Renishaw plc RMIV2 Interface for Sensor Machine Tools User Manual H 2000 5220 02 A RMI UG E cover for web

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Date Submitted	2006-07-06 00:00:00
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Installation and user’s guide
H-2000-5220-05-A
RMI - radio machine interface
2003 - 2006 Renishaw plc.
All rights reserved.
This document may not be copied or
reproduced in whole or in part, or
transferred to any other media or language,
by any means, without the prior written
permission of Renishaw.
The publication of material within this
document does not imply freedom from
the patent rights of Renishaw plc.
Disclaimer
Considerable effort has been made to ensure
that the contents of this document are free
from inaccuracies and omissions. However,
Renishaw makes no warranties with respect
to the contents of this document and specifically
disclaims any implied warranties. Renishaw
reserves the right to make changes to this
document and to the product described herein
without obligation to notify any person of such
changes.
Trademarks
RENISHAW® and the probe emblem used in
the RENISHAW logo are registered trademarks
of Renishaw plc in the UK and other countries.
apply innovation and Trigger Logic are
trademarks of Renishaw plc.
All brand names and product names used in
this document are trade names, service marks,
trademarks, or registered trademarks of their
respective owners.
Renishaw part no: H-2000-5220-05-A
Issued: 07.06
Contents
Contents
EC declaration of conformity ........................... 2
RMP60-RMI partnership ................................ 17
FCC declaration (USA) .................................... 3
Remote external audible output .................... 19
Safety ............................................................... 3
RMI cable ....................................................... 20
Installation and user’s guide ............................ 4
RMI cable sealing .......................................... 21
RMI .................................................................. 5
Fitting flexible conduit .................................... 21
Mounting bracket ............................................. 6
RMI cover ...................................................... 22
RMI visual diagnostics .................................... 7
Side exit to rear exit cable conversion .......... 24
RMI outputs ..................................................... 9
Screw torque values ...................................... 25
RMI output waveforms ................................... 12
Fault finding ................................................... 26
Switches SW1, SW2 and start input ............. 14
Wiring diagram ............................................... 16
Parts list ......................................................... 28
2
EC DECLARATION OF CONFORMITY
Renishaw plc declares that the product:Name:
RMI
Description:
Radio machine interface
has been manufactured in conformity with the following standard:
BS EN 61326:1998/
Electrical equipment for measurement,
control and laboratory use - EMC requirements.
Immunity to annex A - industrial locations.
Emissions to class A - (non-domestic) limits.
and that it complies with the requirements of directive (as amended):
89/336/EEC
Electromagnetic compatibility
The above information is summarised from the full EC declaration
of conformity. A copy is available from Renishaw on request.
Radio approvals
Japan:
Brazil:
Canada:
IC: 3928A-RMI
Europe:
CE 0536!
Australia
China
Israel
USA:
New Zealand
004NYCA0042
FCC ID KQGRMI
Russia
Switzerland
3
FCC DECLARATION (USA)
FCC Section 15.19
This device complies with Part 15 of the FCC rules.
Operation is subject to the following two conditions:
1.
This device may not cause harmful interference.
2.
This device may accept any interference
received, including interference that may cause
undesired operation.
FCC Section 15.105
This equipment has been tested and found to
comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules. These limits
are designed to provide reasonable protection
against harmful interference when the equipment is
operated in a commercial environment.
This equipment generates, uses , and can radiate
radio frequency energy and, if not installed and
used in accordance with the instruction manual, may
cause harmful interference to radio communications.
SAFETY
Information for the user
Beware of unexpected movement. The user
should remain outside of the full working
envelope of probe head/extension/probe
combinations.
Handle and dispose of batteries in according to
the manufacturers recommendations. Use only
the recommended batteries. Do not allow the
battery terminals to contact other metallic
objects.
In all applications involving the use of machine
tools or CMMs, eye protection is recommended.
Refer to the machine supplier’s operating
instructions.
Information for the machine supplier
Operation of this equipment in a residential area is
likely to cause harmful interference, in which case
you will be required to correct the interference at
your own expense.
It is the machine supplier’s responsibility to
ensure that the user is made aware of any
hazards involved in operation, including those
mentioned in Renishaw product documentation,
and to ensure that adequate guards and safety
interlocks are provided.
FCC Section 15.21
The user is cautioned that any changes or
modifications not expressly approved by Renishaw
plc, or authorised representative could void the
user’s authority to operate the equipment.
Under certain circumstances the probe signal
may falsely indicate a probe seated condition.
Do not rely on probe signals to stop the
machine’s movement.
4
Installation and user’s guide
Installation and user’s guide
Warranty
CNC machine
Equipment requiring attention under warranty
must be returned to your supplier. No claims will
be considered where Renishaw equipment has
been misused, or repairs or adjustments have
been attempted by unauthorised persons.
CNC machine tools must always be operated
by competent persons in accordance with
manufacturers instructions.
Care of the RMI
Do not apply metallic labels to the front of the RMI.
The RMI is specified for storage over
–10 °C to 70 °C (14 °F to 158 °F) and
operation over 5 °C to 50 °C (41 °F to 122 °F)
ambient temperature range.
Changes to equipment
Sealing
Renishaw reserve the right to change specifications
without obligation to change equipment previously
sold.
The unit is fully sealed to IPX8.
Keep system components clean and treat the
RMI with care.
Weight
RMI including 15 metres (49.2 ft) of cable
= 1,700 g (60 oz).
CAUTION: Only qualified persons should
adjust switches.
Environment
Temperature
Patent notice
Features of products shown in this guide,
and of related products, are the subject of the
following patents and/or patent applications:
EP
EP
JP
US
WO
0652413
1576560
3,126,797
5,279,042
2004-057552
RMI
RMI
dimensions mm (in)
97 (3.82)
4 holes
M5 x 13 deep
on 80 p.c.d.
44 (1.73)
45°
74 (2.91)
50 (1.97)
45 (1.77)
46 (1.81) 46 (1.81)
Slot to suit M6
bolts supplied
(two places)
When using rear exit
cable, provide a
Ø25 (1.0) hole in
mounting for cable exit
17.5 (0.69)
RMI
The RMI is a combined radio transceiver and
machine interface.
a peak load of up to 250 mA during turn on
(typically 100 mA from 24 V).
The RMI is designed to be mounted within
the machine's working envelope.
Alternatively, power may be supplied from
a Renishaw PSU3 power supply unit.
Power supply
Input voltage ripple
The RMI can draw its supply from the CNC
machine 12 V to 30 V d.c. supply and presents
The input voltage ripple shall not cause the
voltage to fall below 12 V, or rise above 30 V.
6
Mounting bracket
25
25
(0.98) (0.98)
38 (1.50)
dimensions mm (in)
19 (0.75)
Mounting bracket (optional)
3 holes Ø6.4 (0.25)
3 grip protrusions
100.5 (3.95)
30
25
(0.98) (1.18)
2.0
(0.08)
45
(1.77)
NOTE:
Install RMI with cable exiting from
lower side for good coolant run off.
Mounting bracket cannot be used
with an RMI in rear exit configuration.
6 holes
Ø5.3 (0.20)
45 (1.77)
2.0
(0.08)
45°
90 (3.54)
Paired holes permit RMI mounting
in alternative orientation.
RMI visual diagnostics
RMI visual diagnostics
A visual indication of system status is provided by LEDs.
Status is continuously updated and indication is provided for
START, LOW BATTERY, PROBE STATUS, ERROR, SIGNAL STRENGTH
LED LIGHT SIGNALS
1. LOW BATTERY / START
Red
Battery is low.
Green
M code start/stop in
progress.
Yellow
Battery low and M code
start/stop in progress.
Off
Battery is OK (and no
M code start/stop in
progress).
KEEP THE
FRONT COVER
CLEAN
2. PROBE STATUS
Red
Probe triggered or
unknown status.
Green
Probe is seated.
Note
All LEDs flashing indicates wiring
fault or output over-current
8
RMI visual diagnostics
Notes.
3. ERROR
Red
Error, other outputs may
be incorrect.
Off
No Error.
4. SIGNAL
Green
Excellent communications.
Yellow
Good communications.
Red
Poor communications,
radio link may fail.
Off
No signal detected.
Green/off
Flashing: RMI is in
acquisition mode, and can
acquire a partner RMP.
Red/yellow
Flashing: RMI has (just)
acquired a new partner RMP.
1. The probe status LED will always be
illuminated when power is present.
There is no ‘power present’ LED/light.
2. All the indicators report the status of the
partner RMP60. If there is no partner in
range, or the partner is off then the probe
status and error LEDs will be red and the
other LEDs will be off.
3. When the RMI is powered it will enter the
acquire partner mode which will be indicated
by the flashing green signal LED (no change
in outputs). After a short time (~12 secs) it
will switch to its normal mode listening for
its partner.
4. The conditions shown by the low battery,
probe status and error LEDs are the same
as those present on the electrical signal
outputs.
RMI outputs
RMI outputs
There are five outputs:
Probe status 1
(SSR)
Probe status 2a
(5 V isolated driven skip)
Probe status 2b
(driven at power supply
voltage)
Error
(SSR)
Low battery
(SSR)
Probe status 2a (5 V isolated driven skip):
Load current
Output voltages
Sourcing
Sinking
= 50 mA max.
= 4.2 V min at 10 mA.
= 2.2 V min at 50 mA.
= 0.4 V max at 10 mA.
= 1.3 V max at 50 mA.
All outputs can be inverted by using switches
SW1 and SW2 - see section Switches SW1,
SW2 and start input.
Probe status 1, Error, Low battery (SSR):
‘On’ resistance
= 50 ohms max.
Load voltage
= 40 V max.
Load current
= 100 mA max.
continued on next page
10
RMI outputs
Probe status 2b (driven at power supply voltage):
Load current
50 mA max.
Output voltages
Sourcing (Voltage supply - Output voltage)
= 2.6 V max at 10 mA.
= 3.5 V max at 50 mA.
Sinking =
2.0 V max at 10 mA.
2.9 V max at 50 mA.
The Low Battery, Probe Status, and Error LEDs will
start flashing red when an output overload has occurred.
All outputs will be switched off. If this occurs, turn off the
power supply and remove the source of the problem.
Turning on the power supply will reset the RMI.
RMI outputs
RMI outputs
CAUTION:
Power supply voltage
Do not exceed 30 V between the black wire and the screen wire (green/yellow), or the
red wire and screen wire (green/yellow), or the red and black wires (power supply), as
this could result in permanent damage to the RMI and/or the customer power supply.
The use of in-line fuses at the machine cabinet end is recommended to provide
protection for the RMI and cable.
Screen connection
A good connection should be made to machine ground (star point).
Output stage circuit
Output stage supplies (+ve, –ve) should not be switched on and off to enable/disable
them as this can cause the over current protection to switch off the output completely.
Ensure that outputs from the RMI do not exceed specified current ratings.
11
12
RMI output waveforms
RMI output waveforms
(outputs can be inverted by switches - see section ‘Switches SW1, SW2 and Start Input’)
PROBE
RMI
SSR / driven
outputs
Probe
switch
on
Power
off
PROBE STATUS 1
(LEVEL)
SSR open
Normally open
SSR closed
PROBE STATUS 1
(PULSED)
SSR open
Normally open
SSR closed
ERROR
SSR open
Normally closed
SSR closed
Seated
Seated
Triggered
Probe
trigger
Probe
reseat
Error
Probe
e.g.
Error Low switch
low signal clear battery off
RMI output waveforms
13
PROBE
RMI
SSR / driven
outputs
LOW BATTERY
Normally open
Probe Seated
switch
on
Power
off
Error
Probe
e.g.
Error Low switch
low signal clear battery off
SSR closed
Output high
Normally low
Output low
Normally low
Probe
reseat
SSR open
PROBE STATUS
2a/2b
(LEVEL)
PROBE STATUS
2a/2b
(PULSED)
Seated
Triggered
Probe
trigger
Output high
Output low
SIGNAL DELAYS
1. Transmission delay Probe trigger to output change of state = 1.3 ms
2. Start delay
Time from initiation of start signal to valid signal transmission = 1 sec max.
Note : Pulsed outputs are 40 ms ±1 ms duration.
14
Switches SW1, SW2 and start input
SW1
SW2
Pulsed
N/O
N/O
ERROR
BATTERY
LOW
STATUS 1
Switch SW1 output
configuration
PROBE
Switches SW1 and SW2
N/O
ON
To gain access to the switches,
remove the RMI cover.
SWITCH SW1 output configuration
Factory settings shown are for:
A-4113-0050
N/O = Normally Open
N/C = Normally Closed
Level
N/C N/C N/C
CAUTION:
Exercise caution when using error SSR in
N/O mode as a wiring fault could cause
loss of error condition and therefore could
result in a non-fail safe condition
Switches SW1, SW2 and start input
Normally
high
Pulsed
Factory settings shown
are for: A-4113-0050
MACHINE START
PROBE STATUS 2a/2b
Switch SW2 output
configuration
Level
Not used
15
Start input
Machine start
‘Machine start’ is configurable as a level or
pulsed signal.
Level
10 - 30 V (2.4 mA at 24 V)
When input is active, probe is
switched on
Pulsed
12 - 30 V (10 mA at 24 V)
Probe toggles from being
switched on/off. The minimum
pulse width is 10 ms.
Machine start wires (white +ve and brown –ve)
ON
Level Normally Pulsed
low
Not used
16
Wiring diagram
Wiring diagram
(with the output groupings shown)
Turquoise
RMI
Probe status 1
(SSR)
Turquoise/black
Violet
Low battery
(SSR)
Violet/black
Green
Error
(SSR)
Green/black
White
Note
Switch can be added
on installation to aid
with RMI power up
for partnering.
+ve
Brown
–ve
Machine start input
5V
Driver
Yellow
Signal
Grey
Driver
12 V to 30 V
0V
Screen
Return
Orange
Red
Probe status 2a
(5 V isolated driven skip)
Probe status 2b (driven at power supply voltage)
See Note
Black
Power supply (12 V to 30 V)
Green/yellow
Machine ground (star point)
CAUTION:
The power supply 0 V should be terminated at the machine ground (star point).
If a negative supply is used then the negative output must be fused.
RMP60-RMI partnership
17
RMP60-RMI partnership
System setup is achieved using trigger logic
and powering on the RMI.
Trigger logic is a method that allows user
configuration of the options available in the
RMP60. Trigger logic uses a sequence of
RMP60 triggering and battery insertion
followed by further RMP60 triggering.
This leads the user through a series of choices
allowing selection of the required options.
Reviewing of choices can be made by battery
insertion alone. See RMP60 user’s guide for
full details of reviewing probe settings.
To partner an RMP60 and RMI
Partnering is only required during initial system
set-up. Further partnering is only required if
either the RMP60 or RMI is changed.
Partnering cannot be lost by reconfiguration
of probe settings or when changing batteries.
Partnering can take place anywhere within
the operating envelope.
1. Use trigger logic to access RMP60
configuration mode.
2. Configure turn on method (if not configured).
3. Configure turn off method (if not configured).
4. Enter acquisition mode by deflecting stylus.
5. Remain in acquisition mode off by not
releasing stylus. This allows time to get the
RMI ready for partnering.
6. Power on RMI.
7. Watch the RMI signal LED; after a couple
of seconds the LED will repeatedly flash
on and off green. This is the start of a
10 second interval in which the RMI
is in acquisition mode.
8. Release RMP60 stylus and trigger a
couple of times. This causes the RMP60
to go into (and out of) acquisition mode.
continued on next page
18
9.
RMP60-RMI partnership
The RMI signal LED will change to
repeatedly flashing red and yellow
(for the remainder of the 10 second
interval) indicating a successful
partnering.
10. Leave RMP60 for 20 seconds to go into
standby.
11. System is ready to use.
Note
To check that turn on and off settings have not
accidentally been changed insert batteries to
review current probe settings.
Note
When holding the RMP60 do NOT wrap a hand,
or anything else, around the glass window.
Note
When the RMP60 and RMI become partners
the RMI records the RMP60 serial number.
It is not possible for an RMI to be partnered
with more than one standard RMP60.
It is possible for an RMP60 to be partnered
with more than one RMI, but the system will
not function correctly.
Remote external audible output
Remote external audible output
Any output (set to pulsed) can be utilised to
operate an external remote audible indicator.
Wiring configurations are shown below.
The audible indicator must comply with
the output transistor specification.
i.e.
up to 50 mA.
up to 30 V.
Red
RMI
Option 1.
Turquoise
Turquoise / Black
SSR output
0 V Black
+ve
–ve
RMI
Option 2.
Using 5 V output
Option 3.
Using machine
voltage output
5 V isolated
driven probe
status
Yellow
0 V Grey
+ve
–ve
RMI
Driven probe status
output at supply
voltage
Orange
0 V Black
+ve
–ve
19
20
RMI cable
RMI cable
Cable termination
Standard cable
A ferrule should be crimped onto each cable
core for more positive connection at the terminal
box.
The RMI standard cable is 15 m (49.2 ft) long,
longer cables are available - see Parts list.
Cable specification:
Ø7,5 mm (0.29 in), 13 core screened cable,
each core 18 x 0,1 mm.
NOTE:
Maximum cable length:
30 m (98 ft) at 12 V
50 m (164 ft) at 24 V
RMI cable sealing and fitting flexible conduit
RMI cable sealing
21
Fitting flexible conduit
Coolant and dirt are prevented from entering
the RMI by the cable sealing gland. The cable
can be protected against physical damage by
fitting flexible conduit if required.
Recommended flexible conduit is AnametTM
Sealtite HFX (5/16 in) polyurethane.
A conduit kit is available - see Parts list.
Adaptor A
Cable
CAUTION:
Failure to adequately protect the cable
can result in system failure due to
either cable damage or coolant ingress
through cores into the RMI.
Failure due to inadequate cable
protection will invalidate the warranty.
When tightening or loosening nut B
onto conduit ensure that torque is only
applied between A and B.
Flexible
conduit
Conduit
termination
piece
Plastic
olive
Nut B
Conduit bulkhead fittings require a
clearance hole for an M16 thread
1. Slide nut B and plastic olive onto conduit.
2. Screw conduit termination piece into end of
conduit.
3. Fit conduit to adaptor A and tighten nut B.
22
RMI cover
RMI cover
Replacing the RMI cover
It is not necessary to remove the RMI from
the machine when adjusting the switches or
installing new parts. For torque settings see
Screw torque values.
1. Before replacing the cover, check for any
damage to screws or scratch marks
which could prevent sealing.
Removing the RMI cover
2. Ensure that the 'O' ring seating on the RMI
body is clean, and there are no scratch
marks which could prevent complete
sealing.
1. Clean RMI to ensure no debris enters unit.
2. Unscrew the three cover screws evenly
(T10 torx key). Do not remove screws
from cover.
4. Place cover complete with 'O' ring
onto the RMI body.
3. When removing cover, do not twist or
rotate by hand.
Ensure that the cover, antenna contacts
and 'O' ring are clean.
Note :
The 'O' ring should be lubricated with
silicone grease to prevent nicking.
Do not get any grease on the antenna
contacts.
5. Tighten each captive screw a few turns at
a time, to pull the cover down evenly.
Screw torque is 1,4 Nm (1.03 lbf.ft).
RMI cover
RMI body
Cable clamp
PCB
RMI cover
Conduit adaptor
Conduit
Cable
Antenna contacts
CAUTION:
KEEP RMI CLEAN No liquids or solid particles must be allowed to enter the RMI body.
DO NOT allow the antenna contacts to be contaminated.
23
24
Side exit to rear exit cable conversion
Side exit to rear exit cable conversion
1.
Remove RMI cover (page 22).
2.
Remove 3 crosshead screws retaining
PCB. Carefully remove PCB and
disconnect cable connection to PCB.
CAUTION
Conversion from side exit cable
to rear exit cable must only be
Unscrew cable clamp (2 x crosshead
screws).
undertaken by qualified personnel.
4.
Unscrew conduit gland from RMI body.
warranty.
5.
Unscrew rear exit plug and rubber
grommet from RMI body.
6.
Carefully remove cable assembly and refit
through rear exit hole. Tighten conduit gland.
7.
Fit rubber grommet and rear exit plug to side
exit hole and tighten.
8.
Fit cable assembly using cable clamp at
3 o’clock position.
9.
Connect PCB to cable connector. Insert
PCB and retain with 3 cross head screws.
3.
10. Fit the RMI cover (page 22).
Failure to do so will invalidate the
Screw torque values
Screw torque values
Nm (lbf.ft).
3 mm AF
2 Nm
(1.47 lbf.ft)
T10 tamper proof
1,4 Nm
(1.03 lbf.ft)
4 mm AF
5,1 Nm
(3.76 lbf.ft)
mA
19 m
HOLD
22,2 mm AF (7/8 AF)
Conduit adaptor to RMI body 10 Nm (7.38 lbf.ft)
Rear exit plug (not shown) 10 Nm (7.38 lbf.ft)
25
26
Fault-finding
Fault finding - If in doubt, consult your probe supplier.
Symptom
Cause
Action
No LEDs lit on RMI
No power to RMI
Check wiring
RMI status LEDs do not
correspond to RMP60
status LEDs
Radio link failure - RMP60
out of RMI range
Check position of RMI,
see Operating envelope
(RMP60 User’s guide)
RMP60 has been enclosed /
shielded by metal
Review installation
RMP60 and RMI are not
partnered
Partner RMP60 and RMI
RMI probe status LED
continually lit red
Dead RMP60 batteries
Change RMP60 batteries
RMI error LED lit during
probing cycle
Damaged cable
Check wiring
Loss of power
Check wiring
Dead RMP60 batteries
Change RMP60 batteries
Fault-finding
27
Symptom
Cause
Action
RMI error LED illuminated
during intended probe
cycle
Probe not switched on
Check configuration and alter
as required
Probe out of range
Check position of RMI,
see Operating envelope
(RMP60 User’s guide)
Wiring fault
Check wiring
Output over-current
Check wiring, turn power to
RMI off and on again to reset
RMI low battery LED lit
Low RMP60 batteries
Change RMP60 batteries soon
Reduced range
Local radio interference
Identify and move
All RMI LEDs flashing
28
Parts list
Parts list - Please quote the part no. when ordering equipment.
Type
Part no.
Description
RMI
A-4113-0050
RMI, side exit, with 15 m (49.2 ft) of cable.
Mtg Brkt
A-2033-0830
Mounting bracket.
Conduit kit
A-4113-0306
Conduit kit with 1 m (3.2 ft) of polyurethane conduit
and bulkhead connector (16 mm hole size required).
Cover assy
A-4113-0305
Cover/antenna assembly: including cover screws, torx key and
O ring.
Cable assy
A-4113-0302
Cable assembly 15 m (49.2 ft) long.
Cable assy
A-4113-0303
Cable assembly 30 m (98.4 ft) long.
Cable assy
A-4113-0304
Cable assembly 50 m (164 ft) long.
Tool kit
A-4113-0300
T10 tamperproof key, 4 mm hex key, 14 x ferrules, 4 x M5
screw, 2 x M5 nut, 4 x M5 washer, O ring (Ø34,5 x 3 mm)
The serial number of each RMI is found on the top of the housing.
Renishaw plc
New Mills, Wotton-under-Edge,
Gloucestershire, GL12 8JR
United Kingdom
T +44 (0)1453 524524
F +44 (0)1453 524901
E uk@renishaw.com
www.renishaw.com
For worldwide contact details,
please visit our main web site at
www.renishaw.com/contact
*H-2000-5220-05*

---

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Create Date                     : 2006:06:29 08:31:48+01:00
Metadata Date                   : 2006:06:29 08:33:11+01:00
Document ID                     : uuid:be8b32a7-0ff1-4554-9154-dd75132519f8
Format                          : application/pdf
Title                           : H-2000-5220-02-A (RMI UG -E) cover for web
Creator                         : ph0942
Description                     : H-2000-5220-02-A (RMI UG -E) cover for web
Author                          : ph0942
Subject                         : H-2000-5220-02-A (RMI UG -E) cover for web

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