Roseman Engineering WNR24 Wireless Nozzle Reader User Manual

Roseman Engineering Ltd. Wireless Nozzle Reader Users Manual

Users Manual

3rd Generation Devices Installation and Programming Guide
3rd Generation Devices - 2 - Roseman Engineering Ltd. TABLE OF CONTENTS OVERVIEW .............................................................................................................................................................................4 SVID (SMALL VEHICLE IDENTIFICATION DEVICE).........................................................................................4 SVID INSTALLATION AND PROGRAMMING.........................................................................................................5 SVID LOCATION CRITERIA............................................................................................................................................. 5 SVID INSTALLATION WITH INTERNAL ANTENNA........................................................................................................ 5 SVID INSTALLATION WITH EXTERNAL ANTENNA....................................................................................................... 6 SVID ACTIVATION..............................................................................................................................................................7 RECEIVING DATA FROM THE DEVICE ........................................................................................................................... 8 WIRELESS ODOMETER READER................................................................................................................................9 WIRELESS ODOMETER READER INSTALLATION INSTRUCT IONS................................................................................ 9 WIRELES ODOMETER READER PROGRAMMING......................................................................................................... 10 UNIVERSAL WIRELESS NOZZLE READER INSTALLATION AND SETTING.......................................12 EXAMPLE:INSTALLATION PROCEDURE FOR HEALY 600 .......................................................................................... 13 SETTING OF THE PUMP # & NOZZLE# ON VSU APPLICATION OF THE STATION COMPUTER.................................. 17 2.4GHZ WAF KIT INSTALLATION.............................................................................................................................18 LOCATION CRITERIA....................................................................................................................................................... 18 INSTALLATION PROCEDURE .......................................................................................................................................... 19 GAS STATION INSTALLATION...................................................................................................................................22 3GCA COMMUNICATION ADAPTER............................................................................................................................. 22 3GCA PROG /SETTING....................................................................................................................................................23 CONFIGURATION PROCESS............................................................................................................................................. 23
3rd Generation Devices - 3 - Roseman Engineering Ltd. The FCC Wants You to Know This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: a) Reorient or relocate the receiving antenna. b) Increase the separation between the equipment and receiver. c) Connect the equipment to an outlet on a circuit different from that to which the receiver is connected. d) Consult the dealer or an experienced radio/TV technician. FCC Warning Modifications not expressly approved by the manufacturer could void the user authority to operate the equipment under FCC Rules. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference and (2) This device must accept any interference received, including interference that may cause undesired operation.
3rd Generation Devices - 4 - Roseman Engineering Ltd. Overview The 3rd Generation devices comprise wireless Vehicle identification and station identification devices as follows: • Vehicle Identification devices includes: § SVID Wireless (Small Vehicle Identification Device) § Wireless Odometer Reader-VIB • Station devices includes: § Wireless Nozzle Reader (WNR) § WAF (Wireless Automated Fueling) SVID (Small Vehicle Identification Device) The SVID is a unique vehicle identification device used for automatic fueling. The SVID is programmed with a unique iron number that can't be changed. The are two types of devices: § SVID with internal antenna § SVID with external antenna SVID with external antenna wires ANTENNA WIRES SVID with internal antenna
3rd Generation Devices - 5 - Roseman Engineering Ltd. SVID Installation and programming The installation is easy and simple and doesn't require any wiring work. SVID Location criteria The location of the SVID will be determined according to the device type: § SVID with internal antenna will be located as near as possible to the fueling tank. § SVID with external antenna will be located in the vehicle trunk behind the fueling tank. SVID Installation with internal antenna Remove the sticker underneath the device Stick the device in the fueling tank compartment near the fueling tank ????? sticker Device Installed
3rd Generation Devices - 6 - Roseman Engineering Ltd. SVID Installation with external antenna 1. Install the antenna ring on the fuel tank inlet. Select a ring according to the vehicle type. 2. Install the SVID vehicle trunk behind the fueling tank the fuel inlet. 3. Connect the SVID antenna wres with Antenna ring wires using two suitable connectors. Antenna Ring Vehicle trunk Fueling compartment Fuel inlet SVID Antenna wires Antenna wires Antenna Ring Antenna wires
3rd Generation Devices - 7 - Roseman Engineering Ltd. SVID Activation 1. Turn ON the programmer by pressing the: 2. Eight options will be displayed : Please Note the display will change every 2 seconds 3. To activate press followed by 4. Press followed by The Programmer will now attempt to read data from the SVID unit. After establishing communication with SVID unit the following message will appear 5. Press 6. Hold the key box close to the SVID or antenna ring .After establishing communication with SVID the following message will appear: 7. Incase of error the following message will appear, accompanied by an intermittent beep: 8. If the programming is successful the following message will appear accompanied by a sustained beep: 9. The programmer will turn off itself automatically. On / Off SEL: PROGRAM -1 CAL-2 RCVR-3 ? 4-PROG PAZOMAT 6-ERASE 5-UPLOAD IDBOX- 0 DIARY - 1 INTERO – 2 ? 1 YES ENTER WIRELESS IDBOX PLEASE WAIT IDBOX CABLE SEL ? ABC 2 YES ENTER PUT THE KEYBOX CLOSE TO ANTENNA NO Clear PROBLEM *** OK ***
3rd Generation Devices - 8 - Roseman Engineering Ltd. Receiving Data from the Device 1. Turn ON the programmer by pressing the: 2. Eight options will be displayed : Please Note the display will change every 2 seconds 3. To receive data press followed by 4. Press 5. Hold the keybox close to the SVID.The follwing meassage will appear. On / Off SEL: PROGRAM -1 CAL-2 RCVR-3 ? 4-PROG PAZOMAT 6-ERASE 5-UPLOAD 7-CHANGE FUEL 8-GENERAL YES ENTER PUT THE KEYBOX CLOSE TO ANTENNA ABC 2 IRON NO:XXXXXXXX 102 BATTERY: X.X (Volts) NO CLEAR
3rd Generation Devices - 9 - Roseman Engineering Ltd. Wireless Odometer Reader The Wireless Odometer Reader enables online wireless capture of odometer or engine hour readings from vehicles equipped with the Small Vehicle Identification Device (SVID). This data capture occurs when the nozzle inserted into the vehicle fuel inlet. The wireless nozzle reader that installed on the nozzle will interrogate the SVID and will send the odometer reading and engine hour's data to the 3GCA through the Wireless Automated Fueling (WAF) unit installed in the Gas Station. The vehicles data transmitted to any FMS application such as RFC 3000 or other system. Wireless Odometer Reader Installation instructions 1. Install the device near a power source and the odometer of the vehicle. § The device cable includes 3 wires: § Red (+) § Black (-) § Green – odometer speed pulse Connect the wires to a power source secured by 3Amp fuse. 2. Connect the green wire to the vehicle odometer speed pulse.
3rd Generation Devices - 10 - Roseman Engineering Ltd. Wireles Odometer Reader programming 1. Turn ON the programmer by pressing the: 2. Eight options will be displayed : Please Note the display will change every 2 seconds 3. To calibrate press followed by 4. The Programmer will now attempt to read data from the SVID unit. After establishing communication with SVID unit the following message will appear 5. Enter last reading followed by 6. Incase of entry error, press the following message will appear, accompanied by an intermittent beep: 7. Enter odometer reading (7 digits) followed by On / Off SEL: PROGRAM -1 CAL-2 RCVR-3 ? 4-PROG PAZOMAT 6-ERASE 5-UPLOAD PUT THE KEYBOX CLOSE TO ANTENNA ABC 2 YES ENTER WIRELESS IDBOX PLEASE WAIT LAST ? XXXXXXX XXXXXX.X XXXXXX YES ENTER ERROR IN DATA NEW TOO SMALL NO Clear ENTER ODOMETER: ??????.?? YES ENTER
3rd Generation Devices - 11 - Roseman Engineering Ltd. 8. Enter the odometer reading as it exists on the vehicle dashboard or hubometer. (MAKE SURE THE SAME ODOMETER SOURCE IS USED AS WHEN INITIALLY PROGRAMMED, followed by 9. Hold the key box close to the SVID or antenna ring. 10. After establishing communication with SVID the following message will appear: 11. Incase of error the following message will appear, accompanied by an intermittent beep: 12. If the programming is successful the following message will appear accompanied by a sustained beep: 13. The programmer will turn off itself automatically. RAT XXXXXX.X OLD ? XXXXXX.X NEW YES ENTER PUT THE KEYBOX CLOSE TO ANTENNA WIRELESS IDBOX PLEASE WAIT PROBLEM *** OK ***
3rd Generation Devices - 12 - Roseman Engineering Ltd. Universal Wireless Nozzle Reader Installation and Setting The UWNR (Universal wireless nozzle reader) is an active stand-alone device mounted on the nozzle. The WNR can read all the vehicle identification devices including the SVID.When a nozzle is inserted into a vehicle fuelling tank it reads the vehicle identification device data and transmits an RF on signal to the WAF unit to start the fueling process and at the end of the fueling it transmits an RF off signal to stop the fueling.During the fueling the WNR sends refresh signal to the WAF unit that the fueling is still in process until it completes. Wireless Nozzle Reader Set 2.4Ghz RID – UNVRSL – 25 Clamp D2 Clamp E2 Rubber GrommetClamp B1 Clamp C2 4 X Screw M5X (short) 2 X Screw M5X50 (long) Tightening Strip CV-380B lamp B3 Base Unit A Clamp B2 Clamp C1
3rd Generation Devices - 13 - Roseman Engineering Ltd. Example:Installation Procedure for Healy 600 Step 1: Prepare the parts for installation Step 2: Install the rubber grommet on the nozzle pipe. /4" Nozzle Guard Attaching screws
3rd Generation Devices - 14 - Roseman Engineering Ltd. Step : Insert the rubber grommet into the nozzle neck. Step 4: Install clamp D2 into clamp C2. Step 5: Install clamp assembly (C2+D2) on the rubber grommet.
3rd Generation Devices - 15 - Roseman Engineering Ltd. Step 6: Install clamp D2 into clamp B2. Step 7: Attach the sub assembly (C2+D2) to (B2+D2) sub assembly on the rubber grommet from the opposite side while the two screw holes are aligned on both sub assemblies. Step 8: The two assembly part are attached insert two screws M5X16 (short)
3rd Generation Devices - 16 - Roseman Engineering Ltd. Step 8: Install the two screws M5X16 (short) using a Philips screw driver. Step 10: Completion of Installation front view. Step 11: Completion of Installation side view.
3rd Generation Devices - 17 - Roseman Engineering Ltd. Setting of the Pump# & Nozzle# on Vsu application of the station computer Start the VSU application Vsu ver. 01.17 will appear on the screen § Click on Set tab Button Pumps and Nozzles list Table will appear on the screen § Fill in the iron number (6 digits) the appropriate field the selected PUMP# and Nozzle #. § Click ok to apply
3rd Generation Devices - 18 - Roseman Engineering Ltd. 2.4Ghz WAF kit Installation WAF (Wireless Automated Fueling) System enables wireless data transmitting WNR and the WAF unit. . Every time the nozzle inserted in to the fuel tank inlet the vehicle identified automatically at the entry to the fuelling island, vehicle usage data transmitted via the RF Antenna to the ICU. The WAF unit is located on the Gas Station site, gate or centrally at the parking area. The pertinent vehicle data is transmitted to the station PC that has the proprietary of 3GCA application and then it will transmitted to the FMS or other application client server in REALTIME via TCP/IP protocol. Location criteria § Prepare the parts for installation, place the device on a high place free of obstructions recommended on gas station roof. § The location should be in the center of the fueling island control unit in effective range of 20-25 m. § Rotate the device arm towards the pumps for proper communication. § There is an option to install two units in case of two WAF units in parallel to send data to the 3GCA unit. WAF installed on gas station roof
3rd Generation Devices - 19 - Roseman Engineering Ltd. Installation Procedure 1. Prepare the parts for installation. 2. insert the Net cable connector into the WAF hosing opening as shown. 3. Install the WAF unit on the bracket by two screws, nuts and washers by using a suitable wrench. Net cable Ground cable WAF unit
3rd Generation Devices - 20 - Roseman Engineering Ltd. 4. Install the WAF unit in to the housing by two screws using a philips screw driver 5. Connect the NET cable fron the 3GCA ubit and the antenna cable to the unit. Connect the dround cable to the ground connector. 6. Check that the WAF unit arms are rotating smmootly in all the directions. Antanna Led conector Net Connector Grount Connector
3rd Generation Devices - 21 - Roseman Engineering Ltd. 7. End of installation.
3rd Generation Devices - 22 - Roseman Engineering Ltd. Gas Station installation 3GCA Communication Adapter The 3G Communication Adapter (3GCA) is vehicle detection and data collection unit that works in conjunction with the WAF unit and enables to identify automatically the wireless devices on the gas station. The 3GCA have three serial ports: two for WAF unit and one to station PC. It can work with two WAF units at the same time. The two RS 485 isolated serial ports (Port 1 & Port 2); designed to receives the wireless nozzle reader (WNR) data on the fuel pump dispenser and the odometer reader data from the vehicle via the WAF units that located in a high place at the gas station area. The 3GCA hardware may have two models, one-model functions as an adapter from RS485 to TCP/IP with 3GCA software running on the station PC, and the other model functions as a standalone data collector for other applications. LAN-Port 3 to PC Front Rear Serial RS232/RS485 Power LED Power 5V Prog. Port 1, 2 LEDS Port 2 Port 1 2 X RS485 to WAF
3rd Generation Devices - 23 - Roseman Engineering Ltd. 3GCA PROG /SETTING Connect the hardware as described on the above diagram. Configuration process 1. Connect serial Net cable from the PC to the 3GCA LAN port3. 2. Start the application "Prog3GCA2.4.exe" Main screen will appear. 3. Select "Set Com Port"
3rd Generation Devices - 24 - Roseman Engineering Ltd. 4. "select connection type", select Com Port 5. Press Get button "Net Config" will display the 3GCA TCP/IP setting. • Gateway IP: Use default • Subnet Mask: Class C (As your local Network) • Local IP: 3GCA Hardware IP. • Dest Port: Default 5007 (same As vsu.ini) • Dest IP: Server IP (Where VSU software running from) • Mac Addr: 3GCA hardware Mac Address. (Do Not Change) • Configure 3GCA TCP/IP Setting 6. "Select connection type", select TCP
3rd Generation Devices - 25 - Roseman Engineering Ltd. 7. For Test configuration Press Get button to receive IP setting. 8. 3GCA Tab will display: • 3GCA Version (Press Get Ver.) • 3GCA IP (Press Find VSU) • To Program VSU Version, Press File > Open > select the File and Press Program Button. (Will be Enable) 9. Select and press RFU Tab the following screen will appear: • RFU Hardware Ver. (Press Get Ver.) • To Program RFU Version, Press File > Open > select the File and Press Prog RFU. (Will be Enable).
3rd Generation Devices - 26 - Roseman Engineering Ltd. 10. Now the 3GCA / RFU ready to use. 11. Edit the Vsu.ini [general] Chk_Port=1 tcpip_port=3006 // Customer Server Interface Port write_log=3 max_coms=2 keep_seconds=30 Com_rf1=1 // Com Port com_rf2=8 com_rf1_baudrate=28800 com_rf2_baudrate=28000 max_veh=4 debug=y rfc3000=n language=2 2400_MHz =y Rfu24_ServerPort=5007 // Dest Port: Default 5007 Rfu24_Interface=tcp // Tcp-TCP/IP; Com–Cop Port.

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