Raypak R335B Users Manual 1000.511A
R335B to the manual c8636cef-4c91-45ee-a03b-c7304989426d
2015-02-02
: Raypak Raypak-R335B-Users-Manual-443592 raypak-r335b-users-manual-443592 raypak pdf
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POOL MODELS: R185B THROUGH R405B CATALOG NO. 9100.555 Effective: 07-16-07 Replaces: 02-06-07 RAYPAK REPLACEMENT PARTS MODEL SIZES: R185B, R265B, R335B, R405B (ATMOSPHERIC, LOW NOx) MODEL TYPES: RP2100 w/CAPRON & ASME CAST IRON HEADERS, DIGITAL CONTROLS DATES OF MANUFACTURE: MODELS R185B THRU R405B IID 10-20-03 THRU 10-21-04 MODELS R185B THRU R405B MV 01-05-04 THRU 10-21-04 THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS FROM ACTUAL HEATER COMPONENTS. FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST", CATALOG NO. 9001.10 Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (800) 872-9725 Litho In U.S.A. FOR UNITS WITH POLYMER HEADERS Fig# 208225 CALL OUT B DESCRIPTION 185B 265B 335B 405B BURNER TRAY (Atmospheric) 1-B Burner Tray w/Burners (sea level)* 005213F 005214F 005215F 005216F Burner Tray w/o Burner (sea level)* 005217F 005218F 005219F 005220F Burner Tray w/Gas Valve Nat Millivolt 005221F 005222F 005223F 005224F Burner Tray w/Gas Valve Pro Millivolt 005225F 005226F 005227F 005228F 005229F 005230F 005231F 005232F Burner Tray w/Gas Valve Nat IID Burner Tray w/Gas Valve Pro IID 005233F 005234F 005235F 005236F 005238F 005239F 005240F 2-B Burner Spacer/Hold Down Kit 005237F 3-B Burner 301210/13 301210/19 301210/24 301210/29 4-B Burner Orifice Nat. #51 (Sea Level)* 350080F/13 350080F/19 350080F/24 350080F/29 Burner Orifice Pro. #57 (Sea Level)* 350083F/13 350083F/19 350083F/24 350083F/29 5-B Burner Tray w/o Manifold w/o burners 005265F 005266F 005267F 005268F BB BURNER TRAY (Fan Assisted Low Nox) 007997F 1-BB Burner Tray w/Burners (0-5000) 007994F 007995F 007996F 007998F 007999F 008000F 008001F Burner Tray w/o Burner (0-5000) 2-BB Burner Hold Down Kit 008002F 008003F 008004F 008005F 309255/3 309255/5 309255/6 309255/7 3-BB Burner 4-BB Burner Orifice Nat. #30 (0-5000)* 351510/3 351510/5 351510/6 351510/7 Burner Orifice Nat. #31 (above 5000 ft.)* 351523/3 351523/5 351523/6 351523/7 008080F 008080F 5-BB Blower 008080F 008080F 6-BB Air Shutter 008133F 008134F 008134F 008172F C CONTROLS 1-C Thermostat Auto Reset 135 Deg Surface Mount 006725F 006725F 006725F 006725F 2-C AGS 135° (Auto Gas Shut-Off) - Red Epoxy 600892B 600892B 600892B 600892B 600893B 600893B 600893B 600893B 3-C High Limit 140° - Black Epoxy 4-C P. C. Board/Control IID Units 010253F 010253F 010253F 010253F 5-C Thermostat Control MV Units Mechanical 003346F 003346F 003346F 003346F 009577F 009577F 6-C Temperature Sensor IID Units 009577F 009577F G GAS VALVE Combination Valve - Nat. MV 003898F 003898F 003898F 003898F 1-G Combination Valve - Pro. MV 003899F 003899F 003899F 003899F 003900F 003900F 003900F 003900F Combination Valve - Nat. IID Combination Valve - Pro. IID 004306F 004306F 004306F 004306F 2-G Combination Valve - Gas On/Off -Nat (for Low Nox) 007424F 007424F 007424F 007424F HP HEAT EXCHANGER - POLYMER 006702F 006703F 006704F 006705F 1-HP Heat Exchanger Assembly Complete 2-HP Inlet/Outlet Header Complete 006827F 006827F 006827F 006827F Inlet/Outlet Header (Includes 6-HP) 006706F 006706F 006706F 006706F 006707F 006707F 006707F 006707F 3-HP Return Header (Includes 6-HP) 4-HP Tube Bundle ** 006708F 006709F 006710F 006711F Tube Bundle Cupro-Nickel (Upgrade) 009878F 010365F 009880F 009881F 005261F 005262F 005263F 19-HP Baffle 005260F 5-HP Flange Nut Kit 008259F 008259F 008259F 008259F 006713F 006713F 006713F 6-HP O Ring Gasket (2) 006713F 7-HP Sensor Adapter Digital Electronic 006714F 006714F 006714F 006714F Sensor Well Millivolt 006805F 006805F 006805F 006805F 8-HP Bypass Kit 006715F 006715F 006715F 006715F 006716F 9-HP Bypass Valve 006716F 006716F 006716F 10-HP Bypass Dam / Shaft 006717F 006717F 006717F 006717F 11-HP Bypass Spring (All Sizes Included) 006718F 006718F 006718F 006718F 006719F 006719F 006719F 12-HP Unitherm Governor 006719F 13-HP Unitherm Governor Plug 006720F 006720F 006720F 006720F 006721F 14-HP Drain Plug 006721F 006721F 006721F 15-HP Inlet/Outlet Header Dam 006722F 006722F 006722F 006722F 16-HP 2" PVC Connector & Nut (2) 006723F 006723F 006723F 006723F 17-HP O Ring (2) 006724F 006724F 006724F 006724F 18-HP Stainless Steel Baffle 006826F 006826F 006826F 006826F *FOR ALTITUDES ABOVE 2,000 FEET LEVEL, CONSULT THE FACTORY **WARNING: The hydraulic conditions or water chemistry that caused the tube bundle to fail have very likely also damaged the bypass valve and Unitherm Governor. We recommend you replace the Unitherm Governor and inspect the bypass assembly. Failure to do so could cause premature failure of this replacement part. CALL OUT HM 1-HM 2-HM 3-HM 4-HM 17-HM 5-HM 6-HM 7-HM 8-HM 9-HM 10-HM 11-HM 12-HM 13-HM 14-HM 15-HM 16-HM J 1-J 2-J 3-J M 1-M 2-M 3-M 4-M 5-M 6-M 7-M 8-M 9-M 10-M 11-M 12-M 13-M 14-M P 1-P 2-P 3-P 4-P 5-P 6-P 7-P 8-P 9-P 10-P 11-P DESCRIPTION HEAT EXCHANGER - METAL Heat Exchange Assy. ASME CI (Complete) Inlet/Outlet Header ASME CI (Complete) Inlet/Outlet Header ASME CI Return Header ASME CI Tube Bundle ASME ** Baffle Kit Stud Bolt Kit Header Gasket (9) Unitherm Governor U.G. Retainer Spring Bypass Valve Bypass Spring Drain Valve Sensor Well Well Retaining Clip Inlet & Outlet Flange Flange Gasket 1 1/2" Connections Flange Gasket 2" Connections Rear Drain Plug & Cover CONTROL BOX Transformer 120/240/24V Rocker Switch Relay Low Nox MISCELLANEOUS COMPONENTS Pressure Switch 1.75 PSI Pressure Switch 11 PSI Special-See Adjustment in Service Manual Thermostat Knob (1) Thermostat Shaft MV Knobstop (1) Thermal Fuse (Atmospheric) Roll-Out Switch (Low Nox) PRV 125 PSI (Optional) Deliming Kit Wire/Harness Millivolt Wire/Harness IID Control Bezel MV (Includes Dial Decal) Dial Decal MV Control Bezel IID (Includes Switch Decal) Switch/Decal-Membrane Control Bezel Cover Dial (Only) PILOT Pilot Nat. MV Pilot Pro. MV Pilot Nat & Pro IID Atmospheric Pilot Nat. IID Low Nox Pilot Orifice Nat. MV Pilot Orifice Pro. MV Pilot Orifice Nat. IID .020 Pilot Orifice Pro. IID .012 Pilot Generator MV Pilot MTG Bracket MV Pilot Mounting Bracket IID Atmospheric Pilot Mounting Bracket IID Low Nox Lighter Tube (MV Units Only) Pilot Tube Hi Tension Wire IID with Pilot Electrode Pilot Shield 185B 265B 335B 405B 006726F 006730F 012319F 006731F 006732F 005260F 007870F 800014B 062234B 850254 062235B 850252 500719 003765F 300203 003766F 062236B 800080B 005264F 006727F 006730F 012319F 006731F 006733F 005261F 007870F 800014B 062234B 850254 062235B 850253 500719 003765F 300203 003766F 062236B 800080B 005264F 006728F 006730F 012319F 006731F 006734F 005262F 007870F 800014B 062234B 850254 062235B 850253 500719 003765F 300203 003766F 062236B 800080B 005264F 006729F 006730F 012319F 006731F 006735F 005263F 007870F 800014B 062234B 850254 062235B 850253 500719 003765F 300203 003766F 062236B 800080B 005264F 006736F 009493F 008784F 006736F 009493F 008784F 006736F 009493F 008784F 006736F 009493F 008784F 006737F 009133F 009499F 800307 006886F 005899F 006035F 008091F 052871F 005269F 009490F 009489F 009500F 009491F 009492F 009487F 009858F 006737F 009133F 009499F 800307 006886F 005899F 006035F 011912F 052871F 005269F 009490F 009489F 009500F 009491F 009492F 009487F 009858F 006737F 009133F 009499F 800307 006886F 005899F 006035F 011912F 052871F 005269F 009490F 009489F 009500F 009491F 009492F 009487F 009858F 006737F 009133F 009499F 800307 006886F 005899F 006035F 011912F 052871F 005269F 009490F 009489F 009500F 009491F 009492F 009487F 009858F 600525B 600575B 002003F 008155F 003901F 003902F 003903F 004308F 600019B 306693 306692 008082F 062996 004078F 007864F 307223 600525B 600575B 002003F 008155F 003901F 003902F 003903F 004308F 600019B 306693 306692 008082F 062996 004078F 007864F 307223 600525B 600575B 002003F 008155F 003901F 003902F 003903F 004308F 600019B 306693 306692 008082F 062996 004078F 007864F 307223 600525B 600575B 002003F 008155F 003901F 003902F 003903F 004308F 600019B 306693 306692 008082F 062996 004078F 007864F 307223 CALL OUT R 1-R 2-R 5-R 3-R 4-R S 1-S 2-S 3-S 4-S 5-S 6-S 7-S 8-S 9-S 10-S 11-S 12-S 13-S 14-S 15-S V 1-V 2-V 3-V DESCRIPTION REFRACTORY Refractory Common Lt & Rt (Includes 4-R insulation strips) Refractory Uncommon (Front & Rear) Refractory (All) Refractory Retainer Kit (Includes 4-R insulation strips) Insulation Strips SHEETMETAL Jacket Top (Louvered) Flue Collector (Units with Capron Header) Flue Collector (Units with Metal Header) Door Assy. Screw & Retainer Access Panel Set (3 Pcs.) (Units with Capron Header Access Panel Set (3 Pcs.) (Units with Metal Header) Side Panel Right Side Panel Left Side Panel Cap Rear Panel Kit (2 Pcs.) Sub-Base for Combustible Flooring Poolstat Cover/Lock High Limit Cover Base Shield (Not Shown) Up Front Control Panel Weather Shield VENTING Indoor Stack Kit (Includes inner adapter panel) Stack Adapter "Pagoda" Top 185B 265B 335B 405B 005282F 005283F 012192F 005287F 006900F 005282F 005284F 012193F 005288F 006900F 005282F 005285F 012194F 005289F 006900F 005282F 005286F 012195F 005290F 006900F 005303F 006740F 005307F 009501F 006744F 006745F 005277F 009494F 005301F 005302F 005278F 005182 009505 005294F 008558F 009495F 009524F 005304F 006741F 005308F 009502F 006744F 006745F 005277F 009494F 005301F 005302F 005279F 005183 009505 005294F 008559F 009496F 009525F 005305F 006742F 005309F 009503F 006744F 006745F 005277F 009494F 005301F 005302F 005280F 005184 009505 005294F 008560F 009497F 009526F 005306F 006743F 005310F 009504F 006744F 006745F 005277F 009494F 005301F 005302F 005281F 005185 009505 005294F 008561F 009498F 009527F 006696 008895F 007990 006697 008896F 007991 006698 008897F 007992 006699 008898F 007993 265B 335B 405B 004690B 005319F N/A N/A 004692B 005320F N/A N/A 004692B 005320F N/A N/A CONVERSION KITS** 185B Gas Conversions 004690B Nat. to Pro. MV Pilot Pro. to Nat. MV Pilot 005319F Nat. to Pro. IID Pilot N/A Pro. to Nat. IID Pilot N/A ** Gas conversions are to be done only by a qualified agency. www.raypak.com
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