Rockwell Collins 6229210 TRANSPONDER User Manual P1
Rockwell Collins Inc TRANSPONDER P1
Contents
User Manual P1
component maintenance manual TDR-94/94D (-004 Status and Higher) ATC/Mode S Transponder (ICA) 34-50-96 (with illustrated parts list) Export Control Classification Notice (ECCN) for this document is 6E991. © Copyright 2010 Rockwell Collins, Inc. All rights reserved. May 20, 2010 TO: HOLDERS OF THE ROCKWELL COLLINS® TDR-94/94D (-004 STATUS AND HIGHER) ATC/MODE S TRANSPONDER (ICA) COMPONENT MAINTENANCE MANUAL WITH IPL (CPN 523-0778502) DESCRIPTION OF REVISION NO 13, MAY 20, 2010 This page shows all pages of the manual that are added, changed, or removed. Replace the specified pages of the manual with the new pages supplied. Record the applicable data on the Record of Revisions page. All changed pages keep data necessary to do maintenance on all equipment models. Black bars on the side of the page identify changes. PAGE NUMBER DESCRIPTION OF REVISION AND REASON FOR CHANGE SERVICE BULLETIN EFFECTIVITY LEP-1 thru LEP-14 Updated to reflect current revision. None All models LOI-3 thru LOI-5/LOI-6 Updated to reflect current revision. None All models LOT-1, LOT-2 Updated to reflect current revision. None All models INTRO-3 Revised Note explaining the use of XXX. None All models Revised Equipment Covered Table 1 to add new CPNs. None 622-9352-310, 622-9352-410, 622-9210-310, 622-9210-410 23 thru 26, 28 Revised Assembly Identification Tables, Table 6 to include new CPNs. 622-9352-310, 622-9352-410, 622-9210-310, 622-9210-410 2007, 2009/ 2010 Revised Assembly Revision Level and Diagram Reference Table 2002 to add new cards. All models 2008 Relocation of data. None All models 2048.1/2048.2 Added Power Amplifier Circuit Card A2 (CPN 687-0722-006), Maintenance Aid and Schematic Changes Table 2006.1. None All models PAGE NUMBER DESCRIPTION OF REVISION AND REASON FOR CHANGE SERVICE BULLETIN EFFECTIVITY 2048.3/2048.4 thru 2048.7/ 2048.8 Added Power Amplifier Circuit Card A2 (CPN 687-0722-006), Maintenance Aid Diagram Figure 2008.1. None All models 2048.9/2048.10 thru 2048.13/ 2048.14 Added Power Amplifier Circuit Card A2 (CPN 687-0722-006), Schematic Diagram Figure 2008.2. None All models 2146.1/2146.2 Added CPU-I/O Programmed Assembly A5 (CPN 653-3674-025, -026) and CPU-I/O Circuit Card A5A1 (CPN 828-2700-004), Maintenance Aid and Schematic Changes Table 2012.1. None All models 2146.3/2146.4 thru 2146.9/ 2146.10 Added CPU-I/O Programmed Assembly A5 (CPN 653-3674-025, -026) and CPU-I/O Circuit Card A5A1 (CPN 828-2700-004), Maintenance Aid Diagram Figure 2021.1. None All models 2146.11/ 2146.12 thru 2146.27/ 2146.28 Added CPU-I/O Programmed Assembly A5 (CPN 653-3674-025, -026) and CPU-I/O Circuit Card A5A1 (CPN 828-2700-004), Schematic Diagram Figure 2021.2 . None All models 2195/2196 Revised Video Processor Circuit Card A6 (CPN 687-0726-006) and Video Processor Circuit Card Assembly A6 (CPN 983-8019-001), Maintenance Aid and Schematic Changes Table 2015. None All models 2220.1/2220.2 Added Video Processor Circuit Card A6 (CPN 687-0726-007), Maintenance Aid and Schematic Changes Table 2015.1. None All models 2220.3/2220.4 thru 2220.9/ 2220.10 Added Video Processor Circuit Card A6 (CPN 687-0726-007), Maintenance Aid Diagram Figure 2028.1. None All models 2220.11/ 2220.12 thru 2220.25/ 2220.26 Added Video Processor Circuit Card A6 (CPN 687-0726-007), Schematic Diagram Figure 2028.2. None All models PAGE NUMBER DESCRIPTION OF REVISION AND REASON FOR CHANGE SERVICE BULLETIN EFFECTIVITY 2239/2240 Revised IF Receiver, DPSK Detector, and LVPS Circuit Card A7 (CPN 687-0727-005), Maintenance Aid and Schematic Changes Table 2017. None All models 2259/2260, 2261/2262 Revised IF Receiver, DPSK Detector, and LVPS Circuit Card A7 (CPN 687-0727-005), Schematic Diagram (Sheets 6 and 7). None All models 9005 Revised Special Test Equipment Required. (Preferred List) Table 9002. None All models 10004 thru 10005/10006 Updated Equipment Designator Prefixes table to reflect current revision and addition of top levels CPN 622-9210-310, -410, CPN 622-9352-310, -410; addition of Chassis Assembly, Main CPN 653-2254-039, -040, -041, -042 and addition of new figures 20 thru 24 CPN 687-0726-007, CPN 828-2700-004, CPN 687-0722-006, CPN 653-0030-002 and CPN 653-0030-003. None All models 10007 thru 10011/10012 Updated Manufacturer's Code, Name and Address Index to reflect current revision. None All models 10008.1/ 10008.2 New pages added to Manufacturer's Code, Name and Address Index due to new/revised data added on previous pages (data pushed from previous page). None All models 10014 thru 10016, 10023 thru 10040, 10050 Updated Equipment Designator Index to reflect current revision. None All models PAGE NUMBER DESCRIPTION OF REVISION AND REASON FOR CHANGE SERVICE BULLETIN EFFECTIVITY 10014.1/ 10014.2, 10024.1/ 10024.2, 10026.1/ 10026.2, 10028.1/ 10028.2, 10032.1/ 10032.2, 10034.1/ 10034.2, 10036.1/ 10036.2, 10038.2/ 10038.2 New pages added to Equipment Designator Index due to new/revised data added on previous pages (data pushed from previous page). These pages also updated to reflect current revision. None All models 10016.1/ 10016.2, 10040.1/ 10040.2 New pages added to Equipment Designator Index due to new/revised data added on previous pages (data pushed from previous page). None All models 10051 thru 10083/10084 Updated Numerical Index to reflect current revision. None All models PAGE NUMBER DESCRIPTION OF REVISION AND REASON FOR CHANGE SERVICE BULLETIN EFFECTIVITY 10052.1/ 10052.2, 10054.1/ 10054.2, 10056.1/ 10056.2, 10058.1/ 10058.2, 10060.1/ 10060.2, 10062.1/ 10062.2, 10064.1/ 10064.2, 10068.1/ 10068.2, 10074.1/ 10074.2, 10076.1/ 10076.2, 10078.1/ 10078.2, 10080.1/ 10080.2, 10082.1/ 10082.2 New pages added to Numerical Index due to new/revised data added on previous pages (data pushed from previous page). These pages also updated to reflect current revision. None All models 10085 thru 10090, 10091 thru 10101/ 10102 Updated Optional Vendor Index to reflect current revision. None All models 10103/10104 Updated Figure 1 illustration and illustration title to reflect current revision and addition of top levels CPN 622-9210-310, -410, CPN 622-9352-310, -410. None All models 10105 thru 10107/10108 Updated Figure 1 to reflect current revision, addition of top levels (items 1Y thru 2A) and correction of item 1X nomenclature. None All models PAGE NUMBER DESCRIPTION OF REVISION AND REASON FOR CHANGE SERVICE BULLETIN EFFECTIVITY 10111/10112, 10113 thru 10114.1/ 10114.2 Updated Figure 2 to reflect current revision for top level CPN 653-2255-006. None All models 10121/10122 Updated Figure 4 illustration and illustration title to reflect current revision and addition of top levels CPN 653-2254-039, -040, -041, -042. None All models 10123 thru 10127/10128 Updated Figure 4 to reflect current revision and addition of top level items 1U thru 1X. None All models 10124.1/ 10124.2, 10126.3/ 10126.4 New pages added to Figure 4 due to new/revised data added on previous pages (data pushed from previous page). These pages updated to reflect current revision. None All models 10157, 10158 Updated Figure 7 to reflect current next higher assembly reference for item 1. None All models 10158.1/ 10158.2 New pages added to Figure 7 due to new/revised data added on previous pages (data pushed from previous page). None All models 10349 thru 10366 Added new Figure 20, CPN 687-0726-007. None All models 10367 thru 10382 Added new Figure 21, CPN 828-2700-004. None All models 10383 thru 10396 Added new Figure 22, CPN 687-0722-006. None All models 10397/10398 Added new Figure 23, CPN 653-0030-002 (no illustration required). None All models 10399/10400 Added new Figure 24, CPN 653-0030-003 (no illustration required). None All models TDR-94/94D (-004 Status and Higher) ATC/Mode S Transponder (ICA) component maintenance manual (with illustrated parts list) This manual includes data for the equipment that follows: Unit ATC/Mode S Transponder Model TDR-94 ATC/Mode S Transponder TDR-94D Collins Part No 622-9352-004, -005, -006, -007, -008, -108, -207, -308, -309, -310, -408, -409, -410 622-9210-004, -005, -006, -007, -008, -108, -207, -308, -309, -310, -408, -409, -410 Printed in the United States of America © Copyright 2010 Rockwell Collins, Inc. All rights reserved. 7'5B&00B0$300 000 lb) open High performance gnd Rotor craft Type_X Select Straps (Type Set B) Aircraft Type Set B Type_2 Type_1 P1-22 P1-21 open open open open open gnd open gnd gnd open gnd open gnd gnd gnd gnd (Type_3 (P1-23) = gnd) Type_0 P1-20 Code Meaning open No aircraft type information gnd Glider/sail plane open Lighter-than-air gnd Parachutist/skydiver open Surface vehicle gnd Fixed ground or tethered obstruction open Unmanned aerial vehicle gnd Unassigned Equipment Specifications Table 4/Table 34-50-96-99A-036-A01 34-50-96 Page 17 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 CONDITIONS DO-160C PARA NO SPECIFICATION Temp and Altitude Low Operating Temp High Operating Temp Low Storage Temp High Storage Temp Altitude 4.0 4.5.1 4.5.3 4.5.1 4.5.2 4.6.1 Categories 'A2' and 'E1'. -55 °C (-67 °F) +70 °C (+158 °F) -65 °C (-85 °F) +85 °C (+185 °F) Category 'A2'. Certified for installation in a controlled temperature location in an aircraft where pressures are no lower than an altitude equivalent of 4600 m (15 000 ft) msl. Category 'E1'. Certified for installation in a nonpressurized but noncontrolled temperature location in an aircraft that is operated at altitudes up to 21 300 m (70 000 ft) msl. Temperature Variation 5.0 Category 'B'. Certified for installation in a controlled or noncontrolled temperature location in the aircraft. Humidity 6.0 Category 'B'. Certified for a Severe Humidity Environment. Shock Operational Crash Safety: Impulse Sustained 7.0 7.2 7.3 7.3.1 7.3.2 Vibration 8.0 Categories C, L, M, and Y Category C: Certified for fuselage mounting in a fixed wing turbojet or turbofan aircraft. Category L: Certified for fuselage mounting in a fixed wing aircraft having multiple reciprocating or turbopropeller engines and a weight over 5700 kg (12 500 lb). Category M: Certified for fuselage mounting in a fixed wing aircraft having multiple, or a single reciprocating or turbopropeller engines and a weight less than 5700 kg (12 500 lb). Category Y: Certified for fuselage mounting in piston or turbojet rotary wing aircraft. Explosion Proofness 9.0 Category E1: Certified for installation in an environment in which uncovered flammable fluids or vapors exist, either continuously or intermittently. Waterproofness 10.0 Category X (no test required): Certified for installation in locations not subject to falling water (including condensation), rainwater, or sprayed water. Tested at 6 g peak (11 ±2 ms duration, 6 positions) Tested at 15 g, 6 positions Tested at 12 g, 6 positions Environmental Qualifications Form Cont. Table 5/Table 34-50-96-99A-037-A01 34-50-96 Page 18 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 CONDITIONS DO-160C PARA NO SPECIFICATION Fluids Susceptibility 11.0 Category X (no test required): Certified for installation in locations not exposed to fluid contamination from fuel, hydraulic fluids, oil, solvents, etc. Sand and Dust 12.0 Category X: (no test required): Certified for installation in locations not subject to blowing sand and dust. Fungus Resistance 13.0 Category F: Fungus test not performed. However, the unit is composed entirely of non-nutrient materials and is therefore classified as Category F. Salt Spray 14.0 Category X: Certified for installation in locations not subject to a salt atmosphere. Magnetic Effect 15.0 Category Z: Unit causes a 1° deflection of an uncompensated compass at a distance less than 0.3 m (1.0 ft). Power Input 16.0 Category Z: Certified for use on aircraft electrical systems not applicable to any other category. For example, a dc system from a variable range generator where a small capacity or no battery is floating on the dc bus. Voltage Spike 17.0 Category A: Certified for installation in systems where a high degree of voltage spike protection is required. Audio Frequency Conducted Susceptibility power inputs 18.0 Category Z: Certified for use on aircraft electrical systems not applicable to any other category. For example, a dc system from a variable range generator where a small capacity or no battery is floating on the dc bus. Induced Signal Susceptibility 19.0 Category Z: Certified for operation in systems where interference-free operation is required. RF Susceptibility (radiated and conducted) 20.0 Category R: Certified for operation in systems where bench testing is allowed to meet the high intensity radiated field (HIRF) associated with the normal environment intended for the unit installation. Emission of RF Energy 21.0 Category Z: Certified for operation in systems where interference-free operation is required. Lightning Induced Transient Susceptibility 22.0 Category Z3Z3: Certified for installation in a moderate environment, such as the more electromagnetically open areas of an aircraft composed principally of metal (e.g., cockpit). Environmental Qualifications Form Cont. Table 5/Table 34-50-96-99A-037-A01 34-50-96 Page 19 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 CONDITIONS DO-160C PARA NO SPECIFICATION Lightning Direct Effects 23.0 Category X (no test required): Certified for operation in which lightning effects are insignificant or not applicable. Icing 24.0 Category X (no test performed): Certified for installation in a location not subject to ice formation. Environmental Qualifications Form Table 5/Table 34-50-96-99A-037-A01 TASK 34-50-96-870-804-A01 4. Equipment Description A. Mechanical Description (1) The TDR-94/94D is a half-ATR short low rack mounted unit. Electrical connections are made through two ThinLine II, 60-pin connectors. Refer to Table 4/Table 34-50-96-99A-036-A01, Equipment Specifications, for additional mount and mating connector information. (2) Refer to the Collins Pro Line II Comm/Nav/Pulse System Installation Manual, 523-0772719, for mounting and dimensional information. (3) Figure 2/GRAPHIC 34-50-96-99B-002-A01 lists the three major subassemblies in the TDR-94/94D. The main chassis occupies the center of the unit and includes the high-voltage power supply card A1 at the front, the CPU-I/O card A5, and video processor card A6 assemblies in the center-rear. One of the two main rear connectors is mounted on each of these circuit cards. As viewed from the front, A5 is on the left side, and A6 is on the right. (4) The two outer subassemblies are the RFPA chassis assembly on the left and the IF receiver chassis assembly on the right. Each of these also contains various circuit card assemblies. These are all illustrated in Figure 2/GRAPHIC 34-50-96-99B-002-A01. Table 6/Table 34-50-96-99A-004-A01 also gives listings showing the top level configuration as well as the configurations of each of these major subassemblies. 34-50-96 Page 20 May 18/06 34-50-96 Assembly Identification Diagram Figure 2/GRAPHIC 34-50-96-99B-002-A01 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Page 21/22 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 TDR-94 Top Level, Configuration Matrix TDR-94 622-9352- REV MAIN CHASSIS CPN 653-2254- RFPA CHASSIS CPN 653-2255- IF/RCVR/DPSK/ LVPS CHASSIS CPN 653-2256- 004 V (SB 13) 012 004 005 004 W (SB 14) 016 004 005 004 AC 016 005 005 004 AT 016 005 006 005 AE (SB17) 018 005 005 005 AT 018 005 006 006 AG 020 005 005 006 AH 022 005 005 006 AT 022 005 006 007 AL 024 005 005 007 AT 024 005 006 008 AR 026 005 006 108 AR 028 005 006 207 BF 030 005 006 308 BJ 032 005 006 408 BJ 034 005 006 309 BM 036 005 006 409 BM 038 005 006 310 BW 040 005 006 410 BW 042 005 006 Assembly Identification Tables Cont. Table 6/Table 34-50-96-99A-004-A01 34-50-96 Page 23 May 20/10 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 TDR-94D Top Level, Configuration Matrix REV MAIN CHASSIS CPN 653-2254- RFPA CHASSIS CPN 653-2255- IF/RCVR/DPSK/ LVPS CHASSIS CPN 653-2256- 004 U (SB13) 011 001 005 004 V (SB 14) 015 001 005 004 AB 015 003 005 004 AK 015 006 005 004 AV 015 006 006 005 AD (SB17) 017 003 005 005 AK 017 006 005 005 AV 017 006 006 006 AG 019 003 005 006 AJ 021 003 005 006 AK 021 006 005 006 AV 021 006 006 007 AN 023 006 005 007 AV 023 006 006 008 AU 025 006 006 108 AU 027 006 006 207 BF 029 006 006 308 BJ 031 006 006 408 BJ 033 006 006 309 BM 035 006 006 409 BM 037 006 006 310 BW 039 006 006 410 BW 041 006 006 TDR-94D 622-9210- Assembly Identification Tables Cont. Table 6/Table 34-50-96-99A-004-A01 34-50-96 Page 24 May 20/10 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Main Chassis Assembly (With SB 13 and SB 14 Installed), Configuration Matrix. CPU-I/O PROG ASSY A5 MAIN CHASSIS CPN 653-2254- REV HVPS CCA A1 CPN 687-0721- 011 (-94D) AA 002 005 001 015 (-94D) 002 004 003 015 (-94D) 002 005 003 015 (-94D) 003 005 003 015 (-94D) 003 006 003 017 (-94D) 002 005 005 017 (-94D) 003 005 005 017 (-94D) 003 006 005 019 (-94D) 003 005 007 019 (-94D) 003 006 007 021 (-94D) 003 005 009 021 (-94D) 003 005 011 021 (-94D) 003 006 011 023 (-94D) 003 005 013 023 (-94D) 003 006 013 025 (-94D) 003 006 015 025 (-94D) 003 027 (-94D) 003 006 015 027 (-94D) 003 006 017 029 (-94D) 003 006 019 029 (-94D) 003 006 019 031 (-94D) 003 033 (-94D) 003 035 (-94D) 003 037 (-94D) 003 039 (-94D) 003 041 (-94D) 003 VIDEO PROC CCA A6 CPN 687-0726- CPN 983-8019- 001 001 006 CPN 653-3674- 015 021 021 001 006 023 023 001 007 025 025 Assembly Identification Tables Cont. Table 6/Table 34-50-96-99A-004-A01 34-50-96 Page 25 May 20/10 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Main Chassis Assembly (With SB 13 and SB 14 Installed), Configuration Matrix. (Cont.) CPU-I/O PROG ASSY A5 MAIN CHASSIS CPN 653-2254- REV HVPS CCA A1 CPN 687-0721- 012 (-94) 002 005 002 016 (-94) 002 004 004 016 (-94) 002 005 004 016 (-94) 003 005 004 016 (-94) 003 006 004 018 (-94) 002 005 006 018 (-94) 003 005 006 018 (-94) 003 006 006 020 (-94) 003 005 008 020 (-94) 003 006 008 022 (-94) 003 005 010 022 (-94) 003 005 012 022 (-94) 003 006 012 024 (-94) 003 005 014 024 (-94) 003 006 014 026 (-94) 003 028 (-94) 003 006 016 028 (-94) 003 006 018 030 (-94) 003 006 020 030 (-94) 003 006 020 032 (-94) 003 034 (-94) 003 036 (-94) 003 038 (-94) 003 040 (-94) 003 042 (-94) 003 VIDEO PROC CCA A6 CPN 687-0726- CPN 983-8019- 001 001 006 CPN 653-3674 016 022 022 001 006 024 024 001 007 026 026 Assembly Identification Tables Cont. Table 6/Table 34-50-96-99A-004-A01 34-50-96 Page 26 May 20/10 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Programmed Assembly, Configuration Matrix CPU-I/O PROGRAMMED ASSEMBLY A5 PROGRAMMED ASSEMBLY CPU-I/O CCA A5A1 CPN 831-6270- CPN 828-2700- CPN 653-3674- REV 001 002 002 002 003 002 004 002 005 002 006 002 007 007 002 008 007 002 009 008 002 010 008 002 011 009 002 012 009 002 013 010 002 014 010 002 015 015 016 016 017 017 018 018 109 003 019 011 002 019 011 002 020 011 002 020 011 002 021 110 003 022 110 003 003 108 003 003 108 003 003 109 003 003 Assembly Identification Tables Cont. Table 6/Table 34-50-96-99A-004-A01 34-50-96 Page 27 Jun 20/08 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Programmed Assembly, Configuration Matrix (Cont.) CPU-I/O PROGRAMMED ASSEMBLY A5 PROGRAMMED ASSEMBLY CPU-I/O CCA A5A1 CPN 653-3674- REV CPN 831-6270- CPN 828-2700- 023 111 003 024 111 003 025 112 004 026 112 004 RFPA Chassis Assembly, Configuration Matrix RFPA CHASSIS ASSEMBLY SYNTHESIZER CCA A4 MODULATOR CCA A3 POWER AMPLIFIER CCA A2 CPN 653-2255- REV CPN 687-0724- CPN 687-0723- CPN 687-0722- 001 002 004 003 001 AD 002 005 003 001 AE 003 005 003 003 002 004 004 003 AE 003 004 004 004 002 004 003 004 AE 003 004 003 005 002 004 004 005 AD 002 005 004 005 AE 003 005 004 006 AC 002 005 004 006 AE 003 005 004 005 AK 003 005 004 or 006 006 AK 003 005 004 or 006 Assembly Identification Tables Cont. Table 6/Table 34-50-96-99A-004-A01 34-50-96 Page 28 May 20/10 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 IF Receiver Chassis Assembly, Configuration Matrix IF RCVR/LVPS CCA A7 IF RECEIVER CHASSIS 653-2256- REV CPN 687-0727- 005 004 006 005 Assembly Identification Tables Table 6/Table 34-50-96-99A-004-A01 B. Electrical Description (1) Refer to Table 4/Table 34-50-96-99A-036-A01, Equipment Specifications, for detailed listing and descriptions of all input/output signals used in the TDR-94/94D Transponder. C. Controls and Indicators (1) Refer to the system pilot's guide or operation section of the system installation manual for complete descriptions of indicators and displays. 34-50-96 Page 28.1/28.2 Jun 20/08 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 TASK 34-50-96-870-805-A01 5. Installation Data A. Refer to the TDR-94/94D Installation Section in the Pro Line II Comm/Nav/Pulse System Installation Manual for installation information relative to the TDR-94/94D Mode S Transponder. TASK 34-50-96-870-806-A01 6. System Theory of Operation SUBTASK 34-50-96-870-001-A01 A. Introduction (1) The air traffic control radar beacon system (ATCRBS) is a surveillance system in wide use to locate and identify airplanes within an airspace. However, because of increasing air traffic, this system is expanding to include additional facilities for airborne collision avoidance. To gain a good understanding of Mode S transponder operation, it is necessary to understand the operation of the existing air traffic control (ATC) system. (2) If this is your first contact with the ATCRBS and related equipment, this paragraph will give you an overall description of the present ATCRBS and then expand that understanding into the new Mode S system. SUBTASK 34-50-96-870-002-A01 B. Radar Systems (1) Refer to Figure 3/GRAPHIC 34-50-96-99B-070-A01. The ATCRBS consists of a primary surveillance radar (PSR) and a secondary surveillance radar (SSR). The large rotating radar antenna that can be seen at or near most air terminals is that of the PSR. This system uses conventional radar to locate all airplanes within its range in terms of range and azimuth. It transmits a burst of energy and then measures the time to an echo. The time thus measured is converted into range (refer to the note below for additional information). The direction the antenna is pointing at the time of echo detection establishes the azimuth to the reflecting target. This target information is displayed Figure 3/GRAPHIC 34-50-96-99B-070-A01 on the air traffic controller's PPI (Plan Position Indicator). NOTE: The time is easily converted into range. The mathematical formula for distance is: D = velocity x time. The propagation velocity of radio energy is usually expressed as 12.359 μs / radar mile. 34-50-96 Page 29 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 ATCRBS, PSR and SSR System Figure 3/GRAPHIC 34-50-96-99B-070-A01 34-50-96 Page 30 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 SUBTASK 34-50-96-870-003-A01 C. ATCRBS Operation (1) ATCRBS Interrogation Modes (a) The SSR system interrogates the airplane transponder for airplane identity and altitude. The interrogations are in the form of two modes: mode A for airplane identity and mode C which is used to request altitude information (refer to the note below for additional information). NOTE: In the original definition of ATC modes, two other modes were defined; mode B and mode D. These also differ only in pulse spacing with mode B pulses spaced 17 μs, and mode D pulses spaced 25 μs. Mode D was widely used in Great Britain but recently the aviation industry has settled on mode A for ATCRBS operation and mode C for altitude reporting. Modes B and D have been largely abandoned. The US Military uses a system similar to ATCRBS. It is known as IFF (Identification - Friend or Foe). As this name implies, it is concerned primarily with mission security. Three modes are defined; modes 1, 2, and 3. Mode 3 is common to the civil mode A with a pulse spacing of 8 μs. This allows air traffic control visibility of all airplanes, both civil and military. (b) All pulses are 0.8 μs wide. The interrogations from the ground station are at a frequency of 1030 MHz. The transponder replies at a frequency of 1090 MHz. The received signal from the airborne transponder is decoded by the ground system and displayed on the ATC radar screen (see Figure 4/GRAPHIC 34-50-96-99B-071-A01). The replies produce either a single or double slash target display on the controller screen. The controller can also elect to display the airplane identification number (as selected by the aircrew) and altitude. 34-50-96 Page 31 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Air Traffic Presentation on the ATC Radarscope Figure 4/GRAPHIC 34-50-96-99B-071-A01 (2) SSR System Interrogation Description (a) Refer to Figure 5/GRAPHIC 34-50-96-99B-072-A01 and Figure 6/GRAPHIC 34-50-96-99B-073-A01. The SSR uses a rotating directional antenna to transmit two pulses which are identified as P1 and P3. The spacing of these pulses determines the mode. In mode A the pulses are spaced 8 μs while in mode C the pulses are spaced 21 μs. The SSR also uses an omnidirectional antenna to transmit a third pulse designated P2. This pulse is transmitted 2 μs after the P1 pulse and provides a reference for side lobe suppression (SLS). The amplitude of the P2 pulse is about the same as the peak side lobe of the directional antenna. Typically, this is about 18 dB below the peak of the directional (main) beam. (b) Refer to Figure 5/GRAPHIC 34-50-96-99B-072-A01. Notice the two airplanes on the drawing. Airplane A is shown within the main lobe of the directional antenna. The amplitude of the P1 and P3 pulses will be substantially greater here than the P2 pulse radiated from the omnidirectional antenna. Therefore, the transponder in this airplane will interpret this interrogation as valid. (c) Airplane B, however, is outside the main lobe and within one of the side lobes. The P1 and P3 pulses detected here will be the result of side lobe radiation. Recall that the P2 pulse is transmitted by an omnidirectional antenna and is about 34-50-96 Page 32 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 equal in amplitude to that of the peak side lobe. Therefore, the P2 pulse detected by airplane B will be at least as great in amplitude as the P1/P3 pulses. The transponder in airplane B will detect this relationship in pulses and discard the interrogation as invalid, because the P2 pulse is not substantially less than the P1/P3 pulses. As a further safeguard against replies to late-arriving echoes to this invalid interrogation, the transponder suppresses replies to all interrogations for an additional 25 to 45 μs. In addition, the receiver is desensitized for reception of P1/P3 pulses. The rationale here is that if the side lobes are detectable, then the main lobe must be much greater. 34-50-96 Page 33 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 ATCRBS, SSR Antenna Radiation Pattern Figure 5/GRAPHIC 34-50-96-99B-072-A01 34-50-96 Page 34 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 ATCRBS Interrogator Pulse Figure 6/GRAPHIC 34-50-96-99B-073-A01 (3) ATC Transponder Replies (a) As mentioned earlier, the most common transponder modes are mode A and mode C. Mode A provides ident (identification) information, while mode C provides altitude data. The reply formats are very similar, differing only in pulse spacing (delay). (b) The ATCRBS mode A transponder reply signal is shown in Figure 7/GRAPHIC 34-50-96-99B-074-A01. Notice that the signal can consist of from 2 to 16 pulses. The two framing pulses F1 and F2 are always present and spaced 20.3 μs. An identification pulse may be transmitted 4.35 μs after the last framing pulse F2. The intervening pulses, A1 through D4, make up the coded reply. The X pulse is not used. The coded reply consists of twelve pulses; four groupings of three pulses each. These groupings give four digits of octal data. The digits are formed by the sum of the pulse (bit) values; 1, 2, or 4, which can produce a digit value from 0 through 7. The A group (A1, A2, and A4) makes up the first digit, the B group makes up the second digit, etc. (On the figure, a pulse outlined with a solid line indicates that the pulse is present. A pulse outlined with dashed lines indicates the position for that pulse when it is present.) The pulse configuration on the figure indicates a reply code 1324. The first digit, 1, is formed by the presence of only the A1 pulse. The second digit, 3, is formed by the presence of B1 and B2 (1 + 2 = 3). A digit 7 is formed when all three pulses of the group are present (1 + 2 + 4 = 34-50-96 Page 35 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 7). Therefore, a reply sequence with all pulses present constitutes a code 7777. The X pulse is not defined in ATCRBS replies. This combination of four digits, each ranging from 0 through 7, makes 4096 (212) different codes possible which explains the label 4096 code. (c) The ATCRBS mode C transponder reply consists of the same framing pulses F1 and F2 but spaced 21 μs. The intervening pulses, A1 through D4 (except for D1), make up the coded reply. The coding scheme is defined by ARINC 572, commonly referred to as the Gillham code, and provides encoded altitude data in the range of -1000 to 127 000 feet, to the nearest 100 feet. Recall that in mode A the individual bits assume a binary value which combines into four, three-bit groups, each group forming an octal digit. In mode C the individual pulses are combined into three groups. The A, B, and D (except for bit D1) pulses are grouped into two four-bit groups to encode the altitude to the nearest 500 feet. The C pulses provide the 100-feet deviation (above or below) from the 500-feet level. The mode C encoding scheme is described in Figure 8/GRAPHIC 34-50-96-99B-075-A01. Notice that the bit pattern does not follow a conventional binary progression. This scheme was designed to provide a sequence in which only one bit changes at a time as the altitude increases or decreases. (d) The upper part of the table consists of a matrix of numbers arranged into rows and columns. These numbers can be referred to as segment numbers. To find the altitude to the nearest 500 feet, represented by a given bit pattern, you must first find the segment that corresponds to that bit sequence. Multiply the segment number by 500 and subtract 1000 (or subtract 2 from the segment number and then multiply by 500). (e) The 100-feet altitude is not as easy. To determine the 100-feet level, it is first necessary to decide whether the 500-feet segment is odd or even. Knowing that, you add or subtract 0, 100, or 200 feet to or from the 500-feet level depending on the C bit sequence as shown in the lower portion of the table. Transponder 4096 Reply Code, Signal Format Figure 7/GRAPHIC 34-50-96-99B-074-A01 34-50-96 Page 36 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Gillham Altitude, ARINC 572, Encoding Scheme Figure 8/GRAPHIC 34-50-96-99B-075-A01 SUBTASK 34-50-96-870-004-A01 D. ATCRBS with Mode S (1) Introduction (a) Refer to Figure 9/GRAPHIC 34-50-96-99B-076-A01. Mode S substantially enhances the capability of the ATCRBS by adding data link and select interrogation features. The data link capability includes air to air information exchange, ground to air (data uplink or Comm A), air to ground (data downlink or Comm B), and multisite (ground station-to-ground station) message protocol. The mode S transponder can also function as part of an airborne separation assurance (ASA) system when interfaced with a Traffic alert and Collision Avoidance System (TCAS). 34-50-96 Page 37 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Mode S, PSR and SSR System Figure 9/GRAPHIC 34-50-96-99B-076-A01 34-50-96 Page 38 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 (2) Mode S Interrogation Modes (a) Eight different formats of interrogation are used in mode S. These eight can be summarized as three basic types. These are shown in Figure 10/GRAPHIC 34-50-96-99B-077-A01 and Figure 11/GRAPHIC 34-50-96-99B-078-A01. Table 7/Table 34-50-96-99A-038-A01 is a summary of all eight. The three basic types are as follows: Universal ATCRBS All Call This interrogation is in the form of P1, P3, and an 0.8 μs P4 pulse. This interrogation is recognized by all non mode S transponders in the airspace. ATCRBS transponders reply as usual with the 4096 identification code for mode A interrogations and altitude data for mode C. Mode S transponders do not react to this interrogation. Mode S Only All Call The second type is the same as the previous universal ATCRBS All Call interrogation except that the P4 pulse is 1.6 μs long. This interrogation is recognized only by mode S transponders. However, mode S transponders may suppress replies if in the lockout condition. Mode S transponders in lockout reply only to the select address interrogation. Mode S (Select) Interrogation The third interrogation type is directed to a specific Mode-S equipped airplane. This interrogation is in the form of P1, P2, and P6. The presence of the P2 pulse at the normal ATCRBS SLS location effectively suppresses the non mode S transponder reply. (b) This variety of interrogation capability gives the ground controller the flexibility of addressing airplanes of immediate interest, as opposed to processing replies from every airplane in the area. (c) All of the Mode-S uplink or interrogation message formats are summarized in Table 7/Table 34-50-96-99A-038-A01. The fields are described in the following paragraphs. These descriptions mirror Document RTCA/DO 181 with minor changes to clarify the text. Address/Parity (AP) The 24 bit AP field contains the parity overlaid on the address. The field appears at the end of all transmissions for uplink interrogations and downlink replies, except for Downlink Format (DF) number 11. Acquisition Special (AQ) The 1 bit AQ field designates uplink format (UF) numbers 0 and 16 as acquisition transmissions and repeats as received by the transponder in DF numbers 0 and 16. 34-50-96 Page 39 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Comm B Data Selector (BDS) This 8 bit BDS field in UF number 1 contains the identity of the ground-initiated Comm B register whose contents appear in the MV field of the corresponding reply. Designator Identification (DI) The 3 bit DI field identifies the coding within the special designator (SD) field in UF numbers 4, 5, 20, and 21. The codes are defined as follows: DI 3-6 DEFINITION SD contains Interrogator Identification (IIS) information. IIS data is basically the same as the II field except that it appears as a subfield in multisite data protocol. SD contains multisite information SD contains extended squitter control information (not assigned) SD contains extended data readout requests Interrogator Identification (II) The 4 bit II field identifies the interrogator and appears in UF number 11 (Mode S only all call). Message, Comm A (MA) The 56 bit MA field contains messages directed to the airplane during Comm A interrogations (UF numbers 20 and 21). Message, Comm C (MC) The 80 bit MC field contains one of a sequence of segments transmitted to the transponder in the extended length message (ELM) (112 bits) using UF number 24. Message, Comm U (MU) The 56 bit MU field contains information used in air to air message exchanges and is part of the long special surveillance interrogation using UF number 16. This message field does not use the Comm A protocol. Number of C Segment (NC) The 4 bit NC field provides the number of a segment transmitted in an uplink ELM message and is part of the Comm C interrogation using UF number 24. 10 Protocol (PC) The 3 bit PC field contains operating commands to the transponder and is part of surveillance and Comm-A interrogations using UF numbers 4, 5, 20, and 21. The codes used in this field are as follows: 34-50-96 Page 40 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 PC 2-3 DESCRIPTION No changes in transponder state Nonselective all call lockout (not assigned) Close out B Close out C Close out D (not assigned) 11 Probability of Reply (PR) The 4 bit PR field contains commands to the transponder to specify the reply probability to the mode S only all call interrogation, UF number 11. A command to disregard any lockout state can also be given. The assigned codes are as follows: PR 5 -7 10 11 12 13 -15 DESCRIPTION Reply with probability = 1 Reply with probability = 1/2 Reply with probability = 1/4 Reply with probability = 1/8 Reply with probability = 1/16 Do not reply Disregard lockout, reply with probability = 1 Disregard lockout, reply with probability = 1/2 Disregard lockout, reply with probability = 1/4 Disregard lockout, reply with probability = 1/8 Disregard lockout, reply with probability = 1/16 Do not reply After receiving a mode S only all call containing a PR code other than 0 or 8, the transponder will execute a random process and make a reply decision, for this interrogation, in accordance with the command probability. Random occurrence of replies enables the interrogator to acquire closely-spaced airplanes whose replies would otherwise synchronously garble each other. 12 Reply Control (RC) The 2 bit RC field designates the transmitted segment as initial (0), intermediate (1), or final (3). An RC field (3) is used to request a Comm D downlink action by the transponder. RC is part of the Comm C interrogation, UF number 24. 13 Reply Length (RL) The 1 bit RL field commands a reply in DF number 0 if the bit is logic 0, and a reply in DF number 16 if the bit is logic 1. 14 Reply Request (RR) The 5 bit RR field contains the length and content of the reply 34-50-96 Page 41 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 requested by the interrogators. The RR field is part of the surveillance and Comm A interrogations using UF numbers 4, 5, 20, and 21. The codes used in the RR field are described as follows: RR 0 - 15 16 17 18 19 20 - 31 REPLY LENGTH short long long long long long MB CONTENT ------------Air-initiated Comm B Extended capability Flight ID TCAS resolution advisory report Not assigned If the first bit of the RR code is logic 1, then the decimal equivalent of the last four bits designates the requested source. 15 Special Designator (SD) The 16 bit SD field contains control codes affecting the transponder protocol and is part of surveillance and Comm A interrogations using UF numbers 4, 5, 20, and 21. The content is specified by the DI field. A 4-bit IIS subfield is within all SD fields of UF numbers 4, 5, 20, and 21 if the DI code is 0, 1, or 7. The IIS is used to specify the interrogator identifier. 16 Uplink Format (UF) UF is a general term referring to the first field in all uplink formats and is the transmission descriptor in all interrogations. UF refers to all messages described in Table 7/Table 34-50-96-99A-038-A01. FORMAT NUMBER UPLINK BIT FORMAT HEX/ DEC UF 0/0 0 0000 1/1 0 0001 2/2 0 0010 AP: 24 3/3 0 0011 AP: 24 4/4 0 0100 SHORT MESSAGE STRUCTURE 3 RL: 1 4 AQ: 1 BDS: 10 Length, content, and structure undefined PC: 3 RR: 5 DI: 3 SD: 16 MESSAGE TYPE AP: 24 AP: 24 AP: 24 SHORT SPECIAL (Air-Air) SURVEILLANCE NOT PRESENTLY DEFINED OR NOT USED SURVEILLANCE, ALTITUDE REQUEST Mode S, Interrogation Code Summary Cont. Table 7/Table 34-50-96-99A-038-A01 34-50-96 Page 42 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 FORMAT NUMBER UPLINK BIT FORMAT 5/5 0 0101 PC: 3 RR: 5 DI: 3 SD: 16 AP: 24 6/6 0 0110 7/7 0 0111 AP: 24 8/8 0 1000 AP: 24 9/9 0 1001 AP: 24 A / 10 0 1010 AP: 24 B / 11 0 1011 C / 12 0 1100 D / 13 0 1101 AP: 24 E / 14 0 1110 AP: 24 F / 15 0 1111 AP: 24 Length, content, and structure undefined PR: 4 19 (ALL ONES) II: 4 AP: 24 AP: 24 Length, content, and structure undefined AP: 24 SURVEILLANCE, IDENTITY REQUEST NOT PRESENTLY DEFINED OR NOT USED MODE S ONLY, ALL-CALL NOT PRESENTLY DEFINED OR NOT USED LEGEND: XX: M designates a field containing M bits, N denotes free space with N available bits. FIELD DESIGNATORS: AP = Address/Parity AQ = Acquisition Special BDS = Comm-B Data Selector DI = Designator Identification RR = Reply Request SD = Special Designator UF = Uplink Format II = Interrogator Identification PC = Protocol PR = Probability of Reply RL = Reply Length HEX/ DEC UF 01/ 16 1 0000 11/ 17 1 0001 12/ 18 1 0010 AP: 24 13/ 19 1 0011 AP: 24 14/ 20 1 0100 PC: 3 RR: 5 DI: 3 SD: 16 MA: 56 AP: 24 COMM-A, ALTITUDE REQUEST 15/ 21 1 0101 PC: 3 RR: 5 DI: 3 SD: 16 MA: 56 AP: 24 COMM-A, IDENTITY REQUEST LONG MESSAGE STRUCTURE 3 RL: 1 4 AQ: 1 -18- MU-56 Length, content, and structure undefined MESSAGE TYPE AP: 24 AP: 24 LONG SPECIAL SURVEILLANCE NOT DEFINED OR NOT USED Mode S, Interrogation Code Summary Cont. Table 7/Table 34-50-96-99A-038-A01 34-50-96 Page 43 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 FORMAT NUMBER UPLINK BIT FORMAT 16/ 22 1 0110 17/ 23 1 0111 18/ 24 (see note) 11 Length, content, and structure undefined RC: 2 NC: 4 MC: 80 P: 24 P: 24 NOT PRESENTLY DEFINED OR NOT USED AP: 24 COMM-C, EXTENDED LENGTH MESSAGE LEGEND: XX: M designates a field containing M bits, N denotes free space with N available bits. NOTE: Format number 18 / 24 is defined as the beginning with "11" in the first two bit positions while the following three bits vary with the interrogation content; i.e., two bits are the C field and the remaining bit is in the NC field. FIELD DESIGNATORS: AP = Address/Parity AQ = Acquisition Special DI = Designator Identification MA = Message, Comm-A MC = Message, Comm-C MU = Message, Comm-U NC = Number of C-Segment PC = Protocol RC = Reply Control RL = Reply Length RR = Reply Request SD = Special Designator UF = Uplink Format Mode S, Interrogation Code Summary Table 7/Table 34-50-96-99A-038-A01 34-50-96 Page 44 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Mode S, All-Call, and Discrete Addressing, Interrogation Format Figure 10/GRAPHIC 34-50-96-99B-077-A01 34-50-96 Page 45 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Mode S Discrete Addressing, Pulse P6 Definition Figure 11/GRAPHIC 34-50-96-99B-078-A01 (3) Mode S SSR Radiation Pattern and SLS (a) Refer to Figure 12/GRAPHIC 34-50-96-99B-079-A01. In mode S, the omnidirectional antenna transmits pulse P5 as the SLS reference pulse. The P5 pulse occurs within the P6 pulse and is timed 0.4 μs before the first spr. Thus, if the amplitude of P5 is sufficient to blank the first spr of P6, the interrogation is most likely from a side lobe and not from the main lobe. In this case the spr is hidden from the transponder and the reply is suppressed. (b) The transmission of mode S interrogation uses a technique known as binary differential phase shift keying (DPSK). This technique is illustrated in Figure 11/GRAPHIC 34-50-96-99B-078-A01. For greater detail, refer to the information below. (c) The SSR mode S interrogation pulse spacing and identification is different from earlier ATCRBS. Notice that the rotating beam transmits two different pulse combinations. For all call interrogations, the transmitted pulses are P1, P3, and P4. In these interrogations the SLS reference pulse P2 is transmitted by the omnidirectional antenna as in conventional ATCRBS. The P1-to-P3 pulse spacing is either 8 μs (for mode A) or 21 μs (for mode C), also as in ATCRBS. The P4 pulse follows the P3 pulse by 2 μs and can be either 0.8 μs (the same as P1 and P3) or 1.6 34-50-96 Page 46 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 μs. The pulse width of P4 determines the all-call objective. A 0.8 μs pulse is only for non-mode S transponders, while the 1.6 μs pulse is only for mode S transponders. (d) The mode S discrete addressing interrogation takes yet another form. For this interrogation the rotating beam antenna transmits pulses P1, P2, and P6. P1 and P2 are 0.8 μs pulses spaced 2 μs between leading edges. P6 is a single pulse that is either 16.00 or 30.00 μs long. A data technique known as DPSK decodes the information transmitted in the P6 pulse. This technique involves the detection of the phase relationship of the signal at certain intervals. These intervals are referred to as chips. Therefore, timing is the critical factor in this decoding process. Each chip is defined as an unmodulated interval of 0.25 μs and may be in phase or out of phase with the preceding chip. If it is out of phase, it is recognized as representing a bit value of 1. A chip that is in phase with the preceding chip represents a bit value of 0. (e) As shown in Figure 10/GRAPHIC 34-50-96-99B-077-A01, P6 begins 1.5 μs after the start of pulse P2. At 1.25 μs after the start of P6, the first phase reversal (pr) occurs. This first pr is identified as the sync phase reversal (spr). This spr must be detected in order to enable a reply response. The final chip is followed by a 0.5 μs guard interval. This prevents the trailing edge of P6 from interfering with the demodulation process. (f) The ground mode S interrogator system uses a monopulse processing scheme to determine the azimuth bearing to the airplane. This scheme requires only a single reply from an airborne transponder, as opposed to the two replies necessary in the earlier ATCRBS system to establish the azimuth to the airplane. In this scheme, the monopulse system generates two separate patterns; a single (sum) pattern and a dual lobe (difference) pattern. The ratio of the energy received by the sum pattern to the energy received by the difference pattern determines the bearing of the airplane from the antenna beam centerline. The address (derived from the reply) and location (azimuth and range) of the mode S airplane is entered into a roll-call file. This file can be visualized as a list of the mode S-equipped airplanes within their assigned airspace. On a later scan, the mode S airplane is discretely addressed. This discrete address contains a command field that is used to desensitize the mode S transponder to further mode S all-call interrogations. This desensitization is called Mode S Lockout. The ATCRBS-only transponders are not affected by this lockout technique and mode S transponders continue to reply to ATCRBS interrogations. (g) When a mode S-equipped airplane moves from one assigned airspace into another, the first ground interrogator can communicate with the next interrogator and pass airplane information to that second interrogator. This communication link can be via ground lines or radio link. If this method is used, the mode S lockout is not disabled on the affected airplane and the second interrogator will schedule discrete roll-call interrogations for that airplane as needed. This technique makes it possible to increase the airplane handling capacity of the ground interrogator. 34-50-96 Page 47 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 (h) In regions where mode S interrogators are not connected via ground or radio link, the protocol for the transponder allows it to be in mode S lockout only for those interrogators that have the airplane on the roll-call list. This enables a second ground interrogator to acquire an airplane into its assigned airspace using the all-call technique as previously described. 34-50-96 Page 48 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Mode S, SSR Antenna Radiation Pattern Figure 12/GRAPHIC 34-50-96-99B-079-A01 34-50-96 Page 49 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 (4) Mode S Transponder Replies (a) Typically, the ground-based interrogator tracks an airplane throughout its assigned airspace. The mode S transponder equipped airplane responds to mode S interrogations with the ATCRBS 4096 code and the mode S reply format. During each scan, the SSR interrogations are in both mode A and mode C. The mode S transponder reply uses a technique known as pulse position modulation (PPM). This is illustrated in Figure 13/GRAPHIC 34-50-96-99B-080-A01. A pulse transmitted in the first half of the interval represents a logic 1, while a pulse transmitted in the second half represents a logic 0. In addition to the message data contained within each reply transmission, the mode S interrogation also contains a 24-bit discrete address. This uniquely identifies the reply and provides for a large number of airplanes, each with its own distinct address. The mode S reply format is described in the following paragraphs. Mode S, Transponder Reply Code Pulse Format Figure 13/GRAPHIC 34-50-96-99B-080-A01 (5) Mode S Reply Description (a) The reply pulse pattern is shown in Figure 13/GRAPHIC 34-50-96-99B-080-A01. The reply data block is formed by PPM encoding of the reply data. The first pulse occurs 128 μs after the start of the P4 interrogation pulse. The mode S transponder reply to an ATCRBS interrogation is identical to the reply transmitted by a non mode S transponder (see Figure 7/GRAPHIC 34-50-96-99B-074-A01). However, the reply to a mode S interrogation can assume several different formats as summarized in Figure 14/GRAPHIC 34-50-96-99B-081-A01. The fields are described in the following paragraphs. Announced Address (AA) The 24-bit AA field contains the airplane address in the clear (no special coding) and is used in DF number 11. Altitude Code (AC) Field The 13 bit AC field contains the altitude code and is used in downlink format 34-50-96 Page 50 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 (DF) numbers 0, 4, 16, and 20. The field is similar to that shown in Figure 7/GRAPHIC 34-50-96-99B-074-A01 except that the X bit is defined as the M bit. In mode S the M bit may be used in the future for encoding the altitude in metric units. Zero is transmitted in each of the 13 bits if altitude information is not available. Address/Parity (AP) Field The 24 bit AP field contains the parity overlaid on the address and appears at the end of all transmissions on both uplink interrogations and downlink replies (except for DF number 11). Capability, Transponder (CA) Field The 3 bit CA field reports transponder capability and is used in DF number 11, i.e. the Mode S All Call reply. The CA codes are defined as follows: CA 1-3 DESCRIPTION No communications capability (surveillance only) Not used Comm A and Comm B capability, ability to set code 7 on the ground Comm A and Comm B capability, ability to set code 7 airbourne Comm A, Comm B, ability to set code 7 on the ground or airbourne Indicates DR is not = 0; or FS = 2, 3, 4, or 5, either airborne or on ground CA codes 1 - 3 were used by earlier mode S transponders that did not have the ability to set code 7. Crosslink Capability (CC) Field This 1-bit CC field indicates the ability of the transponder to support the crosslink capability, i.e. decode the contents of the BDS field in UF number 0 interrogation and respond with the contents of the specified ground-initiated Comm B register in the MV field of the corresponding DF number 16 reply. Codes are: logic 0 if aircraft supports crosslink capability; logic 1 if aircraft cannot support crosslink capability. Downlink Format (DF) Field DF is a general term referring to the first field in all downlink format and is the transmission descriptor in all replies. DF refers to all messages described in Figure 14/GRAPHIC 34-50-96-99B-081-A01. 34-50-96 Page 51 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Downlink Request (DR) Field The 5 bit DR field is used to request extraction of downlink messages from the transponder by the interrogator. The codes are defined as follows: DR 8 - 15 16 - 31 Flight Status (FS) Field The 3 bit FS field reports the flight status of the airplane. The codes are defined as follows: FS 6-7 DESCRIPTION No downlink request Request to send Comm B message TCAS information available TCAS information available and request to send Comm B message Comm B broadcast #1 available Comm B broadcast #2 available TCAS information and Comm B broadcast #1 available TCAS information and Comm B broadcast #2 available (Not assigned) Comm D, not implemented in TDR-94/94D Class 3A Mode S Transponders ALERT SPI no no no no yes no yes no yes yes no yes (Not assigned) AIRBORNE/ON THE GROUND airborne on the ground airborne on the ground either either Identification (ID) Field The 13 bit ID field contains the 4096 identification code as selected by the operator. 10 ELM Control (KE) Field The 1 bit KE field defines the content of the ND and MD fields in Comm D replies, i.e. DF number 24. This function is not implemented in the TDR-94/94D Class 3A Mode S Transponders. 11 Message Comm B (MB) Field The 56 bit MB field contains messages transmitted to the interrogator. In those formats that use the ground initiated Comm B protocol, the MB field contains an 8 bit subfield (BDS) defining the contents of the Comm B message. BDS is expressed in two 4-bit groups identified as BDS1 and BDS2. 34-50-96 Page 52 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 12 Extended Squitter Message (ME) Field The 56 bit ME field is used to transmit extended squitter Automatic Dependent Surveillance (ADS) and Aircraft Identification (AI) in DF number 17 messages. 13 Message Comm V (MV) Field The 56 bit MV field contains information used in the air to air exchanges between mode S transponders and is part of the long special surveillance reply using DF number 16. Note that this message field does not follow the Comm B protocol. 14 Number of D Segment (ND) Field The 4 bit ND field provides the number of the segment transmitted in a downlink ELM and is part of the Comm D reply. It is not implemented in the TDR-94/94D Class 3A Mode S Transponders. 15 Parity/Interrogator Identity (PI) Field The 24 bit PI field contains the parity overlaid on the interrogator identity code. 16 Reply Information (RI) Field The 4 bit RI field (used in special surveillance replies DF numbers 0 and 16) reports the airspeed capability and type of reply to an interrogating airplane. Codes are defined as follows: DESCRIPTION No on-board TCAS (Not assigned) On-board TCAS with resolution capability inhibited On-board TCAS with vertical-only resolution capability (TCAS II) On-board TCAS with vertical and horizontal resolution capability (TCAS III) 5 - 7 (Not assigned) 8 - 15 Indicates that downlink is an acquisition reply, further defined as follows: No maximum airspeed data available Airspeed up to 75 knots 10 Airspeed is greater than 75, up to and including 150 knots 11 Airspeed is greater than 150, up to and including 300 knots 12 Airspeed is greater than 300, up to and including 600 knots 13 Airspeed is greater than 600, up to and including 1200 knots 14 Airspeed is greater than 1200 knots 15 (Not assigned) RI Bit 14 of this field is the AQ bit of the interrogation. 34-50-96 Page 53 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 17 Sensitivity Level (SL) Field This 3-bit UM field reports the sensitivity level at which the TCAS unit is currently operating. This field appears in special surveillance reply formats DF numbers 0 and 16 (for TCAS compatible transponders only). The codes are defined as follows: No TCAS sensitivity level reported TCAS is operating at sensitivity level TCAS is operating at sensitivity level TCAS is operating at sensitivity level TCAS is operating at sensitivity level TCAS is operating at sensitivity level TCAS is operating at sensitivity level TCAS is operating at sensitivity level Note the SL field has no meaning for aircraft that set RI = 0, 1, or 2 (no on board capability to generate resolution advisories). 18 Utility Message (UM) Field The 6 bit UM field contains transponder status readouts and are used in DF numbers 4, 5, 20, and 21. 19 Vertical Status (VS) Field The 1 bit VS field indicates the airplane is airborne (VS = 0), or the airplane is on the ground (VS = 1). This field is used in DF numbers 0 and 16. 20 Free and Unassigned Coding Space Fields Free coding space contains all zeros as transmitted by the interrogators and transponders. Unassigned coding space existing within fields is reserved for possible future use. 34-50-96 Page 54 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Mode S, Reply Code Summary Figure 14 (Sheet 1 of 2)/GRAPHIC 34-50-96-99B-081-A01 34-50-96 Page 55 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Mode S, Reply Code Summary Figure 14 (Sheet 2 of 2)/GRAPHIC 34-50-96-99B-081-A01 34-50-96 Page 56 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 SUBTASK 34-50-96-870-005-A01 E. Typical TDR 94/94D ATC/Mode S Transponder Installations (1) Introduction (a) This paragraph gives you an overview of the TDR 94/94D operating environment. For installation detail, refer to the TDR 94/94D ATC/Mode S Transponder, Installation Manual which is contained in the Collins Pro Line II Comm/Nav/Pulse System Installation Manual, CPN 523-0772719. (b) The TDR 94/94D ATC/Mode S Transponder offers a wide range of installation options. First you should recognize the difference between the TDR 94 and the TDR 94D; the TDR 94 is for single antenna installations, while the TDR 94D can operate with single or dual antenna installations. You are likely to find the TDR 94D in most TCAS installations because dual antennas are required in TCAS. (c) Both transponders can accept control data in CSDB or ARINC 429 format; this is set at installation by means of special external straps and is determined by the type of control being used. (d) The following paragraphs and accompanying diagrams describe various installation configurations. The first diagram, Figure 15/GRAPHIC 34-50-96-99B-082-A01, shows the various strapping options that must be considered for all installations. These strapping options are applicable to all installations even though they are not shown on the other block diagrams. 34-50-96 Page 57 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 TDR-94/94D ATC Mode S Transponder Strapping Options Figure 15/GRAPHIC 34-50-96-99B-082-A01 (2) TDR-94 with CSDB Code Selection (a) Figure 16/GRAPHIC 34-50-96-99B-083-A01 shows a TDR 94 installation with a CTL 92/92A CSDB transponder control unit and an altitude encoder. This type of encoder typically supplies altitude data in Gillham code (ARINC 572) format. The encoder data can be supplied to the CTL 92/92A or directly to the TDR 94. However, because the encoder is likely to be located in the radio rack, with or near the transponder, most installations will have the encoder connected directly to the transponder to keep the wire run short. (b) Figure 17/GRAPHIC 34-50-96-99B-084-A01 shows an installation using a Central Air Data Computer (CADC) for altitude data which is similar to Figure 16/GRAPHIC 34-50-96-99B-083-A01. In each of these cases, external strapping is required according to the type of altitude data being used. (c) An alternate installation configuration is possible using ARINC 429 code selection. In this case, an ARINC 429 source, such as an FMS, would be shown in place of the CTL 92/92A with appropriate strapping as shown of Figure 15/GRAPHIC 34-50-96-99B-082-A01. 34-50-96 Page 58 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 (d) In TCAS installations using Gillham code encoders, two independent encoders are required for monitoring redundancy and integrity. In this case, one encoder is connected to the transponder, while the other supplies data to the CTL-92/92A. In the control the altitude data is converted to CSDB data which is supplied to the CTL-92T. The CSDB data is converted here to ARINC 429 and supplied to the transponder. In the transponder the altitude from the directly-connected encoder is compared to the ARINC 429 data from the other encoder. If the two altitude sources do no agree within 500 feet, a diagnostic code is generated. TDR-94 ATC/Mode S Transponder, with CTL-92/92A Transponder Control Unit, Typical Installation Diagram Figure 16/GRAPHIC 34-50-96-99B-083-A01 34-50-96 Page 59 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 TDR-94 ATC/Mode S Transponder, With CTL-92/92A Transponder Control and CADC Altitude Source, Typical Installation Diagram Figure 17/GRAPHIC 34-50-96-99B-084-A01 (3) TDR-94D with CSDB Code Selection and Dual Antenna Operation (a) Figure 18/GRAPHIC 34-50-96-99B-085-A01 shows a TDR 94D in a TCAS installation with a CSDB control and dual antennas. If the transponder is operated with only a single antenna, a special strap is required. The diagram also shows a CADC for altitude data. This can be an encoder as shown in Figure 16/GRAPHIC 34-50-96-99B-083-A01. Either way, appropriate strapping is required. The CTL-92T, a requirement for TCAS control, is connected between the TDR-94D and the CTL-92/92A. In this installation, transponder control data is entered on the CTL-92/92A, and the TCAS control data is added to the data word in the CTL-92T. 34-50-96 Page 60 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 TDR-94D ATC/Mode S Transponder, Datalink and TCAS Installation, With CSDB Control and CADC Altitude Data Source, Typical Installation Diagram Figure 18/GRAPHIC 34-50-96-99B-085-A01 (4) TDR-94D/TCAS with ARINC 429 Code Selection and Dual Antenna (a) Figure 19/GRAPHIC 34-50-96-99B-086-A01 shows a TDR 94D in a relatively complex installation. This can be seen as a typical TCAS and data link installation using an ARINC 429 source for code selection. 34-50-96 Page 61 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 TDR-94D ATC/Mode S Transponder, with ARINC 429 Tuning Source, Typical Installation Diagram Figure 19/GRAPHIC 34-50-96-99B-086-A01 34-50-96 Page 62 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 TASK 34-50-96-870-807-A01 7. Integrated Circuit Descriptions A. The TDR-94/94D uses numerous types of integrated circuits. Always refer to the Illustrated Parts List (IPL) when replacement parts are necessary. Table 8/Table 34-50-96-99A-039-A01 shows the different types of integrated circuits that the TDR-94/94D uses. Refer to the manufacturer's data manuals (or WEB sites) if special data is necessary. IC TYPE DESCRIPTION Refer to Figure 20/GRAPHIC 3450-96-99B-087-A01 Basic Logic Gate Descriptions Refer to Figure 21/GRAPHIC 3450-96-99B-088-A01 Basic Operational Amplifier Descriptions 02 +5V Precision Voltage Reference/Temperature Transducer 117 Adjustable 3-Terminal Positive Voltage Regulator (1.2 to 37V) 1596 Balance Modulator Demodulator Microcircuit 1825 High Speed Pulse Width Modulator Regulator 10135 2X J-K Master/Slave Flip Flop 12093 Low Power Prescaler 2222A 4X 2222A Transistor Package 22V10C Programmed PAL 26LS32 4X Differential Line Receiver 28HC256 32k x 8-Bit EEPROM 29F010 128k x 8-Bit Flash Memory 3127 High Frequency Low Current Transmitter Array 317L Adjustable Positive Voltage Regulator 31015 ARINC 429 Receiver/Transmitter ASIC 580 Voltage Reference 7C109 128k x 8-Bit Static RAM 7C291L Programmed 2k x 8-Bit UV EPROM 7C291L Programmed 2k x 8-Bit UV EPROM 7130 1k x 8-Bit Dual Port Static RAM Integrated Circuit Descriptions Cont. Table 8/Table 34-50-96-99A-039-A01 34-50-96 Page 63 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 IC TYPE DESCRIPTION 74AHC1G04 Inverting Buffer 74HC259 8-Bit Addressable Latch/1 of 8 Decoder 74HC373 Octal 3-State Inverting D-Type Transparent Latch 74HC74 Dual D-Type Flip Flop with Set and Reset 74HCT244 Octal 3- State Buffer 74AC245 Octal Bus Transceiver, 3-State Non-Inverting 74AC374 Octal D-Type Flip Flop with 3-State Outputs 74HCT74 Dual D-Type Flip Flop 7800-10B Pulse Decoder Gate Array 80C196KC 16-Bit Microcontroller 831-7172-001 Programmed FPGA 835-1681-030 Memory Decode and Mux Logic Microcircuit 9638 Dual Differential Line Driver 9665-052 Message Processor Gate Array AD580TH Low Drift Voltage Reference AS214-92 0.1-3 GHz SPDT Switch ATtiny 13 Programmed 8-Bit Microcontroller ERA-2SM RF/MMIC Surface Mount Amplifier ERA-5SM RF/MMIC Surface Mount Amplifier JMS-5LH Double Balance RF Mixer (Surface Mount Package) LM235 Temperature Sensor LM317M Adjustable Positive Voltage Regulator LMX2326TM Frequency Synthesis Phase-Lock Loop Microcircuit M27C256B-70C6 Programmed 32k x 8-Bit UV EPROM MAX2606EUT-T Voltage-Controlled Oscillator Microcircuit MAX693A Microprocessor Supervisory Circuit MB1501 Serial Input Phase-Lock Loop Frequency Synthesizer MC149680 Modulator/Demodulator Microcircuit MC74HC4316AD Quad Switch Microcircuit MMPQ2907 Quad General Purpose PNP Transistor Package Integrated Circuit Descriptions Cont. Table 8/Table 34-50-96-99A-039-A01 34-50-96 Page 64 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 IC TYPE DESCRIPTION MSA-0686 RF/MMIC Amplifier Microcircuit MSA-386 RF/MMIC Amplifier Microcircuit RF MIXER Double Balance RF Mixer (Surface Mount Package) RMS-5 Double Balance RF Mixer (Surface Mount Package) SGA-4586 Cascadeable 50-Ohm Amplifier SL1451 Wide-Band Phase Lock Loop FM Detector SN74BNT2244ADB Octal Buffer and Line/MOS Drivers with 3-State Outputs UPC1663GV Ultra Wide-Band Amplifier UPC2712TB MMIC Wide-Band Amplifier Integrated Circuit Descriptions Table 8/Table 34-50-96-99A-039-A01 34-50-96 Page 65 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Basis Logic Gate Descriptions Figure 20/GRAPHIC 34-50-96-99B-087-A01 34-50-96 Page 66 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Basis Operational Amplifier Descriptions Figure 21/GRAPHIC 34-50-96-99B-088-A01 34-50-96 Page 67/68 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 TESTING AND FAULT ISOLATION TASK 34-50-96-700-801-A01 1. Introduction A. Performance (customer acceptance) test procedures, calibration procedures, and schematics for the -004, -005, -006, -007, -008, -108, -308, -309, -408, and -409 statuses of the TDR-94/94D Mode S Transponder are provided in this section. TASK 34-50-96-700-802-A01 2. Test Equipment A. Refer to the Special Tools, Fixtures, and Equipment section for information on the test equipment required. TASK 34-50-96-700-803-A01 3. Test Procedures SUBTASK 34-50-96-700-001-A01 A. Use of Test Procedures NOTE: Testing is restricted to only authorized Rockwell Collins service centers. (1) Use Table 1001/Table 34-50-96-99A-009-A01, Final Performance (Customer Acceptance) Test to determine if the TDR-94/94D is operating properly. Use the alignment procedures in Table 1002/Table 34-50-96-99A-010-A01 to calibrate the TDR-94/94D. SUBTASK 34-50-96-700-002-A01 B. Final Performance (Customer Acceptance) Test (1) The Final Performance (Customer Acceptance) Test, Table 1001/Table 34-50-96-99A-009-A01, is performed with the cover on the unit and provides a relatively high degree of assurance that the TDR-94/94D is properly operating. The final performance test is essentially a return-to-service test. The final performance test can also be used as a customer acceptance or receiving inspection test. After any repairs, all final performance test steps must be successfully completed with the cover installed before returning a unit to service. The final performance test can also be used to isolate a fault to a functional area, thus determining which alignment procedures may be applicable. Some of the performance criteria have been adjusted to allow for the tolerances of typical test equipment. SUBTASK 34-50-96-700-003-A01 C. Detailed Performance Test (1) The detailed performance test is combined with the final performance test in Table 1001/Table 34-50-96-99A-009-A01. 34-50-96 Page 1001 Jun 20/08 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 SUBTASK 34-50-96-700-004-A01 D. Alignment Procedures (1) Refer to Table 1002/Table 34-50-96-99A-010-A01 for the alignment procedures for the TDR-94/94D. If the final performance (customer acceptance) test successfully completes, no alignment procedures are required. TASK 34-50-96-810-801-A01 4. Fault Isolation SUBTASK 34-50-96-810-001-A01 A. Fault Isolation Philosophy CAUTION: REFER TO ADVISORIES PARAGRAPH IN THE INTRODUCTION FOR ESDS HANDLING CAUTION AND COMPONENT WARNING. (1) This section provides the primary information that repair personnel should use to isolate faults in the TDR 94/94D. All sections of this manual have important data to aid in the total repair and understanding of the unit. These sections are referenced, as necessary, to facilitate completion of the repair tasks. (2) Defective avionics equipment will usually fall into one of two categories: failure with a specific complaint and failures with an unspecified complaints. The function of this section is to guide fault isolation, first to a specific malfunction, then to the applicable circuit area. Voltages and waveforms, in addition to the theory of operation help the technician to isolate the faulty parts. (3) Fault isolation and troubleshooting are performed using the test equipment listed in the Special Tools, Fixtures, Equipment and Consumables section of this manual. SUBTASK 34-50-96-810-002-A01 B. Troubleshooting Approach (1) Unspecified Complaint (a) Troubleshooting a unit with an unspecified complaint requires the technician to test the unit according to the performance test to determine if a fault actually exists. In cases where the unit passes all portions of the test and no fault is discovered, the unit can be returned to the aircraft as good and reinstalled. However, an actual fault may still persist and all associated equipment and aircraft wiring should be checked. (b) When a unit does fail the performance test, the next objective is to isolate the actual fault or faults, and begin in-depth troubleshooting procedures. Begin by performing the specific fault isolation procedure(s) in this section. 34-50-96 Page 1002 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 (2) Specified Complaint (a) Maintenance tags that indicate specific complaints help expedite the troubleshooting process. The technician may, in many cases, choose to omit the performance test and proceed directly to the any applicable fault isolation procedure. SUBTASK 34-50-96-810-003-A01 C. Troubleshooting Aids (1) Maintenance Aid Diagrams - Maintenance aid diagrams are provided in the Schematics and Wiring Diagrams section of this manual, facing the schematic diagrams, to aid in component location and identification/location of test points. Waveforms (if applicable) are shown at troubleshooting test points. (2) Maintenance Aid and Schematic Change Pages - Maintenance Aid and Schematic Change Pages are included in the Schematic and Wiring Diagrams section of this manual to provide information on schematic changes necessitated by production changes of service bulletin modifications. (3) Schematic Diagrams - Schematic diagrams are provided in the Schematic and Wiring Diagrams section of this manual as an aid to signal tracing and fault isolation. (4) Fault Isolation and Diagnostic Procedures - Digital circuit card troubleshooting will be accomplished using standard digital troubleshooting techniques with standard test equipment. 34-50-96 Page 1003/1004 May 18/06 34-50-96 TDR-94/94D Test Setup Diagram (Preferred Method) Figure 1001/GRAPHIC 34-50-96-99B-020-A01 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Page 1005/1006 May 18/06 34-50-96 TDR-94/94D Test Setup Diagram (Alternate Method) Figure 1002/GRAPHIC 34-50-96-99B-036-A01 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Page 1007/1008 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 TASK 34-50-96-810-802-A01 5. Procedures SUBTASK 34-50-96-810-004-A01 A. TDR-94/94D Final Performance (Customer Acceptance) Test Procedure STEP PROCEDURE DESIRED RESULTS 0.0 SETUP INSTRUCTIONS 0.1 Preferred Setup: Connect TDR-94/94D as shown in Figure 1001/GRAPHIC 34-50-96-99B-020-A01. Test equipment item numbers (XX) that appear in the illustration identify test equipment in Table 9002/Table 34-50-96-99A-032-A01 of the Special Tools, Fixtures, and Equipment section. Alternate Setup: Connect TDR-94/94D as shown in Figure 1002/GRAPHIC 34-50-96-99B-036-A01. Test equipment item numbers (XX) that appear in the illustration identify test equipment in the Special Tools, Fixtures, and Equipment section Table 9003/Table 34-50-96-99A-042-A01. NOTE: Interrogation power levels and transmitter output power are referenced to the rear connector(s) of the unit under test (UUT). The insertion loss of coaxial cables between the UUT and the test equipment must be accounted for. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1009 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 0.2 PROCEDURE DESIRED RESULTS AUTOMATIC TEST EQUIPMENT (FINAL) TESTS Preferred Setup: The TDR-94 and TDR-94D are “semi-automatically” tested on a station configured per Figure 1001/GRAPHIC 34-50-96-99B-020-A01 and Table 9002/Table 34-50-96-99A-032-A01. Test software is listed in Table 9002/Table 34-50-96-99A-032-A01. Insert Disk 1 and run SETUP procedure. Alternate Setup: The TDR-94 and TDR-94D are "semi-automatically" tested on a station configured per Figure 1002/GRAPHIC 34-50-96-99B-036-A01and Table 9003/Table 34-50-96-99A-042-A01. Test software is listed in Table 9003/Table 34-50-96-99A-042-A01. Insert Disk 1 and run SETUP procedure. NOTE: Software is written/used by the factory, and may contain specifications which are actually tighter than required per the performance test requirements (ptr). Therefore, refer to this test document for test specifications for those automatic tests which fail. 0.3 IFR S-1403DL SETUP INFORMATION The IFR S-1403DL test set must have C-Menu setup information stored into memory for proper operation. Ensure that all S-Menus (including S-Menu 00) are turned off. Set the following C-Menu configuration and save it to store locations 1 and 2. C-10 C-50 C-71 C-72 C-73 C-74 C-75 C-76 0.4 "f01 ATC" ANT B "off" Counts "10s" Trig Source "Selfinterr" All On, Cal All On All On ANT A mod source: "Int", ANT A Enable: "On" S menu Radix: Octal TEST CONDITIONS Final data is to be taken after a 30 minute warm-up with primary power applied. Perform the setup instructions in Table 1002/Table 34-50-96-99A-010-A01 for standard switch settings prior to running an automatic test. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1010 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 0.5 PROCEDURE DESIRED RESULTS BUS NAMING CONVENTIONS When reading this test procedure, the terms CSDB and PLII are used interchangeably to denote the Commercial Standard Digital Bus, commonly known as the Pro-Line II bus at Rockwell Collins, Inc. The ARINC 429 data bus is commonly called the ARINC bus or the 429 bus and either term may appear in documentation. Selection of busses from the test software will refer to port "A" as port 0, port "B" as port 1, and port "C" as port 2. 1.0 RECEIVER TESTS Perform the following tests on both the top and bottom antenna ports for the TDR-94D. For the TDR-94, perform only those tests specified for the bottom channel. 1.1 MTL Test Test MTL is defined as the minimum interrogation power level which produces a reply rate of at least 90%. Determine the minimum interrogation level (MTL) required to obtain at least a 90% reply rate for the following interrogations. Verify that these levels are between -75 and -79 dBm. TOP _____ _____ _____ Interrogations A. MODE-S only All-Call B. ATCRBS MODE-A/MODE-S All-Call C. ATCRBS MODE-C NOTE: If the MTL cannot be established within the specification limits, A7R127 and/or A7R137 (CPN 833-6008-020) may be added as required to adjust temperature compensation. Refer to the A7 maintenance aid diagram for component location. This information is provided for reference only, after initial values are determined in production, no further temperature compensation adjustments should be necessary. 1.2 Sensitivity Variation with Frequency Test Using ATCRBS MODE-C interrogations, ensure that MTL does not vary by more than ±1 dB for interrogation frequencies between 1029.8 and 1030.2 MHz. BOTTOM _____ _____ _____ NOTE: Refer to step 22.0 in Table 1002/Table 3450-96-99A-010-A01, Alignment Procedure. TOP BOT 1029.8 MHz ____ ____ 1030.2 MHz ____ ____ Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1011 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 1.3 1.4 PROCEDURE DESIRED RESULTS Receiver Bandwidth Test Vary the interrogation RF frequency to 1007, 1053, 1060, and 1150 MHz. Verify the MODE-A interrogation level, required to produce 90% reply efficiency is greater than -17 dBm. Dynamic Range Test Verify a minimum reply rate of at least 90% for the following interrogations at input signal levels of -73 dBm and -19 dBm. Interrogations A. MODE-S only All-Call B. ATCRBS MODE-A/MODE-S All-Call C. ATCRBS MODE-C 1.5 Signal level (dBm) -73 dBm -19 dBm TOP BOT TOP BOT ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ TOP _____ _____ _____ BOTTOM _____ _____ _____ Undesired Replies For this test, squitter must be disabled by setting Self-Test Inhibit discrete input, P2-38 (-004 thru -007) or P1-19 (-008, -108, -308, -309, -408, -409) to ground. Turn off all interrogations. Verify that the ATCRBS random replies are less than 5 per second and the MODE-S replies are less than 1 per 10 seconds, averaged over a period of at least 30 seconds. After this test, turn interrogations back on and remove the ground from P2-38 or P1-19. 2.0 BOT ____ ____ ____ ____ Sensitivity Limit Test For the following interrogations at a -81 dBm input signal level, verify that the reply rate does not exceed 10%. Interrogations A. MODE-S only All-Call B. ATCRBS MODE-A/MODE-S All-Call C. ATCRBS MODE-C 1.6 1007 MHz 1053 MHz 1060 MHz 1150 MHz TOP ____ ____ ____ ____ TOP BOT ATCRBS ____ ____ MODE-S ____ ____ TRANSMITTER REQUIREMENTS Unless otherwise specified, perform the following tests on both the top and bottom antenna ports using a MODE-S test set. For the TDR-94, you must do only the tests for the bottom antenna port. 2.1 Transmitter Frequency Test Ensure that the output transmitter frequency is 1090 ±0.5 MHz. _____ MHz Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1012 Jun 20/08 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 2.2 PROCEDURE DESIRED RESULTS Transmitter Power Test a. Interrogate ATCRBS interrogations at a rate of 450 per second, or MODE-S interrogations at a rate of 50 per second. Verify that the output transmitter power is between 315 and 500 watts measured at the strongest reply pulse. Verify that the weakest pulse is within 1 dB of the strongest for ATCRBS replies and within 2 dB for MODE-S replies. Verify the weakest pulse exceeds 250 watts. Strongest ATCRBS pulse Spec: 315 to 500 watts Weakest ATCRBS pulse Spec: = strongest ±1 dB Weakest MODE-S pulse Spec: = strongest ±2 dB TOP _____ _____ _____ BOTTOM _____ _____ _____ TOP _____ BOTTOM _____ NOTE: Record the peak level of the strongest pulse in dBm to use as a reference for measurements made in step 2.3. CAUTION: BEFORE PERFORMING STEP B, SEPARATE THE TRANSMITTER MODULE FROM THE MAIN CHASSIS AND DISCONNECT HIGH VOLTAGE FROM THE TRANSMITTER. FAILURE TO DO THIS WILL RESULT IN SEVERE DAMAGE TO THE SPECTRUM ANALYZER. ALL COVERS MUST REMAIN INTACT FOR DATA TO BE VALID. b. Connect the transmitter output directly to the spectrum analyzer. Ensure that the 1090 MHz L.O. leakage from the antenna port is less than -70 dBm when not transmitting. Reconnect high voltage to the transmitter and reassemble the transmitter module to the main chassis after completing the test. 1090 MHz L.O. leakage Spec: less than -70 dBm Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1013 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 2.2 (Cont) PROCEDURE DESIRED RESULTS (This test applies to TDR-94D only.) c. Set the self-test inhibit discrete to active to prevent squittering. Ensure that the transmitter power output of the nonselected antenna is attenuated at least 20 dB relative to the selected antenna during the time the transmitter is transmitting on the other antenna port. Set the self-test inhibit discrete to disable after completing the test. Nonselected antenna power Spec: MIN. 20 dB attenuation 2.3 2.4 _____ Transmitter Spectrum and Reply Pulse Shape Set up to transmit only MODE-S replies at 50/second. Observe the output spectrum with a spectrum analyzer. Use a 100-kHz resolution bandwidth or less. Use the peak level reference recorded in step 2.2. for the measurements below. Verify the spectrum does not exceed the following limits: Frequency Difference (MHz from Carrier) Spec: >= >= >= >= 20 40 60 1.3 and <7 7 and <23 23 and <78 78 Max Relative Response (dB down from peak ref) TOP BOTTOM _____ _____ _____ _____ _____ _____ _____ _____ Reply Pulse Shape For both ATCRBS and MODE-S replies, verify that the pulse rise time is less than 100 ns and that the pulse decay time is less than 200 ns. ATCRBS MODE-S TOP BOTTOM RISE FALL RISE FALL ____ ____ ____ ____ ____ ____ ____ ____ If these results are not met, select A3C216 test select value from page 10150 (figure 6) to get results into specs. 2.5 Burst Tests For these tests, verify correct replies and output power for all interrogations. 2.5.1 ATCRBS Burst Tests Verify that at least 120 ATCRBS 15-pulse replies can be generated in 100 ms. Repeat the test at a once per second rate. TOP _____ BOTTOM _____ (x) Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1014 Mar 14/08 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 2.5.2 PROCEDURE DESIRED RESULTS MODE-S Burst Tests Verify the following MODE-S reply capabilities: 50 MODE-S replies in a 1-second interval including at least 16 long replies. TOP _____ BOTTOM _____ (x) 18 MODE-S replies in a 100-ms interval including at least 6 long replies. _____ _____ (x) 8 MODE-S replies in a 25-ms interval including at least 4 long replies. _____ _____ (x) _____ _____ (x) 4 MODE-S replies in a 1.6-ms interval including at least 2 long replies. 2.6 MODE-A Reply Format, Ident Interval, and Reply Delay Inject a normal MODE-A interrogation on the bottom channel only. Select 7777 ident code on the test bench control head simulator (computer). Verify IFR displays a 7777 code. Ensure the downlink first framing pulse occurs 3.00 ±0.45 ˩s after the P3 leading edge of the interrogation input. Momentarily activate the Ident switch and verify that the SPI pulse is present for 18 ±2 seconds. Verify that the ATCRBS Downlink modulation has pulse widths of 0.45 ±0.05 ˩s. Verify the following spacings from the first framing pulse. All spacing and width tolerances are ±50 ns. Repeat the reply delay test on the top channel (TDR-94D only). Downlink first framing pulse. Spec: 3.00 ±0.45 ˩s after P3 input TOP _____ ws BOTTOM _____ ws SPI pulse time Spec: 18 ±2 seconds BOTTOM _____ s ATCRBS Downlink pulse width Spec: 0.45 ±0.05 ˩s BOTTOM _____ ws Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1015 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE 2.6 (Cont) Reply Pulse C1 A1 C2 A2 C4 A4 B1 D1 B2 D2 B4 D4 2ND framing pulse SPI 2.7 MODE-C Reply Format and Reply Delay DESIRED RESULTS BOTTOM _______ (x) _______ (x) _______ (x) _______ (x) _______ (x) _______ (x) _______ (x) _______ (x) _______ (x) _______ (x) _______ (x) _______ (x) _______ (x) _______ (x) Position (˩s) 1.45 ±50 ns 2.90 ±50 ns 4.35 ±50 ns 5.80 ±50 ns 7.25 ±50 ns 8.70 ±50 ns 11.60 ±50 ns 13.05 ±50 ns 14.50 ±50 ns 15.95 ±50 ns 17.40 ±50 ns 18.85 ±50 ns 20.30 ±50 ns 24.65 ±50 ns Interrogate with a normal MODE-C signal on the bottom channel only. Select the Gillham discretes as the altitude source by disconnecting rear connector P2 pins 41 and 42 from ground. Verify that F1 of the ATCRBS reply occurs 3.00 ±0.45 ˩s after the interrogation P3 leading edge. Observe the transmitted MODE-C reply. Verify that each of the Gillham ALT bits will go low individually with a 39-k pull-down resistor. Use the following table listed to locate the Gillham ALT bits. Repeat the reply delay test on the top channel (TDR-94D only). ATCRBS F1 spacing from P3 Spec: 3.00 ±0.45 ˩s TOP _____ ws BOTTOM _____ ws Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1016 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE DESIRED RESULTS 2.7 (Cont) LOCATION P1-1 P1-2 P1-3 P1-4 P1-5 P1-6 P1-7 P1-8 P1-9 P1-10 P1-11 Bit Reply Pulse Toggles Spacing (BOTTOM) from F1 (s) _____ 17.40 _____ 14.50 _____ 11.60 _____ 8.70 _____ 5.80 _____ 2.90 _____ 18.85 _____ 15.95 _____ 7.25 _____ 4.35 _____ 1.45 _____ 20.30 SIGNAL NAME Gillham ALT B4 Gillham ALT B2 Gillham ALT B1 Gillham ALT A4 Gillham ALT A2 Gillham ALT A1 Gillham ALT D4 Gillham ALT D2 Gillham ALT C4 Gillham ALT C2 Gillham ALT C1 F2 (2nd Framing Pulse) 3.0 DECODER TESTS Unless otherwise specified, perform the following tests at -74 dBm and -20 dBm interrogation levels at each antenna port. 3.1 MODE-A P3 Deviation Negative, Max Interrogate MODE-A with a P3 deviation of -0.9 s on the appropriate channel. Verify that the reply rate is NOT GREATER than 10%. Signal level (dBm) -74 -20 BOT _____ _____ TOP _____ _____ 3.2 MODE-A P3 Deviation Positive, Max Interrogate MODE-A with a P3 deviation of +0.9 s on the appropriate channel. Verify that the reply rate is NOT GREATER than 10%. Signal level (dBm) -74 -20 BOT _____ _____ TOP _____ _____ 3.3 MODE-A Pulse Width, Narrow Interrogate MODE-A with 0.30 s pulse width at a level of -45 dBm on the appropriate channel. Verify that the reply rate is NOT GREATER than 10%. Signal level (dBm) -45 BOT _____ TOP _____ 3.4 MODE-A Pulse Width, Normal Interrogate MODE-A with 0.60 s pulse width on the appropriate channel. Verify AT LEAST 90% MODE-A replies are transmitted. Signal level (dBm) -74 -20 BOT _____ _____ TOP _____ _____ 3.5 MODE-A P3 Deviation Negative, Min Interrogate MODE-A with a P3 deviation of -0.30 s on the appropriate channel. Verify AT LEAST 90% MODE-A replies are transmitted. Signal level (dBm) -74 -20 BOT _____ _____ TOP _____ _____ Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1017 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE DESIRED RESULTS 3.6 MODE-A P3 Deviation Positive, Min Interrogate MODE-A with a P3 deviation of +0.30 s on the appropriate channel. Verify AT LEAST 90% MODE-A replies are transmitted. Signal level (dBm) -74 -20 BOT _____ _____ TOP _____ _____ 3.7 MODE-C P3 Deviation Negative, Max Interrogate MODE-C with a P3 deviation of -0.90 s on the appropriate channel. Verify that the reply rate is NOT GREATER than 10%. Signal level (dBm) -74 -20 BOT _____ _____ TOP _____ _____ 3.8 MODE-C P3 Deviation Positive, Max Interrogate MODE-C with a P3 deviation of +0.90 s on the appropriate channel. Verify that the reply rate is NOT GREATER than 10%. Signal level (dBm) -74 -20 BOT _____ _____ TOP _____ _____ 3.9 MODE-C P3 Deviation Negative, Min Interrogate MODE-C with a P3 deviation of -0.30 s on the appropriate channel. Verify that the reply rate is AT LEAST 90%. Signal level (dBm) -74 -20 BOT _____ _____ TOP _____ _____ 3.10 MODE-C P3 Deviation Positive, Min Interrogate MODE-C with a P3 deviation of +0.30 s on the appropriate channel. Verify that the reply rate is AT LEAST 90%. Signal level (dBm) -74 -20 BOT _____ _____ TOP _____ _____ 4.0 ATCRBS SLS TEST Perform the following tests at MTL +3 dB or -74 dBm. Test also at -60 dBm, -40 dBm, and -22 dBm input signal levels. Conduct the following tests on the bottom antenna port for both TDR-94 and TDR-94D. Repeat the tests on the top antenna port of the TDR-94D only. 4.1 MODE-C P2 at -1 dB Interrogate with a MODE-C P1, P2, P3 triad with P2 at -1 dB. Deviate the P2 position +0.2 and -0.2 s. Verify that the reply rate is NOT GREATER than 10%. Signal level (dBm) -74 -60 -40 -22 BOT __ __ __ __ TOP __ __ __ __ 4.2 MODE-C P2 at -9 dB Interrogate with a MODE-C P1, P2, P3 triad with P2 at -9 dB. Verify that the reply rate is AT LEAST 90%. Signal level (dBm) -74 -60 -40 -22 BOT __ __ __ __ TOP __ __ __ __ 4.3 MODE-C P2 at 0 dB Interrogate with a MODE-C P1, P2, P3 triad with P2 at 0 dB. Set P2 pulse width to 0.60 s and verify that the reply rate is NOT GREATER than 1%. Signal level (dBm) -74 -60 -40 -22 BOT __ __ __ __ TOP __ __ __ __ Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1018 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE DESIRED RESULTS 4.4 MODE-A P2 at 0 dB Interrogate with a MODE-A P1, P2, P3 triad with P2 at 0 dB. Deviate the P2 position +0.65 s and -0.65 s and verify that the reply rate is AT LEAST 90%. 4.5 SLS Suppression Interval Interrogate with a P1, P2, ATCRBS suppression pair with P2 at 0 dB relative to P1. Follow with a normal MODE-A P1, P3 interrogation. Delay the second interrogation 26 s from P2 of the first interrogation and verify that the reply rate is NOT GREATER than 10%. Delay the second interrogation 44 s from P2 of the first interrogation and verify that replies are generated in response to the second interrogation at a rate of AT LEAST 90%. 5.0 Signal level (dBm) -74 -60 -40 -22 BOT __ __ __ __ TOP __ __ __ __ Second interrogation delayed 26 s. NOT GREATER than 10% ATCRBS reply ________ Second interrogation delayed 44 s. AT LEAST 90% replies to second interrogation ________ MODE-S SLS TEST Perform the following tests at MTL +3 dB or -73 dBm and also at -22 dBm interrogation input signal levels applied to the bottom antenna port. Repeat the test for the top antenna port of the TDR-94D only. 5.1 P5 Greater than P6 Ensure that a P5 pulse overlaying the SPR (Sync Phase Reversal) of a MODE-S interrogation results in a reply rate of NOT GREATER than 10% if its amplitude is greater than P6 by 3 dB. Signal level (dBm) -73 -22 BOT _____ _____ TOP _____ _____ 5.2 P5 Less Than P6 Ensure that a P5 pulse overlaying the SPR of a MODE-S interrogation results in greater than 99% replies if its amplitude is less than P6 by 12 dB Signal level (dBm) -73 -22 BOT _____ _____ TOP _____ _____ 6.0 ALL-CALL DECODER TEST Perform the following tests at MTL +1 dB or -75 dBm and also at -22 dBm interrogation input signal levels. Unless otherwise specified, test the bottom antenna port for the TDR-94, and both antenna ports for the TDR-94D. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1019 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 6.1 6.2 PROCEDURE DESIRED RESULTS P4 Pulse Width Variation, ATCRSB/MODE-S All-Call a. Interrogate with a P1, P3, P4 ATCRBS/MODE-S ALL-CALL. Vary the P4 pulse width from 1.45 to 1.75 s. Ensure that the downlink MODE-S reply rate exceeds 90%. Signal level (dBm) -75 -22 BOT _____ _____ TOP _____ _____ b. Ensure the downlink first preamble pulse occurs 128.00 ±0.50 s after the P4 pulse leading edge. Signal level (dBm) -75 -22 BOT _____ _____ TOP _____ _____ c. Ensure that the downlink modulation has proper spacing and widths for the preamble and information pulses. All spacing and width tolerances are ±30 ns. Signal level (dBm) -75 -22 BOT _____ _____ TOP _____ _____ MODE-S Address Ensure that the MODE-S address bits will go low individually with a 1.82-k pull-down resistor and remain high individually with a 18.2-k pull-down resistor. Use the following table to locate and address the MODE-S address bits. NOTE: TDR-94/94D transponders -004 status and later, read and accept the MODE-S Address during power-on initialization only. If the MODE-S Address is changed after power-on initialization, the address will not be accepted for use in replies to interrogations. Consequently, if the MODE-S Address provided to the UUT is changed, power to the UUT may have to be cycled before proceeding with this test. NOTE: If the resistor pull-down tests are performed at an assembly level test, the top-level test may substitute a short-to-ground, or open circuit, for 1.82 k and 18.2 k , respectively. Conduct this test for the bottom antenna port only and at a convenient input signal level. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1020 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 6.2 (Cont) PROCEDURE SIGNAL NAME MODE-S ADDR B1 MODE-S ADDR B2 MODE-S ADDR B3 MODE-S ADDR B4 MODE-S ADDR B5 MODE-S ADDR B6 MODE-S ADDR B7 MODE-S ADDR B8 MODE-S ADDR B9 MODE-S ADDR B10 MODE-S ADDR B11 MODE-S ADDR B12 MODE-S ADDR B13 MODE-S ADDR B14 MODE-S ADDR B15 MODE-S ADDR B16 MODE-S ADDR B17 MODE-S ADDR B18 MODE-S ADDR B19 MODE-S ADDR B20 MODE-S ADDR B21 MODE-S ADDR B22 MODE-S ADDR B23 MODE-S ADDR B24 LOCATION P1-33 P1-34 P1-35 P1-36 P1-37 P1-38 P1-39 P1-40 P1-41 P1-42 P1-43 P1-44 P1-45 P1-46 P1-47 P1-48 P1-49 P1-50 P1-51 P1-52 P1-53 P1-54 P1-55 P1-56 DESIRED RESULTS _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1021 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE DESIRED RESULTS 6.3 P4 Pulse Width Variation, ATCRBS-ONLY ALL Interrogate with a P1, P3, P4 ATCRBS-Only All-Call. Vary the P4 pulse width from 0.60 to 1.00 s. Verify that the reply rate is NOT GREATER than 10%. Signal level (dBm) -75 -22 BOT _____ _____ TOP _____ _____ 6.4 P4 Pulse Width Variation, ATCRBS/MODE-S ALL CALL Interrogate with a P1, P3, P4 ATCRBS/MODE-S All-Call. Set the P4 pulse width to 1.1 and 2.4 s. Verify that the reply rate is NOT GREATER than 10%. Signal level (dBm) -75 -22 BOT _____ _____ TOP _____ _____ 6.5 P4 Minimum Pulse Width, ATCRBS-ONLY ALL CALL Interrogate with a P1, P3, P4 ATCRBS-Only All-Call. Set P4 pulse width to 0.30 s. Verify that an ATCRBS reply occurs within 3.00 ±0.50 s from P3, at a rate of AT LEAST 90%, and the MODE-S reply rate is NOT GREATER than 10%. Signal level (dBm) -75 -22 BOT _____ _____ TOP _____ _____ 10% or < MODE-S reply 90% or > ATCRBS reply BOT TOP 6.6 P4 Position Variation, ATCRBS/MODE-S ALL CALL Interrogate with normal P1, P3, P4 ATCRBS/MODE-S All-Call interrogations. Deviate the P4 position ±50 ns. Verify that the All-Call replies are transmitted at a rate of AT LEAST 90%. 6.7 P4 Amplitude 6 dB Below P3 Interrogate with ATCRBS/MODE-S All-Call interrogations. Adjust the P4 amplitude 6 dB below the amplitude of P3. Verify that the MODE-S reply rate is NOT GREATER than 10% and the ATCRBS rate is AT LEAST 90%. 10% or < MODE-S reply 90% or > ATCRBS reply _____ _____ _____ _____ Signal level (dBm) -75 -22 BOT _____ _____ TOP _____ _____ Signal level (dBm) -75 -22 BOT _____ _____ TOP _____ _____ BOT TOP _____ _____ _____ _____ Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1022 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 6.8 PROCEDURE DESIRED RESULTS P4 Deviation, ATCRBS/MODE-S ALL CALL Interrogate with ATCRBS/MODE-S All-Call interrogations. Deviate P4 ±0.30 s and verify that the ATCRBS reply rate is AT LEAST 90% and the MODE-S reply rate is NOT GREATER than 10%. Signal level (dBm) -75 -22 BOT _____ _____ TOP _____ _____ 10% or < MODE-S reply 90% or > ATCRBS reply BOT TOP _____ _____ _____ _____ 6.9 P4 Amplitude 1 dB Below P3 Interrogate with ATCRBS-Only All-Call interrogation having a signal level of -73 dBm. Adjust the P4 amplitude 1 dB below amplitude of P3. Verify that the reply rate is NOT GREATER than 10%. Signal level (dBm) -73 BOT _____ TOP _____ 7.0 MODE-S DECODER TEST Perform the following tests at MTL +1 dB or -75 dBm and also -22 dBm interrogation levels. Test the bottom antenna port of the TDR-94, and both antenna ports of the TDR-94D. Set the ADLP select to active. If air/ground discrete is set to airborne, cycle power before beginning tests. Signal level (dBm) -75 -22 BOT _____ _____ TOP _____ _____ 7.1 MODE-S Reply Delay Interrogate with Uplink Format UF=11 interrogations. Verify that the first downlink preamble pulse occurs 128.00 ±0.25 s after the SPR (Sync Phase Reversal) of the interrogation inputs. Verify that the Downlink Response is DF=11. 7.2 SPR Deviation -Low Interrogate with Uplink Format UF=11 interrogations. Deviate the SPR position over +50 and -50 ns. Verify that the DF=11 downlink response rate is AT LEAST 90%. +50 ns -50 ns Signal level (dBm) -75 -22 BOT _____ _____ TOP _____ _____ BOT TOP _____ _____ _____ _____ Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1023 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 7.3 PROCEDURE DESIRED RESULTS SPR Deviation -High Interrogate with Uplink Format UF=11 interrogations. Deviate the SPR position to +200 ns and -200 ns. Verify that the DF=11 downlink response rate is NOT GREATER than 10%. Signal level (dBm) -75 -22 BOT _____ _____ TOP _____ _____ +200 ns BOT TOP -200 ns 7.4 UF = 5/DF = 5 Interrogate with Uplink Format UF=5 interrogations. Verify that the downlink response is DF=5. Conduct this test for bottom antenna port only and at a convenient input signal level. _____ _____ _____ _____ BOTTOM _____ 7.5 UF = 5 Different Address Interrogate with Uplink Format UF=5 interrogations that have an address different than that of the unit under test. Verify no reply occurs other than normal DF=11 squitter transmissions. Conduct this test for the bottom antenna port only and at a convenient input signal level. BOTTOM _____ 7.6 UF = 21/DF = 21 Interrogate with Uplink Format UF=21 interrogations. Verify that the downlink response is DF=21. Conduct this test for bottom antenna port only and at a convenient input signal level. BOTTOM _____ 7.7 UF = 0, Max Airspeed Interrogate with Uplink Format UF=0 interrogations. Verify that the MAX AIR SPEED bits independently toggle in the downlink response of DF=0 when discrete pins P2-43, 44, 45 are switched. Conduct this test for bottom antenna port only and at a convenient input signal level. BOTTOM _____ 7.8 UF = 11, Low-Level Interrogate with Uplink Format UF=11 interrogations that have an input signal level at MTL or -76 dBm. Trigger the scope from the generator output of the IFR. Connect the transmitter jack of the IFR to the vertical scope channel. Use the delayed sweep function of the scope to view the first reply pulse with a horizontal rate of 50 ns/div. Verify the jitter of the pulse does not exceed 160 ns total (±80 ns.). Signal level (dBm) -76 -22 BOT _____ _____ TOP _____ _____ Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1024 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 8.0 PROCEDURE DESIRED RESULTS INTERFERENCE TEST Perform the following tests for UF=11 MODE-S interrogations at signal levels of -68 and -22 dBm. Inject an interference pulse of 0.80 s duration, at a carrier frequency of 1030 MHz, but incoherent with the interrogation signal. Test the bottom antenna port for the TDR-94, and both antenna ports for the TDR-94D. NOTE: For steps 8.1 and 8.2, the interference pulse can be coincident with a group of 3 or more phase transitions spaced 0.25 s. 8.1 Interference Level 3 dB Less Than Signal Level Verify that when the interference pulse overlays the MODE-S interrogation anywhere after the Sync Phase Reversal, the reply rate exceeds 50% if the interference amplitude is 3 dB less than the interrogation signal level. Signal level (dBm) -68 -22 BOT _____ _____ TOP _____ _____ 8.2 Interference Level 9 dB Less Than Signal Level Verify that when the interference pulse overlays the MODE-S interrogation anywhere after the MODE-S P1 pulse leading edge, the reply rate is AT LEAST 90% if the interference amplitude is 9 dB less than the interrogation signal level. Signal level (dBm) -68 -22 BOT _____ _____ TOP _____ _____ 9.0 SQUITTER TEST For this test, turn off the input interrogations. 9.1 Dual Antenna Squitter Rate Ensure that squitter is generating a DF=11 (Acquisition Squitter) reply at an average rate of 1.0 Hz, alternating between the top and bottom antenna ports for the TDR-94D, and fixed on the bottom antenna port for the TDR-94. ____ (check if okay) 9.2 Single Antenna Squitter Rate Ensure that grounding the single antenna strap (by selecting single antenna active on the test computer) prevents squitter transmissions on the top antenna port, and that the bottom antenna port alone continues to squitter at a 1.0-Hz rate. ____ (check if okay) NOTE: Unit input power must be cycled to recognize the Single Antenna Strap discrete change. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1025 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 9.3 PROCEDURE DESIRED RESULTS Airborne Position Extended Squitter (-004 through -007 and -207 status TDR-94/94D) a. Ensure that neither Air/Ground Discrete #1 or #2 (P2-53 or P1-27) are connected to ground (i.e., establishes the airborne state). b. Via the GPS/GNSS Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1003/GRAPHIC 34-50-96-99B-021-A01. Each data parameter shall be updated at least once per second. c. Verify that the transponder properly transmits an “Even_Second" DF=17 Extended Squitter transmission that has the exact structure for the 'ME" field as shown in Figure 1003/GRAPHIC 34-50-96-99B-021-A01. d. Verify that the transponder properly transmits the Airborne Position Message at random intervals that are uniformly distributed over the range from 0.4 to 0.6 second. e. Verify that the transponder properly transmits the Airborne Position alternately from the top and bottom antenna ports for the TDR-94D and from the bottom antenna port only for the TDR-94. f. Verify the transponder continues to transmit DF=11 Acquisition Squitters while continuing to transmit the Airborne Position Squitter Messages as specified in previous steps c, d, and e. g. Maintain the data inputs as provided in step b with the exception that the UTC Time input should be changed to read as indicated in Figure 1003/GRAPHIC 34-50-96-99B-021-A01. h. Verify that the transponder properly transmits an "Odd_Second" DF=17 Extended Squitter transmission that has the exact structure for the "ME" field shown in Figure 1003/GRAPHIC 34-50-96-99B-021-A01. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1026 Nov 10/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 9.3A PROCEDURE DESIRED RESULTS GPS Bus/Airborne Position Extended Squitter/Time Tag Verification (-108 status TDR-94/94D only) a. Ensure that neither Air/Ground Discrete #1 or #2 (P2-53 or P1-27) are connected to ground (i.e., establishes the airborne state). b. Ensure that neither Configuration Select discrete 0 or 1 (P1-28 or P1-17) are connected to ground. c. Ensure that ARINC 429 label 203 is not present on the selected Altitude Input Bus. d. Provide the transponder with a GPS Time Tag signal via the GPS Time Tag input (P2-37 high, P2-38 low). The GPS Time Tag signal is a differential (0-5 Vdc) 1 ms pulse that repeats once per second. e. Via the GPS/GNSS Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1004/GRAPHIC 34-50-96-99B-022-A01. Each data parameter must be updated at least one time each second. f. Verify that the transponder properly transmits an Even-Second DF=17 Extended Squitter transmission that has the exact structure for the "ME" field indicated in Figure 1004/GRAPHIC 34-50-96-99B-022-A01. g. Verify that the transponder properly transmits the Airborne Position Message at random intervals that are uniformly distributed over the range from 0.4 to 0.6 seconds. h. Verify that the transponder properly transmits the Airborne Position alternately from the top and bottom antenna ports of the TDR-94D and from the bottom antenna port only of the TDR-94. i. Verify that the transponder continues to transmit DF=11 Acquisition Squitters while continuing to transmit the Airborne Position Squitter messages indicated in steps f, g, and h. above. j. Verify that the transponder properly transmits an Odd-Second DF=17 Extended Squitter transmission that has the exact structure for the "ME" field indicated in Figure 1004/GRAPHIC 34-50-96-99B-022-A01. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1027 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 9.3B PROCEDURE DESIRED RESULTS GPS Bus/Airborne Position Extended Squitter/Time Tag Verification (-008 status TDR-94/94D only) a. Ensure that neither Air/Ground Discrete #1 or #2 (P2-53 or P1-27) are connected to ground (i.e., establishes the airborne state). b. Ensure that neither Configuration Select discrete 0 or 1 (P1-28 or P1-17) are connected to ground. c. Ensure that ARINC 429 label 203 is not present on the selected Altitude Input Bus. d. Provide the transponder with a GPS Time Tag signal via the GPS Time Tag input (P2-37 high, P2-38 low). The GPS Time Tag signal is a differential (0-5 Vdc) 1 ms pulse that repeats once per second. e. Via the GPS/GNSS Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1004/GRAPHIC 34-50-96-99B-022-A01 (for step e of test 9.3A). Each data parameter must be updated at least one time each second. f. Interrogate the transponder with the MODE-S interrogations indicated in Figure 1005/GRAPHIC 34-50-96-99B-023-A01 to request BDS register 0.5. g. Verify that the transponder responds properly with two DF=20 replies that have the exact structures for the "MB" field indicated in Figure 1005/GRAPHIC 34-50-96-99B-023-A01. h. Repeat step f. as necessary. i. Verify that the transponder responds properly with two DF=20 replies that have the exact structures for the "MB" field indicated in Figure 1005/GRAPHIC 34-50-96-99B-023-A01. NOTE: 9.3C Steps h. and i. may have to be repeated to get an odd encoding since the transponder alternates the encoding of latitude and longitude data on odd and even intervals at rates of either 100 or 200 ms. GPS Bus / Airborne Position Extended Squitter / Time Tag Verification (-408/-409 ) Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1028 Dec 16/09 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE DESIRED RESULTS a. Ensure that both Air/Ground Discrete #1 (P2-53) and Air/Ground Discrete #2 (P1-27) are NOT connected to ground (i.e., establish the airborne state). b. Ensure that both Configuration Select “0” (P1-28) and Configuration Select “1” (P1-17) are NOT connected to ground. c. Ensure that there is no Arinc 429 Label 203 present on the selected Altitude Input Bus. d. Provide the transponder unit with a GPS Time Tag signal via the GPS Time Tag inputs (P2-37 High, P2-38 Low). The GPS time tag signal shall be a differential (0 –5 vdc) 1 millisecond pulse, at a repetition rate of 1 per second. e. Via the GPS/GNSS Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1018/GRAPHIC 34-50-96-99B-089-A01. Each data parameter shall be updated at least once per second. f. Verify that the transponder properly transmits an ”Even-Second” DF=17 Extended Squitter transmission having the exact structure for the ”ME” field indicated in Figure 1018/GRAPHIC 34-50-96-99B-089-A01. NOTE: The single Antenna Bit (RF bit 40) will be set to a "0" for the TDR-94D and a "1" for the TDR-94. g. Verify that the transponder properly transmits the Airborne Position Message at random intervals that are uniformly distributed over the range from 0.4 to 0.6 seconds (i.e., 0.5 +/-0.1 seconds). h. Verify that the transponder properly transmits the Airborne Position alternately from the top and bottom antenna ports for the TDR-94D and from the bottom antenna only for the TDR-94. i. Verify that the transponder continues to transmit DF=11 Acquisition Squitters while continuing to transmit the Airborne Position Squitter Messages as specified steps f, g, and h. j. Verify that the transponder properly transmits an ”Odd-Second” DF=17 Extended Squitter transmission having the exact structure for the ”ME” field indicated in Figure 1018/GRAPHIC 34-50-96-99B-089-A01. 9.3D GPS Bus / Airborne Position Extended Squitter / Time Tag Verification (-308, -309 ONLY) Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1028.1 Jun 20/08 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE DESIRED RESULTS a. Ensure that both Air/Ground Discrete #1 (P2-53) and Air/Ground Discrete #2 (P1-27) are NOT connected to ground (i.e., establish the airborne state). b. Ensure that both Configuration Select “0” (P1-28) and Configuration Select “1” (P1-17) are NOT connected to ground. c. Ensure that there is no Arinc 429 Label 203 present on the selected Altitude Input Bus. d. Provide the transponder unit with a GPS Time Tag signal via the GPS Time Tag inputs (P2-37 High, P2-38 Low). The GPS time tag signal shall be a differential (0 –5 vdc) 1 millisecond pulse, at a repetition rate of 1 per second. e. Via the GPS/GNSS Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1019/GRAPHIC 34-50-96-99B-090-A01. Each data parameter shall be updated at least once per second. f. Interrogate the transponder with the Mode-S interrogation indicated in Figure 1019/GRAPHIC 34-50-96-99B-090-A01 to request BDS Register 0,5. g. Verify that the transponder responds properly with two DF=20 replies containing the exact structures for the ”MB” field indicated in Figure 1019/GRAPHIC 34-50-96-99B-090-A01. NOTE: The single Antenna Bit (RF bit 40) will be set to a "0" for the TDR94D and a "1" for the TDR-94. NOTE: Steps f and g may need to be repeated in order to get an even encoding since the transponder is alternating encoding of latitude and longitude data on odd and even intervals at rates of either 100 or 200 milliseconds. h. Repeat step f as needed. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1028.2 May 07/07 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE DESIRED RESULTS i. Verify that the transponder responds properly with two DF=20 replies containing the exact structures for the ”MB” field indicated in Figure 1019/GRAPHIC 34-50-96-99B--A01. NOTE: The single Antenna Bit (RF bit 40) will be set to a "0" for the TDR94D and a "1" for the TDR-94. NOTE: Steps h and i may need to be repeated in order to get an even encoding since the transponder is alternating encoding of latitude and longitude data on odd and even intervals at rates of either 100 or 200 milliseconds. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1028.3/1028.4 May 07/07 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 9.4 PROCEDURE DESIRED RESULTS Acquisition Squitter Inhibit (-004 through -007 and -207 status TDR-94/94D) a. Connect the Acquisition Squitter Inhibit (F) Discrete (P1-26) to ground. Verify that the transponder ceases to transmit DF=11 Acquisition Squitter messages but continues to transmit either airborne or Surface Position Squitter DF= 17 messages. b. Set the Aquisition Squitter Inhibit (F) discrete (P1-26) to open before continuing to the next step. 9.5 Surface Position Extended Squitter (-004 through -007 and -207 status TDR-94/94D) a. Connect either Air/Ground Discrete #1 (P2-53) or Air/Ground Discrete #2 (P1-27) to ground (i.e., establish the surface state). b. Via the GPS/GNSS Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1006/GRAPHIC 34-50-96-99B-024-A01 . Each data parameter is updated at least once per second. c. Verify that the transponder properly transmits an "Even_Second" DF=17 Extended Squitter transmission that has the exact structure for the “ME" fieldas shown in Figure 1006/GRAPHIC 34-50-96-99B-024-A01. d. Verify that the transponder properly transmits the Surface Position Message at random intervals that are uniformly distributed over the range from 0.4 to 0.6 second. e. Verify that the transponder properly transmits the Surface Position alternately from the top antenna port for the TDR-94D and from the bottom antenna port only for the TDR-94. f. Verify the transponder continues to transmit DF=11 Acquisition Squitters while continuing to transmit the Surface Position Squitter Messages indicated in steps c, d, and e. g. Maintain the data inputs as provided in step b with the exception that the UTC Time input should be changed to read as shown in Figure 1006/GRAPHIC 34-50-96-99B-024-A01. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1029 Nov 10/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE DESIRED RESULTS h. Verify that the transponder properly transmits an "Odd_Second" DF=17 Extended Squitter transmission that has the exact structure for the "ME" field as shown in Figure 1006/GRAPHIC 34-50-96-99B-024-A01. 9.5A GPS Bus/Surface Position Extended Squitter/Time Tag Verification (-108 status TDR-94/94D only) a. Connect either air/ground discrete #1 or #2 (P2-53 or P1-27) to ground (i.e., establishes the surface state). b. Ensure that neither configuration select discrete 0 or 1 (P1-28 or P1-17) are connected to ground. c. Provide the transponder with a GPS Time Tag signal via the GPS Time Tag inputs (P2-37 high, P2-38 low). The GPS Time Tag signal is a differential (0-5 Vdc) 1 ms pulse, that repeats once per second. d. Via the GPS/GNSS Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1007/GRAPHIC 34-50-96-99B-025-A01. Each data parameter must be updated at least one time each second. e. Verify that the transponder properly transmits an Even-Second DF=17 Extended Squitter Transmission that has the exact structure for the "ME" field indicated in Figure 1007/GRAPHIC 34-50-96-99B-025-A01. f. Verify that the transponder properly transmits the Surface Position Message at random intervals that are uniformly distributed over the range from 0.4 to 0.6 seconds. g. Verify that the transponder properly transmits the Surface Position from the top antenna port only of the TDR-94D and from the bottom antenna port only of the TDR-94. h. Verify that the transponder does not transmit DF=11 Acquisition Squitters while transmitting the Surface Position Squitter Messages indicated in steps e, f, and g. i. Do not provide the transponder with a GPS Time Tag signal via the GPS Time Tag inputs (P2-37 high, P2-38 low). j. Verify that the transponder properly transmits an Odd-Second DF=17 Extended Squitter transmission that has the exact structure for the "ME" field indicated in Figure 1007/GRAPHIC 34-50-96-99B-025-A01. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1030 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 9.5B PROCEDURE DESIRED RESULTS GPS Bus/Airborne Surface Extended Squitter/Time Tag Verification (-008 status TDR-94/94D only) a. Connect either air/ground discrete #1 or #2 (P2-53 or P1-27) to ground (i.e., establishes the surface state). b. Ensure that neither configuration select discrete 0 or 1 (P1-28 or P1-17) are connected to ground. c. Provide the transponder with a GPS Time Tag signal via the GPS Time Tag inputs (P2-37 high, P2-38 low). The GPS Time Tag signal is a differential (0-5 Vdc) 1 ms pulse, that repeats once per second. d. Via the GPS/GNSS Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1007/GRAPHIC 34-50-96-99B-025-A01 (for step d of test 9.5A). Each data parameter must be updated at least one time each second. e. Interrogate the transponder with the MODE-S interrogations indicated in Figure 1008/GRAPHIC 34-50-96-99B-026-A01 to request BDS register 0,6. f. Verify that the transponder responds properly with two DF=20 replies that have the exact structures for the "MB" field indicated in Figure 1008/GRAPHIC 34-50-96-99B-026-A01. g. Do not provide the transponder with a GPS Time Tag signal via the GPS Time Tag inputs (P2-37 high, P2-38). h. Repeat step e. as necessary. i. Verify that the transponder responds properly with two DF=20 replies that have the exact structure for the "MB" field in Figure 1008/GRAPHIC 34-50-96-99B-026-A01. NOTE: Steps h and i may have to be repeated to get an odd encoding since the transponder alternates the encoding of latitude and longitude data on odd and even intervals at rates of either 100 or 200 ms. 9.5C GPS Bus / Surface Position Extended Squitter / Time Tag Verification/ (-408/-409) a. Connect either Air/Ground Discrete #1 (P2-53) or Air/Ground Discrete #2 (P1-27) to ground (i.e., establish the surface state). Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1031 Dec 16/09 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE DESIRED RESULTS b. Ensure that both Configuration Select “0” (P1-28) and Configuration Select “1” (P1-17) are NOT connected to ground. c. Provide the transponder unit with a GPS Time Tag signal via the GPS Time Tag inputs (P2-37 High, P2-38 Low). The GPS time tag signal shall be a differential (0 –5 vdc) 1 millisecond pulse, at a repetition rate of 1 per second. d. Via the GPS/GNSS Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1020/GRAPHIC 34-50-96-99B-091-A01. Each data parameter shall be updated at least once per second. e. Verify that the transponder properly transmits an ”Even-Second” DF=17 Extended Squitter transmission having the exact structure for the ”ME” field indicated in Figure 1020/GRAPHIC 34-50-96-99B-091-A01. f. Verify that the transponder properly transmits the Surface Position Message at random intervals that are uniformly distributed over the range from 0.4 to 0.6 seconds (i.e., 0.5 +/-0.1 seconds). g. Verify that the transponder properly transmits the Surface Position from the top antenna port only for the TDR-94D and from the bottom antenna only for the TDR-94. h. Verify that the transponder does not transmit DF=11 Acquisition Squitters while transmitting the Surface Position Squitter Messages as specified steps e, f, and g. i. Do NOT provide the transponder unit with a GPS Time Tag signal via the GPS Time Tag inputs (P2-37 High, P2-38 Low). j. Verify that the transponder properly transmits an ”Odd-Second” DF=17 Extended Squitter transmission having the exact structure for the ”ME” field Figure 1020/GRAPHIC 34-50-96-99B-091-A01. 9.5D GPS Bus / Surface Position Extended Squitter / Time Tag Verification (-308, -309 ONLY) a. Connect either Air/Ground Discrete #1 (P2-53) or Air/Ground Discrete #2 (P1-27) to ground (i.e., establish the surface state). b. Ensure that both Configuration Select “0” (P1-28) and Configuration Select “1” (P1-17) are NOT connected to ground. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1032 Jun 20/08 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE DESIRED RESULTS c. Provide the transponder unit with a GPS Time Tag signal via the GPS Time Tag inputs (P2-37 High, P2-38 Low). The GPS time tag signal shall be a differential (0 –5 vdc) 1 millisecond pulse, at a repetition rate of 1 per second. d. Via the GPS/GNSS Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1021/GRAPHIC 34-50-96-99B-092-A01. Each data parameter shall be updated at least once per second. e. Interrogate the transponder with the Mode-S interrogation indicated in Figure 1021/GRAPHIC 34-50-96-99B-092-A01 to request BDS Register 0,6. f. Verify that the transponder responds properly with two DF 20 replies containing the exact structures for the “MB” field indicated in Figure 1021/GRAPHIC 34-50-96-99B-092-A01. NOTE: Steps e and f may need to be repeated in order to get an even encoding since the transponder is alternating encoding of latitude and longitude data on odd and even intervals at rates of either 100 or 200 milliseconds. g. Do NOT provide the transponder unit with a GPS Time Tag signal via the GPS Time Tag inputs (P2-37 High, P2-38 Low). h. Repeat step e as needed. i. Verify that the transponder responds properly with two DF 20 replies containing the exact structures for the “MB” field indicated in Figure 1021/GRAPHIC 34-50-96-99B-092-A01. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1032.1 May 07/07 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 9.6 PROCEDURE DESIRED RESULTS FMS/INS Primary Data(-004 through -007 and -207 status TDR-94/94D) a. Ensure that neither Air/Ground Discrete #1 or #2 (P2-53 or P1-27) are connected to ground (i.e., establishes the airborne state). b. Via the FMS/IRS Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1009/GRAPHIC 34-50-96-99B-027-A01. Each data parameter is updated at least once per second. c.Via the selected ARINC-429 Altitude Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1009/GRAPHIC 34-50-96-99B-027-A01. Each data parameter is updated at least once per second. d. Connect the IRS ENABLE (F) Discrete (P1-17) to ground to select the FMS/IRS input as the primary navigation data source. e. Verify that the transponder properly transmits a DF=17 Extended Squitter transmission that has the exact structure for the “ME" field shown in Figure 1009/GRAPHIC 34-50-96-99B-027-A01. 9.6A FMS/INS Primary Data (-008 and -108 status TDR-94/94D only) a. Ensure that neither Air/Ground Discrete #1 or #2 (P2-53 or P1-27) are connected to ground (i.e., establishes the airborne state). b. Ensure that all GPS labels are removed from the GPS Input Data Bus. c. Via the FMS/IRS Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1010/GRAPHIC 34-50-96-99B-028-A01. Each data parameter must be updated at least once per second. d. Via the selected ARINC-429 Altitude Input Data Bus, provide the transponder with the appropriate label and data indicated in Figure 1010/GRAPHIC 34-50-96-99B-028-A01. Each data parameter must be updated at least once per second. e. Interrogate the transponder with the MODE-S interrogation indicated in Figure 1010/GRAPHIC 34-50-96-99B-028-A01 to request BDS register 0,5. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1032.2 May 07/07 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 9.6A (Cont) PROCEDURE DESIRED RESULTS f. Verify that the transponder responds properly with two DF=20 replies that have the exact structure for the "MB" field in Figure 1010/GRAPHIC 34-50-96-99B-028-A01. NOTE: It may be necessary to repeat steps e. and f. to get an even encoding since the transponder alternates the encoding of latitude and longitude data on odd and even intervals at rates of either 100 and 200 ms. g. Repeat step e. as necessary. h. Verify that the transponder responds properly with two DF=20 replies that have the exact structures for the "MB" field in Figure 1010/GRAPHIC 34-50-96-99B-028-A01. NOTE: It may be necessary to repeat steps g and h to get an even encoding since the transponder alternates the encoding of latitude and longitude data on odd and even intervals at rates of either 100 and 200 ms. i. Remove ARINC-429 labels 310, 311, and 313 from the FMS/IRS Input Data Bus. 9.7 Aircraft Identification Squitter (-004 through -007 and -207 status TDR-94/94D) a. Ensure that Ground Speed Data provided to the transponder via either the GPS/GNSS or FMS/IRS Input Data Buses is set to 0. b. Connect either Air/Ground Discrete #1 or #2 (P2-53 or P1-27) to ground (i.e., establishes the surface state). c. Verify that TYPE_3 (F) (P1-23) discrete input is in the open-circuit state in order to select Aircraft Type Set A. d. Connect TYPE_2 (F) and TYPE_0 (F) discrete inputs (P1-22 and P1-20) to ground to select Aircraft Type 5, (Heavy, >300,000 lbs). e. Via the selected Control Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1011/GRAPHIC 34-50-96-99B-029-A01. Each data parameter must be updated at least once per second. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1033 Nov 10/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 9.7 (Cont) PROCEDURE DESIRED RESULTS f. Verify that the transponder properly transmits a DF=17 Extended Squitter transmission that has the exact structure for the "ME" field indicated in Figure 1011/GRAPHIC 34-50-96-99B-029-A01. g. Verify that the transponder properly transmits the Aircraft Identification Message that has same "ME" field given in step f at random intervals that are uniformly distributed over the range from 9.6 to 10.4 seconds. h. Ensure that neither Air/Ground Discrete #1 or #2 (P2-53 or P1-27) are connected to ground (i.e., establishes the airborne state). i. Verify that the transponder properly transmits the Aircraft Identification Message that has same "ME" field given in step f at random intervals that are uniformly distributed over the range from 4.8 to 5.2 seconds. 9.7A Aircraft Identification Squitter (-108 status TDR-94/94D only) a. Ensure that Ground Speed Data provided to the transponder via the GPS/GNSS or FMS/IRS Input Data Buses is set to 0 or not available. b. Connect either Air/Ground Discrete #1 or #2 (P2-53 or P1-27) to ground (i.e., establishes the surface state). c. Verify that the TYPE_3 (F) discrete input (P1-23) is in the open-circuit state to select Aircraft Type Set A. d. Connect TYPE_2 (F) and TYPE_0 (F) discrete inputs (P1-22 and P1-20) to ground to select Aircraft Type 5 (greater than 300,000 pounds). e. Via the selected Control Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1012/GRAPHIC 34-50-96-99B-030-A01. Each data parameter must be updated at least once per second. f. Verify that the transponder properly transmits a DF=17 Extended Squitter transmission that has the exact structure for the "ME" field in Figure 1012/GRAPHIC 34-50-96-99B-030-A01. g. Connect TYPE_3 (F) discrete input (P-23) to ground to select Aircraft Type Set B. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1034 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 9.7A (Cont) PROCEDURE DESIRED RESULTS h. Connect TYPE _1 (F) discrete input (P1-21) to ground and verify that TYPE_2 (F) and TYPE_0 (F) discrete inputs (P1-22 and P1-20) are in the open-circuit state to select Aircraft Type 2 (lighter-than-air). i. Verify that the transponder properly transmits a DF=17 Extended Squitter transmission that has the exact structure for the "ME" field in Figure 1012/GRAPHIC 34-50-96-99B-030-A01. j. Verify that the transponder properly transmits the Aircraft Identification Message that has the "ME" field from step i at random intervals that are uniformly distributed over the range from 9.6 to 10.4 seconds. k. Ensure that neither Air/Ground Discrete #1 or #2 (P2-53 or P1-27) are connected to ground (i.e., establishes the airborne state. l. Verify that the transponder properly transmits the Aircraft Identification Message that has the "ME" field from step i at random intervals that are uniformly distributed over the range from 4.8 to 5.2 seconds. 9.7B Aircraft Identification Message (-008 status TDR-94/94D only) a. Ensure that Ground Speed Data provided to the transponder via the GPS/GNSS or FMS/IRS Input Data Buses is set to 0 or not available. b. Connect either Air/Ground Discrete #1 or #2 (P2-53 or P1-27) to ground (i.e., establishes the surface state). c. Verify that the TYPE_3 (F) discrete input (P1-23) is in the open-circuit state to select Aircraft Type Set A. d. Connect TYPE_2 (F) and TYPE_0 (F) discrete inputs (P1-22 and P1-20) to ground to select Aircraft Type 5 (greater than 300,000 pounds). e. Via the selected Control Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1012/GRAPHIC 34-50-96-99B-030-A01 (for step e of test 9.7A). Each data parameter must be updated at least once per second. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1035 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 9.7B (Cont) PROCEDURE DESIRED RESULTS f. Interrogate the transponder with the MODE-S interrogations indicated Figure 1013/GRAPHIC 34-50-96-99B-031-A01 to request BDS register 0, 8. g. Verify that the transponder responds properly with a DF=20 reply that has the exact structure for the "MB" field in Figure 1013/GRAPHIC 34-50-96-99B-031-A01. h. Connect the TYPE_3 discrete input (P1-23) to ground to select Aircraft Type Set B. i. Connect the TYPE_1 (F) discrete input (P1-21) to ground and verify that the TYPE_2 (F) and TYPE_0 (F) discrete inputs (P1-22 and P1-20) are both in the open-circuit state to select Aircraft Type 2 (lighter-than-air). j. Repeat step f. k. Verify that the transponder responds properly with a DF=20 reply that has the exact structure for the "MB" field in Figure 1013/GRAPHIC 34-50-96-99B-031-A01. 9.7C Aircraft Identification Squitter (-408/-409) a. Ensure that Ground Speed Data provided to the transponder via either the GPS/GNSS or FMS/IRS Input Data buses is set to ZERO or is NOT Available. b. Connect either Air/Ground Discrete #1 (P2-53) or Air/Ground Discrete #2 (P1-27) to ground (i.e., establish the surface state). c. Verify that TYPE_3 (F) (P1-23) discrete input is in the open-circuit state in order to select Aircraft Type Set A. d. Connect TYPE_2 (F) (P1-22) and TYPE_0 (F) (P1-20) discrete inputs to ground in order to select Aircraft Type 5, i.e., Heavy (>300,000 lbs.). e. Via the selected Control Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1022/GRAPHIC 34-50-96-99B-093-A01. Each data parameter shall be updated at least once per second. NOTE: All characters are set equal to the ICAO ANNEX 10 Character "U". Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1036 Dec 16/09 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE DESIRED RESULTS f. Verify that the transponder properly transmits a DF=17 Extended Squitter transmission having the exact structure for the ”ME” field indicated in Figure 1022/GRAPHIC 34-50-96-99B-093-A01. g. Connect TYPE_3 (F) (P1-23) discrete input to ground in order to Select Aircraft Type Set B. h. Connect TYPE_1 (F) (P1-21) discrete input to ground and verify that TYPE_2 (F) (P1-22) and TYPE_0 (F) (P1-20) are in the open-circuit state in order to Select i. Verify that the transponder properly transmits a DF=17 Extended Squitter transmission having the exact structure for the ”ME” field indicated in Figure 1022/GRAPHIC 34-50-96-99B-093-A01. j. Verify that the transponder properly transmits the Aircraft Identification Message having the "ME" field given in step f. at random intervals that are uniformly distributed over the range from 9.6 to 10.4 seconds (i.e., 10.0+/- 0.4 seconds). k. Ensure that both Air/Ground Discrete #1 (P2-53) and Air/Ground Discrete #2 (P1-27) are NOT connected to ground (i.e., establish the airborne state). l. Verify that the transponder properly transmits the Aircraft Identification Message having the ”ME” field given in step f. at random intervals that are uniformly distributed over the range from 4.8 to 5.2 seconds (i.e., 5.0 +/- 0.2 seconds). 9.7D Aircraft Identification Message -308, -309 ONLY a. Ensure that Ground Speed Data provided to the transponder via either the GPS/GNSS or FMS/IRS Input Data buses is set to ZERO or is NOT Available. b. Connect either Air/Ground Discrete #1 (P2-53) or Air/Ground Discrete #2 (P1-27) to ground (i.e., establish the surface state). c. Verify that TYPE_3 (F) (P1-23) discrete input is in the open-circuit state in order to select Aircraft Type Set A. d. Connect TYPE_2 (F) (P1-22) and TYPE_0 (F) (P1-20) discrete inputs to ground in order to select Aircraft Type 5, i.e., Heavy (>300,000 lbs.). Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1036.1 Jun 20/08 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE DESIRED RESULTS e. Via the selected Control Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1023/GRAPHIC 34-50-96-99B-094-A01. Each data parameter shall be updated at least once per second. f. Interrogate the transponder with the Mode-S interrogation indicated in Figure 1023/GRAPHIC 34-50-96-99B-094-A01 to request BDS Register 0,8. g. Verify that the transponder responds properly with a DF20 reply containing the exact structure for the ”MB” field indicated in Figure 1023/GRAPHIC 34-50-96-99B-094-A01. h. Connect TYPE_3 (F) (P1-23) discrete input to ground in order to Select Aircraft Type Set B. i. Connect TYPE_1 (F) (P1-21) discrete input to ground and verify that TYPE_2 (F) (P1-22) and TYPE_0 (F) (P1-20) are in the open-circuit state in order to Select Aircraft Type 2, i.e., Lighter-than-Air. j. Repeat Step f k. Verify that the transponder responds properly with a DF20 reply containing the exact structure for the ”MB” field indicated in Figure 1023/GRAPHIC 34-50-96-99B-094-A01. 9.8 AIS/ADSS Primary Data (-008 and -108 status TDR-94/94D) a. Ensure that neither Air/Ground discrete inputs #1 or #2 (P2-53 or P1-27) are connected to ground (i.e., establishes the airborne state). b. Ensure that all GPS labels are removed from the GPS Input Data Bus. c. Ensure that all GPS labels are removed from the FMS/IRS Input Data Bus. d. Ensure that Configuration Select S0 discrete input (P1-28) is in the open-circuit state. e. Connect Configuration Select S1 discrete input (P1-17) to ground to select configuration 2. f. Via the AIS/ADS Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1014/GRAPHIC 34-50-96-99B-032-A01. Each data parameter must be updated at least once per second. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1036.2 May 07/07 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE DESIRED RESULTS g. Interrogate the transponder with the MODE-S interrogations indicated in Figure 1014/GRAPHIC 34-50-96-99B-032-A01 to request BDS register 0,5. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1036.3/1036.4 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE DESIRED RESULTS 9.8 (Cont) h. Verify that the transponder responds properly with DF=20 replies that have the exact structures for the "MB" field in Figure 1014/GRAPHIC 34-50-96-99B-032-A01. 9.8B AIS/ADSS Primary Data (-308, -309, -408, -409) a. Ensure that both Air/Ground Discrete #1 (P2-53) and Air/Ground Discrete #2 (P1-27) are NOT connected to ground (i.e., establish the airborne state). b. Ensure that all GPS labels are removed from the GPS Input Data Bus. c. Ensure that all GPS labels are removed from the FMS IRS Input Bus. d. Ensure that Configuration Select ‘S0’ (P1-28) discrete input is in the open-circuit state. e. Connect Configuration Select ‘S1’ (P1-17) discrete to ground in order to select Configuration 2. f. Via the AIS/ADS Input Data Bus, provide the transponder with the appropriate labels and data indicated in Figure 1024/GRAPHIC 34-50-96-99B-095-A01. Each data parameter shall be updated at least once per second. g. Interrogate the transponder with the Mode-S interrogation indicated in Figure 1024/GRAPHIC 34-50-96-99B-095-A01 to request BDS Register 0,5. h. Verify that the transponder responds properly with DF=20 replies containing the exact structures for the ”MB” field indicated in Figure 1024/GRAPHIC 34-50-96-99B-095-A01. 9.9 Illegal Configuration Select Check (-008 , -108, -308, -309, -408, and -409 status TDR-94/94D only). a. Do not change the existing settings from Test 9.8. b. Connect Configuration Select S0 discrete input (P1-28) to ground to select configuration 3. c. Verify bit 14 in label 353 on the TDR Output Bus is set to 1. d. Ensure that the Configuration Select S0 and S1 discrete inputs (P1-28 and P1-17) are both set to the open-circuit state to select configuration 0 before you continue to the next test. 10.0 ATCRBS LIMITING Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1037 Jun 20/08 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE DESIRED RESULTS Test the bottom antenna port for the TDR-94, and both antenna ports for the TDR-94D. 10.1 500 Hz Rate Interrogate with MODE-C at a 500-Hz rate with an input level of -75 dBm. Verify that the reply rate is AT LEAST 90%. TOP _____ (x) BOTTOM _____ (x) 10.2 750 Hz Rate Interrogate with MODE-C at a 750-Hz rate and adjust the input level to -45 dBm. Verify that the average reply rate is LESS THAN 90%. TOP _____ (x) BOTTOM _____ (x) 11.0 STANDBY/ON CROSS-FEED For these tests, the Burst Enable strap, P2-59, must be grounded (set to active). The input (P1-15) "ground" state must be verified at 2.0 V dc; additional tests may be conducted at 0 to 2.0 V dc. The input "open" state must be verified at 15 V dc; additional testing may be conducted using an open circuit input. The output (P1-30) "high impedance" state must be verified to sink less than 100 A from a > +20 volt source, and its "low-impedance" state must be verified to sink 1.0 ma at an output level less than 1.0 V dc. 11.1 High Impedance State Test Set STBY/ON XF IN to the active state (ground P1-15) and verify that STBY/ON XF OUT (P1-30) is in a high-impedance state. Also verify the unit is in Standby Mode and does not respond to interrogations. STBY/ON XF OUT HIGH IMPEDANCE Unit is in standby. 11.2 Low Impedance State Test Set STBY/ON XF IN to the inactive state (P1-15 open circuit) and verify that STBY/ON XF OUT (P1-30) is in a low-impedance state. Also verify the unit is active and responds to interrogations in normal fashion. STBY/ON XF OUT HIGH IMPEDANCE Unit is in active. 12.0 _____ (x) _____ (x) _____ (x) _____ (x) FAIL-WARNING REQUIREMENTS Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1038 May 07/07 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE DESIRED RESULTS 12.1 Bad MODE-S Discrete Address Input Remove power from the UUT and ground all MODE-S Discrete Address inputs. Restore power to the UUT. After initialization has been completed, ensure that Fail-Warning output, P1-31, is active low (less than 1.5 V dc). 12.2 Restored MODE-S Discrete Address Input Remove power from the UUT and set MODE-S Discrete Address Inputs for a valid address, i.e. one where all such inputs are not the same (ground or open). Restore power to the UUT and after initialization has been completed, ensure that Fail-Warning output, P1-31, is set high (greater than 23 V dc when loaded with 140 ohms). Method: Interrogate the unit with MODE-S interrogations set for address 52525252. Set the computer strapping for a MODE-S UUT address of 52525252. Cycle the power and verify that the fail-warn light comes on. Set the computer strapping for a MODE-S UUT address of 00000000. Cycle the power and verify that the Fail warning light goes out. Reset the computer strapping for a MODE-S UUT address of 52525252 and cycle the power. Fail warning lamp on Switches off with a bad address _____ (x) _____ (x) Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1038.1/1038.2 May 07/07 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 13.0 PROCEDURE DESIRED RESULTS MUTUAL SUPPRESSION REQUIREMENTS Ensure that a mutual suppression output pulse occurs that brackets any transmissions at an amplitude of 20 volts or more. Verify that a suppression pulse of 15 volts or more prevents ATCRBS decoding during that pulse's time interval. Verify decoder suppression for both top and bottom antenna ports on the TDR-94D, and only for the bottom antenna port on the TDR-94. Output pulse 20 or > volts ATCRBS suppression 14.0 ___ (x) TOP ___ (x) BOT ___ (x) SELF TEST REQUIREMENTS (-004 through -008 status TDR-94/94D only) Ensure that the UUT initiates Self-Test by grounding the Self-Test Discrete, P2-54. Only one Self-Test cycle should be executed each time the P2-54 discrete input is grounded. Verify that the label 350 output word SSM code changes from 11 to 10 to 01 and back to 11 (normal operation). Transitions from 11 to 10 to 11 are also acceptable. Method: Switch the Air/ground discrete to ground. Use "Select card type" (31) from the computer menu to select CONTROL-ALT CARD TYPE. Use menu option (9), "Control Select Lines", to set the control to ARINC bus 0. Use menu option (36) "TDR Bus A", to change to ARINC label 350. Note the 350 word displayed on the computer screen. Set the Self-Test discrete to active and update the 350 word display by rapidly selecting option 11 three times and pushing the enter key. Verify that the third two-digit number in the 350 word changes from 60 to 40 to 20 then back to 60, or from 60 to 40 back to 60. Reset the Self-Test discrete to inactive. NOTE: The 350 word may blank at the first update, if so repeat procedure. Unit executes a self test cycle ____ (x) Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1039 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 14A.0 PROCEDURE DESIRED RESULTS SIL Designator Requirements (-108, -308, -309, -408, -409 status TDR-94/94D only) a. Verify that the SIL Designator discrete input, P2-54 is in the open-circuit state. b. Interrogate to transponder with MODE-S interrogation as indicated in Figure 1015/GRAPHIC 34-50-96-99B-033-A01 to request BDS register 6,5 (Aircraft Operational Status). c. Verify that the transponder responds properly with a DF=20 reply that has the "MB" field indicated in Figure 1015/GRAPHIC 34-50-96-99B-033-A01. d. Connect the SIL Designator discrete input, P2-54, to ground to initiate a higher Surveillance Integrity Level. e. Interrogate the transponder with the MODE-S interrogations indicated in Figure 1015/GRAPHIC 34-50-96-99B-033-A01 to request BDS register 6,5. f. Verify that the transponder responds properly with a DF=20 reply that has the "MB" field indicated in Figure 1015/GRAPHIC 34-50-96-99B-033-A01. g. Remove the ground from SIL Designator discrete input, P2-54. 15.0 TDR-94D DIVERSITY TEST 15.1 Bottom Signal Greater Than Top Signal Interrogate into the top antenna port with a UF=11 MODE-S interrogation that has a signal level of -53 dBm. Interrogate into the bottom antenna port with a UF=11 signal at -50 dBm that is delayed not less than 100 ns from the top signal. Verify that the reply transmits on the bottom antenna port at a rate of AT LEAST 90%, and replies from the top antenna port are at a rate NOT GREATER than 10%. 90% or > replies on the bottom antenna port, 10% or < on top antenna port ____ (x) Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1040 Jun 20/08 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 15.2 PROCEDURE DESIRED RESULTS Top Signal Greater Than Bottom Signal Interrogate into the bottom antenna port with an UF=11 MODE-S signal at -53 dBm. Interrogate into the top antenna port with a UF=11 signal at -50 dBm that is delayed not less than 100 ns from the bottom signal. Verify that the reply transmits on the top antenna port at a rate of AT LEAST 90%, and replies from the bottom antenna port are NOT GREATER than 10%. 90% or > replies on the bottom antenna port, 10% or < on top antenna port 15.3 Top Signal Leads Bottom Signal Interrogate into the top antenna port with a UF=11 MODE-S signal at -73 dBm. Interrogate into the bottom antenna port with a UF=11 signal at -50 dBm that is delayed not more than 350 ns from the top signal. Verify that the reply transmits on the top antenna port at a rate of AT LEAST 90%, and replies from the bottom antenna port are NOT GREATER than 10%. 90% or > replies on the bottom antenna port, 10% or < on top antenna port 15.4 ____ (x) Bottom Signal Leads Top Signal Interrogate into the bottom antenna port with a UF=11 MODE-S signal at -73 dBm. Interrogate into the top antenna port with a UF=11 signal at -50 dBm that is delayed not more 350 ns from the bottom signal. Verify that the reply transmits on the bottom antenna port at a rate of AT LEAST 90%, and replies from the top antenna port are NOT GREATER than 10%. 90% or > replies on the bottom antenna port, 10% or < on top antenna port 16.0 ____ (x) ____ (x) I/O REQUIREMENTS Ensure that the following tests meet the appropriate ARINC 429 or CSDB specification. 16.1 Comm-A/B I/O Set ADLP Present Discrete, P2-60, to its active state (ground). Verify that data can be received on the Comm A/B serial input port, P2-1 and P2-2. Also verify that data is transmitted on the Comm A/B serial output port, P2-3 and P2-4. Data may be transmitted at a low repetition rate. Comm-A/B I/O operation O.K. ____ (x) Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1041 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 16.2 PROCEDURE DESIRED RESULTS ADLP Present Discrete (P2-60) Verify that when this discrete is ground, the Comm-A/B serial/output bus, P2-3 and P2-4, transmits appropriate ARINC 429 words at a 100 kBps rate. Present Discrete operation O.K. 16.3 ____ (x) TX/XT I/O Ports (Applies to TDR-94D only) Ensure that data can be received on the TX port, P2-9 and P2-10, and transmitted on the XT port, P2-11 and P2-12. Ensure that grounding the TCAS Select [F] Discrete input, P1-13, results in periodic transmissions on the XT bus. When the TCAS Select [F] discrete input is open, there should be no transmissions on the XT bus. Verify that the word transmissions have a bit rate of 100 kbps. Data can be received on the TX port. Data can be transmitted on the XT port. TCAS Select operation O.K. 16.4 ____ (x) ____ (x) ____ (x) Altitude Inputs a. Set the S-1403 function to 1 (ATCRBS). Set IFR display select to XPDR CODE. Set XPDR CODE switch on IFR to AC2 FEET. Set ARINC altitude on the test computer to output standard ARINC 429 on PORT 0. Set the altitude select on the computer menu for ARINC 429 altitude, PORT 0 Verify that the altitude data displayed on the IFR matches data being sent by the test computer. ARINC Altitude operation O.K. ____ (x) b. Set ARINC altitude on the test computer to output standard ARINC 429 on PORT 1. Verify the IFR does not display valid altitude. Set the altitude select on the computer menu for ARINC 429 altitude, PORT 1. Verify that the altitude data displayed on the IFR matches data being sent by the test computer. ARINC Altitude operation O.K. ____ (x) Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1042 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 16.4 (Cont) PROCEDURE DESIRED RESULTS c. Set the test computer to output PLII altitude on PLII altitude PORT 0. Change the ARINC bus used for altitude data in the previous steps to ADLP. Verify the IFR does not display valid altitude. Set the altitude select on the computer menu for PLII altitude, PORT 0. Verify that the altitude data displayed on the IFR matches data being sent by the test computer. PLII Altitude operation O.K. ____ (x) d. Set the test computer to output PLII altitude on PLII altitude PORT 1. Verify the IFR does not display valid altitude. Set the altitude select on the computer menu for PLII altitude, PORT 1. Verify that the altitude data displayed on the IFR matches data being sent by the test computer. PLII Altitude operation O.K. ____ (x) e. Set the altitude select lines to GILLHAM. Verify the altitude displayed on the IFR matches what the test computer shows is being sent. GILLHAM Altitude operation O.K. 16.5 ____ (x) ARINC 429 Control Selection a. Select ARlNC control. Use the PLII/A429 Control Select to set the control discretes for ARINC 0 input (ARINC 429 PORT 0). Set the ARINC control bus to PORT 0 on the test computer. Monitor label 350 on the TDR bus and verify that valid data is returned. ARINC 0 operation O.K. ____ (x) b. Set the control discretes for ARINC 1 input (ARINC 429 PORT 1). Verify that valid data is not returned. Set the ARINC control bus to PORT 1 on the test computer. Monitor label 350 on the TDR bus and verify that valid data is returned. ARINC 1 operation O.K. ____ (x) c. Set the control discretes for ARINC 2 input (ARINC 429 PORT 2). Verify that valid data is not returned. Set the ARINC control bus to PORT 2 on the test computer. Verify that valid data is returned. ARINC 2 operation O.K. ____ (x) Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1043 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 16.5 (Cont) PROCEDURE DESIRED RESULTS d. Set the Burst Enable to active and verify that burst data can be extracted from all three ports. Reset the burst enable discrete to inactive. Burst Enable discrete operation O.K. 16.6 ____ (x) CSDB/PLII Control Selection Set the CSDB (PLII)/A429 Control Select discrete to PLII (ground P2-56). Set the PLII output on the test computer to output data on the control bus (P2-31, 32). Verify that PLII echo is transmitted on PLII output bus (P2-23, 24 ), Option 40 on the computer. CSDB/A429 Control Select/CSDB operation O.K. 16.7 ____ (x) Source Ident Straps (P2-46 and P2-47) a. Connect P2-46 to P2-50 (common). Open circuit P2-47. Verify that the TDR output data reflects side two in the SDI bits if ARINC 429 configured, or SI bits if CSDB configured. Method A: Set SDI discretes to 1. Set PLII data to SDI 1 using option 39 on the computer. Verify unit responds with valid data on the PLII bus. Source Ident Straps operation O.K. ____ (x) b. Connect P2-47 to P2-50 (common). Open circuit P2-46. Verify that the TDR output data reflects side two in the SDI bits if ARINC 429 is configured, or SI bits if CSDB is configured. Method B: Set SDI discretes to 2. Verify no valid data is echoed on the PLII bus. Source Ident Straps operation O.K. 16.8 ____ (x) Self-Test Inhibit Discrete (P2-38 for -004, -005, -006, -007, -207 status TDR-94/94D or P1-19 for -008/-108, -308/-309/ -408/-409 status TDR-94/94D) Verify that when this discrete input (P2-38 or P1-19) is grounded, the unit suspends monitoring and test functions associated with squitter generation. Reduce signal level to a low level that will not cause replies. Ensure that the IFR test set indicates squitter output. Switch the Self-Test inhibit discrete to active (ground). Verify squitter generation is suspended. Reset the Self-Test inhibit to inactive. Self-Test Inhibit Discrete operation O.K. ____ (x) Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1044 Jun 20/08 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE 16.9 Air/Ground Discretes 16.9.1 Air/Ground Discrete #1 (P2-53) DESIRED RESULTS Ensure that grounding the Air/Ground Discrete #1, P2-53, sets bit 6 (vertical status) in DF=1 downlink replies to 1. Verify that transponder continues to reply to ATCRBS and MODE-S interrogations when the Air/Ground Discrete #1, P2-53, is connected to ground. Verify that bit 6 (Vertical Status) in DF= 0 downlink replies is set to 0 when the Air/Ground Discrete #1 is disconnected from ground. Air/Ground Discrete #1 operation O.K. 16.9.2 ____ (x) Air/Ground Discrete #2 (P1-27) Ensure that grounding the Air/Ground Discrete #2, P1-27, sets bit 6 (vertical status) in DF=0 downlink replies to 1. Verify that the transponder continues to reply properly to ATCRBS interrogations while the Air/Ground Discrete #2, P1-27, is connected to ground. Verify that transponder DOES NOT reply to ATCRBS interrogations while the Air/Ground Discrete #2, P1-27, is connected to ground. Verify that bit 6 (Vertical Status) in DF=0 downlink replies is set to 0 when the Air/Ground Discrete #2 is disconnected from ground. Air/Ground Discrete #2 operation O.K. ____ (x) Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1045 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 16.10 PROCEDURE DESIRED RESULTS Auto Altitude Selection Test (-004 through -006 status TDR-94/94D) NOTE: The Auto Altitude Selection test applies to -004 through -006 status TDR-94 and TDR-94D units only. a. Establish ARINC-429 Control for the UUT and ensure that the UUT is configured for altitude selections as follows: PIN NAME CNTRL/ALT AS0 AS1 AUTO ALT SEL ALT PORT SEL PIN NUMBER P1-14 P2-41 P2-42 P1-28 P2-48 CONDITION OPEN GROUND GROUND OPEN OPEN Ensure that the Alternate Source Select Bit (bit 14) is "0" in the "031" control word provided to the UUT. Alternate Source Select bit is "0". ____ (x) b. Connect a valid ARINC-429 Altitude source to Altitude Port B of the UUT (P2-29, 30). Select XPONDER MODE, AC2, on the IFR test set and interrogate the UUT with standard MODE-C ATCRBS interrogations. Verify that the altitude displayed by the IFR test set is "EEEE". Displayed altitude is "EEEE". ____ (x) c. Connect Auto Alt Sel (P1-28) to ground and continue to interrogate the UUT with standard MODE-C ATCRBS interrogations. Verify that the altitude displayed by the IFR test set is the same as that provided by the altitude source connected to altitude Port B. Displayed altitude matches Port B source altitude. 16.10A ____ (x) Configuration Select Discretes (-008, -108, -308, -309, -408, -409 TDR-94/94D only) Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1046 Jun 20/08 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 16.10A.1 PROCEDURE DESIRED RESULTS Configuration Select S0 (P1-28) a. Verify that Configuration Select S0 and S1 discrete inputs P1-28 and P1-17 are in the open-circuit state to select configuration 0. b. Via FMS/IRS Input Data Bus, provide the transponder with the appropriate label and data indicated in Figure 1016/GRAPHIC 34-50-96-99B-034-A01. Each data parameter must be updated at least once per second. c. Interrogate the transponder with the MODE-S interrogations indicated in Figure 1016/GRAPHIC 34-50-96-99B-034-A01 to request BDS register 5,0. d. Verify that the transponder responds properly with a DF=20 reply that has the "MB" field in Figure 1016/GRAPHIC 34-50-96-99B-034-A01. e. Connect Configuration Select S0 discrete input P1-28 to ground to select configuration 1. f. Interrogate the transponder with the MODE-S interrogation indicated in Figure 1016/GRAPHIC 34-50-96-99B-034-A01 to request BDS register 5,0. g. Verify that the transponder responds properly with a DF=20 reply that has the "MB" field indicated in Figure 1016/GRAPHIC 34-50-96-99B-034-A01. h. Remove the ground from Configuration Select S0 discrete input P1-28. i. Remove ARINC label 335 from the FMS/IRS Data Input Bus. 16.10A.2 Configuration Select S1 (P1-17) a. Connect Configuration Select S1 discrete input P1-17 to ground to select configuration 2. b. Verify that Altitude Select AS0 and AS1 discrete inputs P2-41 and P2-42 are in the open-circuit state. c. Ensure that no GPS data is being applied to the transponder via the GPS Input Data Bus. d. Via the FMS/IRS Input Data Bus, provide the transponder with the labels and data indicated in Figure 1017/GRAPHIC 34-50-96-99B-035-A01. Each data parameter must be updated at least once per second. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1047 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE DESIRED RESULTS 16.10A.2 (Cont) e. Interrogate the transponder with the MODE-S interrogations in Figure 1017/GRAPHIC 34-50-96-99B-035-A01 to request BDS register 0,5. f. Verify that the transponder responds properly with a DF=20 reply that has the Type Code indicated in Figure 1017/GRAPHIC 34-50-96-99B-035-A01 for the "MB" field. g. Remove the ground from Configuration Select S1 discrete input P1-17. h. Interrogate the transponder with the MODE-S interrogation indicated in Figure 1017/GRAPHIC 34-50-96-99B-035-A01 to request BDS register 0,5. i. Verify that the transponder responds properly with a DF=20 reply that has the Type Code for the "MB" field indicated in Figure 1017/GRAPHIC 34-50-96-99B-035-A01. 16.11 Remote Ident Test a. Ensure that the SPI IDENT (F) discrete input, P1-16, is in the open-circuit state. SPI IDENT (F) is in open-circuit state. ____ (x) b. Interrogate the UUT with standard ATCRBS MODE-A interrogations. Verify that the reply displayed on the IFR test set DOES NOT indicate "ID". IFR reply does not indicate "ID". ____ (x) c. Momentarily connect the SPI IDENT (F) discrete input, P1-16, to ground. Verify that the reply displayed on the IFR test set indicates "ID" for approximately 18 seconds. IFR reply indicates "ID" for approximately 18 sec. 16.12 ____ (x) FMS/IRS Lo/Hi Select Discrete (P1-24) (-008, -108, -308, -309, -408, -409 TDR-94/94D only) a. Connect the FMS/IRS Lo/Hi Select input P1-24 to ground. Cycle UUT power off and then back on so that the transponder accepts the configuration change. b. Repeat FMS/INS Primary Data test 9.6A and verify high-speed operation of the FMS/INS Input Data Bus (P2-27, P2-28). Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1048 Jun 20/08 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 16.12 (Cont) PROCEDURE DESIRED RESULTS c. Remove the ground from FMS/INS Lo/Hi Select Discrete, P1-24. Cycle UUT power off and then back on so that the transponder accepts the configuration change. d. Repeat FMS/INS Primary Data test 9.6A and verify low-speed operation of the FMS/INS Input Data Bus (P2-27, P2-28) 16.13 AIS/ADS Lo/Hi Select Discrete (P1-57) (-008, -108, -308, -309, -408, -409 TDR-94/94D only) a. Connect the AIS/ADS Lo/Hi Select Discrete, P1-57 to ground. Cycle UUT power off and then back on so that the transponder accepts the configuration change. b. Repeat AIS/ADSS Primary Data test 9.8 and verify high-speed operation of AIS/ADS Input Data Bus (P2-39, P2-40). c. Remove the ground from the AIS/ADS Lo/Hi Select Discrete, P1-24. Cycle UUT power off and then back on so that the transponder accepts the configuration change. d. Repeat AIS/AADSS Primary Data test 9.8 and verify low-speed operation of AIS/ADS Input Data Bus (P2-39, P2-40). 16.14 GPS Lo/Hi Select Discrete (P1-18) (-008 , -108, -308, -309, -408, -409 TDR-94/94D only) a. Connect the GPS Lo/Hi Select Discrete, P1-18, to ground. Cycle UUT power off and then back on so that the transponder accepts the configuration change. b. Repeat GPS Bus/Airborne Position Extended Squitter test 9.3A (for -108 status TDR-94/94D), test 9.3B (for -008 status TDR-94/94D), test 9.3C (for -408, -409 status) or test 9.3D (for -308, -309 status) and verify high-speed operation of GPS Input Data Bus (P2-49, P2-50). c. Remove the ground from GPS Lo/Hi Select Discrete, P1-18 . Cycle UUT power off and then back on so that the transponder accepts the configuration change. d. Repeat GPS Bus/Airborne Position Extended Squitter test 9.3A (for -108 status TDR-94/94D) or test 9.3B (for -008 status TDR-94/94D) and verify low-speed operation of GPS Input Data Bus P2-49, P2-50. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1049 Jun 20/08 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 16.15 PROCEDURE DESIRED RESULTS Altitude Port A/B Lo/Hi Select Discrete (P1-26) (-008, -108, -308, -309, -408, -409 TDR-94/94D only) a. Connect Altitude Port A/B Lo Hi Select Discrete, P1-26, to ground. Cycle UUT power off and then back on so that the transponder accepts the configuration change. b. Verify high-speed operation of the Altitude Port A Input Data Bus (P2-25, P2-26). c. Remove the ground from Altitude Port A/B Lo/Hi Select Discrete, P1-26. Cycle UUT power off and then back on so that the transponder accepts the configuration change. d. Verify low-speed operation of the Altitude Port A Input Data Bus (P2-25, P2-26). 16.16 Maximum Airspeed Select Discretes (P2-43, P2-44, P2-45) (-008, -108, -308, -309, -408, -409 TDR-94/94D only) a. Connect either of Air/Ground discrete inputs #1 or #2 (P2-53 or P1-27) to ground (i.e., establishes a surface state). b. Verify on the TDR Output Bus (P2-15, P2-16) that bits 22 through 25 of ARINC label 276 are set correctly for the input states of the Maximum Airspeed Select Discretes as indicated below. UUT power must be cycled off and then back on each time the maximum airspeed configuration is changed. P2-45 MAX A/S BIT 17 OPEN OPEN OPEN GROUND P2-44 MAX A/S BIT 16 OPEN OPEN GROUND OPEN P2-43 MAX A/S BIT 15 OPEN GROUND OPEN OPEN LABEL 276 MSB LSB 22 24 000 001 010 100 Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1050 Jun 20/08 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 17.0 PROCEDURE DESIRED RESULTS TRANSPONDER TESTS AND INSPECTIONS COMPLIANCE WITH CODE OF FEDERAL REGULATIONS (CFR), TITLE 14, CHAPTER 1, FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION, PART 43, APPENDIX F-ATC TRANSPONDER TESTS AND INSPECTIONS. THE FOLLOWING TESTS OR NOTATIONS HAVE BEEN ADDED TO MORE EASILY DEMONSTRATE COMPLIANCE WITH CFR, TITLE 14, CHAPTER 1, PART 43, APPENDIX F, FOR RETURNING THE TDR-94/94D TRANSPONDER TO SERVICE. 17.1 Radio Reply Frequency (Appendix F, Paragraph (a)(4)) The requirement to demonstrate proper compliance with this paragraph has been stated in step 2.1. of this procedure, and will not be repeated here. 17.2 Suppression (Appendix F, Paragraph (b)(1)) The requirement to demonstrate proper compliance with this paragraph has been stated in step 4.3. of this procedure and will not be repeated here. NOTE: RTCA DO-181 paragraph 2.2.5.1.a. and c. set the limits at 10% versus the 1% limit set by CFR, TITLE 14, CHAPTER 1, PART 43, APPENDIX F, Paragraph (b)(1). 17.3 Suppression (Appendix F, Paragraph (b)(2)) The requirement to demonstrate proper compliance with this paragraph has been stated in step 4.2. of this procedure, and will not be repeated here. 17.4 Receiver Sensitivity ( Appendix F, Paragraph (c)(1)) The requirement to demonstrate proper compliance with this paragraph has been stated in step 1.1. of this procedure and will not be repeated here. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1051 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 17.5 PROCEDURE DESIRED RESULTS Receiver Sensitivity (Appendix F, Paragraph (c)(2)) MTL is defined as the minimum interrogation power level which produces a reply rate of at least 90%. Interrogate the transponder with standard MODE-A interrogations, and verify that the MTL is between -75 and -79 dBm. Interrogate the transponder with standard MODE-C interrogations, and verify that the MTL is between -75 and -79 dBm. Verify that the difference between the MODE-A MTL and the MODE-C MTL does not exceed 1 dB. Difference between MODE-A MTL and MODE-C MTL is 1dB or less. 17.6 ____ (x) Radio Frequency (RF) Peak Output Power (Appendix F, Paragraphs (d)(iii) and (d)(v)) The requirement to demonstrate proper compliance with these paragraphs has been stated in step 2.2.A. of this procedure and will not be repeated here. 17.7 MODE-S Diversity Transmission Channel Isolation Appendix F, Paragraph (e) The requirement to demonstrate proper compliance with this paragraph has been stated in step 2.2.C. of this procedure and will not be repeated here. 17.8 MODE-S Address (Appendix F, Paragraph (f)) Ensure that some of the MODE-S Discrete Address inputs to the UUT are set to open circuit and some are shorted to ground. A MODE-S Address of all 0s, or all 1s, is NOT acceptable and will result in a Fail/Warn condition. Likewise, a MODE-S Address of all 0s or all 1s will result in the UUT remaining in the "STANDBY" mode. NOTE: The MODE-S Address is binary, however, when using the IFR S-1403 and manual test software the MODE-S Address must be is entered in octal. If the Address is changed at this time, UUT power must be removed and then reapplied to make the TDR Transponder recognize and use the new address. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1052 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 17.8 (Cont) PROCEDURE DESIRED RESULTS Interrogate the transponder with UF=4 interrogations using the same address as that provided to the UUT, and at a nominal rate of 50 per second. Verify that the transponder properly replies with DF=4 and with AT LEAST a 90% reply ratio. Interrogate the transponder with at least two UF=4 interrogations using addresses that are different than the discrete address provided to the UUT, at a nominal rate of 50 per second. Verify that the transponder does not reply to the interrogations. 17.9 MODE-S Formats (Appendix F, Paragraph (g)) PART A: ALTITUDE/MODE-C/UF=4/UF=20 Ensure that Gillham Altitude is selected via the Altitude Selects and set the discrete Gillham Altitude inputs as follows: Gillham Altitude Bits BIT POSITION D2 D4 A1 A2 A4 B1 B2 B4 C1 C2 C4 ---------------------------------------------------------------------------------------------------------Data: 1 0 0 1 1 0 1 (49,950 to 50,050 feet) "1" indicates connection to ground (selected) "0" indicates open-circuited (not selected) Reference (Gillham code 2524). Interrogate the transponder with standard MODE-C interrogations. Verify that the transponder replies with the altitude value provided via the Gillham inputs. Interrogate the transponder with MODE-S UF=4 interrogations with the PC, RR, DI and SD fields set to 0, and the MODE-S address set the same as that provided to the transponder. Verify that the transponder replies with the altitude value provided via the Gillham inputs. Interrogate the transponder with MODE-S UF=20 interrogations and that have the MODE-S address set the same as that provided to the transponder. Verify that the transponder replies with the altitude value provided via the Gillham inputs. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1053 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 17.9 (Cont) PROCEDURE DESIRED RESULTS Gillham Altitude Bits BIT POSITION D2 D4 A1 A2 A4 B1 B2 B4 C1 C2 C4 ---------------------------------------------------------------------------------------------------------Data: 0 1 1 0 0 1 0 (24, 250 to 24,350 feet) "1" indicates connection to ground (selected) "0" indicates open-circuited (not selected) Reference (Gillham code 5210). PART B: IDENT/MODE-A/UF=5/UF=21 Via the selected control bus, supply the transponder with a valid 4096 identification code. Interrogate the transponder with standard MODE-A interrogations. Verify that the transponder replies with the Ident Code provided via the control bus. Interrogate the transponder with MODE-S UF=5 interrogations with the PC, RR, DI and SD fields set to 0, and the MODE-S address set the same as that provided to the transponder. Verify that the transponder replies with the Ident Code provided via the control bus. Interrogate the transponder with MODE-S UF=21 interrogations and that have the MODE-S address set the same as that provided to the transponder. Verify that the transponder replies with the Ident Code provided via the control bus. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1054 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 17.10 PROCEDURE DESIRED RESULTS MODE-S All-Call Interrogations (Appendix F, Paragraph (h)) Interrogate the transponder with MODE-S ONLY ALL-CALL (UF=11) interrogations. Verify that the transponder replies with DF=11 replies that have the same MODE-S Address as the one provided to the transponder via the discrete MODE-S Address inputs. Verify that the Transponder replies with DF=11 replies that have the "CA" field set to one of the following "0, 4, 5, or 7". NOTE: RTCA Document No. DO-181, paragraph 2.2.14.4.5, Change 3, pages 4-5, totally redefined the "CA" filed. Prior to Change 3, the "CA" field was defined for codes "0" through "3" only, and the code remained fixed for the UUT after the installation was completed. Change 3, now defines codes "0, 4, 5, 6, and 7" with codes "1, 2, and 3" being "Not Defined". In addition, the "CA" field is no longer fixed, but will be dynamic depending on the UUT status at the time of reply. 17.11 ATCRBS-ONLY All-Call Interrogations (Appendix F, Paragraph (i)) Interrogate the transponder with ATCRBS MODE-A ONLY ALL-CALL interrogations that have the nominal pulse spacing and signal level of -50 dBm. Verify that the transponder does not reply to the interrogations. Essentially, a reply ratio NOT GREATER THAN 1% constitutes the NO REPLY condition. Interrogate the transponder with ATCRBS MODE-C ONLY ALL-CALL interrogations having the nominal pulse spacing and signal level of -50 dBm. Verify that the transponder does not reply to the interrogations. Essentially, a reply ratio NOT GREATER THAN 1% constitutes the NO REPLY condition. 17.12 Squitter Appendix F, Paragraph (j) The requirement to demonstrate proper compliance with this paragraph has been stated in steps 9.1 and 9.2 of this procedure and will not be repeated here. 18.0 MAINTENANCE FAULT COUNTER RESET The steps of this test may be accomplished using option 17 of the automatic test program if so desired. Final Performance (Customer Acceptance) Test. Cont. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1055 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 18.1 PROCEDURE DESIRED RESULTS Reset Function After completion of all tests, reset the maintenance fault counter by entering the current date as the Last Maintenance Date via the ARINC control bus word having Label = 277, bits 31, 30 = 10, and data for the current date as follows: BITS DATA 29 Month (BCD Tens) 25 - 28 Month (BCD Units) 21 - 24 Day (BCD Tens) 17 - 20 Day (BCD Units) 13 - 16 Year (BCD Tens) 9 - 12 Year (BCD Units) Fault counter has been reset. 18.2 ____ (x) Reset Function Close Out Enter ARINC control word having Label = 277, bits 31, 30 = 11, and data as follows: BITS 17 - 29 12 - 16 9 - 11 DATA PAD Verify that the UUT responds on the TDR Output Bus with a ARINC word having Label = 351, bits 31, 30 = 11, and maintenance date data in the same format as that given in step 18.1. 19.0 Service Bulletin Tests 19.1 Verify SW Version Date Send an ARINC label 277 with bits 31,30 set to 0 to request an ARINC label 351 from the UUT. Verify that the UUT responds by transmitting an ARINC label 351 data word on the TDR Output Bus that has bits 31, 30 set to 0 and the Last Software Version date data given in the same format as shown in the table of test 18.1. Final Performance (Customer Acceptance) Test. Table 1001/Table 34-50-96-99A-009-A01 34-50-96 Page 1056 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Airborne Position Extended Squitter Test 9.3, Input Data and Results Figure 1003/GRAPHIC 34-50-96-99B-021-A01 34-50-96 Page 1057 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 GPS Bus/Airborne Position Extended Squitter/Time Tag Verification Test 9.3A, Input Data and Results Figure 1004/GRAPHIC 34-50-96-99B-022-A01 34-50-96 Page 1058 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 GPS Bus/Airborne Position Extended Squitter/Time Tag Verification Test 9.3B, Input Data and Results Figure 1005/GRAPHIC 34-50-96-99B-023-A01 34-50-96 Page 1059 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Surface Position Extended Squitter Test 9.5, Input Data and Results Figure 1006/GRAPHIC 34-50-96-99B-024-A01 34-50-96 Page 1060 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 GPS Bus/Airborne Surface Position Extended Squitter/Time Tag Verification Test 9.5A, Input Data and Results Figure 1007/GRAPHIC 34-50-96-99B-025-A01 34-50-96 Page 1061 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 GPS Bus/Airborne Surface Position Extended Squitter/Time Tag Verification Test 9.5B, Input Data and Results Figure 1008/GRAPHIC 34-50-96-99B-026-A01 34-50-96 Page 1062 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 FMS/INS Primary Data Test 9.6, Input Data and Results Figure 1009/GRAPHIC 34-50-96-99B-027-A01 34-50-96 Page 1063 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 FMS/INS Primary Data Test 9.6A, Input Data and Results Figure 1010/GRAPHIC 34-50-96-99B-028-A01 34-50-96 Page 1064 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Aircraft Identification Squitter Test 9.7, Input Data and Results Figure 1011/GRAPHIC 34-50-96-99B-029-A01 34-50-96 Page 1065 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Aircraft Identification Squitter Test 9.7A, Input Data and Results Figure 1012/GRAPHIC 34-50-96-99B-030-A01 34-50-96 Page 1066 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Aircraft Identification Message Test 9.7B, Input Data and Results Figure 1013/GRAPHIC 34-50-96-99B-031-A01 34-50-96 Page 1067 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 AIS/ADSS Primary Data Test 9.8, Input Data and Results Figure 1014/GRAPHIC 34-50-96-99B-032-A01 34-50-96 Page 1068 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 SIL Designator Requirements Test 14A.0, Input Data and Results Figure 1015/GRAPHIC 34-50-96-99B-033-A01 34-50-96 Page 1069 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Configuration Select S0 Discrete Test 16.10A.1, Input Data and Results Figure 1016/GRAPHIC 34-50-96-99B-034-A01 34-50-96 Page 1070 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Configuration Select S1 Discrete Test 16.10A.2, Input Data and Results Figure 1017/GRAPHIC 34-50-96-99B-035-A01 34-50-96 Page 1071 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Airborne Position Extended Squitter Test 9.3C, Input Data and Results Figure 1018/GRAPHIC 34-50-96-99B-089-A01 34-50-96 Page 1072 May 07/07 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 GPS Bus / Airborne Position Extended Squitter / Time Tag Test 9.3D, Input Data and Results Figure 1019/GRAPHIC 34-50-96-99B-090-A01 34-50-96 Page 1072.1 May 07/07 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 GPS Bus / Surface Position Extended Squitter / Time Tag Verification Test 9.5C, Input Data and Results Figure 1020/GRAPHIC 34-50-96-99B-091-A01 34-50-96 Page 1072.2 May 07/07 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 GPS Bus / Surface Position Extended Squitter / Time Tag Verification Test 9.5D Figure 1021/GRAPHIC 34-50-96-99B-092-A01 34-50-96 Page 1072.3 May 07/07 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Aircraft Identification Massage (-408 ONLY) Test 9.7C Figure 1022/GRAPHIC 34-50-96-99B-093-A01 34-50-96 Page 1072.4 May 07/07 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 Aircraft Identification Massage (-308, -309 ONLY) Test 9.7D Figure 1023/GRAPHIC 34-50-96-99B-094-A01 34-50-96 Page 1072.5 Jun 20/08 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 AIS/ADSS Primary Data (-308, -309, -408, -409) Test 9.8B Figure 1024/GRAPHIC 34-50-96-99B-095-A01 34-50-96 Page 1072.6 Jun 20/08 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 SUBTASK 34-50-96-810-005-A01 B. TDR-94/94D Alignment Procedures STEP PROCEDURE DESIRED RESULTS 0.0 SETUP INSTRUCTIONS 0.1 Remove UUT dust cover. Connect TDR-94/94D as shown in Figure 1002/GRAPHIC 34-50-96-99B-036-A01 or Figure 1001/GRAPHIC 34-50-96-99B-020-A01. Test equipment item numbers (XX) that appear in the test setup diagrams are identified in Table 9003/Table 34-50-96-99A-042-A01 or Table 9002/Table 34-50-96-99A-032-A01 of the Special Tools, Fixtures, and Equipment section. 0.2 Set up IFR 1400C front panel as follows: SWITCH DISPLAY SELECT DME REPLY EFFICENXPDR MODE TACAN DBL INTERR /INTRF PULSE PRF SQTR IDENT F2/P2-F1/P1 XPDR P2/P3 DEV P2, P3 FREQ FUNCTION SELECT DELTA F DME P2 DEV, P2 XPDR PULSE WIDTH SLS/ECHO RANGE/VEL/ACCEL IN/OUT, -1 NMI/NORM RF LEVEL -DBM CW/NORM/OFF SUPPRESSOR SYNC T0/TAC/TD SUPPRESSOR VAR CAL MARKS AUTO MAN/MAN STEP FREQ STEP RATE POSITION FREQ MHZ OFF 000.0 OFF 50 ON OFF F2/P2 0.00 CAL, CAL 1030 XPDR 0.00 OFF 0.0, CAL 0.80 CAL -0, OFF 00000 OUT, NORM 90 NORM OFF T0 ADJ to 15V P-P 1.45 US MAN OFF Alignment Procedure Cont. Table 1002/Table 34-50-96-99A-010-A01 34-50-96 Page 1072.7/1072.8 May 07/07 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 0.3 PROCEDURE Set up rear of ATC-1400C/S1403C test set as follows: SWITCH DECODER EQUALIZER SELF-INTERR INST DIM ADDRESS 0.4 POSITION NARROW OFF OFF LOW 10101100 Set up front panel of 5359A time synthesizer as follows: SWITCH SLOPE LEVEL SYNC DELAY OUTPUT POLARITY AMPLITUDE OFFSET 0.5 DESIRED RESULTS POSITION +2V PRESET NORM, POS ADJ to 2.5V OFF, 0 Set up rear of 5359A time synthesizer as follows: SWITCH POSITION EXT TIMING DISABLE EVENTS,SLOPE FREQ-STD INT ADDRESS 0001000 NOTE: Interrogation power levels and transmitter output power levels specified in this document are referenced to the rear connector(s) of the Unit Under Test (UUT). The insertion loss of coaxial cables between the UUT and the test equipment must be accounted for. NOTE: Perform alignment steps 1.X for Receiver IF/LVPS Assembly, CPN 687-0727-004. Perform alignment steps 2.X for Receiver IF/LVPS Assembly, CPN 687-0727-005. 1.0 Receiver IF/LVPS Assembly, Alignment for CPN 687-0727-004 or prior. 1.1 Monitor the +5 V dc output at J7-26 with a DVM. Adjust A7R507 if necessary 1.2 Monitor J7-33 on Video Processor A6 with an oscilloscope. Verify a reading between 4.99 to 5.01 V dc. Alignment Procedure Cont. Table 1002/Table 34-50-96-99A-010-A01 34-50-96 Page 1073 Apr 17/07 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP PROCEDURE DESIRED RESULTS 1.3 Set the MODE-S test set to generate ATCRBS MODE-C interrogations and apply to the bottom antenna connector. Set the interrogation rate to 450 per second 1.4 a. Set the MODE-S test set signal strength to -79 dBm. Monitor the Bottom Video signal at A6P22-Pin 33. Adjust A7R131 fully clockwise. Adjust A7R140 for an observed video level of 0.7 volts peak. NOTE: The oscilloscope must be set to the averaging mode to properly measure the video pulse at the low signal levels required. b. Set the MODE-S test set signal strength to -77 dBm. Adjust A7R131 for an observed video level of 0.7 volts peak. c. Verify that the reply rate is between 90% and 100%. If not, readjust A7R140 for desired result. Reply rate is between 90% and 100%. 1.5 Set the signal strength to -31 dBm. Adjust A7R133 for desired results. Amplitude of the P1 pulse at J7-33 is 5.00 ±0.05 volts. 1.6 Repeat steps 1.4 and 1.5 as required. 1.7 Monitor the positive end of A6C67 on top side of the card. 1.8 Interrogate with a normal MODE-S signal at -27 dBm. Adjust A6R118 until the ditch-slope waveform resulting from P1 has the desired results. 1.9 Do steps 1.10 thru 1.16 for the TDR-94D only. Apply MODE-C interrogations to the UUT top antenna connector. 1.10 a. Set the MODE-S test set signal strength to -79 dBm. Monitor the Top Video signal at A6P22-Pin 31. Adjust A7R124 fully clockwise. 16.2 ±0.2 microseconds wide at its base. Adjust A7R111 for an observed video level of 0.7 volts peak. NOTE: The oscilloscope must be set to the averaging mode to properly measure the video pulse at the low signal levels required. b. Set the MODE-S test set signal strength to -77 dBm. Adjust A7R124 for an observed video level of 0.7 volts peak. Alignment Procedure Cont. Table 1002/Table 34-50-96-99A-010-A01 34-50-96 Page 1074 May 18/06 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 1.11 PROCEDURE DESIRED RESULTS Verify that the reply rate is between 90% and 100%. If not, readjust A7R111 for a reply rate between 90% and 100%. NOTE: If the Minimum Trigger Level (MTL) cannot be established within the specified limits, or if the MTL does not stay within the specified limits over the operational temperature range, the A7R127 (for the Top channel) and/or A7R137 (for the Bottom channel) (CPN 705-3543-020) may be added as needed. 1.12 Set the MODE-S test set signal strength for -31 dBm. Adjust A7R123 for desired results. Amplitude of the P1 pulse at J7-31 is 5.00 ±0.05 volts. 1.13 Repeat steps 1.11 and 1.12 as required. 1.14 a. Set the MODE-S test set signal strength to -50 dBm. Measure and note the amplitude of the P1 pulse at J7-31. ____ V b. Apply the same input signal level to the bottom channel. Measure and note the amplitude of the P1 pulse at J7-33. _____V c. Verify that the two amplitudes are within 0.1 volts of each other. If this is not the case, reduce the stronger of the two measurements by adjusting the appropriate Slope Adjust, A7R123 or A7R133, until the difference is less than 0.1 volts. Voltage difference should be less than 0.1 volt NOTE: If this readjustment is performed, then the MTL must be readjusted in accordance with either step 1.4 or 1.11, whichever is appropriate for the Top or Bottom channel requiring adjustment. 1.15 Monitor the positive end of A6C59 on the Video Processor board. 1.16 Set the MODE-S test set signal strength to -27 dBm. Adjust A6R117 on the Video Processor board such that the ditch-slope waveform resulting from P1 has the desired results. 16.2 ±0.2 ȝs wide at its base NOTE: Extra care must be taken in the adjustments made in the following steps 1.17 through 1.19. DPSK trimmer capacitor A7C301 adjustments should be made in very small increments or steps. These adjustments are critical to the performance of the UUT. Capacitor A7C301 should only be adjusted at the board or card level (if possible). Alignment Procedure Cont. Table 1002/Table 34-50-96-99A-010-A01 34-50-96 Page 1075 Apr 17/07 ROCKWELL COLLINS COMPONENT MAINTENANCE MANUAL with IPL TDR-94, PART NO 622-9352 STEP 1.17 PROCEDURE DESIRED RESULTS To align the DPSK Demodulator VCO, interrogate the bottom channel with MODE-S ONLY ALL-CALL interrogations having a signal strength of -60 dBm. _____ _____ Vary the interrogation center frequency above 1030 MHz until the reply rate reduces to 90% and note the frequency as the upper frequency limit. Vary the interrogation center frequency below 1030 MHz and note the frequency as the lower frequency limit. Adjust A7C306 such that the two limit frequencies are equidistant from 1030.00 MHz. Verify that both frequencies are removed from 1030 MHz by at least 0.6 MHz. If exact centering of the center frequency is difficult to achieve, the adjustment should be made to slightly favor the higher frequency limit. 1.18 The IF bandwidth may be adjusted with A7R305. Adjustment of A7R305 is critical to the performance of the unit and should not be performed at the top-level assembly unless necessary. If adjustment of A7R205 is necessary, then the frequency centering adjustments performed in step 1.17 must be rechecked. 1.19 To align the DPSK demodulator VCO, interrogate the top channel with a Mode-S Only All-Call interrogations having a signal level of -60 dBm and a center frequency of 1030.0 MHz. Monitor A7TP303 with the oscilloscope and slowly adjustA7C352 for the cleanest and most square observed signal pulses. NOTE: DPSK adjustments are interactive. Steps 1.17 through 1.19 should be rechecked prior to continuing with the following procedures. 1.20 Monitor J7-33. Interrogate the bottom channel with MODE-A or MODE-C interrogations having a signal level of -67 dBm and measure the video amplitude of P1 observed. Turn off all interrogations to the UUT. NOTE: Enable the Self-Test function and adjust A7R122 such that the observed self-test signal P1 is equal to the video amplitude previously observed within ±0.2 volts. Alignment Procedure Cont. Table 1002/Table 34-50-96-99A-010-A01 34-50-96 Page 1076 May 18/06
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.5 Linearized : Yes Author : Rockwell Collins, Inc. Create Date : 2012:09:25 09:00:51-04:00 Keywords : 5230778502a.0101340 Modify Date : 2012:09:25 09:00:51-04:00 XMP Toolkit : Adobe XMP Core 4.2.1-c043 52.372728, 2009/01/18-15:08:04 Producer : Acrobat Distiller 9.5.1 (Windows) Creator Tool : PScript5.dll Version 5.2.2 Metadata Date : 2010:06:04 11:15:15-05:00 Format : application/pdf Title : TDR-94/94D (-004 Status and Higher) ATC/Mode S Transponder (ICA) Creator : Rockwell Collins, Inc. Description : component maintenance manual (with illustrated parts list) Subject : 5230778502a.0101340 Document ID : uuid:d8260aa7-8930-4f89-a44a-34aa818e1250 Instance ID : uuid:393de9a7-d09d-48dc-b9ca-3a129f1928e8 Page Count : 220EXIF Metadata provided by EXIF.tools