Raypak R335B Users Manual 1000.511A

R335B to the manual c8636cef-4c91-45ee-a03b-c7304989426d

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POOL

MODELS: R185B THROUGH R405B

CATALOG NO. 9100.555

Effective: 07-16-07

Replaces: 02-06-07

MODEL SIZES: R185B, R265B, R335B, R405B (ATMOSPHERIC, LOW NOx)

MODEL TYPES: RP2100 w/CAPRON & ASME CAST IRON HEADERS,

DIGITAL CONTROLS

DATES OF MANUFACTURE: MODELS R185B THRU R405B IID 10-20-03 THRU 10-21-04

MODELS R185B THRU R405B MV 01-05-04 THRU 10-21-04

RAYPAK REPLACEMENT PARTS

THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES

THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE

ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS

FROM ACTUAL HEATER COMPONENTS.

Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030

(805) 278-5300 Fax (800) 872-9725

Litho In U.S.A.

FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",

CATALOG NO. 9001.10

Fig# 208225

FOR UNITS WITH POLYMER HEADERS

CALL

B504B533B562B581NOITPIRCSEDTUO

B BURNER TRAY (Atmospheric)

F612500F512500F412500F312500*)level aes( srenruB/w yarT renruBB-1

F022

500F912500F812500F712500*)level aes( renruB o/w yarT renruB

Burner Tray w/Gas Valve Nat Millivolt 005221F 005222F 005223F 005224F

Burner Tray w/Gas Valve Pro Millivolt 005225F 005226F 005227F 005228F

F232500F132500F032500F922500DII taN evlaV

saG/w yarT renruB

F632500F532500F432500F332500DII orP evlaV saG/w yarT renruB

F042500F932500F832500F73

2500tiK nwoD dloH/recapS renruBB-2

92/01210342/01210391/01210331/012103renruBB-3

4-B Burner Orifice Nat. #51 (Sea Level)* 350080F/13 350080F/19 350080F/24 350080F/29

Burner Orifice Pro. #57 (Sea Level)* 350083F/13 350083F/19 350083F/24 350083F/29

5-B Burner Tray w/o Manifold w/o burners 005265F 005266F 005267F 005268F

BB BURNER TRAY (Fan Assisted Low Nox)

F799700F69

9700F599700F499700)0005-0( srenruB/w yarT renruBBB-1

F100800F000800F999700F899700)0005-0( renruB o/w y

arT renruB

F500800F400800F300800F200800tiK nwoD dloH renruBBB-2

7/5529036/5529035/5529033/552903ren

ruBBB-3

7/0151536/0151535/0151533/015153*)0005-0( 03# .taN ecifirO renruBBB-4

Burner Orifice Nat. #31 (above 5000 ft.)* 351523/3 351523/5 351523/6 351523/7

F080800F080800F0

80800F080800rewolBBB-5

F271800F431800F431800F331800rettuhS riABB-6

C CONTROLS

1-C Thermostat Auto Reset 135 Deg Surface Mount 006725F 006725F 006725F 006725F

2-C AGS 135° (Auto Gas Shut-Off) - Red Epoxy 600892B 600892B 600892B 600892B

B398006B398006B398006B398006yxopE

kcalB - °041 timiL hgiHC-3

F352010F352010F352010F352010stinU DII lortnoC/draoB .C .PC-4

5-C Thermostat Control MV Units Mechanical 003346F 003346F 003346F 003346F

F775900F775900

F775900F775900stinU DII rosneS erutarepmeTC-6

G GAS VALVE

F898300F898300F898300F898300VM .taN - evlaV noitanibmoC

G-1

F998300F998300F998300F998300VM .orP - evlaV noitanibmoC

F009300F009300F009300F009300DII .taN - evla

V noitanibmoC

F603400F603400F603400F603400DII .orP - evlaV noitanibmoC

2-G Combination Valve - Gas On/Off -Nat (for Low Nox) 007424F 007424F 007424F 007424F

HP HEAT EXCHANGER - POLYMER

F507600F407600F307600F207600et

elpmoC ylbmessA regnahcxE taeHPH-1

F728600F728600F728600F728600etelpmoC redaeH teltuO/telnIPH-2

F60

7600F607600F607600F607600)PH-6 sedulcnI( redaeH teltuO/telnI

F707600F707600F707600F707600)PH-6 sedulcn

I( redaeH nruteRPH-3

F117600F017600F907600F807600** eldnuB ebuTPH-4

Tube Bundle Cupro-Nickel (Upgrade) 009878F 010365F 009880F 009881F

F362500F262500F162500F0625

00elffaBPH-91

F952800F952800F952800F952800tiK tuN egnalFPH-5

F317600F317600F317600F3176

00)2( teksaG gniR OPH-6

F417600F417600F417600F417600cinortcelE latigiD retpadA rosneSPH-7

F

508600F508600F508600F508600tlovilliM lleW rosneS

F517600F517600F517600F517600tiK ssapyBPH-8

F617600

F617600F617600F617600evlaV ssapyBPH-9

F717600F717600F717600F717600tfahS / maD ssapyBPH-01

F817600F817600F817600F817600)dedulcnI seziS llA( gnirpS ssapyBPH-11

F917600F917600F917600F9

17600 ronrevoG mrehtinUPH-21

F027600F027600F027600F027600gulP ronrevoG mrehtinUPH-31

F127600F12

7600F127600F127600gulP niarDPH-41

F227600F227600F227600F227600maD redaeH teltuO/telnIPH-51

F327

600F327600F327600F327600)2( tuN & rotcennoC CVP "2PH-61

F427600F427600F427600F427600)2( gniR OPH-71

F628600F628600F628600F628600elffaB leetS sselniatSPH-81

*FOR ALTITUDES ABOVE 2,000 FEET LEVEL, CONSULT THE FACTORY

**WARNING: The hydraulic conditions or water chemistry that caused the tube bundle to fail have very likely also

damaged the bypass valve and Unitherm Governor. We recommend you replace the Unitherm Governor and

inspect the bypass assembly. Failure to do so could cause premature failure of this replacement part.

CALL

B504B533B562B581NOITPIRCSEDTUO

HM HEAT EXCHANGER - METAL

1-HM Heat Exchange Assy. ASME CI (Complete) 006726F 006727F 006728F 006729F

2-HM Inlet/Outlet Header ASME CI (Complete) 006730F 006730F 006730F 006730F

F913210F913210F913210F913210IC EMSA redaeH teltuO/telnI

F137600F13760

0F137600F137600IC EMSA redaeH nruteRMH-3

F537600F437600F337600F237600** EMSA eldnuB ebuTMH-4

F3

62500F262500F162500F062500 tiK elffaBMH-71

F078700F078700F078700F078700tiK tloB dutSMH-5

B410008B410008B410008B410008)9( teksaG redaeHMH-6

B432260B432260B432260B432260ronrevoG mrehtinUMH-7

452058452058452058452058gnirpS reniateR .G.UMH-8

B532260B532260B532260B532260evlaV ss

apyBMH-9

352058352058352058252058gnirpS ssapyBMH-01

917005917005917005917005evlaV niarDMH-11

F

567300F567300F567300F567300lleW rosneSMH-21

302003302003302003302003pilC gniniateR lleWMH-31

F66730

0F667300F667300F667300egnalF teltuO & telnIMH-41

B632260B632260B632260B632260snoitcennoC "2/1 1 teksaG

egnalFMH-51

B080008B080008B080008B080008snoitcennoC "2 teksaG egnalF

F462500F462500F462500F462500rev

oC & gulP niarD raeRMH-61

J CONTROL BOX

F637600F637600F637600F637600V42/042/021 remrofsnarTJ-1

F394900F394900F394900

F394900 hctiwS rekcoRJ-2

F487800F487800F487800F487800xoN woL yaleRJ-3

M MISCELLANEOUS COMPONENTS

F737600F737600F737600F737600ISP

57.1 hctiwS erusserPM-1

Pressure Switch 11 PSI Special-See Adjustment in Service Manual 009133F 009133F 009133F 009133F

F994900F994900F994900F994900)1( bonK tatsomrehTM-2

703008703008703008703008VM

tfahS tatsomrehTM-3

F688600F688600F688600F688600)1( potsbonKM-4

F998500F998500F998500F998500)cire

hpsomtA( esuF lamrehTM-5

F530600F530600F530600F530600)xoN woL( hctiwS tuO-lloR

F219110F219110F219110F19

0800)lanoitpO( ISP 521 VRPM-6

F178250F178250F178250F178250tiK gnimileDM-7

F962500F962500F962500F962500t

lovilliM ssenraH/eriWM-8

F094900F094900F094900F094900DII ssenraH/eriW

9-M Control Bezel MV (Includes Dial Decal) 009489F 009489F 009489F 009489F

F005900F005900F005900F005900VM l

aceD laiDM-01

11-M Control Bezel IID (Includes Switch Decal) 009491F 009491F 009491F 009491F

F294900F294900F294900F294900enarbmeM-laceD/hctiwSM-21

F784900F784900F784900F78

4900revoC lezeB lortnoCM-31

F858900F858900F858900F858900)ylnO( laiDM-41

P PILOT

B525006B525006B525006B525006VM

.taN toliPP-1

B575006B575006B575006B575006VM .orP toliP

2-P

Pilot Nat & Pro IID Atmospheric

002003F 002003F 002003F 002003F

F551800F551800F551800F551800xoN woL DII .taN toliP

F109300F109300F109300F109300VM .taN ecifirO toliPP

-3

F209300F209300F209300F209300VM .orP ecifirO toliP

F309300F309300F309300F309300020. DII .taN ecif

irO toliPP-4

F803400F803400F803400F803400210. DII .orP ecifirO toliP

B910006B910006B910006B910006VM

rotareneG toliPP-5

396603396603396603396603VM tekcarB GTM toliPP-6

7-P Pilot Mounting Bracket IID Atmospheric 306692 306692 306692 306692

F280800F280800F280800F280800xo

N woL DII tekcarB gnitnuoM toliP

699260699260699260699260)ylnO stinU VM( ebuT rethgiLP-8

F870400F870400

F870400F870400ebuT toliPP-9

10-P Hi Tension Wire IID with Pilot Electrode 007864F 007864F 007864F 007864F

322703322703322703322703 dleihS toliPP-11

CALL

B504B533B562B581NOITPIRCSEDTUO

R REFRACTORY

1-R Refractor

y

Common Lt & Rt

(

Includes 4-R insulation stri

p

s

)

005282F 005282F 005282F 005282F

2-R Refractory Uncommon (Front & Rear) 005283F 005284F 005285F 005286F

F591210F491210F391210F291210)llA( yrotcarfeRR-5

3-R Refractor

y

Retainer Kit

(

Includes 4-R insulation stri

p

s

)

005287F 005288F 005289F 005290F

F009600F009600F009600F009600spirtS noitalusnIR-4

S SHEETMETAL

F603500F503500F403500F303500)derevuoL( poT tekc

aJS-1

2-S Flue Collector (Units with Capron Header) 006740F 006741F 006742F 006743F

Flue Collector (Units with Metal Header) 005307F 005308F 005309F 005310F

F405900F305900F205900F105900.yssA rooDS-3

F447600F447600F447600F447600reniateR & wercSS-4

5-S Access Panel Set

(

3 Pcs.

)(

Units with Ca

p

ron Header 006745F 006745F 006745F 006745F

Access Panel Set (3 Pcs.) (Units with Metal Header) 005277F 005277F 005277F 005277F

F494900F494900F494900F494900thgiR lenaP ediSS-6

F103500F103500F103500F103500tfeL lenaP ediSS-7

F20350

0F203500F203500F203500paC lenaP ediSS-8

F182500F082500F972500F872500).scP 2( tiK lenaP raeRS-9

10-S Sub-Base for Combustible Flooring 005182 005183 005184 005185

5059005

05900505900505900kcoL/revoC tatslooPS-11

F492500F492500F492500F492500revoC timiL hgiHS-21

F165800F06580

0F955800F855800)nwohS toN( dleihS esaBS-31

F894900F794900F694900F594900lenaP lortnoC tnorF pUS-41

F725

900F625900F525900F425900dleihS rehtaeWS-51

V VENTING

1-V Indoor Stack Kit (Includes inner adapter panel) 006696 006697 006698 006699

F898800F798800F698800F598800retpadA kcatSV-2

399700299

700199700099700poT "adogaP"V-3

B504B533B562B581**STIK NOISREVNOC

Gas Conversions

B296400B296400B096400B096400toliP VM

.orP ot .taN

F023500F023500F913500F913500toliP VM .taN ot .orP

A/NA/NA/NA/NtoliP DII .orP ot .taN

A/NA/NA/NA/NtoliP DII .taN ot .orP

** Gas conversions are to be done onl

y

b

y

a

q

ualified a

g

enc

y

.

www.raypak.com