Rohrback Cosasco Systems ER200 Hazardous Area Electrical Resistance Corrosion Monitoring Data-logger User Manual 1

Rohrback Cosasco Systems Hazardous Area Electrical Resistance Corrosion Monitoring Data-logger Users Manual 1

Contents

Users Manual 1

 BLUETOOTH SUITE: TRANSFER UNIT, MICROCOR ER DATALOGGER, ER PROBE READER, LPR PROBE READER, LEGACY CONVERTER, ER DATALOGGER, LPR DATALOGGER, ULTRACORR 2 User Manual                                             Cosasco 11841 Smith Avenue                           Santa Fe Springs, CA 90670                 Tel: +1 (562) 949-0123  •  (800) 635-6898       Fax: +1 (562) 949-3065 P/N: BT-MANUAL revB www.cosasco.com
  MICROCOR®, COSASCO®, CORROSOMETER®, CORRATER® and ULTRACORR® are registered trademarks of Rohrback Cosasco Systems, Inc.  Windows® is a trademark of Microsoft Corporation.  Bluetooth® is a trademark of Bluetooth SIG, Inc.                                         No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written permission of Rohrback Cosasco Systems, Inc.
i  Bluetooth Suite     Chapter 1 Introduction ..................................................................... 1 Transfer Unit ........................................................................................................... 1 Microcor ER Datalogger .......................................................................................... 1 ER Probe Reader ..................................................................................................... 1 LPR Probe Reader .................................................................................................. 1 Legacy Converter .................................................................................................... 2 ER Datalogger ......................................................................................................... 2 LPR Datalogger ....................................................................................................... 2 Ultracorr 2 .............................................................................................................. 2 Chapter 2 Specifications .................................................................. 3 Transfer Unit (TU-500) ............................................................................................ 3 Microcor ER Datalogger (M-200) ............................................................................ 4 ER Probe Reader (ER-100) ..................................................................................... 5 LPR Probe Reader (LPR-100) ................................................................................. 6 Legacy Converter (LC-500) ..................................................................................... 7 ER Datalogger (ER-200) .......................................................................................... 8 LPR Datalogger (LPR-200) ...................................................................................... 9 Ultracorr 2 (U-200) ............................................................................................... 10 Ultracorr 2 Instrument ............................................................................. 10 UST2 Ultrasonic Sensor .......................................................................... 10 Chapter 3 Basics of the Bluetooth Suite ......................................... 13 Transfer Unit ......................................................................................................... 13 Battery Installation .................................................................................. 13 Standby Screens .................................................................................... 14 Scanning for Devices .............................................................................. 14 Device List ............................................................................................. 15 Display Configured IDs ........................................................................... 15 Setting Units ........................................................................................... 16 Setting Time ........................................................................................... 16 Clearing Memory .................................................................................... 17 Microcor ER Datalogger ........................................................................................ 18 Power Module Installation ....................................................................... 18 Mounting the Microcor ER Datalogger ..................................................... 18 Cosasco Mounting Accessories .............................................................. 21 ER Probe Reader and LPR Probe Reader ............................................................... 22 Battery Installation .................................................................................. 22 Checking Battery Status .......................................................................... 23 Using the ER Probe Reader ..................................................................... 24 Using the LPR Probe Reader ................................................................... 25 Table of Contents
ii   Table of Contents  Turn Off Probe Readers .......................................................................... 25 Legacy Converter .................................................................................................. 26 Battery Installation .................................................................................. 26 Checking Battery Status .......................................................................... 26 Using the Legacy Converter .................................................................... 27 Turn Off Legacy Converter ...................................................................... 27 ER Datalogger and LPR Datalogger ........................................................................ 28 Battery Installation .................................................................................. 28 Installation .............................................................................................. 29 Ultracorr 2 ............................................................................................................ 32 Battery Installation .................................................................................. 32 Chapter 4 Transfer Unit .................................................................. 33 Microcor ER Datalogger ........................................................................................ 33 Create an ID for Microcor ER Datalogger ................................................. 33 Load ID onto Microcor ER Datalogger ..................................................... 34 Download Data from Microcor ER Datalogger .......................................... 35 Read Microcor ER Datalogger Status ...................................................... 35 Ultracorr 2 ............................................................................................................ 37 Create an ID for the Sensor ..................................................................... 37 Connecting to the Ultracorr 2 .................................................................. 38 Configure the Sensor .............................................................................. 39 Calibrate the Sensor................................................................................ 40 Configure the Datalogger ........................................................................ 41 Stop Data Collection ............................................................................... 41 Downloading Data .................................................................................. 42 Taking Individual Readings ...................................................................... 42 Read Status ............................................................................................ 43 Chapter 5 ER Probe Reader ............................................................ 45 Create an ID for ER Probe Reader .......................................................................... 45 Take Data Point ..................................................................................................... 47 Download Data Point from Reader ......................................................................... 48 Chapter 6 LPR Probe Reader .......................................................... 49 Create an ID for LPR Probe Reader ........................................................................ 49 Take Data Point ..................................................................................................... 51 Download Data Point from Reader ......................................................................... 52 Chapter 7 Legacy Converter ........................................................... 53 RDC-CO(T) ........................................................................................................... 53 Create an ID for RDC-CO(T) .................................................................... 53 Load Configuration onto RDC-CO(T) ....................................................... 55 Download Data from RDC-CO(T)............................................................. 56 Read RDC-CO(T) Status ......................................................................... 57 RDC CA(T) ............................................................................................................ 58 Create an ID for RDC-CA(T) .................................................................... 58
iii  Bluetooth Suite Load Configuration onto RDC-CA(T) ....................................................... 60 Download Data from RDC-CA(T) ............................................................. 60 Get Status of RDC-CA(T) ........................................................................ 61 Microcor Datalogger/ML-9500B ............................................................................ 62 Create an ID for a Microcor Device .......................................................... 62 Load ID onto Microcor Datalogger and ML-9500B ................................... 63 Download Data from Microcor Datalogger/ML-9500B ............................. 64 Read Microcor Datalogger/ML-9500B Status .......................................... 65 Chapter 8 ER Datalogger ................................................................ 67 Create an ID for ER Datalogger .............................................................................. 67 Load Configuration onto ER Datalogger ................................................................. 69 Download Data from ER Datalogger ....................................................................... 70 Get Status of ER Datalogger .................................................................................. 70 Chapter 9 LPR Datalogger .............................................................. 73 Create an ID for LPR Datalogger ............................................................................ 73 Load Configuration onto LPR Datalogger ............................................................... 75 Download Data from LPR Datalogger ..................................................................... 76 Get Status of LPR Datalogger ................................................................................ 76 Chapter 10 Transfer Readings from the Transfer Unit  ........................                          to Cosasco Data ................................................................................ 78 Bluetooth Communication Requirements ............................................................... 78 Create a New Group .............................................................................................. 78 Open a Group........................................................................................................ 80 Add a Probe through Cosasco Data ....................................................................... 82 Create Nodes for New Probes (Optional) ................................................................ 84 Connect Transfer Unit to PC .................................................................................. 86 Get ID’s from Transfer Unit .................................................................................... 88 Configure Probes .................................................................................................. 89 Configure Individual Probes .................................................................... 89 Configure All Probes ............................................................................... 91 Download Data ..................................................................................................... 92 Download Individual Probe Data .............................................................. 92 Download All Probe Data ........................................................................ 93 Appendix A Update Device Firmware ................................................. 95 TU-500 Firmware Update Instructions ................................................................... 95 Troubleshooting ...................................................................................... 98 ER-100, LPR-100, ER-200, and LPR-200 Firmware Update Instructions .............. 101 Appendix B EC Type Examination Certificates ................................. 105 Transfer Unit ....................................................................................................... 105 ER Probe Reader ................................................................................................. 108 LPR Probe Reader .............................................................................................. 111
iv   Table of Contents  Legacy Converter ................................................................................................ 114 ER Datalogger ..................................................................................................... 118 LPR Datalogger ................................................................................................... 122 Ultracorr 2 .......................................................................................................... 126 UST2 Ultrasonic Transmitter .................................................................. 126 Ultracorr 2 Ultrasonic Transducer .......................................................... 130 M-200 ................................................................................................................ 134 Appendix C Certificates of Conformity ............................................ 137 Transfer Unit ....................................................................................................... 137 ER Probe Reader ................................................................................................. 140 LPR Probe Reader .............................................................................................. 144 Legacy Converter ................................................................................................ 147 ER Datalogger ..................................................................................................... 151 LPR Datalogger ................................................................................................... 155 Ultracorr 2 .......................................................................................................... 159 Ultracorr 2 Ultrasonic Transmitter .......................................................... 159 UST2 Ultrasonic Transducer .................................................................. 164 M-200 ................................................................................................................ 168 Appendix D Drawing 726061 ........................................................... 171 Appendix E Drawing 726062 ........................................................... 173 Appendix F Drawing 702408 ........................................................... 175
1  Bluetooth Suite Chapter 1     Introduction   Transfer Unit  The Transfer Unit (TU-500) handheld instrument is the convenient and hassle-free way to configure and collect data from Microcor Dataloggers,  Ultracorr 2 Readers,  Ultracorr 2 Dataloggers, ER Readers, LPR Readers, ER Dataloggers and LPR Dataloggers. The Transfer Unit can be used with Cosasco Bluetooth enabled devices via a Bluetooth link used as a serial cable replacement. The Transfer Unit can also be used with other  Cosasco legacy devices with the addition of the Legacy Converter. This portable unit can store readings of up to 255 total devices including up to 99 Microcor and/or a combination of up to 255 Ultracorr 2, ER and LPR IDs. This intrinsically safe handheld device allows an operator to program and collect data from Cosasco devices installed in hazardous locations. Furthermore, this device allows simple and fast data transfer using Cosasco Data software and a Bluetooth Dongle.  Microcor ER Datalogger  The Microcor® ER Datalogger (M-200) is based on Cosasco's latest generation of high- resolution Microcor technology. The M-200 operates in conjunction with the high-resolution Microcor probes that Cosasco offers. The Microcor ER Datalogger is an 18 bit high-  resolution corrosion measurement device, approximately 256 times higher than previous electrical resistance measurement instruments. This increased resolution greatly improves response to corrosion upsets, and at the same time allows measurements to be made in virtually any environment. The patented technology combines speed of response, similar to linear polarization resistance, with the universal applicability of electrical resistance measurements.  ER Probe Reader  The ER Probe Reader (ER-100) was designed to be used together with the Transfer Unit and to replace the older Checkmate and Checkmate Plus handheld instruments. The ER Probe Reader is able to read all standard Cosasco ER probes and reads both corrosion data and temperature. For convenience, the ER Probe Reader communicates with the Transfer Unit via a Bluetooth link used as a serial cable replacement.  LPR Probe Reader  The LPR Probe Reader (LPR-100) was designed to be used together with the Transfer Unit to replace the Mate II and Aquamate handheld instruments. The LPR Probe Reader reads all standard Cosasco LPR probes and can read both corrosion rate and temperature. It communicates with the Transfer Unit via a Bluetooth link used as a serial cable replacement.
2   Introduction  Legacy Converter  The Legacy Converter (LC-500) is an RS232 to Bluetooth serial converter that allows the Transfer Unit to communicate with Cosasco legacy instruments in hazardous areas. This is done by plugging the Legacy Converter directly into the communications port of the Cosasco legacy instrument.  ER Datalogger  The ER Datalogger (ER-200) was designed to be used together with the Transfer Unit. The ER Datalogger replaces the Remote Data Collector (RDC) that measures corrosion via ER Probe measurements. The ER Datalogger interfaces with all standard Cosasco Electrical Resistance probes and reads both corrosion data and temperature. For convenience, the ER Datalogger communicates with the Transfer Unit via Bluetooth link used as a serial cable replacement.  LPR Datalogger  The LPR Datalogger (LPR-200) was designed to be used together with the Transfer Unit. The LPR Datalogger replaces the Remote Data Collector (RDC) that measures corrosion via LPR Probe measurements. The LPR Datalogger interfaces with all standard Cosasco Electrical Resistance probes and reads both corrosion data and temperature. For convenience, the LPR Datalogger communicates with the Transfer Unit via Bluetooth link used as a serial cable replacement.  Ultracorr 2 Note: For additional information regarding the Ultracorr 2, refer to the latest Ultracorr 2 Corrosion Monitoring System User Manual (Cosasco P/N: U-CORR2- MANUAL)  The  new  Ultracorr 2 is the next evolution in handheld Ultracorr Corrosion Monitoring Systems. Ultracorr 2 provides a cost effective ultrasonic thickness measurement and temperature measurement of a pipe or vessel wall using fixed transducers mounted at various locations throughout a site.  After initial installation, access to the monitoring point is no longer required. The transducer connector can be located at a convenient location for taking thickness and temperature readings. These readings can then be downloaded to a personal computer running Cosasco Data Corrosion Management Software for storage and trend analysis.  The Ultracorr 2 transducers are equipped with an integral RTD measuring temperature which enables taking of simultaneous metal thickness and metal temperature readings. The instrument uses temperature data to compensate for changes in the metal thickness readings due to temperature variations. The new generation of transducers are embedded with smart sensors that retain user configured ID characteristics.  A basic system consists of a smart transducer, the new  Ultracorr 2 handheld instrument, data collection device, and Cosasco Data Software package.  Since it will often be advantageous to take a reading of the transducer from some remote point, there are numerous cabling options to connect these two items. For example, cables may be run from numerous transducers into a single junction box at ground level, where multiple readings may be taken very quickly.  Although there are many applications for the Ultracorr Corrosion Monitoring System, there are three basic system applications. Refer to chapter 4 and 5 for installation procedures for various placement options.
3  Bluetooth Suite     Specifications  Transfer Unit (TU-500)  Battery Requirements:  2 x Cosasco AA Lithium Batteries (P/N 095820) Operating Temperature:  -40°F to 158°F (-40°C to 70°C) Dimensions:  6.24”H x 3.35”W x .91”D (15.8 cm x 8.51 cm x 2.31 cm) LCD:  5 volt, 20 x 4 character LCD screen without backlight Intrinsic Safety: ATEX Certification SIRA 14 ATEX 2263X Ex ia IIC T4 Ga, Ta = -40°C to +70°C Enclosure: IP20 For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.  IEC Ex Certification IECEx SIR 14.0096X Ex ia IIC T4 Ga, Ta = -40°C to +70°C Enclosure: IP20 Minimum For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.  North American Certifications CSA Certification: 70007061 CSAUS Class I, Zone 0, AEx ia IIC T4 Ga, Ta = -40°C to +70°C CCSA Ex ia IIC T4 Ga, Ta = -40°C to +70°C Enclosure: IP20 Minimum For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.  Data Storage: • Stores up to 255 IDs, with up to 99 Microcor IDs • ER Probe Reader, LPR Probe Reader, Ultracorr 2 Reader: 10 readings • RDC – COT, ER Datalogger: 2048 readings without temperature 1024 readings including temperature • RDC – CAT, LPR Datalogger: 1024 readings without temperature   512 readings including temperature  • Microcor Bluetooth: 16000 readings • Microcor Legacy: 8000 readings • Ultracorr 2 Datalogger: 2000 readings   Chapter 2
4   Specifications  Battery Life:   Approximately 2 days of continuous operation  Communication:  Bluetooth® as serial cable replacement  Microcor ER Datalogger (M-200)  Battery Requirements:  7.2V Lithium Power Module (P/N 748400)  Operation Temperature:  -40°F to 158°F (-40°C to 70°C)  Dimensions:  4.40”Diameter x 6.9”H (11.2 cm x 17.5cm)  Weight:   6.45lbs (2.9kg)  Operation: • Compatible with all Cosasco Microcor Probes • Battery Life: 2 years at 20 min measurement interval  Resolution:            18 bit (1 part in 262,144)  Data Storage:             16,000 Readings (Circular Buffer)  Communication:     Wired/RS232 or Bluetooth v2.0  Bluetooth Specifications: • Bluetooth v2.0 + EDR • FHSS/GFSK Modulation • +2 dBi typical, +4dBi maximum Integral Antenna • Frequency Range: 2402-2480 MHz
5  Bluetooth Suite ER Probe Reader (ER-100)  Battery Requirements:  2 x Cosasco AA Lithium Batteries (P/N 095820)  Operating Temperature:  -40°F to 158°F (-40°C to 70°C)  Dimensions:  6.1”H x 2.4”W x 1.44”D (15.5 cm x 6.1 cm x 3.66 cm)  Intrinsic Safety: ATEX Certification SIRA 14 ATEX 2261X Ex ib IIC T4 Gb, Ta = -40°C to +70°C Enclosure: IP20 Minimum For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.  IEC Ex Certification IECEx SIR 14.0094X Ex ib IIC T4 Gb, Ta = -40°C to +70°C Enclosure: IP20 Minimum For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.  North American Certifications CSA Certification: 70043903 CSAUS Class I, Zone 1, AEx ib IIC T4 Gb, Ta = -40°C to +70°C CCSA Ex ib IIC T4 Gb, Ta = -40°C to +70°C Enclosure: IP20 Minimum For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.  Operation: • Compatible with all Cosasco ER Probes • Battery Life: 1700 Readings  Communication:  Bluetooth® as serial cable replacement
6   Specifications  LPR Probe Reader (LPR-100)  Battery Requirements:  2 x Cosasco AA Lithium Batteries (P/N 095820)  Operating Temperature:  -40°F to 158°F (-40°C to 70°C)  Dimensions:  6.1”H x 2.4”W x 1.44”D (15.5 cm x 6.1 cm x 3.66 cm)  Intrinsic Safety: ATEX Certification SIRA 14 ATEX 2262X Ex ib IIC T4 Gb, Ta = -40°C to +70°C Enclosure: IP20 For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.  IEC Ex Certification IECEx SIR 14.0095X Ex ib IIC T4 Gb, Ta = -40°C to +70°C Enclosure: IP20 Minimum For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.  North American Certifications CSA Certification: 70007055 CSAUS Class I, Zone 1, AEx ib IIC T4 Gb, Ta = -40°C to +70°C CCSA Ex ib IIC T4 Gb, Ta = -40°C to +70°C Enclosure: IP20 Minimum For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.  Operation: • Compatible with all Cosasco LPR Probes • Battery Life: 2000 Readings  Communication:  Bluetooth® as serial cable replacement
7  Bluetooth Suite Legacy Converter (LC-500)  Battery Requirements:  2 x Cosasco AA Lithium Batteries (P/N 095820)  Operating Temperature:  -40°F to 158°F (-40°C to 70°C)  Dimensions:  4.0”H x 2.5”W x 1.3”D (10.3 cm x 6.4 cm x 3.3 cm)  Intrinsic Safety: ATEX Certification SIRA 14 ATEX 2264X Ex ib IIC T4 Gb, Ta = -40°C to +70°C Enclosure: IP20 For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.  IEC Ex Certification IECEx SIR 14.0097X Ex ib IIC T4 Gb, Ta = -40°C to +70°C Enclosure: IP20 Minimum For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.  North American Certifications CSA Certification: 70008374 CSAUS Class I, Zone 1, AEx ib IIC T4 Gb, Ta = -40°C to +70°C CCSA Ex ib IIC T4 Gb, Ta = -40°C to +70°C Enclosure: IP20 Minimum For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.  Operation: • Compatible with all Cosasco legacy instruments (Excluding RDC 4 Channel) • Battery Life: Approximately 2 days of continuous operation  Communication:  Bluetooth® as serial cable replacement
8   Specifications  ER Datalogger (ER-200)  Battery Requirements: Cosasco RDC2 Battery Pack P/N 726043  Operating Temperature: -40°F to 158°F (-40°C to 70°C)  Dimensions (Approximately):  9.05”H x 6.5”W x 4.25”D (22.987 cm x 16.51 cm x 10.795 cm)  Intrinsic Safety: ATEX Certification SIRA 16ATEX2024X Ex ia IIC T4 Ga, Ta = -40°C to +70°C For use only with RCS RDC2 Battery Pack P/N 726043 Enclosure: IP20   IEC Ex Certification IECEx SIR 16.0009X Ex ia IIC T4 Ga, Ta = -40°C to +70°C For use only with RCS RDC2 Battery Pack P/N 726043 Enclosure: IP20 Minimum  North American Certifications CSA Certification: 70008419 CSAUS Class I, Zone 0, AEx ia IIC T4 Ga, Ta = -40°C to +70°C CCSA Ex ia IIC T4 Ga, Ta = -40°C to +70°C For use only with RCS RDC2 Battery Pack P/N 726043 Enclosure: IP20 Minimum  Operation: • Compatible with all standard Cosasco ER Probes • Battery Life: 1.9 years at 1 measurement every 4 hours  Communication: Bluetooth® as serial cable replacement
9  Bluetooth Suite LPR Datalogger (LPR-200)  Battery Requirements: Cosasco RDC2 Battery Pack P/N 726043  Operating Temperature: -40°F to 158°F (-40°C to 70°C)  Dimensions (Approximately): 9.05”H x 6.5”W x 4.25”D (22.987 cm x 16.51 cm x 10.795 cm)  Intrinsic Safety: ATEX Certification SIRA 16ATEX2025X Ex ia IIC T4 Ga, Ta = -40°C to +70°C For use only with RCS RDC2 Battery Pack P/N 726043 Enclosure: IP20   IEC Ex Certification IECEx SIR 16.0010X Ex ia IIC T4 Ga, Ta = -40°C to +70°C For use only with RCS RDC2 Battery Pack P/N 726043 Enclosure: IP20 Minimum  North American Certifications CSA Certification: 70014313 CSAUS Class I, Zone 0, AEx ia IIC T4 Ga, Ta = -40°C to +70°C CCSA Ex ia IIC T4 Ga, Ta = -40°C to +70°C For use only with RCS RDC2 Battery Pack P/N 726043 Enclosure: IP20 Minimum  Operation: • Compatible with all standard Cosasco LPR Probes • Battery Life: 1 year at 1 reading every 4 hours  Communication: Bluetooth® as serial cable replacement
10   Specifications  Ultracorr 2 (U-200)  Ultracorr 2 Instrument  Battery Requirements:  2 x 3.6V AA Lithium Cells (Cosasco P/N 095820)  Battery Life:  Over 6000 readings  Operating Temperature: -40°F to 158°F (-40°C to 70°C)  Storing Temperature: -40°F to 158°F (-40°C to 70°C)  Dimensions: 6”H x 3.25”W x 1.25”D (152.4 mm x 82.55 mm x 31.75 mm)  Weight:  1 lb. (0.45 kg)  Intrinsic Safety:  For USA/Canada:   Ex ib IIC T4: Class I, Zone 1 AEx ib IIC T4   For Europe:      II 2G Ex ib IIC T4 Gb Ta = -40°C to +70°C  UST2 Ultrasonic Sensor  Thickness Measurement:  Range:   0.2 (0.1 for special orders) to 2.0 inches, up to 25 ft. cable  Resolution: 0.0001 inch Accuracy:  ± 0.0002 inch at constant temperature ± 0.0005 inch from -40°C to +70°C (Instrument) ± 0.0003 inch from -40°C to +150°C (Metal Surface of Transducer)  Transducer Temperature:  Range:   Ambient: -40°F to +158°F (-40°C to +70°C)    Metal Surface: -40°F to +305°F (-40°C to +150°C)  Temperature Compensation:   -0.0002 inch/inch/°C   Temperature Differential Error:  -0.0001 inch/inch/°C difference (inside to outside of wall)
11  Bluetooth Suite Temperature Measurement:  Range:   -40°C to +150°C  Resolution: 0.1°C  Accuracy: ±2°C (Transducer)    ±2°C (Instrument)  Data Storage:  Memory Type:   Nonvolatile  Probes:    255  Readings/Probes: 2000     Date and Time Stamped  Interface:  Bluetooth®  Transducer Type:  Contact  Transducer Cable:  RG-174 up to 25 ft.
12   Specifications
13  Bluetooth Suite     Basics of the Bluetooth Suite   Transfer Unit  Battery Installation  The Transfer Unit is supplied with two 3.6 Volt AA lithium batteries. To install these batteries, remove the rear access panel of the unit with a screwdriver and install the batteries with the polarities as indicated on the unit. Replace the rear access panel when finished.                                                                                    Chapter 3 TU-500 Transfer Unit Front View   Transfer Unit Back View
14   Basics of the Bluetooth Suite  Standby Screens  The Standby screens are shown below. To navigate between the two standby screens use the More and Back options.         Scanning for Devices  To scan for devices, select the Scan option on the standby screen. The following screen will appear. Select and amount of time, 10s, 20s, or 30s, to scan for devices.  Note: It is recommended to use the 30s scan time to allow for Bluetooth to sync.         The Transfer Unit will show the following screens while scanning for devices.          When the Transfer Unit has finished scanning, scroll through the list of found devices using the up and down arrows on the keypad. The user can select Sv to save the device to a list.  Note: Up to 10 devices can be stored into the saved device list.               Select Scan Time   10s  |  20s  |  30s  |  Exit   Scanning. . .  Please Wait XX  Found X ►►►►►►►►►►►   COSASCO TU-500 vX.XX MM/DD/YY HH:MM:SS Confg  |  Scan  |   Device Disp      |   PC     |   More COSASCO TU-500 vX.XX MM/DD/YY   HH:MM:SS Time  |  Units  |  Memory Back  | Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Sv=Save Cfg  |  Dl  |  St  |  Bk  |  Sv
15  Bluetooth Suite Device List  After scanning for devices, the Transfer Unit allows the user to view the devices found from the last scan or view the list of saved devices. These options allow the user to bypass the scanning command and directly access a list of devices.  From the Standby screen select Device.         On this screen, the user will have the option for Last Scan, Saved List and Exit.        • Last Scan will bring the user to the list of devices from the last scan. • Saved List will bring the user to the list of saved devices. • Exit will return the user to the standby screen.  Display Configured IDs  The Transfer Unit gives the user the option to view configured ID’s through the standby screen.   On the standby screen select Disp.        On the following screen, the user has the option to display configured ID’s by selecting either Current or ID. If Current is selected the Transfer Unit will display the last viewed ID and if ID is selected the Transfer Unit will allow the user to enter a device’s ID number. Different information will be displayed depending on the type of ID configured.            Display Saved ID  Current   |   ID   |   Exit COSASCO TU-500 vX.XX MM/DD/YY HH:MM:SS Confg  |  Scan  |   Device Disp      |   PC     |   More Device Menu  Last      Saved Scan   |   List   |   Exit COSASCO TU-500 vX.XX MM/DD/YY HH:MM:SS Confg  |  Scan  |   Device Disp      |   PC     |   More
16   Basics of the Bluetooth Suite  Setting Units  To change the units on the Transfer Unit select Units from the standby screen. The following screen will appear with the options for Temperature being F (Fahrenheit) and C (Celsius) and the options for Metal Loss being mils, µm, and mm.          The option that is currently selected for temperature or metal loss will be shown next to Temperature and Metal Loss respectively. To change the units, navigate to the preferred unit then hit OK. When finished selecting the units, select Back to return to the standby screen.   Setting Time  To change or set the time on the Transfer Unit select Time from the standby screens. The following screen will appear with the options for Mate and Zone.         Choosing Mate will take the user to the following screen and will allow the user to manually enter the time and date in military time.  YY – Year, MM – Month, DD – Day of the month, dd – Day of the week where 00 is Sunday,  hh – Hours, mm – Minutes, ss – Seconds         Choosing Zone will take the user to the following screen and will allow the user to select a time zone and an offset. Select either STZ (Standard Time Zone) or DTZ (Daylight Time Zone) and scroll up and down using the up and down arrows on the keypad to change the offset.          Units Temperature: F Metal Loss: mils C  |   μm  |   mm  |  Back Time set up    Mate  |  Zone   Back         |   Exit  Enter date/time in YYMMDDddhhmmss <XXXXXXXXXXXXXX> 0123456789.<  OK   Back Time Zone: STZ <               X:XX               > Scroll Up and Down   DTZ   |   Back
17  Bluetooth Suite Clearing Memory  From the standby screen select the option Memory. The following screen will appear with the options to clear memory for a specific device’s ID number, Units, Device or All.         • If the user selects ID, enter the ID number of the device to delete the data off the Transfer Unit then select OK. On the next display screen select Okay to clear the data for that ID. This will clear all of the data stored for this specific ID including configuration and data. • If the user selects Units, the preferences for the units stored on the Transfer Unit will be restored to the defaults. Temp: C, Metal loss: mils, Time zone: STZ, -8:00 offset. • If the user selects Device, this will clear the memory for saved scan BT devices and last scanned BT devices. • If the user selects All, this will clear all stored ID numbers configuration and data, restore all units to their default and clear all stored scanned devices.      TU-500 Transfer Unit  Clear Memory  ID    |   Units   |   Device All   |   Back    |   Exit
18   Basics of the Bluetooth Suite  Microcor ER Datalogger  Power Module Installation  Power Module (Cosasco P/N 748400) is intrinsically safe and may be connected/disconnected in a hazardous location.   Configuration for hazardous/non-hazardous locations (computer software may only be used in a non-hazardous location).  Mounting the Microcor ER Datalogger  The Microcor ER Datalogger can be installed on the top, side or bottom of the line according to the probe installation. Choose the best installation configuration that corresponds to the location of the probe.  Grounding A 8 to 14 AWG grounding wire can be attached to the datalogger at the grounding lug. Connect the ground wire to earth ground per local electrical code.
19  Bluetooth Suite Direct Probe Mounting  Top of the Line  1. Attach connector and tighten connector nut to mount the transmitter to the probe adapter.  2. Rotate the antenna to vertical position.      Side of the Line  1. Attach connector and tighten connector nut to mount the transmitter to the probe adapter.  2. Rotate the antenna to vertical position.
20   Basics of the Bluetooth Suite  Bottom of the Line  1. Attach connector and tighten connector nut to mount the transmitter to the probe adapter.  2. Rotate the antenna to vertical position.    Optional Remote Mounting (Bottom of the Line shown)  1. Secure the transmitter to the remote mounting post using appropriate accessories.  2. Attach connector and tighten connector nut of the optional flexible cable to the probe adapter and attach the other end to the transmitter.  3. Rotate the antenna to vertical position.
21  Bluetooth Suite Cosasco Mounting Accessories
22   Basics of the Bluetooth Suite  ER Probe Reader and LPR Probe Reader  Battery Installation  Both Probe Readers are supplied with two 3.6 Volt AA lithium batteries. To install these batteries, remove the rear access panel of the unit with a screwdriver and install the batteries with the polarities as indicated on the unit. Replace the rear access panel when finished.                                       ER-100 Probe Reader  ER-100 Reader Back View
23  Bluetooth Suite Checking Battery Status  To check the battery status of the Probe Readers, turn on the Probe Reader by pushing the power button on the top of the device. If the LED on the top of the device is green, the Probe Reader has good batteries. If the LED on the top of the device is red or unit does not respond, the user needs to change the batteries of the Probe Reader before taking a reading. Replace batteries as indicated on the ER Probe Reader and LPR Probe Reader Battery Installation section.                                             ER-100 Reader Top View
24   Basics of the Bluetooth Suite  Using the ER Probe Reader  To use the ER Probe Reader, the user must first attach the ER Probe Reader to an ER probe/probe adapter.                                           Turn on the ER Probe Reader by pushing the power button on the top of the device. The LED of the ER Probe Reader will be green when ready to take a probe reading. When the ER Probe Reader is taking a reading of the probe, the LED will be yellow/orange. When the ER Probe Reader has finished taking a reading of the probe, the LED will return back to green.  ER-100 Probe Reader         ER Probe  ER Probe Adapter
25  Bluetooth Suite Using the LPR Probe Reader  To use the LPR Probe Reader, the user must first attach the LPR Probe Reader to an LPR probe/probe adapter.                                                                Turn on the LPR Probe Reader by pushing the power button on the top of the device. The LED of the LPR Probe Reader will be green when ready to take a probe reading. When the LPR Probe Reader is taking a reading of the probe, the LED will be yellow/orange. When the LPR Probe Reader has finished taking a reading of the probe, the LED will return back to green.  Turn Off Probe Readers  To turn off the ER Probe Reader or LPR Probe Reader, push and hold down the power button until the LED turns red.        LPR-100 Probe Reader         LPR Probe  LPR Probe Adapter
26   Basics of the Bluetooth Suite  Legacy Converter  Battery Installation  The Legacy Converter is supplied with two 3.6 Volt AA lithium batteries. To install these batteries, remove the rear access panel of the unit with a screwdriver and install the batteries with the polarities as indicated on the unit. Replace the rear access panel when finished.             Checking Battery Status  To check the battery status of the Legacy Converter, turn on the device by pushing down the power button. If the LED on the device does not flash green after approximately 2 seconds the user needs to change the batteries. Replace batteries as indicated on the Legacy Converter Battery Installation section.       LC-500 Legacy Converter  LC-500 Converter Back View  LC-500 Converter Top View
27  Bluetooth Suite Using the Legacy Converter  Attach the Legacy Converter directly to the communications port of the Cosasco Legacy Device.                      Turn on the device by pushing the white power button. The LED on the Legacy Converter will flash green when ready to be used with the Transfer Unit.  Turn Off Legacy Converter  To turn off the Legacy Converter, push the white power button and the LED will turn off.                   Legacy Converter ER Communication Port Communication Port
28   Basics of the Bluetooth Suite  ER Datalogger and LPR Datalogger  Battery Installation  NOTE: If LED flashes green when battery is installed, use the TU-500 to download data and reconfigure the Datalogger.   Both Dataloggers are supplied with a battery pack (Cosasco P/N 726043). To install this battery pack, open the unit by releasing the latches, remove the thumb screws and washers, place the battery onto the screw mounts and make sure the arrows are pointing upwards, insert the washers, hand tighten the thumb screws and connect the power connecters together. Once finished, close the unit by re-latching the latches.
29  Bluetooth Suite Installation  THE FOLLOWING ARE ONLY RECOMMENDED PRACTICES. INSTALLATION OF THIS DATALOGGER IN AN EXPLOSIVE ENVIRONMENT MUST BE IN ACCORDANCE WITH THE REQUIREMENTS FOR INSTALLATION OF INTRINSICALLY SAFE SYSTEMS IN HAZRDOUS (CLASSIFIED) LOCATIONS, PER LOCAL CODE SUCH AS THE NATIONAL ELECTRIC CODE (ANSI/NFPA70)  Location  The ER and LPR Dataloggers are certified for Zone 0 Hazardous Environment operation. The Dataloggers are designed for continuous operation between -40˚C to 70˚C. If extremes are expected outside of this operation range, sufficient protection to the thermal differences should be used for optimal lifespan of the device.  Mounting the Device  The ER and LPR Dataloggers cannot be directly mounted to a probe and are typically remote mounted with a 10’ (typical) probe cable connecting to a probe location. A typical ER Datalogger or LPR Datalogger mounting example is shown below.
30   Basics of the Bluetooth Suite  Two common ways to mount the device are remote wall mounting and 2” pipe mounting.  Remote wall mounting: Ensure the device is mounted vertically with the probe cable entrance pointed down.                      Pipe mounting: This mounting technique is for the Fiberglass Enclosure only. Mount the device to the mounting plate and attach the U bolts around the pipe and secure with the nuts. Note: Only the U bolts will be provided.
31  Bluetooth Suite Grounding  This is applicable to the ER-200 or LPR-200 Stainless Steel enclosure and units with remote mounted antenna.  An 8 to 14 AWG grounding wire can be attached to the Datalogger at the mounting hole. Install grounding wire per local Electric code.  Attach a grounding wire into the lightning arrestor and enclosure if the remote mount antenna is used.                   Mounting the Remote Mount Antenna  The remote mount antenna is provided with the installation hardware. This uses a U bolt for installation.  Secure the antenna to the mounting location using the U bolt. After the antenna is secured apply the provided sealing tape to both Lightning arrestor and to antenna connector to help ensure maximum device lifespan.
32   Basics of the Bluetooth Suite  Ultracorr 2  Note: For additional information regarding the Ultracorr 2, refer to the latest Ultracorr 2 Corrosion Monitoring System User Manual (Cosasco P/N: U-CORR2- MANUAL)  Battery Installation  The Ultracorr 2 is supplied with a set of two 3.6 Volt lithium batteries (Cosasco PN 095820). To install these batteries, remove the access panel on the back of the unit (see below) and install the batteries with the polarities as indicated on the unit. Replace the back cover when finished.
33  Bluetooth Suite     Transfer Unit   Microcor ER Datalogger  Create an ID for Microcor ER Datalogger  On the standby screen of the Transfer Unit select Confg. On the next display screen, select Microcor to get to a list of Microcor devices.         Select M-200 for the Microcor ER Datalogger (M-200).         Enter the desired ID number then select OK.         Enter the interval then select m for minutes. Note: the hours (h) option is disabled and will show INVAL if selected.          Microcor  M-200    |   MDL   |   ML95 Back      |  Exit     |    Select Device  ER   |   LPR   |   Microcor Ultracorr 2          |  Exit  Enter ID:[ _      ]      (1 – 99)  0123456789.<  OK   Back Interval:[ _      ] min: (2 – 1440)  0123456789<  m  h  Back  Chapter 4
34   Transfer Unit  Enter a tag name for the device then select Nxt.         To save the configuration of the device select Okay.         Load ID onto Microcor ER Datalogger To load a configuration onto the Microcor ER Datalogger an ID must be created. If the user has not already created an ID, please refer to the Create an ID section.  On the Transfer Unit, scroll through the list of Devices until the Bluetooth name of the desired Microcor ER Datalogger device is displayed then select Cfg.        Enter the ID of the configuration to load onto the Microcor ER Datalogger then select OK.         Select Okay to load the configuration onto the Microcor ER Datalogger.          Save? ID: XX  TAGNAME  Okay  |  Back  |  Exit  Save? ID: XX  TAGNAME  Okay  |  Back  |  Exit  Tag:[ _                               ] ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789._-< Clr  |  Nxt  |  Bck  |  Exit  Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Sv=Save Cfg  |  Dl  |  St  |  Bk  |  Sv Enter ID:[ _      ]      (1 – 99)  0123456789.<  OK   Back
35  Bluetooth Suite Download Data from Microcor ER Datalogger  On the Transfer Unit device list, navigate to the Microcor ER Datalogger device and select Dl.        After the transfer of data from the Microcor ER Datalogger to the Transfer Unit is complete, the following screen will display the Microcor ER Datalogger ID number, tag name and the number of samples collected with the interval they are being collected at.         Select Next to continue to the next display which shows Probe Life Units (PLU).         Select Next to continue to the next display to see the time when the last data point was collected as well as what intervals the data is being taken at.        Read Microcor ER Datalogger Status  On the Transfer Unit device list, navigate to the Microcor ER Datalogger device and select St.          ID:XX  M-200 Tag: XXXXXXXX Samples: XXXX (XX m/h) Next   |   Back   |   Exit      PLU: XXXXX  Next   |   Back   |   Exit     Time Stamp: MM/DD/YY   HH:MM:SS Interval: (XX m/h) Back   |   Exit     Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Sv=Save Cfg  |  Dl  |  St  |  Bk  |  Sv Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Sv=Save Cfg  |  Dl  |  St  |  Bk  |  Sv
36   Transfer Unit  After a successful data transfer, the following screen will appear with the attached information. Select Next to continue to the next display which shows the current time on the Microcor ER Datalogger.         Select Next to continue to the next display which shows the battery, memory and transmitter information as shown below. Battery status will show good or low. Memory and transmitter will show good or bad depending on their status.                                                          ID:XX  TAGNAME Samples: XXXX Interval: XX m/h Next   |   Back   |   Exit     Current Time:    MM/DD/YY   HH:MM:SS  Next   |   Back   |   Exit  Battery :Good/Low Memory :Good/Bad Transmitter :Good/Bad Back   |   Exit
37  Bluetooth Suite Ultracorr 2  Create an ID for the Sensor  On the standby screen of the Transfer Unit select Confg. On the screen that appears select Ultracorr 2.         The user will then have the option to configure the Ultracorr 2 as a Reader or Logger.  Choosing Reader will create an ID that can be used when connected to the Ultracorr 2 as a reader. Connecting to the Ultracorr 2 as a reader will allow the user to get readings manually, store the readings and get real-time updates of readings. Choosing Logger will create an ID that can be used when connected to the Ultracorr 2 as a Datalogger. Connecting to the Ultracorr 2 as a Datalogger will allow the user to configure the Ultracorr 2 to read and store data at certain intervals and get real-time updates of readings.         After selecting either Reader or Logger, enter the desired ID number then select OK.          Enter a tag name for the device then select Nxt.          Select Device  ER   |   LPR   |   Microcor Ultracorr 2          |  Exit  Ultracorr 2  Reader   |   Logger Back      |   Exit Enter ID: [ _      ]      (1 – 255)  0123456789.<  OK   Back Tag:[ _                               ] ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789._-< Clr  |  Nxt  |  Bck  |  Exit
38   Transfer Unit  Select the correct Alloy.         Click Okay to save the configuration for the chosen ID.          Connecting to the Ultracorr 2  To connect to the Ultracorr 2 a sensor must be connected to the Ultracorr 2 unit. Access the Ultracorr 2 on the device list of the Transfer Unit and select either Dlgr or Rdr to connect to the Ultracorr 2 as a Datalogger or reader respectively.         When successfully connected, the Transfer Unit will display the Ultracorr 2 main menu screen shown below. If the ID shown is 0, the sensor has not been configured.          Select Alloy  K03005   |   S30400 S31600   |   Back Save? ID: XX  TAGNAME  Okay  |  Back  |  Exit  Ultracorr 2 ver. XX ID: XX  TAGNAME Alloy: XXXXXX Sensor   |   More   |   Exit Devices [UP/DOWN]     X [XXXXXXXX                    ] Bk=Back  Sv=Save Dlgr  |  Rdr  |  Bk  |  Sv
39  Bluetooth Suite Configure the Sensor  To configure the Sensor, first use the Transfer Unit to connect to the Ultracorr 2 device then select Sensor from the Ultracorr 2 main menu screen. The user can either select Save Current to save the current configuration of the sensor to the Transfer Unit or select Confg to load the sensor with the configuration of a specific ID that was created in the Create an ID for the Sensor section.         If the user selects Save Current and the same ID number is saved in the Transfer Unit, the following screen will appear. Select Okay to clear the ID found and replace it with the current ID.         If the user selects Confg, the following screen will appear. Enter the ID to configure the sensor with.         Select Okay to configure the sensor.           Ultracorr 2 Sensor  Save current   |   Confg Calibration      |   Back Clear ID Found? ID: XX  TAGNAME  Okay    |    Back    |    Exit  ID: XX  TAGNAME  Okay  |  Back  |  Exit  Enter ID: [  _      ]      (1 – 255)  0123456789.<  OK   Back
40   Transfer Unit  Calibrate the Sensor  WARNING: CALIBRATION IS DONE BY COSASCO AND CHANGES MAY CAUSE INACCURACIES!  NOTE: DO NOT attempt to calibrate a transducer without notifying Cosasco. In most cases your transducer will not require a field calibration.  If transducer calibration is required, please contact your closest Cosasco regional office location for assistance. Information on the latest software version will be required.  To contact Cosasco technical support go to: technicalsupport@cosasco.com or call toll free 1-800-635-6898  Use the Transfer Unit to connect to the Ultracorr 2 device and select Sensor from the Ultracorr 2 main menu screen. On the following screen select Calibration.         A warning screen will be displayed stating that Calibration is done by Cosasco and Changes may cause inaccuracies. This screen will disappear after about 3 seconds.         Displayed on the next screen are the current values for the Offset, Slope, and Delay. To change these values select Change.         The user will then go through the following screens to input the desired values for the Offset, Slope and Delay.       Ultracorr 2 Sensor  Save current   |   Confg Calibration      |   Back WARNING Calib. is done by  Cosasco. Changes may cause inaccuracies. Offset: X.XXXX Slope : X.XXXX Delay : X.X Change  |  Store  |  Back Offset: [ _                   ]   0123456789.<  OK   Back Slope: <                   >   0123456789.<  OK   Back Select Delay  1.0  |  1.5  |  2.0 2.5  |  3.0  |  Back
41  Bluetooth Suite After the user selects the desired Delay, another warning screen will appear and then a screen will appear with the values selected for Offset, Slope and Delay. These values will not be saved until the user selects Store. Selecting Store will overwrite the current values saved in the Ultracorr 2.          Configure the Datalogger  This is only available if the Ultracorr 2 is used as a Datalogger when connected to the Transfer Unit.  After connecting to the Ultracorr 2 as a Datalogger, select More from the Ultracorr 2 main menu screen and select Confg on the following screen.          Enter the desired interval in minutes between 10 and 1440 then select m.  Note: The hours (h) option is disabled and will show INVAL if selected.         Stop Data Collection  This is only available if the Ultracorr 2 is used as a Datalogger when connected to the Transfer Unit.  NOTE: Download all data before stopping collection as this will clear the Ultracorr 2’s stored readings!  After connecting to the Ultracorr 2 as a Datalogger, select More from the Ultracorr 2 main menu screen and select Stop on the following screen.          Ultracorr 2 Logger  Confg   |   Test   |   Dload Stat      |   Stop   |   Back Interval:[ _      ] min: (10 – 1440)  0123456789<  m  h  Back  Offset: X.XXXX Slope : X.XXXX Delay : X.X Change  |  Store  |  Back Ultracorr 2 Logger  Confg   |   Test   |   Dload Stat      |   Stop   |   Back
42   Transfer Unit  Downloading Data  On the Transfer Unit devices list, navigate to an Ultracorr 2 device and select Dlgr.         To download data from the Logger, select More then select Dload.           After a successful data transfer, a screen will pop up with information about the last data point collected. Select Next to see the time when the last data point was collected.         Taking Individual Readings  While connecting to an Ultracorr 2 with the Transfer Unit the user has two options. One option is to get a single reading and be able to save that reading’s data. Another option is to get readings that update continuously.  Individual Data Points  When connected to the Ultracorr 2 as a Reader the sensor is able to take individual readings and save them.  Once connected to the Ultracorr 2, select More from the Ultracorr 2 main menu screen and then select Read.          Ultracorr 2 ver. XX ID: XX  TAGNAME Alloy: XXXXXX Sensor   |   More   |   Exit  Ultracorr 2 Reader  Read   |   Test   |   Back Ultracorr 2 ver. XX ID: XX  TAGNAME Alloy: XXXXXX Sensor   |   More   |   Exit Ultracorr 2 Logger  Confg   |   Test   |   Dload Stat      |   Stop   |   Back Thickness: X.XXXX in Temp: XX.XX C    Gain: XX.XX dB   Next   |    Back   |   Exit Time stamp: MM/DD/YY  HH:MM:SS  Back   |   Exit     Devices [UP/DOWN]     X [XXXXXXXX                    ] Bk=Back  Sv=Save Dlgr  |  Rdr  |  Bk  |  Sv
43   Bluetooth Suite After a successful reading, a screen displaying Thickness, Temperature, Gain and Battery Voltage values will appear. To get another reading select Read. To save the reading select Save. To Exit this screen, select Back.         Real-Time Data  When connected to the Ultracorr 2 as a Reader or Datalogger, the user is able to take readings that update in real-time.   Once connected to the Ultracorr 2, select More from the Ultracorr 2 main menu screen and then select Test          After a successful read, a screen displaying Thickness, Temperature, Gain and Battery Voltage values will appear and continuously update with new data. When the user wants to exit this screen, hold OK.  Note: A Battery Voltage reading below 4.5V means that the batteries are low and need to be replaced.         Read Status   On the Transfer Unit devices list screen, navigate to an Ultracorr 2 device and select Dlgr.          Ultracorr 2 ver. XX ID: XX  TAGNAME Alloy: XXXXXX Sensor   |   More   |   Exit  Ultracorr 2 Reader  Read   |   Test   |   Back Thickness: X.XXXX in Temp: XX.XX C   |  Hold Gain: XX.XX dB  |  OK to Batt: X.XX V        | ►Exit Thickness: X.XXXX in Temp: XX.XX C   |  Read Gain: XX.XX dB  |  Save Batt: X.XX V        |  Back Ultracorr 2 Logger  Confg   |   Test   |   Dload Stat      |   Stop   |   Back Devices [UP/DOWN]     X [XXXXXXXX                    ] Bk=Back  Sv=Save Dlgr  |  Rdr  |  Bk  |  Sv
44   Transfer Unit  To check the status of the Ultracorr 2, select More then select Stat.          This will show the user the number of samples currently saved in the Ultracorr 2 and the interval in which the samples are been taken. Select Next to see the current time on the device.                 Ultracorr 2 ver. XX ID: XX  TAGNAME Alloy: XXXXXX Sensor   |   More   |   Exit Ultracorr 2 Logger  Confg   |   Test   |   Dload Stat      |   Stop   |   Back Samples:XXXXX Interval: XX m  Next   |   Back   |   Exit Current Time: MM/DD/YY  HH:MM:SS  Back   |   Exit
45   Bluetooth Suite Chapter 5     ER Probe Reader   The Transfer Unit is used with the ER Probe Reader to utilize all of the ER Probe Reader functions. Refer to Basics of the Bluetooth Suite – ER Probe Reader and LPR Probe Reader for more information on how to use the ER Probe Reader.  Create an ID for ER Probe Reader  On the Transfer Unit standby screen select Confg. On the next display screen, select ER to get to a list of ER devices.         Select Reader from the list of devices.         Enter the desired ID number then select OK.         Enter a tag name for the device then select Nxt.          Select Device  ER   |   LPR   |   Microcor Ultracorr 2          |  Exit  ER  Reader  |   Logr   |  RDC Back      |   Exit    |  Enter ID: [  _      ]      (1 – 255)  0123456789.<  OK   Back Tag:[ _                               ] ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789._-< Clr  |  Nxt  |  Bck  |  Exit
46   ER Probe Reader  Enter in the name of the alloy then select Nxt. Note: The name of the alloy is for reference only and does not affect the calculation of corrosion rates.         Select the probe type used with the Reader then select Next.         If the user selects any of the Other probe options, the following screen will appear. Manually enter the span of the probe.         Select if the probe is a temperature probe or not by selecting either Yes or No.         To save the ID select Okay.            Save? ID: XXX   TAGNAME  Okay  |  Back  |  Exit  Alloy: [ _                      ] ABCDEFGHIJKLMNOPQR STUVWXYZ0123456789._-< Clr   |   Nxt   |   Bck   |   Exit  Select Probe Type [XX XXXXXXXXXXXX X] Scroll up and down Next   |   Back   |   Exit  Is it a Temp. Probe?  Yes  |  No  |  Bck  |  Exit Span:< _     > mils   0123456789.<   OK  Back
47   Bluetooth Suite Take Data Point  On the Transfer Unit device list screen, navigate to the ER Probe Reader and select Read.         The user will have the option to either select ID or Quick to read the probe connected to the Reader.  • If ID is selected, the user will need to enter an ID preconfigured for the ER Probe Reader to take the data of and select OK. On the confirmation screen select Okay and the reader will begin to read the probe.   Note: If the user has not already created an ID, please refer to the Create an ID for Reader section for the ER Probe Reader.         • If Quick is selected, the user will need to manually enter the probe type, the span of the probe, and if the probe is a temperature probe or not.   Once one of the previous steps is completed, the ER Probe Reader will take a reading of the attached probe. The ER Probe Reader has finished taking a reading once the ER Probe Reader light goes from yellow/orange back to blinking green.    Enter ID: [ _        ]       (1-255)  0123456789.<  OK  Back  ID: XXX TAGNAME  Okay   |   Back   |   Exit Select Probe Type  A   |   B   |   C       |   D G   |   u   |  Back  |  Exit     Span: <         > mils   0123456789.<  OK  Back   Is it a Temp. Probe?  Yes  |  No  |  Bck  |  Exit Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Cl=Clear Read  |  Dl  |  Bk  |  Cl
48   ER Probe Reader  Download Data Point from Reader  Before Downloading Data from the Reader, the user must first take a reading from the Reader. If this has not been done, please refer to the Take Data Point section.  Once the user finds an ER Probe Reader to download data from on the Transfer Unit select Dl.         After the transfer of the data point from the Reader to the Transfer Unit is complete, a screen will display information about the data on the Reader including the Divisions and Check Readings, Temperature, Metal Loss and the time that the last data point was collected from the device.  To save the current data to the Transfer Unit select Save. Note: This option will only be available if the user read from the Reader  using a pre-configured ID.                             Div: XXX.X    Chk: XXX.X Temp: XXXX.X C MLoss: X.XXX mils Next   |   Back   |   Exit  Time Stamp: MM/DD/YY  HH:MM:SS  Save   |   Back   |   Exit     Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Cl=Clear Read  |  Dl  |  Bk  |  Cl
49   Bluetooth Suite     LPR Probe Reader   The Transfer Unit is used with the LPR Probe Reader to utilize all of the LPR Probe Reader functions. Refer to Basics of the Bluetooth Suite – ER Probe Reader and LPR Probe Reader for more information on how to use the LPR Probe Reader.  Create an ID for LPR Probe Reader  On the Transfer Unit standby screen select Confg. On the next display screen, select LPR to get to a list of LPR devices.         Select Reader from the list of devices.         Enter the desired ID number then select OK.         Enter a tag name for the device then select Nxt.         Chapter 6 Select Device  ER   |   LPR   |   Microcor Ultracorr 2          |  Exit  Enter ID:[ _      ]      (1 – 255)  0123456789.<  OK   Back Tag:[ _                        ] ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789._-< Clr  |  Nxt  |  Bck  |  Exit  LPR  Reader  |  RDC2  |  RDC Back      |   Exit    |
50   LPR Probe Reader  Select an alloy by using the up and down arrows to scroll through the choices then select Next.         If Other is selected, the name of the alloy and the multiplier (mult) will have to be inputted manually.         Select either Stdrd-E or Flush-F for the probe type.         Select the cycle time in minutes for the device by selecting either 5, 10, 15 or 20.         Select if the probe is a temperature probe or not by selecting either Yes or No.         To save the configuration of the device select Okay.      Alloy: [ _                      ] ABCDEFGHIJKLMNOPQR STUVWXYZ0123456789._-< Clr   |   Nxt   |   Bck   |   Exit  Mult:<      >   0123456789.<   OK  Back  Save? ID: XXX   TAGNAME  Okay  |  Back  |  Exit  Select Alloy XXXXXXXXXXXXX XXXXXX     (scroll U/D) Next   |   Back   |   Exit     Select Probe Type  Stdrd-E     |     Flush-F Back         |   Exit     Select Cycle Time in Minutes  5  |  10  |  15  |  20  |  Back   Is it a Temp. Probe?  Yes  |  No  |  Bck  |  Exit
51   Bluetooth Suite Take Data Point  On the Transfer Unit device list screen, navigate to the LPR Probe Reader and select Read.         The user will have the option to either select ID or Quick to read the probe connected to the Reader.   • If ID is selected, the user will need to enter an ID preconfigured for the LPR Probe Reader to take the data of and select OK. On the confirmation screen select Okay and the reader will begin to read the probe.   Note: If the user has not already created an ID, please refer to the Create an ID for Reader section for the LPR Probe Reader.          • If Quick is selected, the user will need to manually select the alloy, the type of probe, the cycle time in minutes and if the probe is a temperature probe or not.                  Once one of the previous steps is completed, the LPR Probe Reader will take a reading of the attached probe. The LPR Probe Reader has finished taking a reading once the LPR Probe Reader light goes from yellow/orange back to blinking green.    Enter ID: [ _      ]       (1-255)  0123456789.<  OK  Back  ID: XXX TAGNAME  Okay   |   Back   |   Exit  Is it a Temp. Probe?  Yes  |  No  |  Bck  |  Exit Select Alloy XXXXXXXXXXXXX XXXXXX     (scroll u/d) Next   |   Back   |   Exit     Select Probe Type  Stdrd-E     |     Flush-F Back         |   Exit     Select Cycle Time in Minutes  5  |  10  |  15  |  20  |  Back  Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Cl=Clear Read  |  Dl  |  Bk  |  Cl
52   LPR Probe Reader  Download Data Point from Reader  Before Downloading Data from the Reader, the user must first take a reading from the Reader. If this has not been done, please refer to the Take Data Point section.  On the Transfer Unit devices list screen, navigate to the LPR Probe Reader then select Dl.         After a successful data transfer, a screen will display information about the data in the Reader including the Rate, Imbalance, Temperature and the time that the last data point was collected from the device.  To save the current data to the Transfer Unit select Save. Note: This option will only be available if the user read from the Reader  using a pre-configured ID.            Time Stamp: MM/DD/YY  HH:MM:SS  Save   |   Back   |   Exit     Rate: XXX mpy Imb: XX.XXX  Temp: XXX Next   |   Back   |   Exit  Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Cl=Clear Read  |  Dl  |  Bk  |  Cl
53   Bluetooth Suite Chapter 7     Legacy Converter   The Transfer Unit is used with the Legacy Converter to utilize all of the Legacy Converter functions. Refer to Basics of the Bluetooth Suite – Legacy Converter for more information on how to use the Legacy Converter.  RDC-CO(T)  To use the Transfer Unit with the RDC-CO(T), a Legacy Converter must be connected to the RDC-CO(T)’s service port to allow for communication between devices.  Create an ID for RDC-CO(T)  On the Transfer Unit standby screen select Confg. On the next display screen, select ER to get to a list of Corrosometer devices.         Select RDC from the list of devices.         Enter the desired ID number then select OK.          Select Device  ER   |   LPR   |   Microcor Ultracorr 2          |  Exit  ER  Reader  |   Logr   |  RDC Back      |   Exit    |  Enter ID: [ _      ]      (1 – 255)  0123456789.<  OK   Back
54   Legacy Converter  Enter the interval then select m for minutes or h for hours.         Enter a tag name for the device then select Nxt.        Enter in the name of the alloy then select Nxt. Note: The name of the alloy is for reference only and does not affect the calculation of corrosion rates.         Select the probe type used with the RDC-CO(T) then select Next.        If the user selects any of the Other probe options, the following screen will appear. Manually enter the span of the probe.         Select if the probe is a temperature probe or not by selecting either Yes or No.       Interval: [ _     ] min:(5-30)  hr:(1-24)  0123456789<  m  h  Back  Tag:[ _                        ] ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789._-< Clr  |  Nxt  |  Bck  |  Exit  Alloy: [ _                      ] ABCDEFGHIJKLMNOPQR STUVWXYZ0123456789._-< Clr   |   Nxt   |   Bck   |   Exit  Select Probe Type < XX XXXXXXXXX X      > Scroll up and down Next   |   Back   |   Exit  Is it a Temp. Probe?  Yes  |  No  |  Bck  |  Exit Span:<      > mils   0123456789.<   OK  Back
55   Bluetooth Suite To save the configuration of the device select Okay.         Load Configuration onto RDC-CO(T)  To load a configuration onto the RDC-CO(T) an ID must be created. If the user has not already created an ID, please refer to the Create an ID for RDC-CO(T) section.  On the device list screen, find the Legacy Converter device by pushing the up and down keys and select Cfg.         On the following screen, select RDC-COT.         Enter the ID of the configuration to load onto the RDC-CO(T) then select OK.         On the following screen, select Okay to load the configuration onto the RDC-CO(T).            Save? ID: XXX   TAGNAME  Okay  |  Back  |  Exit  Select Device RDC-COT  | MDL/ML9500 RDC-CAT  |    Back          |   Exit Enter ID:[ _      ]      (1 – 99)  0123456789.<  OK   Back  ID: XX  TAGNAME  Okay  |  Back  |  Exit  Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Sv=Save Cfg  |  Dl  |  St  |  Bk  |  Sv
56   Legacy Converter  Download Data from RDC-CO(T)  On the Transfer Unit device list screen, navigate to the Legacy Converter device connected to the RDC-CO(T) to download the data from and select DL.         On the following screen, select RDC-COT.         After successful data transfer, a screen will display information about the RDC-CO(T) and the latest reading.        Use Next to navigate between the screens and see the Alloy, Span, Divisions and Check Readings, Temperature, Metal Loss and the time that the last data point was collected from the device.     ID: XXX (X) RDC-COT  Tag: XXXXXXX Samples XXX ( XX m/h) Next   |   Back   |   Exit  Alloy: XX Span: XX.XXX mils  Next   |   Back   |   Exit  Div: XXX.X    Chk: XXX.X Temp: XXXX.X C MLoss: X.XXX mils Next   |   Back   |   Exit  Time Stamp:  MM/DD/YY  HH:MM:SS Interval: XX m/h Back   |   Exit  Select Device RDC-COT  | MDL/ML9500 RDC-CAT  |    Back          |   Exit  Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Sv=Save Cfg  |  Dl  |  St  |  Bk  |  Sv
57   Bluetooth Suite Read RDC-CO(T) Status  On the Transfer Unit device list screen, navigate to the Legacy Converter device connected to the RDC and select St.         On the following screen, select RDC-COT.         The Transfer Unit will connect to the RDC-CO(T) then show information about the RDC-CO(T) including the Revision, ID, Tag name, Number of Samples and Interval in which the Samples are being taken. Select Next to see the time of the last reading and the time that the next reading will be taken.              Select Device RDC-COT  | MDL/ML9500 RDC-CAT  |    Back          |   Exit  Revision: X ID: XXX TAGNAME Samples: XX ( X m/h) Next   |   Back   |   Exit  Last Read:  MM/DD/YY  HH:MM:SS Next Read: HH:MM:SS Back   |   Exit  Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Sv=Save Cfg  |  Dl  |  St  |  Bk  |  Sv
58   Legacy Converter  RDC CA(T)  To use the Transfer Unit with the RDC-CA(T), a Legacy Converter must be connected to the RDC-CA(T)’s service port to allow for communication between devices.  Create an ID for RDC-CA(T)  On the Transfer Unit standby screen select Confg. On the next display screen, select LPR to get to a list of Corrater devices.         Select RDC from the list of devices.         Enter the desired ID number then select OK.         Enter the interval then select m for minutes or h for hours.          Enter a tag name for the device then select Nxt.         Select Device  ER   |   LPR   |   Microcor Ultracorr 2          |  Exit  LPR  Reader  |   Logr   |  RDC Back      |   Exit    |  Interval: [ _     ] min:(30)  hr:(1-24)  0123456789<  m  h  Back  Tag:[ _                        ] ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789._-< Clr  |  Nxt  |  Bck  |  Exit  Enter ID: [ _      ]      (1 – 255)  0123456789.<  OK   Back
59   Bluetooth Suite Select an alloy by using the up and down arrows to scroll through the choices then select Next.         If Other is selected, the name of the alloy and the multiplier (mult) will have to be inputted manually.         Select either Stdrd-E or Flush-F for the probe type.         Select if the probe is a temperature probe or not by selecting either Yes or No.         To save the configuration of the device select Okay.           Alloy: [ _                      ] ABCDEFGHIJKLMNOPQR STUVWXYZ0123456789._-< Clr   |   Nxt   |   Bck   |   Exit  Mult:<      >   0123456789.<   OK  Back  Save? ID: XXX   TAGNAME  Okay  |  Back  |  Exit   Is it a Temp. Probe?  Yes  |  No  |  Bck  |  Exit Select Alloy XXXXXXXXXXXXX XXXXXX     (scroll U/D) Next   |   Back   |   Exit     Select Probe Type  Stdrd-E     |     Flush-F Back         |   Exit
60   Legacy Converter  Load Configuration onto RDC-CA(T)  To load a configuration onto the RDC-CA(T) an ID must be created. If the user has not already created an ID, please refer to the Create an ID for RDC-CA(T) section.  On the Transfer Unit device list screen, find the Legacy Converter connected to the RDC-CA(T) and select Cfg.        On the following screen, select RDC-CAT.         Enter the ID of the configuration to load onto the RDC-CA(T) then select OK.         On the following screen, select Okay to load the configuration onto the RDC-CA(T).         Download Data from RDC-CA(T)  On the Transfer Unit devices list screen, navigate to the Legacy Converter device connected to the RDC-CA(T) and select Dl.          Select Device RDC-COT  | MDL/ML9500 RDC-CAT  |    Back          |   Exit   ID: XX  TAGNAME  Okay  |  Back  |  Exit  Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Sv=Save Cfg  |  Dl  |  St  |  Bk  |  Sv Enter ID:[ _      ]      (1 – 99)  0123456789.<  OK   Back Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Sv=Save Cfg  |  Dl  |  St  |  Bk  |  Sv
61   Bluetooth Suite On the following screen, select RDC-CAT.         After a successful data transfer, a screen will display information about the RDC-CA(T) and the latest reading.          Select Next to navigate between the following screens to see the Alloy, Multiplier, Cycle Time Rate, Imbalance, Temperature, the time stamp of when the last data point was taken and the interval in which the samples are being taken.           Get Status of RDC-CA(T)  On the Transfer Unit devices list screen, navigate to the Legacy Converter connected to the RDC-CA(T)  and select Stat.         On the following screen, select RDC-CAT.           Select Device RDC-COT  | MDL/ML9500 RDC-CAT  |    Back          |   Exit  ID: XXX (X) RDC-CAT  Tag: XXXXXXX Samples XX (XX m/h) Next   |   Back   |   Exit  Alloy: XXXXXXX Multiplier: XX.XXX  Cycle Time: N/A Next   |   Back   |   Exit  Rate: XXX mpy Imb: XX.XXX  Temp: XXX C/F Next   |   Back   |   Exit  Time Stamp:  MM/DD/YY  HH:MM:SS Interval: XX m/h Back   |   Exit  Devices <XXXXXXXXXX              > Scroll up and down  Cfg  |  DL  |  Stat  |  Back Select Device RDC-COT  | MDL/ML9500 RDC-CAT  |    Back          |   Exit
62   Legacy Converter  Once the Transfer Unit has connected to the RDC-CA(T)  it will show a screen with the Revision, ID, Tag Name, Number of Samples collected and the interval in which the samples are taken for the RDC. Select Next to see when the last reading was taken and when the next reading will be taken.         Microcor Datalogger/ML-9500B  To use the Transfer Unit with the Microcor Datalogger/ML-9500B, a Legacy Converter must be connected to the Microcor Datalogger/ML-9500B serial port to allow for communication between devices.  Create an ID for a Microcor Device  On the Transfer Unit standby screen select Confg. On the next display screen, select uCor to get to a list of Microcor devices.        Select the type of Microcor Device. • MDL (Microcor Datalogger) – MWT-3905-MDL • ML95 (Legacy Microcor Datalogger) – ML-9500B         Enter the desired ID number then select OK.           Revision: X ID: XXX TAGNAME Samples XX ( X m/h) Next   |   Back   |   Exit  Last Read:  MM/DD/YY  HH:MM:SS Next read: HH:MM:SS Back   |   Exit  Microcor  M-200      |  MDL  |  ML95 Back        |  Exit   |    Select Device  ER   |   LPR   |   Microcor Ultracorr 2          |  Exit  Enter ID:[ _      ]      (1 – 99)  0123456789.<  OK   Back
63   Bluetooth Suite Enter the interval then select m for minutes. Note: the hours (h) option is disabled and will show INVAL if selected.         Enter a tag name for the device then select Nxt.         To save the configuration of the device select Okay.         Load ID onto Microcor Datalogger and ML-9500B  To load a configuration onto the MDL/ML9500 a configuration must be created. If the user has not already created a configuration, please refer to the Create an ID for a Microcor Device section.  Scroll through the list of devices on the Transfer Unit until the Bluetooth name of the desired Legacy Converter is displayed and then select Cfg.        On the following screen, select MDL/ML9500.           Save? ID: XX  TAGNAME  Okay  |  Back  |  Exit  Interval:[ _      ] min: (5 – 1440)  0123456789<  m  h  Back  Tag:[ _                               ] ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789._-< Clr  |  Nxt  |  Bck  |  Exit  Select Device RDC-COT  | MDL/ML9500 RDC-CAT  |    Back          |   Exit  Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Sv=Save Cfg  |  Dl  |  St  |  Bk  |  Sv
64   Legacy Converter  Enter the ID of the configuration to load onto the Datalogger then select OK.        On the following screen, select Okay to load the configuration onto the Datalogger.          Download Data from Microcor Datalogger/ML-9500B  On the Transfer Unit device list, navigate to the Legacy Converter connected to the Microcor Datalogger or ML-9500B and select Dl.         On the following screen, select MDL/ML9500.         After a successful data transfer, a screen will appear with information about the MDL/ML-9500B including its ID, Tag Name, the number of samples downloaded and the interval in which data is collected.            Select Device RDC-COT  | MDL/ML9500 RDC-CAT  |    Back          |   Exit  ID:XX  MDL Tag: TAGNAME Samples: XXXX (XX m) Next   |   Back   |   Exit     Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Sv=Save Cfg  |  Dl  |  St  |  Bk  |  Sv  ID: XX  TAGNAME  Okay  |  Back  |  Exit  Enter ID:[ _      ]      (1 – 99)  0123456789.<  OK   Back ID:XX  ML9500 Tag: TAGNAME Samples: XXXX (XX m) Next   |   Back   |   Exit
65   Bluetooth Suite Select Next to continue to the next display which shows Probe Life Units (PLU).         Select Next to continue to the next display to see the time when the last data point was collected as well as what intervals the data is being taken at.          Read Microcor Datalogger/ML-9500B Status  On the Transfer Unit device list, navigate to the Legacy Converter device connected to the Microcor Datalogger or ML-9500B and select St.        On the following screen, select MDL/ML9500.         After a successful data transfer, the following screen will appear with the attached information. Select Next to continue to the next display which shows the current time on the MDL.            PLU: XXXXX  Next   |   Back   |   Exit  Time Stamp:    MM/DD/YY   HH:MM:SS Interval: (XX m) Back   |   Exit  Select Device RDC-COT  | MDL/ML9500 RDC-CAT  |    Back          |   Exit  ID:XX  TAGNAME Samples: XXXX Interval: XX m/h Next   |   Back   |   Exit     Current time:    MM/DD/YY   HH:MM:SS  Next   |   Back   |   Exit  Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Sv=Save Cfg  |  Dl  |  St  |  Bk  |  Sv
66   Legacy Converter  Select Next to continue to the next display which shows the battery, memory and transmitter information as shown below. Battery status will show good or low. Memory and transmitter will show good or bad depending on their status.                  Battery :Good/Low Memory :Good/Bad Transmitter :Good/Bad Back   |   Exit
67   Bluetooth Suite Chapter 8     ER Datalogger   Create an ID for ER Datalogger  On the Transfer Unit standby screen select Confg. On the next display screen, select ER to get to a list of ER devices.         Select RDC2 from the list of devices.         Enter the desired ID number then select OK.         Enter the interval then select m for minutes or h for hours.            Select Device  ER   |   LPR   |   Microcor Ultracorr 2          |  Exit  ER  Reader  |   Logr   |  RDC Back      |   Exit    |  Enter ID: [  _      ]      (1 – 255)  0123456789.<  OK   Back Interval: [ _     ] min:(5-59)  hr:(1-24)  0123456789<  m  h  Back
68   ER Datalogger  Enter a tag name for the device then select Nxt.        Enter in the name of the alloy then select Nxt. Note: The name of the alloy is for reference only and does not affect the calculation of corrosion rates.         Select the probe type used with the ER Datalogger then select Next.        If the user selects any of the Other probe options, the following screen will appear. Manually enter the span of the probe.         Select if the probe is a temperature probe or not by selecting either Yes or No.             Is it a Temp. Probe?  Yes  |  No  |  Bck  |  Exit Tag:[ _                        ] ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789._-< Clr  |  Nxt  |  Bck  |  Exit  Alloy: [ _                      ] ABCDEFGHIJKLMNOPQR STUVWXYZ0123456789._-< Clr   |   Nxt   |   Bck   |   Exit  Select Probe Type < XX XXXXXXXXX X      > Scroll up and down Next   |   Back   |   Exit Span:<      > mils   0123456789.<   OK  Back
69   Bluetooth Suite To save the configuration of the device select Okay.         Load Configuration onto ER Datalogger  To load a configuration onto the ER Datalogger an ID must be created. If the user has not already created an ID, please refer to the Create an ID for ER Datalogger section.  On the device list screen, find the ER Datalogger device by pushing the up and down keys and select Cfg.         Enter the ID of the configuration to load onto the ER Datalogger then select OK.         Select Okay to load the configuration onto the ER Datalogger.             Save? ID: XXX   TAGNAME  Okay  |  Back  |  Exit  Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Sv=Save Cfg  |  Dl  |  St  |  Bk  |  Sv Enter ID:[ _      ]      (1 – 255)  0123456789.<  OK   Back  ID: XX  TAGNAME  Okay  |  Back  |  Exit
70   ER Datalogger  Download Data from ER Datalogger  On the Transfer Unit device list, navigate to the ER Datalogger device and select Dl.         After successful data transfer, a screen will display information about the ER Datalogger and the latest reading.         Use Next to navigate between the screens and see the Alloy, Span, Divisions and Check Readings, Temperature, Metal Loss and the time that the last data point was collected from the device.           Get Status of ER Datalogger  On the Transfer Unit device list screen, navigate to the ER Datalogger device and select St.             Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Sv=Save Cfg  |  Dl  |  St  |  Bk  |  Sv ID: XXX (X) RDC-COT  Tag: XXXXXXX Samples XXX ( XX m/h) Next   |   Back   |   Exit  Alloy: XX Span: XX.XXX mils  Next   |   Back   |   Exit  Div: XXX.X    Chk: XXX.X Temp: XXXX.X C MLoss: X.XXX mils Next   |   Back   |   Exit  Time Stamp:  MM/DD/YY  HH:MM:SS Interval: XX m/h Back   |   Exit  Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Sv=Save Cfg  |  Dl  |  St  |  Bk  |  Sv
71   Bluetooth Suite  The Transfer Unit will connect to the ER Datalogger then show information about the ER Datalogger including the Revision, ID, Tag name, Number of Samples and Interval in which the Samples are being taken. Select Next to see the time of the last reading and the time that the next reading will be taken.               Revision: X ID: XXX TAGNAME Samples: XX ( X m/h) Next   |   Back   |   Exit  Last Read:  MM/DD/YY  HH:MM:SS Next Read: HH:MM:SS Back   |   Exit
72   ER Datalogger
73   Bluetooth Suite Chapter 8     LPR Datalogger   Create an ID for LPR Datalogger  On the Transfer Unit standby screen select Confg. On the next display screen, select LPR to get to a list of LPR devices.         Select RDC2 from the list of devices.         Enter the desired ID number then select OK.         Enter the interval then select m for minutes or h for hours.            Select Device  ER   |   LPR   |   Microcor Ultracorr 2          |  Exit  LPR  Reader  |   Logr   |  RDC Back      |   Exit    |  Enter ID: [  _      ]      (1 – 255)  0123456789.<  OK   Back Interval: [ _     ] min:(10-59)  hr:(1-24)  0123456789<  m  h  Back
74   Transfer Readings from the Transfer Unit to Cosasco Data  Enter a tag name for the device then select Nxt.        Select an alloy by using the up and down arrows to scroll through the choices then select Next.         If Other is selected, the name of the alloy and the multiplier (mult) will have to be inputted manually.         Select either Stdrd-E or Flush-F for the probe type.         Select the cycle time for the device by selecting either Min or Auto.         Select if the probe is a temperature probe or not by selecting either Yes or No.          Tag:[ _                        ] ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789._-< Clr  |  Nxt  |  Bck  |  Exit  Alloy: [ _                      ] ABCDEFGHIJKLMNOPQR STUVWXYZ0123456789._-< Clr   |   Nxt   |   Bck   |   Exit  Mult:<      >   0123456789.<   OK  Back  Select Alloy XXXXXXXXXXXXX XXXXXX     (scroll U/D) Next   |   Back   |   Exit     Select Probe Type  Stdrd-E     |     Flush-F Back         |   Exit     Select Cycle Time in Minutes  Min  |  Auto  |  Back   Is it a Temp. Probe?  Yes  |  No  |  Bck  |  Exit
75   Bluetooth Suite To save the configuration of the device select Okay.         Load Configuration onto LPR Datalogger  To load a configuration onto the LPR Datalogger an ID must be created. If the user has not already created an ID, please refer to the Create an ID for LPR Datalogger section.  On the device list screen, find the LPR Datalogger device by pushing the up and down keys and select Cfg.         Enter the ID of the configuration to load onto the LPR Datalogger then select OK.         Select Okay to load the configuration onto the LPR Datalogger.             Save? ID: XXX   TAGNAME  Okay  |  Back  |  Exit  Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Sv=Save Cfg  |  Dl  |  St  |  Bk  |  Sv Enter ID:[ _      ]      (1 – 255)  0123456789.<  OK   Back  ID: XX  TAGNAME  Okay  |  Back  |  Exit
76   Transfer Readings from the Transfer Unit to Cosasco Data  Download Data from LPR Datalogger  On the Transfer Unit device list, navigate to the LPR Datalogger device and select Dl.         After successful data transfer, a screen will display information about the LPR Datalogger and the latest reading.        Use Next to navigate between the screens and see the Alloy, Multiplier, Cycle Time, Rate, Imbalance, Temperature, Interval at which readings are being taken and the time that the last data point was collected from the device.     Get Status of LPR Datalogger   On the Transfer Unit device list screen, navigate to the LPR Datalogger device St.              Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Sv=Save Cfg  |  Dl  |  St  |  Bk  |  Sv ID: XXX (X) RDC-COT  Tag: XXXXXXX Samples XXX ( XX m/h) Next   |   Back   |   Exit  Alloy: XX Span: XX.XXX mils  Next   |   Back   |   Exit  Div: XXX.X    Chk: XXX.X Temp: XXXX.X C MLoss: X.XXX mils Next   |   Back   |   Exit  Time Stamp:  MM/DD/YY  HH:MM:SS Interval: XX m/h Back   |   Exit  Devices [UP/DOWN]     X [XXXXXXXXXX                ] Bk=Back  Sv=Save Cfg  |  Dl  |  St  |  Bk  |  Sv
77   Bluetooth Suite The Transfer Unit will connect to the LPR Datalogger then show information about the LPR Datalogger including the Revision, ID, Tag name, Number of Samples and Interval in which the Samples are being taken. Select Next to see the time of the last reading and the time that the next reading will be taken.              Revision: X ID: XXX TAGNAME Samples: XX ( X m/h) Next   |   Back   |   Exit  Last Read:  MM/DD/YY  HH:MM:SS Next Read: HH:MM:SS Back   |   Exit
78   Transfer Readings from the Transfer Unit to Cosasco Data  Chapter 8     Transfer Readings from the Transfer Unit to Cosasco Data   For maximum functionality and data management, all the data contained in the Transfer Unit may be downloaded to a personal computer running Cosasco Data Corrosion Management Software. The Cosasco Data software package is a flexible corrosion data management system that allows integration of all corrosion monitoring parameters. Refer to the Cosasco Data Corrosion Management Software documentation for installation, site setup, capabilities and other details.  Bluetooth Communication Requirements  In order to connect the Transfer Unit to the PC, the user will need a PC with Bluetooth capability or a Bluetooth USB Adapter, which can be ordered through Cosasco (P/N 723763). The recommended Bluetooth version is 2.1 + Enhanced Data Rate (EDR), but is compatible with Bluetooth version 2.0, 1.2 and 1.1.  Create a New Group  Run Cosasco Data and from the Devices drop down list select Transfer Unit. A window will pop up for the Transfer Unit Driver.
79   Bluetooth Suite In the top right corner, select Add New to create a new group for the Transfer Unit.                    The following window will pop up. Select Transfer Unit and select OK.
80   Transfer Readings from the Transfer Unit to Cosasco Data  After creating a new group, the Transfer Unit Driver window will now appear as below. Name the group by typing the desired name into the Display Name box and click Save to save the changes made.  Open a Group  Run Cosasco Data and from the Devices drop down list select Transfer Unit. A window will pop up for the Transfer Unit Driver.
81   Bluetooth Suite In the top right corner, select Open to open a previously created group for the Transfer Unit.                      A screen will pop up containing a list of all of groups created for the Transfer Unit Driver with the group name next to the group type which is in brackets. Select the group for the Transfer Unit then select OK.
82   Transfer Readings from the Transfer Unit to Cosasco Data  Add a Probe through Cosasco Data  Run Cosasco Data and from the Devices drop down list select Transfer Unit. A window will pop up for the Transfer Unit Driver. After creating a new group or opening a group, select Add Probe to add a new probe to the list of probes for the Transfer Unit.   The following screen will appear. Enter the Probe ID, Tag Name and Probe Type. Depending on the Probe Type chosen, enter the Element, Alloy, Span, if it’s a Temperature Probe, and Interval in which it collects data.
83   Bluetooth Suite Optional: Click the box next to Ident and select a node to store the Probe’s Data to then click OK.                           Once the user has finished entering the details of the probe, select Create to add the probe to the list. Then click Save to save the changes made to the Transfer Unit group.
84   Transfer Readings from the Transfer Unit to Cosasco Data     Create Nodes for New Probes (Optional)  The Transfer Unit Driver gives the user the option to create new nodes in the Plant Layout for Probe Data collected through the Transfer Unit. This removes the step of creating a node manually and choosing a node to save the Probe Data to.  On the Transfer Unit Driver screen, select the checkbox next to Create nodes for new probes.
85   Bluetooth Suite Click the icon under Group Ident and a window will appear with the Plant Layout within.    Select a System or Subsystem node for new probes to be created under and select OK.
86   Transfer Readings from the Transfer Unit to Cosasco Data  Select Save to save the changes to where the new probes will be stored.     Connect Transfer Unit to PC  On the Transfer Unit select PC from the standby screen. It will show the following screen while waiting to connect to the PC.            Waiting for PC                |  Exit
87   Bluetooth Suite On the Transfer Unit Driver, click the box under Bluetooth Device.                       A window will appear with possible Bluetooth devices the PC can connect to. Select the Transfer Unit device then click OK.
88   Transfer Readings from the Transfer Unit to Cosasco Data  The Transfer Unit Driver will now show the name of the Transfer Unit the PC is connected to and connected in green underneath. The Transfer Unit will show the following screen.         Get ID’s from Transfer Unit  Once the Transfer Unit has connected to the PC, select Get IDs from the Transfer Unit Driver window.      Waiting for Command
89   Bluetooth Suite Once the transfer of the ID’s on the Transfer Unit to the PC is complete, the user will see a list of all probes from the Transfer Unit. Click Save to save the list of probes from the Transfer Unit.  Configure Probes  WARNING: Changing the configuration of the Probes through the Transfer Unit Driver will erase all stored data.   Configure Individual Probes  To change the configuration of a probe, right click it and select Edit Details.
90   Transfer Readings from the Transfer Unit to Cosasco Data  On the window that appears, the user can change the Probe ID, Tag Name, Element, Alloy, Span, if it’s a Temperature probe, Interval and Cycle Time depending on what type of probe it is.                          Exit out of the screen once the user has finished changing the details of the probe. Right click the probe and select Configure – ID to change the configuration of the probe on the Transfer Unit.
91   Bluetooth Suite Configure All Probes  To change the configuration of a probe, right click it and select Edit Details.    On the window that appears, the user can change the Probe ID, Tag Name, Element, Alloy, Span, if it’s a Temperature probe, Interval and Cycle Time depending on what type of probe it is.
92   Transfer Readings from the Transfer Unit to Cosasco Data  Exit out of the screen. Once the user has finished changing the details of the probes, click Configure. This will reconfigure all of the probes on the Transfer Unit.    Download Data  Download Individual Probe Data  To download a single probe’s data, right click a specific probe and select Download – ID.
93   Bluetooth Suite Once the data has finished downloading from the Transfer Unit to the PC the Transfer Unit Driver will display the number of readings and the time of the last reading from the probe. Click Save to save the downloaded data.  Download All Probe Data  To download data for all the probes on the Transfer Unit, select Download.
94   Transfer Readings from the Transfer Unit to Cosasco Data  Once the data has finished downloading from the Transfer Unit to the PC the Transfer Unit Driver will display the number of readings and the time of the last reading from all of the probes on the Transfer Unit. Click Save to save the downloaded data
95   Bluetooth Suite Appendix A     Update Device Firmware   TU-500 Firmware Update Instructions  These instructions describe the proper procedure for updating the firmware for the TU-500.  Required Equipment: • TU-500 to be updated • Kinivo Bluetooth USB • Cosasco Bluetooth USB (P/N 726033) • PC with USB port  WARNING:  This operation is intended to be done in a Non-Hazardous Area. This process can take approximately 20 minutes to complete. A close proximity of 3 feet or less is recommended between the Device and the PC. DO NOT REMOVE BATTERIES UNTIL FIRMWARE UPDATE IS COMPLETED.  1.   If not installed, install the drivers for the Kinivo USB device. The drivers are included on the Cosasco Bluetooth USB.              2. If not installed, install the Device Firmware Update Software. The software is included on the Cosasco Bluetooth USB device within the Cosasco Data Installation.
96   Update Device Firmware  3. Plug in the Kinivo Bluetooth USB device into the PC USB Port. Utilize the USB Ports on the back of a Desktop PC where possible to help avoid errors. 4. Open the Device Firmware Update Software. This can typically be found in:  Start  All Programs  Cosasco  Cosasco Data Devices  Device Firmware Update          5. Turn on the TU-500 by using the Power Button and select PC on the TU-500 Main Screen. 6. On the Device Firmware Update Window, click “Select Device”, select the TU-500 from the window that has a matching serial number to the back of the device. For example,    C-TU500XXXXXXXX, where XXXXXXXX is the serial number for the device you are updating. Then click “OK”.   7. On the Device Firmware Update Window, click “Select File”, open the .rcsfirmware version you are trying to apply to the TU-500. EX. “101181 TU-500boot V1_XX.rcsfirmware” 8. If more than 3 minutes have passed since the TU-500 PC mode was selected, you may have to select it again. The TU-500 goes into a low power mode to conserve battery power after 3 minutes of no activity. 9. Click “Go!”. 10. The Device Firmware Update Application should now attempt to connect to the TU-500. The TU-500 will then display “PRODUCTION TEST” then “BOOTLOAD MODE”. The Device Firmware Update Application will have sent the message configuring the device for boot-load mode. If an error occurs here, retry by clicking “Go!”. Once the Device Firmware Application has begun, a progress bar will proceed across the screen. After the first progress bar is completed a 2nd progress bar saying “verifying” will proceed across the screen.
97   Bluetooth Suite 11. Wait until the Device Firmware Update Window displays “Done”. This can take about 15 minutes to complete.                   12. Remove batteries from the TU-500 then reinsert them into the TU-500. NOTE: DO NOT REMOVE BATTERIES UNTIL FIRMWARE UPDATE IS COMPLETED. IF BATTERIES ARE REMOVED BEFORE THE FIRMWARE UPDATE IS DONE THE TU-500 WILL APPEAR BROKEN WITH BLACK LINES ACROSS THE SCREEN. 13. Power on the TU-500 using the Power Button. The screen will show “Setting Baud to 57k” then proceed to the main screen. This indicates the device is ready for use. Note: the firmware version in the upper right of the main screen should have now changed to the intended version being updated.
98   Update Device Firmware  Troubleshooting  If you receive a similar screen to the following:  This can be caused by: • Wrong Device Selected • TU-500 is off • TU-500 not set to PC mode  If this occurs start again from step 5.
99   Bluetooth Suite If you receive a similar screen to the following:                               This can be caused by: • The TU-500 out of range • Too many devices drawing power from USB port • Bad USB port on the PC  If this occurs and the front USB ports are being used, unplug any un-needed peripherals attached to the front USB ports. This will optimize performance of the Kinivo USB device. On some PCs, it has been shown to negatively affect the Bluetooth range with multiple devices plugged into the front USB ports. Next, start again from Step 5.  If this occurs and the front USB ports are not being used, start again from Step 5.
100   Update Device Firmware  If the screen on the TU-500 appears as the following:      TU-500 Batteries Removed too soon error screen  This can be caused by: • Batteries removed before update process completed • Low Batteries  If this occurs start again from Step 5. If this continues to occur replace batteries and proceed from Step 5.     ■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■
101   Bluetooth Suite ER-100, LPR-100, ER-200, and LPR-200 Firmware Update Instructions  These instructions describe the proper procedure for updating the firmware for the ER-100, LPR-100, ER-200, and LPR-200.  Required Equipment: • Device to be updated • Kinivo Bluetooth USB • Cosasco Bluetooth USB (P/N 726033) • PC with USB port  WARNING:  This operation is intended to be done in a Non-Hazardous Area. This process can take approximately 20 minutes to complete. A close proximity of 3 feet or less is recommended between the Device and the PC. DO NOT REMOVE BATTERIES UNTIL FIRMWARE UPDATE IS COMPLETED.  1.   If not installed, install the drivers for the Kinivo USB device. The drivers are included on the Cosasco Bluetooth USB.              2. If not installed, install the Device Firmware Update Software. The software is included on the Cosasco Bluetooth USB device within the Cosasco Data Installation.          3. Plug in the Kinivo Bluetooth USB device into the PC USB Port. Utilize the USB Ports on the back of a Desktop PC where possible to help avoid errors. 4. Open the Device Firmware Update Software. This can typically be found in:  Start  All Programs  Cosasco  Cosasco Data Devices  Device Firmware Update
102   Update Device Firmware           5. Turn on the Device by using the Power Button for ER-100 and LPR-100, and by power cycling the battery for the ER-200 and LPR-200. 6. On the Device Firmware Update Window, click “Select Device”, select the Device from the window that has a matching serial number to the back of the device. For example,           C-ER-100XXXXXXXX, where XXXXXXXX is the serial number for the device you are updating. Then click “OK”.  7. On the Device Firmware Update Window, click “Select File”, open the .rcsfirmware version you are trying to apply to the device. EX. “101180 ER-100boot_V1_X.rcsfirmware” 8. If more than 3 minutes have passed since the Device was powered/power cycled, you may have to power cycle it again. The Devices go into a low power mode to conserve batteries after 3 minutes of no activity. 9. Click “Go!”. 10. The Device Firmware Application should now attempt to connect to the Device. The Device LED will be a solid green light and then go out. The Device Firmware Application will have sent the message configuring the device for boot-load mode. If an error occurs here, retry by clicking “Go!”. Once the Device Firmware Application has begun, a progress bar will proceed across the screen. After the first progress bar is completed a 2nd progress bar saying “verifying” will proceed across the screen.
103   Bluetooth Suite 11. Wait until the Device Firmware Update Application screen displays “Done”. This can take about 15 minutes.                   12. For the ER-100 and LPR-100, remove the batteries from the Device then reinsert them into the Device. For the ER-200 and LPR-200, power cycle the battery. NOTE: DO NOT REMOVE BATTERIES UNTIL FIRMWARE UPDATE IS COMPLETED. REMOVING THE BATTERIES BEFORE THE FIRMWARE UPDATE IS COMPLETE WILL CAUSE THE DEVICE TO APPEAR BROKEN. If this occurs repeat the steps starting at step 6. 13. Power on the Device using the Power Button. The LED will be flashing green. This indicates the device is ready for use/configuration.
104   Update Device Firmware
105   Bluetooth Suite Appendix B  EC Type Examination Certificates Transfer Unit
106   EC Type Examination Certificates
107   Bluetooth Suite
108   EC Type Examination Certificates  ER Probe Reader
109   Bluetooth Suite
110   EC Type Examination Certificates
111   Bluetooth Suite LPR Probe Reader
112   EC Type Examination Certificates
113   Bluetooth Suite
114   EC Type Examination Certificates  Legacy Converter
115   Bluetooth Suite
116   EC Type Examination Certificates
117   Bluetooth Suite
118   EC Type Examination Certificates  ER Datalogger
119   Bluetooth Suite
120   EC Type Examination Certificates
121   Bluetooth Suite
122   EC Type Examination Certificates  LPR Datalogger
123   Bluetooth Suite
124   EC Type Examination Certificates
125   Bluetooth Suite
126   EC Type Examination Certificates  Ultracorr 2  UST2 Ultrasonic Transmitter
127   Bluetooth Suite
128   EC Type Examination Certificates
129   Bluetooth Suite
130   EC Type Examination Certificates   Ultracorr 2 Ultrasonic Transducer
131    Bluetooth Suite
132   EC Type Examination Certificates
133    Bluetooth Suite
134   EC Type Examination Certificates  M-200 The M-200 uses the same certifications as the MWT-3905.
135    Bluetooth Suite
136   EC Type Examination Certificates
137    Bluetooth Suite Appendix C Certificates of Conformity   Transfer Unit
138   Certificates of Conformity
139    Bluetooth Suite
140   Certificates of Conformity  ER Probe Reader
141    Bluetooth Suite
142   Certificates of Conformity
143    Bluetooth Suite
144   Certificates of Conformity   LPR Probe Reader
145    Bluetooth Suite
146   Certificates of Conformity
147    Bluetooth Suite Legacy Converter
148   Certificates of Conformity
150   Certificates of Conformity
151    Bluetooth Suite ER Datalogger
152   EC Type Examination Certificates
153    Bluetooth Suite
154   EC Type Examination Certificates
155    Bluetooth Suite LPR Datalogger
156   EC Type Examination Certificates
157    Bluetooth Suite
158   EC Type Examination Certificates
159    Bluetooth Suite Ultracorr 2  Ultracorr 2 Ultrasonic Transmitter
160   EC Type Examination Certificates
161    Bluetooth Suite
162   EC Type Examination Certificates
163    Bluetooth Suite
164   EC Type Examination Certificates  UST2 Ultrasonic Transducer
165    Bluetooth Suite
166   EC Type Examination Certificates
167    Bluetooth Suite
168   EC Type Examination Certificates  M-200 The M-200 uses the same certifications as the MWT-3905.
169    Bluetooth Suite
170   EC Type Examination Certificates
 171 Appendix D Drawing 726061
172    Drawing 726061
 1733 Appendix E Drawing 726062
174   Drawing 726062
 1755 Appendix F Drawing 702408
176   Drawing 702408

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