Rheem Ruud Gas Hot Water Supply Heaters Users Manual
RUUD Gas Hot Water Supply Heaters Water_Heaters_Commercial_Gas_HotWater
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2015-02-05
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Gas Hot Water Supply Heaters Available in Indoor and Outdoor Models 136,000 thru 1,826,000 BTU/Hr. Rheem-Ruud hot water supply heaters are designed to provide hot water service to a variety of commercial applications when used in conjunction with an appropriately sized storage tank. These models are particularly suited for applications that require high inputs and large volumes of stored hot water. Construction Features: • Reliable heat exchanger Design – The all copper heat exchanger is a single bank, straight-through design with a floating return header immune to thermal shock. Indoor Models Indoor and Outdoor Models Pump Mounted Models Available 5 Year Limited Warranty • Energy saving pump control – The energy saving pump control is an electric device that allows the operator to set the desired time for the pump to run after the water heater shuts off. With the energy saving pump control the water heater pump is programmed to continue running for an optimum period of time in order to absorb the residual heat from the combustion chamber and use it in the system. • Compact design – The low water heater mass design offers substantial savings in weight and cube over most cast iron, steel tube and storage-type water heaters making it ideal for rooftop installations and in tight quarters. • Minimal heat loss design – Spark-to-pilot (IID) system is standard on all models. • Glasslined cast iron headers – To handle aggressive water conditions. (Models GBBP/GBB136 feature bronze headers.) Certifications and Ratings: • Efficiency – These models have been tested according to ANSI test procedures, and meet or exceed the 80% thermal efficiency requirement of current ASHRAE standards (Part of the Federally mandated Energy Policy Act (EPact)). Also exceeds energy efficiency codes of all states. • Safety and Construction – These products are design certified by the CSA: a) As a Hot Water Supply Water Heater equipped with on/off controls for use in conjunction with a storage tank. b) For operation at 180°F. c) To meet all safety and construction requirements of ANSI Z21.10.3.c) For installation on combustible flooring when used with a combustible floor base, and, or e) for alcove installation. ASME construction is standard on all models. Certified for a 160 PSI Maximum Working Pressure. Continued next page. Three Important Reasons to Choose Hot Water Supply Heaters from Rheem-Ruud Commercial Water Heaters Reliability • Like all of our water heating products, Rheem-Ruud hot water supply heaters are crafted to exacting standards. Each detail of design, engineering and construction must meet our criteria for performance and durability. • The heat exchanger (1), for example, is constructed of 100% copper. High Velocity hydraulics (2) virtually eliminates problems of scaling and corrosion within its waterways. The cast iron headers (3) are glass-lined to assure that the entire heat exchanger assembly is resistant to corrosion. • Every Rheem-Ruud hot water supply heater features titanium stainless steel burners (4). They operate quietly, will not clog or corrode, and have far greater temperature resistance than cast iron. The controls (5) are factory adjusted and completely enclosed for reliable, automatic operation. • The outer jacket (6) is galvanized and enamel baked for lasting aesthetics. 6 3 • Today’s demands for volume hot water must be met economically, so we’ve attempted to use every fuel saving technique conceivable. The resulting 82% efficiency will save you money in fuel costs for years to come. • The integral finned copper tubing (7) in the heat exchanger provides nine times more heat transfer area than smooth tubing. Efficiency is boosted even further by V-baffles (8), which redirect the heat across the finned tubing. The insulated combustion chamber (9) features corner sealed and interlocking refractory panels to minimize chamber radiation losses. • Economy is further enhanced with a special energy saving pump control. This automatic control continues to pump operation until all usable heat has been absorbed from the combustion chamber and stored in the tank. • Access to water heater for inspection is simple. All Rheem-Ruud hot water supply heaters feature a heat exchanger inspection panel (10) and a removable door to access the slide out burner drawer (11). 1 100% copper heat exchanger 10 cast-iron glasslined headers, easily removable heat exchanger inspection panel 8 high efficiency “V” baffles 7 integral finned copper tubing 9 Efficiency galvanized and baked enamel jacket corner sealed and interlocked combustion chamber 2 5 high velocity hydraulics 4 precision titanium stainless steel burners 11 totally enclosed automatic controls removable door for access to slide out burner drawer Flexibility • You’ll find that Rheem-Ruud hot water supply heaters are perfectly suited for many commercial, industrial and special application needs requiring economical, reliable supplies of hot water. The optional factory supplied pump is designed to handle nearly all water conditions • Our standard sized water heaters – nine models ranging from 136,000 to 825,000 BTU – are designed for hot water supply in commercial applications. Each model is available for indoor and outdoor installation. The outdoor models feature a special draft system which is wind, rain and debris-proof. • Our large sized water heaters – seven indoor and seven outdoor models ranging from 926,000 to 1,825,600 BTU – meet the heavier demand of larger multi-family housing and commercial applications. They are ideal for use as summer replacement water heaters, eliminating the need to fire large central heating water heaters merely to supply domestic hot water. • All of these Rheem-Ruud hot water supply heaters are compact and convenient; they save space, fuel and installation cost. Example System HOT WATER SUPPLY INDOOR MODELS OUTDOOR MODELS •• OPTIONAL INTEGRAL PUMP ON MODELS 512 - 1826 RECIRCULATION THERMOMETER COLD WATER RECIRCULATION PUMP (BY OTHERS) TANKSTAT LOCATION A DRAIN OPENING KEY PUMP AND BALL VALVE LOCATION ON MODELS 136 THRU 399 •• OPTIONAL ON MODELS 512 THRU 1826 WITHOUT INTEGRAL PUMP MINIMUM PIPE SIZE Model Size NOTES: 1. PLUMB SWING CHECK VALVE IN GRAVITY CLOSED POSITION. 2. MINIMUM PIPE EQUAL TO WATER HEATER INLET/OUTLET CONNECTION SIZE BETWEEN WATER HEATER AND TANK(S) 3. PIPE ALL RELIEF VALVES TO DRAIN, OR AS LOCAL CODES REQUIRE Dimension A 136 1-1/4" 186-399 1-1/2" 512-825 2" 926-1826 2-1/2" WATER HEATER SHOWN REPRESENTS VARIOUS MODELS. BECAUSE MODELS WILL VARY IN DRAFT HOOD DESIGN AND SIZE. SEE SPECIFIC WATER HEATER INFORMATION FOR DETAILS. PRESSURE RELIEF VALVE UNION BALL VALV E GATE VALV E CHECK VALV E PUMP Guaranteed 80% draw without temperature drop, using Rheem-Ruud water heaters, tanks, sizing tables and hook-up data. JACKET INSULATED STORAGE TANKS BY RHEEM-RUUD (All dimensions shown in inches) Model ST80(A) ST120(A) ST175(A) ST200A ST260A ST320A ST430A ST500A ST750A ST950A Capacity Gallons 80 115 175 200 257 318 432 504 752 940 Overall Height 58-5/16 59-1/4 67-1/4 77-1/4 95-1/2 84-1/2 84-1/2 94-1/2 107-1/2 131-1/2 Diameter 24-7/16 28-1/4 32-1/4 32 34 40 46 46 54 54 Connection Hot Outlet 2 2 2-1/2 2 2 2 2 2 2 2 These storage tanks meet standby loss requirements of ASHRAE 90.1b-1992. (A) ASME code constructed tanks available as an option. Consult specification sheet for complete details. Connections Circulating Line 2 2 2-1/2 2-1/2 3 3 3 3 3 3 Relief Valve Connection 1 1 1 1 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 Approx. Shipping Weight (Lbs.) Standard ASME 220 260 260 340 600 600 N/A 500 N/A 1108 N/A 1290 N/A 1626 N/A 1765 N/A 2330 N/A 3010 SPECIFICATIONS AND DIMENSIONS MODEL NUMBER Without With Pump Pump Ref. to Dwg. STYLE MBTUH NATURAL GAS (X 1000) Indoor Outdoor (indoor) Input Output (outdoor) Input Output Width A Height Overall B DIMENSIONS (INCHES) Jacket Gas Flue Height Conn. Dia. C G J K SHIPPING WEIGHT†† (Indoor) (Outdoor) 195 195 – 191 200 – – 214 220 – – – 234 240 9 – – – 253 260 – 10 253⁄8 – – 510 535 1 – 12 291⁄2 – – 520 545 33 1 – 12 341⁄4 – – 630 685 57.0 33 1 – 14 381⁄2 – – 660 720 523⁄8 – – 1 – – – – – – 790 523⁄8 683⁄4 331⁄2 1 18 14 28 – – 760 – 591⁄4 – – 1 – – – – – – 850 591⁄4 741⁄2 331⁄2 1 255⁄8 16 32 – – 800 – 63 ⁄8 – – 1 – – – – – – 910 635⁄8 741⁄2 331⁄2 1 235⁄8 16 32 – – 860 – 685⁄8 – – 11⁄4 – – – – – – 975 685⁄8 761⁄2 331⁄2 11⁄4 235⁄8 18 36 – – 930 – 74 ⁄8 – – 1 1 ⁄4 – – – – – – 1065 747⁄8 761⁄2 331⁄2 11⁄4 235⁄8 18 36 – – 1000 – 811⁄8 – – 11⁄4 – – – – – – 1120 811⁄8 791⁄2 361⁄2 11⁄4 235⁄8 18 36 – – 1040 – 89 ⁄8 – – 1 ⁄4 – – – – – – 1150 GBC1826 GBCP1826 • – 1825.6 1496.9 – – 893⁄8 811⁄2 361⁄2 11⁄4 235⁄8 20 40 * Equipped with bronze headers, all other models have glasslined cast iron headers. GBC – cast iron headers. GBB – bronze headers. †† Subtract 55 lbs. when ordering GBC models. ** Low NOx models add “N” after model number. Outdoor models add “-O” after model number. Indicate Natural or LP when ordering. – – 1090 – 1 2 3 4 GBB136* GBBP136* • • 136.0 112.0 136.0 112.0 241⁄8 45.0 301⁄8 1 GBC186** GBCP186** • • 181.0 148.0 181.0 148.0 18 1⁄4 40.0 38 3 GBC264** GBCP264** • • 264.0 216.0 264.0 216.0 223⁄8 40.0 38 3 GBC331** GBCP331** • • 334.0 274.0 334.0 274.0 253⁄4 40.0 38 3 GBC399** GBCP399** • • 399.0 327.0 399.0 327.0 291⁄4 40.0 38 GBC512 GBCP512 • • 511.5 419.4 511.5 419.4 323⁄4 57.0 GBC627 GBCP627 • • 627.0 514.1 627.0 514.1 371⁄2 GBC726 GBCP726 • • 726.0 595.4 726.0 595.4 GBC825 GBCP825 • • 825.0 676.5 825.0 GBC926 GBCP926 – • – – GBC962 GBCP962 • – 961.7 788.6 GBC1083 GBCP1083 – • – – GBC1125 GBCP1125 • – 1124.7 922.2 GBC1178 GBCP1178 – • – – GBC1223 GBCP1223 • – GBC1287 GBCP1287 – • GBC1337 GBCP1337 • – GBC1413 GBCP1413 – • GBC1467 GBCP1467 • – GBC1570 GBCP1570 – • GBC1630 GBCP1630 • – GBC1758 GBCP1758 – • 91⁄4 ⁄4 121⁄16 6 – – ⁄4 111⁄8 7 – ⁄4 103⁄4 8 3 ⁄4 121⁄2 33 1 57.0 33 415⁄8 57.0 676.5 453⁄4 926.0 759.3 – – – – – – – 1413.0 1158.7 1467.0 1202.9 – – – 1570.0 1287.4 1630.0 1336.5 – – 1287.0 1055.3 – – – 1178.0 966.0 1336.6 1096.0 – MBTUH PROPANE GAS† Model Size 6 1083.0 888.1 – – – 1758.0 1441.6 5 7 3 1 MIN. CLEARANCES TO COMBUSTIBLE SURF. Top Left Right Rear Side Side Indoor Outdoor N 101⁄4 31⁄2 ELECTRICAL RATINGS Model Size Multiplier M – 1222.5 1002.4 – L ⁄2 Model Size With Pump Same as natural gas 136 12" 12" 6" 42" Unobstr. 136-399 512-825 .94 186-399 12" 12" 12" 39" Unobstr. 331-399 3.6 amps @ 120V (1/6 hp pump) 926-1826 .92 Indoor 512-825 12" 18" 6" 36" Unobstr. 512-1826 7.2 amps @ 120V (1/2 hp pump) 926-1826 24" 24" 24" 24" Unobstr. 136-399 .955 Outdoor (input) .92 Outdoor (output) For servicing provide 24" minimum unobstructed clearance in front of unit. † Multiplier x Nat. MBTUH = Pro. MBTUH 141/2 3.7 amps @ 120V (1/8 hp pump) A 71/4 K K 101/2 L INDOOR PUMP (OPTIONAL) OUTDOOR UP FRONT CONTROLS 11/4 OUTLET B 68-3/4 INDOOR DRAFT (B) (C) STACKLESS OUTDOOR TOP ELEC. CONN. 381/2 OUTLET INLET G GAS C 241/4 REAR VIEW FRONT VIEW 153/8 2 1-1/2 NPT WATER CONNECTION COMBUSTIBLE FLOOR SHIELD 2 OPTIONAL ON INDOOR 31/4 4 3/4 26-1/2 3/4 NPT GAS CONNECTION DRAWING 1 291/2 A 2 K 143/4 J 9-7/8 26-1/2 8-1/2 4 7/8 PUMP COVER (OPTIONAL OUTDOOR MODELS ONLY) INLET 10-1/4 3-7/8 21-1/4 ELECTRIC CONNECTION 13-1/4 GAS CONNECTION A DRAWING 2 18 A 321/2 A 2 K 111/4 L 18 A 18 INDOOR OUTDOOR 2 J INDOOR 2 1 /2 B B OUTDOOR 441/8 OUTLET INLET G GAS 463/4 C 141/2 281/4 OUTLET INLET ELEC CONN 17 14 1/2 G GAS C 273/4 ELEC CONN 14 6 111/8 21/4 OPTIONAL ON INDOOR COMBUSTIBLE FLOOR SHIELD DRAWING 33 DRAWING 5 21/4 21/2 113/4 51/8 6 111/8 11/8 OPTIONAL ON INDOOR DRAWING 4 COMBUSTIBLE FLOOR SHIELD 5 5 /8 RECOVERY CAPACITIES MODEL NUMBER wo/Pump w/Pump GBB136 GBC186 GBC264 GBC331 GBC399 GBC512 GBC627 GBC726 GBC825 GBC926 GBC962 GBC1083 GBC1125 GBC1178 GBC1223 GBC1287 GBC1337 GBC1413 GBC1467 GBC1570 GBC1630 GBC1758 GBC1826 GBBP136 GBCP186 GBCP264 GBCP331 GBCP399 GBCP512 GBCP627 GBCP726 GBCP825 GBCP926 GBCP962 GBCP1083 GBCP1125 GBCP1178 GBCP1223 GBCP1287 GBCP1337 GBCP1413 GBCP1467 GBCP1570 GBCP1630 GBCP1758 GBCP1826 STYLE Indoor Outdoor * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * TEMPERATURE RISE – DEGREES F – GALLONS PER HOUR INPUT BTU/Hr. NATURAL 40° 50° 60° 70° 80° 90° 100° 110° 120° 130° 140° 136,000 181,000 264,000 334,000 399,000 511,500 627,000 726,000 825,000 926,000 961,700 1,083,000 1,124,700 1,178,000 1,222,500 1,287,000 1,336,600 1,413,000 1,467,000 1,570,000 1,630,000 1,758,000 1,825,600 330 440 640 811 967 1240 1520 1760 2000 2245 2331 2625 2727 2856 2964 3120 3240 3425 3556 3806 3952 4262 4426 264 352 512 649 774 992 1216 1408 1600 1796 1865 2100 2181 2285 2371 2496 2592 2740 2845 3045 3161 3409 3541 220 293 427 541 645 827 1013 1173 1333 1497 1554 1750 1818 1904 1976 2080 2160 2284 2371 2537 2634 2841 2950 188 251 366 463 553 709 869 1006 1143 1283 1332 1500 1558 1632 1694 1783 1852 1957 2032 2175 2258 2435 2529 165 220 320 406 484 620 760 880 1000 1122 1166 1313 1363 1428 1482 1560 1620 1713 1778 1903 1976 2131 2213 147 195 284 360 430 551 676 782 889 998 1036 1167 1212 1269 1317 1387 1440 1522 1581 1692 1756 1894 1967 132 176 256 324 387 496 608 704 800 898 933 1050 1091 1142 1185 1248 1296 1370 1423 1522 1581 1705 1770 120 160 233 295 352 451 553 640 727 816 848 955 991 1038 1078 1135 1178 1246 1293 1384 1437 1550 1609 110 147 213 270 322 413 507 587 667 748 777 875 909 952 988 1040 1080 1142 1185 1269 1317 1421 1475 101 135 197 250 298 382 468 542 615 691 717 808 839 879 912 960 997 1054 1094 1171 1216 1311 1362 94 126 183 232 276 354 434 503 571 641 665 750 779 816 847 891 926 979 1016 1087 1129 1218 1264 GENERAL FLOW AND PIPING SPECIFICATIONS MODELS Indoor 136 186 264 331 399 512 627 726 825 962 1125 1223 1337 1467 1630 1826 Outdoor 136 186 264 331 399 512 627 726 825 926 1083 1178 1287 1413 1570 1758 T 22 15 21 27 30 20 25 29 30 30 30 30 30 30 30 32 SOFT 0-4 Grains Per Gallon GPM P MPS 10 3.4 1-1/4 20 1.82 1-1/2 20 1.85 1-1/2 20 1.9 1-1/2 22 2.1 1-1/2 42 1.8 2 41 1.9 2 41 2 2 45 2.5 2 53 3.5 2-1/2 61 5.5 2-1/2 67 6.5 2-1/2 73 8.4 2-1/2 80 10.8 2-1/2 89 13.7 2-1/2 90 15.5 2-1/2 SHL 5.09 4.48 4.51 4.56 5.08 4.4 4.5 4.6 5.7 4.9 7.5 8.8 11 14.1 17.6 19.7 T 17 11 16 20 25 16 19 20 20 20 20 22 24 26 29 32 Water Hardness MEDIUM 5-15 Grains Per Gallon GPM P MPS 13 5.5 1-1/4 26 3 1-1/2 26 3.1 1-1/2 26 3.2 1-1/2 26 3.3 1-1/2 52 2.9 2 54 3.1 2 60 4 2 68 5.2 2 79 7.5 2-1/2 90 11.8 2-1/2 90 12 2-1/2 90 13.3 2-1/2 90 13.8 2-1/2 90 14.8 2-1/2 90 15.5 2-1/2 SHL 8.2 7.5 7.6 7.7 7.8 7 7.2 9.3 11.7 10.5 16 16.2 17.5 18 19 19.7 HARD 16 & Over Grains Per Gallon T GPM P MPS SHL 10 22 14.7 1-1/4 22 7 40 6.8 1-1/2 17 10 42 8.3 1-1/2 18.8 13 42 8.5 1-1/2 19 15 43 9 1-1/2 19.5 10 84 6.8 2 16.6 11 90 8.5 2 20.4 13 90 9 2 20.8 15 90 9.3 2 21.1 17 90 10.1 2-1/2 14.3 20 90 11.8 2-1/2 16 22 90 12 2-1/2 16.2 24 90 13.3 2-1/2 17.5 26 90 13.8 2-1/2 18 29 90 14.8 2-1/2 19 32 90 15.5 2-1/2 19.7 NOTE: Additional pipe fittings will increase the system head loss. Select a pump based on the water hardness, flow and system head loss. If water heater is more than two stories above the tank, consult the pump manufacturer. T GPM P MPS SHL – – – – – Temperature Rise, Degree F @ GPM Flow Gallons per Minute Flow Pressure Drop, Ft. thru Heat Exchanger Minimum Pipe Size, NPT System Head Loss Sizing based on water heater and tank being placed 5 feet apart. The equivalent length of pipe valves and fittings in the system is as follows. 1-1/4" NPT = 65 Ft (136) 1-1/2" NPT = 70 Ft (186-399) 2" NPT = 75 Ft (512-825) 2-1/2" NPT = 80 Ft (926-1826) Gas Hot Water Supply Heaters Standard Equipment: Heat Exchanger Gas Control Train • • • • • • • • • Finned Copper Tubes ASME Steel Tubesheet Silicon O-Rings 125 PSIG ASME Pressure Relief Valve Glasslined Cast Iron Headers Controls • • • • • • • Energy Saving Pump Control Flow Switch Spark-to-Pilot Ignition System High Limit Control On/Off Switch Flue Gas Spillage Sensor Flame Roll-Out Sensor Manual Gas Shut-Off Cock Main Gas Pressure Regulator Safety Shut-Off Valve, Redundant Control Valve Construction • • • • Vent Terminal Front Controls Enclosed Stainless Steel Burners Polytuf Powder Coat Finish When ordering specify: ■ wo/Pump (GBC) ■ Natural Gas ■ Indoor or or or ■ w/Pump (GBCP) ■ L.P. ■ Outdoor Recommended Specifications: Hot Water Supply Heater(s) shall be model ________________, manufactured by RHEEM-RUUD, having gas input of __________ Btu/hr. and recovery rate of _____________ GPH at a 100°F temperature rise when tested and certified at ____________ thermal efficiency. Water heaters(s) shall have the CSA seal of certification and supplied with a factory installed 125 PSIG ASME pressure relief valve. Water heater(s) shall meet or exceed the thermal efficiency requirements of ASHRAE. Water heater(s) shall be ASME inspected and stamped for 160 PSI working pressure complete with manufacturer’s data report. Water tube heat exchanger shall be constructed of straight integral copper fin tubes with fins spaced at seven fins per inch. Tube sheets shall be ASME fire box steel. Headers shall be of glasslined cast iron and joined to the copper tubes and tube sheets by means of silicone “O” rings to form a positive seal between the copper tubes and the headers to 1200 PSI hydrostatic pressure. Headers shall be secured to the tube sheets by properly spaced bolts and flange nuts. Heat exchanger shall be readily cleanable from either the right or left sides (or rear) of the water heater by removing header(s), and on the right side, cleanable without removing external piping. Heat exchanger to be explosion proof on the water side. Waterways to be 100% copper and glasslined cast iron to prevent galvanic action within the water heater by positively sealing off water contact between ferrous and non-ferrous metals. Pump, flow switch, and energy saving pump control are to be factory supplied and units over 400,000 Btu/Hr. must have electronic intermittent pilot ignition. Water heater to be equipped with remote bulb electric high limit control adjustable to 200°F. Main electric gas valve to be 24 volt with 110/24 volt transformer. Gas pressure regulator to be factory set at 4" W.C. Flame supervision shall be either 60 second thermopilot or 1-4 second electronic shut down. Burners to be raised port and die formed from stainless steel alloy, mounted on a removable drawer, capable of quiet ignition and extinction, and equipped with fixed primary air ports. Models above 330,000 Btu/Hr. shall be CSA design certified for a minimum efficiency of 82% on indoor and outdoor models. Limited Warranty All GB models feature a five year limited warranty on the copper heat exchanger and glasslined cast iron header. Please refer to Commercial Warranty Information brochure for complete limited warranty information. C O M M E R C I A L W A T E R H E A T E R S In keeping with its policy of continuous progress and product improvement, Rheem-Ruud reserves the right to make changes without notice. Rheem Water Heating • 101 Bell Road, Montgomery, Alabama 36117-4305 • www.rheem.com P R I N T E D I N U. S . A 10/06 WP F O R M N O. R R 1 0 2 C - 6 R e v. 1 1
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