 5.43"/138 mm Shaft extension length 2.87" / 73 mm MOTOR TYPE PHASE NOTE PENTEK MODEL # Rated Service Factor 1.15 Locked Thrust Winding Eff. Eff. Rotor KVA Load INSULATION Resistance HP KW HZ VOLTS AMPS % P.F. % AMPS % P.F. % Amps Code (lbs) CLASS (ohm) RPM 6PM2-5-2 5 mm* in** mm** lbs kg 22.7 577 21.1 535 90 41 0.54 3450 24.9 632 22.7 577 102 46 J 0.79 3445 22.7 577 21.1 535 90 41 147.9 J 0.54 3450 24.9 632 22.7 577 102 46 83 187.6 J 0.40 3440 29.2 741.5 24.9 632 116 53 0.28 3450 31.8 807.5 27.5 698 121 55 77 78 17.4 77 81 97.5 J 7-1/2 5.5 22.0 79 82 24.4 79 84 147.9 J 3.7 15.8 77 78 17.4 77 81 97.5 6PM2-7-2-01 7-1/2 5.5 22.0 79 82 24.4 79 84 30.8 77 81 33.0 78 5 1763 Motors are 60 Hz 6PM2-10-2 only 6PM2-15-2 10 7.5 15 11.0 43.2 78 84 47.0 78 86 281.8 J 6MP2-20-2 20 15.0 57.4 79 85 63.0 79 87 394.5 J 0.21 3450 35.1 892.5 35.1 892.5 147 67 6PM2-25-2 25 18.5 69.0 81 86 76.0 80 88 480.2 J 0.16 3450 38.0 964.5 38.0 964.5 165 75 6PM2-30-2 30 22.0 76.6 84 88 85.0 84 89 614.2 K 0.14 3500 41.8 1,060.5 41.1 1,044.5 190 86 45.5 G 48.8 J 22.7 577 21.1 535 90 41 67.9 G 74.0 J 24.9 632 22.7 577 102 46 45.5 G 48.8 J 22.7 577 21.1 535 90 41 67.9 G 74.0 J 24.9 632 22.7 577 102 46 85.6 G 93.8 J 29.2 741.5 24.9 632 116 53 127.0 F 140.9 J 31.8 807.5 27.5 698 131 55 170.2 G 197.3 J 35.1 892.5 35.1 892.5 147 67 219 G 240.1 J 38.0 964.5 38.0 964.5 165 75 276.8 G 307.1 J 41.8 1060.5 41.1 1044.5 190 86 393.1 H 439.7 K 47.1 1197 44.7 1134.5 209 95 49.9 1267 47.4 1204.5 292 132 6PM2-5-4 6PM2-7-4 6PM2-5-4-01 6” in* 3445 15.8 6PM2-5-2-01 Weight 0.79 3.7 6PM2-7-2 Length Three 5 3.7 7-1/2 5.5 5 3.7 6PM2-7-4-01 7-1/2 5.5 Motors are dual rated 50 Hz & 60 Hz 6PM2-10-4 10 7.5 6PM2-15-4 15 11.0 6PM2-20-4 20 15.0 6MP2-25-4 25 18.5 6PM2-30-4 30 22.0 6PM2-40-4 40 30 60 230 50 380 9.1 76 84 60 460 7.9 77 78 50 380 12.8 78 86 60 460 11.0 79 82 50 380 9.1 76 84 60 460 7.9 77 78 50 380 12.8 78 86 60 460 11.0 79 82 50 380 17.8 78 85 60 460 15.4 77 81 50 380 25.6 77 87 60 460 21.6 78 84 50 380 34.0 78 89 60 460 28.5 79 85 50 380 41.0 79 89 60 460 34.5 81 86 50 380 46.0 83 90 60 460 38.0 84 88 50 380 62.5 83 90 60 460 52.7 84 88 77 81 12.2 79 84 8.7 77 81 12.2 79 84 16.5 78 83 23.5 78 86 31.5 79 87 38.0 80 88 42.5 84 89 58.0 84 89 2.97 1763 1.98 2.97 F 1.98 1.46 3485 0.99 0.72 0.56 0.50 0.40 6182 380 77.6 83 90 449.8 G 0.33 60 460 64.3 85 87 70.8 85 89 500.5 J * = Motors with serial numbers beginning with 200, and serial numbers between 20105213xxxx and 20109113xxxx, are equipped with a 4-stud, “single-flange”-style mounting bracket. ** = Motors with serial numbers beginning with 20109213xxxx are equipped with a “dual-flange”-style mounting bracket. 50 Hz performance numbers are at a service factor of 1.0. 6PM2-50-4 50 37 50 8.7 3485 PENTEK Customer Hotline: 1-866-9PENTEK 2800 3445 2810 3450 2800 3445 2810 3450 2800 3440 2810 3450 2810 3450 2820 3450 2880 3500 2860 3490 2840 3480 21 6" submersible motors 6" Hitachi Submersible Motors ® For high-thrust water well applications 5-50 HP, Single and Three Phase, 200V, 230V and 460V, 60 Hz, 3,600 RPM Hitachi Motors are designed for long service life and years of dependable operation. Innovative design and robust characteristics make this the perfect motor for your pumping applications. ® Encapsulated, Water-Filled Design Combined with exceptional insulation and a patented epoxy fill resin, these motors exceed NEMA requirements for high water temperature by 18°F (-7.7°C). Designed with internal lubrication and cooling blend of water, antifreeze, and an antirust mixture, Hitachi submersible motors are unique in providing the industry with innovative and robust design features that will extend the serviceable life of your installation. Features Higher Efficiencies and Lower Current Consumption – For reduced energy costs Corrosion-Resistant Design – For long life High-Capacity Kingsbury-type Bearings – For dependable performance Low-Profile NEMA Design – For ease of installation Replaceable Plug-in Motor Lead – For ease of maintenance Dual Voltage Type – For application versatility (5 HP – 30 HP 3-Phase Motors) VFD-Compatible Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co., Ltd. ® 22 PENTEK Customer Hotline: 1-866-9PENTEK 6" submersible motors Motor Dimensions Materials Of Construction PARTS MATERIALS Motor Sleeve Stainless steel construction Castings Baked epoxy-coated gray iron Fasteners Stainless steel Shaft NEMA splined stainless steel Flange NEMA standard type Rotor Double epoxy-coated Thrust Bearings Kingsbury-type 420 stainless steel Mechanical Seal Nitrile rubber (NBR), grease packed Diaphragm Nitrile rubber Sand Cap Polyurethane Sand Slinger Stainless steel Lead Wire (or Cable) Double-insulated, heat and water-resistant, 167°F/75°C, 600V Diameter HP kW Volts PH Hz Catalog Number SERVICE FACTOR 6 5 3.7 200 3 60 6HIT2-5-8 1.15 6 5 3.7 230 1 60 6HIT2-5-1 1.15 6 6 6 5 5 7.5 3.7 3.7 5.5 230 460 200 3 3 3 60 60 60 6HIT2-5-2 6HIT2-5-4 6HIT2-7-8 1.15 1.15 1.15 6 7.5 5.5 230 1 60 6HIT2-7-1 1.15 6 6 6 7.5 7.5 10 5.5 5.5 7.5 230 460 200 3 3 3 60 60 60 6HIT2-7-2 6HIT2-7-4 6HIT2-10-8 1.15 1.15 1.15 6 10 7.5 230 1 60 6HIT2-10-1 1.15 6 6 6 10 10 15 7.5 7.5 11 230 460 200 3 3 3 60 60 60 6HIT2-10-2 6HIT2-10-4 6HIT2-15-8 1.15 1.15 1.15 6 15 11 230 1 60 6HIT2-15-1 1.15 6 6 6 6 6 6 6 6 6 6 6 6 8 8 15 15 20 20 20 25 25 25 30 30 30 40 50 60 11 11 15 15 15 18.5 18.5 18.5 22 22 22 30 37 45 230 460 200 230 460 200 230 460 200 230 460 460 460 460 3 3 3 3 3 3 3 3 3 3 3 3 3 3 60 60 60 60 60 60 60 60 60 60 60 60 60 60 6HIT2-15-2 6HIT2-15-4 6HIT2-20-8 6HIT2-20-2 6HIT2-20-4 6HIT2-25-8 6HIT2-25-2 6HIT2-25-4 6HIT2-30-8 6HIT2-30-2 6HIT2-30-4 6HIT2-40-4 86HIT2-50-4* 86HIT2-60-4* 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 *Models are 8" motors with 6" pump connection. WINDING RESISTANCE (OHMS) 0.618 R-Y, B-Y, R-B, 2.172, 0.512, 2.627 0.806 3.05 0.504 R-Y, B-Y, R-B, 1.401, 0.400, 1.774 0.651 2.43 0.315 R-Y, B-Y, R-B, 1.052, 0.316, 1.310 0.448 1.619 0.213 R-Y, B-Y, R-B, 0.678, 0.230, 0.850 0.312 1.074 0.189 0.258 0.861 0.146 0.21 0.666 0.119 0.166 0.554 0.358 0.331 0.278 RATED SERVICE INPUT FACTOR AMPS INPUT AMPS PENTEK Customer Hotline: 1-866-9PENTEK Locked rotor amps Shaft Extension (L1) LENGTH (L2) DIAMETER Thrust (D) Capacity Weight 124 2.87" 22.95" 5.5" 3,500 95 24 27.5 124 2.87" 26.97" 5.5" 3,500 110 15 7.5 25.4 17 8.5 28.5 110 55 158 2.87" 2.87" 2.87" 22.95" 22.95" 24.80" 5.5" 5.5" 5.5" 3,500 3,500 3,500 95 95 99 36 41 167 2.87" 29.92" 5.5" 3,500 128 22 11 33.3 26 13 37.2 144 72 236 2.87" 2.87" 2.87" 24.80" 24.80" 26.97" 5.5" 5.5" 5.5" 3,500 3,500 3,500 99 99 110 50 58 202 2.87" 29.92" 5.5" 3,500 128 29 14.5 47.4 33 16.5 53.5 208 104 347 2.87" 2.87" 2.87" 26.97" 26.97" 29.92" 5.5" 5.5" 5.5" 3,500 3,500 3,500 110 110 128 72 85 275 2.87" 33.46" 5.5" 3,500 148 42 21 61.2 54 27 77.3 68 34 91.8 82 41 56 65 80 46 23 69.5 60 30 87.5 76 38 104 94 47 61 73 90 320 160 431 392 196 578 530 265 674 610 305 420 435 556 2.87" 2.87" 2.87" 2.87" 2.87" 2.87" 2.87" 2.87" 2.87" 2.87" 2.87" 2.87" 2.87" 2.87" 29.92" 29.92" 31.5" 31.5" 31.5" 36.22" 36.22" 36.22" 38.19" 39.19" 38.19" 40.55" 45.28" 48.03" 5.5" 5.5" 5.5" 5.5" 5.5" 5.5" 5.5" 5.5" 5.5" 5.5" 5.5" 5.5" 7.52" 7.52" 3,500 3,500 3,500 3,500 3,500 3,500 3,500 3,500 3,500 3,500 3,500 5,000 5,000 5,000 128 128 137 137 137 161 161 161 176 176 176 187 353 408 Type 1 NEMA Enclosure In-Panel Circuit Breaker Magnetic Contactor Terminal Blocks for External Controls UL Recognized ® D 19.5 ® Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co., Ltd. L 17.5 Hitachi Control Boxes: L1 HP kW pH Volts CAtalog Number 5 3.7 1 230 HIT-5CBD 7.5 5.5 1 230 HIT-7.5CBD 10 7.5 1 230 HIT-10CBD 15 11 1 230 HIT-15CBD P 8174 WS 23 8-14" submersible motors 8"-14" Hitachi Submersible Motors ® For high-thrust water well applications 7.5-300 HP, Three Phase, 460V, 60 Hz, 2-Pole, 3,600 RPM. 4-Pole, 1800 RPM Hitachi Motors are designed for long service life and years of dependable operation. Innovative design and robust characteristics make this the perfect motor for your pumping applications. ® Rewindable, water-tight Design Specially developed leak-resistant denatured polypropylene completely protects the copper coil conductors from internal cooling fluids for long service life in severe operating condidtions. Hitachi submersible motors are unique in providing the industry with innovative and robust design features that will extend the serviceable life of your installation. Features Higher Efficiencies and Lower Current Consumption – For reduced energy costs Corrosion-Resistant Design – For long life High-Capacity Kingsbury-type Bearings – For dependable performance Low-Profile NEMA Design – For ease of installation VFD-Compatible Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co., Ltd. ® 24 PENTEK Customer Hotline: 1-866-9PENTEK 8-14" submersible motors 8"-14" Hitachi Submersible Motors ® For high-thrust water well applications Motor Dimensions Materials Of Construction L1 PARTS MATERIALS Housing Baked epoxy-coated gray iron Fasteners Stainless steel Shaft Splined or keyed stainless steel Rotor Double epoxy-coated Thrust Bearings Kingsbury -type 420 stainless steel Mechanical Seal Nitrile rubber (NBR), grease packed Diaphragm Nitrile rubber Sand Slinger Baked epoxy-coated gray iron Lead Wire (or Cable) Double-insulated, heat and water- resistant, 167°F/75°C, 600V L ® D Diameter 8 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 12 12 12 14 14 HP 7.5 10 15 20 25 30 40 50 60 75 100 125 150 40 50 60 75 100 125 200 250 150 200 300 250 300 kW Volts PH Hz 5.5 460 3 60 7.5 460 3 60 11 460 3 60 15 460 3 60 18.5 460 3 60 22 460 3 60 30 460 3 60 37 460 3 60 45 460 3 60 55 460 3 60 75 460 3 60 90 460 3 60 110 460 3 60 30 460 3 60 37 460 3 60 45 460 3 60 55 460 3 60 75 460 3 60 90 460 3 60 150 460 3 60 185 460 3 60 110 460 3 60 150 460 3 60 225 460 3 60 185 460 3 60 225 460 3 60 Catalog Number 8HIT4-7-4 8HIT4-10-4 8HIT4-15-4 8HIT4-20-4 8HIT4-25-4 8HIT4-30-4 8HIT2-40-4 8HIT2-50-4 8HIT2-60-4 8HIT2-75-4 8HIT2-100-4 8HIT2-125-4 8HIT2-150-4 10HIT4-40-4 10HIT4-50-4 10HIT4-60-4 10HIT4-75-4 10HIT4-100-4 10HIT4-125-4 10HIT2-200-4 10HIT2-250-4 12HIT4-150-4 12HIT4-200-4 12HIT2-300-4 14HIT4-250-4 14HIT4-330-4 SERVICE FACTOR 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 WINDING RESISTANCE (OHMS) 2.178 2.178 1.519 1.519 0.888 0.888 0.372 0.331 0.278 0.218 0.164 0.132 0.115 0.408 0.408 0.288 0.257 0.171 0.171 0.0929 0.0776 0.138 0.119 0.0386 0.0552 0.0517 RATED INPUT AMPS 13 16 23 29 38 44 56 65 80 96 127 161 197 62 73 91 106 145 175 235 295 190 220 350 305 370 SERVICE FACTOR INPUT AMPS 14 18 26 33 43 50 63 73 90 109 145 180 220 71 83 104 121 166 200 270 340 218 250 396 350 425 Locked Shaft rotor Extension LENGTH amps (L1) (L2) 98 4.000 37.40 98 4.000 37.40 151 4.000 41.34 151 4.000 41.34 207 4.000 44.09 207 4.000 44.09 380 4.000 44.09 435 4.000 46.44 556 4.000 49.19 675 4.000 53.15 855 4.000 58.27 1122 4.000 66.14 1331 4.000 70.08 286 4.000 49.21 286 4.000 49.21 474 4.000 59.84 485 4.000 59.84 670 5.000 69.68 693 5.000 69.68 1260 5.000 69.68 1500 5.000 79.53 1021 5.000 56.3 1195 5.000 68.11 2700 5.000 78.75 1870 5.000 68.31 2300 5.000 76.18 DIAMETER Thrust (D) Capacity 7.52 10000 7.52 10000 7.52 10000 7.52 10000 7.52 10000 7.52 10000 7.52 10000 7.52 10000 7.52 10000 7.52 10000 7.52 10000 7.52 10000 7.52 10000 8.52 10000 8.52 10000 8.52 10000 8.52 10000 8.52 10000 8.52 10000 8.52 10000 8.52 10000 10.53 10000 10.53 10000 10.53 10000 12.60 10000 12.60 10000 Weight 298 298 320 320 342 342 320 353 408 463 518 595 661 507 507 639 639 794 794 948 1455 959 1235 1455 1698 1940 *Motor is 8" diameter, but constructed to operate with a 6" liquid end. ** 8" motors with 6" flange when using stainless steel bolts have a thrust rating of 5,000 lbs. A thrust value of 10,000 lbs. can be obtained using grade-8 heat-treated stainless steel bolts. Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co., Ltd. ® PENTEK Customer Hotline: 1-866-9PENTEK P 8174 WS 25 three-phase starters PPX NEMA Pump Panels NEMA Certified, heavy-duty design for outdoor applications NEMA Pump Panels, Size 1 – 5, 208V, 230 – 240V, 460 – 480V, 575 – 600V Pentek PPX Pump Panels are designed for agricultural and commercial above-ground pumping applications and provide full-voltage control of AC motors up to 200 HP. PPX panels are offered in NEMA 3R (outdoor rated) enclosures with a door gasket to protect electrical components from harsh environments. ® Features NEMA 3R (Outdoor Rated) Enclosure Class R Fusible Disconnect (fuses not included) NEMA rated components Electronic overloads with user-selectable current ranges, trip characteristic and manual/ automatic restart External Overload Reset Split mounting plate design enables easy mounting of devices without disconnecting the main motor circuit Mounting Configuration ON 50° OFF 26 PENTEK Customer Hotline: 1-866-9PENTEK three-phase starters PPX Selection Guide 208 VAC NEMA SIZE MAX HP OF CONTACTOR DISCONNECT A 1 7.5 30 2 10 60 3 25 100 4 40 200 MAX TOTAL A OF PPX PANEL OIL CURRENT RANGE CATALOG NUMBER DIMENSIONS HxWxD WEIGHT (LBS.) 13.5 6.5 – 13.5 PPX-1A-13-30R 34 x 21 x 7 85 27 13 – 27 PPX-1A-27-30R 34 x 21 x 7 85 50 25 – 50 PPX-2A-50-60R 34 x 21 x 7 90 70 35 – 70 PPX-3A-70-100R 47.5 x 25 x 9 195 100 65 – 135 PPX-3A-135-100R 47.5 x 25 x 9 195 65 – 135 PPX-4A-135-200R 47.5 x 25 x 9 195 135 Note: For HPs with multiple part numbers, use motor amperage to select a panel. 230-240 VAC NEMA SIZE MAX HP OF CONTACTOR DISCONNECT A 1 7.5 30 2 15 60 3 30 100 MAX TOTAL A OF PPX PANEL OIL CURRENT RANGE CATALOG NUMBER DIMENSIONS HxWxD WEIGHT (LBS.) 13.5 6.5 – 13.5 PPX-1B-13-30R 34 x 21 x 7 85 85 27 13 – 27 PPX-1B-27-30R 34 x 21 x 7 50 25 – 50 PPX-2B-50-60R 34 x 21 x 7 90 70 35 – 70 PPX-3B-70-100R 47.5 x 25 x 9 195 100 65 – 135 PPX-3B-135-100R 47.5 x 25 x 9 195 Note: For HPs with multiple part numbers, use motor amperage to select a panel. 460-480 VAC MAX TOTAL A OF PPX PANEL OIL CURRENT RANGE CATALOG NUMBER DIMENSIONS HxWxD WEIGHT (LBS.) 13.5 6.5 – 13.5 PPX-1C-13-30R 34 x 21 x 7 85 27 13 – 27 PPX-1C-27-30R 34 x 21 x 7 85 50 25 – 50 PPX-2C-50-60R 34 x 21 x 7 90 70 35 – 70 PPX-3C-70-100R 47.5 x 25 x 9 195 100 65 – 135 PPX-3C-135-200R 47.5 x 25 x 9 195 135 65 – 135 PPX-4C-135-200R 47.5 x 25 x 9 195 130 – 270 PPX-5C-270-400R 52 x 22 x 10 285 NEMA SIZE MAX HP OF CONTACTOR DISCONNECT A 1 10 30 2 25 60 3 50 100 4 100 200 5 200 400 270 Note: For HPs with multiple part numbers, use motor amperage to select a panel. 575-600 VAC NEMA SIZE MAX HP OF CONTACTOR DISCONNECT A 1 10 30 2 25 60 3 50 100 4 100 200 5 200 400 MAX TOTAL A OF PPX PANEL OIL CURRENT RANGE CATALOG NUMBER DIMENSIONS HxWxD WEIGHT (LBS.) 13.5 6.5 – 13.5 PPX-1D-13-30R 34 x 21 x 7 85 27 13 – 27 PPX-1D-27-30R 34 x 21 x 7 85 50 25 – 50 PPX-2D-50-60R 34 x 21 x 7 90 70 35 – 70 PPX-3D-70-100R 47.5 x 25 x 9 195 100 65 – 135 PPX-3D-135-100R 47.5 x 25 x 9 195 135 65 – 135 PPX-4D-135-200R 47.5 x 25 x 9 195 270 130 – 270 PPX-5D-270-400R 52 x 22 x 10 285 Note: For HPs with multiple part numbers, use motor amperage to select a panel. PENTEK Customer Hotline: 1-866-9PENTEK P 8175 WS 27 drive products PENTEK INTELLIDRIVE WATER PRESSURE CONTROL CENTER ™ CONSTANT PRESSURE FOR WELL PUMP SYSTEMS For use with both Submersible and Above Ground Well Pumps to Control Changes in Water Demand Most homeowners with well systems know what happens when demand for water changes. If they’re taking a shower, water pressure drops when someone starts the dishwasher or turns on a faucet. Weak showers, unclean dishes and other water pressure problems become frustrating daily experiences. A “Variable Frequency Drive” for Submersible or Above Ground Well Pumps. The Pentek Intellidrive Water Pressure Control Center directs changes in pump motor speed, responding to fluctuations in demand. If water pressure starts dropping, an electronic pressure transducer signals the drive to accelerate the pump motor to increase water volume going into the home. ™ The Benefit? Strong, equal pressure, everywhere. Homeowners will recognize the difference right away. Water flows smoothly and evenly throughout the home. Regardless of changes in demand, water pressure stays the same: in the shower, the dishwasher, and from every other faucet and fixture. And when homeowners are outside, they’ll enjoy a lush, green lawn and landscaping. Sprinkler systems will perform at their best, with consistent spray patterns, constantly pressurized to achieve complete coverage. The pump and motor will last longer. Pentek Intellidrive features “Soft Start/Coast to Stop” design, which minimizes mechanical stress. And during long-running applications like lawn irrigation, pressurecycling is eliminated…another system stress reducer. Pentek Intellidrive Leading-edge technology for a premium residential water system that makes life better! ™ 28 Drive products ADVANCED TECHNOLOGY. SUPERIOR PERFORMANCE. KEYHOLE MOUNT For fast and easy installation LCD INFORMATION CENTER Displays installation, status and fault information in easy-tounderstand language instead of codes GROUND DETECTION Message Center shows if t here is a grounding problem MULTIPLE ACCESSORY INPUTS Additional inputs allow use of multiple drive accessories at the same time BEST-IN-CLASS EMI/RFI FILTER Superior noise and interference protection, including AM radio signals SPACIOUS WIRING AREA For fast and easy installation ELECTRONIC PRESSURE TRANSDUCER More accurate and reliable than mechanical pressure switch, with piezo resistive technology designed to resist water hammer TEMPERATURESENSITIVE INTELLIGENT FAN Operates when needed for quiet operation SD CARD SLOT For easy software updates when provided by manufacturer SPRING TERMINALS For secure connections and easy installation without special tools PROGRAMMABLE INPUT/OUTPUT RELAYS Provide application flexibility EASY-ACCESS CONDUIT OPENINGS Align with appropriate terminals for straight-in accessibility. Fits 1/2", 3/4" or 1-1/4" REMOVABLE TERMINAL BLOCKS For easy wiring of motor and power supply – field replaceable 29 drive products AN INTELLIGENT CONTROL... SIMPLE TO OPERATE, EASY TO UNDERSTAND. No other variable frequency drive provides such an effective operator interface with easy touchpad operation and a spectrum of features that allows easy configuration for most residential water control applications. And the LCD Information Center communicates clearly in words, instead of confusing light codes. START-UP IS SIMPLE… ENTER MOTOR PHASE ENTER MOTOR TYPE ENTER SERVICE FACTOR AMPS ENTER CURRENT TIME ENTER CURRENT DATE 1 2 3 4 5 6 BACKLIT LCD DISPLAY PUMP-OUT BUTTON For cleaning of new wells and fixed frequency operation PSI PRESET Sets pressure to any value desired LED STATUS INDICATION CHOOSE “PUMP OUT” OR “AUTO START” DIAGNOSTICS INDICATOR Self diagnostic messaging for ease of service FAULT LOG Stores 15 faults with timestamps KEYPAD LOCKOUT For security against tampering and unintended adjustments MULTI-LINGUAL OPTIONS English, French or Spanish AUTO-START With automatic line-fill functionality, providing constant pressure operation 30 PENTEK Customer Hotline: 1-866-9PENTEK drive products Product Line Overview MODEL NUMBER PID10 PID20 PID50 MOTOR TYPE MAXIMUM HP INPUT VOLTAGE OUTPUT AMPS ENCLOSURE RATING 1-PHASE 2-WIRE* 1.0 190-265 9.5 3R 1-PHASE 3-WIRE 1.0 190-265 7.5 3R 3-PHASE 1.0 190-265 5.0 3R 1-PHASE 2-WIRE* 1.5 190-265 11.0 3R 1-PHASE 3-WIRE 2.0 190-265 13.5 3R 3-PHASE 2.0 190-265 8.5 3R 1-PHASE 2-WIRE* 1.5 190-265 11.0 3R 1-PHASE 3-WIRE 2.0 190-265 13.5 3R 3-PHASE 5.0 190-265 18.0 3R *Pentek (PSC) 2-wire motors only ® y Customer p pumpHotline: motor. PENTEK 1-866-9PENTEK 31 PENTEK Intellidrive accessories ™ VFD-ALT Alternating Control Panel for the PENTEK INTELLIDRIVE ™ The Alternating Panel is designed to equalize wear on the pumps by alternating two Pentek Intellidrive VFD’s every 24 hours. This panel alternates which pump is the lead and lag in a duplex system. It can also be used independently of the lead/lag function. ™ Applications Alternate Pentek Intellidrive VFD's on pressure boosting systems. Equalize wear on pumps. Power On Indicator Pump 1 Enabled Indicator Pump 2 Enabled Indicator Alternate/Off Switch The Alternating Pentek Intellidrive Control Panel will alternate pumps that are connected to the Pentek Intellidrive. Specifications 120 VAC 6 ft. Power Cord NEMA 1 Enclosure 4 Terminal Blocks To Connect VFD's - Use 18 AWG Wire * Additional programming is necessary in the Pentek Intellidrive. System Overview After the panel is mounted, wire the panel, plug it into a 120 VAC outlet, and turn the switch to Alternate. “Pump 1” will turn on and the “pump 1 enable” LED will illuminate. After 24 hours “Pump 2” will turn on and the “pump 2 enable” LED will illuminate. 32 Dimensions (in.) model Number rated volts HZ Height Width Depth weight lbs. VFD-ALT 120 VAC 50/60 5.375 3.25 1.625 1.0 PENTEK Customer Hotline: 1-866-9PENTEK PENTEK Intellidrive accessories ™ Surge Protection Kits 120/240 VAC Protection for PENTEK INTELLIDRIVE ™ Surge protection device for use with any 230V Pentek Intellidrive . Line side arrester easily installed in the circuit breaker. Load side installed on the drive output. LED Diagnostic lights help provide positive indication of power and surge protection.* ™ Features Compact size to fit most applications Diagnostic LEDs to indicate system power & surge protection Weatherproof design allows for use in most environments Service Voltage: 240 VAC (line side); 240VAC (Load side) Parallel connection for easy installation Auto reset to handle multiple surges Line Side: Service Wiring Peak Surge Current Two Power Cords + Ground 72,000A/Phase 36,000A/Mode PENTEK Customer Hotline: 1-866-9PENTEK VFD-SGA: Surge Protection Kit (includes line & load side) VFD-SGA-LN: Line Side Surge Protection VFD-SGA-LD: Load Side Surge Protection Load Side: Service Wiring Peak Surge Current MCOV Two Power Cords + Ground 75,000A 320V MCOV UL 1449, 3rd Ed, V.P.R. Short Circuit Rating UL 1449, 3rd Ed. In V.P.R. 130/260V 500V L-G, 900V L-L 10,000A 10,000A 33 PENTEK Intellidrive accessories ™ VFD-WS Moisture Sensor The Moisture Sensor is designed to shut off your Pentek Intellidrive if water is detected. When water touches the two detection points on the bottom of the Moisture Sensor, it sends a signal to the VFD to shut it off. ™ Applications Prevent flooding from broken pipes or leaks! The VFD-WS is designed to connect to, and shut off, the Pentek Intellidrive when water from broken pipes is detected. The entire property you are providing water to is protected from flooding. Detects water At 1/16" Waterproof epoxy encapsulated enclosure Indicators for alarm condition and ready condition Auto reset Specifications 24 VDC Detects water at 1/16" Auto reset Red alarm indicator for a water alarm Green ready indicator to indicate the systems is ready for operation Pentek Moisture Sensors detect water and shut down your Pentek Intellidrive in the event of a water leak. ® 4 Conductor 18 gauge cable 15 Foot cord length 34 PENTEK Customer Hotline: 1-866-9PENTEK PENTEK Intellidrive accessories ™ Model Number & System Overview Dimensions (in.) model NUMBER rated volts HZ Height Width Depth weight lbs. VFD-WS 24VDC N/A 1.075 3.0 1.5 1.0 System Overview (Fig. 1 - When the sensor is dry and the system has power, the green “Ready” indicator will be illuminated.) (Fig. 2 - The red “Alarm” indicator light will illuminate if water is touching both detection points on the bottom of the Moisture Sensor.) The Moisture Sensor can be automatically reset by wiping of the sensors on the bottom of the unit. (Fig. 3 - When the Moisture Sensor is dry, the green “Ready” indicator will illuminate.) The Pentek Intellidrive must be "Reset" to return to normal operation. ™ Fig. 1 Green "Ready" Indicator Illuminated Fig. 2 Red “Alarm” Indicator is illuminated if water is touching the two detection points on the bottom of the Moisture Sensor. PENTEK Customer Hotline: 1-866-9PENTEK Fig. 3 Green "Ready" Indicator Illuminated 35 drive products PPC3 & PPC5 State-of-the-art pump protection and controllers Pentek Pump Controllers provide innovative pumping solutions for maximizing pump functionality, optimizing pump system design and reducing operating energy costs. ® Pentek PPCs can be used on all centrifugal motor-driven pumps including close-coupled motor drive, frame mount, submersible and line shaft turbine pumps, in a wide range of applications. PPC3 NEMA 1 PPC5 NEMA 1 36 *NEMA 1 Enclosure meant for Indoor Use PPC5 NEMA 1 PENTEK Customer Hotline: 1-866-9PENTEK drive products PPC Features The Pentek PPC3 and PPC5 Pump Controllers are programmed with the Pentek Assistant and pre-jumpered, providing ease of setup for constant pressure applications. The Pentek Assistant defaults to pre-defined parameters and prompts the user for application-specific information. The ‘Help’ key activates parameter descriptions, providing easy reference to the programming guide. ® Pentek Assistant Guides the user through the setup process for constant pressure applications, taking less than 2 minutes to program; allows for local or remote operation Includes macros for both submersible and above-ground pump applications System harmonics evaluation process Additional Application Functions Auto-Restart Functionality – re-starts pump after power loss Easily configured for constant flow applications by adjusting 2 additional menu parameters Multiple System Setpoints or Operating Condition – includes 2 independent process control setpoints to allow operation under a second process Time Function supports 4 Daily and Weekly START/STOP/BOOST times Process Benefits Variable Speed Control Meets requirements of process control with constant pressure at variable flow conditions or constant flow at variable pressure conditions Reduced Energy Costs Calculate energy savings online using BEC2 software at www.bec2.net Pump Protection From loss of prime, dead head and blocked suction Motor Protection From ground fault, short circuit, phase loss and imbalance, overload, undervoltage and overvoltage System Protection (PPC5 only) From harmonics, featuring an input choke that exceeds the performance of a fixed 5% impedance line reactor Phase Conversion The PPC5 will convert 1-phase power into 3-phase power, allowing the use of a 3-phase motor The PPC3 is available in both 1 & 3 phase models PENTEK Customer Hotline: 1-866-9PENTEK P 8118 WS 37 drive products PPC Selection Guide PPC3, PPC5 PPC3 / PPC5 Comparison Features PPC3 PPC5 HP Ratings 1 – 30 1/2 – 200 Voltages 230, 460 230, 460, 575 Frequency 50/60 Hz 50/60 Hz Floating Choke No Yes Harmonic Signature Good Best No. of Relays 1 3 (ext. to 6 available) Digital Inputs 5 6 Multiple Pump Capable No Yes Mod. Bus No Yes Enclosure Type NEMA 1 NEMA 1, 12 The output current (or amps) of the PPC must be greater than or equal to the maximum rated motor current. PPC3 Selection 200-240 Volt – 1-Phase IN, 3-Phase OUT 200-240 Volt – 3-Phase IN, 3-Phase OUT OUTPUT AMPS Enclosure Size Mounting Model Number NEMA 1 OUTPUT AMPS Enclosure Size Mounting Model Number NEMA 1 4.7 R1 WALL PPC3-1-4A7-1 4.7 R1 WALL PPC3-2-4A7-1 6.7 R1 WALL PPC3-1-6A7-1 6.7 R1 WALL PPC3-2-6A7-1 7.5 R2 WALL PPC3-1-7A5-1 7.5 R1 WALL PPC3-2-7A5-1 9.8 R2 WALL PPC3-1-9A8-1 9.8 R2 WALL PPC3-2-9A8-1 17.6 R2 WALL PPC3-2-17A6-1 24.4 R3 WALL PPC3-2-24A4-1 31.0 R4 WALL PPC3-2-31A0-1 46.2 R4 WALL PPC3-2-46A2-1 380-480 Volt – 3-Phase IN, 3-Phase OUT 38 OUTPUT AMPS Enclosure Size Mounting Model Number NEMA 1 2.4 R1 WALL PPC3-4-2A4-1 3.3 R1 WALL PPC3-4-3A3-1 4.1 R1 WALL PPC3-4-4A1-1 5.6 R1 WALL PPC3-4-5A6-1 8.8 R1 WALL PPC3-4-8A8-1 12.5 R3 WALL PPC3-4-12A5-1 15.6 R3 WALL PPC3-4-15A6-1 23.1 R3 WALL PPC3-4-23A1-1 31.0 R4 WALL PPC3-4-31A0-1 38.0 R4 WALL PPC3-4-38A0-1 44.0 R4 WALL PPC3-4-44A0-1 PENTEK Customer Hotline: 1-866-9PENTEK drive products PPC5 Selection 208-240 Volt – 3-Phase IN, 3-Phase OUT Model Number NEMA 1 OUTPUT Enclosure Mounting AMPS Size 400-480 Volt – 3-Phase IN, 3-Phase OUT Model Number NEMA 12 Model Number NEMA 1 Model Number NEMA 12 Wall PPC5-4-3A3-1 PPC5-4-3A3-12 OUTPUT Enclosure Mounting AMPS Size 4.6 R1 Wall PPC5-2-4A6-1 PPC5-2-4A6-12 3.3 R1 6.6 R1 Wall PPC5-2-6A6-1 PPC5-2-6A6-12 4.1 R1 Wall PPC5-4-4A1-1 PPC5-4-4A1-12 7.5 R1 Wall PPC5-2-7A5-1 PPC5-2-7A5-12 6.9 R1 Wall PPC5-4-6A9-1 PPC5-4-6A9-12 11.8 R1 Wall PPC5-2-11A-1 PPC5-2-11A-12 8.8 R1 Wall PPC5-4-8A8-1 PPC5-4-8A8-12 16.7 R1 Wall PPC5-2-16A-1 PPC5-2-16A-12 11.9 R1 Wall PPC5-4-11A-1 PPC5-4-11A-12 24.2 R2 Wall PPC5-2-24A-1 PPC5-2-24A-12 15.4 R2 Wall PPC5-4-15A-1 PPC5-4-15A-12 30.8 R2 Wall PPC5-2-30A-1 PPC5-2-30A-12 23 R2 Wall PPC5-4-23A-1 PPC5-4-23A-12 46.2 R3 Wall PPC5-2-46A-1 PPC5-2-46A-12 31 R3 Wall PPC5-4-31A-1 PPC5-4-31A-12 59.4 R3 Wall PPC5-2-59A-1 PPC5-2-59A-12 38 R3 Wall PPC5-4-38A-1 PPC5-4-38A-12 74.8 R4 Wall PPC5-2-74A-1 PPC5-2-74A-12 44 R4 Wall PPC5-4-44A-1 PPC5-4-44A-12 88 R4 Wall PPC5-2-88A-1 PPC5-2-88A-12 59 R4 Wall PPC5-4-59A-1 PPC5-4-59A-12 114 R4 Wall PPC5-2-114A-1 PPC5-2-114A-12 72 R4 Wall PPC5-4-72A-1 PPC5-4-72A-12 143 R6 Wall PPC5-2-143A-1 - 77 R5 Wall PPC5-4-77A-1 PPC5-4-77A-12 178 R6 Wall PPC5-2-178A-1 - 96 R5 Wall PPC5-4-96A-1 PPC5-4-96A-12 221 R6 Wall PPC5-2-221A-1 - 124 R6 Wall PPC5-4-124A-1 - 248 R6 Wall PPC5-2-248A-1 - 157 R6 Wall PPC5-4-157A-1 - 180 R6 Wall PPC5-4-180A-1 - 196 R7 Floor PPC5-4-196A-1 - 245 R7 Floor PPC5-4-245A-1 - Specifications are based on a 3-phase supply voltage, 208 volt or 230 volt. For operation on 1-phase input power, de-rate the drive output current by 50%. Drive output is always 3-phase voltage. The output current (or amps) of the PPC must be greater than or equal to the maximum rated motor current. 500-600 Volt – 3-Phase IN, 3-Phase OUT OUTPUT AMPS Enclosure Size Mounting Model Number NEMA 1 Model Number NEMA 12 2.7 R1 Wall PPC5-5-2A7-1 PPC5-5-2A7-12 3.9 R1 Wall PPC5-5-3A9-1 PPC5-5-3A9-12 6.1 R1 Wall PPC5-5-6A1-1 PPC5-5-6A1-12 9 R1 Wall PPC5-5-9A0-1 PPC5-5-9A0-12 11 R1 Wall PPC5-5-11A-1 PPC5-5-11A-12 17 R2 Wall PPC5-5-17A-1 PPC5-5-17A-12 22 R2 Wall PPC5-5-22A-1 PPC5-5-22A-12 27 R3 Wall PPC5-5-27A-1 PPC5-5-27A-12 32 R3 Wall PPC5-5-32A-1 PPC5-5-32A-12 41 R4 Wall PPC5-5-41A-1 PPC5-5-41A-12 52 R4 Wall PPC5-5-52A-1 PPC5-5-52A-12 62 R4 Wall PPC5-5-62A-1 PPC5-5-62A-12 77 R5 Wall PPC5-5-77A-1 PPC5-5-77A-12 99 R6 Wall PPC5-5-99A-1 PPC5-5-99A-12 PENTEK Customer Hotline: 1-866-9PENTEK 39 accessories Reactors & Filters Increase motor life expectancy Application Installing an output reactor or filter can increase motor life and performance in many applications. Variable frequency drives produce voltage spikes that are a function of voltage rise time and length of motor cable. In extreme cases, peak voltages may exceed three times nominal operating voltage. Ideal for use with Pentek PPC3 and PPC5 Pump Controllers. ® Reactors and Filters A reactor is a resistance and inductance device that reduces the voltage spikes. This is accomplished both by increasing the voltage rise time as well as by improving the impedance match of the motor and cable. A filter combines a reactor with a capacitor network. The capacitor network absorbs a portion of the voltage spike, further reducing the peak voltage seen by the motor. Reactor Enclosed When to use a Reactor and Filter The chart below will provide some guidelines as to when to use a reactor or filter. Careful considerations should be given when: Long motor lead lengths are used Using NEMA standard, premium efficiency, submersible motors Quality and age of the motor are unknown Using a submersible motor over 230V The cost of replacing the motor is prohibitive Consistency of environment and/or power quality is unknown LEAD LENGTH Filter Enclosed MOTOR TYPE 50’-150’ 230V 460V NEMA ABOVE-GROUND STANDARD EFFICIENCY – – NEMA ABOVE-GROUND STANDARD EFFICIENCY – – SUBMERSIBLE – REACTOR 40 UP TO 50’ 230V 460V 150’-1000’ 230V 460V – FILTER PENTEK Customer Hotline: 1-866-9PENTEK accessories Reactors Increase motor life by eliminating voltage spikes Reactor open Reactor enclosed W W D H H D Perfo rm an ce a nd Pro tec t io n fo r Drives. C US Open Design (Low-Z) – CSA Listed, 230V or 460V Input, 50/60 Hz Model # Rated Amps Height Dimensions (in.) Width Depth Weight LBS. Minimum Cab Size KDRA3P KDRA4P KDRB1P KDRD1P KDRD2P KDRD3P KDRD4P KDRC1P KDRF1P KDRF2P KDRF3P KDRH1P KDRI1P KDRI2P KDRG1P 7.6 11 14 21 27 34 40 52 65 77 96 124 156 180 240 4 4 5 6 6 6 6 6 7 7 7 9 9 9 9 4.18 4.18 6 7.2 7.2 7.2 7.2 7.2 9 9 9 11 11 11 11 4 4 4 4 4 4 4 5 6 6 6 7 7 7 7 4 5 7 10 10 12 12 15 25 25 30 40 50 45 60 – – – – – – – – – – – – – – – Enclosed NEMA 1 Design – CSA Listed, 230V or 460V Input Model # Rated Amps Height KDRA1PC1 KDRA2PC1 KDRA3PC1 KDRA4PC1 KDRB1PC1 KDRD1PC2 KDRD2PC2 KDRD3PC2 KDRD4PC2 KDRC1PC2 KDRF1PC3 KDRF2PC3 KDRF3PC4 KDRH1PC4 KDRI1PC4 KDRI2PC4 KDRG1PC4 3.4 4.8 7.6 11 14 21 27 34 40 52 65 77 96 124 156 180 240 6.5 6.5 6.5 6.5 6.5 7.5 7.5 7.5 7.5 7.5 9 9 15.5 15.5 15.5 15.5 15.5 Dimensions (in.) Width Depth 8 8 8 8 8 10 10 10 10 10 12 12 15 15 15 15 15 6 6 6 6 6 7 7 7 7 7 8 8 13 13 13 13 13 PENTEK Customer Hotline: 1-866-9PENTEK Weight LBS. Minimum Cab Size 8 8 8 9 11 16 16 18 18 21 37 37 65 75 75 80 95 C1 C1 C1 C1 C1 C2 C2 C2 C2 C2 C3 C3 C4 C4 C4 C4 C4 Enclosed NEMA 1 Design – CSA Listed, 575V Input Model # Rated Amps KDRA31PC1 KDRA35PC1 KDRA33PC1 KDRA34PC1 KDRA36PC1 KDRD31PC2 KDRD32PC2 KDRD35PC2 KDRD33PC2 KDRD34PC2 KDRC31PC2 KDRF31PC3 KDRF32PC3 KDRF33PC4 KDRH31PC4 KDRI31PC4 KDRI32PC4 KDRG31PC4 2.7 3.9 6.1 9 11 17 22 27 32 41 52 62 77 99 125 144 192 242 Dimensions (in.) Height Width Depth 6.5 6.5 6.5 6.5 6.5 7.5 7.5 7.5 7.5 7.5 7.5 9 9 15.5 15.5 15.5 15.5 15.5 8 8 8 8 8 10 10 10 10 10 10 12 12 15 15 15 15 15 6 6 6 6 6 7 7 7 7 7 7 8 8 13 13 13 13 13 Weight LBS. Minimum Cab Size 8 8 8 9 11 16 16 18 18 21 21 37 37 65 75 75 80 95 C1 C1 C1 C1 C1 C2 C2 C2 C2 C2 C2 C3 C3 C4 C4 C4 C4 C4 41 accessories Filters Eliminate and dampen voltage spikes for long motor life W D Filters Enclosed H Enclosed NEMA 1 Design, 230V, 460V or 575V Input Dimensions (in.) MODEL # Rated AMPS HZ Height Width Depth KLC4BE 4 50/60 6.5 8 6 Weight Lbs. KLC6BE 6 50/60 6.5 8 6 9 9 KLC8BE 8 50/60 6.5 8 6 11 KLC12BE 12 50/60 6.5 8 6 11 KLC16BE 16 50/60 6.5 8 6 13 KLC25BE 25 50/60 7.5 10 7 16 KLC35BE 35 50/60 7.5 10 7 17 KLC45BE 45 50/60 7.5 10 7 18 KLC55BE 55 50/60 7.5 10 7 19 KLC80BE 80 50/60 9 12 8 32 KLC110BE 110 50/60 16 15 13 88 KLC130BE 130 50/60 16 15 13 96 KLC160BE 160 50/60 16 15 13 100 KLC200BE 200 50/60 16 15 13 115 KLC250BE 250 50/60 16 15 13 116 Enclosed NEMA 1 Design, CUL Listed, 230V, 460V or 575V Input Dimensions (in.) 42 MODEL # Rated AMPS HZ Height Width Depth KLCUL4A1 4 50/60 12.25 12.5 6.75 Weight Lbs. 15 KLCUL6A1 6 50/60 12.25 12.5 6.75 15 KLCUL8A1 8 50/60 12.25 12.5 6.75 15 KLCUL12A1 12 50/60 12.25 12.5 6.75 15 KLCUL16A1 16 50/60 12.25 12.5 6.75 18 KLCUL18A1 18 50/60 12.25 12.5 6.75 21 KLCUL21A1 21 50/60 12.25 12.5 6.75 21 KLCUL25A1 25 50/60 12.25 12.5 6.75 21 KLCUL27A1 27 50/60 12.25 12.5 6.75 21 KLCUL35A1 35 50/60 12.25 12.5 6.75 22 KLCUL45A1 45 50/60 12.25 12.5 6.75 22 KLCUL55A1 55 50/60 12.25 12.5 6.75 23 KLCUL80A2 80 50/60 19.13 15.5 15.5 60 KLCUL110A2 110 50/60 19.13 15.5 15.5 64 KLCUL130A2 130 50/60 19.13 15.5 15.5 70 KLCUL160A2 160 50/60 19.13 15.5 15.5 84 KLCUL200A3 200 50/60 22.13 20.5 24.37 108 KLCUL250A3 250 50/60 22.13 20.5 24.37 117 PENTEK Customer Hotline: 1-866-9PENTEK P 8177 WS accessories Transducers, Leads & Repair Parts Pentek Intellidrive Repair Parts ™ Model # ITEM DESCRIPTION MANUFACTURER PID-CON2 2-Pole Connector (Line In) 2-Pole Connector (Line In) PENTEK PID-Con3 3-Pole Connector (Line Out) 3-Pole Connector (Line Out) PENTEK PID-FAN Replacement Fan Replacement Fan PENTEK PID-HMI Replacement Keypad Replacement Keypad PENTEK U17-1561 Transducer (PID Control) 0 – 100 psig, 4~20ma, less lead PENTEK U18-1593R Transducer Cable, for U17-1561 10 ft. – 18-gauge shielded PENTEK U18-1594R Transducer Cable, for U17-1561 25 ft. – 18-gauge shielded PENTEK U18-1595R Transducer Cable, for U17-1561 50 ft. – 18-gauge shielded PENTEK U18-1596R Transducer Cable, for U17-1561 100 ft. – 18-gauge shielded PENTEK U18-1597R Transducer Cable, for U17-1561 150 ft. – 18-gauge shielded PENTEK U18-1598R Transducer Cable, for U17-1561 200 ft. – 18-gauge shielded PENTEK PPC3/PPC5 Repair Parts Model # ITEM DESCRIPTION MANUFACTURER U17-1336 PPC3/PPC5 Control Panel (Keypad) PPC3/PPC5 Control Panel (Keypad) PENTEK U97-188 Drive windows liGHt Drive windows liGHt PENTEK U97-189 PPC5 jumper comb PPC5 jumper comb PENTEK U97-190 PPC3 jumper comb PPC3 jumper comb PENTEK U17-1329 Transducer 0-60 psig, 4~20ma, less lead Turck U17-1330 Transducer 0-100 psig, 4~20ma, less lead Turck U17-1331 Transducer 0-200 psig, 4~20ma, less lead Turck U17-1332 Transducer 0-500 psig, 4~20ma, less lead Turck U17-1333 Right Angle Lead, for U17-1329 to 1332 2-wire, 6.5 feet Turck U17-1334 Right Angle Lead, for U17-1329 to 1332 2-wire, 13.0 feet Turck U17-1335 Right Angle Lead, for U17-1329 to 1332 2-wire, 19.6 feet Turck PENTEK Customer Hotline: 1-866-9PENTEK 43 NOMENCLATURE Nomenclature 4" Submersible Motors Brand P 42 B 0005 A 1 Motor Size P – PENTEK 42 – Four Inch 2-Wire ® Motor Material A – Stainless Steel w/Cast Iron End Bells 43 – Four Inch 3-Wire Horsepower Frequency Voltage / PH 0007 – 3/4 HP B – 50 Hz 2 – 230V, 1 PH 0010 – 1 HP C – 50/60 Hz 3 – 230V, 3 PH 0005 – 1/2 HP B – All Stainless Steel A – 60 Hz 1 – 115V, 1 PH 0015 – 1-1/2 HP 4 – 460V, 3 PH 0020 – 2 HP 5 – 575V, 3 PH 0030 – 3 HP 8 – 200V, 3 PH 0050 – 5 HP 0075 – 7-1/2 HP 0100 – 10 HP 6"-14" Submersible Motors ® 6 HIT 2 - 15 - 1 MOTOR DIAMETER HITACHI MOTOR 6 8 10 12 14 POLE HIT/PM PPC Model Number Key SERIES PPC5 PPC3 HORSEPOWER 2 = 2-POLE 4 = 4-POLE 15 = 15 HP VOLTAGE/PH 1 - 230V, 1-PHASE 2 - 230V, 3-PHASE 4 - 460V, 3-PHASE 8 - 200V, 3-PHASE PPC5-4-4A1-1 INPUT VOLTAGE OUTPUT AMP RATING ENCLOSURE RATING 4 – 460V, 3 PH 4A1 = 4.1 AMPS 12 (NEMA 12) 5 – 575V, 3 PH (Amps A tenths) 2 – 230V, 3 PH 4A1 1 (NEMA 1) The output current (or amps) of the PPC must be greater than or equal to the maximum rated motor current. Output of all drives is 3-phase power. PENTEK INTELLIDRIVE ™ PID-50 SERIES VOLTAGE horsepower ENCLOSURE Rating PID 1-230V 1-Phase In/230V 3-Phase Out/1-Phase Out 50=5HP 3 (NEMA 3R) Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co., Ltd. ® 44 PENTEK Customer Hotline: 1-866-9PENTEK GLOBAL OPERATIONS Global Operations Pentair is the premier supplier of innovative products and systems used worldwide in the movement, treatment, storage and enjoyment of SAFE, CLEAN WATER. Pentair is operating in more than 50 locations worldwide, and is positioned to serve the global marketplace with innovative products while improving life and industry. Americas Anaheim, CA Ashland, OH Aurora, IL Brantford, Ontario Brookfield, WI Chardon, OH Cypress, CA Delavan, WI Denham Springs, LA Dover, NH El Monte CA Grand Island, NE Hanover Park, IL Kansas City, KS Kitchener, Ontario LaGrangeville, NY Minneapolis, MN Monterrey, Mexico Moorpark, CA New Brighton, MN Reynosa, Mexico Sanford, NC Sheboygan, WI South El Monte, CA Union City, TN Europe Billingham, UK Buc, France Cambridge, UK Colombes, France Crawley, UK Griesheim, Germany Herentals, Belgium Houilles, France Montespertoli, Italy Pisa, Italy Pregnana, Italy PENTEK Customer Hotline: 1-866-9PENTEK International Auckland, New Zealand Goa, India Johannesburg, S.A. Melbourne, Australia New Delhi, India Santiago, Chile Shanghai, China Suzhou, China 45 This Page Intentionally Left Blank 46 PENTEK Customer Hotline: 1-866-9PENTEK This Page Intentionally Left Blank PENTEK Customer Hotline: 1-866-9PENTEK 47 PENTEK ® 293 Wright Street, Delavan, WI 53115 WWW.PUMPS.COM PH: 866-9-PENTEK ORDERS FAX: 800-426-9446 Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice. © 2014 Pentair Ltd. All Rights Reserved. P8063WS (04/08/14)
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