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2013-07-09
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Multipin Connector Series Radiall Full Line Catalog Our Most Important Connection is with You.™ MULTIPIN Multipin Connector Series Radiall Full Line Catalog Connectivity has a profound and dramatic impact on the lives of people throughout the world. Because of advancements in technology, our lives are more convenient, more secure, more enjoyable and richer than ever. The speed of data enables communication in the most remote areas so people can reach all corners of the globe, allows for important defense and security, and facilitates space exploration. But technology doesn’t just happen. It starts in the mind with ideas, making connections never considered in ways that nobody dreamed possible. Seeing the future in ways previously unimagined is the act of innovation and it begins with people –the inventors, the dreamers, the pioneers and the engineers– enriching the lives of billions. At Radiall, we have one single, solitary mission; Empower the people that enrich our lives. Enable their innovation by providing reliability and durability. Give them useful information and provide them with valuable guidance when determining the best course for success. We don’t invent the future, we enable it. We inspire innovation, we embrace challenges, we challenge the conventional and we collaborate with you to succeed. At Radiall, we’re proud to say – Our most important connection is with you. Table of Contents EPX® series EN4644 1 Quick Multipin series 2 HDQX series 3 NSX - BPX series MPX series DSX series Arinc 600 MIL-DTL-83527B, AECMA EN3682 SAE AS81659, ARINC 404 4 5 6 MMC series 7 B & MCS-R series 8 MM & MB series 9 RTX series EN3716 10 MIL-DTL series 11 Index Part Number 12 Company Profile Our Most Important Connection is with You™ Radiall is a global leader in the design, development and manufacturing of leading edge interconnect solutions. Dedicated to understanding its customers’ needs since 1952, Radiall has earned the reputation of being “the best of the best” in engineering ingenuity by providing a constant flow of creative system solutions serving the defense, telecommunications, aerospace, instrumentation, automotive, industrial, medical and broadcast markets. Best Value-added Services Collaboration: We work closely with your engineers to understand your business, your technical needs, and your budgetary issues. Wide Product Range: We manage our product lines thru the entire lifecycle in order to offer you a wide selection of standard products at an affordable cost. Custom Products: We can tailor products to specific equipment and application needs. The Best End-to-End Interconnect Solutions We offer an extensive range of solutions that supports the most demanding signal transmission applications. 4G wireless infrastructure, active array radars, IED’s detection, electrical wiring in aircrafts, soldier tactical radios, in-vehicle communications networks, and magnetic resonance imaging systems are just a few of the complex applications that we support. RF coaxial connectors Global Presence: We’re everywhere you need us, with worldwide sales, engineering support, R&D in North America, Europe, and Asia, and manufacturing facilities strategically located in the United States, Mexico, France, India, and China. Responsive Support and Service: From the design stage, planning to post-installation support, we’re with you at every step, whether you need sales support or engineering expertise. Fiber optic connectors and transceivers Coaxial and fiber optic cable assemblies and harnesses High frequency microwave components oaxial switches, including the C smallest and most reliable SPDT relay Multipin rectangular connectors On-time Delivery: We support your logistical needs so you get the products when and where you need them. Warranty: We proudly stand behind our products. Rack and panel connectors Antennas for tactical networks, aerospace and instrumentation Certifications and Environmental Radiall is ISO 9001: 2008 certified and dedicated to continuous improvement programs that have resulted in also being AS9100, TS16949 and ISO 14001 certified. In addition, Radiall is committed to investing in its people, future technologies and the environment, such as being RoHS (Restriction of Hazardous Substances) and REACH (Registration, Evaluation, Authorization and Restriction of Chemical substances) compliant. Technical information and sales contacts are available at : www.radiall.com 1 Radiall at a Glance Worldwide Presence Radiall has a global manufacturing presence. Our International sales network and qualified distributors cover every region around the world. The result is quick and insightful answers to all your requests. International Sales Network Low cost facilities Local manufacturing, logistics and technical support North America Asia Europe Market Focus Aerospace Defense Radiall Technologies Milling Plating & plastic metallization Molding Characterization Polishing Laser, ultrasonic, vapor, soldering Stamping Thin & thick film processes Etching on Si Thick film on AlN Test & measurement Simulation Cable & PTFE wrapping Automatic assembly Micro-machining 2 Industrial Space Telecom Instrumentation Medical A Global Range to Meet Your Needs RF Coaxial Connectors Radiall proudly offers the widest range of RF Coaxial Connectors in the Industry with over 12,000 part numbers and 72 product series including AEP® Mil QPL connectors. These precision-made components are a significant part of our heritage and essential to who we are. Microwave Components Radiall has a wide range of coaxial devices, including terminations, attenuators, and couplers using standard interfaces from low to high power. Our state of the art techniques enable us to produce microwave components for use in commercial, military, and space applications. Multipin Connectors Radiall has an unmatched range of rack and panel connectors and the most innovative modular and tool-less connectors used in harnesses and equipment connections. Our modern designs combine light weight, high performance levels and user friendly features to simplify even the most complex connections. Space Qualified Industry leaders across the globe recognize the Radiall brand for quality, reliability, and performance. Our Space Qualified passive product offering includes a wide range of coaxial connectors, cable assemblies, microwave components, and switches with a frequency range up to Ka band. Harnesses The combination of design and manufacturing of RF and microwave cables as well as multipin connectors (EPX, ARINC 404 and 600) allows Radiall to be a specialist of harnesses for onboard or land equipment or communications systems. All types of contacts can be used and mixed such as signal, power, RF, quadrax, fiber optic... RF & Microwave Switches All Radiall switches provide exceptional reliability and performance. A unique modular and patented design of the actuator and transmission link enables Radiall to guarantee operation up to 10 million cycles with excellent repeatability, while reducing delivery times. Antennas Radiall provides highly reliable antenna solutions for industrial and military applications. Our solutions include Line-Of-Sight tactical communications, vehicular mount, GPS, telemetry, and mesh networks. For optimum performance requirements, Radiall offers custom antenna solutions and support. RF Cable Assemblies Radiall has an extensive range of cable assemblies with outstanding electrical performance, low loss, and high frequency. Our range includes flexible, semi rigid and handformable cable assemblies. Our TestPro™ range meets the stringent requirements needed for test and lab applications. D-Lightsys® Active Optical Solutions Optimized by D-Lightsys® for harsh environments. From optical transceivers to the world’s smallest parallel optics, D-Lightsys® technologies support the most challenging applications, including harsh environments and avionics applications. Fiber Optics Radiall designs and supports high performance end-to-end Optical Interconnect solutions. Our offer includes standard interfaces, termini, connectors, harnesses and custom design optical links and subsystems. The flexibility and high quality of our product range supports harsh environments and demanding applications. 3 Packaging Shipping information Unless otherwise stated, shipping lead times may vary depending on the location and time zone in which products are stocked or manufactured. The packaging defines the container of first level of a product. Radiall offers five types of standard packaging. Labeling Labeling has an important role in packaging. It has to supply all the necessary information in a clear and concise way. All of our packages are identified with the Radiall name, part number, lot number and quantity. Blister tray DEDICATED TO LARGER CONNECTORS ABILITY TO STACK SEVERAL TRAYS WITHOUT DAMAGING THE CONNECTORS 24 piece blister tray This specific packaging is suitable for large or fragile connectors. Products are vertically arranged in custom trays, providing protection against shock and making it easy to quickly count quantity. They are covered by an anti-dust lid or wrapped with a plastic film. This packaging is available for specific types of connectors when standard packaging might cause damage during shipping. Tape and reel 500 piece reel Products are arranged in an anti-static polyester blister tape covered with a ribbon defender. The set is then rolled up on a polyester reel which can receive 100, 500, 1800 or 3000 parts depending on the model. This packaging, dedicated to surface mount components is compatible with all pick and place automatic machines. It is CEI 286-3 compliant. Bulk bag BULK BAG OR BOX OF 100 PIECES BODY + CRIMP FERRULE + CENTER CONTACT The multiple bag or box contains 20, 50, or 100 of each component part in separate bags. 4 Packaging Unit packaging All connectors can be ordered in unit bags. It is an individual tear-proof polyethylene bag, which holds the connector and all of the component parts for that connector. Pre-cut unit bag (no cutting tool required to open) unit bag Unit packaging must be specified when ordering: add « W » at the end of the part number (except for adapters and specific products). Blister bulk pack FOR MULTI-PART PRODUCTS EASY TO OPEN IDEAL FOR IN THE FIELD ASSEMBLY This bulk packaging is suitable for small connectors Radiall offers four types of blister bulk pack depending on the configuration of the product and the number of pieces (10, 20, 50, or 100). Three compartments blister bulk pack of 20 pieces Shipping box Radiall has designed multiple boxes for optimum packaging and protection. These boxes are available in various optimized sizes. • Eco friendly design Labeled tape makes it easy to identify Radiall goods. Printing is minimized in order to limit the use of toxic substances. All boxes can be recycled (except for the adhesive). • Each product part number has a dedicated carton box adapted to the size of its packaging • All individual boxes are typically placed in size 20L shipping boxes (40x30x20 cm). 5 Applications Radiall’s vast experience and expertise are reflected in a wide range of rectangular multipin connectors for on-board as well as on-ground applications. On-board applications EPX® - EN4644 - Airframe production break - Avionics - Aerospace general purpose - IFE - Power & flight management - Radar QM - Airframe production break - Aerospace general purpose - IFE NSX - ARINC 600 - Avionics - Aerospace general purpose - IFE - Flight management HDQX - Avionics - Flight management - Radar - Weapons systems B - Avionics - Flight management - Radar - Weapons systems Civil Aerospace EPX® - EN4644 - Power management - Avionics - Flight management - Radar - Weapons systems Military Aerospace On-ground applications EPX® - EN4644 - Avionics - Flight management - Radar - Weapons systems Radars B - Avionics - Flight management - Radar - Weapons systems Industrial 6 Applications HDQX - Avionics - Aerospace general purpose - IFE - Flight management - Radar DSX - MIL-C-81659 ARINC 404 - Avionics - Displays - Aerospace general purpose - IFE - Flight management MM MB - Avionics - Flight management - Radar - Weapons systems RTX - MIL-STD-1553 - Radar - Aerospace general purpose DSX - MIL-C-81659 ARINC 404 - Avionics - Displays - Flight management MM MB - Avionics - Flight management - Radar - Weapons systems RTX - MIL-STD-1553 - Radar - Weapons systems MCSR - Avionics - Flight management - Radar - Weapons systems MPX - MIL-C-83527 - Avionics - Flight management MMC - Avionics - Flight management - Radar - Weapons systems Test Equipment MCSR - Avionics - Flight management - Radar - Weapons systems 7 8 SECTION 1 EPX® Series EN4644 Contents Introduction � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-5 Disconnect applications � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-6 Rack and panel applications � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-7 EPX® SERIES Technical characteristics for disconnect connectors � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-8 - Electrical characteristics � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-8 - Mechanical characteristics � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-8 Technical characteristics for rack & panel connectors � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-9 - Electrical characteristics � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-9 - Mechanical characteristics � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-9 Technical characteristics for inserts & contact � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-10 - Electrical characteristics � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-10 Mechanical characteristics � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-11 INSERTS Insert selection table � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-12 How to order EPX® inserts � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-13 EPX® insert arrangements � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-14 to 1-16 Contacts Signal & power crimp contacts � � � � � � � � � � � � � � � � � � � � � 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� � � � � � � � � � � � � 1-21 LuxCis® fiber optic contacts � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-22 Signal PC tail contacts � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-23 Quadrax size 8 PC tail contacts � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-24 Filler plugs and sealing plugs � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-24 Contacts for GbE link Focus � � � � � � � � � � � � � � 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� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-48 EPXB2 product overview � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-49 EPXB3 product overview � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-50 EPXB4 product overview � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-51 How to order EPXB1, b2, b3 & b4 shell � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-52 How to order EPXB1, b2, b3 & b4 assembly kit � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-53 Contacts termination for EPXB1, B2, B3 & EPXB4 plugs � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-54 EPXB1 shell dimensions + panel cut-out � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-55 EPXB2 shell dimensions + panel cut-out � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-56 EPXB3 shell dimensions + panel cut-out � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-57 EPXB4 shell dimensions + panel cut-out � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-58 EPXB panel cut-out coding � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-59 EPXB polarization code � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-60 Rack & panel accessories � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-61 to 1-62 EPX® galley product overview � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-63 How to order EPX® galley connector � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-64 Dimensions and panel cut out � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-65 Multigang EPX connectors � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1-66 1-4 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Introduction Radiall is recognized in the Aerospace and Defense industries for offering one of the broadest innovative product portfolios for connector interconnect solutions. The benefit of our experience with ARINC connectors permits Radiall to provide customers with a strong and global solution. The EPX® series offers a wide range of solutions based on two insert sizes with a large variety of shells and contacts. This product range provides an excellent trade-off between the number of available contacts and the space used. The EPX® series is completely modular and expandable. The EPX® series connectors are standardized by the EN4644 European standard. A high density solution compared to circular connectors: - Slim shell design with high contact density - Stackable shells do not require additional space for locking and unlocking the connectors EPXB: 5 shells #2 with 2*48 Cts --> Total Cts: 480 --> Total surface: 96.90 * 91.80 = 8895.42 mm2 Gives 18.53 mm2 /contact EPX® SERIES Our Most Important Connection is with You.™ 38999 : 4 shells #23 with 100 Cts --> Total Cts: 400 --> Total surface: 96.00 * 96.00 = 9216 mm2 Gives 23.04 mm2 /contact A cost saving and user-friendly solution: - Inserts can be wired in the workshop and later installed in the shells - A common panel cut-out simplifies the connector installation - Inserts can be easily installed and removed from the shell - Inserts and shells are keyed to prevent mis-mating - Standard Mil spec tools for contact crimping and contact insertion/extraction - Field replaceable sub-assemblies - Vibration resistant self-locking threads A modular concept with a large variety of options: - Shell can accommodate a wide variety of inserts for signal, power, coax, data bus, fiber optic and high frequency BMA contacts - Optional ground blocks (to meet the FAA HIRF requirements) - Pin and socket inserts can be installed in either plug or receptacle shells (pin contacts are always fitted in the pin insert) EPX® a versatile solution available in two different versions: - Aluminium - Composite Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 1-5 EPX® SERIES Our Most Important Connection is with You.™ Disconnect Application EPX® connectors (EPXA, EPXB1 and EPXB2) are specially designed to be used in cable-cable disconnect applications and PCB-cable disconnect applications. The principle of EPX® disconnect connectors is that the locking system is located on the connector itself. EPX® connectors for disconnect applications address three main needs: - Compactness: the design of the locking system allows an access from the back of the shell so that connectors can be stacked. Space can be easily saved - Modularity: connectors use similar tools and accessories so that spare parts are reduced Cable-cable - Ease of assembly: when on a panel, the connector is easy to mate with the use of a standard Allen wrench tool (available at Radiall or anywhere) PCB-cable The modularity of this series allows you to configure a connector with higher performances (environmental, grounding blocks, shell mountings, etc). Several accessories offer you the possibility to create harnesses, like the 38999 series. EPXA insert EPXB insert EPXB inserts fit in any EPXB disconnect connector EPXA connector 1-6 Go online for data sheets & assembly instructions EPXB1 connector EPXB2 connector Visit www.radiall.com and enter the part number Rack and Panel Application In response to the need of system miniaturization and new equipment design, Radiall introduces its new rack and panel connectors dedicated to Line Replaceable Module (LRM) applications. The EPX® rack and panel connectors are intended for blind mate applications. The plug connector is designed to be used in a Line Replaceable Module (LRM) while the receptacle is installed on the aircraft rack. There is no locking mechanism on these blind mate connectors, that feature is part of the equipment interface to the aircraft. Equipment side Radiall rack and panel modules offer: EPX® SERIES Our Most Important Connection is with You.™ - A wide range of connectors from size 1 to 4 based on the same design. They all use the same accessories, polarization and mounting style in order to standardize the EPX® series - Reliable system: the polarization device prevents any mounting mistakes between the panel and the receptacle shell, and also between the plug and the receptacle shells - Modularity in mounting EPX® connectors: EPX® rack and panel receptacles feature Arinc 600 functionality combined with a space saving design which provides several styles of mounting (fixed or float mount) EPXB1 connector EPXB2 connector Go online for data sheets & assembly instructions. Aircraft side EPXB insert EPXB inserts fit in any EPXB rack & panel connector EPXB3 connector EPXB4 connector Visit www.radiall.com and enter the part number. 1-7 EPX® SERIES Our Most Important Connection is with You.™ Technical Characteristics for Disconnect Connectors ELECTRICAL CHARACTERISTICS EMI shielding effectiveness EN2591-213 Frequency (MHz) Leakage attenuation (dB) 100 65 200 & 300 63 400 62 500 & 600 60 Other characteristics - Shell to shell conductivity < 2.5 mΩ, operating voltage: 400 Vrms or 500 Vdc at sea level, according to EN2591-205 - Voltage stability (ground block): Maximum variation 4mV according to SAE AS 81714 (MIL-T-81714) - Lightning stike: - 5kA - 1600V for EPX® connectors in aluminium version - 3kA - 1600V for EPX® connectors in composite version MECHANICAL CHARACTERISTICS Mating/unmating Shell type Material Mating/Unmating EPXA Aluminium 100 cycles EPXB1 Aluminium 100 cycles EPXB1 Composite 100 cycles EPXB2 Composite 100 cycles (1) EPXB2 Aluminium 100 cycles (1) Vibration & shock Shell type Material EPXA Aluminium EPXB1 Aluminium EPXB1 Composite EPXB2 Composite EPXB2 Aluminium Disconnect EPX® with Quadrax contacts / Vibration Shock For 8 hrs on each of the 3 axis/ interruption <1µs EN2591-403 EIA 364-28 3 shocks on each axis EN2591-402 EIA 364-27 Acceleration 27.8g (test condition 6 letter G) Shock amplitude 50g /duration 11ms Shock amplitude 300g /duration 3ms Acceleration 16.9g (test condition 5 letter E) Shock amplitude 50g /duration 11ms NOTE: (1) 500 mating cycles possible when using lubricant (as per the standard Mil-spec DOD G 24508) on locking device 1-8 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Technical Characteristics for Rack & Panel Connectors ELECTRICAL CHARACTERISTICS EMI shielding effectiveness en2591-213 Frequency (MHz) Leakage attenuation (dB) 100 65 200 & 300 63 400 62 500 & 600 60 Other characteristics - Shell to shell conductivity < 2.5 m Ω, operating voltage: 400 Vrms or 500 Vdc at sea level, according to EN2591-205 - Voltage stability (ground block): Maximum variation 4mV according to SAE AS 81714 (MIL-T-81714) - Lightning stike: - 5kA - 1600V for EPX® connectors in aluminium version - 3kA - 1600V for EPX® connectors in composite version EPX® SERIES Our Most Important Connection is with You.™ MECHANICAL CHARACTERISTICS Mating/unmating Shell type Material Mating/Unmating EPXB1 500 cycles EPXB2 500 cycles Aluminium EPXB3 500 cycles EPXB4 500 cycles The minimum mating forces are described in the EN4644 standard and depends on the connector size and insert arrangement. Consult Radiall for more information. Vibration & shock Shell type Material Vibration Shock For 8 hrs on each of the 3 axis/ interruption <1µs EN2591-403 EIA 364-28 3 shocks on each axis EN2591-402 EIA 364-27 Acceleration 16.9g (test condition 5 letter E) Shock amplitude 50g /duration 11ms EPXB1 EPXB2 EPXB3 Aluminium EPXB4 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 1-9 EPX® SERIES Our Most Important Connection is with You.™ Technical Characteristics for Inserts & Contacts ELECTRICAL CHARACTERISTICS Electrical characteristics conform to SAE AS 39029 (MIL-C-39029 type A) Contacts conform to EN3155-076 and EN3155-077 Contacts Contact size 22 20 16 12 8 5 Wire size Max current Amps AWG22 5 AWG24 3 AWG26 2 AWG20 7.5 AWG22 5 AWG24 3 AWG16 13 AWG18 10 AWG20 7.5 AWG12 23 AWG14 17 AWG16 13 AWG8 46 AWG10 33 AWG8 80 (1) AWG10 33 NOTE: (1) Size 5 contacts are not part of SAE AS 39029 (MIL-C-39029 type A). They are qualified by Radiall to 80 Amps GROUND BLOCK CONTACT Contact with wire size Max current Amps Contact to contact Contact + AWG20 7.5 Contact to mounting surface Contact + AWG20 7.5 DIELECTRIC WITHSTANDING VOLTAGE EN2591-207 EIA 364-20 with leakage current < 1mΩ Level Environmental inserts voltage (VRMS) Non-environmental voltage (VRMS) Sea level 1500 1500 50,000 feet 800 600 70,000 feet 800 300 INSULATION RESISTANCE EN2591-206 EIA 364-21 1-10 Temperature Insulation resistance Ambient temperature > 5000 MΩ 175°C (+347°F) > 200 MΩ Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Mechanical Characteristics Retention characteristics Contact retention EN2591-409 EIA 364-29 in terminated connectors. Contact size Retention force Max displacement Ground block 88N (20 lbs) 0.30mm (.012 in.) 22 53.4N (12 lbs) 0.38mm (.015 in.) 20 89N (20 lbs) 0.38mm (.015 in.) 16 111.2N (25 lbs) 0.38mm (.015 in.) 12 133.45N (30 lbs) 0.38mm (.015 in.) 8 133.45N (30 lbs) 0.38mm (.015 in.) 5 133.45N (30 lbs) 0.38mm (.015 in.) - Insert retention: 400N (90 lbs) EN2591-410 EIA 364-35 - Maximum insert displacement in the shell cavity: 0.30mm (.012 in.) EPX® SERIES Our Most Important Connection is with You.™ ENVIRONMENTAL CHARACTERISTICS Temperature - Temperature range: -65°C/+175°C (-85°F/+347°F) according to EIA364-32 and EN2591-305 - Temperature range: -65°C/+125°C (-85°F/+257°F) for EPXB2 composite shell and for Rack & Panel EPXB - Temperature life: 1000 hours at maximum temperature Other characteristics - Salt spray: 96 hours (nickel-plated aluminium and composite) EN2591-307 EIA 364-26 test condition A - Humidity: 10 days with temperature variation from -10°C to +65°C EIA 364-31 Method 4, test condition B - Altitude immersion: 3 cycles at 50,000 feet EN2591-314 EIA 364-03 Ground block Radiall provides a unique patented feature by integrating a ground block directly on the shell This option permits very short ground terminations Insulator Connector Shell Go online for data sheets & assembly instructions. M39029/1-101 contacts Radiall P/N 617221050 Intermediate plate for grounding Visit www.radiall.com and enter the part number. 1-11 Insert Selection Table Insert name should be used when ordering EPX® insert Insert code should be used when ordering kit assembly Contact Size & Type EPXA Series RACK & PANEL APPLICATION 1-12 EPXB DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ Insert name Insert code 00 0 22* 20* Signal Power A B 04 C 09 D 3 14 E 14 14M F 8 3 5 G 12 H 20 P3 B 3Q3 C 06 D 10Q2 E Power in Power or LuxCis® Power or fiber optic coax fiber optic coax cavity 2 17 0 12* 8 8 8 5 Power Quadrax or twinax BMA Coax or triax 5 Total Power contacts 1 1 20 A 16 1 1C1 00 16 0 1P1 C3 15 or 16* (1) 2 1 4 6 9 14 3 14 17 20 0 3 3 3 3 3 2 10 6 6 8 12F6 F 6 F12C G 12 13C1 H 6 4 2 13P1 J 6 4 2 14 K 6 12 12 1 13 1 14 17 L 14 20C1 M 19 20P1 N 19 17 1 P 16 6 Q 16 6 25P1 R 25Q1 S 24 28 T 22 30 U W 18 40 X 40 48 Y 48 3T3 Z 20 22 22 24 34 20 1 22 13 14 3 22V 3 1 25 1 25 6 28 30 30 16 34 40 48 3 3 NOTE: (1) Only contacts marked with an asterisk (*) are included with EPX® inserts All other contacts must be ordered separately (coax, twinax, quadrax and fiber optic contacts) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Only crimp contacts can be delivered with insert b E 40 P B S Series prefix Insert size(1) A: Insert for EPXA B: Insert for EPXB1, EPXB2, EPXB3 or EPXB4 Class(2) E: Environmental N: Non-environmental (no rear grommet, no interfacial seal) H: Non-environmental with a rear grommet, available for pin insert only (recommended for crimp contacts) T: Non-environmental with an interfacial seal, available for pin insert only (recommended for PC tail contacts) Insert name Refer to table on page 1-12 for insert arrangements Insert keying(3) A: Keying A B: Keying B Contact Without code: insert delivered without contacts S: Signal and power contacts are delivered with inserts but are uninstalled (refer to page 1-12) Inserts 00, 1C1, 1P1, C3, P3, 3Q3, 12F6, F12C and 3T3 are not available in S contact version ENVIRONMENTAL INSERT Pin insert Rear grommet Insert Keying Detail Interfacial seal Keying A Rear grommet Socket insert Keying B NOTES: (1) Inserts are designed for rear release & rear removable contacts (2) Pin and socket inserts can be installed in either plug or receptacle shell F6, F12C and 12F6 are only available in E class. “Insert 00 is only available in N class (3) For EPXA, EPXB1, EPXB3 and EPXB4 shells, use only insert keyed A For EPXB2 shells, use one insert keyed A and one insert keyed B Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number DISCONNECT APPLICATION CONTACTS Insert type P: Pin S: Socket RACK & PANEL APPLICATION epx INSERTS How to order EPX® inserts EPX® SERIES Our Most Important Connection is with You.™ 1-13 EPXA Insert Arrangements Insert name 00 Insert code 0 Blank insert (1) Insert name 1C1 Insert code A 1 x size 5 coax contacts Insert name 1P1 Insert code B 1 x size 5 power contacts Insert name 04 Insert code C 2 x size 15 or 16 contacts 2 x size 12 contacts Insert name 09 Insert code D 3 x size 20 contacts 6 x size 15 or 16 contacts Insert name 14 Insert code E 14 x size 20 contacts Insert name 14M Insert code F 8 x size 22 contacts 3 x size 20 contacts 3 x size 15 or 16 contacts Insert name 17 Insert code G 12 x size 22 contacts 5 x size 20 contacts RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ 1-14 Insert name 20 Insert code H 20 x size 22 contacts NOTE: (1) P/N for blank insert is EPXAN00 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number EPXB Insert Arrangements Full size inserts arrangements are compliant with EN4644 Insert name C3 Insert code A 3x size 5 coax contacts Insert name P3 Insert code B 3 x size 5 power contacts Insert name 3Q3 Insert code C 3 x size 8 quadrax contacts Insert name 06 Insert code D 6 x size 12 medium power contacts Insert name 10Q2 Insert code E 8 x size 20 contacts 2 x size 8 quadrax contacts Insert name 12F6 Insert code F 6 x size 16 Optical LuxCis ® termini 6 x size 16 special electrical contacts Insert name F12C Insert code G 12 x size 16 Optical LuxCis® termini Insert name 13C1 Insert code H 6 x size 20 contacts 4 x size 15 or 16 contacts 2 x size 12 contacts 1 x size 5 coax contact Insert name 13P1 Insert code J 6 x size 20 contacts 4 x size 15 or 16 contacts 2 x size 12 contacts 1 x size 5 power contact Insert name 14 Insert code K 14 x size 15 or 16 contacts Insert name 17 Insert code L 14 x size 20 contacts 3 x size 12 contacts DISCONNECT APPLICATION RACK & PANEL APPLICATION NOTE: (1) P/N for blank insert is EPXBN00 Go online for data sheets & assembly instructions CONTACTS INSERTS Insert name 00 Insert code 0 Blank insert (1) EPX® SERIES Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number 1-15 EPXB Insert Arrangements Full size inserts arrangements are compliant with EN 4644. Insert name 20C1 Insert code M 19 x size 20 contacts 1 x size 5 coax contact Insert name 20P1 Insert code N 19 x size 20 contacts 1 x size 5 power contact Insert name 22 Insert code P 16 x size 20 contacts 6 x size 15 or 16 contacts Insert name 22V Insert code Q 16 x size 20 contacts 6 x size 16 contacts Insert name 25P1 Insert code R 24 x size 22 contacts 1 x size 8 power contact Insert name 25Q1 Insert code S 24 x size 22 contacts 1 x size 8 quadrax contact Insert name 28 Insert code T 22 x size 22 contacts 6 x size 15 or 16 contacts Insert name 30 Insert code U 30 x size 20 contacts Insert name 34 Insert code W 18 x size 22 contacts 16 x size 20 contacts Insert name 40 Insert code X 40 x size 22 contacts Insert name 48 Insert code Y 48 x size 22 contacts Insert name 3T3 (1) Insert code Z 3 x size 8 BMA pin contacts RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ 1-16 NOTE: (1) 3T3 pin insert only is available. It is mateable with 3Q3 socket insert Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Signal & Power Crimp Contacts EPX series offers a wide range of contacts compliant with EN3155 and SAE AS 39029. The available contacts cover aerospace applications for terminating to both cables and printed circuit boards. - Signal and power contacts - High frequency with coax, twinax and triax contacts - Ethernet links with Quadrax contacts - Optical links with LuxCis® contacts Discover our brand new range of signal & power contacts with selective gold plating Features and benefits : - Significant reduction of cost of ownership - Reduced dependence on gold rate fluctuation - No change in the contact crimping or soldering process Part number selectively plated Pin 617200 617200100 Socket 617300 617300100 Pin 617221 617221100 24 Socket 617320 617320100 16 Pin 617240 617240100 22 22 24 26 20 20 22 18 20 16 Ground block 20 for optical/ electrical insert 18 14 282281 M22520/2-01 282970 M22520/2-23 282281 M22520/2-01 282971 M22520/2-08 6 282291 M22520/1-01 282972 M22520/1-02 5 4 3 3 7 5 6 4 Pin 617221050 N/A N/A N/A 282281 M225520/2-01 282581015 M22520/2-11 7 Pin 617235003 (1) N/A 282291 M22520/1-01 282581013 5 282291 M22520/1-01 282972 M22520/1-02 7 R282600000 M22520/2301 + Die set R282650000 M22520/23-02 282588 N/A Pin 617250 617250100 617350 617350100 Pin 617291002(2&3) N/A Socket 617391002(2&3) N/A 8 Pin 617280 (2&4) N/A 10 Socket 617390 (2&4) N/A 12 Pin 617260001(2&4) N/A 16 Socket 617370001(2&4) N/A 10 Positioner Socket Socket 8 5 617340100 20 16 8 617340 16 12 12 Socket Selector Crimping tool R282600000 M22520/23-01 + Die set R282650000 M22520/23-02 282613 6 4 8 6 Ins / ext tool Type of tool 282522 (M81969/14-01) Plastic 282522001 (M81969/39-01) Plastic 282515 (M81969/14-03) Plastic 282886 Metal 282515 (M81969/14-03) Plastic 282549004 (M81969/14-04) Plastic 282549001 Metal 282946 (M81969/28-01) Metal 282557020 N/A 282557021 282586003 282586005 6 NOTES: (1) Electrical contacts for optical inserts are always pin contacts (hermaphrodite) (2) In order to make these contacts environmental, it is necessary to add a sealing boot. Please contact us for additional information (3) These power contacts can be used in power inserts only (25P1) (4) These power contacts can be used in power inserts only (P3, 13P1 and 20P1) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number CONTACTS Part number full plated DISCONNECT APPLICATION Type Wire size RACK & PANEL APPLICATION Contact size INSERTS Specifications: - Same contact design as full plated version - Contact interface gold plated with 1.27µm - For crimp version, no changes are required for the crimping process - For PC tail version, use of selective plated contacts has no impact on PCB design - Product qualification is available upon request EPX® SERIES Our Most Important Connection is with You.™ 1-17 Oversized & Reduced Crimp Barrel Contacts Contact size reduced crimp barrel 22 oversize crimp barrel reduced crimp barrel 20 oversize crimp barrel reduced crimp barrel 16 reduced crimp barrel for optical electrical insert oversize crimp barrel Part number fully plated Wire size Type 28 Pin 30 Socket 617301(1) 20 Pin 617200200 22 24 22 24 26 18 20 22 20 22 24 617201 (1) Socket 617300200 Pin 617224001 (1) Socket 617324001 (1) Pin 617221200 Socket 617320200 Pin 617241 (1) Socket 617341 (1) 20 22 Pin 617235002 (&2) 24 14 16 18 Pin 617240200 Socket 617340200 Crimping tool Positioner Selector 282281 M22520/2-01 282970 M22520/2-23 5 282281 M22520/2-01 282970 M22520/2-23 282281 M22520/2-01 282971 M22520/2-08 282281 M22520/2-01 282971 M22520/2-08 282291 M22520/1-01 282972 M22520/1-02 282291 M22520/1-01 282581013 282291 M22520/1-01 282972 M22520/1-02 4 5 4 Ins / ext tool Type of tool 282522 (M81969/14-01) Plastic 282522001 (M81969/39-01) Plastic 282515 (M81969/14-03) Plastic 3 4 3 3 5 5 4 5 5 4 5 5 4 6 5 5 RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ 1-18 NOTES: (1) When smaller wire sizes are used on contacts with reduced crimp barrel, the wire will not provide sealing to the grommet. If sealing is required, please contact Radiall (2) Electrical contacts for optical insertss are always pin contacts (hermaphrodite) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Cable type RG174-RG179 RG316 RG178 15-16 GORE/AXON P812817 FILECA F1703-134 FILOTEX SP132868 RG178 DT UT .047 12 UT.085-RG405 RG58-RG141 RG142 - RG400 5 RG174-RG316 RG188 RG178-RG196 Environmental part number Non-environmental part number Pin 617130 Socket 617030 Pin 617131 Socket 617031 Pin 617132 Socket 617032 Pin 617133 Socket 617033 Pin 617135 Socket 617035 Pin 617160 Socket 617060 Pin 617101001 617101 Socket 617001001 617001 Pin 617102001 617102 Socket 617002001 617002 Pin 617103001 617103 Socket 617003001 617003 Pin 617104001 617104 Socket 617004001 617004 Pin 617105001 617105 Socket 617005001 617005 Ins/ext tool Type of tool 282512 Metal 282549004 (M81969/14-04) Plastic 282946 (M81969/28-01) Metal RACK & PANEL APPLICATION DISCONNECT APPLICATION RG180 Type INSERTS Contact size CONTACTS Coaxial Crimp Contacts EPX® SERIES Our Most Important Connection is with You.™ Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 1-19 Twinax & Triax Crimp Contacts Contact size Cable type ECS0700 12 Triax M17/176-00002 8 Triax 8 Twinax Type Environmental part number Non-environmental part number Pin 617190010 Socket 617090010 Pin 617190012 Socket Pin 617165021 617165020 24473/03159X-2 Socket 617065021 617065020 WHITMOR W26751575 Pin 617165 617165001 Socket 617065 617065001 Pin 617165011 620165010 Socket 617065011 620065010 M17/176-0002 5 Triax PAN6421 Type of tool 282549004 (M81969/14-04) Plastic 282549001 Metal 282946 (M81969/28-01) Metal 617090012 TENSOLITE ABS0386WF24 & TYCO 1726A1424A Ins/ext tool Pin 617150001 617150 Socket 617050001 617050 Pin 617152001 617152 Socket 617052001 617052 RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ 1-20 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Quadrax & BMA Crimp Contacts QUADRAX CONTACTS 8 Environmental part number Non-environmental part number Cable type Type Ethernet cable ABS0972 & ABS1503 Pin 617175011 617175012 Socket 617075011 620075010 TENSOLITE NF24Q100 Pin 617175051 617175052 Socket 617075051 620075050 Tensolite NF26Q100 JSF Y18 Pin 617175053 617175054 Socket 617075053 620075021 Extraction tool in metal 282549001 INSERTS Contact size EPX® SERIES Our Most Important Connection is with You.™ Connector Type Cable type SHF5 - SHF5M (1) RG142 Environmental part number Non-environmental part number Frequency range Max VSWR Insertion loss 617171011 617171010 DC-18 GHz 1.35 0.13 dB at max frequency (18 GHz) 617171021 617171020 DC-12.4 GHz 1.35 0.11 dB at max frequency (12.4 GHz) 617171031 617171030 DC-18 GHz 1.35 0.13 dB at max frequency (18 GHz) Socket 617071011 617071010 DC-18 GHz 1.35 0.13 dB at max frequency (18 GHz) Socket 617071021 617071020 DC-12.4 GHz 1.35 0.11 dB at max frequency (12.4 GHz) Socket 617071041 617071040 DC-18 GHz 1.35 0.13 dB at max frequency (18 GHz) Pin Pin (2) (2) (1) 8 SHF2.4M /UT.085 Harbour SS405 Times Tflex405 SHF5 - SHF5M RG142 SHF3 (1) (1) Pin (2) Extraction tool 282549001 is used for size 8 BMA contacts Environmental BMA contacts are all provided with sealing boots NOTES: (1) The BMA contacts which can accommodate SHF cables requires a termination by Radiall (2) BMA can only be installed in modified EPXB Quadrax insert such as 3T3P. Ex: EPXBE3T3PA Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number RACK & PANEL APPLICATION Contact size DISCONNECT APPLICATION CONTACTS BMA CONTACTS 1-21 RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ 1-22 LuxCis® Fiber Optic Contacts The LuxCis® product range is a proven, flexible and always expanding fiber optic interconnect solution offering high speed communication in aerospace and other harsh environments. Optical Performances MultiMode (PC) 850 / 1300 nm SingleMode (UPC) 1310 / 1550 nm Insertion Loss (IL) Mean (IEC 61300-3-4 Method B) 0.1 dB 0.15 dB Return Loss (RL) (IEC 61300-3-6) > 20 dB > 50 dB MECHANICAL AND ENVIRONMENTAL CHARACTERISTICS Standard Performances Thermal cycling SAE AS 13441 method 1003.1 -55°C/+125°C (cable dependant) Temperature endurance TIA/EIA 455-4 1000 h @ 125°C (cable dependant) Vibration TIA/EIA 455-11 27 Grms Shock TIA/EIA 455-14 50 G, 11 ms Durability TIA / EIA 364-09 500 cycles (1) Maintenance SAE AS 13441 method 2002.1 10 cycles Cable retention 1.8 mm diameter 900 µm diameter SAE AS 13441 method 2009.1 68 N 7N Humidity TIA EIA 455-5 10 cycles / 24 h 90% RH -25°C / +65°C LuxCis® contact part numbering system F725 0 03 419 F725: LuxCis® series Ferrule type 00: PC ferrule for SingleMode fiber 03: PC ferrule for 50/125 or 62,5/125 um MultiMode fiber 04: PC ferrule for 100/40 um MultiMode fiber 05: PC ferrule for 200/230 um MultiMode fiber 50: APC ferrule for SingleMode fiber Cable type and diameter 118: 900 µm cable 318: 1.2 mm cable with strengthening members, tight structure 419: 1.6 to 2.2 mm cable, loose structure 519: 1.6 to 2.2 mm cable, tight structure NoteS: () Mating cycles are dependant on connector series Radiall can support you with your cable and harness assemblies Please contact your sales representative Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number RA YA ZA RB YB ZB RC YC ZC RD YD ZD Contact type Size 22 Size 20 Size 16 Size 12 Size 8 Size 5 Pin 617205510 617222514 617242510 617259505 617291501 617289506 Socket 617305500 617322505 617342510 617359505 617391501 617389506 Pin 617205010 617222014 617242010 617259005 617291001 617289006 Socket 617305 617322005 617342010 617359005 617391001 617389006 Pin 617205710 617222714 617242710 617259705 617291701 617289706 Socket 617305700 617322705 617342710 617359705 617391701 617389706 Pin 617205501 617222512 617242508 617259506 617291503 617289504 Socket 617305501 617322506 617342511 617359506 617391503 617389504 Pin 617205001 617222012 617242008 617259006 617291003 617289004 Socket 617305001 617322006 617342011 617359006 617391003 617389004 Pin 617205701 617222712 617242708 617259706 617291703 617289704 Socket 617305701 617322706 617342711 617359706 617391703 617389704 Pin 617205515 617222513 617242517 617259503 617291504 617289503 Socket 617305508 617322507 617342513 617359503 617391504 617389503 Pin 617205015 617222013 617242017 617259003 617291004 617289003 Socket 617305008 617322007 617342013 617359003 617391004 617389003 Pin 617205715 617222713 617242717 617259703 617291704 617289703 Socket 617305708 617322707 617342713 617359703 617391704 617389703 Pin 617205509 617222510 617242509 617259507 617291505 617289507 Socket 617305502 617322509 617342515 617359507 617391505 617389507 Pin 617205009 617222010 617242009 617259007 617291005 617289007 Socket 617305002 617322009 617342015 617359007 617391005 617389007 Pin 617205709 617222710 617242709 617259707 617291705 617289707 Socket 617305702 617322709 617342715 617359707 617391705 617389707 282522 M81969/14-01 282522001 M81969/39-01 282515 M81969/14-03 282549004 M81969/14-04 282549001 M81969/28-03 282946 M81969/28-01 RACK & PANEL APPLICATION Ins/ext. tool INSERTS Contact termination CONTACTS Selection table for straight PC tail contacts DISCONNECT APPLICATION Signal PC tail Contacts EPX® SERIES Our Most Important Connection is with You.™ Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 1-23 EPX® SERIES Our Most Important Connection is with You.™ QUADRAX SIZE 8 PC tail CONTACTS Selection table for straight PC tail contacts Contact termination RA YA ZA RB YB INSERTS ZB RC YC CONTACTS ZC RD YD ZD Contact type Pin 617177512 Socket 617077512 Pin 617177012 Socket 617077012 Pin 617177712 Socket 617077712 Pin 617177501 Socket 617077502 Pin 617177001 Socket 617077002 Pin 617177701 Socket 617077702 Pin 617177508 Socket 617077508 Pin 617177008 Socket 617077008 Pin 617177708 Socket 617077708 Pin 617177513 Socket 617077513 Pin 617177013 Socket 617077013 Pin 617177713 Socket 617077713 DISCONNECT APPLICATION Ext. tool 282549001 Filler Plugs & Sealing Plugs Sealing plugs are dedicated to environmental inserts and filler plugs are dedicated to non-environmental inserts Contact size Filler plug Sealing plug Size 22 620920 616910 Size 20 610941 616911 Size 16 620922 616912 RACK & PANEL APPLICATION Size 12 1-24 Part number size 8 Size 8 Size 5 620923 616913 Socket 619950 Pin 619953 Socket 617931 Pin 617930 Go online for data sheets & assembly instructions 618915 616914013 Visit www.radiall.com and enter the part number Contacts for GBE Links Radiall offers gigabit ethernet solutions based on standard components These 2 solutions are perfectly suited for high speed transfers for digital audio and video signals QUADRAX SOLUTION: - Available with any EPXB connector - 2 Quadrax contacts are required for 1 Gigabit link - Quadrax inserts: 3Q3 or 10Q2 - Up to 2 Gbit/sec high density solution: INSERTS - Available with any EPXB connector - 4 twisted pairs requires 8 #22 contacts for 1 Gbit link - Inserts: 40 or 25Q1 - Additional size 22 contacts can be used for ground continuity - EMI backshell (recommended by Radiall) - Up to 1 Gbit/sec - Short strip dimensions are required to get minimum impedance disturbance. Radiall solution combines short strip and easy maintenance availability. EPX® SERIES Our Most Important Connection is with You.™ High density solution Detailed view of inserts including contacts for gigabit ethernet link RACK & PANEL APPLICATION Size 22 contacts Inserts Go online for data sheets & assembly instructions DISCONNECT APPLICATION CONTACTS For further information, please contact Radiall Visit www.radiall.com and enter the part number 1-25 INSERTS EPX® SERIES Our Most Important Connection is with You.™ EPXA Product Overview Detailed view of receptacle and plug with accessories for the EPXA1 connector Straight strain relief Polarization keys Screws are captive mounted Plug shell Receptacle shell Sleeve holder 45° Strain relief CONTACTS Ground block Quarter-turn locking device Fiber optic contact RACK & PANEL APPLICATION DISCONNECT APPLICATION Insert 1-26 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number EPXB1 Product Overview Detailed view of receptacle and plug with accessories for the EPXB1 connector EMI backshell Pin contact Receptacle shell Polarization keys EPX® SERIES Our Most Important Connection is with You.™ Insert DISCONNECT APPLICATION Quarter-turn locking device Ground block Straight strain relief RACK & PANEL APPLICATION Socket contact CONTACTS INSERTS Plug shell Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 1-27 RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ 1-28 How to Order EPXA & EPXB1 Shell epx B1 P B 0 4 M Series prefix Shell size A1: Single small cavity shell B1: Single large cavity shell Shell style P: Plug R: Receptacle W: Plug with ground block Z: Receptacle with ground block and ground spring fingers Shell mounting option(1) B: Plug without mounting holes M: R eceptacle with 2 mounting holes 6-32 UNC for rear panel (2) Locking device 0: Quarter-turn fastener Polarization code(3) 4: Shell delivered with polarizing hardware unassembled 5: Shell delivered with no polarizing hardware Shell plating M: Nickel-plated composite for EPXB1 K: Nickel-plated aluminium for EPXB1 (mateable with version M composite shell) N: Nickel-plated aluminium for EPXA NOTES: (1) Recommended locking torque: 1.6Nm (14.16 in-lbs) for metallic shell and 1.1Nm (9.73 in-lbs) max for composite shell (2) Self-locking mounting holes are designed for rear panel mounting (3) Please see page 1-33 on how to use the polarization device Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number How to Order EPXA & EPXB1 Assembly Kit Assembly kit is delivered fully assembled including shell with insert mounted, with or without contacts according to the selection. Tips to help you in your selection: - You are free to use either pin or socket inserts in EPXA & EPXB1 plug or receptacles. - Crimp contacts can be delivered with a kit, check which contacts would be included on page 1-12. - If PC tail are selected then all cavities including signal, power and quadrax are populated. Size 5 coax cavities are not populated. - If PC tail contacts are needed, remember that they are available as pin straight PC tail contacts in receptacles only. epx B1 R 4 M E M YA EPX® SERIES Our Most Important Connection is with You.™ INSERTS SHELL SELECTION PART Series prefix Shell size A1: Single small cavity shell B1: Single large cavity shell Shell plating M: Nickel-plated composite for EPXB1 K: Nickel-plated aluminium for EPXB1 (mateable with version M composite shell) N: Nickel-plated aluminium for EPXA INSERT SELECTION PART Insert class E: Environmental N: Non-environmental (no rear grommet, no interfacial seal) H: Non-environmental insert with a rear grommet, available for pin insert only (recommended for crimp contact) T: Non-environmental insert with an interfacial seal, available for pin insert only (recommended for PC tail contact) Insert code Refer to page 1-12 to select insert code Contacts termination XS: Socket insert without contacts XP: Pin insert without contacts SS: Socket insert with crimp contacts SP: Pin insert with crimp contacts These contacts are delivered uninstalled YA: Gold PC tail contacts length A ZA: Tin-lead PC tail contacts length A RA: Pure tin (RoHS) PC tail contacts length A Go online for data sheets & assembly instructions Refer to page 1-30 to select PC tail contacts for receptacle Visit www.radiall.com and enter the part number RACK & PANEL APPLICATION Polarization code 4: Shell delivered with polarizing hardware unassembled 5: Shell delivered with no polarizing hardware DISCONNECT APPLICATION CONTACTS Shell style P: Plug R: Receptacle W: Plug with ground block Z: Receptacle with ground block and ground fingers 1-29 EPX® SERIES Our Most Important Connection is with You.™ Contacts Termination for EPXB1 EPXB1 RECEPTACLES (aluminium and composite shell version) Straight PC Tail contact termination Min Length E mm (inch) Min Length H mm (inch) 16.20 (0.637) (1) / YA ZA RA 19.40 (0.763) (1) / YB ZB RB Gold Tin-lead Pure tin (RoHS) 21.25 (0.836) (1) / YC ZC RC 25.20 (0.992) 5.40 (0.212) YD ZD RD RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS INSERTS H 1-30 E NOTE: (1) These PC tail lengths are not compatible with EPXBE and EPXBH inserts Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Without ground block Receptacle Plug With ground block Multiple panel cut out (2) Plug NOTES: (1) Maximum dimension for insert with grommets For inserts without grommets maximum dimensions will be for receptacle 25.55mm (1.006in) and for the plug 23.52mm (0.926in) (2) Rear mounting side view with key post oriented to the upper side Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS Receptacle Single panel cut out (2) INSERTS EPXA Shell Dimensions EPX® SERIES Our Most Important Connection is with You.™ 1-31 EPXB1 Shell Dimensions Without ground block Receptacle Plug With ground block Receptacle Single panel cut out (2) Multiple panel cut out (2) Plug RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ 1-32 NOTES: (1) Maximum dimension for insert with grommets. For inserts without grommets: Insert is flush to the shell. Maximum dimension for the receptacle is 25.55 mm(1.006 in) and for the plug is 23.52 mm(0.926 in).For inserts with optical contacts : the maximum dimension for the receptacle is 38.70 mm(1.524 in) and the plug is 36.00 mm (1.418 in) (2) Rear mounting side view with key post oriented to the upper side Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ EPX® SERIES Polarization Code EASY READING OF POLARIZATION CODE Caution: Read the polarization code from left to right, the same way the part number marking can be read on the connector Plug Receptacle CONTACTS INSERTS EPXA EPXB1 2 1 2 DISCONNECT APPLICATION 1 Coding device View A & B View C & D View A & D View C & B Key position 1 A A A A B B B B C C C C D D D D Key position 2 A B C D A B C D A B C D A B C D Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number RACK & PANEL APPLICATION There are 16 possible codings: 1-33 EPXA & EPXB1 Accessories Spare parts & dust caps DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ Part number EPXA EPXB1 617980032 - Description Assembly tool Assembly torque 282666002 0.8 Nm (7 In-Ibs) Polarization kit for plug connector 617980033 - Polarization kit for receptacle connector - 617980030 Polarization post - 617980031 Polarization key 617954006 617954008 Dust cap for plug shell (pink color) 617954007 617954009 Dust cap for receptacle shell (pink color) 617954044 617954034 ESD dust cap for plug shell (black color) 617954045 617954028 ESD dust cap for receptacle shell (black color) N/A N/A 617929033 Sealing inserts for fly away applications: mateable with pin insert 617929023 RACK & PANEL APPLICATION N/A 1-34 617929032 Sealing inserts for fly away applications: mateable with socket insert 617929022 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Description 617921030 617921029 Straight strain relief (composite) 617921032 617921031 45° strain relief (composite) - 617921035 Strain relief for fiber optic (anodized aluminium) - 617924016 Straight EMI backshell (Nickel-plated aluminium) - 617928002 Straight EMI backshell (Nickel-plated composite) Assembly tool Assembly torque 282666002 0.8 Nm (7 In-Ibs) RACK & PANEL APPLICATION EPXB1 NOTE: For mounting instructions, please contact Radiall Go online for data sheets & assembly instructions INSERTS Part number EPXA CONTACTS Strain Relief and EMI Backshells DISCONNECT APPLICATION EPXA & EPXB1 Accessories EPX® SERIES Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number 1-35 EPXB2 Disconnect Connectors When less is more. Radiall EPXB2 disconnect connectors have been widely used in aerospace industry for more than 10 years. As a worldwide leader in cable to cable and PCB to cable connections, Radiall is committed to constantly innovating to meet the demands of the industry with the most effective and reliable solutions. Demand for weight saving connection solution is now growing more and more. Radiall is proud to introduce: - EPXB2 class M (Nickel plated composite) - EPXB2 class J (Weight optimized aluminium) Two proven and available alternatives when you are facing weight issues in cable to cable and PCB to cable connections. CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ DISCONNECT APPLICATION EPXB2 class M Performances: - Weight saving compared to class N EPXB2 : -15% - T° range: -65°C / +125°C RACK & PANEL APPLICATION EPXB2 class N 1-36 Performances : - T° range -65°C / +175°C EPXB2 class J Performances: - Weight saving compared to class N EPXB2: -15% - Cost effective solution - T° range: -65°C / +175°C Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Strain relief Receptacle shell Plug shell Jackscrew locking device Pin contact Jacknut locking device Ground block Inserts DISCONNECT APPLICATION Socket contact INSERTS Detailed view of receptacle and plug with accessories for the EPXB2 disconnect connector. CONTACTS EPXB2 Product Overview EPX® SERIES Our Most Important Connection is with You.™ RACK & PANEL APPLICATION EMI backshell Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 1-37 DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ How to Order EPXB2 Shell EPX B2 H RACK & PANEL APPLICATION 2 2 N Series prefix Shell size B2: Two cavity shell Shell style For option compatibility, see the table below L: Receptacle with flange and ground fingers H: Receptacle with ground fingers Z: Receptacle with ground block and ground fingers R: Receptacle without ground fingers P: Plug W: Plug with ground block Shell mounting A: Panel rear mounted connector with 4 x 6-32 mounting holes B: No mounting holes D: Connector with 2 x Ø3.10 mm thru holes F: Panel rear mounted connector with 2 x 6-32 mounting holes L: Panel rear mounted connector with 2 x 4-40 mounting holes Locking & polarization device (1) 1: Jackscrew 2: Jacknut 3: Without locking device 4: Pin centering guide for plug shell for LRU (Line Replaceable Unit) application only (2) 5: Socket centering guide for receptacle shell for LRU (Line Replaceable Unit) application only (2) Polarization code (3) 2: Polarizing device A to F delivered unassembled 3: Polarizing device N to Z delivered unassembled Shell plating N: Nickel-plated aluminium M: Nickel-plated composite J: Nickel-plated weight optimized aluminium Available shell mounting Shell style A (4 x 6.32 UNC) B (no holes) L H 1-38 L Class N (aluminium) √ Z √ R √ P W Class J (weight optimized aluminium) Class M (composite) F (2 x 6.32 UNC) L (2 x 4.40 UNC) √ √ √ √ √ √ √ √ √ D (2 x Ø3.10mm) √ H P √ √ L P √ √ √ √ √ √ √ NOTES: (1) Jackscrew/Jacknut can be mounted on either plug or receptacle shell. However, the standard options are: - Jackscrew for plug shells - Jacknut for receptacle shells (2) Pin/Socket centering guides can be mounted on either plug or receptacle shells. However, the standard options are: - Pin centering guide for plug shells - Socket centering guide for receptacle shells (3) P lease see page 1-44 for how to use the the polarization coding Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number How to Order EPXB2 Assembly Kit Assembly kits are delivered fully assembled including shell with inserts mounted, with or without contacts according to the selection. When selecting your insert codes, do not forget to place them in the order you want them assembled. Locking and polarizing devices are delivered uninstalled. Tips to help you in your selection: - You are free to use either pin or socket inserts in EPXB plug or receptacle. - Crimp contacts can be delivered with a kit, check which contacts will be included on page 1-12. - PC tail contacts can also delivered with a kit. Remember that only straigh tpin PC tail contacts are available, and in receptacle only. - If PC tail contacts are selected then all cavities including signal, power and quadrax are populated. Size 5 coax cavities are not populated. All connector inserts will use the same insert class and the same contact termination. epx B2 H B 2 N N BC ZB EPX® SERIES Our Most Important Connection is with You.™ SHELL SELECTION PART DISCONNECT APPLICATION CONTACTS INSERTS Series prefix Shell size B2: Two cavity shell Shell style For option compatibly, see table on page 1-36 L: Receptacle with flange and ground fingers H: Receptacle with ground fingers Z: Receptacle with ground block and ground fingers R: Receptacle without ground fingers P: Plug W: Plug with ground block Shell mounting A: Rear panel mounted connector with 4x 6-32 mounting holes B: No mounting holes D: Connector with 2 x Ø3.10 mm thru holes F: Rear panel mounted connector with 2 x 6-32 mounting holes L: Rear panel mounted connector with 2 x 4-40 mounting holes Polarization 1: Jackscrew polarizing device A to F 2: Jacknut polarizing device A to F 3: Without locking device 4: Pin centering guide for plug shell for LRU application only, polarizing device A to F 5: Socket centering guide for receptacle shell for LRU application only, polarizing device A to F 6: Jackscrew polarizing device N to Z 7: Jacknut polarizing device N to Z 8: Pin centering guide for plug shell for LRU application only, polarizing device N to Z 9: Socket centering guide for receptacle shell for LRU application only, polarizing device N to Z Shell plating N: Nickel-plated aluminium M: Nickel-plated composite J: Nickel-plated weight optimized aluminium SS: Socket insert with crimp contacts SP: Pin insert with crimp contacts These contacts are delivered uninstalled YA: Gold PC tail contacts length A ZA: Tin-lead PC tail contacts length A RA: Pure tin (RoHS) PC tail contacts length A Refer to pages 1- 40 to select PC tail contacts for receptacle Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number RACK & PANEL APPLICATION INSERTS SELECTION PART Insert class E: Environmental N: Non-environmental H: Non-environmental insert with a rear grommet, available for pin insert only (recommended for crimp contact) T: Non-environmental insert with interfacial seal, available for pin insert only (recommended for PC tail contact) Insert code Refer to page 1-12 to select code insert Contacts termination XS: Socket insert without contacts XP: Pin insert without contacts 1-39 Contacts Termination for Receptacles EPXB2 COMPOSITE SHELL Straight PC Tail contact termination Min Length E mm (inch) Min Length H mm (inch) Gold Tin-lead Pure tin (RoHS) 14.20 (0.559) (1) / YA ZA RA 17.35 (0.683) (1) / YB ZB RB 19.20 (0.755) (1) / YC ZC RC 23.10 (0.909) 5.40 (0.212) YD ZD RD EPXB2 weight optimized ALUMINIUM AND ALUMINIUM SHELL Straight PC Tail contact termination Min Length E mm (inch) Min Length H mm (inch) Gold Tin-lead Pure tin (RoHS) 14.55 (0.572) (1) / YA ZA RA 17.75 (0.698) (1) / YB ZB RB 19.55 (0.769) (1) / YC ZC RC 23.50 (0.925) 5.40 (0.212) YD ZD RD RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ 1-40 H E NOTE: (1) These PC tail lengths are not compatible with EPXBE and EPXBH inserts Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ EPX® SERIES EPXB2 Metallic Shell Dimensions Without ground block Class N & J Plug INSERTS Receptacle With ground block Class N Plug Shell mounting code D, F and L Shell mounting code A NOTES: For inserts with grommets : maximum dimension is shown in the diagram (1) For inserts without grommets: Insert is flush to the shell. Maximum dimension for the receptacle is 25.55 mm(1.006 in) and for the plug is 23.52 mm(0.926 in) For inserts with optical contacts : the maximum dimension for the receptacle is 38.70 mm(1.524 in) and for the plug is 36.00 mm (1.418 in) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number RACK & PANEL APPLICATION Panel cut out Class N & J DISCONNECT APPLICATION CONTACTS Receptacle 1-41 EPXB2 Composite Shell Dimensions PLUG RECEPTACLE RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ 1-42 Panel cut out Shell mounting code D and L NOTE: (1) For inserts with grommets (EPXBE and EPXBH) : maximum dimension is shown in the diagram For inserts without grommets (EPXBN) : Insert is flush to the shell. Maximum dimension for the receptacle is 25.55 mm(1.006 in) and for the plug is 23.52 mm(0.926 in) For inserts with optical contacts : the maximum dimension for the receptacle is 38.70 mm(1.524 in) and the plug is 36.00 mm (1.418 in) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number EPXB2 Polarization Code As a standard, jackscrews shall be installed in plugs and jacknuts in receptacle shells. The polarizing device must be locked by the operator at 1.2 Nm (10.62 Lb-In.) for the metallic shell and 0.8Nm (7.08 Lb-In.) for composite shell. LOCTITE™ 272 resin shall be used to assemble them. The nut can be fixed with your automatic screwdriver and the tool bit we provide (PN 282 664) Part number From A to F 617980012 From N to Z 30° offset compared to the key of jackscrew P/N 617980012 617980013 Universal 617980023 From A to F 617980029 From N to Z 30° offset compared to the key of jacknut 617980029 617980028 Universal 617980022 INSERTS Coding device key CONTACTS Jackscrew Polarization code DISCONNECT APPLICATION Designation EPX® SERIES Our Most Important Connection is with You.™ Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number RACK & PANEL APPLICATION Jacknut 1-43 EPXB2 Polarization Code PLUG SHELL Shell reference mark Aluminium shell Composite shell Shell reference mark Coding device key A B C D E F N R W X Y Z RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ 1-44 RECEPTACLE SHELL Shell reference mark Aluminium shell Composite shell Shell reference mark Coding device key A B C D E F N R W X Y Z Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number EPXB2 Accessories Part number Description 617922007 Straight strain relief (composite) Assembly tool (2) Assembly torque 0.8 Nm (7.08 in-lbs) 282664 or 282665 Straight strain relief for fiber optic cable (anodized aluminium) 617928100 Straight EMI backshell (nickel-plated composite) 617925052 EMI backshell for braid shield termination (nickel-plated aluminium) INSERTS 617922014 EPX® SERIES Our Most Important Connection is with You.™ 282664 or 282665 617925054 EMI backshell for screened twisted pair cables (nickel-plated aluminium) 617925056 Backshell for large sized wire harnesses (nickel-plated aluminium) (1) 282664 or 282665 and Allen wrench NOTE: (1) Not compatible with jackscrew (2) For more details, refer to page 1-47 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number RACK & PANEL APPLICATION 1.2 Nm (10.62 in-lbs) DISCONNECT APPLICATION CONTACTS Allen wrench 1/4 inch 1-45 EPXB2 Spare Parts Part number Description 617954101 Grounding spring (for EPXB2 aluminium only) 617980029 Jacknut – A/B/C/D/E/F 617980028 Jacknut – N/R/W/X/Y/Z 617980022 Universal jacknut 617980012 Jackscrew – A/B/C/D/E/F 617980013 Jackscrew – N/R/W/X/Y/Z 617980023 Universal jackscrew 617954002 Dust cap for plug shell (pink color) 617954003 Dust cap for receptacle shell (pink color) 617954004 ESD dust cap plug shell (black color) 617954005 ESD dust cap receptacle shell (black color) RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ 1-46 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Tools Go online for data sheets & assembly instructions To be used with Part number Description 282664 1/4 inch hex. screwdriver bit to affix the nut of the jackscrew or the jacknut to the EPXB2 accessories X 282665 Spigot wrench to affix the nut of the jackscrew or the jacknut to the EPXB2 accessories X 282666 Allen wrench for 1/4 turn fasterner (3/32 inch) 282666002 Allen wrench for rear accessories (5/64 inch) 282666001 Allen wrench for jackscrew (9/64 inch) 282521002 Insert extraction tool X X 282521004 Right angle insert extraction tool X X 282521005 Insert extraction tool X 617954020 Plastic box to protect wired inserts during handling X X X F780855000 Hexagonal key 2mm (5/64inch) Flats for sleeve holder removal X X 282668001 Tweezers to change polarizing posts and keys X EPXB2 X X Visit www.radiall.com and enter the part number CONTACTS INSERTS X DISCONNECT APPLICATION X EPXB1 RACK & PANEL APPLICATION EPXA EPX® SERIES Our Most Important Connection is with You.™ 1-47 EPX® SERIES Our Most Important Connection is with You.™ EPXB1 Product Overview Detailed view of receptacle and plug with accessories for the EPXB1 rack and panel connector. Inserts Polarization keys Plug shell Receptacle shell Fixed or floating device Right angle or straight PC tail contacts RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS INSERTS EMI backshell 1-48 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number EPXB2 Product Overview Detailed view of receptacle and plug with accessories for the EPXB2 rack and panel connector. EMI backshell Polarization keys Plug shell EPX® SERIES Our Most Important Connection is with You.™ Receptacle shell Fixed or floating device RACK & PANEL APPLICATION Right angle or straight PC tail contacts DISCONNECT APPLICATION Crimp contacts CONTACTS INSERTS Inserts Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 1-49 EPXB3 Product Overview Detailed view of receptacle and plug with accessories for the EPXB3 rack and panel connector EMI backshell Strain relief Receptacle shell Polarization keys INSERTS EPX® SERIES Our Most Important Connection is with You.™ Inserts Fixed or floating device Plug shell Right angle or straight PC tail contacts RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS Crimp contacts 1-50 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number EPXB4 Product Overview Detailed view of receptacle and plug with accessories for the EPXB4 rack and panel connector EMI backshell Receptacle shell Strain relief Polarization keys DISCONNECT APPLICATION Fix mounting Inserts CONTACTS INSERTS Crimp contacts EPX® SERIES Our Most Important Connection is with You.™ Plug shell RACK & PANEL APPLICATION Right angle or straight PC tail contacts Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 1-51 How to Order EPXB1, B2, B3 & B4 Shell epx B3 P N 1 0 Series prefix Shell size B1: One cavity shell B2: Two cavity shell B3: Three cavity shell B4: Four cavity shell Shell style P: Plug, nickel-plated R: Receptacle, nickel-plated Shell mounting (refer to page 1-54 for coding) M: Plug, fixed connector with Ø3.96mm holes & 4-40UNC on side N: Plug, fixed connector with 8-32 UNC & 4-40UNC on side S: Receptacle, fixed with 4 x 8-32UNC T: Receptacle, floating with 4 x 8-32 UNC (two axes) (1) Polarization code 1: Shell delivered with polarizing keys unassembled 2: Shell delivered with no polarizing keys Panel cut-out coding A to Z: Receptacle, refer to page 1-59 for the code selection 0 (zero): Plug, no panel cut out coding RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ 1-52 NOTE: (1) This floating option is not available in EPXB4 version Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number How to Order EPXB1, EPXB2, B3 & B4 Assembly Kit Assembly kit is delivered fully assembled including shell with inserts mounted, with or without contacts according to the selection. When selecting your insert codes, do not forget to place them in the order you want them assembled. Polarization keys are always provided unassembled with assembly kits. Tips to help you in your selection: - You are free to use either pin or socket inserts in EPXB plug or receptacle. - Crimp contacts can be delivered with a kit, check which contacts will be included on page 1-12. - If PC tail contacts are selected then all cavities including signal, power and quadrax are populated. Size 5 coax cavities are not populated. - If PC tail contacts are needed, remember that only straight pin PC tail contacts are available, and in plug only. All connector inserts will use the same insert class and the same contact termination. B4 P N 0 E ABDC YA SHELL SELECTION PART INSERTS Series prefix Shell style P: Plug, nickel-plated R: Receptacle, nickel-plated Shell mounting (refer to page 1-54 for codes) M: Plug, fixed connector with Ø3.96mm holes & 4-40UNC on side N: Plug, fixed connector with 8-32 UNC & 4-40 UNC on side S: Receptacle, fixed with 4 x 8-32 UNC T: Receptacle, floating with 4 x 8-32 UNC (two axes) (1) Panel cut-out coding A to Z: For receptacle, refer to page 1-59 for the code selection 0 (zero): For plug, no panel cut out coding INSERT SELECTION PART Insert class E: Environmental N: Non-environmental (no rear grommet, no interfacial seal) H: Non-environmental insert with a rear grommet (recommended for crimp contact) T: Non-environmental insert with interfacial seal (recommended for PC tail contact) Insert code Refer to page 1-12 to select insert code Contacts termination XS: Female insert without contacts XP: Male insert without contacts SS: Female insert with crimp contacts SP: Male insert with crimp contacts These contacts are delivered uninstalled. YA: Gold PC tail contacts length A ZA: Tin-lead PC tail contacts length A RA: pure tin (RoHS) PC tail contacts length A Refer to page 1- 54 to select PC tail contacts for plug NOTE: (1) This floating option is not available in EPXB4 version Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number DISCONNECT APPLICATION CONTACTS Shell size B1: One cavity shell B2: Two cavity shell B3: Three cavity shell B4: Four cavity shell RACK & PANEL APPLICATION epx EPX® SERIES Our Most Important Connection is with You.™ 1-53 CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ Contacts Termination for EPXB1, EPXB2, EPXB3 and EPXB4 Plugs Straight PC Tail contact termination Mini Length E mm (inch) Mini Length H mm (inch) 10.60 (0.417) (1) / YA ZA RA 13.80 (0.543) (1) / YB ZB RB Gold Pure tin (RoHS) 15.60 (0.614) (1) / YC ZC RC 19.55 (0.769) 5.40 (0.212) YD ZD RD H E Right Angle PC Tail contact termination (2) Mini length F mm (inch) Mini length E mm (inch) Gold Tin-lead Pure tin (RoHS) 2.20 (0.086) 12.85 (0.505) (1) GA LA TA 3.60 (0.141) 20.10 (0.791) GB LB TB 3.60 (0.141) 12.85 (0.505) (1) GC LC TC 2.20 (0.141) 20.10 (0.791) GD LD TD NOTES: (1) These PC tail lengths are not compatible with EPXBE and EPXBH inserts (2) Right angle PC tail lengths GA, LA, TA and GD, LD, TD are not available for #5 and #8 power contacts EPXB Shell Mounting Receptacle side Code Plug sides Fixed connector with Ø 3.96 mm holes & 4-40 UNC front or side mount N/A DISCONNECT APPLICATION Tin-lead M Connector with 8-32 UNC & 4-40 UNC front or side mount N/A N RACK & PANEL APPLICATION Fixed with 4 x 8-32 UNC panel rear mount 1-54 S N/A T N/A Floating with 4 x 8-32 UNC panel rear mount Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number EPXB1 Shell Dimensions & Panel Cut-outs RECEPTACLE Fixed Mount INSERTS Floating Mount PLUG EPX® SERIES Our Most Important Connection is with You.™ RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS PANEL CUT OUT (1) NOTE: (1) The panel cut-out is shown from the rear of the panel Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 1-55 EPXB2 Shell Dimensions & Panel Cut-outs RECEPTACLE Floating Mount PLUG Fixed Mount PANEL CUT OUT (1) RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ 1-56 NOTE: (1) The panel cut-out is shown from the rear of the panel Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number EPXB3 Shell Dimensions & Panel Cut-outs RECEPTACLE Fixed Mount INSERTS x, y Floating Mount PLUG EPX® SERIES Our Most Important Connection is with You.™ RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS PANEL CUT OUT (1) NOTE: (1) The panel cut-out is shown from the rear to the panel Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 1-57 EPXB4 Shell Dimensions & Panel Cut-outs RECEPTACLE PLUG PANEL CUT OUT (1) RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ 1-58 NOTE: (1) The panel cut-out is shown from the rear of the panel Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number On the panel cut-out, four areas are coded, area 1, 2, 3 and 4 (see figure below). For each area, one of the two holes should be drilled (hole n°1 or hole n°2). Each hole on the panel cut-out corresponds to the use of a coding pin on the shell. Panel cut-out coding Panel hole number to drill in Area 1 A Panel hole number to drill in Area 2 Panel hole number to drill in Area 3 Panel hole number to drill in Area 4 Connector delivered with coding device uninstalled B 1 1 1 1 C 1 1 1 2 D 1 1 2 1 E 1 1 2 2 F 1 2 1 1 G 1 2 1 2 H 1 2 2 1 J 1 2 2 2 K 2 1 1 1 L 2 1 1 2 M 2 1 2 1 N 2 1 2 2 P 2 2 1 1 R 2 2 1 2 S T Z 2 2 2 2 2 2 Connector delivered without coding pin(1) 1 2 INSERTS When several EPXB connectors are used with the same equipment, a coding is available on the shell to correlate the correct shell with the correct panel cut-out. CONTACTS EPXB Panel Cut-out Coding EPX® SERIES Our Most Important Connection is with You.™ Area 1 Area 4 Area 3 Coding L: 2 1 1 2 NOTE: (1) Z panel cut out coding is only available with fix mounting Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number RACK & PANEL APPLICATION Area 2 DISCONNECT APPLICATION Coding pinS ARE for receptacle only 1-59 EPXB Polarization Code Easy reading of polarization code Polarization device is included in the part number and could be installed as shown below Each shell has 3 keys which can be in four different position The three polarization keys can have their own position which allow a large range of codification Plug size 3 Receptacle size 3 Polarization post Polarization key CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ 1 2 2 3 3 Connectors are shown front side with cavity A upwards This is how you should read your code for either EPXB2 or EPXB3 or EPXB4 RACK & PANEL APPLICATION DISCONNECT APPLICATION 1 1-60 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Go online for data sheets & assembly instructions 617925073 EMI backshell for receptacle only (aluminium nickel-plated) 0.55±0.05 Nm (4.87±0.44 in-lbs) 617922022 Straight strain relief for receptacle only (composite) 0.55±0.05 Nm (4.87±0.44 in-lbs) 617954002 Dust cap for plug shell (pink color) N/A 617954003 Dust cap for receptacle shell (pink color) N/A 617954004 ESD dust cap plug shell (black color) N/A 617954005 ESD dust cap receptacle shell (black color) N/A 617980052 Coding Pin 0.8 Nm (7 in-lbs) 617980054 Polarization post N/A 617980055 Polarization key N/A Visit www.radiall.com and enter the part number INSERTS Assembly torque CONTACTS Description DISCONNECT APPLICATION Part number RACK & PANEL APPLICATION Rack & Panel Accessories EPX® SERIES Our Most Important Connection is with You.™ 1-61 Rack & Panel Tools Part number Description EPXB 282521002 Insert extraction tool X 282521004 Right angle insert extraction tool X 617954020 Plastic box to protect wired inserts during handling X F780855000 Hexagonal key 2mm (5/64inch) Flats for sleeve holder removal X 282549041 Removal tool for metal coding keys (M81969/30-06) x RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ 1-62 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number EPX Galley Product Overview The new EPXB2 Galley connector was specially designed for the severe conditions required by galley equipment. A floating mechanism was developed to avoid any risk of jamming and to guarantee a fully sealed connection. The EPXB2 is used on ovens, beverage makers, refrigerators, microwave ovens and other equipment which fit within the new standardized galley layouts. The EPXB2 connector is modular and provides extra contact density to add new contacts such as the #8 Twinax CAN data bus contact. Backshell accessories are also available. Detailed view of receptacle and plug with accessories for the EPXB2 galley connector INSERTS Inserts with contacts EPX® SERIES Our Most Important Connection is with You.™ Receptacle shell Springs & fixing axes Guide bush Guide pin Go online for data sheets & assembly instructions RACK & PANEL APPLICATION Screw DISCONNECT APPLICATION CONTACTS Plug shell Visit www.radiall.com and enter the part number 1-63 EPX® SERIES Our Most Important Connection is with You.™ How to Order EPX® Galley Equipment Connector Receptacle and Plug assemblY kit Part number Description 617610188 or 617610558 Receptacle assembled kit (*) 617610189 Plug assembled kit (*) (*)Part numbers for assembly kits include: plug or receptacle shell, inserts, contacts, sealing plugs and dust caps. Each item included in the kit is indicated in the table below and can also be ordered separately Receptacle Kits 617610188 617610558 Shell with 2 self-locking threaded holes Shell with 2 thru holes CONTACTS INSERTS Part number Description Quantity per kit Part number Description Quantity per kit Receptacle shell 1 617610212 Receptacle shell 1 617610419 EPXBE25Q1PA Insert for cavity A 1 EPXBE25Q1PA Insert for cavity A 1 EPXBE06PB Insert for cavity B 1 EPXBE06PB Insert for cavity B 1 617200 Pin crimp contacts/Size 22 15 617200 Pin crimp contacts/Size 22 15 617250 Pin crimp contacts/Size 12 6 617250 Pin crimp contacts/Size 12 6 616910 Filler plug 9 616910 Filler plug 9 617954003 Dust cap 2 617954003 Dust cap 2 Plug kit RACK & PANEL APPLICATION DISCONNECT APPLICATION 617610189 contents 1-64 Part number Description Quantity per kit 617610213 Plug shell 1 EPXBE25Q1SA Insert for cavity A 1 EPXBE06SB Insert for cavity B 1 617300 Socket crimp contacts/Size 22 15 617350 Socket crimp contacts/Size 12 6 616910 Filler plug 9 617922007 Strain relief 1 617954002 Dust cap 2 CAN DATA BUS CONTACTS Part number Description 617165011 Size 8 Twinax pin contact 617065011 Size 8 Twinax pin contact Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Dimensions and Panel Cut Out EPX® GALLEY EQUIPMENT CONNECTOR PER ARINC 800 RECEPTACLE PLUG Rear mount CONTACTS INSERTS Front mount EPX® SERIES Our Most Important Connection is with You.™ RACK & PANEL APPLICATION DISCONNECT APPLICATION Panel cut out Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 1-65 Multi-gang EPX® Connectors A whole range of multigang connectors is available for disconnect and rack and panel applications. Multigang connectors features and benefits: - Weight saving design - Make installation easier and quicker - Utilize EPX modularity and its whole range of inserts - Take advantage of EPX connectors functionalities and use EPXB2 standard plug shells with a multigang shell RACK & PANEL APPLICATION DISCONNECT APPLICATION CONTACTS INSERTS EPX® SERIES Our Most Important Connection is with You.™ 1-66 Specifications - Several cavities for EPXB inserts : from 4 to 20 cavities - Standard EPX strain reliefs and backshells available - In accordance with EN4644 performances Go online for data sheets & assembly instructions Several options are available: - Grounding block - Grounding spring fingers - Float mounting - Spring loaded mounting Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ SECTION 2 Quick Multipin Series Our Most Important Connection is with You.™ Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Features & benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Electrical characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Mechanical and environmental characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Insert selection table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 How to order EPX insert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 EPXA inserts arrangements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 EPXB inserts arrangements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 to 2-12 Signal & power crimp contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 to 2-14 Coaxial crimp contacts & Twinax & Triax crimp contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Quadrax & BMA crimp contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 LuxCis® fiber optic contacts.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 QM size A product overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 QM size B product overview.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19 How to order QM shell. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 Polarization code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 QM size A shell dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 QM size B shell dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23 How to order QM mounting device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24 L-Bracket dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25 Single sided rails range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -26 Single sided rails dimensions .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27 to 2-29 Double sided rails dimensions.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31 Spare parts and tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32 Go online for data sheets & assembly instructions Section 2 Table of Contents Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number 2-3 QM series Our Most Important Connection is with You.™ Introduction A modular and tool less connector Radiall QM series connectors are designed for use with in-line disconnect applications on commercial airplanes. QM series offer outstanding electrical performances and are designed with environmental and mechanical characteristics that provide long lasting durability needed for the most severe aerospace applications. Two connector sizes are available in QM series to optimize disconnect connection in terms of weight and density in an aircraft wiring system: - QM size A - QM size B QM size B QM size A QM series is developed to provide the following benefits: - Save time during wiring with a tool less connector - Save weight with a composite connector - implify the wiring design as no panel cut outs are needed QM size A and size B are mounted on the same range of rails. QM size A will save weight and space when a smaller insert with less contacts can be utilized in the wiring design compared to the QM size B. QM series offer a wide range of inserts that cover all contact technology. It is manufactured under US patent App, No 11/614.642. QM series is available worldwide. Applications Interconnect solution for aerospace and harsh environment applications 2-4 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Features & Benefits High conductive rails Lightweight QM series Our Most Important Connection is with You.™ Exceptional quality Simple, clean clean Perfect, and efficient and efficient User friendly - no tools needed Click to install Go online for data sheets & assembly instructions Push to lock Visit www.radiall.com and enter the part number 2-5 QM series Our Most Important Connection is with You.™ Electrical Characteristics Contacts are per EN3155-76 and EN3155-77. Electrical characteristics conform to SAE AS 39029 (MIL-C-39029 type A). GROUND BLOCK CONTACT Contact with wire size Max Current Amps Contact to contact Contact + AWG20 7.5 Contact to mounting surface Contact + AWG20 7.5 Wire size Max Current Amps AWG22 5 AWG24 3 CONTACTS Contact size 22 20 16 12 8 5 AWG26 2 AWG20 7.5 AWG22 5 AWG24 3 AWG16 13 AWG18 10 AWG20 7.5 AWG12 23 AWG14 17 AWG16 13 AWG8 46 AWG10 33 AWG8 46 — See note 1 AWG10 33 Note 1: Size 5 contacts are not part of SAE AS 39029 (MIL-C-39029 type A). They are qualified by Radiall to 46 Amps EMI SHIELDING EFFECTIVENESS Frequency (MHz) Leakage attenuation (dB) 100 65 200 63 300 61 400 59 500 58 DIELECTRIC WITHSTANDING VOLTAGE EIA 364-20 (mil-std-1344 / Method 3001.1) with leakage current < 1m ω Level Environmental inserts Voltage (VRMS) Non-environmental voltage (VRMS) Sea level 1500 1500 50 000 feet 800 600 70 000 feet 800 300 INSULATION RESISTANCE EIA 364-21 (MIL-STD-1344 / Method 3003.1) Temperature Insulation resistance Ambient temperature > 5000 M Ω 155°C (+347°F) >200 M Ω Other Characteristics - Shell to shell conductivity < 2.5 m Ω, operating voltage: 400 Vrms or 500 Vdc at sea level - Voltage stability (ground block): Maximum variation 4mV SAE AS 81714 (MIL-T-81714) - Magnetic permeability < 2 µ and comparative tracking index = 250 V - Lightning strike: 3.6kA according to EIA-364, Test procedure 75, Type B Test level 1 2-6 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Mechanical and Environmental Characteristics MECHANICAL CHARACTERISTICS Vibration and Shock Vibration Shell type Material Shock for 5 hours in each of the 3 axis/interruption < 1μs EIA 364-28 three shocks in each axis EIA 364-27 (MIL-STD-1344 /Method 2004.1) condition A (MIL-STD-1344 /Method 2005.1) QM Series 4 positions rail = Acceleration 13,8 Grms 0,2G²/Hz from 10 to 400HZ and 0,03G²/hz from 400 to 2000Hz 4 positions rail = Shock amplitude 50G / duration 11ms 22 positions rails = Acceleration 6,2 Grms 0.04 g²/Hz from 10 to 400 Hz 0.006 g²/Hz at 2000 Hz 22 positions rail = Shock amplitude 15G / duration 11ms QM series Our Most Important Connection is with You.™ Composite Interruption shall not exceed 1µs, they are measured on electrical contacts, between shells and between shell and rail. Mating/unmating Shell type QM size B QM size A Material Mating/unmating Nickel plated composite 50 cycles Mating force 250N max 125N max RETENTION CHARACTERISTICS Contact retention EIA 364-29 (MIL-STD-1344 / Method 2007.1) on terminated connectors Contact size Retention force Max displacement Ground block 88N (20lbs) 0.30mm (.012 in.) 22 53.4N (12lbs) 0.38mm (.015 in.) 20 89N (20 lbs) 0.38mm (.015 in.) 16 111.2N (25lbs) 0.38mm (.015 in.) 12 133.45N (30lbs) 0.38mm (.015 in.) 8 133.45N (30lbs) 0.38mm (.015 in.) 5 133.45N (30lbs) 0.38mm (.015 in.) - Insert retention: 400N (90lbs) (EIA 364-35 = MIL-STD-1344 /Method 2010.1) - Max displacement: 0.30mm (.012 in.) ENVIRONMENTAL CHARACTERISTICS Temperature - Temperature range: -65°C / +155°C - Temperature life: 1000H at 155°C Other Characteristics - Salt spray: 96 hours (Nickel plating) EIA 364-26 (MIL-STD-1344 / Method 1001.1) test condition A - Humidity: 10 days with temperature variation from -10°C to +65°C EIA 364-31 Method 4, test condition B (MIL-STD-1344 /Method 1002.2, type II test condition) - Altitude immersion: 3 cycles at 50 000 feet EIA 364-03 (MIL-STD-1344 /Method 1004.1) - For more detail please refer to QM product specification Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 2-7 Inserts Selection Table QM size B connectors will use EPXB inserts range when QM size A connectors will use EPXA inserts. Only signal and power contacts with an asterisk (*) can be delivered with inserts. All other contacts must be ordered separately (coax, twinax, quadrax and fiber optic contacts). Contact Size & Type Series CONNECTORS & ACCESSORIES EPXB CONTACTS INSERTS EPXA QM series Our Most Important Connection is with You.™ 2-8 Insert name Insert code 22* 20* 15 or 16* 16 16 12* 8 8 8 5 5 Signal Power Power or coax LuxCis® fiber optic Power in fiber optic cavity Power or coax Power Quadrax or twinax BMA Coax or triax Power 00 0 1C1 A 1P1 B 04 C 09 D 3 14 E 14 14M F 8 3 17 G 12 5 20 H 20 F6 J 00 0 C3 A Total contacts 0 1 1 1 2 2 1 4 6 9 14 3 14 17 20 6 6 0 3 3 3 P3 B 3Q3 C 06 D 10Q2 E 12F6 F 6 F12C G 12 3 3 3 6 6 8 2 10 6 12 12 13C1 H 6 4 2 13P1 J 6 4 2 14 K 1 13 1 14 13 14 17 L 14 20C1 M 19 20P1 N 19 22 P 16 6 22 22V Q 16 6 22 25P1 R 24 25Q1 S 24 28 T 22 30 U 34 W 18 40 X 40 48 Y 48 3T3 Z 3 17 1 20 1 1 20 25 1 25 6 28 30 30 16 34 Go online for data sheets & assembly instructions 40 48 3 3 Visit www.radiall.com and enter the part number How to Order EPX Insert EPX B E 40 P A Series Insert size A: insert for QM size A B: insert for QM size B Class E: Environmental S QM series Our Most Important Connection is with You.™ Insert name Refer to table on page 2-10 for inserts arrangement INSERTS Insert type P: Pin S: Socket Insert keying A: insert with keying A Contact Without code: insert delivered without contact S: Signal and power crimp contacts are delivered with insert but uninstalled (refer to page 2-8) Inserts 00, 1C1, 1P1, F6, C3, P3, 3Q3, 12F6, F12C and 3T3 are not available in S contact version Pin insert Rear grommet Keying A Rear grommet Socket insert Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number CONNECTORS & ACCESSORIES CONTACTS Interfacial seal 2-9 EPXA Inserts Arrangements Insert name 00 Blank insert (1) Insert name 1C1 1 x size 5 coax contact Insert name 1P1 1 x size 5 power contact Insert name 04 2 x size 15 or 16 contacts 2 x size 12 contacts Insert name 09 3 x size 20 contacts 6 x size 15 or 16 contacts Insert name 14 14 x size 20 contacts Insert name 14M 8 x size 22 contacts 3 x size 20 contacts 3 x size 15 or 16 contacts Insert name 17 12 x size 22 contacts 5 x size 20 contacts Insert name 20 20 x size 22 contacts Insert name F6 6 x size 16 optical LuxCis® termini CONNECTORS & ACCESSORIES CONTACTS INSERTS QM series Our Most Important Connection is with You.™ 2-10 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Insert name C3 3 x size 5 contacts Insert name P3 3 x size 5 power contacts Insert name 3Q3 3 x size 8 quadrax contacts Insert name 06 6 x size 12 contacts Insert name 10Q2 8 x size 20 contacts 2 x size 8 quadrax contacts Insert name 12F6 6 x size 16 Optical LuxCis® termini 6 x size 16 special electrical contacts Insert name F12C 12 x size 16 Optical LuxCis® termini Insert name 13C1 6 x size 20 contacts 4 x size 15 or 16 contacts 2 x size 12 contacts 1 x size 5 contact Insert name 13P1 6 x size 20 contacts 4 x size 15 or 16 contacts 2 x size 12 contacts 1 x size 5 power contact Insert name 14 14 x size 15 or 16 contacts Insert name 17 14 x size 20 contacts 3 x size 12 contacts Insert name 20C1 19 x size 20 contacts 1 x size 5 contact Insert name 20P1 19 x size 20 contacts 1 x size 5 power contact Insert name 22 16 x size 20 contacts 6 x size 15 or 16 contacts Insert name 22V 16 x size 20 contacts 6 x size 16 contacts Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number INSERTS Insert name 00 Dummy insert CONTACTS Full size inserts arrangements are compliant with EN4644. CONNECTORS & ACCESSORIES EPXB Inserts Arrangements QM series Our Most Important Connection is with You.™ 2-11 EPXB Inserts Arrangements Full size inserts arrangements are compliant with EN4644. Insert name 25P1 24 x size 22 contacts 1 x size 8 power contact Insert name 25Q1 24 x size 22 contacts 1 x size 8 quadrax contact Insert name 28 22 x size 22 contacts 6 x size 15 or 16 contacts Insert name 30 30 x size 20 contacts Insert name 34 18 x size 22 contacts 16 x size 20 contacts Insert name 40 40 x size 22 contacts Insert name 48 48 x size 22 contacts Insert name 3T3 3 x size 8 BMA contact(1) CONNECTORS & ACCESSORIES CONTACTS INSERTS QM series Our Most Important Connection is with You.™ 2-12 Note: (1) 3 T3 pin insert only is available. It is mateable with 3Q3 socket insert Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Signal & Power Crimp Contacts QM series offers a wide range of contacts compliant with EN3155 and SAE AS 39029. This range covers any technology in aerospace application using either cable or printed circuit boards’ solutions: - Signal and power contacts - High frequency with coax, twinax and triax contacts - Ethernet links with Quadrax contacts - Optical links with LuxCis® contacts Discover our brand new range of signal & power contacts with gold selective plating Features and benefits : - Significant reduction of cost of ownership - Reduced dependence to gold rate fluctuation - No change in the contact integration process QM series Our Most Important Connection is with You.™ Part number full plated Part number selectively plated Pin 617200 617200100 Socket 617300 617300100 Pin 617221 617221100 24 Socket 617320 617320100 16 Pin 617240 617240100 Socket 617340 617340100 22 22 24 26 20 20 22 18 20 16 Ground block 20 for optical electrical insert 18 5 n/a N/A n/a Pin 617235003(1) n/a 20 14 Pin 617250 617250100 Socket 617350 617350100 8 Pin 617291002(2&3) n/a 10 Socket 617391002(2&3) n/a 8 Pin 617280(2&4) n/a 10 Socket 617390(2&4) n/a 12 Pin 16 Socket 16 8 617221050 16 12 12 Pin Socket (2&4) 617260001 n/a 617370001(2&4) n/a Crimping tool Positioner 282281 M22520/2-01 282970 M22520/2-23 282281 M22520/2-01 282971 M22520/2-08 282291 M22520/1-01 282972 M22520/1-02 282281 M225520/2-01 282581015 M22520/2-11 282291 M22520/1-01 282581013 282291 M22520/1-01 282972 M22520/1-02 7 R282600000 M22520/23-01 + Die set R282650000 M22520/23-02 282588 n/a R282600000 M22520/23-01 + Die set R282650000 M22520/23-02 282613 Selector 4 3 3 7 6 5 6 5 4 7 6 5 4 8 6 Ins / ext tool Type of tool 282522 (M81969/14-01) Plastic 282522001 (M81969/39-01) Plastic 282515 (M81969/14-03) Plastic 282886 Metal 282515 (M81969/14-03) Plastic 282549004 (M81969/14-04) Plastic 282549001 Metal 282946 (M81969/28-01) Metal 282557020 282557021 282586003 282586005 n/a 6 Notes (1) Electrical contacts for optical inserts are always pin contacts (hermaphrodite) (2) In order to make these contacts environmental, it is necessary to add a sealing boot. Please, contact us for additional information (3) These power contacts can be used in power inserts only (25P1 EPXB insert) (4) These power contacts can be used in power inserts only (P3, 13P1 and 20P1 EPXB inserts) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number CONTACTS Type Wire size CONNECTORS & ACCESSORIES Contact size INSERTS Specifications: - Same contact design as full plated version - Contact interface gold plated with 1.27µm - For crimp version, no consequence on crimping process - For PC tail version, use of selective plated contacts has no impact on PCB design - Product qualification is available upon request 2-13 QM series Our Most Important Connection is with You.™ Signal & Power Crimp Contacts Contact size reduced crimp barrel 22 oversize crimp barrel reduced crimp barrel 20 oversize crimp barrel 16 reduced crimp barrel for optical electrical insert oversize crimp barrel Part number fully plated 28 Pin 617201(1) 30 Socket 617301(1) 20 Pin 617200200 22 24 22 24 26 18 20 22 20 22 24 Socket 617300200 Pin 617224001(1) Socket 617324001(1) Pin 617221200 Socket 617320200 Pin 617241(1) Socket 617341(1) Pin 617235002(1&2) 20 22 24 14 16 18 Pin 617240200 Socket 617340200 Crimping tool Positioner Selector 282281 M22520/2-01 282970 M22520/2-23 5 282281 M22520/2-01 282970 M22520/2-23 282281 M22520/2-01 282971 M22520/2-08 282281 M22520/2-01 282971 M22520/2-08 282291 M22520/1-01 282972 M22520/1-02 282291 M22520/1-01 282581013 282291 M22520/1-01 282972 M22520/1-02 4 5 4 Ins / ext tool Type of tool 282522 (M81969/14-01) Plastic 282522001 (M81969/39-01) Plastic 282515 (M81969/14-03) Plastic 3 4 3 3 5 5 4 5 5 4 5 5 4 6 5 5 CONNECTORS & ACCESSORIES CONTACTS INSERTS reduced crimp barrel Type Wire size 2-14 NOTES: (1) When smaller wire sizes are used on contacts with reduced crimp barrel, the wire will not provide sealing to the grommet. If sealing is required, please contact Radiall (2) Electrical contacts for optical insertss are always pin contacts (hermaphrodite) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Coaxial Crimp Contacts Cable type RG174-RG179 RG316 RG178 15-16 GORE/AXON P812817 FILECA F1703-134 FILOTEX SP132868 RG178 DT UT .047 12 UT.085-RG405 RG58-RG141 RG142 - RG400 5 RG174-RG316 RG188 RG178-RG196 RG180 Type Environmental part number Non-environmental part number Pin 617130 Socket 617030 Pin 617131 Socket 617031 Pin 617132 Socket 617032 Pin 617133 Socket 617033 Pin 617135 Socket 617035 Pin 617160 Socket 617060 Pin 617101001 617101 Socket 617001001 617001 Pin 617102001 617102 Socket 617002001 617002 Pin 617103001 617103 Socket 617003001 617003 Pin 617104001 617104 Socket 617004001 617004 Pin 617105001 617105 Socket 617005001 617005 Ins/ext tool Type of tool 282512 Metal 282549004 (M81969/1404) Plastic 282946 (M81969/28-01) Metal INSERTS Contact size QM series Our Most Important Connection is with You.™ Cable type ECS0700 12 Triax M17/176-00002 8 Triax 8 Twinax Type Environmental part number Non-environmental part number Pin 617190010 Socket 617090010 Pin 617190012 Socket 617090012 TENSOLITE Pin 617165021 617165020 24473/03159X-2 Socket 617065021 617065020 WHITMOR W26751575 Pin 617165 617165001 Socket 617065 617065001 Pin 617165011 620165010 Socket 617065011 620065010 ABS0386WF24 & TYCO 1726A1424A M17/176-0002 5 Triax PAN6421 Pin 617150001 617150 Socket 617050001 617050 Pin 617152001 617152 Socket 617052001 617052 Go online for data sheets & assembly instructions Ins/ext tool Type of tool 282549004 (M81969/14-04) Plastic 282549001 (M81969/28-03) Metal 282946 (M81969/28-01) Metal Visit www.radiall.com and enter the part number CONNECTORS & ACCESSORIES Contact size CONTACTS Twinax and Triax Crimp Contacts 2-15 QM series Our Most Important Connection is with You.™ Quadrax & BMA Crimp Contacts QUADRAX CONTACTS Contact size Type Environmental part number Non-environmental part number Ethernet cable Pin 617175011 617175012 ABS0972 & ABS1503 Socket 617075011 620075010 TENSOLITE Pin 617175051 617175052 NF24Q100 Socket 617075051 620075050 Tensolite NF26Q100 JSF Y18 Pin 617175053 617175054 Socket 617075053 620075021 Extraction tool in metal 282549001 INSERTS 8 Cable type BMA CONTACTS CONTACTS Contact size CONNECTORS & ACCESSORIES 8 2-16 Cable type Connector Type Environmental part number Non-environmental part number Frequency range Max VSWR Insertion loss SHF5 - SHF5M(1) Pin(2) 617171011 617171010 DC-18 GHz 1.35 0.13 dB at max frequency (18 GHz) RG142 Pin(2) 617171021 617171020 DC-12.4 GHz 1.35 0.11 dB at max frequency (12.4 GHz) SHF2.4M (1) / UT.085 Harbour SS405 Times Tflex405 Pin(2) 617171031 617171030 DC-18 GHz 1.35 0.13 dB at max frequency (18 GHz) SHF5 - SHF5M(1) Socket 617071011 617071010 DC-18 GHz 1.35 0.13 dB at max frequency (18 GHz) RG142 Socket 617071021 617071020 DC-12.4 GHz 1.35 0.11 dB at max frequency (12.4 GHz) SHF3(1) Socket 617071041 617071040 DC-18 GHz 1.35 0.13 dB at max frequency (18 GHz) Extraction tool 282549001 is used for size 8 BMA contacts. Environmental BMA contacts are all provided with sealing boots. NOTES: (1) The BMA contacts which can accommodate SHF cables requires a wiring done by Radiall .Please contact Radiall for information (2) Pin BMA can only be installed in modified EPXB Quadrax insert such as 3T3P. Ex: EPXBE3T3PA Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number LuxCis® Fiber Optic Contacts LuxCis® CONTACTS The LuxCis® product range is a proven, flexible and always expending fiber optic interconnect solution offering high speed communication in aerospace and other harsh environments. OPTICAL PERFORMANCES MultiMode (PC) 850 / 1300 nm SingleMode (UPC) 1310 / 1550 nm Insertion Loss (IL) Mean (IEC 61300-3-4 Method B) 0.1 dB 0.15 dB Return Loss (RL) (IEC 61300-3-6) > 20 dB > 50 dB QM series Our Most Important Connection is with You.™ Standard Performances Thermal cycling SAE AS 13441 method 1003.1 -55°C/+125°C (cable dependant) Temperature Endurance TIA/EIA 455-4 1000 h @ 125°C (cable dependant) Vibration TIA/EIA 455-11 27 Grms TIA/EIA 455-14 50 G, 11 ms TIA / EIA 364-09 500 cycles Maintenance ageing SAE AS 13441 method 2002.1 10 cycles Cable retention Cable retention 1.8 mm diameter 900 µm diameter SAE AS 13441 method 2009.1 68 N 7N Humidity TIA EIA 455-5 10 cycles / 24 h 90% RH -25°C / +65°C CONTACTS Shocks Durability LuxCis® contact part numbering system F725 0 INSERTS MECHANICAL AND ENVIRONMENTAL CHARACTERISTICS 03 419 Ferrule type 00: PC ferrule for SingleMode fiber 03: PC ferrule for 50/125 or 62,5/125 um MultiMode fiber 04: PC ferrule for 100/40 um MultiMode fiber 05: PC ferrule for 200/230 um MultiMode fiber 50: APC ferrule for SingleMode fiber Cable type and diameter 118: 900 µm cable 318: 1.2 mm cable with strengthening members, tight structure 419: 1.6 to 2.2 mm cable, loose structure 519: 1.6 to 2.2 mm cable, tight structure Note: Radiall can support you with your cable and harness assemblies Please contact your sales representative Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number CONNECTORS & ACCESSORIES F725 : LuxCis® series 2-17 QM series Our Most Important Connection is with You.™ QM Size A Product Overview Polarization keys Plug with slide locking device EMI backshell Receptacle Latching system Integrated strain relief Single sided rail CONNECTORS & ACCESSORIES CONTACTS INSERTS Insert 2-18 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number QM Size B Product Overview Receptacle Polarization keys Plug with slide locking device EMI backshell QM series Our Most Important Connection is with You.™ Insert INSERTS Grounding block Latching system Single sided rail CONNECTORS & ACCESSORIES CONTACTS Integrated strain relief Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 2-19 How to Order QM Shell QM B P N 00 Series Shell Size A: QM size A shell B: QM size B shell Product Type C: Plug (size A) D: Receptacle (size A) P: Plug (size B) R: Receptacle (size B) W: Plug with ground block (size B) (1) Z: Receptacle with ground block (size B) (1) Finish N: Nickel plating Polarization 00: delivered without polarizing keys Without code: delivered with polarizing keys not installed **: delivered with polarizing keys installed according to code (see table 2 on page 2-18) CONNECTORS & ACCESSORIES CONTACTS INSERTS QM series Our Most Important Connection is with You.™ 2-20 Note: (1) Shells with groung block are not compatible with EMI backshell Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number QM series Our Most Important Connection is with You.™ Polarization Code QM receptacle shell will be delivered with 2 polarization keys and QM plug with 2 polarization posts. Polarization keys View shows A & D Polarization posts View shows C & B View shows A & B View shows C & D Key position A A A A B B B B C C C C D D D D Key position A B C D A B C D A B C D A B C D QM size A CONNECTOR Tips to read polarization code: polarization code can be read when connector is unmated, underneath the plug and receptacle. QM size B CONNECTOR Tips to read polarization code: to be able to read properly the polarization code, you shall be able to read at the same time the part number marked on the connector. Code on polarization keys Go online for data sheets & assembly instructions Code on polarization posts Visit www.radiall.com and enter the part number CONTACTS Polarization keys under QM size A receptacle CONNECTORS & ACCESSORIES Polarization posts under QM size A plug INSERTS 16 possible codings are available 2-21 QM Size A Shell Dimensions Receptacle Plug QMADN : 39g QMACN : 24g Mated Pair CONNECTORS & ACCESSORIES CONTACTS INSERTS QM series Our Most Important Connection is with You.™ 2-22 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number QM size B shell dimensions Plug INSERTS Receptacle QM series Our Most Important Connection is with You.™ QMBPN: 31g QMBWN: 38g CONTACTS QMBRN: 41g QMBZN: 48g CONNECTORS & ACCESSORIES Mated Pair Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 2-23 QM series Our Most Important Connection is with You.™ How to Order QM Mounting Device QM U 04S A N Series Mounting Device L: L-Bracket U: Single sided rail H: Double sided rail Number of connector position Refer to tables on pages 2-26 to 2-30 for number of connector position Finish N: Nickel CONTACTS INSERTS Mounting device material A: Aluminium Single sided rail Double sided rail CONNECTORS & ACCESSORIES L-Bracket 2-24 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number L-Bracket Dimensions Length mm (inch) Weight g (oz) 01 65.60 (2.45) 30 (1.05) Top view CONNECTORS & ACCESSORIES CONTACTS Side view INSERTS Number of connector position QM series Our Most Important Connection is with You.™ Cross section Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 2-25 QM series Our Most Important Connection is with You.™ Single Sided Rails Range Side view 04S 06S 10S 08S 15S 18 INSERTS 22 Top view 04S 06S Slot Fixing holes 10S CONTACTS 08S 15S 18 CONNECTORS & ACCESSORIES 22 2-26 Fixing holes Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Single Sided Rails Dimensions 04S, 06S, 08S, 10S & 15S single sided rail These single sided rails are always delivered with slot and ground stud. SINGLE SIDED RAIL Number of connector position Length mm (inch) A distance between fixing holes mm (inch) Number of slots Number of ground studs 04S 199.60 (7.86) 175 (6.86) 4 1 85 (3) 06S 246.40 (9.70) 221 (8.70) 5 1 90 (3.20) Weight g (oz) 08S 293.10 (11.54) 268 (10.54) 6 1 100 (3.53) 10S 266.19 (10.48) 200 (7.895) 6 1 100 (3.53) 15S 457.20 (18) 432 (17) 11 1 220 (7.76) QM series Our Most Important Connection is with You.™ INSERTS Top view Ground stud CONTACTS Side view CONNECTORS & ACCESSORIES Cross section Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 2-27 Single Sided Rails Dimensions 18 SINGLE SIDED RAIL Number of connector position Length mm (inch) Number of slots Number of ground studs Weight g (oz) 18 501.40 (19.74 ) None 1 170 (6) Top view 18 INSERTS QM series Our Most Important Connection is with You.™ Side view 18 CONNECTORS & ACCESSORIES CONTACTS Cross section 2-28 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Single Sided Rails Dimensions 22 single sided rail Number of connector position Length mm (inch) A distance between fixing holes mm (inch) Number of slots Number of ground studs Weight g (oz) 22 620.80 (24.44) 606 (23.85) none 2 230 (8.11) INSERTS Top view QM series Our Most Important Connection is with You.™ Ground stud Ground stud stack-up detail Plain nut Lock washer Go online for data sheets & assembly instructions Protective washers Fastener Visit www.radiall.com and enter the part number CONNECTORS & ACCESSORIES Cross section CONTACTS Side view 2-29 Double Sided Rails Dimensions double sided railS Connector pitch is 23.40 mm on every double sided rail models. Number of connector position Length mm (inch) A distance between fixing holes mm (inch) Number of ground studs Weight g (oz) 14 16 270 (10.63) 246 (9.69) 2 263 (9.27) 293 (11.55) 269 (10.61) 2 279 (9.84) 18 317 (12.47) 292 (11.53) 2 298 (10.51) 20 340 (13.39) 316 (12.45) 2 313 (11.04) 22 363 (14.31) 340 (13.37) 2 332 (11.71) 24 387 (15.23) 363 (14.29) 2 351 (12.38) 26 410 (16.15) 386 (15.21) 2 370 (13.05) 28 434 (17.07) 410 (16.13) 2 388 (13.68) 30 457 (18) 433 (17.06) 2 405 (14.28) 32 480 (18.92) 457 (17.98) 2 424 (14.95) 34 504 (19.84) 480 (18.90) 2 443 (15.62) 36 527 (20.76) 503 (19.82) 2 462 (16.29) 38 551 (21.68) 527 (20.74) 2 481 (16.96) 40 574 (22.60) 550 (21.66) 2 499 (17.60) 42 597 (23.52) 574 (22.58) 2 519 (18.30) 44 620 (24.44) 597 (23.21) 2 540 (19.04) CONNECTORS & ACCESSORIES CONTACTS INSERTS QM series Our Most Important Connection is with You.™ 2-30 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Accessories QM connectors can be equipped with backshells to provide complete shielding. Backshells are compatible with plug and receptacle side. They provide EMI-RFI shielding specially needed in aircrafts with a composite architecture. Made of composite and easy to install as they require no specific tools, they help in combining cost saving and high performances. Part number Description 617 991 001 QM size B EMI backshell 617 924 015 QM size A EMI backshell CONNECTORS & ACCESSORIES CONTACTS INSERTS Backshell QM series Our Most Important Connection is with You.™ Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 2-31 Spare Parts and Tools CONNECTORS & ACCESSORIES CONTACTS INSERTS QM series Our Most Important Connection is with You.™ 2-32 Go online for data sheets & assembly instructions Part number Description 617 954 041 Dust cap for QM size B plug 617 954 042 Dust cap for QM size B receptacle 617 954 055 Dust cap for QM size A plug and receptacle 617 980 024 Polarization key pin 617 980 025 Polarization key socket 282 668 001 Pliers for polarizing post and key 282 521 004 Right angle insert extraction tool F780 855 000 Hexagonal key 5/64 inch(2mm)/flats for sleeve holder removal 282 521 005 Insert extraction tool for EPXA insert 282 521 002 Insert extraction tool for EPXB insert 617 954 020 Plastic box to protect wired inserts during handling 282 515 Plastic insert extraction tool for LuxCis® termini (MIL M81 969/14-03) Visit www.radiall.com and enter the part number SECTION 3 HDQX Series Our Most Important Connection is with You.™ Contents Introduction � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3-4 Applications � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3-4 Features � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3-5 Technical characteristics of shells � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3-6 Crimp contacts � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3-7 PC tail contacts � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3-7 Product overview � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3-8 How to order HDQX connectors � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3-9 Contacts termination� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3-10 Shell mounting � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3-10 Dimensions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3-11 Panel cut out � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3-12 Polarization code � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3-14 Accessories and tools � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3-15 Go online for data sheets & assembly instructions Section 3 Table of Contents Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number 3-3 HDQX series Our Most Important Connection is with You.™ Introduction Radiall introduces the new HDQX connector series, specially designed for the transmission of Ethernet and RF high speed signals required in harsh environment applications. HDQX connectors combine both the compact and rugged qualities necessary for high reliability and signal integrity in aerospace and military environments. The HDQX range offers Cable-to-Cable and Cable-to-PCB solutions. Offering twelve size 8 cavities in a high-density rectangular shell, the space saving HDQX accepts Quadrax and BMA RF contacts, as well as twinax and triaxial contacts. Applications Typical applications for the HDQX connectors include data networks, in-flight entertainment systems, video control centers, and naval and military vehicle communications. © AIRBUS S.A.S 2007 _ photos by e’m company / H. GOUSSÉ 3-4 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number Features HDQX connector benefits: - High-density solution for size 8 cavities using standard ARINC 600 Quadrax contacts and size 8 BMA RF coax, triax, and twinax contacts - Space-saving connector for limited space applications - Rectangular connector is stackable - Lightweight composite strain relief Class P connector pair - Simple and secure connection with a central locking device - Contacts grounded to the shell with extremely high electrical continuity HDQX series Our Most Important Connection is with You.™ AVAILABLE HDQX range connectors: - Class N – Non-environmental plug and receptacle - Class E – Environmental plug and receptacle (connector sealed on the electrical line) - Class P – Panel sealed receptacle (feed-through sealed connector) Cable to PCB application Main features are: - 12 contacts cavities - Grounded size 8 standard cavities (ARINC 600 type) - Cable-to-cable and cable-to-PCB application - RoHS compliant Cable to cable application - 12 keying formatting possibilities positions - 1 central position jacknut / Jackscrew - Uses standard insertion/extraction tool - User Manual # MIIN1700002 is available Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 3-5 HDQX series Our Most Important Connection is with You.™ Technical Characteristics of Shells ELECTRICAL CHARACTERISTICS - Shell to shell conductivity: 2.5 mΩ (level reached during initial and after testing as per EN2591-205). - Contact-to-shell conductivity: maximum of 10 mΩ (level reached during initial and after environmental testing) - Lightning strike: - Pin injection: 1600V 320A as per RTCA DO160 (§22.5.1) - Current pulse: 3kA as per EN2591-214 - DWV at sea level: - 1000Vrms between outer body and signal contacts as per EN2591-207, Method C - 1000Vrms between signal contacts - DWV altitude (70,000 feet): 125Vrms for the quadrax contacts as per ARINC 600 MECHANICAL CHARACTERISTICS - Mating/Unmating: 100 cycles - Impact test: 8 drops at 1.20m as per EN2591-613 - Bending moment (applied to accessories): 100N as per EN2591-404 - Mechanical axial strength (applied to accessories): 100N as per EN2591-420 VIBRATION & shocks Vibration Shock Series Material For 8 hrs on each of the 3 axis/ interruption<1 μs EN2591-403 EIA 364-28 3 shocks on each axis EN2591-402 EIA 364-27 HDQX Aluminium Acceleration 16.9g (Method B figure 2 table 1 Level E) Shock amplitude 50g /duration 11ms OTHER CHARACTERISTICS - Temperature range: -65°C / +150°C (-85°F / +302°F), 5 cycles as per EN2591-305 - Temperature life: 1000 hours at 150°C (+302°F) as per EN2591-301 Method B - Salt spray: 96 hours as per EN2591-307 - Sealing: altitude immersion 50,000 feet as per EN2591-314 - Sand & dust: wind velocity 3.5 ±0.5 ms as per EN2591-308 - Mould growth: during 28 days, growth 0 as per EN2591-306 Method A - Fluid immersion: kerosene, phosphate base, mineral base, polyolester, solvent, detergent, aircraft deicers, heptafluoropropane, pentafluoroethane, radar coolant as per EN3909 - Magnetic permeability: 2µ as per EN2591-513 3-6 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number Crimp Contacts QUADRAX CONTACTS Standardized ARINC 600 Quadrax contacts are available with HDQX series. Environmental Part number Non-environmental Part number Cable type Type Ethernet cable ABS0972 & ABS1503 Pin 620175010 Socket 620075010 Pin 620175050 Tensolite NF24Q100 Socket Tensolite NF26Q100 - JSF Y18 Pin 620175021 Socket 620075021 8 Ins / ext tool in metal Consult Radiall 282549001 620075050 BMA CONTACTS Contact size Cable type Connector Type Non-environmental Part number Frequency range Max VSWR 8 SHF5 - SHF5M(See note 1) Pin 617171010 DC-18 GHz 1.35 8 RG142 Pin 617171020 DC-12,4 GHz 1.35 8 SHF2.4M(See note 1) / UT.085 Harbour SS405 Times Tflex405 Pin 617171030 DC-18 GHz 1.35 8 SHF5 - SHF5M(See note 1) Socket 617071010 DC-18 GHz 1.35 8 RG142 Socket 617071020 DC-12,4 GHz 1.35 8 SHF3(See note 1) Socket 617071040 DC-18 GHz 1.35 Extraction tool 282549001 is used for size 8 BMA contacts. Insertion loss 0.13 dB at max frequency (18 GHz) 0.11 dB at max frequency (12.4 GHz) 0.13 dB at max frequency (18 GHz) 0.13 dB at max frequency (18 GHz) 0.11 dB at max frequency (12.4 GHz) 0.13 dB at max frequency (18 GHz) CONTACTS Contact size HDQX series Our Most Important Connection is with You.™ PC Tail Contacts SIZE 8 QUADRAX PIN CONTACTS Minimum length in mm (inch)(See note 2) Contact termination 620176009 YA 620176016 ZA 620176509 RA 620176008 Y 620176010 Z 620176508 R 620176011 YB 620176012 ZB 620176511 RB 620176013 YC 620176014 ZC 620176513 RC 2.80 (.110) 5.65 (.222) 8.50 (.334) 11.90 (.469) CONNECTORS & ACCESSORIES Part Number NOTES: (1) BMA which have to accommodate SHF cable requires a wiring done by Radiall, please, contact Radiall for information (2) Minimum length corresponds to straight PC tail length protruding from HDQX cavity Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 3-7 HDQX series Our Most Important Connection is with You.™ Product Overview Detailed view of the various parts of HDQX connector: Cylindrical nut Pin contact Plug shell Jacknut Receptacle shell Jackscrew captive screw CONTACTS Socket contact CONNECTORS & ACCESSORIES Strain relief 3-8 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number How to Order HDQX Connectors HDQX 12 F Series Connector size 12: 12 size 8 cavities Shell style P: Plug for RR/RR (rear release / rear removable) contacts R: Receptacle for RR/RR (rear release / rear removable) contacts F: Receptacle for FR/FR (front release / front removable) contacts Class E: Environmental (upon request only) N: Non-environmental P: Panel sealing, receptacle only (upon request only) N N YA 00 12 HDQX series Our Most Important Connection is with You.™ Shell plating N: Nickel CONTACTS Contact termination X: No contacts Qx: Crimp Quadrax contacts see table 1 page 3-10 Cx: Crimp BMA contacts(1) Yx: Gold PC tail Quadrax contacts see table 2 page 3-10 Zx: Tin lead PC tail Quadrax contacts Rx: Pure tin PC tail Quadrax contacts Shell mounting 00: Flangeless plug 00: 2 self-locking threads for 6-32 UNC 2A screws for receptacle 01: 4 self-locking threads for 6-32 UNC 2A screws for receptacle CONNECTORS & ACCESSORIES Polarization Without: No polarization system provided Polarization: See page 3-13 for codes NOTE: (1) BMA contacts are not available with class E and P Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 3-9 Contacts Termination Table 1: Table 2: Crimped contact termination for rr/rr receptacle and plug PC-tail contact termination for fr/fr receptacle Cable Quadrax BMA ABS1503KD24 Q1 - Minimum length mm (inch) Gold Tin-lead Pure tin NF24Q100 Q2 - 2.80 (.110) YA ZA RA JSFY18 Q3 - 5.65 (.222) Y Z R RG142 - C1 8.50 (.334) YB ZB RB UT 0.085 - C2 11.90 (.469) YC ZC RC Shell Mounting Both shell mounting 00 and 01 are available with RR/RR and FR/FR receptacle. Code Detail 00 Flangeless plug (no fixing system) 00 Rear panel mounting receptacle: 2 self-locking threads for 6-32 UNC 2A screws 01 Rear panel mounting receptacle: 4 self-locking threads for 6-32 UNC 2A screws CONNECTORS & ACCESSORIES CONTACTS HDQX series Our Most Important Connection is with You.™ 3-10 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ PLUG CONNECTORS & ACCESSORIES not applicable CONTACTS RECEPTACLE HDQX series Dimensions Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 3-11 Panel Cut Out RECEPTACLE CONNECTORS & ACCESSORIES CONTACTS HDQX series Our Most Important Connection is with You.™ 3-12 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Polarization Code Code Device Device delivered 12 Jackscrew, A to F Unassembled 13 Jackscrew, N to Z Unassembled 22 Jacknut, A to F Unassembled 23 Jacknut, N to Z Unassembled 1A Jackscrew, position A to Z Assembled 2A Jacknut, position A to Z Assembled HDQX JACKSCREW & JACKNUT In the standard version, the jackscrew is mounted on the plug shell and the jack nut is mounted on the receptacle shell. There are 2 sets of jackscrews and jacknuts. Each set provides 6 polarizing positions A, B, C, D, E, and F and the second set provides polarizing positions N, R, W, X, Y and Z. The difference between the 2 sets is accomplished using an indexing point shown below in the drawings: Polarizing positions Coding device Part number A to F 617612801 N to Z 617612803 Universal 617612806 A to F 617612805 N to Z 617612804 A to F 617612800 N to Z 617612802 Universal 617612807 Jackscrew CONTACTS Designation HDQX series Our Most Important Connection is with You.™ Jacknut for rear release receptacle Jacknut Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. CONNECTORS & ACCESSORIES Jacknut for front release receptacle 3-13 Polarization Code PLUG SHELL A to F N to Z Mating face shown A B C D E F N R W X Y Z CONTACTS HDQX series Our Most Important Connection is with You.™ RECEPTACLE SHELL A to F CONNECTORS & ACCESSORIES N to Z 3-14 Mating face shown A B C D E F N R W X Y Z Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Accesories and Tools Description 617922024 Strain relief for plug assembly torque 0.55 ±0.05 Nm 617922026 Strain relief for receptacle assembly torque 0.55 ±0.05 Nm 282666001 Connector locking: Allen wrench (9/64 inch) 282666002 Strain relief locking: Allen wrench (5/64 inch) 282549001 Extraction tool (for Quadrax and BMA contacts) 282664 1/4 inch hex. screwdriver bit to affix the nut of the jackscrew or the jacknut 282665 Spigot wrench to affix the nut of the jackscrew or the jacknut Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. CONNECTORS & ACCESSORIES CONTACTS Part number HDQX series Our Most Important Connection is with You.™ 3-15 HDQX series Our Most Important Connection is with You.™ 3-16 Notes Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number SECTION 4 NSX - BPX Series Arinc 600 Our Most Important Connection is with You.™ Contents NSX - ARINC How to order NSX F/G/K .......................................... 4-58 Introduction .....................................................4-4 to 4-5 NSX F/G/K Contacts .................................... 4-59 to 4-62 Application ................................................................... 4-6 Dimensions .................................................. 4-63 to 4-77 Characteristics: - Technical characteristics ......................................... 4-7 - Electrical .................................................................. 4-7 - Mechanical & Environmental ................................... 4-7 - Masses ...................................................................... 4-8 EMI/RFI performances ........................................... 4-9 - Material...................................................................... 4-9 - Characteristics ......................................................... 4-9 Panel cut out.................................................4-78 to 4-79 Tools .............................................................. 4-80 to 4-81 Accessories ................................................. 4-82 to 4-89 NSX – SINGLE SHELL Introduction ................................................................ 4-90 Material ....................................................................... 4-90 How to order .............................................................. 4-91 Product overview .................................................... 4-10 Installation .................................................... 4-93 to 4-93 How to order............................................................. 4-11 Dimensions ....................................................4-94 to 4-95 - Contact arrangement.................................. 4-12 to 4-21 Panel cut out ............................................................... 4-96 - Insert combination code ..............................4-22 to 4-28 EMI/RFI shell dimension ......................................... 4-97 - Modification code......................................... 4-29 to 4-30 - Polarization code ..................................................... 4-31 - Polarization code table .............................. 4-32 to 4-33 BPX Introduction ............................................................... 4-98 Contacts: Characteristics: - Signal, power and ground contacts crimps termination ..................... 4-34 to 4-36 - Electrical ................................................................. 4-98 - Mechanical & Environmental ................................. 4-99 - Chromel contacts – crimp termination .................. 4-37 - Materials ................................................................. 4-99 - Alumel contacts – crimp termination ..................... 4-38 How to order ............................................................ 4-100 - Coaxial contacts ..........................................4-39 to 4-51 Insert combination code ..........................................4-101 - Concentric twinax contacts .................................... 4-52 Contact ......................................................................4-101 - Quadrax contacts ..................................................... 4-53 Accessories ............................................... 4-102 to 4-104 - LuxCis® contacts ....................................... 4-54 to 4-56 Dimensions .................................................4-105 to 4-110 - NSX E/N/H/C – rear removable contacts ........... 4-57 Panel cut out ............................................... 4-111 to 4-112 Go online for data sheets & assembly instructions. Section 4 Table of Contents Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number. 4-3 NSX - BPX series Our Most Important Connection is with You.™ Introduction NSX and BPX MULTICONTACT CONNECTORS NSX series (defined by ARINC 600 specification) and BPX series (defined by Boeing S280W551 specification) are multipin rack and panel connectors used to connect high performance aeronautical equipment. Items in this catalog are covered by French and foreign Patents and/or Patents pending. These two series manufactured by Radiall show the following characteristics: - High contact density - Wide range of contact types and arrangement - Numerous shell polarization possibilities which give maximum security when mating the equipment in the rack - Low mating forces - Separation of power and signal contacts - EMI/RFI shielding option provided by shell to shell conductivity Major aircraft manufacturers and equipment manufacturers have been entrusting Radiall for many years using NSX and BPX series. NSX serie (Arinc 600 standard) RADIALL NSX series offers the following versions included a new cost effective solution: Connectors for rear removable contacts: - NSX N: Plug and receptacle connectors. Non environmental version, inserts without grommet and compound, plugs without groove and O-ring. - NSX C: Plug and receptacle connectors. Non environmental version, inserts with grommet but without compound, plugs without groove and O-ring. - NSX E: Plug and receptacle connectors. Environmental version, inserts with grommet and compound, plugs with groove and O-ring. - NSX H: Plug connector only. Environmental version, inserts with grommet and compound, plugs without groove and O-ring. Connectors for front removable contacts: - NSX F: Receptacle connectors only. Only signal contacts are Front release/Front Removable (FR/ FR), others will be Rear Release/Rear Removable (RR/RR). Non environmental version, inserts without grommet and compound. - NSX G: Receptacle connectors only. Signal, power, coax, triax and quadrax contacts are FR/FR. Non environmental version, inserts without grommet and compound. - NSX K: New cost effective solution. 100% RoHS compliant for shell plating selection F and S. Receptacle connectors only. Inserts fully completed with harpooned size 22 contacts Non environmental version As an option, EMI/RFI features are available to get shell to shell conductivity. 4-4 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Introduction SHELL RADIALL NSX series offers three metallic shell sizes fitted with polarization hardware offering 216 polarizing possibilities. NSX shells answer all requirements with three different platings, all compliant with ARINC 600 standard: alodine, nickel, RoHS. The plug shell is fitted with inserts for signal (size 22) pin contacts, coax, triax and quadrax socket contacts. The receptacle shell is fitted with inserts for signal socket contacts, coax, triax and quadrax pin contacts. INSERTS Environmental inserts have a wire sealing grommet on the rear face and compound between insert and shell. The different kinds of inserts available are: - Insert for rear release rear removable contacts (blue colored on the terminating face). - Insert for front release front removable contacts (red colored on the mating face). - Insert for front release rear removable contacts (yellow colored on the mating face). CONTACTS NSX - BPX series Our Most Important Connection is with You.™ A whole range of crimp or PC tail contacts are available with NSX connectors: signal, coax, triax, quadrax or fiber optic contacts. Signal and power contacts were designed to be low insertion force contacts so that they are perfectly orientated into the cavities and contacts are not damaged when insertion is made. Front release and rear release inserts use contact retention system (clips) which meets the ARINC 600 contact retention requirements. This system allows contacts to be removed from the insert using an extraction tool New cost effective solution Radiall is constantly looking for cost saving solutions to answer our customers’ expectations. Based on this concept, Radiall proudly introduces: Inserts with harpooned contacts Discover the new class K available for front removable contacts. They show the following features and benefits: - Improved pricing stability and reduced dependence on fluctuating gold prices - Lightweight solution as insert is one piece - 100% intermateable with any ARINC 600 plug - 100% backwards compatibility with existing PCB and PGA connectors - RoHS compliant - Fully qualified under Arinc 600 specification requirements Selective plating contacts A brand new range of PC tail contacts with gold selective plating is now available. They offer the following features and benefits: - Significant reduction of cost of ownership - N- more dependence t- gold rate fluctuation - N- change in the contact integration process Specifications: - Same contact design as full plated version - Contact interface gold plated with 1.27µm - No impact on PCB design - Product qualification is available upon request Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-5 NSX series Our Most Important Connection is with You.™ 4-6 Application These connectors are mostly used to connect high performance aeronautical equipment. Most of the NSX connectors are used in the main avionics bay on commercial airplanes. Electronic functions are found in an LRU (Line Replaceable Unit). Refer to Arinc 600 document for more information. Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Characteristics TECHNICAL CHARACTERISTICS Description Material Plating Shell Aluminum alloy Chromatation or nickel Inserts Thermosetting or thermoplastic / Metallic inserts Aluminum alloy Nickel O-ring & grommet Fluorosilicone / Contacts Copper alloy Gold over nickel Retention clip Copper alloy / Insert retention plate Aluinum alloy Blue anodized or nickel Polarization posts and keys retention plate Aluminum alloy Chromatation or nickel Screws vashers and clinch-nuts Polarization posts and keys Stainless steel / Steel Cadmium yellow chromate Zinc alloy Nickel NSX series Our Most Important Connection is with You.™ ELECTRICAL CHARACTERISTICS Wire Contact size 22 20 16 12 8 AWG Cross section (mm ) 22 24 26 20 22 24 16 18 20 12 14 16 8 10 0.38 0.21 0.14 0.60 0.38 0.21 1.34 0.93 0.60 3.18 1.91 1.34 9 5 2 Max current (A) Outside Dia. mm (inches) min. max. 0.66 (.026) 1.4 (.055) 1 (.040) 1.8 (.071) 1.7 (0.066) 2.6 (.102) 2.4 (.094) 3.4 (.134) 4.65 (.183) 6.48 (.255) 5 3 2 7.5 5 3 13 10 7.5 23 17 13 46 33 MECHANICAL & ENVIRONMENTAL - Temperature range: - 65°C/+125°C - Temperature life: 1000 hours at 125 °C. - Salt spray: MIL-STD-1344 method 1001.1 test condition B (48 hours). - Moisture resistance: MIL-STD-1344 method 1002.1 test condition II (10 times 24 hours). - Sealing: environment resistant to running water (environmental version only). - Fluid resistance: resistance to MIL-STD-1344 method 1016 (fluids a, e, i). - Durability: 500 mating and unmating cycles. - Random vibration: conforming to MIL-STD-1344 method 2005.1 test condition 5 letter E. (16,4g from 50 to 2000 Hz, 8 hours per direction). - Shock: 50g 11 ms half sine.MIL-STD-1344 method 2004.1 3 impacts per direction. - Mating force: connector size 1 : 27 pounds (120 N) max, connector size 2 : 60 pounds (267 N) max, connector size 3 : 105 pounds (467 N) max. Contact retention force Contact size 22 20 16 12 8 Coax triax quadrax Rentention force min (ounces) 12 20 25 30 25 25 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-7 NSX series Our Most Important Connection is with You.™ Characteristics COAX CONTACTS ELECTRICAL CHARACTERISTICS - Nominal impedance: 50Ω. - DWV: 1500 VAC – IR at 25 °C = 5000 MΩ. - V.S.W.R.: Size 5 1.3 from DC to 1500 MHz and insertion loss = 0.3 dB, Size 1 1.3 from DC to 5000 MHz MASS g (oz) Shells Includes screws, washers, insert retention plate and polarization hardware. Plug Receptacle Size 1 Size 2 Size 3 Size 1 Size 2 Size 3 110 (3.88) 130 (4.59) 220 (7.76) 130 (4.59) 140 (4.94) 245 (8.64) INSERTS Contact arrangement designation 5C2 For plug shell Environmental type Non-environmental type 15.25 (0.54) 12.39 (0.44) For receptacle shell Environmental type Non-environmental type 9.92 (0.35) 7,25 (0,26) 40 13.52 (0.48) 11.15 (0.39) 9.22 (0.33) 8,22 (0,29) 60 18.78 (0.66) 15.53 (0.55) 12.78 (0.45) 11,43 (0,40) 30T2 17.86 (0.63) 14.75 (0.52) 11.38 (0.40) 9,36 (0,33) 150 41.80 (1.47) 20.87 (0.74) 28.01 (0.99) 24,32 (0,86) 121 45.93 (1.62) 37.79 (1.33) 29.77 (1.05) 24,53 (0,87) 120T2 41.21 (1.45) 34.12 (1.20) 26.89 (0.95) 23,83 (0,84) 71C1/1C71 31.4 (1.11) 27.7 (0.98) 19.73 (0.70) 18,68 (0,66) 60 58.87 (2.08) 48.97 (1.73) 35.69 (1.26) 25,79 (0,91) 10T10 51.80 (1.83) 45.45 (1.60) 32.76 (1.16) 26,41 (0,93) C4 / 31.56 (1.11) / 20,96 (0,74) 12,48 (0,44) C2 / 25.94 (0.91) / 100 30.63 (1.08) 25.31 (0.89) 20.56 (0.73) 17,8 (0,63) 85 33.01 (1.16) 27.15 (0.96) 21.67 (0.76) 18,67 (0,66) 34 41.56 (1.47) 34.57 (1.22) 25.06 (0.88) 18,06 (0,64) 13C2 39.96 (1.41) 33.36 (1.18) 24.48 (0.86) 17,89 (0,63) 6T6 41.48 (1.46) 36.52 (1.29) 25.53 (0.90) 31,24 (1,10) Q11 36.86 (1.30) 31.26 (1.10) 25.07 (0.88) 19,47 (0,69) 62Q2 31.85 (1.12) 26.24 (0.93) / 13,2 (0,47) 68Q2 31.14 (1.10) 25.64 (0.90) 19.12 (0.67) 16,32 (0,58) 11Q2 37.39 (1.32) 30.88 (1.09) 24.38 (0.86) 17,87 (0,63) CONTACTS 4-8 Contact size Pin Socket 22 0.12 (4 10-3) 0.15 (5.3 10-3) 20 0.22 (7.8 10-3) 0.40 (14.1 10-3) 16 0.72 (25.4 10 ) 0.75 (26.5 10-3) 12 1.50 (53.0 10 ) 1.50 (53.0 10-3) 8 619270: 5 (0.18) 619271: 6.5 (0.23) Go online for data sheets & assembly instructions. -3 -3 Visit www.radiall.com and enter the part number. EMI/RFI Performances EMI/RFI acts directly on electronics systems whether by conduction through the input or input cables or by induction (coupling). Electronics equipment are particularly vulnerable to interferences and can be disturbed or damaged by them. The serious consequences which may result, make it essential to protect such installations. The first stage in protection is to install the equipment in a metal surrounding (FARADAY cage) which protects it from some of the interferences; particularly those occurring by induction. As to meet these requirements RADIALL offers plug connectors for racks which are fitted with ground spring fingers. Sizes 1, 2 and 3 plugs connectors fitted with ground spring fingers are available. These connectors can be mated with ARINC 600 receptacle connectors. Their technical characteristics are the same than those shown on page 4-8 except the following. NSX series Our Most Important Connection is with You.™ Materials Description Material Plating Shell Aluminum alloy Electroless nickel Ground spring fingers Copper alloy Electroless nickel Electrical Characteristics - Shell to shell conductivity: (measured according to method 3007 of MIL-STD-1344A), max warranty: 2,5 mΩ. - Size 8 cavity grounding: (measured according to method 3007 of MIL-STD-1344A), max warranty: 10,0 mΩ. - EMI shielding effectiveness: (measured according to S280W552). The minimum values warranty are as follows: Typical values Frequency (mhz) Leakage attenuation (db) 100 65 200 63 300 63 400 62 800 60 1000 60 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-9 NSX series Our Most Important Connection is with You.™ Product Overview Detailed view of the various parts of the NSX connector series. NSX Shell #2 Inserts retention plates Insert for cavities A & B Screws Contacts Insert for cavity C Polarization keys Polarization retention plate 4-10 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. How to Order NSX E/N/H/C – CONNECTORS FOR REAR REMOVABLE CONTACTS NSX N 3 P 301 X 00 01 - Series Class N: Non environmental E: Environmental, with grommets and compound, plug with O-ring H: Environmental, plug without O-ring (plug only) C: Non environmental, with grommets NSX series Our Most Important Connection is with You.™ Shell size 1: Size 1 2: Size 2 3: Size 3 Shell style S: RoHS plated receptacle T: RoHS plated plug R: Plated receptacle (alodine) P: Plated plug (alodine) F: Nickel plated receptacle B: Nickel plated plug M: Nickel plated plug EMI version (see pages 4-71) Insert combination code See combination code (pages 4-22 to 4-28) and contacts arrangements (pages 4-12 to 4-21) T-cas application combination code : 310 (see page 4-25) Contact termination (1) X: Without contacts S: Crimp contacts Modification code See pages 4-29 to 4-30 Polarization code (2) See pages 4-31 to 4-33 Delivery code for T-CAS application See page 4-42 NOTES: (1) If you need to use reduced crimp barrel contacts, use code X and order signal and power contacts separately. Coax, twinax or power size 5 or 8, coax size 1 must always be ordered separately (2) W ithout polarization code, the connector is delivered with polarization hardware unassembled. Polarization code 00, the connector is delivered without polarizing hardware. Polarization code from 01 to 216, the connector is delivered with the polarization hardware assembled as defined by code REMARK: dust caps conductive on receptacle and non conductive on plug are included in the delivery Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-11 NSX series Our Most Important Connection is with You.™ NSX Shell Contact Arrangement All insert names including letter Q can be equipped with quadrax contacts for each insert arrangement the quantity and type of contacts is shown with insert view. RR/RR means contacts are rear release and rear removable. FR/FR means contacts are front release and front removable. The letter G means that the contact will be used in grounded cavity. LuxCis® contacts are always rear release and rear removable. N/A means not available, please contact Radiall for further details. Insert name Shell size cavity 60 1-A/B 30T2 4C Equipment side receptacle shell Version N Version E Version F 60x#22 RR/RR 60x#22 RR/RR 60x#22 FR/FR 28x#22 RR/RR 2x#8G RR/RR 28x#22 RR/RR 2x#8G RR/RR 28x#22 FR/FR 2x#8G RR/RR N/A N/A 1-A/B 28x#22 FR/FR 2x#8G FR/FR Version E 60x#22 RR/RR 60x#22 RR/RR 28x#22 RR/RR 2x#8G RR/RR 28x#22 RR/RR 2x#8G RR/RR N/A 4x#5G FR/FR 4x#5G RR/RR N/A 1-C 40x#22 RR/RR 1-C 40x#22 FR/FR N/A h12x#16 RR/RR LuxCis® 4-12 Version N 1-A/B 40x#22 RR/RR 12F12 Version G N/A 4x#5G RR/RR 40 Avionic side plug shell Go online for data sheets & assembly instructions. 12x#16 RR/RR LuxCis® 40x#22 RR/RR 40x#22 RR/RR 12x#16 RR/RR LuxCis® 12x#16 RR/RR LuxCis® N/A Visit www.radiall.com and enter the part number. NSX Shell Contact Arrangement Insert name Shell size cavity 4 1-C Equipment side receptacle shell Version N Avionic side plug shell Version E Version F Version G Available N/A N/A Version N Version E 4x#12 RR/RR 4x#12 RR/RR 2x#5 RR/RR 1x#12 RR/RR 2x#16 RR/RR 2x#5 RR/RR 1x#12 RR/RR 2x#16 RR/RR 150x#22 RR/RR 150x#22 RR/RR (1) 4x#12 RR/RR(1) 5C2 N/A 1-C 2x#5 RR/RR 1x#12 RR/RR 2x#16 RR/RR 150 121 120T2 NSX series Our Most Important Connection is with You.™ 2x#5 RR/RR 1x#12 RR/RR 2x#16 RR/RR 2x#5 FR/FR 1x#12 FR/FR 2x#16 FR/FR N/A 2/3-A/B 150x#22 RR/RR 150x#22 RR/RR 150x#22 FR/FR 110x#22 RR/RR 6x#20 RR/RR 5x#16 RR/RR 110x#22 RR/RR 6x#20 RR/RR 5x#16 RR/RR 110x#22 FR/FR 6x#20 RR/RR 5x#16 RR/RR 110x#22 FR/FR 6x#20 FR/FR 5x#16 FR/FR 110x#22 RR/RR 6x#20 RR/RR 5x#16 RR/RR 110x#22 RR/RR 6x#20 RR/RR 5x#16 RR/RR 118x#22 RR/RR 2x#8G RR/RR 118x#22 RR/RR 2x#8G RR/RR 118x#22 FR/FR 2x#8G RR/RR 118x#22 FR/FR 2x#8G FR/FR 118x#22 RR/RR 2x#8G RR/RR 118x#22 RR/RR 2x#8G RR/RR 2/3-A/B 2/3-A/B NOTE: (1) For BPX serie, 4 insert will be supplied with FR/RR contacts. Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-13 NSX series Our Most Important Connection is with You.™ NSX Shell Contact Arrangement Insert name Shell size cavity 110 2/3-A/B Equipment side receptacle shell Version N Version E Version F N/A N/A 100x#22 RR/RR 5x#20 RR/RR 5x#12 RR/RR 60A Version N Version E 100x#22 FR/FR 5x#20 FR/FR 5x#12 FR/FR 100x#22 RR/RR 5x#20 RR/RR 5x#12 RR/RR 100x#22 RR/RR 5x#20 RR/RR 5x#12 RR/RR 60x#20 FR/FR 60x#20 RR/RR 60x#20 RR/RR 35x#16 FR/FR 35x#16 RR/RR 35x#16 RR/RR 24x#12 FR/FR 24x#12 RR/RR 24x#12 RR/RR 10x#8G FR/FR 10x#8G RR/RR 10x#8G RR/RR N/A 35x#16 RR/RR 2/3-A/B N/A 24x#12 RR/RR 10T10 60x#20 RR/RR 2/3-A/B 35x#16 RR/RR 24 Version G N/A 2/3-A/B 60x#20 RR/RR 35 Avionic side plug shell 24x#12 RR/RR Available 2/3-A/B 10x#8G RR/RR (1) N/A (1) NOTE: (1) For BPX serie, 10T10 insert will be supplied with FR/RR contacts. 4-14 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. NSX Shell Contact Arrangement Insert name Shell size cavity C4 2/3-A/B Equipment side receptacle shell Version N Version E Version F N/A N/A 4x#1G FR/RR C2 2/3-A/B Avionic side plug shell Version G N/A N/A 2x#1G FR/RR 2/3-A/B N/A 70x#22 RR/RR 1x#1 FR/RR 1C71 4x#1G FR/RR N/A 2x#1G FR/RR 71C1 Version E N/A 4x#1G FR/FR N/A Version N NSX series Our Most Important Connection is with You.™ 70x#22 RR/RR 1x#1 FR/RR 70x#22 RR/RR 1x#1 FR/RR 70x#22 RR/RR 1x#1 FR/RR 70x#22 RR/RR 1x#1 FR/RR 70x#22 RR/RR 1x#1 FR/RR 70x#22 RR/RR 1x#1 FR/RR N/A 2/3-A/B 70x#22 RR/RR 1x#1 FR/RR 70x#22 RR/RR 1x#1 FR/RR Go online for data sheets & assembly instructions. 70x#22 FR/FR 1x#1 FR/RR Visit www.radiall.com and enter the part number. 4-15 NSX series Our Most Important Connection is with You.™ NSX Shell Contact Arrangement Insert name Shell size cavity 36F36 2/3-A/B Equipment side receptacle shell Version N 36x#16 RR/RR LuxCis® 20F12Q8 N/A N/A 12x#16 RR/RR LuxCis® 8x#8G RR/RR Version N Version E 36x#16 RR/RR LuxCis® 36x#16 RR/RR LuxCis® 12x#16 RR/RR LuxCis® 8x#8G FR/FR 12x#16 RR/RR LuxCis® 8x#8G RR/RR 12x#16 RR/RR LuxCis® 8x#8G RR/RR 100x#22 FR/FR 5#20 FR/FR 5#12 FR/FR 100x#22 RR/RR 5#20 RR/RR 5#12 RR/RR 100x#22 RR/RR 5#20 RR/RR 5#12 RR/RR 11x#8G FR/FR 11x#8G RR/RR 11x#8G RR/RR N/A 2/3-A/B 100x#22 RR/RR 5#20 RR/RR 5#12 RR/RR N/A 2/3-A/B 11x#8G RR/RR 4-16 Version G N/A 100x#22 RR/RR 5#20 RR/RR 5#12 RR/RR Q11 Version F 36x#16 RR/RR LuxCis® 2/3-A/B 12x#16 RR/RR LuxCis® 8x#8G RR/RR 110R Version E Avionic side plug shell Go online for data sheets & assembly instructions. 11x#8G RR/RR Visit www.radiall.com and enter the part number. NSX Shell Contact Arrangement Insert name Shell size cavity 68Q4 2/3-A/B 118Q2 100 85 84 Equipment side receptacle shell Version N Version E 62x#22 RR/RR 6x#16 RR/RR 4x#8G RR/RR 62x#22 RR/RR 6x#16 RR/RR 4x#8G RR/RR 118x#22 RR/RR 2x#8G RR/RR 118x#22 RR/RR 2x#8G RR/RR Avionic side plug shell Version F Version G N/A N/A Version N Version E 62x#22 RR/RR 6x#16 RR/RR 4x#8G RR/RR 62x#22 RR/RR 6x#16 RR/RR 4x#8G RR/RR 118x#22 RR/RR 2x#8G RR/RR 118x#22 RR/RR 2x#8G RR/RR 100x#22 RR/RR 100x#22 RR/RR 80x#22 RR/RR 4x#20 RR/RR 1x#16 RR/RR 80x#22 RR/RR 4x#20 RR/RR 1x#16 RR/RR 80x#22 RR/RR 4x#20 RR/RR 80x#22 RR/RR 4x#20 RR/RR NSX series Our Most Important Connection is with You.™ 2/3-A/B 118x#22 FR/FR 2x#8G RR/RR 118x#22 FR/FR 2x#8G FR/FR N/A 2/3-C 100x#22 RR/RR 100x#22 RR/RR 100x#22 FR/FR 80x#22 RR/RR 4x#20 RR/RR 1x#16 RR/RR 80x#22 RR/RR 4x#20 RR/RR 1x#16 RR/RR 80x#22 FR/FR 4x#20 RR/RR 1x#16 RR/RR 80x#22 FR/FR 4x#20 FR/FR 1x#16 FR/FR N/A N/A N/A N/A 2/3-C 2/3-C Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-17 NSX series Our Most Important Connection is with You.™ NSX Shell Contact Arrangement Insert name Shell size cavity 59 2/3-C 34 Equipment side receptacle shell Version N Version E Version F Version G Version N Version E 50x#22 RR/RR 5x#16 RR/RR 4x#12 RR/RR 50x#22 RR/RR 5x#16 RR/RR 4x#12 RR/RR 50x#22 FR/FR 5x#16 RR/RR 4x#12 RR/RR 50x#22 FR/FR 5x#16 FR/FR 4x#12 FR/FR 50x#22 RR/RR 5x#16 RR/RR 4x#12 RR/RR 50x#22 RR/RR 5x#16 RR/RR 4x#12 RR/RR 24x#20 FR/FR 10x#16 FR/FR 24x#20 RR/RR 10x#16 RR/RR 24x#20 RR/RR 10x#16 RR/RR 6x#8G FR/FR 6x#8G RR/RR 6x#8G RR/RR 20x#20 RR/RR 4x#8G RR/RR 20x#20 RR/RR 4x#8G RR/RR N/A 2/3-C 24x#20 RR/RR 10x#16 RR/RR 6T6 2/3-C 24x#20 RR/RR 10x#16 RR/RR Available 6x#8G RR/RR(1) 24T4 Avionic side plug shell N/A (1) 2/3-C N/A 20x#20 RR/RR 4x#8G RR/RR 20x#20 RR/RR 4x#8G RR/RR N/A NOTE: (1) For BPX serie, 6T6 insert will be supplied with FR/RR contacts 4-18 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. NSX Shell Contact Arrangement Insert name Shell size cavity Q6 2/3-C Equipment side receptacle shell Version N 20x#20 RR/RR 4x#8G RR/RR Version N Version E 6x#8G FR/FR 6x#8G RR/RR 6x#8G RR/RR 20x#20 FR/FR 4x#8G FR/FR 20x#20 RR/RR 4x#8G RR/RR 20x#20 RR/RR 4x#8G RR/RR 68x#22 FR/FR 2x#8G FR/FR 68x#22 RR/RR 2x#8G RR/RR 68x#22 RR/RR 2x#8G RR/RR 60x#22 FR/FR 2x#16 FR/FR 2x#8G FR/FR 60x#22 RR/RR 2x#16 RR/RR 2x#8G RR/RR 60x#22 RR/RR 2x#16 RR/RR 2x#8G RR/RR 12x#16 RR/RR LuxCis® 3x#16 FR/FR 2x#8G FR/FR 12x#16 RR/RR LuxCis® 3x#16 RR/RR 2x#8G RR/RR 12x#16 RR/RR LuxCis® 3x#16 RR/RR 2x#8G RR/RR N/A 2/3-C 68x#22 RR/RR 2x#8G RR/RR N/A 2/3-C 60x#22 RR/RR 2x#16 RR/RR 2x#8G RR/RR 17F12Q2 Version G N/A 68x#22 RR/RR 2x#8G RR/RR 62Q2 6x#8G RR/RR 2/3-C 20x#20 RR/RR 4x#8G RR/RR 68Q2 Version F N/A 6x#8G RR/RR 20Q4 Version E Avionic side plug shell NSX series Our Most Important Connection is with You.™ 60x#22 RR/RR 2x#16 RR/RR 2x#8G RR/RR N/A 2/3-C 12x#16 RR/RR LuxCis® 3x#16 RR/RR 2x#8G RR/RR 12x#16 RR/RR LuxCis® 3x#16 RR/RR 2x#8G RR/RR Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-19 NSX series Our Most Important Connection is with You.™ NSX Shell Contact Arrangement Insert name Shell size cavity 11Q2 2/3-C Equipment side receptacle shell Version N 4x#20 RR/RR 3x#16 RR/RR 4x#12 RR/RR 2x#8G RR/RR Version N Version E 4x#20 FR/FR 3x#16 FR/FR 4x#12 FR/FR 2x#8G FR/FR 4x#20 RR/RR 3x#16 RR/RR 4x#12 RR/RR 2x#8G RR/RR 4x#20 RR/RR 3x#16 RR/RR 4x#12 RR/RR 2x#8G RR/RR 4x#20 FR/FR 3x#16 FR/FR 4x#12 FR/FR 2x#8G FR/FR 4x#20 RR/RR 3x#16 RR/RR 4x#12 RR/RR 2x#8G RR/RR 4x#20 RR/RR 3x#16 RR/RR 4x#12 RR/RR 2x#8G RR/RR 4x#20 FR/FR 3x#16 FR/FR 4x#12 FR/FR 2x#5 FR/FR 4x#20 RR/RR 3x#16 RR/RR 4x#12 RR/RR 2x#5 RR/RR 4x#20 RR/RR 3x#16 RR/RR 4x#12 RR/RR 2x#5 RR/RR 1x#16 RR/RR 5x#16 RR/RR LuxCis® 4x#12 RR/RR 2x#5 RR/RR 1x#16 RR/RR 5x#16 RR/RR LuxCis® 4x#12 RR/RR 2x#5 RR/RR 6x#8 RR/RR 6x#8 RR/RR N/A 2/3-C 4x#20 RR/RR 3x#16 RR/RR 4x#12 RR/RR 2x#5 RR/RR N/A 2/3-C 1x#16 RR/RR 5x#16 RR/RR LuxCis® 4x#12 RR/RR 2x#5 RR/RR 6P6 Avionic side plug shell Version G N/A 4x#20 RR/RR 3x#16 RR/RR 4x#12 RR/RR 2x#5 RR/RR 12F5C2 4x#20 RR/RR 3x#16 RR/RR 4x#12 RR/RR 2x#8G RR/RR 2/3-C 4x#20 RR/RR 3x#16 RR/RR 4x#12 RR/RR 2x#8G RR/RR 13C2 Version F N/A 4x#20 RR/RR 3x#16 RR/RR 4x#12 RR/RR 2x#8G RR/RR 11WQ2 Version E 2/3-C 1x#16 RR/RR 5x#16 RR/RR LuxCis® 4x#12 RR/RR 2x#5 RR/RR Available 6x#8 RR/RR(1) N/A (1) N/A N/A NOTE: (1) For BPX series, 6P6 insert will be supplied with FR/RR contacts 4-20 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. NSX Shell Contact Arrangement Insert name Shell size cavity 15T6Q2 2/3-C Equipment side receptacle shell Version N Version E Version F N/A N/A 7x#16 RR/RR 6x#10 RR/RR 2x#8G RR/RR 46Q2 2/3-C N/A 2/3-C N/A Version E 7x#16 RR/RR 6x#10 RR/RR 2x#8G RR/RR N/A N/A 40x#22 FR/FR 2x#16 FR/FR 4x#12 FR/FR 2x#8G FR/FR 40x#22 RR/RR 2x#16 RR/RR 4x#12 RR/RR 2x#8G RR/RR N/A N/A 50x#22 FR/FR 12x#16 RR/RR LuxCis® WAVE GUIDE Version N N/A 7x#16 FR/FR 6x#10 FR/FR 2x#8G FR/FR 40x#22 RR/RR 2x#16 RR/RR 4x#12 RR/RR 2x#8G RR/RR 62F12 Avionic side plug shell Version G NSX series Our Most Important Connection is with You.™ 50x#22 RR/RR 12x#16 RR/RR LuxCis® 50x#22 RR/RR 12x#16 RR/RR LuxCis® 2 - A&B Wave guide equipment side Go online for data sheets & assembly instructions. Wave guide avionic side Visit www.radiall.com and enter the part number. 4-21 NSX series Our Most Important Connection is with You.™ Insert Combination Code FOR SHELL SIZE 1 Code Insert combination on shell Cavity A Cavity B Cavity C 101 60 60 5C2 102 60 60 103 BLANK 60 Code Insert combination on shell Cavity A Cavity B Cavity C 111 BLANK 30T2 40 BLANK 112 60 4C 5C2 113 60 4C Code Insert combination on shell Cavity A Cavity B Cavity C 120 60 30T2 40 5C2 121 4C 4C 40 40 122 30T2 60 5C2 104 60 BLANK 5C2 114 60 BLANK 40 123 60 60 12F12 105 BLANK BLANK 5C2 115 BLANK BLANK BLANK 124 4C BLANK 12F12 106 60 BLANK BLANK 116 4C 60 40 125 BLANK BLANK 12F12 107 30T2 30T2 40 117 BLANK BLANK 40 108 60 60 40 118 60 30T2 5C2 109 BLANK 60 BLANK 119 30T2 BLANK 5C2 FOR SHELL SIZE 2 Code 201 202 203 71C1 211 212 wave guide 150 150 71C1 150 71C1 wave guide 150 71C1 213 71C1 204 205 206 207 208 209 210 215 216 217 wave guide 150 C2 150 218 150 219 220 221 222 223 224 225 226 227 228 229 150 71C1 1C71 BLANK BLANK 150 150 150 150 C4 120T2 214 4-22 Insert combination on shell Cavity A Cavity B Cavity C 150 150 13C2 71C1 150 13C2 71C1 13C2 150 13C2 71C1 150 150 71C1 71C1 13C2 100 100 100 100 71C1 100 150 71C1 wave guide BLANK BLANK 13C2 71C1 13C2 73C3 1C71 C5 wave guide 2C C2 71C1 150 BLANK BLANK 71C1 150 150 150 120T2 13C2 85 13C2 13C2 13C2 85 13C2 13C2 13C2 13C2 BLANK 85 34 13C2 100 Go online for data sheets & assembly instructions. Code 230 233 234 235 236 237 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 264 265 266 Insert combination on shell Cavity A Cavity B Cavity C 121 121 6T6 120T2 150 100 60A 60A 13C2 150 C4 34 C4 C4 34 150 120T2 100 150 BLANK 100 150 BLANK BLANK 71C1 71C1 85 71C1 BLANK BLANK BLANK 150 85 BLANK 150 100 BLANK 150 BLANK BLANK 71C1 BLANK BLANK BLANK 100 wave BLANK 100 guide C2 150 13C2 C2 1C71 100 C2 1C71 13C2 C2 71C1 13C2 C2 C2 13C2 C4 C4 85 wave 150 85 guide wave 150 100 guide 150 60A 34 BLANK 24 100 24 150 13C2 121 121 85 Code 268 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 Insert combination on shell Cavity A Cavity B Cavity C 60A 121 59 150 150 59 C4 120T2 13C2 150 150 24T4 150 C2 13C2 C2 71C1 85 121 60A 34 121 BLANK 100 1C71 150 13C2 71C1 1C71 13C2 150 121 13C2 120T2 121 34 150 121 34 C4 BLANK 13C2 150 60A 13C2 120T2 120T2 13C2 24 60A 100 60A 60A 34 BLANK 60A 100 Visit www.radiall.com and enter the part number. Insert Combination Code FOR SHELL SIZE 2 Code Insert combination on shell Code Insert combination on shell Cavity A Cavity B Cavity C 288 BLANK 121 BLANK 289 BLANK BLANK 85 290 150 121 100 291 121 150 100 533 292 121 121 BLANK 534 294 121 121 13C2 535 150 295 Q11 Q11 85 536 297 120T2 60A BLANK 537 Code Insert combination on shell Cavity A Cavity B Cavity C Cavity A Cavity B Cavity C 35 35 62Q2 569 118Q2 118Q2 BLANK 530 24 BLANK 85 570 Q11 150 11Q2 532 20F12T8 121 34 571 150 118Q2 13C2 120T2 C4 24T4 572 150 C4 13C2 BLANK Q11 85 573 150 24 13C2 35 24T4 574 150 121 59 BLANK 150 24T4 575 60A 150 34 118Q2 118Q2 24T4 576 150 150 Q6 529 298 121 60A BLANK 538 150 120T2 13C2 577 1C71 118Q2 12F5C2 299 BLANK BLANK 59 539 Q11 Q11 BLANK 578 150 121 20Q4 501 24 60A 59 540 120T2 C4 13C2 579 C4 118Q2 85 502 121 Q11 Q6 541 1C71 Q11 13C2 580 150 BLANK 59 503 150 BLANK 11Q2 542 121 C4 Q6 581 118Q2 118Q2 20Q4 504 150 BLANK 34 543 120T2 Q11 13C2 582 BLANK 71C1 11Q2 505 Q11 BLANK 34 544 120T2 120T2 24T4 584 121 121 59 506 150 150 11Q2 545 C4 Q11 85 585 20F12Q8 BLANK 11Q2 507 150 150 68Q2 546 121 60A 100 586 150 Q11 34 508 24 24 100 547 BLANK 150 20Q4 587 150 118Q2 85 509 150 Q11 13C2 548 150 35 20Q4 588 Q11 Q11 11Q2 510 121 121 100 551 121 118Q2 24T4 590 BLANK Q11 Q6 511 24 150 100 552 150 Q11 11Q2 591 20F12T8 150 100 512 Q11 Q11 62Q2 554 BLANK 118Q2 13C2 592 BLANK BLANK 11Q2 513 Q11 Q11 34 555 BLANK 71C1 13C2 593 20F12Q8 121 BLANK 514 BLANK 60A 34 556 BLANK BLANK 62Q2 594 C 118Q2 85 515 BLANK BLANK BLANK 557 BLANK Q11 62Q2 596 BLANK 118Q2 11WQ2 516 121 121 34 558 BLANK Q11 BLANK 597 150 121 Q6 517 BLANK 120T2 13C2 559 150 150 20Q4 598 20F12Q8 118Q2 13C2 518 Q11 BLANK 62Q2 560 150 Q11 85 599 C4 24 100 519 Q11 Q11 68Q2 561 150 120T2 85 801 C4 Q11 59 520 150 121 24T4 562 121 BLANK BLANK 802 BLANK 120T2 24T4 521 Q11 150 62Q2 563 24 24 34 803 Q11 20F12Q8 11Q2 522 20F12T8 120T2 13C2 564 BLANK BLANK 34 804 Q11 20F12Q8 17F12Q2 524 120T2 120T2 11Q2 565 150 24 34 806 C4 60A 59 527 120T2 120T2 85 566 150 121 BLANK 807 Q11 150 85 528 150 150 11WQ2 567 150 118Q2 BLANK 809 C4 C4 59 Go online for data sheets & assembly instructions. NSX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number. 4-23 NSX series Our Most Important Connection is with You.™ 4-24 Insert Combination Code FOR SHELL SIZE 2 Code Insert combination on shell Code Insert combination on shell Code Insert combination on shell Cavity A Cavity B Cavity C Cavity A Cavity B Cavity C 810 Q11 Q11 13C2 831 120T2 120T2 BLANK 852 Cavity A Cavity B Cavity C 150 121 811 150 150 12F5C2 11Q2 832 Q11 121 100 853 812 60A C2 13C2 833 150 150 17F12Q2 854 118Q2 150 11Q2 20F12Q8 118Q2 813 BLANK Q11 13C2 834 110R 150 17F12Q2 855 20F12Q8 59 Q11 100 814 120T2 150 13C2 835 121 121 11Q2 856 BLANK 110 13C2 815 60A 35 24T4 838 Q11 BLANK 68Q2 857 BLANK 36F36 BLANK 817 20F12Q8 Q11 62Q2 839 60A BLANK 34 858 118Q2 118Q2 11Q2 818 60A C2 24T4 840 150 110 11Q2 859 150 36F36 13C2 819 60A 24 34 841 150 110 34 860 150 118Q2 11Q2 820 Q11 121 BLANK 842 71C1 118Q2 12F5C2 861 118Q2 118Q2 59 822 Q11 35 100 843 110 110 BLANK 862 150 118Q2 62Q2 823 20F12T8 118Q2 13C2 844 150 121 62F12 863 Q11 Q11 17F12Q2 824 20F12Q8 BLANK BLANK 845 150 20F12Q8 13C2 864 150 Q11 46Q2 825 20F12T8 BLANK BLANK 846 C4 150 62F12 865 118Q2 150 13C2 826 150 20F12Q8 34 847 C4 150 11Q2 866 121 110 13C2 827 Q11 150 59 848 24 150 6Q6 867 C4 C2 BLANK 828 150 BLANK 85 849 150 150 10 868 150 118Q2 24T4 829 120T2 BLANK 85 850 150 110 13C2 830 118Q2 120T2 BLANK 851 36F36 150 85 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Insert Combination Code FOR SHELL SIZE 3 Code 301 Insert combination on shell Cavity A Cavity B Cavity C Cavity D Cavity E Cavity F 150 150 13C2 150 150 13C2 302 150 150 100 150 150 13C2 303 150 150 13C2 150 150 100 304 150 150 100 150 150 100 305 150 150 BLANK 150 150 BLANK 306 150 71C1 13C2 150 71C1 13C2 307 71C1 71C1 13C2 71C1 71C1 13C2 100 308 C2 C2 13C2 C2 150 309 150 150 13C2 150 71C1 100 310 C4 C4 13C2 BLANK 150 100 311 150 150 85 150 150 85 312 BLANK BLANK 13C2 BLANK BLANK 13C2 313 BLANK BLANK 13C2 BLANK BLANK 100 314 BLANK BLANK 13C2 BLANK 150 100 315 150 150 13C2 150 150 BLANK 316 24 BLANK 13C2 150 150 BLANK 317 120T2 150 34 120T2 150 34 320 150 60A 100 150 60A 100 321 150 150 100 150 BLANK BLANK 322 150 150 100 150 150 34 323 150 150 100 71C1 71C1 100 324 150 150 100 C2 BLANK BLANK 13C2 325 150 150 13C2 C2 C2 326 150 71C1 100 150 150 100 327 150 71C1 100 150 150 13C2 328 C2 C2 13C2 150 150 13C2 329 C2 C2 13C2 C4 150 100 330 C4 C4 13C2 BLANK BLANK BLANK 331 71C1 150 100 150 150 100 332 C4 C4 13C2 C4 C4 85 333 71C1 71C1 100 71C1 71C1 100 334 71C1 71C1 BLANK 71C1 71C1 BLANK 335 71C1 C4 100 71C1 C4 100 336 BLANK 150 13C2 BLANK 150 13C2 337 BLANK BLANK 100 BLANK BLANK 13C2 100 338 C2 150 100 150 150 339 C2 C2 100 C2 C2 100 340 C2 C2 13C2 C2 C2 13C2 341 C4 C4 100 C4 C4 100 342 C4 C4 13C2 C4 C4 13C2 NSX series Our Most Important Connection is with You.™ NSX T CAS connectors (insert code combination 310) are installed on equipment for use on T CAS (Traffic Collision Avoidance Systems) C4 insert uses size 1 RF coaxial contacts (see pages 4-42 to 4-43) Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-25 NSX series Our Most Important Connection is with You.™ 4-26 Insert Combination Code FOR SHELL SIZE 3 Code Insert combination on shell Cavity A Cavity B Cavity C Cavity D Cavity E Cavity F BLANK 150 100 150 150 13C2 344 24 150 13C2 24 150 13C2 345 60A 24 BLANK 60A 24 BLANK 346 150 24 100 150 150 34 343 348 C4 120T2 100 150 150 13C2 350 150 120T2 100 150 120T2 59 351 150 150 34 150 150 34 352 24 24 100 24 24 34 353 150 150 59 150 150 59 354 150 150 34 150 24 100 355 C4 150 13C2 BLANK 150 13C2 356 150 150 100 60A 60A 100 357 C4 C4 13C2 150 150 100 358 C4 C4 13C2 121 150 100 359 121 121 13C2 121 121 13C2 360 150 150 6T6 24 24 13C2 361 150 BLANK 13C2 150 150 BLANK 362 24 24 34 150 121 34 363 150 150 59 24 60A 59 364 60A 24 59 150 150 59 365 24 60A 100 24 60A 100 366 150 150 84 150 150 100 367 150 150 59 120T2 120T2 100 368 150 150 59 150 150 34 369 150 150 59 150 150 100 370 60A 60A 100 60A 60A 100 371 C4 C4 13C2 C2 150 100 13C2 372 150 150 BLANK 121 BLANK 373 150 150 13C2 120T2 120T2 100 374 150 150 68Q2 150 150 68Q2 375 150 150 100 150 150 68Q2 376 150 150 68Q2 150 150 BLANK 377 120T2 150 13C2 120T2 150 100 378 Q11 150 13C2 150 150 13C2 379 60A 150 34 150 150 34 380 C4 120T2 11Q2 C4 120T2 13C2 381 C4 120T2 11Q2 C4 120T2 11Q2 382 150 150 11Q2 150 150 11Q2 383 150 150 BLANK Q11 150 85 384 Q11 150 85 150 150 BLANK Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Insert Combination Code FOR SHELL SIZE 3 Code Insert combination on shell Cavity A Cavity B Cavity C Cavity D Cavity E Cavity F 387 Q11 Q11 62Q2 Q11 Q11 62Q2 388 Q11 Q11 Q6 Q11 Q11 62Q2 389 Q11 150 11Q2 150 150 68Q2 390 150 150 11Q2 BLANK BLANK BLANK 393 BLANK BLANK 13C2 150 BLANK BLANK 394 BLANK BLANK 13C2 150 BLANK 13C2 395 Q11 Q11 100 Q11 Q11 100 396 BLANK BLANK BLANK BLANK BLANK BLANK 397 Q11 Q11 11Q2 Q11 150 11Q2 398 150 120T2 85 150 120T2 85 13C2 399 121 BLANK 6T6 60A BLANK 601 60A 60A 13C2 60A 60A 13C2 602 Q11 150 11Q2 150 150 11Q2 13C2 603 24 BLANK 13C2 BLANK BLANK 604 150 150 BLANK 150 150 100 605 150 Q11 11Q2 150 Q11 68Q2 607 24 24 13C2 24 24 100 608 24 24 13C2 24 24 68Q2 609 150 150 34 150 120T2 13C2 610 150 150 34 150 Q11 13C2 611 BLANK 150 13C2 BLANK 150 100 613 Q11 150 68Q2 150 150 13C2 614 150 150 100 BLANK BLANK BLANK 615 150 150 100 150 150 59 616 150 150 13C2 60A 120T2 34 617 60A 120T2 13C2 60A 120T2 13C2 618 150 150 Q6 150 150 Q6 619 Q11 Q11 11Q2 150 150 100 34 620 24 24 34 24 BLANK 621 150 150 34 150 60A 34 622 120T2 150 100 120T2 150 100 623 C4 C4 34 C4 C4 BLANK 624 150 150 13C2 60A 60A 34 626 C4 C4 13C2 120T2 150 100 627 C4 120T2 BLANK C4 120T2 11Q2 Go online for data sheets & assembly instructions. NSX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number. 4-27 NSX series Our Most Important Connection is with You.™ 4-28 Insert Combination Code FOR SHELL SIZE 3 Code Insert combination on shell Cavity A Cavity B Cavity C Cavity D Cavity E Cavity F 629 C4 120T2 17F12Q2 C4 120T2 11Q2 630 C4 C4 BLANK C4 C4 34 631 BLANK 150 13C2 BLANK Q11 BLANK 632 BLANK 150 13C2 150 150 68Q2 633 150 150 100 Q11 Q11 11Q2 634 150 120T2 34 150 120T2 34 635 Q11 121 11Q2 Q11 121 11Q2 636 150 150 11Q2 150 150 100 637 BLANK 150 11Q2 150 150 68Q2 638 Q11 150 62Q2 Q11 150 62Q2 639 Q11 121 13C2 Q11 121 13C2 641 150 150 BLANK 150 150 13C2 642 121 60A 59 121 60A 13C2 643 Q11 Q11 Q6 Q11 Q11 Q6 644 150 Q11 34 Q11 Q11 34 645 150 150 11Q2 150 150 BLANK 646 150 BLANK 13C2 150 BLANK BLANK 647 C4 120T2 17F12Q2 C4 120T2 13C2 648 BLANK BLANK 17F12Q2 BLANK BLANK BLANK 15T6Q2 649 150 150 15T6Q2 150 150 651 Q11 118Q2 59 Q11 118Q2 59 652 121 121 34 121 121 34 653 C4 C4 13C2 C4 150 100 654 C4 150 62F12 C4 150 11Q2 655 36F36 150 11Q2 150 150 68Q2 656 71C1 71C1 85 71C1 71C1 85 657 Q11 Q11 34 120T2 150 13C2 660 C4 BLANK BLANK 150 BLANK 13C2 661 Q11 Q11 85 Q11 Q11 85 662 BLANK BLANK 13C2 150 150 100 664 Q11 Q11 100 118Q2 Q11 34 Go online for data sheets & assembly instructions. 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Modification Code Code Receptacle shell Plug shell Ø 3.76 Ø (.148) All holes 00 Shell size 1: Qty = 4 6-32 UNC & Qty = 6 4-40 UNC Shell size 2: Qty = 6 6-32 UNC 01 Shell size 3: Qty = 10 6-32 UNC 03 Ø 3.76 Ø (.148) All holes 6-32 UNC Shell size 1: Qty = 4 Shell size 2: Qty = 4 Shell size 3: Qty = 8 Size 1 plug is without threaded inserts Shell size 1: Qty = 6 4-40 UNC 2B & Qty = 3 holes Ø 3.05 (.120) Shell size 2: Qty = 6 & Qty = 4 holes Ø3.76 (.148) Shell size 3: Qty = 10 & Qty = 4 holes Ø3.76 (.148) Shell size 1 plug is without threaded inserts Shell size 1: Qty = 4 4-40 UNC Shell size 2: Qty= 4 4-40 UNC & Qty= 6 holes Ø3.76 (.148) Shell size 3: Qty = 8 & Qty= 6 holes Ø3.76 (.148) 4-40 UNC All holes 4-40 UNC All holes Shell sizes 2 and 3 only Shell sizes 2 and 3 only 6-32 UNC All holes 6-32 UNC All holes Shell sizes 2 and 3 only Shell sizes 2 and 3 only M3 x 0.50 All holes M3 x 0.50 All holes Shell size 1 receptacle is without threaded inserts Shell size 1 plug is without threaded inserts 08 09 NSX series Our Most Important Connection is with You.™ 10 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-29 NSX series Our Most Important Connection is with You.™ Modification Code Code Receptacle shell 11 12 23 4-30 Go online for data sheets & assembly instructions. Plug shell M3 x 0.50 M3 x 0.50 Shell size 1: Qty = 4 Shell size 2: Qty = 6 Shell size 3: Qty = 10 Shell size 1: Qty = 4 Shell size 2: Qty = 4 Shell size 3: Qty = 8 Size 1 receptacle is without threaded inserts Shell size 1 plug is without threaded inserts 4-40 UNC 6 holes (4 close to the bosses and 2 at the polarization system level) 4-40 UNC 6 holes (4 in to the corner and 2 at the polarization system level) Available for shell size 2 only Available for shell size 2 only Shell size 1: Qty = 4 floating eyelets Ø 3.1 (.122) Shell size 2: Qty = 6 Ø 3.76 (.148) + 4 floating eyelets Shell size 3: Qty = 10 Ø 3.76 (.148) + 4 floating eyelets Shell size 1: Ø 3.1 Ø (.122) Shell size 2 and 3: Ø 3.6 Ø (.141) 4 floating eyelets Visit www.radiall.com and enter the part number. Polarization Code POSITION OF POLARIZATION KEYS AND POSTS Connectors are shown front side, with “RADIALL” upward POSTS NSX series Our Most Important Connection is with You.™ KEYS POSITION CODING Dark area represents the polarizing post Clear portion represents the key hole Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-31 NSX series Our Most Important Connection is with You.™ 4-32 Polarization Code Table Code number Receptacle shell Left key Center key Plug shell Right key Left post Center post Right post Code number Receptacle shell Left key Center key Plug shell Right key Left post Center post Right post 00 - - - - - - 50 6 3 3 2 2 5 01 4 4 4 1 1 1 51 6 3 2 3 2 5 02 4 4 3 2 1 1 52 6 3 1 4 2 5 03 4 4 2 3 1 1 53 6 3 6 5 2 5 04 4 4 1 4 1 1 54 6 3 5 6 2 5 05 4 4 6 5 1 1 55 1 3 4 1 2 4 06 4 4 5 6 1 1 56 1 3 3 2 2 4 07 5 4 4 1 1 6 57 1 3 2 3 2 4 08 5 4 3 2 1 6 58 1 3 1 4 2 4 09 5 4 2 3 1 6 59 1 3 6 5 2 4 10 5 4 1 4 1 6 60 1 3 5 6 2 4 11 5 4 6 5 1 6 61 2 3 4 1 2 3 12 5 4 5 6 1 6 62 2 3 3 2 2 3 13 6 4 4 1 1 5 63 2 3 2 3 2 3 14 6 4 3 2 1 5 64 2 3 1 4 2 3 15 6 4 2 3 1 5 65 2 3 6 5 2 3 16 6 4 1 4 1 5 66 2 3 5 6 2 3 17 6 4 6 6 1 5 67 3 3 4 1 2 2 18 6 4 5 5 1 5 68 3 3 3 2 2 2 19 1 4 4 1 1 4 69 3 3 2 3 2 2 20 1 4 3 2 1 4 70 3 3 1 4 2 2 21 1 4 2 3 1 4 71 3 3 6 5 2 2 22 1 4 1 4 1 4 72 3 3 5 6 2 2 23 1 4 6 5 1 4 73 4 2 4 1 3 1 24 1 4 5 6 1 4 74 4 2 3 2 3 1 25 2 4 4 1 1 3 75 4 2 2 3 3 1 26 2 4 3 2 1 3 76 4 2 1 4 3 1 27 2 4 2 3 1 3 77 4 2 6 5 3 1 28 2 4 1 4 1 3 78 4 2 5 6 3 1 29 2 4 6 5 1 3 79 5 2 4 1 3 6 30 2 4 5 6 1 3 80 5 2 3 2 3 6 31 3 4 4 1 1 2 81 5 2 2 3 3 6 32 3 4 3 2 1 2 82 5 2 1 4 3 6 33 3 4 2 3 1 2 83 5 2 6 5 3 6 34 3 4 1 4 1 2 84 5 2 5 6 3 6 35 3 4 6 6 1 2 85 6 2 4 1 3 5 36 3 4 5 5 1 2 86 6 2 3 2 3 5 37 4 3 4 1 2 1 87 6 2 2 3 3 5 38 4 3 3 2 2 1 88 6 2 1 4 3 5 39 4 3 2 3 2 1 89 6 2 6 5 3 5 40 4 3 1 4 2 1 90 6 2 5 6 3 5 41 4 3 6 5 2 1 91 1 2 4 1 3 4 42 4 3 5 6 2 1 92 1 2 3 2 3 4 43 5 3 4 1 2 6 93 1 2 2 3 3 4 44 5 3 3 2 2 6 94 1 2 1 4 3 4 45 5 3 2 3 2 6 95 1 2 6 5 3 4 46 5 3 1 4 2 6 96 1 2 5 6 3 4 47 5 3 6 5 2 6 97 2 2 4 1 3 3 48 5 3 5 6 2 6 98 2 2 3 2 3 3 49 6 3 4 1 2 5 99 2 2 2 3 3 3 Go online for data sheets & assembly instructions. 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Polarization Code Table Code number 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 Left key 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 Receptacle shell Center Right key key 2 1 2 6 2 5 2 4 2 3 2 2 2 1 2 6 2 5 1 4 1 3 1 2 1 1 1 6 1 5 1 4 1 3 1 2 1 1 1 6 1 5 1 4 1 3 1 2 1 1 1 6 1 5 1 4 1 3 1 2 1 1 1 6 1 5 1 4 1 3 1 2 1 1 1 6 1 5 1 4 1 3 1 2 1 1 1 6 1 5 6 4 6 3 6 2 6 1 6 6 6 5 6 4 6 3 6 2 6 1 6 6 6 5 6 4 6 3 Left post 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 Plug shell Center post 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Go online for data sheets & assembly instructions. Right post 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 Code number 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 Left key 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 Receptacle shell Center Right key key 6 2 6 1 6 6 6 5 6 4 6 3 6 2 6 1 6 6 6 5 6 4 6 3 6 2 6 1 6 6 6 5 6 4 6 3 6 2 6 1 6 6 6 5 5 4 5 3 5 2 5 1 5 6 5 5 5 4 5 3 5 2 5 1 5 6 5 5 5 4 5 3 5 2 5 1 5 6 5 5 5 4 5 3 5 2 5 1 5 6 5 5 5 4 5 3 5 2 5 1 5 6 5 5 5 4 5 3 5 2 5 1 5 6 5 5 Left post 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 Plug shell Center post 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 Right post 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 NSX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number. 4-33 Contacts SIGNAL, POWER AND GROUND CONTACTS CRIMP TERMINATION Ins.Ext Tool (plastic) Ins.Ext Tool (metallic) Contact size Crimping Tool Positioner NSX series Our Most Important Connection is with You.™ 22 reduced crimp barrel 22 20 16 reduced crimp barrel 16 Radiall P/N 282885 282886 282546 Mil Spec P/N M81969/1.01 M81969/1.02 M81969/1.03 Radiall P/N 282522 282549029 282515 - Mil spec P/N M81969/14.01 M81969/14.02 M81969/14.03 - Radiall P/N 282970 282971 282972 Mil spec P/N M22520/2.23 M22520/2.08 M22520/1.02 Radiall P/N 282281 282281 282291 Mil spec P/N M22520/2.01 M22520/2.01 M22520/1.01 620300 620301 620310 620330 (1) Orange (2) Red (1) Orange (2) Blue 620210 620230 (1) Orange (2) Red (1) Orange (2) Blue 5-6-7 6-5-4 620331 Socket Contact (1) Orange (2) Yellow 620200 620201 620231 Pin (1) Orange (2) Green Selector 4-3-3 Wire Striping length ± .020 mm (inch) 3.5 (.138) 4 (.157) 5-4-3-2 6 (.236) Wire outside diameter mm (inch) 1.4 (.055) 1.2 (.047) 1.8 (.071) 2.6 (.102) 1.97 (.077) Cross section (mm2) 0.38-0.21-0.14 0.093-0.055 0.21-0.38-0.60 1.34-0.93-0.60 0.93-0.60-0.38-0.21 Wire size (AWG) 22-24-26 28-30 20-22-24 16-18-20 18-20-22-24 Contact arrangement 4-34 5-4 Go online for data sheets & assembly instructions. See contact arrangement page 4-12 to 4-22 Visit www.radiall.com and enter the part number. Contacts SIGNAL, POWER AND GROUND CONTACTS CRIMP TERMINATION Crimping Tool Positioner Ins.Ext Tool (plastic) Ins.Ext Tool (metallic) Contact size 12 12 reduced crimp barrel 12 Radiall P/N 282549004 - Mil spec P/N M81969/28.02 M81/969/19.02 Radiall P/N 282549004 - Mil spec P/N M81969/14.04 - Radiall P/N 282972 282579 Mil spec P/N M22520/1.02 M22520/1.11 Radiall P/N 282291 Mil spec P/N M22520/1.01 620340 Contact 620341 2 Socket NSX series Our Most Important Connection is with You.™ - (1) Orange (2) Yellow (1) Orange 620240 620241 619240 (1) Orange (2) Yellow (1) Orange (front release rear removable contact) Pin (1) Orange (2) Yellow Selector 8-7-6 Wire Striping length ± .020 mm (inch) 2-3-4-5 8-7-6 6 (.236) Wire outside diameter mm (inch) 3.4 (.134) 2.4 (.094) 3.4 (.134) Cross section (mm2) 3.18-1.91-1.34 0.93-0.60-0.38-0.21 3.18-1.91-1.34 Wire size (AWG) 12-14-16 18-20-22-24 12-14-16 Contact arrangement See contact arrangement page 4-12 to 4-22 NOTE: Radiall recommends plastic extraction tools for environmental cavities 22-20-16 and 12 (the metallic extraction tool leads to damage risk of triple silicon web) Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-35 Contacts SIGNAL, POWER AND GROUND CONTACTS CRIMP TERMINATION Positioner Ext Tool (metallic) Contact size 8 8 grounded 5 Radiall P/N socket: 282549001 pin: 282549012 282549012 282540001 282548 Mil spec P/N socket: M81969/28.03 pin: M81969/19.03 M81969/19.03 M81969/28.03 M81969/28.01 Radiall P/N - - 282588 282557 Mil spec P/N M22520/23.09 M22520/23.09 - - Radiall P/N - - - - Mil spec P/N M22520/23.02 M22520/23.02 M22520/23.02 - Radiall P/N - - - 282296 Mil spec P/N M22520/23.01 M22520/23.01 M22520/23.01 Crimping Tool Die NSX series Our Most Important Connection is with You.™ 619370 Socket - Contact (1) Orange (2) Brown 619270 (front release rear removable contact) Wire Pin 616361 616366 - 616261 616266 1-1 8-5 (1) Orange (2) Black 619271 (1) Orange (2) Brown (front release rear removable contact) (1) Orange (2) Black Selector - - - Striping length ± .020 mm (inch) 11.5 (.453) 11.5 (.453) - Wire outside diameter mm (inch) 5.7 (.224) 5.7 (.224) - 3.4 (.134) 5.7 (.234) Cross section (mm2) 9-5 9-5 - 3.18-1.91 9-5 Wire size (AWG) 8-10 8-10 - 12-14 8-10 Contact arrangement 4-36 619371 6P6 Go online for data sheets & assembly instructions. 8.0 (.315) See contact arrangement page 4-12 to 4-22 Visit www.radiall.com and enter the part number. Contacts CHROMEL CONTACTS – CRIMP TERMINATION Crimping Tool Positioner Ins.Ext Tool Contact size 22 20 Radiall P/N 282885 282886 Mil spec P/N M81969/1.01 M81969/1.02 Radiall P/N 282970 282971 Mil spec P/N M22520/2.23 M22520/2.08 Radiall P/N 282281 Mil spec P/N M22520/2.01 NSX series Our Most Important Connection is with You.™ 620390 620380 Socket (1) Orange (2) Red (3) Yellow Contact (1) Orange (2) Green (3) Yellow 620280 620290 (1) Orange (2) Green (3) Yellow (1) Orange (2) Red (3) Yellow Selector 4-3-3 7-6-5 Striping length ± .020 mm (inch) 3.5 (.138) 4 (.157) Wire outside diameter mm (inch) 1.4 (.055) 1.8 (.071) Cross section (mm2) 0.38-0.21-0.14 0.60-0.38-0.21 Wire size (AWG) 22-24-26 20-22-24 Wire Pin Contact arrangement Go online for data sheets & assembly instructions. See contact arrangement page 4-12 to 4-22 Visit www.radiall.com and enter the part number. 4-37 Contacts ALUMEL CONTACTS – CRIMP TERMINATION Positioner Ins.Ext Tool Contact size Crimping Tool NSX series Our Most Important Connection is with You.™ 22 20 Radiall P/N 282885 282886 Mil spec P/N M81969/1.01 M81969/1.02 Radiall P/N 282970 282971 Mil spec P/N M22520/2.23 M22520/2.08 Radiall P/N 282281 Mil spec P/N M22520/2.01 620381 620391 (1) Orange (2) Green (3) Black (1) Orange (2) Red (3) Black 620281 620291 (1) Orange (2) Green (3) Black (1) Orange (2) Red (3) Black Selector 4-3-3 7-6-5 Striping length ± .020 mm (inch) 3.5 (.138) 4 (.157) Wire outside diameter mm (inch) 1.4 (.055) 1.8 (.071) Cross section (mm2) 0.38-0.21-0.14 0.60-0.38-0.21 Wire size (AWG) 22-24-26 20-22-24 Contact Socket Wire Pin Contact arrangement 4-38 Go online for data sheets & assembly instructions. See contact arrangement page 4-12 to 4-22 Visit www.radiall.com and enter the part number. Contacts SIZE 1 COAXIAL CONTACTS Wire Type Part number Pin 620001 Contact RG 214 RG 393 Contact arrangements 71C1-1C71-C2 NSX series Our Most Important Connection is with You.™ 620101 Socket 620101001 Not applicable TNC termination Identical to 620101 without O-ring 620101003 71C1-1C71-C2 Socket 620101004 Pin Identical to 620101003 without O-ring 620003 RG 223 RG 142 71C1-1C71-C2 Socket 620103 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-39 NSX series Our Most Important Connection is with You.™ Contacts SIZE 1 COAXIAL CONTACTS Wire Type Part number RG 402 UT .141 Pin 620005 NSA 935 358 Socket Contact arrangements Contact 71C1-1C71-C2 620107 71C1-1C71-C2 620107001 ASNE 0406 WD and FILECA 1 703/94 620108 71C1-1C71-C2 Socket 620108002 RG 400 RG 142 Identical to 620108 without O-ring 620109 71C1-1C71-C2 Socket 620109001 4-40 Identical to 620107 without O-ring Go online for data sheets & assembly instructions. Identical to 620109 without O-ring Visit www.radiall.com and enter the part number. Contacts SIZE 1 COAXIAL CONTACTS Type Part number RG 142 Pin 620011 71C1-1C71-C2 Not applicable SMA termination Pin 620044 71C1-1C71-C2 ASNE0691WM Socket 620101011 71C1-1C71-C2 ASNE0692WN Socket 620101012 71C1-1C71-C2 ASNE0692WN Pin 620001012 71C1-1C71-C2 RD316 Pin 620043001 71C1-1C71-C2 Go online for data sheets & assembly instructions. Contact Contact arrangements Wire NSX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number. 4-41 NSX series Our Most Important Connection is with You.™ Contacts DELIVERY CODE FOR T-CAS APPLICATION Code Connector details Socket contacts for plug Pin contacts for receptacle 620117 620146 620049 620116 620049 Contacts: Size 1 RF coaxial contacts to be ordered separately. No code Inserts: For plug: - Mating side insert: thermoplastic. - Size 1 RF coax retention plate: stainless steel. For receptacle: - Aluminum alloy nickel plated. N Connector delivered with coaxial contacts SIZE 1 RF COAXIAL CONTACTS FOR NSX T-CAS CONNECTOR 4-42 Cable Contact type Part number TNC TERMINATION Socket 620116 TNC TERMINATION Pin 620017 ASNE 0406WD ECS 311 201 Socket 620117 RG 225 RG 393 Socket 620119100 ECS 310801 Socket 620119102 RG 142 RG 400 TIMES AA6343 ECS 3C142B ASNE 0293XF Socket 620146 Go online for data sheets & assembly instructions. Contact Visit www.radiall.com and enter the part number. Contacts SIZE 1 RF COAXIAL CONTACTS FOR NSX T-CAS CONNECTOR Cable Contact type Part number RG 142 Pin 620046 UT 141 Pin 620047 UT .085 Pin 620047010 SMA TERMINATION Pin 620049 ASNE0692WNASNE0406WD Pin 620019105 ASNE0692WN Socket 620119105 Go online for data sheets & assembly instructions. Contact NSX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number. 4-43 NSX series Our Most Important Connection is with You.™ 4-44 Contacts SIZE 8 COAXIAL CONTACTS Wire RG142 RG400 RG412 RG223 RG55U ASNE0293XF Type Part number Socket 619051 Socket 619051001 environmental Pin 619151 Pin 619151001 environmental Go online for data sheets & assembly instructions. Contact For insert Ins/Ext Tool For all size 8 cavities 282549001 (M81969/28.03) Visit www.radiall.com and enter the part number. Contacts SIZE 8 COAXIAL CONTACTS Wire Type Part number Contact For insert(1) Ins/Ext Tool 619054 282549001 (M81969/28.03) Socket 619054001 environmental RG316-KX22 -RG179 ASNE0639XY 619154 Pin NSX series Our Most Important Connection is with You.™ 619154001 environmental 619053 282549001 (M81969/28.03) Socket 619053001 environmental Gore GSC-03-8174 8-00 for all size 8 cavities 619153 Pin 619153001 environmental 619052 282549001 (M81969/28.03) Socket 619052001 environmental RG180 RG195 619152 Pin 619152001 environmental NOTE: (1) E xcept for inserts 6T6 and 10T10 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-45 NSX series Our Most Important Connection is with You.™ Contacts SIZE 8 COAXIAL CONTACTS Wire Type Part number Socket 619054002 282549001 (M81969/28.03) 619050 - 619050001 environmental - 619150 - ASNE0690WL Contact For insert(1) Ins/Ext Tool Socket Pin 619150001 environmental for all size 8 cavities - RG58 RG141 619055 - 619055001 environmental - Socket 619155 RG178 KX21 ASNE0633WG Pin 619155001 environmental NOTE: (1) E xcept for inserts 6T6 and 10T10. 4-46 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Contacts SIZE 8 COAXIAL CONTACTS Wire Type Part number Contact For insert(1) Ins/Ext Tool 619056 - Socket 619056001 environmental RG316 For all size 8 cavities 619156 - 619156001 environmental - NSX series Our Most Important Connection is with You.™ Pin NOTE: (1) E xcept for inserts 6T6 and 10T10 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-47 NSX series Our Most Important Connection is with You.™ Contacts SIZE 5 COAXIAL CONTACTS Wire Type Part number Pin 620120* Contact For insert RG 58 RG 141 282946 (M81969/28.01) Socket 620020* Pin 620121* RG 142 RG 223 RG 400 ASNE0639XY RG 179 RG 316 KX 22 Ins/Ext Tool for all size 5 cavities Socket 620021* Pin 620122* 282946 (M81969/28.01) 282946 (M81969/28.01) Socket 620022* *Add 001 to these P/N to order for environmental contacts. 4-48 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Contacts SIZE 5 COAXIAL CONTACTS Wire Type Part number Pin 620123* Contact For insert ASNE 0633WG RG 178 KX 21 Ins/Ext Tool 282946 (M81969/28.01) Socket 620023* Pin 620124* RG 180 RG 195 for all size 5 cavities Socket 620024* Pin 620129* NSX series Our Most Important Connection is with You.™ 282946 (M81969/28.01) 282946 (M81969/28.01) RD 316 Socket 620029* *Add 001 to these P/N to order for environmental contacts Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-49 NSX series Our Most Important Connection is with You.™ 4-50 Contacts SIZE 5 COAXIAL CONTACTS Wire ADAMSRUSSEL FC 11Z (per S280W503-1) ADAMSRUSSEL FC 14Z (per S280W503-2) Type Part number Pin 620182001 Contact For insert Ins/Ext Tool 282946 (M81969/28.01) Socket 620082001 Pin 620183001 282946 (M81969/28.01) for all size 5 cavities Socket 620083001 SMA Termination Pin 620134 282946 (M81969/28.01) ASNE0690WL Pin 620184 282946 (M81969/28.01) ASNE0690WL Socket 620084 282946 (M81969/28.01) Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Contacts SIZE 16 COAXIAL CONTACTS Wire KX22 RG 316 RG 179 ASNE0639XY ASNE0632WK ASNE0752WS Type Part number Pin 618150 Contact For insert Ins/Ext Tool 282892 Socket 618050 for all size 16 cavities Pin 618154 RG 178 KX 21 ASNE0633WG NSX series Our Most Important Connection is with You.™ 282892 Socket 618054 SIZE 5 CONCENTRIC TWINAX CONTACTS Wire Type Part number Pin 616195001(1) MIL C 17/17600002 Socket For insert Ins/Ext Tool for all size 5 cavities 282946 (M81969/28.01) For insert Ins/Ext Tool 15T6Q2 (M81969/14-05) 616095001(2) (1)616195001 contact environmental version is 616195009 (2) 616095001 contact environmental version is 616095009 SIZE 10 CONCENTRIC TWINAX CONTACTS Wire Type Part number Pin 620167001 EN 3375-006 ASNE 0290XM Socket Go online for data sheets & assembly instructions. 620067001 Visit www.radiall.com and enter the part number. 4-51 NSX series Our Most Important Connection is with You.™ Contacts SIZE 8 CONCENTRIC TWINAX CONTACTS Wire Type Part number Pin 619165 Contact For insert Ins/Ext Tool 282549001 (M81969/28.03) Socket 619065 Tensolite (S280W502-1) Pin 282549001 (M81969/28.03) for ins. 619166(1) FR/RR for all size 8 cavities Pin MIL C 17/17600002 282549012 (M81969/28.03) for ext. 619169001 619069001 282549001 (M81969/28.03) Socket 619069002 environmental NOTE: (1) F R/RR contacts are compatible with 6T6 and 10T10 inserts. 4-52 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Contacts SIZE 8 QUADRAX CONTACTS Wire Type Part number (non environmental) Part number (environmental) Pin 620175010 620175011 Socket 620075010 620075011 Pin 620179002 620179001 Socket 620079002 620079001 Ins/Ext Tool ABS1503KD24 (110 Ω) THERMAX 956S-4T200 GORE RCN8422 (110 Ω) NSX series Our Most Important Connection is with You.™ 282549001 (M81969/28.03 or M81969/14.06) Pin 620175050 620175051 Socket 620075050 620075051 Pin 620175021 620175020 Socket 620075021 620075020 TENSOLITE NF24Q100 (100 Ω) TENSOLITE NF26Q100 JSFY 18 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-53 NSX series Our Most Important Connection is with You.™ Fiber Optic Contacts and Accessories LuxCis® CONTACTS The LuxCis® product range is a proven, flexible and always expending fiber optic interconnect solution offering high speed communication in aerospace and other harsh environments. OPTICAL PERFORMANCES MultiMode (PC) 850 / 1300 nm SingleMode (UPC) 1310 / 1550 nm Insertion Loss (IL) Mean (IEC 61300-3-4 Method B) 0.1 dB 0.15 dB Return Loss (RL) (IEC 61300-3-6) > 20 dB > 50 dB MECHANICAL AND ENVIRONMENTAL CHARACTERISTICS Standard Performances Thermal cycling SAE AS 13441 method 1003.1 -55°C/+125°C (cable dependant) Temperature endurance TIA/EIA 455-4 1000 h @ 125°C (cable dependant) Vibration TIA/EIA 455-11 16.4 Grms Shocks TIA/EIA 455-14 50 G, 11 ms Durability TIA / EIA 364-09 500 cycles Maintenance ageing SAE AS 13441 method 2002.1 10 cycles Cable retention Cable retention 1.8 mm diameter 900 µm diameter SAE AS 13441 method 2009.1 68 N 7N Humidity TIA EIA 455-5 10 cycles / 24 h 90% RH -25°C / +65°C LuxCis® contactS part numbering system F725 0 03 419 F725 : LuxCis® series Ferrule type 00: PC ferrule for SingleMode fiber 03: PC ferrule for 50/125 or 62,5/125 um MultiMode fiber 04: PC ferrule for 100/40 um MultiMode fiber 05: PC ferrule for 200/230 um MultiMode fiber 50: APC ferrule for SingleMode fiber Cable type and diameter 118: 900 µm cable 318: 1.2 mm cable with strengthening members, tight structure 419: 1.6 to 2.2 mm cable, loose structure 519: 1.6 to 2.2 mm cable, tight structure Note: Radiall can support you with your cable and harness assemblies. Please contact your sales representative. 4-54 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Our Most Important Connection is with You.™ NSX series MIL-PRF-29504 Contacts MIL-PRF-29504 fiber optic termini were developed several decades ago and are described several MIL standard documents. They fit into standard electrical cavities and do not require specific inserts. However, standard electrical connectors are not optimized for optical connections with small core fibers and MIL-PRF-29504 fiber optic termini show lower optical performances than more recent designs, such as the LuxCis®. MIL-PRF-29504 fiber optic termini can replace MIL-PRF-29504/6 pin and MIL-PRF-29504/7 socket termini. Performances Insertion Loss (IL) 0.8 dB typical Durability Up to 500 mating cycles Thermal cycling -65°C / +125°C (cable dependent) MIL-PRF-29504 type contacts part numbering system Contact size Pin contact part number Socket contact part number Fiber diameter (µm) Cable diameter (mm) Ferule material 16 F724 004 000 F724 104 000 125 1.5 Ceramic 16 F724 012 000 F724 111 000 125 1.8 Ceramic 16 F724 010 000 F724 109 000 125 2 Ceramic 16 F724 001 000 F724 101 000 140 1.5 Ceramic 16 F724 040 000 F724 140 000 230 2 Metallic 12 F724 204 000 F724 304 000 125 1.5 Ceramic 12 F724 242 000 F724 342 000 125 1.8 Ceramic 12 F724 203 000 F724 303 000 140 1.5 Ceramic Insertion / Extraction tool 282515 282549004 Note: Radiall can support you with your cable and harness assemblies. Please contact your sales representative Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-55 NSX series Our Most Important Connection is with You.™ Accessories Quadrax - LuxCis® adapter Adapters for NSX connectors’ cavities allow evolution of your existing connectors. Now, you can get high speed connection with a connector that used to be equipped with Quadrax contacts. Quadrax-LuxCis® adapters will turn a size 8 Quadrax cavity into a LuxCis® cavity. This solution offers the following characteristics: - Compliant with any ARINC 600 Quadrax cavity - Compatible with ML and MT LuxCis® designs - Available for multimode application - Compatible with Quadrax insertion and extraction tool Part number Description 620946001 Pin quadrax adapter for LuxCis® contact in quadrax FR type cavity with sleeveholder 620946002 Pin quadrax adapter for LuxCis® contact in quadrax RR type cavity with sleeveholder 620946003 Socket quadrax adapter for LuxCis® contact in quadrax RR type cavity 620946004 Sleeve holder for pin quadrax adapter EN 4531-101 (ABS 1379) adapter for Quadrax size 8 cavity Quadrax-EN4531 adapter will help you turning a size 8 Quadrax cavity into a EN4531 fiber optic link with the following characteristics: - Arinc 600 compliant - EN4626 compliant - Compatible with all EN4531 contacts 4-56 Go online for data sheets & assembly instructions. Part number Description 620946005 Pin quadrax adapter for EN4531 contact 620946006 Socket quadrax adapter for EN4531 contact Visit www.radiall.com and enter the part number. Contacts NSX E/N/H/C – REAR REMOVABLE CONTACTs REAR REMOVABLE PC TAIL CONTACTS Size 22 socket contacts Part number Contact termination 620 305 YA 620305005 Dimension X mm (inch) C dia. mm (inch) Ins/Ext Tool 5.20 (.205) 4.20 (.165) 0.635 (.025) 282890 Dimension X mm (inch) C dia. mm (inch) Ins/Ext Tool 7.30 (.288) 6.30 (.250) 0.635 (.025) 282890 Figure ZA NSX series Our Most Important Connection is with You.™ Size 22 pin contacts Part number Contact termination 620 202 Y 620202005 Figure Z REAR REMOVABLE WIRE WRAP CONTACTS Size 22 socket contacts Part number Contact termination Dimension X mm (inch) 620302 K 7.70 (.303) 6.30 (.248) 620303 V 10.70 (.421) 9.30 (.366) 620308 W 12.30 (.484) 13.70 (.540) Go online for data sheets & assembly instructions. Ins/Ext Tool Figure 282890 Visit www.radiall.com and enter the part number. 4-57 NSX series Our Most Important Connection is with You.™ How to Order NSX F/G/K – CONNECTORS FOR FRONT REMOVABLE CONTACTS Signal PC Tail contacts defined by termination code are delivered installed. Coaxial twinax and quadrax contacts are ordered separately. NSX F 3 R 301 Y 00 01 - Series Class F: Receptacle connectors, non-environmental Only size 22 insert cavities can be delivered in FR/FR PC tails or wire wrap contacts. Other insert cavities, if equipped with signal and power contacts in sizes 20, 16 and 12, will be delivered in RR/RR crimp version. Coaxial, twinax and quadrax contacts shall be ordered separately as RR/RR crimp contacts G: Receptacle connectors, non-environmental Every insert cavities will be delivered in FR/FR PC tail contacts only. Size 1 contact will be delivered in RR/RR crimp version. Coaxial, twinax and quadrax contacts shall be ordered separately as FR/FR PC tail contacts. K: Receptacle connectors, non-environmental Only combinations including inserts 100 and 150 are available in class K. Inserts 100 and 150 will be fully populated with size 22 harpooned contacts. With class K, use PC tail contacts termination Y. Other inserts will be populated as per class G. Shell size 1: 3 small cavities 2: 3 large cavities 3: 6 large cavities Shell style R: Alodine 1200 plated receptacle F: Nickel plated receptacle S: RoHS chromatation plated receptacle Insert combination code See combination code pages 4-22 to 4-28 and contacts arrangement pages 4-12 to 4-21 T-cas application combination code : 310 (see page 4-25) Contact termination Without contacts X: Without contacts Wire wrap K: Wire wrap contact, 1 level (1 = .272) V: Wire wrap contact, 2 levels (1 = .390) W: Wire wrap contact, 3 levels (1 = .524) L: Wire wrap contact, 4 levels (1 = .660) PC tail contacts RoHs Gold Pre-tinned RA R RB RC YA Y YB YC ZA Z ZB ZC Length (inch) .150 .250 .375 .500 Modification code (1) See pages 4-29 to 4-30 Polarization code See pages 4-31 to 4-33 Without code: polarization hardware is delivered unassembled Delivery code for T-CAS application See page 4-42 NOTES: (1) Polarization code 00, the connector is delivered without polarizing hardware. Polarization code from 01 to 216, the connector is delivered with the polarization hardware assembled as defined by the code see page 4-31 4-58 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Contacts NSX F/G/K – FRONT REMOVABLE PC TAIL SIZE 22 SOCKET CONTACTS Part number Contact termination 620360 YA 620360005 ZA 620360500 RA 620361 Y 620361005 Z 620361500 R 620362 YB 620362005 ZB 620362500 RB 620363 YC 620363005 ZC 620363500 RC Dimension X Ins/Ext Tool mm (inch) Color band 1 Color band 2 orange green Figure 4.60/3.80 (.181/.150) 7.20/6.40 (.283/.252) 282500 10.30/9.50 (.406/.374) NSX series Our Most Important Connection is with You.™ 13.60/12.80 (.535/.504) SIZE 20 PIN CONTACTS Part number Contact Dimension X termination mm (inch) 620214018 YA 620214019 ZA 620214518 RA 620214010 Y 620214013 Z 620214510 R 620214003 YB 620214008 ZB 620214503 RB 620214021 YC 620214022 ZC 620214521 RC Ins/Ext Tool Color band 1 Color band 2 4.60/3.80 (.181/.150) 282503 orange red 7.20/6.40 (.283/.252) 282503 orange red E dia mm (inch) Figure 0.85/0.80 (.033/.031) 10.30/9.50 (.406/.374) 282503 orange red Ins/Ext Tool Color band 1 Color band 2 4.60/3.80 (.181/.150) 282504 orange blue 7.20/6.40 (.283/.252) 282504 orange blue 13.60/12.80 (.535/.504) SIZE 16 PIN CONTACTS Part number Contact Dimension X termination mm (inch) 620234018 YA 620234019 ZA 620234518 RA 620234004 Y 620234017 Z 620234504 R 620234003 YB 620234008 ZB 620234503 RB 620234021 YC 620234022 ZC 620234521 RC E dia mm (inch) Figure 1.32/1.22 (.052/.048) 10.30/9.50 (.406/.374) 282504 orange blue 13.60/12.80 (.535/.504) Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-59 NSX series Our Most Important Connection is with You.™ Contacts NSX F/G/K – FRONT REMOVABLE PC TAIL SIZE 12 PIN CONTACTS Part number Contact termination 620244018 YA 620244019 ZA 620244518 RA 620244005 Y 620244016 Z 620244505 R 620244003 YB 620244008 ZB 620244503 RB 620244021 YC 620244022 ZC 620244521 RC Dimension X Ins/Ext Tool mm (inch) Color band 1 Color band 2 4.60/3.80 (.181/.150) 282549005 orange yellow 7.20/6.40 (.283/.252) 282549005 orange Yellow 282549005 orange yellow Figure 10.30/9.50 (.406/.374) 13.60/12.80 (.535/.504) SIZE 22 SOCKET FRONT REMOVABLE WIRE WRAP CONTACTS Part number Contact termination Dimension X Ins/Ext Tool mm (inch) 620350 K 6.9/0.4 (.256/.287) 620351 V 9.9/0.4 (.374/.405) 620352 W 13.3/0.4 (.508/.540) 620353 L 16.8/0.4 (.645/.677) 282500 Color band 1 Color band 2 orange green Figure SIZE 16 PIN COAX CONTACTS 4-60 Part number Contact termination Dimension X mm (inch) 618155001 YA 3.8/4.6 (.150/.181) 618155002 Y 6.4/7.2 (.252/.283) 618155011 YB 9.5/10.3 (.374/.405) Go online for data sheets & assembly instructions. Ins/Ext Tool 282504 Visit www.radiall.com and enter the part number. Contacts NSX F/G/K – FRONT REMOVABLE PC TAIL SIZE 12 PIN COAX CONTACTS Part number Contact termination Dimension X mm (inch) 3.8/4.6 (.150/.181) 618149017 YA 618149016 Y 6.4/7.2 (.252/.283) 618149018 YB 9.5/10.3 (.374/.405) 618149012 YC 12.8/13.6 (.503/.535) 618149013 ZC 12.8/14.1 (.503/.558) Contact termination Dimension X mm (inch) Ins/Ext Tool 282549005 SIZE 8 PIN COAX CONTACTS Part number 619140009 YA 619140014 ZA 619140509 RA 619140010 Y 619140013 Z 619140510 R 619140007 YB 619140008 ZB 619140507 RB 619140011 YC 619140012 ZC 619140511 RC NSX series Our Most Important Connection is with You.™ Ins/Ext Tool 12.40/12.20 (.488/.480) 15.05/14.85 (.592/.584) 282549009 18.15/17.95 (.715/.706) 21.45/21.25 (.844/.836) SIZE 5 PIN COAX CONTACTS Part number Contact termination 620133009 YA 620133509 RA 620133006 Y 620133007 Z 620133506 R 620133003 YB 620133001 ZB 620133503 RB 620133010 YC 620133510 RC Go online for data sheets & assembly instructions. Dimension X mm (inch) Ins/Ext Tool 4.60/3.80 (.181/.150) 7.20/6.40 (.283/.252) 282549006 10.30/9.50 (.406/.374) 13.60/12.80 (.535/.504) Visit www.radiall.com and enter the part number. 4-61 NSX series Our Most Important Connection is with You.™ Contacts NSX F/G/K – FRONT REMOVABLE PC TAIL SIZE 8 PIN TRIAX PC TAIL FRONT RELEASE VERSION Part number Contact termination 619162014 YA 619162015 ZA 619162514 RA 619162011 Y 619162012 Z 619162511 R 619162016 YB 619162017 ZB 619162516 RB 619162009 YC 619162010 ZC 619162509 RC Dimension X mm (inch) Ins/Ext Tool 4.60/3.80 (.181/.150) 7.20/6.40 (.283/.252) 282549009 10.30/9.50 (.406/.374) 13.60/12.80 (.535/.504) SIZE 8 PIN QUADRAX CONTACTS Part number 4-62 Contact termination 620176009 YA 620176016 ZA 620176509 RA 620176008 Y 620176010 Z 620176508 R 620176011 YB 620176012 ZB 620176511 RB 620176013 YC 620176014 ZC 620176513 RC Go online for data sheets & assembly instructions. Dimension X mm (inch) Ins/Ext Tool 4.60/3.80 (.181/.150) 7.20/6.40 (.283/.252) 282549009 10.30/9.50 (.406/.374) 13.60/12.80 (.535/.504) Visit www.radiall.com and enter the part number. Dimensions NON ENVIRONMENTAL SIZE 1 PLUG SHELL DIMENSIONS Front view NSX series Our Most Important Connection is with You.™ SiDe view Rear view Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-63 NSX series Our Most Important Connection is with You.™ Dimensions NON ENVIRONMENTAL SIZE 1 RECEPTACLE SHELL DIMENSIONS Front view SiDe view Rear view 4-64 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Dimensions NON ENVIRONMENTAL SIZE 2 PLUG SHELL DIMENSIONS Front view NSX series Our Most Important Connection is with You.™ SiDe view Rear view Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-65 NSX series Our Most Important Connection is with You.™ Dimensions NON ENVIRONMENTAL SIZE 2 RECEPTACLE SHELL DIMENSIONS Front view SiDe view Rear view 4-66 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Dimensions NON ENVIRONMENTAL SIZE 3 PLUG SHELL DIMENSIONS Front view NSX series Our Most Important Connection is with You.™ SiDe view Rear view Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-67 NSX series Our Most Important Connection is with You.™ Dimensions NON ENVIRONMENTAL SIZE 3 RECEPTACLE SHELL DIMENSIONS Front view SiDe view Rear view 4-68 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Dimensions ENVIRONMENTAL SIZE 1 PLUG AND RECEPTACLE DIMENSIONS RECEPTACLE SHELL NSX series Our Most Important Connection is with You.™ PLUG SHELL Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-69 NSX series Our Most Important Connection is with You.™ Dimensions ENVIRONMENTAL SIZE 2 & 3 PLUG AND RECEPTACLE DIMENSIONS RECEPTACLE SHELL PLUG SHELL 4-70 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. EMI/RFI NSX Size 1 Plug Dimensions HOW TO ORDER See page 4-11 Go online for data sheets & assembly instructions. NSX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number. 4-71 NSX series Our Most Important Connection is with You.™ 4-72 EMI/RFI NSX Size 2 Plug Dimensions HOW TO ORDER See page 4-11 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. EMI/RFI NSX Size 3 Plug Dimensions HOW TO ORDER See page 4-11 Go online for data sheets & assembly instructions. NSX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number. 4-73 NSX series Our Most Important Connection is with You.™ Dimensions PLUG SHELL DIMENSIONS Shell size Cavity A, B Contact arrangement Contact size Class N mm (inch) max Classe E,H,C mm (inch) max 60 22 28 (1.102) 35.5 (1.398) 30T2 4C 1 22 8 5 5C2 36.8 (1.449) 30.5 (1.200) - 12 30.5 (1.200) 39.3 (1.547) 5 40 22 28 (1.102) 35.5 (1.398) 150 22 28 (1.102) 35.5 (1.398) 22 28 (1.102) 35.5 (1.398) 30.5 (1.200) 39.3 (1.547) 121 20 16 120T2 118Q2 71C1 1C71 A, B, D, E 22 8 28 (1.102) 8 28 (1.102) 22 1 22 1 28 (1.102) 28 (1.102) 35.5 (1.398) 36.8 (1.449) 35.5 (1.398) 36.8 (1.449) 35.5 (1.398) 35.5 (1.398) - 60 20 30.5 (1.200) 39.3 (1.547) 39.3 (1.547) 24 12 30.5 (1.200) 10T10 8 30.5 (1.200) 39.3 (1.547) Q11 8 30.5 (1.200) 39.3 (1.547) C2 1 28 (1.102) - C4 1 28 (1.102) - 35 16 30.5 (1.200) 39.3 (1.547) 22 28 (1.102) 110 20 36F36 16 LuxCis® 20F12Q8 Go online for data sheets & assembly instructions. 28 (1.102) 22 12 4-74 35.5 (1.398) 16 C 2, 3 28 (1.102) 8 16 LuxCis® 30.5 (1.200) - 30.5 (1.200) 39 (1.535) 30.5 (1.200) 39 (1.535) Visit www.radiall.com and enter the part number. Dimensions PLUG SHELL DIMENSIONS Shell size Cavity Contact arrangement Contact size Class N mm (inch) max Classe E,H,C mm (inch) max 100 22 28 (1.102) 35.5 (1.398) 22 85 20 35.5 (1.398) 28 (1.102) 16 34 20T4 20Q4 20 16 20 8 20 8 39.3 (1.547) 30.5 (1.200) 39.3 (1.547) 30.5 (1.200) 39.3 (1.547) 30.5 (1.200) 39.3 (1.547) 30.5 (1.200) 39.3 (1.547) NSX series Our Most Important Connection is with You.™ 20 13C2 16 12 5 6T6 8 30.5 (1.200) 39.3 (1.547) Q6 8 30.5 (1.200) 39.3 (1.547) 28 (1.102) 36.8 (1.449) 22 62Q2 16 8 2, 3 C, F 68Q2 22 8 28 (1.102) 35.5 (1.398) 36.8 (1.449) 20 11Q2 16 12 30.5 (1.200) 39.3 (1.547) 30.5 (1.200) 39.3 (1.547) 28 (1.102) 35.5 (1.398) 30.5 (1.200) 39.3 (1.547) 30.5 (1.200) 39 (1.535) 30.5 (1.200) 39 (1.535) 8 20 11WQ2 16 12 8 22 59 16 12 16 LuxCis® 12F5C2 16 5 16 LuxCis® 17F12Q2 16 12 5 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-75 NSX series Our Most Important Connection is with You.™ Dimensions RECEPTACLE SHELL DIMENSIONS Shell size Cavity Contact arrangement Contact size Class N mm (inch) max Class E, C mm (inch) max Class F mm (inch) max Classe G mm (inch) max 60 22 31 (1.220) 38.9 (1.531) 30.93/29.84 (1.218/1.175) - 40.5 (1.594) 30.93/29.84 (1.218/1.175) 30.93/29.84 (1.218/1.175) 33.45 (1.317) - - 30.93/29.84 (1.218/1.175) 33.45 (1.317 43 (1.693) - 30.93/29.84 (1.218/1.175) 30.93/29.84 (1.218/1.175) - A, B 30T2 4C 1 22 8 5 31 (1.220) 38.9 (1.531) 16 5C2 12 5 C 40 22 31 (1.220) 38.9 (1.531) 4 12 33.45 (1.317) 43 (1.693) - - 150 121 22 31 (1.220) 38.9 (1.531) 30.93/29.84 (1.218/1.175) 22 31 (1.220) 38.9 (1.531) 30.93/29.84 (1.218/1.175) 33.45 (1.317) 43 (1.693) 33.45 (1.317) 22 31 (1.220) 38.9 (1.531) 30.93/29.84 (1.218/1.175) - 8 31 (1.220) 40.5 (1.594) 30.93/29.84 (1.218/1.175) - 22 31 (1.220) 38.9 (1.531) 30.93/29.84 (1.218/1.175) - 8 31 (1.220) 40.5 (1.594) 30.93/29.84 (1.218/1.175) - 30.93/29.84 (1.218/1.175) - - 30.93/29.84 (1.218/1.175) - 20 16 120T2 118Q2 71C1 2, 3 A, B, D, E 1C71 22 1 22 1 31 (1.220) 38.9 (1.531) 38.9 (1.531) 60 20 33.45 (1.317) 43 (1.693) - 30.93/29.84 (1.218/1.175) 24 12 33.45 (1.317) 43 (1.693) - 30.93/29.84 (1.218/1.175) 10T10 8 33.45 (1.317) 43 (1.693) - 30.93/29.84 (1.218/1.175) Q11 8 33.45 (1.317) 43 (1.693) - 30.93/29.84 (1.218/1.175) C2 1 31 (1.220) - - - C4 1 31 (1.220) - - 30.93/29.84 (1.218/1.175) 35 110 16 33.45 (1.317) 43 (1.693) - 22 31 (1.220) 38.9 (1.531) 30.93/29.84 (1.218/1.175) 43 (1.693) 33.45 (1.317) 20 12 4-76 31 (1.220) 30.93/29.84 (1.218/1.175) Go online for data sheets & assembly instructions. 33.45 (1.317) 30.93/29.84 (1.218/1.175) Visit www.radiall.com and enter the part number. Dimensions RECEPTACLE SHELL DIMENSIONS Shell size Cavity A, B, D, E Contact arrangement Contact size Class N mm (inch) max Class E, C mm (inch) max Class F mm (inch) max Classe G mm (inch) max 36F36 16 LuxCis® 35.5 (1.398) 44 (1.732) - - 35.5 (1.398) 44 (1.732) - 30.93/29.84 (1.218/1.175) 31 (1.220) 38.9 (1.531) 30.93/29.84 (1.218/1.175) - 40.5 (1.595) 30.93/29.84 (1.218/1.175) 30.93/29.84 (1.218/1.175) 33.45 (1.317) 43 (1.693) - 30.93/29.84 (1.218/1.175) 33.45 (1.317) 43 (1.693) - 30.93/29.84 (1.218/1.175) 33.45 (1.317) 43 (1.693) - 30.93/29.84 (1.218/1.175) 33.45 (1.317) 43 (1.693) - 30.93/29.84 (1.218/1.175) 20F12Q8 100 16 LuxCis® 8 22 22 85 20 38.9 (1.531) 31 (1.220) 16 34 20T4 20Q4 20 16 20 8 20 8 NSX series Our Most Important Connection is with You.™ 20 13C2 16 12 5 6T6 8 33.45 (1.317) 43 (1.693) - Q6 8 33.45 (1.317) 43 (1.693) - 22 62Q2 2, 3 16 38.9 (1.531) 30.93/29.84 (1.218/1.175) 30.93/29.84 (1.218/1.175) 40.5 (1.595) 30.93/29.84 (1.218/1.175) 30.93/29.84 (1.218/1.175) 33.45 (1.317) 43 (1.693) - 30.93/29.84 (1.218/1.175) 33.45 (1.317) 43 (1.693) - 30.93/29.84 (1.218/1.175) 31 (1.220) 38.9 (1.531) 30.93/29.84 (1.218/1.175) 33.45 (1.317) 43 (1.693) 33.45 (1.317) 35.5 (1.398) 44 (1.732) - - 35.5 (1.398) 44 (1.732) - 30.93/29.84 (1.218/1.175) 31 (1.220) 8 C, F 68Q2 22 8 30.93/29.84 (1.218/1.175) 30.93/29.84 (1.218/1.175) 31 (1.220) 40.5 (1.595) 38.9 (1.531) 20 11Q2 16 12 8 20 11WQ2 16 12 8 22 59 16 12 30.93/29.84 (1.218/1.175) 16 LuxCis® 12F5C2 16 5 16 LuxCis® 17F12Q2 16 12 5 CLASS F: size 22 contacts are front release, front removable. Other sizes are rear release, rear removable CLASS G: all contacts are front release, front removable Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-77 NSX series Our Most Important Connection is with You.™ Panel Cut Out PANEL CUT OUT FOR PLUG SIZE 1, 2 AND 3 size 3 size 2 size 1 4-78 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Panel Cut Out PANEL CUT OUT FOR RECEPTACLE SIZE 1, 2 AND 3 size 3 NSX series Our Most Important Connection is with You.™ size 2 size 1 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-79 NSX series Our Most Important Connection is with You.™ Tools CRIMPING TOOLS Part number Crimping tools 282291 M22520/1.01 282281 M22520/2.01 282292 M22520/4.01 282293 M22520/5.01 / M22520/23.01 / M22520/31.01 POSITIONERS Part number Mil spec p/n 282972 M22520/1.02 282579 M22520/1.11 282997 M22520/1.13 282971 M22520/2.08 282970 M22520/2.23 / M22520/23.09 282550 (DANIELS K345) / 282555 (DANIELS K370) / 282556 / 282587 / 282588 / Part number Mil spec p/n 282246 M22520/5.05 / M22520/5.13 / M22520/5.29 282236 M22520/5.45 DIES 4-80 282247 M22520/5.61 / M22520/23.02 / M22520/5.104 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Tools INSERTION/EXTRACTION TOOLS Part number Mil spec p/n Description 282885 M81969/1.01 ins/ext tool for rear release rear removable size 22 contacts (crimp version) ins/ext tool for rear release rear removable size 20 contacts (crimp version) 282886 M81969/1.02 282546 M81969/1.03 ins/ext tool for rear release rear removable size 16 contacts (crimp version) 282946 M81969/28.01 ins/ext tool for rear release rear removable size 5 coaxial contacts (metallic) 282500 / ins/ext tool for front release front removable size 22 contacts 282503 / ins/ext tool for front release front removable size 20 contacts 282504 / ins/ext tool for front release front removable size 16 contacts 282549005 / ins/ext tool for front release front removable size 12 contacts 282890 / ins/ext tool for rear release size 22 contacts solder tail and wire wrap terminations 282549011 / insertion tool for front release front removable size 8 triaxial contacts, solder tail version 282549004 M81969/14.04 extraction tool for rear release rear removable size 12 contacts / M81969/19.02 extraction tool for front release rear removable size 12 power contacts / M81969/19.03 extraction tool for front release rear removable size 8 contacts 282549001 M81969/28.03 extraction tool for rear release rear removable size 8 contacts 282549004 / extraction tool for rear release rear removable size 12 contacts (crimp version) 282548 / extraction tool for rear release rear removable size 5 coaxial contacts 282549009 / extraction tool for front release front removable size 8 triaxial contacts 282549012 / extraction tool for front release rear removable size 8 triaxial contacts 282892 / extraction tool for rear release rear removable size 16 coaxial contacts 282945 / extraction tool for rear release rear removable size 12 coaxial contacts 282548 / extraction tool for rear release rear removable size 5 coaxial contacts (plastic) Go online for data sheets & assembly instructions. NSX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number. 4-81 NSX series Our Most Important Connection is with You.™ Accessories EMI BACKSHELLS Radiall is proud to introduce two ways to integrate EMI backshells on Arinc 600 connectors: - Backshell adapters plates - Radiall backshell solution Backshell adapters plates: Backshell adapters plates can be delivered with NSX connectors when choosing modification code 60 and 61. Combination Code 60 (1) 61 (1) Receptacle shell -- -- Plug shell -- Shell size 1: Qty = 4 holes Ø3.76 (.148) & Qty = 6 4-40 UNC 2B Shell size 2: Qty = 10 holes Ø3.76 (.148) Shell size 3: Qty = 14 holes Ø3.76 (.148) delivered with backshell adapters plates -- Shell size 1: Qty = 4 6-32 UNC Shell size 2: Qty = 6 holes Ø3.76 (.148) & Qty = 4 6-32 UNC Shell size 3: Qty = 6 holes Ø3.76 (.148) & Qty = 8 6-32 UNC delivered with backshell adapters plates Radiall backshell solution - High EMI performances - Easy installation and maintenance with: Modular backshells (1 or 2 pieces backshells) Captive screws - Available on size 1, 2 and 3 Arinc 600 connectors - Round or oblong chimneys Please, contact Radiall for more information about NSX backshells 4-82 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Accessories FILLER PLUGS (Non environmental) Size 22 20 16 12 8 5 Contact cavity version Ins Ext Color/Type Part Number for pin & socket rear rear black 620920 for socket front front aluminium 620919 for socket front front white 620926 for pin & socket rear rear red 620921 for pin & socket front front white 620934001 for pin & socket rear rear blue 620922 for pin & socket front front white 620935001 for pin & socket rear rear yellow 620923 for pin front front white 620936001 for pin front front nickel 620936002 for pin rear rear nickel 619953 for pin front front nickel 619552 for socket rear rear nickel 619950 for pin rear rear white 620924 for socket rear rear white 620925 for pin & socket front front white 620937001 Go online for data sheets & assembly instructions. Drawing NSX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number. 4-83 NSX series Our Most Important Connection is with You.™ Accessories SEALING PLUGS (Environmental) Sealing plugs are dedicated to environmental inserts. Size Contact cavity version Ins Ext Color/Type Part Number 22 for pin & socket rear rear black 616910 20 for pin & socket rear rear red 616911 16 for pin & socket rear rear green 616912 12 for pin & socket rear rear orange 616913 8 for pin & socket rear rear red 618915 5 for pin & socket rear rear red 616914014 Drawing The arrow shows the direction which you have to insert the plug 4-84 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Accessories DUMMY INSERTS When a cavity shell is not fitted with one of the inserts shown on pages 4-12 to 4-21, the cavity shell is fitted with a dummy insert. Dummy inserts are made of aluminium alloy and are available for each cavity shell in Alodine 1200, nickel or RoHS plating. Shell size Cavity Dummy insert p/n A or B 620910 (Alodine 1200) 620913001 (nickel) 620913005 (RoHS) C 620911 (Alodine 1200) 620913002 (nickel) 620913006 (RoHS) A or B or D or E 620912 (Alodine 1200) 620913003 (nickel) 620913007 (RoHS) C or F 620913 (Alodine 1200) 620913004 (nickel) 620913008 (RoHS) Figure NSX series Our Most Important Connection is with You.™ 1 2&3 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-85 NSX series Our Most Important Connection is with You.™ Accessories DUST CAPS Dust caps are made of thermoplastic. They are available either conductive (black color) or not (red color). Electrical characteristics Shell type Shell size Shell cavity Part number A/B 620995003 C 620995004 A/B & D/E 620995007 C&F 620995008 A/B 620995011 C 620995012 - 620995018 A/B & D/E 620995015 C&F 620995016 Figure 1 Plug 2&3 Conductive 1 Receptacle For single shell connector 2&3 4-86 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Accessories DUST CAPS Electrical characteristics Shell type Shell size Shell cavity Part number A/B 620995001 C 620995002 - 620995017 A/B & D/E 620995005 C&F 620995006 A/B 620995009 C 620995010 A/B & D/E 620995013 C&F 620995014 1 Plug For single shell connector Figure NSX series Our Most Important Connection is with You.™ 2&3 Non conductive 1 Receptacle 2&3 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-87 NSX series Our Most Important Connection is with You.™ 4-88 Accessories CAVITY REDUCERS The following parts are cavity reducers which allows the use of a size 12 contact in a size 5 cavity. These parts are made of copper alloy and are plated with gold over nickel. Once installed, they cannot be removed. Electrical characteristics Part number For pin contact 620940 For socket contact 620941 For pin contact front release / front removable (FR/FR) connector in version G 620942 Go online for data sheets & assembly instructions. Figure Visit www.radiall.com and enter the part number. Accessories SEALING BOOTS The sealing boots are designed to slide down over the back of the crimped contacts after they have been installed in the connector. The assembly provides bend support and moisture sealing to the contact / cable assembly. Sealing boots are made of fluorosilicon rubber. Electrical characteristics 5 Cable outside dia. mm (inch) Cable Part number 5 (0.197) RG 58 RG 141 RG 142 RG 223 RG 400 620939201 3.81 (0.150) RG 180 RG 195 620939200 2.59 (0.102) & 2.01 (0.079) RG 179 RG 316 KX 21 620914001 Figure NSX series Our Most Important Connection is with You.™ GROUNDING BLOCK (part number 620981002) Radiall provides a unique feature by integrating a ground block directly on the plug shell for sizes #2 & #3. This option allows very short ground terminations. Pin crimp ground contacts are available with grounding block, part number is 620260 (up to 26 contacts per grounding block). ALIGNMENT BOOTS (part number 619960) Alignment boots are designed to reduce the play at the top of the size 8 pin contacts. They are used with non environmental rear release/ rear removable size 8 pin contacts. Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-89 NSX series Our Most Important Connection is with You.™ Introduction NSX – SINGLE SHELL CONNECTOR NSX single shell connectors are designed to accommodate all large cavity inserts. Their characteristics are shown on page 4-8 except for the following. Materials Description Material Plating Shell Aluminum alloy Cadmium clear chromate or nickel Insert retention plate Aluminum alloy Cadmium clear chromate or nickel Polarization posts and keys retention plate Aluminum alloy Cadmium clear chromate or nickel Screws washers and clinch-nuts Stainless steel / Steel Cadmium clear chromate Zinc alloy Cadmium yellow chromate or nickel Polarization posts and keys 4-90 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. How to Order Connector NSX – SINGLE SHELL CONNECTOR NSX N P 150 S 00 01 Series Class N: Non environmental (rear removable version only) E: Environmental, with grommets and compound. plug with O-ring (rear removable version only). H: Environmental plug without O-ring front removable C: Non environmental with grommets F: Non environmental receptacle shell rear removable G: Non environmental receptacle shell NSX series Our Most Important Connection is with You.™ Shell style R: Cadmium clear chromate plated receptacle P: Cadmium clear chromate plated plug F: Nickel plated receptacle B: Nickel plated plug M: Nickel plated plug EMI/RF1 solution (see page 4-96) Contact arrangement See contact arrangements on pages 4-12 to 4-21 Only use insert for A & B cavities Contacts termination (1) Without contacts X: Without contacts S: Crimp contacts Wire wrap K: Wire wrap contact, 1 level (1 = .272) V: Wire wrap contact, 2 levels (1 = .390) W: Wire wrap contact, 3 levels (1 = .524) PC tail contacts RoHs Gold Pre-tinned Length (inch) RA R RB RC YA Y YB YC ZA Z ZB ZC .150 .250 .375 .500 Modification code 00: 4 mounting holes .146/.156 dia 01: 4 clinch nuts 4.40 UNC 03: 4 each .122 dia mounting holes c’sunk .230 dia x 100° 04: 4 each .122 dia mounting holes c’sunk .230 dia x 82° 05: 4 each .137 dia mounting holes c’sunk .230 dia x 82° 23: 4 floating eyelets .122 - .126 dia Polarization code (2) See pages 4-92 to 4-93 Without code: polarization hardware is delivered unassembled NOTES: (1) For F class receptacle,only size 22 contacts can be delivered in PC Tail version, others contacts (size 20, 16, 12) will be delivered in crimp version. Coaxial, twinax and quadrax contacts are ordered separately For G class receptacle, every contacts can be delivered in PC Tail or crimp version except size 1 that will be delivered in crimp version only. Coax twinax and power contacts size are ordered separately (2) Without polarization code, the connector is delivered polarization hardware unassembled Polarization code 00, the connector is delivered without polarization hardware. Polarization code 01 to 36, the connector is delivered with the polarization hardware assembled as defined by the code Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-91 NSX series Our Most Important Connection is with You.™ Horizontal Installation MATING FACE POSITION OF POST (DARK) AND KEYHOLE (LIGHT) Position Equipment receptacle Left. key Right. key Left. post Right. post 1 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 4 6 5 4 3 2 1 6 5 4 3 2 1 6 5 1 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 4 1 1 2 2 2 2 2 2 3 3 3 3 3 3 1 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 4 1 1 6 6 6 6 6 6 5 5 5 5 5 5 1 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 4 2 3 4 5 6 1 2 3 4 5 6 1 2 3 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 4-92 Rack plug Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Our Most Important Connection is with You.™ NSX series Vertical Installation MATING FACE POSITION OF POST (DARK) AND KEYHOLE (LIGHT) Position 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Equipment receptacle Rack plug Left. key Right. key Left. post Right. post 1 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 4 6 5 4 3 2 1 6 5 4 3 2 1 6 5 1 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 4 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 1 5 6 1 2 3 4 5 6 1 2 3 4 5 6 4 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 1 4 4 3 3 3 3 3 3 2 2 2 2 2 2 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. 4-93 NSX series Our Most Important Connection is with You.™ 4-94 Dimensions NSX SINGLE SHELL RECEPTACLE DIMENSIONS Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Dimensions NSX SINGLE SHELL PLUG DIMENSIONS Go online for data sheets & assembly instructions. NSX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number. 4-95 NSX series Our Most Important Connection is with You.™ NSX Single Shell Panel Cut Out RECEPTACLE PANEL CUT OUT PLUG PANEL CUT OUT 4-96 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. EMI/RFI NSX Single Shell Plug Dimension HOW TO ORDER See page 4-91 Go online for data sheets & assembly instructions. NSX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number. 4-97 BPX series Our Most Important Connection is with You.™ BPX Introduction BPX series connectors are EMI shielded and modular insert concept rectangular multipin connectors fitted with NSX inserts and contacts. BPX connectors are differentiated from NSX connectors by their shell sizes available: 1, 2 and 3. The BPX characteristics are compliant to BOEING S280W551 specification. Their specific characteristics (those which are different from NSX connectors) are as follows: Electrical Characteristics BPX electrical characteristics are the same as NSX connectors (see pages 4-8 to 4-9) except the following: - Magnetic permeability: 2.0 Ohms max. 4-98 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Our Most Important Connection is with You.™ BPX series Mechanical and Environmental Characteristics Identical to NSX connectors except the following: Mating and unmating forces: - Shell size 1: 70 pounds (311 N) max - Shell size 2: 140 pounds (623 N) max - Shell size 3: 130 pounds (578 N) max Humidity: type II (measured according to method 1002 of MIL-STD-1344A) Fluid resistance: resistance to MIL-STD-1344A method 1016 (fluids a, e, i, j). Contact stability: conforming to S280W551 requirements. Materials Description Material Plating Shell Aluminum alloy Electrically conductive finish over nickel Grounding spring fingers Copper alloy Nickel Insert retention plate Aluminum alloy Nickel Polarization posts and keys retention plate Aluminum alloy Nickel Screws, washers and clinch nuts Stainless steel Polarization posts and keys Zinc alloy Go online for data sheets & assembly instructions. Nickel Visit www.radiall.com and enter the part number. 4-99 BPX series Our Most Important Connection is with You.™ How to Order Connector BPX N/E/F/G CONNECTORS FOR REAR REMOVABLE CONTACTS BPX E 2 P 201 S 00 01 Series Class N: Non environmental E: Environmental F: Non environmental receptacle connectors only for F class receptacle, only size 22 contacts can be delivered in PC Tail version, others contacts (size 20, 16, 12) will be delivered in crimp version. Coaxial, twinax and quadrax contacts shall to be ordered separately. G: Non environmental receptacle connectors only for G class receptacle, every contacts can be delivered in PC Tail or crim version except size 1 that will be delivered in crimp version only. Coax, twinax and power contacts size shall be ordered separately. Shell size 1: 2 cavities 2: 4 cavities 3: 5 cavities Shell style R: Receptacle P: Plug Insert combination code See insert combination codes on page 4-100 Contacts termination (1) Without contacts X: Without contacts S: Crimp contacts Wire wrap K: Wire wrap contact, 1 level (1 = .272) V: Wire wrap contact, 2 levels (1 = .390) PC tail contacts RoHs Gold Pre-tinned Length (inch) RA R YA Y ZA Z .150 .250 Modification code 00: Only modification code 00 is available, see page 4-29 Polarization code (1) See pages 4-31 to 4-33 Without code: polarization hardware is delivered unassembled NOTE: (1) Polarization code 00, the connector is delivered without polarization hardware. Polarization code 01 to 216, the connector is delivered with the polarization hardware as defined by the code 4-100 Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Insert Combination Code in the Shell Insert combination on shell Code A B C D 101 10T10 34 / / E / 102 10T10 59 / / / 103 150 13C2 / / / 201 150 100 150 6T6 / 202 121 6T6 150 6T6 / 203 10T10 100 10T10 100 / 204 121 6T6 121 6T6 / 205 110 6T6 150 6T6 / 301 10T10 4 6P6 60A 4 302 10T10 30T2 6P6 60A 30T2 303 120T2 4 6P6 60A 4 BPX series Our Most Important Connection is with You.™ Contact BPX connectors use NSX signal, power coaxial and concentric twinax contacts (see pages 4-34 to 4-57). Accessories - Sealing Boot The sealing boots are designed to slide down over the back of crimped contacts after they have been installed in the connector. The assembly provides bend support and moisture sealing to the contact/ cable assembly. For BPX connectors size, 8 coaxial and concentric twinax contacts must be fitted with the sealing boot required by S280W552 specification. Sealing boot for cavity insert size 8 Wire dia mm (inch) Wire type Part number 3.68 (0.145) Tensolite (S280W502-1) 619960005 Go online for data sheets & assembly instructions. Figure Visit www.radiall.com and enter the part number. 4-101 BPX series Our Most Important Connection is with You.™ Accessories - Dust Caps Dust caps are made of thermoplastic material, they are either conductive (black color) or non-conductive (red color). Type Shell type Shell size Cavity 1 A and B Part number Figure 618953002 2 Conductive Plug 3 4-102 Go online for data sheets & assembly instructions. A and B C and D A, D 620995007 B, E 620995004 C 620995008 Visit www.radiall.com and enter the part number. Accessories - Dust Caps Type Shell type Shell size Cavity 1 A and B Part number Figure BPX series Our Most Important Connection is with You.™ 618953001 2 Conductive Receptacle 3 Go online for data sheets & assembly instructions. A and B C and D A, D 620995018 B, E 620995012 C 620995016 Visit www.radiall.com and enter the part number. 4-103 BPX series Our Most Important Connection is with You.™ Accessories - Dust Caps Type Shell type Shell size Cavity 1 A and B Part number Figure 618953 2 Non conductive Plug 3 4-104 Go online for data sheets & assembly instructions. A and B C and D A, D 620995017 B, E 620995002 C 620995006 Visit www.radiall.com and enter the part number. Dimensions SIZE 1 PLUG DIMENSIONS Go online for data sheets & assembly instructions. BPX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number. 4-105 BPX series Our Most Important Connection is with You.™ 4-106 Dimensions SIZE 2 PLUG DIMENSIONS Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Dimensions SIZE 3 PLUG DIMENSIONS Go online for data sheets & assembly instructions. BPX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number. 4-107 BPX series Our Most Important Connection is with You.™ 4-108 Dimensions SIZE 1 RECEPTACLE DIMENSIONS Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Dimensions SIZE 2 RECEPTACLE DIMENSIONS Go online for data sheets & assembly instructions. BPX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number. 4-109 BPX series Our Most Important Connection is with You.™ 4-110 Dimensions SIZE 3 RECEPTACLE DIMENSIONS Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. Panel Cut Out for Plug Go online for data sheets & assembly instructions. BPX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number. 4-111 BPX series Our Most Important Connection is with You.™ 4-112 Panel Cut Out for Receptacle Go online for data sheets & assembly instructions. Visit www.radiall.com and enter the part number. SECTION 5 MPX Series MIL-DTL-83527B AECMA EN3682 Our Most Important Connection is with You.™ Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Shell ordering information .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 Insert ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 Connector ordering information .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Insert combination code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 Inserts layouts cavaties A, C, or E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 Inserts layouts cavities B, D, or F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 Modification code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21 Polarization code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33 Dimensions - Shell 2 dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 35 - Shell 3 dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 38 - Shell 4 dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 40 Panel cut-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 42 Part numbers index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 44 Go online for data sheets & assembly instructions Section 5 Table of Contents Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number 5-3 MPX SERIES Our Most Important Connection is with You.™ Introduction The Radiall MPX series is a robust rectangular connector designed to meet all the requirements of the MIL-DTL-83527B specification. The design conforms to the EN 3682 European Standard as well. This series is well suited for military and commercial aircraft applications where harsh environmental issues are a concern. Connectors, shells, inserts termination modules and contacts are sold separately or fully assembled. Applications These connectors are used to form the mechanical and electrical interface between the avionics equipment box and the rack. lin rome Deu ter – Jé ©Eurocop ©Dassa ult Avia tion – F. Robinea u ©Eur ocopt er Remy Miche lin 5-4 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Product Overview Detailed view of the various parts of an MPX connector. Insert Retention Plates Screws MPX SERIES Our Most Important Connection is with You.™ Contacts Shell Inserts Polarization Plate Polarization keys Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 5-5 MPX SERIES Our Most Important Connection is with You.™ Technical Characteristics ELECTRICAL - Insulation resistance (Test procedure 21 of EIA364) : ≥ 1000MΩ - 500Vdc - Shell to shell conductivity (Test procedure 83 of EIA364): ≤ 2.5mOhms - Size 8 grounding (Test procedure 83 of EIA364): ≤ 10mOhms EMI shielding effectiveness (MIL-DTL-83527B) Dielectric withstanding voltage Frequency (Mhz) Attenuation (dB) 100 65 200 65 300 63 400 62 800 60 1000 60 (Test procedure 20 of EIA364): (Vrms) Contact sizes At sea level # 22 Other contacts Altitude (1.1 k Pa) 1 300 1 500 800 800 Contacts resistance (Test procedure 23 and 06 of EIA364) Contact size 22 20 16 12 Wire Min diameter inch (mm) AWG Cross section (mm2) 22 24 26 20 22 24 16 18 20 12 14 0.38 0.21 0.14 0.60 0.38 0.21 1.34 0.91 0.60 3.18 1.91 Max diameter inch (mm) .030 (0.76) .052 (1.32) .035 (0.89) .060 (1.52) .048 (1.21) .080 (2.03) .091 (4.85) .216 (5.49) Max current (A) Contact resistance (mΩ) 5 3 2 7.5 5 3 13 10 7.5 23 17 17 23 38 11 17 23 6 8 10 3.35 4.24 MECHANICAL & ENVIRONMENTAL - Temperature range: 65°C (-85°F) to +150°C (+302°F) Temperature life : (see MIL-DTL-83527B): 1000 hours at 150°C (+302°F) Salt spray (Test procedure 26 of EIA364): 500 hours Humidity (Test procedure 31 of EIA364): 10 days Shock (Test procedure 27 of EIA364): 30g / 11ms / half sine Vibration: see MIL-DTL-83527B Mating & unmating: (Test procedure 9 of EIA364): 500 cycles Mating & unmating forces: Shell size 2 1446 N / 325 lbf max Shell size 3 1780 N / 400 lbf max Shell size 4 2113 N / 475 lbf max MATERIALS Description shell and backshell contacts inserts retention clip seals and o-ring insert retention plate polarization key polarization post screws washers EMI spring 5-6 Material aluminium alloy copper alloy thermosetting resin high grade thermoplatic aluminium copper alloy fluorinated silicon rubber aluminium alloy zinc alloy aluminium alloy brass copper alloy copper alloy & fluorinated silicon rubber Go online for data sheets & assembly instructions Finish cadmium yellow chromate over electroless nickel gold over electroless nickel / / cadmium yellow chromate over electroless nickel / / blue anodized cadmium olive drab cadmium yellow chromate cadmium yellow chromate cadmium yellow chromate tin-lead alloy over electroless nickel Visit www.radiall.com and enter the part number Technical Characteristics MASSES Receptacle Shells Receptacle g (oz) Shell size 2 Shell size 3 Shell size 4 160 (5.64) 240 (8.47) 335 (11.82) Plug Shells Plug g (oz) Shell size 2 Shell size 3 Shell size 4 165 (5.82) 245 (8.64) 342 (12.06) Description Insert for plug shell g (oz) Insert for receptacle shell g (oz) MPXE2*T6 44 (1.55) 26 (0.92) MPXE2*11T2 41 (1.45) 25 (0.88) MPXE2*11C2 41 (1.45) 25 (0.88) MPXE2*20T4 37 (1.31) 22 (0.78) MPXE2*34 44 (1.55) 27 (0.95) MPXE2*62T2 34 (1.20) 22 (0.78) MPXE2*100 25 (0.88) 21 (0.74) MPXE1*24 51 (1.80) 31 (1.10) MPXE1*C12T6 55 (1.94) 33 (1.17) MPXE1*47T2 57 (2.01) 35 (1.24) MPXE1*60 63 (2.23) 39 (1.38) MPXE1*126 47 (1.66) 31 (1.10) MPXE1*150 41 (1.45) 27 (0.95) Contact size Pin g (oz) Socket g (oz) 22 0.12 (0.0043) 0.15 (0.0053) 20 0.22 (0.0078) 0.37 (0.0130) 16 0.73 (0.0258) 0.75 (0.0265) 12 1.50 (0.0530) 1.45 (0.0512) 8 1.10 (0.036) 3.80 (0.124) MPX SERIES Our Most Important Connection is with You.™ Inserts Contacts Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 5-7 MPX SERIES Our Most Important Connection is with You.™ Shell Information The MPX shells are machined from solid aluminium alloy and have a good conductive and high resistance to corrosion thanks to cadmium yellow chromate plating. There are 3 shell sizes which can respectively receive 2,4 and 6 inserts. The plug shell is designed to be fitted with inserts for size 22 pin contacts and inserts for socket contacts for all other contact sizes. The plug shell has a field replaceable EMI spring and a coupling seal on each shell cavity and 3 polarization posts. The receptacle shell is designed to be fitted with inserts for size 22 socket contacts and inserts for pin contacts for the other contact sizes. The receptacle shell has 3 polarization keys. Plug and receptacle can be either front or rear mounted. HOW TO ORDER shells MPX 3 R 00 01 Series MPX connector Shell size 2 - 2 Cavities 3 - 4 Cavities 4 - 6 Cavities Shell type R - Receptacle shell A - Plug shell Modification code Refer to page 5-21 Polarization code Blank - Polarization device delivered unassembled 00 - Polarizing keys or posts are not delivered Other - please refer to page 5-22 5-8 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number How to Order Insterts Inserts are made of the thermosetting resin, high grade thermoplastic or of aluminium alloy. They have metallic retention clips to retain the contacts. Each insert has one polarization slot which has its corresponding pin in each shell cavity. Environmental inserts have: A) a silicon rubber ring that ensures sealing between the insert and the shell. B) a rear grommet which ensures sealing around each wire crimped on a contact. C) an interfacial seal which ensures sealing around each protruding contact once the connector is matted. Non environmental inserts do not include options "b" or "c." All standardized inserts are for rear release, rear removable contacts, please refer to page 5-13 for front release, front removable version. MPX SERIES Our Most Important Connection is with You.™ HOW TO ORDER INSERTS MPX E 2 P 11T2 A S Series MPX series Class (1) E - Insert with interfacial seal, rear grommet and o-ring N - Insert with o-ring, without interfacial seal and rear grommet T - Insert with o-ring and interfacial seal without rear grommet Insert sze 1 – Insert for A, C and E shell cavities 2 – Insert for B, D and F shell cavities Insert type P - Insert for plug shell R - insert for receptacle shell Contact arrangement (2) Refer to pages 5-14 to 5-21 Triax contact grounding (3) Letter omitted - triax and quadrax contacts are grounded A - triax contacts not grounded Contact delivery Letter omitted - insert is delivered without contacts S - insert is delivered with crimp signal and power contacts (no coax, triax, twinax or quadrax contacts) NOTES: (1) E, N and T classes apply to inserts for rear release rear removable contacts (2) Inserts 100 and 150 for front release front removable contacts are available, see page 5-13 for part numbers (3) When A is omitted triax and quadrax contacts cavities are grounded to the shell Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 5-9 MPX SERIES Our Most Important Connection is with You.™ How to Order MPX Assembly Kit HOW TO ORDER ASSEMBLED CONNECTORS MPX E 2 R 202 A S 00 01 Series MPX series Class (1) E - Insert with interfacial seal, rear grommet and o-ring N - Insert with o-ring, without interfacial seal and rear grommet T - Insert with o-ring and interfacial seal without rear grommet Shell Size 2 - 2 Cavities 3 - 4 Cavities 4 - 6 Cavities Shell type R - Receptacle shell A - Plug shell Insert combination code Refer to pages 5-11 to 5-13 Triax contact grounding Letter omitted - triax contacts are grounded A - triax contacts not grounded contact type (2) X – Without contacts S – Crimp contacts Rear release PC-Tail : see page 5-23 to 5-32 and consult us for the PCB foot print Modificaiton code Refer to page 5-21 Polarization code Blank - Polarization device delivered unassembled 00 - Polarizing keys or posts are not delivered Other - please refer to page 5-22 NOTES: (1) E, N and T classes apply to inserts for rear release rear removable contacts (2) Coaxial, triaxial, twinax and quadrax contacts must be ordered separately 5-10 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Insert Combination code DOD-STD-1842 CODES (USA) CODE Insert combination on shell SHELL SIZE CAVITY A CAVITY B CAVITY C CAVITY D CAVITY E CAVITY F 001 2 47T2 100 / / / / 002 2 47T2 20T4 / / / / 003 2 47T2 34 / / / / 004 3 150 34 150 20T4 / / 005 3 150 100 47T2 100 / / 006 3 60 100 60 100 / / 007 3 150 100 150 100 / / 008 3 60 34 60 34 / / 009 4 150 34 150 20T4 150 20T4 010 4 24 34 150 100 150 20T4 011 4 150 34 150 20T4 150 T6 012 4 24 34 150 BLANK 150 20T4 MPX SERIES Our Most Important Connection is with You.™ STTEA CODES (EUROPE) Insert combination on shell CODE SHELL SIZE CAVITY A CAVITY B CAVITY C CAVITY D CAVITY E CAVITY F 201 2 150 34 / / / / 202 3 150 20T4 BLANK 100 / / 203 2 126 100 / / / / 204 2 150 11C2 / / / / 205 3 150 T6 150 T6 / / 206 3 150 34 150 20T4 / / 207 2 150 20T4 / / / / 208 3 150 20T4 150 BLANK / / 209 2 47T2 11C2 / / / / 210 3 150 11C2 24 100 / / 211 2 150 11T2 / / / / 212 2 60 11T2 / / / / 213 3 24 34 24 20T4 / / 214 3 24 34 BLANK 20T4 / / 215 3 150 100 C12T6 11C2 / / 216 2 150 100 / / / / 217 2 24 11C2 / / / / 218 3 24 11C2 24 T6 / / 219 4 24 11C2 47T2 34 24 20T4 220 4 150 100 150 100 150 100 221 4 24 34 150 20T4 150 T6 222 3 150 11T2 24 100 / / 223 3 150 11C2 150 11C2 / / 224 2 150 62T2 / / / / 225 2 60 20T4 / / / / 226 3 150 34 150 100 / / Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 5-11 MPX SERIES Our Most Important Connection is with You.™ 5-12 Insert Combination code STTEA CODES (EUROPE) CODE SHELL SIZE 227 228 Insert combination on shell CAVITY A CAVITY B CAVITY C CAVITY D CAVITY E CAVITY F 3 150 3 150 20T4 24 BLANK / / 100 150 20T4 / 229 3 / 150 20T4 24 11C2 / 230 / 2 47T2 BLANK / / / / 231 2 24 BLANK / / / / 232 2 24 34 / / / / 233 3 150 34 150 34 / / 234 3 24 11C2 150 100 / / 235 3 150 BLANK 150 20T4 / / 236 4 24 34 24 BLANK 150 20T4 237 2 24 100 / / / / 238 3 BLANK 11C2 BLANK 20T4 / / 239 3 24 34 24 34 / / 240 3 47T2 34 24 34 / / 241 4 24 34 24 34 24 34 242 3 BLANK 11C2 BLANK 34 / / 243 3 60 34 24 34 / / 244 4 60 34 60 34 24 34 245 3 150 11C2 24 11C2 / / 246 4 24 34 60 100 150 20T4 247 4 24 34 24 100 150 20T4 248 4 60 T6 60 T6 24 T6 249 4 60 T6 BLANK T6 150 T6 250 3 24 BLANK 150 20T4 / / 251 3 126 34 126 20T4 / / 252 3 150 34 BLANK 11C2 / / 253 3 24 100 150 20T4 / / 254 3 150 62T2 150 62T2 / / 255 3 150 11C2 BLANK 34 / / 256 2 60 11C2 / / / / 257 3 150 100 C12T6 34 / / 258 3 150 11C2 150 34 / / 259 4 150 20T4 24 T6 150 11T2 260 3 150 T6 150 34 / / 261 3 150 11C2 126 34 / / 262 3 150 100 150 62T2 / / 263 2 60 34 / / / / 264 3 150 T6 150 100 / / 265 3 C12T6 11C2 150 100 / / 266 2 47T2 11T2 / / / / 267 4 150 34 150 100 150 34 269 2 126 11T2 / / / / 270 3 150 11T2 150 20T4 / / 271 3 150 11T2 150 11T2 / / 272 4 150 34 150 100 150 20T4 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Insert Combination code STTEA CODES (EUROPE) CODE SHELL SIZE 273 Insert combination on shell CAVITY A CAVITY B CAVITY C CAVITY D CAVITY E CAVITY F 4 126 100 150 100 126 100 274 3 C12T6 11C2 BLANK 100 / / 275 3 150 T6 150 BLANK / / 276 2 150 T6 / / / / 277 3 C12T6 34 60 34 / / 278 3 150 20T4 150 20T4 / / 279 3 60 20T4 60 20T4 / / 280 4 150 100 150 100 150 62T2 281 3 150 11C2 150 100 / / 282 3 150 11T2 150 100 / / 283 3 BLANK 20T4 150 20T4 / / 284 3 150 20T4 150 100 / / 285 3 150 20T4 150 11C2 / / 286 3 126 T6 150 20T4 / / 287 3 150 11C2 150 20T4 / / MPX SERIES Our Most Important Connection is with You.™ Inserts Layouts Front Release Front Removable Contact arrangements for front release front removable contacts These inserts are available for receptacle shell only and are designed to be fitted with front release front removable size 22 pc tail contacts and thus do not have rear grommets. Socket insert mating side shown. These inserts are not normalized. 618500061 Number of contacts Contact size Location 150 22 1 to 150 Number of contacts Contact size Location 100 22 1 to 100 618500081 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 5-13 MPX SERIES Our Most Important Connection is with You.™ Insert Layout for Cavities A, C, or E The symbol A represents that the insert is available in a non-grounded version (see page 5-9 for triax contact grounding) EQUIPMENT SIDE RECEPTACLE SHELL Insert name AVIONIC SIDE PLUG SHELL Version N Version E Version T Version N Version E 24x #12 RR/RR 24x #12 RR/RR 24x #12 RR/RR 24x #12 RR/RR 24x #12 RR/RR 35x #16 RR/RR 35x #16 RR/RR 35x #16 RR/RR 35x #16 RR/RR 35x #16 RR/RR 60x #20 RR/RR 60x #20 RR/RR 60x #20 RR/RR 60x #20 RR/RR 60x #20 RR/RR 120x #22 RR/RR 6x #16 RR/RR 120x #22 RR/RR 6x #16 RR/RR 120x #22 RR/RR 6x #16 RR/RR 120x #22 RR/RR 6x #16 RR/RR 120x #22 RR/RR 6x #16 RR/RR 24 (A) 35 (A) 60 (A) 126 (A) 5-14 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Insert Layout for Cavities A, C, or E The symbol A represents that the insert is available in a non-grounded version (see page 5-9 for triax contact grounding) EQUIPMENT SIDE RECEPTACLE SHELL Insert name AVIONIC SIDE PLUG SHELL Version N Version E Version T Version N Version E 150x #22 RR/RR 150x #22 RR/RR 150x #22 RR/RR 150x #22 RR/RR 150x #22 RR/RR 62x #22 RR/RR 6x #16 RR/RR 4x #8 RR/RR 62x #22 RR/RR 6x #16 RR/RR 4x #8 RR/RR 62x #22 RR/RR 6x #16 RR/RR 4x #8 RR/RR 62x #22 RR/RR 6x #16 RR/RR 4x #8 RR/RR 62x #22 RR/RR 6x #16 RR/RR 4x #8 RR/RR MPX SERIES Our Most Important Connection is with You.™ 150 (A) 68Q4 (A) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 5-15 MPX SERIES Our Most Important Connection is with You.™ Insert Layout for Cavities A, C, or E The symbol A represents that the insert is available in a non-grounded version (see page 5-9 for triax contact grounding) EQUIPMENT SIDE RECEPTACLE SHELL Insert name Version N 70C1 AVIONIC SIDE PLUG SHELL Version E Version T Not available Not available Version N Version E Not available (A) 70x #22 RR/RR 1x #1 FR/RR 70x #22 RR/RR 1x #1 FR/RR Not available 90C12 (A) 90x #22 RR/RR12x #16 RR/RR 90x #22 RR/RR12x #16 RR/RR 90x #22 RR/RR12x #16 RR/RR 90x #22 RR/RR12x #16 RR/RR 12x #12 RR/RR 6x #8 RR/RR 12x #12 RR/RR 6x #8 RR/RR 12x #12 RR/RR 6x #8 RR/RR C12T6 (metallic insert) 12x #12 RR/RR 6x #8 RR/RR 5-16 Go online for data sheets & assembly instructions 12x #12 RR/RR 6x #8 RR/RR Visit www.radiall.com and enter the part number Insert Layout for Cavities A, C, or E The symbol A represents that the insert is available in a non-grounded version (see page 5-9 for triax contact grounding) EQUIPMENT SIDE RECEPTACLE SHELL Insert name AVIONIC SIDE PLUG SHELL Version N Version E Version T Version N Version E 11x #8 RR/RR 11x #8 RR/RR 11x #8 RR/RR 11x #8 RR/RR 11x #8 RR/RR 10x #8 RR/RR 10x #8 RR/RR 10x #8 RR/RR 10x #8 RR/RR 10x #8 RR/RR Q11 (metallic insert) MPX SERIES Our Most Important Connection is with You.™ T10 (metallic insert) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 5-17 MPX SERIES Our Most Important Connection is with You.™ Insert Layout for Cavities B, D, or F The symbol A represents that the insert is available in a non-grounded version (see page 5-9 for triax contact grounding) EQUIPMENT SIDE RECEPTACLE SHELL Insert name AVIONIC SIDE PLUG SHELL Version N Version E Version T Version N Version E 25x #16 RR/RR 25x #16 RR/RR 25x #16 RR/RR 25x #16 RR/RR 25x #16 RR/RR 24x #20 RR/RR 10x #16 RR/RR 24x #20 RR/RR 10x #16 RR/RR 24x #20 RR/RR 10x #16 RR/RR 24x #20 RR/RR 10x #16 RR/RR 24x #20 RR/RR 10x #16 RR/RR 100x #22 RR/RR 100x #22 RR/RR 100x #22 RR/RR 100x #22 RR/RR 100x #22 RR/RR 4x #20 RR/RR 3x #16 RR/RR 4x #12 RR/RR 2x #5 RR/RR 4x #20 RR/RR 3x #16 RR/RR 4x #12 RR/RR 2x #5 RR/RR 4x #20 RR/RR 3x #16 RR/RR 4x #12 RR/RR 2x #5 RR/RR 4x #20 RR/RR 3x #16 RR/RR 4x #12 RR/RR 2x #5 RR/RR 4x #20 RR/RR 3x #16 RR/RR 4x #12 RR/RR 2x #5 RR/RR 25 (A) 34 (A) 100 (A) 11C2 (A) 5-18 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Insert Layout for Cavities B, D, or F The symbol A represents that the insert is available in a non-grounded version (see page 5-9 for triax contact grounding) EQUIPMENT SIDE RECEPTACLE SHELL Insert name AVIONIC SIDE PLUG SHELL Version N Version E Version T Version N Version E 4x #20 RR/RR 3x #16 RR/RR 2x #8 RR/RR 4x #12 RR/RR 4x #20 RR/RR 3x #16 RR/RR 2x #8 RR/RR 4x #12 RR/RR 4x #20 RR/RR 3x #16 RR/RR 2x #8 RR/RR 4x #12 RR/RR 4x #20 RR/RR 3x #16 RR/RR 2x #8 RR/RR 4x #12 RR/RR 4x #20 RR/RR 3x #16 RR/RR 2x #8 RR/RR 4x #12 RR/RR 20x #20 RR/RR4x #8 Quadrax RR/RR 20x #20 RR/RR4x #8 Quadrax RR/RR 20x #20 RR/RR4x #8 Quadrax RR/RR 20x #20 RR/RR4x #8 Quadrax RR/RR 20x #20 RR/RR4x #8 Quadrax RR/RR 20x #20 RR/RR 4x #8 RR/RR 20x #20 RR/RR 4x #8 RR/RR 20x #20 RR/RR 4x #8 RR/RR 20x #20 RR/RR 4x #8 RR/RR 20x #20 RR/RR 4x #8 RR/RR MPX SERIES Our Most Important Connection is with You.™ 11T2 (A) 20Q4 (A) 20T4 (A) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 5-19 MPX SERIES Our Most Important Connection is with You.™ Insert Layout for Cavities B, D, or F The symbol A represents that the insert is available in a non-grounded version (see page 5-9 for triax contact grounding) EQUIPMENT SIDE RECEPTACLE SHELL Insert name AVIONIC SIDE PLUG SHELL Version N Version E Version T Version N Version E 60x #22 RR/RR 2x #16 RR/RR 2x #8 RR/RR 60x #22 RR/RR 2x #16 RR/RR 2x #8 RR/RR 60x #22 RR/RR 2x #16 RR/RR 2x #8 RR/RR 60x #22 RR/RR 2x #16 RR/RR 2x #8 RR/RR 60x #22 RR/RR 2x #16 RR/RR 2x #8 RR/RR 6x #8 RR/RR 6x #8 RR/RR 6x #8 RR/RR 6x #8 RR/RR 6x #8 RR/RR 6x #8 RR/RR 6x #8 RR/RR 6x #8 RR/RR 6x #8 RR/RR 6x #8 RR/RR 62T2 (A) Q6 (metallic insert) T6 (metallic insert) 5-20 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Modifcation Code Code Receptacle Shell Plug Shell 00 Sizes 2,3 & 4 : All holes Ø .150 inch (3.80 mm) Sizes 2,3 & 4 : All holes Ø .150 inch (3.80 mm) 10 Sizes 2,3 & 4: All holes fitted with M3 x 0.02 inch (0.50 mm) clinch-nuts Sizes 2,3 & 4: All holes fitted with M3 x 0.02 inch (0.50 mm) clinch-nuts CODE 00 Go online for data sheets & assembly instructions MPX SERIES Our Most Important Connection is with You.™ CODE 10 Visit www.radiall.com and enter the part number 5-21 MPX SERIES Our Most Important Connection is with You.™ Polarization Code POSITION OF POLARIZATION KEYS AND POSTS Connectors are shown front side and with cavity A upwards. POSITION CODINGS Dark area represents the polarizing post Code number 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 5-22 Clear portion represents the key hole Receptacle shell Plug shell Left key Center key Right key Left post Center post Right post / 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 / 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 3 / 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 2 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 / 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 / 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 / 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 Go online for data sheets & assembly instructions Code number 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 Receptacle shell Plug shell Left key Center key Right key Left post Center post Right post 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 Visit www.radiall.com and enter the part number Contacts The MPX series contacts are offered in crimp and pc tail termination. Pin contacts are installed in the receptacle shell and socket contacts in the plug shell except size 22 contacts for which pin contacts are installed in the plug shell and socket contacts in the receptacle shell. Size 22 contacts in pc tail termination are offered in both rear release rear removable and front release front removable style. All the other sizes of contacts are offered in the rear release rear removable style only. The contacts are installed and removed using normalized MILI81969 tooling. They also have low insertion and extraction force. Following is the contacts range available in types and sizes. - Size 22 signal contacts - Sizes 20, 16 and 12 power contacts - Sizes 12, 16, 5 and 8 coaxial contacts - Size 8 twinax contacts for shielded twisted pairs - Size 8 quadrax contacts MPX SERIES Our Most Important Connection is with You.™ SIGNAL AND POWER CRIMP CONTACTS Release Rear Removable Wire Crimping tool Contact size (2) 20 reduced crimp barrel 20 16 12 AWG Wire Stripping Cross section Outside dia. length (mm²) Inch (mm) inch (mm) 26 0.14 24 0.21 22 0.38 26 0.14 24 0.21 22 0.38 24 0.21 22 0.38 20 0.60 20 0.60 18 0.93 16 1.34 14 3.18 12 1.91 20 0.60 reduced crimp barrel 18 0.93 16 12 enlarged crimp barrel 10 12 8 non environmental 8 .030 (0.76) to .052 (1.32) .030 (0.76) to .052 (1.32) .035 (0.89) to .060 (1.52) Pin p/n Socket p/n Positioner p/n Selector p/n (MIL p/n) Ins/ext tool p/n 3 .137 (3.5) 618200 282970 (M22520/2-23) 618300 3 4 282885 (M81969/1-01) 3 / 618311 282281 (M22520/2-01) .157 (4.0) 618210 618230 .091 (2.31) to .236 (6.0) .114 (2.90) 618240 5 282549029 (M81969/14-10) 6 618310 282972 (M22520/1-02) 618330 618340 4 5 6 282515 (M81969/14-03) 7 282291 (M22520/1-01) 8 4 / 1.34 5.0 .234 (5.70) .354 (9.0) / 618342 618270 618370 282579 (M22520/1-11) 618341 .234 (5.70) .354 (9.0) environmental 4 7 .048 (1.21) to .080 (2.03) 10 3 282971 (M22520/2-08) .048 (1.21) to 080 (2.03) 5.0 Radiall p/n 5 6 282549004 (M81969/14-04) 1 282296 (DANIELS M300 BT) (1) 282586 6 282549001 (M81969/28-03) 618270001 618370001 Notes (1) DANIELS WA27-309-EP air pressure tool with crimp setting 5 can also be used Crimp setting 5 is not adjustable and must be set by the factory (2) Contacts size 22,20,16 and 12 are M39029/94 & M39029/93 or EN3155/026 & EN3155/027 design Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 5-23 MPX SERIES Our Most Important Connection is with You.™ Contacts SIGNAL AND POWER PC TAIL CONTACTS Release Rear Removable For details on A & B dimensions refer to page 5-35 Gold PC TAIL CONTACTS Contact size 22 Contact arrangement 618500061 & 618500081 Pin Socket X Y C inch (mm) inch (mm) inch (mm) .173/.181 (4.40/4.60) Ext. tool / 618304001 .163/.191 (4.15/4.85) / 618304002 .085/.112 (2.15/2.85) .232/.240 (5.90/6.10) / 618360 .150/.180 (3.80/4.60) N/A / 618361 .252/.283 (6.40/7.20) N/A / 618362 .374/.405 (9.50/10.3) N/A X Y C inch (mm) inch (mm) inch (mm) .173/.201 (4.40/5.10) 282500 .024/.027 (0.60/0.70) PRE-TINNED PC TAIL CONTACTS Contact size 22 5-24 Contact arrangement 618500061 & 618500081 Go online for data sheets & assembly instructions Pin Socket Ext. tool / 618304003 .163/.191 (4.15/4.85) / 618304004 .085/.112 (2.15/2.85) .232/.260 (5.90/6.60) / 618360001 .150/.201 (3.80/5.10) N/A 282500 / 618361001 .252/.303 (6.40/7.70) N/A / 618362001 .374/.425 (9.50/10.80) N/A .031 (0.80) max Visit www.radiall.com and enter the part number Contacts SIGNAL AND POWER PC TAIL CONTACTS Rear Release Rear Removable Gold PC TAIL CONTACTS Contact size Contact arrangement 150 126 22 70C12 Pin Socket / 618302 / 618303001 / 618303002 / 100 62T2 Ext. tool 618303003 / 618303004 / 618303005 282885 (M81969/1-01) or 282522 (M81969/14-01) X Y C inch (mm) .059/.087 (1.50/2.20) .209/.248 (5.30/6.30) .391/.431 (9.95/10.95) .138/.177 (3.50/4.50) .150/.169 (3.80/4.30) .303/.343 (7.70/8.70) inch (mm) .145/.154 (3.70/3.90) inch (mm) N/A N/A .024/.027 N/A (0.60/0.70) .145/.154 (3.70/3.90) N/A MPX SERIES Our Most Important Connection is with You.™ PRE-TINNED PC TAIL CONTACTS Contact size Contact arrangement 150 126 22 70C12 Pin Socket / 618302001 / 618303007 / 618303008 / 100 62T2 618303009 / 618303010 / 618303011 Ext. tool 2282885 (M81969/1-01) or 282522 (M81969/14-01) X Y C inch (mm) .059/.107 (1.50/2.70) .209/.268 (5.30/6.80) .391/.451 (9.95/14.45) .138/.197 (3.50/5.00) .150/.189 (3.80/4.80) .303/.363 (7.70/9.20) inch (mm) .145/.174 (3.70/4.40) inch (mm) N/A N/A .031 N/A (0.80) max .145/.174 (3.70/4.40) N/A Gold PC TAIL CONTACTS Contact size Contact arrangement Pin Socket 11T2 618213001 / 11C2 20 618213002 / 618231005 / / 618316001 34, 60 47T2 20T4 Ext. tool 282886 (M81969/1-02) or 282549029 (M81969/14-02) X Y C inch (mm) .281/.321 (7.15/8.15) inch (mm) inch (mm) N/A .037/.040 (0.95/1.01) .137/.177 (3.50/4.50) N/A .517/.557 (13.15/14.15) N/A .032/.034 (0.81/0.86) .391/.431 (9.95/10.95) N/A .024/.027 (0.60/0.70) PRE-TINNED PC TAIL CONTACTS Contact size Contact arrangement 11T2 11C2 20 34, 60 47T2 X Y C inch (mm) inch (mm) or inch (mm) .281/.341 (7.15/8.65) .137/.197 (3.50/5.00) 282549029 (M81969/14-02) .517/.577 (13.15/14.65) Pin Socket Ext. tool 618213006 / 618213007 / 282886 (M81969/1-02) 618231008 20T4 Go online for data sheets & assembly instructions / N/A N/A N/A .045 (1.15) max .037 (0.95) max Visit www.radiall.com and enter the part number 5-25 MPX SERIES Our Most Important Connection is with You.™ Contacts SIGNAL AND POWER PC TAIL CONTACTS Rear Release Rear Removable Gold PC TAIL CONTACTS Contact size Contact arrangement Pin Socket Ext. tool 62T2 618233001 / 282546 (M81969/1-03) 618233002 / or 618233003 / 282515 (M81969/14-03) 11C2 16 11T2 25, 34 35, 126 X Y C inch (mm) .281/.321 (7.15/8.15) inch (mm) inch (mm) N/A .370/.409 (9.40/10.40) N/A .137/.177 (3.50/4.50) N/A .057/.061 (1.45/1.55) PRE-TINNED PC TAIL CONTACTS Contact size Contact arrangement Pin Socket Ext. tool 62T2 618233001 / 282546 (M81969/1-03) 618233002 / or 618233003 / 282515 (M81969/14-03) 11C2 16 11T2 25, 34 35, 126 X Y C inch (mm) .281/.321 (7.15/8.15) inch (mm) inch (mm) N/A .057/.061 .370/.409 (9.40/10.40) N/A .137/.177 (3.50/4.50) N/A (1.45/1.55) Gold PC TAIL CONTACTs Contact size Contact arrangement 11C2 12 11T2, 6T4 24, C12T6 70C12 Pin Socket Ext. tool 618243001 / 282547 (M81969/28-02) 618243002 618243003 / or / 282549004 (M81969/14-04) X Y C inch (mm) .281/.321 (7.15/8.15) inch (mm) inch (mm) N/A .137/.177 (3.50/4.50) N/A .076/.120 (1.95/3.05) N/A .076/.080 (1.95/2.05) PRE-TINNED PC TAIL CONTACTS Contact size Contact arrangement 11C2 12 11T2, 6T4 24, C12T6 70C12 5-26 Go online for data sheets & assembly instructions Pin Socket Ext. tool 618243001 / 282547 (M81969/28-02) 618243002 / or 618243003 / 282549004 (M81969/14-04) X Y C inch (mm) .281/.321 (7.15/8.15) inch (mm) inch (mm) N/A .076/.080 .137/.177 (3.50/4.50) N/A .076/.120 (1.95/3.05) N/A (1.95/2.05) Visit www.radiall.com and enter the part number Contacts COAXIAL CRIMP CONTACTS Rear Release Rear Removable Design as per EN3155-028 & 029 Contact size Contact arrangement Cable Pin Socket 126 RG179 RG316 KX22DS ASNE0752WS ASNE0632WK ASNE0639XY 618150 618050 F1703-134 AXON P813859 & P822817 ASNE0690WL 618151 618051 / 618053 618154 618054 62T2 11C2 16 11T2 34 25 Outer body Positioner tool Sel Crimping tool Sel 4 1 KX21DS RG178 KX21 ASNE0633WG 35 Center contact Positioner tool Crimping tool 282281 (M22520/2-01) 282292 (M22520/4-01) 282555 282556 / 2 MPX SERIES Our Most Important Connection is with You.™ 1 Ins/ext tool: 282546 (M81696/1-03) Design as per EN3155-030 & 031 / M39029/73 & 74 Contact size (2) Contact arrangement 11C2 11T2 12 24 6T4 C12T6 70C12 Cable RG179 RG316 ASNE0639XY ASNE0690WL BUS 3910 AXON P503031 ASNE0633WG RG178 KX21 Center contact Positioner Crimping tool tool Pin Socket 618140 618040 618140003 618040003 618141 618041 618142 618042 Outer body Positioner Crimping tool tool Sel Sel 4 3 282281 (M22520/2-01) 282580 5 282297 (M22520/31-01) 282581 / 4 Ins/ext tool: 282547 (M81696/28-02) Design as per EN3155-032 & 033 M39029/99 & 100 Contact size 5 Contact arrangement 11C2 Cable RG58 KX15 RG141 ASNE0293XF RG142 RG223 RG400 ASNE0691WM ASNE0639XY RG179 RG187 Pin 618120 Socket 618020 (1) Center contact Crimping tool Outer body Positioner tool Sel Crimping tool 282246 (M22520/5-05 hex A) 6 (1) Positioner tool 8 / 618021001 618124001 618123 (1) 282281 (M22520/2-01) 282550 8 618024001 6 8 618023 (1) 7 282293 (M22520/5-01) 282246 (M22520/5-05 hex B) Ins/Ext tool: 282946 (M81969/28-01) A Radiall design Non environmental size 8 pin contacts are delivered with an alignment boot (p/n: 618920) to reduce the play at the contact extremity. Center contact Outer body Contact Contact Cable Pin Socket size arrangement Crimping tool Positioner tool Sel Crimping tool Positioner tool 8 62T220T4 11T2 T6 47T2 C12T6 6T4 RG58 KX15 RG316 RG141 KX22 RG316 RG174 RG400 ASNE0691WM 6 / 7 618030 (1) 282281 (M22520/2-01) / 618032 (1) / 618135 618033 (1) 618035 (1) 282572 8 7 282293 (M22520/5-01) 282236 (M22520/5-45 hex A) 8 solder Ins/Ext tool: 282549001 (M81969/28-03) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 5-27 MPX SERIES Our Most Important Connection is with You.™ Contacts PC TAIL COAX CONTACTS Rear Release Rear Removable SIZE 16 PC TAIL mating interface as per EN3155-028 & 029 Contact type Pin Pin Part number (1) Contact drawing (2) 618153 618153001 Rear extension from all insert inch (mm) Rear extension from 126 & 62T2 inserts only inch (mm) .275 / .327 .297 / .349 (7.00 / 8.30) (7.55 / 8.85). .383 / .435 .405 / .457 (9.75 / 11.05) (10.30 / 11.60). SIZE 16 PRE-TINNED PC TAIL Contact type Pin Pin Part number (1) 618153002 618153003 Contact drawing (2) Rear extension from all insert inch (mm) Rear extension from 126 & 62T2 inserts only inch (mm) .275 / .346 .297 / .368 (7.00 / 8.80) (7.55 / 9.35) .383 / .455 .405 / .476 (9.75 / 11.55) (10.30 / 12.10) NOTES: (1) Contacts Ins/ext tool: 282546 (M81969/1-03) (2) For PC drill patern please contact Radiall 5-28 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Contacts PC TAIL COAX CONTACTS Rear Release Rear Removable SIZE 12 PC TAIL mating interface design as per EN3155-030 & 031 Contact type Pin Pin Part number (1) Contact drawing (2) 618149002 618149003 Rear extension from all insert inch (mm) Rear extension from 70C12 insert only inch (mm) .275 / .327 .307 / .358 (7.00 / 8.30) (7.80 / 9.10). .358 / .409 .390 / .441 (9.10 / 10.40) (9.90 / 11.20). MPX SERIES Our Most Important Connection is with You.™ SIZE 12 PRE-TINNED PC TAIL Contact type Pin Pin Part number (1) 618149006 618149007 Contact drawing (2) Rear extensionfrom Rear extension from all insert 70C12 inserts only inch (mm) inch (mm) .275 / .347 .307 / .379 (7.00 / 8.80) (7.80 / 9.60). .358 / .429 .390 / .461 (9.10 / 10.90) (9.90 / 11.70). NOTES: (1) Contacts Ins/ext tool: 282547 (M81969/28-02) (2) For PC drill patern please contact Radiall Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 5-29 MPX SERIES Our Most Important Connection is with You.™ Contacts QUADRAX CONTACTS Rear Release Rear Removable SIZE 8 QUADRAX CONTACTS design as per EN3155-072 & 073 Cable Contact Type Part number (1) Non Environmental Part number (1) Environmental ABS972 Pin 620175010 620175011 ABS1503KD24 Socket 620075010 620075011 TENSOLITE Pin 620175050 620175051 NF24Q100 (100Ω) Socket 620075050 620075051 GORE RCN8487-1 (110Ω) Pin 620175021 620175020 Socket 620075021 620075020 THERMAX 956S-4T200 Pin 620179002 620179001 GORE RCN8422 (110Ω) Socket 620079002 620079001 INS/Ext Tool 282549001 M81969/14.06 CONCENTRIC TWINAX CONTACTS Rear Release Rear Removable SIZE 8 CRIMP CONTACTS design as per EN3155-034 & 035 interchangeable with 042 & 043 interface in accordance with M39029/95 Contact size (1 & 3) Contact arrangement Cable Pin contact (2) Socket contact (2) 618160 618060 618161 618061 618162 618062 ECS 700 618166 618066 M17/176-00002 618180 / EN 3375-004 6T4 62T2 20T4 8 11T2 T6 47T2 C12T6 EN 3375-005 EN 3375-003 M17/176-00002 EN 3375-003 EN 3375-004 EN 3375-005 M17/176-00002 NOTES: (1) Ins/Ext tool: 282549001 (M81969/28-03) (2) Add 001 at the end of the contact part number to be provided with a sealing boot with the contact (3) Non environmental size 8 pin contacts are delivered with an alignment boot (p/n: 618920) to reduce the play at the contact extremity 5-30 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Contacts CONCENTRIC TWINAX CONTACTS Rear Release Rear Removable SIZE 8 PC TAIL CONTACTS mating interface design as per EN3155-034 & 035 Contact type Part number (4) Pin 618 163 Pin Pin Rear extension from Contact drawing all insert inch (mm) Rear extension Pc tail length from 62T2 insert inch (mm) only inch (mm) .275 / .327 .275 / .327 .199 / .250 (7.00 / 8.30) (7.00 / 8.30) (5.05 / 6.35) .480 / .520 .098 / .138 .403 / .443 (12.20 / 13.20) (2.50 / 3.50) (10.25 / 11.25) .518 / .557 .234 / .238 .441 / .480 (13.15 / 14.15) (5.95 / 6.05) (11.20 / 12.20) MPX SERIES Our Most Important Connection is with You.™ 618 164 618164001 NOTES: (1) Non environmental size 8 pin contacts are delivered with an alignment boot (p/n: 618920) to reduce the play at the contact extremity This alignment boot protrudes 2.5mm max from the rear face of the insert; these 2.5mm are taken into account in the dimensions listed above Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 5-31 MPX SERIES Our Most Important Connection is with You.™ Contacts CONCENTRIC TWINAX CONTACTS Rear Release Rear Removable SIZE 8 PRE-TINNED PC TAIL CONTACTS Rear extension from Contact type Part number (1) Contact drawing all insert Pc tail length inch (mm) inch (mm) inch (mm) Pin Pin Pin Rear extension from 62T2 insert only .275 / .347 .297 / .347 .199 / .270 (7.00 / 8.80) (7.55 / 8.80) (5.05 / 6.85) .480 / .540 .098 / .157 .403 / .463 (12.20 / 13.70) (2.50 / 4.00) (10.25 / 11.75) .518 / .577 .234 / .258 .441 / .500 (13.15 / 14.65) (5.95 / 6.55) (11.20 / 12.70) 618163005 618164002 618164003 NOTES: (1) Non environmental size 8 pin contacts are delivered with an alignment boot (p/n: 618920) to reduce the play at the contact extremity This alignment boot protrudes 2.5mm max from the rear face of the insert; these 2.5mm are taken into account in the dimensions listed above 5-32 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Accessories Sealing plugs Filler plugs Cavity size Sealing plug P/N Color Cavity size Filler plug P/N Color 22 20 16 12 620920 620921 620922 620923 618910 for pin 618912 for socket black red blue yellow 22 616910 black 20 616911 red 16 616912 blue white 12 616913 yellow 5 618910 + 618915 white 8 618911 + 618915 red 5 618911 for pin 618913 for socket 8 red MPX SERIES Our Most Important Connection is with You.™ Cavity reducers The cavity reducers are not removable from the insert once installed. They are made of copper alloy and are nickel plated to allow contact cavity grounding. Cavity reducer type From pin size 8 to size 12 From socket size 8 to size 12 Part number Environmental: 618940001 Non environmental: 618940 Environmental: 618941001 Non environmental: 618941 Backshells Backshells are made of aluminium alloy and are cadmium yellow chromate plated. To order one complete backshell you must order separately an EMI backshell plus a combination of backshell terminations (i.e. one complete backshell for cavity A = 4x 618802011 + 1x 618802010 + 1x 618801002) Description Part number EMI backshell for cavities A, C & E 618801002 EMI backshell for cavities B, D & F 618800002 Backshell termination 618802010 Backshell blank termination 618802011 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 5-33 MPX SERIES Our Most Important Connection is with You.™ Accessories Dust caps Description Part number Conductive dust cap for receptacle shell 618953001 Conductive dust cap for plug shell 618953002 Non conductive dust cap for plug shell 618953 O-ring for inserts Description Part number O-ring for inserts for A,C & E cavities 618953020 O-ring for inserts for B,D & F cavities 618953021 Coupling seals Description Part number Coupling seals for A,C & E shell cavities 618953010 Coupling seals for B,D & F shell cavities 618953011 EMI spring Description Part number Kit made of one EMI spring for A,C & E shell cavities and of one EMI spring for B, D & F 618810 EMI spring for A,C & E shell cavities 618810001 EMI spring for B,D & F shell cavities 618810002 Dummy inserts: MPXE10: dummy insert for A, C and E shell cavities MPXE20: dummy insert for B, D and F shell cavities Polarization kit & screws A kit of 2 screws that are used to fix the polarization posts or keys retention plate is available under P/N: 618985 A polarization kit for plug is P/N 618811002 and for receptacle it is P/N 618811001. Torque is 0.7 N.m 5-34 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Dimensions The table below gives A and B dimension values (A and B = distance between the front flange of the connector and the rear face of the insert. See drawings pages 5-36 to 5-41 for A and B description. PLUG Insert description A and/or B dimension A and/or B dimension for environmental plug for non environmental plug inch (mm) inch (mm) 60, T6, 11C2, 34 C12T6, 24, 35, 47T2,13T4 .386 / .449 (9.80 / 11.40) MPX SERIES Our Most Important Connection is with You.™ 6T4, 11T2, 25, 20T4, 20Q4, Q6, Q11 150, 100 .228 /.295 (5.80 / 7.50) A : Signal contacts 62T2, 68Q4 No rear extension of inserts from shell .228 /.295 (5.80 / 7.50) B : Power contacts .468 /.512 (11.90 / 13.00) A : Signal contacts 70C12, 126, 118Q2 .228 /.295 (5.80 / 7.50) B : Power contacts .386 /.449 (9.80 / 11.40) RECEPTACLE Insert description A and/or B dimension for A and/or B dimension for environmental receptacle non environmental receptacle inch (mm) inch (mm) 1.610 / 1.657 (40.90 / 42.10) 1.275 / 1.313 (32.40 / 33.35) 1.441 / 1.492 (36.60 / 37.90) 1.171 / 1.215 (29.75 / 30.85) 60, T6, 11C2, 34 C12T6, 24, 35, 47T2, 13T4 6T4, 11T2, 25, 20T4, 20Q4, Q6, Q11 150, 100, 126 A : Signal contacts 62T2, 68Q4, 118Q2 1.441 / 1.492 (36.60 / 37.90) B : Power contacts 1.512 / 1.557 (38.40 / 39.55) 70C12 Go online for data sheets & assembly instructions 1.171 / 1.215 (29.75 / 30.85) 1.457 / 1.518 (37 / 38.55) Visit www.radiall.com and enter the part number 5-35 MPX SERIES Our Most Important Connection is with You.™ Receptacle Size 2 Dimensions NON ENVIRONMENTAL 5-36 Go online for data sheets & assembly instructions ENVIRONMENTAL Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ NON ENVIRONMENTAL Go online for data sheets & assembly instructions MPX SERIES Plug Size 2 Dimensions ENVIRONMENTAL Visit www.radiall.com and enter the part number 5-37 MPX SERIES Our Most Important Connection is with You.™ Receptacle Size 3 Dimensions NON ENVIRONMENTAL 5-38 Go online for data sheets & assembly instructions ENVIRONMENTAL Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ NON ENVIRONMENTAL Go online for data sheets & assembly instructions MPX SERIES Plug Size 3 Dimensions ENVIRONMENTAL Visit www.radiall.com and enter the part number 5-39 MPX SERIES Our Most Important Connection is with You.™ Receptacle Size 4 Dimensions NON ENVIRONMENTAL 5-40 Go online for data sheets & assembly instructions ENVIRONMENTAL Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ MPX SERIES Plug Size 4 Dimensions NON ENVIRONMENTAL Go online for data sheets & assembly instructions ENVIRONMENTAL Visit www.radiall.com and enter the part number 5-41 Rack Plug Panel Cut-Out SIZE 2 MPX SERIES Our Most Important Connection is with You.™ SIZE 3 SIZE 4 5-42 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Equipment Receptacle Panel Cut-Out SIZE 2 MPX SERIES Our Most Important Connection is with You.™ SIZE 3 SIZE 4 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 5-43 MPX SERIES Our Most Important Connection is with You.™ 5-44 Notes Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number SECTION 6 DSX Series SAE AS81659 Arinc 404 Our Most Important Connection is with You.™ Contents Introduction .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 DSX – ARINC 404 shell type B Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46 Technical characteristics: . . . . . . . . . . . . . . . . . . . . . . . . . 6-47 - Materials .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47 - Electrical .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47 - Mechanical & Environmental .. . . . . . . . . . . . . . . . . . . 6-47 DSX – SAE AS81659 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 Technical characteristics: . . . . . . . . . . . . . . . . . . . . 6-7 & 6-8 - Electrical .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 - Mechanical & Environmental .. . . . . . . . . . . . . . . . . . . . . 6-7 - Materials .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 - Masses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 Contact arrangement . . . . . . . . . . . . . . . . . . . . . . 6-10 to 6-12 Modification code . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13 to 6-18 Polarization code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19 Polarization code table .. . . . . . . . . . . . . . . . . . . . 6-19 to 6-20 Contacts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21 to 6-27 - Signal and power contacts .. . . . . . . . . . . . . . . . . . . . . . . 6-21 - Thermocouple contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21 Contact arrangements . . . . . . . . . . . . . . . . . . . . . 6-48 & 6-49 Contacts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50 to 6-53 - Signal and power crimp contacts . . . . . . . . . . . . . . . 6-50 - Contacts with pc tail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50 - Contacts with wire wrap post . . . . . . . . . . . . . . . . . . . 6-51 - Solder cup contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51 - Thermocouple contacts . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51 - Fiber optic contacts .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51 - Coaxial crimp contacts . . . . . . . . . . . . . . . . . . . 6-52 & 6-53 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-54 & 5-55 - Contacts with pc tail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22 DSX – EMI/RFI - Contacts with wire wrap post . . . . . . . . . . . . . . . . . . . 6-23 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56 - Coaxial crimp contacts . . . . . . . . . . . . . . . . . . . 6-23 to 6-25 Part numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56 - Concentric twinax crimp contact .. . . . . . . . . . . . . . . 6-26 Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56 - Triax crimp contacts .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56 - Triax contact with pc tail . . . . . . . . . . . . . . . . . . . . . . . . . 6-27 - Fiber optic contacts and accessories .. . . . . . . . . . 6-28 DSX – ARINC 404 shell type A Technical characteristics: . . . . . . . . . . . . . . . . . . . . . . . . . 6-57 - Electrical .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-57 - Mechanical & Environmental .. . . . . . . . . . . . . . . . . . . 6-57 - Materials .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-57 How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-58 Contact arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-58 6-40 Modification code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-59 Contacts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41 Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-60 - Contacts with pc tail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-60 - Contacts with wire wrap post . . . . . . . . . . . . . . . . . . . . 6-41 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-60 - Coaxial crimp contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41 Panel cut out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-60 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29 to 6-30 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31 to 6-34 Panel cut out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cross reference .. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35 6-36 to 6-39 DSX - F How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 6 Table of Contents Our Most Important Connection is with You.™ Tools .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-61 DSX – DATA BUS How to order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42 Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42 Contact arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44 & 6-45 Twinax contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Go online for data sheets & assembly instructions 6-45 Visit www.radiall.com and enter the part number 6-3 DSX series Our Most Important Connection is with You.™ Introduction The Radiall DSX rack and panel series are multipin rectangular connectors used to electrically interface avionics equipment to equipment rack. Usually the plug is installed on the avionics rack and the receptacle on the equipment box. The mated locking mechanism is provided for the equipment and cabinet and is not a part of the connector pair. These connectors are widely used in applications such as: - Commercial / military aircraft and helicopters - Radar systems - Power circuits - In-flight electronic instrumentation - Flight simulators, etc... The following versions are offered: DSX – SAE AS81659: connectors conforming to SAE AS81659 including connectors listed on the QPL81659 DSX - ARINC 404 shell type B: connectors conforming to ARINC 404 shell type B - polarized shells DSX - ARINC 404 shell type A: connectors conforming to ARINC 404 shell type A - single shell (without polarization) DSX - F: connectors for front release front removable contacts (receptacle only) DSX - DATA BUS: connectors for interconnection of multiplexed digital links DSX - EMI/RFI: shielded connectors DSX – SAE AS81659 These connectors fully conform to SAE AS81659 specifications and are listed on the associated Qualified Product List. They are available in four shell sizes (1, 2, 3 and 4) which can respectively accept 1, 2, 3 and 4 inserts. Inserts are offered in various contact arrangements accommodating rear release rear removable signal (size 22 ), power (sizes 5, 12, 16 and 20HD), coaxial (sizes 1, 3, 5, 7, 9 and 15), concentric twinax (sizes 5 and 9), triax (sizes 5 and 9) contacts in crimp, wire wrap or PC tail termination. Radiall’s 29504 fiber optic termini are also available. Both environmental and non environmental connectors are offered. Mismating is prevented by a polarizing system which provides 216 polarizing positions. For military part numbers, applicable polarizing positions range goes from 00 through 99 only. DSX - ARINC 404 shell type B Arinc 404 shell type B are the commercial version. Here are the commercial features compared to the military version: - They use both size 20HD and size 20 contacts. - They are non environmental. Inserts are fitted with a rubber separator on the back of their wiring which does not provide sealing but provides wire protection. - Removable size 5 and 9 coaxial contacts are not interchangeable with those of the military type. - Insert retention plate is yellow anodized instead of blue anodized on the military version. DSX - ARINC 404 shell type A DSX - ARINC 404 shell type A connectors are only available in shell size 1. They use ARINC 404 shell type B inserts; only one insert can be installed in the connector shell. Shell type A has no polarization system, mismating is prevented by keystone shaped shells. DSX ARINC 404 shell type A connectors cannot be fitted with any backshell. 6-4 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Introduction DSX - F DSX - F receptacle connectors are available in four shell sizes (1, 2, 3 and 4) and are designed to be fitted with front release front removable contacts offered in pc tail and wire wrap termination. Inserts are offered with or without an interfacial seal (in both cases they are not and are fitted with a separator) and are available in the following contact arrangements: 106, 67, 57, 45, 40, 33C4, 26. DSX - F connectors are fully intermateable with connectors of the ARINC 404 shell type B and SAE AS81659 versions. DSX - DATA BUS These connectors have been designed to ensure the interconnection of multiplexed digital links used in military equipment. DSX series Our Most Important Connection is with You.™ DSX - EMI / RFI In response to the continuing development of electronic systems used in ever harsher environments, these connectors have been designed to improve the shielding effectiveness against electromagnetic and radio frequency interferences (EMI/RFI) as well as electromagnetic pulses (EMP). Applications These connectors are used to form the electrical interface between avionics equipment to rack equipment. ©Eurocopter/photo Patrick PENNA Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 6-5 DSX series Our Most Important Connection is with You.™ Product Overview Detailed view of the various parts of this series connector. Screws & washers Contacts Insert retention plates Shell Polarizing post nut & washer Inserts Polarization posts 6-6 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ DSX series Technical Characteristics ELECTRICAL Magnetic permeability: <2 µ Insulation resistance: >5000 MΩ Dielectric withstanding voltage: see contact arrangement on pages 6-10 to 6-12 Contact resistance: according to requirements of SAE AS39029 Coax contacts electrical characteristics Nominal impedance: 50 Ω VSWR - Sizes 5, 7 and 9: 1.3 from DC to 1500MHz - Sizes 1 and 3: 1.3 from DC to 5000 MHz Cross section mm2 (sq.in) Min. Outside dia. mm (inch) Max. outside dia. mm (inch) 0.76 (0.030) 1.4 (0.055) Max current (A) Contact size AWG 22 0.38 (0.015) 22 24 0.21 (0.008) 26 0.14 (0.006) 2 20 0.60 (0.024) 7.5 22 0.38 (0.015) 24 0.21 (0.008) 3 16 1.34 (0.053) 13 18 0.93 (0.037) 20 0.60 (0.024) 12 3.18 (0.125) 14 1.91 (0.075) 16 1.34 (0.052) 13 8 9.00 (0.354) 46 10 5.00 (0.197) 12 3.18 (0.125) 14 1.91 (0.075) 20HD 16 12 For cavity 5 5 1 (0.039) 3 1.8 (0.071) 1.70 (0.067) 5 2.6 (0.102) 10 7.5 23 2.4 (0.094) 3.4 (0.134) 3.4 (0.134) 17 33 6.48 (0.255) 23 17 MECHANICAL & ENVIRONMENTAL Temperature range: -65°C (-85°F) / +125°C (+257°F) Temperature life: 1000 hours at +125°C (+257°F) Salt spray: EIA 364-26 (MIL-STD-1344A method 1001.1 test condition B (48 hours)) Altitude moisture injection: Insulation resistance > 100 M Ω altitude 50000 feet Fluid resistance: resistance to 20 hours immersion in fluids MIL PRF 5606 & MIL PRF 23699 Durability: 500 matings & unmating cycles Vibration: EIA 364-28 (MIL-STD-1344A method 2005 test condition IV (20g – 10-2000Hz)) Shock: EIA 364-27 (MIL-STD-1344A method 2004 test condition A (50g -11ms – half sine)) Mating force: < 200N (45 lbs) per insert Insert retention force: > 534N (120 lbs) in each direction Contact retention force: max axial displacement = 0.3mm (0.012 inches) Contact size 22 20HD 16 12 Axial load N (lbs) 66N (15) 89N (20) 111N (25) 133.5N (30) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 6-7 DSX series Our Most Important Connection is with You.™ Technical Characteristics MATERIALS Description Material Plating Shell Aluminium alloy Cadmium yellow chromate* Insert Thermosetting resin / Metallic insert Aluminium alloy Cadmium clear chromate* Interfacial seal & grommet Silicone rubber / Retention clip Copper alloy / Contact Copper alloy Gold over nickel under plate Insert retention plate Aluminium alloy Blue anodised* Polarizing posts Stainless steel / Polarizing keys Zinc alloy Cadmium yellow chromate Polarizing keys retention plate Aluminium alloy Cadmium yellow chromate* Screws, washers, clinch-nuts Corrosion resistant steel / Sealing plugs and filler plugs PTFE / Sealing boots and sleeves Fluorinated silicon rubber / Sealing bushing PEI / Junction shells Aluminium alloy Yellow anodized or nickel plated * More platings are available, see descriptions in modification codes MASSES (estimates) 6-8 Description Weight g (oz) Plug shell size 1 30 (1.05) Plug shell size 2 45 (1.60) Plug shell size 3 60 (2.15) Plug shell size 4 85 (3) Receptacle shell 1 30 (1.05) Receptacle shell 2 50 (1.75) Receptacle shell 3 85 (3) Receptacle shell 4 115 (4.05) Plastic insert 20 (0.70) Metallic insert 35 (1.25) Junction shells 25 (0.88) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number How to Order Connectors DSX N 4 P G S 40 S S8S S26S S45P 00 01 Series Class N: Non environmental (without grommet and interfacial seal) E: Environmental (with grommet and interfacial seal) T: Connector with interfacial seal on insert with protruding contacts only Shell size 1: One gang shell 2: Two gang shell 3: Three gang shell 4: Four gang shell DSX series Our Most Important Connection is with You.™ Shell type R: Receptacle P: Plug Grounding EMI/RFI G: with grounding spring (only for plug connector) Termination style X: Without contacts (for crimp contacts only) S: Crimp (1) V: Wire wrap two levels (4) W: Wire wrap three levels (4) Y: PC tail contact (4) Contact arrangement (2) Gang A See available contact arrangements on pages 6-10 to 6-12 Contact type S: Socket P: Pin Gang B Gang C Gang D Modification code See pages 6-13 to 6-19 for selection Modification code will help in choosing the appropriate plating for your application. Polarization code (3) See pages 6-20 to 6-21 for selection Important note: If you want to get connectors marked with the military part number (i.e. M81659/66A2-0083) you must order by using the military part number. Radiall part numbers qualified to SAE AS81659 versus military part numbers are listed from pages 6-36 to 6-39. NOTES: (1) For reduced crimp barrel, thermocouple or fiber optic contacts, use code X and order contact separately. (2) For contact arrangements which include coax or quadrax contacts, use termination code X . Quadrax and coax contacts must be ordered separately. (3) Without polarization code the connector is delivered with the polarizing system unassembled. With polarization code 00: the connector is delivered without polarizing system. With polarization code from 01 to 216: the connector is delivered with polarization hardware assembled as defined by code. Polarization codes for connector qualified to SAE AS81659 are ranging from 00 to 99 only. (4) PC tail and wire wrap contacts must be used only with non environmental version. PC tail and wire wrap contacts are delivered installed. For 67, 32C4 and 33C4 contact arrangements, size 16 contacts are delivered not installed and in crimp termination. Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 6-9 DSX series Our Most Important Connection is with You.™ Contact Arrangements Pin insert mating side shown Class N for non environmental insert Class E for environmental insert Class T for insert with interfacial seal only Insert name Number of contacts Dielectric Withstanding Voltage (DWV) 2500V – 60Hz This insert is available in class N only. C5(1) Class N E T Insert name 57(1) 1500V – 60Hz 67 1500V – 60Hz 106 40C1 1500V – 60Hz 40T1(1) 1 x #5 (coax) 39 x #20HD 40 x #20HD 1500V – 60Hz 45 x #20HD 1500v – 60Hz 1000V - 60Hz 1000V - 60Hz 1500V – 60Hz 1500V – 60Hz Size 5 contact cavity grounded to the shell 1000V - 60Hz 1 x #5 (coax) 39 x #20HD 26 x #16 45 T 106 x #22 1500V – 60Hz 40 E (2) 4 x #16 4 x #12 26 Class N 64 x #20HD 3 x #16 8 x #12 D8 DWV 57 x #20HD 5 x #5 (power) 8 Number of contacts 32C2 2 x #5 (coax) 30 x #20HD NOTES: (1) Contact arrangements are not referenced in the MS3157 and SAE AS81659 standards (2) class T insert are for pin contacts only except insert arrangement 106; 36C7 and 36T7 which are for socket contacts only 6-10 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Contact Arrangements Pin insert mating side shown Insert name Number of contacts 32T2(1) 2 x #5 (coax) 30 x #20HD 32C4 DWV 1000V – 60Hz Size 5 contact cavities grounded to the shell 1500V – 60Hz Class N E T Insert name 4 x #9 (coax) 4 x #16 24 x #20HD 33C4 4 x #5 (coax) 4 x #16 25 x #20HD Class N 36T7(1) 7 x #5 (coax) 29 x #22 1500V – 60Hz Size 9 contact cavities grounded to the shell 1000V – 60Hz MC2 E T (2) 7 x #5 (coax) 29 x #22 1000V – 60Hz Size 5 contact cavities grounded to the shell (2) This insert is metallic This insert is metallic 2 x #1 (coax) MC3 4 x #5 (coax) 4 x #1625 x #20HD 33T4(1) DWV 1000V – 60Hz 36C7(1) 4 x #9 (coax) 4 x #16 24 x #20HD 32T4(1) Number of contacts DSX series Our Most Important Connection is with You.™ 2 x #7 (coax) 1 x #3 (coax) 1000V – 60Hz Size 5 contact cavities grounded to the shell 1000V – 60Hz C8 8 x #9 (coax) NOTE: (1) Contact arrangements are not referenced in the MS3157 and SAE AS81659 standards (2) class T insert are for pin contacts only except insert arrangement 106; 36C7 and 36T7 which are for socket contacts only Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 6-11 DSX series Our Most Important Connection is with You.™ Contact Arrangements Pin insert mating side shown Insert name Number of contacts DWV Size 9 contact cavities grounded to the shell. Pin contact available only T8* Class N E T 8 x #9 (coax) Size 8 contact cavities grounded to the shell. 6CU Non environmental only 6 x #8 Quadrax 81C3 1000V - 60Hz for pin contact only 78 x # 22 3 x #5 (coax) 00* 6-12 Go online for data sheets & assembly instructions Dummy insert Visit www.radiall.com and enter the part number Modification Code Connectors can be front or rear mount. It should be noted that: - There is only 4mm between the connector flange when fully mated. Please note that the modification code and screw type should be selected accordingly. - The modification code with floating eyelets can be mated with the fixed modification. CODE Receptacle shell Sizes 1 & 2: 4 holes Ø3,05 (0.120) c’sunk 90° Size 3: 6 holes Ø3,05 (0.120) c’sunk 90° Size 4: 10 holes Ø3,05 (0.120) c’sunk 90° Sizes 1 & 2: 4 clinch nuts 4.40 UNC 3B Size 3: 6 clinch nuts 4.40 UNC 3B Size 4: 10 clinch nuts 4.40 UNC 3B Sizes 1 & 2: 4 clinch nuts 4.40 UNC 3B Size 3: 6 clinch nuts 4.40 UNC 3B Size 4: 10 clinch nuts 4.40 UNC 3B Sizes 1, 2 & 3: 6 holes Ø3,05 (0.120) with attaching tabs for RADIALL backshell Sizes 1 & 2: 4 holes Ø3,05 (0.120) c’sunk 90° with attaching tabs for RADIALL backshell Size 3: 6 holes Ø3,05 (0.120) c’sunk 90° with attaching tabs for RADIALL backshell 00 01 02 Plug shell Sizes 1,2 & 3: 6 holes Ø3,05 (0.120) Size 4: 10 holes Ø3,05 (0.120) Not Available in Size 4 DSX series Our Most Important Connection is with You.™ Not Available in Size 4 03 04 Sizes 1 & 2: 4 holes Ø3,05(0.120) c’sunk 100° Size 3: 6 holes Ø3,05(0.120) c’sunk 100° Size 4: 10 holes Ø3,05(0.120) c’sunk 100° Sizes 1 & 2: 4 holes Ø3,05(0.120) c’sunk 100° Size 3: 6 holes Ø3,05(0.120) c’sunk 100° Size 4: 10 holes Ø3,05(0.120) c’sunk 100° Sizes 1 & 2: 4 holes Ø3,05(0.120) c’sunk 100° with attaching tabs for RADIALL backshell Size 3: 6 holes Ø3,05(0.120) c’sunk 100° with attaching tabs for RADIALL backshell Sizes 1 & 2: 4 holes Ø3,05(0.120) c’sunk 100° with attaching tabs for RADIALL backshell Size 3: 6 holes Ø3,05(0.120) c’sunk 100° with attaching tabs for RADIALL backshell Not Available in Size 4 Not Available in Size 4 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 6-13 DSX series Our Most Important Connection is with You.™ Modification Code Code Receptacle shell 05 08 12 Plug shell Sizes 1,2 & 3: 4 holes Ø4,80 (0.189) Size 4: 10 holes Ø4,80 (0.189) Sizes 1,2 & 3: 4 holes Ø4,80 (0.189) Size 4: 10 holes Ø 4,80 (0.189) Sizes 1 & 2: 4 holes Ø3,53 (0.139) c’sunk 82° Size 3: 6 holes Ø3,53 (0.139) c’sunk 82° Sizes 1 & 2: 4 holes Ø3,53 (0.139) c’sunk 82° Size 3: 6 holes Ø3,53 (0.139) c’sunk 82° -- Sizes 1, 2 & 3: 4 mounting slots 5,33 (0.210) wide Sizes 1, 2 & 3: 4 mounting slots 6,07 (0.239) wide Sizes 1, 2 & 3: 4 mounting slots 6,07 (0.239) wide Sizes 1 & 2: 4 clinch nuts 4.40 UNC 3B with attaching tabs for RADIALL backshell Size 3: 6 clinch nuts 4.40 UNC 3B with attaching tabs for RADIALL backshell Sizes 1 & 2: 4 clinch nuts 4.40 UNC 3B with attaching tabs for RADIALL backshell Size 3: 6 clinch nuts 4.40 UNC 3B with attaching tabs for RADIALL backshell Not Available in Size 4 Not available in size 4 -- 13 17 Sizes 1, 2 & 3: 6 clinch nuts 4.40 UNC 3B 18 6-14 Go online for data sheets & assembly instructions Not Available in Size 4 -- -- Visit www.radiall.com and enter the part number Modification Code Code 19 22 23 Receptacle shell Sizes 1, 2 & 3: 6 clinch nuts 4.40 UNC 3B with attaching tabs for RADIALL backshell Plug shell -- -- Not Available in Size 4 Sizes 1 & 2: 4 floating eyelets Ø3,05 (0.120) with attaching tabs for RADIALL backshell Size 3: 6 floating eyelets Ø3,05 (0.120) with attaching tabs for RADIALL backshell Not Available in Size 4 Sizes 1 & 2: 4 floating eyelets Ø3,05 (0.120) with attaching tabs for RADIALL backshell Size 3: 6 floating eyelets Ø3,05 (0.120) with attaching tabs for RADIALL backshell Not Available in Size 4 Sizes 1 & 2: 4 floating eyelets Ø3,05 (0.120 Size 3: 6 floating eyelets Ø3,05 (0.120) Size 4: 10 floating eyelets Ø3,05 (0.120) Sizes 1 & 2: 4 floating eyelets Ø3,05 (0.120) Size 3: 6 floating eyelets Ø3,05 (0.120) Size 4: 10 floating eyelets Ø3,05 (0.120) Sizes 1, 2 & 3: 6 holes Ø5,33 (0.210) Sizes 1, 2 & 3: 6 holes Ø5,33 (0.210) DSX series Our Most Important Connection is with You.™ 24 26 33 Sizes 1 & 2: 4 holes Ø3,05(0.120) c’sunk 90° Size 3: 6 holes Ø3,05(0.120) c’sunk 90° Size 4: 10 holes Ø 3,05(0.120) c’sunk 90° Sizes 1 & 2: 4 flush front embedded floating eyelets Ø3,05 (0.120) Size 3: 6 flush front embedded floating eyelets Ø3,05 (0.120) Size 4: 10 flush front embedded floating eyelets Ø3,05 (0.120) Go online for data sheets & assembly instructions -- -- Sizes 1 & 2: 4 flush rear embedded floating eyelets Ø3,05 (0.120) Size 3: 6 flush rear embedded floating eyelets Ø3,05 (0.120) Size 4: 10 flush rear embedded floating eyelets Ø3,05 (0.120) Visit www.radiall.com and enter the part number 6-15 DSX series Our Most Important Connection is with You.™ Modification Code Code Receptacle shell 34 35 36 55 Plug shell Sizes 1 & 2: 4 flush rear embedded floating eyelets Ø3,05 (0.120) Size 3: 6 flush rear embedded floating eyelets Ø3,05 (0.120) Size 4: 10 flush rear embedded floating eyelets Ø3,05 (0.120) Sizes 1 & 2: 4 flush front embedded floating eyelets Ø3,05 (0.120) Size 3: 6 flush front embedded floating eyelets Ø3,05 (0.120) Size 4: 10 flush front embedded floating eyelets Ø3,05 (0.120) Sizes 1 & 2: 4 flush front embedded floating eyelets M2.5 threaded Size 3: 6 flush rear embedded floating eyelets M2.5 threaded Sizes 1 & 2: 4 flush rear embedded floating eyelets M2.5 threaded Sizes 1 & 2: 4 flush front embedded floating eyelets M2.5 threaded with attaching tabs for RADIALL backshell Size 3: 6 flush front embedded floating eyelets M2.5 threaded with attaching tabs for RADIALL backshell Not Available in size 4 -- Sizes 1 & 2: 4 flush front embedded floating eyelets M2.5 threaded with attaching tabs for RADIALL backshell Size 3: 6 flush front embedded floating eyelets M2.5 threaded with attaching tabs for RADIALL backshell Not Available in size 4 Sizes 1, 2 & 3: Spring loaded shell 6 places Similar to modification code 00 except that the shell, keys and keys retention plate are nickel plated. Similar to modification code 00 except that the shell, keys and keys retention plate are nickel plated. Similar to modification code 22 except that the shell, keys and keys retention plate are nickel plated. Not available in size 4 Similar to modification code 22 except that the shell, keys and keys retention plate are nickel plated. Not available in size 4 Size 3: 6 flush rear embedded floating eyelets M2.5 threaded -- 60 61 6-16 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Modification Code Code Receptacle shell 62 63 Plug shell Similar to modification code 02 except that the shell, keys and keys retention plate are nickel plated. Similar to modification code 02 except that the shell, keys and keys retention plate are nickel plated. Not available in size 4 Not available in size 4 Similar to modification code 23 except that the shell, keys and keys retention plate are nickel plated. Similar to modification code 23 except that the shell, keys and keys retention plate are nickel plated. Similar to modification code 03 except that the shell, keys and keys retention plate are nickel plated. Similar to modification code 03 except that the shell, keys and keys retention plate are nickel plated. Similar to modification code 01 except that the shell, keys and keys retention plate are nickel plated. Similar to modification code 01 except that the shell, keys and keys retention plate are nickel plated. Sizes 1 & 2: 4 holes Ø3,05 (0.120) c’sunk 100° with attaching tabs for RADIALL backshell Size 3: 6 holes Ø3,05 (0.120) c’sunk 100° with attaching tabs for RADIALL backshell Shells are nickel plated. Not Available in size 4 Sizes 1 & 2: 4 holes Ø3,05 (0.120) c’sunk 100° with attaching tabs for RADIALL backshell Size 3: 6 holes Ø3,05 (0.120) c’sunk 100° with attaching tabs for RADIALL backshell. Shells are nickel plated Not Available for Size 4 DSX series Our Most Important Connection is with You.™ 64 66 67 73 Go online for data sheets & assembly instructions Sizes 1 & 2: 4 holes Ø3,05 (0.120) c’sunk 82° Size 3: 6 holes Ø3,05 (0.120) c’sunk 82° Size 4: 10 holes Ø3,05 (0.120) c’sunk 82° Sizes 1 & 2: 4 holes Ø3,05 (0.120) c’sunk 82° Size 3: 6 holes Ø3,05 (0.120) c’sunk 82° Size 4: 10 holes Ø3,05 (0.120) c’sunk 82° Visit www.radiall.com and enter the part number 6-17 DSX series Our Most Important Connection is with You.™ Modification Code Code Receptacle shell 77 79 6-18 Go online for data sheets & assembly instructions Plug shell Sizes 1 & 2: 4 holes Ø3,05 (0.120) c’sunk 82° with attaching tabs for RADIALL backshell Size 3: 6 holes Ø3,05 (0.120) c’sunk 82° with attaching tabs for RADIALL backshell Not Available for Size 4 Sizes 1 & 2: 4 holes Ø3,05 (0.120) c’sunk 82° with attaching tabs for RADIALL backshell Size 3: 6 holes Ø3,05 (0.120) c’sunk 82° with attaching tabs for RADIALL backshell Not Available for Size 4 Sizes 1 & 2: 4 M3 clinch nuts Size 3: 6 M3 clinch nuts Size 4: 10 M3 clinch nuts Sizes 1 & 2: 4 M3 clinch nuts Size 3: 6 M3 clinch nuts Size 4: 10 M3 clinch nuts Visit www.radiall.com and enter the part number Modification Code Position of polarization keys and posts. Connectors are shown front side, with “TOP” upwards. Right Polarizing Post Center Polarizing Post Left Polarizing Post DSX series Our Most Important Connection is with You.™ Left Key Center Key Right Key Position coding Dark area represents the polarizing post. Clear position represents the key hole. Polarization code 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Receptacle shell Left key / 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 Center key / 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 Right key / 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 POLARIZATION CODE TABLE Plug shell Left post / 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 Go online for data sheets & assembly instructions Center post / 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Right post / 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 Polarization code 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Receptacle shell Left key 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 Center key 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Right key 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 Plug shell Left post 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 Center post 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Right post 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 Visit www.radiall.com and enter the part number 6-19 DSX series Our Most Important Connection is with You.™ 6-20 Modification Code Polarization code 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 Receptacle shell Left key 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 Center key 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Right key 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 Go online for data sheets & assembly instructions Plug shell Left post 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 Center post 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 Right post 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 Polarization code 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 Receptacle shell Left key 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 Center key 1 1 1 1 1 1 1 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Right key 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 Plug shell Left post 6 1 2 3 4 5 5 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 Center post 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 Right post 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 Visit www.radiall.com and enter the part number Contacts SIGNAL AND POWER CRIMP CONTACTS SIZES 22, 20HD, 16, 12 & 5 Contact size AWG Cross section (mm2) Wire outside dia mm (inch) Striping length mm (inch) PIN SOCKET 22 22 24 26 0.38 0.21 0.14 1.4 (0.055) 3.5 (0.138) 616200 (M39029/ 11-144) 616300 (M39029/ 12-148) 22 reduced crimp barrel 28 30 0.093 0.055 1.2 (0.047) 3.5 616201 616301 20HD 20 22 24 0.60 0.38 0.21 1.8 (0.071) 4.0 (0.157) 616210 (M39029/ 11-145) 616310 (M39029/ 12-149) 20HD reduced crimp barrel 26 28 30 0.14 0.093 0.055 1.25 (0.049) 4.0 (0.157) 616211 616311 16 16 18 20 1.34 0.93 0.60 2.6 (0.236) 6.0 (0.236) 616230 (M39029/ 11-146) 616330 (M39029/ 12-150) 16 reduced crimp barrel 20 22 24 0.60 0.38 0.21 1.80 (0.071) 6.0 (0.236) 616231 616331 12 12 14 16 3.18 1.91 1.34 3.4 (0.134) 6.0 (0.236) 616240 (M39029/ 11-147) 616340 (M39029/ 11-151) 12 14 3.18 1.91 3.4 (0.134) 616261 616361 10 8 5.0 9.0 5.7 (0.234) 616266 616366 For cavity 5 8.0 (0.315) Crimping tool Positionner 282970 (M22520/ 2-23) 282281 (M22520/ 2-01) 282291 (M22520/101) 282296 (DANIELS M300BT) (1) 282971 (M22520/ 2-08) 282972 (M22520/ 1-02) 282579 (M22520/ 1-11) SEL. 4 3 3 5 4 7 6 5 6 5 4 6 5 4 5 4 8 7 6 1 1 Ins/Ext tool 282885 (M81969/ 1-01 282886 (M81969/ 1-02) DSX series Our Most Important Connection is with You.™ 282546 (M81969/ 1-03) 282547 (M81969/ 28-02) 282946 (M81969/ 28-01) 282557 5 8 Positionner SEL. Ins/Ext tool 282970 (M22520/ 2-23) 4 3 3 282885 (M81969/ 1-01) 282971 (M22520/ 2-08) 7 6 5 282886 (M81969/ 1-02) Positionner SEL. Ins/Ext tool 282970 (M22520/ 2-23) 4 3 3 282885 (M81969/ 1-01) 282971 (M22520/ 2-08) 7 6 5 282886 (M81969/ 1-02) THERMOCOUPLE CONTACTS SIZES 22 & 20HD MADE OF CHROMEL Contact size AWG Cross section (mm2) Wire outside dia mm (inch) Striping length mm (inch) PIN SOCKET 22 22 24 26 0.38 0.21 0.14 1.4 (0.055) 3.5 (0.138) 620280 620380 20HD 20 22 24 0.60 0.38 0.21 1.8 (0.071) 4.0 (0.157) 620290 620390 Crimping tool 282281 (M22520/ 2-01) THERMOCOUPLE CONTACTS SIZES 22 & 20HD MADE OF ALUMEL Contact size AWG Cross section (mm2) Wire outside dia mm (inch) Striping length mm (inch) PIN SOCKET 22 22 24 26 0.38 0.21 0.14 1.4 (0.055) 3.5 (0.138) 620281 620381 20HD 20 22 24 0.60 0.38 0.21 1.8 (0.071) 4.0 (0.157) 620291 620391 Crimping tool 282281 (M22520/ 2-01) NOTE: (1) Daniels WA27-309-EP air pressure tool with crimp setting 5 can also be used. Crimp setting 5 is not adjustable and must be set by the factory. Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 6-21 DSX series Our Most Important Connection is with You.™ Contacts SIZES 22 & 20HD PC TAIL CONTACTS Contact size Contact arrangement Pin Socket Ext. Tool Dimensions mm (inch) A B 616379 6.1/5.3 (0.240/0.209) 6.5 (0.256) 616303 14.4/13.6 (0.567/0.535) 9.4 (0.370) C / 106 616306* 22 36C7 for pin contacts 0.82/0.10 (0.032/0.004) / 616306 4/3.3 (0.157/0.130) / 616303 11.72/11 (0.461/0.433) 616216* / 40-45-57-32C2-32C440C1 1.55/1.75 (0.061/0.069) 3.8 (0.149) / 7.85/7.44 (0.293/0.309) 28.50/28.15 (1.122/1.108) 9.4 (0.370) / 31.25/31.75 (1.23/1.25) 7.45/7.75 (0.293/0.305) 6.6/7.6 (0.259/0.299) / 67-33C4 20HD 25.25/25.75 (0.994/1.013) 0.6 (0.023) / 36C7 for socket contacts 40-45-57-32C2-32C440C1 E 5.9/6.7 (0.232/0.263) 282890 616206* D 0.8 (0.031) 6.3/7.3 (0.248/0.287) 282891 3.5/4.3 (0.138/0.169) 616223 67-33C4 616323* 3.2 (0.126) 0.6 (0.023) 3.2/4 (0.126/0.157) NOTE: * Connectors delivered in the “Y” termination style will be fitted with contacts marked by “*” (see above table). If another style of pc tail contact is desired, use termination style “x” when ordering the connector and order contacts separately. 6-22 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Contacts SIZES 22 & 20HD WIRE WRAP CONTACTS Contact size AWG 22 26 28 30 20 26 28 30 Contact arrangement 106 40-45-57-32C232C4-40C1-67-33C4 Dimensions Pin Socket Ins. tool 610203 (2 wrap levels) 610303 (2 wrap levels) 10/11 (0.393/0.433) 610204 (3 wrap levels) 610304 (3 wrap levels) 12.5/13.5 (0.492/0.531) 610214 (2 wrap levels) 610314 (2 wrap levels) 282527 A 10.3/11.3 (0.405/0.445) 9.85/10.95 (0.387/0.431) B C 25.25/25.75 (0.994/1.013) 1.55/1.75 (0.061/0.069) 31.25/31.75 (1.203/1.250) 7.45/7.75 (0.293/0.305) DSX series Our Most Important Connection is with You.™ COAXIAL CRIMP CONTACTS SIZE 1 (design as per MS3168-3169 specifications) Contact Contact size arrangement Cable Socket UT 141 RG 402 616005 / RG 58 RG 141 KX 15 616006 right angle / RG 213 KX 4 / 616102001 / 616103001 616003 / RG 142 616007 right angle / RG 142 RG 223 / 616107001 RG 174 KX 22 / 616100 Solder contact RD 316 616004 right angle / Solder contact / 616009 / RG 214 RG 225 1 MC2 Center contact Pin (1) Crimping tool Positioner Outer body SEL. Crimping tool Die Hex 282246 (M22520/5-05) A 282247 (M22520/5-61) A Solder contact Solder contact 282291 (M22520/1-01) 282997 (M22520/1-13) 8 282293 (M22520/5-01) Solder contact 282291 (22520/1-01) 282997 (M22520/1-13) A 7 282246 (M22520/5-05) B SMA Termination Part number 616004 – 616006 - 616007 616009 – 616100 – 616103001 616106 - 616102001 616003 – 616005 616107001 Dielectric withstanding voltage at sea level (V rms) 1000 1500 2500 NOTE: (1) For other cable, please contact Radiall. Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 6-23 DSX series Our Most Important Connection is with You.™ Contacts COAXIAL CRIMP CONTACTS SIZE 3 Contact Contact size arrangement Cable (1) RG 142 RG 223 RG 316 3 MC3 Pin Socket 616013 / / 616015 Right angle 616113 Center contact Crimping tool Positioner 282291 (M22520/1-01) 282997 (M22520/5-05) Outer body SEL. Crimping tool Die Hex Solder / A 7 282293 (M22520/5-01) 282246 (M22520/5-05) solder B (1) UT 141 RG 402 616014 / RG 214 RG 225 / 616111 RG 213 KX 4 / 616112 solder 282291 (M22520/1-01) 282997 (M22520/5-05) 282293 (M22520/5-01) 8 282247 (M22520/5-61) A COAXIAL CRIMP CONTACTS SIZE 5 (design as per MS3172 specifications) The following contacts have to be fitted with a sealing boot when used in DSX E connectors (see page 6-29). Coaxial cavities without any contact can be fitted with sealing plugs when used in DSX E connectors. Contact Contact size arrangement 5 32C2 32T2 33C4 33T4 36C7 36T7 40C1 40T1 Center contact Outer body Cable Pin Socket (1) (See notes 3&4) (See notes 3&4) RG 58 KX 15 616120 616020 6 RG 141 616120 616020 8 616121 616021 616122 616022 RG 142 RG 223 KX 23 RG 179 RG 188 RG 174 RG316 KX 22 RG 179 RG 187 RG 196 RG 178 KX 21 RG 195 RG 180 RG 316 DS / 616022002 616123 616023 616124 616024 616163 616026 UT .085 616125 / UT .141 616128 616028 Crimping tool Positioner 282974 282281 (M22520/2-01) SEL. Crimping tool Die Hex A 8 282293 (M22520/5-01) 7 282550 DANIELS K345 282246 (M22520/5-05) B 6 282974 7 solder NOTES: (1) For other cable, please contact Radiall (2) Dielectric withstanding voltage at sea level: 1500 V rms. Except 1000 V rms for 616015 (3) Dielectric withstanding voltage at sea level: 750 V rms (4) Extraction tool: 282946 (M81969/28-01) 6-24 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Contacts COAXIAL CRIMP CONTACTS SIZE 7 Contact Contact size arrangement 7 MC3 Cable (1) RG 58 RG 141 KX 15 RG 174 RG 316 KX 22 RG 188 RG 58 KX 15 RG 141 RG 142 RG 223 KX 23 RG 174 RG 316 KX 22 Pin Socket (See notes 2&3) (See notes 2&3) 610120 / 610126 / / 616030 / 616030 Crimping tool Center contact Positioner SEL. Crimping tool Outer body Die Hex A solder / 616031 / 616032 B 6 282281 (M22520/2-01 282550 (DANIELS K345) 8 282293 (M22520/5-01) 282246 (M22520/5-05) A A 8 A 7 B DSX series Our Most Important Connection is with You.™ COAXIAL CRIMP CONTACTS SIZE 9 Add 001 at the end of each part number pin or socket to order environmental size 9 coax contacts. Coaxial cavities without any contact can be fitted with sealing plugs when used in DSX E connectors. Contact Contact size arrangement Cable Pin Socket (1) (See notes 2&3) (See notes 2&3) RG 58 KX 15 616140 616040 Crimping tool Center contact Positioner 9 C8 T8 32C4 32T4 Crimping tool Outer body Die Hex 6 RG 141 RG 142 RG 223 KX 23 RG 174 RG 179 RG 188 RG 316 KX 22 RG 178 RG196 KX 21 RG 180 RG 195 SEL. 8 616141 616041 616142 616042 616143 616043 6 616144 616044 6 A 8 282281 (M22520/2-01) 282974 7 282293 282246 (M22520/5-01) (M22520/5-05) B COAXIAL CRIMP CONTACTS SIZE 15 Contact size Contact arrangement 15 D8 26 67 32C4 32T4 33C4 33T4 Cable Pin Socket (1) (See notes 2&3) (See notes 2&3) RG 316 RG 179 616154 KX 22 DS 616150 KX 21 DS 616151 618053 RG 178 KX 21 616153 618054 Center contact Outer body Crimping tool Positioner SEL. Crimping tool Die Hex 282281 (M22520/2-01) 282555 2 282292 (M22520/4-01) 282556 / 618050 NOTES: (1) For other cable, please contact Radiall (2) Dielectric withstanding voltage at sea level: 750 V rms (3) Extraction tool: 282946 (M81969/28-01) (4) Dielectric withstanding voltage at sea level: 350 V rms Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 6-25 DSX series Our Most Important Connection is with You.™ Contacts CONCENTRIC TWINAX CRIMP CONTACTS SIZE 5 (design as per 17B9E4005 specifications) Contact size Contact arrangement Cable Pin Socket The following contacts have to be installed in the non environmental inserts 32C3 32T2 40C1 40T1 36C7 36T7 33C4 33T4 5 MIL-C-17/176-00002 616195001 616095001 PAN 6421 616195005 616095005 The following contacts have to be installed in the environmental inserts 32C3 32T2 40C1 40T1 33C4 33T4 36C7 36T7 5 616195009 616095009 616195012 / MIL-C-17/176-00002 CONCENTRIC TWINAX CRIMP CONTACTS SIZE 9 (design as per 17B9E4005 specifications) Contact size Contact arrangement Cable Pin Socket The following contacts have to be installed in the non environmental inserts 9 C8 T8 32C4 32T4 MIL-C-17/176-00002 616196003 616096003 The following contacts have to be installed in the environmental inserts 9 C8 T8 32C4 32T4 / 616096006 616196004 616096004 Pin Socket MIL-C-17/176-00002 TRIAX CRIMP CONTACTS SIZE 5 Contact size Contact arrangement Cable The following contacts have to be installed in the non environmental inserts 5 33C4 33T4 32C2 32T2 40C1 40T1 36C7 36T7 RGX 179 616195004 616095004 ST5M 1323-1 616195007 616095007 HS4863-1 HS4863-2 616195000 616095000 The following contacts have to be installed in the environmental inserts 5 36C7 36T7 RGX 179 / 616095010 Cable Pin Socket TRIAX CRIMP CONTACTS SIZE 9 Contact size Contact arrangement The following contacts have to be installed in the non environmental inserts 9 C8 T8 32C4 32T4 RGX 179 616196001 616096001 The following contacts have to be installed in the environmental inserts 9 6-26 32C4 32T4 Go online for data sheets & assembly instructions RGX 179 / 616096002 Visit www.radiall.com and enter the part number Contacts TRIAX CONTACTS WITH PC TAIL SIZE 5 The contacts shown in the table below are rear release rear removable contacts Contact type Part number Contact drawing 616195003 32C2, 32T2, 33C4,33T4 40C1, & 40T1 = 3.2/4.0 (0.125/0.158) Pin 36C7 & 36T7 = 5.40/6.10 (0.212/0.240) 616195008 Contact type Rear extension from the insert mm (inch) Part number Contact drawing DSX series Our Most Important Connection is with You.™ Rear extension from the insert mm (inch) C8 & T8 = 1.30/2.15 (0.051/0.085) 616196005 32C4 & 32T4 = 6.45/7.30 (0.253/0.288) Pin C8 & T8 = 0 616196007 32C4 & 32T4 = 3.70/4.35 (0.145/0.172) SIZE 8 QUADRAX CONTACTS Wire ABS1503KD24 (110 Ω) THERMAX 956S-4T200 GORE RCN8422 (110 Ω) TENSOLITE NF24Q100 (100 Ω) TENSOLITE NF26Q100 JSFY 18 Type Part number (non environmental) Part number (environmental) Pin 620175010 620175011 Socket 620075010 620075011 Pin 620179002 620179001 Socket 620079002 620079001 Pin 620175050 620175051 Socket 620075050 620075051 Pin 620175021 620175020 Socket 620075021 620075020 Go online for data sheets & assembly instructions Ins/Ext Tool 282549001 (M81969/28.03 or M81969/14.06) Visit www.radiall.com and enter the part number 6-27 DSX series Our Most Important Connection is with You.™ Fiber Optic Contacts and Accessories MIL-PRF-29504 fiber optic termini were developed several decades ago and are described into several MIL standard documents. They fit into standard electrical cavities and do not require specific inserts. They can replace MIL-PRF-29504/10 pin and MIL-PRF-29504/11 socket termini. MIL-PRF-29504 contacts Pin contact part number F724 005 000 F724 011 000 F724 009 000 F724 002 000 F724 041 000 F724 007 000 Socket contact part number F724 104 000 F724 111 000 F724 109 000 F724 101 000 F724 140 000 F724 107 000 Contact size Fiber diameter (µm) Cable diameter (mm) Ferrule material 16 16 16 16 16 16 125 125 125 140 230 280 1.5 1.8 2 1.5 2 1.6 Ceramic Ceramic Ceramic Ceramic Metallic Ceramic Size 12 MIL-T-29504 contacts can be available upon request, please contact your Radiall sales representative. Note that Radiall can support you with your cable and harness assemblies. Please contact your sales representative. Accessories Radiall offers you a unique solution to equip your DSX connectors with EN4531 fiber optic contacts. This solution offers the following characteristics and advantages: - It turns a ARINC 404 size 5 or size 8 cavity into a fiber optic link - It accepts any EN4531-101 fiber optic contacts EN4531-101 (ABS 1379) adapter for Quadrax size 8 cavity Part number Description 620946005 Pin quadrax adapter for EN4531 contact 620946006 Socket quadrax adapter for EN4531 contact EN4531-101 (ABS 1379) adapter for size 5 cavity EN4531-101 adapter for size 5 cavity is available for DSX F connectors with inserts 33C4 and 81C3 only, see DSX F connectors page 6-41. 6-28 Go online for data sheets & assembly instructions Part number Description 616925001 Pin adapter for #5 cavity 616925002 Socket adapter for #5 cavity Visit www.radiall.com and enter the part number Accessories SEALING PLUGS AND FILLER PLUGS Filler plugs are used in non environmental connectors and sealing plugs are used in environmental connectors and conform to MS27488 Contact size Sealing plugs Filler plugs Size 22 616910 620920 Size 20HD 616911 610941 Size 16 616912 620922 Size 12 616913 Size 5 See notes Size 9 See notes 616923 620924, 616923 (1) or 616917 (2) for pin contact cavity 620925 for socket contact cavity 616915 (2) SEALING BOOTS DSX series Our Most Important Connection is with You.™ The sealing boots in table 1 are to be used in all inserts with size 5 contact cavities except 36C7 and 36T7 inserts which use the sealing bushing plus one in the sealing sleeves in table 2. Table 1 Cable X dia. mm (inch) Part number RG58, RG142 4.3 (0.169) 92505490 RG 174 2 (0.079) 92505470 RG 178 1.4 (0.055) 92505460 RG180 3.1 (0.122) 92505480 / 0 92505450 Drawing Table 2 Cable X dia. mm (inch) RG58, RG141, RG142, RG223, KX15, KX23 RG174, RG179, RG187, RG188, RG316, KX22, UT.085 RG178, RG196 Sealing bushing Sealing sleeve 4.7 (0.185) Part number 92505591 2.15 (0.085) 92505593 92505590 1.5 (0.059) 92505594 RG180, RG195, UT.141 3.05 (0.120) 92505592 / 0 616914010 (3) DUST CAPS Conductive dust caps are made of thermoplastic and non conductive dust caps are made of polyethylene. Conductive (black) Non Conductive (red) Plug 610804 610803 Receptacle 610806 610805 Drawing NOTES: (1) 616923 is made of aluminium and is nickel plated (2) 616917 and 616915 provide interfacial sealing on class T connectors (3) 616914010 is made of PTFE Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 6-29 DSX series Our Most Important Connection is with You.™ Accessories BACKSHELLS The following backshells are only for use with SAE AS81659 and ARINC 404 shell type B connectors for the following modification codes 02 - 04 - 17 - 19 - 22 - 36 - 61 - 67 and 77. Backshells do not ensure EMI functions and cannot be installed on size 4 connectors as there is limited access to screws. Entry type Plating Part number Yellow anodized 610902 Nickel 610906 Yellow anodized 610900 Nickel 610910 Yellow anodized 610901 Nickel 610911 Drawing Top entry Right entry Left entry 6-30 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ DSX series Dimensions SHELL SIZE 1 NON ENVIRONMENTAL (without grommet seal) All crimp contact arrangements except 106 Contact arrangement 106 Arrangements with coax contacts size 1 & 3 Contact arrangement 36C7 & 36T7 Arrangements with coax contacts size 5 & 9 except 36C7 A 32 (1.260) 25.8 (1.016) 26.85 (1.057) 28.5 (1.122) 37.42 (1.473) B 7.9 (0.311) 1.9 (0.075) 3 (0.118) 7.85 (0.309) 13.5 (0.531) Max dimension mm (inch) SHELL SIZE 1 ENVIRONMENTAL (with grommet seal) Max dimension mm (inch) All crimp contact arrangements except MC2 – MC3 - 106 Contact arrangement 106 Contact arrangement 36C7 & 36T7 A 38.5 (1.516) 33.5 (1.319) 39.05(1.537) B 14.2 (0.559) 9.5 (0.374) 18.55 (.730) Important Note: Only 4mm of space is available on the modification code selection Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 6-31 DSX series Our Most Important Connection is with You.™ Dimensions SHELL SIZE 2 NON ENVIRONMENTAL (without grommet seal) Max dimension mm (inch) All crimp contact arrangements except 106 Contact arrangement 106 Arrangements with coax contacts size 1 & 3 Contact arrangement 36C7 & 36T7 Arrangements with coax contacts size 5 & 9 except 36C7 A 32 (1.260) 25.8 (1.016) B 7.9 (0.311) 1.9 (0.075) 26.85 (1.057) 28.5 (1.122) 37.42 (1.473) 3 (0.118) 7.85 (0.309) 13.5 (0.531) SHELL SIZE 2 ENVIRONMENTAL (with grommet seal) Max dimension mm (inch) All crimp contact arrangements except MC2 – MC3 - 106 Contact arrangement 106 Contact arrangement 36C7 & 36T7 A 38.5 (1.516) 33.5 (1.319) 39.05(1.537) B 14.2 (0.559) 9.5 (0.374) 18.55 (.730) Important Note: Only 4mm of space is available on the modification code selection 6-32 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ DSX series Dimensions SHELL SIZE 3 NON ENVIRONMENTAL (without grommet seal) Max dimension mm (inch) All crimp contact arrangements except 106 Contact arrangement Arrangements with coax 106 contacts size 1 & 3 Contact arrangement 36C7 & 36T7 Arrangements with coax contacts size 5 & 9 except 36C7 A 32 (1.260) 25.8 (1.016) 26.85 (1.057) 28.5 (1.122) 37.42 (1.473) B 7.9 (0.311) 1.9 (0.075) 3 (0.118) 7.85 (0.309) 13.5 (0.531) SHELL SIZE 3 ENVIRONMENTAL (with grommet seal) Max dimension mm (inch) All crimp contact arrangements except MC2 – MC3 - 106 Contact arrangement 106 Contact arrangement 36C7 & 36T7 A 38.5 (1.516) 33.5 (1.319) 39.05(1.537) B 14.2 (0.559) 9.5 (0.374) 18.55 (.730) Important Note: Only 4mm of space is available on the modification code selection Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 6-33 DSX series Our Most Important Connection is with You.™ Dimensions SHELL SIZE 4 NON ENVIRONMENTAL (without grommet seal) Max dimension mm (inch) All crimp contact arrangements except 106 Contact arrangement 106 Arrangements with coax contacts size 1 & 3 Contact arrangement 36C7 & 36T7 Arrangements with coax contacts size 5 & 9 except 36C7 A 32 (1.260) 25.8 (1.016) 26.85 (1.057) 28.5 (1.122) 37.42 (1.473) B 7.9 (0.311) 1.9 (0.075) 3 (0.118) 7.85 (0.309) 13.5 (0.531) SHELL SIZE 4 ENVIRONMENTAL (with grommet seal) Max dimension mm (inch) All crimp contact arrangements except MC2 – MC3 - 106 Contact arrangement 106 Contact arrangement 36C7 & 36T7 A 38.5 (1.516) 33.5 (1.319) 39.05(1.537) B 14.2 (0.559) 9.5 (0.374) 18.55 (.730) Important Note: Only 4mm of space is available on the modification code selection 6-34 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Panel Cut Outs SHELL SIZE 1 SHELL SIZE 2 SHELL SIZE 3 SHELL SIZE 4 Go online for data sheets & assembly instructions DSX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number 6-35 DSX series Our Most Important Connection is with You.™ 6-36 Cross Reference From Radiall to Military P/N Radiall part number Mil part number Radiall part number Mil part number 616200 M3902911144 DSXE2PS32C4SXC8S73 M8165933A20160 616210 M3902911145 DSXE2PS33C4SS106P73 M8165933A20106 616230 M3902911146 DSXE2PS33C4SXC8S73 M8165933A20108 616240 M3902911147 DSXE2PS40C1SS40C1S73 M8165933A20132 616300 M3902912148 DSXE2PS40SS40S73 M8165933A20012 616310 M3902912149 DSXE2PS45SS45S73 M8165933A20020 616330 M3902912150 DSXE2PS57SS106P73 M8165933A20134 616340 M3902912151 DSXE2PS57SS26S73 M8165933A20148 616910 MS2748822 DSXE2PS57SS57S73 M8165933A20028 616911 MS2748820 DSXE2PS67SS106P73 M8165933A20072 616912 MS2748816 DSXE2PS67SS67S73 M8165933A20036 616913 MS2748812 DSXE2PXC8SS106P73 M8165933A20118 DSXE1PS106P73 M8165929A20041 DSXE2PXC8SS32C4S73 M8165933A20156 DSXE1PS26S73 M8165929A20002 DSXE2PXC8SS57S73 M8165933A20146 DSXE1PS32C2S73 M8165929A20140 DSXE2PXMC2SS40C1S73 M8165933A20110 DSXE1PS32C4S73 M8165929A20150 DSXE2PXMC2SS57S73 M8165933A20112 DSXE1PS33C4S73 M8165929A20104 DSXE2PXMC3SS106P73 M8165933A20116 DSXE1PS40C1S73 M8165929A20142 DSXE2PXMC3SS67S73 M8165933A20114 DSXE1PS40S73 M8165929A20010 DSXE2RS106SS106S00 M8165935A20044 DSXE1PS45S73 M8165929A20018 DSXE2RS106SS26P00 M8165935A20057 DSXE1PS57P73 M8165929A20025 DSXE2RS106SS67P00 M8165935A20089 DSXE1PS57S73 M8165929A20026 DSXE2RS106SXC8P00 M8165935A20087 DSXE1PS67S73 M8165929A20034 DSXE2RS26PS106S00 M8165935A20059 DSXE1PSD8S73 M8165929A20084 DSXE2RS26PS26P00 M8165935A20003 DSXE1PXC8S73 M8165929A20136 DSXE2RS32C2PS106S00 M8165935A20129 DSXE1R32C4P00 M8165931A20149 DSXE2RS32C2PS40C1P00 M8165935A20121 DSXE1R33C4P00 M8165931A20103 DSXE2RS32C2PS45P00 M8165935A20123 DSXE1RS106S00 M8165931A20042 DSXE2RS32C2PS57P00 M8165935A20125 DSXE1RS26P00 M8165931A20001 DSXE2RS32C2PS67P00 M8165935A20127 DSXE1RS32C2P00 M8165931A20139 DSXE2RS32C4PS106S00 M8165935A20151 DSXE1RS40C1P00 M8165931A20141 DSXE2RS32C4PXC8P00 M8165935A20159 DSXE1RS40P00 M8165931A20009 DSXE2RS33C4PS106S00** M8165935A20105 DSXE1RS45P00 M8165931A20017 DSXE2RS33C4PXC8P00** M8165935A20107 DSXE1RS57P00 M8165931A20025 DSXE2RS40C1PS40C1P00 M8165935A20131 DSXE1RS57S00 M8165931A20026 DSXE2RS40PS40P00 M8165935A20011 DSXE1RS67P00 M8165931A20035 DSXE2RS45PS45P00 M8165935A20019 DSXE1RSD8P00 M8165931A20083 DSXE2RS57PS106S00 M8165935A20133 DSXE2PS106PS106P73 M8165933A20043 DSXE2RS57PS26P00 M8165935A20147 DSXE2PS106PS26S73 M8165933A20058 DSXE2RS57PS57P00 M8165935A20027 DSXE2PS106PS67S73 M8165933A20090 DSXE2RS67PS106S00 M8165935A20071 DSXE2PS106PXC8S73 M8165933A20088 DSXE2RS67PS67P00 M8165935A20035 DSXE2PS26SS106P73 M8165933A20060 DSXE2RXC8PS106S00 M8165935A20117 DSXE2PS26SS26S73 M8165933A20004 DSXE2RXC8PS32C4P00 M8165935A20155 DSXE2PS32C2SS106P73 M8165933A20130 DSXE2RXC8PS57P00 M8165935A20145 DSXE2PS32C2SS40C1S73 M8165933A20122 DSXE2RXMC2PS40C1P00 M8165935A20109 DSXE2PS32C2SS45S73 M8165933A20124 DSXE2RXMC2PS57P00 M8165935A20111 DSXE2PS32C2SS57S73 M8165933A20126 DSXE2RXMC3PS106S00 M8165935A20115 DSXE2PS32C2SS67S73 M8165933A20128 DSXE2RXMC3PS67P00 M8165935A20113 DSXE2PS32C4SS106P73 M8165933A20152 DSXE3PS106PS106PS106P73 M8165937A20045 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Cross Reference Radiall part number Mil part number Radiall part number Mil part number DSXE3PS106PS106PS32C4S73 M8165937A20158 DSXN1PS45P73 M8165965A20017 DSXE3PS106PS106PS67S73 M8165937A20092 DSXN1PS45S73 M8165965A20018 DSXE3PS26SS26SS26S73 M8165937A20006 DSXN1PS57P73 M8165965A20025 DSXE3PS40SS40SS40S73 M8165937A20014 DSXN1PS57S73 M8165965A20026 DSXE3PS45SS45SS45S73 M8165937A20022 DSXN1PS67S73 M8165965A20034 DSXE3PS57SS57SS57S73 M8165937A20030 DSXN1PSD8S73 M8165965A20084 DSXE3PS67SS106PS67S73 M8165937A20080 DSXN1PXC8S73 M8165965A20136 DSXE3PS67SS67SS106P73 M8165937A20076 DSXN1RS106S00 M8165966A20042 DSXE3PS67SS67SS67S73 M8165937A20038 DSXN1RS106S01 M8165967A20042 DSXE3PS67SS67SXC8S73 M8165937A20074 DSXN1RS106S23 M8165968A20042 DSXE3PXC8SXC8SS106P73 M8165937A20068 DSXN1RS26P00 M8165966A20001 DSXE3PXC8SXC8SXC8S73 M8165937A20066 DSXN1RS26P01 M8165967A20001 DSXE3RS106SS106SS106S00 M8165939A20046 DSXN1RS26P23 M8165968A20001 DSXE3RS106SS106SS32C4P00 M8165939A20157 DSXN1RS32C2P00 M8165966A20139 DSXE3RS106SS106SS67P00 M8165939A20091 DSXN1RS32C2P01 M8165967A20139 DSXE3RS26PS26PS26P00 M8165939A20005 DSXN1RS32C2P23 M8165968A20139 DSXE3RS40PS40PS40P00 M8165939A20013 DSXN1RS32C4P00 M8165966A20149 DSXE3RS45PS45PS45P00 M8165939A20021 DSXN1RS32C4P01 M8165967A20149 DSXE3RS57PS57PS57P00 M8165939A20029 DSXN1RS32C4P23 M8165968A20149 DSXE3RS67PS106SS67P00 M8165939A20079 DSXN1RS33C4P00** M8165966A20103 DSXE3RS67PS67PS106S00 M8165939A20075 DSXN1RS33C4P01 M8165967A20103 DSXE3RS67PS67PS67P00 M8165939A20037 DSXN1RS33C4P23 M8165968A20103 DSXE3RS67PS67PXC8P00 M8165939A20073 DSXN1RS40C1P00 M8165966A20141 DSXE3RXC8PXC8PS106S00 M8165939A20067 DSXN1RS40C1P01 M8165967A20141 DSXE3RXC8PXC8PXC8P00 M8165939A20065 DSXN1RS40C1P23 M8165968A20141 DSXE4PS106PS106PS106PS106P73 M8165941A20047 DSXN1RS40P00 M8165966A20009 DSXE4PS106PS106PS67SS67S73 M8165941A20102 DSXN1RS40P01 M8165967A20009 DSXE4PS106PS67SS106PSC8S73 M8165941A20098 DSXN1RS40P23 M8165968A20009 DSXE4PS106PS67SSC8SSC8S73 M8165941A20100 DSXN1RS45P00 M8165966A20017 DSXE4PS26SS26SS26SS26S73 M8165941A20008 DSXN1RS45P01 M8165967A20017 DSXE4PS40SS40SS40SS40S73 M8165941A20016 DSXN1RS45P23 M8165968A20017 DSXE4PS45SS45SS45SS45S73 M8165941A20024 DSXN1RS57P00 M8165966A20025 DSXE4PS57SS57SS57SS57S73 M8165941A20032 DSXN1RS57P01 M8165967A20025 DSXE4PS67SS67SS33C4SS33C4S73 M8165941A20082 DSXN1RS57P23 M8165968A20025 DSXE4PS67SS67SS67SS67S73 M8165941A20040 DSXN1RS57S00 M8165966A20026 DSXE4PSC8SSC8SS67SS67S73 M8165941A20086 DSXN1RS67P00 M8165966A20033 DSXE4RS106SS106SS106SS106S00 M8165943A20048 DSXN1RS67P01 M8165967A20033 DSXE4RS106SS106SS67PS67P00 M8165943A20101 DSXN1RS67P23 M8165968A20033 DSXE4RS106SS67PS106SSC8P00 M8165943A20097 DSXN1RSD8P00 M8165966A20083 DSXE4RS106SS67PSC8PSC8P00 M8165943A20099 DSXN1RSD8P01 M8165967A20083 DSXE4RS106SSC8PS106SS106S00 M8165943A20095 DSXN1RSD8P23 M8165968A20083 DSXE4RS26PS26PS26PS26P00 M8165943A20007 DSXN1RXC8P00 M8165966A20135 DSXE4RS26PS26PS26S00 M8165943A20061 DSXN1RXC8P01 M8165967A20135 DSXE4RS40PS40PS40PS40P00 M8165943A20015 DSXN1RXC8P23 M8165968A20135 DSXE4RS45PS45PS45PS45P00 M8165943A20023 DSXN2PS106PS106P73 M8165969A20043 DSXE4RS57PS57PS57PS57P00 M8165943A20031 DSXN2PS106PS26S73 M8165969A20058 DSXE4RS67PS67PS67PS67P00 DSXE4RSC8PSC8PSC8PSC8P00 DSXN1PS106P73** M8165943A20039 M8165943A20085 M8165965A20041 DSXN2PS106PS67S73 DSXN2PS106PXC8S73 DSXN2PS26SS106P73 M8165969A20090 M8165969A20088 M8165969A20060 DSXN1PS26S73 M8165965A20002 DSXN1PS32C2S73 M8165965A20140 DSXN1PS32C4P73 M8165965A20149 DSXN1PS32C4S73 M8165965A20150 DSXN1PS33C4S73 M8165965A20104 DSXN1PS40C1S73 M8165965A20142 DSXN1PS40S73 M8165965A20010 Go online for data sheets & assembly instructions DSXN2PS26SS26S73 M8165969A20004 DSXN2PS32C2SS106P73 M8165969A20130 DSXN2PS32C2SS40C1S73 M8165969A20122 DSXN2PS32C2SS45S73 M8165969A20124 DSXN2PS32C2SS57S73 M8165969A20126 DSXN2PS32C2SS67S73 M8165969A20128 DSXN2PS32C4SS106P73 M8165969A20152 DSX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number 6-37 DSX series Our Most Important Connection is with You.™ 6-38 Cross Reference Radiall part number Mil part number Radiall part number Mil part number DSXN2PS32C4SXC8S73 M8165969A20160 DSXN2RS32C4PXC8P23 M8165972A20159 DSXN2PS33C4SS106P73** M8165969A20106 DSXN2RS33C4PS106S00 M8165970A20105 DSXN2PS33C4SXC8S73** M8165969A20108 DSXN2RS33C4PS106S01 M8165971A20105 DSXN2PS40C1SS40C1S73 M8165969A20132 DSXN2RS33C4PS106S23 M8165972A20105 DSXN2PS40SS40S73 M8165969A20012 DSXN2RS33C4PXC8P00 M8165970A20107 DSXN2PS45SS45S73 M8165969A20020 DSXN2RS33C4PXC8P01 M8165971A20107 DSXN2PS57SS106P73 M8165969A20134 DSXN2RS33C4PXC8P23 M8165972A20107 DSXN2PS57SS26S73 M8165969A20148 DSXN2RS40C1PS40C1P00 M8165970A20131 DSXN2PS57SS57S73 M8165969A20028 DSXN2RS40C1PS40C1P01 M8165971A20131 DSXN2PS67SS106P73 M8165969A20072 DSXN2RS40C1PS40C1P23 M8165972A20131 DSXN2PS67SS67S73 M8165969A20036 DSXN2RS40PS40P00 M8165970A20011 DSXN2PXC8SS106P73 M8165969A20118 DSXN2RS40PS40P01 M8165971A20011 DSXN2PXC8SS32C4S73 M8165969A20156 DSXN2RS40PS40P23 M8165972A20011 DSXN2PXC8SS57S73 M8165969A20146 DSXN2RS45PS45P00 M8165970A20019 DSXN2PXMC2SS40C1S73 M8165969A20110 DSXN2RS45PS45P01 M8165971A20019 DSXN2PXMC2SS57S73 M8165969A20112 DSXN2RS45PS45P23 M8165972A20019 DSXN2PXMC3SS106P73 M8165969A20116 DSXN2RS57PS106S00 M8165970A20133 DSXN2PXMC3SS67S73 M8165969A20114 DSXN2RS57PS106S01 M8165971A20133 DSXN2RS106SS106S00 M8165970A20044 DSXN2RS57PS106S23 M8165972A20133 DSXN2RS106SS106S01 M8165971A20044 DSXN2RS57PS26P00 M8165970A20147 DSXN2RS106SS106S23 M8165972A20044 DSXN2RS57PS26P01 M8165971A20147 DSXN2RS106SS26P00 M8165970A20057 DSXN2RS57PS26P23 M8165972A20147 DSXN2RS106SS26P01 M8165971A20057 DSXN2RS57PS57P00 M8165970A20027 DSXN2RS106SS26P23 M8165972A20057 DSXN2RS57PS57P01 M8165971A20027 DSXN2RS106SS67P00 M8165970A20089 DSXN2RS57PS57P23 M8165972A20027 DSXN2RS106SS67P01 M8165971A20089 DSXN2RS67PS106S00 M8165970A20071 DSXN2RS106SS67P23 M8165972A20089 DSXN2RS67PS106S01 M8165971A20071 DSXN2RS106SXC8P00 M8165970A20087 DSXN2RS67PS106S23 M8165972A20071 DSXN2RS106SXC8P01 M8165971A20087 DSXN2RS67PS67P00 M8165970A20035 DSXN2RS106SXC8P23 M8165972A20087 DSXN2RS67PS67P01 M8165971A20035 DSXN2RS26PS106S00 M8165970A20059 DSXN2RS67PS67P23 M8165972A20035 DSXN2RS26PS106S01 M8165971A20059 DSXN2RXC8PS106S00 M8165970A20117 DSXN2RS26PS106S23 M8165972A20059 DSXN2RXC8PS106S01 M8165971A20117 DSXN2RS26PS26P00 M8165970A20003 DSXN2RXC8PS106S23 M8165972A20117 DSXN2RS26PS26P01 M8165971A20003 DSXN2RXC8PS32C4P00 M8165970A2-0155 DSXN2RS26PS26P23 M8165972A20003 DSXN2RXC8PS32C4P01 M8165971A20155 DSXN2RS32C2PS106S00 M8165970A20129 DSXN2RXC8PS32C4P23 M8165972A20155 DSXN2RS32C2PS106S01 M8165971A20129 DSXN2RXC8PS57P00 M8165970A20145 DSXN2RS32C2PS106S23 M8165972A20129 DSXN2RXC8PS57P01 M8165971A20145 DSXN2RS32C2PS40C1P00 M8165970A20121 DSXN2RXC8PS57P23 M8165972A20145 DSXN2RS32C2PS40C1P01 M8165971A20121 DSXN2RXMC2PS40C1P01 M8165971A20109 DSXN2RS32C2PS40C1P23 M8165972A20121 DSXN2RXMC2PS40C1P23 M8165972A20109 DSXN2RS32C2PS45P00 M8165970A20123 DSXN2RXMC2PS57P00 M8165970A20111 DSXN2RS32C2PS45P01 M8165971A20123 DSXN2RXMC2PS57P01 M8165971A20111 DSXN2RS32C2PS45P23 M8165972A20123 DSXN2RXMC2PS57P23 M8165972A20111 DSXN2RS32C2PS57P00 M8165970A20125 DSXN2RXMC2S40C1P00 M8165970A20109 DSXN2RS32C2PS57P01 DSXN2RS32C2PS57P23 DSXN2RS32C2PS67P00 M8165971A20125 M8165972A20125 M8165970A20127 DSXN2RXMC3PS106S00 DSXN2RXMC3PS106S01 DSXN2RXMC3PS106S23 M8165970A20115 M8165971A20115 M8165972A20115 DSXN2RS32C2PS67P01 M8165971A20127 DSXN2RXMC3PS67P00 M8165970A20113 DSXN2RS32C2PS67P23 M8165972A20127 DSXN2RXMC3PS67P01 M8165971A20113 DSXN2RS32C4PS106S00 M8165970A20151 DSXN2RXMC3PS67P23 M8165972A20113 DSXN2RS32C4PS106S01 M8165971A20151 DSXT1RS106S00 M8165961A20042 DSXN2RS32C4PS106S23 M8165972A20151 DSXT1RS26P00 M8165961A20001 DSXN2RS32C4PXC8P00 M8165970A20159 DSXT1RS32C2P00 M8165961A20139 DSXN2RS32C4PXC8P01 M8165971A20159 DSXT1RS32C4P00 M8165961A20149 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Cross Reference Radiall part number Mil part number Radiall part number Mil part number DSXT1RS33C4P00 M8165961A20103 DSXT2RXC8PS106S00 M8165962A20117 DSXT1RS40C1P00 M8165961A20141 DSXT2RXC8PS32C4P00 M8165962A20155 DSXT1RS40P00 M8165961A20009 DSXT2RXC8PS57P00 M8165962A20145 DSXT1RS45P00 M8165961A20017 DSXT2RXMC2PS40C1P00 M8165962A20109 DSXT1RS57P00 M8165961A20025 DSXT2RXMC2PS57P00 M8165962A20111 DSXT1RS67P00 M8165961A20033 DSXT2RXMC3PS106S00 M8165962A20115 DSXT1RSD8P00 M8165961A20083 DSXT2RXMC3PS67P00 M8165962A20113 DSXT1RXC8P00 M8165961A20135 DSXT3RS106SS106SS106S00 M8165963A20046 DSXT2RS106SS106S00 M8165962A20044 DSXT3RS106SS106SS32C4P00 M8165963A20157 DSXT2RS106SS26P00 M8165962A20057 DSXT3RS106SS106SS67P00 M8165963A20091 DSXT2RS106SS67P00 M8165962A20089 DSXT3RS26PS26PS26P00 M8165963A20005 DSXT2RS106SXC8P00 M8165962A20087 DSXT3RS40PS40PS40P00 M8165963A20013 DSXT2RS26PS106S00 M8165962A20059 DSXT3RS45PS45PS45P00 M8165963A20021 DSXT2RS26PS26P00 M8165962A20003 DSXT3RS57PS57PS57P00 M8165963A20029 DSXT2RS32C2PS106S00 M8165962A20129 DSXT3RS67PS106SS67P00 M8165963A20079 DSXT2RS32C2PS40C1P00 M8165962A20121 DSXT3RS67PS67PS106S00 M8165963A20075 DSXT2RS32C2PS45P00 M8165962A20123 DSXT3RS67PS67PS67P00 M8165963A20037 DSXT2RS32C2PS57P00 M8165962A20125 DSXT3RS67PS67PXC8P00 M8165963A20073 DSXT2RS32C2PS67P00 M8165962A20127 DSXT3RXC8PXC8PS106S00 M8165963A20067 DSXT2RS32C4PS106S00 M8165962A20151 DSXT3RXC8PXC8PXC8P00 M8165963A20065 DSXT2RS32C4PXC8P00 M8165962A20159 DSXT4RS106SS106SS106SS106S00 M8165964A20048 DSXT2RS33C4PS106S M8165962A20105 DSXT4RS106SS106SS67PS67P00 M8165964A20101 DSXT2RS33C4PXC8P00 M8165962A20107 DSXT4RS106SS67PS106SSC8P00 M8165964A20097 DSXT2RS40C1PS40C1P00 M8165962A20131 DSXT4RS106SS67PSC8PSC8P00 M8165964A20099 DSXT2RS40PS40P00 M8165962A20011 DSXT4RS106SSC8PS106SS106S00 M8165964A20095 DSXT2RS45PS45P00 M8165962A20019 DSXT4RS26PS26PS26PS26P00 M8165964A20007 DSXT2RS57PS106S00 M8165962A20133 DSXT4RS40PS40PS40PS40P00 M8165964A20015 DSXT2RS57PS26P00 M8165962A20147 DSXT4RS45PS45PS45PS45P00 M8165964A20023 DSXT2RS57PS57P00 M8165962A20027 DSXT4RS57PS57PS57PS57P00 M8165964A20031 DSXT2RS67PS106S00 M8165962A20071 DSXT4RS67PS67PS33C4PS33C4P00 M8165964A20081 DSXT2RS67PS67P00 M8165962A20035 DSXT4RSC8PSC8PS67PS67P00 M8165964A20085 Go online for data sheets & assembly instructions DSX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number 6-39 DSX series Our Most Important Connection is with You.™ How to Order DSX-F Connectors DSX F 4 R Y 40 P Y40P Y26P Y45P 00 01 Series Class F: Front release front removable contacts, inserts without interfacial seal K: Front release front removable contacts, inserts with interfacial seal Shell size 1: One gang shell 2: Two gang shell 3: Three gang shell 4: Four gang shell Shell type R: Receptacle P: Plug Termination style X: Without contacts V: Wire wrap two levels W: Wire wrap three levels Y: PC tail contact Gang A Contact arrangement (1+2) To be chosen among the following: (4) 26 - 40 - 45 - 57 - 67 - 33C4 - 106 - 81C3 Contact type S: Socket P: Pin Gang B Gang C Gang D Modification code See pages from 6-13 to 6-19 for selection Polarization code (3) See page 6-20 for selection For Technical Characteristics please see page 6-7. NOTES: (1) For mixed contact arrangements, order coax contacts separately see contacts available on pages 6-24 to 6-26. Coax contacts are rear release rear removable (2) F or 33C4 and 67 contact arrangements, size 16 contacts cavities are for front release front removable contacts. Size 16 contacts are to be ordered separately (3) W ithout polarization code the connector is delivered with the polarizing system unassembled Polarization code 00: the connector is delivered without polarizing system Polarization code from 01 to 216: the connector is delivered with polarization hardware assembled as defined by code (4) C ontact arrangement 26 and 40 available only in class F connector version 6-40 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ DSX series Contacts CONTACTS WITH PC TAIL SIZES 22, 20HD & 16 Contacts are delivered installed in the connector Contact size Contact arrangement Pin Socket Ins / Ext tool 22 81C3 -106 / 620361 282500 20HD 40-45-6733C4-57 616220 / 282503 616235 / 616235010 / 616234 / 16 (1) 26-67-33C4 Dimensions mm (inch) A B 5.95/6.75 (0.234/0.265) 0.6 +/-0,03 (0.023) 4.3/5.1 (0.169/0.200) 3.55/4.32 (0.140/0.170) 282504 Max. 1 (0.039) 10.20/11 (0.400/0.433) size 8 pin quadrax contacts Part number contact termination Dimension X (mm inch) Ins/Ext tool 620176008 Y 7.20/6.40 [.283/.252] 282549009 CONTACTS WITH WIRE WRAP POST SIZES 22 & 20HD Contacts are delivered installed in the connector. For 67 and 33C4 contact arrangements, front release front removable size 12 and 16 contacts are not delivered with the connector. They must be ordered separately and chosen among size 16 PC tail contacts and 616326 size 16 solder cup contact (rear extension from insert: 4.4/5.2 (0.173/0.204). Contact arrangement Contact size AWG 22 26 28 30 106 20HD 26 28 30 40-45-67-33C4-57 Pin Socket 620351 (2 wraps levels) / 620352 (3 wrap levels) 616222 (2 wraps levels) 616224 (3 wrap levels) / Ins / Ext tool Dimensions A mm (inch) 9.45/10.45 (0.372/0.412) 282500 12.75/13.75 (0.502/0.541) 10/11 (0.394/0.433) 282503 13.3/14.3 (0.523/0.563 COAXIAL CRIMP CONTACTS FOR 33C4 CONTACT ARRANGEMENTS SIZE 5 These coaxial contacts are rear release rear removable and designed to be installed in 33C4 and 81C3 contact arrangement class F or K. They must be ordered separately. Contact Contact size arrangement 5 33C4 81C3 Cable Microdot 250.39.37 RG 178 KX 21 Pin Socket 616126 / 616127 / Crimping tool 282281 (M22550/2-01) Center contact Positioner SEL. Crimping tool 282974 6 282293 (M22520/5-01) Outer body Die Hex 282246 (M22520/5-05) B EN4531-101 (ABS 1379) adapter for size 5 cavity Radiall offers a unique solution to equip your DSX connectors with EN4531 fiber optic contacts. The adapter will turn a ARINC 404 size 5 cavity into a fiber optic link, using EN4531-101 fiber optic contacts. EN4531-101 adapter for size 5 cavity is available for DSX F connectors with inserts 33C4 and 81C3 only, see page 6-28 NOTE: (1) Front release front removable size 16 contacts PC tail termination are installed only for 26 contact arrangement (which is fitted with 616235 contacts). For 67 and 33C4, contact arrangements front release front removable size 16 contacts must be ordered separately Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 6-41 DSX series Our Most Important Connection is with You.™ How to Order DSX-Data Bus Connectors DSX E 2 P B4TP S67S 00 01 Series Class N: Non environmental (without grommet and interfacial seal) E: Environmental (with grommet and interfacial seal) T: Connector with interfacial seal on insert with protruding contacts only Shell size 1: One gang shell 2: Two gang shell 3: Three gang shell 4: Four gang shell Shell type R: Receptacle P: Plug Gang A BUS contact arrangement (1) Refer to page 6-43 Gang B contact arrangement Refer to page 6-43 Modification code See from page 6-13 to 6-19 Polarization code See page 6-20 for selection For Technical Characteristics please see pages 6-7 For any additional information ask for the RP2667 DSX Data Bus from Radiall NOTES: (1) Data bus contact arrangements have no interfacial seal and no rear grommet 6-42 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Contact Arrangements PIN INSERT MATING SIDE SHOWN – All inserts DWV 1000 V ac Insert name Number of contacts B2TP1 – H2TP1 Insert name Number of contacts B2S1 2 x Twinax Location A, B B2TP2 – H2TP2 2 x Twinax Location A, B DSX series Our Most Important Connection is with You.™ B2S2 2 x Twinax Location C, D B4TP H4TP 2 x Twinax Location C, D B4S 4 x Twinax Location A, B, C, D S42B2P 4 x Twinax Location A, B, C, D S42B2S 2 x Twinax 42 x #20HD Location A, B Go online for data sheets & assembly instructions 2 x Twinax 42 x #20HD Location A, B Visit www.radiall.com and enter the part number 6-43 DSX series Our Most Important Connection is with You.™ Dimensions B2TP, H2TP, B4TP & H4TP AIRCRAFT CONNECTOR The aircraft connector is comprised of two sub assemblies 1- A plug shell fitted with an insert incorporating 2 (B2TP or H2TP) or 4 (B4TP or H4TP) twinax pin contacts. 2- One or two connection plugs depending on the number of BUS lines (B2 or B4). If there are two BUS lines (B2TP or H2TP) the two twinax contacts and the connection plug can be installed either in position 1 (B2TP1 or H2TP1) or in position 2 (B2TP2 or H2TP2). The difference between B2TP1 and H2TP1, B2TP2 and H2TP2, B4TP and H4TP depends on the shielded twisted pairs cable that is used. For Fileca F2709/12 cable the designation used are B2TP1, B2TP2, B4TP. Description: differential impedance = 75 ± 5Ω Shielded twisted pair (each conductor = AWG 20) Outer diameter = 5.35mm (0.206 inch max) For Fileca F2709/9 cable the designation used are H2TP1, H2TP2, H4TP. Description: differential impedance = 75 ± 5Ω Shielded twisted pair (each conductor = AWG 22) Outer diameter = 4.80mm (0.189 inch max) MATING FACE WIRING REAR FACE B2TP, H2TP, B4TP & H4TP EQUIPMENT CONNECTOR The equipment connector is comprised of one receptacle shell fitted with an insert incorporating 2 (B2S) or 4 (B4S) twinax socket contacts. 6-44 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ DSX series Dimensions S42B2P AIRCRAFT CONNECTOR The aircraft connector is comprised of a plug shell fitted with a S42B2P insert S42B2P EQUIPMENT CONNECTOR The equipment connector is comprised of a receptacle shell fitted with a S42B2P insert Contacts TWINAX Contact size B2TP B4TP H4TP H2TP 42B2S B4S B2S 42B2P Cable Pin Socket F2709/12 / 616090 F2709/9 AWG 20 AWG 22 AWG 24 AWG 20 AWG 22 AWG 24 / / 616192 Go online for data sheets & assembly instructions Center contact Crimping tool Positioner / Crimping tool Die 282293 (M22520/5-01) 282248 OCETA M1001 7 616091 616092 Outer body SEL. 8 282281 (M22520/2-01) 282959 7 6 5 7 6 5 Not applicable Visit www.radiall.com and enter the part number 6-45 DSX series Our Most Important Connection is with You.™ How to OrderArinc 404 Shell type B Connectors DSX 4 G 13 S 14S 16S 25S 00 01 Series Shell size 1: One gang shell 2: Two gang shell 3: Three gang shell 4: Four gang shell Shell type G: Receptacle H: Plug Gang A Contact arrangement See available contact arrangements on pages 6-48 and 6-49 Termination style (2+3) X: Without contacts S: Crimp (1) Z: Fixed solder cup K: Wire wrap one levels V: Wire wrap two levels W: Wire wrap three levels Y: PC tail contact Note 5 Gang B Gang C Gang D Modification code See from page 6-13 to 6-19 for selection Polarization code (4) See page 6-20 for selection Contact arrangement code table 00 8 13 26 40 45 57 67 106 32C2 32C4 40C1 C2 C3 C8 D8 Insert for pin contacts 10 12 44 14 16 18 20 22 24 26 40 28 34 36 30 38 Insert for socket contacts 11 13 45 15 17 19 21 23 25 27 41 29 35 37 31 39 NOTES: (1) If you need to use reduced crimp barrel contacts, use code X and order contacts separately (2) F or C2, C3 and C8 contact arrangements which include coax contacts, use termination code X and order coax contacts separately. (3) For mixed layout 32C2, 32C4 and 40C1, the connector is delivered with signal and power contacts but without coax contacts. Order coaxial contacts separately (4) W ithout polarization code: the connector is delivered with polarizing system unassembled Polarization code 00: the connector is delivered without polarizing system Polarization code from 01 to 216: the connector is delivered with the polarization hardware assembled as defined by code (5) For contact arrangement 67 and 32C4 with K, V, W or Y termination styles, size 16 contacts are crimp contacts shipped loose with the connector 6-46 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Technical Characteristics MATERIALS Description Material Plating Shell Aluminium alloy Cadmium yellow chromate* Insert Thermosetting resin / Metallic insert Aluminium alloy Cadmium clear chromate Rear spacer Silicone rubber / Retention clip Copper alloy / Gold over nickel under plate Contact Copper alloy Insert retention plate AluminIum alloy Yellow anodized Insert retention plate with attaching tabs AluminIum alloy Cadmium yellow chromate* Polarizing posts Stainless steel / Polarizing keys Zinc alloy Cadmium yellow chromate* Polarizing keys retention plate Aluminium alloy Yellow anodised* Screws, washers, clinch-nuts Corrosion resistant steel / DSX series Our Most Important Connection is with You.™ * More platings are available, see descriptions in modification codes Electrical Characteristics They are the same as those described for SAE AS81659 connectors on page 6-7. Mechanical and Environmental Characteristics These characteristics are the same as described in SAE AS81659, with the exception that the altitude moisture test is not performed. This test is replaced by a moisture resistance test performed according to method 1002.2 type II of MIL-STD-1344A. Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 6-47 DSX series Our Most Important Connection is with You.™ Contact Arrangements Pin insert mating side is shown below in the table Insert name Number of contacts 8 DWV Termination availability Insert name 1500V – 60Hz S- Z 45 8 x #12 S-Z For pin 57 13 x #16 S–Z 67 4 x #16 4 x #12 For pin S-Z-K For Socket S-Z 106 26 x #16 40 x #20 1500V – 60Hz For pin S-Z-Y-K-V-W For socket S-Z-W 1500V – 60Hz For pin S-Z-Y-K-V-W For socket S-Z-W 1000V – 60Hz For pin S-Z-Y-K-V-W For socket S-Z-W 1000V – 60Hz S-Y-V-W 106 x #22 1500V – 60Hz 40 Termination availability 64 x #20HD 3 x #16 1500V – 60Hz 26 (1) 57 x #20 1500V – 60Hz D8 DWV 45 x #20 1800V – 60Hz 13 Number of contacts For pin S-Z-Y-K-V-W For socket S-Z-W 1500V – 60Hz 40C1 For pin S-Z-Y-K-V-W For socket S-Z-W 1 x #5 (coax) 39 x #20 NOTE: (1) Dieletric withstanding voltage 6-48 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Contact Arrangements Insert name Number of contacts DWV 1500V – 60Hz 32C2 1000V for coax cavity Termination availability Insert name For pin S-Z-Y-K-V-W For socket S-Z-W C3 2 x #5 (coax) 30 x #20 DWV Termination availability Metallic S 1000V – 60Hz S 2 x #7 (coax) 1 x #3 1500V – 60Hz 32C4 1000V for coax cavity For pin S-Z-Y-K-V-W For socket S-Z-W C8 4 x #9 (coax) 4 x #16 24 x #20 8 x #9 (coax) Metallic C2 Number of contacts DSX series Our Most Important Connection is with You.™ S 00 Dummy insert 2 x #1 (coax) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 6-49 DSX series Our Most Important Connection is with You.™ Contacts SIGNAL AND POWER CRIMP CONTACTS SIZES 22, 20HD,16 & 12 Wire Contact size 22 22 reduced crimp barrel 20HD 20HD reduced crimp barrel 20 20 reduced crimp barrel 16 16 reduced crimp barrel 12 AWG Cross section (mm) 22 24 26 0.38 0.21 0.14 28 30 Wire Striping outside length dia. mm (inch) (inch) Pin Radiall P/N MIL P/N Socket Radiall P/N MIL P/N Crimping tool Positioner SEL. 4 3 3 1.4 (0.055) 3.05 (0.138) 616200 (MIL 39029/11-144) 616300 (MIL 39029/12-148) 0.093 0.055 1.4 (0.055) 3.05 (0.138) 616201 616301 20 22 24 0.60 0.38 0.21 1.8 (0.071) 4.0 (0.157) 616210 (MIL 39029/11-145) 616310 (MIL 39029/12-149) 26 28 30 0.14 0.093 0.055 1.8 (0.071) 4.0 (0.157) 616211 616311 20 22 24 0.60 0.38 0.21 1.8 (0.071) 4.0 (0.157) 610220 610325 4 3 3 26 28 30 0.14 0.093 0.055 1.8 (0.071) 4.0 (0.157) 610221 610321 3 3 2 16 18 20 1.34 0.93 0.60 2.6 (0.102) 6.0 (0.236) 616230 (MIL 39029/11-146) 616330 (MIL 39029/12-150) 20 22 24 0.60 0.38 0.21 2.6 (0.102) 6.0 (0.236) 616231 616331 12 14 16 3.18 1.91 1.34 3.4 (0.134) 6.0 (0.236) 616240 (MIL 39029/11-174) 616340 (MIL 39029/12-151) 282970 (M22520/2-23) 5 4 282281 (M22520/2-23) 7 6 5 282971 (M22520/2-08) 282971 (M22520/1-01) 6 5 4 282972 (M22520/1-02) 6 5 4 5 5 4 8 7 6 282579 (M22520/1-11) Ins/Ext Tool 282885 (M81969/1-01) 282886 (M81969/1-02) 282943 282546 (M81969/1-03) 282547 (M81969/28-02) PC tail contacts SIZES 22, 20HD & 20 PC TAIL CONTACTS PC tail contacts are delivered installed in the connector. Connectors with PC tail contacts have no wire separator. For 32C4 and 67 contact arrangements, size 16 contacts are delivered in crimp termination and are shipped loose with the connector. Contact size 22 Contact arrangement Pin Socket 616206* 616379 106 616303 Extraction tool 282890 616306* 67 20HD 610216* / 32C4 67 282891 610219 32C4 20 40-45-57 32C2-40C1 610226* / 282943 Y 6.1/5.3 (0.240/0.209) 14.4/13.6 (0.567/0.535) 5.9/6.7 (0.232/0.263) 5.75/6.65 (0.226/0.262) 6.35/7.55 (0.250/0.297) 3.35/4.25 (0.131/0.168) 3.95/5.15 (0.155/0.203) 6.10/7.40 (0.240/0.291) B Dimensions mm (inch) Dia D E 6.5 (0.256) 9.4 (0.370) 0.6 (0.023) 25.25/25.75 1.55/1.75 (0.0994/1.013) (0.061/0.069) 3.8 (0.149) 0.8 (0.031) / 0.75 (0.029) / 0.8 (0.031) 29.20/29.80 (1.149/1.173) 29.70/30.30 (1.169/1.192) 29.20/29.80 (1.149/1.173) 29.70/30.30 (1.169/1.192) 28.55/29.15 (1.124/1.147) 5.40/5.80 (0.212/0.228) 5.40/5.80 (0.212/0.228) Connectors delivered in the “Y” termination style will be fitted with contacts marked by “*”. If you want to use another kind of PC tail contact use termination “x” when ordering the connector and order contacts separately 6-50 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Contacts CONTACTS WITH WIRE WRAP POST SIZES 22, 20HD & 20 Wire wrap contacts are delivered installed in the connector. Connectors with wire wrap contacts have no wire separator. For 32C4 and 67 contact arrangements, size 16 contacts are delivered in crimp termination and are shipped loose with the connector. Contact size 22 Contact arrangement AWG 26 28 30 106 20 26 28 30 Socket 610203 (2 wrap levels) 610303 (2 wrap levels) 610204 (3 wrap levels) 67 20HD Pin 610215 (2 wrap levels) 610214 (3 wrap levels) 32C4 D E K (1 wrap) 25.25/25.75 1.55/1.75 (0.0994/1.013) (0.061/0.069) 610304 (3 wrap levels) 282948 610217 (1 wrap level) Dimensions mm (inch) Extraction tool V (2 wrap) W (3 wrap) 10/11 12.50/13.50 (0.394/0.433) (0.492/0.531) 28.8/29.2 5.40/5.80 6.35/7.35 9.35/10.35 11.85/12.85 (1.133/1.150) (0.212/0.228) (0.250/0.289) (0.368/0.407) (0.466/0.506) DSX series Our Most Important Connection is with You.™ / 29.70/30.30 5.40/5.80 6.95/8.25 9.95/11.25 12.45/13.75 (1.169/1.192) (0.212/0.228) (0.273/0.325) (0.391/0.443) (0.490/0.541) 610228 (1 wrap level) 26 28 30 40-45-57 32C2-40C1 610225 (2 wrap levels) / 282949 28.55/29.15 5.40/5.80 6.95/8.25 9.95/11.25 12.60/13.8 (1.147/1.124) (0.212/0.228) (0.273/0.325) (0.391/0.443) (0.496/0.543) 610224 (3 wrap levels) SOLDER CUP CONTACT SIZES 20HD, 20, 16 & 12 Solder cup contacts are fixed contacts delivered installed in the connector. Connectors with solder cup contacts have no wire separator. Contact size 20HD 20 16 12 Contact arrangement Dimensions mm (inch) Stripping length A 2.5 (0.098) 3 (0.118) 67 32C4 40-45-5732C2-40C1 26-67 32C4 5 (0.197) 4.5 (0.177) 8-D8 D 29.20/29.80 (1.149/1.173) 29.70/30.30 (1.169/1.192) 28.55/29.15 (1.124/1.147) 29.20/29.80 (1.149/1.173) 29.70/30.30 (1.169/1.192) 28.55/29.15 (1.124/1.147) E 5.40/5.80 (0.212/0.228) THERMOCOUPLE CONTACT SIZES 22 & 20HD refer to page 6-22 FIBER OPTIC TERMINI SIZES 16 & 12 refer to page 6-23 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 6-51 DSX series Our Most Important Connection is with You.™ Contacts COAXIAL CRIMP CONTACT SIZE 1 Contact size 1 Contact Arrangement C2 Center contact Cable Pin Socket UT 141 RG 402 616005 / RG 58 RG 141 KX 15 616005 Right angle / RG 214 RG 225 / 610108 SMA 616009 / Crimping tool Positioner Outer body SEL. Crimping tool Die Hex Solder contact Solder contact 282293 282246 (M22520/5-01) (M22520/5-05) A 282247 (M22520/5-61) A SMA termination For other cables, please consult Radiall. COAXIAL CRIMP CONTACT SIZE 3 Contact size 3 Contact Arrangement C3 Center contact Cable Pin Socket RG 214 RG 225 / 610118 UT 141 RG 402 616014 / Crimping tool Positioner Outer body SEL. Crimping tool Die 282293 282247 (M22520/5-01) (M22520/5-61) Solder Hex A Solder contact For other cables, please consult Radiall. Dielectric withstanding voltage at sea level: 1500 V rms COAXIAL CRIMP CONTACT SIZE 5 Contact size 5 Contact Arrangement 32C2 40C1 Center contact Cable Pin Socket RG 58 RG 141 KX 15 610120 610020001 RG 142 RG 223 KX 23 610122 610022001 RG 316 KX 22 610126 610026 KX 21 DT 610127 / RG 178 610119 / UT 085 610123 / UT 141 616009 / Crimping tool Positioner Outer body SEL. Crimping tool Die Hex A Solder 282293 282246 (M22520/5-01) (M22520/5-05) B Solder For other cables, please consult Radiall. Extraction tool: 282946 (M81969/28-01) 6-52 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Contacts COAXIAL CRIMP CONTACT SIZE 7 Contact size Contact Arrangement 7 C3 Center contact Cable Pin Socket RG 58 RG 141 KX 15 610120 610020001 RG 174 RG 316 RG 188 610126 Crimping tool Positioner Outer body SEL. Crimping tool Die 282293 282246 (M22520/5-01) (M22520/5-05) Solder Hex A 610026 For other cables, please consult Radiall. Extraction tool: 282946 (M81969/28-01) Dielectric withstanding voltage at sea level: 750 V rms DSX series Our Most Important Connection is with You.™ COAXIAL CRIMP CONTACT SIZE 9 Contact size Contact Arrange-ment 9 C8 32C4 Center contact Cable Pin Socket RG 316 KX 22 610146 610046 RG 178 KX 21 610147 610047 RG 58 RG 141 KX 15 610140 610040 RG 142 610149 610049 S280W 503-2 / 610044 UT 085 610148 / Crimping tool Positioner Outer body SEL. Crimping tool Die Hex B 282246 (M22520/5-05) 282293 (M22520/5-01) Solder 282281 (M22520/2-01) DANIELS K345 282236 (M22520/5-45) 6 A B Solder For other cables, please consult Radiall. Extraction tool: 282946 (M81969/28-01) Accessories FILLER PLUGS Designation Filler Plugs Part Number Size 22 (black) 620920 Size 20 (white) 610940 Size 20HD (red) 610941 Size 16 (blue) 620922 Size 12 (yellow) 616923 Size 5 (white) 616802 Size 9 (white) 616802 For Dust caps & backshells please refer to page 6-29 and 6-30 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 6-53 DSX series Our Most Important Connection is with You.™ 6-54 Dimensions SHELL SIZE 1 RECEPTACLE PLUG SHELL SIZE 2 RECEPTACLE PLUG SHELL SIZE 3 RECEPTACLE PLUG Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Dimensions SHELL SIZE 4 PLUG DSX series Our Most Important Connection is with You.™ RECEPTACLE Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 6-55 DSX series Our Most Important Connection is with You.™ DSX EMI/RFI Introduction EMI/RFI acts directly on electronics systems whether by conduction mode through the input or output cables or by radiation (coupling). Electronics equipment is particularly vulnerable to interference and can be disturbed or damaged by it. The serious consequences which may result, make it essential to protect such installations. The first stage in protection is to install the equipment in a shielded cabinet which protects it from some interference; particularly those occurring by radiation. At the connector level that means to use metallic shells to have a good mass conduction between the equipment box and the rack. To meet these requirements RADIALL offers plug connectors for rack which are fitted with grounding spring fingers. DSX SAE AS81659 and DSX Arinc 404 shell type B in sizes 1,2,3, and 4 fitted with grounding fingers are available. These connectors are interchangeable and intermatable with the standard ones. PART NUMBERING The part numbering system applies to plug shells only. To establish the part number of a DSX EMI/RFI connector, simply add the letter “G” after the letter which defines the shell type in the DSX SAE AS81659 or Arinc 404 shell type B standard part number. Examples of part numbers: DSXN2PGS404SS45S0001 DSX2HG41S19S0001 TECHNICAL CHARACTERISTICS The technical characteristics are the same as those of SAE AS81659 and Arinc 404 shell type B connectors except for the following. Shell to shell conductivity: 2.5mΩ max. Measured according to method 3007 of MIL-STD-1344A. Shielding effectiveness: >70 dB @ 4GHz. Measured according to method 3008 of MIL-STD-1344A. MATERIALS 6-56 Description Material Plating Grounding spring fingers Copper alloy Nickel Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number ARINC 404 Shell Type A Technical Characteristics ELECTRICAL, MECHANICAL & ENVIRONMENTAL CHARACTERISITCS Refer to SAE AS81659 standards page 6-7 MATERIALS Description Material Plating Shell Aluminium alloy Cadmium yellow chromate Insert Thermosetting resin / Metallic insert Aluminium alloy Cadmium clear chromate / Rear spacer Silicone rubber Retention clip Copper alloy / Contact Copper alloy Gold over nickel underplate Insert retention plate Aluminium alloy Gold anodized Screws, washers, clinch-nuts Corrosion resistant steel / Go online for data sheets & assembly instructions DSX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number 6-57 DSX series Our Most Important Connection is with You.™ How to Order ARINC 404 Shell Type A Connectors DSX 1 F 18 S 00 Series Shell size 1: One gang shell Shell type E : Receptacle F: Plug Contact arrangement See table below and page 6-48 Termination style (2+3) X: Without contacts S: Crimp (1) Z: Fixed solder cup K: Wire wrap one levels V: Wire wrap two levels W: Wire wrap three levels Y: PC tail contact Note 4 Modification code See page 6-59 Contact arrangement code table 00 8 13 26 40 45 57 67 106 32C2 32C4 40C1 C2 C3 C8 D8 Insert for pin contacts 10 12 44 14 16 18 20 22 24 26 40 28 34 36 30 38 Insert for socket contacts 11 13 45 15 17 19 21 23 25 27 41 29 35 37 31 39 NOTES: (1) If you need to use reduced crimp barrel contacts, use code X and order contacts separately (2) For C2, C3 and C8 contact arrangements which include coax contacts, use termination code X and order coax contacts separately (3) For mixed layout 32C2, 32C4 and 40C1, the connector is delivered with signal and power contacts but without coax contacts. Order coaxial contacts separately (4) For contact arrangement 67 and 32C4 with K, V, W or Y termination styles, size 16 contacts are crimp contacts shipped loose with the connector 6-58 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Modification Code Dimensions mm (inch) CODE Receptacle shell Plug shell 00 4 holes Ø3.05 (0.120) 4 holes Ø3.05 (0.120) 01 Four 4.40 UNC 3B clinch nuts Four 4.40 UNC 3B clinch nuts 03 4 mounting slots 4.80 (0.189) wide + four M3 shouldered screws + 4 washers 4 mounting slots 4.80 (0.189) wide + four M3 shouldered screws + 4 washers 04 4 mounting slots 4.80 (0.189) wide + four 4.40 UNC shouldered screws + 4 washers 4 mounting slots 4.80 (0.189) wide + four .40 UNC shouldered screws + 4 washers 05 4 holes 3.05 (0.120) dia c’sunk 100° 4 holes 3.05 (0.120) dia c’sunk 100° 06 4 holes 3.05 (0.120) dia c’sunk 82° 4 holes 3.05 (0.120) dia c’sunk 82° 07 4 holes 3.05 (0.120) dia c’sunk 100° + a dust cap 4 holes 3.05 (0.120) dia c’sunk 100° + a dust cap Go online for data sheets & assembly instructions DSX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number 6-59 DSX series Our Most Important Connection is with You.™ Contact Arrangements They are the same inserts as those used in Arinc 404 shell type B connectors (see page 6-48) Contacts The contacts used are those shown on page 6-50 to 6-53 Accessories Refer to page 6-53 Dimensions Panel Cut-out 6-60 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Tools CRIMPING TOOLS Part number Mil spec p/n 282281 M22520/2-01 282291 M22520/1-01 282296 DANIELS M300BT 282293 M22520/5-01 POSITIONERS Part number Mil spec p/n 282970 M22520/2-23 282971 M22520/2-08 282974 / 282550 Daniels K345 282972 M22520/1-02 282579 M22520/1-11 282557 / DSX series Our Most Important Connection is with You.™ INSERTION / EXTRACTION TOOLS Part number Mil spec p/n 282885 M81969/1-01 282886 M81969/1-02 282546 M81969/1-03 282547 M81969/28-02 282943 / 282946 M81969/28-01 282890 / 282892 / 282891 / 282929 / 282945 / 282500 / 282503 / 282504 / 282948 / 282949 / DIE Part number Mil spec p/n 282246 M22520/5-05 282247 M22520/5-61 282248 OCETA M1001 282236 M22520/5-45 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 6-61 DSX series Our Most Important Connection is with You.™ 6-62 Notes Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number SECTION 7 MMC Series Our Most Important Connection is with You.™ Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Electrical characteristics .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Mechanical & environmental characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Product materials and masses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 How to order connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Contact arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 & 7-10 Rack guides dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11 & 7-12 Fixed jackscrews dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13 & 7-14 Rotating jackscrews dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15 & 7-16 Block 104 contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17 to 7-19 Block 158 contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20 & 7-21 Block 208 contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22 & 7-23 Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24 Front release and front removable contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24 Equipment wire contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25 Twisted pair contacts .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26 Micro-coaxial contacts .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27 Panel cut out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28 Spare parts for guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29 Section 7 Table of Contents Our Most Important Connection is with You.™ Spare parts for insulators, backshells and shrouds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30 Wiring instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31 to 7-34 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 7-3 MMC series Our Most Important Connection is with You.™ Introduction The Radiall MMC series was designed in response to the majority of connection problems of cabling installation, internal and external on electrical and electronic equipment. The series conforms to the French specification NF-C-93 426 HE 621-622. They are made up of a rectangular insulation block which accepts equally male or female contacts fitted with different types of wires and coaxial cables. A large number of accessories are available for the MMC series, including: backshell with cable clamp, contact protection shrouds, and locking. This makes it possible for the connector to be manufactured exactly to the corresponding needs of the user. Applications A simple, yet highly reliable construction makes the MMC offering enormously adaptable through use of the broad range of accessories. This has allowed the Radiall MMC series to be widely approved for the use in all civil and military fields such as computers, telecommunications, medical, aeronautical, naval and nuclear. © Eurocopter - Jérome DEULIN © Courtesy of US Army Features All of the contacts are removable in order to facilitate replacement, repairs or modification to circuits. A range of robust manual and automatic tooling with easy to follow instructions provides straightforward connector/cable assembly. Fully conforms to the French specification NF-C-93 426 HE 621-622. 7-4 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Product Overview Detailed view of the various parts of this series connector. JACKSCREWS Rotating fixing rod used with backshell Rotating fixing rod used without backshell RACK GUIDES Washer & nut used without backshell Rotating fixing rod used with backshell MMC series Our Most Important Connection is with You.™ Backshell Shroud (optional) Plug connector Male rack guides Rotating female jackscrew Fixing male jackscrew Female rack guides Receptacle connector Shroud (optional) Washer & nut Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 7-5 MMC series Our Most Important Connection is with You.™ Electrical Characteristics Equipment wire contacts Wire section AWG 16 18 20 22 24 26 28 mm2 1.34 0.93 0.60 0.38 0.22 0.14 0.093 10 7.5 5 3 2 1 Current rating (Amp.) 13 Maximum Ø on insulation Contact resistance 3.10 ≤5mΩ Coaxial contacts - Nominal impedance: 50Ω - Operating frequency: 0 to 1000MHz - Dielectric withstanding voltage: 600 V.r.m.s. @ 50Hz (at sea level) - Insulation resistance: ≥ 5000 MΩ - Contact resistance: ≤ 12 mΩ Frequency 0 – 200MHz 200 – 500 MHz 500 – 1000 MHz Voltage standing wave ratio (VSWR) 1.10 1.15 1.40 Insertion loss by pair (dB) < 0.015 < 0.025 < 0.025 Connectors - Insulation resistance: > 5000 MΩ - Dielectric withstanding voltage: 1500 V.r.m.s. @ 50Hz (at sea level) MECHANICAL & ENVIRONMENTAL CHARACTERISTICS - Retention of the contact in moulding: > 50 N (11.24 lbs) - Mating force per contact pair: < 3.4 N (0.76 lbs) - Durability: 500 matings - Vibration: 20 g (0.71 oz) from 80 to 2000 Hz - Shock: 50 g (1.76 oz) - Temperature range: -55°C @ +125°C (-131°F to 257°F) - Humidity: 21 days - Salt spray: 48H 7-6 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Product Materials Description Material Connector Glass filled phenolic Plating -- Equipment Wire Contacts Body Spring Retention clip Copper alloy Gold over nickel Gold over nickel Nickel Coaxial Contacts Body & center Contacts Ferrule Insulator Copper alloy Copper alloy PTFE Gold over nickel Nickel Nickel plated Rack guide Brass Jackscrews Stainless steel -- Shroud Steel Yellow chromate cadmium plated Backshell Zinc or aluminium alloy Painted black Strain relief cable clamp Stainless steel -- MMC series Our Most Important Connection is with You.™ Product Masses Size Masses g (oz) 14 7 (0.246) Type References Masses g (oz) 690940 15 (0.529) 690941 16 (0.564) 690942 18 (0.634) 20 8 (0.282) 26 11 (0.388) 34 19 (0.670) 690943 22 (0.776) 42 22 (0.776) 690930 14 (0.493) 690501 7 (0.246) 690931 15 (0.529) 690511 8 (0.282) 690932 17 (0.599) 690521 11 (0.388) 690933 25 (0.881) 690531 19 (0.670) 690905 57 (2.010) 690541 22 (0.776) 690908 65 (2.292) 690962 690952 690963 690953 690965 Plug connector Receptacle connector 2 (0.070) Rack guide 8 (0.282) 6 (0.211) Short jackscrew 690911 77 (2.716) 690914 101 (3.562) 690917 125 (4.409) 20521500 39 (1.375) (14) 690848001 14 (0.493) 690966 15 (0.529) (20) 690848002 16 (0.564) 690949 18 (0.634) (26) 690848003 18 (0.634) 690956 16 (0.564) (50) 690848006 28 (0.987) 690939 18 (0.634) (75) 690848007 40 (1.410) 690955 Long jackscrew Go online for data sheets & assembly instructions Type Shroud male Shroud female Backshell top entry Backshell side entry Strain relief top entry Visit www.radiall.com and enter the part number 7-7 MMC series Our Most Important Connection is with You.™ How to Order Connectors A pair of MMC connectors is made up of the following: - A block “P” (plug) - A block “R” (receptacle) Of identical dimensions but distinguished by: - The engraved letters “P” and “R” on the mating faces - The contact identification and position of the cavities is a mirror image of the mating half. Each block “P” and “R” must be fitted with male and female guides or jackscrews. - On the block P female guide beside hole 1 or A - On the block R male guide beside hole 1 or A (in order to prevent mismatching and misalignment). PART NUMBERING Connectors with guides (without other accessories) 690 600 Series Basic code (see table below for selection) 690 O 600 A O Connectors with accessories Series Basic code (see table below for selection) Mandatory Accessories (2) O: no accessories A: backshell top entry B: backshell side entry (only 75 way) C: top entry strain relief clamp (not available in 34 and 42 way) Shrouds 0: no shroud A: male shroud without polarizing (1) male shroud with polarizing (2) F: female shroud without polarizing (1) female shroud with polarizing (2) Number of contacts 14 20 26 34 42 50 75 In 1 3 5 7 code B C D E In 1 3 5 7 code G H J K Rack guides Plug 400 410 420 430 440 450 460 Receptacle 500 510 520 530 540 550 560 Fixed jackscrews Plug 701 711 721 731 741 751 761 Rotating jackscrews Receptacle 700 710 720 730 740 750 760 Plug 600 610 620 630 640 650 660 Receptacle 602 612 622 632 642 652 662 Example: 701 goes with 602 NOTES: (1) Not available in 42 way (2) Not available in 14 way When connector has a shroud with polarizing, polarization starts from the cavity A or 1 side of the connector (refer to page 7-30) 7-8 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ MMC series Contact Arrangements VIEW WIRING SIDE mm (inch) 14 contacts 34 contacts Go online for data sheets & assembly instructions 20 contacts 26 contacts 42 contacts Visit www.radiall.com and enter the part number 7-9 MMC series Our Most Important Connection is with You.™ Contact Arrangements VIEW WIRING BLOCK mm (inch) 50 contacts 75 contacts Height Dimensions mm (inch) 14, 20, 26, 34, 42 contacts 7-10 Go online for data sheets & assembly instructions 50, 75 contacts Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ MMC series Rack Guides Dimensions Connector Block mm (inch) Number of contacts B A 14 10.1 (.397) 20 26 10.3 (.405) 34 C Male Female 34.8 (1.370) 37.2 (1.464) 42.2 (1.661) 45.1 (1.775) Male Female 14.2 (.559) 16.6 (.653) 44.2 (1.740) 46.1 (1.826) 17.3 (.681) 19.4 (.764) 54 (2.126) 56.4 (2.220) 22.2 (.874) 24.6 (.968) Shroud not available 42 50 10.3 (.405) 75 72 (2.834) 74.6 (2.937) 25.3 (.996) 27.8 (1.094) 72.4 (2.850) 74.7 (2.940) 34.4 (1.354) 37 (1.456) Strain Relief Cable Clamp (top entry) mm (inch) Number of contacts D 14 20 44 (1.732) 39.5 (1.555) 41.1 (1.618) 34 G max 5 (.197) 12 (.472) 8 (.315) 10 (.394) Cable clamp not available 42 75 F 31.5 (1.240) 26 50 Cable entry dimensions E 53 (2.086) Go online for data sheets & assembly instructions 65.6 (2.582) 26 (1.023) 14 (.551) 18 (.708) Visit www.radiall.com and enter the part number 7-11 MMC series Our Most Important Connection is with You.™ Rack Guides Dimensions Backshell Top Entry - mm (inch) Number of contacts Cable entry dimensions H I 14 39 (1.535) 7.6 (.299) 20 46 (1.811) 47 (1.850) 15 (.590) 48.5 (1.909) 17 (.670) 17 (.670) 21 (.827) 52.5 (2.067) 53.5 (2.106) 22 (.866) 20 (.787) 24 (.945) 12 (.472) 21.5 (.846) 26 34 J 42 47 (1.850) 61 (2.401) 32 (1.260) 50 66.5 (2.618) 68.5 (2.697) 26 (1.023) 75 47 (1.850) 68 (2.677) 40 (1.575) K max 13 (.512) 21 (.827) L 17 (.670) 25 (.984) 30.5 (1.200) Backshell Side Entry - available only for 75 way mm (inch) 7-12 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ MMC series Fixed Jackscrews Dimensions Connector Block mm (inch) Number of contacts B A 14 20 10.1 (.397) 26 34 10.3 (.405) C Male Female 34.8 (1.370) 37.2 (1.464) 42.2 (1.661) 45.1 (1.775) 44.2 (1.740) 54 (2.126) 42 Male Female 14.2 (.559) 16.6 (.653) 46.4 (1.827) 17.3 (.681) 19.4 (.764) 56.4 (2.220) 22.2 (.874) 24.6 (.968) Shroud not available 50 10.3 (.405) 75 72 (2.834) 74.6 (2.937) 25.3 (.996) 27.8 (1.094) 72.4 (2.850) 74.7 (2.940) 34.4 (1.354) 37 (1.456) Strain Relief Cable Clamp (top entry) mm (inch) Number of contacts D 14 20 44 (1.732) 39.5 (1.555) 41.1 (1.618) 34 5 (.197) 12 (.472) G max 8 (.315) 10 (.394) Cable clamp not available 42 75 F 31.5 (1.240) 26 50 Cable entry dimensions E 53 (2.086) Go online for data sheets & assembly instructions 65.6 (2.582) 26 (1.023) 14 (.551) 18 (.708) Visit www.radiall.com and enter the part number 7-13 MMC series Our Most Important Connection is with You.™ Fixed Jackscrews Dimensions Backshell Top Entry - mm (inch) Number of contacts H I Cable entry dimensions J 14 39 (1.535) 7.6 (.299) 20 47 (1.850) 15 (.590) 48.5 (1.909) 53.5 (2.106) 46 (1.811) 26 34 52.5 (2.067) K max L 13 (.512) 17 (.670) 17 (.670) 17 (.670) 21 (.827) 22 (.866) 20 (.787) 24 (.945) 12 (.472) 21.5 (.846) 42 47 (1.850) 61 (2.401) 32 (1.260) 50 66.5 (2.618) 68.5 (2.697) 26 (1.023) 75 47 (1.850) 68 (2.677) 40 (1.575) 21 (.827) 25 (.984) 30.5 (1.200) Backshell Side Entry - available only for 75 way mm (inch) 7-14 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ MMC series Rotating Jackscrews Dimensions Connector Block mm (inch) Number of contacts A 14 20 10.1 (.397) 26 34 10.3 (.405) B Female 34.8 (1.370) 37.2 (1.464) 42.2 (1.661) 45.1 (1.775) 44.2 (1.740) 54 (2.126) 42 50 75 C Male Male Female 14.2 (.559) 16.6 (.653) 46.4 (1.827) 17.3 (.681) 19.4 (.764) 56.4 (2.220) 22.2 (.874) 24.6 (.968) Shroud not available 10.3 (.405) 72 (2.834) 74.6 (2.937) 25.3 (.996) 27.8 (1.094) 72.4 (2.850) 74.7 (2.940) 34.4 (1.354) 37 (1.456) Strain Relief Cable Clamp (top entry) mm (inch) Number of contacts D 14 20 E 31.5 (1.240) 44 (1.732) 26 39.5 (1.555) 60 (2.362) 12 (.472) G max 8 (.315) 10 (.394) Cable clamp not available 42 75 Cable entry dimensions F 5 (.197) 41.1 (1.618) 34 50 M 53 (2.086) Go online for data sheets & assembly instructions 65.6 (2.582) 64 (2.519) 26 (1.023) 14 (.551) 18 (.708) Visit www.radiall.com and enter the part number 7-15 MMC series Our Most Important Connection is with You.™ Rotating Jackscrews Dimensions Backshell Top Entry mm (inch) Number of contacts I 39 (1.535) 7.6 (.299) 46 (1.811) 47 (1.850) 15 (.590) 48.5 (1.909) 17 (.670) 14 20 Cable entry dimensions H 26 J K max L 13 (.512) 17 (.670) 17 (.670) 21 (.827) 34 52.5 (2.067) 53.5 (2.106) 22 (.866) 20 (.787) 24 (.945) 42 47 (1.850) 61 (2.401) 32 (1.260) 12 (.472) 21.5 (.846) 50 66.5 (2.618) 68.5 (2.697) 26 (1.023) 75 47 (1.850) 68 (2.677) 40 (1.575) 21 (.827) 25 (.984) 30.5 (1.200) N 60 (2.362) 64 (2.519) 78 (3.071) Backshell Side Entry - available only for 75 way mm (inch) 7-16 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Block 104 Contacts Central guide R Type - Rack guides A B C D No guides Mates with all the blocks P Central guide 690571 Female Male Male Female Female -- -- Female 690572 Female Female Female Female 690573 D Part number P Type - Rack guides A B C No guides Central rack guide Sunken Hex. Nut 4 A/F 690570 Male Female Female Male 690480 Male -- -- Male 690482 Male Male Male Male 690483 No guides 690471 Male Female Female Male 690470 Male -- -- Male 690472 Male Male Male Male 690473 690476 Male Female Female Male 690475 Male -- -- Male 690477 Male Male Male Male 690478 Go online for data sheets & assembly instructions view wiring side mm (inch) 690481 No guides Central jackscrew Part number MMC series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number 7-17 MMC series Our Most Important Connection is with You.™ Block 104 Contacts Detailed view of the connector with shroud mounted on a panel View once all assembled. 7-18 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Block 104 Contacts GUIDES to mount in positions A, B, C, D Female P/N 690950 Male P/N 690960 SHROUDS Female shroud - use only this reference to order without polarizing code. Polarization Code Position 110 1 120 3 130 5 140 7 210 1+3 220 3+5 230 5+7 240 1+5 250 3+7 260 1+7 MMC series Our Most Important Connection is with You.™ Male shroud - use only this reference to order without polarizing code. To order with polarizing: add the polarization code at the end of the shroud part number see Example: 690991110 BACKSHELL – cast aluminium painted black Assembly Kit Entry Cable clamp max. cm_ (inch) 1 entry 45° 7.8 (3.1) 2 entries 45° 15.6 (6.1) 1 entry 0° 5.3 (2.1) 2 entries 0° 10.6 (4.2) 1 entry 90° 5.3 (2.1) 2 entries 90° 10.6 (4.2) L H Part number 70 (27.6) 71 (28) 690971 66 (26) 690973 57 (22.4) 690973 55 (21.7) 65 (25.6) 690972 690974 690974 Spare parts (1 or 2 entry rotation) Description Part number Body (in 2 parts) 690977 Entry 0 – 90° 690980 Entry 45° 690979 Cap 690978 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 7-19 MMC series Our Most Important Connection is with You.™ Block 158 Contacts R TYPE Central guide Without guides Mates with all blocks P 690686 P TYPE 7-20 Central guide Without guides Central rack guide 690681 Guides supplied unmounted 2 male / 4 female 2 female 690670 view wiring side mm (inch) 690680 Guides supplied unmounted 2 male / 4 female 2 female 690678 690683 Sunken Hex. 4 A/F 690671 690679 690684 Central jackscrew 690676 690677 690682 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Block 158 Contacts GUIDES to mount in positions A, B, C, D - mm (inch) Female P/N 690950 Male P/N 690960 MMC series Our Most Important Connection is with You.™ BACKSHELL P/N 690985 - mm (inch) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 7-21 MMC series Our Most Important Connection is with You.™ 7-22 Block 208 Contacts Polarizing positions Guides supplied unmounted 4 female 2 male / 2 female N 690768001 690778004 R 690768002 690778007 Z 690768003 690778002 Y 690768004 690778003 X 690768005 690778001 W 690768006 690778005 Polarizing positions 4 female 2 male / 2 female N 690769001 690767001 R 690769002 690767002 Z 690769003 690767003 view wiring side mm (inch) Guides supplied unmounted Y 690769004 690767004 X 690769005 690767005 W 690769006 690767006 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Block 208 Contacts GUIDES to mount in positions A, B, C, D - mm (inch) Female P/N 690958 Male P/N 690968 MMC series Our Most Important Connection is with You.™ BACKSHELL P/N 690982 - mm (inch) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 7-23 MMC series Our Most Important Connection is with You.™ Contacts Pins and/or sockets for equipment wire, twisted pairs and coaxial cable can be housed in either plug or receptacle giving a multitude of connection possibilities. Many contact arrangements available: 14 -20 - 26 - 34 - 42 - 50 - 75 - 104 - 158 and 208 ways. The signal contacts size 16 (pin Ø 1.58mm) are for crimping to AWG 16 to 28. Contacts for wire wrapping are available with tails 0.6 x 0.6 mm (0.024x0.024 inch) or 1.2 x 1.2mm (0.047 x 0.047 inch) square. The coaxial contacts are for crimping to 2 mm and 2.6 mm coaxial cables and AWG 24 to 30 twisted pairs. For all other contact terminations: consult us No tool is necessary for the insertion, the extraction is from the rear using an extraction tool introduced by the mating face of the connector. Front Release and Front Removable Contacts In order to facilitate the junction of MMC series connectors with a flexible or steady printed circuits, Radiall created a range of solder tail and wire wrap front release contacts. This eases the replacement of a damaged contact without rewiring the set. These size 16 contacts fit with all standard MMC connectors cavities from 14 to 208 which allow to mix them on a same connector with micro-coaxial contacts and crimping contacts. Type Replacement contact (2) Contact (1) Contacts Arrangements Pin Socket Pin Socket Mini-wrapping 0.6 (.024) flats 2 wraps L=10.6 (.417) 690220 690320 690220001 690320001 Mini-wrapping 0.6 (.024) flats 3 wraps L=16 (.630) 690221 690321 690221001 690321001 L=6.2 (.244) 690222 690322 690222001 690322001 PC tail Ø 0.65mm (.026) NOTES: (1) Contact with retention clip and anti-rotation sleeve, must be used for the original or initial equipment of the connectors. (2) Contact without retention clip and anti-rotation sleeve for the replacement of damaged contacts. Installation and extraction of FR/FR contacts. 7-24 Contact Installation 1) Insert the contact fitted with the retention clip through the mating face and push insertion tool 282501. Contact Replacement Extraction: insert the extraction tool 282917 by the mating face into the cavity of the contact to be replaced. Push it until it butts against the contact shoulder. Maintain the pressure on piston and pull on body tool to extract the contact. To free the contact release pressure on piston. 2) Introduce the sleeve by the rear face with tool 282502 and push it until it flushes with the insulator. Installation of a new contact without retention clip: insert the contact through the mating face, push it with tool 282501 until contact snaps in place. Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Equipment Signal Contacts FRONT RELEASE / REAR RELEASE CRIMP CONTACTS Contacts CABLES AWG size Section in mm2 (sq.in) Ø max. on sleeve mm (inch) Pin Socket 16 18 20 1.34 (.053) 0.93 (.037) 0.60 (.024) 3.10 (.122) 690200 690300 16 18 20 1.34 (.053) 0.93 (.037) 0.60 (.024) 3.10 (.122) 20 22 24 0.60(.024) 0.38 (.015) 0.22 (.009) 2.20 (.086) 24 26 28 0.22 (.009) 0.14 (.006) 0.093 (.004) Positioner Crimping tool Position on crimp tool 6 5 4 282975 690201 282920 690301 282291 M22520/1.01 690215 690315 6 5 4 4 3 2 282976 1.60 (.063) 690235 Extraction tool MMC series Our Most Important Connection is with You.™ 282920 4 2 2 690335 WIRE WRAP CONTACTS Type Contacts Contacts Arrangements Mini-wrapping Ø 0.6 (.024) flats 2 wraps L=10.6 (.417) Wrapping standard Ø 1.2 (.047) flats 3 wraps L=19.5 (.767) Go online for data sheets & assembly instructions Tools Pin Socket 690241 690341 690240 Insertion Extraction 282921 282920 690340 Visit www.radiall.com and enter the part number 7-25 Twisted Pair Crimp Contacts Center contact Ø max. on insulator 0.22 (.009) 0.96 (.038) 2 0.14 (.006) 0.84 (.033) 2 0.093 (.004) 0.73 (.029) 1 30 0.055 (.002) 0.66 (.026) 1 26 0.12 (.005) 0.85 (.033) 3 0.08 (.003) 0.67 (.026) 2 0.05 (.002) 0.58 (.023) 1 0.14 (.006) 0.84 (.033) 2 0.093 (.004) 0.73 (.029) 1 0.12 (.005) 0.85 (.033) 3 0.08 (.003) 0.67 (.026) 2 24 Stranded wire cable 26 28 28 Stranded wire cable Single wire cable 30 26 28 26 28 Stranded wire cable Single wire cable Position on crimping tool (5) 30 Stranded wire cable 0.055 (.002) 0.66 (.026) 1 30 Single wire cable 0.05 (.002) 0.58 (.023) 1 Outer contact Positioner Cimping tool Socket (1) Pin (2) 690070 B 690170 B 690060 A 690160 A 690061 A 690161 A 690062 A 690162 A Positioner 282973 / M22520/4.02 Section in mm2 (sq.in) 282292 / M22520/4.01 AWG size CONTACTS & Wiring Instructions (4) TOOLS (3) CABLES 282981 / M22520/2.04 MMC series Our Most Important Connection is with You.™ NOTES: (1) Body female contact / center male contact (2) Body male contact / center female contact (3) Extraction tool for all twisted pair contacts P/N 282920 (4) Wiring instructions on pages 7-31 to 7-34 (5) Crimping tool for all 282281 / M22520/2.01 7-26 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Coaxial Crimp Contacts 2 (.079) KX3A RG316/U KX22 50 RG179/U 75 2.54 (.100) ± 0.13 (.005) Positioner Crimp tool Socket (1) Pin (2) 690020 C 690120 C 690040 D 690140 D Positioner 282973 M22520/4.02 50 Crimp tool Outer contact 282292 M22520/4.01 RG178/U RG196/U KX21 Center contact 282981 M22520/2.04 Outer diameter 282281 M22520/2.01 Impedance Ω Cable reference CONTACTS & Wiring Instructions (4) TOOLS (3) CABLES MMC series Our Most Important Connection is with You.™ NOTES: (1) Body female contact / center male contact (2) Body male contact / center female contact (3) Extraction tool for all twisted pair contacts P/N 282920 (4) Wiring instructions on pages 7-31 to 7-34 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 7-27 MMC series Our Most Important Connection is with You.™ Panel Cut Out Number of contacts A B C 14 12.4 (.488) 23.8 (.937) 20.8 (.819) 20 12.4 (.488) 31.7 (1.248) 28.7 (1.130) 26 15.7 (.618) 33.3 (1.311) 29.2 (1.150) Number of contacts A B C 34 42 19.8 (.779) 11.9 (.468) 6.3 (.248) 29 (1.141) 29.3 (1.153) 19.4 (.764) 20.6 (.811) 14.2 (.559) 12.7 (.500) 50 75 104 7-28 Go online for data sheets & assembly instructions Max. panel thickness 6 (.236) D E F 49.3 (1.940) 56.9 (2.240) 42.8 (1.685) 50.5 (1.988) 36.6 (1.441) 43.7 (1.720) 64.3 (2.531) 57.9 (2.279) 51.6 (2.031) 72.5 (2.854) 63.5 (2.500) 55.6 (2.189) Max. panel thickness 6 (.236) 5.5 (.216) Visit www.radiall.com and enter the part number Spare Parts Jackscrew and rack guide selection table Number of contacts Cables Without backshell 14 20 26 Male 34 42 50 75 690962 Female 690952 Rack guides With backshell Without backshell Male 690963 690963 Female 690963 690963 Male 690961 Female MMC series Our Most Important Connection is with You.™ 690951 Fixed guides With backshell Without backshell Male 690964 690961 Female 690954 690951 Male 690965 Female 690955 690966 690949 690967 Male Rotating jackscrews For 75 contacts 690967001 Side entry With or without backshell 690956 690939 690957 Female For 75 contacts 690957001 Side entry Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 7-29 MMC series Our Most Important Connection is with You.™ Spare Parts Insulator blocks only Block Number of contacts Type P Type R 14 690401 690501 20 690411 690511 26 690421 690521 34 690431 690531 42 690441 690541 50 690451 690551 75 690461 690561 Backshells When ordering backshells separately, do not forget to order the appropriate guides or jackscrews (refer to previous page for part numbers.) Number of contacts Backshell reference 14 690905 20 690908 26 690911 34 690914 42 690917 50 690920 Type P 690923 75 Type R 690924 Shrouds Male shroud is to be mounted on insulator block P and female shroud on insulator block R. Polarizing is to be positioned next to cavity 1 or A of the insulator block. To order without polarization just use the six digits in the following table. To include polarization add the 3 digits suffix following the 6 digits part number. E.G: 690943120 (position 3). Number of contacts Position 110 1 120 3 130 5 140 7 210 1+3 220 3+5 230 5+7 240 1+5 250 3+7 260 1+7 Shrouds Male Female 14 690940 690930 20 690941 690931 26 690942 690932 34 690943 42 7-30 Polarization code 690933 Not available 50 690945 690935 75 690946 690936 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Wiring Instructions TWISTED PAIR CONTACT Wiring Instructions A CONTACT REF: 690060 WIRE SIZES 690160 690061 690161 690062 690162 Body AWG 26 AWG 28 AWG 30 Center contact Insulator bush Adaptor Ferrule MMC series Our Most Important Connection is with You.™ 1 - Wire Stripping SOCKET CONTACT PIN CONTACT 2 – Wiring Instructions - Slide the ferrule over the twisted pair cable - Following the type of contact, strip the 2 conductors to the shown dimensions here above - Slide adaptor over conductor 1 - Slide insulator bush over conductor 1 - Put the core of the cable 1 into the center contact (pin or socket) until it butts against the insulator bush. - Engage the assembly (cable + center contact) into the positioner of the crimping tool, and crimp center contact according to setting instructions page 7-26. - Engage the center contact into the body, with reasonable force push home. Check the dimensional position, following type of centre contact (pin/socket). - Slide the adaptor on to the body up to the shoulder. 1 ±0,40 [0,039 ±0,002] 5,9 ±0,40 [0,232 ±0,002] - Place the core of conductor 2 under the adaptor tab, and slide core into the helical slot. - Slide the ferrule over the adapter up to the shoulder of the body. - Engage the assembly into the positioner of the crimping tool, then crimp according to setting instructions, page 7-26. Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 7-31 MMC series Our Most Important Connection is with You.™ Wiring Instructions TWISTED PAIR CONTACT Cabling Instructions B CONTACT REF: 690070 690170 Body WIRE SIZE Center contact AWG 24 Insulator bush Adaptor Ferrule 1 - Wire Stripping SOCKET CONTACT PIN CONTACT 2 – Wiring Instructions - Slide the ferrule over the twisted pair cable - Following the type of contact, strip the 2 conductors to the shown dimensions here above - Slide adaptor over conductor 1 - Slide insulator bush over conductor 1 - Put the core of the cable 1 into the center contact (pin or socket) until it butts against the insulator bush. - Engage the assembly (cable + center contact) into the positioner of the crimping tool, and crimp center contact according to setting instructions page 7-26. - Engage the center contact into the body, with reasonable force push home. Check the dimensional position, following type of centre contact (pin/socket). - Slide the adaptor on to the body up to the shoulder. - Place the core of the conductor 2 into the straight slot, on the outer face of the adaptor. - Slide the ferrule over the adapter up to the shoulder of the body. - Engage the assembly into the positioner of the crimping tool, then crimp according to setting instructions, page 7-26. 7-32 Go online for data sheets & assembly instructions 1 ±0,40 [0,039 ±0,002] 5,9 ±0,40 [0,232 ±0,002] Visit www.radiall.com and enter the part number Wiring Instructions COAXIAL CONTACTS Cabling Instructions C CONTACT REF: 690020 690120 Body Center contact Insulator bush Ferrule 1 - Wire Stripping SOCKET CONTACT MMC series Our Most Important Connection is with You.™ PIN CONTACT 2 – Wiring Instructions - Slide the ferrule over the coaxial cable. - Following the type of contact, strip the 2 conductors to dimensions shown above. - Comb the braid and slide on the insulator bush until it butts against the dielectric of the cable. - Place the core of the cable into the center contact so as to butt against the dielectric. - Engage the assembly into the positioner of the crimping tool and crimp according to instructions indicated on page 7-27. - Engage the centre contact into the body and with reasonable force push home, check the dimensional position of the centre contact (pin or socket). 1 ±0,40 [0,039 ±0,002] 5,9 ±0,40 [0,232 ±0,002] - Pull down the braid over the body and slide the ferrule on to the body up to the shoulder. - Engage the assembly into the positioner of the crimping tool, then crimp according to instructions indicated on page 7-27. Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 7-33 MMC series Our Most Important Connection is with You.™ Wiring Instructions COAXIAL CONTACTS Cabling Instructions D CONTACT REF: 690040 690140 Body Center contact Ferrule 1 - Wire Stripping SOCKET CONTACT PIN CONTACT 2 – Wiring Instructions - Slide the ferrule over the coaxial cable. - Following the type of contact, strip the 2 conductors to dimensions shown above. - Place the core of the cable into the center contact so as to butt against the dielectric. - Engage the assembly into the positioner of the crimping tool, then crimp according to instructions indicated on page 7-27. - Engage the center contact into the body and with reasonable force push home, check the dimensional position of the center contact (pin or socket). 1 ±0,40 [0,039 ±0,002] 5,9 ±0,40 [0,232 ±0,002] - Pull down the braid over the body and slide ferrule over braid up to the body shoulder. - Engage the assembly into the positioner of the crimping tool, then crimp according to instructions given on page 7-27. 7-34 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Tools Crimp tools 282281 – M22520/2-01 282291 – M22520/1-01 282292 – M22520/4-01 MMC series Our Most Important Connection is with You.™ Positioners 282973 – M22520/4-02 282976 – Daniels TP616 282975 – Daniles TP617 282981 – M22520/2-04 Insertion tool 282502 282921 – wire wrap Extraction tool 282501 282917 282920 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 7-35 MMC series Our Most Important Connection is with You.™ 7-36 Notes Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number SECTION 8 B & MCS-R Series Our Most Important Connection is with You.™ Contents B Series Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5 Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 How to order connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7 to 8-9 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 Panel cut-outs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 MCS-R Series Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12 Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13 & 8-14 How to order connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15 Contacts part numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17 Panel cut-outs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17 Contact references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18 Locking system code VP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19 Connectors mounting plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20 Connectors accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21 & 8-22 Micro coaxial contacts assembly instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23 Section 8 Table of Contents Our Most Important Connection is with You.™ Tools .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 8-3 B series Our Most Important Connection is with You.™ Introduction The B series connectors are of robust design with fixed solder pot contacts of 15 A current rating. They are available in four different contact arrangements. By their ruggedness, they are particularly suitable for rack and panel and cable to panel applications. Applications The series B connectors ensures complete safety for the following applications: Industries, transports, communications, power equipment and all specific civil and military electronic systems. Features Plug and receptacle connectors are made of a thermoset insulator moulded onto a stainless steel fixing plate. Four contact arrangements are available, 8, 14, 24 and 32 contacts. The receptacle box type connectors are fitted with round pin contacts. The plug connectors are fitted with spring blade contacts and two stainless steel guide pins of different diameter providing polarization and mating before the contacts to ensure correct alignment. The pin contacts are in silver plated brass, the spring blade contacts are in silver plated bronze. The cambered configuration and elasticity procures a self wiping condition at each mating, ensuring high reliability. The B series connector is only available with solder pot termination for gauge 16 wires. Standard receptacle connectors are fitted with floating eyelets, which allows 0.75 mm radial float. 8-4 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Product Overview Detailed view of the various parts of this series connector Top entry backshell Plug B series Our Most Important Connection is with You.™ Guide pin Spring blade contacts Solder pot contacts Receptacle Go online for data sheets & assembly instructions Fixing plates Visit www.radiall.com and enter the part number 8-5 B series Our Most Important Connection is with You.™ Technical Characteristics ELECTRICAL Current rating by contact: 15 A Test voltage: - Between contacts: > 1500 V.r.m.s. - Between contacts and earth: > 2000 V.r.m.s Insulation resistance: > 5000 MΩ Contact resistance: < 10 mΩ MECHANICAL & ENVIRONMENTAL Temperature range: -55°C (-131°F) to +125°C (+257°F) Humidity: 21 days Mating & unmating: 500 cycles Contact retention: > 50 N MATERIALS Description Material / Finish Insulator block Glass filled phenolic Pin contacts (male) Brass - silver plated Spring blade contacts (female) Bronze - silver plated Guide pins Stainless steel Fixing plate Stainless steel MASSES g (oz) Plug Contact Arrangement 08 Weight 35 (1.25) 14 24 32 50 (1.80) 70 (2.50) 85 (3) 14 24 32 50 (1.80) 70 (2.50) 85 (3) Receptacle Contact Arrangement 08 Weight 35 (1.25) Backshells 8-6 Side entry 170 (6) 190 (6.70) 265 (9.35) 300 (10.60) Top entry 180 (6.35) 200 (7.05) 280 (9.90) 320 (11.30) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number How to Order Connectors The following indications are to help you out when ordering B connectors. When a receptacle connector is ordered with the locking system, in place of the floating eyelets, brackets are fitted whilst the locking clips are always fitted on the backshell. For backshell and accessories please refer to pages 8-21 to 8-22 for ordering. The plug connector is fitted with spring leaf contacts and the receptacle box type connector with pin contacts. CONNECTOR PART NUMBER B 24 M 71 B series Our Most Important Connection is with You.™ NV Series prefix Contact arrangement 08 – 14 – 24 - 32 Product type M: Plug connector F: Receptacle connector(2) Termination style (1) 71: Ø2.30 solder pot 73: Ø3.20 solder pot 74: PC Tail 75: 5 mm terminal blade 78: NFC 20120 terminal blade 80: Screw cup termination Modification code NV: Without locking VP: Brackets for locking system receptacle only (see page 8-20 for details) NOTES: (1) Please refer to page 8-8 for views of termination styles. (2) Receptacle connector: only the 71 termination style is available Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 8-7 B series Our Most Important Connection is with You.™ 8-8 Termination Styles Following are the different termination styles available in details Style 71 Style 73 Style 74 Style 75 Style 78 Style 80 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Contact Arrangements 8 contacts B series Our Most Important Connection is with You.™ 14 contacts 24 contacts 32 contacts Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 8-9 B series Our Most Important Connection is with You.™ Dimensions SINGLE SHELL DIMENSIONS mm(inch) Male Female MATED SHELL DIMENSIONS 8-10 PANEL CUT OUTS Plug & receptacle connector dimensions mm(inch) Contact Arrangement A B C D 08 48.5 (1.909) 37.5 (1.476) 15.75 (0.620) 15.5 (0.610) 14 65 (2.559) 54 (2.125) 24 (0.944) 23.5 (0.925) 24 92.5 (3.641) 81.5 (3.208) 37.75 (1.486) 37.5 (1.476) 32 114.5 (4.507) 103.5 (4.074) 48.75 (1.919) 48.5 (1.909) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Notes Go online for data sheets & assembly instructions B series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number 8-11 MCS-R series Our Most Important Connection is with You.™ Introduction The MCSR series connectors are of robust design and available in four contacts arrangements, respectively 28, 48, 83 and 113 wire contacts, size gauge 16. The same number of micro coaxial contacts can be installed instead of the wired contacts. A unique feature of the MCSR connector is that it’s interchangeable with the B series, however, it is not fully intermateable. The connectors may be adapted with die cast aluminium hoods, with two types of cable entries, either from the top or from the side. Applications MCSR connectors are suitable for various applications in the following industrial fields: Communications and automation systems, electronic equipment, naval, aerospace, and defense applications. Features The MCS-R series, plug and receptacle connectors are made of a thermostat insulator moulded onto a stainless steel fixing plate. Four contact arrangements are available, 28, 48, 83 and 113 contacts. The plug connector is fitted with two guide pins of different diameter, which provides polarization and mate before the contacts ensuring a perfect alignment and reliability. The plug connector accepts socket wire contacts or pin micro coaxial contacts. The receptacle connector accepts pin wire contacts or socket micro coaxial contacts and is fitted with floating eyelets which allows 0.75 mm radial float. Three termination styles on the contacts are available, wire contacts with solder pot or crimp for wire size gauge 16 and micro coaxial contacts, crimp style. 8-12 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Product Overview Detailed view of the various parts of this series connector Top entry backshell Plug Guide pin MCS-R series Our Most Important Connection is with You.™ Receptacle Socket contacts Pin contacts Fixing plates Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 8-13 MCS-R series Our Most Important Connection is with You.™ Technical Characteristics ELECTRICAL Current rating by contact: 13 A Operating voltage: 350 V.r.m.s @ 50 Hz Test voltage: 1500 V.r.m.s @ 50 Hz Insulation resistance: > 5000 MΩ Contact resistance: < 12 mΩ ELECTRICAL with Micro coaxial contacts Impedance: 50 Ω Operating frequency range: 0 to 1000 MHz VSWR of pair of contacts: < 1.4 from 0 to 1000 MHz Insertion loss of a pair of contacts @ 1000 MHz: < 0.20dB Test voltage at sea level (mated pair): 600 V.r.m.s @ 50Hz Insulation resistance: > 5000 MΩ Contact resistance: < 12 mΩ MECHANICAL & ENVIRONMENTAL Temperature range: -55°C (-131°F) to +125°C (+257°F) Humidity: 21 days Mating & unmating: 500 cycles Contact retention: > 50 N 8-14 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Technical Characteristics MATERIALS Description Material / Finish Insulator block Glass filled phenolic Guide pins Stainless steel Fixing plate Stainless steel Contacts Copper alloy – gold over nickel plated MASSES g (oz) Plug Contact Arrangement 28 Weight 40 (1.45) 48 83 113 60 (2.15) 90 (3.20) 115 (4.05) 48 83 113 55 (1.95) 85 (3) 110 (3.90) Receptacle Contact Arrangement 28 Weight 40 (1.45) MCS-R series Our Most Important Connection is with You.™ Backshells Side entry 170 (6) 190 (6.70) 265 (9.35) 300 (10.60) Top entry 180 (6.35) 200 (7.05) 280 (9.90) 320 (11.30) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 8-15 MCS-R series Our Most Important Connection is with You.™ How to Order Connectors The following indications are useful when ordering MCS-R connectors. When ordering a connector with its locking system VP, brackets fitted on the female connector replace the eyelets, whilst the locking clips are always fitted on the backshell. Series MCS-R contacts are removable. Contacts shall be ordered separately following the termination style and quantities desired. For backshells and accessories please refer to page 8-21 to 8-22 for ordering For contact references please refer to page 8-18 MCSR 028 M 00 Series prefix Contact arrangement 028 – 048 – 083 - 113 Product type M: plug connector F: receptacle connector Modification code 00: without locking VP: brackets for locking system receptacle only (see page 8-19 for detail) Termination Styles 8-16 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Contact Arrangements Plug view shown 28 contacts MCS-R series Our Most Important Connection is with You.™ 48 contacts 83 contacts 113 contacts Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 8-17 MCS-R series Our Most Important Connection is with You.™ Dimensions SINGLE SHELL DIMENSIONS mm (inch) Plug Receptacle Mated Shell Dimensions Panel Cut Outs Plug Receptacle 8-18 Plug & receptacle connector dimensions mm(inch) Contact Arrangement A B C D E 028 48.5 (1.909) 37.5 (1.476) 15.75 (0.620) 15.5 (0.610) 5.3 (0.209) 048 65 (2.559) 54 (2.126) 24 (0.945) 23.5 (0.925) 5.3 (0.209) 083 92.5 (3.642) 81.5 (3.209) 37.75 (1.486) 37.5 (1.476) 5.3 (0.209) 113 114.5 (4.508) 103.5 (4.075) 48.75 (1.919) 48.5 (1.909) 5.5 (0.217) Go online for data sheets & assembly instructions F G H 1 (0.039) 11.5 (0.452) 17.7 (0.697) 1.2 (0.047) 11.3 (0.445) 17.5 (0.689) Visit www.radiall.com and enter the part number Contact References (1) MICRO COAXIAL CONTACTS Outer conductor Description Cable type RG178 RG196 KX21 RG174 RG188 RG316 KX3 – KX22 AWG26 Twisted pair cable Ø1.1 AWG24 Twisted pair cable Ø1.3 Type Part number Pin 614120 Socket 690020 Pin 614140 Socket 690040 Pin 614160 Socket 690060 Pin 614170 Socket 690070 Center conductor Description Crimping tool Setting Crimping Tool Positionner 282281 M22520/2-01 1 282292 M22520/4-01 282973 M22520/4-02 282281 M22520/2-01 2 282292 M22520/4-01 282973 M22520/4-02 282281 M22520/2-01 2 282292 M22520/4-01 282973 M22520/4-02 282281 M22520/2-01 2 282292 M22520/4-01 282973 M22520/4-02 MCS-R series Our Most Important Connection is with You.™ CRIMP WIRE CONTACTS (2) Cable type Type Part number AWG16 AWG18 AWG20 Pin 614200 Socket 690300 Pin 614200 Socket 690300 AWG20 AWG22 AWG24 Crimping tool Positioner Extraction tool 282291 M22520/1-01 282975 282920 282291 M22520/1-01 282976 282920 SOLDER WIRE CONTACTS (2) Cable type Type Part number AWG16 AWG18 AWG20 Pin 614230 Socket 614330 Pin 614240 Socket 614340 AWG20 AWG22 AWG24 Extraction tool 282920 282920 NOTES: (1) For other termination please consult us (2) Stripping length for cable types AWG16-18-20 is 6 and for types AWG20-22-24 it is 5 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 8-19 MCS-R series Our Most Important Connection is with You.™ Locking System Code VP The brackets can only be used on the receptacle connector and enables it to be fastened securely when its mating half is fitted with a hood The brackets replace the floating eyelets on the receptacle connector On both series B and MCSR when VP code is ordered, the corresponding hood must be ordered with the male connector VP code VP code 8-20 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Connectors Mounting Plates The mounting plates already blanked out, simplify the wall cut out on the rack or panel as well as on any other item designed to support the connector. The latter is directly fitted to the mounting plate, which can then be easily secured with accuracy on the equipment due to the four oblong holes of the mounting plate. Series MCS-R series Our Most Important Connection is with You.™ Reference following number of cut outs B MCSR 3U 4U 5U 14 48 PP314 PP414 PP514 24 83 PP324 PP424 PP524 32 113 - PP432 - 114.5 (4.508) 139 (5.472) 183.5 (7.224) Dimensions A mm (inch) Th Rack ick ne ss Panel Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 8-21 MCS-R series Our Most Important Connection is with You.™ Connectors Accessories The backshells for both series B and MCSR are available in four sizes and are supplied in two halves which enables them to be fitted after the wiring of the connectors. They are available either with TOP or SIDE (45°) cable entry. Each backshell is fitted with a pair of locking clips, one fixed on each end. This allows the connector backshell assembly to be fastened securely to the mating connector fitted with the VP brackets. TOP ENTRY (1) Part number for TOP ENTRY 612813 Number of contacts B series MCSR series 8 28 B & MCSR dimensions mm (inch) A 52.5 (2.067) B C 60.5 (2.382) 26 x 10 (1.024 x 0.394) 612823 14 48 77 (3.031) 26 x 15 (1.024 x 0.591) 612837 24 83 104.5 (4.114) 38 x 20 (1.496 x 0.787) 126.5 (4.980) 38 x 20 (1.496 x 0.787) 65.5 (2.579) 612845 32 113 NOTE: (1) This screw is for grounding purpose. 8-22 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ MCS-R series Connectors Accessories SIDE ENTRY Part number for SIDE ENTRY B series MCSR series 612814 8 28 Number of contacts B & MCSR dimensions mm (inch) A 63 (2.480) B C 60.5 (2.382) 26 x 10 (1.024 x 0.394) 612824 14 48 77 (3.031) 26 x 15 (1.024 x 0.591) 612838 24 83 104.5 (4.114) 38 x 20 (1.496 x 0.787) 126.5 (4.980) 38 x 20 (1.496 x 0.787) 73 (2.874) 612846 32 113 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 8-23 MCS-R series Our Most Important Connection is with You.™ Micro Coaxial Contacts Assembly Instructions Three different modes of assembly are to be considered depending on the cable type used. The two first assemblies A and B are applicable for braid coaxial cables, whilst the third assembly C is applicable for twin conductor cable. The three mounting procedures are identical for both contact types, pin and socket. procedure coaxial cables A Mounting After sliding the ferrule over the cable and stripping the latter to the dimensions shown in A1. - Comb the braid in opening it up, strip the center wire to the dimension shown in A2. - Slide the insulator bushing (1) over the dielectric . - Place the center contact (2) over the conductor, the contact must butt against the insulator bushing (1). - Crimp the center contact with tool 282281. - S lide the cable and contact into the body(3) ensuring that it’s pushed home, then trim back the braid over the body (3). - Slide the ferrule over the braid up to the body shoulder. - Place the assembly into tool 282292 and crimp the ferrule. B After sliding the ferrule over the cable, strip the latter to dimensions shown in B (mounting of coaxial contacts without insulator bushing). - Comb the braid and place the center contact over the conductor butting it against the dielectric. - Place the sub assembly into tool 282281 and crimp the center contact. - The following steps are identical to those indicated in A. C Micro coaxial contacts with twin conductor cable After sliding the ferrule over the twin conductors and stripping them to dimensions shown in C. Note: conductor 1 is for the centre contact, whilst conductor 2 is for earthing. A1 A2 B C - S lide the adaptor 2 and the insulator bushing (1) over conductor 1. - P lace the center contact (2) over the conductor, butting it against the sheath. - Place the sub assembly into tool 282281 and crimp the centre contact. - Slide the cable and contact into the body (3), ensuring that its home. - Slide the adaptor 2 onto the body (3) against the shoulder. - Place conductor 2 into the helical slot. - Slide the ferrule over the adaptor and conductor 2, up to the shoulder of the body (3). - Place the assembly into tool 282292 and crimp the ferrule. NOTES: (1) Insulating bush (2) Socket or pin contact (3) Contact body 8-24 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Tools Crimp tools 282281 – M22520/2-01 282291 – M22520/1-01 282292 – M22520/4-01 Positioners 282973 – M22520/4-02 282976 – Daniels TP616 282975 – Daniels TP617 MCS-R series Our Most Important Connection is with You.™ Extraction tool 282920 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 8-25 MCS-R series Our Most Important Connection is with You.™ 8-26 Notes Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number SECTION 9 MM & MB Series Our Most Important Connection is with You.™ Contents Introduction of mm and mb series ............................................................................................................................ 9-4 Features ..................................................................................................................................................................... 9-5 Applications ................................................................................................................................................................ 9-5 Product overview of mm series ........................................................................................................................... 9-6 Technical characteristics .......................................................................................................................................... 9-7 How to order connectors ........................................................................................................................................... 9-8 Contact arrangements ............................................................................................................................................... 9-9 Termination style ..................................................................................................................................................... 9-10 Printed circuit drill pattern .......................................................................................................................... 9-11 & 9-12 Guides and jackscrews ............................................................................................................................................ 9-13 Panel cut-out ............................................................................................................................................................ 9-14 Connector mating compatibility .............................................................................................................................. 9-15 Backshell type availability ....................................................................................................................................... 9-15 Top entry backshells ................................................................................................................................................ 9-16 Product overview of MB series ......................................................................................................................... 9-18 Technical characteristics ........................................................................................................................................ 9-19 How to order connectors ......................................................................................................................................... 9-20 Contact arrangements ............................................................................................................................................. 9-21 Termination style ..................................................................................................................................................... 9-22 Panel cut-out ............................................................................................................................................................ 9-23 Printed circuit drill pattern ........................................................................................................................ Section 9 Table of Contents Our Most Important Connection is with You.™ 9-24 to 9-27 Guides and jackscrews .............................................................................................................................................. 9-28 Connector mating compatibility .............................................................................................................................. 9-29 Backshell type availability ....................................................................................................................................... 9-30 Top entry backshells ................................................................................................................................................ 9-31 Side entry backshells .............................................................................................................................................. 9-32 Accessories .............................................................................................................................................................. 9-33 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 9-3 MM & MB series Our Most Important Connection is with You.™ Introduction The Radiall miniature and submaniature rectangular multicontact connectors meet the requirements of the standard MIL-C-28748 performance requirements. They are rugged connectors and offer high performance for high contact density. The connectors in each series consist of an insulator with male and female contacts which include several pin sizes. Features Each connector features a male guide at one end and a female guide at the other. This arrangement ensures polarization of the connector when coupled. These guides can be smooth (rack guides) or screw closing (fixed or rotating jackscrews). The contacts male or female are made of copper base alloy plated gold over nickel. The female contacts have 4 slots which ensures perfect mating, constant contact pressure and excellent mechanical and electrical performance. The contacts have a slight amount of float in order to allow self alignment during mating. Each series includes a different termination type; solder pot, straight or right angle solder pin for PCB, and wrapping. The MM series This series consists of six sizes of connectors with contact arrangements for 7, 14, 20, 26, 34 and 50 size 22 contacts Ø 0.76mm / 0.030inch. The series offers four types of terminations: - Solder pot for wire (AWG22 max) - Straight solder pin for PBC - Right angle solder pin for PBC - Wire wrap These connectors are fitted with rack guides or fixed or rotating jackscrews at each end. A protective covering for wire terminations can be installed on the connector. The MB series This series consists of twelve sizes of connectors with contact arrangements for 2, 3, 5, 11, 14, 20, 25, 34, 42, 50 and 75 size 20 contacts Ø 1mm / 0.039inch. The series offers three types of terminations: - Solder pot for wire (AWG20 max) - Straight solder pin for PBC - Right angle solder pin for PBC These connectors are fitted with rack guides or fixed or rotating jackscrews at each end. Wires and soldered terminations for wire can be protected by either top or side entry backshells or by potting covers for 2 to 14 contacts connectors. A range of top and side entry backshells with cable clamps in yellow anodized aluminium alloy are available. They are designed to protect the soldered wire connections, provide strain relief to the cable and facilitate the disengagement of the mated connectors. Fitted with threaded posts they are suitable for connectors fitted with rack guides or fixed jackscrews. When fitted with rotating jackscrew guides they are fixed to the connectors without guides and jackscrews. For the MB series there are also thermoplastic covers for “potting” ensuring that the terminated wires at the back of the insulator are protected. 9-4 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Applications Their mass and volume make them particularly suitable for the following applications: civil and military, in-flight equipment, instrumentation, missile, etc. Originally developed for rack and panel assemblies they can be adapted for cable to cable applications with cable clamp backshell. MM & MB series Our Most Important Connection is with You.™ © Dassault Aviation - K. Tokunaga Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 9-5 MM series Our Most Important Connection is with You.™ Product Overview Detailed view of the various parts of the MM series connector. Rotating jackscrew Backshell Solder pot pin contacts Male or female insulator Fixed jackscrew Socket contact for PCB 9-6 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ MM series Technical Characteristics ELECTRICAL Conforms to MIL-C-28748 performance requirements and UTE-C-93426 HE611 standard. - Current rating: 5A - Test voltage @ sea level: 1000 Vrms / 50 Hz - Operating voltage @ sea level: 350 Vrms / 50 Hz - Operating voltage @ 70,000 feet: 90 Vrms / 50 Hz - Insulation resistance: > 5000 MΩ - Contact resistance: < 5 mΩ MECHANICAL & ENVIRONMENTAL Conforms to MIL-C-28748 performance requirements and UTE-C-93426 HE611 standard. - Temperature range: - 55°C (-131°F) to 125°C (257°F) - Durability: 500 mating cycles - Shock: 100g / 6ms - Vibration: 20g / 10-2000 Hz - Humidity: 56 days - Contact insertion force: 3N - Salt spray: 48 hours MATERIALS Description Material Finish Insulator glass filled diallylphthalate conform to MIL-M-14SDG-F / Pin contact copper alloy gold over nickel Socket contact copper alloy gold over nickel Guides & jackscrews stainless steel / Backshells aluminium alloy yellow anodized MASSES g (oz) Weight of connectors mated Contact arrangement 07 14 20 26 34 50 Without guides 2.8 (0.99) 5 (0.18) 6.6 (0.23) 8.1 (0.29) 12.1 (0.43) 15 (0.53) With guides or jackscrew 4.7 (0.17) 7 (0.25) 8.4 (0.30) 10 (0.35) 13 (0.46) 17.1 (0.60) With backshells and guides or jackscrews 12 (0.42) 15.5 (0.55) 17 (0.60) 19.4 (0.68) 23.2 (0.81) 32.8 (1.16) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 9-7 MM series Our Most Important Connection is with You.™ How to Order Connectors MM 34 M 20 VL IS Series MM series Contact arrangement (refer to page 9-9) 07 - 14 - 20 - 26: 34: 50 Contact type M: pin F: socket Termination style (refer to page 9-10) 20: solder pot 21: straight solder pin for PBC 22: right angle solder pin for PBC 23: wraping contact 1 wrap 24: wraping contact 2 wrap 25: wraping contact 3 wrap Guides and jackscrews (refer to page 9-13) 00: without guides and jackscrews (1) G3: rack guides (2) GV: fixed jackscrews (2) VR: short rotating jackscrews VL: long rotating jackscrews (3) Thread, guides or jackscrews 00: without guides and jackscrews IS: ISO (M2 x 0.4) NC: 2-56 UNC Connector Identification The part number is printed on the insulator side NOTES: (1) Connectors to be used with backshell HC (see page 9-15) and rotating jackscrews (2) Connectors to be used with backshell HA (see page 9-15) (3) VL jackscrew assembly is not available for termination style type 22 9-8 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Contact Arrangements Male connector wiring side dimensions mm (inch) 07 14 26 20 MM series Our Most Important Connection is with You.™ 34 50 Mating dimensions Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 9-9 MM series Our Most Important Connection is with You.™ Termination Styles TYPE 20 Solder pot TYPE 22 Right angle solder pin for PCB Dimensions mm (inch) TYPE 21 (1) Straight solder pin for PCB TYPE 23 - 24 - 25 23: wire wrap termination (1 level) 24: wire wrap termination (2 level) 25: wire wrap termination (3 level) NOTE: (1) For termination style type 21, the connectors are supplied with insulating washers in order to make space between the insulator and the PCB 9-10 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ MM series Printed Circuit Drill Pattern TYPE 21 Termination style - Connector with socket contacts PCB component side view 07 14 20 26 34 50 TYPE 21 Termination style - Connector with pin contacts PCB component side view 07 14 20 26 34 50 NOTES: • Printed circuit drilling 0.8 mm ±0.05 (0.031 ±0.002) • Drilling to fix the connector. Required for guides G3 and GV fixing only 2.2mm (0.087) for ISO guides and 2.4mm (0.094) for UNC guides Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 9-11 MM series Our Most Important Connection is with You.™ Printed Circuit Drill Pattern TYPE 22 Termination style - Connector with socket contacts PCB component side view 07 14 20 26 34 50 26 34 50 TYPE 22 Termination style - Connector with pin contacts PCB component side view 07 14 20 NOTE: • Printed circuit drilling 0.8 mm ±0.05 (0.031 ±0.002) 9-12 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Guides and Jackscrews Stainless steel guides and jackscrews are supplied with either ISO (M2 x 0.4) or UNC (2-56 UNC) threads. The guides or jackscrews types (G3 – GV – VL – VR) and the type of thread (ISO or UNC) required are to be defined in the part number on page 9-8. The standard configuration of guides and jackscrews is: - Male guide (or jackscrew) at the end nearest contact A of the female connector. - Female guide (or jackscrew) at the end nearest contact A of the male connector. RACK GUIDES TYPE G3 FIXED JACKSCREWS TYPE GV MM series Our Most Important Connection is with You.™ These guide and jackscrews can be used with backshell HA LONG AND SHORT ROTATING JACKSCREWS TYPE VL – VR Mating torque: 0.2N.m Not available for termination style type 22 Cannot be used with any backshell Go online for data sheets & assembly instructions Mating torque: 0.2N.m Cannot be used with any backshell Visit www.radiall.com and enter the part number 9-13 MM series Our Most Important Connection is with You.™ 9-14 Panel Cut-Out Dimensions mm (inch) Contact Arrangement A B C 07 11.9 (0.468) 14.27 (0.562) 5.8 (0.228) 14 13.5 (0.531) 15.87 (0.625) 20 18.3 (0.720) 20.67 (0.814) 26 23 (0.905) 25.4 (1) 34 23.9 (0.940) 26.2 (1.031) 50 33.4 (1.315) 35.76 (1.408) Go online for data sheets & assembly instructions 7.6 (0.299) 10.4 (0.409) Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ MM series Connector Mating Compatibility Use with backshell – Termination style type 20 only Backshell type Use without backshell – All termination style type Backshell Type Compatibility Thread Hood Thread NC (2-56 UNC) 07 ISO (M2 x 0.4) 07 ISO (M2 x 0.4) 07 NC (2-56 UNC) 07 14 14 14 14 20 20 20 20 26 26 26 26 34 34 34 34 50 50 50 50 Fixing of hoods only suitable for insulator with termination style type 20 (solder pot) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 9-15 MM series Our Most Important Connection is with You.™ Top Entry Backshells TYPE HA Backshells supplied with two internal threaded posts which are screwed into the guides G3 or jackscrews GV. TYPE HC Backshells supplied with two long rotating jackscrews. These backshells are mounted on connectors without guides or jackscrews (code 00). PART NUMBERS Type HA Contacts Arrangements With threads M2 x 0.4 Type HC With threads 2-56 UNC With screws M2 x 0.4 With screws 2-56 UNC 07 MM07HAIS MM07HANC MM07HCIS MM07HCNC 14 MM14HAIS MM14HANC MM14HCIS MM14HCNC 20 MM20HAIS MM20HANC MM20HCIS MM20HCNC 26 MM26HAIS MM26HANC MM26HCIS MM26HCNC 34 MM34HAIS MM34HANC MM34HCIS MM34HCNC 50 MM50HAIS MM50HANC MM50HCIS MM50HCNC Mating torque: 0.15N.m Dimensions mm (inch) Contact Arrangement C D E F 07 5.5 (0.216) 19.8 (0.779) 4 (0.157) 6.8 (0.268) 14 10 (0.394) 22.2 (0.874) 20 A 15.9 (0,626) B 23.15 (0.911) 26 19 (0.748) 34 50 14 (0.551) 30.5 (1.201) 38.5 (1.516) 29.7 (1.169) 27 (1.063) G 6 (0.236) 8.8 (0.346) 9.5 (0.374) 11.8 (0.464) 13.5 (0.531) H I 31.9 (1.256) 38.2 (1.504) 31.8 (1.252) 41.4 (1.630) 15.7 (0.618) J 29.4 (1.157) 30.4 (1.197) 46.6 (1.835) 52.9 (2.083) 44.8 (1.764) NOTE: Fixing of backshells only suitable for insulator with termination style type 20 (solder pot). 9-16 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Notes Go online for data sheets & assembly instructions MM series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number 9-17 MB series Our Most Important Connection is with You.™ Product Overview Detailed view of the various parts of the MB series connector. Rotating jackscrew Backshell Solder pot contacts Male or female insultor Fixed jackscrew 9-18 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ MB series Technical Characteristics ELECTRICAL Conforms to MIL-C-28748 performance requirements standard. - Current rating: 7.5A - Test voltage @ sea level: 1500 Vrms / 50 Hz - Operating voltage @ sea level: 500 Vrms / 50 Hz - Insulation resistance: > 5000 MΩ - Contact resistance: < 5 mΩ MECHANICAL & ENVIRONMENTAL - Temperature range: - 55°C (-131°F) to 125°C (257°F) - Durability: 500 mating cycles - Shock: 50g / 11ms - Vibration: 20g / 10-2000 Hz - Humidity: 21 days - Contact insertion force: 3N - Salt spray: 48 hours MATERIALS Description Material Finish insulator glass filled diallylphthalate conform to MIL-M-14SDG-F / pin contact copper alloy gold over nickel socket contact copper alloy gold over nickel guides & jackscrews stainless steel / backshells aluminium alloy yellow anodized spring lever clamps stainless steel / potting moulds nylon / MASSES g (oz) Weight of connectors mated Contact arrangement 02 03 05 07 11 14 20 26 34 42 50 75 Without guides 2.2 (0.07) 2.30 (0.81) 4 (0.14) 3.7 (0.13) 5.6 (0.20) 6.4 (0.23) 8.6 (0.30) 11 (0.39) 15.2 (0.54) 17.6 (0.62) 20.5 (0.72) 32.7 (1.15) With rack guides 3.9 (0.14) 4 (0.14) 4.7 (0.17) 5.4 (0.19) 7.3 (0.26) 8.1 (0.29) 10.3 (0.36) 12.7 (0.45) 16.9 (0.60) 19.3 (0.68) 22.2 (0.78) 36.2 (1.28) With backshells and jackscrew - - - 12.4 (0.44) 17.5 (0.62) 20.4 (0.72) 28 (0.99) 31.5 (1.11) 37.2 (1.31) - 45.2 (1.59) 62 (2.19) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 9-19 MB series Our Most Important Connection is with You.™ How to Order Connectors MB 34 M 20 VL 00 IS Series MB series Contact arrangement (refer to page 9-21) 02: 03 : 05 : 07 - 11 - 14 20: 26 : 34 : 42 - 50 - 75 Contact type M: pin F: socket Termination style (refer to page 9-22) 85: solder pot 86: straight solder pin for PCB 87: right angle solder pin for PCB Guides and jackscrews (refer to page 9-28) 00: without guides and jackscrews (1) G1: rack guides (2) GV: fixed jackscrews (2) VR: short rotating jackscrews VL: long rotating jackscrews (3) Shipment without backshell and accessories Thread, guides or jackscrews 00: without guides and jackscrews IS: ISO (M2 x 0.4) NC: 2-56 UNC NOTES: (1) Connectors to be used with backshell HC and HV (see page 9-29) or rack guides G1 (2) C onnectors to be used with backshell HA and HL (see page 9-29 A spring clip locking system can be fitted (see page 9-33) (3) VL jackscrews assembly is only available for termination style type 85 9-20 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ 02 MB series Contact Arrangements 34 03 42 05 07 50 11 75 14 Mating dimensions 20 26 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 9-21 MB series Our Most Important Connection is with You.™ Termination Styles dimensions mm (inch) All contacts arrangement and termination style have contacts stopped in rotation (except contact arrangements 42, 50 and 75 for these please contact us). TYPE 85 Solder pot TYPE 86 (1) Straight solder pin for PCB TYPE 87 Right angle solder pin for PCB NOTE: (1) The connectors are supplied with insulating washers wich act as spacers between the insulator and the PCB 9-22 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Panel Cut-Out dimensions mm (inch) Dimensions 02 03 05 07 11 14 20 26 34 42 50 75 A 9.52 (0.375) 9.52 (0.375) 13.48 (0.531) 15.87 (0.625) 15.87 (0.625) 19.05 (0.750) 25.4 (1) 31.75 (1.250) 33.34 (1.313) 39.68 (1.562) 46.03 (1.812) 46.03 (1.812) B 6 (0.236) 6 (0.236) 6 (0.236) 6 (0.236) 9 (0.354) 9 (0.354) 9 (0.354) 9 (0.354) 12.5 (0.500) 12.5 (0.500) 12.5 (0.500) 18.28 (0.720) C 7.2 (0.283) 7.2 (0.283) 11 (0.433) 13.5 (0.531) 13.5 (0.531) 17 (0.669) 23.5 (0.925) 29.5 (1.161) 29.46 (1.160) 35.81 (1.410) 42.16 (1.660) 42.16 (1.660) D - - - - - - - - 8.73 (0.344) 8.73 (0.344) 8.73 (0.344) 14.27 (0.562) ØE (ISO) 2.2 (0.087) 2.2 (0.087) 2.2 (0.087) 2.2 (0.087) 2.2 (0.087) 2.2 (0.087) 2.2 (0.087) 2.2 (0.087) 2.2 (0.087) 2.2 (0.087) 2.2 (0.087) 2.2 (0.087) ØE (NC) 2.4 (0.094) 2.4 (0.094) 2.4 (0.094) 2.4 (0.094) 2.4 (0.094) 2.4 (0.094) 2.4 (0.094) 2.4 (0.094) 2.4 (0.094) 2.4 (0.094) 2.4 (0.094) 2.4 (0.094) MB series Our Most Important Connection is with You.™ Contact arrangements 02 - 03 - 05 - 07 - 11 - 14 - 20 - 26 Contact arrangements 34 - 42 - 50 Go online for data sheets & assembly instructions Contact arrangement 75 Visit www.radiall.com and enter the part number 9-23 MB series Our Most Important Connection is with You.™ Printed Circuit Drill Pattern TYPE 86 Termination style - connector with SOCKET contacts – PCB component side view in mm (inch) 02 26 05 03 34 07 42 11 50 14 20 75 NOTES: • Printed circuit drilling Ø 1.1 +0.1 (0.043 +0.003) • Drilling to fix the connector Ø 2.4 (0.094) • Drilling to fix the connector. Required for guides G1 and GV fixing only: 2.2 (0.087) Ø for ISO guides 2.4 (0.094) Ø for UNC guides 9-24 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Printed Circuit Drill Pattern TYPE 86 Termination style - connector with PIN contacts – PCB component side view in mm (inch) 02 26 05 03 34 07 42 11 50 14 20 MB series Our Most Important Connection is with You.™ 75 NOTES: • Printed circuit drilling Ø 1.1 +0.1 (0.043 +0.003) • Drilling to fix the connector Ø 2.4 (0.094) • Drilling to fix the connector. Required for guides G1 and GV fixing only: 2.2 (0.087) Ø for ISO guides 2.4 (0.094) Ø for UNC guides Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 9-25 MB series Our Most Important Connection is with You.™ Printed Circuit Drill Pattern TYPE 87 Termination style - connector with SOCKET contacts – PCB component side view in mm (inch) 02 20 03 26 05 07 34 11 42 14 50 NOTE: • Printed circuit drilling Ø 1.1 +0.1 (0.043 +0.003) 9-26 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Printed Circuit Drill Pattern TYPE 87 Termination style - connector with PIN contacts – PCB component side view in mm (inch) 02 03 20 05 26 07 34 11 14 42 MB series Our Most Important Connection is with You.™ 50 NOTE: • Printed circuit drilling Ø 1.1 +0.1 (0.043 +0.003) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 9-27 MB series Our Most Important Connection is with You.™ Guides and Jackscrews Stainless steel guides and jackscrews are supplied with either ISO (M2 x 0.4) or UNC (2-56 UNC) threads. The guides or jackscrews types G1 – GV – VL and VR and type of thread (ISO or UNC) required are to be defined in the part number on page 9-20. The standard configuration of guides and jackscrews is: - Male guide (or jackscrew) at the end nearest contact A of the female connector. - Female guide (or jackscrew) at the end nearest contact A of the male connector. RACK GUIDES TYPE G1 FIXED JACKSCREWS TYPE GV The 2,3, 5 and 7 way GV jackscrews are held securely in place by two flats on the jackscrews whereas the jackscrews for the other contact arrangements have a square section to avoid rotation. These guide and jackscrews can be used with backshells HA and HL LONG AND SHORT ROTATING JACKSCREWS TYPE VL – VR Mating torque: 0.2N.m Not available for termination style type 87 Cannot be used with backshell 9-28 Go online for data sheets & assembly instructions Mating torque: 0.2N.m Cannot be used with backshell Visit www.radiall.com and enter the part number Connector Mating Compatibility Use with backshell – Termination style type 85 only MB series Our Most Important Connection is with You.™ Use without backshell – All termination style type Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 9-29 MB series Our Most Important Connection is with You.™ Backshell Type Availability Thread Backshell Thread NC (2-56 UNC) ISO (M2 x 0.4) 07 07 - - 11 11 11 11 14 14 14 14 20 20 - - 26 26 26 26 34 34 34 34 50 50 50 50 75 75 - 75 (1) 07 07 - - 11 11 11 11 14 14 14 14 20 20 - - 26 26 26 26 34 34 34 34 50 50 50 50 75 75 - 75 (1) ISO (M2 x 0.4) NC (2-56 UNC) Fixing of backshells only suitable for insulator with termination style type 85 (solder pot) NOTE: (1) Available for male contact arrangement only 9-30 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Top Entry Backshells TYPE HA Backshells supplied with two internal threaded posts which are screwed into the guides G1 or jackscrews GV. TYPE HC Backshells supplied with two long rotating jackscrews. These backshells are mounted on connectors without guides or jackscrews. PART NUMBERS Type HA Contacts Arrangements Type HC With threads M2 x 0.4 With threads 2-56 UNC With screws M2 x 0.4 With screws 2-56 UNC 07 MB07HAIS2 MB07HANC MB07HCIS MB07HCNC 11 MB11HAIS2 MB11HANC MB11HCIS MB11HCNC 14 MB14HAIS2 MB14HANC MB14HCIS MB14HCNC 20 MB20HAIS2 MB20HANC MB20HCIS MB20HCNC 26 MB26HAIS2 MB26HANC MB26HCIS MB26HCNC 34 MB34HAIS2 MB34HANC MB34HCIS MB34HCNC 50 MB50HAIS2 MB50HANC MB50HCIS MB50HCNC 75 MB75HAIS2 MB75HANC MB75HCIS MB75HCNC MB series Our Most Important Connection is with You.™ Mating torque: 0.15N.m Dimensions mm (inch) Contacts arrangements (1) 07 11 14 A B D 9.52 (0.375) 22.9 (0.902) 9.13 (0.359) 23.8 (0.937) 37.2 (1.465) 20 26 34 C 30.16 (1.187) 48.4 (1.905) 11.9 (0.468) 25.4 (1) 18.26 (0.719) 31.7 (1.248) 23 (0.905) 38.1 (1.500) 20.6 (0.811) 39.7 (1.563) 22.2 (0.874) 75 23 (0.905) F G H1 H2 (2) 5.95 (0.234) 7.5 (0.295) 13.5 (0.531) 30.62 (1.205) n/a 15.87 (0.625) 48.8 (1.921) 23.8 (0.937) 55.2 (2.173) 22.2 (0.874) 12.7 (0.500) 50 E 52.4 (2.063) 8.7 (0.342) 10.3 (0.405) 12.7 (0.500) 14.3 (0.563) 18.2 (0.716) 19.8 (0.779) 26.98 (1.062) 34.52 (1.359) n/a n/a n/a n/a n/a n/a 55.6 (2.189) n/a NOTES: (1) Fixing of backshells only suitable for insulator with termination style type 85 (solder pot) (2) Backshells 34, 50 and 75 are fitted with 4 screws to be fixed to the connector block Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 9-31 MB series Our Most Important Connection is with You.™ Side Entry Backshells TYPE HA Backshells supplied with two internal threaded posts which are screwed into the guides G1 or jackscrews GV. TYPE HC Backshells supplied with two long rotating jackscrews. These backshells are mounted on connectors without guides or jackscrews. PART NUMBERS Type HA Contacts Arrangements With threads M2 x 0.4 Type HC With threads 2-56 UNC With screws M2 x 0.4 With screws 2-56 UNC 11 MB11HLIS2 MB11HLNC MB11HVIS MB11HVNC 14 MB14HLIS2 MB14HLNC MB14HVIS MB14HVNC 26 MB26HLIS2 MB26HLNC MB26HVIS MB26HVNC 34 MB34HLIS2 MB34HLNC MB34HVIS MB34HVNC 50 MB50HLIS2 MB50HLNC MB50HVIS MB50HVNC 75 - MB75HLNC (1) - MB75HVNC (1) Mating torque: 0.15N.m Dimensions mm (inch) Contacts arrangements (2) 11 14 A 31.7 (1.248) 26 34 50 37.7 (1.484) 75 B C D 29.8 (1.173) 11.9 (0.469) 22.2 (0.874) 32.9 (1.295) 12.7 (0.500) 49.2 (1.937) 23 (0.906) 51.6 (2.031) 20.6 (0.811) 64.3 (2.531) 65.5 (2.579) 25.4 (1) E F 8.7 (0.343) 10.3 (0.406) 38.1 (1.500) 8.72 (0.343) 39.7 (1.563) 52.4 (2.063) 12.7 (0.500) 14.3 (0.563) 18.2 (0.717) 15.87 (0.625) H1 19.8 (0.780) 26.98 (1.062) 34.52 (1.359) H2 (3) n/a 48.8 (1.921) 23.8 (0.937) 22.2 (0.874) 52.4 (2.063) 23 (0.906) G n/a n/a n/a n/a 49.2 (1.937) n/a NOTES: (1) Available for male contact arrangement only (2) Fixing of backshells only suitable for insulator with termination style type 85 (solder pot) (3) Backshells 34, 50 and 75 are fitted with 4 screws to be fixed to the connector block 9-32 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Accessories SPRING LOCKING SYSTEM This simple locking system avoids accidental disconnection of connectors fitted to equipment which may be subjected to severe vibration. This system can be used where connector fitted with G1 guides are used with or without backshell. Part number of a pair: 624895 MB series Our Most Important Connection is with You.™ POTTING MOULDS The plastic potting moulds are designed to fit onto the wiring side of the connectors in order so that the wiring and back end can be encapsulated. They can be used with connectors fitted with G1 guides and GV and VR jackscrews. Type HA Contacts Arrangements Part numbers A B 02 -03 624994 5.9 (0.232) 9.5 (0.374) 05 624992 5.9 (0.232) 13.5 (0.531) 07 624991 5.9 (0.232) 15.9 (0.626) 11 624993 9 (0.354) 15.9 (0.626) 14 624995 9 (0.354) 19 (0.748) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 9-33 MB series Our Most Important Connection is with You.™ 9-34 Notes Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number SECTION 10 RTX Series EN3716 Our Most Important Connection is with You.™ Contents RTX series Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5 Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6 & 10-7 How to order connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions & Panel cut out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8 10-9 & 10-10 RTX Terminations series How to order connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 Dimensions & Panel cut out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12 Twinax contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13 to 10-14 Tools .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Go online for data sheets & assembly instructions 10-15 Section 10 Table of Contents Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number 10-3 RTX series Our Most Important Connection is with You.™ Introduction The digital data bus defined by MIL-STD-1553B is commonly considered as a worldwide standard regarding digital avionics equipment such as navigation by radar, communications, weapon control systems, etc. All these systems linked together exchange data through a network of “shielded twisted pairs,” transformer couplers and twinax connectors. Radiall offers the RTX range of twinax connectors, contacts and terminations suitable for use on this digital data bus. In addition, Radiall can supply twinax contacts for installation into multipin connectors to connect equipment to the data bus. NSX Arinc 600 EPX EN4644 MPX MIL DTL-83527B / EN3682 DSX SAE AS81659 / Arinc 404 MIL-DTL-38999 Applications End of line terminations (77Ω) Coupler Twinax connector (receptacle) Twinax contacts EPX series MPX series DSX series NSX series 38999, I, III, IV series Twinax connector (receptacle) Twinax connector (plug) Stimulated user termination (3000Ω) 10-4 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ RTX series Product Overview Detailed view of the various parts of the RTX series connector. Plug Panel nut Receptacle Holes for safety wire Washer Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 10-5 RTX series Our Most Important Connection is with You.™ Technical Characteristics ELECTRICAL Frequency range: 5 MHz max Insulation resistance: @ 25°C (77°F) ≥ 5000 MΩ @ 150°C (302°F) ≥ 1000 MΩ DWV (sea level): 900 Vac RMS – 50 Hz DWV (70000feet): 200 Vac RMS – 50 Hz Contact resistance: Center and intermediate contacts: Outer body: ≤35 mΩ ≤8 mΩ MECHANICAL & ENVIRONMENTAL Temperature range: -65°C (-149°F) to +150°C (+302°F) Temperature life: 1000 hours at 150°C (+302°F) Salt spray: 500 hours Altitude immersion: 47 kPa (.68 psi) Air leakage: 0,5cm3/s Sand and dust: 1 cycle – wind speed 3,5±0,5m/s Humidity: 28 days Shock: 100g – 6 ms Vibration: AECMA EN2591 test D3 – method B Mating & unmating: 500 cycles Contact retention: > 45 N Locking torque (C) Mating : 1 ≤ C ≤ 1.25 N.m (8.85 ≤ C ≤ 11 Lb.inch) Unmating: C ≤ 1.35 N.m (11.95 Lb.inch) RoHs statue: Not RoHs 10-6 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Technical Characteristics MATERIALS Description Material / Finish Coupling ring Tin-lead plated brass Plug outer body Copper alloy tin-lead plated Receptacle outer body Tin-lead plated brass Center contact and crimp pot Copper alloy gold over nickel Ferrule Nickel plated brass Insulator and sheath PTFE Description Weight g (oz) Plug 12 (0.423) Receptacle 9 (0.317) WEIGHT Go online for data sheets & assembly instructions RTX series Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number 10-7 RTX series Our Most Important Connection is with You.™ How to Order RTX Connectors The RTX series consists of plugs, receptacles (crimp version) and terminations. The plug has a knurled and threaded coupling ring which provides mating and locking. The jam nut style receptacle is provided with an o-ring for sealing to the bulkhead. RTX 004 F 01 Series prefix Connector type 003: Receptacle 004: Plug Intermediate contact type F: Socket M: Pin Cable type (1) 01: Twisted pair single braid 02: Twisted pair double braid NOTES: (1) A version for triaxial cable is also available, please consult Radiall 10-8 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Our Most Important Connection is with You.™ RTX series Dimensions & Panel Cut Out RECEPTACLE – PIN mm (inch) RTX003M - - PANEL CUT OUT RECEPTACLE – SOCKET mm (inch) RTX003F - - Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 10-9 RTX series Our Most Important Connection is with You.™ Dimensions PLUG – PIN mm (inch) RTX004M -- PLUG – SOCKET mm (inch) RTX004F -- 10-10 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number How to Order RTX Terminations RTX series terminations are used to simulate a bus user or as end of line load. RTX 004 F 770 Series prefix Connector type 003: receptacle 004: plug Intermediate contact type RTX series Our Most Important Connection is with You.™ F: socket M: pin Termination value (1) 770: end of line terminations (77Ω) 302: simulated user terminations (3000Ω) Technical Characteristics RTX series terminations have the same technical characteristics as the RTX plug and receptacle except the following: Termination values: 77 ± 5 Ω or 3000 ± 60 Ω DWV: 700 Vac RMS – 60Hz Working voltage: 120 Vac RMS – 60 Hz NOTES: (1) Write the two first significant digits of the resistance value plus 1 digit giving the number of zeros of the resistance value (i.e. 5500 will be written 552) Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 10-11 RTX series Our Most Important Connection is with You.™ Dimensions RTX Terminations RECEPTACLE TERMINATION mm(inch) RTX003 -- PANEL CUT OUT PLUG TERMINATION mm(inch) RTX004 -- 10-12 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Twinax Contacts CRIMP TERMINATION Connector series MIL DTL 38999 EPX EN 4644 Contact Size 8 5 Cable Type Part Number MIL-C17/176000002 EN3375-003ST Socket 670050 (1) Pin 670150 (1) EN3375-004DT Or EN3375-005DT Socket 670051 (1) Pin 670151 (1) MIL-C-17/17600002 or PAN 6421 Socket 617050 Pin 617150 Socket 616095001 (3) Pin 616195001 (3) MIL-C-17/17600002 5 DSX ARINC 404 SAE AS81659 PAN 6421 9 MPX MIL DLT 83527B ARINC ARINC ARINC ARINC 8 8 8 8 8 MIL-C-17/17600002 Socket 616095009 (2) Pin 616195009 (2) Socket 616095005 (3) Pin 616195005 (3) Socket 616096003 (3) Pin 616196003 (3) Socket 616096004 (2) Pin 616196004 (2) Socket 616096006 (2) EN3375-004DT EN3375-005DT Socket 618060 (1) Pin 618160 (1) MIL-C-17/17600002 or EN3375-003ST Socket 618061 (1) Pin 618161 (1) Socket 619070001 / 002 (env) Pin 619170001/ 002 (env) Socket 619070011 / 012 (env) Pin 619170011/ 012 (env) Socket 619070021 / 022 (env) Pin 619170021/ 022 (env) Socket 619070031 / 032 (env) Pin 619170031/ 032 (env) MIL-C-17/17600002 or EN3375-003ST PAN6421ZA002 EN3375-004 Raychem 10613 ASNE0479WJ 10614 Triple shielded Insertion/Extraction tool 282549001 M81969/28-03 282946 M81969/28-01 RTX series Our Most Important Connection is with You.™ 282946 M81969/28-01 282549001 M81969/28-03 282549001 M81969/28-03 Notes: (1) In order to have environmental versions add 001 to the part number except for 619x70xxx contacts (2) These contacts are to be installed in environmental connectors only (3) These contacts are to be installed in non environmental connectors only Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 10-13 RTX series Our Most Important Connection is with You.™ Twinax Contacts PC TAIL TERMINATIONS Contact Connector series Pin Size Part number 616195003 5 616195008 DSX ARINC 404 SAE AS81659 Contact drawing Rear extension from insert = X mm (inch) Insertion/Extraction tool 32C2, 32T2, 33C4, 33T4, 40C1, 40T1 = 3.2/4.0 (.125/.158) 36C7, 36T7 = 5.40/6.10 (.212/.240) 616196005 C8, T8 = 1.30/2.15 (.050/.085) 32C4, 32T4 = 6.45/7.30 (.253/.288) 616196007 C8, T8 = 0 32C4, 32T4 = 3.70/4.35 (.145/.170) 618163 (1) 7.65 ± 0.5 (.282/.321) 282946 M81969/28-01 9 MPX MIL DLT 83527B 8 282549001 M81969/28-03 Notes: (1) For 62T2 contact arrangement, the rear extension from the insert is .303/.343 (8.2 ± 0.5). This contact is delivered with an alignment boot 10-14 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Tools Insertion / Extraction tool 282549001 - M81969/28-03 RTX series Our Most Important Connection is with You.™ 282946 - M81969/28-01 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 10-15 RTX series Our Most Important Connection is with You.™ 10-16 Notes Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number SECTION 11 MIL-DTL 38999 Type Connectors Our Most Important Connection is with You.™ Contents Introduction & Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4 Product overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5 How to order MIL-DTL-38999 type connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6 Inserts for LuxCis® contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7 LuxCis® Fiber Optic Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8 Quadrax & Coaxial Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9 Shell dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10 Go online for data sheets & assembly instructions Section 11 Table of Contents Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number 11-3 MIL-DTL-38999 Our Most Important Connection is with You.™ Introduction Radiall offers a wide range of MIL-DTL-38999 type connectors for applications in both military and civil aviation markets. Whether your needs are for crimped coax or quadrax contacts, or for LuxCis® optical contacts, you will find products that suit your requirements. Radiall proposes various sizes (from 11 to 25), types (plugs, wall-mount & jam-nut receptacles), and plating for 38999 type shells to withstand high performances: - Aluminum Olive drab Cadmium (500h salt spray) - Nickel plated Aluminum (48h salt spray) - Nickel plated Composite (2000h salt spray) - Nickel Aluminum Bronze (500h salt spray) Radiall also provides an extensive range of inserts: nine optical arrangements including one that mixes electrical and optical contacts. Apart from our LuxCis contacts range, you will also find Radiall’s Quadrax & Coaxial contact offer, for environmental and non-environmental needs. Application Interconnect solution for aerospace and military harsh environment applications. 11-4 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Product Overview Rear grommet #21 sleeve holder Rear grommet MIL-DTL-38999 Our Most Important Connection is with You.™ Plug shell Wall-mount receptacle shell Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 11-5 MIL-DTL-38999 Our Most Important Connection is with You.™ How to order MIL-DTL-38999 type connectors Part numbers for LuxCis® MIL-DTL-38999 type connectors R8 W 15 0 6F0 S A N R8: LuxCis® MIL-DTL-38999 series Shell type: W: Plug R: Square flange receptacle N: Jam nut receptacle Shell size: 11-13-15-17-19-21-23-25 Shell material and finish: O: Aluminium olive drab cadmium N: Nickel plated Aluminium M: Nickel plated composite G: Nickel aluminium bronze Contact layout: 2FO: 2 LuxCis® contacts (shell size 11) 2FO2E: 2 LuxCis® + 2 electrical contacts (shell size 13) 4FO: 4 LuxCis® contacts (shell size 13) 6FO: 6 LuxCis® contacts (shell size 15) 8FO: 8 LuxCis® contacts (shell size 17) 12FO: 12 LuxCis® contacts (shell size 19) 16FO: 16 LuxCis® contacts (shell size 21) 24FO: 24 LuxCis® contacts (shell size 23) 32FO: 32 LuxCis® contacts (shell size 25) Insert type: S: Sealed insert for plug (R8W) P: Sealed insert for receptacle (R8R or R8N) Insert material: A: Anodized aluminium C: Non metalized composite Polarization: N-A-B-C-D-E Electrical contacts are to be ordered separately Anodized aluminum inserts are recommended when specific EMI protection is required All connectors are supplied with a plastic cap Accessories such as backshell or metalized caps are only available for harness assemblies manufactured by Radiall. Please contact your sales representative for other plating alternatives or for specific requirements 11-6 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Inserts for LuxCis® contacts MIL-DTL-38999 type connectors for LuxCis® contact The LuxCis® product range also includes MIL-DTL-38999 type connectors Size 11 MIL-DTL-38999 type connectors Size 25 MIL-DTL-38999 type connectors Shells arrangement Size 11, 2 LuxCis® Size 13, 4 LuxCis® Size 21, 16 LuxCis® Size 15, 6 LuxCis® Size 17, 8 LuxCis® Size 23, 24 LuxCis® 1 & 2: Alignment pins 3: Sleeve-holder screw All views show the front face of a plug. Removable sleeveholder for easy access to the ferrules and sleeves for inspection and cleaning MIL-DTL-38999 Our Most Important Connection is with You.™ Size 19, 12 LuxCis® Size 25, 32 LuxCis® A, B, … : Optical cavities The LuxCis® product range also includes hybrid connectors, mixing electrical and LuxCis® cavities. Size 13 connector with 2 electrical and 2 LuxCis® cavities Hybrid connectors are available in all sizes; please see your local Radiall representative for more details. Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number 11-7 MIL-DTL-38999 Our Most Important Connection is with You.™ LuxCis® Fiber Optic Contacts The LuxCis® product range is a proven, flexible and always expending fiber optic interconnect solution offering high speed communication in aerospace and other harsh environments. Optical Performances MultiMode (PC) 850 / 1300 nm SingleMode (UPC) 1310 / 1550 nm Insertion Loss (IL) Mean (IEC 61300-3-4 Method B) 0.1 dB 0.15 dB Return Loss (RL) (IEC 61300-3-6) > 20 dB > 50 dB MECHANICAL AND ENVIRONMENTAL CHARACTERISTICS Standard Performances Thermal cycling SAE AS 13441 method 1003.1 -55°C/+125°C (cable dependant) Temperature endurance TIA/EIA 455-20 1000 h @ 125°C (cable dependant) Vibration TIA/EIA 455-11 43 Grms Shocks TIA/EIA 455-14 330 G, 3 ms Durability TIA / EIA 364-09 500 cycles Maintenance ageing SAE AS 13441 method 2002.1 10 cycles Cable retention 1.8 mm diameter 900 µm diameter SAE AS 13441 method 2009.1 68 N 7N Humidity TIA EIA 455-5 10 cycles / 24 h 90% RH -25°C / +65°C LuxCis® contact part numbering system F725 0 03 419 F725: LuxCis® series Ferrule type 00: PC ferrule for SingleMode fiber 03: PC ferrule for 50/125 or 62,5/125 um MultiMode fiber 04: PC ferrule for 100/40 um MultiMode fiber 05: PC ferrule for 200/230 um MultiMode fiber 50: APC ferrule for SingleMode fiber Cable type and diameter 118: 900 µm cable 318: 1.2 mm cable with strengthening members, tight structure 419: 1.6 to 2.2 mm cable, loose structure 519: 1.6 to 2.2 mm cable, tight structure Note: Radiall can support you with your cable and harness assemblies Please contact your sales representative 11-8 Go online for data sheets & assembly instructions Visit www.radiall.com and enter the part number Quadrax & Coaxial Contacts Size 8 Quadrax & Coaxial Contacts Type Quadrax Socket contact Pin contact Cable 670075023 670175023 Draka F 4703-2 670175012 670175012 Tensolite NF 24 Q 100 670075028 / Tensolite NF 24 Q 100 670001007 670101007 EN3645 EN4165 Environmental Quadrax Size 8 Quadrax Non- Environmental Coax Go online for data sheets & assembly instructions MIL-DTL-38999 Our Most Important Connection is with You.™ Visit www.radiall.com and enter the part number 11-9 MIL-DTL-38999 Our Most Important Connection is with You.™ Shell Dimensions Square flange and jam nut receptacles Fig. 1 Square flange receptacles Fig. 2 Jam nut receptacles Figure 1 Shell size A max. mm (inch) Metallic shell Composite shell Figure 2 B max. mm (inch) Metallic shell C max. mm (inch) Composite shell Dia. D max. E max. mm (inch) mm (inch) 11 26.50 (1.043) 35.20 (1.386) 32.20 (1.268) 13 28.90 (1.137) 38.40 (1.512) 35.30 (1.390) 31.30 (1.232) 41.60 (1.638) 38.50 (1.516) 33.70 (1.323) 44.80 (1.764) 41.70 (1.642) 19 36.90 (1.449) 49.50 (1.949) 46.40 (1.827) 21 40.10 (1.575) 52.70 (2.075) 49.60 (1.953) 43.30 (1.701) 55.90 (2.200) 52.80 (2.079) 46.40 (1.823) 59.00 (2.323) 56.00 (2.205) 15 20.83 (0.820) 19.69 (0.775) 17 23 23.19 (0.913) 23.15 (0.911) 20.07 (0.790) 18.92 (0.745) 25 23.14 (0.911) Plugs 11-10 Go online for data sheets & assembly instructions Shell size Dia. A max. mm (inch) 11 25.00 (0.984) 13 29.40 (1.157) 15 32.50 (1.280) 17 35.70 (1.405) 19 38.50 (1.516) 21 41.70 (1.642) 23 44.90 (1.768) 25 48.00 (1.890) Visit www.radiall.com and enter the part number Part Number Index Multipin Connector Series Part Number Index Our Most Important Connection is with You.™ Radiall Part Numbers Part Number Page 282236...........................4-80 ......................................5-27 ......................................6-53 282246...........................4-80 ......................................5-27 ...................6-23, 6-25, 6-53 282247...........................4-80 ............................ 6-23, 6-61 282248...........................6-61 282281................. 1-17, 1-18 ............................ 2-13, 2-14 ..........4-34, 4-37, 4-38, 4-80 ............................ 5-23, 5-27 ..........6-25, 6-41, 6-50, 6-61 ............................ 7-27, 7-35 ............................ 8-19, 8-25 282291................. 1-17, 1-18 ............................ 2-13, 2-14 ...................4-34, 4-35, 4-80 ......................................5-23 ............................ 6-23, 6-61 ......................................7-35 ............................ 8-19, 8-25 282292...........................4-80 ......................................5-27 ......................................6-25 ...................7-26, 7-27, 7-35 ............................ 8-19, 8-25 282293...........................5-27 ...................6-23, 6-25, 6-61 282296...........................4-36 ......................................5-23 ......................................6-61 282297...........................5-27 282500................. 4-60, 4-81 ......................................5-24 ............................ 6-41, 6-61 282503................. 4-59, 4-81 ............................ 6-41, 6-61 282504........4-56, 4-60, 4-81 ............................ 6-41, 6-61 282512...........................1-19 ......................................2-15 282515........1-17, 1-18, 1-23 ..........2-13, 2-14, 2-13, 2-32 ............................ 4-34, 4-55 Part Number Page 282515...........................5-23 282522........1-17, 1-18, 1-23 ............................ 2-13, 2-14, 282527...........................6-23 282546................. 4-34, 4-81 ............................ 6-50, 6-61 282547................. 6-50, 6-61 282548................. 4-36, 4-81 282550...........................4-80 ......................................5-27 ............................ 6-25, 6-61 282555...........................4-80 ......................................5-27 ......................................6-25 282556...........................4-80 ......................................5-27 ......................................6-25 282557...........................4-36 ......................................6-61 282572...........................5-27 282579................. 4-35, 4-80 ......................................5-23 ............................ 6-61, 6-50 282581...........................5-27 282586...........................5-23 282587...........................4-80 282588...........................1-17 ......................................2-13 ............................ 4-36, 4-80 282613...........................1-17 ......................................2-13 282664...........................1-47 ......................................3-15 282665...........................1-47 ......................................3-15 282666...........................1-47 282885.................................. ..........4-34, 4-37, 4-38, 4-81 ......................................5-23 ............................ 6-61, 6-50 282886...........................1-17 ......................................2-13 ..........4-34, 4-37, 4-38, 4-81 ............................ 6-50, 6-61 282890................. 4-57, 4-81 ............................ 6-50, 6-61 Go online for data sheets & assembly instructions. Part Number Page 282891................. 6-50, 6-61 282892................. 4-51, 4-81 ......................................6-61 282920................. 7-25, 7-35 ............................ 8-19, 8-25 282921................. 7-25, 7-35 282929...........................6-61 282943................. 6-50, 6-61 282945...........................4-81 ......................................6-61 282946........1-17, 1-19, 1-23 ............................ 2-13, 2-15 .4-48, 4-49, 4-50, 4-51, 4-81 ......................................6-61 ........................ 10-13, 10-14 282948................. 6-61, 6-51 282949................. 6-61, 6-51 282959...........................6-45 282970................. 1-17, 1-18 ............................ 2-13, 2-14 ...................4-34, 4-37, 4-38 ......................................5-23 ......................................6-50 282971................. 1-17, 1-18 ............................ 2-13, 2-14 ...................4-34, 4-37, 4-38 ......................................5-23 ......................................6-50 282972................. 1-17, 1-18 ............................ 2-13, 2-14 ...................4-34, 4-35, 4-80 ......................................5-23 ......................................6-50 282973........7-26, 7-27, 7-35 ............................ 8-19, 8-25 282974........6-25, 6-41, 6-61 282975...........................7-35 ............................ 8-19, 8-25 282976...........................7-35 ............................ 8-19, 8-25 282981........7-26, 7-27, 7-35 282997...........................4-80 ............................ 6-23, 6-24 610026...........................6-52 610040...........................6-53 610044...........................6-53 Part Number Page 610046...........................6-53 610047...........................6-53 610049...........................6-53 610108...........................6-52 610118...........................6-52 610119...........................6-52 610120................. 6-25, 6-52 610122...........................6-52 610123...........................6-52 610126................. 6-25, 6-52 610127...........................6-52 610140...........................6-53 610146...........................6-53 610147...........................6-53 610148...........................6-53 610149...........................6-53 610203........6-23, 6-24, 6-51 610204........6-23, 6-24, 6-51 610214........6-23, 6-24, 6-51 610215...........................6-51 INDEX Our Most Important Connection is with You.™ 610216...........................6-50 610217...........................6-51 610219...........................6-50 610220...........................6-50 610221...........................6-50 610224...........................6-51 610225...........................6-51 610226...........................6-50 610228...........................6-51 610303................. 6-23, 6-51 610304................. 6-23, 6-51 610314................. 6-23, 6-51 610321...........................6-50 610324...........................6-51 610325...........................6-50 610803...........................6-29 610804...........................6-29 610805...........................6-29 610806...........................6-29 610900...........................6-30 610901...........................6-30 610902...........................6-30 610906...........................6-30 610910...........................6-30 610911...........................6-30 610941................. 1-24, 6-53 Visit www.radiall.com and enter the part number. 11-3 INDEX Our Most Important Connection is with You.™ 11-4 Radiall Part Numbers Part Number Page 612813...........................8-22 612814...........................8-23 612823...........................8-22 612824...........................8-23 612837...........................8-22 612838...........................8-23 612845...........................8-22 612846...........................8-23 614120...........................8-19 614140...........................8-19 614160...........................8-19 614170...........................8-19 614200...........................8-19 614210...........................8-19 614230...........................8-19 614240...........................8-19 614330...........................8-19 614340...........................8-19 616003................. 6-23, 6-24 616004................. 6-23, 6-24 616005................. 6-23, 6-24 616006................. 6-23, 6-24 616007................. 6-23, 6-24 616009................. 6-23, 6-24 616013...........................6-25 616014...........................6-25 616015...........................6-25 616020...........................6-25 616021...........................6-25 616022...........................6-25 616023...........................6-25 616024...........................6-25 616026...........................6-25 616028...........................6-25 616030................. 6-25, 6-26 616031................. 6-25, 6-26 616032................. 6-25, 6-26 616040................. 6-25, 6-26 616041................. 6-25, 6-26 616042................. 6-25, 6-26 616043................. 6-25, 6-26 616044................. 6-25, 6-26 616090...........................6-45 616091...........................6-45 616092...........................6-45 616100................. 6-23, 6-24 Part Number Page 616106................. 6-23, 6-24 616111...........................6-25 616112...........................6-25 616113...........................6-25 616120...........................6-25 616121...........................6-25 616122...........................6-25 616123...........................6-25 616124...........................6-25 616125...........................6-25 616126...........................6-41 616127...........................6-41 616128...........................6-25 616140................. 6-25, 6-26 616141................. 6-25, 6-26 616142................. 6-25, 6-26 616143................. 6-25, 6-26 616144................. 6-25, 6-26 616150................. 6-25, 6-26 616151................. 6-25, 6-26 616153................. 6-25, 6-26 616154................. 6-25, 6-26 616163...........................6-25 616192...........................6-45 616200................. 6-36, 6-50 616201................. 6-22 ,6-50 616206................. 6-23, 6-50 616210.........6-22,6-36, 6-50 616211................. 6-22, 6-50 616216...........................6-23 616220...........................6-41 616222...........................6-41 616223...........................6-23 616224...........................6-41 616230........6-22, 6-36, 6-50, 616231................. 6-22, 6-50 616234...........................6-41 616235...........................6-41 616240........6-22, 6-36, 6-50 616261...........................6-22 616261...........................4-36 616266................. 4-36, 6-22 616300................. 6-22, 6-36 616301................. 6-22, 6-50 616303................. 6-23, 6-50 616306................. 6-23, 6-50 Go online for data sheets & assembly instructions. Part Number Page 616310........6-22, 6-36, 6-50 616311................. 6-22, 6-50 616323...........................6-23 616330................. 6-36, 6-50 616331................. 6-22, 6-50 616340........6-22, 6-36, 6-50 616361...........................4-36 ......................................6-22 616366...........................6-22 616366...........................4-36 616379................. 6-23, 6-50 616910................. 1-24, 1-64 ......................................4-84 ......................................5-33 ............................ 6-28, 6-36 616911...........................1-24 ......................................4-84 ......................................5-33 ............................ 6-28, 6-36 616912...........................1-24 ......................................4-84 ......................................5-33 ............................ 6-28, 6-36 616913...........................1-24 ......................................4-84 ......................................5-33 ............................ 6-28, 6-36 616915...........................6-28 616917...........................6-28 616923................. 6-28, 6-53 617001...........................1-19 ......................................2-15 617002...........................1-19 ......................................2-15 617003...........................1-19 ......................................2-15 617004...........................1-19 ......................................2-15 617005...........................1-19 ......................................2-15 617030...........................1-19 ......................................2-15 617031...........................1-19 ......................................2-15 617032...........................1-19 ......................................2-15 Part Number Page 617033...........................1-19 ......................................2-15 617035...........................1-19 ......................................2-15 617050...........................1-20 ......................................2-15 617050.........................10-13 617052...........................1-20 ......................................2-15 617060...........................1-19 ......................................2-15 617065...........................1-20 ......................................2-15 617101...........................1-19 ......................................2-15 617102...........................1-19 ......................................2-15 617103...........................1-19 ......................................2-15 617104...........................1-19 ......................................2-15 617105...........................1-19 ......................................2-15 617130...........................1-19 ......................................2-15 617131...........................1-19 ......................................2-15 617132...........................1-19 ......................................2-15 617133...........................1-19 ......................................2-15 617135...........................1-19 ......................................2-15 617150...........................1-20 ......................................2-15 ....................................10-13 617152...........................1-20 ......................................2-15 617160...........................1-19 ......................................2-15 617165...........................1-20 ......................................2-15 617200...........................1-17 ......................................1-64 ......................................2-13 617201...........................1-18 Visit www.radiall.com and enter the part number. Radiall Part Numbers Part Number Page 617201...........................2-14 617221...........................1-17 ......................................2-13 617240...........................1-17 ......................................2-13 617241...........................1-18 ......................................2-14 617250...........................1-17 ......................................1-64 ......................................2-13 617280...........................1-17 ......................................2-13 617300...........................1-17 ......................................1-64 ......................................2-13 617301...........................1-18 ......................................2-14 617305...........................1-23 617320...........................1-17 ......................................2-13 617340...........................1-17 ......................................2-13 617341...........................1-18 ......................................2-14 617350...........................1-17 ......................................1-64 ......................................2-13 617390...........................1-17 ......................................2-13 617930...........................1-24 617931...........................1-24 618020...........................5-27 618023...........................5-23 618030...........................5-27 618032...........................5-27 618033...........................5-27 618035...........................5-27 618040...........................5-27 618041...........................5-27 618042...........................5-27 618050...........................5-27 618050...........................4-51 ............................ 6-25, 6-26 618051...........................5-27 618053...........................5-27 ............................ 6-25, 6-26 Part Number Page 618054...........................5-27 ............................ 6-25, 6-26 ......................................4-51 618060...........................5-30 ....................................10-13 618061...........................5-30 ....................................10-13 618062...........................5-30 618066...........................5-30 618120...........................5-27 618123...........................5-27 618135...........................5-27 618140...........................5-27 618141...........................5-27 618142...........................5-27 618150...........................4-51 ......................................5-27 618151...........................5-27 618153...........................5-28 618154...........................4-51 ......................................5-27 618160...........................5-30 ....................................10-13 618161...........................5-30 ....................................10-13 618162...........................5-30 618163...........................5-31 ....................................10-14 618164...........................5-31 618166...........................5-30 618180...........................5-30 618200...........................5-23 618210...........................5-23 618230...........................5-23 618240...........................5-23 618270...........................5-23 618300...........................5-23 618302...........................5-24 618310...........................5-23 618311...........................5-23 618330...........................5-23 618340...........................5-23 618341...........................5-23 618342...........................5-23 618360...........................5-24 618361...........................5-24 Go online for data sheets & assembly instructions. Part Number Page 618362...........................5-24 618370...........................5-23 618810...........................5-34 618910...........................5-33 618911...........................5-33 618912...........................5-33 618913...........................5-33 618915...........................1-24 ......................................4-84 ......................................5-33 618940...........................5-33 618941...........................5-33 618953.........................4-104 ......................................5-34 619050...........................4-46 619051...........................4-44 619052...........................4-45 619053...........................4-45 619054...........................4-45 619055...........................4-46 619056...........................4-47 619065...........................4-52 619150...........................4-46 619151...........................4-44 619152...........................4-45 619153...........................4-45 619154...........................4-45 619155...........................4-46 619156...........................4-47 619165...........................4-52 619166...........................4-52 619240...........................4-35 619270...........................4-36 619271...........................4-36 619370...........................4-36 619371...........................4-36 619552...........................4-83 619950...........................1-24 ......................................4-83 619953...........................1-24 ......................................4-83 619960...........................4-89 620001...........................4-39 620005...........................4-40 620011...........................4-41 620017...........................4-42 Part Number Page 620020...........................4-48 620021...........................4-48 620022...........................4-48 620023...........................4-49 620024...........................4-49 INDEX Our Most Important Connection is with You.™ 620029...........................4-49 620044...........................4-41 620046................. 4-43, 4-99 620047................. 4-43, 4-99 620049........4-42, 4-43, 4-99 620084...........................4-50 620101...........................4-39 620103...........................4-39 620107...........................4-40 620108...........................4-40 620109...........................4-40 620116...........................4-42 620117...........................4-42 620120...........................4-48 620121...........................4-48 620122...........................4-48 620123...........................4-49 620124...........................4-49 620129...........................4-49 620134...........................4-50 620146...........................4-42 620184...........................4-50 620200...........................4-34 620201...........................4-34 620202...........................4-57 620210...........................4-34 620230...........................4-34 620231...........................4-34 620240...........................4-35 620241...........................4-35 620260...........................4-89 620280...........................4-37 ......................................6-22 620281...........................4-38 ......................................6-22 620290...........................4-37 ......................................6-22 620291...........................4-38 ......................................6-22 620300...........................4-34 620301...........................4-34 Visit www.radiall.com and enter the part number. 11-5 INDEX Our Most Important Connection is with You.™ 11-6 Radiall Part Numbers Part Number Page 620302...........................4-57 620303...........................4-57 620305...........................4-57 620308...........................4-57 620310...........................4-34 620330...........................4-34 620331...........................4-34 620340...........................4-35 620341...........................4-35 620350...........................4-60 620351...........................4-60 ......................................6-41 620352...........................4-60 ......................................6-41 620353...........................4-60 620360...........................4-59 620361...........................4-59 ......................................6-41 620362...........................4-59 620363...........................4-59 620380...........................6-22 620380...........................4-37 620381...........................4-38 ......................................6-22 620390...........................4-37 ......................................6-22 620391...........................4-38 ......................................6-22 620910...........................4-85 620911...........................4-85 620912...........................4-85 620913...........................4-85 620919...........................4-83 620920...........................1-24 ......................................4-83 ......................................5-33 ............................ 6-28, 6-53 620921...........................4-83 ......................................5-33 620922...........................1-24 ......................................4-83 ......................................5-33 ............................ 6-28, 6-53 620923...........................1-24 ......................................4-83 ......................................5-33 Part Number Page 620924...........................4-83 ......................................6-28 620925...........................4-83 ......................................6-28 620926...........................4-83 620940...........................4-88 620941...........................4-88 620942...........................4-88 624991...........................9-33 624992...........................9-33 624993...........................9-33 624994...........................9-33 624995...........................9-33 670050.........................10-13 670051.........................10-13 670150.........................10-13 670151.........................10-13 690020...........................7-27 ......................................7-34 ......................................8-19 690040................. 7-27, 7-34 ......................................8-19 690060................. 7-26, 7-31 ......................................8-19 690061................. 7-26, 7-31 690062................. 7-26, 7-32 690070...........................7-33 ......................................8-19 690120................. 7-30, 7-34 690140................. 7-30, 7-34 690160................. 7-30, 7-31 690161................. 7-30, 7-31 690162................. 7-30, 7-32 690170...........................7-33 690200...........................7-25 690201...........................7-25 690215...........................7-25 690220...........................7-24 690221...........................7-24 690222...........................7-24 690235...........................7-25 690240...........................7-25 690241...........................7-25 690300...........................7-25 ......................................8-19 690301...........................7-25 Go online for data sheets & assembly instructions. Part Number Page 690315...........................7-25 690320...........................7-24 690321...........................7-24 690322...........................7-24 690335...........................7-25 690340...........................7-25 690341...........................7-25 690401...........................7-30 690411...........................7-30 690421...........................7-30 690431...........................7-30 690441...........................7-30 690451...........................7-30 690461...........................7-30 690470...........................7-17 690471...........................7-17 690472...........................7-17 690473...........................7-17 690475...........................7-17 690476...........................7-17 690477...........................7-17 690478...........................7-17 690480...........................7-17 690481...........................7-17 690482...........................7-17 690483...........................7-17 690501................... 7-7, 7-30 690511................... 7-7, 7-30 690521................... 7-7, 7-30 690531................... 7-7, 7-30 690541................... 7-7, 7-30 690551...........................7-30 690561...........................7-30 690570...........................7-17 690571...........................7-17 690572...........................7-17 690573...........................7-17 690670...........................7-20 690671...........................7-20 690676...........................7-20 690677...........................7-20 690678...........................7-20 690679...........................7-20 690680...........................7-20 690681...........................7-20 690682...........................7-20 Part Number Page 690683...........................7-20 690684...........................7-20 690686...........................7-20 690905................... 7-7, 7-30 690908................... 7-7, 7-30 690911................... 7-7, 7-30 690914................... 7-7, 7-30 690917................... 7-7, 7-30 690920...........................7-30 690923...........................7-30 690924...........................7-30 690930................... 7-7, 7-30 690931................... 7-7, 7-30 690932................... 7-7, 7-30 690933................... 7-7, 7-30 690935...........................7-30 690936...........................7-30 690939................... 7-7, 7-29 690940................... 7-7, 7-30 690941................... 7-7, 7-30 690942................... 7-7, 7-30 690943................... 7-7, 7-30 690945...........................7-30 690946...........................7-30 690949................... 7-7, 7-29 690951...........................7-29 690952................... 7-7, 7-29 690953................... 7-7, 7-29 690955................... 7-7, 7-29 690956.............................7-7 690957...........................7-29 690961...........................7-29 690962................... 7-7, 7-29 690963................... 7-7, 7-29 690965................... 7-7, 7-29 690966................... 7-7, 7-29 690967...........................7-29 690971...........................7-19 690972...........................7-19 690973...........................7-19 690974...........................7-19 690977...........................7-19 690978...........................7-19 690979...........................7-19 690980...........................7-19 92505450.......................6-29 Visit www.radiall.com and enter the part number. Radiall Part Numbers Part Number Page 92505460.......................6-29 92505470.......................6-29 92505480.......................6-29 92505490.......................6-29 92505590.......................6-29 92505591.......................6-29 92505592.......................6-29 92505593.......................6-29 92505594.......................6-29 282521002........... 1-47, 1-62 282521004........... 1-47, 1-62 282521004.....................2-32 282521005.....................1-47 282521005.....................2-32 282522001............................ ...................1-17, 1-18, 1-23 282522001........... 2-13, 2-14 282540001.....................4-36 282549001............................ 1-17, 1-20, 1-21, 1-23, 1-24. ............................ 2-15, 2-13 ............................ 3-14, 3-15 4-36, 4-44, 4-45, 4-46, 4-52 ......................................5-23 ......................................6-27 ........................ 10-13, 10-14 282549004............................ ...................1-17, 1-19, 1-23 ........................... 2-15, 2-13, ............................ 4-35, 4-81 ......................................5-23 282549005............................ ...................4-60, 4-61, 4-81 282549006.....................4-61 282549009.....................6-41 282549009............................ ...................4-61, 4-62, 4-81 282549011.....................4-81 282549012............................ ...................4-36, 4-52, 4-81 282549029.....................5-23 282549041.....................1-62 282557020.....................1-17 ......................................2-13 282557021.....................1-17 ......................................2-13 Part Number Page 282581013........... 1-17, 1-18 ............................ 2-13, 2-14 282581015.....................1-17 ......................................2-13 282586003.....................1-17 ......................................2-13 282586005........... 1-17, 2-13 282666001.....................1-47 ......................................3-15 282666002.....................1-47 ......................................3-15 282668001.....................1-47 ......................................2-32 ......................................6-52 616022002.....................6-25 616095000.....................6-27 616095001.....................4-51 ......................................6-27 ....................................10-13 616095004.....................6-27 ....................................10-13 616095007.....................6-27 616095009.....................6-27 ....................................10-13 616095010.....................6-27 616096001.....................6-27 616096002.....................6-27 616096003.....................6-27 ....................................10-13 616096004.....................6-27 ....................................10-13 616096006.....................6-27 ....................................10-13 616102001.....................6-24 ......................................6-23 616103001........... 6-23, 6-24 616107001.......... 6-23 , 6-24 616195000.....................6-27 616195001.....................4-51 ......................................6-26 ....................................10-13 616195003........... 6-27, 6-28 616195003...................10-14 616195004.....................6-27 616195005.....................6-28 ....................................10-13 Go online for data sheets & assembly instructions. Part Number Page 616195007.....................6-28 616195008........... 6-27, 6-28 ....................................10-14 616195009.....................6-26 ....................................10-13 616195012.....................6-26 616196001.....................6-27 616196003.....................6-27 ....................................10-13 616196004.....................6-27 ....................................10-13 616196005........... 6-27, 6-28 ....................................10-14 616196007........... 6-27, 6-28 ....................................10-14 616235010.....................6-41 616914010.....................6-29 616914013.....................1-24 616914014.....................4-84 617001001.....................1-19 ......................................2-15 617002001.....................1-19 ......................................2-15 617003001.....................1-19 ......................................2-15 617004001.....................1-19 ......................................2-15 617005001.....................1-19 ......................................2-15 617050001.....................1-20 ......................................2-15 617052001.....................1-20 ......................................2-15 617065001.....................1-20 ......................................2-15 617065011........... 1-20, 1-64 ......................................2-15 617065020.....................1-20 ......................................2-15 617065021.....................1-20 ......................................2-15 617071010.....................1-21 ......................................2-16 .............................. 3-7, 3-14 617071011.....................1-21 ......................................2-16 Part Number Page 617071020.....................1-21 ......................................2-16 .............................. 3-7, 3-14 617071021.....................1-21 ......................................2-16 617071030.....................3-14 617071040.....................1-21 ......................................2-16 .............................. 3-7, 3-14 617071041.....................1-21 ......................................2-16 617075011.....................1-21 ......................................2-16 617075053.....................1-21 ......................................2-16 617077002.....................1-24 617077008.....................1-24 617077012.....................1-24 INDEX Our Most Important Connection is with You.™ 617077013.....................1-24 617077502.....................1-24 617077508.....................1-24 617077512.....................1-24 617077513.....................1-24 617077702.....................1-24 617077708.....................1-24 617077712.....................1-24 617077713.....................1-24 617090010.....................1-20 ......................................2-15 617090012.....................1-20 ......................................2-15 617101001.....................1-19 ......................................2-15 617102001.....................1-19 ......................................2-15 617103001.....................1-19 ......................................2-15 617104001.....................1-19 ......................................2-15 617105001.....................1-19 ......................................2-15 617150001.....................1-20 ......................................2-15 617152001.....................1-20 ......................................2-15 617165001.....................1-20 Visit www.radiall.com and enter the part number. 11-7 INDEX Our Most Important Connection is with You.™ 11-8 Radiall Part Numbers Part Number Page 617165001.....................2-15 617165011........... 1-20, 1-64 ......................................2-15 617165020.....................1-20 ......................................2-15 617165021.....................1-20 ......................................2-15 617171010.....................1-21 ......................................2-16 .............................. 3-7, 3-14 617171011.....................1-21 ......................................2-16 617171020.....................1-21 ......................................2-16 .............................. 3-7, 3-14 617171021.....................1-21 ......................................2-16 617171030.....................1-21 ......................................2-16 .............................. 3-7, 3-14 617171031.....................1-21 ......................................2-16 617175011.....................1-21 ......................................2-16 617175012.....................1-21 ......................................2-16 617175051.....................1-21 ......................................2-16 617175052.....................1-21 ......................................2-16 617175053.....................1-21 ......................................2-16 617175054.....................1-21 ......................................2-16 617177001.....................1-24 617177008.....................1-24 617177012.....................1-24 617177013.....................1-24 617177501.....................1-24 617177508.....................1-24 617177512.....................1-24 617177513.....................1-24 617177701.....................1-24 617177708.....................1-24 617177712.....................1-24 617177713.....................1-24 Part Number Page 617190010.....................1-20 ......................................2-15 617190012.....................1-20 ......................................2-15 617200100.....................1-17 ......................................2-13 617200200.....................1-18 ......................................2-14 617205001.....................1-23 617205009.....................1-23 617205010.....................1-23 617205015.....................1-23 617205501.....................1-23 617205509.....................1-23 617205510.....................1-23 617205515.....................1-23 617205701.....................1-23 617205709.....................1-23 617205710.....................1-23 617205715.....................1-23 617221050.....................1-17 ......................................2-13 617221100.....................1-17 ......................................2-13 617221200.....................1-18 ......................................2-14 617222010.....................1-23 617222012.....................1-23 617222013.....................1-23 617222014.....................1-23 617222510.....................1-23 617222512.....................1-23 617222513.....................1-23 617222514.....................1-23 617222710.....................1-23 617222712.....................1-23 617222713.....................1-23 617222714.....................1-23 617224001.....................2-14 617235002.....................1-18 ......................................2-14 617235003.....................1-17 ......................................2-13 617240100.....................1-17 ......................................2-13 617240200.....................1-18 Go online for data sheets & assembly instructions. Part Number Page 617240200.....................2-14 617242008.....................1-23 617242009.....................1-23 617242010.....................1-23 617242017.....................1-23 617242508.....................1-23 617242509.....................1-23 617242510.....................1-23 617242517.....................1-23 617242708.....................1-23 617242709.....................1-23 617242710.....................1-23 617242717.....................1-23 617250100.....................1-17 ......................................2-13 617259003.....................1-23 617259005.....................1-23 617259006.....................1-23 617259007.....................1-23 617259503.....................1-23 617259505.....................1-23 617259506.....................1-23 617259507.....................1-23 617259703.....................1-23 617259705.....................1-23 617259706.....................1-23 617259707.....................1-23 617260001.....................1-17 ......................................2-13 617289003.....................1-23 617289004.....................1-23 617289006.....................1-23 617289007.....................1-23 617289503.....................1-23 617289504.....................1-23 617289506.....................1-23 617289507.....................1-23 617289703.....................1-23 617289704.....................1-23 617289706.....................1-23 617289707.....................1-23 617291001.....................1-23 617291002.....................1-17 ......................................2-13 617291003.....................1-23 617291004.....................1-23 Part Number Page 617291501.....................1-23 617291503.....................1-23 617291504.....................1-23 617291505.....................1-23 617291701.....................1-23 617291703.....................1-23 617291704.....................1-23 617291705.....................1-23 617300100.....................1-17 ......................................2-13 617300200.....................1-18 ......................................2-14 617305001.....................1-23 617305002.....................1-23 617305008.....................1-23 617305500.....................1-23 617305501.....................1-23 617305502.....................1-23 617305508.....................1-23 617305700.....................1-23 617305701.....................1-23 617305702.....................1-23 617305708.....................1-23 617320100.....................1-17 ......................................2-13 617320200.....................1-18 ......................................2-14 617322005.....................1-23 617322006.....................1-23 617322007.....................1-23 617322009.....................1-23 617322505.....................1-23 617322506.....................1-23 617322507.....................1-23 617322509.....................1-23 617322705.....................1-23 617322706.....................1-23 617322707.....................1-23 617322707.....................1-23 617324001.....................1-17 ......................................2-14 617340100.....................1-17 ......................................2-13 617340200.....................1-18 ......................................2-14 617342010.....................1-23 Visit www.radiall.com and enter the part number. Radiall Part Numbers Part Number Page 617342011.....................1-23 617342013.....................1-23 617342015.....................1-23 617342510.....................1-23 617342511.....................1-23 617342513.....................1-23 617342515.....................1-23 617342710.....................1-23 617342711.....................1-23 617342713.....................1-23 617342715.....................1-23 617350100.....................1-17 ......................................2-13 617359003.....................1-23 617359005.....................1-23 617359006.....................1-23 617359007.....................1-23 617359503.....................1-23 617359505.....................1-23 617359506.....................1-23 617359507.....................1-23 617359703.....................1-23 617359705.....................1-23 617359706.....................1-23 617359707.....................1-23 617370001.....................1-17 ......................................2-13 ......................................5-23 617389003.....................1-23 617389004.....................1-23 617389006.....................1-23 617389007.....................1-23 617389503.....................1-23 617389504.....................1-23 617389506.....................1-23 617389507.....................1-23 617389703.....................1-23 617389704.....................1-23 617389706.....................1-23 617389707.....................1-23 617391001.....................1-23 617391002.....................1-17 ......................................2-13 617391003.....................1-23 617391004.....................1-23 617391501.....................1-23 Part Number Page 617391503.....................1-23 617391504.....................1-23 617391505.....................1-23 617391701.....................1-23 617391703.....................1-23 617391704.....................1-23 617391705.....................1-23 617610188.....................1-64 617610189.....................1-64 617610212.....................1-64 617610213.....................1-64 617610419.....................1-64 617610558.....................1-64 617612801.....................3-12 617612803.....................3-12 617612804.....................3-12 617612805.....................3-12 617612806.....................3-12 617612807.....................3-12 617921029.....................1-35 617921030.....................1-35 617921031.....................1-35 617921032.....................1-35 617921035.....................1-35 617922007............. 1-6, 1-45, 617922014.....................1-45 617922022.....................1-61 617922024.....................3-15 617922026.....................3-15 617924016.....................1-35 617925052.....................1-45 617925054.....................1-45 617925056.....................1-45 617925073.....................1-61 617928002.....................1-35 617928100.....................1-45 617929022.....................1-34 617929023.....................1-34 617929032.....................1-34 617954002............................ ...................1-46, 1-61, 1-64 617954003............................ ...................1-46, 1-61, 1-64 617954005 .......... 1-46, 1-61 617954006.....................1-34 617954007.....................1-34 Go online for data sheets & assembly instructions. Part Number Page 617954008.....................1-34 617954009.....................1-34 617954020........... 1-47, 1-62 ............................ 2-31, 2-32 617954028.....................1-34 617954034.....................1-34 617954041.....................2-32 617954042.....................2-32 617954044.....................1-34 617954045.....................1-34 617954101.....................1-46 617980012........... 1-43, 1-46 617980013........... 1-43, 1-46 617980022........... 1-43, 1-46 617980023........... 1-43, 1-46 617980024.....................2-32 617980025.....................2-32 617980028........... 1-43, 1-46 617980029........... 1-43, 1-46 617980030.....................1-34 617980031.....................1-34 617980032.....................1-34 617980033.....................1-34 617980052.....................1-61 617980054.....................1-61 617980055.....................1-61 617991001.....................2-31 618021001.....................5-27 618024001.....................5-27 618040003.....................5-27 618124001.....................5-27 618140003.....................5-27 618149002.....................5-28 618149003.....................5-28 618149006.....................5-28 618149007.....................5-28 618149012.....................4-61 618149013.....................4-61 618149016.....................4-61 618149017.....................4-61 618149018.....................4-61 618153001.....................5-28 618153002.....................5-28 618153003.....................5-28 618155001.....................4-60 618155002.....................4-60 Part Number Page 618155011.....................4-60 618163005.....................5-32 618164001.....................5-31 618164002.....................5-32 618164003.....................5-32 618213001.....................5-25 618213002.....................5-25 618213006.....................5-25\ 618213007.....................5-25 618213008.....................5-25 618231005.....................5-25 618233001.....................5-26 618233002.....................5-26 618233003.....................5-26 618233006.....................5-26 618233007.....................5-26 618233008.....................5-26 618243001.....................5-26 618243002.....................5-26 618243003.....................5-26 618243004.....................5-26 618243005.....................5-26 618243006.....................5-26 618302001.....................5-25 618303001.....................5-25 618303002.....................5-25 618303003.....................5-25 618303004.....................5-25 618303005.....................5-25 618303007.....................5-25 618303008.....................5-25 618303009.....................5-25 618303010.....................5-25 618303011.....................5-25 618304001.....................5-24 618304002.....................5-24 618304003.....................5-24 618304004.....................5-24 618316001.....................5-25 618360001.....................5-24 618361001.....................5-24 618362001.....................5-24 618500061........... 5-13, 5-24 618500081........... 5-13, 5-24 618800002.....................5-33 618801002.....................5-33 Visit www.radiall.com and enter the part number. INDEX Our Most Important Connection is with You.™ 11-9 INDEX Our Most Important Connection is with You.™ 11-10 Radiall Part Numbers Part Number Page 618802010.....................5-33 618802011.....................5-33 618810001.....................5-34 618810002.....................5-34 618940001.....................5-33 618941001.....................5-33 618953001...................4-103 ......................................5-34 618953002...................4-102 ......................................5-34 618953010.....................5-34 618953011.....................5-34 618953020.....................5-34 618953021.....................5-34 619050001.....................4-46 619051001.....................4-44 619052001.....................4-45 619053001.....................4-45 619054001.....................4-45 619054002.....................4-46 619055001.....................4-46 619056001.....................4-47 619069001.....................4-52 619069002.....................4-52 619070001...................10-13 619070011...................10-13 619070021...................10-13 619070031...................10-13 619140007.....................4-61 619140008.....................4-61 619140009.....................4-61 619140010.....................4-61 619140011.....................4-61 619140012.....................4-61 619140013.....................4-61 619140014.....................4-61 619140507.....................4-61 619140509.....................4-61 619140510.....................4-61 619140511.....................4-61 619150001.....................4-46 619151001.....................4-44 619152001.....................4-45 619153001.....................4-45 619154001.....................4-45 619155001.....................4-46 Part Number Page 619156001.....................4-47 619162009.....................4-62 619162010.....................4-62 619162011.....................4-62 619162012.....................4-62 619162014.....................4-62 619162015.....................4-62 619162016.....................4-62 619162017.....................4-62 619162509.....................4-62 619162511.....................4-62 619162514.....................4-62 619162516.....................4-62 619169001.....................4-52 619170001...................10-13 619170011...................10-13 619170021...................10-13 619170031...................10-13 619960005...................4-101 620001012.....................4-41 620019105.....................4-43 620043001.....................4-41 620047010.....................4-43 620065010.....................1-20 ......................................2-15 620067001.....................4-51 620075010.....................1-21 ......................................2-16 .............................. 3-7, 3-14 ......................................4-53 ......................................5-30 620075020.....................4-53 ......................................5-30 620075021.....................1-21 ......................................2-16 .............................. 3-7, 3-14 ......................................4-53 ......................................5-30 ......................................6-27 620075050.....................1-21 ......................................2-16 .............................. 3-7, 3-14 ......................................4-53 ......................................5-30 ......................................6-27 620075051.....................4-53 Go online for data sheets & assembly instructions. Part Number Page 620075051.....................5-30 ......................................6-27 620079001.....................4-53 ......................................5-30 ......................................6-27 620079002.....................4-53 ......................................3-14 ......................................5-30 ......................................6-27 620082001.....................4-50 620083001.....................4-50 620101001.....................4-39 620101003.....................4-39 620101004.....................4-39 620101011.....................4-41 620101012.....................4-41 620107001.....................4-40 620108001.....................4-40 620109001.....................4-40 620119100.....................4-42 620119102.....................4-42 620119105.....................4-43 620129201.....................6-27 620133001.....................4-61 620133003.....................4-61 620133006.....................4-61 620133009.....................4-61 620133503.....................4-61 620133506.....................4-61 620133509.....................4-61 620133510.....................4-61 620165010.....................1-20 ......................................2-15 620167001.....................4-51 620175010............. 3-7, 3-14 ......................................5-30 620175010.....................4-53 ......................................6-27 620175011.....................4-53 ......................................5-30 ......................................6-27 620175020.....................4-53 ......................................5-30 ......................................6-27 620175021............ 3-7 , 3-14 ......................................4-53 Part Number Page 620175021.....................5-30 ......................................6-27 620175050............. 3-7, 3-14 ......................................4-53 ......................................5-30 ......................................6-27 620175051.....................4-53 ......................................5-30 ......................................6-27 620176008............. 3-7, 3-15 ......................................4-62 ......................................6-41 620176009............. 3-7, 3-15 ......................................4-62 620176010............. 3-7, 3-15 ......................................4-62 620176011............. 3-7, 3-15 ......................................4-62 620176012............. 3-7, 3-15 ......................................4-62 620176013............. 3-7, 3-15 ......................................4-62 620176014............. 3-7, 3-15 ......................................4-62 620176016............. 3-7, 3-15 ......................................4-62 620176508............. 3-7, 3-15 ......................................4-62 620176509............. 3-7, 3-15 ......................................4-62 620176511............. 3-7, 3-15 ......................................4-62 620176513............. 3-7, 3-15 ......................................4-62 620179001.....................5-30 ......................................6-27 620179001.....................3-14 ......................................4-53 620179002.....................4-53 ......................................5-30 ......................................6-27 620182001.....................4-50 620202005.....................4-57 620214003.....................4-59 620214008.....................4-59 620214010.....................4-59 Visit www.radiall.com and enter the part number. Radiall Part Numbers Part Number Page 620214013.....................4-59 620214018.....................4-59 620214019.....................4-59 620214021.....................4-59 620214022.....................4-59 620214503.....................4-59 620214510.....................4-59 620214518.....................4-59 620214521.....................4-59 620234003.....................4-59 620234004.....................4-59 620234008.....................4-59 620234017.....................4-59 620234018.....................4-59 620234019.....................4-59 620234021.....................4-59 620234022.....................4-59 620234503.....................4-59 620234504.....................4-59 620234518.....................4-59 620234521.....................4-59 620244003.....................4-60 620244005.....................4-60 620244008.....................4-60 620244016.....................4-60 620244018.....................4-60 620244019.....................4-60 620244021.....................4-60 620244022.....................4-60 620244503.....................4-60 620244505.....................4-60 620244518.....................4-60 20244521.......................4-60 620305005.....................4-57 620360005.....................4-59 620360500.....................4-59 620361005.....................4-59 620361005.....................4-59 620362005.....................4-59 620362500.....................4-59 620363005.....................4-59 620363500.....................4-59 620913001.....................4-85 620913002.....................4-85 620913003.....................4-85 620913004.....................4-85 Part Number Page 620913005.....................4-85 620913006.....................4-85 620913007.....................4-85 620913008.....................4-85 620914001.....................4-89 620934001.....................4-83 620935001.....................4-83 620936001........... 4-76, 4-83 620936002........... 4-77, 4-83 620937001.....................4-83 620939200.....................4-89 620939201........... 4-82, 4-89 620946001.....................4-56 620946002.....................4-56 620946003.....................4-56 620946004.....................4-56 620946005.....................4-56 620946006.....................4-56 620981002.....................4-89 620995001.....................4-87 620995002........... 4-87, 4-10 620995003.....................4-86 620995004......... 4-86, 4-102 620995005.....................4-87 620995006......... 4-87, 4-104 620995007......... 4-86, 4-102 620995008......... 4-86, 4-102 620995009.....................4-87 620995010.....................4-87 620995011.....................4-86 620995012......... 4-86, 4-103 620995013.....................4-87 620995014.....................4-87 620995015.....................4-86 620995016......... 4-86, 4-103 620995017......... 4-87, 4-104 620995018......... 4-86, 4-103 690220001.....................7-24 690221001.....................7-24 690222001.....................7-24 690320001.....................7-24 690321001.....................7-24 690322001.....................7-24 690767001.....................7-22 690767002.....................7-22 690767003.....................7-22 Go online for data sheets & assembly instructions. Part Number Page 690767004.....................7-22 690767005.....................7-22 690767006.....................7-22 690768001.....................7-22 690768002.....................7-22 690768003.....................7-22 690768004.....................7-22 690768005.....................7-22 690768006.....................7-22 690769001.....................7-22 690769002.....................7-22 690769003.....................7-22 690769004.....................7-22 690769005.....................7-22 690769006.....................7-22 690778001.....................7-22 690778002.....................7-22 690778003.....................7-22 690778004.....................7-22 690778005.....................7-22 690778007.....................7-22 690848001.......................7-7 690848002.......................7-7 690848003.......................7-7 690848004.......................7-7 690848005.......................7-7 690848006.......................7-7 690848007.......................7-7 690957001.....................7-29 EPXBE06PB..................1-64 EPXBE06SB..................1-64 EPXBE25Q1PA..............1-64 EPXBE25Q1SA..............1-64 F724002000...................6-23 F724005000...................6-23 F724041000...................6-23 F724045000...................6-23 F724101000...................6-23 F724104000...................6-23 F724140000...................6-23 F724144000...................6-23 F724241200...................6-23 F724341200...................6-23 F780855000......... 1-47, 1-62 ......................................2-32 MB07HAIS2...................9-31 Part Number Page MB07HANC...................9-31 MB07HCIS.....................9-31 MB07HCNC...................9-31 MB11HAIS2...................9-31 MB11HANC...................9-31 MB11HCIS.....................9-31 MB11HCNC...................9-31 MB11HLIS2...................9-32 MB11HLNC...................9-32 MB11HVIS.....................9-32 MB11HVNC...................9-32 MB14HAIS2...................9-31 MB14HANC...................9-31 INDEX Our Most Important Connection is with You.™ MB14HCIS.....................9-31 MB14HCNC...................9-31 MB14HLIS2...................9-32 MB14HLNC...................9-32 MB14HVIS.....................9-32 MB14HVNC...................9-32 MB20HAIS2...................9-31 MB20HANC...................9-31 MB20HCIS.....................9-31 MB20HCNC...................9-31 MB26HAIS2...................9-31 MB26HANC...................9-31 MB26HCIS.....................9-31 MB26HCNC...................9-31 MB26HLIS2...................9-32 MB26HLNC...................9-32 MB26HVIS.....................9-32 MB26HVNC...................9-32 MB34HAIS2...................9-31 MB34HANC...................9-31 MB34HCIS.....................9-31 MB34HCNC...................9-31 MB34HLIS2...................9-32 MB34HLNC...................9-32 MB34HVIS.....................9-32 MB34HVNC...................9-32 MB50HAIS2...................9-31 MB50HANC...................9-31 MB50HCIS.....................9-31 MB50HCNC...................9-31 MB50HLIS2...................9-32 MB50HLNC...................9-32 MB50HVIS.....................9-32 Visit www.radiall.com and enter the part number. 11-11 INDEX Our Most Important Connection is with You.™ 11-12 Radiall Part Numbers Part Number Page MB50HVNC...................9-32 MB75HAIS2...................9-31 MB75HANC...................9-31 MB75HCIS.....................9-31 MB75HCNC...................9-31 MB75HLNC ..................9-32 MB75HVNC ..................9-32 MM07HAIS....................9-16 MM07HANC..................9-16 Part Number Page MM07HCIS....................9-16 MM07HCNC..................9-16 MM14HAIS....................9-16 MM14HANC..................9-16 MM14HCIS....................9-16 MM14HCNC..................9-16 MM20HAIS....................9-16 MM20HANC..................9-16 MM20HCIS....................9-16 Go online for data sheets & assembly instructions. Part Number Page MM20HCNC..................9-16 MM26HAIS....................9-16 MM26HANC..................9-16 MM26HCIS....................9-16 MM26HCNC..................9-16 MM34HAIS....................9-16 MM34HANC..................9-16 MM34HCIS....................9-16 MM34HCNC..................9-16 Part Number Page MM50HAIS....................9-16 MM50HANC..................9-16 MM50HCIS....................9-16 MM50HCNC..................9-16 R282600000..................2-13 R282650000..................2-13 Visit www.radiall.com and enter the part number. Our Most Important Connection is with You.™ Area Offices Local Contacts Our most important connection is with you.™ It’s not just a slogan. It’s a statement of our earnest desire to put you at the forefront of all our business practices. As part of Radiall’s mission to be available and accessible, we make it a priority to have local offices around the globe ready and able to assist you – wherever you are, whenever you need us. Europe ADDRESS PHONE FINLAND FRANCE GERMANY ITALY Radiall Finland PO Box 202 - 90101 Oulu +358 407522412 FAX EMAIL Radiall SA 101 Rue Philibert Hoffmann 93116 Rosny Sous Bois +33 1 49 35 35 35 +33 1 49 35 35 14 infofr@radiall.com Radiall GmbH Carl Zeiss Str. 10 Postfach 200143 D63307 Rödermark +49 60 74 91 07 0 +49 60 74 91 07 70 infode@radiall.com Radiall Elettronica S.R.L Via della Resistenza 113 - 20090 Buccinasco Milano +39 02 48 85 121 +39 02 48 84 30 18 infoit@radiall.com NETHERLANDS SWEDEN UNITED KINGDOM Radiall Nederland BV Hogebrinkerweg 15b - 3871 KM Hoevelaken +31 33 253 40 09 +31 33 253 45 12 infonl@radiall.com Radiall AB Sjöängsvägen 2 - SE - 192 72 Sollentuna +46 8 444 34 10 +46 8 754 49 16 infose@radiall.com Radiall Ltd Ground Floor 6 The Grand Union Office Park Packet Boat Lane +44 (0)1895 425000 +44 (0)1895 425010 infouk@radiall.com infofi@radiall.com UXBRIDGE Middlesex UB8 2GH United Kingdom Asia CHINA ADDRESS PHONE FAX EMAIL Shanghai Radiall Electronics CO, Ltd +86 21 66523788 +86 21 66521177 infosh@radiall.com +852 29593833 +852 29592636 infohk@radiall.com +91 80 23720989 +91 80 28397228 infoin@radiall.com Nihon Radiall Shibuya-Ku Ebisu 1-5-2, Kougetsu Bldg 405 - Tokyo 150-0013 +81 3 34406241 +81 3 34406242 infojp@radiall.com ADDRESS PHONE FAX EMAIL Radiall USA, Inc. 8950 South 52nd Street Ste 401 Tempe, AZ 85284 +1 480-682-9400 +1 480-682-9403 infousa@radiall.com N° 390 Yong He Rd SHANGHAÏ 200072 P.R.C HONG KONG Radiall Electronics (Asia) Ltd Flat D, 6/F, Ford Glory Plaza, 37-39 Wing Hong Street - Cheung Sha Wan - Kowloon - Hong Kong INDIA Radiall India Pvt. 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