Rohrback Cosasco Systems ER200 Hazardous Area Electrical Resistance Corrosion Monitoring Data-logger User Manual 1

BLUETOOTH SUITE: TRANSFER UNIT, MICROCOR

ER DATALOGGER, ER PROBE READER, LPR PROBE

READER, LEGACY CONVERTER, ER DATALOGGER,

LPR DATALOGGER, ULTRACORR 2

User Manual

Cosasco

11841 Smith Avenue

Santa Fe Springs, CA 90670

Tel: +1 (562) 949-0123 • (800) 635-6898

Fax: +1 (562) 949-3065

P/N: BT-MANUAL revB

www.cosasco.com

MICROCOR®, COSASCO®, CORROSOMETER®, CORRATER® and ULTRACORR® are

registered trademarks of Rohrback Cosasco Systems, Inc.

Windows® is a trademark of Microsoft Corporation.

Bluetooth® is a trademark of Bluetooth SIG, Inc.

No part of this manual may be reproduced or transmitted in any form or by any

means, electronic or mechanical, including photocopying and recording, for any

purpose, without the express written permission of Rohrback Cosasco Systems, Inc.

i

Bluetooth Suite

Chapter 1 Introduction ..................................................................... 1

Transfer Unit ........................................................................................................... 1

Microcor ER Datalogger .......................................................................................... 1

ER Probe Reader ..................................................................................................... 1

LPR Probe Reader .................................................................................................. 1

Legacy Converter .................................................................................................... 2

ER Datalogger ......................................................................................................... 2

LPR Datalogger ....................................................................................................... 2

Ultracorr 2 .............................................................................................................. 2

Chapter 2 Specifications .................................................................. 3

Transfer Unit (TU-500) ............................................................................................ 3

Microcor ER Datalogger (M-200) ............................................................................ 4

ER Probe Reader (ER-100) ..................................................................................... 5

LPR Probe Reader (LPR-100) ................................................................................. 6

Legacy Converter (LC-500) ..................................................................................... 7

ER Datalogger (ER-200) .......................................................................................... 8

LPR Datalogger (LPR-200) ...................................................................................... 9

Ultracorr 2 (U-200) ............................................................................................... 10

Ultracorr 2 Instrument ............................................................................. 10

UST2 Ultrasonic Sensor .......................................................................... 10

Chapter 3 Basics of the Bluetooth Suite ......................................... 13

Transfer Unit ......................................................................................................... 13

Battery Installation .................................................................................. 13

Standby Screens .................................................................................... 14

Scanning for Devices .............................................................................. 14

Device List ............................................................................................. 15

Display Configured IDs ........................................................................... 15

Setting Units ........................................................................................... 16

Setting Time ........................................................................................... 16

Clearing Memory .................................................................................... 17

Microcor ER Datalogger ........................................................................................ 18

Power Module Installation ....................................................................... 18

Mounting the Microcor ER Datalogger ..................................................... 18

Cosasco Mounting Accessories .............................................................. 21

ER Probe Reader and LPR Probe Reader ............................................................... 22

Battery Installation .................................................................................. 22

Checking Battery Status .......................................................................... 23

Using the ER Probe Reader ..................................................................... 24

Using the LPR Probe Reader ................................................................... 25

Table of Contents

ii

Table of Contents

Turn Off Probe Readers .......................................................................... 25

Legacy Converter .................................................................................................. 26

Battery Installation .................................................................................. 26

Checking Battery Status .......................................................................... 26

Using the Legacy Converter .................................................................... 27

Turn Off Legacy Converter ...................................................................... 27

ER Datalogger and LPR Datalogger ........................................................................ 28

Battery Installation .................................................................................. 28

Installation .............................................................................................. 29

Ultracorr 2 ............................................................................................................ 32

Battery Installation .................................................................................. 32

Chapter 4 Transfer Unit .................................................................. 33

Microcor ER Datalogger ........................................................................................ 33

Create an ID for Microcor ER Datalogger ................................................. 33

Load ID onto Microcor ER Datalogger ..................................................... 34

Download Data from Microcor ER Datalogger .......................................... 35

Read Microcor ER Datalogger Status ...................................................... 35

Ultracorr 2 ............................................................................................................ 37

Create an ID for the Sensor ..................................................................... 37

Connecting to the Ultracorr 2 .................................................................. 38

Configure the Sensor .............................................................................. 39

Calibrate the Sensor................................................................................ 40

Configure the Datalogger ........................................................................ 41

Stop Data Collection ............................................................................... 41

Downloading Data .................................................................................. 42

Taking Individual Readings ...................................................................... 42

Read Status ............................................................................................ 43

Chapter 5 ER Probe Reader ............................................................ 45

Create an ID for ER Probe Reader .......................................................................... 45

Take Data Point ..................................................................................................... 47

Download Data Point from Reader ......................................................................... 48

Chapter 6 LPR Probe Reader .......................................................... 49

Create an ID for LPR Probe Reader ........................................................................ 49

Take Data Point ..................................................................................................... 51

Download Data Point from Reader ......................................................................... 52

Chapter 7 Legacy Converter ........................................................... 53

RDC-CO(T) ........................................................................................................... 53

Create an ID for RDC-CO(T) .................................................................... 53

Load Configuration onto RDC-CO(T) ....................................................... 55

Download Data from RDC-CO(T)............................................................. 56

Read RDC-CO(T) Status ......................................................................... 57

RDC CA(T) ............................................................................................................ 58

Create an ID for RDC-CA(T) .................................................................... 58

iii

Bluetooth Suite

Load Configuration onto RDC-CA(T) ....................................................... 60

Download Data from RDC-CA(T) ............................................................. 60

Get Status of RDC-CA(T) ........................................................................ 61

Microcor Datalogger/ML-9500B ............................................................................ 62

Create an ID for a Microcor Device .......................................................... 62

Load ID onto Microcor Datalogger and ML-9500B ................................... 63

Download Data from Microcor Datalogger/ML-9500B ............................. 64

Read Microcor Datalogger/ML-9500B Status .......................................... 65

Chapter 8 ER Datalogger ................................................................ 67

Create an ID for ER Datalogger .............................................................................. 67

Load Configuration onto ER Datalogger ................................................................. 69

Download Data from ER Datalogger ....................................................................... 70

Get Status of ER Datalogger .................................................................................. 70

Chapter 9 LPR Datalogger .............................................................. 73

Create an ID for LPR Datalogger ............................................................................ 73

Load Configuration onto LPR Datalogger ............................................................... 75

Download Data from LPR Datalogger ..................................................................... 76

Get Status of LPR Datalogger ................................................................................ 76

Chapter 10 Transfer Readings from the Transfer Unit ........................

to Cosasco Data ................................................................................ 78

Bluetooth Communication Requirements ............................................................... 78

Create a New Group .............................................................................................. 78

Open a Group........................................................................................................ 80

Add a Probe through Cosasco Data ....................................................................... 82

Create Nodes for New Probes (Optional) ................................................................ 84

Connect Transfer Unit to PC .................................................................................. 86

Get ID’s from Transfer Unit .................................................................................... 88

Configure Probes .................................................................................................. 89

Configure Individual Probes .................................................................... 89

Configure All Probes ............................................................................... 91

Download Data ..................................................................................................... 92

Download Individual Probe Data .............................................................. 92

Download All Probe Data ........................................................................ 93

Appendix A Update Device Firmware ................................................. 95

TU-500 Firmware Update Instructions ................................................................... 95

Troubleshooting ...................................................................................... 98

ER-100, LPR-100, ER-200, and LPR-200 Firmware Update Instructions .............. 101

Appendix B EC Type Examination Certificates ................................. 105

Transfer Unit ....................................................................................................... 105

ER Probe Reader ................................................................................................. 108

LPR Probe Reader .............................................................................................. 111

iv

Table of Contents

Legacy Converter ................................................................................................ 114

ER Datalogger ..................................................................................................... 118

LPR Datalogger ................................................................................................... 122

Ultracorr 2 .......................................................................................................... 126

UST2 Ultrasonic Transmitter .................................................................. 126

Ultracorr 2 Ultrasonic Transducer .......................................................... 130

M-200 ................................................................................................................ 134

Appendix C Certificates of Conformity ............................................ 137

Transfer Unit ....................................................................................................... 137

ER Probe Reader ................................................................................................. 140

LPR Probe Reader .............................................................................................. 144

Legacy Converter ................................................................................................ 147

ER Datalogger ..................................................................................................... 151

LPR Datalogger ................................................................................................... 155

Ultracorr 2 .......................................................................................................... 159

Ultracorr 2 Ultrasonic Transmitter .......................................................... 159

UST2 Ultrasonic Transducer .................................................................. 164

M-200 ................................................................................................................ 168

Appendix D Drawing 726061 ........................................................... 171

Appendix E Drawing 726062 ........................................................... 173

Appendix F Drawing 702408 ........................................................... 175

1

Bluetooth Suite

Chapter 1

Introduction

Transfer Unit

The Transfer Unit (TU-500) handheld instrument is the convenient and hassle-free way to configure

and collect data from Microcor Dataloggers, Ultracorr 2 Readers, Ultracorr 2 Dataloggers, ER

Readers, LPR Readers, ER Dataloggers and LPR Dataloggers. The Transfer Unit can be used

with Cosasco Bluetooth enabled devices via a Bluetooth link used as a serial cable replacement.

The Transfer Unit can also be used with other Cosasco legacy devices with the addition of the

Legacy Converter. This portable unit can store readings of up to 255 total devices including up to

99 Microcor and/or a combination of up to 255 Ultracorr 2, ER and LPR IDs. This intrinsically safe

handheld device allows an operator to program and collect data from Cosasco devices installed in

hazardous locations. Furthermore, this device allows simple and fast data transfer using Cosasco

Data software and a Bluetooth Dongle.

Microcor ER Datalogger

The Microcor® ER Datalogger (M-200) is based on Cosasco's latest generation of high- resolution

Microcor technology. The M-200 operates in conjunction with the high-resolution Microcor probes

that Cosasco offers. The Microcor ER Datalogger is an 18 bit high- resolution corrosion

measurement device, approximately 256 times higher than previous electrical resistance

measurement instruments. This increased resolution greatly improves response to corrosion

upsets, and at the same time allows measurements to be made in virtually any environment. The

patented technology combines speed of response, similar to linear polarization resistance, with the

universal applicability of electrical resistance measurements.

ER Probe Reader

The ER Probe Reader (ER-100) was designed to be used together with the Transfer Unit and to

replace the older Checkmate and Checkmate Plus handheld instruments. The ER Probe Reader

is able to read all standard Cosasco ER probes and reads both corrosion data and temperature.

For convenience, the ER Probe Reader communicates with the Transfer Unit via a Bluetooth link

used as a serial cable replacement.

LPR Probe Reader

The LPR Probe Reader (LPR-100) was designed to be used together with the Transfer Unit to

replace the Mate II and Aquamate handheld instruments. The LPR Probe Reader reads all standard

Cosasco LPR probes and can read both corrosion rate and temperature. It communicates with the

Transfer Unit via a Bluetooth link used as a serial cable replacement.

2

Introduction

Legacy Converter

The Legacy Converter (LC-500) is an RS232 to Bluetooth serial converter that allows the Transfer

Unit to communicate with Cosasco legacy instruments in hazardous areas. This is done by plugging

the Legacy Converter directly into the communications port of the Cosasco legacy instrument.

ER Datalogger

The ER Datalogger (ER-200) was designed to be used together with the Transfer Unit. The ER

Datalogger replaces the Remote Data Collector (RDC) that measures corrosion via ER Probe

measurements. The ER Datalogger interfaces with all standard Cosasco Electrical Resistance

probes and reads both corrosion data and temperature. For convenience, the ER Datalogger

communicates with the Transfer Unit via Bluetooth link used as a serial cable replacement.

LPR Datalogger

The LPR Datalogger (LPR-200) was designed to be used together with the Transfer Unit. The LPR

Datalogger replaces the Remote Data Collector (RDC) that measures corrosion via LPR Probe

measurements. The LPR Datalogger interfaces with all standard Cosasco Electrical Resistance

probes and reads both corrosion data and temperature. For convenience, the LPR Datalogger

communicates with the Transfer Unit via Bluetooth link used as a serial cable replacement.

Ultracorr 2

Note: For additional information regarding the Ultracorr 2, refer to the latest Ultracorr 2

Corrosion Monitoring System User Manual (Cosasco P/N: U-CORR2- MANUAL)

The new Ultracorr 2 is the next evolution in handheld Ultracorr Corrosion Monitoring Systems.

Ultracorr 2 provides a cost effective ultrasonic thickness measurement and temperature

measurement of a pipe or vessel wall using fixed transducers mounted at various locations

throughout a site.

After initial installation, access to the monitoring point is no longer required. The transducer

connector can be located at a convenient location for taking thickness and temperature readings.

These readings can then be downloaded to a personal computer running Cosasco Data Corrosion

Management Software for storage and trend analysis.

The Ultracorr 2 transducers are equipped with an integral RTD measuring temperature which

enables taking of simultaneous metal thickness and metal temperature readings. The instrument

uses temperature data to compensate for changes in the metal thickness readings due to

temperature variations. The new generation of transducers are embedded with smart sensors that

retain user configured ID characteristics.

A basic system consists of a smart transducer, the new Ultracorr 2 handheld instrument, data

collection device, and Cosasco Data Software package. Since it will often be advantageous to take

a reading of the transducer from some remote point, there are numerous cabling options to connect

these two items. For example, cables may be run from numerous transducers into a single junction

box at ground level, where multiple readings may be taken very quickly.

Although there are many applications for the Ultracorr Corrosion Monitoring System, there are three

basic system applications. Refer to chapter 4 and 5 for installation procedures for various

placement options.

3

Bluetooth Suite

Specifications

Transfer Unit (TU-500)

Battery Requirements:

2 x Cosasco AA Lithium Batteries (P/N 095820)

Operating Temperature:

-40°F to 158°F (-40°C to 70°C)

Dimensions:

6.24”H x 3.35”W x .91”D (15.8 cm x 8.51 cm x 2.31 cm)

LCD:

5 volt, 20 x 4 character LCD screen without backlight

Intrinsic Safety:

ATEX Certification

SIRA 14 ATEX 2263X

Ex ia IIC T4 Ga, Ta = -40°C to +70°C

Enclosure: IP20

For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.

IEC Ex Certification

IECEx SIR 14.0096X

Ex ia IIC T4 Ga, Ta = -40°C to +70°C

Enclosure: IP20 Minimum

For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.

North American Certifications

CSA Certification: 70007061

CSAUS Class I, Zone 0, AEx ia IIC T4 Ga, Ta = -40°C to +70°C

CCSA Ex ia IIC T4 Ga, Ta = -40°C to +70°C

Enclosure: IP20 Minimum

For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.

Data Storage:

• Stores up to 255 IDs, with up to 99 Microcor IDs

• ER Probe Reader, LPR Probe Reader, Ultracorr 2 Reader: 10 readings

• RDC – COT, ER Datalogger: 2048 readings without temperature

1024 readings including temperature

• RDC – CAT, LPR Datalogger: 1024 readings without temperature

512 readings including temperature

• Microcor Bluetooth: 16000 readings

• Microcor Legacy: 8000 readings

• Ultracorr 2 Datalogger: 2000 readings

Chapter 2

4

Specifications

Battery Life:

Approximately 2 days of continuous operation

Communication:

Bluetooth® as serial cable replacement

Microcor ER Datalogger (M-200)

Battery Requirements:

7.2V Lithium Power Module (P/N 748400)

Operation Temperature:

-40°F to 158°F (-40°C to 70°C)

Dimensions:

4.40”Diameter x 6.9”H (11.2 cm x 17.5cm)

Weight:

6.45lbs (2.9kg)

Operation:

• Compatible with all Cosasco Microcor Probes

• Battery Life: 2 years at 20 min measurement interval

Resolution:

18 bit (1 part in 262,144)

Data Storage:

16,000 Readings (Circular Buffer)

Communication:

Wired/RS232 or Bluetooth v2.0

Bluetooth Specifications:

• Bluetooth v2.0 + EDR

• FHSS/GFSK Modulation

• +2 dBi typical, +4dBi maximum Integral Antenna

• Frequency Range: 2402-2480 MHz

5

Bluetooth Suite

ER Probe Reader (ER-100)

Battery Requirements:

2 x Cosasco AA Lithium Batteries (P/N 095820)

Operating Temperature:

-40°F to 158°F (-40°C to 70°C)

Dimensions:

6.1”H x 2.4”W x 1.44”D (15.5 cm x 6.1 cm x 3.66 cm)

Intrinsic Safety:

ATEX Certification

SIRA 14 ATEX 2261X

Ex ib IIC T4 Gb, Ta = -40°C to +70°C

Enclosure: IP20 Minimum

For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.

IEC Ex Certification

IECEx SIR 14.0094X

Ex ib IIC T4 Gb, Ta = -40°C to +70°C

Enclosure: IP20 Minimum

For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.

North American Certifications

CSA Certification: 70043903

CSAUS Class I, Zone 1, AEx ib IIC T4 Gb, Ta = -40°C to +70°C

CCSA Ex ib IIC T4 Gb, Ta = -40°C to +70°C

Enclosure: IP20 Minimum

For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.

Operation:

• Compatible with all Cosasco ER Probes

• Battery Life: 1700 Readings

Communication:

Bluetooth® as serial cable replacement

6

Specifications

LPR Probe Reader (LPR-100)

Battery Requirements:

2 x Cosasco AA Lithium Batteries (P/N 095820)

Operating Temperature:

-40°F to 158°F (-40°C to 70°C)

Dimensions:

6.1”H x 2.4”W x 1.44”D (15.5 cm x 6.1 cm x 3.66 cm)

Intrinsic Safety:

ATEX Certification

SIRA 14 ATEX 2262X

Ex ib IIC T4 Gb, Ta = -40°C to +70°C

Enclosure: IP20

For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.

IEC Ex Certification

IECEx SIR 14.0095X

Ex ib IIC T4 Gb, Ta = -40°C to +70°C

Enclosure: IP20 Minimum

For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.

North American Certifications

CSA Certification: 70007055

CSAUS Class I, Zone 1, AEx ib IIC T4 Gb, Ta = -40°C to +70°C

CCSA Ex ib IIC T4 Gb, Ta = -40°C to +70°C

Enclosure: IP20 Minimum

For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.

Operation:

• Compatible with all Cosasco LPR Probes

• Battery Life: 2000 Readings

Communication:

Bluetooth® as serial cable replacement

7

Bluetooth Suite

Legacy Converter (LC-500)

Battery Requirements:

2 x Cosasco AA Lithium Batteries (P/N 095820)

Operating Temperature:

-40°F to 158°F (-40°C to 70°C)

Dimensions:

4.0”H x 2.5”W x 1.3”D (10.3 cm x 6.4 cm x 3.3 cm)

Intrinsic Safety:

ATEX Certification

SIRA 14 ATEX 2264X

Ex ib IIC T4 Gb, Ta = -40°C to +70°C

Enclosure: IP20

For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.

IEC Ex Certification

IECEx SIR 14.0097X

Ex ib IIC T4 Gb, Ta = -40°C to +70°C

Enclosure: IP20 Minimum

For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.

North American Certifications

CSA Certification: 70008374

CSAUS Class I, Zone 1, AEx ib IIC T4 Gb, Ta = -40°C to +70°C

CCSA Ex ib IIC T4 Gb, Ta = -40°C to +70°C

Enclosure: IP20 Minimum

For use only with Cosasco Batteries P/N 095820 or P/N 095818, do not mix.

Operation:

• Compatible with all Cosasco legacy instruments (Excluding RDC 4 Channel)

• Battery Life: Approximately 2 days of continuous operation

Communication:

Bluetooth® as serial cable replacement

8

Specifications

ER Datalogger (ER-200)

Battery Requirements:

Cosasco RDC2 Battery Pack P/N 726043

Operating Temperature:

-40°F to 158°F (-40°C to 70°C)

Dimensions (Approximately):

9.05”H x 6.5”W x 4.25”D (22.987 cm x 16.51 cm x 10.795 cm)

Intrinsic Safety:

ATEX Certification

SIRA 16ATEX2024X

Ex ia IIC T4 Ga, Ta = -40°C to +70°C

For use only with RCS RDC2 Battery Pack P/N 726043

Enclosure: IP20

IEC Ex Certification

IECEx SIR 16.0009X

Ex ia IIC T4 Ga, Ta = -40°C to +70°C

For use only with RCS RDC2 Battery Pack P/N 726043

Enclosure: IP20 Minimum

North American Certifications

CSA Certification: 70008419

CSAUS Class I, Zone 0, AEx ia IIC T4 Ga, Ta = -40°C to +70°C

CCSA Ex ia IIC T4 Ga, Ta = -40°C to +70°C

For use only with RCS RDC2 Battery Pack P/N 726043

Enclosure: IP20 Minimum

Operation:

• Compatible with all standard Cosasco ER Probes

• Battery Life: 1.9 years at 1 measurement every 4 hours

Communication:

Bluetooth® as serial cable replacement

9

Bluetooth Suite

LPR Datalogger (LPR-200)

Battery Requirements:

Cosasco RDC2 Battery Pack P/N 726043

Operating Temperature:

-40°F to 158°F (-40°C to 70°C)

Dimensions (Approximately):

9.05”H x 6.5”W x 4.25”D (22.987 cm x 16.51 cm x 10.795 cm)

Intrinsic Safety:

ATEX Certification

SIRA 16ATEX2025X

Ex ia IIC T4 Ga, Ta = -40°C to +70°C

For use only with RCS RDC2 Battery Pack P/N 726043

Enclosure: IP20

IEC Ex Certification

IECEx SIR 16.0010X

Ex ia IIC T4 Ga, Ta = -40°C to +70°C

For use only with RCS RDC2 Battery Pack P/N 726043

Enclosure: IP20 Minimum

North American Certifications

CSA Certification: 70014313

CSAUS Class I, Zone 0, AEx ia IIC T4 Ga, Ta = -40°C to +70°C

CCSA Ex ia IIC T4 Ga, Ta = -40°C to +70°C

For use only with RCS RDC2 Battery Pack P/N 726043

Enclosure: IP20 Minimum

Operation:

• Compatible with all standard Cosasco LPR Probes

• Battery Life: 1 year at 1 reading every 4 hours

Communication:

Bluetooth® as serial cable replacement

10

Specifications

Ultracorr 2 (U-200)

Ultracorr 2 Instrument

Battery Requirements:

2 x 3.6V AA Lithium Cells (Cosasco P/N 095820)

Battery Life:

Over 6000 readings

Operating Temperature:

-40°F to 158°F (-40°C to 70°C)

Storing Temperature:

-40°F to 158°F (-40°C to 70°C)

Dimensions:

6”H x 3.25”W x 1.25”D (152.4 mm x 82.55 mm x 31.75 mm)

Weight:

1 lb. (0.45 kg)

Intrinsic Safety:

For USA/Canada: Ex ib IIC T4: Class I, Zone 1 AEx ib IIC T4

For Europe: II 2G

Ex ib IIC T4 Gb

Ta = -40°C to +70°C

UST2 Ultrasonic Sensor

Thickness Measurement:

Range: 0.2 (0.1 for special orders) to 2.0 inches, up to 25 ft. cable

Resolution: 0.0001 inch

Accuracy: ± 0.0002 inch at constant temperature

± 0.0005 inch from -40°C to +70°C (Instrument)

± 0.0003 inch from -40°C to +150°C (Metal Surface of Transducer)

Transducer Temperature:

Range: Ambient: -40°F to +158°F (-40°C to +70°C)

Metal Surface: -40°F to +305°F (-40°C to +150°C)

Temperature Compensation:

-0.0002 inch/inch/°C

Temperature Differential Error:

-0.0001 inch/inch/°C difference (inside to outside of wall)

11

Bluetooth Suite

Temperature Measurement:

Range: -40°C to +150°C

Resolution: 0.1°C

Accuracy: ±2°C (Transducer)

±2°C (Instrument)

Data Storage:

Memory Type: Nonvolatile

Probes: 255

Readings/Probes: 2000

Date and Time Stamped

Interface:

Bluetooth®

Transducer Type:

Contact

Transducer Cable:

RG-174 up to 25 ft.

12

Specifications

13

Bluetooth Suite

Basics of the Bluetooth Suite

Transfer Unit

Battery Installation

The Transfer Unit is supplied with two 3.6 Volt AA lithium batteries. To install these batteries,

remove the rear access panel of the unit with a screwdriver and install the batteries with the

polarities as indicated on the unit. Replace the rear access panel when finished.

Chapter 3

TU-500 Transfer Unit

Front View

Transfer Unit

Back View

14

Basics of the Bluetooth Suite

Standby Screens

The Standby screens are shown below. To navigate between the two standby screens use the

More and Back options.

Scanning for Devices

To scan for devices, select the Scan option on the standby screen. The following screen will

appear. Select and amount of time, 10s, 20s, or 30s, to scan for devices.

Note: It is recommended to use the 30s scan time to allow for Bluetooth to sync.

The Transfer Unit will show the following screens while scanning for devices.

When the Transfer Unit has finished scanning, scroll through the list of found devices using the

up and down arrows on the keypad. The user can select Sv to save the device to a list.

Note: Up to 10 devices can be stored into the saved device list.

Select Scan Time

10s | 20s | 30s | Exit

Scanning. . .

Please Wait

XX

Found X

►►►►►►►►►►►

COSASCO TU-500 vX.XX

MM/DD/YY HH:MM:SS

Confg | Scan | Device

Disp

| PC

| More

COSASCO TU-500 vX.XX

MM/DD/YY HH:MM:SS

Time | Units | Memory

Back |

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Sv=Save

Cfg | Dl | St | Bk | Sv

15

Bluetooth Suite

Device List

After scanning for devices, the Transfer Unit allows the user to view the devices found from the

last scan or view the list of saved devices. These options allow the user to bypass the scanning

command and directly access a list of devices.

From the Standby screen select Device.

On this screen, the user will have the option for Last Scan, Saved List and Exit.

• Last Scan will bring the user to the list of devices from the last scan.

• Saved List will bring the user to the list of saved devices.

• Exit will return the user to the standby screen.

Display Configured IDs

The Transfer Unit gives the user the option to view configured ID’s through the standby screen.

On the standby screen select Disp.

On the following screen, the user has the option to display configured ID’s by selecting either

Current or ID. If Current is selected the Transfer Unit will display the last viewed ID and if ID is

selected the Transfer Unit will allow the user to enter a device’s ID number. Different information

will be displayed depending on the type of ID configured.

Display Saved ID

Current | ID | Exit

COSASCO TU-500 vX.XX

MM/DD/YY HH:MM:SS

Confg | Scan | Device

Disp

| PC

| More

Device Menu

Last Saved

Scan | List | Exit

COSASCO TU-500 vX.XX

MM/DD/YY HH:MM:SS

Confg | Scan | Device

Disp

| PC

| More

16

Basics of the Bluetooth Suite

Setting Units

To change the units on the Transfer Unit select Units from the standby screen. The following

screen will appear with the options for Temperature being F (Fahrenheit) and C (Celsius) and the

options for Metal Loss being mils, µm, and mm.

The option that is currently selected for temperature or metal loss will be shown next to

Temperature and Metal Loss respectively. To change the units, navigate to the preferred unit

then hit OK. When finished selecting the units, select Back to return to the standby screen.

Setting Time

To change or set the time on the Transfer Unit select Time from the standby screens. The

following screen will appear with the options for Mate and Zone.

Choosing Mate will take the user to the following screen and will allow the user to manually enter

the time and date in military time.

YY – Year, MM – Month, DD – Day of the month, dd – Day of the week where 00 is Sunday,

hh – Hours, mm – Minutes, ss – Seconds

Choosing Zone will take the user to the following screen and will allow the user to select a time

zone and an offset. Select either STZ (Standard Time Zone) or DTZ (Daylight Time Zone) and

scroll up and down using the up and down arrows on the keypad to change the offset.

Units

Temperature: F

Metal Loss: mils

C | μm | mm | Back

Time set up

Mate | Zone

Back | Exit

Enter date/time in

YYMMDDddhhmmss

0123456789.< OK Back

Time Zone: STZ

< X:XX >

Scroll Up and Down

DTZ | Back

17

Bluetooth Suite

Clearing Memory

From the standby screen select the option Memory. The following screen will appear with the

options to clear memory for a specific device’s ID number, Units, Device or All.

• If the user selects ID, enter the ID number of the device to delete the data off the Transfer

Unit then select OK. On the next display screen select Okay to clear the data for that ID.

This will clear all of the data stored for this specific ID including configuration and data.

• If the user selects Units, the preferences for the units stored on the Transfer Unit will be

restored to the defaults. Temp: C, Metal loss: mils, Time zone: STZ, -8:00 offset.

• If the user selects Device, this will clear the memory for saved scan BT devices and last

scanned BT devices.

• If the user selects All, this will clear all stored ID numbers configuration and data, restore

all units to their default and clear all stored scanned devices.

TU-500 Transfer Unit

Clear Memory

ID | Units | Device

All | Back | Exit

18

Basics of the Bluetooth Suite

Microcor ER Datalogger

Power Module Installation

Power Module (Cosasco P/N 748400) is intrinsically safe and may be connected/disconnected in

a hazardous location.

Configuration for hazardous/non-hazardous locations (computer software may only be used in a

non-hazardous location).

Mounting the Microcor ER Datalogger

The Microcor ER Datalogger can be installed on the top, side or bottom of the line according to

the probe installation. Choose the best installation configuration that corresponds to the location

of the probe.

Grounding

A 8 to 14 AWG grounding wire can be attached to the datalogger at the grounding lug. Connect

the ground wire to earth ground per local electrical code.

19

Bluetooth Suite

Direct Probe Mounting

Top of the Line

1. Attach connector and tighten connector nut to mount the transmitter to the probe adapter.

2. Rotate the antenna to vertical position.

Side of the Line

1. Attach connector and tighten connector nut to mount the transmitter to the probe adapter.

2. Rotate the antenna to vertical position.

20

Basics of the Bluetooth Suite

Bottom of the Line

1. Attach connector and tighten connector nut to mount the transmitter to the probe adapter.

2. Rotate the antenna to vertical position.

Optional Remote Mounting

(Bottom of the Line shown)

1. Secure the transmitter to the remote mounting post using appropriate accessories.

2. Attach connector and tighten connector nut of the optional flexible cable to the probe adapter and attach the other end to the

transmitter.

3. Rotate the antenna to vertical position.

21

Bluetooth Suite

Cosasco Mounting Accessories

22

Basics of the Bluetooth Suite

ER Probe Reader and LPR Probe Reader

Battery Installation

Both Probe Readers are supplied with two 3.6 Volt AA lithium batteries. To install these batteries,

remove the rear access panel of the unit with a screwdriver and install the batteries with the

polarities as indicated on the unit. Replace the rear access panel when finished.

ER-100 Probe Reader

ER-100 Reader Back View

23

Bluetooth Suite

Checking Battery Status

To check the battery status of the Probe Readers, turn on the Probe Reader by pushing the

power button on the top of the device. If the LED on the top of the device is green, the Probe

Reader has good batteries. If the LED on the top of the device is red or unit does not respond,

the user needs to change the batteries of the Probe Reader before taking a reading. Replace

batteries as indicated on the ER Probe Reader and LPR Probe Reader Battery Installation

section.

ER-100 Reader Top View

24

Basics of the Bluetooth Suite

Using the ER Probe Reader

To use the ER Probe Reader, the user must first attach the ER Probe Reader to an ER

probe/probe adapter.

Turn on the ER Probe Reader by pushing the power button on the top of the device. The LED of

the ER Probe Reader will be green when ready to take a probe reading. When the ER Probe

Reader is taking a reading of the probe, the LED will be yellow/orange. When the ER Probe

Reader has finished taking a reading of the probe, the LED will return back to green.

ER-100 Probe Reader

ER Probe

ER Probe Adapter

25

Bluetooth Suite

Using the LPR Probe Reader

To use the LPR Probe Reader, the user must first attach the LPR Probe Reader to an LPR

probe/probe adapter.

Turn on the LPR Probe Reader by pushing the power button on the top of the device. The LED of

the LPR Probe Reader will be green when ready to take a probe reading. When the LPR Probe

Reader is taking a reading of the probe, the LED will be yellow/orange. When the LPR Probe

Reader has finished taking a reading of the probe, the LED will return back to green.

Turn Off Probe Readers

To turn off the ER Probe Reader or LPR Probe Reader, push and hold down the power button

until the LED turns red.

LPR-100 Probe Reader

LPR Probe

LPR Probe Adapter

26

Basics of the Bluetooth Suite

Legacy Converter

Battery Installation

The Legacy Converter is supplied with two 3.6 Volt AA lithium batteries. To install these batteries,

remove the rear access panel of the unit with a screwdriver and install the batteries with the

polarities as indicated on the unit. Replace the rear access panel when finished.

Checking Battery Status

To check the battery status of the Legacy Converter, turn on the device by pushing down the

power button. If the LED on the device does not flash green after approximately 2 seconds the

user needs to change the batteries. Replace batteries as indicated on the Legacy Converter

Battery Installation section.

LC-500 Legacy Converter

LC-500 Converter Back View

LC-500 Converter Top View

27

Bluetooth Suite

Using the Legacy Converter

Attach the Legacy Converter directly to the communications port of the Cosasco Legacy Device.

Turn on the device by pushing the white power button. The LED on the Legacy Converter will

flash green when ready to be used with the Transfer Unit.

Turn Off Legacy Converter

To turn off the Legacy Converter, push the white power button and the LED will turn off.

Legacy Converter

ER Communication

Port

Communication Port

28

Basics of the Bluetooth Suite

ER Datalogger and LPR Datalogger

Battery Installation

NOTE: If LED flashes green when battery is installed, use the TU-500 to download data and

reconfigure the Datalogger.

Both Dataloggers are supplied with a battery pack (Cosasco P/N 726043). To install this battery

pack, open the unit by releasing the latches, remove the thumb screws and washers, place the

battery onto the screw mounts and make sure the arrows are pointing upwards, insert the

washers, hand tighten the thumb screws and connect the power connecters together. Once

finished, close the unit by re-latching the latches.

29

Bluetooth Suite

Installation

THE FOLLOWING ARE ONLY RECOMMENDED PRACTICES. INSTALLATION OF THIS

DATALOGGER IN AN EXPLOSIVE ENVIRONMENT MUST BE IN ACCORDANCE WITH THE

REQUIREMENTS FOR INSTALLATION OF INTRINSICALLY SAFE SYSTEMS IN HAZRDOUS

(CLASSIFIED) LOCATIONS, PER LOCAL CODE SUCH AS THE NATIONAL ELECTRIC

CODE (ANSI/NFPA70)

Location

The ER and LPR Dataloggers are certified for Zone 0 Hazardous Environment operation. The

Dataloggers are designed for continuous operation between -40˚C to 70˚C. If extremes are

expected outside of this operation range, sufficient protection to the thermal differences should be

used for optimal lifespan of the device.

Mounting the Device

The ER and LPR Dataloggers cannot be directly mounted to a probe and are typically remote

mounted with a 10’ (typical) probe cable connecting to a probe location. A typical ER Datalogger

or LPR Datalogger mounting example is shown below.

30

Basics of the Bluetooth Suite

Two common ways to mount the device are remote wall mounting and 2” pipe mounting.

Remote wall mounting: Ensure the device is mounted vertically with the probe cable entrance

pointed down.

Pipe mounting: This mounting technique is for the Fiberglass Enclosure only. Mount the device

to the mounting plate and attach the U bolts around the pipe and secure with the nuts.

Note: Only the U bolts will be provided.

31

Bluetooth Suite

Grounding

This is applicable to the ER-200 or LPR-200 Stainless Steel enclosure and units with remote

mounted antenna.

An 8 to 14 AWG grounding wire can be attached to the Datalogger at the mounting hole. Install

grounding wire per local Electric code.

Attach a grounding wire into the lightning arrestor and enclosure if the remote mount antenna is

used.

Mounting the Remote Mount Antenna

The remote mount antenna is provided with the installation hardware. This uses a U bolt for

installation.

Secure the antenna to the mounting location using the U bolt. After the antenna is secured apply

the provided sealing tape to both Lightning arrestor and to antenna connector to help ensure

maximum device lifespan.

32

Basics of the Bluetooth Suite

Ultracorr 2

Note: For additional information regarding the Ultracorr 2, refer to the latest Ultracorr 2

Corrosion Monitoring System User Manual (Cosasco P/N: U-CORR2- MANUAL)

Battery Installation

The Ultracorr 2 is supplied with a set of two 3.6 Volt lithium batteries (Cosasco PN 095820). To

install these batteries, remove the access panel on the back of the unit (see below) and install the

batteries with the polarities as indicated on the unit. Replace the back cover when finished.

33

Bluetooth Suite

Transfer Unit

Microcor ER Datalogger

Create an ID for Microcor ER Datalogger

On the standby screen of the Transfer Unit select Confg. On the next display screen, select

Microcor to get to a list of Microcor devices.

Select M-200 for the Microcor ER Datalogger (M-200).

Enter the desired ID number then select OK.

Enter the interval then select m for minutes.

Note: the hours (h) option is disabled and will show INVAL if selected.

Microcor

M-200 | MDL | ML95

Back | Exit |

Select Device

ER | LPR | Microcor

Ultracorr 2 | Exit

Enter ID:[ _ ]

(1 – 99)

0123456789.< OK Back

Interval:[ _ ]

min: (2 – 1440)

0123456789< m h Back

Chapter 4

34

Transfer Unit

Enter a tag name for the device then select Nxt.

To save the configuration of the device select Okay.

Load ID onto Microcor ER Datalogger

To load a configuration onto the Microcor ER Datalogger an ID must be created. If the user has

not already created an ID, please refer to the Create an ID section.

On the Transfer Unit, scroll through the list of Devices until the Bluetooth name of the desired

Microcor ER Datalogger device is displayed then select Cfg.

Enter the ID of the configuration to load onto the Microcor ER Datalogger then select OK.

Select Okay to load the configuration onto the Microcor ER Datalogger.

Save?

ID: XX TAGNAME

Okay | Back | Exit

Save?

ID: XX TAGNAME

Okay | Back | Exit

Tag:[ _ ]

ABCDEFGHIJKLMNOPQR

STUVWXYZ0123456789._-<

Clr | Nxt | Bck | Exit

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Sv=Save

Cfg | Dl | St | Bk | Sv

Enter ID:[ _ ]

(1 – 99)

0123456789.< OK Back

35

Bluetooth Suite

Download Data from Microcor ER Datalogger

On the Transfer Unit device list, navigate to the Microcor ER Datalogger device and select Dl.

After the transfer of data from the Microcor ER Datalogger to the Transfer Unit is complete, the

following screen will display the Microcor ER Datalogger ID number, tag name and the number of

samples collected with the interval they are being collected at.

Select Next to continue to the next display which shows Probe Life Units (PLU).

Select Next to continue to the next display to see the time when the last data point was collected

as well as what intervals the data is being taken at.

Read Microcor ER Datalogger Status

On the Transfer Unit device list, navigate to the Microcor ER Datalogger device and select St.

ID:XX M-200

Tag: XXXXXXXX

Samples: XXXX (XX m/h)

Next | Back | Exit

PLU: XXXXX

Next | Back | Exit

Time Stamp:

MM/DD/YY HH:MM:SS

Interval: (XX m/h)

Back | Exit

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Sv=Save

Cfg | Dl | St | Bk | Sv

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Sv=Save

Cfg | Dl | St | Bk | Sv

36

Transfer Unit

After a successful data transfer, the following screen will appear with the attached information.

Select Next to continue to the next display which shows the current time on the Microcor ER

Datalogger.

Select Next to continue to the next display which shows the battery, memory and transmitter

information as shown below. Battery status will show good or low. Memory and transmitter will

show good or bad depending on their status.

ID:XX TAGNAME

Samples: XXXX

Interval: XX m/h

Next | Back | Exit

Current Time:

MM/DD/YY HH:MM:SS

Next | Back | Exit

Battery :Good/Low

Memory :Good/Bad

Transmitter :Good/Bad

Back | Exit

37

Bluetooth Suite

Ultracorr 2

Create an ID for the Sensor

On the standby screen of the Transfer Unit select Confg. On the screen that appears select

Ultracorr 2.

The user will then have the option to configure the Ultracorr 2 as a Reader or Logger.

Choosing Reader will create an ID that can be used when connected to the Ultracorr 2 as a

reader. Connecting to the Ultracorr 2 as a reader will allow the user to get readings manually,

store the readings and get real-time updates of readings.

Choosing Logger will create an ID that can be used when connected to the Ultracorr 2 as a

Datalogger. Connecting to the Ultracorr 2 as a Datalogger will allow the user to configure the

Ultracorr 2 to read and store data at certain intervals and get real-time updates of readings.

After selecting either Reader or Logger, enter the desired ID number then select OK.

Enter a tag name for the device then select Nxt.

Select Device

ER | LPR | Microcor

Ultracorr 2 | Exit

Ultracorr 2

Reader | Logger

Back | Exit

Enter ID: [ _ ]

(1 – 255)

0123456789.< OK Back

Tag:[ _ ]

ABCDEFGHIJKLMNOPQR

STUVWXYZ0123456789._-<

Clr | Nxt | Bck | Exit

38

Transfer Unit

Select the correct Alloy.

Click Okay to save the configuration for the chosen ID.

Connecting to the Ultracorr 2

To connect to the Ultracorr 2 a sensor must be connected to the Ultracorr 2 unit. Access the

Ultracorr 2 on the device list of the Transfer Unit and select either Dlgr or Rdr to connect to the

Ultracorr 2 as a Datalogger or reader respectively.

When successfully connected, the Transfer Unit will display the Ultracorr 2 main menu screen

shown below. If the ID shown is 0, the sensor has not been configured.

Select Alloy

K03005 | S30400

S31600 | Back

Save?

ID: XX TAGNAME

Okay | Back | Exit

Ultracorr 2 ver. XX

ID: XX TAGNAME

Alloy: XXXXXX

Sensor | More | Exit

Devices [UP/DOWN] X

[XXXXXXXX ]

Bk=Back Sv=Save

Dlgr | Rdr | Bk | Sv

39

Bluetooth Suite

Configure the Sensor

To configure the Sensor, first use the Transfer Unit to connect to the Ultracorr 2 device then

select Sensor from the Ultracorr 2 main menu screen. The user can either select Save Current

to save the current configuration of the sensor to the Transfer Unit or select Confg to load the

sensor with the configuration of a specific ID that was created in the Create an ID for the Sensor

section.

If the user selects Save Current and the same ID number is saved in the Transfer Unit, the

following screen will appear. Select Okay to clear the ID found and replace it with the current ID.

If the user selects Confg, the following screen will appear. Enter the ID to configure the sensor

with.

Select Okay to configure the sensor.

Ultracorr 2 Sensor

Save current | Confg

Calibration | Back

Clear ID Found?

ID: XX TAGNAME

Okay | Back | Exit

ID: XX TAGNAME

Okay | Back | Exit

Enter ID: [

_ ]

(1 – 255)

0123456789.< OK Back

40

Transfer Unit

Calibrate the Sensor

WARNING: CALIBRATION IS DONE BY COSASCO AND CHANGES MAY CAUSE

INACCURACIES!

NOTE: DO NOT attempt to calibrate a transducer without notifying Cosasco.

In most cases your transducer will not require a field calibration.

If transducer calibration is required, please contact your closest Cosasco regional office

location for assistance. Information on the latest software version will be required.

To contact Cosasco technical support go to: technicalsupport@cosasco.com or call toll free

1-800-635-6898

Use the Transfer Unit to connect to the Ultracorr 2 device and select Sensor from the Ultracorr 2

main menu screen. On the following screen select Calibration.

A warning screen will be displayed stating that Calibration is done by Cosasco and Changes may

cause inaccuracies. This screen will disappear after about 3 seconds.

Displayed on the next screen are the current values for the Offset, Slope, and Delay. To change

these values select Change.

The user will then go through the following screens to input the desired values for the Offset,

Slope and Delay.

Ultracorr 2 Sensor

Save current | Confg

Calibration | Back

WARNING

Calib. is done by

Cosasco. Changes may

cause inaccuracies.

Offset: X.XXXX

Slope : X.XXXX

Delay : X.X

Change | Store | Back

Offset: [ _ ]

0123456789.< OK Back

Slope: < >

0123456789.< OK Back

Select Delay

1.0 | 1.5 | 2.0

2.5 | 3.0 | Back

41

Bluetooth Suite

After the user selects the desired Delay, another warning screen will appear and then a screen

will appear with the values selected for Offset, Slope and Delay. These values will not be saved

until the user selects Store. Selecting Store will overwrite the current values saved in the

Ultracorr 2.

Configure the Datalogger

This is only available if the Ultracorr 2 is used as a Datalogger when connected to the Transfer

Unit.

After connecting to the Ultracorr 2 as a Datalogger, select More from the Ultracorr 2 main menu

screen and select Confg on the following screen.

Enter the desired interval in minutes between 10 and 1440 then select m.

Note: The hours (h) option is disabled and will show INVAL if selected.

Stop Data Collection

This is only available if the Ultracorr 2 is used as a Datalogger when connected to the Transfer

Unit.

NOTE: Download all data before stopping collection as this will clear the Ultracorr 2’s

stored readings!

After connecting to the Ultracorr 2 as a Datalogger, select More from the Ultracorr 2 main menu

screen and select Stop on the following screen.

Ultracorr 2 Logger

Confg | Test | Dload

Stat | Stop | Back

Interval:[ _ ]

min: (10 – 1440)

0123456789< m h Back

Offset: X.XXXX

Slope : X.XXXX

Delay : X.X

Change | Store | Back

Ultracorr 2 Logger

Confg | Test | Dload

Stat | Stop | Back

42

Transfer Unit

Downloading Data

On the Transfer Unit devices list, navigate to an Ultracorr 2 device and select Dlgr.

To download data from the Logger, select More then select Dload.

After a successful data transfer, a screen will pop up with information about the last data point

collected. Select Next to see the time when the last data point was collected.

Taking Individual Readings

While connecting to an Ultracorr 2 with the Transfer Unit the user has two options. One option is

to get a single reading and be able to save that reading’s data. Another option is to get readings

that update continuously.

Individual Data Points

When connected to the Ultracorr 2 as a Reader the sensor is able to take individual readings and

save them.

Once connected to the Ultracorr 2, select More from the Ultracorr 2 main menu screen and then

select Read.

Ultracorr 2 ver. XX

ID: XX TAGNAME

Alloy: XXXXXX

Sensor | More | Exit

Ultracorr 2 Reader

Read | Test | Back

Ultracorr 2 ver. XX

ID: XX TAGNAME

Alloy: XXXXXX

Sensor | More | Exit

Ultracorr 2 Logger

Confg | Test | Dload

Stat | Stop | Back

Thickness: X.XXXX in

Temp: XX.XX C

Gain: XX.XX dB

Next | Back | Exit

Time stamp:

MM/DD/YY HH:MM:SS

Back | Exit

Devices [UP/DOWN] X

[XXXXXXXX ]

Bk=Back Sv=Save

Dlgr | Rdr | Bk | Sv

43

Bluetooth Suite

After a successful reading, a screen displaying Thickness, Temperature, Gain and Battery Voltage

values will appear. To get another reading select Read. To save the reading select Save. To Exit this

screen, select Back.

Real-Time Data

When connected to the Ultracorr 2 as a Reader or Datalogger, the user is able to take readings that

update in real-time.

Once connected to the Ultracorr 2, select More from the Ultracorr 2 main menu screen and then select

Test

After a successful read, a screen displaying Thickness, Temperature, Gain and Battery Voltage values

will appear and continuously update with new data. When the user wants to exit this screen, hold OK.

Note: A Battery Voltage reading below 4.5V means that the batteries are low and need to be

replaced.

Read Status

On the Transfer Unit devices list screen, navigate to an Ultracorr 2 device and select Dlgr.

Ultracorr 2 ver. XX

ID: XX TAGNAME

Alloy: XXXXXX

Sensor | More | Exit

Ultracorr 2 Reader

Read | Test | Back

Thickness: X.XXXX in

Temp: XX.XX C | Hold

Gain: XX.XX dB | OK to

Batt: X.XX V | ►Exit

Thickness: X.XXXX in

Temp: XX.XX C | Read

Gain: XX.XX dB | Save

Batt: X.XX V | Back

Ultracorr 2 Logger

Confg | Test | Dload

Stat | Stop | Back

Devices [UP/DOWN] X

[XXXXXXXX ]

Bk=Back Sv=Save

Dlgr | Rdr | Bk | Sv

44

Transfer Unit

To check the status of the Ultracorr 2, select More then select Stat.

This will show the user the number of samples currently saved in the Ultracorr 2 and the interval in

which the samples are been taken. Select Next to see the current time on the device.

Ultracorr 2 ver. XX

ID: XX TAGNAME

Alloy: XXXXXX

Sensor | More | Exit

Ultracorr 2 Logger

Confg | Test | Dload

Stat | Stop | Back

Samples:XXXXX

Interval: XX m

Next | Back | Exit

Current Time:

MM/DD/YY HH:MM:SS

Back | Exit

45

Bluetooth Suite

Chapter 5

ER Probe Reader

The Transfer Unit is used with the ER Probe Reader to utilize all of the ER Probe Reader functions.

Refer to Basics of the Bluetooth Suite – ER Probe Reader and LPR Probe Reader for more

information on how to use the ER Probe Reader.

Create an ID for ER Probe Reader

On the Transfer Unit standby screen select Confg. On the next display screen, select ER to get to a list

of ER devices.

Select Reader from the list of devices.

Enter the desired ID number then select OK.

Enter a tag name for the device then select Nxt.

Select Device

ER | LPR | Microcor

Ultracorr 2 | Exit

ER

Reader | Logr | RDC

Back | Exit |

Enter ID: [

_ ]

(1 – 255)

0123456789.< OK Back

Tag:[ _ ]

ABCDEFGHIJKLMNOPQR

STUVWXYZ0123456789._-<

Clr | Nxt | Bck | Exit

46

ER Probe Reader

Enter in the name of the alloy then select Nxt.

Note: The name of the alloy is for reference only and does not affect the calculation of corrosion rates.

Select the probe type used with the Reader then select Next.

If the user selects any of the Other probe options, the following screen will appear. Manually enter the

span of the probe.

Select if the probe is a temperature probe or not by selecting either Yes or No.

To save the ID select Okay.

Save?

ID: XXX TAGNAME

Okay | Back | Exit

Alloy: [ _ ]

ABCDEFGHIJKLMNOPQR

STUVWXYZ0123456789._-<

Clr | Nxt | Bck | Exit

Select Probe Type

[XX XXXXXXXXXXXX X]

Scroll up and down

Next | Back | Exit

Is it a Temp. Probe?

Yes | No | Bck | Exit

Span:< _ > mils

0123456789.< OK Back

47

Bluetooth Suite

Take Data Point

On the Transfer Unit device list screen, navigate to the ER Probe Reader and select Read.

The user will have the option to either select ID or Quick to read the probe connected to the Reader.

• If ID is selected, the user will need to enter an ID preconfigured for the ER Probe Reader to take

the data of and select OK. On the confirmation screen select Okay and the reader will begin to

read the probe.

Note: If the user has not already created an ID, please refer to the Create an ID for Reader section for

the ER Probe Reader.

• If Quick is selected, the user will need to manually enter the probe type, the span of the probe,

and if the probe is a temperature probe or not.

Once one of the previous steps is completed, the ER Probe Reader will take a reading of the attached

probe. The ER Probe Reader has finished taking a reading once the ER Probe Reader light goes from

yellow/orange back to blinking green.

Enter ID: [ _ ]

(1-255)

0123456789.< OK Back

ID: XXX TAGNAME

Okay | Back | Exit

Select Probe Type

A | B | C | D

G | u | Back | Exit

Span: < > mils

0123456789.< OK Back

Is it a Temp. Probe?

Yes | No | Bck | Exit

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Cl=Clear

Read | Dl | Bk | Cl

48

ER Probe Reader

Download Data Point from Reader

Before Downloading Data from the Reader, the user must first take a reading from the Reader. If this

has not been done, please refer to the Take Data Point section.

Once the user finds an ER Probe Reader to download data from on the Transfer Unit select Dl.

After the transfer of the data point from the Reader to the Transfer Unit is complete, a screen will

display information about the data on the Reader including the Divisions and Check Readings,

Temperature, Metal Loss and the time that the last data point was collected from the device.

To save the current data to the Transfer Unit select Save.

Note: This option will only be available if the user read from the Reader

using a pre-configured ID.

Div: XXX.X Chk: XXX.X

Temp: XXXX.X C

MLoss: X.XXX mils

Next | Back | Exit

Time Stamp:

MM/DD/YY HH:MM:SS

Save | Back | Exit

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Cl=Clear

Read | Dl | Bk | Cl

49

Bluetooth Suite

LPR Probe Reader

The Transfer Unit is used with the LPR Probe Reader to utilize all of the LPR Probe Reader functions.

Refer to Basics of the Bluetooth Suite – ER Probe Reader and LPR Probe Reader for more

information on how to use the LPR Probe Reader.

Create an ID for LPR Probe Reader

On the Transfer Unit standby screen select Confg. On the next display screen, select LPR to get to a

list of LPR devices.

Select Reader from the list of devices.

Enter the desired ID number then select OK.

Enter a tag name for the device then select Nxt.

Chapter 6

Select Device

ER | LPR | Microcor

Ultracorr 2 | Exit

Enter ID:[ _ ]

(1 – 255)

0123456789.< OK Back

Tag:[ _ ]

ABCDEFGHIJKLMNOPQR

STUVWXYZ0123456789._-<

Clr | Nxt | Bck | Exit

LPR

Reader | RDC2 | RDC

Back | Exit |

50

LPR Probe Reader

Select an alloy by using the up and down arrows to scroll through the choices then select Next.

If Other is selected, the name of the alloy and the multiplier (mult) will have to be inputted manually.

Select either Stdrd-E or Flush-F for the probe type.

Select the cycle time in minutes for the device by selecting either 5, 10, 15 or 20.

Select if the probe is a temperature probe or not by selecting either Yes or No.

To save the configuration of the device select Okay.

Alloy: [ _ ]

ABCDEFGHIJKLMNOPQR

STUVWXYZ0123456789._-<

Clr | Nxt | Bck | Exit

Mult:< >

0123456789.< OK Back

Save?

ID: XXX TAGNAME

Okay | Back | Exit

Select Alloy

XXXXXXXXXXXXX

XXXXXX (scroll U/D)

Next | Back | Exit

Select Probe Type

Stdrd-E | Flush-F

Back | Exit

Select Cycle Time

in Minutes

5 | 10 | 15 | 20 | Back

Is it a Temp. Probe?

Yes | No | Bck | Exit

51

Bluetooth Suite

Take Data Point

On the Transfer Unit device list screen, navigate to the LPR Probe Reader and select Read.

The user will have the option to either select ID or Quick to read the probe connected to the Reader.

• If ID is selected, the user will need to enter an ID preconfigured for the LPR Probe Reader to

take the data of and select OK. On the confirmation screen select Okay and the reader will

begin to read the probe.

Note: If the user has not already created an ID, please refer to the Create an ID for Reader section for

the LPR Probe Reader.

• If Quick is selected, the user will need to manually select the alloy, the type of probe, the cycle

time in minutes and if the probe is a temperature probe or not.

Once one of the previous steps is completed, the LPR Probe Reader will take a reading of the attached

probe. The LPR Probe Reader has finished taking a reading once the LPR Probe Reader light goes

from yellow/orange back to blinking green.

Enter ID: [ _ ]

(1-255)

0123456789.< OK Back

ID: XXX TAGNAME

Okay | Back | Exit

Is it a Temp. Probe?

Yes | No | Bck | Exit

Select Alloy

XXXXXXXXXXXXX

XXXXXX (scroll u/d)

Next | Back | Exit

Select Probe Type

Stdrd-E | Flush-F

Back | Exit

Select Cycle Time

in Minutes

5 | 10 | 15 | 20 | Back

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Cl=Clear

Read | Dl | Bk | Cl

52

LPR Probe Reader

Download Data Point from Reader

Before Downloading Data from the Reader, the user must first take a reading from the Reader. If this

has not been done, please refer to the Take Data Point section.

On the Transfer Unit devices list screen, navigate to the LPR Probe Reader then select Dl.

After a successful data transfer, a screen will display information about the data in the Reader including

the Rate, Imbalance, Temperature and the time that the last data point was collected from the device.

To save the current data to the Transfer Unit select Save.

Note: This option will only be available if the user read from the Reader

using a pre-configured ID.

Time Stamp:

MM/DD/YY HH:MM:SS

Save | Back | Exit

Rate: XXX mpy

Imb: XX.XXX

Temp: XXX

Next | Back | Exit

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Cl=Clear

Read | Dl | Bk | Cl

53

Bluetooth Suite

Chapter 7

Legacy Converter

The Transfer Unit is used with the Legacy Converter to utilize all of the Legacy Converter functions.

Refer to Basics of the Bluetooth Suite – Legacy Converter for more information on how to use the

Legacy Converter.

RDC-CO(T)

To use the Transfer Unit with the RDC-CO(T), a Legacy Converter must be connected to the RDC-

CO(T)’s service port to allow for communication between devices.

Create an ID for RDC-CO(T)

On the Transfer Unit standby screen select Confg. On the next display screen, select ER to get to a list

of Corrosometer devices.

Select RDC from the list of devices.

Enter the desired ID number then select OK.

Select Device

ER | LPR | Microcor

Ultracorr 2 | Exit

ER

Reader | Logr | RDC

Back | Exit |

Enter ID: [ _ ]

(1 – 255)

0123456789.< OK Back

54

Legacy Converter

Enter the interval then select m for minutes or h for hours.

Enter a tag name for the device then select Nxt.

Enter in the name of the alloy then select Nxt.

Note: The name of the alloy is for reference only and does not affect the calculation of corrosion rates.

Select the probe type used with the RDC-CO(T) then select Next.

If the user selects any of the Other probe options, the following screen will appear. Manually enter the

span of the probe.

Select if the probe is a temperature probe or not by selecting either Yes or No.

Interval: [ _ ]

min:(5-30) hr:(1-24)

0123456789< m h Back

Tag:[ _ ]

ABCDEFGHIJKLMNOPQR

STUVWXYZ0123456789._-<

Clr | Nxt | Bck | Exit

Alloy: [ _ ]

ABCDEFGHIJKLMNOPQR

STUVWXYZ0123456789._-<

Clr | Nxt | Bck | Exit

Select Probe Type

< XX XXXXXXXXX X >

Scroll up and down

Next | Back | Exit

Is it a Temp. Probe?

Yes | No | Bck | Exit

Span:< > mils

0123456789.< OK Back

55

Bluetooth Suite

To save the configuration of the device select Okay.

Load Configuration onto RDC-CO(T)

To load a configuration onto the RDC-CO(T) an ID must be created. If the user has not already created

an ID, please refer to the Create an ID for RDC-CO(T) section.

On the device list screen, find the Legacy Converter device by pushing the up and down keys and

select Cfg.

On the following screen, select RDC-COT.

Enter the ID of the configuration to load onto the RDC-CO(T) then select OK.

On the following screen, select Okay to load the configuration onto the RDC-CO(T).

Save?

ID: XXX TAGNAME

Okay | Back | Exit

Select Device

RDC-COT | MDL/ML9500

RDC-CAT |

Back | Exit

Enter ID:[ _ ]

(1 – 99)

0123456789.< OK Back

ID: XX TAGNAME

Okay | Back | Exit

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Sv=Save

Cfg | Dl | St | Bk | Sv

56

Legacy Converter

Download Data from RDC-CO(T)

On the Transfer Unit device list screen, navigate to the Legacy Converter device connected to the

RDC-CO(T) to download the data from and select DL.

On the following screen, select RDC-COT.

After successful data transfer, a screen will display information about the RDC-CO(T) and the latest

reading.

Use Next to navigate between the screens and see the Alloy, Span, Divisions and Check Readings,

Temperature, Metal Loss and the time that the last data point was collected from the device.

ID: XXX (X) RDC-COT

Tag: XXXXXXX

Samples XXX ( XX m/h)

Next | Back | Exit

Alloy: XX

Span: XX.XXX mils

Next | Back | Exit

Div: XXX.X Chk: XXX.X

Temp: XXXX.X C

MLoss: X.XXX mils

Next | Back | Exit

Time Stamp:

MM/DD/YY HH:MM:SS

Interval: XX m/h

Back | Exit

Select Device

RDC-COT | MDL/ML9500

RDC-CAT |

Back | Exit

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Sv=Save

Cfg | Dl | St | Bk | Sv

57

Bluetooth Suite

Read RDC-CO(T) Status

On the Transfer Unit device list screen, navigate to the Legacy Converter device connected to the RDC

and select St.

On the following screen, select RDC-COT.

The Transfer Unit will connect to the RDC-CO(T) then show information about the RDC-CO(T)

including the Revision, ID, Tag name, Number of Samples and Interval in which the Samples are being

taken. Select Next to see the time of the last reading and the time that the next reading will be taken.

Select Device

RDC-COT | MDL/ML9500

RDC-CAT |

Back | Exit

Revision: X

ID: XXX TAGNAME

Samples: XX ( X m/h)

Next | Back | Exit

Last Read:

MM/DD/YY HH:MM:SS

Next Read: HH:MM:SS

Back | Exit

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Sv=Save

Cfg | Dl | St | Bk | Sv

58

Legacy Converter

RDC CA(T)

To use the Transfer Unit with the RDC-CA(T), a Legacy Converter must be connected to the RDC-

CA(T)’s service port to allow for communication between devices.

Create an ID for RDC-CA(T)

On the Transfer Unit standby screen select Confg. On the next display screen, select LPR to get to a

list of Corrater devices.

Select RDC from the list of devices.

Enter the desired ID number then select OK.

Enter the interval then select m for minutes or h for hours.

Enter a tag name for the device then select Nxt.

Select Device

ER | LPR | Microcor

Ultracorr 2 | Exit

LPR

Reader | Logr | RDC

Back | Exit |

Interval: [ _ ]

min:(30) hr:(1-24)

0123456789< m h Back

Tag:[ _ ]

ABCDEFGHIJKLMNOPQR

STUVWXYZ0123456789._-<

Clr | Nxt | Bck | Exit

Enter ID: [ _ ]

(1 – 255)

0123456789.< OK Back

59

Bluetooth Suite

Select an alloy by using the up and down arrows to scroll through the choices then select Next.

If Other is selected, the name of the alloy and the multiplier (mult) will have to be inputted manually.

Select either Stdrd-E or Flush-F for the probe type.

Select if the probe is a temperature probe or not by selecting either Yes or No.

To save the configuration of the device select Okay.

Alloy: [ _ ]

ABCDEFGHIJKLMNOPQR

STUVWXYZ0123456789._-<

Clr | Nxt | Bck | Exit

Mult:< >

0123456789.< OK Back

Save?

ID: XXX TAGNAME

Okay | Back | Exit

Is it a Temp. Probe?

Yes | No | Bck | Exit

Select Alloy

XXXXXXXXXXXXX

XXXXXX (scroll U/D)

Next | Back | Exit

Select Probe Type

Stdrd-E | Flush-F

Back | Exit

60

Legacy Converter

Load Configuration onto RDC-CA(T)

To load a configuration onto the RDC-CA(T) an ID must be created. If the user has not already created

an ID, please refer to the Create an ID for RDC-CA(T) section.

On the Transfer Unit device list screen, find the Legacy Converter connected to the RDC-CA(T) and

select Cfg.

On the following screen, select RDC-CAT.

Enter the ID of the configuration to load onto the RDC-CA(T) then select OK.

On the following screen, select Okay to load the configuration onto the RDC-CA(T).

Download Data from RDC-CA(T)

On the Transfer Unit devices list screen, navigate to the Legacy Converter device connected to the

RDC-CA(T) and select Dl.

Select Device

RDC-COT | MDL/ML9500

RDC-CAT |

Back | Exit

ID: XX TAGNAME

Okay | Back | Exit

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Sv=Save

Cfg | Dl | St | Bk | Sv

Enter ID:[ _ ]

(1 – 99)

0123456789.< OK Back

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Sv=Save

Cfg | Dl | St | Bk | Sv

61

Bluetooth Suite

On the following screen, select RDC-CAT.

After a successful data transfer, a screen will display information about the RDC-CA(T) and the latest

reading.

Select Next to navigate between the following screens to see the Alloy, Multiplier, Cycle Time Rate,

Imbalance, Temperature, the time stamp of when the last data point was taken and the interval in which

the samples are being taken.

Get Status of RDC-CA(T)

On the Transfer Unit devices list screen, navigate to the Legacy Converter connected to the RDC-

CA(T) and select Stat.

On the following screen, select RDC-CAT.

Select Device

RDC-COT | MDL/ML9500

RDC-CAT |

Back | Exit

ID: XXX (X) RDC-CAT

Tag: XXXXXXX

Samples XX (XX m/h)

Next | Back | Exit

Alloy: XXXXXXX

Multiplier: XX.XXX

Cycle Time: N/A

Next | Back | Exit

Rate: XXX mpy

Imb: XX.XXX

Temp: XXX C/F

Next | Back | Exit

Time Stamp:

MM/DD/YY HH:MM:SS

Interval: XX m/h

Back | Exit

Devices

Scroll up and down

Cfg | DL | Stat | Back

Select Device

RDC-COT | MDL/ML9500

RDC-CAT |

Back | Exit

62

Legacy Converter

Once the Transfer Unit has connected to the RDC-CA(T) it will show a screen with the Revision, ID,

Tag Name, Number of Samples collected and the interval in which the samples are taken for the RDC.

Select Next to see when the last reading was taken and when the next reading will be taken.

Microcor Datalogger/ML-9500B

To use the Transfer Unit with the Microcor Datalogger/ML-9500B, a Legacy Converter must be

connected to the Microcor Datalogger/ML-9500B serial port to allow for communication between

devices.

Create an ID for a Microcor Device

On the Transfer Unit standby screen select Confg. On the next display screen, select uCor to get to a

list of Microcor devices.

Select the type of Microcor Device.

• MDL (Microcor Datalogger) – MWT-3905-MDL

• ML95 (Legacy Microcor Datalogger) – ML-9500B

Enter the desired ID number then select OK.

Revision: X

ID: XXX TAGNAME

Samples XX ( X m/h)

Next | Back | Exit

Last Read:

MM/DD/YY HH:MM:SS

Next read: HH:MM:SS

Back | Exit

Microcor

M-200 | MDL | ML95

Back | Exit |

Select Device

ER | LPR | Microcor

Ultracorr 2 | Exit

Enter ID:[ _ ]

(1 – 99)

0123456789.< OK Back

63

Bluetooth Suite

Enter the interval then select m for minutes.

Note: the hours (h) option is disabled and will show INVAL if selected.

Enter a tag name for the device then select Nxt.

To save the configuration of the device select Okay.

Load ID onto Microcor Datalogger and ML-9500B

To load a configuration onto the MDL/ML9500 a configuration must be created. If the user has not

already created a configuration, please refer to the Create an ID for a Microcor Device section.

Scroll through the list of devices on the Transfer Unit until the Bluetooth name of the desired Legacy

Converter is displayed and then select Cfg.

On the following screen, select MDL/ML9500.

Save?

ID: XX TAGNAME

Okay | Back | Exit

Interval:[ _ ]

min: (5 – 1440)

0123456789< m h Back

Tag:[ _ ]

ABCDEFGHIJKLMNOPQR

STUVWXYZ0123456789._-<

Clr | Nxt | Bck | Exit

Select Device

RDC-COT | MDL/ML9500

RDC-CAT |

Back | Exit

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Sv=Save

Cfg | Dl | St | Bk | Sv

64

Legacy Converter

Enter the ID of the configuration to load onto the Datalogger then select OK.

On the following screen, select Okay to load the configuration onto the Datalogger.

Download Data from Microcor Datalogger/ML-9500B

On the Transfer Unit device list, navigate to the Legacy Converter connected to the Microcor

Datalogger or ML-9500B and select Dl.

On the following screen, select MDL/ML9500.

After a successful data transfer, a screen will appear with information about the MDL/ML-9500B

including its ID, Tag Name, the number of samples downloaded and the interval in which data is

collected.

Select Device

RDC-COT | MDL/ML9500

RDC-CAT |

Back | Exit

ID:XX MDL

Tag: TAGNAME

Samples: XXXX (XX m)

Next | Back | Exit

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Sv=Save

Cfg | Dl | St | Bk | Sv

ID: XX TAGNAME

Okay | Back | Exit

Enter ID:[ _ ]

(1 – 99)

0123456789.< OK Back

ID:XX ML9500

Tag: TAGNAME

Samples: XXXX (XX m)

Next | Back | Exit

65

Bluetooth Suite

Select Next to continue to the next display which shows Probe Life Units (PLU).

Select Next to continue to the next display to see the time when the last data point was collected as

well as what intervals the data is being taken at.

Read Microcor Datalogger/ML-9500B Status

On the Transfer Unit device list, navigate to the Legacy Converter device connected to the Microcor

Datalogger or ML-9500B and select St.

On the following screen, select MDL/ML9500.

After a successful data transfer, the following screen will appear with the attached information. Select

Next to continue to the next display which shows the current time on the MDL.

PLU: XXXXX

Next | Back | Exit

Time Stamp:

MM/DD/YY HH:MM:SS

Interval: (XX m)

Back | Exit

Select Device

RDC-COT | MDL/ML9500

RDC-CAT |

Back | Exit

ID:XX TAGNAME

Samples: XXXX

Interval: XX m/h

Next | Back | Exit

Current time:

MM/DD/YY HH:MM:SS

Next | Back | Exit

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Sv=Save

Cfg | Dl | St | Bk | Sv

66

Legacy Converter

Select Next to continue to the next display which shows the battery, memory and transmitter

information as shown below. Battery status will show good or low. Memory and transmitter will show

good or bad depending on their status.

Battery :Good/Low

Memory :Good/Bad

Transmitter :Good/Bad

Back | Exit

67

Bluetooth Suite

Chapter 8

ER Datalogger

Create an ID for ER Datalogger

On the Transfer Unit standby screen select Confg. On the next display screen, select ER to get

to a list of ER devices.

Select RDC2 from the list of devices.

Enter the desired ID number then select OK.

Enter the interval then select m for minutes or h for hours.

Select Device

ER | LPR | Microcor

Ultracorr 2 | Exit

ER

Reader | Logr | RDC

Back | Exit |

Enter ID: [

_ ]

(1 – 255)

0123456789.< OK Back

Interval: [ _ ]

min:(5-59) hr:(1-24)

0123456789< m h Back

68

ER Datalogger

Enter a tag name for the device then select Nxt.

Enter in the name of the alloy then select Nxt.

Note: The name of the alloy is for reference only and does not affect the calculation of corrosion

rates.

Select the probe type used with the ER Datalogger then select Next.

If the user selects any of the Other probe options, the following screen will appear. Manually

enter the span of the probe.

Select if the probe is a temperature probe or not by selecting either Yes or No.

Is it a Temp. Probe?

Yes | No | Bck | Exit

Tag:[ _ ]

ABCDEFGHIJKLMNOPQR

STUVWXYZ0123456789._-<

Clr | Nxt | Bck | Exit

Alloy: [ _ ]

ABCDEFGHIJKLMNOPQR

STUVWXYZ0123456789._-<

Clr | Nxt | Bck | Exit

Select Probe Type

< XX XXXXXXXXX X >

Scroll up and down

Next | Back | Exit

Span:< > mils

0123456789.< OK Back

69

Bluetooth Suite

To save the configuration of the device select Okay.

Load Configuration onto ER Datalogger

To load a configuration onto the ER Datalogger an ID must be created. If the user has not already

created an ID, please refer to the Create an ID for ER Datalogger section.

On the device list screen, find the ER Datalogger device by pushing the up and down keys and

select Cfg.

Enter the ID of the configuration to load onto the ER Datalogger then select OK.

Select Okay to load the configuration onto the ER Datalogger.

Save?

ID: XXX TAGNAME

Okay | Back | Exit

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Sv=Save

Cfg | Dl | St | Bk | Sv

Enter ID:[ _ ]

(1 – 255)

0123456789.< OK Back

ID: XX TAGNAME

Okay | Back | Exit

70

ER Datalogger

Download Data from ER Datalogger

On the Transfer Unit device list, navigate to the ER Datalogger device and select Dl.

After successful data transfer, a screen will display information about the ER Datalogger and the

latest reading.

Use Next to navigate between the screens and see the Alloy, Span, Divisions and Check

Readings, Temperature, Metal Loss and the time that the last data point was collected from the

device.

Get Status of ER Datalogger

On the Transfer Unit device list screen, navigate to the ER Datalogger device and select St.

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Sv=Save

Cfg | Dl | St | Bk | Sv

ID: XXX (X) RDC-COT

Tag: XXXXXXX

Samples XXX ( XX m/h)

Next | Back | Exit

Alloy: XX

Span: XX.XXX mils

Next | Back | Exit

Div: XXX.X Chk: XXX.X

Temp: XXXX.X C

MLoss: X.XXX mils

Next | Back | Exit

Time Stamp:

MM/DD/YY HH:MM:SS

Interval: XX m/h

Back | Exit

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Sv=Save

Cfg | Dl | St | Bk | Sv

71

Bluetooth Suite

The Transfer Unit will connect to the ER Datalogger then show information about the ER

Datalogger including the Revision, ID, Tag name, Number of Samples and Interval in which the

Samples are being taken. Select Next to see the time of the last reading and the time that the

next reading will be taken.

Revision: X

ID: XXX TAGNAME

Samples: XX ( X m/h)

Next | Back | Exit

Last Read:

MM/DD/YY HH:MM:SS

Next Read: HH:MM:SS

Back | Exit

72

ER Datalogger

73

Bluetooth Suite

Chapter 8

LPR Datalogger

Create an ID for LPR Datalogger

On the Transfer Unit standby screen select Confg. On the next display screen, select LPR to get

to a list of LPR devices.

Select RDC2 from the list of devices.

Enter the desired ID number then select OK.

Enter the interval then select m for minutes or h for hours.

Select Device

ER | LPR | Microcor

Ultracorr 2 | Exit

LPR

Reader | Logr | RDC

Back | Exit |

Enter ID: [

_ ]

(1 – 255)

0123456789.< OK Back

Interval: [ _ ]

min:(10-59) hr:(1-24)

0123456789< m h Back

74

Transfer Readings from the Transfer Unit to Cosasco Data

Enter a tag name for the device then select Nxt.

Select an alloy by using the up and down arrows to scroll through the choices then select Next.

If Other is selected, the name of the alloy and the multiplier (mult) will have to be inputted

manually.

Select either Stdrd-E or Flush-F for the probe type.

Select the cycle time for the device by selecting either Min or Auto.

Select if the probe is a temperature probe or not by selecting either Yes or No.

Tag:[ _ ]

ABCDEFGHIJKLMNOPQR

STUVWXYZ0123456789._-<

Clr | Nxt | Bck | Exit

Alloy: [ _ ]

ABCDEFGHIJKLMNOPQR

STUVWXYZ0123456789._-<

Clr | Nxt | Bck | Exit

Mult:< >

0123456789.< OK Back

Select Alloy

XXXXXXXXXXXXX

XXXXXX (scroll U/D)

Next | Back | Exit

Select Probe Type

Stdrd-E | Flush-F

Back | Exit

Select Cycle Time

in Minutes

Min | Auto | Back

Is it a Temp. Probe?

Yes | No | Bck | Exit

75

Bluetooth Suite

To save the configuration of the device select Okay.

Load Configuration onto LPR Datalogger

To load a configuration onto the LPR Datalogger an ID must be created. If the user has not

already created an ID, please refer to the Create an ID for LPR Datalogger section.

On the device list screen, find the LPR Datalogger device by pushing the up and down keys and

select Cfg.

Enter the ID of the configuration to load onto the LPR Datalogger then select OK.

Select Okay to load the configuration onto the LPR Datalogger.

Save?

ID: XXX TAGNAME

Okay | Back | Exit

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Sv=Save

Cfg | Dl | St | Bk | Sv

Enter ID:[ _ ]

(1 – 255)

0123456789.< OK Back

ID: XX TAGNAME

Okay | Back | Exit

76

Transfer Readings from the Transfer Unit to Cosasco Data

Download Data from LPR Datalogger

On the Transfer Unit device list, navigate to the LPR Datalogger device and select Dl.

After successful data transfer, a screen will display information about the LPR Datalogger and the

latest reading.

Use Next to navigate between the screens and see the Alloy, Multiplier, Cycle Time, Rate,

Imbalance, Temperature, Interval at which readings are being taken and the time that the last

data point was collected from the device.

Get Status of LPR Datalogger

On the Transfer Unit device list screen, navigate to the LPR Datalogger device St.

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Sv=Save

Cfg | Dl | St | Bk | Sv

ID: XXX (X) RDC-COT

Tag: XXXXXXX

Samples XXX ( XX m/h)

Next | Back | Exit

Alloy: XX

Span: XX.XXX mils

Next | Back | Exit

Div: XXX.X Chk: XXX.X

Temp: XXXX.X C

MLoss: X.XXX mils

Next | Back | Exit

Time Stamp:

MM/DD/YY HH:MM:SS

Interval: XX m/h

Back | Exit

Devices [UP/DOWN] X

[XXXXXXXXXX ]

Bk=Back Sv=Save

Cfg | Dl | St | Bk | Sv

77

Bluetooth Suite

The Transfer Unit will connect to the LPR Datalogger then show information about the LPR

Datalogger including the Revision, ID, Tag name, Number of Samples and Interval in which the

Samples are being taken. Select Next to see the time of the last reading and the time that the

next reading will be taken.

Revision: X

ID: XXX TAGNAME

Samples: XX ( X m/h)

Next | Back | Exit

Last Read:

MM/DD/YY HH:MM:SS

Next Read: HH:MM:SS

Back | Exit

78

Transfer Readings from the Transfer Unit to Cosasco Data

Chapter 8

Transfer Readings from the Transfer

Unit to Cosasco Data

For maximum functionality and data management, all the data contained in the Transfer Unit may

be downloaded to a personal computer running Cosasco Data Corrosion Management Software.

The Cosasco Data software package is a flexible corrosion data management system that allows

integration of all corrosion monitoring parameters. Refer to the Cosasco Data Corrosion

Management Software documentation for installation, site setup, capabilities and other details.

Bluetooth Communication Requirements

In order to connect the Transfer Unit to the PC, the user will need a PC with Bluetooth capability

or a Bluetooth USB Adapter, which can be ordered through Cosasco (P/N 723763). The

recommended Bluetooth version is 2.1 + Enhanced Data Rate (EDR), but is compatible with

Bluetooth version 2.0, 1.2 and 1.1.

Create a New Group

Run Cosasco Data and from the Devices drop down list select Transfer Unit. A window will pop

up for the Transfer Unit Driver.

79

Bluetooth Suite

In the top right corner, select Add New to create a new group for the Transfer Unit.

The following window will pop up. Select Transfer Unit and select OK.

80

Transfer Readings from the Transfer Unit to Cosasco Data

After creating a new group, the Transfer Unit Driver window will now appear as below. Name the

group by typing the desired name into the Display Name box and click Save to save the changes

made.

Open a Group

Run Cosasco Data and from the Devices drop down list select Transfer Unit. A window will pop

up for the Transfer Unit Driver.

81

Bluetooth Suite

In the top right corner, select Open to open a previously created group for the Transfer Unit.

A screen will pop up containing a list of all of groups created for the Transfer Unit Driver with the

group name next to the group type which is in brackets. Select the group for the Transfer Unit

then select OK.

82

Transfer Readings from the Transfer Unit to Cosasco Data

Add a Probe through Cosasco Data

Run Cosasco Data and from the Devices drop down list select Transfer Unit. A window will pop

up for the Transfer Unit Driver. After creating a new group or opening a group, select Add Probe

to add a new probe to the list of probes for the Transfer Unit.

The following screen will appear. Enter the Probe ID, Tag Name and Probe Type. Depending on

the Probe Type chosen, enter the Element, Alloy, Span, if it’s a Temperature Probe, and

Interval in which it collects data.

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Optional: Click the box next to Ident and select a node to store the Probe’s Data to then click

OK.

Once the user has finished entering the details of the probe, select Create to add the probe to the

list. Then click Save to save the changes made to the Transfer Unit group.

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Transfer Readings from the Transfer Unit to Cosasco Data

Create Nodes for New Probes (Optional)

The Transfer Unit Driver gives the user the option to create new nodes in the Plant Layout for

Probe Data collected through the Transfer Unit. This removes the step of creating a node

manually and choosing a node to save the Probe Data to.

On the Transfer Unit Driver screen, select the checkbox next to Create nodes for new probes.

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Click the icon under Group Ident and a window will appear with the Plant Layout within.

Select a System or Subsystem node for new probes to be created under and select OK.

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Transfer Readings from the Transfer Unit to Cosasco Data

Select Save to save the changes to where the new probes will be stored.

Connect Transfer Unit to PC

On the Transfer Unit select PC from the standby screen. It will show the following screen while

waiting to connect to the PC.

Waiting for PC

| Exit

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Bluetooth Suite

On the Transfer Unit Driver, click the box under Bluetooth Device.

A window will appear with possible Bluetooth devices the PC can connect to. Select the Transfer

Unit device then click OK.

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Transfer Readings from the Transfer Unit to Cosasco Data

The Transfer Unit Driver will now show the name of the Transfer Unit the PC is connected to and

connected in green underneath. The Transfer Unit will show the following screen.

Get ID’s from Transfer Unit

Once the Transfer Unit has connected to the PC, select Get IDs from the Transfer Unit Driver

window.

Waiting for Command

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Bluetooth Suite

Once the transfer of the ID’s on the Transfer Unit to the PC is complete, the user will see a list of

all probes from the Transfer Unit. Click Save to save the list of probes from the Transfer Unit.

Configure Probes

WARNING: Changing the configuration of the Probes through the Transfer Unit Driver will erase

all stored data.

Configure Individual Probes

To change the configuration of a probe, right click it and select Edit Details.

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Transfer Readings from the Transfer Unit to Cosasco Data

On the window that appears, the user can change the Probe ID, Tag Name, Element, Alloy,

Span, if it’s a Temperature probe, Interval and Cycle Time depending on what type of probe it is.

Exit out of the screen once the user has finished changing the details of the probe. Right click the

probe and select Configure – ID to change the configuration of the probe on the Transfer Unit.

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Bluetooth Suite

Configure All Probes

To change the configuration of a probe, right click it and select Edit Details.

On the window that appears, the user can change the Probe ID, Tag Name, Element, Alloy,

Span, if it’s a Temperature probe, Interval and Cycle Time depending on what type of probe it is.

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Transfer Readings from the Transfer Unit to Cosasco Data

Exit out of the screen. Once the user has finished changing the details of the probes, click

Configure. This will reconfigure all of the probes on the Transfer Unit.

Download Data

Download Individual Probe Data

To download a single probe’s data, right click a specific probe and select Download – ID.

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Once the data has finished downloading from the Transfer Unit to the PC the Transfer Unit Driver

will display the number of readings and the time of the last reading from the probe. Click Save to

save the downloaded data.

Download All Probe Data

To download data for all the probes on the Transfer Unit, select Download.

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Transfer Readings from the Transfer Unit to Cosasco Data

Once the data has finished downloading from the Transfer Unit to the PC the Transfer Unit Driver

will display the number of readings and the time of the last reading from all of the probes on the

Transfer Unit. Click Save to save the downloaded data

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Bluetooth Suite

Appendix A

Update Device Firmware

TU-500 Firmware Update Instructions

These instructions describe the proper procedure for updating the firmware for the TU-500.

Required Equipment:

• TU-500 to be updated

• Kinivo Bluetooth USB

• Cosasco Bluetooth USB (P/N 726033)

• PC with USB port

WARNING:

This operation is intended to be done in a Non-Hazardous Area.

This process can take approximately 20 minutes to complete.

A close proximity of 3 feet or less is recommended between the Device and the PC.

DO NOT REMOVE BATTERIES UNTIL FIRMWARE UPDATE IS COMPLETED.

1. If not installed, install the drivers for the Kinivo USB device. The drivers are included on

the Cosasco Bluetooth USB.

2. If not installed, install the Device Firmware Update Software. The software is included on

the Cosasco Bluetooth USB device within the Cosasco Data Installation.

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Update Device Firmware

3. Plug in the Kinivo Bluetooth USB device into the PC USB Port. Utilize the USB Ports on

the back of a Desktop PC where possible to help avoid errors.

4. Open the Device Firmware Update Software. This can typically be found in:

Start  All Programs  Cosasco  Cosasco Data Devices  Device Firmware Update

5. Turn on the TU-500 by using the Power Button and select PC on the TU-500 Main

Screen.

6. On the Device Firmware Update Window, click “Select Device”, select the TU-500 from

the window that has a matching serial number to the back of the device. For example,

C-TU500XXXXXXXX, where XXXXXXXX is the serial number for the device you are

updating. Then click “OK”.

7. On the Device Firmware Update Window, click “Select File”, open the .rcsfirmware version

you are trying to apply to the TU-500. EX. “101181 TU-500boot V1_XX.rcsfirmware”

8. If more than 3 minutes have passed since the TU-500 PC mode was selected, you may

have to select it again. The TU-500 goes into a low power mode to conserve battery

power after 3 minutes of no activity.

9. Click “Go!”.

10. The Device Firmware Update Application should now attempt to connect to the TU-500.

The TU-500 will then display “PRODUCTION TEST” then “BOOTLOAD MODE”. The

Device Firmware Update Application will have sent the message configuring the device for

boot-load mode. If an error occurs here, retry by clicking “Go!”. Once the Device Firmware

Application has begun, a progress bar will proceed across the screen. After the first

progress bar is completed a 2nd progress bar saying “verifying” will proceed across the

screen.

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11. Wait until the Device Firmware Update Window displays “Done”. This can take about 15

minutes to complete.

12. Remove batteries from the TU-500 then reinsert them into the TU-500. NOTE: DO NOT

REMOVE BATTERIES UNTIL FIRMWARE UPDATE IS COMPLETED. IF BATTERIES

ARE REMOVED BEFORE THE FIRMWARE UPDATE IS DONE THE TU-500 WILL

APPEAR BROKEN WITH BLACK LINES ACROSS THE SCREEN.

13. Power on the TU-500 using the Power Button. The screen will show “Setting Baud to 57k”

then proceed to the main screen. This indicates the device is ready for use. Note: the

firmware version in the upper right of the main screen should have now changed to

the intended version being updated.

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Troubleshooting

If you receive a similar screen to the following:

This can be caused by:

• Wrong Device Selected

• TU-500 is off

• TU-500 not set to PC mode

If this occurs start again from step 5.

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If you receive a similar screen to the following:

This can be caused by:

• The TU-500 out of range

• Too many devices drawing power from USB port

• Bad USB port on the PC

If this occurs and the front USB ports are being used, unplug any un-needed peripherals attached

to the front USB ports. This will optimize performance of the Kinivo USB device. On some PCs, it

has been shown to negatively affect the Bluetooth range with multiple devices plugged into the

front USB ports. Next, start again from Step 5.

If this occurs and the front USB ports are not being used, start again from Step 5.

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Update Device Firmware

If the screen on the TU-500 appears as the following:

TU-500 Batteries Removed too soon error screen

This can be caused by:

• Batteries removed before update process completed

• Low Batteries

If this occurs start again from Step 5. If this continues to occur replace batteries and proceed from

Step 5.

■■■■■■■■■■■■■■■■■■■■■

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ER-100, LPR-100, ER-200, and LPR-200 Firmware Update Instructions

These instructions describe the proper procedure for updating the firmware for the ER-100, LPR-

100, ER-200, and LPR-200.

Required Equipment:

• Device to be updated

• Kinivo Bluetooth USB

• Cosasco Bluetooth USB (P/N 726033)

• PC with USB port

WARNING:

This operation is intended to be done in a Non-Hazardous Area.

This process can take approximately 20 minutes to complete.

A close proximity of 3 feet or less is recommended between the Device and the PC.

DO NOT REMOVE BATTERIES UNTIL FIRMWARE UPDATE IS COMPLETED.

1. If not installed, install the drivers for the Kinivo USB device. The drivers are included on

the Cosasco Bluetooth USB.

2. If not installed, install the Device Firmware Update Software. The software is included on

the Cosasco Bluetooth USB device within the Cosasco Data Installation.

3. Plug in the Kinivo Bluetooth USB device into the PC USB Port. Utilize the USB Ports on

the back of a Desktop PC where possible to help avoid errors.

4. Open the Device Firmware Update Software. This can typically be found in:

Start  All Programs  Cosasco  Cosasco Data Devices  Device Firmware Update

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5. Turn on the Device by using the Power Button for ER-100 and LPR-100, and by power

cycling the battery for the ER-200 and LPR-200.

6. On the Device Firmware Update Window, click “Select Device”, select the Device from the

window that has a matching serial number to the back of the device. For example,

C-ER-100XXXXXXXX, where XXXXXXXX is the serial number for the device you are

updating. Then click “OK”.

7. On the Device Firmware Update Window, click “Select File”, open the .rcsfirmware version

you are trying to apply to the device. EX. “101180 ER-100boot_V1_X.rcsfirmware”

8. If more than 3 minutes have passed since the Device was powered/power cycled, you

may have to power cycle it again. The Devices go into a low power mode to conserve

batteries after 3 minutes of no activity.

9. Click “Go!”.

10. The Device Firmware Application should now attempt to connect to the Device. The

Device LED will be a solid green light and then go out. The Device Firmware Application

will have sent the message configuring the device for boot-load mode. If an error occurs

here, retry by clicking “Go!”. Once the Device Firmware Application has begun, a progress

bar will proceed across the screen. After the first progress bar is completed a 2nd progress

bar saying “verifying” will proceed across the screen.

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11. Wait until the Device Firmware Update Application screen displays “Done”. This can take

about 15 minutes.

12. For the ER-100 and LPR-100, remove the batteries from the Device then reinsert them

into the Device. For the ER-200 and LPR-200, power cycle the battery. NOTE: DO NOT

REMOVE BATTERIES UNTIL FIRMWARE UPDATE IS COMPLETED. REMOVING THE

BATTERIES BEFORE THE FIRMWARE UPDATE IS COMPLETE WILL CAUSE THE

DEVICE TO APPEAR BROKEN. If this occurs repeat the steps starting at step 6.

13. Power on the Device using the Power Button. The LED will be flashing green. This

indicates the device is ready for use/configuration.

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Appendix B

EC Type Examination Certificates

Transfer Unit

106

EC Type Examination Certificates

107

Bluetooth Suite

108

EC Type Examination Certificates

ER Probe Reader

109

Bluetooth Suite

110

EC Type Examination Certificates

111

Bluetooth Suite

LPR Probe Reader

112

EC Type Examination Certificates

113

Bluetooth Suite

114

EC Type Examination Certificates

Legacy Converter

115

Bluetooth Suite

116

EC Type Examination Certificates

117

Bluetooth Suite

118

EC Type Examination Certificates

ER Datalogger

119

Bluetooth Suite

120

EC Type Examination Certificates

121

Bluetooth Suite

122

EC Type Examination Certificates

LPR Datalogger

123

Bluetooth Suite

124

EC Type Examination Certificates

125

Bluetooth Suite

126

EC Type Examination Certificates

Ultracorr 2

UST2 Ultrasonic Transmitter

127

Bluetooth Suite

128

EC Type Examination Certificates

129

Bluetooth Suite

130

EC Type Examination Certificates

Ultracorr 2 Ultrasonic Transducer

131

Bluetooth Suite

132

EC Type Examination Certificates

133

Bluetooth Suite

134

EC Type Examination Certificates

M-200

The M-200 uses the same certifications as the MWT-3905.

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Bluetooth Suite

136

EC Type Examination Certificates

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Bluetooth Suite

Appendix C

Certificates of Conformity

Transfer Unit

138

Certificates of Conformity

139

Bluetooth Suite

140

Certificates of Conformity

ER Probe Reader

141

Bluetooth Suite

142

Certificates of Conformity

143

Bluetooth Suite

144

Certificates of Conformity

LPR Probe Reader

145

Bluetooth Suite

146

Certificates of Conformity

147

Bluetooth Suite

Legacy Converter

148

Certificates of Conformity

150

Certificates of Conformity

151

Bluetooth Suite

ER Datalogger

152

EC Type Examination Certificates

153

Bluetooth Suite

154

EC Type Examination Certificates

155

Bluetooth Suite

LPR Datalogger

156

EC Type Examination Certificates

157

Bluetooth Suite

158

EC Type Examination Certificates

159

Bluetooth Suite

Ultracorr 2

Ultracorr 2 Ultrasonic Transmitter

160

EC Type Examination Certificates

161

Bluetooth Suite

162

EC Type Examination Certificates

163

Bluetooth Suite

164

EC Type Examination Certificates

UST2 Ultrasonic Transducer

165

Bluetooth Suite

166

EC Type Examination Certificates

167

Bluetooth Suite

168

EC Type Examination Certificates

M-200

The M-200 uses the same certifications as the MWT-3905.

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Bluetooth Suite

170

EC Type Examination Certificates

171

Appendix D

Drawing 726061

172

Drawing 726061

173

3

Appendix E

Drawing 726062

174

Drawing 726062

175

5

Appendix F

Drawing 702408

176

Drawing 702408

Rohrback Cosasco Systems ER200 Hazardous Area Electrical Resistance Corrosion Monitoring Data-logger User Manual 1

Rohrback Cosasco Systems Hazardous Area Electrical Resistance Corrosion Monitoring Data-logger Users Manual 1

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Users Manual 1

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