Rosemount Tank Radar 5900 Rosemount 5900S Radar Level Gauge User Manual

Rosemount Tank Radar AB Rosemount 5900S Radar Level Gauge

Contents

User Manual part 2

Reference Manual 300520EN, Rev AANovember 20096-9Rosemount 5900 SeriesSection 6. Service and Troubleshooting7. Click the Browse button to locate the flash program file. File extension *.cry are used for these files. 8. Click the Start Programming button. Now the Start Device Programming window appears. 9. Click the Start Programming button to activate device programming.If a 2160 Field Communication Unit (FCU) is used, a maximum of 25 devices can be programmed. If there are more devices the programming must be divided in two steps.10. Update the TankMaster installation by adding the new *.ini files for the 5900 gauge to the TankMaster installation folder. For the 5900 two *.ini files are used, RLG.ini and RLG0xx.ini, where xx is the identification code of the 5900 gauge application software.The RLG.ini file is copied to the C:\Program Files\Rosemount\Server folder.The RLG0xx.ini file is copied to the C:\Program Files\Rosemount\Shared folder.Preliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series6-10 Section 6. Service and Troubleshooting6.2.6 Write Protection A Rosemount 5900 can be write protected to avoid unintentional configuration changes.1. Start the TankMaster WinSetup program.2. In the WinSetup workspace select the Logical View tab.3. Click the right mouse button on the 5900 icon.4. Choose the Write Protect option to open the Write Protect window. 5. Ensure that New State is set to Protected. 6. Click the OK button to save the new state and close the Write Protect window.Preliminary
Reference Manual 300520EN, Rev AANovember 20096-11Rosemount 5900 SeriesSection 6. Service and Troubleshooting6.2.7 Write Protection SwitchA switch can be used to prevent unauthorized changes in the Rosemount 5900 database. To write protect the 5900 do the following:1. Check if there is any screw that is sealed. Contact Emerson Process Management/Rosemount Tank Gauging before breaking the seal if warranty is still valid. Completely remove the seal so that it does not damage the threads. 2. Loosen the screws and remove the cover.3. Locate the write protection switch.4. To write protect the 5900 move the left-hand switch to the ON position.5. Check that contact surfaces on the transmitter housing and cover are clean. Replace the cover and tighten the screws.Write protection switchOFFONPreliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series6-12 Section 6. Service and Troubleshooting6.2.8 Logging Measurement DataThe Rosemount 5900 supports logging of diagnostic registers. This function is useful for verifying that the gauge works properly. The logging function can be accessed by using the TankMaster WinSetup program. To start logging do the following:1. Start the TankMaster WinSetup program.2. Select the 5900 gauge icon in the WinSetup workspace.3. Click the right mouse button and choose Logging.4. The Manual mode lets you start logging at any time. In Automatic mode you have to specify a Start and Stop time.5. The resulting log file will not exceed the size specified by the Max File Size parameter.In automatic mode logging will proceed until the stop date and time is reached.In manual mode logging will proceed until it is stopped by clicking the Stop button.Logging will stop automatically when the number of log files is equal to the number given by the Max Log Files parameter.6. The log file is stored as a plain text file and can be viewed in any word processing program. The log file is stored in the following folder:C:\Rosemount\Tankmaster\Setup\Log, where C is the disk drive where the TankMaster software is installed. The log file contains the same input registers as the View Diagnostic Registers window, see “Diagnostics” on page 6-7. You can can change which input registers to be included in the log file by configuring the View Diagnostic Registers window, see the Raptor System Configuration Manual (Document No. 300510EN) for more information.Preliminary
Reference Manual 300520EN, Rev AANovember 20096-13Rosemount 5900 SeriesSection 6. Service and Troubleshooting6.2.9 Exchanging Gauge ElectronicsJämför SIL; krav på att redogöra för reparation och underhåll av vissa delar, t.ex. Electronic Deposit Box (EDB).Preliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series6-14 Section 6. Service and Troubleshooting6.2.10 Calibration Using the WinSetup Calibrate functionThe Calibrate function is a tool that lets you adjust a Rosemount 5900 level gauge in order to minimize the offset between actual (hand dipped) product levels and the values measured by the level gauge. By using the Calibrate function you can optimize measurement performance over the whole measurement range from the top to the bottom of the tank.The Calibration function calculates a new Calibration Distance based on fitting a straight line to the deviations between hand dipped levels and levels measured by the transmitter.For the Rosemount 5900 still pipe gauge the calibration function is specially suitable since a minor adjustment of the Scale Factor is often necessary. The radar propagation velocity is dependent on the inner diameter of the still pipe, and the Scale Factor parameter is used to adjust the transmitter to take this effect into account. Since the average diameter is often difficult to determine accurately a calibration is often needed.ProcedureThe adjustment process includes the following steps:1. Recording the hand dipped ullage values and the corresponding level gauge values.2. Entering the hand dipped levels and the level gauge values into WinSetup.3. Inspect the resulting calibration graph and, if necessary, exclude measurement points which should not be used in the adjustment calculation.Required informationMake sure that the following information is available when you intend to use the RTG Adjustment function in TankMaster WinSetup:• A list of hand dipped ullage values.• A list of RTG level values corresponding to the hand dipped ullage/level values.Hand dippingStaffOnly one person should perform the manual ullage measurements in order to guarantee good repeatability between measurements.Hand dip tapeUse only one tape for the calibration. The tape should be made of steel and calibrated by an approved testing institute. It must also be free from bends and kinks. The thermal expansion factor and calibration temperature shall also be provided.Dip hatchA dip hatch should be available close to the level gauge. If the dip hatch is far away from the level gauge, differences in roof movements may result in large errors.Preliminary
Reference Manual 300520EN, Rev AANovember 20096-15Rosemount 5900 SeriesSection 6. Service and TroubleshootingProcedureFollow these instructions when you make hand dip measurements:• hand dip until you obtain three consecutive readings within 1 mm• correct the tape according to the calibration record• note the hand dipped ullage and the RTG level reading simultaneously.Do not calibrate when• the tank is emptying or filling• agitators are running• when there are windy conditions• when there is foam on the surface.Preliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series6-16 Section 6. Service and TroubleshootingTo enter calibration data1. Select the transmitter to be calibrated in the workspace window, click the right mouse button and choose Calibrate, or choose Calibrate from the Service/Devices menu.2. Before any data is entered, the Calibrate window is empty. Make sure that the Tank Reference Height, displayed in the lower left corner, is correct. To adjust the Tank Reference Height, select the transmitter icon in the WinSetup workspace, click the right mouse button and choose the Properties/Tank Distances option.3. Click the Calibration Data button.4. Enter hand dipped level values and the corresponding levels measured by the transmitter. It is recommended that the hand dipped levels are based on the average value of three consecutive measurements within 1 mm. For further information see “Hand dipping” on page 6-14.NOTE!Measurement unit mm is used in the Calibration Data window.Tank Reference HeightPreliminary
Reference Manual 300520EN, Rev AANovember 20096-17Rosemount 5900 SeriesSection 6. Service and Troubleshooting5. Click the Refresh button. Now WinSetup calculates the deviations between hand dipped and measured levels. 6. Click the Save Calibration Data in PC Database button in order to save the entered values and return to the Calibrate window.7. The Calibrate window displays a straight line fitted through measurement points representing the difference between hand dipped level values, and values measured by the RTG. For still pipe antennas a sloping line is displayed, otherwise the line is horizontal. The slope is due to the linear impact from the still pipe on the microwave velocity of propagation.8. Check that the line fits well to the measurement points. If a point deviates significantly from the line, it can be excluded from the calculations by opening the Calibration Data window (click the Calibration Data button) and deselecting the corresponding check box in the Enable column.9. Click the Write new calibration data to RTG button in order to save the current calibration data.NOTE!By clicking the Write new calibration data to RTG button, the Level values in the Calibration Data window are recalculated and the old Calibration Data is replaced.Preliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series6-18 Section 6. Service and TroubleshootingNow you can check the calibration result by opening the Calibration window again:Note that all measured values are adjusted according to the calculated Calibration Distance and Correction Factor. In the Calibration Data window you can also see that the level values measured by the transmitter are adjusted. Of course, the hand dipped levels are unaltered.Preliminary
Reference Manual 300520EN, Rev AANovember 20096-19Rosemount 5900 SeriesSection 6. Service and Troubleshooting6.2.11 Loading the Default DatabaseThe Default Database is the original factory settings of the holding register database.TankMaster WinSetup offers the option to load the Default Database. This can be useful if, for example, you want to try new database settings and then want to reload the original factory settings, or when tank conditions have been altered. If error messages appear or other problems occur concerning the Database a troubleshooting is recommended before loading the Default Database.NOTE!The device adress remains unaltered when the default database is loaded.To load the default database:1. Select the desired device icon in the TankMaster WinSetup workspace window.2. Click the right mouse button and choose the View Holding Register option.3. Choose the All option and type 65510 in the Start Register input field. Type the desired number of registers to be displayed in the Number of Registers field and click the Read button.4. Type 65510 in the Value input field.5. Click the Apply button..Preliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series6-20 Section 6. Service and Troubleshooting6.3 TROUBLESHOOTINGTable 6-1. Troubleshooting chart for the 5900 level gaugeSymptom Possible cause ActionNo level reading • Communication on the tank bus does not work• Data communication cables disconnected• The level gauge is not configured• Check cable connections• Check the 5900 Modbus communication address, see “Communication failure”• Check configuration of the 2410 Tank DatabaseIncorrect level reading • Configuration error• Disturbing objects in the tank• Check configuration of tank geometry and antenna parameters:- Tank Reference Height (R)- Gauge Reference Distance (G)- Calibration Distance- Antenna Type- Antenna size (Still pipe Array)See the Raptor System Configuration Manual (Document no. 300510EN) for more information on how to use TankMaster Winsetup for configuration of tank geometry and antenna parameters.• Use the Tank Scan function in TankMaster Winsetup to analyze the measurement signal:- Check if there are any disturbing echoes from obstacles in the tank.- Check if there is a strong echo at the bottom of the tank; use deflection plate at the end of still pipe.See the Raptor System Configuration Manual for more information on how to use the Tank Scan function.• Verify that the mechanical installation of the 5900 fulfills installation requirements.Check for example:- nozzle height and diameter- obstacles in the vicinity of the nozzle- distance to tank wall- inclination- total slot/hole are in still pipeSee chapter 3.2 “Installation Considerations”.• Check configuration of Environment parameters such as Foam, Turbulent Surface etc. and other advanced configuration options.Winsetup: 5900 Properties/Environment, 5900 Properties/Advanced Configuration.• Check status and diagnostics information, see “Diagnostics” on page 6-7.• Check that the 5900 has not locked on an interfering object in the tank.The level gauge configuration can not be savedThe gauge is write protected • Check position of the write protection switch and make sure that it is in the OFF position, see “Write Protection Switch” on page 6-11.• Check write protection setting in TankMaster WinSetup, see “Write Protection” on page 6-10.Preliminary
Reference Manual 300520EN, Rev AANovember 20096-21Rosemount 5900 SeriesSection 6. Service and TroubleshootingCommunication failure • Incorrect or faulty cable connections.• Bad cable quality.• Unshielded wires.• Multiple shield grounding points.• Incorrect Tankbus connection.• Hardware failure.• Incorrect Tankbus termination.• Incorrect connection to theTankbus.• Multiple shield grounding points.• Water in conduits.• Too many devices on the Tankbus.• Wrong Modbus address.• FISCO fuse broken.• Incorrect configuration of the 2160 Field Communicaton Unit (FCU) slave database.• Incorrect configuration of tank database in the 2410 Tank Hub. The 5900 Modbus address does not match address in the 2160 FCU Slave Database.• The primary bus on the 2410 tank hub is connected to the wrong field bus port on the 2160 FCU. • The Field Bus Modem is connected to the wrong communication port on the control room PC.• The Field Bus Modem is connected to the wrong Group Bus port on the 2160 FCU.• The 2410 tank hub is connected to the wrong communication port on the control room PC (if no FCU is used).• Faulty Field Bus Modem.• Faulty 2160 FCU.• Faulty communication port on the control room PC.• Check wiring and cable connections.• Check that the Field Bus Modem, or the Rosemount 2410 tank hub, is connected to the right communication port on the control room PC.• Check the Error LED on the Rosemount 2410 display.• Use shielded twisted pair wiring.• In TankMaster WinSetup open the FCU Properties/Slave Database window and check configuration of Modbus addresses.See the Raptor System Configuration Manual (Document no. 300510EN) for more information on how to configure the slave database of the 2160 FCU.• Check configuration of Modbus communication addresses in the tank database of the 2410 Tank Hub. See the Raptor System Configuration Manual (Document no. 300510EN) for more information on how to configure the Rosemount 2410 tank database.• Check diagnostics information, see “Diagnostics” on page 6-7.• Check Device Status input register, see “Device Status” on page 6-22.• Check communication port LED:s inside the 2160 Field Communicaton Unit (FCU).• Restart all devices by disconnecting and connecting the power supply to the 2410 tank hub• Check the communication port on the control room PC.• Contact Emerson Process Management/Rosemount TankGauging service department.Tankbus• Ensure that there are two terminations on the Tankbus, see “The Raptor Tankbus” on page 3-41• Ensure that terminations are placed at both ends of the Tankbus• Check that the built-in termination in the 2410 tank communication unit is enabled• Ensure that the cable shield is grounded at the power supply end (2410) only• Ensure that the cable shield is continuous throughout the Tankbus network• Ensure that the shield inside the instrument housing does not come into contact with the housing• Connect wiring with drip loopsSymptom Possible cause ActionPreliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series6-22 Section 6. Service and Troubleshooting6.3.1 Device Status Device Status messages that may appear on the display of the Rosemount 2410 tank hub, in the Rosemount Tankmaster program, or on a Rosemount 2230 display, are shown in Table 6-2. Device Status can be found in Input register 4000. See “Viewing Input and Holding Registers” on page 6-2 for more information on how to view Input registers.Table 6-2. Device status messagesMessage Description ActionRunning Boot Software • The application software could not be started.• The application SW is not loaded in the flash memory• The previous upload of the flash SW failedReprogram the gauge with new software.Contact Emerson Process. Management/Rosemount TankGauging service department.Device Warning A device warning is active. See “Warning Messages” on page 6-23 for details.Device Error A device error is active. See “Error Messages” on page 6-25 for details.Level correction error The LPG module is enabled but the module is either incorrectly configured, or there is no sensor input data for pressure or temperature.See Input register 4702 LPGIregArea-LPG_Corr_Error for more information.Invalid Measurement The level gauge indicates that measurement is invalid. This may be caused by an actual measurement problem or some other error indication.Check Error Messages, Warning Messages and Measurement Status for details.User Register Area Write Protected The configuration registers are write protected.Do one of the following:1. Use the Lock/Unlock function to turn off the software write protection.2. Change position of the Write Protection switch to OFF.Default Database All configuration registers are set to default values.Ensure that device calibration is valid.Simulation Active The 2410 tank hub is in simulation modeThe 2410 is in simulation mode for a specified period of time. It can also be manually stopped at any time. See section 6.2.9 “Simulation Mode” in the Rosemount 2410 Tank Hub reference manual (document no. 300530EN).RM Reprogramming In Progress New software is downloaded to the 5900 level gaugeVerify 5900 operation when reprogramming is finishedPreliminary
Reference Manual 300520EN, Rev AANovember 20096-23Rosemount 5900 SeriesSection 6. Service and Troubleshooting6.3.2 Warning MessagesTable 6-3 shows a list of Warning messages that may appear on the Display of the Rosemount 2410 tank hub. Warnings may also appear in the Rosemount Tankmaster program or on a Rosemount 2230 display. Warnings are less serious than errors.For each warning message that may appear, detailed information can be found in Input registers 6100 to 6130 as shown in Table 6-3.Table 6-3. Warning messagesMessage Description ActionRAM warning Input register no. 6100.Bit 8: DSP StackBit 12: DSP RAM lowContact Emerson Process Management/Rosemount TankGauging service department.FPROM warning Input register no. 6102. Contact Emerson Process Management/Rosemount TankGauging service department.HREG warning Input register no. 6104.Bit 4: DSP Factory holding registersLoad default database and restart the 5900. Contact Emerson Process Management/Rosemount TankGauging service department if the problem persists.Other memory warning Input register no. 6106. Contact Emerson Process Management/Rosemount TankGauging service departmentMWM warning Input register no. 6108.Bit 1: Version mismatch between PM and RMContact Emerson Process Management/Rosemount TankGauging service departmentRM warning Input register no. 6110Bit 1: SW configBit 5: FPROM ChecksumBit 6: FPROM Version Bit 9: HREG ChecksumBit 10: HREG Limit Bit 11: HREG WriteBit 12: HREG ReadBit 13: HREG Version Bit 14: MWM Invalid Id Bit 30: SW Serious WarningContact Emerson Process Management/Rosemount TankGauging service departmentModem warning Input register no. 6112. Contact Emerson Process Management/Rosemount TankGauging service departmentOther hardware warning Input register no. 6122. Contact Emerson Process Management/Rosemount TankGauging service departmentPreliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series6-24 Section 6. Service and TroubleshootingConfiguration warning Input register no. 6128.Bit 0: Super Test ActiveBit 1: ATP Table InvalidBit 2: Special Correction Table InvalidBit 3: Near Zone Correction Table InvalidBit 5: Config LPG Pins VisibleBit 6: Config LPG ErrorBit 7: Simulation Mode UsedBit 8: Default Sweep Mode UsedBit 9: Test Sweep usedBit 10: ACT Table InvalidBit 11: UCT Table InvalidBit 12: Simple Simulation Mode WarningBit 13: Ramp Simulation Mode WarningBit 14: TSM Filter Too Narrow• Load the default database and restart the level gauge, see “Loading the Default Database” on page 6-19.• Configure the level gauge or load a backup configuration file (see “To Recover a Backup Configuration Database” on page 6-6).• Contact Rosemount TankGauging service department if the problem persists.SW warning Input register no. 6130.Bit 8: DSP Undefined software warningContact Emerson Process Management/Rosemount TankGauging service departmentMessage Description ActionPreliminary
Reference Manual 300520EN, Rev AANovember 20096-25Rosemount 5900 SeriesSection 6. Service and Troubleshooting6.3.3 Error Messages Table 6-4 shows a list of error messages that may appear on the display of the Rosemount 2410 tank hub, in the Rosemount Tankmaster program, or on a Rosemount 2230 display. For each error message that may appear, detailed information can be found in Input registers 6000 to 6030 as shown in Table 6-4.Table 6-4. Error messages for the Rosemount 5900Message Description ActionRAM error Input register no. 6000.A gauge data memory (RAM) error has been detected during the startup tests. Note: this automatically resets the gauge.Serious RAM problem:Bit 8: DSP RAMBit 10: DSP stackBit 11: DSP RAM checksumBit 12: DSP RAM lowContact Emerson Process Management/Rosemount TankGauging service department.FPROM error Input register no. 6002.An error in the gauge program memory (FPROM) has been detected during the startup tests. Note: this automatically resets the gauge.Serious FPROM problem:Bit 4: DSP Boot checksumBit 5: DSP Boot versionBit 6: DSP Application checksumBit 7: DSP Application versionBit 8: DSP Application memory limitationBit 12: FPROM deviceBit 13: FPROM eraseBit 14: FPROM writeContact Emerson Process Management/Rosemount TankGauging service department.Database (Hreg) error Input register no. 6004.An error in the transmitter configuration memory (EEPROM) has been detected. The error is either a checksum error that can be solved by loading the default database or a hardware error.NOTE: the default values are used until the problem is solved.The following bits indicate a serious Holding register problem:Bit 4: DSP checksumBit 5: DSP limitBit 6: DSP versionBit 14: Write errorLoad default database and restart the 5900. Contact Emerson Process Management/Rosemount TankGauging service department if the problem persists.Other Memory error Input register no. 6006. Contact Emerson Process Management/Rosemount TankGauging service department.RSU error Input register no. 6008.Bit 0: Config Data ErrorBit 1: Database communicationBit 2: Sweep regulation frequencyBit 3: Sweep regulation frequencyBit 4: Sweep start frequencyBit 5: ControlIrqContact Emerson Process Management/Rosemount TankGauging service department.Preliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series6-26 Section 6. Service and TroubleshootingMicrowave Module error An error in the microwave module. Contact Emerson Process Management/Rosemount TankGauging service department.Modem error Input register no. 6012.An error in the modem used for digital communication has been detected.Contact Rosemount TankGauging service department.Other hardware error Input register no. 6022.An unspecified hardware error has been detected.Bit 0: HW NumErrorBit 10: Internal Temp Out of RangeBit 12: External Sensor UART ErrorContact Emerson Process Management/Rosemount TankGauging service department.Configuration error Input register no. 6028.At least one configuration parameter is outside allowed range. NOTE: the default values are used until the problem is solved.• Load the default database and restart the level gauge, see “Loading the Default Database” on page 6-19.• Configure the level gauge or load a backup configuration file (see “To Recover a Backup Configuration Database” on page 6-6).• Contact Rosemount TankGauging service department if the problem persists.Software error Input register no. 6030.An error has been detected in the 5900 gauge software.Bit 8: DSP Undefined SW ErrorBit 9: DSP Task Not RunningContact Rosemount TankGauging service department.Message Description ActionPreliminary
Reference Manual 300520EN, Rev AANovember 20096-27Rosemount 5900 SeriesSection 6. Service and Troubleshooting6.3.4 Measurement StatusMeasurement Status information can be found by viewing Input register 4002. Table 6-5 presents the various status bits that may appear:Table 6-5. Measurement status for the Rosemount 5900Message Description ActionFull tank The level measurement is in Full Tank state. The transmitter waits for the surface echo to be detected at the top of the tank.The transmitter leaves the Full Tank state when the product surface gets below the Full Tank Detection Area.Empty tank The level measurement is in Empty Tank state. The transmitter waits for the surface echo to be detected at the bottom of the tank.The transmitter leaves the Empty Tank state when the product surface gets above the Empty Tank Detection Area.See “Empty Tank Handling” on page C-5.Dirty antenna The antenna is so contaminated that the level measurement might be affected.Clean the antenna.Sweep linearization warning The sweep is not correctly linearized. Check Warning messages. If MWM Warning is active this might indicate a transmitter error. Contact Emerson Process Management/Rosemount TankGauging service department.Tank signal clip warning The last Tank Signal was clipped. Check Warning Messages. If MWM Warning is active this might indicate a transmitter error. Contact Emerson Process Management/Rosemount TankGauging service department.No surface echo The Surface Echo Pulse can not be detected.Check if the configuration can be changed so that the surface echo can be tracked in this current region.Predicted level The presented level is predicted. The surface echo could not be detected.See No surface echo above.Sampling failed The sampling of the last tank signal failed. Check Warning Messages.Invalid TableInvalid volume value The given volume value is invalid. Check Volume Status for details.Simulation Mode The simulation mode is active. The presented measurement values are simulated.No action needed.Advanced Simulation Mode The advanced simulation mode is active. The given measurements are simulated.To turn off the Advanced Simulation mode set Holding Register 3600=0 (see “Viewing Input and Holding Registers” on page 6-2).Tracking Extra Echo The transmitter is in the empty tank state tracking an extra echo.Bottom Projection Active The bottom projection function is active.Pipe Measurement Enabled Pipe Measurement is active. No action needed.Surface close to registered false echo.Close to a registered false echo measurement accuracy may be slightly reduced.By using the Register False Echo function the transmitter can track the product surface in the vicinity of disturbing objects.Sudden level jump detected. This may result from various measurement problems.Check interior of the tank to find out what causes the problem tracking the surface.Preliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 Series6-28 Section 6. Service and TroubleshootingPreliminary
Reference Manual 300520EN, Rev AANovember 2009 Rosemount 5900 Serieswww.rosemount-tg.comAppendix A Reference DataA.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-1A.2 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . page A-4A.3 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . page A-8A.1 SPECIFICATIONSGeneral Product Rosemount 5900S series radar level gaugeMeasurement principle FMCW (Frequency Modulated Continuous Wave)Antennas Horn antenna, parabolic antenna, still-pipe array antenna, LPG/LNG antennaInstrument accuracy ± 0.5 mm (0.020 in.)Reference conditions According to OIML R 85. Temperature: 20 ± 5 °C (68 ± 9 °C). Pressure: 1013 ± 20 mbar (14.7 ± 0.3 PSI). Relative humidiy: 60 ± 15%. Measurement with a parabolic antennaField bus (standard) Foundation™ fieldbus FISCO (Tankbus)Start-up time 30 sUpdate time New measurement every 0.3 sRepeatability 0.2 mm (0.008 in.) under reference conditions for any distance between 1 to 30 m (3 to 98 ft) Maximum level rate Up to 200 mm/s (50 mm/s with default setting) Hazardous location certifications and IS parametersATEX, FM-C, FM-US, and IECEx. For details, see Section B: Product CertificationsCE-mark 93/68/EEC: complies with applicable EU directives (EMC, ATEX, LVD, and R&TTE)Communication / Display / ConfigurationOutput variables and units Level, free water level, and ullage: meter, centimeter, millimeter, feet, or inchLevel rate: meter/second, meter/hour, feet/second, feet/hour, inch/minuteTemperature: °F, °C, or °K.Signal strength: mVExtended set of variables and units are available in Rosemount 2410 and TankMasterAnalog inputs In separate unit, Rosemount 2410 tank hubRelay outputs In separate unit, Rosemount 2410 tank hubTemperature inputs Connection of temperature sensors to Rosemount 2240S multi-input temperature transmitter or Rosemount 644 temperature transmitter for further connection to Rosemount 2410 tank hubField data display In separate unit, Rosemount 2230 field displayConfiguration tools Rosemount TankMaster WinSetup, 375 field communicatorElectricPower supply Powered by Rosemount 2410 tank hubInternal power consumption Typical 300 mWQuiescent current draw 50 mAMicrowave output power < 1 mWPreliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesA-2 Appendix A. Reference DataMechanicalHousing material Polyurethane-coated die-cast aluminumCable entry (connection/glands) ½ - 14 NPT for cable glands or conduits. Optional: • M20 x 1.5 conduit / cable adapter• Metallic cable glands• 4-pin male Eurofast® connector or A size Mini 4-pin male Minifast® connectorTankbus cabling AWG 16-22 (1.3-0.3 mm2), shielded twisted pairsBuilt-in Tankbus termination Yes (to be connected if required)Total weight Värden för Rex....5900S with horn antenna: Appr. 20 kg (44 lbs), 5900S with parabolic antenna: Appr. 25 kg (55 lbs), 5900S with still-pipe array antenna: 21.5-32 kg (47.4-70.5 lbs)5900S with LPG/LNG antenna: 38 kg (84 lbs) for 6-in. 150 psi, and 48 kg (106 lbs) for 6-in. 300 psiEnvironmentAmbient operating temperature -40 to +70 °C (-40 to +158 °F). Minimum start-up temperature -50 °C (-58 °F)Storage temperature -50 to +85 °C (-58 to +185 °F) Temperature drift According to OIML R 85 requirements; ± 1 mm within the specified ambient operating temperature rangeHumidity 0-100% relative humidityIngress protection IP 66 and 67 (Nema 4X)Metrology certification OIML R 85, and national certifications such as PTB, NMi etcMetrology sealing possibility YesVibration resistance IEC 60770-1 level 1 and IACS UR E10 test 7Telecommunication (FCC and R&TTE) Compliance with: • FCC 15B Class A, and 15C• R&TTE (EU directive 1999/5/EC)• ETSI (EN 302 372-1 V.1.1.1) • IC (RSS210-5)Electromagnetic compatibility • EMC directive 2004/108/EC, and EN61326-3-1• OIML R 85 XXXXTransient / built-in lightning protection According to IEC 61000-4-4-5, level 2 kV to ground. Complies with IEEE 587 Category B transient protection and IEEE 472 surge protectionPressure Equipment Directive (PED) 97/23/ECOrdinary location certification Complies with FM 3810:2005 and CSA C22.2 No. 142-M1987Rosemount 5900S with horn antennaOperating temperature in tank Max. +230 °C (+445 °F)Measuring range (standard) 0.8 to 20 m (2.6 to 65 ft) below flangeMeasuring range (option) 0.3 to 30 m (1 to 100 ft) below flange with reduced accuracyPressure -0.2 to 2 bar (-2.9 to 29 psig)Material exposed to tank atmosphere Antenna: Acid proof steel type EN 1.4436 (AISI 316)Sealing: PTFEO-ring: FPM (Viton®)Antenna dimension 175 mm (7 in.)Nozzle diameter Minimum 200 mm (8 in.)Mounting flange 8-in. ANSI B 16.5 150 lbs/DN 200 PN 10 DIN 2632/SS2032 (other flanges available on request). The flange can be horizontal or 4° inclined for mounting close to tank wallPreliminary
Reference Manual 300520EN, Rev AANovember 2009A-3Rosemount 5900 SeriesAppendix A. Reference DataRosemount 5900S with parabolic antennaOperating temperature in tank Max. +230 °C (+445 °F)Measuring range 0.8 to 40 m (2.6 to 130 ft) below flange. For longer measuring range, please consult your Emerson Process Management / Rosemount Tank Gauging representativePressure Clamped: -0.2 to 0.2 bar (-2.9 to 2.9 psig)Welded: -0.2 to 10 bar (-2.9 to 145 psig)Material exposed to tank atmosphere Antenna: Acid proof steel type EN 1.4436 (AISI 316)Sealing: PTFE O-ring: FPM (Viton®)Antenna dimension 440 mm (17 in.)Manway size Min. 20-inTank connection Gauge is clamped in a 96 mm (3.78 in.) diameter hole, or welded in a 117 mm (4.61 in.) diameter holeRosemount 5900S with still-pipe array antennaOperating temperature in tank -40 to 120 °C (-40 to 248 °F)Measuring range 0.8 to 40 m (2.6 to 130 ft) from antenna end. For longer measuring range, please consult your Emerson Process Management / Rosemount Tank Gauging representativePressure -0.2 to 2 bar (-2.9 to 29 psig) at 20 °C Measuring range 0.8 to 40 m (2.6 to 130 ft) from antenna end. For longer measuring range, please consult your Emerson Process Management / Rosemount Tank Gauging representativePressure -0.2 to 2 bar (-2.9 to 29 psig) at 20 °C Material exposed to tank atmosphere Antenna: Polyphenylensulfid (PPS) Sealing: PTFEO-ring: FluorosiliconeFlange: Acid Proof Steel EN 1.4404 (AISI 316L)Still-pipe dimensions 5-, 6-, 8-, 10- or 12 in.Rosemount 5900S with LPG/LNG antennaOperating temperature at ball valve -55 to 90 °C (-67 to 194 °F)Operating temperature in tank -170 to 90 °C (-274 to 194 °F)Measuring range 0.5 m to 60 m (1.6 ft to 200 ft) from cone end. For longer measuring range, please consult your Emerson Process Management / Rosemount Tank Gauging representativeMaximum pressure Up to 25 bar (365 psig). (Note! Flanges may have higher pressure rating than 25 bar, but maximum tank pressure is still 25 bar)Pressure rating 10 bar/150 psi20 bar/300 psi40 bar/600 psiPressure sensor (option) Rosemount 2051Flange 6-in.Still-pipe dimension alternatives 4-in. sch. 10 or sch 40 100 mm (99 mm inner diameter)Material exposed to tank atmosphere Antenna: Acid proof steel type EN 1.4436 (AISI 316)Sealing: Quartz and PTFEBall valve sealing 20 bar or 60 bar (290 psi or 870 psi), the higher pressure for 600 psi flange onlyPreliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesA-4 Appendix A. Reference DataA.2 DIMENSIONAL DRAWINGSFigure A-1. Dimensions of Rosemount 5900 with Horn antenna244 mm177 mm226 mm332 mm350 mm Ø 177 mmFlange Inclined 4ºPreliminary
Reference Manual 300520EN, Rev AANovember 2009A-5Rosemount 5900 SeriesAppendix A. Reference DataFigure A-2. Dimensions of Rosemount 5900 with Parabolic antenna226 mm297 mm170 mmØ 440 mm177 mm244 mmPreliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesA-6 Appendix A. Reference DataFigure A-3. Dimensions of Rosemount 5900 with Still-Pipe Array antennaTable A-1. Available sizes for Still-Pipe Array AntennaD177 mm244 mm226 mm290 mmBAntenna diameter (D) B (mm)5 in. / DN125 (Ø 120 mm) 566 in. / DN150 (Ø 145 mm) 598 in. / DN150 (Ø 145 mm) 6510 in. / DN150 (Ø 145 mm) 7312 in. / DN150 (Ø 145 mm) 79Preliminary
Reference Manual 300520EN, Rev AANovember 2009A-7Rosemount 5900 SeriesAppendix A. Reference DataFigure A-4. Dimensions of Rosemount 5900 with LPG/LNG Still-Pipe antennaTable A-2. Available sizes for LPG/LNG Still-Pipe antennaD244 mm490 mm226 mm 177 mmBAntenna diameter (D) B (mm)4 in. Sch10 (Ø 107 mm) 7524 in. Sch40 (Ø 101 mm) 534DN100 (Ø 99 mm) 502Preliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesA-8 Appendix A. Reference DataA.3 ORDERING INFORMATIONA.3.1 Transmitter Head (TH)Model (Pos 1) Product Description Note5900S Radar Level GaugeCode (Pos 2) Performance Class NoteP Premium: ±0.5 mm (0.020 in.) instrument accuracyCode (Pos 3) Safety Certification (SIS) Note3 SIL3-certification as per IEC 61508(1) Requires Rosemount 2410 with Relay Output (SIS/SIL), code 32SIL2-certification as per IEC 61508 Requires Rosemount 2410 with Relay Output (SIS/SIL), code 2F None. Ready for upgrade of safety certification (SIS)0NoneCode (Pos 4) Redundancy Note22-in-1; Independent radar level gauge electronics The secondary radar level gauge unit has ± 3 mm (0.12 in.) instrument accuracyF None. Ready for upgrade to 2-in-11None. Single radar level gauge electronicsCode (Pos 5) Tankbus: Power and Communication NoteFBus powered 2-wire FOUNDATION™ fieldbus (IEC 61158)Code (Pos 6) Hazardous Location Certification NoteI1 ATEX Intrinsic SafetyI5 FM-US Intrinsic SafetyI6 FM-Canada Intrinsic SafetyI7 IECEx Intrinsic SafetyNA NoneCode (Pos 7) Custody Transfer Type Approval NoteROIML R85 E performance certification Requires Rosemount 2410 Tank Hub with OIML R85 E custody transfer type approval0 NoneCode (Pos 8) Radar Measurement Method Note1 10 GHz FMCW radar technologyCode (Pos 9) Housing NoteA Standard enclosure Polyuretahne-covered aluminium. IP 66/67Code (Pos 10) Cable / Conduit Connections Note1 ½ - 14 NPT (standard) Female thread. 1 plug included2M20 x 1.5 adapters Female thread. 2 adapters and 1 plug includedG Metal cable glands Rated increased safety (Exe). 2 glands and 1 plug includedEEurofast® male connectors 1 plug includedM Minifast® male connectors 1 plug included(1) Requires Pos 4 “Redundancy” code 2 (2-in-1).Preliminary
Reference Manual 300520EN, Rev AANovember 2009A-9Rosemount 5900 SeriesAppendix A. Reference DataA.3.2 Horn AntennaA.3.3 Parabolic AntennaCode (Pos 11) Antenna Note1H Horn antennaCode (Pos 12) Antenna Size Note8 8 in. / DN 200, Ø=175 mm (6.9 in.)Code (Pos 13) Antenna Material NoteS Stainless steel (material type corresponding to AISI 316/316L and EN 1.4401 /1.4404)Code (Pos 14) Tank Seal NotePV PTFE with Viton® fluoroelastomer o-ringCode (Pos 15) Tank Connection NoteANSI Flanges (SST AISI 316 / 316 L)8A 8 in. Class 150 8Z 8 in. Class 150, 4° inclined EN Flanges (SST EN 1.4401 / 1.4404)LA DN 200 / PN 10LZ DN 200 / PN 10, 4° inclinedCode (Pos 16) Special Note0NoneCode (Pos 11) Antenna Note1P Parabolic antennaCode (Pos 12) Antenna Size NoteF 20 in. / DN 500, Ø=440 mm (17.3 in.) Code (Pos 13) Antenna Material NoteS Stainless steel (material type corresponding to AISI 316/316L and EN 1.4401 /1.4404)Code (Pos 14) Tank Seal NotePF PTFE with FEP fluoropolymer o-ringCode (Pos 15) Tank Connection NoteWE Welded installation Flange not includedCL Clamped/threaded installation Flange not includedCode (Pos 16) Special Note0NonePreliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesA-10 Appendix A. Reference DataA.3.4 Still-pipe Array AntennaCode (Pos 11) Antenna Note1A Still-pipe array antennaCode (Pos 12) Antenna Size Note5 5 in. / DN 125, Ø=120 mm (4.7 in.) 66 in. / DN 150, Ø=145 mm (5.7 in.)8 8 in. / DN 200, Ø=189 mm (7.4 in.)A10 in. / DN 250, Ø=243 mm (9.8 in.)B 12 in. / DN 300, Ø=293 mm (11.8 in.) Code (Pos 13) Antenna Material NoteS Stainless steel (AISI 316L / EN 1.4404) and PPS (Polyphenylene sulfide)Code (Pos 14) Tank Seal NoteFF Fixed flange installation with fluorosilicone o-ringHH Integrated hatch installation with fluorosilicone o-ringCode (Pos 15) Tank Connection NoteANSI Flanges (SST AISI 316 L)5A 5 in. Class 1506A 6 in. Class 1508A 8 in. Class 150AA 10 in. Class 150BA 12 in. Class 150EN Flanges (SST EN 1.4404)KA DN 150 PN 16LA DN 200 PN 10MB DN 250 PN 16Code (Pos 16) Special Note0 NoneCClamp flange in galvanized steel (for still-pipes without a flange) Same size as tank connectionPreliminary
Reference Manual 300520EN, Rev AANovember 2009A-11Rosemount 5900 SeriesAppendix A. Reference DataA.3.5 LPG/LNG AntennaA.3.6 5900S Radar Level Gauge OptionsModel code example, Rosemount 5900S with still-pipe array antenna5900S - P 3 2 F I1 R 1 A 1 - 1A 8 S HH 8A 0 - QT Q4Code (Pos 11) Antenna NoteG1 LNG still-pipe antenna G2 LPG still-pipe antennaCode (Pos 12) Antenna Size NoteA4 in. Schedule 10, Ø=107 mm (4.2 in.) B 4 in. Schedule 40, Ø=101 mm (4.0 in.)DDN 100, Ø=99 mm (3.9 in.)Code (Pos 13) Antenna Material NoteSStainless steel (material type corresponding to AISI 316/316L and EN 1.4401 /1.4404)Code (Pos 14) Tank Seal NoteQA Quartz sealingCode (Pos 15) Tank Connection Note4A 4 in. Class 150 4B 4 in. Class 3004C 4 in. Class 6006A 6 in. Class 1506B 6 in. Class 3006C 6 in. Class 6008A 8 in. Class 1508B 8 in. Class 300Code (Pos 16) Special NoteV Measurement verification kit Includes one verification pin and a pipe-end deflector kitCode (Pos 17) Options – multiple selections are possible NoteQT IEC 61508 certificate and FMEDA-data(1) Q4 Calibration certificateS4 Witnessed calibration certificate Calibration certificate witnessed by factory selected third part metrology certified instituteQ8 Antenna material traceability certification per EN 10204 3.1(2)ST Engraved SST tag plateP1 Antenna hydrostatic pressure testing(1) Requires Pos 3 “Safety Certification (SIS)” code 2 or 3 (SIL3 or SIL2).(2) Certificate includes all pressure retaining wetted parts.Preliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesA-12 Appendix A. Reference DataPreliminary
Reference Manual 300520EN, Rev AANovember 2009 Rosemount 5900 Serieswww.rosemount-tg.comAppendix B Product CertificationsB.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-1B.2 EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-2B.3 Hazardous Locations Certifications . . . . . . . . . . . . page B-3B.4 Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . page B-7B.1 SAFETY MESSAGESProcedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.Explosions could result in death or serious injury:Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.Before connecting a communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.Do not remove the transmitter cover in explosive atmospheres when the circuit is alive.Failure to follow safe installation and servicing guidelines could result in death or serious injury:Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of practice.Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.Do not perform any service other than those contained in this manual unless you are qualified.Any substitution of non-recognized spare parts may jeopardize safety. Repair, for e.g. substitution of components etc. may also jeopardize safety and is under no circumstances allowed.To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.Preliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesB-2 Appendix B. Product CertificationsB.2 EU CONFORMITY The EC declaration of conformity for all applicable European directives for this product can be found on the Rosemount Tank Gauging website at www.rosemount-tg.com. A hard copy may be obtained by contacting our local sales representative.High voltage that may be present on leads could cause electrical shock:Avoid contact with leads and terminals. Make sure the mains power to the Radar Transmitter is off and the lines to any other external power source are disconnected or not powered while wiringthe transmitter.Antennas with non-conducting surfaces may generate an ignition-capable level of electrostatic charge under certain extreme conditions. Therefore, when the antenna is used in a potentially explosive atmoshpere, appropriate measures must be taken to prevent electrostatic discharge.Preliminary
Reference Manual 300520EN, Rev AANovember 2009B-3Rosemount 5900 SeriesAppendix B. Product CertificationsB.3 HAZARDOUS LOCATIONS CERTIFICATIONSThe Rosemount 5900 Series level gauges that have the following labels attached have been certified to comply with the requirements of the approval agencies noted.B.3.1 Factory Mutual US ApprovalsProject ID: 3035466.Figure B-1. Factory Mutual Intrinsic Safety US Approval Label I5FISCO Field DeviceIntrinsically Safe for Class I, Division 1, Groups A, B, C and DUi=17.5V, Ii=380mA, Pi=5.32W, Ci=1.1nF, Li=1.5µHEntityIntrinsically Safe for Class I, Division 1, Groups A, B, C and DUi=30V, Ii=300mA, Pi=1.3W, Ci=1.1nF, Li=1.5µHDust Ignition Proof for Class II/III, Division 1, Groups E, F and GTemperature Code T4Install per Control Drawing 9240040-917Ambient Temperature Limits: -50°C to +80°CSpecial Conditions of Use1. Parabolic and Array antennas with plastic surfaces and the surface of the painted housing may, under certain extreme conditions, generate an ignition-capable level of electrostatic. Appropriate measures must be taken to prevent electrostatic discharge.Preliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesB-4 Appendix B. Product CertificationsB.3.2 Factory Mutual Canadian ApprovalsProject ID: 3035466.Figure B-2. Factory Mutual Intrinsic Safety Canadian Approval Label I6FISCO Field DeviceIntrinsically Safe for Class I, Division 1, Groups A, B, C and DFor each channel: Ui=17.5V, Ii=380mA, Pi=5.32W, Ci=1.1nF, Li=1.5µHEntityIntrinsically Safe for Class I, Division 1, Groups A, B, C, and D. Intrinsically Safe for Class I, Division 1, Groups A, B, C and DFor each channel: Ui=30V, Ii=300mA, Pi=1.3W, Ci=1.1nF, Li=1.5µHDust Ignition Proof for Class II/III, Division 1, Groups E, F and GTemperature Code T4Install per Control Drawing 9240040-917Ambient Temperature Limits: -50°C to +80°CPreliminary
Reference Manual 300520EN, Rev AANovember 2009B-5Rosemount 5900 SeriesAppendix B. Product CertificationsB.3.3 European ATEX Directive InformationThe Rosemount 5900 Series Level Gauge that has the following label attached has been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No. L 100/1 on 19-April-1994.Figure B-3. ATEX Intrinsic Safety Approval Label I1 The following information is provided as part of the label of the transmitter:• Name and address of the manufacturer (Rosemount)• CE Conformity Marking• Model number• Serial number of the device• Year of construction• ATEX EC-Type Examination Certificate Number FM 09ATEX0057X• Install per Control Drawing 9240040-917FISCO Field Device• Ex ia IIC T4 (-50 °C Ta+80 °C)• For each channel: Ui=17.5V, Ii=380mA, Pi=5.32W, Ci=1.1nF, Li=1.5µHEntity• Ex ia IIC T4 (-50 °C Ta+80 °C)• For each channel: Ui=30V, Ii=300mA, Pi=1.3W, Ci=1.1nF, Li=1.5µHSpecial Conditions for Safe Use (X)1. The enclosure contains aluminum and is considered to present a potential risk of ignition by impact or friction. Care must be taken during installation and use to prevent impact or friction.2. Parabolic and Array antennas with plastic surfaces and the painted surface of the enclosure may, under certain extreme conditions, generate an ignition-capable level of electrostatic charge for IIC applications. Therefore, when these antennas are used in Category 1G, Group IIC, appropriate measures must be taken to prevent electrostatic discharge.Preliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesB-6 Appendix B. Product CertificationsB.3.4 IECEx Approval I7 The following information is provided as part of the label of the transmitter:• Name and address of the manufacturer (Rosemount)• Model number• Serial number of the device• IECEx Certificate of Conformity Number IECEx FMG 09.0009X• Install per Control Drawing 9240040-917Figure B-4. IECEx Intrinsic Safety Approval Label FISCO Field Device• Ex ia IIC T4 Ga/Gb (-50°C<Ta<+80°C)• For each channel: Ui=17.5V, Ii=380mA, Pi=5.32W, Ci=1.1nF, Li=1.5µHEntity• Ex ia IIC T4 Ga (-50oC<Ta<+80oC)• For each channel: Ui=30V, Ii=300mA, Pi=1.3W, Ci=1.1nF, Li=1.5µHSpecial Conditions of Certification (X):1. The enclosure contains aluminum and is considered to present a potential risk of ignition by impact or friction. Care must be taken during installation and use to prevent impact or friction.2. Parabolic and Array antennas with plastic surfaces and the painted surface of the enclosure may, under certain extreme conditions, generate an ignition-capable level of electrostatic charge for IIC applications. Therefore, when these antennas are used in Category EPL Ga, Group IIC, appropriate measures must be taken to prevent electrostatic discharge.Preliminary
Reference Manual 300520EN, Rev AANovember 2009B-7Rosemount 5900 SeriesAppendix B. Product CertificationsB.4 APPROVAL DRAWINGSThis section contains Factory Mutual system control drawings. You must follow the installation guidelines presented in order to maintain certified ratings for installed transmitters. The following drawings are included:System Control Drawing for hazardous location installation of intrinsically safe FM ATEX, FM IECEx, FM-US, and FM-C approved apparatus.Preliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesB-8 Appendix B. Product CertificationsFigure B-5. Sheet 1 of System Control Drawing: FISCO Single Radar Level Gauge.FIELDBUS INTRINSICALLY SAFE CONCEPT (FISCO) APPROVALFISCO allows interconnection of intrinsically safe apparatus to associated apparatus not specially examined insuch combination. The criteria for interconnection is that the voltage (Ui or Vmax), the current (Ii or Imax), and thepower (Pi or Pmax) which an intrinsically safe apparatus can receive and remain intrinsically safe consideringfaults, must be equal or greater than voltage (Uo, Voc or Vt), the current (Io, Isc or It) and the power (Po or Pmax) levels which can be delivered by the associated apparatus, considering faults and applicable factors. In addition,the maximum unprotected capacitance (Ci) and the inductance (Li) of each apparatus (other than the termination)conncected to the Fieldbus must be less than or equal to 5 nF and 10 uH respectively.In each I.S. Fieldbus segment only one active device, normally the Associated Apparatus, is allowed to provide thenecessary energy for the Fieldbus. The voltage (Uo, Voc or Vt) of the Associated Apparatus is limited to a range of14 V to 17.5 V. All other equipment connected to the bus cable has to be passive, meaning that they are notallowed to provide energy to the system, except a leakage current of 50 μA for each connected device. Separatelypowered equipment needs galvanic isolation to assure that the intrinsically safe Fieldbus circuit remains passive. The cables used to interconnect devices need to have the parameters in the following range:Loop Resistance Rc: Inductance per unit length Lc:Capacitance per unit length Cc:Length of trunk cable:Length of spur cable:15......150 ohm/km0.4.....1 mH/km45......200 nF/kmCc=Cc line to line + 0.5 Cc line to screen, if both lines are floating orCc=Cc line to line + Cc line to screen, if screen is conncted to one lineLess than or equal to 1 kmLess than or equal to 60 mAt each end of the trunk cable an approved infallible line terminator with the following parameters should be installed: R >= 90 ohm, C <= 2.2 μF (recommended parameters are: R = 100 ± 2 ohm, C = 1.0 ± 0.2 μF)One of the allowed terminations may be integrated in the Associated Apparatus. The device is also equipped with an integrated line terminator, see note 5.FISCO limits the number of passive devices connected to a single segment to 32 devices. If the above rules are respected, a total length of up to 1000 m of cable is permitted (sum of trunk and spur cables). The inductance and capacitance of the cable will not impair the intrinsic safety of the installation.FISCO Field Device for use in Class I, Division 1, Groups A,B,C,DTemperature Class T4, -50 °C <Ta< +80 °CUo <= 17.5 V; Io <= 380 mA; Po <= 5.32 W Co, Lo: Unspecified Ci <= 5 nF; Li <= 10 uH FISCO power supply (Associated Apparatus, Notes 1, 4)FISCO Parameters:NON-HAZARDOUSLOCATIONHAZARDOUS LOCATIONROSEMOUNT 5900 SERIES Radar Level GaugeGround terminal, external(Note 3)Optional jumper (Note 5)Optional daisy chain connection to other IS Fieldbus Devices.Ground terminals, internalUi = 17.5 V; Ii = 380 mAPi = 5.32 WCi = 1.1 nF; Li = 1.5 μHX1 FISCO Input Parameters:Notes:1. Control equipment connected to the Associates Apparatus must not use or generate more than 250 VRMS or VDC.2. Test terminals for temporary connection of Intrinsically Safe Rosemount 375 Field Communicator.3. Earth connection cable area: minimum 4 mm². 4. Installation in the USA should be in accordance with ANSI/ISA-RP12.6 "Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations" and the National Electrical Code (ANSI/NFPA 70). Dust tight conduit seals must be used when installed in Class II and Class III environments.5. The integrated line terminator is connected over the bus when a jumper is placed in the terminal block.6. Terminal Markings are labeled in the Terminal CompartmentWARNING: To prevent ignition of flammable or combustible atmospheres, read, understand and adhere to the manufacturer's live maintenance procedures.WARNING: Substitution of components may impair Intrinsic Safety.WARNING: Parabolic and Array antennas with plastic surfaces may, under certain extreme conditions, generate an ignition-capable level of electrostatic charge. Therefore, when these antennas are used in Class I, Division 1, Groups A and B, appropriate measures must be taken to prevent electrostatic discharge.Test terminals (Note 2)Note:Test terminals and X4 are internally connected to X1.I.e. Input parameters of X1 also apply for theseconnections.Test terminals (Note 2)Note 6ATEX: II 1/2 G Ex ia IIC T4 (-50 °C <Ta< +80 °C) IECEx: Ex ia IIC Ga/Gb T4 (-50 °C <Ta< +80 °C)ISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.FISCO Single Radar Level Gauge0C 71ROSEMOUNT 5900 SERIESISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.FISCO Single Radar Level Gauge0C 71ROSEMOUNT 5900 SERIESISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.FISCO Single Radar Level Gauge0C 71ROSEMOUNT 5900 SERIESISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095PRELIMINARYPRELIMINARYPRELIMINARYORIGINAL SIZE A3ORIGINAL SIZE A3ORIGINAL SIZE A3FM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalFM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalFM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalPreliminary
Reference Manual 300520EN, Rev AANovember 2009B-9Rosemount 5900 SeriesAppendix B. Product CertificationsFigure B-6. Sheet 2 of System Control Drawing: FISCO 2-in-1 single bus.Loop Resistance Rc: Inductance per unit length Lc:Capacitance per unit length Cc:Length of trunk cable:Length of spur cable:At each end of the trunk cable an approved infallible line terminator with the following parameters should be installed: R >= 90 ohm, C <= 2.2 μF (recommended parameters are: R = 100 ± 2 ohm, C = 1.0 ± 0.2 μF)One of the allowed terminations may be integrated in the Associated Apparatus. The device is also equipped with an integrated line terminator, see note 5.FISCO limits the number of passive devices connected to a single segment to 32 devices. If the above rules are respected, a total length of up to 1000 m of cable is permitted (sum of trunk and spur cables). The inductance and capacitance of the cable will not impair the intrinsic safety of the installation.15......150 ohm/km0.4.....1 mH/km45......200 nF/kmCc=Cc line to line + 0.5 Cc line to screen, if both lines are floating orCc=Cc line to line + Cc line to screen, if screen is conncted to one lineLess than or equal to 1 kmLess than or equal to 60 mUo <= 17.5 V; Io <= 380 mA; Po <= 5.32 W Co, Lo: Unspecified Ci <= 5 nF; Li <= 10 uH FISCO Parameters: FISCO power supply (Associated Apparatus, Notes 1, 4)NON-HAZARDOUSLOCATIONHAZARDOUS LOCATIONFIELDBUS INTRINSICALLY SAFE CONCEPT (FISCO) APPROVALFISCO allows interconnection of intrinsically safe apparatus to associated apparatus not specially examined insuch combination. The criteria for interconnection is that the voltage (Ui or Vmax), the current (Ii or Imax), and thepower (Pi or Pmax) which an intrinsically safe apparatus can receive and remain intrinsically safe consideringfaults, must be equal or greater than voltage (Uo, Voc or Vt), the current (Io, Isc or It) and the power (Po or Pmax) levels which can be delivered by the associated apparatus, considering faults and applicable factors. In addition,the maximum unprotected capacitance (Ci) and the inductance (Li) of each apparatus (other than the termination)conncected to the Fieldbus must be less than or equal to 5 nF and 10 uH respectively.In each I.S. Fieldbus segment only one active device, normally the Associated Apparatus, is allowed to provide thenecessary energy for the Fieldbus. The voltage (Uo, Voc or Vt) of the Associated Apparatus is limited to a range of14 V to 17.5 V. All other equipment connected to the bus cable has to be passive, meaning that they are notallowed to provide energy to the system, except a leakage current of 50 μA for each connected device. Separatelypowered equipment needs galvanic isolation to assure that the intrinsically safe Fieldbus circuit remains passive. The cables used to interconnect devices need to have the parameters in the following range:Ground terminal, external(Note 3)Optional jumper (Note 5)Ground terminals, internalTest terminals (Note 2)Note:Test terminals and X3 are internally connected to X1.I.e. Input parameters of X1 also apply for theseconnections.Note 6Ui = 17.5 V; Ii = 380 mAPi = 5.32 WCi = 1.1 nF; Li = 1.5 μHX1 FISCO Input Parameters:Ui = 17.5 V; Ii = 380 mAPi = 5.32 WCi = 1.1 nF; Li = 1.5 μHX4 FISCO Input Parameters:Test terminals (Note 2)have the same inputparameters as X4.FISCO Field Device for use in Class I, Division 1, Groups A,B,C,DTemperature Class T4, -50 °C <Ta< +80 °CROSEMOUNT 5900 SERIES Radar Level GaugeATEX: II 1/2 G Ex ia IIC T4 (-50 °C <Ta< +80 °C) IECEx: Ex ia IIC Ga/Gb T4 (-50 °C <Ta< +80 °C)Notes:1. Control equipment connected to the Associates Apparatus must not use or generate more than 250 VRMS or VDC.2. Test terminals for temporary connection of Intrinsically Safe Rosemount 375 Field Communicator.3. Earth connection cable area: minimum 4 mm². 4. Installation in the USA should be in accordance with ANSI/ISA-RP12.6 "Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations" and the National Electrical Code (ANSI/NFPA 70). Dust tight conduit seals must be used when installed in Class II and Class III environments.5. The integrated line terminator is connected over the bus when a jumper is placed in the terminal block.6. Terminal Markings are labeled in the Terminal CompartmentWARNING: To prevent ignition of flammable or combustible atmospheres, read, understand and adhere to the manufacturer's live maintenance procedures.WARNING: Substitution of components may impair Intrinsic Safety.WARNING: Parabolic and Array antennas with plastic surfaces may, under certain extreme conditions, generate an ignition-capable level of electrostatic charge. Therefore, when these antennas are used in Class I, Division 1, Groups A and B, appropriate measures must be taken to prevent electrostatic discharge.ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095PRELIMINARYPRELIMINARYPRELIMINARYORIGINAL SIZE A3ORIGINAL SIZE A3ORIGINAL SIZE A3FM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalFM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalFM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.FISCO 2-in-1 single bus0C 72ROSEMOUNT 5900 SERIESISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.FISCO 2-in-1 single bus0C 72ROSEMOUNT 5900 SERIESISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.FISCO 2-in-1 single bus0C 72ROSEMOUNT 5900 SERIESPreliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesB-10 Appendix B. Product CertificationsFigure B-7. Sheet 3 of System Control Drawing: FISCO 2-in-1 two buses.Loop Resistance Rc: Inductance per unit length Lc:Capacitance per unit length Cc:Length of trunk cable:Length of spur cable:At each end of the trunk cable an approved infallible line terminator with the following parameters should be installed: R >= 90 ohm, C <= 2.2 μF (recommended parameters are: R = 100 ± 2 ohm, C = 1.0 ± 0.2 μF)One of the allowed terminations may be integrated in the Associated Apparatus. The device is also equipped with an integrated line terminator, see note 5.FISCO limits the number of passive devices connected to a single segment to 32 devices. If the above rules are respected, a total length of up to 1000 m of cable is permitted (sum of trunk and spur cables). The inductance and capacitance of the cable will not impair the intrinsic safety of the installation.15......150 ohm/km0.4.....1 mH/km45......200 nF/kmCc=Cc line to line + 0.5 Cc line to screen, if both lines are floating orCc=Cc line to line + Cc line to screen, if screen is conncted to one lineLess than or equal to 1 kmLess than or equal to 60 mUo <= 17.5 V; Io <= 380 mA; Po <= 5.32 W Co, Lo: Unspecified Ci <= 5 nF; Li <= 10 uH FISCO Parameters: FISCO power supply (Associated Apparatus, Notes 1, 4)NON-HAZARDOUSLOCATIONHAZARDOUS LOCATIONFIELDBUS INTRINSICALLY SAFE CONCEPT (FISCO) APPROVALFISCO allows interconnection of intrinsically safe apparatus to associated apparatus not specially examined insuch combination. The criteria for interconnection is that the voltage (Ui or Vmax), the current (Ii or Imax), and thepower (Pi or Pmax) which an intrinsically safe apparatus can receive and remain intrinsically safe consideringfaults, must be equal or greater than voltage (Uo, Voc or Vt), the current (Io, Isc or It) and the power (Po or Pmax) levels which can be delivered by the associated apparatus, considering faults and applicable factors. In addition,the maximum unprotected capacitance (Ci) and the inductance (Li) of each apparatus (other than the termination)conncected to the Fieldbus must be less than or equal to 5 nF and 10 uH respectively.In each I.S. Fieldbus segment only one active device, normally the Associated Apparatus, is allowed to provide thenecessary energy for the Fieldbus. The voltage (Uo, Voc or Vt) of the Associated Apparatus is limited to a range of14 V to 17.5 V. All other equipment connected to the bus cable has to be passive, meaning that they are notallowed to provide energy to the system, except a leakage current of 50 μA for each connected device. Separatelypowered equipment needs galvanic isolation to assure that the intrinsically safe Fieldbus circuit remains passive. The cables used to interconnect devices need to have the parameters in the following range:Uo <= 17.5 V; Io <= 380 mA; Po <= 5.32 W Co, Lo: Unspecified Ci <= 5 nF; Li <= 10 uH FISCO Parameters: FISCO power supply (Associated Apparatus, Notes 1, 4)Note 7: Both connectionsmay be connected to onesingle FISCO power supply.Ground terminal, external(Note 3)Optional jumper (Note 5)Ground terminals, internalUi = 17.5 V; Ii = 380 mAPi = 5.32 WCi = 1.1 nF; Li = 1.5 μHX1 FISCO Input Parameters:Test terminals (Note 2)Note:Test terminals and X3 are internally connected to X1.I.e. Input parameters of X1 also apply for theseconnections.Test terminals (Note 2)have the same inputparameters as X4.Note 6Ui = 17.5 V; Ii = 380 mAPi = 5.32 WCi = 1.1 nF; Li = 1.5 μHX4 FISCO Input Parameters:FISCO Field Device for use in Class I, Division 1, Groups A,B,C,DTemperature Class T4, -50 °C <Ta< +80 °CROSEMOUNT 5900 SERIES Radar Level GaugeATEX: II 1/2 G Ex ia IIC T4 (-50 °C <Ta< +80 °C) IECEx: Ex ia IIC Ga/Gb T4 (-50 °C <Ta< +80 °C)Notes:1. Control equipment connected to the Associates Apparatus must not use or generate more than 250 VRMS or VDC.2. Test terminals for temporary connection of Intrinsically Safe Rosemount 375 Field Communicator.3. Earth connection cable area: minimum 4 mm². 4. Installation in the USA should be in accordance with ANSI/ISA-RP12.6 "Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations" and the National Electrical Code (ANSI/NFPA 70). Dust tight conduit seals must be used when installed in Class II and Class III environments.5. The integrated line terminator is connected over the bus when a jumper is placed in the terminal block.6. Terminal Markings are labeled in the Terminal CompartmentWARNING: To prevent ignition of flammable or combustible atmospheres, read, understand and adhere to the manufacturer's live maintenance procedures.WARNING: Substitution of components may impair Intrinsic Safety.WARNING: Parabolic and Array antennas with plastic surfaces may, under certain extreme conditions, generate an ignition-capable level of electrostatic charge. Therefore, when these antennas are used in Class I, Division 1, Groups A and B, appropriate measures must be taken to prevent electrostatic discharge.ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095PRELIMINARYPRELIMINARYPRELIMINARYORIGINAL SIZE A3ORIGINAL SIZE A3ORIGINAL SIZE A3FM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalFM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalFM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.FISCO 2-in-1 two buses0C 73ROSEMOUNT 5900 SERIESISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.FISCO 2-in-1 two buses0C 73ROSEMOUNT 5900 SERIESISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.FISCO 2-in-1 two buses0C 73ROSEMOUNT 5900 SERIESPreliminary
Reference Manual 300520EN, Rev AANovember 2009B-11Rosemount 5900 SeriesAppendix B. Product CertificationsFigure B-8. Sheet 4 of System Control Drawing: FISCO SIL.Loop Resistance Rc: Inductance per unit length Lc:Capacitance per unit length Cc:Length of trunk cable:Length of spur cable:At each end of the trunk cable an approved infallible line terminator with the following parameters should be installed: R >= 90 ohm, C <= 2.2 μF (recommended parameters are: R = 100 ± 2 ohm, C = 1.0 ± 0.2 μF)One of the allowed terminations may be integrated in the Associated Apparatus. The device is also equipped with an integrated line terminator, see note 5.FISCO limits the number of passive devices connected to a single segment to 32 devices. If the above rules are respected, a total length of up to 1000 m of cable is permitted (sum of trunk and spur cables). The inductance and capacitance of the cable will not impair the intrinsic safety of the installation.15......150 ohm/km0.4.....1 mH/km45......200 nF/kmCc=Cc line to line + 0.5 Cc line to screen, if both lines are floating orCc=Cc line to line + Cc line to screen, if screen is conncted to one lineLess than or equal to 1 kmLess than or equal to 60 mNON-HAZARDOUSLOCATIONHAZARDOUS LOCATIONFIELDBUS INTRINSICALLY SAFE CONCEPT (FISCO) APPROVALFISCO allows interconnection of intrinsically safe apparatus to associated apparatus not specially examined insuch combination. The criteria for interconnection is that the voltage (Ui or Vmax), the current (Ii or Imax), and thepower (Pi or Pmax) which an intrinsically safe apparatus can receive and remain intrinsically safe consideringfaults, must be equal or greater than voltage (Uo, Voc or Vt), the current (Io, Isc or It) and the power (Po or Pmax) levels which can be delivered by the associated apparatus, considering faults and applicable factors. In addition,the maximum unprotected capacitance (Ci) and the inductance (Li) of each apparatus (other than the termination)conncected to the Fieldbus must be less than or equal to 5 nF and 10 uH respectively.In each I.S. Fieldbus segment only one active device, normally the Associated Apparatus, is allowed to provide thenecessary energy for the Fieldbus. The voltage (Uo, Voc or Vt) of the Associated Apparatus is limited to a range of14 V to 17.5 V. All other equipment connected to the bus cable has to be passive, meaning that they are notallowed to provide energy to the system, except a leakage current of 50 μA for each connected device. Separatelypowered equipment needs galvanic isolation to assure that the intrinsically safe Fieldbus circuit remains passive. The cables used to interconnect devices need to have the parameters in the following range:Ground terminal, external(Note 3)Ground terminals, internalX1 FISCO Input Parameters:Ui = 17.5 V; Ii = 380 mAPi = 5.32 WCi = 1.1 nF; Li = 1.5 μHNote:Test terminals and X3 are internally connected to X1.I.e. Input parameters of X1 also apply for theseconnections.Test terminals (Note 2)Note 6Ui = 17.5 V; Ii = 380 mAPi = 5.32 WCi = 0 nF; Li = 0 μHX2 FISCO Input Parameters: FISCO power supply (Associated Apparatus, Notes 1, 4)FISCO Parameters:Uo <= 17.5 V; Io <= 380 mA; Po <= 5.32 W Co, Lo: Unspecified Ci <= 5 nF; Li <= 10 uH Uo <= 17.5 V; Io <= 380 mA; Po <= 5.32 W Co, Lo: Unspecified Ci <= 5 nF; Li <= 10 uH FISCO power supply (Associated Apparatus, Notes 1, 4)FISCO Parameters:Note 7: Both connectionsmay be connected to onesingle FISCO power supply.SIL AlarmOptional jumper for Fieldbus connection to 2nd EDB.Test terminals (Note 2)have the same inputparameters as X4.X4 FISCO Input Parameters:Ui = 17.5 V; Ii = 380 mAPi = 5.32 WCi = 1.1 nF; Li = 1.5 μHFISCO Field Device for use in Class I, Division 1, Groups A,B,C,DTemperature Class T4, -50 °C <Ta< +80 °CROSEMOUNT 5900 SERIES Radar Level GaugeATEX: II 1/2 G Ex ia IIC T4 (-50 °C <Ta< +80 °C) IECEx: Ex ia IIC Ga/Gb T4 (-50 °C <Ta< +80 °C)Notes:1. Control equipment connected to the Associates Apparatus must not use or generate more than 250 VRMS or VDC.2. Test terminals for temporary connection of Intrinsically Safe Rosemount 375 Field Communicator.3. Earth connection cable area: minimum 4 mm². 4. Installation in the USA should be in accordance with ANSI/ISA-RP12.6 "Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations" and the National Electrical Code (ANSI/NFPA 70). Dust tight conduit seals must be used when installed in Class II and Class III environments.5. The integrated line terminator is connected over the bus when a jumper is placed in the terminal block.6. Terminal Markings are labeled in the Terminal CompartmentWARNING: To prevent ignition of flammable or combustible atmospheres, read, understand and adhere to the manufacturer's live maintenance procedures.WARNING: Substitution of components may impair Intrinsic Safety.WARNING: Parabolic and Array antennas with plastic surfaces may, under certain extreme conditions, generate an ignition-capable level of electrostatic charge. Therefore, when these antennas are used in Class I, Division 1, Groups A and B, appropriate measures must be taken to prevent electrostatic discharge.ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095ORIGINAL SIZE A3ORIGINAL SIZE A3ORIGINAL SIZE A3ISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.FISCO SIL0C 74ROSEMOUNT 5900 SERIESISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.FISCO SIL0C 74ROSEMOUNT 5900 SERIESISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.FISCO SIL0C 74ROSEMOUNT 5900 SERIESPRELIMINARYPRELIMINARYPRELIMINARYFM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalFM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalFM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalPreliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesB-12 Appendix B. Product CertificationsFigure B-9. Sheet 5 of System Control Drawing: Entity Single Radar Level Gauge.Uo <= 30 V; Io <= 300 mA; Po <= 1.3 WCo >= Total capacitance of connected cables and Fieldbus DevicesLo >= Total inductance of connected cables and Fieldbus Devices Intrinsically Safe power supply (Associated Apparatus, Notes 1, 4)Entity Parameters:NON-HAZARDOUSLOCATIONHAZARDOUS LOCATIONENTITY CONCEPT APPROVALThe Entity concept allows interconnection of intrinsically safe apparatus to associated apparatus not specificallyexamined in combination as a system. The approved values of max. open circuit voltage (Uo, Voc or Vt), max.short circuit current (Io, Isc or It) and max. power (Po or Voc×Isc / 4 or Vt×It / 4), for the associated apparatus mustbe less than or equal to the maximum safe input voltage (Ui or Vmax), maximum safe input current (Ii or Imax) andmaximum safe input power (Pi or Pmax) of the intrinsically safe apparatus. In addition, the approved max.allowable connected capacitance (Co or Ca) of the associated apparatus must be greater than the sum of theinterconnecting cable capacitance and the unprotected internal capacitance (Ci) of the intrinsically safe apparatus,and the approved max. allowable connected inductance (Lo or La) of the associated apparatus must be greaterthan the sum of the interconnecting cable inductance and the unprotected internal inductance (Li) of the intrinsicallysafe apparatus.Ground terminal, external(Note 3)Optional jumper (Note 5)Optional daisy chain connection to other IS Fieldbus Devices.Ground terminals, internalUi = 30 V; Ii = 300 mAPi = 1.3 WCi = 1.1 nF; Li = 1.5 μHX1 Entity Input Parameters:Test terminals (Note 2)Note:Test terminals and X4 are internally connected to X1.I.e. Input parameters of X1 also apply for theseconnections.Test terminals (Note 2)Note 6FISCO Field Device for use in Class I, Division 1, Groups A,B,C,DTemperature Class T4, -50 °C <Ta< +80 °CROSEMOUNT 5900 SERIES Radar Level GaugeATEX: II 1 G Ex ia IIC T4 (-50 °C <Ta< +80 °C) IECEx: Ex ia IIC Ga T4 (-50 °C <Ta< +80 °C)Notes:1. Control equipment connected to the Associates Apparatus must not use or generate more than 250 VRMS or VDC.2. Test terminals for temporary connection of Intrinsically Safe Rosemount 375 Field Communicator.3. Earth connection cable area: minimum 4 mm². 4. Installation in the USA should be in accordance with ANSI/ISA-RP12.6 "Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations" and the National Electrical Code (ANSI/NFPA 70). Dust tight conduit seals must be used when installed in Class II and Class III environments.5. The integrated line terminator is connected over the bus when a jumper is placed in the terminal block.6. Terminal Markings are labeled in the Terminal CompartmentWARNING: To prevent ignition of flammable or combustible atmospheres, read, understand and adhere to the manufacturer's live maintenance procedures.WARNING: Substitution of components may impair Intrinsic Safety.WARNING: Parabolic and Array antennas with plastic surfaces may, under certain extreme conditions, generate an ignition-capable level of electrostatic charge. Therefore, when these antennas are used in Class I, Division 1, Groups A and B, appropriate measures must be taken to prevent electrostatic discharge.ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095PRELIMINARYPRELIMINARYPRELIMINARYORIGINAL SIZE A3ORIGINAL SIZE A3ORIGINAL SIZE A3FM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalFM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalFM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.Entity Single Radar Level Gauge0C 75ROSEMOUNT 5900 SERIESISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.Entity Single Radar Level Gauge0C 75ROSEMOUNT 5900 SERIESISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.Entity Single Radar Level Gauge0C 75ROSEMOUNT 5900 SERIESPreliminary
Reference Manual 300520EN, Rev AANovember 2009B-13Rosemount 5900 SeriesAppendix B. Product CertificationsFigure B-10. Sheet 6 of System Control Drawing: Entity 2-in-1 single bus.NON-HAZARDOUSLOCATIONHAZARDOUS LOCATIONENTITY CONCEPT APPROVALThe Entity concept allows interconnection of intrinsically safe apparatus to associated apparatus not specificallyexamined in combination as a system. The approved values of max. open circuit voltage (Uo, Voc or Vt), max.short circuit current (Io, Isc or It) and max. power (Po or Voc×Isc / 4 or Vt×It / 4), for the associated apparatus mustbe less than or equal to the maximum safe input voltage (Ui or Vmax), maximum safe input current (Ii or Imax) andmaximum safe input power (Pi or Pmax) of the intrinsically safe apparatus. In addition, the approved max.allowable connected capacitance (Co or Ca) of the associated apparatus must be greater than the sum of theinterconnecting cable capacitance and the unprotected internal capacitance (Ci) of the intrinsically safe apparatus,and the approved max. allowable connected inductance (Lo or La) of the associated apparatus must be greaterthan the sum of the interconnecting cable inductance and the unprotected internal inductance (Li) of the intrinsicallysafe apparatus.Uo <= 30 V; Io <= 300 mA; Po <= 1.3 WCo >= Total capacitance of connected cables and Fieldbus DevicesLo >= Total inductance of connected cables and Fieldbus Devices Intrinsically Safe power supply (Associated Apparatus, Notes 1, 4)Entity Parameters:Ground terminal, external(Note 3)Optional jumper (Note 5)Ground terminals, internalTest terminals (Note 2)Note:Test terminals and X3 are internally connected to X1.I.e. Input parameters of X1 also apply for theseconnections.Note 6Ui = 30 V; Ii = 300 mAPi = 1.3 WCi = 1.1 nF; Li = 1.5 μHX1 Entity Input Parameters:X4 Entity Input Parameters:Test terminals (Note 2)have the same inputparameters as X4.Ui = 30 V; Ii = 300 mAPi = 1.3 WCi = 1.1 nF; Li = 1.5 μHFISCO Field Device for use in Class I, Division 1, Groups A,B,C,DTemperature Class T4, -50 °C <Ta< +80 °CROSEMOUNT 5900 SERIES Radar Level GaugeATEX: II 1 G Ex ia IIC T4 (-50 °C <Ta< +80 °C) IECEx: Ex ia IIC Ga T4 (-50 °C <Ta< +80 °C)Notes:1. Control equipment connected to the Associates Apparatus must not use or generate more than 250 VRMS or VDC.2. Test terminals for temporary connection of Intrinsically Safe Rosemount 375 Field Communicator.3. Earth connection cable area: minimum 4 mm². 4. Installation in the USA should be in accordance with ANSI/ISA-RP12.6 "Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations" and the National Electrical Code (ANSI/NFPA 70). Dust tight conduit seals must be used when installed in Class II and Class III environments.5. The integrated line terminator is connected over the bus when a jumper is placed in the terminal block.6. Terminal Markings are labeled in the Terminal CompartmentWARNING: To prevent ignition of flammable or combustible atmospheres, read, understand and adhere to the manufacturer's live maintenance procedures.WARNING: Substitution of components may impair Intrinsic Safety.WARNING: Parabolic and Array antennas with plastic surfaces may, under certain extreme conditions, generate an ignition-capable level of electrostatic charge. Therefore, when these antennas are used in Class I, Division 1, Groups A and B, appropriate measures must be taken to prevent electrostatic discharge.ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095ORIGINAL SIZE A3ORIGINAL SIZE A3ORIGINAL SIZE A3ISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.Entity 2-in-1 single bus0C 76ROSEMOUNT 5900 SERIESISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.Entity 2-in-1 single bus0C 76ROSEMOUNT 5900 SERIESISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.Entity 2-in-1 single bus0C 76ROSEMOUNT 5900 SERIESPRELIMINARYPRELIMINARYPRELIMINARYFM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalFM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalFM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalPreliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesB-14 Appendix B. Product CertificationsFigure B-11. Sheet 7 of System Control Drawing: Entity 2-in-1 two buses.NON-HAZARDOUSLOCATIONHAZARDOUS LOCATIONENTITY CONCEPT APPROVALThe Entity concept allows interconnection of intrinsically safe apparatus to associated apparatus not specificallyexamined in combination as a system. The approved values of max. open circuit voltage (Uo, Voc or Vt), max.short circuit current (Io, Isc or It) and max. power (Po or Voc×Isc / 4 or Vt×It / 4), for the associated apparatus mustbe less than or equal to the maximum safe input voltage (Ui or Vmax), maximum safe input current (Ii or Imax) andmaximum safe input power (Pi or Pmax) of the intrinsically safe apparatus. In addition, the approved max.allowable connected capacitance (Co or Ca) of the associated apparatus must be greater than the sum of theinterconnecting cable capacitance and the unprotected internal capacitance (Ci) of the intrinsically safe apparatus,and the approved max. allowable connected inductance (Lo or La) of the associated apparatus must be greaterthan the sum of the interconnecting cable inductance and the unprotected internal inductance (Li) of the intrinsicallysafe apparatus.Uo <= 30 V; Io <= 300 mA; Po <= 1.3 WCo >= Total capacitance of connected cables and Fieldbus DevicesLo >= Total inductance of connected cables and Fieldbus Devices Intrinsically Safe power supply (Associated Apparatus, Notes 1, 4)Entity Parameters: Intrinsically Safe power supply (Associated Apparatus, Notes 1, 4)Uo <= 30 V; Io <= 300 mA; Po <= 1.3 WCo >= Total capacitance of connected cables and Fieldbus DevicesLo >= Total inductance of connected cables and Fieldbus DevicesEntity Parameters:Ground terminal, external(Note 3)Optional jumper (Note 5)Ground terminals, internalX1 Entity Input Parameters:Test terminals (Note 2)Note:Test terminals and X3 are internally connected to X1.I.e. Input parameters of X1 also apply for theseconnections.Test terminals (Note 2)have the same inputparameters as X4.Note 6X4 Entity Input Parameters:Ui = 30 V; Ii = 300 mAPi = 1.3 WCi = 1.1 nF; Li = 1.5 μHUi = 30 V; Ii = 300 mAPi = 1.3 WCi = 1.1 nF; Li = 1.5 μHNote 7: Both connections maybe connected to one singleIntrinsically Safe power supply.FISCO Field Device for use in Class I, Division 1, Groups A,B,C,DTemperature Class T4, -50 °C <Ta< +80 °CROSEMOUNT 5900 SERIES Radar Level GaugeATEX: II 1 G Ex ia IIC T4 (-50 °C <Ta< +80 °C) IECEx: Ex ia IIC Ga T4 (-50 °C <Ta< +80 °C)Notes:1. Control equipment connected to the Associates Apparatus must not use or generate more than 250 VRMS or VDC.2. Test terminals for temporary connection of Intrinsically Safe Rosemount 375 Field Communicator.3. Earth connection cable area: minimum 4 mm². 4. Installation in the USA should be in accordance with ANSI/ISA-RP12.6 "Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations" and the National Electrical Code (ANSI/NFPA 70). Dust tight conduit seals must be used when installed in Class II and Class III environments.5. The integrated line terminator is connected over the bus when a jumper is placed in the terminal block.6. Terminal Markings are labeled in the Terminal CompartmentWARNING: To prevent ignition of flammable or combustible atmospheres, read, understand and adhere to the manufacturer's live maintenance procedures.WARNING: Substitution of components may impair Intrinsic Safety.WARNING: Parabolic and Array antennas with plastic surfaces may, under certain extreme conditions, generate an ignition-capable level of electrostatic charge. Therefore, when these antennas are used in Class I, Division 1, Groups A and B, appropriate measures must be taken to prevent electrostatic discharge.ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095ISSUE ISSUE ISSUECHANGE ORDER No WEEK WEEK WEEKCHANGE ORDER No CHANGE ORDER No1 0842SME-6095PRELIMINARYPRELIMINARYPRELIMINARYORIGINAL SIZE A3ORIGINAL SIZE A3ORIGINAL SIZE A3FM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalFM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalFM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApprovalISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.Entity 2-in-1 two buses0C 77ROSEMOUNT 5900 SERIESISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.Entity 2-in-1 two buses0C 77ROSEMOUNT 5900 SERIESISSUED BYAPPROVED BYWEEKWEEKPRODUCT CODEDOC. TYPE FILETITLEDWG NO. ISSUE SHEETSCALE1 ST ANGLEFINISH, UNLESSOTHERWISE STATED:The copyright/ownership of this document is and will remain ours.The document must not be used without our authorization or broughtto the knowledge of a third party. Contravention will be prosecuted.Rosemount Tank Radar AB, SwedenALL DIMENSIONS ARE IN MILLIMETRES.TOLERANCES, UNLESS OTHERWISE STATED:/EE-MK08ww5900EAp 6OrCAD9240040-9179240040-9170848SYSTEM CONTROL DWG.Entity 2-in-1 two buses0C 77ROSEMOUNT 5900 SERIESPreliminary
Reference Manual 300520EN, Rev AANovember 2009 Rosemount 5900 Serieswww.rosemount-tg.comAppendix C Advanced ConfigurationC.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-1C.2 Winsetup Advanced Configuration . . . . . . . . . . . . . page C-3C.3 Tank Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-4C.4 Empty Tank Handling . . . . . . . . . . . . . . . . . . . . . . . . page C-5C.5 Surface Echo Tracking . . . . . . . . . . . . . . . . . . . . . . . page C-9C.6 Filter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-11C.1 SAFETY MESSAGESProcedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.Explosions could result in death or serious injury:Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.Before connecting a communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.Do not remove the transmitter cover in explosive atmospheres when the circuit is alive.Failure to follow safe installation and servicing guidelines could result in death or serious injury:Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of practice.Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.Do not perform any service other than those contained in this manual unless you are qualified.Any substitution of non-recognized spare parts may jeopardize safety. Repair, for e.g. substitution of components etc. may also jeopardize safety and is under no circumstances allowed.To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.Preliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesC-2 Appendix C. Advanced ConfigurationHigh voltage that may be present on leads could cause electrical shock:Avoid contact with leads and terminals. Make sure the mains power to the Radar Transmitter is off and the lines to any other external power source are disconnected or not powered while wiringthe transmitter.Probes covered with plastic and/or with plastic discs may generate an ignition-capable level of electrostatic charge under certain extreme conditions. Therefore, when the probe is used in a potentially explosive atmosphere, appropriate measures must be taken to prevent electrostatic discharge.Preliminary
Reference Manual 300520EN, Rev AANovember 2009C-3Rosemount 5900 SeriesAppendix C. Advanced ConfigurationC.2 WINSETUP ADVANCED CONFIGURATIONThere are a number of advanced configuration options for the Rosemount 5900 gauge which are not included in the Installation Wizard. These options are available via the Properties window.To access the advanced options for the 5900 do the following:1. In the TankMaster WinSetup workspace, click the right mouse button on the icon that represents the desired 5900 radar level gauge.2. Choose the Properties option. The RLG Properties window appears.Figure C-1. The RLG Properties window includes tabs for basic and advanced configuration.3. Select the Advanced Configuration tab.Preliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesC-4 Appendix C. Advanced ConfigurationC.3 TANK SCAN The Tank Scan window is a useful tool for analyzing the Rosemount 5900 measurement signal. It allows you to view tank echoes and setup the most important parameters to enable the gauge to distinguish between the surface echo and disturbing echoes and noise.To open the Tank Scan window:1. Start the TankMaster WinSetup program.2. In the TankMaster WinSetup workspace, click the right mouse button on the icon that represents the 5900 radar level gauge.3. From the popup menu choose the Properties option. The RLG Properties window appears.4. In the RLG Properties window, select the Advanced Configuration tab.5. Click the Tank Scan button to open the Tank Scan window:Figure C-2. The WinSetup Tank Scan window6. The Tank Scan window contains the Graph Area, Legend/Options area, File Storage buttons, and various action buttons.When the Tank Scan window is opened, the system starts reading tank data from the gauge (indicated by a progress bar in the lower right-hand corner).The Tank Echo curve shows the measurement signal in graphical form. Apart from the surface echo there might be echoes from obtacles in the tank. In the graph area you can configure the gauge to filter out echoes that originate from obtacles in the tank in order to facilitate tracking of the product surface echo.The tank echo and echo peaks can be refreshed at any time with the Reread From Gauge button. The new echo curve will be shown as a black line and the previous curve as a grey line. The graph may show up to two old echo curves. An old echo peak will be marked by a small cross. This can be used to compare the existing tank signal with previous signals.he Raptor System Configuration manual (Document No. 300510EN) for more information on how to use the Tank Scan function in TankMaster WinSetup.Preliminary
Reference Manual 300520EN, Rev AANovember 2009C-5Rosemount 5900 SeriesAppendix C. Advanced ConfigurationC.4 EMPTY TANK HANDLINGThe Rosemount 5900 Empty Tank Handling function handles situations when the surface echo is close to the tank bottom. It has the ability to:• track weak product echoes• handle lost echoesIf the surface echo is lost this function makes the 5900 present a zero-level measurement, and an alarm is activated unless the alarm has been blocked.To open the Empty Tank Handling window:1. In the TankMaster WinSetup workspace, click the right mouse button on the icon that represents the desired 5900 radar level gauge.2. From the popup menu choose the Properties option. The RLG Properties window appears.3. In the RLG Properties window, select the Advanced Configuration tab.4. Click the Empty Tank Handling button:Figure C-3. The WinSetup Empty Tank Handling windowLevel Alarm is not set when Tank is EmptyIf the echo from the product is lost in an area close to the tank bottom (Empty Tank Detection Area), the device will enter empty tank state and an alarm is triggered. Two types of alarms are triggered:• Invalid Level (can be seen in the Diagnostics window).• The Analog Output enters Alarm Mode.Enable this checkbox if you don’t want the alarm to be triggered when the gauge enters empty tank state.Preliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesC-6 Appendix C. Advanced ConfigurationActivate Extra Echo FunctionThe Extra Echo Detection function is used for tanks with domed or conical bottom shapes, and when the tank bottom does not produce a strong echo when the tank is empty. The function will make measurements near the tank bottom more robust. For these tank types an echo beneath the actual tank bottom sometimes appears when the tank is empty. If the device is not able to detect the tank bottom this function can be used to ensure that the device stays in empty tank state as long as an extra echo is present. You can verify that such an echo exists by using the Tank Scan function when the tank is empty. Make sure you scan a distance that exceeds below the tank bottom. In the tank spectrum you can also find suitable values for Extra Echo Min Distance, Extra Echo Max Distance and Extra Echo Min Amplitude. When an echo within the Min and Max Distance with an amplitude above the specified limit appears the tank is considered empty.Extra Echo Min DistanceDefines the minimum distance to the extra echo. This parameter should be greater than the Tank Height.Extra Echo Max DistanceDefines the maximum distance to the extra echo. This parameter should be greater than the Extra Echo Min Distance.Extra Echo Min AmplitudeDefines the minimum signal strength of the extra echo. If the signal strength of the extra echo exceeds this value and is found in the window between Min and Max Distance the device is forced to stay in empty tank state and to present Level=0.Figure C-4. Extra Echo FunctionAmplitudeDistanceExtra Echo Min. DistanceExtra Echo Max. DistancePreliminary
Reference Manual 300520EN, Rev AANovember 2009C-7Rosemount 5900 SeriesAppendix C. Advanced ConfigurationBottom Echo Visible if Tank is EmptyOnly set this parameter if the bottom echo is visible. By setting this parameter the bottom echo will be treated as a disturbance echo to facilitate tracking of weak surface echoes close to the tank bottom.Check if the gauge detects the tank bottom when the tank is empty before activating this function.This setting defines how the device should act when the tank is empty. A bottom echo is visible if you have a strong echo from the tank bottom when the tank is empty. You can use the spectrum to verify if such an echo exists when the tank is empty.Note!If you have a bottom echo this checkbox should be enabled.By setting this parameter the bottom echo will be treated as a disturbance echo to facilitate tracking of weak surface echoes close to the tank bottom. If this parameter is not enabled, searching for a lost surface echo is restricted to a region close to the tank bottom (Empty Tank Detection Area).If the checkbox for Use Automatic Empty Tank Handling is enabled, the Bottom Echo Visible if Tank is Empty function is automatically controlled by the gauge. If the checkbox is not enabled you can manually activate the Bottom Echo Visible if Tank is Empty function is enabled this overrides the automatic setting.Figure C-5. Bottom Echo VisibleAmplitudeDistanceEcho from tank bottomSurface echoPreliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesC-8 Appendix C. Advanced ConfigurationEmpty Tank Detection AreaThe Empty Tank Detection Area defines a range within a lower limit of 400 mm (16 in.) and a higher limit of 1000 mm (39 in.) above the tank bottom. If the surface echo is lost in this region, the tank is considered empty (the device enters Empty Tank State) and the transmitter presents a zero level reading. If the tank is empty the transmitter searches for the product surface in a regiion 2 x Empty Tank Detection Area. When a new echo is found it is considered to be the product surface. It is important that there are no disturbances in this area. If there are disturbances they may need to be filtered out.This parameter is only used if there is no bottom echo visible. The Bottom Echo Visible if Tank is Empty function shall be disabled.Figure C-6. Empty Tank Detection Area.If the product surface is lost in this region the tank is considered empty.Preliminary
Reference Manual 300520EN, Rev AANovember 2009C-9Rosemount 5900 SeriesAppendix C. Advanced ConfigurationC.5 SURFACE ECHO TRACKINGThe Surface Echo Tracking function can be used to eliminate problems with certain types of ghost echoes below the product surface. This may, for example, occur in Still-pipes because of multiple reflections between the pipe wall, flange and antenna. In the tank spectrum these echoes appear as amplitude peaks at various distances below the product surface. To activate this funciton select the Always Track First Echo check box. Make sure that there are no disturbing echoes above the product surface when this function is activated.To open the Surface Echo Tracking window:1. In the TankMaster WinSetup workspace, click the right mouse button on the desired 5900 radar level gauge icon.2. From the popup menu choose the Properties option. 3. In the RLG Properties window, select the Advanced Configuration tab.4. Click the Surface Echo Tracking button:Figure C-7. The WinSetup Surface Echo Tracking windowEcho TimeoutUse Echo Timeout to define the time in seconds before the transmitter will start to search for a surface echo after it has been lost. After an echo has been lost, the transmitter will not start searching, or trigger any alarms, until this time has elapsed.Preliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesC-10 Appendix C. Advanced ConfigurationClose DistanceThis parameter defines a window centered at the current surface position in which new surface echo candidates can be selected. The size of the window is ±CloseDist. Echoes outside this window will not be considered as surface echoes. The transmitter will without delay jump to the strongest echo inside this window. If there are rapid level changes in the tank, the value of the Close Distance Window could be increased to prevent the transmitter from missing level changes. On the other hand, a too large value might cause the transmitter to select an invalid echo as the surface echo.Search SpeedThis parameter indicates how quickly the search region (Slow Search window) is expanded when the Slow Search function is active.Preliminary
Reference Manual 300520EN, Rev AANovember 2009C-11Rosemount 5900 SeriesAppendix C. Advanced ConfigurationC.6 FILTER SETTING Damping ValueThe Damping Value parameter determines how quickly the transmitter responds to level changes and how robust the measurement signal is against noise. Technically, a damping value of 10 means that in 10 seconds the output from the transmitter is about 63% of the new level value. Consequently, when there are rapid level changes in the tank, it may be necessary to decrease the Damping value for the transmitter to be able to track the surface. On the other hand, in noisy environments, and if level rates are low, it may be better to increase the damping value to have a stable output signal.Distance Filter FactorThis parameter defines the amount of product level filtering (1 = 100%). A low Filter Factor means that a new level value is calculated by adding a small fraction (for instance 1%) of the level change to the last known level value. It makes the level value steady but the device reacts slowly to level changes in the tank.A high Filter Factor means that a larger fraction of the level change is added to the current level value. This setting makes the device react quickly to level changes but the presented level value can be somewhat jumpy.Jump FilterThe Jump Filter is typically used for applications with turbulent surface and makes the echo tracking work smoother as the level passes, for example, an agitator. If the surface echo is lost and a new surface echo is found, the Jump Filter makes the transmitter wait some time before it jumps to the new echo. During that time the new echo has to be considered a valid echo. The Jump Filter does not use the Distance Filter Factor and can be used at the same time as the Least Square or the Adaptive Filter.Figure C-8. The WinSetup Filter Setting windowLeast Square FilterThe Least Square filter gives increased accuracy for slow filling or emptying of the tank. The level value follows the surface with high accuracy and without delay as the level changes. The Least Square filter can not be used at the same time as the Adaptive Filter.Adaptive FilterThe Adaptive Filter automatically adapts to the movement of the surface level.Preliminary
Reference Manual300520EN, Rev AANovember 2009Rosemount 5900 SeriesC-12 Appendix C. Advanced ConfigurationPreliminary
Reference Manual 300520EN, Rev AANovember 2009 Rosemount 5900 Serieswww.rosemount-tg.comIndexAAlways Track First Echo . . . . . .C-9Antenna Feeder . . . . . . . . . . . 3-23Antenna feeder . . . . . . . . . . . . 3-29Asphalt . . . . . . . . . . . . . . . 2-7, 3-6ATEX . . . . . . . . . . . . . . . . . . . . B-5BBitumen . . . . . . . . . . . . . . 2-7, 3-6CCalibration data . . . . . . . . . . . 6-16Calibration Distance . . . . 4-5, 6-18C-distance . . . . . . . . . . . . . . . . 4-5CE Marking . . . . . . . . . . . . . . . . 1-2Close Distance Window . . . . .C-10Config Pins button . . . . . . . . . 4-12Configure reference pins . . . . 4-12DDamping . . . . . . . . . . . . . . . . . C-11Default Database . . . . . . . . . . 6-19Diagnostic Registers . . . . . . . . . 6-7Dipping Datum Plate . . . . . . . . . 4-5Dipping Datum Point . . . . . . . . . 4-5Distance Filter Factor . . . . . . . C-11EEcho Timeout . . . . . . . . . . . . . .C-9Empty Tank Detection Area . . .C-8Environment . . . . . . . . . . . . . . . 4-6External Cabling . . . . . . . . . . . . 1-2FFlange Ball . . . . . . . . . . . . . . . . 3-6Flange Ball T30 . . . . . . . . . . . . 3-6Flange Ball T38-W . . . . . . 3-6, 3-7FM symbol . . . . . . . . . . . . . . . . 1-2Foam . . . . . . . . . . . . . . . . . . . . 4-6Free space . . . . . . . . . . . . . . . 3-12Horn Antenna . . . . . . . . . . 3-5Parabolic Antenna . . . . . . . 3-9GGauge Reference Point . . . . . . 4-4HHand dipping . . . . . . . . . . . . . . 6-14Hold Off Distance . . . . . . . 4-4, 4-5Holding RegistersViewing . . . . . . . . . . . . . . . 6-2Horn Antenna Gaugeflanges . . . . . . . . . . . . . . . . 3-5radar beam . . . . . . . . . . . . 3-4transmitter head . . . . . . . . 3-19IInclination . . . . . . . . . . . . . . . . 3-27RTG 3930 . . . . . . . . . . . . . 3-6ini files . . . . . . . . . . . . . . . . . . . . 6-9Inner diameterStill Pipe . . . . . . . . . . . . . . 3-10Input Registers . . . . . . . . . . . . . 6-2JJump Filter . . . . . . . . . . . . . . .C-11LLog Setup button . . . . . . . . . . . . 6-7Low-loss radar mode . . . . . . . . 2-7LPG ConfigurationCalibrate . . . . . . . . . . . . . 4-11Calibration Distance . . . . . 4-11Choose correction method 4-15configure pins . . . . . . . . . 4-12reference pins . . . . . . . . . 4-12Vapor Pressure Source . . 4-11vapor temperature . . . . . . 4-12verify . . . . . . . . . . . . . . . . 4-14LPG/LNG GaugeStill Pipe . . . . . . . . . . . . . . 3-13MMinimum Level Distance (C) . . . 4-5OObstacles . . . . . . . . . . . . . . . . . 3-4PParabolic Antennafree space . . . . . . . . . . . . . 3-9Parabolic antennaflange requirements . . . . . .3-6Parabolic Antenna Gaugeinclination . . . . . . . . .3-6, 3-27Parabolic Reflector . . . . . . . . .3-23Pipe Diameter . . . . . . . . . . . . . .4-6Pipe Inner Diameter . . . . . . . .3-10Pipe schedule . . . . . . . . . . . . .3-10Predefined . . . . . . . . . . . . . . . . .6-3Product Certifcates . . . . . . . . . B-1Product Dielectric Range . . . . .4-6RRadar beamHorn Antenna Gauge . . . . .3-4Parabolic Antenna Gauge 3-8, 3-9Rapid Level Changes . . . . . . . .4-6Reference Pins . . . . . . . . . . . .3-36Reference pins . . . . . . . . . . . .4-12threshold value . . . . . . . . .4-13RTG Reference Distance (G) . .4-5RTG Reference Point . . . . . . . .4-5SSlot area . . . . . . . . . . . . . . . . . 3-11Socket RequirementsParabolic Antenna Gauge .3-8Start Programming . . . . . . . . . .6-9Still PipeLPG/LNG Gauge . . . . . . .3-13slot area . . . . . . . . . . . . . . 3-11Still pipe . . . . . . . . . . . . . . . . . .3-13Still pipe array antenna . . . . . . .2-7Still Pipe Gauge . . . . . . . . . . . .2-7Flange Requirements . . . . 3-11pipe diameter . . . . . . . . . .3-10Recommended Installation 3-11Still Pipe inner diameter . . . . .3-10Still Pipe Requirements . . . . . .3-10Surface Echo Tracking . . . . . . C-9Symbols . . . . . . . . . . . . . . . . . .1-2TT30 . . . . . . . . . . . . . . . . . . . . . .3-6T38-W . . . . . . . . . . . . . . . . . . . .3-7Preliminary
Rosemount 5900 SeriesIndex-2Reference Manual300520EN, Rev AANovember 2009Tank DistancesMinimum Level Distance (C) 4-5Tank Reference Height (R) 4-5Tank Ref Point . . . . . . . . . . . . .4-5Tank Reference Height (R) . . . .4-5Tank Reference Point . . . . . . . .4-5Turbulent Surface . . . . . . . . . . .4-6VVapor Pressure Source . . . . . .4-11Vapor temperature . . . . . . . . . 4-12View Diagnostic Registers . . . . 6-7Viewing Input and Holding Registerspredefined . . . . . . . . . . . . 6-3WWinSetup . . . . . . . . . . . . . . . . . 2-5ZZero level . . . . . . . . . . . . . 4-4, 4-5Zero Reference . . . . . . . . . . . . 4-4Preliminary
Preliminary
Reference Manual 300520EN, Rev. AANovember 2009 Rosemount 5900 SeriesEmerson Process Management© 2009 Rosemount Tank Radar AB. All rights reserved.Rosemount 5900 may be protected by one or more of the following U.S. Patent Nos. xxx and other patents issued or pending in the U.S. and other countries.Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.HART is a registered trademark of the HART Communication Foundation.PlantWeb is a registered trademark of one of the Emerson Process Management group of companies.AMS Suite is a trademark of Emerson Process Management.FOUNDATION is a trademark of the Fieldbus Foundation.VITON, and Kalrez are registered trademarks of DuPont Performance Elastomers.Hastelloy is a registered trademark of Haynes International.Monel is a registered trademark of International Nickel Co.All other marks are the property of their respective owners.Rosemount Tank GaugingBox 130 45SE-402 51 GöteborgSWEDENTel (International): +46 31 337 00 00Fax (International): +46 31 25 30 22E-mail: sales.srt@emersonprocess.comwww.rosemount-tg.comPreliminary

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