Rosemount 775-WM Wireless Industial Control Field Adapter User Manual 00809 0100 4075 Rev CA

Rosemount Inc Wireless Industial Control Field Adapter 00809 0100 4075 Rev CA

User Manual

Reference Manual00809-0100-4075, Rev CAMarch 2014Smart Wireless THUM™ Adapter
iiiReference Manual 00809-0100-4075, Rev CASmart Wireless THUM™ AdapterSmart Wireless THUM™ Adapter Hardware Revision 1 HART® Device Revision 1Field Communicator Field Device Revision Dev v2.5 DD v4NOTICERead this manual before working with the product. For personal and system safety, and for optimum product performance, make sure to thoroughly understand the contents before installing, using, or maintaining this product.The United States has two toll-free assistance numbers and one international number.Customer Central1 800 999 9307 (7:00 a.m. to 7:00 p.m. CST)National Response Center1 800 654 7768 (24 hours a day)Equipment service needsInternational1 952 906 8888The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on Rosemount nuclear-qualified products, contact an Emerson Process Management Sales Representative.Explosions could result in death or serious injury:Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review the Product Certifications section for any restrictions associated with a safe installation.Before connecting a Field Communicator in an explosive atmosphere, ensure the instruments are installed in accordance with intrinsically safe or non-incendive field wiring practices.Electrical shock can result in death or serious injury:Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions. This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation.This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.
ivReference Manual 00809-0100-4075, Rev CANOTICEThe THUM and all other wireless devices should be installed only after the Smart Wireless Gateway has been installed and is functioning properly. Wireless devices should also be powered up in order of proximity from the Smart Wireless Gateway, beginning with the closest. This will result in a simpler and faster network installation.NOTICEDuring normal operation, or in fault condition, the THUM will cause a 2.5 V drop in the connected loop. It is important to ensure that the power supply can provide at least 2.5 V more than the lift off voltage of the wired device to make sure it works properly with the THUM installed. To determine the lift off voltage for the wired device, review the wired device operation and installation manual.
vReference Manual 00809-0100-4075, Rev CATable of ContentsMarch 2014Table of Contents 1Section 1: Introduction1.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21.2.1 Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21.2.2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31.3 Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31.3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31.3.2 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31.3.3 Mechanical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31.3.4 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31.3.5 Environmental. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31.3.6 Wireless considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.4 Service support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61.5 Product recycling/disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 2Section 2: Configuration2.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72.2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72.3 Device sensor configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82.4 Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82.5 Device network configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92.5.1 Join device to network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92.5.2 Configure update rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92.5.3 Configure THUM long tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102.5.4 Wired device tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102.6 HART tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Content
viReference Manual00809-0100-4075, Rev CATable of ContentsMarch 2014Table of Contents 3Section 3: Mounting3.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143.2.1 Direct mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143.2.2 Remote mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153.2.3 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153.2.4 Load resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153.2.5 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163.3 Loop current test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 4Section 4: Commissioning4.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .294.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .294.2 Device network configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .304.2.1 Network status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .314.2.2 Verify operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 5Section 5: Operation and Maintenance5.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .335.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .335.2 Startup sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .335.3 Advanced setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .345.3.1 Configure advanced update rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .345.3.2 4-20 mA current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .345.3.3 Voltage drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .345.3.4 Discovery mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .345.3.5 Configure HART polling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .355.3.6 Configure router only mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .355.3.7 HART address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .355.3.8 HART master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 6Section 6: Troubleshooting6.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .376.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
viiReference Manual 00809-0100-4075, Rev CATable of ContentsMarch 2014Table of Contents AAppendix A: Reference DataA.1 Functional specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39A.2 Physical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39A.3 Performance specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40A.4 Dimensional drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41A.5 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43A.6 Accessories and spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 BAppendix B: Product CertificationsB.1 Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45B.2 European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45B.3 Telecommunication Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45B.4 FCC and IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46B.5 Ordinary Location Certification for FM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46B.6 Hazardous Locations Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
1Reference Manual 00809-0100-4075, Rev CASection 1: IntroductionMarch 2014IntroductionSection 1 IntroductionSafety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3Service support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6Product recycling/disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 61.1 Safety messagesInstructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.1.1.1 WarningsFailure to follow these installation guidelines could result in death orserious injury. Make sure only qualified personnel perform the installation.Explosions could result in death or serious injury. Before connecting a Field Communicator in an explosive atmosphere, make sure the instruments are installed in accordance with intrinsically safe or non-incendive field wiring practices.Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications.Electrical shock could cause death or serious injury. Use extreme caution when making contact with the leads and terminals.
2Reference Manual00809-0100-4075, Rev CASection 1: IntroductionMarch 2014Introduction1.2 Overview1.2.1 ManualThis manual is designed to assist in the installation, operation, and maintenance of the Smart Wireless THUM™ Adapter.Section 1: IntroductionManual and Transmitter OverviewConsiderationsReturn of MaterialsSection 2: ConfigurationDevice Sensor ConfigurationDevice Network ConfigurationSection 3: MountingMount the SensorSensor Assembly/LeadsGroundingSection 4: CommissioningNetwork StatusVerify OperationSection 5: Operation and MaintenanceStartup SequenceAdvanced SetupAppendix A: Reference DataSpecificationsDimensional DrawingsOrdering InformationAppendix B: Product CertificationsProduct CertificationsInstallation Drawings
3Reference Manual 00809-0100-4075, Rev CASection 1: IntroductionMarch 2014Introduction1.2.2 FeaturesAn installation-ready solution that provides rich wireless HART® dataWorks with any 2- or 4-wire HART devicesFlexibility to meet your most demanding applicationsWireless output with >99% data reliability delivers rich HART data, protected by industry leading securityGain access to additional HART information, such as diagnostics or multi-variable dataAdd wireless to almost any measurement point without affecting the approval of the sub-deviceIEC 62591 (WirelessHART™) capabilities extend the full benefits of PlantWeb® to previously inaccessible locations1.3 Considerations1.3.1 GeneralThe Smart Wireless THUM Adapter is connected to a HART sub-device. With simple HART configuration, the THUM transmits the HART information from the sub-device into the Wireless network.1.3.2 CommissioningThe THUM can be commissioned before or after installation. It may be useful to bench commission the THUM before installation to ensure proper operation and to become familiar with the functionality. The instruments should be installed in accordance with intrinsically safe or non-incendive field wiring practices, when required. The THUM Adapter is powered when connected to a powered loop.1.3.3 MechanicalWhen choosing an installation location and position for the transmitter, take into account access to the device. For best performance, the antenna should be vertical and have some space between objects in a parallel metal plane such as a pipe or metal framework, as the pipes or framework may adversely affect the performance of the antenna.1.3.4 ElectricalThe THUM Adapter is connected into a powered 4–20 mA loop, powering itself by scavenging power. The THUM Adapter causes a voltage drop across the loop. The drop is linear from 2.25 volts at 3.5 mA to 1.2 volts at 25 mA, but does not effect the 4–20 mA signal on the loop. Under fault conditions, the maximum voltage drop is 2.5 volts.1.3.5 EnvironmentalVerify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.
4Reference Manual00809-0100-4075, Rev CASection 1: IntroductionMarch 2014IntroductionTemperature limits1.3.6 Wireless considerationsPower up sequencePower should not be applied to any wireless device until the Smart Wireless Gateway (“Gateway”) is installed and functioning properly. Wireless devices should also be powered up in order of proximity from the Gateway, beginning with the closest. This will result in a simpler and faster network installation. Enable Active Advertising on the Gateway to ensure that new devices join the network faster. For more information see the Smart Wireless Gateway Manual (Doc. No. 00809-0200-4420).THUM adapter positionIf possible, the THUM Adapter should be positioned vertically, either straight up or straight down, and it should be approximately 3 ft. (1 m) from any large structure, building, or conductive surface to allow for clear communication to other devices. If the THUM Adapter is mounted horizontally, wireless communication range may be decreased. Figure 1-1. THUM adapter positionConduit entryWhen installing the THUM Adapter into the conduit entry of a wired device, use an approved thread sealant. Thread sealant provides a water tight seal. The thread sealant also provides a lubrication to ensure easy removal of the THUM Adapter.M20 conduit adapterWhen using the M20 Conduit Adapter on the THUM Adapter, use an approved thread sealant and tighten wrench tight to the THUM Adapter. When installing the M20 conduit adapter into a conduit tighten to 32.5 Nm/25 ft-lb. to ensure water tight seal.Operating Limit Storage Limit–40 to 185 °F –40 to 185 °F–40 to 85 °C –40 to 85 °C
5Reference Manual 00809-0100-4075, Rev CASection 1: IntroductionMarch 2014IntroductionField communicator connectionsIn order for the Field Communicator to interface with the THUM Adapter, the wired device must be powered. The Field Communicator must be put into poll mode and should use the THUM Adapter address of 63. Power supplyMinimum loop load of 250 Ohms.The THUM Adapter communicates and derives power from a standard 4-20 mA/HART loop. The THUM Adapter causes a small voltage drop on the loop which is linear from 2.25 V at 3.5 mA to 1.2 V at 25 mA. Under fault conditions, the maximum voltage drop is 2.5 V. The THUM Adapter will not affect the 4-20 mA signal under normal or fault conditions as long as the loop has at least a 2.5 V margin at the maximum loop current (25 mA for a typical 4-20 mA/HART device).Limit the power supply to 0.5 Amps maximum, and voltage to 55 Vdc.Load resistorIf required, add a load resistor as shown in Figure 3-20, Figure 3-22, and Figure 3-24. The resistor should be adequately rated for the application (1W minimum) and be compatible with the supplied splice connector which accepts wire sizes from 14 to 22 AWG.When adding a load resistor, ensure that uninsulated conductors do not contact the enclosure and/or other exposed metal parts.Loop Current THUM Adapter voltage drop3.5 mA 2.25 V25 mA 1.2 V
6Reference Manual00809-0100-4075, Rev CASection 1: IntroductionMarch 2014Introduction1.4 Service supportTo expedite the return process outside of North America, contact your Emerson Process Management representative.Within the United States, call the Emerson Process Management Response Center toll-free number 1 800 654 7768. The center, which is available 24 hours a day, will assist you with any needed information or materials.The center will ask for product model and serial numbers, and will provide a Return Material Authorization (RMA) number. The center will also ask for the process material to which the product was last exposed.1.5 Product recycling/disposalRecycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation/regulations.Individuals who handle products exposed to a hazardous substance can avoid injury if they are informed of, and understand, the hazard. If the product being returned was exposed to a hazardous substance as defined by OSHA, a copy of the required Material Safety Data Sheet (MSDS) for each hazardous substance identified must be included with the returned goods.
7Reference Manual 00809-0100-4075, Rev CASection 2: ConfigurationMarch 2014ConfigurationSection 2 ConfigurationSafety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7Device sensor configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8Device network configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9HART tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 112.1 Safety messagesInstructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.2.1.1 Warnings2.2 ConnectionsSection 2 details wiring the THUM Adapter to the different types of compatible sub-devices.Failure to follow these installation guidelines could result in death or serious injury: Only qualified personnel should perform the installationExplosions could result in death or serious injury.Before connecting a Field Communicator in an explosive atmosphere, make sure that the instruments are installed in accordance with intrinsically safe or non-incendive field wiring practicesVerify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certificationsElectrical shock could cause death or serious injury.Use extreme caution when making contact with the leads and terminalsThis device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation.This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.
8Reference Manual00809-0100-4075, Rev CASection 2: ConfigurationMarch 2014Configuration2.3 Device sensor configurationThe THUM Adapter, attached to a powered sub-device, receives HART® communication from a handheld Field Communicator or AMS®.Field communicatorIn order to communicate with the THUM Adapter, polling must be activated on the Field Communicator. The default address for the THUM Adapter is 63. Also, note that any configuration changes must be sent to the transmitter using the Send key (F2). AMS wireless configuratorAMS is capable of connecting devices directly using a HART modem or the Gateway. For configuring through AMS Wireless Configurator, double click the device icon and choose the Configure/Setup tab. AMS configuration changes are implemented when the Apply button is selected.2.4 Connection diagramsBench hook-upConnect the bench equipment as shown in either Figure 2-1 or Figure 2-2, and turn on the Field Communicator by pressing the ON/OFF key or log into AMS. The Field Communicator or AMS will search for a HART-compatible device and indicate when the connection is made. If the Field Communicator or AMS fail to connect, it indicates that no device was found. If this occurs, refer to Section 4: Commissioning.Field hook-upSection 2: Configuration details the field hook-up requirements in Figure 2-1 and Figure 2-2. Figure 2-1. THUM adapter only, powered by a current sourceGround-20 mA Current SourceHARTModemTHUM AdapterGreenRedBlackWhiteYellow+250 Ohm Resistor not required, but may be used to verify current
9Reference Manual 00809-0100-4075, Rev CASection 2: ConfigurationMarch 2014ConfigurationFigure 2-2. THUM adapter only, powered by a 24 V power supply with 1200 Ohm resistor to limit current to 20 mAThe 1200 Ohm resistor should be adequately rated for the application (3W minimum).2.5 Device network configuration2.5.1 Join device to networkIn order to communicate with the Smart Wireless Gateway, and ultimately the Host System, the THUM must be configured to communicate over the wireless network. This step is the wireless equivalent of connecting wires from a transmitter to the host system.1. From the Home screen, select 2: Configure.2. Select 1: Guided Setup.3. Select 1: Join Device to Network.Using a Field Communicator or AMS, enter the Network ID and Join Key so that they match the Network ID and Join Key of the Smart Wireless Gateway and other devices in the network. If the Network ID and Join Key are not identical to those set in the Gateway, the THUM will not communicate with the network. The Network ID and Join Key may be obtained from the Smart Wireless Gateway on the Setup>Network>Settings page on the web server.2.5.2 Configure update rateThe Update Rate is the frequency at which a new measurement is taken and transmitted over the wireless network. This by default is 1 minute. This may be changed at commissioning, or at any time via AMS Wireless Configurator. The Update Rate is user selectable from 8 seconds to 60 minutes.1. From the Home screen, select 2: Configure.2. Select 1: Guided Setup.3. Select 2: Configure Update Rate.Fast Keys 2, 1, 1Fast Keys 2, 1, 2THUM AdapterRedBlackWhiteYellowHART MODEMGround1200 OhmResistorGreen 24V PowerSupply+-
10Reference Manual00809-0100-4075, Rev CASection 2: ConfigurationMarch 2014Configuration2.5.3 Configure THUM long tagThe Long Tag is how the THUM Adapter will show up in the Smart Wireless Gateway web interface. By setting this parameter to a unique value it will be easier to determine which THUM Adapter you are communicating with. One way to do this is to use the tag number of the wired device that the THUM adapter is connected to followed by THUM (HARTTAG-THUM).1. From the Home screen, select 2: Configure.2. Select 1: Manual Setup.3. Select 2: Device Information tab.4. Enter the Long Tag.2.5.4 Wired device tagFor HART 5 devices the THUM Adapter uses the message field when reporting the HART tag to the Smart Wireless Gateway. To ensure that you can identify the wired device in the Gateway make sure to write the tag information into the message field for all HART 5 devices. For HART 6 or newer devices the THUM reports the long tag as the HART tag to the Gateway.Fast Keys 2, 2, 4, 2
11Reference Manual 00809-0100-4075, Rev CASection 2: ConfigurationMarch 2014Configuration2.6 HART tree
12Reference Manual00809-0100-4075, Rev CASection 2: ConfigurationMarch 2014Configuration
13Reference Manual 00809-0100-4075, Rev CASection 3: MountingMarch 2014MountingSection 3 MountingSafety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14Loop current test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 263.1 Safety messagesInstructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.3.1.1 WarningsFailure to follow these installation guidelines could result in death or serious injury: Only qualified personnel should perform the installationExplosions could result in death or serious injury.Before connecting a Field Communicator in an explosive atmosphere, make sure that the instruments are installed in accordance with intrinsically safe or non-incendive field wiring practicesVerify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certificationsElectrical shock could cause death or serious injury.Use extreme caution when making contact with the leads and terminalsThis device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation.This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.
14Reference Manual00809-0100-4075, Rev CASection 3: MountingMarch 2014Mounting3.2 MountingThe THUM can be installed in one of two configurations:Direct Mount: The THUM Adapter is connected directly to the conduit entry of the wired device.Figure 3-1. Direct Mount3.2.1 Direct mount1. Install the HART® device according to standard installation practices, being sure to use an approved thread sealant on all connections.2. Attach the THUM Adapter to the wired device as shown in Figure 3-1. When installing the THUM Adapter into the conduit entry of a wired device, use an approved thread sealant.3. Connect the THUM Adapter to the HART wired device using the wiring diagrams below. See Figure 3-19 through Figure 3-26 on the following pages.4. Close the housing cover on the HART wired device, so that metal touches metal, but do not over tighten to prevent damaging the unit.NOTETwo splice connectors are included with the THUM Adapter. The first is a two connection splice. The second is a three connection splice for use with a resistor, if there is not enough resistance in the loop. Both of these splice connectors can accept 14 to 22 gauge wire. See wired device reference manual for information on the required loop resistance.Remote Mount: The THUM Adapter is mounted separate from the wired device housing and then connected to the wired device using conduit.Figure 3-2. Remote mount
15Reference Manual 00809-0100-4075, Rev CASection 3: MountingMarch 2014Mounting3.2.2 Remote mount1. Install the HART device according to standard installation practices, being sure to use an approved thread sealant on all connections.2. The THUM Adapter should be mounted as shown in Figure 3-2 on page 14. 3. Connect the THUM Adapter to the wired device using standard practices. Wire running from the THUM Adapter to the wired device must be shielded or in conduit.4. Ground the Remote Mount Kit per local practices.5. Connect the THUM Adapter to the HART wired device using the wiring diagrams below. See Figure 3-19 through Figure 3-26 on the following pages.6. Close the housing cover on the HART wired device, so that metal touches metal, but do not over tighten to prevent damaging the unit.NOTETwo splice connectors are included with the THUM Adapter. The first is a two connection splice. The second is a three connection splice for use with a resistor, if there is not enough resistance in the loop. Both of these splice connectors can accept 14 to 22 gauge wire. See wired device reference manual for information on the required loop resistance.3.2.3 Power supplyMinimum loop load of 250 Ohms.The THUM Adapter communicates and derives power from a standard 4-20 mA/HART loop. The THUM Adapter causes a small voltage drop on the loop which is linear from 2.25 V at 3.5 mA to 1.2 V at 25 mA. Under fault conditions, the maximum voltage drop is 2.5 V. The THUM Adapter will not affect the 4-20 mA signal under normal or fault conditions as long as the loop has at least a 2.5 V margin at the maximum loop current (25 mA for a typical 4-20 mA/HART device).Limit the power supply to 0.5 Amps maximum, and voltage to 55 Vdc.3.2.4 Load resistorIf required, add a load resistor as shown in Figure 3-20, Figure 3-22, and Figure 3-24. The resistor should be adequately rated for the application (1W minimum) and be compatible with the supplied splice connector which accepts wire sizes from 14 to 22 AWG.Loop Current THUM Adapter voltage drop3.5 mA 2.25 V25 mA 1.2 V
16Reference Manual00809-0100-4075, Rev CASection 3: MountingMarch 2014Mounting3.2.5 WiringNote:In order for the THUM Adapter to function properly there must be at least 250 Ohms resistance in the loop. If the 4–20 mA loop does not have the required resistance, wire a resistor as shown in Figure 3-20, Figure 3-22, or Figure 3-24 as applicable.When adding a load resistor ensure that uninsulated conductors do not contact the enclosure and/or other exposed metal parts.Figure 3-3. Direct mount wiring diagram for 2-wire deviceNOTE:In order for the THUM Adapter to function properly there must be at least 250 Ohms resistance in the loop. If the 4–20 mA loop does not have the required resistance, wire a resistor as shown in Figure 3-6, Figure 3-10, or Figure 3-13 as applicable.Figure 3-4. Remote mount wiring diagram for 2-wire deviceSplice ConnectorWired Device 4-20 mA Loop -4-20 mA Loop +Ground- PWR / COMM+ PWR / COMMTHUM AdapterGreenRedBlackWhiteYellowLoad Resistor t250 :Power + Supply-Remote Mount Housing4-20 mA Loop -4-20 mA Loop +Ground+ COMM- COMMTHUM AdapterGreenRedBlackWhiteYellowTo Wired DeviceShield Wire Load Resistor t250 :+ Power - Supply
17Reference Manual 00809-0100-4075, Rev CASection 3: MountingMarch 2014MountingFigure 3-5. Direct mount wiring diagram for 2-wire device with resistorFigure 3-6. Remote mount wiring diagram for 2-wire device with resistorFigure 3-7. Direct mount wiring diagram for 4-wire passive deviceSplice ConnectorWired Device 4-20 mA Loop -4-20 mA Loop +Ground- PWR / COMM+ PWR / COMMTHUM AdapterGreenRedBlackWhiteYellowPower + Supply-Load Resistor t250 :Remote Mount Housing4-20 mA Loop -4-20 mA Loop +Ground+ COMM- COMMTHUM AdapterGreenRedBlackWhiteYellowTo Wired DeviceShield WireLoad Resistor t250:+ Power - Supply Splice ConnectorWired Device 4-20 mA Loop -4-20 mA Loop +GroundTHUM AdapterGreenRedBlackWhiteYellowPower+Power-COMM+COMM-Power + Supply-Load Resistor t250 :
18Reference Manual00809-0100-4075, Rev CASection 3: MountingMarch 2014MountingNOTE:A passive loop exists when the wired device is not supplying power to the 4–20 mA loop. It is important to verify if the wired device is operating in active or passive mode.Figure 3-8. Remote mount wiring diagram for 4-wire passive deviceFigure 3-9. Direct mount wiring diagram for 4-wire passive device with resistorRemote Mount Housing4-20 mA Loop -4-20 mA Loop +Ground+ COMM- COMMTHUM AdapterGreenRedBlackWhiteYellowTo Wired DeviceShield Wire Load Resistor t250:+ Power - Supply Splice ConnectorWired Device 4-20 mA Loop -4-20 mA Loop +GroundTHUM AdapterGreenRedBlackWhiteYellowPower+Power-COMM+COMM-Load Resistor t250 :Power + Supply-
19Reference Manual 00809-0100-4075, Rev CASection 3: MountingMarch 2014MountingFigure 3-10. Remote mount wiring diagram for 4-wire passive device with resistorFigure 3-11. Direct mount wiring diagram for 4-wire active deviceNOTE:An active loop exists when the wired device is supplying the power to the 4-20 mA loop. It is important to verify if the wired device is operating in active or passive mode.Remote Mount Housing4-20 mA Loop -4-20 mA Loop +Ground+ COMM- COMMTHUM AdapterGreenRedBlackWhiteYellowTo Wired DeviceShield Wire+ Power - Supply Load Resistor t250 :Splice ConnectorWired Device 4-20 mA Loop -4-20 mA Loop +GroundTHUM AdapterGreenYellowWhiteBlackRedInput CardPower+Power-COMM+COMM-Load Resistor t250 :
20Reference Manual00809-0100-4075, Rev CASection 3: MountingMarch 2014MountingFigure 3-12. Remote mount wiring diagram for 4-wire active deviceFigure 3-13. Direct mount wiring diagram for 4-wire active device with resistorRemote Mount Housing4-20 mA Loop -4-20 mA Loop +Ground+ COMM- COMMTHUM AdapterGreenRedBlackWhiteYellowTo Wired DeviceShield WireLoad Resistor t250 :Input CardSplice ConnectorWired Device GroundTHUM AdapterGreenYellowWhiteBlackRed4-20 mA Loop -4-20 mA Loop +Load Resistor t250 :Input CardPower+Power-COMM+COMM-
21Reference Manual 00809-0100-4075, Rev CASection 3: MountingMarch 2014MountingFigure 3-14. Remote mount wiring diagram for 4-wire active device with resistorFigure 3-15. Direct mount wiring diagram for 4-wire active device with no 4-20 mA loopRemote Mount Housing4-20 mA Loop -4-20 mA Loop +Ground+ COMM- COMMTHUM AdapterGreenWhiteBlackRedTo Wired DeviceYellowShield WireLoad Resistor t250 :Load Resistor t250 :Input CardSplice ConnectorWired Device GroundTHUM AdapterGreenYellowWhiteBlackRedLoad Resistor t250 :Power+Power-COMM+COMM-
22Reference Manual00809-0100-4075, Rev CASection 3: MountingMarch 2014MountingFigure 3-16. Remote mount wiring diagram for 4-wire active device with no 4-20 mA loopFigure 3-17. THUM adapter only, powered by a 24 V power supply with 1200 Ohm resistor to limit current to 20 mARemote Mount HousingGround+ COMM- COMMTHUM AdapterGreenWhiteBlackRedTo Wired DeviceYellowLoad Resistor t250 :Junction BoxTHUM Adapter250 Ohm ResistorGround1200 Ohm ResistorRequired-24 VPower Supply+GreenRedBlackWhiteYellow
23Reference Manual 00809-0100-4075, Rev CASection 3: MountingMarch 2014MountingFigure 3-18. THUM adapter only, powered by a 24 V power supply with 1200 Ohm resistor to limit current to 20 mAFigure 3-19. Wiring diagram for 2-wire deviceFigure 3-20. Wiring diagram for 2-wire device with resistorNOTEA passive loop exists when the wired device is not supplying power to the 4-20 loop. It is important to verify if the wired device is operating in active or passive mode.Remote Mount HousingTHUM Adapter250 OhmResistorGround1200 Ohm ResistorRequired-24 VPower Supply+GreenWhiteBlackRedYellowSplice ConnectorWired Device 4-20 mA Loop -4-20 mA Loop +Ground- PWR / COMM+ PWR / COMMTHUM AdapterGreenRedBlackWhiteYellowSplice ConnectorWired Device 4-20 mA Loop -4-20 mA Loop +Ground- PWR / COMM+ PWR / COMMTHUM AdapterGreenRedBlackWhiteYellow Resistor
24Reference Manual00809-0100-4075, Rev CASection 3: MountingMarch 2014MountingFigure 3-21. Wiring diagram for 4-wire passive deviceFigure 3-22. Wiring diagram for 4-wire passived device with resistorNOTEAn active loop exists when the wired device is supplying power to the 4-20 mA loop. It is important to verify if the wired device is operating in an active or passive mode.Figure 3-23. Wiring diagram for 4-wire active deviceSplice ConnectorWired Device 4-20 mA Loop -4-20 mA Loop +GroundPower +Power -THUM AdapterGreenRedBlackWhiteYellowPower+Power-4-20 mA/HART -4-20 mA/HART +Splice ConnectorWired Device 4-20 mA Loop -4-20 mA Loop +GroundPower +Power -THUM AdapterGreenRedBlackWhiteYellowPower+Power-4-20 mA/HART -4-20 mA/HART +ResistorSplice ConnectorWired Device 4-20 mA Loop -4-20 mA Loop +GroundPower +Power -THUM AdapterGreenYellowWhiteBlackRedPower+Power-4-20 mA/HART -4-20 mA/HART +
25Reference Manual 00809-0100-4075, Rev CASection 3: MountingMarch 2014MountingFigure 3-24. Wiring diagram for 4-wire active device with resistorFigure 3-25. Wiring diagram for 4-wire active device with no 4-20 mA loopFigure 3-26. Wiring diagram for THUM adapter as router, no wired deviceThe 1200 Ohm resistor should be adequately rated for the application (3W minimum).Splice ConnectorWired Device 4-20 mA Loop -4-20 mA Loop +GroundPower +Power -THUM AdapterGreenYellowWhiteBlackRedPower+Power-4-20 mA/HART -4-20 mA/HART +ResistorSplice ConnectorWired Device GroundPower +Power -THUM AdapterGreenYellowWhiteBlackRedPower+Power-4-20 mA/HART -4-20 mA/HART +ResistorTHUM AdapterRedGreen BlackWhiteGround250 Ohm 1200 Ohm ResistorYellow24VPowerJunction Box
26Reference Manual00809-0100-4075, Rev CASection 3: MountingMarch 2014Mounting3.3 Loop current testTo verify that the THUM Adapter will work under all conditions, a loop current test should be performed. This test will exercise the loop under the highest possible voltage drop conditions.1. Place loop in manual control.2. Drive loop to high alarm level. For details see wired device instruction manual.When the THUM Adapter is connected to a valve, this will need to be done at the current source and not from the valve.When the THUM Adapter is connected to a transmitter, this will need to be performed at the transmitter.3. Place the THUM Adapter into fixed voltage drop mode.AMS Right click on the THUM Adapter and select Configure. When the menu opens, select Manual Setup from the window on the left and select the Wired Device tab on the top. Make sure that the Time drop down menu at the bottom of the page has Current selected. Under the Voltage Drop drop down menu in the Smart Power Options box, select Fixed Voltage Drop. Hit the Apply button to make any changes. See Figure 3-27 on page 27.Field communicatorWhen communicating to the THUM Adapter select: Configure - Manual setup - Wired Device - Voltage Drop Mode. In the method choose Fixed Voltage Drop.4. Verify that the current on the loop reaches the high alarm levels.5. Place the THUM Adapter into variable voltage drop mode.AMS Right click on the THUM Adapter and select Configure. When the menu opens, select Manual Setup from the window on the left and select the Wired Device tab on the top. Make sure that the Time drop down menu at the bottom of the page has Current selected. Under the Voltage Drop drop down menu in the Smart Power Options box, select Variable Voltage Drop. Hit the Apply button to make any changes. See Figure 3-27.Field communicatorWhen communicating to the THUM Adapter select: Configure - Manual setup - Wired Device - Voltage Drop Mode. In the method choose Variable Voltage Drop.Function Key Sequence Menu ItemsVoltage Drop 2,2,2,2 Voltage DropFunction Key Sequence Menu ItemsVoltage Drop 2,2,2,2 Voltage Drop
27Reference Manual 00809-0100-4075, Rev CASection 3: MountingMarch 2014Mounting6. Remove loop from high alarm value.Figure 3-27. AMS configure screen
28Reference Manual00809-0100-4075, Rev CASection 3: MountingMarch 2014Mounting
29Reference Manual 00809-0100-4075, Rev CASection 4: CommissioningMarch 2014CommissioningSection 4 CommissioningSafety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29Device network configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 304.1 Safety messagesInstructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.4.1.1 WarningsFailure to follow these installation guidelines could result in death or serious injury: Only qualified personnel should perform the installationExplosions could result in death or serious injury.Before connecting a Field Communicator in an explosive atmosphere, make sure that the instruments are installed in accordance with intrinsically safe or non-incendive field wiring practicesVerify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certificationsElectrical shock could cause death or serious injury.Use extreme caution when making contact with the leads and terminalsThis device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation.This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.
30Reference Manual00809-0100-4075, Rev CASection 4: CommissioningMarch 2014Commissioning4.2 Device network configurationIn order to communicate with the Smart Wireless Gateway, and ultimately the Information System, the transmitter must be configured to communicate with the wireless network. This step is the wireless equivalent of connecting wires from a transmitter to the information system. Using a Field Communicator or AMS, enter the Network ID and Join Key so that they match the Network ID and Join Key of the gateway and other devices in the network. If the Network ID and Join Key are not identical, the THUM Adapter will not communicate with the network. The Network ID and Join Key may be obtained from the Smart Wireless Gateway on the Setup>Net-work>Settings page on the web server, shown in Figure 4-1.Figure 4-1. Gateway network settingAMSRight click on the THUM Adapter and select Configure. When the menu opens, select Join Device to Network and follow the method to enter the Network ID and Join Key.Field communicatorThe Network ID and Join Key may be changed in the wireless device by using the following Fast Key sequence. Set both Network ID and Join Key.Operation can be verified in three locations: by using the Field Communicator, at the Gateway via the Smart Wireless Gateway’s integrated web server, or via AMS™ Wireless Configurator.Function Key Sequence Menu ItemsWireless Setup 1,4 Smart Power, Network ID, Set Join Key, Radio State
31Reference Manual 00809-0100-4075, Rev CASection 4: CommissioningMarch 2014Commissioning4.2.1 Network statusIf the THUM Adapter was configured with the Network ID and Join Key and sufficient time for network polling has passed, the transmitter should be connected to the network. To verify connectivity, open the Smart Wireless Gateway’s integral web interface and navigate to the Explorer page.This page will display the THUM Adapter's HART tag, PV, SV, TV, QV, and Update Rate. A green status indicator means that the device is working properly. A red indicator means that there is a problem with either the device or its communication path. For more detail on a specific device, click on the tag name.4.2.2 Verify operationOperation can be verified in three locations: by using the 375 Field Communicator, at the Gateway via the Smart Wireless Gateway’s integrated web server, or via AMS™ Wireless Configurator.Field communicatorIn order for the THUM adapter to communicate with a Field Communicator, a THUM adapter DD is required. The Field Communicator must be put into a polling mode using the THUM adapter address of 63. Connect the Field Communicator to the wired device. The Field Communicator should find both the THUM adapter and the wired device.Smart Wireless GatewayIf the THUM Adapter was configured with the Network ID and Join Key, and sufficient time has passed for network polling, the transmitter will be connected to the network. To verify device operation and connection to the network with the Smart Wireless Gateway’s integrated web server, open the Smart Wireless Gateway’s integral web interface and navigate to the Explorer page.NOTE:It may take several minutes for the device to join the network.Table 4-1. Field Communicator connectionsFunction Key Sequence Menu ItemsCommunications 3, 3 Join Status, Wireless Mode, Join Mode, Number of Available Neighbors, Number of Advertisements Heard, Number of Join Attempts
32Reference Manual00809-0100-4075, Rev CASection 4: CommissioningMarch 2014CommissioningAMS Wireless ConfiguratorWhen the device has joined the network, it will appear in the Wireless Configurator as illustrated below.TroubleshootingIf the device is not operating properly, refer to the troubleshooting section of the manual. The most common cause of incorrect operation is the Network ID and Join Key. The Network ID and Join Key in the device must match that of the Smart Wireless Gateway. The Network ID and Join Key may be obtained from the Smart Wireless Gateway on the Setup>Network>Settings page on the web server. The Network ID and Join Key may be changed in the wireless device by using the following Fast Key sequence.Reference informationNOTEIn order to communicate with a Field Communicator, the wired device must be powered.Function Key Sequence Menu ItemsWireless Setup 1, 4 Smart Power, Network ID, Set Join Key, Radio StateTable 4-2. THUM adapter HART fast key sequenceFunction Key Sequence Menu ItemsDevice Info 2, 2, 4, 3 Manufacturer, Model, Final Assembly Number, Universal, Field Device, Software, Hardware, Descriptor, Message, Date, Model Number I, II, III, SI Unit Restriction, CountryGuided Setup 2, 1 Configure, Guided Setup, Join Device to Network, Configure Update Rate, Zero Trim, Configure Device Display, Configure Process AlarmsManual Setup 2, 2 Configure, Manual Setup, Wireless, Pressure, Device Temperatures, Device Information, Display, OtherWireless 2, 2, 1 Network ID, Join Device to Network, Configure Update Rate, Configure Broadcast Power Level, Power Mode, Power Source
33Reference Manual 00809-0100-4075, Rev CASection 5: Operation and MaintenanceMarch 2014Operation and MaintenanceSection 5 Operation and MaintenanceSafety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 33Startup sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 33Advanced setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 345.1 Safety messagesInstructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.5.1.1 Warnings5.2 Startup sequenceBecause the THUM is a power scavenging device, different capabilities are available at different times after startup. Configuration is available immediately after startup and includes Update Rate and Discovery method. All network settings including Network ID, Join Key can not be set until the radio is completely initialized. This may take up to three (3) minutes after startup.After this amount of time has passed, the THUM adapter will start to join the network. Time to join the network depends on network size and number of devices and if active advertising is turned on in the Gateway. After sufficient time to join has passed go to the Explorer page on the Smart Wireless Gateway to see if the THUM has joined.Failure to follow these installation guidelines could result in death or serious injury: Only qualified personnel should perform the installationExplosions could result in death or serious injury.Before connecting a Field Communicator in an explosive atmosphere, make sure that the instruments are installed in accordance with intrinsically safe or non-incendive field wiring practicesVerify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certificationsElectrical shock could cause death or serious injury.Use extreme caution when making contact with the leads and terminalsThis device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation.This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.
34Reference Manual00809-0100-4075, Rev CASection 5: Operation and MaintenanceMarch 2014Operation and Maintenance5.3 Advanced setup5.3.1 Configure advanced update rateThe “Configure Update Rate” method sets all three update rates based on one user input. The “configure Advanced Update Rate” method allows for each update rate to be set independently of the other two. Values for all update rates are between 8 seconds and 60 minutes. Only one update rate can be set to 8 seconds.In AMS Select Manual Setup and then the Wireless tab.5.3.2 4-20 mA currentThis optimizes the THUM Adapter to the available loop current.There are two options “Variable Current Mode” and “Fixed Current Mode”. Variable current mode is the default mode and is used when the current on the loop is changing between 3.5 mA to 25 mA.Fixed Current mode is user selectable. This mode is for when the current on the loop is fixed and will not drop below 15 mA. If the current drops below 15 mA when the THUM Adapter is in fixed current mode, there may be issues with network traffic, and the THUM Adapter may drop off of the wireless network. The HART loop will not be affected. In AMS Select Manual Setup and then the Wired Device tab. 5.3.3 Voltage dropThis optimizes the THUM Adapter to the available voltage on the loop. There are two options: Variable and Fixed. Variable is the default mode. In Variable mode the THUM drops between 2.25 V at 3.5 mA and 1.2 V at 25 mA. In Fixed mode the THUM will always drop 2.25 volts. Fixed mode is used for verifying that there is enough voltage on the loop in the loop check procedure.In AMS Select Manual Setup and then the Wired Device tab.5.3.4 Discovery modeThe discovery mode is how the THUM Adapter determines which wired device it will update for. There are 3 modes “First Device Found”, “Fixed Polling Address”, and “Fixed Mapping”. The default mode is First Device Found. In First Device Found Mode, the THUM Adapter will update for the first wired device that it finds on the wired bus. This mode is best used when there is only one device on the wired bus. If more than one wired device is found, the THUM Adapter will go into alert. Fast Keys 2, 2, 1,3Fast Keys 2, 2, 2,1Fast Keys 2, 2, 2,2Fast Keys 2, 2, 2,3
35Reference Manual 00809-0100-4075, Rev CASection 5: Operation and MaintenanceMarch 2014Operation and MaintenanceIn Fixed Polling Address mode, the THUM will only update for a wired device at specific HART polling address. Any address can be entered. If no device is found at this address, the THUM Adapter will go into an alarm state. In Fixed Mapping mode, the user selects the long tag from a list of devices that are currently on the wired bus. If the selected device goes off line, the THUM will not start updating new device, and will go into an alarm state.In AMS Select Manual Setup and then the Wired Device tab. 5.3.5 Configure HART pollingThe Configure HART Polling method allows the user to select which commands the THUM Adapter will update for the wired device. The user can select from pre setup information or select custom and enter the HART command that they would like to have the THUM Adapter update for the wired device. In AMS Select Manual Setup and then the Wired Device.5.3.6 Configure router only modeThis mode will set the THUM Adapter up as a router only device. The THUM Adapter will no longer look for wired devices or update for any wired device that is on the HART loop. The THUM Adapter will continue to send updates for itself and will also act as a wireless node in the wireless network.In AMS Select Manual Setup and then the Other tab.5.3.7 HART addressThis is the HART Polling address of the THUM adapter. This can be changed from 0 to 63. This is used when using wired HART communication to talk with the THUM. The THUM Adapter default HART polling address is 63.In AMS Select Manual Setup and then the Other tab.5.3.8 HART masterHere is where the user can set the THUM Adapter to either a primary or secondary HART master. The THUM is set to primary as default, if another primary master is on the HART loop it may be necessary to change the THUM Adapter to a secondary master. This will not affect the functionality of the THUM Adapter. The number of retries can be set to between 2 and 5.In AMS Select Manual Setup and then the Other tab.Fast Keys 2, 2, 2,4Fast Keys 2, 2, 5,2Fast Keys 2, 2, 5,3Fast Keys 2, 2, 5,4
36Reference Manual00809-0100-4075, Rev CASection 5: Operation and MaintenanceMarch 2014Operation and Maintenance
37Reference Manual 00809-0100-4075, Rev CASection 6: TroubleshootingMarch 2014TroubleshootingSection 6 TroubleshootingOverview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 37Troubleshooting recommended actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 386.1 OverviewTable 6-1 on page 38 provides summarized maintenance and troubleshooting suggestions for the most common operating problems.If you suspect malfunction despite the absence of any diagnostic messages on the Field Communicator display, follow the procedures described here to verify that transmitter hardware and process connections are in good working order. Always deal with the most likely checkpoints first.6.1.1 WarningsFailure to follow these installation guidelines could result in death or serious injury: Only qualified personnel should perform the installationExplosions could result in death or serious injury.Before connecting a Field Communicator in an explosive atmosphere, make sure that the instruments are installed in accordance with intrinsically safe or non-incendive field wiring practicesVerify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certificationsElectrical shock could cause death or serious injury.Use extreme caution when making contact with the leads and terminalsThis device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation.This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.
38Reference Manual00809-0100-4075, Rev CASection 6: TroubleshootingMarch 2014TroubleshootingTable 6-1. Troubleshooting recommended actionsSymptom Recommended ActionWired TroubleshootingWired device does not turn on when THUM Adapter is added to loopCheck the wiring and connections between THUM Adapter and wired deviceVerify that enough voltage is being supplied to power both the THUM Adapter and wired deviceWired Device does not function properly through loop check Determine total voltage drop of system assume 2.5 volts for THUM AdapterVerify that enough voltage is on the loopCan not communicate with wired device or THUM Adapter Verify that wiring is correctVerify that enough voltage is being supplied to power both THUM Adapter and wired deviceVerify that between 250 and 1100 Ohms resistance is presentCan not communicate with THUM Adapter Verify that wiring is correctVerify that enough voltage is being supplied to power both THUM Adapter and wired deviceVerify that between 250 and 1100 Ohms resistance is presentVerify that Field communicator or AMS is set to poll for THUM Adapter addressPower Cycle device to try againConfiguration TroubleshootingCan not configure THUM Adapter with 375 or AMS Make sure that the correct DD is loaded into the 375 or AMSTHUM Adapter does not communicate with wired device Run the “Configure Discovery Mode” method to connect the THUM Adapter to wired deviceCheck the wiring and connections between THUM Adapter and wired deviceVerify that between 250 and 1100 Ohms resistance is present for HART communications Verify that the wired device is functioning properlyPower Cycle device to try againDuplicate HART Master Detected Verify that two primary masters are on the loopThen set the THUM Adapter into secondary master modePower Cycle device to try againIf THUM Adapter is in secondary master mode and 375 or AMS is connected to loop this error will occur The error will disappear after the 375 or AMS is removed from the loop.Wireless Network TroubleshootingTHUM Adapter not joining network Verify network ID and join keyWait longer (30 min.)Verify THUM Adapter is within range of at least one other deviceVerify network is in active network advertisePower Cycle device to try againVerify device is configured to join. Send the “Force Join” command to the deviceSee troubleshooting section of Smart Wireless Gateway for more informationLimited Bandwidth Error Reduce the Update Rate on THUM Adapter and wired deviceIncrease communication paths by adding more wireless pointsCheck that THUM Adapter has been online for at least an hourCheck that THUM Adapter is not routing through a “limited” routing nodeCreate a new network with an additional Smart Wireless Gateway
39Reference Manual 00809-0100-4075, Rev CAAppendix A: Reference DataMarch 2014Reference DataAppendix A Reference DataFunctional specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 39Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 39Performance specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 40Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 41Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 43A.1 Functional specificationsInputAny 2- or 4-wire HART powered device.OutputIEC 62591 (WirelessHART)Humidity limits0–100% relative humidityUpdate rateUser selectable, 8 sec. to 60 min.A.2 Physical specificationsElectrical connectionsThe THUM is connected into a powered 4–20 mA loop, powering itself by scavenging power. The THUM causes a voltage drop across the loop. The drop is linear from 2.25 volts at 3.5 mA to 1.2 volts at 25 mA, but does not effect the 4–20 mA signal on the loop. Under fault conditions, the maximum voltage drop is 2.5 volts.Power supplyMinimum load on loop 250 Ohms.To maintain normal operating functions of the sub-device, the power in the loop must have at least a 2.5 V margin at a 250 Ohm load.Limit power supply to 0.5 Amps maximum.Limit power supply to 55 Vdc maximum.Field Communicator connectionsUtilize sub-device HART connections.Materials of constructionHousing option D - Low-copper aluminumHousing option E - 316 SST
40Reference Manual00809-0100-4075, Rev CAAppendix A: Reference DataMarch 2014Reference DataPaint - PolyurethaneM20-Conduit Adapter - SSTM20-Conduit Adapter O-ring - Buna-nAntennaPoly butadine terephthalate (PBT) / Polycarbonate (PC) integrated omnidirectional antennaWeightTHUM Adapter only AL - 0.65 lbs. (0.29 kg)THUM Adapter only SST - 1.1 lbs. (0.5 kg)AL THUM Adapter with AL remote kit - 3.2 lbs. (1.45 kg)SST THUM Adapter with SST remote kit - 5.8 lbs. (2.65 kg)AL THUM Adapter with M20 conduit adapter - 0.85 lbs. (.038 kg)SST THUM Adapter with M20 conduit adapter - 1.3 lbs. (0.59 kg)Enclosure ratingsHousing option code D is NEMA 4X, and IP66.MountingThe THUM Adapter may be attached directly to the conduit of any 2- or 4-wire HART device or mounted remotely by using the remote mount kit. A.3 Performance specificationsElectroMagnetic compatibility (EMC)All Models:Meets all relevant requirements of EN 61326-1 (2006) when installed with shielded wiring. The sub-device must also use shielded wiring for installation.Vibration effectOutput unaffected when tested per the requirements of IEC60770-1 field with general application or pipeline with low vibration level (10-60 Hz 0.15 mm displacement peak amplitude / 60-500 Hz 2g).When the THUM Adapter is used on wired devices that are subject to vibration levels greater than 2g, it is recommended that the THUM Adapter be remotely mounted using the remote mount kit.Temperature limitsOutput specificationsThe THUM allows Wireless communication between the HART device it is connected to and the Smart Wireless Gateway.Operating Limit Storage Limit–40 to 185 °F –40 to 185 °F–40 to 85 °C –40 to 85 °C
41Reference Manual 00809-0100-4075, Rev CAAppendix A: Reference DataMarch 2014Reference DataA.4 Dimensional drawingsTHUM adapter 1/2 NPTDimensions are in inches (millimeters)1.42(36.1)1.91(48.5)5.15(130.8)2.0(50.8)
42Reference Manual00809-0100-4075, Rev CAAppendix A: Reference DataMarch 2014Reference DataTHUM adapter with M20 conduit adapterDimensions are in inches (millimeters)THUM adapter with remote mount kitDimensions are in inches (millimeters)1.07(27.17)1.91(48.5)4.85(123.19)2.0(50.8)6.48(164.6)Adapter for M20 Entry4.20(107)4.85(123.19)2.00(50.8)3.45(88)Conduit EntryElectronic Side
43Reference Manual 00809-0100-4075, Rev CAAppendix A: Reference DataMarch 2014Reference DataA.5 Ordering informationTable A-1. Smart Wireless THUM adapter ordering information★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.__The Expanded offering is subject to additional delivery lead time.Model Product Description775 Smart Wireless THUM AdapterOutputXWirelessHousingStandard StandardDAluminum ★ExpandedESSTMounting ConnectionStandard Standard11/2 - 14 NPT ★2M20-Conduit Adapter ★PlantWeb FunctionalityStandard Standard1HART® Data ★CertificationStandard StandardNA No Approval ★I5 FM Intrinsically Safe, Non-incendive ★I6 CSA Intrinsically Safe ★I1 ATEX Intrinsic Safety ★N1 ATEX Type n ★I7 IECEx Intrinsic Safety ★N7 IECEx Type n ★I2 INMETRO Intrinsic Safety ★N2 INMETRO Type n ★I3 China Intrinsic Safety ★IP Korea (KOSHA) Intrinsic Safety ★IW India (CCOE) Intrinsic Safety ★IM GOST (Russia) Intrinsically Safe ★Wireless Update Rate, Operating Frequency, and ProtocolStandard StandardWA3 User Configurable Update Rate, 2.4 GHz DSSS, WirelessHART ★Omnidirectional, Wireless Antenna, and SmartPower™ OptionsStandard StandardWK9 Long range, Integral Antenna, Power Scavenging ★Typical Model Number: 775XD11I5WA3WK9
44Reference Manual00809-0100-4075, Rev CAAppendix A: Reference DataMarch 2014Reference DataA.6 Accessories and spare partsTable A-2. AccessoriesItem Description Part NumberRemote Mount Kit - AI 00775-9000-0001Remote Mount Kit - SST 00775-9000-0011M20-Conduit Adapter 00775-9001-0001
45Reference Manual 00809-0100-4075, Rev CAAppendix B: Product CertificationsMarch 2014Product CertificationsAppendix B Product CertificationsApproved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 45European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 45Telecommunication Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 45FCC and IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 46Ordinary Location Certification for FM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 46Hazardous Locations Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 46B.1 Approved Manufacturing LocationsRosemount Inc. – Chanhassen, Minnesota, USAEmerson Process Management GmbH & Co. - Karlstein, GermanyEmerson Process Management Asia Pacific Private Limited - SingaporeB.2 European Directive InformationThe EC declaration of conformity for all applicable European directives for this product can be found at www.rosemount.com. A hard copy may be obtained by contacting an Emerson Process Management representative.ATEX Directive (94/9/EC)Emerson Process Management complies with the ATEX Directive.Electro Magnetic Compatibility (EMC) (2004/108/EC)Emerson Process Management complies with the EMC Directive.Radio and Telecommunications Terminal Equipment Directive (R&TTE) (1999/5/EC)Emerson Process Management complies with the R&TTE Directive.B.3 Telecommunication ComplianceAll wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF spectrum. Nearly every country requires this type of product certification. Emerson is working with governmental agencies around the world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage.
46Reference Manual00809-0100-4075, Rev CAAppendix B: Product CertificationsMarch 2014Product CertificationsB.4 FCC and ICThis device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation.This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) This device may not cause interference, and (2) this device must accept any interference, including any interference that may cause undesired operation of the device. Cet appareil est conforme à la norme RSS Industrie Canada exempt de licence. Son fonctionnement est soumis aux deux conditions suivantes: (1) cet appareil ne doit pas provoquer d’interférences et (2) cet appareil doit accepter toute interférence, y compris les interferences pouvant causer un mauvais fonctionnement du dispositif.B.5 Ordinary Location Certification for FMAs standard, the transmitter has been examined and tested to determine that the design meets basic electrical, mechanical, and fire protection requirements by FM, a nationally recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health Administration (OSHA).B.6 Hazardous Locations CertificatesNorth American CertificationsFactory Mutual (FM) ApprovalsI5 FM Intrinsically Safe and Non-incendiveIntrinsically Safe for Class I/II/III, Division 1, Groups A, B, C, D, E, F, and G.Zone Marking: Class I, Zone 0, AEx ia llCTemperature Codes T4(-50 °C dTa d70 °C)Non-incendive for Class I, Division 2, Groups A, B, C, and D. Intrinsically safe and non-incendive when installed according to Rosemount Drawing 00775-0010.Enclosure Type 4X/IP66CSA - Canadian Standards AssociationI6 CSA Intrinsically SafeIntrinsically Safe for Class I, Division 1, Groups A, B, C, and D.T3C(-50 °C dTa d70 °C)Intrinsically safe when installed according to Rosemount Drawing 00775-0012.Suitable for Class I, Division 2, Groups A, B, C, and D.Enclosure Type 4X/IP66
47Reference Manual 00809-0100-4075, Rev CAAppendix B: Product CertificationsMarch 2014Product CertificationsEuropean CertificationsI1 ATEX Intrinsic SafetyCertificate: Baseefa09ATEX0125X II 1GEx ia IIC T4(-50 °C dTa d70 °C)IP66 1180Special Conditions for Safe Use (X):The surface resistivity of the antenna is greater than one gigaohm. To avoid electrostatic charge build-up, it must not be rubbed or cleaned with solvents or a dry cloth.The enclosure is made of aluminium alloy and given a protective polyurethane paint finish; however, care should be taken to protect it from impact or abrasion if located in a zone 0.N1 ATEX Type nCertificate: Baseefa09ATEX0131 II 3 GEx nA IIC T4 (-50 °C dTa d70 °C)Ui = 45 Vdc MAXIP66 1180IECEx CertificationsI7 IECEx Intrinsic SafetyCertificate: IECEx BAS 09.0050XEx ia IIC T4(-50 °C dTa d70 °C)IP66Special Conditions for Safe Use (X):The surface resistivity of the antenna is greater than one gigaohm. To avoid electrostatic charge build-up, it must not be rubbed or cleaned with solvents or a dry cloth.The enclosure is made of aluminium alloy and given a protective polyurethane paint finish; however, care should be taken to protect it from impact or abrasion if located in a zone 0.Table B-1. Input ParametersLoop PowerUi = 30 VIi = 200 mAPi = 1.0 WCi = 0Li = 0Table B-2. Input ParametersLoop PowerUi = 30 VIi = 200 mAPi = 1.0 WCi = 0Li = 0
48Reference Manual00809-0100-4075, Rev CAAppendix B: Product CertificationsMarch 2014Product CertificationsN7 IECEx Type nCertificate: IECEx BAS 09.0058Ex nA IIC T4 (-50 °C dTa d70 °C)Ui = 45 Vdc MAXIP66INMETRO CertificationsI2 Intrinsic SafetyBR-Ex ia IIC T4 (-50 °C dTa d70 °C) GaN2 INMETRO Type ‘n’BR-Ex nA IIC T4 Gc (-50 °C dTa d70 °C) China (NEPSI) CertificationsI3 China (NEPSI) Intrinsic SafetyEx ia IIC T4CCoE CertificationsIW Intrinsic SafetyEx ia IIC T4KOSHA CertificationsIP Intrinsic SafetyEx ia IIC T4GOST CertificationsIM Intrinsically SafeEx ia IIC T4 (-50 °C dTa d70 °C) Ex nA IIC T4 (-50 °C dTa d70 °C) IP66
49Reference Manual 00809-0100-4075, Rev CAAppendix B: Product CertificationsMarch 2014Product CertificationsFigure B-1. 775 THUM FM I.S. & Class 1, Div. 2 Installation Drawing (1 of 2)
50Reference Manual00809-0100-4075, Rev CAAppendix B: Product CertificationsMarch 2014Product CertificationsFigure B-2. 775 THUM FM I.S. & Class 1, Div. 2 Installation Drawing (2 of 2)PRINTED COPIES ARE UNCONTROLLED
51Reference Manual 00809-0100-4075, Rev CAAppendix B: Product CertificationsMarch 2014Product CertificationsFigure B-3. 775 THUM CSA I.S. Installation drawing
52Reference Manual00809-0100-4075, Rev CAAppendix B: Product CertificationsMarch 2014Product CertificationsFigure B-4. 775 THUM CSA Installation Drawing
Reference Manual00809-0100-4075, Rev CAMarch 2014Standard Terms and Conditions of Sale can be found at www.rosemount.com/terms_of_saleThe Emerson logo is a trademark and service mark of Emerson Electric Co.Rosemount. the Rosemount logotype, and SMART FAMILY are registered trademarks of Rosemount Inc.Coplanar is a trademark of Rosemount Inc.Halocarbon is a trademark of the Halocarbon Products Corporation.o.Fluorinert is a registered trademark of Minnesota Mining and Manufacturing Company CorporationSyltherm 800 and D.C. 200 are registered trademarks of Dow Corning Corporation.Neobee M-20 is a registered trademark of PVO International, Inc.HART is a registered trademark of the HART Communication Foundation.Foundation fieldbus is a registered trademark of the Fieldbus Foundation.All other marks are the property of their respective owners.© March 2014 Rosemount, Inc. All rights reserved.Emerson Process Management GmbH & Co.Argelsrieder Feld 382234 WesslingGermanyTel 49 (8153) 9390Fax 49 (8153) 939172Emerson Process Management Asia Pacific Private Limited1 Pandan CrescentSingapore 128461T (65) 6777 8211F (65) 6777 0947Enquiries@AP.EmersonProcess.comBeijing Rosemount Far EastInstrument Co., LimitedNo. 6 North Street, Hepingli, Dong Cheng DistrictBeijing 100013, ChinaT (86) (10) 6428 2233F (86) (10) 6422 8586Emerson Process ManagementRosemount Measurement8200 Market BoulevardChanhassen MN 55317 USATel (USA) 1 800 999 9307Tel (International) +1 952 906 8888Fax +1 952 906 8889Emerson Process Management Latin America1300 Concord Terrace, Suite 400Sunrise Florida 33323 USATel + 1 954 846 5030

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