Rosemount Tank Radar 5900 Rosemount 5900S Radar Level Gauge User Manual

Rosemount Tank Radar AB Rosemount 5900S Radar Level Gauge

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User Manual (preliminary)

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1. User Manual (preliminary)
2. User Manual part 2

User Manual (preliminary)

www.rosemount-tg.comReference Manual300520EN, Rev AANovember 2009Rosemount 5900Radar Level GaugePreliminary

Preliminary

Reference Manual 300520EN, Rev AANovember 2009 Rosemount 5900www.rosemount-tg.comRosemount 5900Radar Level GaugeCover Photo: 5900_coverphoto.tifNOTICERead this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.For equipment service or support needs, contact your local Emerson Process Management/Rosemount Tank Gauging representative.Spare PartsAny substitution of non-recognized spare parts may jeopardize safety. Repair, e.g. substitution of components etc, may also jeopardize safety and is under no circumstances allowed.Rosemount Tank Radar AB will not take any responsibility for faults, accidents, etc caused by non-recognized spare parts or any repair which is not made by Rosemount Tank Radar AB.Specific FCC Requirements (USA only)Rosemount 5900 generates and uses radio frequency energy. If it is not installed and used properly, that is, in strict accordance with the manufacturer´s instructions, it may violate FCC regulations on radio frequency emission.Rosemount TankRadar 5900 has been FCC certified under test conditions which assume a metallic tank. Installation on a non-metallic tank is not certified, and is not allowed.The FCC certificate for Rosemount 5900 requires that the tank is closed as far as emitted radio energy is concerned. Tanks with open manholes, external-floating-roof tanks without still pipes etc. are not covered by the certificate.Preliminary

Preliminary

Reference Manual 300520EN, Rev AANovember 2009 Rosemount 5900 Serieswww.rosemount-tg.comTable of ContentsSECTION 1Introduction1.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.2 Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21.3 Manual Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31.4 Service Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41.5 Product Recycling/Disposal1-51.6 Packing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51.6.1 Reuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51.6.2 Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51.6.3 Energy recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5SECTION 2Overview2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12.2 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22.3 System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32.4 Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72.5 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9SECTION 3Installation3.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13.2 Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33.2.1 Horn Antenna Requirements . . . . . . . . . . . . . . . . . . . 3-43.2.2 Parabolic Antenna Requirements . . . . . . . . . . . . . . . 3-63.2.3 Still Pipe Antenna Requirements . . . . . . . . . . . . . . . 3-103.2.4 LPG/LNG Antenna Requirements . . . . . . . . . . . . . . 3-133.3 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-183.3.1 Horn Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-183.3.2 Parabolic Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . 3-203.3.3 Array Antenna - Fixed version . . . . . . . . . . . . . . . . . 3-293.3.4 Array Antenna - Hinged Hatch . . . . . . . . . . . . . . . . . 3-323.3.5 LPG/LNG Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . 3-363.4 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-393.4.1 Cable/conduit entries . . . . . . . . . . . . . . . . . . . . . . . . 3-393.4.2 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-393.4.3 Cable Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-403.4.4 Hazardous Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-403.4.5 Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . 3-403.4.6 Power Budget. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-403.4.7 The Raptor Tankbus . . . . . . . . . . . . . . . . . . . . . . . . 3-413.4.8 Typical installations . . . . . . . . . . . . . . . . . . . . . . . . . 3-423.4.9 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-433.4.10 Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-443.4.11 Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesTOC-2 Table of ContentsSECTION 4Configuration4.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24.2.1 Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34.2.2 Advanced Configuration. . . . . . . . . . . . . . . . . . . . . . . 4-34.2.3 Configuration Tools . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34.3 Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44.3.1 Tank Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44.3.2 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64.3.3 Tank Shape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64.4 Configuration Using Rosemount TankMaster . . . . . . . . . . . . . . 4-74.4.1 Installation Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-84.5 LPG Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-94.5.1 Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-94.5.2 LPG Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10SECTION 5Operation5.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15.2 Viewing Measurement Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25.3 Alarm Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2SECTION 6Service and Troubleshooting6.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16.2 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26.2.1 Viewing Input and Holding Registers . . . . . . . . . . . . . 6-26.2.2 Backing Up the Gauge Configuration. . . . . . . . . . . . . 6-46.2.3 To Recover a Backup Configuration Database . . . . . 6-66.2.4 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76.2.5 Upgrading the Gauge Software . . . . . . . . . . . . . . . . . 6-86.2.6 Write Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-106.2.7 Write Protection Switch . . . . . . . . . . . . . . . . . . . . . . 6-116.2.8 Logging Measurement Data. . . . . . . . . . . . . . . . . . . 6-126.2.9 Exchanging Gauge Electronics . . . . . . . . . . . . . . . . 6-136.2.10 Calibration Using the WinSetup Calibrate function . 6-146.2.11 Loading the Default Database . . . . . . . . . . . . . . . . . 6-196.3 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-206.3.1 Device Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-226.3.2 Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . 6-236.3.3 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-256.3.4 Measurement Status . . . . . . . . . . . . . . . . . . . . . . . . 6-27APPENDIX AReference DataA.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1A.2 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4A.3 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8A.3.1 Transmitter Head (TH) . . . . . . . . . . . . . . . . . . . . . . . .A-8A.3.2 Horn Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9A.3.3 Parabolic Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9A.3.4 Still-pipe Array Antenna . . . . . . . . . . . . . . . . . . . . . .A-10A.3.5 LPG/LNG Antenna . . . . . . . . . . . . . . . . . . . . . . . . . .A-11A.3.6 5900S Radar Level Gauge Options . . . . . . . . . . . . . A-11APPENDIX BProduct CertificationsB.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1B.2 EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2B.3 Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . .B-3B.3.1 Factory Mutual US Approvals . . . . . . . . . . . . . . . . . .B-3Preliminary

Reference Manual 300520EN, Rev AANovember 2009TOC-3Rosemount 5900 SeriesTable of ContentsB.3.2 Factory Mutual Canadian Approvals . . . . . . . . . . . . .B-4B.3.3 European ATEX Directive Information . . . . . . . . . . . .B-5B.3.4 IECEx Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6B.4 Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7APPENDIX CAdvanced ConfigurationC.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1C.2 Winsetup Advanced Configuration . . . . . . . . . . . . . . . . . . . . . .C-3C.3 Tank Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4C.4 Empty Tank Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5C.5 Surface Echo Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9C.6 Filter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-11Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesTOC-4 Table of ContentsPreliminary

Reference Manual 300520EN, Rev AANovember 2009 Rosemount 5900 Serieswww.rosemount-tg.comSection 1 Introduction1.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-11.2 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-21.3 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-31.4 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-41.1 SAFETY MESSAGESProcedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol.Failure to follow these installation guidelines could result in death or serious injury:• Make sure only qualified personnel perform the installation.• Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.Explosions could result in death or serious injury:• Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.• Before connecting a communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.• Do not remove the gauge cover in explosive atmospheres when the circuit is alive.Electrical shock could cause death or serious injury.• Use extreme caution when making contact with the leads and terminals.Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components etc., may also jeopardize safety and is under no circumstances allowed.Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series1-2 Section 1. Introduction1.2 SYMBOLSThe CE marking symbolises the conformity of the product with the applicable European Community Directives.The EC-Type Examination Certificate is a statement of a Notified Certification Body declaring that this product meets the Essential Health and Safety Requirements of the ATEX directive The FM APPROVED Mark indicates that the equipment is approved by FM Approvals according to applicable Approval Standards and is applicable for installation in hazardous locationsProtective EarthGroundExternal cabling must be approved for use in min. 81°CPreliminary

Reference Manual 300520EN, Rev AANovember 20091-3Rosemount 5900 SeriesSection 1. Introduction1.3 MANUAL OVERVIEWThis manual provides installation, configuration, and maintenance information for the Rosemount 5900 Series Radar Level Gauge.Section 2: Overview• Gauge components• System overview• Antenna types• Installation procedureSection 3: Installation• Installation considerations• Mechanical installation• Electrical installationSection 4: Configuration• Basic configuration• Configuration using TankMaster WinSetup• LPG configurationSection 5: Operation• Viewing measurement data• Alarm handlingSection 6: Service and Troubleshooting• Serivce functions• Troubleshooting• Device and measurement status• Error and warning codesAppendix A: Reference Data• Specifications• Ordering InformationAppendix B: Product Certifications• European ATEX Directive information• FM approvals• Labels•DrawingsAppendix C: Advanced Configuration•Tank scan• Empty tank handling• Surface echo tracking• Filter settingsPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series1-4 Section 1. Introduction1.4 SERVICE SUPPORT To expedite the return process contact the nearest Emerson Process Management/Rosemount Tank Gauging representative.Preliminary

Reference Manual 300520EN, Rev AANovember 20091-5Rosemount 5900 SeriesSection 1. Introduction1.5 PRODUCT RECYCLING/DISPOSALRecycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation/regulations.The label below is put on Rosemount Tank Gauging products as a recommendation to customers if scrapping is considered.Recycling or disposal should be done following instructions for correct separation of materials when breaking up the units.Figure 1-1. A green label is placed on the housing of the level gauge1.6 PACKING MATERIALRosemount Tank Radar AB is fully certified according to ISO 14000 environmental standards. By recycling the plywood boxes material used for shipping our products you can contribute to take care of the environment.1.6.1 Reuse Experience has shown that NEFAB ExPak packaging can be used 4-5 times.1.6.2 Recycling After careful disassembly the plywood sides may be reused. Metal waste may be converted.1.6.3 Energy recovery Products which have served their time may be divided into wood and metal components and the wood can be used as fuel in sufficient ovens.Due to its low moisture content (approximately 7%) this fuel has a higher calorific value than ordinary wood fuel (moisture content approximately 20%).When burning interior plywood the nitrogen in the adhesives may increase emissions of nitrogen oxides to the air 3-4 times more than when burning bark and splinter.NOTE!Landfill is not a recycling option and should be avoided.Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series1-6 Section 1. IntroductionPreliminary

Reference Manual 300520EN, Rev AANovember 2009 Rosemount 5900 Serieswww.rosemount-tg.comSection 2 Overview2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-12.2 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-22.3 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-32.4 Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-72.5 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . page 2-92.1 INTRODUCTION The Rosemount 5900 is a two-wire radar level gauge for high accuracy non-contact measurements. The gauge continously emits a radar signal with varying frequency towards the product surface. This allows very accurate level measurements by processing the different frequencies between the emitted and received radar signals.The Rosemount 5900 is an integral part of the flexible Rosemount Raptor system. The advanced and robust design makes it suitable for a vast range of applications. It is capable of high accuracy level measurements as well as handling obstacles that may interfere with measurement signals.Figure 2-1. System integrationThe Rosemount 5900 delivers measurement data and status information to a Rosemount 2410 tank hub via the intrinsically safe Tankbus.Data from a group of tanks is buffered by a 2160 Field Communication Unit (FCU), and is distributed via the Group Bus to a TankMaster PC, or a host system, whenever the FCU receives a request for data.TankMasterRosemount 2410 Tank HubModemFCU 2160Relay outputsSecondary busPrimary BusIntrinsically safe TankbusRosemount 5900 Rosemount 2240Rosemount 2230Group BusPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series2-2 Section 2. Overview2.2 COMPONENTSFigure 2-2. Rosemount 5900 components1. Terminal compartment2. Cable entries3. Flange4. Antenna5. Grounding terminal6. Weather protection hood7. Label8. Transmitter head with signal processing electronics221465837Preliminary

Reference Manual 300520EN, Rev AANovember 20092-3Rosemount 5900 SeriesSection 2. Overview2.3 SYSTEM OVERVIEWRosemount Raptor is a revolutionary, state-of-the art, inventory and custody transfer radar tank level gauging system. It is developed for a wide range of applications at refineries, tank farms and fuel depots, and fulfills the highest requirements on performance and safety.The Rosemount Raptor product portfolio includes a wide range of components to build small or large customized tank gauging systems. The system includes various devices, such as radar level gauges, temperature transmitters, and pressure transmitters for complete inventory control. Such systems are easily expanded thanks to the modular design.Rosemount Raptor is a versatile system that is compatible with and can emulate all major tank gauging systems. Moreover, the well-proven emulation capability enables step-by-step modernization of a tank farm, from level gauges to control room solutions.It is possible to replace old mechanical or servo gauges with modern Rosemount Raptor gauges, without replacing the control system or field cabling. It is further possible to replace old HMI/SCADA-systems and field communication devices without replacing the old gauges. There is a distributed intelligence in the various system units which continously collect and process measurement data and status information. When a request for information is received an immediate response is sent with updated information. The field devices on the tank communicate over the intrinsically safe Rosemount Raptor Tankbus. The Tankbus is based on a standardized fieldbus, the FISCO(1) FOUNDATION™ fieldbus, and allows integration of any device supporting that protocol. By utilizing a 2-wire field bus the power consumtion is minimized. The standardized field bus also enables integration of other vendors’ equipment on the tank.The flexible Rosemount Raptor system supports several combinations to achieve redundancy, from control room to the different field devices. Redundant network configuration can be achived at all levels by doubling each unit and using multiple control room work stations.(1) See reference document IEC/TS 60079-27Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series2-4 Section 2. OverviewFigure 2-3. Raptor system architectureRosemount 2230 Graphical Field DisplayRosemount 2240 Multi-input Temperature TransmitterRosemount 5900 Radar Level GaugeRaptor TankbusRosemount 2410 Tank HubIntrinsically safe TankbusRosemount 5300 Level Transmitter 2240Rosemount 5400 Radar Level TransmitterRosemount 5900Rosemount 3051S Pressure TransmitterTRL2 Modbus/ 485 ModbusGroup busField Bus ModemRosemount 2160 Field Communication UnitTankMaster PCPlant Host Computer 644644644Rosemount 644 Temperature TransmitterTankMaster PCPlant Host ComputerNon-Hazardous area Hazardous areaRosemount 2410 Tank HubRosemount 2410 Tank HubPreliminary

Reference Manual 300520EN, Rev AANovember 20092-5Rosemount 5900 SeriesSection 2. OverviewTankMaster HMI SoftwareTankMaster is a powerful Windows-based Human Machine Interface (HMI) for complete tank inventory management. It provides configuration, service, set-up, inventory, and custody transfer functions for Rosemount Raptor systems and other supported instruments.TankMaster is designed to be used in the Microsoft® Windows XP and Vista environment providing easy access to measurement data from your Local Area Network.The TankMaster WinOpi program lets the operator monitor measured tank data. It includes alarm handling, batch reports, automatic report handling, historical data sampling as well as inventory calculations such as Volume, Observed Density and other parameters. A plant host computer can be connected for further processing of data.The TankMaster WinSetup program is a graphical user interface for installation, configuration and service of the different devices in the Rosemount Raptor system.Rosemount 2160 Field Communication UnitThe 2160 field communication unit (FCU) is a data concentrator that continuously polls and stores data from field devices such as radar level gauges and temperature transmitters in a buffer memory. Whenever a request for data is received, the FCU can immediately send data from a group of tanks from the updated buffer memory.Rosemount 2410 Tank HubThe Rosemount 2410 tank hub acts as a power supply to the connected field devices in the hazardous area using the intrinsically safe Raptor Tankbus. The Rosemount 2410 tank hub collects measurement data and status information from field devices on a tank. It has two external buses for communication with various host systems.Rosemount 5900 Radar Level GaugeThe Rosemount 5900 radar level gauge is an intelligent instrument for measuring the product level inside a tank. Different antennas can be used in order to meet the requirements of different applications. The 5900 can measure the level of almost any product, including bitumen, crude oil, refined products, aggressive chemicals, LPG and LNG.The Rosemount 5900 sends microwaves towards the surface of the product in the tank. The level is calculated based on the echo from the surface. No part of the 5900 is in actual contact with the product in the tank, and the antenna is the only part of the gauge that is exposed to the tank atmosphere.The 5900 2-in-1 option makes the radar level gauge redundant to electric circuit failure. Two separate radar units in the same transmitter head allows two independent level measurements using one antenna.Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series2-6 Section 2. OverviewRosemount 2240 Multi-Input Temperature TransmitterThe Rosemount 2240 multi-input temperature transmitter can connect up to 16 temperature spot sensors and an integrated water level sensor.Rosemount 2230 Graphical Field DisplayThe Rosemount 2230 graphical field display presents inventory tank gauging data such as level, temperature, and pressure. The four softkeys allow you to navigate through the different menus to provide all tank data, directly in the field. The Rosemount 2230 supports up to 10 tanks.Rosemount 644 Temperature TransmitterThe Rosemount 644 is used with single spot temperature sensors.Rosemount 3051S Pressure TransmitterThe 3051S series consists of transmitters and flanges suitable for all kinds of applications, including crude oil tanks, pressurized tanks and tanks with / without floating roofs.When a radar level gauge is connected to a pressure transmitter near the bottom of the tank, the density of the product can be calculated and presented. One or more pressure transmitters with different scalings can be used on the same tank to measure vapor and liquid pressure.Rosemount 2180 Field Bus ModemThe Rosemount 2180 field bus modem (FBM) is used for connecting a TankMaster PC to the TRL/2 communication bus. The 2180 is connected to the PC using either the RS232 or the USB interface. Preliminary

Reference Manual 300520EN, Rev AANovember 20092-7Rosemount 5900 SeriesSection 2. Overview2.4 ANTENNASThe Rosemount 5900 with horn antenna is designed for an 8” antenna to be used in small size openings on fixed roofs tanks. The 5920 is designed for measurements of a variety of oil products and chemicals. However, for bitumen/asphalt and similar products the Parabolic antenna is recommended.The Rosemount 5900 with parabolic antenna measures level of all types of liquids, from light products to bitumen/asphalt. The gauge is designed for mounting on tanks with fixed roofs and has custody transfer accuracy.The design of the parabolic antenna provides extreme tolerance against sticky and condensing products. The narrow beam of this antenna makes it very suitable in narrow tanks with internal structures.The Rosemount 5900 with still pipe array antenna is used on tanks with still pipes and with all products suited for still pipes. The gauge uses a low-loss radar propagation mode which virtually eliminates the influence of the still pipe condition. Measurement is made with highest accuracy even when the pipe is old, rusty and covered with deposits.The Still Pipe Gauge fits 5”, 6", 8", 10" and 12" pipes. It can be mounted on an existing still pipe and there is no need to take the tank out of operation during installation.There are two versions of the 5900 with still pipe array antenna: fixed and hinged hatch. The hinged hatch enables full pipe size product sampling or verification hand-dips.Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series2-8 Section 2. OverviewThe Rosemount 5900 with LPG/LNG antenna is designed for level measurements in LPG and LNG tanks. A 4” still pipe is used as a wave guide for the measurement and prevents a wavy or boiling surface from disturbing the measurement. Radar signals are transmitted inside the pipe towards the surface. The pressure sealing is a quarts window approved for use in pressure vessels. As standard the gauge is also equipped with a fire-proof block valve and a vapor space pressure sensor. The Rosemount 5960 is available in two versions, a 150 PSI version and a 300 PSI version. The patented reference pin function enables verification of measurement without opening the tank. By setting the gauge into “test mode” the measured distances are compared with the actual distances.Preliminary

Reference Manual 300520EN, Rev AANovember 20092-9Rosemount 5900 SeriesSection 2. Overview2.5 INSTALLATION PROCEDUREFollow these steps for proper installation:Review Mounting Considerations.See “Installation Considerations” on page 3-3.Mount the transmitter.See “Mechanical Installation” on page 3-18.Wire the transmitter.See “Electrical Installation” on page 3-39.Make sure covers and cable/conduit connections are tightPower Up the transmitterConfigure the transmitter.See Section 4: Configuration.Verify measurementsSet the Write ProtectionPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series2-10 Section 2. OverviewPreliminary

Reference Manual 300520EN, Rev AANovember 2009 Rosemount 5900 Serieswww.rosemount-tg.comSection 3 Installation3.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-13.2 Installation Considerations . . . . . . . . . . . . . . . . . . . page 3-33.3 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . page 3-183.4 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . page 3-393.1 SAFETY MESSAGESProcedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.Failure to follow safe installation and servicing guidelines could result in death or serious injury:Make sure only qualified personnel perform the installation.Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.Do not perform any service other than those contained in this manual unless you are qualified.To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.Substitution of components may impair Intrinsic Safety.Explosions could result in death or serious injury:Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.Before connecting a communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.Do not remove the gauge cover in explosive atmospheres when the circuit is alive.Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-2 Section 3. InstallationHigh voltage that may be present on leads could cause electrical shock:Avoid contact with leads and terminals. Make sure the main power to the transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the gauge.Preliminary

Reference Manual 300520EN, Rev AANovember 20093-3Rosemount 5900 SeriesSection 3. Installation3.2 INSTALLATION CONSIDERATIONSWhen finding an appropriate location on the tank for a Rosemount 5900 radar level gauge, the conditions of the tank must be carefully considered. The 5900 should be installed so that the influence of disturbing objects is kept to a minimum, preferably outside the radar signal beam. Ensure that environmental conditions are within specified limits as listed in “Specifications” on page A-1.Chapters 3.2.1 to 3.2.4 describe requirements and recommendations to consider when installing a Rosemount 5900 radar level gauge with different antenna types.Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-4 Section 3. Installation3.2.1 Horn Antenna RequirementsThe Rosemount 5920 with horn antenna must be installed so that there are no pipes or other obstacles that could prevent the radar beam from reaching the tank bottom unobstructed. There are two flanges available; a horizontal flange for vertical installation, and an inclined flange for installation close to the tank wall.Please refer to mechanical installation drawings for more information on the installation requirements of the Horn Antenna and service space requirements.Nozzle RequirementsMaximum nozzle height 330 mm.Minimum nozzle diameter:Table 3-1. Minimum nozzle diameter for the 5900 with horn antennaFigure 3-1. Nozzle requirements for the Horn Antenna GaugeFlange Minimum nozzle diameter (mm)Horizontal flange 1804° flange 185Maximum height: 330 mmNote!For best performance the antenna should reach out below the nozzleMinimum nozzle diameter 180 mmNote!Highest accuracy is achieved for product levels outside a region of approximately 850 mm below the flange.Service space 400 mmMinimum nozzle diameter 185 mmHORIZONTAL FLANGE 4° FLANGEPreliminary

Reference Manual 300520EN, Rev AANovember 20093-5Rosemount 5900 SeriesSection 3. InstallationFree Space RequirementsThere are two flanges available for the Horn Antenna Gauge. One flange has an inclination of 4° and the other is horizontal. See installation drawing for flange dimensions. The horizontal flange can be used if the wall does not intrude into the 30° wide radar beam of the Rosemount 5900. If a vertical antenna axis installation is not possible without the tank wall intruding into the radar beam, the 5900 has to be directed away from the wall by using the 4° flange. The inclination is necessary to ensure maximum accuracy. The minimum free space distance L:Table 3-2. Minimum distance L to tank wall for the 5900 with horn antennaIn certain cases, when maximum accuracy is not required, the horizontal flange can be used even if the wall intrudes into the radar beam. In doubtful cases, please contact Emerson Process Management / Rosemount Tank Gauging or one of its representatives for advice. Figure 3-2. Two different flange options are availableFlange Minimum distance L to tank wall (m)Horizontal flange Rx0.27 (R=tank reference height)4° flange 0.8(1) (1) In exceptional cases the 5900 with Horn antenna can be installed closer to the tank wall if required. Please contact Emerson Process Management / Rosemount Tank Gauging for advice.4° ± 1°Tank wallAntenna axis30° radar beamVertical plumb lineVertical plumb lineAntenna axis Tank wall30° radar beamLHORIZONTAL FLANGE INCLINED FLANGELTank reference height (R)Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-6 Section 3. Installation3.2.2 Parabolic Antenna RequirementsInclinationThe inclination of the Rosemount 5900 with parabolic antenna should not exceed 1.5 ° towards the center of the tank. For products with high condensation such as bitumen/asphalt applications, the radar beam should be directed vertically without any inclination. Figure 3-3. Maximum inclination with parabolic antennaFlange RequirementsThe Rosemount 5900 with Parabolic antenna is mounted on the tank nozzle by using the Flange Ball. It is designed for easy adjustment of gauge inclination within the specified limits.There are two versions of the Flange Ball: T30 and T38-W. Model T 38-W is welded on the flange. Model T 30 is attached to the flange with a nut. The Flange Ball has to be mounted on the tank flange prior to mounting the gauge on the tank nozzle. Certain flange requirements have to be fulfilled in order to ensure that the radar beam is not disturbed by the tank wall, and maximum signal strength is reflected from the product surface back to the level gauge.With Flange Ball Model T30 the tank flange has to meet the following inclination requirements (see Figure 3-4) in order to allow proper adjustment of the antenna:• maximum 4.5° away from the tank wall• maximum of 2° towards the tank wall• within ±3° horizontally along the tank wallMaximum inclination 1.5°Preliminary

Reference Manual 300520EN, Rev AANovember 20093-7Rosemount 5900 SeriesSection 3. InstallationFigure 3-4. Maximum inclination of tank flangeFlange Ball T38-W can be welded at a maximum angle of 20° between the flange and the Flange Ball surface.Figure 3-5. Maximum inclination of welded flange with Flange Ball T38WMaximum inclination towards tank center Maximum inclination towards tank wall Max inclination along tank wall60 mmPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-8 Section 3. InstallationNozzle RequirementsWhen using a Ø 20" nozzle the height of the nozzle must not exceed 0.5 meter. There has to be a free passage for the radar beam within a 5° angle from the edge of the parabolic reflector to the lower end of the nozzle. Nozzles with larger diameter may be higher than 0.5 meter as long as the 5° requirement is fulfilled.From the flange to the product surface the distance should not be less than 1.0 m. Highest accuracy is obtained from product levels 1.0 meter below the flange downwardsFigure 3-6. Nozzle requirements for the Rosemount 5900 with Parabolic antennaØ > 500 mm (20 inch)Mimimum 1.0 m to product surfaceNozzle height maximum 0.5 m5° minimum5° minimumØ 441 mmVertical plumb linePreliminary

Reference Manual 300520EN, Rev AANovember 20093-9Rosemount 5900 SeriesSection 3. InstallationFree Space RequirementsThe radar beam of the Parabolic Antenna Gauge is 10° wide. Obstacles (construction bars, pipes larger than Ø 2", etc.) within the radar beam are generally not accepted, as these may result in disturbing echoes. However, in most cases, a smooth tank wall or heating coils will not have any significant influence on the radar beam. The distance from the tank wall to the antenna axis should be at least 0.8 m. Figure 3-7. Free space requirements for the Rosemount 5900 with Parabolic antennaFor evaluation contact Emerson Process Management / Rosemount Tank Gauging.Free passageVertical plumb lineAntenna axisMin. 0.8 m5°5°1.5 °Recommended service space 400 mmPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-10 Section 3. Installation3.2.3 Still Pipe Antenna RequirementsThis instruction covers installation of the Rosemount 5900 Still-pipe Array antenna available for pipe size 5, 6, 8, 10 and 12 inch.The Rosemount 5900 is designed for still-pipe mounting and can be mounted on existing still-pipe flanges without taking the tank out of operation. There are two versions available in order to suit various requirements for easy installation and maintenance:• The Rosemount 5900 Still-pipe Array antenna Fixed version. This version has a flange for easy mounting when there is no need for opening the still-pipe for hand dipping.• The Rosemount 5900 Still-pipe Array antenna Hinged Hatch version. This version is suitable when the still-pipe needs to be opened for hand dipping.Still Pipe RequirementsThe Rosemount 5900 Still-pipe Array antenna fits 5", 6", 8", 10" and 12" flanges and pipes. The adaption is accomplished by selecting a suitable Still-pipe Array antenna. The gauge has a flange to seal the tank. The still pipe must be vertical within 0.5° (0.2 m over 20 m). Table 3-3 shows the wide range of schedules and pipe inner diameters that the Array antennas can be mounted in.Table 3-3. Antenna size and corresponding pipe inner diameterAntenna size (mm) PipeSize Inner diameter (mm)120.2 5" SCH10-SCH60 134.5 - 125.3145.2 6" SCH10-SCH60 161.5 - 150.3189 8" SCH20-SCH80 206.3 - 193.7243 10" SCH10-SCH60 264.7 - 247.7293.5 12" SCH 10-40-XS 314.7 - 298.5Preliminary

Reference Manual 300520EN, Rev AANovember 20093-11Rosemount 5900 SeriesSection 3. InstallationFlange RequirementsThe Rosemount 5900 Still-pipe Array antenna fits flanges of size 5", 6", 8", 10" and 12". The gauge has a flange for sealing the tank. The flange must be horizontal within ±2°. Figure 3-8. The flange must be horizontal within ±2°Recommended InstallationWhen constructing new tanks, an 8" still pipe or larger is recommended. This is especially relevant in tanks with sticky, viscous products. Before manufacturing a new still pipe, we recommend that you contact Emerson Process Management / Rosemount Tank Gauging for advice. For highest performance, the total area of the slots or holes in the still pipe must not exceed the values shown in Table 3-4 below. The listed values refer to the total area of the holes over the entire length of the pipe, regardless of its length. In some cases it is possible to allow a larger total area than stated in Table 3-4. When the limits are exceeded, please contact Emerson Process Management / Rosemount Tank Gauging for advice. Table 3-4. Maximum area of the slots or holesPipe Dimension (inch) 5 6 8 10 12Max Area of Slots or Holes (m2)0.1 0.1 0.4 0.80 1.2Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-12 Section 3. InstallationFree SpaceThe following free space is recommended for mounting the Still-pipe gauge:Figure 3-9. Free space requirements for 5900 with Array antenna Fixed versionFigure 3-10. Free space requirements for 5900 with Array antenna Hinged H atch versionMinimum 500 mmService space 400 mmService space 400 mmMinimum 500 mmService space 500 mmPreliminary

Reference Manual 300520EN, Rev AANovember 20093-13Rosemount 5900 SeriesSection 3. Installation3.2.4 LPG/LNG Antenna RequirementsTemperature and Pressure MeasurementA prerequisite for high accuracy level-measurements in LPG/LNG tanks is that temperature and pressure measurements are made. The Rosemount 5900 transmitter can interface pressure sensors and up to six temperature sensors.Still PipeA still-pipe must be installed prior to the gauge installation. The still-pipe is customer supplied and should be manufactured according to the installation drawings. Three types of steel pipe can be used:• DN100• 4" SCH 10 stainless steel pipe• 4" SCH 40 stainless steel pipeWhen ordering the gauge specify the pipe type in the Required System Information (RSI) form.The still-pipe must be vertical within ±0.5° and the customer flange must be horizontal within ±1° as illustrated in Figure 3-12 on page 3-14.The still-pipe is manufactured with a number of holes in order to provide pressure equalization so that the product level inside the pipe is equal to the level in the rest of the tank. The diameter of the holes should be 20 mm or 3/4". All holes in the upper pipe section must be placed along a line on one side of the pipe and aligned with a bolt hole on the pipe flange as illustrated in Figure 3-11 on page 3-14. The position of the holes must be clearly marked on the pipe flange. The Reference Pin must be directed towards the bolt hole. The flange marking is used to properly align the gauge with the Reference Pin, see Figure 3-11. See the Raptor System Configuration Manual, Document No. 300510EN, for more information on configuration and verification of the 5900 with LPG/LNG antenna.Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-14 Section 3. InstallationFigure 3-11. Reference pin installationFigure 3-12. Still-pipe and flange inclination requirementsMarkingAlign Reference Pin and bolt hole within 1°Flange seen from aboveThe Reference Pin is directed towards the bolt hole on the pipe flangeBolt holeStill PipeREFERENCE PINMaximum 0.5°Maximum 1°FLANGEPreliminary

Reference Manual 300520EN, Rev AANovember 20093-15Rosemount 5900 SeriesSection 3. InstallationReference Pin and ReflectorOne of the holes on the still-pipe is used for mounting a Reference Pin which enables verification of the measurement when the tank is pressurized. The Reflector is mounted at the lower end of the still-pipe and is integrated with a ring that is used for calibrating the gauge during the installation phase when the tank is empty. See installation drawings for LPG/LNG Still-pipe for information on where to put the reference pin in the still-pipe. Installation instructions are enclosed with the reference pin and reflector.Figure 3-13. Still-pipe with reflector and reference pinThe reflector can be attached to the Still Pipe by using one of three methods:• Welding• M4 screw and nut• RivetingFor pipe dimensions 4 inch SCH 40 and DN 100 an extra ring is needed for the reflector as illustrated below in Figure 3-14 and Figure 3-15:Reference pinSupportCalibration ringReflectorStill PipeMin. 150 mm2000 ±500 mmPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-16 Section 3. InstallationFigure 3-14. Mounting the reflector on pipe 4 inch SCH 40Figure 3-15. Mounting the reflector on pipe DN 100Ring is marked 4” SCH40Ring is marked DN100Preliminary

Reference Manual 300520EN, Rev AANovember 20093-17Rosemount 5900 SeriesSection 3. InstallationExtension Pipe for Minimum Distance.The radar level gauge should be placed so that there is always 800 mm or more between the flange and the maximum product level. If the tank is filled above the maximum product level, an extension pipe can be mounted to raise the radar level gauge so that it measures correctly all the way up to the maximum level, see Figure 3-16.Figure 3-16. Rosemount 5900 with extension pipeMinimum 800 mm to product surfacePreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-18 Section 3. Installation3.3 MECHANICAL INSTALLATION3.3.1 Horn Antenna Follow this instruction when installing the Rosemount 5900 with Horn Antenna. See “Horn Antenna Requirements” on page 3-4 for information on mounting considerations before installing the gauge on the tank.NOTE!When determining conduit dimensions (if used), note that the Horn Antenna Gauge may be inclined 4° towards the center of the tank (see Figure 3-2 on page 3-5). Use flexible conduits close to the Radar Tank Gauge.1. Check that all parts and tools are available before carrying them up to the tank roof.2. Put a gasket on the socket and carefully insert the horn antenna and flange assembly. 3. Tighten the flange onto the socket by using suitable screws and nuts (customer supplied). 4. Put the adapter on the flange. Tighten the four M10 screws with washers by hand so that the adapter can be rotated. Horn antenna and flange assemblyGasket (Customer supplied)Customer supplied flangeNozzleAdapterFour M10 screws and washersPreliminary

Reference Manual 300520EN, Rev AANovember 20093-19Rosemount 5900 SeriesSection 3. Installation5. Put the transmitter head onto the antenna adapter. 6. Ensure that the guide pin inside the transmitter head base fits the groove on the adapter.7. Tighten the nut that connects the transmitter head to the adapter.8. Ensure that the gauge is directed so that the cross hairs on top of the transmitter head points towards the center of the tank.9. Tighten the adapter screws (4 M10).10. Put the Weather Protection Hood on top of the transmitter head and tighten the screw.11. Connect the electrical cabling and configure the gauge by using the TankMaster WinSetup software (see the Raptor System Configuration Manual, Document No. 300510EN)Transmitter headNutAdapterTankTank centerCross hairsWeather Protection HoodPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-20 Section 3. Installation3.3.2 Parabolic AntennaMounting the Flange Ball model T301. Use a flange of thickness 6 - 30 mm.2. Make sure that the diameter of the hole is 96 mm.Make a small recess at one side of the flange hole.3. Put the O-ring on the flange and insert the Flange Ball into the hole. Make sure that the pin on the side of the Flange Ball fits into the recess on the flange.4. Tighten the nut so that the Flange Ball fits tightly to the flange (torque 50 Nm).RecessFlange BallNutPreliminary

Reference Manual 300520EN, Rev AANovember 20093-21Rosemount 5900 SeriesSection 3. InstallationMounting the Flange Ball model T38-WThe Flange Ball T38 is welded to the flange. To mount the T38 do the following:1. Make sure that the diameter of the hole is 116 ± 2 mm.2. Let the protection plates remain on the Flange Ball until the welding is finished. These plates protect the surface of the Flange Ball from welding sparks.3. Make sure that the Flange Ball is mounted in such a way that the grove is directed upwards when the flange is mounted on the tank nozzle.Protection plateFlange BallGroovePreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-22 Section 3. Installation4. If the tank flange is inclined, make sure that the Flange Ball is welded so that the Flange Ball is horizontal when it is mounted on the tank. The tank flange inclination should not exceed 20 degrees.5. Remove the protection plates when the Flange Ball is welded to the flange.60 mmProtection plateProtection platePreliminary

Reference Manual 300520EN, Rev AANovember 20093-23Rosemount 5900 SeriesSection 3. InstallationMounting the Parabolic AntennaFollow this instruction when installing the the Parabolic antenna. See “Parabolic Antenna Requirements” on page 3-6 for considerations before installing the gauge on the tank.1. Check that all parts and tools are available before carrying them up to the tank top.2. Fit the Parabolic Reflector onto the Antenna Feeder and mount the five M5 screws3. Tighten the screws.Parabolic reflectorAntenna feederM5x5Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-24 Section 3. Installation4. Put the two O-rings in the grooves on the upper surface of the Flange Ball.5. Turn the flange around and insert the antenna feeder into the flange hole. Mount the washers and nuts.Flange BallFlange2 O-ringsGroovesNutTab WasherFinger NutWasher BallStop WasherAntenna FeederFlangePreliminary

Reference Manual 300520EN, Rev AANovember 20093-25Rosemount 5900 SeriesSection 3. Installation6. Tighten the finger nut and the upper nut by hand.7. Place the antenna and flange assembly on the tank nozzle and tighten the flange screws.Finger Nut Upper NutAntennaFlangeNozzleAntenna FeederPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-26 Section 3. Installation8. Put the gauge on the antenna feeder. Ensure that the guide pin inside the base of the transmitter head fits the groove on the antenna feeder.9. Tighten the nut that connects the transmitter head to the antenna.10. Loosen the finger nut slightly.11. Rotate the gauge so that the cross hairs on top of the 5900 head is directed towards the center of the tank.NutAntenna Feeder Finger NutTank centerCross hairsTANKPreliminary

Reference Manual 300520EN, Rev AANovember 20093-27Rosemount 5900 SeriesSection 3. Installation12. Use the marks on the Washer Ball to adjust the gauge so that the antenna is inclined roughly 1.5° towards the center of the tank.Note: For bitumen tanks, the gauge should be mounted with 0° inclination.13. Tighten the finger nut.14. Place the level on top of the transmitter head and check that the inclination of the gauge is 1.5° towards the tank center. If not, loosen the finger nut and adjust the gauge.Note: Make sure the air bubble touches, but doesn´t overlap the 1.5° mark.Note: For bitumen tanks, the gauge should be mounted with 0° inclination.15. Tighten the finger nut firmly.Plumb lineTank centerIncline antenna 1.5° towards the tank center0,5 0,51,5 1,52,5 2,500112233Finger NutPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-28 Section 3. Installation16. Put the Weather Protection Hood on top of the transmitter head and tighten the screw.17. Tighten the upper nut to lock the finger nut, and secure by folding the tab washer over the nut.18. Connect the electrical cabling and configure the gauge by using the TankMaster WinSetup software (see the Raptor System Configuration Manual, Document No. 300510EN).Finger NutWeather Protection HoodUpper NutPreliminary

Reference Manual 300520EN, Rev AANovember 20093-29Rosemount 5900 SeriesSection 3. Installation3.3.3 Array Antenna - Fixed versionFollow this Step by Step instruction when installing the Array Antenna Fixed version. See “Still Pipe Antenna Requirements” on page 3-10 for information on mounting considerations before installing the gauge on the tank.1. Insert the antenna feeder into the flange hole. 2. Tighten the nut. Secure by folding the tab washer over the nut.Antenna feederNutPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-30 Section 3. Installation3. Put the antenna and flange assembly on the tank nozzle and tighten the flange screws.4. Carefully put the gauge on top of the antenna feeder and tighten the nut. Ensure that the guide pin inside the base of the transmitter head fits the groove on the antenna feeder.5. Put the Weather Protection Hood on top of the transmitter head and tighten the screw.NutGrooveWeather Protection HoodAntenna feederSpacerPreliminary

Reference Manual 300520EN, Rev AANovember 20093-31Rosemount 5900 SeriesSection 3. Installation6. Connect the electrical cabling and configure the 5900 by using the TankMaster WinSetup software, see the Raptor System Configuration Manual (Document No. 300510EN).Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-32 Section 3. Installation3.3.4 Array Antenna - Hinged HatchFollow this instruction when installing the the Array antenna Hinged Hatch version.1. Mount the Fast Opening Cover and flange on the nozzle. The flange consists of two parts mounted on each side of the cover.(There is also a version available with a flange welded on the cover).2. Tighten the flange screws.Fast Opening CoverFlangeFlangeGasketPreliminary

Reference Manual 300520EN, Rev AANovember 20093-33Rosemount 5900 SeriesSection 3. Installation3. Mount the antenna on the lid.4. Tighten the nut which holds the antenna to the lid.AntennaNutPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-34 Section 3. Installation5. Check that the O-ring is properly seated all around the cover and is pressed down behind the Hand Dip Plate.6. Close the lid and tighten the locking screw.O-ringHand Dip PlateTighten the locking screwAntenna feederPreliminary

Reference Manual 300520EN, Rev AANovember 20093-35Rosemount 5900 SeriesSection 3. Installation7. Carefully put the gauge on top of the antenna feeder and tighten the nut. Ensure that the guide pin inside the base of the transmitter head fits the groove on the antenna feeder.8. Put the Weather Protection Hood on top of the transmitter head and tighten the screw.9. Connect the electrical cabling and configure the gauge by using the TankMaster WinSetup software (see the Raptor System Configuration Manual, Document No. 300510EN)Antenna feederGrooveNutWeather Protection HoodSpacerPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-36 Section 3. Installation3.3.5 LPG/LNG AntennaFollow this step by step instruction when installing the LPG/LNG antenna. See “LPG/LNG Antenna Requirements” on page 3-13 for information on mounting considerations before installing the gauge on the tank.NOTE!There must be a mark on the pipe flange to show the direction of the reference pins in the still pipe. Carefully check that the Closing is mounted in the appropriate angle relative to that mark. 1. Ensure that all parts and tools are available before carrying them to the tank top.2. Install the still pipe according to mechanical installation drawing 9150072-924.3. Check that the Cone antenna fits into the still pipe. The gap between the Cone antenna and the pipe must not exceed 2 mm.4. Mount the Pipe Cone onto the Closing using four M6 Allen head screws. Be careful when handling the Closing and Pipe Cone assembly. It is important that the Pipe Cone is undamaged. Do not remove the yellow protective cap.Maximum 2 mmPressure transducerDo not remove this protection capLower flangeClosingFour M6 screwsPipe coneBall valvePreliminary

Reference Manual 300520EN, Rev AANovember 20093-37Rosemount 5900 SeriesSection 3. Installation5. Place a gasket (customer supplied) on the Mounting Flange. 6. Carefully fit the Pipe Cone into the still pipe and tighten the Closing onto the Mounting Flange (customer supplied screws and nuts). 7. Direct the Closing so that the marking hole aligns with the notch or mark on the pipe flange.8. The tank is now sealed and can, as far as Rosemount Tank Gauging equipment is concerned, be pressurized9. Remove the yellow protection cap. Do not remove the rubber cone. ClosingMounting FlangeNotch indicating the direction of the Reference PinMarking hole Align!Reference pinDo not remove this cone!Protection capPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-38 Section 3. Installation10. Put the adapter on the flange and tighten the four M10 screws with washers. Ensure that the guide pins enter the holes in the adapter.11. Fit the Transmitter Head on the adapter and tighten the nut that connects the transmitter head to the antenna12. Connect the electrical cabling and configure the gauge by using the TankMaster WinSetup software, see the Raptor System Configuration Manual (Document no. 300510EN).13. Configure the gauge for LPG measurements (see “LPG Configuration” on page 4-9).4 M10 screws and washersGuide pinsFlangeAdapterNutHoles for guide pinsPreliminary

Reference Manual 300520EN, Rev AANovember 20093-39Rosemount 5900 SeriesSection 3. Installation3.4 ELECTRICAL INSTALLATION3.4.1 Cable/conduit entriesThe electronics housing has entries for ½ - 14 NPT. Optional M20×1.5, minifast and eurofast adapters are also available. The connections are made in accordance with local or plant electrical codes.Make sure that unused ports are properly sealed to prevent moisture or other contamination from entering the terminal block compartment of the electronics housing.NOTE!It is recommended that a sealant is used on the cable entry threads to prevent water from entering the housing interior.NOTE!Use the enclosed metal plugs to seal unused ports. The orange plastic plugs mounted at delivery are not sufficient as seal!3.4.2 Grounding The housing should always be grounded in accordance with national and local electrical codes. Failure to do so may impair the protection provided by the equipment. The most effective grounding method is direct connection to earth ground with minimal impedance. There are three grounding screw connections provided. Two are located inside the Field Terminal side of the housing and the third is located on the housing. The internal ground screws are identified by a ground symbol: .NOTE!Grounding the transmitter via threaded conduit connection may not provide sufficient ground.Grounding - Foundation FieldbusSignal wiring of the fieldbus segment can not be grounded. Grounding out one of the signal wires will shut down the entire fieldbus segment.Shield Wire GroundTo protect the fieldbus segment from noise, grounding techniques for shield wire usually require a single grounding point for shield wire to avoid creating a ground loop. The ground point shall be located at the power supply.The Raptor devices are designed for “daisy-chain” connection of shield wiring in order to enable a continuous shield throughout the Tankbus network.Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-40 Section 3. Installation3.4.3 Cable Selection Use shielded twisted pair wiring for the Rosemount 5900 Series in order to comply with EMC regulations and to ensure good fieldbus performance is achieved. The cables must be suitable for the supply voltage and approved for use in hazardous areas, where applicable. In the U.S. explosion-proof conduits may be used in the vicinity of the vessel.Use 22 AWG to 18 AWG in order to minimize the voltage drop to the transmitter.The FISCO(1) FOUNDATION™ fieldbus specification requires that cables for the Raptor Tankbus comply with the following parameters:Table 3-5. FISCO cable parameters3.4.4 Hazardous Areas When the Rosemount 5900 level gaugeis installed in hazardous area, local regulations and specifications in applicable certificates must be observed.3.4.5 Power RequirementsThe Rosemount 5900 is powered over the intrinsically safe Tankbus by the Rosemount 2410 tank communication unit. The 2410 feeds the intrinsically safe fieldbus segment by acting as a FISCO power supply on the Tankbus.3.4.6 Power Budget The Rosemount 2410 tank hub delivers 250 mA to the Tankbus. The number of tanks served by the 2410 depends on the type of connected field devices and their power consumption(2). Power consumption per field device is listed in Table 3-6 below:Table 3-6. Power consumption for various Raptor devicesThe Rosemount 2410 tank hub supports a maximum of one tank for a 5900S-based configuration. In a 5300T- or 5400T-based configuration up to 10 tanks are supported.(1) See also the reference document IEC/TS 60079-27Parameter ValueLoop resistance 15/km to 150/kmLoop inductance 0.4 mH/km to 1 mH/kmCapacitance 45 nF/km to 200 nF/kmMaximum length of each spur cable 60 m in apparatus class IIC and IIBMaximum cable length including trunk and spurs1000 m in apparatus class IIC and 1900 m in apparatus class IIB(2) May be fewer than the 16 devices per segment, stated in the FOUNDATION™ fieldbus stan-dard.Field device Power consumption5900S Radar Level Gauge 50 mA5300T or 5400T Series Radar Level Gauge20-25 mARosemount 2230 Graphical Field Display25 mARosemount 2240S Multi-input Temperature Transmitter30 mA including MST and WLSRosemount 644 Temperature Transmitter11 mARosemount 3051 Pressure Transmitter17.5 mAPreliminary

Reference Manual 300520EN, Rev AANovember 20093-41Rosemount 5900 SeriesSection 3. Installation3.4.7 The Raptor TankbusThe Raptor system is easy to install and wire. Devices can be “daisy-chained” thus reducing the number of external junction boxes.In a Raptor system devices communicate with a Rosemount 2410 tank hub via the intrinsically safe Tankbus. The Tankbus complies with the FISCO(1) FOUNDATION fieldbus standard. The Rosemount 2410 acts as power supply to the field devices on the Tankbus. TerminationA terminator is needed at each end of a FOUNDATION Fieldbus network. Generally, one terminator is placed in the fieldbus power supply, and the other one in the last device in the fieldbus network. NOTE!Ensure that there are two terminators on the fieldbus.In a Raptor system the Rosemount 2410 tank hub acts as power supply. Since the 2410 normally is the first device in the fieldbus segment, the built-in termination is enabled at factoryOther Raptor devices such as the Rosemount 5900 radar level gauge, the Rosemount 2230 graphical display, and the Rosemount 2240 multi-input temperature transmitter also have built-in terminators which can easily be enabled by inserting a jumper in the terminal block when necessary. Segment designWhen designing a FISCO fieldbus segment a few requirements need to be considered. Cabling has to comply with FISCO requirements as described in “Cable Selection” on page 3-40. You will also have to ensure that the total operating current of the connected field devices is within the output capability of the Rosemount 2410 tank hub. The 2410 is able to deliver 250 mA. Consequently, the number of field devices has to be considered so that the total current consumption is less than 250 mA, see “Power Budget” on page 3-40.Another requirement is to ensure that all field devices have at least 9 V input voltage at their terminals. Therefore you will have to take into account the voltage drop in the fieldbus cables. Distances are normally quite short between the Rosemount 2410 tank hub and field devices on the tank. In many cases you can use existing cables as long as the FISCO requirements are fulfilled (see “Cable Selection” on page 3-40).See “The Raptor Tankbus” on page 3-7 in the Rosemount 2410 Reference Manual (Document no. 305030EN) for more information on segment design of a Raptor system.(1) FISCO=Fieldbus Intrinsically Safe ConceptPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-42 Section 3. Installation3.4.8 Typical installationsThe example below (Figure 3-17) illustrates a Raptor system with terminators at both ends of the fieldbus segment as required in a FOUNDATION fieldbus system. In this case terminators are enabled in the Rosemount 2410 tank hub and a Raptor field device at the end of the network segment. Figure 3-17. Example of a Raptor Tankbus connection for a single tankSee “Typical installations” on page 3-10 in the Rosemount 2410 Reference Manual (Document no. 305030EN) for more Raptor system installation examples.Rosemount 5900 radar level gaugeRosemount 2240 multi-input temperature transmitterBuilt-in terminatorIntrinsically safe Tankbus Built-in terminator enabled on the last deviceRosemount 2230 displayFieldbus segmentMaximum 1900 meter (class IIB)Maximum 1000 meter (class IIC)Rosemount 2410 tank hub with intrinsically safe power supply, integrated power conditioner, and built-in terminatorPreliminary

Reference Manual 300520EN, Rev AANovember 20093-43Rosemount 5900 SeriesSection 3. Installation3.4.9 Wiring To connect the Rosemount 5900 Series transmitter:1. Make sure that the power supply is switched off.2. Remove the cover on the terminal compartment.3. Run the wires through the appropriate cable gland/conduits. Install wiring with a drip loop. The bottom of the loop must be lower than the cable entry.4. Connect wires as described in “Terminal Blocks” on page 3-44.5. Connect the positive lead to the terminal marked (+) and the negative lead to the terminal marked (-). 6. Use the enclosed metal plug to seal any unused port.7. Replace the cover. Make sure that the cover is fully engaged. 8. Tighten the conduit/cable gland. Note that adapters are required for M20 glands.9. Switch on the power supply.Figure 3-18. Terminal compartmentCable glandsInternal Ground screwsTerminals for signal and power supplyLocking screw (Flameproof version)External Ground screw112453CoverPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-44 Section 3. Installation3.4.10 Terminal BlocksFigure 3-19. Rosemount 5900 terminal compartment Table 3-7. Standard terminal block connections for the 5900The X1 terminal is connected to the intrinsically safe Raptor Tankbus. A jumper on the X2 terminal enables the built-in termination. The termination should be used if the Rosemount 5900 gauge is installed at the end of a Tankbus network. See “The Raptor Tankbus” on page 3-41 for more information on how to terminate the Raptor Tankbus.The X3 terminal is used for connecting the cable shield in order to enable a continuous shield throughout the Tankbus network.The X4 terminal can be used for “daisy-chain” connection to other Raptor devices such as the 2240 tank temperature multiplexer, or the 2230 tank display unit, see also Figure 3-22 on page 3-47. Ground terminals, internalTest terminalsTest terminalsConnection StandardX1: Tankbus in Intrinsically safe Tankbus input, power and communicationX2: Terminate on The integrated line terminator is connected over the Tankbus when a jumper is placed in the terminal blockX3: Shield loop through Cable shield daisy-chain connector (not grounded)X4: Tankbus out Tankbus output connected to X1 for optional daisy-chain connection to other devicesTest terminals Test terminals for temporary connection of a handheld communicator such as the Rosemount 375 Field CommuncatorPreliminary

Reference Manual 300520EN, Rev AANovember 20093-45Rosemount 5900 SeriesSection 3. InstallationTerminal Block Two-in-One VersionThe Rosemount 5900 Two-in-One version can be connected to a single Tankbus or two separate Tankbuses.Figure 3-20. Terminal compartment.2-in-1 versionWhen using two separate tankbuses, connect X1 to Tankbus 1 and X4 to Tankbus 2.Table 3-8. Terminal Block connections for the 5900 with two tankbusesConnect to X1 when using a single tankbus, and jumpers between X3 and X4.Table 3-9. Terminal Block connections for the 5900 with single tankbusSingle tankbusTwo tankbusesJumpers between X3 and X4Test terminalsTest terminalsGround terminals, internalConnection Two-in-One / Two tankbusesX1: Primary Tankbus in Intrinsically safe Tankbus input for level gauge 1, power and communicationX2: Terminate on Termination for primary tankbus . The integrated line terminator is connected over the Tankbus when a jumper is placed in the terminal block.X3: Primary Tankbus out Primary Tankbus output connected to X1 for optional daisy-chain connection to other devicesX4: Secondary Tankbus in Intrinsically safe Tankbus input for level gauge 2, power and communicationTest terminals Test terminals for temporary connection of a handheld communicator such as the Rosemount 375 Field CommuncatorConnection Two-in-One / Single tankbusX1: Primary Tankbus in Intrinsically safe Tankbus input, power and communicationX2: Terminate on Termination for primary tankbus . The integrated line terminator is connected over the Tankbus when a jumper is placed in the terminal block.X3: Primary Tankbus out Jumpers between X3 and X4X4: Secondary Tankbus inTest terminals Test terminals for temporary connection of a handheld communicator such as the Rosemount 375 Field CommuncatorPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-46 Section 3. InstallationGauge Terminal Block SIL Safety SystemThe Rosemount 5900 has a SIL alarm output which is connected to the Rosemount 2410 Tank Hub.Figure 3-21. Terminal compartmentFor the 2-in-1 SIL version of the Rosemount 5900, optional jumpers are placed between terminals X3 and X4 for connection to the second radar level gauge. Table 3-10. Terminal Block connections for the 5900 with SIL option2-in-1: optional jumpers between X3 and X4 for connection to second level gaugeTest terminalsGround terminals, internalSIL AlarmConnection SIL Safety System X1: Primary Tankbus in Intrinsically safe Tankbus input, power and communicationX2: Alarm SIL alarm output (connect to Exi terminal block on Rosemount 2410 Tank Hub)X3: Primary Tankbus out Optional jumpers between X3 and X4 for connection to second level gauge of the Rosemount 5900 / 2-in-1 versionX4: Secondary Tankbus inTest terminals Test terminals for temporary connection of a handheld communicator such as the Rosemount 375 Field CommuncatorPreliminary

Reference Manual 300520EN, Rev AANovember 20093-47Rosemount 5900 SeriesSection 3. Installation3.4.11 Wiring Diagrams The standard version of the Rosemount 5900 has a single intrinsically safe fieldbus input. The 5900 has a built-in termination by short circuiting the X2 connector. An intrinsically safe output on connector X4 can be used for “daisy-chain” connection to other devices in a Raptor system.Connector X3 is used for a fieldbus input/output cable shield connection (separated from chassis ground).Figure 3-22 illustrates a typical wiring diagram with a Rosemount 5900 level gauge connected to a Rosemount 2240 multi-input temperature transmitter. In this example the termination is enabled in the 2240 transmitter since this is the last device on the Tankbus (see “The Raptor Tankbus” on page 3-41).In case you prefer to connect the 2240 to the 2410 tank hub, you may “daisy-chain” the 5900 to the 2240, and terminate the Tankbus by a jumper in terminal X2 on the 5900 terminal block.Figure 3-22. Rosemount 5900 standard wiring diagramSee also “Terminal Blocks” on page 3-44 for information on terminal block connections. Rosemount 2410 Tank HubRosemount 2240 multi-input temperature transmitter with built-in terminatorTankMaster PCTankbusShieldROSEMOUNT 5900 RADAR LEVEL GAUGEPower supply375 Field CommunicatorPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-48 Section 3. InstallationThe Rosemount 5900 2-in-1 versionThe 2-in-1 version of the Rosemount 5900 has two separate level gauges placed in the same housing. One of the tankbuses can be terminated. The 2-in-1 version can be connected to two separate tankbuses as illustrated in Figure 3-23 and 3-24, or to a single tankbus as illustrated in Figure 3-25 on page 3-50.Terminal X1 is an intrinsically safe tankbus input for level gauge 1, and terminal X4 connects to the second level gauge.Figure 3-23 illustrates a wiring diagram with a 2-in-1 version of the Rosemount 5900 level gauge which is “daisy-chained” to a Rosemount 2240 multi-input temperature transmitter. Note that the Primary Tankbus is terminated in the 5900 terminal block (X2).Figure 3-23. Rosemount 5900 wiring diagram for 2-in-1 version with two tankbusesSee also “Terminal Blocks” on page 3-44 for information on terminal block connections. 375 Field CommunicatorROSEMOUNT 5900 RADAR LEVEL GAUGE (2-IN-1)TankMaster PCPower supplyPrimary Tankbus (gauge 1)Rosemount 2240 multi-input temperature transmitterRosemount 2410 Tank HubSecondary Tankbus (gauge 2)TerminationPreliminary

Reference Manual 300520EN, Rev AANovember 20093-49Rosemount 5900 SeriesSection 3. InstallationIn Figure 3-24 a Rosemount 2240 transmitter is “daisy-chained” to a 2-in-1 version of the Rosemount 5900 level gauge. The termination is enabled in the 2240 terminal block.Figure 3-24. Wiring diagram for Rosemount 5900 2-in-1 version with two tankbuses 375 Field CommunicatorTankMaster PCPower supplyPrimary Tankbus (gauge 1)Rosemount 2240 multi-input temperature transmitter with built-in terminatorRosemount 2410 Tank HubPrimary Tankbus (gauge 1)ROSEMOUNT 5900 RADAR LEVEL GAUGE (2-IN-1)Secondary Tankbus (gauge 2)Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series3-50 Section 3. InstallationFigure 3-25 illustrates the 2-in-1 version of the Rosemount 5900 with a single intrinsically safe tankbus connected to both level gauges via terminal X1 by setting a jumper between X3 and X4. The Tankbus termination is enabled in the 5900 terminal block (X2).Figure 3-25. Rosemount 5900 wiring diagram for 2-in-1 version with a single tankbus TankMaster PCTankbusRosemount 2240 multi-input temperature transmitterRosemount 2410 Tank HubPower supply375 Field CommunicatorROSEMOUNT 5900 RADAR LEVEL GAUGE (2-IN-1)TerminationPreliminary

Reference Manual 300520EN, Rev AANovember 2009 Rosemount 5900 Serieswww.rosemount-tg.comSection 4 Configuration4.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-14.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-24.3 Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . page 4-44.4 Configuration Using Rosemount TankMaster . . . . page 4-74.5 LPG Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-94.1 SAFETY MESSAGESProcedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.Failure to follow safe installation and servicing guidelines could result in death or serious injury:Make sure only qualified personnel perform the installation.Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.Do not perform any service other than those contained in this manual unless you are qualified.Substitution of components may impair Intrinsic Safety.Explosions could result in death or serious injury:Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.Before connecting a communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.Do not remove the gauge cover in explosive atmospheres when the circuit is alive.Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series4-2 Section 4. Configuration4.2 OVERVIEW Installation and configuration of a Raptor system is a simple and straight-forward procedure. It basically includes the following steps:1. Setting up communication protocol and communication parameters.2. Configuration of Field Communication Unit.3. Configuration of Rosemount 2410 tank communication unit.4. Configuration of measurement devices such as the Rosemount 5900 level gauge.5. Calibration.A detailed description of how to install and configure a Rosemount 5900 by using the TankMaster WinSetup software is given in the Raptor System Configuration manual (Document no. 300510EN).The TankMaster WinSetup configuration is the recommended tool for installation and configuration of a Rosemount 5900. The 5900 can be installed as part of the procedure when installing a Rosemount 2410 tank communication unit. This is the standard procedure when a new Raptor system is installed:a. Install and configure the 2410 tank communication unit by using the device installation wizard in TankMaster WinSetup. b. Finish the 2410 installation with “offline” installation of the 5900 level gauge.c. Configure the 5900 level gauge via the Properties window.If a 5900 is added to an existing system the Rosemount 2410 Tank Database must be updated before the 5900 is configured. The Tank Database maps the 5900 to the tank on which it is installed.NOTE!If the system contains a Field Communication Unit (FCU) it has to be installed and configured before other devices such as level gauges and temperature multiplexers.The Rosemount 5900 supports basic configuration which is sufficient in most cases. There are a number of advanced configuration options available as well, which may be used for special applications when further fine-tuning is needed.Preliminary

Reference Manual 300520EN, Rev AANovember 20094-3Rosemount 5900 SeriesSection 4. Configuration4.2.1 Basic ConfigurationBasic configuration includes specifying parameters for a standard configuration which is sufficient in most cases. It includes the following items:• Measurement Units• Tank geometry; tank height, tank type, tank bottom type, pipe diameter, hold off disance, calibration distance etc.• Process conditions; rapid level changes, turbulence, foam, solids, product dielectric range• Volume; standard tank types, strapping table4.2.2 Advanced ConfigurationThe Rosemount 5900 supports a number of advanced functions for optimizing performance in advanced applications. Some applications may need further configuration in addition to the basic configuration. This may be due to the properties of the product or the tank shape. Disturbing objects and turbulent conditions in the tank may also require advanced measures to be taken. Advanced functions supported by the Rosemount 5900 and the Rosemount TankMaster program:•Tank scan• Empty tank handling• Surface echo tracking• Filter settings4.2.3 Configuration ToolsThere are several tools available for configuration of a Rosemount 5900 level gauge:• Rosemount TankMaster Winsetup• Rosemount 375 Field CommunicatorThe TankMaster Winsetup is a user-friendly software package that includes basic configuration options as well as advanced configuration and service functions. Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series4-4 Section 4. Configuration4.3 BASIC CONFIGURATION4.3.1 Tank Geometry The following parameters are used for tank geometry configuration of a Rosemount 5900 level gauge:Figure 4-1. Illustration of the various tank geometry parametersTable 4-1. Definition of tank geometry parametersGauge ReferenceDistance (G)Tank ReferenceHeight (R)Minimum Level Offset (C)Hold Off DistanceTank UllageUllageGauge Reference PointTank Reference PointGauge Reference PointZero Level (Dipping Datum Point)LevelMEASURING RANGETank Height (R) Distance from Tank Reference Point to Zero levelGauge Reference Distance (G) Distance from Tank Reference Point to the Gauge Reference PointMinimum Level Offset (C) Distance from Zero Level to tank bottomHold Off Distance Defines how close to the Gauge Reference Point levels can be measuredPreliminary

Reference Manual 300520EN, Rev AANovember 20094-5Rosemount 5900 SeriesSection 4. ConfigurationTank Reference Height (R)The Tank Reference Height (R) is the distance from the hand dipping nozzle (Tank Reference Point) to the Zero Level (Dipping Datum Plate) close to, or at the bottom of the tank.Gauge Reference Distance (G)The RTG Reference Distance (G) is the distance between the Tank Reference Point and the RTG Reference Point, which is located at the top surface of the customer’s flange or manhole cover on which the gauge is mounted. For Still Pipe Gauges the Gauge Reference Point is located at the hand-dip mark on the Still Pipe Gauge Stand. G is positive if the Tank Reference Point is located above the Gauge Reference Point. Otherwise G is negative.Minimum Level Offset (C)The Minimum Level Distance (C) is defined as the distance between the Zero Level (Dipping Datum Point) and the Minimum Level of the product surface (tank bottom). By specifying a C-distance, the measuring range can be extended to the bottom of the tank. If C>0, negative level values will be displayed when the product surface is below the Zero Level. Select the Show negative level values as zero check box if you want levels below the Zero Level to be displayed as Level=0.Measurements below the Zero Level will not be approved if the C-distance=0, i.e. the RTG will report an invalid level.Figure 4-2. Definition of RTG Reference DistanceHold Off DistanceThe Hold Off distance defines how close to the Gauge Reference Point a level value is accepted. Normally the Hold Off distance does not need to be changed. However, if there are disturbing echoes in the upper part of the tank, for example from the tank nozzle, you can increase the Hold Off distance in order to avoid measurements in the region close to the antenna.Calibration DistanceUse this variable to adjust the transmitter so that measured product levels match hand dipped levels. Normally a minor adjustment is necessary when the gauge is installed due to, for example, a minor deviation between the actual tank height and the value stored in the transmitter database.G>0G<0Gauge Reference PointPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series4-6 Section 4. ConfigurationPipe DiameterWhen a Rosemount 5900 level gauge is installed in a still pipe, the inner diameter of the pipe must be specified. The Pipe Diameter is used to compensate for the lower microwave propagation speed inside the pipe. An incorrect value results in a scale factor error. If locally supplied still pipes are used, make sure the inner diameter is noted before the pipe is installed.4.3.2 Environment FoamYou can use this parameter to optimize the gauge for conditions with weak and varying surface echo amplitudes such as foam. When the foam is light and airy the actual product level is measured. For heavy and dense foam the transmitter measures the level of the upper surface of the foam.Turbulent SurfaceSplash loading, agitators, mixers, or boiling products may cause a turbulent surface. Normally the waves in a tank are quite small and cause local rapid level changes. By setting the Turbulent Surface parameter the performance of the transmitter will be improved when there are small and quickly changing amplitudes and levels.Rapid Level ChangesOptimize the level gauge for measurement conditions where the level changes quickly due to filling and emptying of the tank. The Rosemount 5900 is able to track level changes of up to 1.5 inch/s (40 mm/s). The Rapid Level Changes funtion allows the 5900 to track level changes of up to 8 inch/s (200 mm/s). The Rapid Level Changes function shall not be used in normal conditions when the product surface moves slowly.Solid ProductsSetting this parameter optimizes the transmitter for solid products, for example concrete or grains, which are not transparent for radar signals. For instance, this parameter can be used when the application is a silo with product build-up.Product Dielectric RangeThe Dielectric Constant is related to the reflectivity of the product. This parameter can be used to optimize measurement performance. However, the level gauge will still be able to perform well even if the actual Dielectric Constant differs from the configured value.4.3.3 Tank Shape The Tank Type and Tank Bottom Type parameters optimize the Rosemount 5900 for various tank geometries and for measurements close to the tank bottom.Preliminary

Reference Manual 300520EN, Rev AANovember 20094-7Rosemount 5900 SeriesSection 4. Configuration4.4 CONFIGURATION USING ROSEMOUNT TANKMASTERIt is recommended that the Rosemount 5900 is configured by using the TankMaster Winsetup configuration tool. Winsetup supports installation of the Rosemount 5900 by one of the following methods:• as part of the installation and configuration procedure of a Rosemount 2410 tank hub• by using the TankMaster installation wizardWhen a 5900 is installed as part of a 2410 installation procedure, it needs to be configured in a separate stage.See the Raptor System Configuration Manual (Document no. 300510EN) for more information on using the TankMaster WinSetup software to configure a Rosemount 5900 level gauge.There are a number of advanced configuration options available which are not included in the basic configuration wizard. See Section C: Advanced Configuration for information on how to use the various advanced options such as Tank Scan, Empty Tank Handling, Surface Echo Tracking and Filter Settings.Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series4-8 Section 4. Configuration4.4.1 Installation WizardA Rosemount 5900 is typically installed as part of the installation procedure when installing a Rosemount 2410 tank communication unit in TankMaster WinSetup. Then the 5900 appears in the WinSetup workspace and is configured via the Properties window. See the Rex II System Configuration Manual (Document no. 300510EN) for more information.The 5900 can also be installed by using the TankMaster WinSetup installation wizard. The installation wizard in WinSetup is a tool that facilitates installation and configuration of Rosemount 5900 and other devices. NOTE!In case the Rosemount 5900 level gauge was installed offline via a Rosemount 2410 tank communication unit, it needs to be configured separately via the Properties window.To install a Rosemount 5900 do the following:1. Start the installation wizard in TankMaster WinSetup.2. Select the Devices folder.3. Click the right mouse button and select Install New.4. Follow the instructions.See the Rex II System Configuration Manual (Document no. 300510EN) for more information on using the TankMaster WinSetup program to configure the Rosemount 5900. Install New...Preliminary

Reference Manual 300520EN, Rev AANovember 20094-9Rosemount 5900 SeriesSection 4. Configuration4.5 LPG CONFIGURATION4.5.1 Preparations Ensure that all mechanical installations are made according to instructions, and that all external sensors such as pressure and temperature sensors are properly connected. Make sure that the position of the reference pin is accurately measured and the inner diameter of the still-pipe is available.Before the actual LPG configuration can take place, install the tank and the level gauge in TankMaster WinSetup as described in the REX II System Configuration Manual (Document no. 300510EN). Ensure that the appropriate tank and device types are selected and that the temperature and pressure sensors are properly configured. Check that the gauge communicates with the TankMaster PC.Highly pressurized vapor above the product surface affects the progation speed of microwaves. The Rosemount 5900 gauge is able to compensate for this, thus avoiding deviations in measured level due to the vapor. When the gauge is installed on the tank, and the tank is still empty, calibrate the gauge and configure for LPG measurements.Installing a Rosemount 5900 for LPG measurements can roughly be divided into the following steps:a. Mechanical installation. Install the 5900 gauge on the still-pipe. Measure the position of the reference pin.b. Start up. In TankMaster Winsetup configure the 5900 according to the standard procedure for installing a Rosemount 5900 level gauge.c. Calibration. d. Configuration of temperature and pressure sensors.e. Configuration of test pin.f. Verification of LPG measurements. g. Setting up the correction method that applies to the particular type of product that is stored in the tank.Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series4-10 Section 4. Configuration4.5.2 LPG ConfigurationIn the following description it is assumed that the Rosemount 5900 LPG gauge is installed on the tank, and that a basic configuration is done as described in the Rex II System Configuration Manual (Document no. 300510EN). Then it needs to be configured for LPG measurements. Do the following:1. Ensure that the tank is empty.2. Check that the ball valve (optional) on the gauge is open.In the TankMaster WinSetup work space choose the Logical View tab. Select the icon that represents the radar level gauge, click the right mouse button and choose LPG Setup.3. In the LPG Setup window click the Correction button.Choose Air Correction Only from the list of correction methods and click the OK button. NOTE!The Air Correction Only option shall only be used when the tank atmosphere contains air and no other gases.When the LPG configuration is finished, the correction method needs to be changed to a correction method that applies to the particular type of product that is used.CorrectionPreliminary

Reference Manual 300520EN, Rev AANovember 20094-11Rosemount 5900 SeriesSection 4. Configuration4. Calibrate.Make sure that there is no liquid above the calibration ring (or bottom plug) at the end of the pipe. Check the Ullage value measured by the transmitter:Ullage = Tank Height R- Product Level L. If the Ullage value is not equal to the actual distance between the RTG Reference Point and the calibration ring, open the TankMaster WinSetup Properties window (right-click the device icon and choose Properties), choose the RTG Geometry tab and adjust the Calibration Distance:5. Choose Vapor Pressure source device.Open the ATD Properties window and select the Parameter Source tab. This tab lets you map tank parameters such as Vapor Pressure to source devices connected to the tankbus.NOTE!Pressure is not required for correction method One or more known gases, known mixratio (see step 9 on page 4-15).Calibration distanceGeometryTank parameter Vapor Presssure Source device and source parameterPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series4-12 Section 4. Configuration6. When a Rosemount 2240 tank temperature multiplexer is used, the vapor temperature is automatically mapped to the average temperature of all spot sensors above the product surface. In case you like to map a specific sensor, open the ATD Properties window and select the Parameter Source tab to choose the desired temperature source device.7. Configure the reference pins.In the LPG Setup window click the Config Pins button to open the LPG Configure Pins window:Enter the reference pin position. The position is measured from the RTG Reference Point to the actual position of the reference pin. Since hand dipping can not be performed in high pressurized tanks, Emerson Process Management / Rosemount Tank Gauging has developed a unique method to verify level gauging in such tanks. The method is based on measurements in a special radar wave propagation mode against a fixed reference pin in order to verify the measurement.NOTE!The value entered in the Nominal Pos field refers to the mechanical distance from the RTG reference point to the actual reference pin. This value will only act as a starting point for the following verification process in which the electrical distance from the RTG reference point to the reference pin is calculated. In most cases the electrical distance deviates from the actual mechanical distance.Preliminary

Reference Manual 300520EN, Rev AANovember 20094-13Rosemount 5900 SeriesSection 4. ConfigurationMake sure that the Threshold value is 500 mV. The amplitude of the echo from the reference pin must be above the threshold value in order to appear in the LPGVerify window (see “Verify the gauge measurement.” on page 4-14). In case the reference pin does not show up, it is possible to use a smaller threshold value. Check that the product level is not above the reference pin.NOTE!When the product surface is close to a reference pin, the radar echoes from the reference pin and the product surface interfere. This may reduce the accuracy of the measured distance to the reference pin. It is recommended that verification is not performed if the distance between a reference pin and the product surface is less than 900 mm.RTG REFERENCE PINRTG REFERENCE POINTDistance from RTG reference point to reference pinMINIMUM CLEARANCE 900 MMREFERENCE PINPreliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series4-14 Section 4. Configuration8. Verify the gauge measurement.a. Ensure that the reference pin appears in the LPG Setup window.In the LPG Setup window click the Verify Pins button:b. In the LPG Verify Pins window click the Start button to start the verification process.c. When verification is finished, the position appears in the Measured Position field.d. Note the position of the reference pin that is presented in the Measured Position field. If the position deviates from the Nominal Position, return to the LPG Configure Pins window (in the LPG Setup window click the Config Pins button, see step 7 on page 4-12) and enter the measured position in the Nominal Position field.NOTE!The nominal position that was entered the first time refers to the mechanical distance. The measured position refers to the electrical distance which is the distance “seen” by the level gauge.e. In the LPG Verify Pins window click the Start button again to start a new verification. Repeat steps b to d until the nominal position in the RTG LPG Configure Pins window is close to the measured position that appears in the LPG Verify Pins window.Nominalposition Measured positionPreliminary

Reference Manual 300520EN, Rev AANovember 20094-15Rosemount 5900 SeriesSection 4. Configuration9. Choose correction method.There are several options available depending on the number of products and product type. In the LPG Setup window click the Correction button:Choose one of the following correction methods:a. Air Correction.This method should only be used when there is no vapor in the tank, i.e. when the tank is empty and contains air only. It is used in the initial step when calibrating the 5900.b. One known gas.This method may be used when there is only one gas type in the tank. It provides the highest accuracy among the different correction methods. Note that even small amounts of another gas reduces the accuracy.c. One or more unknown gases.Use this method for hydrocarbons, for example Propane/Buthane, when the exact mixture is not known. d. Two gases with unknown mixratio.This method is suitable for a mixture of two gases even if the mixratio is not known.e. One or more known gases with known mixratio.This method may be used when there is a well known mixture of up to 4 products in the tank.Now the Rosemount 5900 gauge is ready to measure the product level when the tank is put into operation.Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series4-16 Section 4. ConfigurationPreliminary

Reference Manual 300520EN, Rev AANovember 2009 Rosemount 5900 Serieswww.rosemount-tg.comSection 5 Operation5.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-15.2 Viewing Measurement Data . . . . . . . . . . . . . . . . . . . page 5-25.3 Alarm Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-25.1 SAFETY MESSAGESProcedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.Failure to follow safe installation and servicing guidelines could result in death or serious injury:Make sure only qualified personnel perform the installation.Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.Do not perform any service other than those contained in this manual unless you are qualified.Explosions could result in death or serious injury:Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.Before connecting a communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.Do not remove the gauge cover in explosive atmospheres when the circuit is alive.Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series5-2 Section 5. Operation5.2 VIEWING MEASUREMENT DATAThe Rosemount TankMaster program has several options for viewing measurement and inventory data for single tanks and for tank groups. TankMaster also offers the option to create custom views with your own set of parameters. See the TankMaster WinOpi Reference Manual (Document No. 303028EN) for more information.Figure 5-1. Example of a bargraph view in TankMaster WinOpi5.3 ALARM HANDLING The Rosemount TankMaster WinOpi program supports a wide range of alarm functions. Alarms can be set for various measurement data such as Level, Average Temperature, and Vapor Pressure. Alarm limits can also be set for inventory data such as Net Standard Volume.Active alarms can be shown in the Alarm Summary window. The Alarm Log lets you view alarms that are no longer active. The Alarm Log can be saved to disk for future reference.See the TankMaster WinOpi Reference Manual (Document No. 303028EN) for more information.Preliminary

Reference Manual 300520EN, Rev AANovember 2009 Rosemount 5900 Serieswww.rosemount-tg.comSection 6 Service and Troubleshooting6.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-16.2 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-26.3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-206.1 SAFETY MESSAGESProcedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.Failure to follow safe installation and servicing guidelines could result in death or serious injury:Make sure only qualified personnel perform the installation.Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.Do not perform any service other than those contained in this manual unless you are qualified.To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.Substitution of components may impair Intrinsic Safety.Explosions could result in death or serious injury:Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.Before connecting a communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.Do not remove the gauge cover in explosive atmospheres when the circuit is alive.Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series6-2 Section 6. Service and Troubleshooting6.2 SERVICE6.2.1 Viewing Input and Holding RegistersMeasured data is continuously stored in input registers of the Rosemount 5900 radar level gauge. By viewing the Input registers you can check that the device is working properly.The holding registers store various parameters which are used to configure the 5900 gauge for various applications.By using the Rosemount TankMaster WinSetup program, holding registers can be edited simply by typing a new value in the appropriate value input field. Some holding registers can be edited in a separate window. In this case individual data bits can be changed.To view input or holding registers of a device do the following:1. Start the TankMaster WinSetup program.2. In the TankMaster WinSetup workspace window select the 5900 gauge.3. Click the right mouse button and choose the View Input/View Holding Registers option, or from the Service menu choose Devices/View Input/View Holding Registers.Preliminary

Reference Manual 300520EN, Rev AANovember 20096-3Rosemount 5900 SeriesSection 6. Service and Troubleshooting4. Choose Predefined to see a basic selection of registers. Choose the All option to view a range of registers by your own choice.For the All option, you have to specify a range of registers by setting a start value in the Start Register input field, and the total number of registers to be displayed in the Number of Registers field (1-500).5. Click the Read button. Now the Value column is updated with the current register values.See the Raptor System Configuration manual (Document No. 300510EN) for more information on how to edit holding registers.Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series6-4 Section 6. Service and Troubleshooting6.2.2 Backing Up the Gauge ConfigurationInput and holding registers of the Rosemount 5900 can be stored on disk. This can be useful for backup purposes and troubleshooting. You can save a predefined set of holding registers to make a backup copy of the current gauge configuration. The backup file can be used to restore the transmitter configuration at a later stage.Single deviceTo save the current configuration to file for a single device do the following:1. Start the TankMaster WinSetup program.2. In the WinSetup workspace window, click the right mouse button on the 5900 icon.3. Choose the Devices/Save Database to File option. This option is also available from the Service/Devices menu.4. Choose the Holding Registers and Predefined Registers options (the User-Defined option should only be used for advanced service).5. Click the Browse button, select a folder and type a name for the backup file.6. Click the Save button to start saving the database registers.Preliminary

Reference Manual 300520EN, Rev AANovember 20096-5Rosemount 5900 SeriesSection 6. Service and TroubleshootingMultiple devicesTo save a backup copy of the current configuration for multiple devices, do the following:1. Start the TankMaster WinSetup program.2. In the TankMaster WinSetup workspace window select the Devices folder.3. Click the right mouse button and choose the Devices/Save Database of All to Files option.This option is also available from the Service/Devices menu.4. Select a device from the Available Devices pane and click the Add button in order to move it to the Selected Devices pane. Repeat for all devices you wish to include.5. Choose the Holding Registers and Predefined Registers options (the User-Defined option should only be used for advanced service).6. Click the Browse button, select a folder and type a name for the backup file.7. Click the Start button to save the database backup.The backup file can be viewed as a text file in a word processing program such as the Microsoft Notepad:Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series6-6 Section 6. Service and Troubleshooting6.2.3 To Recover a Backup Configuration DatabaseTankMaster WinSetup lets you replace the current Holding Register database with a backup database stored on disk. This can be useful, for example, if you want to recover lost configuration data.To load a Holding Register database do the following:1. Select the device in the Workspace window for which you want to load a new database.2. Click the right mouse button and choose the Devices/Upload Database option, or from the Service menu choose Devices/Upload Database.3. Click the Browse button and choose a database file to be uploaded, or type a path and file name.4. Click the Upload button.Preliminary

Reference Manual 300520EN, Rev AANovember 20096-7Rosemount 5900 SeriesSection 6. Service and Troubleshooting6.2.4 Diagnostics The TankMaster WinSetup program lets you view the current device status. The View Diagnostic Register window shows a selection of database registers that gives you an instant view of how the gauge operates. You may also configure the window by adding registers of special interest.To view and configure the diagnostic registers:1. Select the 5900 gauge icon in the TankMaster WinSetup workspace.2. Click the right mouse button and choose View Diagnostic Registers.The register values in the diagnostics window are of read only type. They are loaded from the device as the window is opened.A grey background color of the table cell in the Value column means that the register is of either Bitfield or ENUM type. An expanded Bitfield/ENUM window can be opened for this type of register. Double-click the cell to open the Expanded Bitfield/ENUM window.If needed, the values can be presented as hexadecimal numbers. This applies to registers of the Bitfield and ENUM types. Select the Show in Hex check box to present Bitfield and ENUM registers as hexadecimal numbers.The Configure button lets you open the Configure Diagnostic Registers window where you can change the list of registers to be displayed in the View Diagnostic Registers window. See the Raptor System Configuration Manual (Document No. 300510EN) for more information.The Configure Diagnostic Registers window also has a Log Setup button for access to the Register Log Scheduling window which allows you to setup a log schedule for automatic start and stop of register logging. See “Logging Measurement Data” on page 6-12 for more information. Preliminary

Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series6-8 Section 6. Service and Troubleshooting6.2.5 Upgrading the Gauge SoftwareTankMaster WinSetup includes the option to upgrade Rosemount TankRadar gauges with new application and boot software.To upload a new program do the following:1. Ensure that the 5900 level gauge has a stable communication with TankMaster.2. In the TankMaster WinSetup workspace window (Logical View) open the Devices folder and select the 5900 level gauge to be upgraded (or select the Devices folder to allow multiple devices programming).3. Click the right mouse button and choose the Program option (Program All option for multiple devices programming).4. The 5900 will automatically appear in the Program These Devices pane5. In case the Devices folder was selected for multiple programming, choose the 5900 gauge to be programmed from the Available Devices pane and click the Move button. 6. Repeat for each device to be programmed.Use the Remove button if you want to change the list of devices to be programmed.Preliminary