RAE Systems TOXIRAEPRO QRAE3 User Manual ToxiRAE Pro PID User s Guide

RAE Systems, Inc QRAE3 ToxiRAE Pro PID User s Guide

manual

    ToxiRAE Pro PID User’s Guide                 P/N G02-4008-000 Rev. F September 2016
                                               © Copyright  2016 RAE Systems by Honeywell.
ToxiRAE Pro PID User’s Guide   1   Contents 1. General Information ........................................................................................................ 7 2. Specifications .................................................................................................................. 8 Radio Specifications ........................................................................................................... 9 3. Overview ....................................................................................................................... 10 4. User Interface ................................................................................................................ 10 4.1. Display Overview ........................................................................................ 11 4.2. Status Indicator Icons................................................................................... 11 5. Charging The ToxiRAE Pro PID .................................................................................. 12 5.1. Removing The ToxiRAE Pro PID From The Charging  Cradle.................. 13 5.2. Low Voltage Shutoff.................................................................................... 13 6. Turning The ToxiRAE Pro PID On .............................................................................. 14 7. Turning The ToxiRAE Pro PID Off ............................................................................. 15 8. Testing The Alarms (Manually).................................................................................... 15 9. Low Battery Warnings .................................................................................................. 16 10. Dead Battery Warning & Shutoff ............................................................................... 16 11. Operating The ToxiRAE Pro PID ............................................................................... 17 11.1. Overview ...................................................................................................... 17 11.1.1. Normal Mode ................................................................................................ 17 11.1.2. Basic User Mode ........................................................................................... 18 11.1.3. Advanced User Mode.................................................................................... 19 11.2. Navigation In Normal Mode ........................................................................ 19 11.2.1. TWA, STEL, Peak ........................................................................................ 20 11.2.2. Date, Time, And Temperature ...................................................................... 20 11.2.3. Wireless Settings........................................................................................... 20 11.2.4. Calibration Gas, Measurement Gas, Correction Factor ................................ 20 11.2.5. Enter Communications and stop measurement? ........................................... 21 11.3. Programming................................................................................................ 21 11.4. Entering Programming Mode ...................................................................... 21 11.4.1. Navigating Programming Menus .................................................................. 23 11.5. Programming Menus.................................................................................... 23 11.5.1. Calibration..................................................................................................... 24 11.5.2. Measurement ................................................................................................. 25 11.5.3. Alarm Setting ................................................................................................ 26 11.5.4. Datalog .......................................................................................................... 30 11.5.5. Monitor Setup ............................................................................................... 32 11.6. Exit (Exit Programming Mode) ................................................................... 38 12. Policy Enforcement..................................................................................................... 39 12.1. Setting Policy Enforcement ......................................................................... 39 12.1.1. AutoRAE 2 Cradle ........................................................................................ 39 12.1.2. ToxiRAE Pro PID Desktop Cradle Or Travel Charger ................................ 43 12.2. Deactivating Policy Enforcement ................................................................ 45 12.2.1. AutoRAE 2 Cradle ........................................................................................ 45 12.2.2. ToxiRAE Pro PID Desktop Cradle Or Travel Charger ................................ 45 13. Bump Testing & Calibrating The ToxiRAE Pro PID ................................................. 47 13.1. Bump Testing & Calibrating With An AutoRAE 2™ ................................. 47 13.1.1. Bump (Functional) Testing ........................................................................... 47
ToxiRAE Pro PID User’s Guide   2   13.2. Calibration Adapter...................................................................................... 47 13.2.1. Connecting The Calibration Adapter ............................................................ 47 13.2.2. Disconnecting The Calibration Adapter ....................................................... 48 13.3. Zero Calibration ........................................................................................... 48 13.4. Span Calibration........................................................................................... 49 13.4.1. Changing Span Gas Concentration ............................................................... 50 14. Diagnostic Mode ......................................................................................................... 51 14.1. Entering Diagnostic Mode ........................................................................... 51 14.2. Navigating Diagnostic Mode ....................................................................... 51 14.3. Exiting Diagnostic Mode ............................................................................. 51 15. Alarm Signal Summary............................................................................................... 52 16. Downloading Datalogs And Performing PC-Based       Instrument Configuration and Firmware Upgrades .................................................... 53 17. Maintenance ................................................................................................................ 54 17.1. Replacing the ToxiRAE Pro PID Li-Ion Battery ......................................... 54 17.2. Proper Battery Disposal ............................................................................... 57 17.3. Removing And Installing The Rubber Boot ................................................ 58 17.4. Filter Replacement ....................................................................................... 59 17.5. Cleaning Or Replacing The PID .................................................................. 61 17.6. Replacing The Fan ....................................................................................... 63 17.7. Cleaning The Exterior .................................................................................. 65 17.7.1. Ordering Replacement Parts ......................................................................... 65 18. Troubleshooting .......................................................................................................... 66 19. Technical Support ....................................................................................................... 67 20. RAE Systems Contacts ............................................................................................... 67 21. Appendix A: Regulatory Information ......................................................................... 68
ToxiRAE Pro PID User’s Guide   3   WARNINGS  Read Before Operating  This manual must be carefully read by all individuals who have or will have the responsibility of using, maintaining, or servicing this product. The product will perform as designed only if it is used, maintained,  and serviced in accordance with the manufacturer’s instructions.  CAUTION! Never operate the monitor  when the cover is removed. Remove the monitor  top cap, rear cover, fan, or battery only in an area known to be non-hazardous.    Product Registration Register your product online  by visiting: http://www.raesystems.com/support/product-registration By registering  your product, you can:  • Receive notification  of product upgrades or enhancements   • Be alerted to Training  classes in your area  • Take advantage  of RAE Systems  special offers and promotions
ToxiRAE Pro PID User’s Guide   4                WARNINGS Use only RAE Systems  lithium-io n battery part number G02-3004-000 (3.7V, 1,800mAh).  This  instrument  has not been tested in an explosive  gas/air atmosphere having an oxygen concentration greater than 21%. Substitution  of components  may impair  suitability for intrinsic safety. Replace batteries only in non-hazardous locations.   STATIC HAZARD: Clean only with a damp cloth to avoid damage from electrostatic discharge. For safety reasons this equipment must be operated and serviced by qualified personnel only. Read and understand this instructio n manual completely before operating  or servicing. The monitor  should  be calibrated  every time it does not pass a bump test, but no less frequently than every six months,  depending  on use and exposure to gas and contamination, and its operational mode. • Calibratio n intervals and bump test procedures may vary due to national  legislation. • RAE Systems recommends using RAE calibration gas cylinders with one of the following: • Isobutylene,  34L, 100 ppm (balance  air), PN 600-0002-000 • Isobutylene,  100 ppm 103L steel cylinder,  PN 600-0002-001 • Isobutylene  Calibration  Gas, 100 ppm, 34L cylinder;  constant-flow CGA-600 regulator with adapter, PN 002-3025-000 • Isobutylene,  100 ppm (balance  air),  34L cylinder,  Dry Air, 0 ppm, 34L cylinder; Constant-flow DGA-600 regulator  with  adapter, PN 007-3001-000
ToxiRAE Pro PID User’s Guide   5     AVERTISSEMENT Utiliser seulement la batterie Lithium-ion  RAE Systems référence G02-3004-000 (3.7V, 1,800mAh).  Cet instrument  n’a pas été testé dans une atmosphère  de gaz/air  explosive ayant une concentration d’oxygène plus élevée que 21%. La substitution  de composants peut compromettre la sécurité intrinsèque.  Ne changer les batteries que dans un emplacement  désigné non dangereux.    RISQUE D'ORIGINE ELECTROSTATIQUE:  Nettoyer uniquement  avec un chiffon humide.    Pour des raisons de sécurité, cet équipement doit être utilisé et entretenu uniquement par un personnel qualifié. Étudier le manuel d’instructions en entier avant d’utiliser, ou d’entretenir l’équipement.  • Une vérification d’étalonnage est définie par une exposition du détecteur au gaz d’étalonnage  qui doit déclencher le seuil d’alarmes bas.  • Les périodes de calibration peuvent varier suivant les législations locales. RAE Systems préconise d’utiliser les gaz de calibration suivants:  • Isobutylene,  34L, 100 ppm (balance  air), PN 600-0002-000 • Isobutylene,  100 ppm 103L Cylindre  acier, PN 600-0002-001 • Isobutylene Calibration, 100 ppm, 34L cylindre; débit constant  CGA-600 regulateur  avec adaptateur,  PN 002-3025-000 • Isobutylene,  100 ppm (balance air), 34L cylindre,  Air sec, 0 ppm, 34L cylindre; débit constant DGA-600 regulateur  avec adaptateur, PN 007-3001-000
ToxiRAE Pro PID User’s Guide   6   CAUTION This device complies  with Part 15 of the FCC Rules  / Industry  Canada license-exemp t RSS standard(s).  Operation is subject to the following  two conditions:  (1) this device may not cause harmful  interference,  and (2) this device must accept any interference  received, including  interference  that may cause undesired operation.  Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux  appareils radio exempts  de licence.  L'exploitation  est autorisée  aux deux conditions   suivantes  : (1) l'appareil  ne doit pas produire de brouillage,  et (2) l'utilisateur  de  l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est  susceptible d'en compromettre  le fonctionnement.  Changes or modifications  not expressly approved by the party responsible  for compliance could void the user's authority  to operate the equipment.  This equipment  has been tested and found to comply  with the limits  for a Class B digital device,  pursuant  to part 15 of the FCC Rules.  These limits  are designed  to provide reasonable protection against harmful interference in a residential installation. This equipment  generates uses and can radiate radio frequency  energy  and, if not installed  and used in accordance with the instructions,  may cause harmful  interference  to radio communications.  However, there is no guarantee that interference  will  not occur in a particular installation. If this equipment does cause harmful interference  to radio or television  reception,  which  can be determined  by turning  the equipment  off and on, the user is encouraged  to try to correct the interference  by one or more of the following measures:  •  Reorient  or relocate  the receiving  antenna. •  Increase the separation between the equipment  and receiver. •  Connect the equipment  into an outlet  on a circuit  different  from that to which  the receiver  is connected. •  Consult  the dealer or an experienced  radio/TV  technician  for help.  Under Industry  Canada regulations, this radio transmitter may only operate using an antenna  of a type and maximum  (or lesser) gain  approved for the transmitter  by Industry Canada. To reduce potential  radio interference  to other users, the antenna type and its gain  should  be so chosen that the equivalent  isotropically  radiated power  (e.i.r.p.) is not more than that necessary for successful  communication.    Conformément  à la réglementation  d'Industrie Canada, le présent émetteur radio peut fonctionner  avec une antenne  d'un type et d'un gain maximal  (ou inférieur)  approuvé  pour l'émetteur  par Industrie  Canada. Dans le but de réduire les risques  de  brouillage radioélectrique à l'intention des autres utilisateurs, il faut choisir le type  d'antenne  et son gain  de sorte que la puissance isotrope rayonnée équivalente  (p.i.r.e.)  ne dépasse pas l'intensité  nécessaire  à l'établissement  d'une communication   satisfaisante.
ToxiRAE Pro PID User’s Guide   7   1. General Information ToxiRAE Pro PID is a personal wireless monitor  for volatile organic compounds (VOCs), the world’s smalles t. Featuring  RAE Systems’ next-generation  PID sensor, the ToxiRAE  Pro PID can promptly  detect and accurately  monitor  over 300 VOCs. With  an onboard library  of 190 correction  factors,  the ToxiRAE  Pro PID can be programmed  to automatically read in concentrations of the specified compound.  Key Features  Wireless1. Personal. Proven • Wireless access to real-time instrume nt readings and alarm status from any location • Unmistakable five-way local and remote wireless notifica tio n of alarm conditio ns • Cutting-edge  PID with 190 built-in  correction factors • Largest display in its class • Reliable, rugged, and intrinsically safe • Continuous datalogging2 capability • Fully  automated bump testing and calibration with AutoRAE 2 3  • Easy to maintain  with  replaceable sensor, fan, and Lithium-ion battery • Available in Industrial Hygiene (advanced) or Safety (basic) 3 configurations • Wireless  or non-wireless versions4 are available   1  Wireless functionality is currently offered in 2011  in North America and Europe. Contact RAE  Systems for availability  in other regions. 2  Available with Industrial Hygiene configurations only. 3  Contact RAE Systems for availability. 4  Wireless versions have a functioning wireless modem and are ready for wireless deployments. “Non-wireless” versions cannot be upgraded to wireless  in  the future. Additional equipment and/or software licenses may be required to enable remote  wireless monitoring and alarm  transmission.
ToxiRAE Pro PID User’s Guide   8   2. Specifications ToxiRAE Pro PID Specifications Dimensions 118 mm x 60 mm  x 30 mm   (4.6" x 2.4"  x  1.2") Weight 235g (8.3 oz) Battery Internal rechargeable Li-ion Charging Time Less than 4 hours Operating Time More than 12  hours on full  charge (normal operation) Charger Charging and PC communication  cradle: AC / DC  adapter with international prong kit (100 to 240V,  50/60 Hz AC to 12V DC)  Multi-unit charging station for up to 5 units (data download from  one): AC/DC adapter for  the multi-unit  charging station Alarms Audio alarm  – 95 dB @ 30cm Visual alarm – 4 bright red LED  lights Vibration alarm Activated display backlighting and on-screen indication  of alarm  conditions Wireless alarm  notification  sent to remote  observers (wireless  versions only) Display Monochrome dot-matrix  graphical LCD  display Display Backlight Manually and on alarm Keypad 2 programming/operation keys Direct Readout Real-time  reading of VOC  concentrations in parts per million  or mg/m3; battery status; data logging on/off status; wireless reception quality; STEL, TWA, and peak values; calibration  and measurement  gases, correction factors Sampling Method Fan-assisted diffusion Datalogging  Capacity: 3 months at 1-minute interval Datalog interval: user-configurable from 1 to 3,600 seconds Calibration Two-point field calibration of zero and standard reference gas Adjustable span value Maintains calibration date IP Rating IP-54 Docking Station AutoRAE 2 Automatic Test and Calibration  Station Protection: Password-protected calibration  settings, alarm  limits,  and data  Hazardous Location Appro vals    Class I, Div. 1; Gr. A,B,C,D  T4          Class I, Zone 0 A/Exia  IIC  T4 ATEX:    II 1G,                Ex  ia IIC  Ga T4 IECEx:  Ex  ia IIC  Ga T4 China: Ex ia IIC T4 CE Compliance (European Conformity) EMC directive: 2004/108/EC R&TTE directive: 1999/5/EC ATEX directive: 94/9/EC   Operating Temperature -4°  to 131° F (-20°  to 55° C) Humidity 0 to 95% relative humidity (non-condensing) Warranty Two years on non-consumable components (per  RAE  Systems Standard Warranty); one year on fan,  sensor, battery, and other consumable components
ToxiRAE Pro PID User’s Guide   9   Radio Specifications Radio model: RM900 Frequency range: Within  902 to 907.5 MHz and 915 to 928 MHz, use IEEE  802.15.4 channel  1, 6, 7, 8, 9 and 10 Modulation:  802.15.4 DSSS BPSK RF power  (Tx):10dBm Data rate: 40kbps    Wireless Approval For UAE In Middle East  TRA REGISTERED No: ER36635/15 DEALER No: HONEYWELL INTERNATIONAL MIDDLE EAST - LTD  - DUBAI BR   Wireless Approval For QATAR In Middle East  ictQATAR Type Approval  Reg. No.: R-4635
ToxiRAE Pro PID User’s Guide  10    3. Overview  The ToxiRAE  Pro PID is a wireless, personal volatile organic compounds (VOC) monitor,  the world’s smallest. The ToxiRAE  Pro PID takes worker protection  to the next level  by providing safety professionals wireless access to real-time instrume nt readings and alarm  status from any location  for better visibility  and faster response. The ToxiRAE Pro PID features  RAE Systems’  next-generation  PID sensor that delivers fast, reliable detection and accurate monitoring  of a wide variety of VOCs in a broad range of temperature and humidity  conditions.    4. User Interface  The ToxiRAE  Pro PID’s user interface  consists  of the display,  four  LEDs, an alarm buzzer,  and two keys, [MODE] and [Y/+]. The LCD displays real-time reading in specified  measurement  units, sensor type, alarm type (when in alarm, including  cal. overdue), battery status, datalog (if on), and radio and connection quality (if available).       [Y/+] key [MODE] key Gas inlet Display LEDs Alarm Buzzer Belt clip (on back)  LED  Top cap
ToxiRAE Pro PID User’s Guide  11   4.1. Display Overview The LCD display  provides visual  feedback that includes  the sensor types, readings,  time, battery condition,  and other functions.        4.2. Status Indicator Icons Along the top of most screens are status indicators  that tell you whether  a function  is operating and/or its strength  or level.  Icon Function  Wireless status:  the radio is on (replaced by “R” when Roaming  is on)  Wireless status: the radio is off (replaced by “R” when Roaming  is on)   R Roaming status: “R” blinks when trying  to find  a network (replaced  by antenna when Roaming  is off)   R Roaming status: “R” solid when network communication established (replaced by antenna when Roaming  is off)  The instrument  is not equipped with a radio (no icon)  Wireless strength (0 to 5 bars) 1 bar   = Network joined,  signal  very low RSSI (less than  20%) 2 bars = Network joined, signal  low RSSI (21% to 40%) 3 bars = Network joined, signal  medium  RSSI (41% to 60%) 4 bars = Network joined, signal  good RSSI (61% to 80%) 5 bars = Network joined, signal  very good RSSI (81% to 100%)  Datalogging  status (shown when datalogging  is on, blank when off)  Battery status (three segments show battery charge level)  Man Down alarm  enabled    Sensor calibration  due Calibration and bump test up to date Sensor name and “Alarm” are displayed alternately when in alarm Wireless on/off status Wireless signal strength Unit of measure Soft keys (functions change by  activity) Alarm type (when in alarm) Bump test due Sensor calibration due Reading Man Down alarm  on Datalog on Battery status
ToxiRAE Pro PID User’s Guide  12   Icon Function     Bump  test due    All sensors tested and calibrated tick mark (all sensors have been bump tested and calibrated;  no sensor is overdue for a bump test or calibration  according  to the intervals  configured  on the instrument 5. Charging The ToxiRAE  Pro PID Always fully  charge the battery before using  the ToxiRAE  Pro PID. The ToxiRAE  Pro PID’s Li-ion battery is charged by placing  the ToxiRAE  Pro PID in its cradle. Contacts on the bottom of the ToxiRAE  Pro PID meet the cradle’s contact pins, transferring  power.     Note: Before setting the ToxiRAE  Pro PID into its charging cradle, visually inspect the contacts to make sure they are clean. If they are not, wipe them with a soft, dry cloth. Do not use solvents  or cleaners. Rear view of ToxiRAE Pro PID ToxiRAE Pro Charging and PC Communications Cradle Raised lip on rear of ToxiRAE Pro PID locks into cradle’s latch Rear view of charging cradle Charging status LED Connect AC adapter to the charging cradle Latch release
ToxiRAE Pro PID User’s Guide  13   Follow this procedure to charge the ToxiRAE  Pro PID (the procedure is applicable  to the instrument  with  or without  the rubber boot installed):   1. Plug the AC/DC adapter into the ToxiRAE  Pro PID’s cradle.  2. Plug the AC/DC adapter into the wall  outlet.  3. Place the ToxiRAE  Pro PID into the cradle and press down until  it is locked in place.  The ToxiRAE  Pro PID begins charging  automatically.  The LED in the cradle should glow  red to indicate  charging. When charging  is complete, the LED in the cradle glows green.  WARNING!  To reduce the risk of ignition  of hazardous  atmospheres, recharge the instrument only in areas known to be non-hazardous.  Remove and replace batteries only in areas known  to be non-hazardous.   5.1. Removing The ToxiRAE Pro PID From The Charging  Cradle  To remove the ToxiRAE Pro PID from its charging  cradle, press down on the latch release on the back of the charging cradle while slightly tilting the ToxiRAE  Pro PID toward the front of the cradle, and lift it out.    5.2. Low Voltage Shutoff  When the battery’s charge falls  below the shutoff  voltage,  the ToxiRAE  Pro PID then turns itself off. Recharge the battery by placing the ToxiRAE  Pro PID in its cradle (the cradle should  be connected  to the AC adapter).   Press on latch Lift ToxiRAE Pro PID out of charging cradle
ToxiRAE Pro PID User’s Guide  14   6. Turning The ToxiRAE Pro PID On  To turn the ToxiRAE  Pro PID on, press and hold [MODE] for 3 seconds.  Caution: The alarm buzzer is very loud. During  startup, you can mute most of the sound by holding  a finger  over the alarm buzzer  port.  Note: Never put tape over the alarm buzzer port to permanently  mute  it or otherwise  limit the loudness  of the buzzer.  1. When the ToxiRAE  Pro PID turns on, the buzzer, vibratio n alarm, and LEDs are tested. The firmware  version is shown in the display (for example, “V1.00” indicates firmwa re version 1.00). 2. A battery test is performed.  If the battery has sufficient charge, then the next step is a self test of the system.  Note: If the battery is almost fully  discharged, the message “Battery too low! Needs charging.  Powering  off!”  shows in the display  and the ToxiRAE  Pro PID shuts off. You must charge the battery before you can use the instrument.  3. Self-testing  is performed  by the ToxiRAE  Pro PID.  Note: If  one of the following  error messages is displayed, shut off the ToxiRAE Pro PID by pressing  [MODE]:    • Sensor error! • Wrong sensor!  If any of the following  error messages occurs, you can either shut off the instrument by pressing  [MODE], or continue  to the next startup test by pressing  [Y/+]:  • No fan or fan  error! • Real time  clock error! • Memory error! • Sensor changed! • Failed to turn on lamp!  For any of these error types, try restarting  the instrument.  If the error message appears again after five more attempts to restart the instrument, consult  the distributor  from whom the instrument  was purchased for technical  support.
ToxiRAE Pro PID User’s Guide  15   4. After self-testing,  two start-up options are available  for the ToxiRAE  Pro PID: Normal and Fast Start-up. The following  information  is displayed in sequence under Normal Start-up and skipped under Fast Start-up:  • Sensor type • Sensor serial number • Date, time,  and temperature • Calibratio n gas • Last calibration date • Measurement gas • Correction factor • User mode • Battery type, voltage, and shutoff  voltage • Alarm mode • Buzzer enabled/disabled status • Light enabled/disabled status • Vibration alarm enabled/disabled status • Alarm settings for High, Low, STEL, and TWA • Datalog  type and interval  5. Once the startup process is complete, a sensor warm-up screen is shown (with countdown, if necessary). Then the main measurement  screen is shown. The type of monitored hazard is displayed, with current reading. The ToxiRAE  Pro PID is now ready for use.  7. Turning The ToxiRAE Pro PID Off Press and hold [MODE]. In 2 seconds, a 5-second countdown  to shutoff  begins, accompanied  by one buzzer beep per second. You must hold your finger  on the key for the entire shutoff process. If you remove your finger  from the key during  the countdown, the shutoff  operation is canceled and the ToxiRAE  Pro PID continues normal operation.  When you see “Unit Off,” release your finger  from the [MODE] key. The ToxiRAE Pro PID is now off.  8. Testing The Alarms (Manually) Under normal non-alarm  conditions,  the buzzer,  vibration  alarm, and LEDs can be tested at any time by pressing and holding [Y/+].  Important!  If any of the alarms does not respond to this test, check the Alarm Settings. It is possible that any or all of the alarms have been turned off. If all the alarms are turned on, but one or more of them (buzzer, LED lights,  or vibration  alarm) does not respond to this test, do not use the instrument;  contact your RAE Systems distributor  for technical support.
ToxiRAE Pro PID User’s Guide  16   9. Low Battery Warnings  If, during operation, the battery’s charge is low, the battery icon in the display  screen turns empty and blinks once every second. At the same time, the following  notifications occur every minute:  the buzzer beeps and LEDs blink  once, followed  by a vibration  and a screen message “Battery low! Shut off in X minutes.” The countdown to shutoff starts 10 minute s prior to automatic shutoff.  10. Dead Battery Warning & Shutoff  If you turn on the ToxiRAE  Pro PID and the battery’s charge is below its lowest threshold, the display shows this message:  Battery too low! Needs charging. Powering off!  It then automatically  shuts off. You must charge the ToxiRAE  Pro PID’s battery before you can continue  to use this instrument.  Important!  Do not operate the ToxiRAE  Pro PID again  until  its battery has been charged.  WARNING!  To reduce the risk of ignition  of hazardous  atmospheres, charge the battery only in areas known  to be non-hazardous.
ToxiRAE Pro PID User’s Guide  17   11. Operating The ToxiRAE Pro PID  11.1. Overview  The ToxiRAE  Pro PID has two operational modes:  • Normal  — see page 17 for detailed instructions. • Diagnostic — see page 51 for detailed  instructions.  The following  is an overview of the two modes:   Normal Mode is the default  mode. It is accessed when you turn on the ToxiRAE Pro PID. Two sub-modes  are available:  Basic User and Advanced User. In Basic User, some restrictions  are applied, including  password protection that guards against  entering Programming Mode by unauthorized  personnel. In Advanced, there are no such access restrictions  (you do not need a password), and it provides the indications  and data you need most for typical monitoring applicatio ns.  Diagnostic Mode is prima rily  intended for technicians  to use during troubleshooting, although it also offers access to a few changeable parameters that you may rarely (if ever) need to change.   A password is required to enter Diagnostic  Mode (the password is the same as (and automatically  kept in sync with) the one used to enter Programming  Mode). The default password is 0000. To enter Diagnostic  Mode, power the instrument  off and then turn it back on by pressing  and holding  both the buttons. In Diagnostic Mode, ToxiRAE  Pro PID displays readings in raw counts instead of units such as parts per million (ppm).  It is not possible to switch  to Programming  from Diagnostic  Mode without turning off the instrument first and then restarting it in the desired mode. 11.1.1. Normal Mode Normal Mode is the default  mode of the ToxiRAE  Pro PID when it is turned on. The selected sub-mode (Basic  or Advanced) determines  the number of screens that are accessible.
ToxiRAE Pro PID User’s Guide  18   11.1.2. Basic User Mode When the ToxiRAE  Pro PID is in Basic User Mode, pressing  [MODE] allows  you to step through  the screens in the following  fashion:    Note: The gray boxes indicate the datalog functions  when datalogging  is in Manual mode. When datalogging  is in Automatic  mode, these screens do not appear. Refer to page 30 for information  on selecting Automatic or Manual datalogging.
ToxiRAE Pro PID User’s Guide  19   11.1.3. Advanced User Mode Note: To enter Advanced User mode from Basic User mode, you must enter Programming  mode on an instrument  that is running  in Basic User mode by simultaneously  pressing  and holding  both the buttons  for 3 seconds and supply  a password.   To exit Programming  Menu and return to the measurement  screen (in Advanced User mode), press the [MODE] button repeatedly to highlight  the Exit icon in Programming Menu and press Y to exit to the measurement  screen.  When the ToxiRAE  Pro PID is in Advanced User mode, pressing [MODE] steps through the same screens, but with the addition  of a screen that allows for selection  of different measurement gases from the interna l  library. Also, once in Advanced User mode, you may enter Programming without using a password.  Note: In Advanced User Mode, you may select different  measurement  gases from the internal library.      Note: The gray box indicates  the datalog functions  when datalogging  is in Manual mode. When datalogging  is in  Automatic  mode, these screens do not appear. Refer  to page 30 for information on selecting Automatic or Manual datalogging.  11.2. Navigation In Normal Mode Step through  the screens in Normal Mode by pressing [MODE]. Some screens allow actions on your part, such as clearing  the data. In these instances,  pressing  [Y/+] performs the action.
ToxiRAE Pro PID User’s Guide  20   11.2.1. TWA, STEL, Peak  The first screen includes  a readout for TWA, STEL, and Peak readings.  TWA The TWA (time-weighted average) reading is the average reading  of the gas concentration  times  that the monitor  has been on, prorated to an 8-hour period.  STEL Short Term Exposure  Limit  (STEL) data based on 15-minute  STEL values, expressed in ppm or mg/m3. A STEL value is only displayed after the ToxiRAE  Pro PID has been on for 15 minutes or longer.  After exiting PC Communica tio ns mode, the STEL is reset.  Peak The Peak value tells you the highest  reading for the sensor since the ToxiRAE Pro PID was turned on. Press [Y/+] twice to clear the Peak value.   Note: If you do not press a key within  1 minute,  the display reverts to the normal reading.  Press [MODE] to advance from  screen to screen.  11.2.2. Date, Time, And Temperature  The current  Date is expressed as Month/Day/Year,  with two digits  for month  and day, and four digits  for the year. Below the date is the time,  which  is expressed as Hours/Minutes/Seconds,  with two digits  for each. The time is in 24-hour (military) format. Below the time is the internal  temperature,  which  can be in degrees Fahrenheit  or Celsius (settable in Programming Mode).  11.2.3. Wireless Settings  The current wireless settings are shown here. These include the Roaming,  PAN ID, Channel, and Unit ID, which are helpful when creating or troubleshooting networks. Parent ID data does not apply.   11.2.4. Calibration Gas, Measurement Gas, Correction Factor  This screen shows calibration  gas (Cal. Gas), measurement  gas (Meas. Gas), and correction factor (CF).
ToxiRAE Pro PID User’s Guide  21    11.2.5. Enter Communications and stop measurement?  Before  communicating  with  a PC running ProRAE Studio II Instrument Configuration and Data Management software (for downloading  datalogs, configuring  the instrument, or uploading new firmware), the ToxiRAE  Pro PID must  be set to communicate  with  the computer. Press [MODE] repeatedly  until you reach the “Enter  Communica tio ns and stop measurement?”  screen. Then press [Y/+]. Measurement  and datalogging  are stopped, and the instrument is now ready to communicate with the PC.  11.3. Programming  You must provide a 4-digit password to enter Programming  Mode, unless  the ToxiRAE Pro PID is already running  in Advanced User mode. The default password is 0000.  11.4. Entering Programming Mode  1. Press and hold [MODE] and [Y/+] simultaneo usly  until  the Password screen appears.                                                          2. Input  the 4-digit password:  • Press [Y/+] repeatedly  to select a desired number.  Numbers  increase  from  0 to 9. Once 9 is reached, pressing  [Y/+] again  "wraps"  around  back to 0. • Step from digit to digit using [MODE]. • When you are done, continue pressing [MODE] until  OK or Cancel is highlighted. • Press [Y/+] to register  the password (if OK is highlighted)  or to exit without  entering the password (if Cancel is selected).  If you make a mistake, you can cycle through  the digits by pressing  [MODE] repeatedly and then using  [Y/+] to change the number  in each position.  Note: The default  password is 0000.
ToxiRAE Pro PID User’s Guide  22   When you have successfully  entered Programming  Mode, the following screen appears:    Note: The password can only be changed by connecting  the instrument  to a PC running ProRAE Studio II software. Follow the instructio ns in ProRAE Studio II to change  it.  The Calibratio n  icon is highlighted first  by default,  but you can press [MODE] to step from one programming  menu item to the next, with the name of the menu shown  at the top of the display  and the corresponding  icon highlighted.  As you repeatedly  press [MODE], the selection moves from left to right, and the following  screens appear in sequence:    Note: When you reach Exit and press [MODE], the menu  cycles back to Calibration.  To exit the Programming  Menu, highlight  Exit by pressing  the [MODE] button, and press the [Y/+] key.
ToxiRAE Pro PID User’s Guide  23   11.4.1. Navigating Programming Menus Navigating through the Programming menus is easy and consistent, using a single interface format of a “forward arrow” and “Select,”  controlled  by the [MODE] key and [Y/+] key, respectively.  In the submenus,  the functions of a “down arrow” and “Select”  are controlled  by the [MODE] key and [Y/+] key, respectively.  Also in submenus, the functions  of the keys may  correspond to the instruction directly above each key. Therefore,  if it says “OK” above the [MODE] key, pressing  [MODE] selects “OK.” When setting  numerical  data, the [MODE] key typically  selects which  digit is highlighted,  while  each press of  [Y/+] increases the digit by 1.  11.5.   Programming Menus  Programming  allows anyone with the password to change the instrument’s  settings, calibrate the instrument,  enter user information,  etc.  Programming  has five menus. Each menu includes several submenus  to perform additional programming  functions.  This table shows the menus (and their  icons) and submenus:             Calibration Measurement Alarm Setting Datalog Monitor Setup Zero Calibr a tio n Meas. Gas High Alarm Clear Datalog Wireless Span Calib ra tio n Meas. Unit Low Alarm Interval Site ID   STEL Alarm Data Selection User ID   TWA Alarm Datalog Type User Mode   Alarm Mode  Date   Buzzer  & Light  Time   Man Down Alarm  Temp. Unit     Language     Zero At Start     LCD Contrast  Note: There is also an “Exit”  icon. It has only one function.  When you select it, the instrument  exits Programming  Mode, updates the settings, and returns to monitoring.
ToxiRAE Pro PID User’s Guide  24   Once you enter Programming,  the LCD displays the first  menu, Calibratio n. Each subsequent menu is accessed by pressing  [MODE] repeatedly until the desired menu  is displayed.  To enter a submenu of a menu,  press [Y/+].  11.5.1. Calibration Two types of calibration  are available:  Zero (fresh air) and Span.   In the Calibratio n  submenu, select Zero or Span Calibration  by pressing  [MODE]. Once your choice is highlighted,  press [Y/+].  Zero Calib The procedure for performing  a zero calibration  is covered on page 39.
ToxiRAE Pro PID User’s Guide  25   Span Calib The procedure for performing  a basic span calibration  is covered on page 49.  Exit Press [Y/+] to exit. Calibration  is exited, and Measurement  is highlighted in the Programming  Menu screen.  11.5.2. Measurement The submenus for Measurement are Measurement Gas and Measurement Unit.   Meas Gas Measurement gases are organized  in  a list  called  Gas Library:  The Gas Library  consists of 190 compounds  found in RAE Systems’ Technical  Note TN-106 (available online at www.raesystems.com).  1. Scroll through the Gas Library by pressing [Y/+] until  you find  the gas you want as your  measurement  gas. 2. When you are on the gas of your choice, press [MODE] to highlight  “Save.” 3. To save your choice, press [Y/+]. Otherwise,  press [MODE] to highlight  “Quit,” followed  by [Y/+]; the newly selected gas will  not be saved.  Meas Unit Standard available measurement units include:  Abbreviation Unit ppm parts per millio n mg/m3 milligra ms  per cubic meter  1. Choose between the two measurement  units  by pressing  [MODE]. 2. If you switch to a different  measurement  unit, press [Y/+] to select the new choice. Press [MODE] until  “Exit”  is highlighted. 3. Press [Y/+] to save your choice and exit.  Exit Press [Y/+] to exit. Measurement  is exited, and Alarm  Setting  is highlighted in the Programming  Menu screen.
ToxiRAE Pro PID User’s Guide  26   11.5.3. Alarm Setting  High Alarm Set the High Alarm  as follows :  1. In the High Alarm submenu, press [Y/+] repeatedly  to select  a desired number. Numbers  increase  from  0 to 9. Once 9 is reached, pressing  [Y/+] again  “wraps” around back to 0.  2. Press [MODE] to move to the next digit. 3. When you are satisfied  with  the number,  press [MODE] until  “OK” is highlighted. 4. To save the new value,  press [Y/+]. The value is saved, and the menu  advances to Low Alarm.  To exit without  saving  the new value:  1. Press [MODE] to advance to Cancel. 2. Press [Y/+] to exit the High Alarm submenu and advance to the Low Alarm submenu.  Low Alarm Set the Low Alarm  as follows:  1. In the Low Alarm  submenu,  press [Y/+] repeatedly to select a desired number. Numbers  increase  from  0 to 9. Once 9 is reached, pressing  [Y/+] again  “wraps” around back to 0.  2. Press [MODE] to move to the next digit. 3. When you are satisfied with the number, press [MODE] until “OK” is highlighted. 4. To save the new value,  press [Y/+]. The value is saved, and the menu  advances to STEL Alarm.  To exit without saving the new value:  1. Press [MODE] to advance to Cancel. 2. Press [Y/+] to exit the Low Alarm  submenu and advance to STEL Alarm submenu.  STEL Alarm Set the STEL Alarm  as follows:  1. In the STEL Alarm submenu,  press [Y/+] repeatedly  to select a desired number. Numbers increase  from  0 to 9. Once 9 is reached, pressing  [Y/+] again  “wraps” around back to 0.  2. Press [MODE] to move to the next digit. 3. When you are satisfied  with  the number,  press [MODE] several times until “OK” is highlighted.
ToxiRAE Pro PID User’s Guide  27   4. To save the new value,  press [Y/+]. The value is saved, and the menu advances to TWA Alarm.  To exit without  saving  the new value:  1. Press [MODE] to advance to Cancel. 2. Press [Y/+] to exit the STEL Alarm submenu and advance to the TWA Alarm submenu.  TWA Set the TWA Alarm  as follows:  1. In the TWA Alarm  submenu,  press [Y/+] repeatedly to select a desired number. Numbers  increase  from  0 to 9. Once 9 is reached, pressing  [Y/+] again  “wraps” around back to 0.  2. Press [MODE] to move to the next digit. 3. When you are satisfied  with  the number,  press [MODE] until  “OK” is highlighted. 4. To save the new value,  press [Y/+]. The value is saved, and the menu  advances to Alarm Mode.  To exit without  saving  the new value:  1. Press [MODE] to advance to Cancel. 2. Press [Y/+] to exit the TWA Alarm  submenu and advance to the Alarm Mode submenu.  Alarm Mode There are two selectable alarm  types: Auto Reset When an alarm  is triggered  and after the alarm  condition  is no longer  present, the alarm stops and resets by itself. Latch When the alarm is triggered,  it will not cease until  you manually turn it off.  The latched setting only controls alarms for High Alarm and Low Alarm, not the STEL or TWA alarms.  Note: To clear an alarm when the instrument  is set to “Latched,” press [Y/+] when the main (measurement)  display is shown. 1. Press [MODE] to step from one alarm  type to the other. 2. Press [Y/+] to select an alarm type. 3. When you have completed your selection,  press [MODE] until  “Exit”  is highlighted.  Then press [Y/+] to save the change and exit to “Buzzer  and Light.”
ToxiRAE Pro PID User’s Guide  28    Buzzer & Light The buzzer, light,  and vibration  alarms can be programmed  so that any combination,  all, or none of them are activated  when  the ToxiRAE  Pro PID goes into alarm.  Important! If you program the ToxiRAE  Pro PID so that no alarms  are activated in an alarm conditio n,  you may put yourself  or your workers at risk of being  exposed to a hazardous atmosphere and being unaware of it, as the indicatio n  of a dangerous  condition will be limited to the concentration  shown in the display  and the name of the type of alarm  flashing  on the display.  1. Choose an alarm  combination  setting  by pressing [MODE] until your choice is highlighted. 2. Press [Y/+] to select it. 3. Press [MODE] repeatedly  until “Exit” is highlighted. 4. Press [Y/+] to register  your selection  and exit.  To exit without saving the new value:  1. Make sure your previous  setting is selected. 2. Press [MODE] repeatedly  to advance to Exit. 3. Press [Y/+] to exit.  Man Down Alarm The Man Down Alarm is a critical  and potentially  lifesaving  safety feature of every ToxiRAE  Pro PID. The Man Down Alarm  is based on the premise  that if the instrument is motionless  when it is not supposed to be, something  wrong may be happening  to its user. If that is the case, the ToxiRAE  Pro PID not only  goes into alarm  locally  on the instrument,  but also remotely,  over the RAE Systems Dedicated Wireless  Network, to notify  people in the vicinity,  as well  as remote  safety  officers  at a command  center,  that a person is down, so that help can be dispatched quickly.  Whenever the Man Down feature is on, the main screen displays a Man Down icon along the top to indicate it is active:
ToxiRAE Pro PID User’s Guide  29   When the Man Down feature is on and there is no gas alarm, the ToxiRAE  Pro PID senses that it is motionless for the amount of time set in the “Motionless Time” parameter. If the instrument is not moved during that time, then a pre-alarm is activated to alert the user, and shows the “Are You OK?” screen. Pressing [Y/+] clears the alarm and returns the ToxiRAE Pro PID to its normal operation. Pressing [MODE] sets it into Man Down Alarm  (and if wireless connectivity  is enabled, a Man Down message is sent in real time to remote observers). If neither  key is pressed, then after the countdown, it goes into Man Down Alarm (again sending  a message to remote observers if wirelessly  enabled).                        Settings are available for:  • Off/O n • Motionless Time (time the instrument is motionless before initiating a pre-alarm) • Sensitivity (set to low, medium, or high to compensate for ambient vibration or motion) • Warning Time (countdown, in seconds, from pre-alarm to Man Down alarm) When the Man Down alarm  is activated,  the buzzer sounds and LEDs flash  continuously,  and a countdown begins.   • If the ToxiRAE  Pro PID’s user presses [Y/+] for “Yes” in response to the “Are You OK?” question on the screen before the countdown reaches zero, the Man Down alarm stops and the main  reading screen is displayed. • If the person does not press [Y/+] for “Yes” in response to the “Are You OK?” question on the screen before the countdown reaches zero, the Man Down alarm is sounded and LEDs flash continuously.   • If the person presses [MODE] during the countdown, answering the “Are You OK?” question with “No,” the Man Down alarm starts.  If the ToxiRAE Pro PID’s wireless connectivity  is enabled,  a Man Down message is also sent to remote observers.    Exit (the Alarm Settings Submenu) Press [Y/+] to exit the Alarm Settings  submenu.  Alarm  Settings  is exited, and Datalog  is highlighted.  If you want to cycle through the Alarm Setting submenus, press [MODE] instead of [Y/+].
ToxiRAE Pro PID User’s Guide  30   Exit (the Alarm Settings Submenu) Press [Y/+] to exit the Alarm Settings  submenu. Alarm Settings  is exited, and Datalog  is highlighted.  If you want to cycle through  the Alarm Setting  submenus,  press [MODE] instead  of [Y/+].  11.5.4. Datalog  Clear Datalog This  operation  erases all data stored in the datalog.  Note: Once the datalog is cleared, the data cannot be recovered.  Press [Y/+] to clear the datalog. The display asks, “Are you sure?”  • Press [Y/+] if you want to clear the datalog. When it has been cleared, the display shows “Datalog  Cleared!” • Press [MODE] if you do not want to clear the datalog.  You are taken to the next submenu, Interval.  Interval Intervals  are shown in seconds. The default  value is 60 seconds. The maximum interval is 3600 seconds, and the minimum  is 1 second. 1. Press [Y/+] repeatedly  to select a desired number.  Numbers  increase  from  0 to 9. Once 9 is reached, pressing  [Y/+] again  “wraps”  around  back to 0. 2. Press [MODE] to advance to the next digit. 3. Repeat this  process until  the desired value is entered. When you have completed your selections,  press [MODE] repeatedly  until  “OK” is highlighted.  • To save the new value,  press [Y/+]. • To cancel the changes and keep the settings  as they were, press [MODE] to highlight  “Cancel.”   Then  press [Y/+].  You are taken to the next submenu,  Data Selection.
ToxiRAE Pro PID User’s Guide  31   Data Selection Data Selection  allows you to select which  types of data are recorded and made available when you download your datalog to a computer via ProRAE Studio II software.  You can choose any or all of four types of data (you must choose at least one):  • Minimum • Average • Maximum • Real Time  1. Press [MODE] to step from one option to the next. The highlighter  indicates  your choice. 2. Press [Y/+] to toggle  your selection  on or off (the check box indicates “on” with an “X”). 3. When you have completed your selections,  press [MODE] repeatedly until “Exit” is highlighted. 4. Press [Y/+] to save the changes  and exit.   Datalog Type The instrument  has two datalog types:  Auto Collects datalog informatio n when the instrume nt  is sampling until the datalog memory is full. Manual Datalogging  occurs only when  you manually initiate datalogging (see below for details).  1. Press [MODE] to step from one option to the next. 2. Press [Y/+] to make your selection  (the dark circle in the “radio button” indicates that an option has been selected). 3. When you have completed your selection,  press [MODE] until  “Exit”  is highlighted. 4. Press [Y/+] to save your selection and exit.  About Manual Datalog  When the instrument  is set to Manual Datalog,  you can turn datalogging  on and off from the main  measurement  display  in the Normal Mode by pressing  the [MODE] key three times.  • When you reach the screen that says “Start Datalog?”  press [Y/+] to start it. You see “Datalog  Started,”  confirming  that datalogging  is now on. • When you reach the screen that says “Stop Datalog?”  press [Y/+] to stop it. You see “Datalog  Stopped,” confirming  that datalogging  is now off.  Exit (the Datalog Submenu) Press [Y/+] to exit. Datalog  is exited, and Monitor Setup is highlighted.
ToxiRAE Pro PID User’s Guide  32   11.5.5. Monitor Setup  Wireless There are seven Wireless parameters:  • Radio On/Off • Roaming • PAN ID • Channel • Join Network • Interval • Off Network Alarm • Factory Reset   Radio On/Off This turns the wireless modem on or off.   Note: Turning the radio off does not change any of the settings. They are stored and ready for use the next time the wireless modem is turned on.  1. Choose an “On” or “Off”  by pressing [MODE] until  your choice is highlighted. (the dark circle in the “radio button” indicates that an option  has been selected). 2. Press [Y/+] to select it. 3. Press [MODE] repeatedly until  “Exit” is highlighted. 4. Press [Y/+] to register your selection and exit.  To exit without saving the new value:  1. Make sure your previous setting is selected. 2. Press [MODE] repeatedly to advance to Exit. 3. Press [Y/+] to exit.  Roaming The Roaming function provides continuous wireless connectivity between zones enabling users of wireless monitors to travel from one zone/work area to another without losing communication between their  monitor  and ProRAE Guardian. You can turn Roaming  on and off in your monitor, or you can set it via ProRAE Studio II.  Note: When Roaming  is on, you cannot change the instrument’s PAN ID. When Roaming  is on, the “PAN ID” is not shown in the Wireless menu. To turn  “PAN ID” back on:  1. While  in the Wireless  menu,  press [MODE] to scroll to “Roaming.” 2. Press [Y/+] to select “Roaming.” 3. Press [MODE] to scroll  to “Off.” 4. Press [Y/+] to select. 5. Press [MODE] to scroll  to “Exit.” 6. Press [Y/+] to exit.
ToxiRAE Pro PID User’s Guide  33   The message “Applying Settings” is shown and then the menu advances automatically  to “PAN ID.”  PAN ID All units  on a network must be programmed  with  the same Pan ID (Personal Network Identifier)  to ensure communication  compatibility.  Important! The allowed  range for Pan ID numbers  is 001 through 999.  Note: When Roaming  is on, you cannot change the instrument’s  PAN ID. When Roaming  is on, the “PAN ID” is not shown in the Wireless menu.  Choose and enter a 3-digit  PAN ID:  1. Press [Y/+] and the display  shows the current PAN ID. Example:  “866.” The left-most digit is highlighted. 2. Press [Y/+] repeatedly  to select a desired number.  Once 9 is reached, pressing [Y/+] again “wraps” around back to 0. 3. Press [MODE] to advance to the next digit.   Repeat this  process until  all eight  characters of the new PAN ID are entered.  To save your new PAN ID and exit, press [MODE] repeatedly  until  “OK” is highlighted.  Then press [Y/+]. It says, “Applying  settings…”  and then “Settings applied successfully!”  to indicate  they have been registered. The menu now advances automatically  to “Channel.”  Channel Every  network  operates on its own channel,  between  01 and 10 (do not use 00).  If you need to know the network’s channel,  check the EchoView  Host’s setting.  Note: In Europe, only Channel  00 can be used, and it is preset (it cannot be changed).  Choose and enter a 2-digit Channel:  1. Press [Y/+] and the display shows the current Channel.  Example:  “10.” The left-most digit is highlighted. 2. Press [Y/+] repeatedly  to select a desired number.  Once 9 is reached, pressing [Y/+] again “wraps” around back to 0. 3. Press [MODE] to advance to the next digit.   Repeat this  process until  all eight  characters of the new Channel  are entered.  To save your new Channel  number and exit, press [MODE] repeatedly  until  “OK” is highlighted.  Then press [Y/+]. It says, “Applying  settings…”  and then “Settings applied  successfully!”  to indicate  they have been registered. The menu now advances automatically  to “Join Network.”
ToxiRAE Pro PID User’s Guide  34    Join Network This screen is for joining  an existing  network. When  you see this screen, press [Y/+] to join, or [MODE] to exit without  joining.  While searching  for the network, the message “Joining  network…”  is displayed.  If the network is found  and successfully  joined, then “Join network successful!” is displayed.  Press [MODE] to acknowledge  the connection  and return to the Wireless menu.  If the network is not joined, the display  shows: “Join network failed!”  You have two options:  Exit and Retry. If you want to retry, check that your network setting is correct (matches the EchoView Host) and that the EchoView Host is turned on and operating.  Then  press [Y/+] to retry.  Interval  This sets the amount  of time  between data transmissions  to the EchoView Host.  To change the Interval:  1. Press [MODE] to step from one option to the other. The highlighted  option changes  each time you press [MODE]. 2. Press [Y/+] to make your selection  (the dark circle in the “radio button” indicates the option has been selected). 3. When you have completed your selection,  press [MODE] repeatedly until “Exit” is highlighted. 4. Press [Y/+] to save your selection,  exit the Interval  menu,  and advance to “Off Netwk Alarm.”  Off Netwk Alarm When this is enabled, the unit goes into alarm whenever an active network connection  is lost. This informs  you that connectivity has been broken between the ToxiRAE  Pro and the EchoView Host.  1. Choose  “On”  or “Off”   by pressing  [MODE] until  your choice  is highlighted.  (the dark circle in the “radio button” indicates  that an option has been selected). 2. Press [Y/+] to select it. 3. Press [MODE] repeatedly until  “Exit”  is highlighted. 4. Press [Y/+] to register  your selection  and exit.  To exit without  saving  the new value:  1. Make sure your previous  setting is selected. 2. Press [MODE] repeatedly to advance to Exit. 3. Press [Y/+] to exit.
ToxiRAE Pro PID User’s Guide  35   Factory Reset Selecting this resets the wireless settings to their original factory configura t io ns.  CAUTION!   A factory reset of the wireless  settings  deletes any customized settings  and cannot  be undone.    1. Press [Y/+] to select “Factory Reset.” You will see the message “Reset wireless settings?” 2. Press [Y/+] for “Yes” or [MODE] for “Exit.”  If you select “Exit,”  the ToxiRAE Pro exits without performing a factory reset.  Exit (the Wireless Submenu) Press [Y/+] to exit. Wireless  is exited, and Monitor Setup is highlighted.   Site ID Choose and enter an 8-digit alphanumeric Site ID to uniquely  identify the particular site where the instrument is to be used. This Site ID is included in the datalog report.  1. Press [Y/+] and the display  shows the current Site ID. Example: “SITE0001.” The left-most digit  is highlighted. 2. Press [Y/+] repeatedly to select a desired character. Letters increase from current value to Z followed by digits from 0 to 9. Once 9 is reached, pressing [Y/+] again “wraps” around to the letter A. For the last four characters that must be numerical,  numbers increase from 0 to 9. Once 9 is reached, pressing [Y/+] again “wraps” around back to 0. Note: The last four characters must be numerals. 3. Press [MODE] to advance to the next character.  Repeat this process until  all  eight characters of the new Site ID are entered.  To save your new Site ID and exit, press [MODE] repeatedly until  “OK” is highlighted.  Then press [Y/+].  User ID Enter an 8-digit  alphanumeric  User ID to uniquely  identify  a user. This User ID is included in the datalog report.  1. Press [Y/+] and the display  shows the current User ID. Example:  “USER0000.” The left-most  character is highlighted. 2. Press [Y/+] repeatedly  to select a desired character. Letters increase  from current value  to Z followed  by digits  from  0 to 9. Once 9 is reached, pressing  [Y/+] again “wraps” around to the letter A. 3. Press [MODE] to advance to the next character.   Repeat this  process until  all eight  characters of the new User ID are entered.  To save your new User ID and exit, press [MODE] repeatedly  until  “OK” is highlighted. Then press [Y/+].
ToxiRAE Pro PID User’s Guide  36   User Mode The ToxiRAE  Pro PID has two user modes:  Basic    Basic users can only see and use a basic set of functions.  Advanced   Advanced users can see all screens and take advantage of all available functions.  Note: The default  value for User Mode is Basic.  To change the User Mode:  1. Press [MODE] to step from  one option  to the other. The highlighting  changes each time  you press [MODE]. 2. Press [Y/+] to make your selection  (the dark circle in the “radio button” indicates the option has been selected). 3. When you have completed your selection,  press [MODE] repeatedly  until “Exit” is highlighted. 4. Press [Y/+] to register your selection,  exit the User Mode submenu and advance to Date.   Date The Date is expressed as Month/Day/Year,  with two digits  for each (MM/DD/YY).  The left-most digit is highlighted to indicate  it is selected when you enter the Date submenu. 1. Press [Y/+] repeatedly  to select a desired number.  Numbers  increase  from  0 to 9. Once 9 is reached, pressing  [Y/+] again  “wraps”  around  back to 0. 2. Press [MODE] to advance to the next digit.  Repeat this  process until  all six digits  of the new date are entered. 3. Press [MODE] repeatedly  until “OK” is highlighted. 4. Press [Y/+] to save your selection  and advance to Time.  Note: If you do not want to save the change, press [MODE] repeatedly  until “Cancel” is highlighted. Press [Y/+] to exit to Time without saving the changes.  Time The Time  is expressed as Hours/Minutes/Seconds,  with two digits  for each. The time is in 24-hour (milita ry)  format of HH:MM:SS.  The left-most digit is highlighted  to indicate  it is selected. 1. Press [Y/+] repeatedly  to select a desired number.  Numbers  increase  from  0 to 9. Once 9 is reached, pressing  [Y/+] again  “wraps”  around  back to 0.
ToxiRAE Pro PID User’s Guide  37   2. Press [MODE] to advance to the next digit.  Repeat this  process until  all six digits  of the new time are entered. 3. Press [MODE] repeatedly  until “OK” is highlighted. 4. Press [Y/+] to save your selection,  exit the Time  submenu and advance to Temp. Unit.  Note: If you do not want to save the change, press [MODE] until  “Cancel”  is highlighted.  Press [Y/+] to exit to Temp. Unit without  saving  the changes.  Temp. Unit The display unit of the internal  temperature  sensor can be switched  between Fahrenheit and Celsius.  To change the Temp. Unit:  1. Press [MODE] to step from one option to the other. The highlighted option changes  each time you press [MODE]. 2. Press [Y/+] to make your selection  (the dark circle in the “radio button” indicates the option has been selected). 3. When you have completed your selection,  press [MODE] repeatedly  until “Exit” is highlighted. 4. Press [Y/+] to save your selection, exit the Temp. Unit menu, and advance to Language.  Language English  is the default  language,  but other languages can also be selected for the instrument.  1. Press [MODE] to step from  one option  to the next.  The highlighted  option changes  each time you press [MODE]. 2. Press [Y/+] to make your selection  (the dark circle in the “radio button” indicates this option has been selected). 3. When you have completed your selection,  press [MODE] repeatedly until  “Exit” is highlighted.   4. Press [Y/+] to save your selection,  exit the Language  submenu,  and advance to Zero At Start.  Zero At Start When Zero At Start is turned  on, the instrument starts with  a zero calibration every time it is turned on.  1. Press [MODE] to choose between “Off” and “On.” 2. Press [Y/+] to make your selection  (the dark circle in the “radio button” indicates your selection). 3. When you have completed your selection,  press [MODE] repeatedly  until  “Exit” is highlighted.
ToxiRAE Pro PID User’s Guide  38   4. Press [Y/+] to save your selection,  exit the Zero At Start submenu, and advance to LCD Contrast.  LCD Contrast The display’s  contrast can be increased or decreased from its default setting.  You may not need to ever change the default  setting,  but sometimes  you can optimize  the display  to suit extreme temperature and ambient brightness/darkness conditions.  1. Press and hold [Y/+] to select a desired level of contrast. The range is 1 to 100. Once 100 is reached, pressing  [Y/+] again  "wraps"  around back to 1. 2. When you have completed your selection,  press [MODE] repeatedly until  “OK” is highlighted.   3. Press [Y/+] to save your selection,  and exit the LCD Contrast.   Note: If you do not want to save the change, press [MODE] repeatedly  until “Cancel” is highlighted. Press [Y/+] to exit without saving the changes.   Exit (Monitor Setup Submenu) Press [Y/+] to exit. Monitor Setup is exited.  Exit (to exit Programming  Mode) is highlighted.  11.6. Exit (Exit Programming Mode) To exit Programming  Mode and return  to normal  operation,  press [MODE] until  the Exit icon is highlighted.  Press [Y/+] to exit.  You will see “Updating Settings…” as changes are registered  and the mode changes to normal  operation.
ToxiRAE Pro PID User’s Guide  39   12. Policy Enforcement  The ToxiRAE  Pro PID can be configured  to enforce  a facility/company’s  requirements that calibration and/or bump testing be performed at specified intervals, and to warn the user that calibration/bump  testing  is required.  In addition,  it can require calibration or bump testing and not allow normal operation of the instrument unless calibration or bump testing  is performed.  If Policy  Enforcement  is enabled and if the instrument  has been bump tested and calibrated in compliance with the policy settings, a check-mark icon is included along the top of the ToxiRAE  Pro PID screen:          If Policy Enforcement  is enabled, then after startup the ToxiRAE  Pro PID displays a screen that informs  the user that the instrument  requires either a bump test or a calibration. If both are required, then they are shown in sequence.  12.1. Setting Policy Enforcement You must use ProRAE Studio II to make changes to Policy  Enforcement  settings.  The procedure differs, depending on whether you are using an AutoRAE 2 Cradle, a ToxiRAE Pro PID Travel  Charger,  or a ToxiRAE  Pro PID Desktop Cradle.  12.1.1. AutoRAE 2 Cradle Note: This  procedure only works with  a single  AutoRAE  2 Cradle. It will  not work with an AutoRAE  2 Controller.  To program a ToxiRAE  Pro PID via an AutoRAE  2 Cradle, you need ProRAE Studio II Instrument Configuration and Data Management Software, the AutoRAE 2 Cradle connected  to a power source, and a USB PC communications  cable.  1. Connect a USB cable between a PC with  ProRAE Studio II and the AutoRAE  2 Cradle. 2. Apply  power to the AutoRAE  2 Cradle. 3. Turn off the ToxiRAE  Pro PID (or put the ToxiRAE  Pro PID into PC Communications  Mode) and set it in the cradle. 4. Start ProRAE Studio II software on the PC. 5. Select “Administrator”  and input  the password (the default  is “rae”). 6. Click “Detect the instruments automatically” (the magnifying glass icon with the letter “A” in it). After a few seconds, the AutoRAE 2 Cradle is found and it is shown, along with its serial number:
ToxiRAE Pro PID User’s Guide  40     7. Click on the icon to highlight it, and then click “Select.”
ToxiRAE Pro PID User’s Guide  41   8. In ProRAE Studio II, the AutoRAE 2 Cradle is shown, including  its Serial Number, under “Online”:    9. Expand the view  to show the ToxiRAE  Pro PID in the AutoRAE  2 Cradle by clicking the “+” to the left of the image of the AutoRAE 2 Cradle:    10. Double-click on the icon representing  the ToxiRAE  Pro PID.  11. Click “Setup.”
ToxiRAE Pro PID User’s Guide  42   12. In the menu that now appears on the left  side, click “Policy  Enforcement.”  It is highlighted,  and the Policy  Enforcement  pane is shown:    For “Must Calibrate” and “Must Bump,” you have the options of no enforcement  or enforcement  (including  “Can’t Bypass,” and “Can Bypass”).  Must Calibrate. The user is prompted to calibrate the instrument  when calibration  is due (as set by the calibration  interval).  There are two programmable  options:  • Can’t Bypass. Unless calibration  is performed, the instrument  cannot be used, and the only option is to turn off the instrument. • Can Bypass. If calibration  is due but the user does not want to perform  a calibratio n, the instrume nt can still be used.  Must Bump  • Can’t Bypass. Unless  a bump test is performed,  the instrument  cannot  be used, and the only option is to turn off the instrument. • Can Bypass. If a bump test is due but the user does not want to perform one, the instrument can still be used.
ToxiRAE Pro PID User’s Guide  43   These are the screens that are shown on a ToxiRAE  Pro PID after startup if “Can Bypass” is selected:                    If “Can’t Bypass”  is selected, the display  looks like this,  and only allows  the options  of performing the test or shutting down:            12.1.2. ToxiRAE Pro PID Desktop Cradle Or Travel Charger Make sure the AC adapter is connected and that a USB cable is connected to a computer running  ProRAE Studio II.  1. Turn on the ToxiRAE  Pro PID. 2. Hold down [MODE] and [Y/+] to enter Programming  Mode. 3. Provide the password. 4. Press [MODE] until  “Enter Communicatio ns  Mode?” is displayed. 5. Press [Y/+]. The screen shows that it is ready by saying  “Communications  Mode ready…” It is now ready to communicate  with the computer running  ProRAE Studio II. If you want to exit, press [MODE]. 6. Start ProRAE Studio II. 7. Select “Administrator.” 8. Input the password (the default is “rae”). 9. Click “OK.” 10. Click “A” (detects instruments  automatically). 11. Click on the instrument’s  icon when it appears to highlight  it. 12. Click “Select.” 13. Click “Setup.” 14. Click “Policy Enforcement.”
ToxiRAE Pro PID User’s Guide  44         The Policy Enforcement  pane is shown:           You can select “Must Calibrate”  and/or “Must Bump” and then set whether the user must perform the selected operation in order to use the instrument.  15. Once you have made your selections in ProRAE Studio II, you must upload the changes to the instrument. Click the icon labeled “Upload all settings to the instrume nt. ”          16. A confirmation  screen is shown. Click “Yes” to perform the upload, or “No” to abort.           Uploading  takes a few seconds, and this  progress bar is shown. You can abort the upload by clicking  “Cancel.”
ToxiRAE Pro PID User’s Guide  45   17. Exit ProRAE Studio II. 18. Press [Y/+] on the ToxiRAE  Pro PID to exit Communication  Mode.    12.2. Deactivating Policy Enforcement  12.2.1. AutoRAE 2 Cradle  To deactivate Policy Enforcement when using an AutoRAE 2 Cradle, follow the procedure for changing  settings.  See page 39 for details.  12.2.2. ToxiRAE Pro PID Desktop Cradle Or Travel Charger  If the ToxiRAE  Pro PID screen displays  the message that it must be bump tested or calibrated, and if the option to bypass bump testing  or calibration  is not available,  you should shut off the instrument  and follow  the procedure outlined  here if you want to change the Policy Enforcement  settings:  1. Use a USB cable to connect  the ToxiRAE  Pro PID in its Travel Charger or Desktop Cradle to a computer  running  ProRAE  Studio  II. 2. Enter  Diagnostic  Mode on the ToxiRAE  Pro PID (with the instrument  turned off, press and hold [Y/+] and [MODE] until  it starts up. 3. After startup, enter the password when prompted (default  is “0000”) and press [MODE]. 4. Press [MODE] repeatedly until  you see the “Enter Communications  Mode?” screen. 5. Press [Y/+] to enter Communications  Mode. 6. Start ProRAE Studio II. 7. Select “Administrator.” 8. Input the password (the default is “rae”). 9. Click “OK.” 10. Click “A” (detect instruments  automatically). 11. Click on the instrument’s  icon when it appears. 12. Click “Select.” 13. Click “Setup.” 14. Click “Policy Enforcement.” The Policy Enforcement pane is shown. 15. Deselect Policy Enforcement  features you do not wish to use. 16. Click “Upload all settings to the instrume nt. ”
ToxiRAE Pro PID User’s Guide  46   17. When you see this confirmation.  Click “Yes.”                 Uploading  will take a few seconds, and this progress bar is shown:           18. When the upload is done, exit ProRAE Studio II. 19. Press [Y/+] on the ToxiRAE  Pro PID to exit Communication  Mode.
ToxiRAE Pro PID User’s Guide  47   13. Bump Testing & Calibrating The ToxiRAE Pro PID  Note: Calibration  intervals  and bump test procedures may vary due to national legislatio n.     13.1. Bump Testing & Calibrating With An AutoRAE 2™  Bump testing and calibrating a ToxiRAE  Pro PID can be done with  an AutoRAE  2 Automatic Test And Calibration Station. Follow all instructio ns in the AutoRAE 2 User’s Guide for successful  bump testing  or calibrat io n.  13.1.1. Bump (Functional) Testing  With the ToxiRAE  Pro PID in Normal Mode:  1. Connect the calibration gas cylinder, flow regulator, and calibration adapter to the ToxiRAE  Pro PID and start the gas flow. 2. Make sure the unit  goes into alarm and that the buzzer produces at least two beeps per second, the LED lights  flash on and off, and the vibration  alarm functions.  The display backlight should illuminate  and an alarm message should be shown in the display. 3. Turn off the gas flow. 4. Remove the calibration  adapter.  Note: Bump testing and calibration  can also be performed by using the RAE Systems AutoRAE 2 Automatic Test And Calibration Station. Refer  to the AutoRAE 2 User’s Guide for instructions.   13.2. Calibration Adapter  The ToxiRAE  Pro PID must  be calibrated  using  a fixed-flow regulator  with  a flow  rate between 0.5 and 1.0 liters  per minute.  The ToxiRAE  Pro PID is supplied with a special calibration  adapter that covers the gas fan inlet. If the local air has impuritie s  that might interfere  with zero (fresh air) calibration,  the calibration  adapter and a cylinder  of clean zero air should  be used. 13.2.1. Connecting The Calibration Adapter  1. Place the Calibration  Adapter on the top cap of the ToxiRAE  Pro PID by pressing it into place.   2. Attach the hose from the regulator/calibration  gas cylinde r  to the Calibratio n Adapter’s inlet.
ToxiRAE Pro PID User’s Guide  48    Caution! After calibration  is complete,  remove the Calibration  Adapter. When monitoring,  never operate the ToxiRAE  Pro PID with the Calibration Adapter attached. If the Calibration  Adapter is attached during  normal operation,  inconsistent  and lower-than-normal  readings  will  occur because of decreased concentration  of the gas being monitored. 13.2.2. Disconnecting The Calibration Adapter  After calibrating the ToxiRAE  Pro PID, you must remove the Calibration  Adapter by lifting  it off the ToxiRAE  Pro PID.  13.3. Zero Calibration  This  operation  sets the zero point of the sensor calibration  curve for clean air. Expose the ToxiRAE  Pro PID to a clean air source with  20.9% oxygen  and without  any organic, toxic,  or combustib le  gas impurities. This “Zero Air” can come from  a cylinde r  or clean ambient air.  Note: If you use a zero air cylinder,  you must use the ToxiRAE  Pro PID Calibratio n Adapter. Using a calibration  adapter is not necessary for calibration  in fresh air.  Turn on the ToxiRAE Pro PID. Once it has been through  its startup, enter Programming Mode:  1. Press and hold [MODE] and [Y/+] until  you see the Password screen.                                         2. Input  the 4-digit password:  • Press [Y/+] repeatedly  to select a desired number. Numbers increase from 0 to 9. Once 9 is reached, pressing  [Y/+] again  “wraps”  around  back to 0. • Step from digit to digit using [MODE]. • When you are done, press [MODE] until  OK or Cancel  is  highlighted. • Press [Y/+] to register  the password (if OK is highlighted)  or to exit  without entering  the password (if Cancel is selected).
ToxiRAE Pro PID User’s Guide  49   If you make a mistake, you can cycle through  the digits by pressing  [MODE] and then using [Y/+] to change the number in each position.  Note: The default  password is 0000.  If you do not know the password, do not enter anything.  Just press [MODE] repeatedly  to highlight  OK, and then press [Y/+].  Note: If the ToxiRAE  Pro PID is in Programming  Mode and you do not press a key within  60 seconds, it exits  Programming  Mode and re-enters Normal Mode.  1. At the Calibration  screen, press [Y/+]. 2. “Zero Calib” is highlighted.  Make sure the ToxiRAE  Pro PID is in clean air. Otherwise  attach a cylinder  of zero gas to the Calibration  Adapter installed  on the instrument. 3. Press [Y/+]. The message “Apply  zero gas…” is displayed. 4. Start the flow of the zero gas (if used) and press [Y/+] to start the zero calibration. 5. There is a 60-second countdown, during  which time the screen shows the word “Zeroing…”  and the countdown. 6. Upon completion,  it says “Zeroing  is done! Reading  = 0.0ppm” along with the reading (it should be 0.0 ppm or very close to it). 7. “Span Calib” is highlighted.  Note: You can abort the zero calibration during its countdown by pressing the [MODE] key.  Important!  If you used the Calibration  Adapter and a zero air cylinder,  you must remove the Calibration  Adapter from the ToxiRAE  Pro PID. If the Calibration  Adapter is attached during  normal operation, inconsistent  and lower-than-norma l readings will occur because of decreased concentration  of the gas being  monitored.  13.4. Span Calibration This procedure determines  the second point of the sensor calibration  curve for the sensor.   To begin calibration,  connect the calibration  gas cylinder,  flow  regulator,  and calibration adapter to the ToxiRAE  Pro PID.  With the ToxiRAE  Pro PID in Programming Mode, and with Span Calib highlighted, follow this procedure:  1. Press [Y/+]. The screen displays  the current  (or default)  calibration  gas and its concentration.  For example:         Cal. Gas:  Isobutylene        Span=100ppm        Change?  • Press [MODE] if you do not want to change it.
ToxiRAE Pro PID User’s Guide  50   • Press [Y/+] if you want to change it.  If you entered the Calibration  Menu without  supplying  the correct password, or supplied  the correct password but chose not to change the Cal.Gas, you will  see a message like this:       Cal.Gas:  Isobutylene      Span=100ppm      Apply  gas…  2. Press [Y/+] to start calibration. 3. Press [MODE] if you want to quit without calibrating.  During calibration,  the calibration  gas name, its concentration,  and the countdown  are displayed. Depending  upon the device alarm settings,  the monitor  may go into low and then high alarm once span calibration  is complete, which is expected in response to the test gas.  Note: You can abort span calibratio n during its countdown  by pressing  [MODE].  Upon completion,  the screen “Span is done!” appears along with the reading (it should be within  10% of the span gas concentration).  Important!  After calibration is complete, you must remove the Calibration Adapter from the ToxiRAE  Pro PID. If the Calibration  Adapter is attached during  normal  operation, inconsistent  and lower-than-normal  readings  will  occur because of decreased concentration  of the gas being  monitored.  13.4.1. Changing Span Gas Concentration  If you selected “Change” for span gas concentration, the following  screen appears:    1. Press [Y/+] repeatedly  to select a desired number.  Numbers  increase  from  0 to 9. Once 9 is reached, pressing  [Y/+] again  “wraps”  around  back to 0.  2. Step from  one digit  to the next by pressing  [MODE].  3. When you are done, press [MODE] until  either “OK” or “Cancel”  is selected. Press [Y/+] to register  your selection  (if “OK” is highlighted)  or to exit  without registering  it (if “Cancel” is selected).
ToxiRAE Pro PID User’s Guide  51    14. Diagnostic Mode  In Diagnostic Mode, the ToxiRAE Pro PID provides raw counts for sensor, battery, and other readings.  Most of these screens are useful  only  to service technicians.  Therefore,  if you require information  on Diagnostic  Mode, refer to the ToxiRAE  Pro PID Service Guide.  The ToxiRAE  Pro PID’s Diagnostic  Mode can only  be accessed at startup time.  In Diagnostic Mode, ToxiRAE  Pro PID displays readings in raw counts instead of units such as parts per million (ppm).     14.1. Entering Diagnostic Mode  1. With the ToxiRAE  Pro PID turned off, press and hold both [MODE] and [Y/+]. 2. When the display turns on and the password screen appears, release the keys. 3. Enter the 4-digit password (the password is the same as the one for the Programming Mode):   • Step from  one position  in the four-character  string  to the other by pressing [MODE].  • Press [Y/+] repeatedly  to select a desired number.  Numbers increase from  0 to 9.  • Once 9 is reached, pressing  [Y/+] again  “wraps”  around  back to 0.  4. When you are done, press [MODE] until  either OK or Cancel is selected. Press [Y/+] to register  the password (if “OK” is highlighted)  or to exit  without  entering the password (if “Cancel”  is selected).    14.2. Navigating Diagnostic Mode  Step through  Diagnostic  Mode by pressing  [MODE].  14.3. Exiting Diagnostic Mode  1. Turn off the ToxiRAE  Pro PID by pressing and holding  [MODE]. There will  be a standard shutoff  countdown. 2. When the instrument shuts off, you will be alerted. Release your finger.  Note: The next time you start ToxiRAE  Pro PID, hold only [MODE], and it will automatically  start in Normal Mode.
ToxiRAE Pro PID User’s Guide  52   15. Alarm Signal Summary  Alarm types include:  Alarm Message/ Priority Condition Alarm Signal  Super Alarm 4 beeps/flashes  per second (Man Down) Man Down Alarm 3 beeps/flashes  per second (Man Down Warning) Man Down Warning 2 beeps/flashes  per second LAMP Lamp failure 3 beeps/flashes  per second MAX Gas exceeds electronics’ maximum range 3 beeps/flashes  per second OVER Gas exceeds measurement range 3 beeps/flashes  per second HIGH Gas exceeds “High  Alarm” limit 3 beeps/flashes  per second LOW Gas exceeds “Low Alarm” limit 2 beeps/flashes  per second NEG Gas reading  measures less than zero 1 beep/flash  per second STEL* Gas exceeds “STEL”  limit 1 Beep/flash  per second TWA* Gas exceeds “TWA” limit 1 Beep/flash  per second CAL Calibration  failed,  or needs calibratio n 1 beep/flash  per second Offline Offline from network communca tio ns 1 beep/flash  per second Bat Low battery 1 flash,  1 beep per minute  plus battery icon flashes  on display  The alarm priority  is as follows  (in the event of multip le  simulta neous  alarms):  Super Alarm  > Man Down Alarm  > Man Down Warning  > Lamp  > Fan > Max > Over > High  > Low > Neg > STEL > TWA > Cal Failed  > Bump  Failed  > Cal Required  > Bump Required  > Offline  > Bat
ToxiRAE Pro PID User’s Guide  53   16. Downloading  Datalogs And Performing PC-Based       Instrument Configuration and Firmware Upgrades  The ToxiRAE  Pro PID communicates  with  a PC running  ProRAE Studio II Instrument Configuration  and Data Management  software  (version  1.03 or higher)  to download datalogs, configure  the instrument,  or upload new firmware.    The ToxiRAE  Pro PID must  be connected  to a PC through  the supplied  Charging  / PC Communica tio ns  Cradle and must  be in  the PC communicatio ns  mode.  1. Make sure the Charging/PC Communications  Cradle has power from its AC adapter (the LED on the front of the cradle should be illuminated). 2. Use the supplied  PC Communic atio ns  Cable (USB to mini-USB  cable) to connect the Cradle to a PC. 3. Turn on the ToxiRAE  Pro PID. Make sure it is running  in Normal mode (with the main measurement screen with VOC reading showing). 4. Insert the ToxiRAE  Pro PID in the cradle.  5. Activate  the PC communications  mode on the ToxiRAE  Pro PID by pressing [MODE] repeatedly, starting from the main measurement screen until you reach the “Enter Communications Mode and stop measurement?”  screen. 6. Press [Y/+]. Measurement  and datalogging  stop, and the instrument  is now ready to communicate  with the PC. The display now says “PC comm ready…” 7. Start up the ProRAE Studio II software, enter a password, and detect the instrument following the directions  provided  in the ProRAE Studio II User’s Manual. 8. Follow the instructions  in the ProRAE Studio II User’s Manual  to download the datalog, configure the instrument settings, or update the ToxiRAE Pro PID’s firmwa re. 9. When you are done, press [MODE] to exit the PC communications  mode on the ToxiRAE  Pro PID. The screen displays  “Sensor initializing,”  after which the instrument returns to operating in Normal mode.
ToxiRAE Pro PID User’s Guide  54   17. Maintenance  WARNING! Maintenance should be performed  only by a qualified  person who  has proper training  and fully understands  the contents of this manual.  The following  guidelines should be followed when changing the battery: 1. Turn off the unit before changing the battery. 2. When replacing  the battery, take note of its orientatio n.  The connectors on the circuit board should go into the matching  slots in the battery.  WARNING To reduce the risk of ignition  of hazardous  atmospheres, replace the battery only in areas known  to be non-hazardous.  17.1. Replacing the ToxiRAE Pro PID Li-Ion Battery  Caution: Turn off the ToxiRAE  Pro PID before removing  or replacing  the battery.  1. If the rubber boot is on the ToxiRAE Pro PID, remove it (refer to page 58 for details). 2. Place the ToxiRAE  Pro PID face-down on a soft surface. 3. Use a Philips  screwdriver to loosen the screw holding  the top cap in place, and then carefully  use the provided tool to pry up the top cap from the middle  in the front and back and use your fingers  to remove the top cap.
ToxiRAE Pro PID User’s Guide  55   4. Remove  the four screws on the back of the instrument  by turning them counterclockwise.  5. Hold the ToxiRAE  Pro PID down and separate the rear cover from the front by pulling  from the top and tilting  it open without  disconnecting  the ribbon cable connecting  the two halves.    6. Carefully disconnect  the battery from the battery connectors on the circuit  board by pulling  it toward the bottom of the instrument.  Be careful  not to damage  the ribbon cable.  Ribbon cable
ToxiRAE Pro PID User’s Guide  56   7. Before installing a new battery, visually  inspect the contact pins  on the ToxiRAE Pro PID circuit  board to make sure they are not bent. If they are, carefully straighten them before installing the battery.  Install  the new battery (part number G02-3004-000), making  sure it is inserted fully.  Make sure the battery connectors on the circuit  board go all the way into the connector slots in the battery.   8. Inspect to make sure the ribbon connector is still  connected, and plug it back in if it has come unplugged. 9. Place the cover over the compartment by tilting  it up and then fitting  it in place.   10. Tighte n all four screws by turning  them clockwise with a torque-limiting screwdriver  (preferably  an electric  one). Tighten them in the numerical order shown here, to a torque rating  of 3.54 to 4.43 lbf-in  (4.08 to 5.10 kgf-cm).    Note: Incorrectly  tightening  the screws may compromise  the instrument’s   IP rating.
ToxiRAE Pro PID User’s Guide  57   11. Replace the top cap and tighten the Philips screw.   Important!   Charge the battery completely  before using the ToxiRAE  Pro PID, and check the calibration before placing  the instrument  in service.  17.2. Proper Battery Disposal  The Waste Electrical and Electronic Equipment (WEEE) directive (2002/96/EC) is intended to promote recycling  of electrical  and electronic equipment  and their components  at end of life.  This symbol  (crossed-out wheeled bin) indicates  separate collection  of waste electrical  and electronic equipment  in the EU countries.  This product may contain one or more Nickel-metal hydride (NiMH), Lithium-ion, or Alkaline batteries. Specific battery information  is given in this user guide. Batteries must be recycled or disposed of properly.  At the end of its life,  this  product must undergo separate collection  and recycling  from general  or household  waste. Please use the return  and collection  system available  in your country  for the disposal of this product.  Sensor Specifications, Cross-Sensitivities, And Calibration Information For information on sensor specifications, cross-sensitivities, and calibratio n informatio n, refer to RAE Systems Technical  Note TN-114: Sensor Specifications  And Cross-Sensitivities (available for free download from www.raesystems.com). All specifications presented in this Technical  Note reflect the performance of standalone sensors. Actual sensor characteristics  may differ  when the sensor is installed  in different  instruments. As sensor performance  may change over time, specifications  provided are for brand-new sensors.
ToxiRAE Pro PID User’s Guide  58   17.3. Removing And Installing The Rubber Boot  The protective rubber boot on the ToxiRAE  Pro PID must be removed before the sensor top cap or back of the instrument can be removed. When removing the boot, follow  these steps outlined  here.  1. Flip up the tab on the belt clip on the rear of the instrument. 2. Remove the Philips  screw that holds the clip in place.    3. Stretch the bottom corners of the boot and gently  slide the bottom of the boot over the rear of the ToxiRAE  Pro PID. 4. Slide the boot up until  it comes off of the instrument.  Make sure that you do not force it to move if it sticks against the top cap. Gently nudge it.   5. Inspect the rubber boot for damage, and replace it if it is cracked or torn.  When replacing  the boot, simply  reverse the procedure, sliding  the boot onto the instrument  and then carefully  stretching  it over the bottom portion of the instrument.  Do not forget to replace the belt clip.
ToxiRAE Pro PID User’s Guide  59   17.4. Filter Replacement A filter  is permanently attached inside  the ToxiRAE  Pro’s top cap, which  helps  to keep debris and moisture  out. This filter should be inspected periodically,  and the cap and rubber insert should  be inspected  for damage. If the filter  is dirty or the cap or rubber insert shows signs of damage, replace the entire instrument cap assembly, including the cap, screw, filter,  and the rubber insert (part number  G02-0305-003, package  of three).   To replace the cap assembly:  1. Remove the top cap. First remove the small  Phillips  screw on the back side:    2. Then use the special tool (part number G02-0306-003, package of three)  and apply leverage at the middle of the instrume nt  to push the top cap loose, and then remove it with your fingers.
ToxiRAE Pro PID User’s Guide  60   3. Once the top cap is removed,  install  the new top cap assembly.  4. Place the new rubber insert onto the ToxiRAE  Pro PID, being careful  to align the insert correctly and that it is not distorted. Also, make sure that you do not press on the fan.    5. Press the new top cap onto the ToxiRAE Pro until it is fully seated. Check to see that the pin on the front side of the cap went into the corresponding  groove on the front side of the instrument  housing.  Then tighten the Phillips screw.
ToxiRAE Pro PID User’s Guide  61   17.5. Cleaning Or Replacing The PID Follow the instructions for removing the top cap in the previous section.   1. Gently lift out the PID module with your fingers, being careful  not to damage  the fan:    2. If the module  requires  replacement  (because the lamp does not illuminate,  or the module  has been used past its expiration  date), place a new module  into the slot, being careful to match the indexing  keys. The sensor can only go into its slot one way. Refer to step 11 for alignment  information. 3. If you want to open the sensor module to inspect  and clean the lamp and sensor electrode panel, you must use the special tool. The special tool’s “C”-shaped end has small  “teeth” inside.  Slide the tool so that the teeth slip into the notch between the module’s  cap and body:    4. Gently  pry up the cap using a rocking motion:   Sensor module Fan
ToxiRAE Pro PID User’s Guide  62    5. Once the cap is removed, set it aside.    6. Now lift  the sensor electrode panel from the module:    7. Clean the sensor electrode panel in a solution of methanol lamp cleaner (included, along  with cleaning  swabs, in a PID Lamp Cleaning Kit, part number  500-0014-010, package of 10), and allow  it to dry.  8. Clean the lamp’s window  with  a cleaning  swab dipped in methanol lamp cleaner, and allow  it to dry. Do not touch the lamp window with  your fingers,  as the residual oils will shorten its life.    9. Inspect the electrical  contacts. Clean them with  a swab dipped in lamp cleaner if they appear to need cleaning:
ToxiRAE Pro PID User’s Guide  63   10. Reassemble the sensor module by placing  the sensor electrode panel back in  place and firmly  pressing  the cap back onto the top.          11. Place the sensor module  back into the ToxiRAE  Pro PID. Make sure the index points are aligned  (it can only  go in one way).    12. Carefully place the cap back onto the ToxiRAE  Pro PID and tighten  the screw.  Note: Always calibrate the ToxiRAE Pro PID after replacing  the sensor module.   17.6. Replacing The Fan If the fan stops working  or is damaged, it can be replaced (part number  G02-3006-000). Before replacing  the fan, make sure the instrument  is turned off.  1. Remove the top cap as shown in Section 15.2 (page 59).  2. Grip the fan with two fingers  and pull up.    Match index points on sensor module with ToxiRAE Pro PID
ToxiRAE Pro PID User’s Guide  64    3. Inspect the new fan and make sure its two electrical  pins are straight.    4. Align  the fan so that the indexing  key (the raised rectangular  portion) on its body matches with the keyway in the slot and the electrical  pins and carefully  slide into the contact points at the bottom of the slot.  Important!  If you encounter resistance while  pressing the new fan into the slot, remove it and check that the electrical  pins are not bent and that all alignment  is correct before inserting  the fan again.                  5. Gently  press the fan into place to make sure it is completely  seated.  6. Replace the top cap.  7. Turn the instrument  on and test it.    Electrical pins Indexing key
ToxiRAE Pro PID User’s Guide  65   17.7. Cleaning The Exterior Occasional external  cleaning  of the instrument  with a soft cloth is recommended. Do not use detergents or chemicals.  If necessary, you can use a damp cloth (water only). It is a good idea to install  the Calibration  Adapter before cleaning  the ToxiRAE  Pro PID’s housing,  to keep dirt, dust, or moisture  away from  the sensor openings  and to keep the filter clean.   Visually  inspect  the contacts  at the base of the ToxiRAE  Pro PID and on the charging cradle to make sure they are clean. If they are not, wipe them with  a soft, dry cloth.  Never use solvents  or cleaners.  17.7.1. Ordering Replacement Parts If you need replacement  parts, contact your local RAE Systems distributor.  A list of authorized distributors is availab le  online:   http://www.raesystems.com
ToxiRAE Pro PID User’s Guide  66   18. Troubleshooting  Problem Possible Reasons & Solutions                Cannot turn on power  Reasons:  Depleted battery.         Defective  battery.                       Solutions: Replace battery. Lost password Solutions: Use ProRAE Studio II software to change the password.   Call Technica l Support at +1 408-752-0723 or toll-free at  +1 888-723-4800 Reading abnormally  Low Reasons:  Calibratio n  Adapter is attached. Incorrect calibration.  Solutions: Remove Calibratio n Adapter. Calibrate the ToxiRAE Pro PID. Buzzer, LEDs, or vibratio n alarm Inoperative Reasons:  Alarms  may  be turned off. Blocked alarm port. Bad buzzer, LEDs, or vibratio n alarm.    Solutions: Enable alarms in the Buzzer & Light section of the Alarm  Settings sub-menu in the Programming  menu. Unblock alarm port. Call authorized service center.
ToxiRAE Pro PID User’s Guide  67   19. Technical Support  To contact RAE Systems Technical  Support:    Monday through  Friday, 7:00AM to 5:00PM Pacific  (US) Time   Phone (toll-free): +1 877-723-2878  Phone:  +1 408-952-8200 Fax:  +1 408-952-8480 Email:  RAE-tech@honeywell.com    Outside the Americas: E-Mail: HAexpert@honeywell.com  Honeywell Analytics Ltd. 4 Stinsford Road Nuffield Industrial Estate Poole, Dorset, BH17 0RZ United Kingdom Tel: +44 (0) 1202 645 544 Fax: +44 (0) 1202 645 555  Honeywell Analytics ZAC Athélia  4 – 375 avenue du Mistral Bât B, Expace Mistral 13600 La Ciotat France Tel: +33 (0) 4 42 98 17 75 Fax: +33 (0) 4 42 71 97 05 Honeywell Analytics Elsenheimerstrasse 43 80687 München Germany Tel: +49 89 791 92 20 Fax: +49 89 791 92 43 Honeywell Analytics P.O. Box-45595 6th Street Musaffah Industrial  Area Abu Dhabi UAE Tel: +971 2 554 6672 Fax: +971 2 554 6672  20. RAE Systems Contacts  RAE Systems by Honeywell World Headquarters  3775 N. First St.  San Jose, CA 95134-1708 USA  Phone: +1 888-723-4800  E-mail:  RAE-tech@honeywell.com   Web Site: www.raesystems.com    Training Phone: +1 408-952-8260 Email:  training@raesystems.com
ToxiRAE Pro PID User’s Guide  68   21. Appendix A: Regulatory Information  SAFETY INSTRUCTIONS  Read Before Operating  This manual must be carefully read by all individuals who have or will have the responsibility of using, maintaining, or servicing this product. The product will perform as designed only if it is used, maintained,  and serviced in accordance with the manufacturer’s  instructions.  The user should  understand  how to set the correct parameters and interpret  the obtained results.  CAUTION! Only use RAE Systems battery pack P/N: G02-3004-000 Do only charge the battery pack using RAE Systems charger outside hazardous area. Use of non-RAE  Systems components  will  void the warranty  and can compromise  the safe performance  of this product. Warning: Substitution of components may impair intrinsic safety.  ToxiRAE Pro Marking  The ToxiRAE Pro is certified  according to the IECEx scheme, ATEX and CSA for US and Canada as protected by intrinsic  safety.    The ToxiRAE Pro is marked with the following  informatio n: RAE SYSTEMS  3775 N. 1st. St., San Jose CA 95134, USA ToxiRAE Pro Type PGM-1800. Serial No/barcode: XXXX-XXXX-XX   IECEx SIR 10.0096X Ex ia IIC T4 Ga    0575  II 1G  SIRA 10 ATEX  2189X Ex ia IIC T4 Ga      2010 2360054 I.S. for Cl.I Dv 1, Grps A,B,C,D  T-Code T4. Class I, Zone 0 A/Exia  IIC T4 Only as to intrinsic  safety for use in hazardous  loc. Intrinsically  safe/ Securite Intrinseque/Exia -20º C < Tamb < +55º C; Um: 20V Battery pack: G02-3004-000 Warning: Read User’s Manual  for Intrinsic  Safety Precautions Warning: Substitutio n of components may impact intrinsically safety
ToxiRAE Pro PID User’s Guide  69   Operation Area and Conditions  Hazardous Areas classified by Zones ToxiRAE Pro PID (PGM1800) are  intended  to be used in hazardous  areas classified  zone 0, zone 1 or zone 2, where gases of explosion  groups IIA, IIB or IIC and T4 may be present.   For North America  and Canada the equipment  can further  be used in Class I, Zone 0.  Hazardous Areas classified by Divisions ToxiRAE Pro is intended  to be used in  hazardous  areas classified  for Class I Div.  1 or 2, within the temperature range of -20º C to +55º C, where gases of explosion  groups A, B, C or D and temperature  clode T4 may be present.   Instruction For Safe Use  Strictly follow the instructio ns for safe use. Applicatio n  of the ToxiRAE Pro  requires full understanding  and strict observation  of the instructions.    Only use RAE Systems battery pack P/N: G02-3004-000  Do only charge the battery pack using RAE Systems charger outside hazardous area (Um: 20V).  Use In Hazardous Areas  Equipment which is intended for use in explosive atmospheres and which has been assessed and certified according to international regulations may be used only under specified  conditions.  The components  may not be modified  in any way.   The appropriate regulations for service and repair must be properly observed during such activities.
ToxiRAE Pro PID User’s Guide   70   Year of manufacture  To identify  the year of manufacture, refer to the serial  number  of the instrument.  The second to last digit  in the serial  number  indicates  the year of manufacture. For example, “M”  indicates  the manufacturing  year is 2010.   First digit  Year J 2008 K 2009 M 2010 N 2011 P 2012 Q 2013 R 2014 S 2015 T 2016 U 2017 V 2018 W 2019
        RAE Systems by Honeywell World Headquarters 3775 N. First St. San Jose, CA 95134-1708 USA Phone: 408.952.8200 Fax: 408.952.8480  E-mail:  customerserv@raesystems.com Web Site:  www.raesystems.coms P/N G02-4008-000 Rev. F September 2016

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