Quadra Fire 1200 I Pellet Insert Cb1200I B Users Manual

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www.quadrare.com 7014-083C October 26, 2006

CB1200-I PELLET INSERT

Owner’s Manual

Installation and Operation

CB1200I-B

Model:

HOT! DO NOT TOUCH.

SEVERE BURNS MAY RESULT.

CLOTHING IGNITION MAY RESULT.

WARNING

• Keep children away.

• CAREFULLY SUPERVISE children in same room as

appliance.

• Alert children and adults to hazards of high

temperatures.

• Do NOT operate with protective barriers open or

removed.

• Keep clothing, furniture, draperies and other

combustibles away.

Glass and other surfaces are hot

during operation and cool down.

DO NOT DISCARD THIS MANUAL

CAUTION

• Important operating and

maintenance instruc-

tions included.

• Leave this manual with

party responsible for use

and operation.

• Read, understand and

follow these instruc-

tions for safe installa-

tion and operation.

DO NOT

DISCARD

WARNING

Please read this entire manual

before installation and use of this

pellet fuel-burning room heater.

Failure to follow these instructions

could result in property damage,

bodily injury or even death.

• Do not store or use gasoline or other am-

mable vapors and liquids in the vicinity of this

or any other appliance.

• Do not overre - If any external part starts

to glow, you are overring. Reduce feed rate.

Overring will void your warranty.

• Comply with all minimum clearances to com-

bustibles as specied. Failure to comply may

cause house re.

Check building codes prior to installation.

• Installation MUST comply with local, regional, state

and national codes and regulations.

• Consult local building, fire officials or authorities

having jurisdiction about restrictions, installation

inspection, and permits.

CAUTION

Tested and approved for wood pellets and shelled

eld corn fuel only. Burning of any other type of fuel

voids your warranty.

CAUTION

Tested and

Listed by

Beaverton

Oregon USA

OMNI- Test Laboratories, Inc.

CUS

Page 2 7014-083C October 26, 2006

CB1200-I Pellet Insert

and Welcome to the Quadra-Fire Family!

Hearth & Home Technologies welcomes you to our tradition

of excellence! In choosing a Quadra-Fire appliance, you

have our assurance of commitment to quality, durability, and

performance.

This commitment begins with our research of the market,

including ‘Voice of the Customer’ contacts, ensuring we

make products that will satisfy your needs. Our Research

and Development facility then employs the world’s most

advanced technology to achieve the optimum operation

of our stoves, inserts and replaces. And yet we are old-

fashioned when it comes to craftsmanship. Each unit is

meticulously fabricated and gold and nickel surfaces are

hand-nished for lasting beauty and enjoyment. Our pledge

to quality is completed as each model undergoes a quality

control inspection. From design, to fabrication, to shipping:

Our guarantee of quality is more than a word, it’s Quadra-

Fire tradition, and we proudly back this tradition with a Lim-

ited Lifetime Warranty.

We wish you and your family many years of enjoyment in

the warmth and comfort of your hearth appliance. Thank

you for choosing Quadra-Fire.

With warm regards,

CLEARANCE TO COMBUSTIBLES LABEL LOCATED INSIDE HOPPER LID

SERIAL NUMBER & MANUFACTURE DATE LABEL LOCATED UNDER TOP ON INSIDE OF HOPPER BODY

Manufactured Date

Serial Number

Model Name

Test Lab & Report No.

Senior

___________________________

Alan Trusler

Vice President

Dealer Channel

___________________________

Dan Henry

Vice President

Advanced Technolgies

_________________________

Jason Olmstead

Vice President &

General Manager

___________________________

Steve Tate

Quadra-Fire

Brand Manager

Safety and clearance section located on inside of hopper lid

Serial Number section located under top on inside of hopper body.

La section se réfé dux distances et mescres de sécurité est située à l'intérieut du couvércle de la tré la bôitre à feu.

La section du numéro de série est située en dessous du couvercle à l'intérieur de la trémie.

Listed Solid Fuel Room Heater/Pellet Type Insert. Also suitable for

Mobile Home Installation. This appliance has been tested and listed for

use in Manufactured Homes in accordance with OAR 814-23-9000

through 814-23-909.

Listed by Beaverton

Oregon USA

OMNI-Test Laboratories, Inc.

1200-I Pellet Insert

1445 Highway North, Colville, WA 99114

www.quadrafire.com

Tested to: ASTM E 1509, UL127, ULC S610, ULC C1482-M1990 Room

Heating Pellet Burning Type, APFI, (UM) 84-HUD FOR USE

ONLY WITH

PELLETIZED WOOD OR SHELLED FIELD CORN FUEL.

Input Rating Maximum 5.5 lb fuel/hr.

Electrical Rating:

115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 AMPS.

Route power cord away from unit. Do not route cord under or in front of

appliance.

DANGER:

Risk of electrical shock. Disconnect power supply before

servicing. Replace glass only with 5mm ceramic available from your dealer.

To start, set thermostat above room temperature, the stove will light

automatically. To shutdown, set thermostat to below room temperature. For

further instruction refer to owner's manual

Keep viewing and ash removal doors

tightly closed during operation.

Masonry or *Zero Clearance Minimum Clearances to Combustible

Maçonnene ou zéro distance foyer distances minimales à tout matériel combustible.

250-4594

U.S. ENVIRONMENTAL PROTECTION AGENCY OMNI Test Laboratories, Inc., Beaverton, Or Report/Rapport 061-S-12-2

This model is exempt from EPA certification under 40 CFR 60.531 by definition [Wood Heater (A) "Air-to-Fuel Ratio"].

250-4594

1200-I PELLET INSERT

A Louvers to combustible wall

B Insert top to mantel

C Front Facing

D* Hearth Extension - Front

E* Hearth Extension - Side

6” (152mm)

12” (305mm)

3” (76mm)

6" (152mm)

8” (203mm)

DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE

SERIAL NO.

NUMÉRO DU

Report Rapport

#061-S-13-2

DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE

Made in China/Fait Aux Chine

Testé à: ASTM E 1509, UL127, ULC S610, ULC C1482-M1990 Room Heating Pellet

Burning Type, APFI, (UM) 84-HUD POUR USAGE AVEC LES BOULETTES DE

BOIS OU DE COMBUSTIBLE DE MAIS ÉCOSSÉ DES CHAMPS.

Consommahon maximale à l'entrée (sans pertes) 2.5 kg/h.

Puissance Électrique: 115 VAC, 60 Hz, Début 4.1 Amps, Courir 1.1 Amps,

Éloignez le fil électrique de l'appareil. Ne pas faire passer le fil électrique au

dessus ou en dessous de l'appareil.

DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la

prise de contact avant le service.

Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez

votre fournisseur.

Pour allumer, monter la température du thermostat au dessus de la température de

la pièce, le poêle s'allumera automatiquement. Pour éteindre, descendre la

température du thermostat en dessous de la température de la pièce. Pour des

instructions supplémentaires, référez vous au manuel du propriétaire. Gardez la

porte d'ouverture et la porte des cendres fermées hermétiquement durant

l'opération.

Appareil de chauffage inséré de combustible solide/de type de boulettes. Accepté dans

l'installation dans les maisons mobiles. Cet appareil a été testé et enregistré pour

'usage dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-909.

*See hearth protection note above

A Lucarne au mur combustible

B Dessus de l'insert à la tablette de cheminée

C Revêtement facial

D* Protechion de sol - frontal

E* Protechon ole sol - côté

*Voir les notes sur la protechion ole sol ci-dessus.

152mm

305mm

76mm

152mm

203mm

QUADRA-FIRE

SIDE WALL

CAUTION:

HOT WHILE IN OPERATION DO NOT TOUCH. KEEP CHILDREN, CLOTHING AND FURNITURE

AWAY. CONTACT MAY CAUSE SKIN BURNS. SEE NAMEPLATE AND INSTRUCTIONS. Operate this unit

with fuel hopper lid closed. Failure to do so may result in emissions products' combustion from the hopper

under certain conditions. Maintain hopper seal in good condition. Do no over fill the hopper.

ATTENTION:

CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE

L'ESPACE DÉSIGNÉ DE L'INSTALLATION. LE CONTACT PEUT CAUSER DES BRÛLURES À LA PEAU. VOIR L'ÉTIQUETTE ET LES

INSTRUCTIONS. Opérez cet appareil avec le couvercle de la trémie fermé. Le défaut de ne pas suivre les instructions peut résulter,

sous certaines conditions, en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.

O-T L

MANTEL

2006 2007 2008 JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC

SAMPLE

007C

October 26, 2006 7014-083C Page 

CB1200-I Pellet Insert

Section 1: Listing and Code Approvals

A. Appliance Certications ......................4

B. Mobile Home Approved ......................4

C. Glass Specications ............................4

D. Electrical Rating ..................................4

E. BTU & Efciency Specications ..........4

Section 2: Getting Started

A. Design, Installation & Location

Considerations ....................................5

B. Fire Safety ..........................................5

C. Tools & Supplies Needed ...................6

D. Measuring Standards..........................6

E. Inspect Appliance, Components

and Pre-Check List .............................6

Section 3: Dimensions & Clearances

A. Appliance Dimensions ........................7

B. Clearances to Combustibles

As A Built-In, UL and ULC ..................8

C. Clearances to Combustibles,

Masonry & Zero Clearance .................9

D. Minimum Opening for Factory

Built Fireplace .....................................9

E. Masonry Minimum Opening ................10

F. Floor Protection ..................................10

G. Calculating Alternate Floor

Protection Material ..............................10

H. Removing Floor of Factory Built

Fireplace .............................................11

Section 4: Vent Information

A. Chimney & Exhaust Connections ........12

B. Venting Termination Requirements ....12

C. Equivalent Feet of Pipe.......................1

D. Pipe Selection Chart ...........................1

Section 5: Venting Systems

A. Direct Connect with Outside Air ..........14

B. Direct Connect without Outside Air .....14

C. Full Reline with Outside Air .................15

Section 6: Mobile Home ..................................16

Section 7: Appliance Set-Up

A. Rear Shrould Installation ....................17-18

B. Outside Air Kit .....................................19

C. Adjustable Hopper Option...................19

D. Grille Installation .................................19

E. Adjustable Hearth Support..................20

F. Panel & Trim .......................................21-22

G. Log Set Placement ..............................2

H. Thermostat Installation ........................2

Section 8: Operating Instructions

A. Fuel Size & Material ............................24

B. General Operation Information ...........24

C. Before Your First Fire .........................25

D. Fuel Adjustment Control Rod..............25

E. Starting Your First Fire ........................25

F. Fire Characteristics .............................25

G. Feed Rate Adjustment .......................25

H. Ignition Cycles ....................................25

I. Frequently Asked Questions...............26

Section 9: Troubleshooting ............................27-29

Section 10: Maintaining & Servicing Appliance

A. Proper Shutdown Procedure ...............30

B. General Maintenance & Cleaning .......0-2

C. High Ash Content Maintenance ..........2-

D. Igniter Replacement ............................

E. Glass Replacement .............................4

F. Bafe Removal ....................................34

Section 12: Reference Material

A. Component Functions.........................5-6

B. Component Locations .........................37

C. Exploded Drawings .............................7-8

D. Service Parts & Accessories...............9-41

E. Service & Maintenance Log ................42

F. Warranty Policy ...................................43

G. Contact Information ............................44

TABLE OF CONTENTS

Page 4 7014-083C October 26, 2006

CB1200-I Pellet Insert

1Listing and Code Approvals

A. Appliance Certication

C. Glass Specications

E. BTU & Efciency Specications

This appliance is equipped with 5mm ceramic glass. Replace

glass only with 5mm ceramic glass. Please contact your

dealer for replacement glass.

This appliance is approved for mobile home installations

when not installed in a sleeping room and when an outside

combustion air inlet is provided. The structural integrity of

the mobile home oor, ceiling, and walls must be maintained.

The appliance must be properly grounded to the frame of

the mobile home and use only listed pellet vent, Class “L” or

“PL” connector pipe. A Quadra-Fire Outside Air Kit must be

installed in a mobile home installation.

B. Mobile Home Approved

NOTE: This installation must conform with local codes.

In the absence of local codes you must comply with the

ASTM E1509, (UM) 84-HUD, ULC/ORD-C-1482

D. Electrical Rating

115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps

*BTU output will vary, depending on the brand of fuel you

use in your appliance. Consult your Quadra-Fire dealer

for best results.

NOTE: Hearth & Home Technologies, manufacturer of

this appliance, reserves the right to alter its products,

their specications and/or price without notice.

MODEL: 1200-I Pellet Insert

LABORATORY: OMNI Test Laboratories, Inc

REPORT NO. 061-S-1-2

TYPE: Solid Fuel Room Heater/Pellet Type

Insert

STANDARD: ASTM E1509, ULC S628 and ULC/

ORD-C1482 Room Heater Pellet Fuel

Burning Type and (UM) 84-HUD, Mobile

Home Approved

Emissions Rating: .9 grams/hr

*BTU Output: 14,000 - 40,000 / hr

Heating Capacity: up to 2,500 sq. ft.

Hopper Capacity: 60-75 lbs

Fuel: Wood Pellets or Shelled Corn

Shipping Weight: 24 lbs

October 26, 2006 7014-083C Page 5

CB1200-I Pellet Insert

2Getting Started

. Design, Installation & Location

Considerations

1. Appliance Location

Consideration must be given to safety, convenience, trafc

ow, and the fact that the appliance will need a chimney and

chimney connector. It is a good idea to plan your installation

on paper, using exact measurements for clearances and oor

protection, before actually beginning the installation. If you

are not using an existing chimney, place the appliance where

there will be a clear passage for a factory-built listed chimney

through the outside wall or ceiling and roof.

Check with your local building code agency before you

begin your installation. Be sure local building codes do not

supersede UL specications and always obtain a building

permit so that insurance protection benefits cannot be

unexpectedly cancelled. If any assistance is required during

installation, please contact your local dealer.

We recommend that a qualied building inspector and your

insurance company representative review your plans before

and after installation.

2. Thermostat Location

The thermostat’s location will have some effect on the

appliance’s operation. When the thermostat is located close

to the appliance, it may require a slightly higher temperature

setting to keep the rest of the house comfortable. If the

thermostat location is in an adjacent room or on a different

oor level, you will notice higher temperatures near the

appliance.

B. Fire Safety

Maintain the designated clearances to combustibles. Insu-

lation must not touch the chimney. You must maintain the

designated air space clearance around the chimney. This

space around a chimney is necessary to allow natural heat

removal from the area. Insulation in this space will cause

a heat buildup, which may ignite wood framing. NOTE:

Clearances may only be reduced by means approved

by the regulatory authority having jurisdiction.

To provide reasonable re safety, the following should be

given serious consideration:

1. Install at least one smoke detector on each oor of

your home to ensure your safety. They should be

located away from the heating appliance and close

to the sleeping areas. Follow the smoke detector

manufacturer’s placement and installation instructions,

and be sure to maintain regularly.

2. A conveniently located Class A fire extinguisher

to contend with small fires resulting from burning

embers.

. A practiced evacuation plan, consisting of at least 2

escape routes.

4. A plan to deal with a hopper re as follows:

In the event of a hopper re:

a. Notify re department.

b. Prepare occupants for immediate evacuation.

c. Close all openings into the appliance.

d. Unplug appliance.

e. While awaiting re department, watch for ignition

of adjacent combustibles from overheated vent

pipe, hot embers or sparks from the chimney.

f. Pour a bucket of water into the appliance

hopper.

CAUTION

• Do NOT connect this unit to a chimney ue servicing

another appliance.

• Do NOT connect to any air distribution duct or system.

Fire Risk.

WARNING

• Do not operate appliance before reading

and understanding operating instructions.

• Failure to operate appliance properly may

cause a house re.

Page 6 7014-083C October 26, 2006

CB1200-I Pellet Insert

E. Inspect Appliance & Components and

Pre-Use Check List

Reciprocating Saw

Hammer

Phillips Screw driver

Tape Measure

Plumb Line

Level

Framing Material

Hi-temp Caulking Material

Gloves

Safety Glasses

Framing Square

Electric Drill & Bits (1/4”)

1/4” Self-Tapping Screws

May also need:

Vent Support Straps

Venting Paint

Tools and building supplies normally required

for installation, unless installing into an existing

masonry replace:

C. Tools And Supplies Needed

Inspect appliance and components for

damage. Damaged parts may impair safe

operation.

WARNING

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components.

Report damaged parts to dealer.

• Installation and use of any damaged appliance.

• Modication of the appliance.

• Installation other than as instructed by Hearth & Home

Technologies.

• Installation and/or use of any component part not approved

by Hearth & Home Technologies.

• Operating appliance without fully assembling all

components.

• Do NOT Overre.

Or any such action that may cause a re hazard.

WARNING

Hearth & Home Technologies disclaims any

responsibility for, and the warranty will be

voided by, the following actions:

D. Measuring Standards

1. Pipe measurements are from center line to center line.

2. Vertical terminations are measured to top of pipe.

Figure 6.1

1. Place the appliance in a location near the

nal installation area and follow the proce-

dures below:

2. Open the appliance and remove all the parts

and articles packed inside the Component

Pack. Inspect all the parts and glass for ship-

ping damage. Contact your dealer if any irregu-

larities are noticed.

3. All safety warnings have been read and fol-

lowed.

4. This Owner’s Manual has been read.

5. Floor protection requirements have been met.

6. Venting is properly installed.

7. The proper clearances from the appliance and

chimney to combustible materials have been

met.

8. The masonry chimney is inspected by a profes-

sional and is clean, or the factory built metal

chimney is installed according to the manufac-

turer’s instructions and clearances.

9. The chimney meets the required minimum

height.

10.

All labels have been removed from the glass

door.

11. Plated surfaces have been wiped clean, if

applicable.

12. Thermostat or remote has been installed.

13. A power outlet is available nearby.

Measure horizontal

clearances from

this surface

Measure vertical

clearances from

this surface

Fire Risk.

October 26, 2006 7014-083C Page 7

CB1200-I Pellet Insert

3Dimensions and Clearances

A. Appliance Dimensions

Figure 7.2 - Front View

Figure 7.1 - Top View

Figure 7.3 - Side View

Panel A B

Standard 0 inches (762mm) 40 inches (1016mm)

Large  inches (88mm) 50 inches (1270mm)

0" (762mm)

22" (559mm)

19-1/2" (495mm)

11"

(279mm)

11"

(279mm)

25-1/2"

(648mm)

12"

(05mm)

13"

(0mm)

10-/4"

(27mm)

(Hopper Up)

(Hopper Down)

22" (559mm)

29-1/4" (74mm)

8-/4"

(222mm)

40" (1016mm)

1" (0mm)

12" (05mm)

28-1/2" (724mm)

10-/4"

(27mm)

Page 8 7014-083C October 26, 2006

CB1200-I Pellet Insert

Fire Risk.

Comply with all minimum clear-

ances to combustibles as speci-

ed.

WARNING

Failure to comply may cause

house re.

NOTE:

• Illustrations reect typical installations

and are FOR DESIGN PURPOSES

ONLY.

• Illustrations/diagrams are not drawn to

scale.

• Actual installation may vary due to

individual design preference.

B. Clearance To Combustibles, UL and ULC

12 in

Rear Shroud

6 in

Shown with Hopper Extended

Optional Outside

Air

Combustible

Mantel

INSTALLED AS A BUILT-IN UNIT

Shown with Rear Vent and Optional Outside Air

Figure 8.1

Figure 8.2

AS A BUILT-IN

0 INCH (0mm) CLEARANCE TO EXPOSED SECTION AND FACE TRIM

Rear Shroud Kit, Part 811-0680 is Required for Built-In Installation

(see pages 17-18 for installation instructions)

A Top of Shroud Top Vent .0 76

Rear Vent 0 0

B Sides of Inside Shroud Top or Rear Vent 0 0

CBack of Inside Shroud Top Vent 2.5 64

Rear Vent 0 0

D Vent Pipe to Combustible Top or Rear Vent .0 76

E From Outside Edge of

Panel Set to Combustibles 0 0

Inches Millimeters

October 26, 2006 7014-083C Page 9

CB1200-I Pellet Insert

D. Minimum Opening for Masonry and Zero

Clearance Fireplaces for Built-In Using

Rear Shroud

SIDE WALL

MANTEL

Face Trim

Inches Millimeters

A Louvers to combustible

side wall

6153

B Insert top to mantel 12 305

CFront Facing 376

D Hearth Extension - Front 6 153

E Hearth Extension - Sides 820

Inches Millimeters

A Rear Width 22 558

B Depth 15-1/2 393

C*Height - Top Vent 25-1/2 647

Height - Rear Vent 22-1/2 571

D Front Width 29-1/4 743

Figure 9.1

Figure 9.2

C. Minimum Clearances To Combustibles for

Masonry and Zero Clearance Fireplaces

*The size of your oor protector choice must be

added to this dimension. If using Quadra-Fire oor

protector, Part 811-070, allow 1-1/2” (8mm).

NOTE: A Quadra-Fire oor protector (Part 811-070) is

available through your dealer to be used as a oor protector

for the section under the insert body only. Floor protection

to front and sides of insert unit must be supplied in addition

to this part.

Page 10 7014-083C October 26, 2006

CB1200-I Pellet Insert

G. Calculating Alternate Floor Protection Material

Thermal Conductivity: k value

The k value indicates the amount of heat (in BTU’s) that will ow

in 1 hour through 1 square foot of a uniform material 1 inch thick

for each degree (F) of temperature difference from one side of

the material to the other. The LOWER the k factor means less

heat is being conducted through the non-combustible material to

the combustible material beneath it. The k value of a material

must be equal or smaller then the required k value to be accept-

able.

(BTU) (inch)

(foot2 (hour) (oF)

Thermal Resistance: R value

The R value is a measure of a material’s resistance to heat

transfer. R value is convenient when more than one materi-

al is used since you can add the R values together, whereas

you can not do this for k value. The HIGHER the R factor

means less heat is being conducted through the non-com-

bustible material to the combustible material beneath it. The

R value of a material must be equal or larger then the re-

quired R value to be acceptable.

Converting k to R:

Divide 1 by k and multiply the results times the thickness in inch-

es of the material.

R = 1/k x inches of thickness

Converting R to k:

Divide the inches of thickness by R.

k = inches of thickness/R

Calculations:

Example: Floor protection requires k value of 0.84 and /4 inch

thick.

Alternative material has a k value of 0.6 and is /4 inch thick.

Divide 0.6 by .75 = k value of 0.80. This k value is smaller than

0.84 and therefore is acceptable.

F. Floor Protection

1. Zero Clearance Installations*

It is necessary to install a oor protection of non-combus-

tible material with a R value of .0 (1 inch [25mm] minimum

thickness with a “k” value of 0.58) or a 1 inch (25mm) air

space between insert base and hearth.

2. Non-Zero Clearance Installations*

A non-combustible oor protector is required with a mini-

mum R value of .0 (1 inch [25mm] minimum thickness with

a “k” value of 0.58) extending 6 inches (15mm) in front of

the insert and 8 inches (20mm) to each side of the door

opening.

* See alternate oor protection worksheet.

E. Masonry Minimum Opening

Location Inches Millimeters

A Rear Width 22 558

B Depth 13 330

CHeight - Top Vent 19-1/2 495

D Front Width 29-1/4 743

October 26, 2006 7014-083C Page 11

CB1200-I Pellet Insert

Mark area of

floor to cut

Starter hole

Keep sharp edge of

metal floor away from

power cord

• The rebrick (refractory), glass doors, screen rails,

screen mesh and log grates can be removed from a

factory-built rebox in order to gain minimum insert

opening requirements.

• Any smoke shelves, shields and bafes may be

removed from a factory-built rebox if attached with

mechanical fasteners.

• The metal oor of the factory-built rebox may be

removed to facilitate the installation of the insert only

when a 1 inch (25mm) airspace is provided between

the insert and the oor of outer wrap.

• If the oor is made of thin metal, we recommend using

a Quarda-Fire oor protector, Part 811-070, which is

available through your dealer.

Figure 11.1. Measure and mark the metal

oor for cutting. With a drill, make a starter

hole in each corner.

Figure 11.2. Using a saws-all, cut out the

oor.

Figure 11.3. Place the insert into the fac-

tory-built rebox. Ensure that the power

cord can not be damaged by the sharp metal

edge. You may need to cut out a notch to

accommodate the cord.

H. Removing Metal Floor of Factory-Built

Firebox

Page 12 7014-083C October 26, 2006

CB1200-I Pellet Insert

Do not terminate vent in any enclosed or semi-enclosed

area such as a carport, garage, attic, crawl space, under a

sun deck or porch, narrow walkway or closely fenced area,

or any location that can build up a concentration of fumes

such as a stairwell, covered breezeway, etc.

CAUTION

Vent surfaces get HOT, can cause burns

if touched. Non-combustible shielding or

guards may be required

WARNING

4Vent Information

A. Chimney and Exhaust Connection

1. Chimney & Connector: Use  or 4 inch (76-102mm)

diameter type "L" or "PL" venting system. It can be vented

vertically or horizontally.

2. Mobile Home: Approved for all listed pellet vent. Use

listed double wall ue connector. A Quadra-Fire Outside

Air Kit must be used with manufactured home installa-

tions.

3. Residential: Use 24 gauge single wall ue connector or

listed double wall ue connector to Class A listed metal

chimneys, or masonry chimneys meeting national and/or

local codes for solid fuel appliances.

4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE

VENT MANUFACTURER.

5. Secure exhaust venting system to the appliance with at

least  screws. Also secure all connector pipe joints with

at least  screws through each joint.

NOTE: All pipe must be welded seam pipe whenever pos-

sible. Seal pipe joints with high temperature silicone (500°F

[260°C] minimum rated only).

NOTE: If burning shelled eld corn, you must use approved

venting specically designed for corn. Follow the instruc-

tions from the venting manufacturer.

Fire Risk.

• Only LISTED venting components may be

used.

• NO OTHER vent components may be used.

Substitute or damaged vent components may

impair safe operation.

WARNING

B. Venting Termination Requirements

1. Termination must exhaust above air inlet elevation. It is

recommended that at least 60 inches (1524mm) of verti-

cal pipe be installed when appliance is vented directly

through a wall. This will create a natural draft, which

will help prevent the possibility of smoke or odor venting

into the home during a power outage. It will also keep

exhaust from causing a nuisance or hazard by exposing

people or shrubs to high temperatures. The safest and

preferred venting method is to extend the vent vertically

through the roof.

2. Distance from doors and opening windows, or gravity or

ventilation air inlets into building:

a. Not less than 48 inches (1219mm) below;

b. Not less than 48 inches (1219mm) horizontally

from;

c. Not less than 12 inches (05mm) above.

. Distance from permanently closed windows:

a. Not less than 12 inches (05mm) below, horizontally

from or above.

4. Distance between bottom of termination and grade

should be 12 inches (05mm) minimum. This is con-

ditional upon plants in the area, and nature of grade

surface. The grade surface must be a non-combustible

material (i.e., rock, dirt). The grade surface must not be

lawn. Distance between bottom of termination and public

walkway should be 84 inches (214mm) minimum.

5. Distance to combustible materials must be 24 inches

(610mm) minimum. This includes adjacent buildings,

fences, protruding parts of the structure, roof overhang,

plants and shrubs, etc.

6. Termination Cap Location (Home Electrical Service)

• Side-to-side clearance is to be the same as minimum

clearance to vinyl inside corners.

•

Clearance of a termination cap below electrical service

shall be the same as minimum clearance to vinyl softs.

• Clearance of a termination cap above electrical service

will be 12 inches (05mm) minimum.

• Location of the vent termination must not obstruct or

interfere with access to the electrical service.

October 26, 2006 7014-083C Page 1

CB1200-I Pellet Insert

Improper installation, adjustment, alteration, service or

maintenance can cause injury or property damage. Refer

to the owner’s information manual provided with this appli-

ance. For assistance or additional information consult a

qualied installer, service agency or your dealer.

WARNING

3 in. or 4 in. (76mm or 102mm) Diameter Pipe

Equivalent Pipe

Length In Feet

ALTITUDE IN THOUSANDS OF FEET

1 2 3 4 5 6 7 8 9 10

4 in. (102mm) Diameter Pipe Only

The chart will help you in determing proper venting

size according to the equivalent feet of pipe calcuated

above and the altitude above sea level of this installa-

tion. See Figure 13.2.

Locate the calculated equivalent feet of pipe on

the vertical left side of the chart. Move to the right

horizontally on the chart until you reach your altitude

above sea level.

If you fall below the diagonal line,  or 4 inch (76 to

102mm) pipe may be used. If it is anywhere above

the diagonal line, a 4 inch (102mm) diameter pipe is

requried.

The chart reveals that a 90° elbow is 5 times as

restrictive to the ow of exhaust gases under positive

pressure as 1 foot of horizontal pipe, and a foot of

horizontal pipe is twice as restrictive as a foot of

vertical pipe.

D. Pipe Selection Chart

The table below can help you calculate the equivalent feet of

pipe which is a method used to determine pellet vent size. See

Figure 13.1

C. Equivalent Feet of Pipe

2 ft.

 ft.

2 ft.

Example of 3 Elbow-Rear Vent Termination Calculation

Figure 13.1

Figure 13.2

Pellet Venting

Component

# of

Elbows

Feet of

Pipe

Multiplied

Equivalent

Feet

Components

Equivalent Feet

90o Elbow or Tee 3 X 515

45o Elbow X3

Horizontal Pipe 7 X 17

Vertical Pipe 2X0.5 1

Total Equivalent Feet 23

Note: This is a generic example and is not

intended to represent any specic fuel type.

Page 14 7014-083C October 26, 2006

CB1200-I Pellet Insert

5Venting Systems

Figure 14.2

A. Direct Connect With Outside Air B. Direct Connect Without Outside Air

NOTE:

In Canada, where passage through a wall or partition of

combustible construction is desired, the installation shall

conform to CAN/CSA-B65.

Outside Air

through

Rear Wall

Figure 14.1

Fire Risk.

Inspection of Chimney:

• Masonry chimney must be in good condition.

• Meets minimum standard of NFPA 211

•

Factory-built chimney must be 6 inch (152mm)

UL10 HT.

WARNING

CAUTION

Never draw outside combustion air from:

• Wall, oor or ceiling cavity

• Enclosed space such as an attic or garage

NOTE:

• Illustrations reect typical installations and are FOR

DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation may vary due to individual design

preference.

NOTE; Use metal plate

around exhaust vent pipe

and seal all edges with

non-ammable insulation

such as berglass, mineral

wool or ceramic material.

Do not use high tempera-

ture caulking materials to

seal any edge to prevent

future serviceability.

NOTE: In Canada, only a full reline is

allowed per ULC S-628, ORD ULC C1482.

October 26, 2006 7014-083C Page 15

CB1200-I Pellet Insert

C. Full Reline With Outside Air

Figure 15.1

Outside Air

Termination

Chimney Top

Outside Air

through

Rear Wall

Exit through the

Ash Clean-Out of

Masonry Chimney

12” (05mm)

min. below

12” (05mm)

min. above

NOTE; Use metal

plate around

exhaust vent pipe

and seal all edges

with non-flammable

insulation such as

fiberglass, mineral

wool or ceramic.

Do not use high

temperature caulk-

ing materials to

seal any edge to

prevent furture

serviceability.

NOTE: Check clearances carefully for this

type of installation to ensure adequate room

for outside air venting.

Check building codes prior to installation.

• Installation MUST comply with local, regional,

state and national codes and regulations.

• Consult local building, re ofcials or authorities

having jurisdiction about restrictions, installa-

tion inspection, and permits.

CAUTION

NOTE: In Canada, only a full reline is

allowed per ULC S-628, ORD ULC C1482.

Page 16 7014-083C October 26, 2006

CB1200-I Pellet Insert

6Mobile Home

1. An outside air inlet must be provided for the combustion

air and must remain clear of leaves, debris, ice and/or

snow. It must be unrestricted while the appliance is

in use to prevent room air starvation which causes

smoke spillage. Smoke spillage can also set off smoke

alarms.

2. The combustion air duct system must be made of

metal. It must permit zero clearance to combustible

construction and prevent material from dropping into

the inlet or into the area beneath the dwelling and

contain a rodent screen.

. The appliance must be secured to the mobile home

structure by bolting it to the oor (using lag bolts). Use

the same holes that secured the appliance to the ship-

ping pallet.

4. The appliance must be grounded with #8 solid copper

grounding wire or equivalent, terminated at each end

with an NEC approved grounding device.

5. Refer to Clearances to Combustibles and oor pro-

tection requirements on pages 8 & 9 for listings to

combustibles and appropriate chimney systems.

6. Use silicone to create an effective vapor barrier at

the location where the chimney or other component

penetrates to the the exterior of the structure.

7. Follow the chimney manufacturer’s instructions when

installing the vent system for use in a mobile home.

8. Installation shall be in accordance with the Manufactur-

ers Home & Safety Standard (HUD) CFR 280, Part

24.

CAUTION

Maintain structural integrity of mobile home:

• Floor, wall, ceiling and/or roof.

Do NOT cut through:

• Floor joist, wall studs or ceiling trusses.

• Any supporting material that would affect the structural

integrity.

Never install in a sleeping room.

WARNING

Installation must comply with Manufactured Home and

Safety Standard (HUD), CFR 280, Part 24.

WARNING

You must use a Quadra-Fire Outside Air Kit for instal-

lation in a mobile home.

A. Mobile Home Installation

Spark Arrestor Cap

Roof Flashing

Storm Collar

Joist Shield/Firestop Double Wall

Pellet Vent

Figure 16.1

October 26, 2006 7014-083C Page 17

CB1200-I Pellet Insert

7Appliance Set-Up

A. Rear Shroud Installation

2. Rear vent installations

Parts Required:

Part 811-0680, Rear Shroud Kit.

Part 811-0690, Rear Vent Kit

Includes: Rear Vent Adapter and fastener package.

Tools Required:

Electric drill, 1/8" drill bit, Phillips screw driver, /8"

wrench & 7/16" wrench, (7/16" socket wrench & high

temperature silicone adhesive are also required for rear

vent installations).

Knock-Out Rear

Vent Access

Outside Air Vent

Pipe Access

Right Corner

Left Corner

Top Vent Opening

Left Corner

Filler Piece

REAR SHROUD TOP

VENT PART 811-0650

1. Top Vent Installations

Parts Required:

Part 811-0680, Rear Shroud Kit.

Includes: Six galvanized steel shroud pieces, two cover

plates and fastener package.

Part 811-0650, Rear Shroud Top Vent

Includes: Vent pipe and two 1/4 - 20 x /4" bolts with nuts.

Part 811-0660, " Top Vent Adapter or Part 811-0670, 4”

Top Vent Adapter

Vertical Exhaust

Transition Pipe

Top Vent Adapter

Figure 17.5

1. Remove the top vent adapter from the vertical exhaust

transition pipe. Figures 17.2 and 17.5.

2. Use 2 screws to attach left corner ller piece of rear

shroud to the insert hopper. Figures 17.1 and 17.2.

. Use (2) 1/4 - 20 x /4" bolts with nuts to install rear

shroud top vent to the exhaust transition. See boxed

area in Figure 17.3. (Circled area, top vent adapter,

will be installed later).

4. Install the left shroud panel corner at  points, 2 screws

into back of hopper and 1 down into the ller piece).

Figure 17.4

Complete the following procedures, based on

your venting installation, prior to installing

the rear shroud kit. (Note: All photos depict top vent

installation).

Top Vent Installation Preparation

Filler Piece

Left Corner

Piece

Rear Shroud

Top Vent

Figure 17.1

Figure 17.2 Figure 17.3

Figure 17.4

Page 18 7014-083C October 26, 2006

CB1200-I Pellet Insert

Left Corner

Piece

Rear Vent Installation Preparation:

1. Remove the ENTIRE exhaust blower housing by remov-

ing the 4 nuts using a 7/16" socket wrench. Set the nuts

aside for later use.

2. Remove the 4 screws and remove the vertical exhaust

transition pipe exhaust blower housing.

. Remove any silicone sealant remaining on the blower

housing.

4. Attach the rear vent adapter to the exhaust blower hous-

ing with 4 screws. Figure 18.2.

5. Apply a bead of high temperature silicone adhesive

around the juncture of the blower housing and rear vent

adapter, smoothing it around the joint to ensure that a

good seal is made.

6. Re-install the exhaust blower housing (now with rear vent

adapter attached) with the 4 nuts previously removed in

Step 1.

7. Use 2 screws to attach left corner ller piece of rear

shroud to the insert hopper. Figures 17.1 & 17.2 on

page 17.

8. Install the left shroud corner with 2 screws into the hopper

body and 1 down into ller piece. Figure 18.1.

9. Install cover plate over top vent opening using 4

screws.

Figure 18.1 Figure 18.2

1. Install rear panel using 4 screws along bottom and 2 screws

into the left shroud corner piece at the top. Figure 18.3.

2. If your installation does not include an outside air kit,

attach cover plate with 4 screws.

.

Attach left shroud panel using seven screws,  on top and

bottom and 1 along the side. Figure 18.3.

Top Vent Applications: Leave knock-out plate in place.

Figure 18.3

Rear Vent Applications: Clip corners of knock-out plate,

remove and discard, prior to assembling rear shroud kit.

6. Beginning at the right shroud panel drill into hopper body

through the  pre-drilled openings and the 2 pre-drilled

openings on the rear shroud panel. Figure 18.5. Continue

around to left shroud corner panel at the 2 pre-drilled

openings. Figure 18.6. Secure with screws to insert.

7. For Top Vent Installation:

Install  inch or 4 inch (76 or 102mm) top vent adapter.

See circled area in Figure 17.3 on page 17. NOTE:

This adapter may be attached to outside venting prior to

latching it on to the top vent pipe.

Attaching Shroud to Hopper Body:

Installing Rear Shroud

Assemble the right corner and right panel pieces using 4

screws prior to attaching to insert. Figure 18.4.

After assembly,

attach the right shroud panel/corner

piece

assembly to the insert with  screws across the bottom and

1 on the side. Figure 18.4.

Attach right

corner piece to

side panel first.

Right Corner Piece

Right Side

Rear Panel

Outside Air

Cover Plate

Knock-Out

Plate

Rear Panel

Left Side

Drill Holes Drill Holes

Right Side

Rear Panel

Drill Holes

Left Side

Rear Panel

Figure 18.5

Figure 18.3

Figure 18.4

Figure 18.6

October 26, 2006 7014-083C Page 19

CB1200-I Pellet Insert

B. Outside Air Kit Instructions

Parts Included in Kit: 1 piece of 2 inch x  ft. ex hose,

1 hose clamp and 1 rodent screen.

1. Measure distance from oor to air vent opening in appli-

ance and mark location on wall.

2. Use saw to cut opening in wall. Cut a 2-1/2 to  inches

(64-76mm) opening on inside wall and a  to -1/2 inch

(76-89mm) opening on outside of house.

. Use hose clamp to secure ex pipe to collar assembly.

4. Slide trim ring over ex pipe and run pipe through wall.

5. Attach hose to outside termination cap with second

hose clamp.

6. Secure termination cap to outside surface.

7. Secure trim ring to interior wall.

Tools Needed: Phillips head screw driver; wire cutters;

hole saw or jig saw.

CAUTION

Never draw outside combustion air from:

• Wall, oor or ceiling cavity

• Enclosed space such as an attic or garage

Flex Hose

Hose Clamp

Collar

ssembly

Trim Ring

Hose Clamp

Termination

Cap Assembly

Figure 19.1

Attach hose clamp to

intake air collar

Outside air

flex pipe

D. Optional Grille Installation

Figure 19.3

1. Remove grille from packaging.

2. Lift top up.

. Align the  holes in the insert with the holes in the grille.

4. Use a Phillips screw driver to secure in place. It will be

necessary to go through the hole in the bag support shelf

to gain access to the screw. Figure 19.3.

5. Lower the top into position.

Bag Support Shelf

C. Adjustable Hopper Options

Depending on your installation, the hopper can be vertically

adjusted up to a maximum of -1/2 inches (89mm) and will

hold an additional 15 lbs of fuel.

To adjust hopper:

1. Using a Phillips head screw drive, remove all the screws

from the top of the hopper securing the top hopper piece

to the bottom hopper piece and insert body.

2. Adjust upward a maximum of -1/2 inches (89mm).

. Mark location for new holes and drill new holes.

4. Secure hopper pieces together using screws removed in

step one.

5. See drawing on page 7, Figure 7.3.

Figure 19.2

Page 20 7014-083C October 26, 2006

CB1200-I Pellet Insert

E. Adjustable Hearth Support

Size: 9”d x 45”w, 2” to 10” Height Adjustment

Included in Kit: (1) trim top, (1) trim front, (2) trim sides,

double-sided tape (already installed)

Tools Needed: Phillips head screw driver, sheet metal

shears, measuring tape, gloves

1. The 10 screws on each set of scissors will already be

loose when shipped. Figure 20.1.

Expand scissors to desired height. Tighten screws to hold

in place using Phillips head screw driver. Figure 20.2.

. Measure front and side trims to required height to cover

scissors and mark pieces for cutting. Cut excess mate-

rial from top of trim’s edge, not bottom. This edge will

be sharp; wear gloves to prevent injury to your hands.

Figure 20.3.

4. Using sheet metal shears, cut trim along the marked

edge. The cut edge ts under lip of top trim, so it allows

for some variance in your straight edge.

5. The double-sided tape that holds front and side trims to

scissors has a powerful bonding adhesive. Adjustments

are extremely difcult once trim has adhered to tape. Do

a dry run rst without removing paper from tape.

6. Place cut edge of trim under top lip and into position on

scissors. Place side pieces on rst and then front piece.

The front piece overlaps side pieces.

7. Once you are satised with the positioning, remove trim

and set aside.

8. Remove the paper from double-sided tape that is to

accept trim side. Align side and then press hard against

tape to secure side piece. Repeat for other side. Install

front trim piece last.

9. There are  holes in the back ange of the top to secure

it to the wall if necessary. Use the appropriate fastener

for the type of wall material, i.e., brick, sheetrock, etc.

NOTE: /8 inch (9.5mm) thick tile or like material can be

cut to size and t under lip of top trim edge for a decora-

tive touch. Figure 20.3.

DOUBLE-SIDED TAPE

EXPLODED VIEW OF SCISSORS

SCREWS ARE CIRCLED

Figure 20.1

Figure 20.2

Figure 20.3

Decorative tile

may be installed

INSTALL FRONT TRIM LAST.

CORNERS OVERLAP SIDE

TRIM PIECES

EXPAND SCISSORS TO DESIRED HEIGH T

CUT TOP EDGE OF TRIM,

NOT BOTTOM EDGE

WARNING

Sheet metal trim edges will be sharp.

For safety purposes wear gloves.

Injury can occur.

October 26, 2006 7014-083C Page 21

CB1200-I Pellet Insert

F. Panel and Trim Set

Standard Size: 30”H x 40” W (762mm x 1016mm)

Large Size: 33” H x 50” W (838mm x 1270mm)

Included in Kit: 2 side panels, 1 top panel, 2 side trim, 1

top trim, 2 corner brackets and fastener package.

Tools Needed: Phillips and at head screw drivers.

Top Trim

Corner

Bracket

Corner

Bracket

Left

Trim

Right

Trim

Right

Panel Left

Panel

*Right Side

Curtain *Left Side

Curtain

Top Panel

Figure 21.1

Figure 21.2

Figure 21.3

Figure 21.4

Figure 21.5

Figure 21.6

*Right and left side curtains

are shipped with the insert.

1. Unpack and lay out parts face down (anges up) on a non-

abrasive surface as shown in Figure 21.1. Install (1) 8-2

x /8” screw into bottom tab of side panel.

2. Set the large hole at bottom of side curtain over screw

installed in Figure 21.2. Stand assembly on end and attach

and install (1) 8-2 x /8” screw through tab in side panel

and curtain. Lay face down as shown in Figure 21.3

. Align top panel to side panel setting clearance hole over

screw head in side panel/curtain assembly.

4. Install (2) 8-2 x /8” screws through holes in side panel

into top panel. Complete for both sides.

Page 22 7014-083C October 26, 2006

CB1200-I Pellet Insert

7. Hold side curtains in open position and lower panel set

over insert setting lower edge of top panel in slot between

hopper lid and panel support as shown in Figure 22.1.

Place existing screw head (installed in Figure 21.2) into

locator hole in oor of insert. See Figure 22.2.

8. Lift hopper lid and press down on panel top while installing

(4) 8-2 x /8” screws into holes in panel support. (If screws

have been factory installed, tighten to secure panel to panel

support.) Return hopper lid to closed position.

9. Install a corner bracket on each side trim piece. Slide

brackets into top trim from each side and secure with

athead screwdriver. Attach trim assembly to panel set

as follows:

a. Ensure that brackets face towards the back.

b. Align trim assembly to panel set sides and slide

down.

Figure 22.1

Figure 22.2

Figure 22.3

F. Panel and Trim Set (Cont’d)

Figure 22.5- Completed View

View of "L" Bracket

installed

Figure 22.4

October 26, 2006 7014-083C Page 2

CB1200-I Pellet Insert

G. Optional Log Set Placement Instructions

CAUTION

Logs are FRAGILE. Use extreme care when handling or

cleaning logs.

NOTE:

Due to the abrasive nature of a pellet appliance re, the

logs are not covered under warranty. Any placement vari-

ation other than shown here can cause excessive heat

and shall void the appliance warranty.

Figure 22.5- Completed View

1. Place the front log in rst as shown in Figure 23.1. Place

log between repot and face of appliance with charred

area surrounding repot.

2. Set the left and right twigs onto the log, placing the holes

in the base of twigs over the locating pins in log. See

Figure 23.2. Ensure that the charred ends are facing

the repot.

LOCATING PINS

Charred Areas in the Back

Right Twig

Left Twig

Front Log

Figure 23.1

Figure 23.2

1. A 12 volt AC thermostat is required to operate this pellet

appliance. You may use the included wall mount thermo-

stat or purchase an optional programmable thermostat

or remote control. The included thermostat is equipped

with an adjustable heat anticipator. The current rating is

.05 amps. The anticipator needs to be adjusted to the

lowest setting available.

2. When mounting a thermostat on a wall, be sure to follow

your thermostat installation instructions carefully.

NOTE: Thermostat must be mounted level for accu-

rate readings. The thermostat should be mounted on

an inside wall and not in direct line with the appliance

convection air. Remove any packaging from inside

the thermostat before using.

NOTE: If the thermostat is located too close to the

appliance, you may need to set the temperature

setting slightly higher to maintain the desired tem-

perature in your home.

. Open right side plane to access a 4 screw terminal block

located on the bottom right hand side next to the power

cord inlet. The center 2 screws are for the thermostat

wires. The outer 2 are the mounting screws for the ter-

minal block. Figure 23.1.

H. Thermostat Installation

Shock hazard.

• Do NOT remove grounding prong from plug.

• Plug directly into properly grounded  prong

receptacle.

• Route cord away from appliance.

•

Do NOT route cord under or in front of appli-

ance.

CAUTION

Terminal Block

Center 2 Screws for

Thermostat Wires

Power Outlet

Figure 23.3

Page 24 7014-083C October 26, 2006

CB1200-I Pellet Insert

8Operating Instructions

A. Fuel Size And Material

1. Wood Pellets

Fuel pellets are made from sawdust or wood by-products. If the

source material is hardwood, they can have a higher mineral

content, creating more ash. Fuels containing bark will also

have higher ash content. Minerals and other noncombustible

materials such as sand will turn into a hard, glass-like substance

called a clinker when heated to the extreme temperatures

our repot reaches. This is what forms clinkers in the bottom

of the repot. Trees from different areas will vary in mineral

content. That is why some fuels produce more clinkers than

others. Pellets are manufactured in either 1/4 inch or 5/16 inch

(6-8mm) diameter and should be no more than 1-1/2 inches

(38mm) in length. Pellet lengths may even vary by lot from the

same manufacturer which is why the feed rate may need to be

adjusted occasionally. If you burn pellets longer than 1-1/2

inches (38mm) you may have an inconsistent fuel feed rate

and/or missed ignitions.

Pellet fuel quality can greatly uctuate. We recommend using

premium grade fuel with ash content less than 1%. Even in some

fuel labeled “premium” ash content can vary from bag to bag

and possibly exceed 1%. High ash fuel, or lack of maintenance,

can cause the repot to ll up and thus create a potential for

smoking, sooting and possible hopper res.

Always burn dry fuel. Burning fuel with high moisture content

takes heat from the fuel and tends to cool the appliance,

robbing heat from your home. Damp pellet fuel can clog the

feed system.

We recommend that you buy fuel in multi-ton lots whenever

possible. Buying large quantities of fuel at once will greatly

reduce the number of times the feed adjustments will need to

be made. However, we do recommend trying various brands

before purchasing multi-ton lots to ensure your satisfaction.

2. Shelled Field Corn

Shelled eld corn can be an efcient and economical fuel. We

recommend using a 50-50 blend of corn and wood pellets. The

only change in operation; 1) the feed rate may require a slight

adjustment and 2) repot will require more frequent cleanings.

The BTU output varies slightly compared to pellets, depending

on the quality of the corn used. In cases where it is acceptable

for the appliance to run full time, 100% corn will work after the

re has been started using wood pellets.

B. General Operating Information

1. Thermostat Calls For Heat

The appliance is like most modern furnaces; when the thermostat

calls for heat, your appliance will automatically light and deliver

heat. When the room is up to temperature and the thermostat

is satised, the red call light will shut off and the appliance will

shut down. Figure 24.1.

2. Heat Output Controls

Figure 24.1

Heat Output Switch

Reset Button

Red Call Light

Fuse

Control Box

Red / Green

Light

Blue

Blinking

Light

This appliance is equipped with a heat output control switch that

has three settings or burn rates; low, medium and high. The

appliance will turn on and off as the thermostat demands. When

the thermostat calls for heat, the appliance will always start up

on High. After burning approximately 4 minutes, the appliance

will then burn at the rate at which it was originally set. If the

appliance is set at one of the lower settings, it will run quieter

but takes longer to heat up an area than if it were set at a higher

burn rate. Regardless of the burn rate, when the area is warm

enough to satisfy the thermostat, the appliance will shut off.

Fire Risk.

WARNING

• High ash fuels, or lack of maintenance,

can cause the ﬁrepot to ﬁll with ash

and clinker. If the ﬁrepot ﬁlls to the top,

immediately shut down the unit and clean.

• Failure to do so could result in smoking,

sooting and possible hopper ﬁres.

WARNING

• Do NOT store ammable materials in the appliance’s

vicinity.

• Do NOT use gasoline, lantern fuel, kerosene, charcoal

lighter uid or similar liquids to start or “freshen up” a re in

this heater.

• Keep all such liquids well away from the heater while it is in

use.

• Combustible materials may ignite.

Fire Risk.

Keep combustible materials, gasoline and other

ammable vapors and liquids clear of appliance.

October 26, 2006 7014-083C Page 25

CB1200-I Pellet Insert

D. Fuel Adjustment Control Rod

The set screw is located at the bottom of the hopper and

set loose at the factory so the fuel adjustment control rod

will slide by only loosening the wing nut. Do not re-tighten

bottom set screw.

C. Before Your First Fire

1. First, make sure your appliance has been properly

installed and that all safety requirements have been met.

Pay particular attention to the re protection, venting and

thermostat installation instructions.

2. Double check that the ash pan and rebox are empty!

. Check the position of the thermocouple, located above

the repot, and make sure that it protrudes approximately

/4 inch (19mm) into the repot.

4. Close the front door.

F. Fire Characteristics

A properly adjusted re with the heat output control switch set

on “HIGH” has a short active ame pattern that extends out

of the repot approximately 4 to 6 inches (102-105mm). If

the re has tall ames with black tails and seems somewhat

lazy, the feed rate will need to be reduced. If the re is not 4

inches to 6 inches (102-105mm) tall, increase the feed rate.

A medium and low setting will give a shorter ame. The ame

will rise and fall somewhat. This is normal.

The feed adjustment control rod is factory set, and should

be adequate for most fuels. However, if the flame height is

too high or too low, you will need to adjust the feed rate. Wait

until the appliance has been burning for 15 minutes before

making your adjustments and a

llow 15 minutes for feed

adjustment to take effect.

G. Feed Rate Adjustment Instructions

E. Starting Your First Fire

1. A thermostat is required for proper operation of this

appliance, except for corn. At this time, ll the hopper

with pellets, set the thermostat to its lowest setting. Plug

the power cord into nearby outlet.

2. The exhaust blower will stay on for approximately 10

minutes even though the thermostat is not calling for

heat. This is normal.

. L

ocate the heat output control switch on the right side

behind the right side panel. Set to the HIGH setting and

then adjust the thermostat to its highest setting. The

red call light will be on which is located on the right side

behind the right side panel. This indicates the thermostat

is calling for heat. See Figure 24.1 on page 24.

The fuel feed system and the igniter should

now

be on.

5. For your rst re it will be necessary to press the reset

button approximately 2 minutes after start-up and again

at 4 minutes. This will ll the feed system and allow the

appliance to begin dropping pellets. Continue pushing

the reset button until you detect that pellets are being

delivered into the repot. The appliance will continue to

run as long as the thermostat is calling for heat.

6. Once the appliance has ignited, let the it burn for

approximately 15 minutes, then set the thermostat to the

desired room temperature. Adjust the heat output control

switch to the desired setting.

1. Open the hopper lid and locate the fuel adjustment control

rod.

2. Loosen the wing nut on the rod.

. Adjust the fuel adjustment control rod towards the "+"

symbol to increase the feed rate and ame height or

towards the "-" symbol, to decrease the feed rate and

flame height. Make approximately 1/2 inch (1mm)

movements of rod at a time.

4. Re-tighten the wing nut.

H. Ignition Cycles

1. During each ignition cycle, it is normal to see some smoke

in the rebox. The smoke will stop once the re starts.

2. The convection blower will automatically turn on after your

appliance has reached the set temperature. This blower

transfers heat from your appliance into the room, and will

continue to run after the thermostat has stopped calling

for heat until the appliance has cooled down.

. Occasionally the appliance may run out of fuel and shut

itself down. When this happens, the red call light will be

on. To restart it, ll the hopper and press the reset button.

When you press the reset button the red call light will go

out. Release the button and the light will come back on.

You should see a re shortly. If not, follow the instructions

“Starting Your First Fire”.on this page.

Odors and vapors released during initial operation.

• Curing of high temperature paint.

• Open windows for air circulation.

Odors may be irritating to sensitive individuals.

CAUTION

Tip of thermocouple must be in contact with the inside

end of the thermocouple cover.

Missed ignitions can occur.

Page 26 7014-083C October 26, 2006

CB1200-I Pellet Insert

I. Frequently Asked Questions

WARNING

Fire Risk

Do NOT operate appliance:

• With appliance door open.

• Firepot oor open.

• Cleaning slide plates open.

Do NOT store fuel:

• Closer than required clearances to com-

bustibles to appliance

• Within space required for loading or ash

removal.

Back side of Firepot

Firepot floor left open

ISSUES SOLUTIONS

1. Metallic noise. 1. Noise is caused by metal expanding and contracting as

it heats up and cools down, similar to the sound pro-

duced by a furnace or heating duct. This noise does not

affect the operation or longevity of your appliance.

2. Ash buildup on glass. 2. This is normal. Clean the glass.

. Glass has turned dirty. . Excessive build up of ash. The lower burn settings will

produce more ash, the higher burn settings produce

less. The more it burns on low the more frequent clean-

ing of the glass is required.

4. Fire has tall ames with black tails and is lazy. 4. The feed rate needs to be reduced or the repot needs

cleaning. Heat exchanger or exhaust blower needs

cleaning.

5. Smokey start-up or puffs of smoke from the airwash. 5. Either the repot is dirty or there is too much fuel at

start-up and not enough air. Close down feed rate 1/4

inch (6mm) at a time until this no longer happens.

6. Large ame at start-up. 6. This is normal. Flame will settle down once the re is

established.

Figure 25.1 - DO NOT LEAVE FIREPOT FLOOR OPEN

October 26, 2006 7014-083C Page 27

CB1200-I Pellet Insert

9Troubleshooting

With proper installation, operation, and maintenance your appliance will provide years

of trouble-free service. If you do experience a problem, this troubleshooting guide

will assist a qualied service person in the diagnosis of a problem and the corrective

action to be taken. This troubleshooting guide can only be used by a qualied service

technician.

Symptom Possible Cause Corrective Action

Plug in appliance - No

response.

No current to outlet.

.7 amp fuse defective.

# snap disc tripped or defective.

Control box defective.

Check circuit breaker at service panel.

Replace fuse.

Reset or replace snap disc.

Replace control box.

Call light on. No re.

No fuel in repot.

Out of fuel.

#2 snap disc may be defective.

Vacuum switch not closing, no vacuum.

Control box defective.

Check hopper. Fill with fuel.

Replace snap disc.

Check exhaust blower is plugged in and

operating.

Check vacuum switch is plugged in.

Check vacuum hose is in good condition,

clear and connected at both ends.

Check thermocouple is in good condition

and plugged in properly.

Make sure venting system is clean.

Make sure front door is closed.

Replace control box.

Call light on. No re.

Partially burned fuel in

repot.

Firepot clean-out plate not closed.

Firepot is dirty (missed ignition).

Check that repot clean-out plate is fully

closed.

Clean repot. Make sure there is no clinker

in the repot.

Clinkers may have to be broken up with

repot scraper tool or other means.

Call light on. No re.

Unburned pellets in

repot.

Firepot clean-out plate not closed.

Firepot is dirty.

Ignition hole blocked.

Igniter not working.

Control box defective.

Check that repot clean-out plate is fully

closed.

Clean repot. Make sure there is not a

clinker in the repot. Clinkers may have to

be pushed out of repot with repot scraper

tool or other means.

Scrape with solid piece of wire.

Remove ash pan to see if igniter is glowing

red on start-up.

Check igniter wires for good connection.

Replace igniter using 1/4 inch male /female

spade connectors.

Replace control box.

Slow or smoky start-up. Firepot clean-out plate not closed.

Firepot is dirty.

Excessive amount of fuel at start-up.

Check that repot clean-out is fully closed.

Clean repot. Make sure there is not a

clinker in the repot. Clinkers may have to

pushed out of repot with repot scraper

tool or other means.

Reduce feed rate using feed rate adjust-

ment control rod located inside hopper.

Page 28 7014-083C October 26, 2006

CB1200-I Pellet Insert

Symptom Possible Cause Corrective Action

Slow or smoky start-up

(Cont’d)

Dirty exhaust and/or venting system. Check for ash build up in appliance,

including behind rear panels, rebox, heat

exchanger, exhaust blower and venting.

Feed system fails to

start.

Out of fuel.

#2 snap disc may be defective.

Vacuum switch not closing. No vacuum.

Feed system jammed or blocked.

Feed spring not turning with feed motor.

Feed motor defective or not plugged in.

Check hopper, ll with fuel.

Replace snap disc. Firebox door must be

closed securely.

Check exhaust blower is plugged in and

operating.

Check vacuum switch is plugged in.

Check vacuum hose is in good condition,

clear and connected at both ends.

Check thermocouple is in good condition

and plugged in properly.

Make sure venting system is clean.

NOTE: High winds blowing into the vent-

ing system can pressurize the rebox

causing loss of vacuum.

Empty hopper of fuel. Use a wet/dry

vacuum cleaner to remove remaining fuel,

from hopper, including feed tube.

Check feed chute for obstructions.

Loosen 2 screws and jiggle feed assembly.

Check that set screw is tight on feed

spring shaft at end of feed motor.

Check connections on feed motor, replace

if defective.

No call light. Appliance

does not begin start

sequence.

Thermostat not set to a high enough tempera-

ture.

Snap Disc # tripped.

No power.

Fuse blown.

Connections at thermostat and/or appliance not

making proper contact.

Defective thermostat or thermostat wiring.

Control box defective.

Adjust thermostat above room tempera-

ture.

Reset snap disc.

Connect to power.

Replace fuse.

Check connections at thermostat and

appliance.

Replace thermostat or wiring.

NOTE: To test thermostat and wiring, use

a jumper wire at the thermostat block on

the appliance to by-pass thermostat and

wiring.

Replace control box.

Appliance fails to shut

off.

Call light on. Turn thermostat off.

If call light does not go out, disconnect

thermostat wires from appliance. If call

light does go out, thermostat or wires are

defective.

October 26, 2006 7014-083C Page 29

CB1200-I Pellet Insert

Symptom Possible Cause Corrective Action

Convection blower fails to

start.

No call light.

#1 snap disc defective.

Blower not plugged in.

Blower is defective.

Control box is defective.

Defective control box.

Replace snap disc.

Check that blower is plugged into wire har-

ness.

Replace blower.

Replace control box.

Exhaust blower fails to

start or does not shut off.

Blower not plugged in.

Blower is clogged with ash.

Blower is defective.

Control box is defective.

Check that blower is plugged into wire har-

ness.

Clean exhaust system.

Replace blower.

Replace control box.

Large, lazy ame, orange

color. Black ash on glass.

Dirty appliance.

Poor fuel quality, high ash content.

Firepot clean-out plate not completely

closed.

Excessive amount of fuel.

Clean appliance, including repot, heat

exchangers and venting system. Remove

stainless steel bafe from rebox to clean

ash from on top of bafe. Clean behind rear

brick panels. Change fuel brand to pre-

mium.

Check that repot clean-out plate is fully

closed.

Reduce feed rate using feed rate adjustment

control rod located inside hopper.

Nuisance shutdowns. Low ame.

Sawdust buildup in hopper.

Feed motor is reversing.

Defective thermocouple.

Defective control box.

Firepot more than 1/2 full

Increase feed by opening feed rate adjust-

ment control rod located inside hopper.

Clean hopper, see page 32.

Check for good connections between feed

motor and wire harness.

Replace thermocouple.

Replace control box.

See pages 32 & 33 for detailed instructions

for “High Ash Fuel Content Maintenance”.

Appliance calls for heat.

Call light illuminates.

Exhaust blower starts.

No feed or igniter.

Thermocouple is defective or not properly

plugged in.

Defective control box

Check connections on thermocouple or

replace if defective.

A ashing yellow light on the control box

indicates a problem with the thermocouple.

Replace control box.

Page 0 7014-083C October 26, 2006

CB1200-I Pellet Insert

10Maintaining & Servicing Your Appliance

B. General Maintenance

1. Types of Fuel

Depending on the type of fuel you are burning will dictate how

often you have to clean your repot. If the fuel you are burning

has a high dirt or ash content or you are burning shelled eld

corn, it may be necessary to clean the repot more than once

a day. Dirty fuel will cause clinkers to form in the repot. A

clinker is formed when dirt, ash or a non-burnable substance

is heated to 2000°F (109°C) and becomes glass-like. See

“C” in this section for more details on fuels with high ash

content.

2. Cleaning Firepot with Cleaning Rod & Firepot

Scraper

• Frequency: Daily or more often as needed

• By: Homeowner

• Task:

a. The appliance must be in complete shutdown and cool

and the exhaust blower off. If you are just cleaning the

repot, there is no need to unplug the appliance.

Clinker

Figure 30.1 - Clinker

3. Cleaning Ash Pan

• Frequency: As needed

• By: Homeowner

• Task:

Locate the ash pan underneath the repot and using a

slight pull up and out remove the ash pan. Empty into

a non-combustible container and re-install ash pan.

See Disposal of Ashes on page 31.

4. Ash Removal from Firebox

• Frequency: Weekly or as needed

• By: Homeowner

• Task:

a. There must not be any hot ashes in the rebox during

cleaning so allow the appliance to completely cool.

Frequent cleaning of the ash in the rebox will help

slow down the build-up of ash in the exhaust blower

and vent system.

b. Plug in your appliance, if unplugged, and turn the

thermostat on and immediatley shut it off to start the

exhaust blower on its cycle time. It will pull y ash out

the exhaust instead of into the room.

c. Open door. Remove ash with an ash vacuum or whisk

broom and small dust pan.

d. This ash is deposited in the same ash pan as the

repot debris. The ash pan should be emptied every

time you clean the rebox. Remember to place the ash

and debris into a metal or non-combustible container.

See Disposal of Ashes on page 31.

WARNING

• NEVER pull repot cleaning rods or cleaning

slide plates when appliance is operating. Hot

pellets may fall into ashpan and may start a

re or have mis-starts due to lack of vacuum.

Fire Risk. Disposal of Ashes

WARNING

• Ashes should be placed in metal container

with tight tting lid.

• Ashes should be retained in closed container

until all cinders have thoroughly cooled.

Shock and Smoke Hazard

• Turn down thermostat, let appliance completely

cool and exhaust blower must be off. Now you

can unplug appliance before servicing.

• Smoke spillage into room can occur if appliance

is not cool before unplugging.

• Risk of shock if appliance not unplugged before

servicing appliance.

CAUTION

A. Proper Shutdown Procedure b. Pull repot cleaning rod OUT and IN a couple of times

to help shake debris loose. If rod is hard to pull, it may

be necessary to use your repot scraper to chip away

material that has built up on the bottom plate of the

repot and to push out any clinkers. Larger clinkers

may have to be removed from the top of the repot.

Corn clinkers can be especially difcult to break up.

c. The repot oor plate must be fully closed when

nished.

October 26, 2006 7014-083C Page 1

CB1200-I Pellet Insert

6. Disposal of Ashes

• Frequency: As needed

• By: Homeowner

• Task:

Ashes should be placed in a metal container with a

tight-tting lid. The closed container of ashes should

be placed on a non-combustible oor or on the ground,

well away from all combustible materials, pending nal

disposal. If the ashes are disposed of by burial in soil

or otherwise locally dispersed, they should be retained

in the closed container until all cinders have been

thoroughly cooled.

7. Cleaning Heat Exchanger Chambers

• Frequency: Weekly or as needed

• By: Homeowner

• Task:

The amount of ash buildup in the repot will be a good

guide to determine how often you should clean the heat

exchangers.

a. Allow the appliance to completely cool down before

pulling the cleaning rods. Turn the thermostat on and

then immediately off to start the exhaust blower on its

cycle time. It will pull y ash out the exhaust instead

of into the room.

b. To access the cleaning rods lift the hopper lid. Both

black bent handle pull rods are located close to the

face of the appliance to the left and right side.

c. To clean, pull the rods straight out until it stops,

approximately 20 inches (508mm). Slide the rods

OUT and IN a couple of times.

8. Cleaning Beneath Heat Exchanger

• Frequency: Monthly or after burning 1 ton of fuel

• By: Homeowner

• Task:

A more thorough cleaning is needed to remove the

excess ash that is left behind from the use of the clean-

ing rods for the heat exchanger tubes. The ash will

be resting on the back of the bafe. This will require

removing the bafe. Please refer to page 34 for instruc-

tions on removing the bafes.

10. Cleaning the Glass

• Frequency: As needed

• By: Homeowner

• Task:

a. Appliance must be completely cool before cleaning

glass.

b. Use a damp paper towel or any nonabrasive glass

cleaner. Wipe off with dry towel.

NOTE:

There are heavy duty vacuum cleaners specically

designed for solid fuel appliance cleaning.

WARNING

Heat exchanger cleaning rods may be warm

to the touch. For safety purposes wear

gloves.

Do not pull heat exchanger cleaning rods

while appliance is operating.

Push cleaning rods IN when done, DO NOT

leave cleaning rods OUT. Injury can occur.

Handle glass with care.

• Inspect the gasket to ensure it is

undamaged.

• Do NOT strike, slam or scratch glass.

• Do NOT operate appliance with glass

assembly removed.

WARNING

• Do NOT operate with glass cracked, broken or scratched.

9. Cleaning Exhaust Path

• Frequency: Yearly or as needed

• By: Homeowner

• Task:

a. Appliance must be completely cool before cleaning

glass.

b. Open the hinged access door on the left of the

insert.

c. Reach in and unlatch the trap door that is connected

to the rear of exhaust blower.

d. Use a small vacuum hose attachment to clean

area.

e. Re-latch and close trap door.

Handle glass assembly with care.

When cleaning glass:

• Avoid striking, scratching or slamming

glass.

• Do NOT clean glass when hot.

CAUTION

• Do NOT use abrasive cleaners.

• Use a hard water deposit glass cleaner on white lm.

• Refer to maintenance instructions.

Page 2 7014-083C October 26, 2006

CB1200-I Pellet Insert

14. Cleaning Exhaust Blower - Requires No Lubrication

• Frequency: Yearly or as needed

• By: Quality Service Technician/Homeowner

• Task:: Contact your local dealer.

15. Cleaning Convection Blower - Requires No

Lubrication

• Frequency: Yearly or as needed

• By: Qualied Service Technician

• Task: Contact your local dealer.

16. Soot and Fly Ash: Formation & Need for Removal

in Exhaust Venting System.

• Frequency: Yearly or as needed

• By: Qualied Service Technician/Homeowner

• Task:

The products of combustion will contain small particles

of y ash. The y ash will collect in the exhaust vent-

ing system and restrict the ow of the ue gases. At

start-up if there is incomplete combustion, or if there

is a shutdown or incorrect operation of the appliance it

will lead to some soot formation. This will collect in the

exhaust venting system.

The venting system may need to be cleaned at least

once a year or more often depending upon the quality

of your fuel or if there is a lot of horizontal pipe sec-

tions. Ash will build up more quickly in the horizontal

sections.

13. Cleaning the Hopper

• Frequency: Monthly or after burning 1 ton of fuel

• By: Homeowner

• Task:

After burning approximately 1 ton of fuel you will need to

clean the hopper to prevent sawdust build-up. A combi-

nation of sawdust and pellets on the auger reduces the

amount of fuel supply to the repot. This can result in

nuisance shutdowns and mis-starts.

a. The appliance must be in complete shutdown. Allow

the appliance to completely cool down.

b Empty the hopper of any remaining pellets.

c. Vacuum the hopper and feed tube.

11. Door Latch Inspection

• Frequency: Periodically

• By: Homeowner

• Task:

To adjust, open the latch and pivot the holding rod out. Loosen

the jam nut on the rod. With a Phillips head screw driver, turn

the rod clockwise to tighten. The latch handle should snap

securely in place when adjusted properly. After adjusting

the latch, be sure to tighten the jam nut on the rod to hold

the adjustment.

C. High Ash Fuel Content Maintenance

• Frequency: As needed

• By: Homeowner

• Task:

Poor quality pellet fuel, or lack of maintenance, can create

conditions that make the repot ll quickly with ashes and

clinkers. This condition makes the appliance susceptible to

overlling the repot with pellets which may result in smok-

ing, sooting and possible hopper res. Figure 33.1 shows

an example where the repot overlls, pellets back up into

the feed tube and ash has accumulated in the rebox. On

page  Figure 33.2 illustrates an inefcient and non-eco-

nomical method of burning of fuel caused by poor quality

pellet fuel. Figure 33.3 is showing the correct ame size

when good quality, premium pellet fuel is burned.

If the ash buildup exceeds the half way point in the repot

IMMEDIATE ATTENTION AND CLEANING IS REQUIRED.

Follow the detailed instructions found in this section for

each step listed below.

• Shut down the unit by turning down the thermostat

and allow unit to completely cool down. (Do not unplug the

unit, it can cause smoke spillage in the room).

• Pull the heat exchanger cleaning rods. Section

10.7

• Empty the repot. Section 10.2

• Clean the rebox. Section 10.4

• Empty the ash pan Section 10.3

• Dispose of the ashes. Section 10.6

• Restart the appliance with premium grade fuel.

12. Door Gasket Inspection

• Frequency: Periodically

• By: Homeowner

• Task:

To inspect the door rope (gasket), open the door and see

that the door rope extends approximately 1/8" (mm) to

/16" (9.5mm) from the door rope channel. It should show

signs of compaction all the way around the door where the

rope contacts the face of the insert. Conrm there are no

air leaks.

October 26, 2006 7014-083C Page 

CB1200-I Pellet Insert

Ash Build Up in Firebox

Pellets Back Up

In Feed Tube

Firepot Overfills

Tall, Lazy Flame, Orange in Color

Incorrect

Correct Flame Size, Yellow/White in Color

Correct

Figure 33.1

Figure 33.2

Figure 33.3

D. Igniter Replacement

a. Shut down the appliance by turning down the thermostat

and let the appliance completely cool down. After the

appliance has cooled down, unplug it and remove the

ash pan.

b. The wire leads to the igniter are connected to the wire

harness with 1/4 inch male / female spade connectors.

These wires will pull forward approximately 4 to 5

inches (102mm to 127mm). Disconnect the spade

connections and remove the igniter from the chamber.

Loosen the thumb screw and slide igniter out.

c. Install new igniter into the chamber and tighten the

thumb screw. Re-connect the wires to the 2 leads with

the spade connectors.

d. Push excess wire leads to take-up the 4 to 5 inches

(102mm to 107mm) previously pulled out. This will

keep the wires out of the way of the ash pan. Double

check that the igniter wires are clear of any movement,

i.e. ash pan, repot cleaning rod, etc.

f. Re-install the ash pan and re-connect the power.

Figure 33.4

Igniter

Igniter Bracket

Thumb Screw

Fire Risk.

WARNING

• High ash fuels, or lack of maintenance,

can cause the ﬁrepot to ﬁll with ash

and clinker. If the ﬁrepot ﬁlls to the top,

immediately shut down the unit and clean.

• Failure to do so could result in smoking,

sooting and possible hopper ﬁres.

Page 4 7014-083C October 26, 2006

CB1200-I Pellet Insert

E. Glass Replacement

• Glass is 5mm thick high temperature heat-

resistant ceramic glass.

• DO NOT REPLACE with any other material.

• Alternate material may shatter and cause

injury

WARNING

F. Bafe Removal

1. Allow appliance to cool completely.

2. Open glass door.

. Grab the bottom of the bafes and pull up to dislodge

from hook attachment.

4. Use a standard screw driver to unlatch the covers

beneath the bafes of each side.

5. Re-install in reverse order.

Top & Bottom Frame

Door Latch

Side

Frame

Center Posts

Glass

Remove Door Latch First

and then Side Frame

Door Frame

shown with no

Glass or Glass

Frames

Remove 5 nuts from Bottom Frame

Figure 34.2

Figure 34.1

• Remove door from appliance and place face down on

a protected surface to avoid scratching the door.

• Remove all door rope.

Replacing Center Glass

NOTE: DO NOT LET Air Wash Spacers fall down from

top frame when removing and replacing center

glass.

1. Using a nut driver remove the (5) bottom nuts and

remove the bottom glass frame. Figure 34.2.

2. Slightly bend up and out of the way the 2 center posts

and slide the glass out the bottom.

. Slide new glass in, reposition the 2 center posts and

re-install bottom glass frame.

4. Re-rope the door.

Replacing Side Glass

NOTE: When removing the side glass with the door

latch, you must remove the door latch rst

before removing the side frame. Use a pow-

ered Phillips head screw driver to remove the

4 screws.

1. Remove side glass frame.

2. Loosen the top and bottom frame and slightly bend up

and out of the way.

. Slide glass out the side and slide new glass in.

4. Re-install the side glass frame and tighten the top and

bottom frames.

5. Re-install the door latch, if applicable, and re-rope the

door.

Top & Bottom Frame

Door Latch

Side

Frame

Center Posts

Glass

Remove Door Latch First

and then Side Frame

Door Frame

shown with no

Glass or Glass

Frames

Remove 5 nuts from Bottom Frame

October 26, 2006 7014-083C Page 5

CB1200-I Pellet Insert

11 Reference Materials

7. Heat Exchangers

The heat exchangers transfer heat from the exhaust system

into convection air. There are 2 clean out rods located under

the heat exchangers.

8. Heat Output Switch

The heat output switch is located on the right side of rebox,

behind right side panel. The function of the heat output

switch is to regulate the burn rates; low, medium and high

settings.

9. Igniter

The igniter is mounted on the base of the repot. Combustion

air travels over the red hot igniter creating super heated air

that ignites the pellets.

10. Junction Box And Wiring Harness

The junction box is located on the right side of the appliance,

behind the right front access panel. The junction box and

wiring harness are replaced as one component.

11. Power Supply

The power outlet is located on the right side of the appliance.

Check the wall receptacle for 120 volt, 60 Hz (standard

current). Make sure the outlet is grounded and has the correct

polarity. A good surge protector is recommended. When

operating with a generator you need at least 600 watts of

power, or with an inverter at least 800 watts of power, available

for the appliance during the start cycle.

12. Red Call Light

The red call light is on the right side behind the right side

panel. The function of the red call light is to indicate that the

thermostat is calling for heat.

13. Reset Button

The reset button is located on the right side of firebox

behind right side panel. The function of the reset button is

to momentarily open the thermostat circuit, which restarts

the system.

14. Thermocouple

The thermocouple is located on top of the repot inside

the thermocouple cover (ceramic protection tube). The

thermocouple sends a millivolt signal to the control box

indicating the preset temperatures of the green and red lights

have been obtained.

15. Thermostat

The appliance is designed to run on a 12 volt AC thermostat.

The heat anticipator, if present, should be set on the lowest

setting available.

When describing the location of a component

part it is always AS YOU FACE THE FRONT

OF THE APPLIANCE.

2. Convection Blower

The convection blower is mounted at the bottom rear of the

appliance. There are 2 impellers, one on each side of the

motor. The convection blower pushes heated air through the

heat exchange system into the room.

3. Exhaust Blower

The exhaust blower is mounted on the left side of the

appliance behind the left side panel. It is accessible either

when the insert is pulled out onto the hearth or from both

hinged side openings. The exhaust blower is designed to

pull the exhaust from the appliance and push it out through

the venting system.

4. Feed System

The feed system is located behind the rebox and can be

removed as an entire assembly. The assembly includes

the feed motor, mounting bracket, bearing and feed spring

(auger). The hollow feed spring (auger) pulls pellets up the

feed tube from the hopper area and drops them down the

feed chute into the repot.

5. Firepot

The repot is made of high quality ductile iron and has a

cleaning pull-out rod. The oor of the repot opens for

cleaning when you pull out the rod. Be sure that the oor

returns to a completely closed position or your appliance

will not operate properly.

6. Fuse

The fuse is located on the right side of the appliance behind

the side panel. The fuse will blow should a short occur and

shut off power to the appliance.

NOTE:

Do NOT open the control box. This will void the

warranty. If you need to plug in or remove the control

box you must rst unplug the appliance.

1. Control Box

a. The control box is located on right side of appliance,

behind the right side panel.

b. There is a light located inside of the control box. The

internal light will turn green when the appliance has

reached a temperature of 200oF (9°C) in the repot.

and will turn red when it reaches 600oF (15°C).

c. There is also an internal blue light located in the upper

left corner of the control box. When you plug in the

appliance the blue light will automatically start blinking

1 blink every 10 seconds for 60 seconds and then will

stop.

A. Component Function E

Page 6 7014-083C October 26, 2006

CB1200-I Pellet Insert

16. Snap Disc #1 (Convection Blower) 125°F

Snap disc #1 is located on the right side of the rebox. There

are 2 purple wires connected to it. This snap disc turns the

convection blower on and off as needed. Power is always

present at snap disc #1.

17.

Snap Disc #2 (Fuel Delivery Interrupt) 200°F

Snap disc #2 is located on the back side of the feed drop

tube. There is 1 orange wire and 1 black wire connected to

it. This snap disc will turn off the feed system, which will turn

off the appliance if an overre condition should occur or if the

convection blower should fail to operate. If this occurs the

snap disc with automatically reset itself.

18.

Snap Disc #3 (Burn Back Protector) 250°F

Snap disc # is mounted on the right side of the auger tube

just below feed motor and has a reset button. To access

it remove the right side panel. If the re tries to burn back

into the feed system or push exhaust up the feed tube, this

snap disc will shut the entire system off. This disc must be

manually reset.

19. Vacuum Switch

The vacuum switch is located at the rear of the appliance.

This switch turns the feed system on when vacuum is present

in the rebox. The vacuum switch is a safety device to shut

off the feed motor if the exhaust or the heat exchanger

system is dirty or plugged or if the rebox door is open.

20. Wiring Harness

See Figure 36.1 below

Figure 36.1

5678

BURN R ATE

LIGHT

P.B.ORANGE

PURPLE

BLUE

VAC.

SWITCH

T/C

RED

BLACK

ACCY

JUMPER

4 5 6

AUG.

CAP.

ORANGE

CONV. BLOWER

BLK

WHITE

BLK

POWER IN (BLK)

BLK

RED

YELLOW

PURPLE

ORANGE

RED

BLUE

GRAY

WHITE

BLACK

HI-TEMP

T.C . FUSE

YELLOW

NEUTRAL IN (WHT)

NEUTRAL AUGER (WHT)

NEUTRAL CONV (WHT)

NEUTRAL COMB (WHT)

NEUTRAL IGN (HT)

IGNITER (HT)

AUGER MOTOR (RED/WHT)

AUGER MOTOR (BLK)

COMB BLOWER (BLU)

T-STAT CONN (YEL)

T-STAT CONN

SNAP DISC #2 (YEL)

SNAP DISC # (GRAY)

SNAP DISC #1 (PUR)

GRAY

October 26, 2006 7014-083C Page 7

CB1200-I Pellet Insert

Terminal Block

Center 2 Screws for

Thermostat Wires

Power Outlet

Heat Output

Switch

Reset Button

Red Call Light

Fuse

Control Box

Blue

Blinking

Light

Red/ Green

Light

B. Component Locations

Figure 37.1

Figure 37.3 - Firepot Assembly

Figure 37.4 - Door, Face, Glass, & Latch Assembly

11 12

Nbr Description Part Number

11 Door Frame MBK: 410-600

Gold: 410-550

Nickel: 510-550

12 Glass Assembly, Center 510-5400

13 Glass Assembly, Sides 510-5410

1Glass Frame Post 410-6240

2 Glass Frame Side 410-4740

14 Door Latch Bracket 410-4912

3Glass Frame Spacer 410-6250

4Glass Frame, Top & Bottom 410-4730

5Hinge, Female 450-2910

Glass Size Center: 13-7/8” wide x 11” high

Glass Size Sides: 5-1/8” wide x 11” high

40 7

6

Nbr Description Part Number

40 Firepot Pull Rod (Linkage) 812-4140

42 Igniter Bracket Not Replaceable

7Thumb Screw 7000-22

43 Igniter (Heating Element) 7000-226

41 Firepot, EZ Clean 812-51

39 Thermocouple Holder 812-171

8Thermocouple 812-0210

6 Thermocouple Cover 812-122

C. Exploded Views

Exhaust

Blower

Convection

Blower

Exhaust

Transition

Assembly

Figure 37.2

Beginning Manufacture Date: April 8, 1999

Page 8 7014-083C October 26, 2006

CB1200-I Pellet Insert

Beg. Manufacture Date: July, 2005

20 21

2 24

30 31

2

35 6 37

Figure 38.1

October 26, 2006 7014-083C Page 9

CB1200-I Pellet Insert

D. Service Parts and Accessories

Nbr Description

11 Door Frame (Black, Gold or Nickel)

12 Glass, Center

13 Glass, Side

14 Door Latch

15 Grille, Louver, Top (Black, Gold or Nickel)

16 Ashpan Door (Panel, Front Access)

17 Ashpan

18 Ash Catcher (Ash Lip)

19 Heat Exchanger Tubes

20 Power Outlet & Thermostat Block

21 Curtain, Side, Right

22 Latch, Draw ()

2 Heat Shield Extension, Top

24 Junction Box

25 Control Box

26 Vacuum Switch

27 Hopper, Top

Nbr Description

28 Feed Motor Cover

29 Feed Motor & Spring Assembly

30 Heat Exchanger Cleaning Rods

31 Blower, Convection

2 Exhaust Adapter Assembly

33 Exhaust Transition Assembly

34 Blower, Exhaust

35 Curtain, Side, Left

6 Thermocouple Cover

37 Gasket, Blower, Exhaust

38 Mount, Door Hinget

39 Thermocouple Holder

40 Firepot Pull Rod Assembly

41 Firepot, EZ Clean

42 Igniter Bracket

43 Igniter (Heating Element)

SCHEMATIC LIST

IMPORTANT: This is dated information. The most current information is located on the quadra-re web site at

www.Quadrare.Com. When ordering, supply serial and model numbers to ensure correct part.

SERVICE PARTS

Item # Part Descsription, Alphabetical Order SKU

18 Ash Catcher (Ash Lip) 410-7830

17 Ash Pan 812-410

16 Ash Pan Door (Panel, Access Front) 410-7900

Bafe, Left 812-4200

Bafe, Right 812-4210

31 Blower, Convection 812-4900

34 Blower, Exhaust 812-81

Component Pack (Includes repot scrapper, touch-up paint, power cord & wiring harness to the

thermostat and manual, owner’s manual, label “Caution Fireplace Altered” warranty card, consumer’s

view card and “How-To-Operate” DVD)

812-40

26 Control Box SRV7000-205

28 Cover, Feed Motor, Top 410-7920

35 Curtain, Side, Left 812-410

21 Curtain, Side, Right 812-420

14 Door Latch Bracket 410-4912

Exhaust Plenum Clean-Out Plate 410-7910

2 Exhaust Adapter Assembly 510-5330

33 Exhaust Transition Assembly 510-5340

Feed Motor 812-4421

29 Feed Motor Capacitor Jumper 20-2150

Page 40 7014-083C October 26, 2006

CB1200-I Pellet Insert

Item # Part Descsription, Alphabetical Order SKU

Feed Spring Only 812-600

Firepot Bolt, 1-1/4” long 225-0120

Firepot Floor (Slide Plate) 414-0290

Firepot Nut, 1/4-20 226-0090

40 Firepot Pull Rod Assembly (Linkage) 812-4140

41 Firepot, EZ Clean 812-51

Fuse .7 amp, Junction Box 812-080

Gasket (Rope), Door 842-250

Gasket, 1200 ft per roll, /8” 240-0880

Gasket, 500 ft per roll, 1/2” 240-0940

37 Gasket, Blower, Exhaust 240-0812

Gasket, Exhaust Blower (Round White) between blower & housing 812-4710

Gasket, Firepot 510-0530

Gasket, Flue Flange 240-0850

Gasket, Tadpole, 10 ft 842-510

12 Glass Assembly, Center 510-5400

13 Glass Assembly, Side, 1 pc 510-5410

Grille, Bar Bottom 410-8330

2 Heat Sheld Extension, Top 410-7860

Hinge, Hopper Lid 200-2200

27 Hopper Top 410-7960

Igniter Wire (5 ft) & 4 Ceramic Nuts 812-4520

43 Igniter, Loop (Heating Element) 7000-226

24 Junction Box & Wire Harness SRV7000-155

Knob, Firepot Pull Rod 200-081

22 Latch, Draw 229-0640

Latch, Magnet 229-061

38 Mount, Door Hinge 410-7290

Mount, Feed Motor 410-7172

Mount, Hopper Lid Support, Left 410-8200

Mount, Hopper Lid Support, Right 410-7410

Mount, hopper Lid Support, Top 410-7560

Outside Air Collar Assembly 7001-045

Outside Air Termination Cap 7001-044

Power Cord 812-1180

Snap Disc, #1, Convection Blower, 125 degree 20-0470

Snap Disc, #2, 200 degree 20-0900

Snap Disc, #, Manual Reset, 250 degree 20-1290

Thermocouple 812-0210

42 Thermocouple Bracket Not Replaceable

6 Thermocouple Cover 812-122

Thermocouple Holder 812-171

Thumb Screw 7000-22

26 Vacuum Switch 7000-166

October 26, 2006 7014-083C Page 41

CB1200-I Pellet Insert

Item No. Accessories Part No.

Door Assembly, Black DR-CB12-MBK

Door Assembly, Gold DR-CB12-GD

Door Assembly, Nickle DR-CB12-NL

Floor Protector 811-0730

Grille, Louver, Black LVGRL-CB12-MBK

Grille, Louver, Gold LVGRL-CB12-GD

Grille, Louver, Nickel LVGRL-CB12-NL

Log Set,  pieces 811-0592

Outside Air Kit 811-0700

Panel & Trim Set, Small, 0” h x 40” w, Gold SP-CB12I040-GD

Panel & Trim Set, Small, 0” h x 40” w, Nickel SP-CB12I040-NL

Panel & Trim Set, Large, ” h x 50” w, Gold SP-CB12I50-GD

Rear Shroud Kit 811-0680

Rear Top Vent Kit 811-0690

Top Vent Kit, Rear Shroud 811-0650

Top Vent Adapter,  inch 811-0660

Top Vent Adapter, 4 inch 811-0670

Thermostat, Mechanical 812-760

Thermostat, Programmable #9600 811-0520

Vent Adapter,  inch to 4 inch 811-0720

Zero Clearance Adjustable Trim Support, 2 inch to 10 inch 841-1000

Appliance Part No.

CB1200-I Insert, No Door or Grille (order door & grille separately) CB1200I-B

Page 42 7014-083C October 26, 2006

CB1200-I Pellet Insert

Date of Service Performed By Description of Service

E. Service And Maintenance Log

October 26, 2006 7014-083C Page 4

CB1200-I Pellet Insert

Lifetime Warranty

F. Warranty Policy

LIMITED LIFETIME WARRANTY

The Hearth & Home Technologies limited Lifetime Warranty guarantees that the following components will work as designed for the

lifetime of the stove or Hearth & Home Technologies will repair or replace them. These items include but are not limited to steel and

cast iron components, all gas burners, gas logs, combustion chambers, heat exchanger systems, stainless steel rebox components,

plating, doors, glass damaged by thermal breakage, steel bafe supports, steel and ceramic bafes and manifold tubes. Labor is for

the rst ve years.

THREE YEAR WARRANTY

Our pellet repots are covered under Hearth & Home Technologies three-year warranty program. Labor is for  years.

TWO YEAR WARRANTY

All electrical components such as but not limited to blowers, wiring, vacuum switches, speed controls, control boxes, thermodisc

switches, pilot assembly, gas valves, thermostats and remotes are covered under Hearth & Home Technologies two-year warranty

program. Effective April, 2005 igniters are also covered under the two year warranty. Labor is for two years.

ONE YEAR WARRANTY

Porcelain and Powder Coat nishes are warranted against manufacturer defects for one year. Labor to repair or replace these parts is

covered for one year, reimbursed per our warranty service fee schedule.

CONDITIONS

This warranty is non-transferable and is made to the original retail purchaser only provided that the purchase was made through an

authorized dealer of Hearth & Home Technologies. It must be installed and operated at all times in accordance with the Installation

and Operating Instructions furnished with this product, as well as any applicable local and national codes. Any alteration, willful abuse,

accident, or misuse of the product shall nullify this warranty.

Labor to repair or replace items covered under the limited Lifetime Warranty will be covered for the rst ve years per our warranty

service fee reimbursement schedule. Parts covered under the limited Lifetime Warranty will be covered for the lifetime of the appliance

up to a maximum of ten (10) years after Hearth & Home Technologies discontinues the model and two (2) years for optional acces-

sories. Adjustments, regular maintenance, cleaning and temporary repairs do not qualify for a service call fee and will not be covered.

The replacement of consumer replaceable items and installation of upgraded component parts do not quality for a service call fee, and

will not be covered.

This limited Lifetime Warranty does not extend to or include surface nish on the appliance, door gasketing, glass gasketing, glass,

rebrick, pellet logs, kaowool or other ceramic insulating materials. It does not cover installation or operational-related problems such

as overring, use of corrosive driftwood, downdrafts or spillage caused by environmental conditions, nearby trees, buildings, hilltops,

mountains, inadequate venting or ventilation, excessive offsets, or negative air pressures caused by mechanical systems such as

furnaces, fans, clothes dryers, etc.

Any installation, construction, transportation, or other related costs or expenses arising from defective part(s), repair, replacement, etc.,

will not be covered by this warranty, nor will Hearth & Home Technologies assume responsibility for them. Further, Hearth & Home

Technologies will not be responsible for any incidental, indirect, or consequential damages, except as results in damage to the interior

or exterior of the building in which this appliance is installed. This limited Lifetime Warranty does not apply to the venting components,

hearth components or other accessories used in conjunction with the installation of this product not manufactured by Hearth & Home

Technologies

This warranty is void if the stove has been overred or operated in atmospheres contaminated by chlorine, uorine, or other damag-

ing chemicals, the stove is subjected to prolonged periods of dampness or condensation, or there is any damage to the stove or other

components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. Hearth

& Home Technologies may, at its discretion, fully discharge all obligations with respect to this warranty by either repairing or replacing

the unit, or refunding the wholesale price of the defective part(s).

This limited Lifetime Warranty is effective on all appliances sold after May 1, 2002 and supersedes any and all warranties currently in

existence.

Policy 250-8620 Rev K

Hearth & Home Technologies

1445 North Highway

Colville, WA 99114

Division of HNI INDUSTRIES

www.quadrare.com

7014-083C October 26, 2006

Page 44

CONTACT INFORMATION:

Please contact your Quadra-Fire dealer with any questions or concerns.

For the number of your nearest Quadra-Fire dealer

please call 1-800-926-4356

WHERE PURCHASED:

_______________________________________

TELEPHONE: __________________

Your Records for Model:

SERIAL NUMBER: __________________

DATE PURCHASED: __________________

DATE INSTALLED: __________________

CB1200-I Pellet Insert

Do NOT discard this manual.

CAUTION

• Important operating and maintenance

instructions included.

• Read, understand and follow these instruc-

tions for safe installation and operation.

• Leave this manual with party responsible

for use and operation.

This product may be covered by one or more of the following patents: (United States) 459510, 4686807, 4766876, 47922,

481154, 5000162, 5016609, 5076254, 51184, 5191877, 521895, 526471, 52856, 541794, 54798, 5429495, 5452708,

5542407, 560107, 561487, 564740, 5688568, 5762062, 5775408, 5890485, 591661, 594127, 5947112, 5996575, 600674,

6019099, 6048195, 605165, 6145502, 6170481, 627588, 6296474, 674822, 641079, 649226, 6484712, 654698, 6550687,

6601579, 6672860, 668802B2, 6715724B2, 6729551, 6761, 6748940, 6748942, 6769426, 6774802, 679602, 6840261,

6848441, 686064, 6866205, 6869278, 6875012, 6880275, 690809, 6919884, D20652, D445174, D46246; (Canada) 1297749,

2195264, 2225408, 21972; (Australia) 780250, 78040, 1418504 or other U.S. and foreign patents pending.

Quadra Fire 1200 I Pellet Insert Cb1200I B Users Manual

CB1200I-B to the manual 73af1f76-b07c-4ff5-bfc3-051f63f3a272

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