Rothenbuhler Engineering 1678-4 Test Box User Manual
Rothenbuhler Engineering Company Inc Test Box Users Manual
Users Manual
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| Date Submitted | 2011-07-13 00:00:00 |
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| Document Author: | Rich Taft |
REMOTE FIRING DEVICE
OPERATION MANUAL
The information contained in this document is subject to change
without notice. In no event shall Rothenbuhler Engineering
Company be liable for errors contained herein or for special,
indirect, or consequential damages or injuries of any nature
resulting from use of information in this document.
ROTHENBUHLER ENGINEERING
P.O. BOX 708
524 RHODES ROAD
SEDRO WOOLLEY, WA 98284
1678-A16 {Draft}
5/12/2011
©2011 Rothenbuhler Engineering
All Rights reserved
SPECIAL NOTICE
WARNING TO USERS AND AFFECTED PERSONS
The Remote Firing Device (RFD) is designed to be used in blasting operations.
Explosives used in connection with the RFD may be extremely powerful. Improper use
of explosives with or without the RFD or improper safety precautions taken with respect
to personnel or property may result in death, serious personal injury, or property
damage. Other manufacturers’ equipment that may not be in compliance with
frequency coordination may inadvertently interfere with the operation of the RFD. Be
aware of other operations within the receiving range of the RFD.
The literature accompanying this warning contains information of a general nature for
users of the RFD based upon the manufacturer’s experience in the design and
manufacture of remote radio frequency devices. In addition, the manufacturer provides
product literature and technical data sheets periodically which should be consulted for
detailed information on the characteristics, specifications and recommendations for the
RFD. The manufacturer does not purport to give information or advice on explosives or
their use.
The RFD and related explosive devices are intended for use only by trained
professionals having comprehensive knowledge of the RFD, the explosives being used,
and the application together with all related safety precautions. The manufacturer of the
RFD is responsible only for the proper performance of the RFD itself and is not
responsible for the performance, safety, or specifications of the explosive used, nor the
suitability of the RFD for any particular purpose other than that expressly described in
the manufacturer’s literature.
LIMITED WARRANTY
The manufacturer warrants the Model 1678 Remote Firing Device (RFD) to be free of
defects in workmanship or materials for the period of one year from the date of
purchase. In the event any RFD or component thereof is shown to be defective in
workmanship or materials within one year, the system or component will be repaired or
replaced without charge by the manufacturer at the manufacturer’s place of business.
This warranty does not cover damage or injury to equipment resulting from abuse,
neglect, or use in applications other than expressly described by the manufacturer as fit
purposes for the RFD.
This Limited Warranty is given in lieu of all other legal warranties express or implied and
neither the manufacturer nor its representatives shall be liable for any direct, incidental
or consequential loss or damages arising out of any occurrence or accident involving
the use of this product.
1678 RFD OPERATION MANUAL {DRAFT}
ii
FCC NOTICE
This device complies with Part 15 of the FCC regulations. Operation is subject to the
following two conditions: (1) That this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may
cause undesired operation.
RADIATION HAZARD WARNING
This radio shall only be used during the course of employment by individuals aware of
the hazards of radio frequency (RF) radiation exposure, and the ways to minimize such
hazards. This radio is not intended for use by the "General Population." Further, this
radio must not be co-located or operated in conjunction with any other antenna or
transmitter. User should not allow antennas to come within 20 cm (8 inches) of the body
during use.
CANADA
**This Class B digital apparatus meets all requirements of the Canadian InterferenceCausing Equipment Regulations.
Cet appareil numérique de la classe B respecte toutes les exigences du Règlement sur
le matériel brouilleur du Canada.
Under Industry Canada regulations, this radio transmitter may only operate using an
antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry
Canada. To reduce potential radio interference to other users, the antenna type and its
gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not
more than that necessary for successful communication.
This radio transmitters (IC: 2758A-166921 and 2758A-16784) have been approved by
Industry Canada to operate with the antenna types listed below with the maximum
permissible gain and required antenna impedance for each antenna type indicated.
Antenna types not included in this list, having a gain greater than the maximum gain
indicated for that type, are strictly prohibited for use with this device.
Antenna: ¼ wave whip, gain 2.15 dBi
1678 RFD OPERATION MANUAL {DRAFT}
iii
Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut
fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé
pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage
radioélectrique à l'intention des autres utilisateurs, il faut choisir le type d'antenne et son
gain de sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas
l'intensité nécessaire à l'établissement d'une communication satisfaisante.
Le présent émetteur radio (IC: 2758A-166921 and 2758A-16784) a été approuvé par
Industrie Canada pour fonctionner avec les types d'antenne énumérés ci-dessous et
ayant un gain admissible maximal et l'impédance requise pour chaque type d'antenne.
Les types d'antenne non inclus dans cette liste, ou dont le gain est supérieur au gain
maximal indiqué, sont strictement interdits pour l'exploitation de l'émetteur.
Stabantenne: ¼ longueur d'onde, gain 2.15 dBi
1678 RFD OPERATION MANUAL {DRAFT}
iv
TABLE OF CONTENTS
Chapter
Page
SPECIAL NOTICE .......................................................................................................... II
WARNING TO USERS AND AFFECTED PERSONS .................................................... II
LIMITED WARRANTY .................................................................................................... II
FCC NOTICE ................................................................................................................. III
RADIATION HAZARD WARNING................................................................................. III
CANADA........................................................................................................................ III
TABLE OF CONTENTS..................................................................................................V
LIST OF ILLUSTRATIONS..........................................................................................VIII
SAFETY INFORMATION................................................................................................X
1.
INTRODUCTION .................................................................................................. 1
1.1.
Purpose ............................................................................................................ 1
1.2.
Storage and Environmental Conditions............................................................. 1
1.3.
Maintenance ..................................................................................................... 3
2.
INTRODUCTION TO RFD SYSTEM COMPONENTS ......................................... 4
2.1.
System .............................................................................................................. 4
2.2.
Mini Controller Unit ........................................................................................... 7
2.3.
Mini Controller Unit Switch Operation ............................................................... 7
2.4.
Mini Controller Unit Display Operation ............................................................ 10
2.5.
Electric Remote Unit ....................................................................................... 13
2.6.
Remote Shock Tube Initiator (RSTI) ............................................................... 16
2.7.
3 Position Battery Charger .............................................................................. 19
2.8.
Test Box.......................................................................................................... 19
1678 RFD OPERATION MANUAL {DRAFT}
2.9.
Antenna Assembly .......................................................................................... 21
2.10.
Carrying Case ............................................................................................. 22
2.11.
Vent operation ............................................................................................. 25
2.12.
Antenna / Battery Charger Connector ......................................................... 26
2.13.
Connector Dust Cover Operation ................................................................ 27
3.
SYSTEM SPECIFICATIONS.............................................................................. 28
3.1.
Radio .............................................................................................................. 28
3.2.
Physical .......................................................................................................... 29
3.3.
Battery ............................................................................................................ 29
3.4.
Timing ............................................................................................................. 30
3.5.
Detonate Output.............................................................................................. 30
3.6.
System Identification....................................................................................... 31
4.
PRE-OPERATIONAL PROCEDURES............................................................... 32
4.1.
Physical Inspection ......................................................................................... 32
4.2.
Battery Charging With the 3-Position Charger ................................................ 32
4.3.
Bench Testing the System .............................................................................. 34
5.
OPERATIONAL PROCEDURES ....................................................................... 36
5.1.
Ready the System at Site ............................................................................... 36
5.2.
Placement of Remote Units ............................................................................ 37
5.3.
System Operation – Remote Units Within 1 mile of Mini Controller Unit ......... 38
5.4.
System Operation – Remote Units More Than 1 mile From Mini Controller Unit
40
5.5. System Operation – Remote Units Both Within and In Excess of 1 mile and
Less Than 5 miles from Mini Controller Unit ............................................................. 41
6.
POST OPERATIONAL PROCEDURES ............................................................ 44
6.1.
Securing the System....................................................................................... 44
6.2.
Physical Inspection ......................................................................................... 44
6.3.
Packaging ....................................................................................................... 44
1678 RFD OPERATION MANUAL {DRAFT}
vi
6.4.
7.
Maintenance & Equipment Storage ................................................................ 44
BASIC TROUBLESHOOTING IN THE FIELD ................................................... 45
7.1.
Remote Units .................................................................................................. 45
7.2.
Mini Controller Unit ......................................................................................... 45
7.3.
Remote Shock Tube Initiator........................................................................... 45
8.
OPTIMIZING RANGE......................................................................................... 47
9.
TEST BOX.......................................................................................................... 52
9.1.
Test Box Descriptions ..................................................................................... 52
9.2.
Test Box Operation ......................................................................................... 53
9.3.
Saving Test Box results to a file using HyperTerminal.................................... 61
10.
RFD PROGRAMMING GUIDE........................................................................... 68
10.1.
Programmable Parameters ......................................................................... 68
10.2.
Required equipment .................................................................................... 68
10.3.
Windows Configuration Software Operation (Setup RFD)........................... 68
10.4.
Setup RFD Installation ................................................................................ 68
10.5.
Configuring Setup RFD ............................................................................... 70
10.6.
Using Setup RFD to Test RFD Units ........................................................... 71
10.7.
Using Setup RFD to Program RFD Units .................................................... 76
11.
BATTERY MAINTENANCE ............................................................................... 81
11.1.
Battery Temperature ................................................................................... 81
11.2.
Pre-operation............................................................................................... 81
11.3.
Periodic ....................................................................................................... 81
11.4.
Annual ......................................................................................................... 81
11.5.
Extended non-use ....................................................................................... 81
1678 RFD OPERATION MANUAL {DRAFT}
vii
LIST OF ILLUSTRATIONS
Figure 2-1 RFD 4-Remote Case System......................................................................... 6
Figure 2-2 Mini Controller Unit ........................................................................................ 7
Figure 2-3 Mini Controller Isometric View with Antenna ................................................ 12
Figure 3-1 Electric Remote Unit .................................................................................... 13
Figure 3-2 Electric Remote Unit Angled View ............................................................... 15
Figure 3-3 Remote Shock Tube Initiator (RSTI) ............................................................ 16
Figure 3-4 RSTI Angled View with Shock Tube Spark Tip ............................................ 17
Figure 3-5 Shock Tube Tip............................................................................................ 18
Figure 3-7 3 POSITION CHARGER .............................................................................. 19
Figure 3-8 Test Box....................................................................................................... 20
Figure 3-9 Antenna Assembly ....................................................................................... 22
Figure 3-10 Carrying Case ............................................................................................ 23
Figure 3-11 Carrying Case (Half Case) ......................................................................... 24
Figure 3-12 Vent Operation........................................................................................... 25
Figure 3-13 3-Position Charger Connection .................................................................. 26
Figure 3-14 Connector Dust Cover Operation............................................................... 27
Figure 4-1 Mini Controller Unit Identification Label........................................................ 31
Figure 4-2 Remote Unit Front Identification Label ......................................................... 31
Figure 9-1 Unit Normal Transmission Location ............................................................. 48
Figure 9-2 Remote Unit Elevated .................................................................................. 49
Figure 9-3 Mini Controller Unit Elevated........................................................................ 50
Figure 9-4 Antenna Radiation Pattern ........................................................................... 51
1678 RFD OPERATION MANUAL {DRAFT}
viii
Figure 10-1 Test Box..................................................................................................... 52
1678 RFD OPERATION MANUAL {DRAFT}
ix
SAFETY INFORMATION
The following are WARNINGS and CAUTIONS, contained throughout this manual and
are repeated here for emphasis. All personnel engaged in the handling, firing, and
storage of the system covered in this manual must fully understand these WARNINGS
and CAUTIONS, and procedures by which hazardous conditions are to be reduced or
eliminated. Also listed are general safety precautions that are not related to any specific
procedures and therefore don't appear elsewhere in this publication. These are
recommended precautions that personnel must understand and apply during many
phases of operation and maintenance.
WARNING
Never rely on the equipment for your safety.
Use of this system and its components must be restricted to personnel
qualified and experienced in the field of explosives and detonating devices. Under no
circumstances shall untrained personnel attempt to use this manual as a text for selfteaching.
WARNING
This system and its components should be stored in a secure area with
no access to unauthorized personnel. This system can be used in conjunction with
explosives as a deadly weapon.
WARNING
These radios contain batteries. The potential for activation is always
present whether or not antennas are attached to the units.
WARNING
Employ standard blasting system safety standards when using this
equipment with explosives.
WARNING
Lightning induced energy, caused by electrical storms, can detonate
explosives. In the interest of safety, blasting on land, water and underground should be
suspended and all personnel should be evacuated to a safe distance from the blast
area whenever lightning storms are in the vicinity. Dangerous levels of static electricity
can build up in the atmosphere. These levels can be sufficient to detonate explosives.
WARNING
Radio frequency energy of sufficient magnitude can cause blasting
caps to detonate.
WARNING
To eliminate long wire runs, and to make the "shoot" from a safe
distance, the Remote Firing Device uses low energy level radio frequency
transmissions.
WARNING
Do not connect a blasting cap to a Remote Unit unless the green
SAFE light is on, the red ARMED light is off, and the yellow ON/LOW BATT light is on
steady. This indicates there is no voltage on the binding posts, the binding posts are
electically isolated from the firing capacitor, the binding posts are shunted to each other,
and the battery is not low.
WARNING
1678 RFD OPERATION MANUAL {DRAFT}
Ensure that blasting caps are not connected to any of the Remote
Units during bench testing.
WARNING
WARNING
This is a sensitive electronic radio system and it may be damaged.
Do not use the Mini Controller Unit within 100 feet (30 meters) of
explosives, blasting caps, or wires leading to them. The Mini Controller signal is 5 watts,
which can cause detonation of caps if within 100 feet. The 5 watt Mini Controller
complies with the Recommended Table of Distances established by the Institute for the
Makers of Explosives (IME) when placed beyond 100 feet of explosives.
WARNING
Do not engage in RFD communications with the Remote Units when
they are connected to explosive charges until the shot is prepared and all personnel are
clear. The Remote Unit complies with the Recommended Table of Distances
established by the Institute for the Makers of Explosives (IME) when placed 25 feet (8
meters) or more from blasting caps or wires leading to them. For further information,
refer to the Institute for the Makers of Explosives Publication no. 20, Part II, Section (1).
WARNING
Do not touch the Shock Tube Tip Jacks on the side of the Remote
Shock Tube Initiator (RSTI) when armed or firing. Lethal voltages may be present.
WARNING
CAUTION
Do not assume the Disarm command has been received by the
Remote Unit unless DISARMED status is confirmed with a steady DISARMED light for
that Remote Unit on the Mini Controller Unit display panel. If distance appears to be the
problem, move closer to the Remote Unit following standard procedures for this type of
situation. The “STATUS” and/or “DISARM” switches may be pressed repeatedly as the
Remote Unit is approached. Maintain a safe distance from the Remote Unit. Do not
approach the Remote Unit until DISARMED status is confirmed with a steady
DISARMED light for that Remote Unit on the Mini Controller Unit display panel. Under
no conditions should the “FIRE” switch be pressed as the Remote Unit is approached.
DO NOT bring the Mini Controller Unit closer than 100 feet (30 meters) to blasting caps,
wires connected to blasting caps, or other explosives.
CAUTION
All units must be thoroughly tested and the batteries fully charged prior
to operational use.
CAUTION
Unequal air pressure inside the Mini Controller Unit may affect the
operation of membrane switch keypad. Extreme pressure differentials may irreversibly
damage the keypad and/or cases.
CAUTION
Vents in all units should be momentarily opened and closed
immediately before use.
CAUTION
Do not open a vent if there is water on or near the vent. Keep the vents
closed when the relative humidity is above 90%. Take necessary precautions to ensure
moisture does not enter the unit case.
1678 RFD OPERATION MANUAL {DRAFT}
xi
CAUTION
Do not use any component that is damaged, suspected of being
damaged, or is not able to operate as designed. The safety of the operation could be
compromised.
1678 RFD OPERATION MANUAL {DRAFT}
xii
1. INTRODUCTION
1.1.
PURPOSE
1.1.1.
The primary purpose of this manual is to provide descriptive information,
operational information, instructions in assembly, and instructions in testing and
preparation for operational or training use of the Remote Firing Device (RFD).
1.1.2.
The Remote Firing Device (RFD) is used to activate electric and non-electric
detonator devices. The System is strictly an electronic device, containing no explosive.
The Mini Controller Unit shall be operated from 100 feet (30 meters) to five miles (8 km)
from the explosive. The Electric Remote Unit shall be placed at the explosive site, with
a two-conductor firing line running to the explosive. The Remote Shock Tube Initiator
(RSTI) is placed at the explosive site, with 3mm non-electric shock tube running to the
explosive. The Mini Controller Unit communicates to the Remote Units through a twoway RF transmitter data link, for a typical distance greater than Error! Reference
source not found. (8 km). The Remote Unit can typically return communication for a
distance greater than Error! Reference source not found. (1.6 km). Actual
communication range is dependant upon a variety of factors such as terrain, obstacles,
antenna height, and local interference.
1.1.3.
Throughout this manual, the tem “Remote Unit” is a generic term that is used
for both the Electric Remote Unit and for the RSTI.
1.2.
STORAGE AND ENVIRONMENTAL CONDITIONS
1.2.1.
The Mini Controller Unit and Remote Unit have manual operated vents. The
vents should always be CLOSED during air transport, underwater transport, storage
and operational use to prevent moisture intake. The operator should momentarily open
and close the vent after the unit has been subjected to changes in elevation or depth.
This equalizes pressure within the case to the outside environment. DO NOT open the
vent if there is water on or near the vent or if the relative humidity is above 90%. Towel
dry vents prior to opening. The vents should be OPEN, when stored in a dry hot
environment.
1.2.2.
The Mini Controller Unit and Remote Unit (with vents closed) are airtight to an
altitude of 30,000 feet and watertight to a depth of 100 feet.
1.2.3.
The Mini Controller Unit and Remote Unit is shock resistant, drop tested from
5 feet onto 3 inches of steel plate backed by concrete.
1.2.4.
case.
The battery pack and unit electronics are electrically isolated from the unit
1.2.5.
The Mini Controller Unit and Electric Remote Unit have a temperature
operation from -22 ºF to +140 ºF (-30 ºC to +60 ºC). The RSTI has a temperature
1678 RFD OPERATION MANUAL {DRAFT}
operation range from -15 ºF to +140 ºF (-26 ºC to +60 ºC).
1678 RFD OPERATION MANUAL {DRAFT}
1.3.
MAINTENANCE
1.3.1.
Batteries within the RFD require periodic charging and discharging to
maintain health and service life.
1.3.2.
The battery packs within the RFD should be replaced every 3 years or 300
charge cycles, whichever comes first. Battery packs can be replaced by the user
following strict procedures to maintain case sealing. It is recommended the battery
packs be replaced by the manufacturer or by an authorized service center. Contact the
manufacturer for details.
1.3.3.
Corrective maintenance shall be accomplished at the manufacturer or
authorized service depot. Replacement of parts or disassembly by any other entity
could result in the unsafe operation of the RFD and will void the manufacturer’s
warranty.
1.3.4.
In case of failure of a component of the RFD System, the system will need to
be shipped to the manufacturer or authorized service depot.
1678 RFD OPERATION MANUAL {DRAFT}
2. INTRODUCTION TO RFD SYSTEM COMPONENTS
2.1.
SYSTEM
2.1.1.
The RFD is a battery powered, hand held, radio remote controlled system to
be used on land as a primary firing mechanism to detonate explosive charges. The
RFD system consists of a Mini Controller Unit and up to four Remote Units (any
combination for Electric Remotes and RSTIs up to a total of four).
2.1.2.
The Mini Controller Unit and Remote Units in one system will not operate with
Units from another system.
2.1.3.
The RFD is transportable over land, underwater to a depth of 100 feet (30
meters), and in the air to an altitude of 30,000 feet (9,100 meters). The units are shock
resistant to a 5 foot (1.5 meter) drop and impervious to static discharge.
2.1.4.
The Mini Controller and Electric Remote Units will operate in a temperature
range of -22 ºF to + 140 ºF (-30 ºC to +60 ºC). The RSTI will operate in a temperature
range of -15 ºF to +140 ºF (-26 ºC to +60 ºC).
2.1.5.
The system has two modes of operation. The two modes are one-way, and
the two-way mode.
2.1.5.1. Range for one-way mode is greater than Error! Reference source not
found. (8 km) typically.
2.1.5.2.
Range for two-way mode is greater than 1 mile (1.5 km) typically.
2.1.6.
2-1.
The RFD System consists of the component parts in Table 2-1 and Figure
1678 RFD OPERATION MANUAL {DRAFT}
Table 2-1 RFD 4-Remote Case System
Figure
Index No.
Description
Units per System
Figure 2-2
Mini Controller Unit
Figure 2-2
Remote Unit, Electric
Up to 4*
Figure 2-2
Remote Unit, RSTI
Up to 4*
Figure 2-2
Battery Charger
Figure 2-2
Antenna Assembly
Figure 2-2
Carrying Case Assembly
Figure 2-2
Test Box
Figure 2-2
Test Lamp
Figure 2-2
Shock Tube Igniter Tip
See note **
One per Unit
1 per Electric
Remote
2 per RSTI
* Any combination of Electric Remotes and Remote Shock Tube Initiators (RSTIs) can
be configured for a maximum total of 4 Remotes.
** The system is available with one or two 3-Position Chargers. Included with each
Charger is a +12V power supply.
1678 RFD OPERATION MANUAL {DRAFT}
Figure 2-1 RFD 4-Remote Case System
1678 RFD OPERATION MANUAL {DRAFT}
2.2.
MINI CONTROLLER UNIT
2.2.1.
Figure 2-2 shows the external features of the Mini Controller Unit. The unit is
sealed at the manufacturer and/or service depot and should not be opened during field
activity.
Figure 2-2 Mini Controller Unit
2.3.
MINI CONTROLLER UNIT SWITCH OPERATION
2.3.1.
Unit Power Control: Depress the “ON” switch for one second to turn the
power on to the Mini Controller Unit when the Antenna is attached. The yellow light in
the upper left quadrant of the “ON” switch will turn on. Depress the “OFF” switch to turn
the power off to the Mini Controller Unit.
1678 RFD OPERATION MANUAL {DRAFT}
2.3.2.
Power ON Self Test: Upon installing the antenna and pressing the “ON”
switch, a rigorous self test is initiated. If a failure of the self test occurs, it will not be
possible to activate the unit. The unit must be returned to the Manufacturer for service.
Do not attempt to use a failing unit.
2.3.3.
Display Panel Light Dimmer Circuit: With the unit powered on, Repress
the ‘ON’ switch briefly to toggle the LED display light’s intensity between bright and dim.
When the unit is turned on, the last chosen intensity setting is restored.
2.3.4.
Select Remote Units: Depress the Select Switches “1” through “4” to select
independently the Remote Units that will communicate with the Mini Controller Unit.
Any combination of the four Remote Units may be selected. The yellow SELECT light
on the switch indicates if the Remote Unit programmed for that switch is selected.
Press the switch again and the yellow SELECT light for that Remote Unit will be turned
off indicating the Remote Unit is not selected.
2.3.5.
Request Remote Unit Status: Depress the “STATUS” switch to transmit a
status request signal to the selected Remote Units. The selected Remote Units will
transmit their current status to the Mini Controller Unit. If none of the Remote Units are
selected, the Mini Controller Unit will request status from all four Remote Units. Any
answering Remote Units will be selected automatically. If the Mini Controller Unit is
within range of the Remote Unit transmitter, the status of the selected Remote Unit will
be presented on the display panel with a steady light. If the Mini Controller Unit is out of
range of the Remote Unit transmitter, the status will be assumed from the last command
sent to that Remote Unit. In that case the assumed status of the Remote Unit will flash
on the display panel.
Arm the Remote Unit: Depress the “ARM” switch for 1/2 second and the
2.3.6.
Mini Controller Unit will transmit the Arm command to the selected Remote Units. The
red ARMED light at the selected Remote Units will flash on the Mini Controller Unit
display panel until the firing capacitor charging time is completed. The Mini Controller
Unit then requests status of the selected Remote Units. If the Mini Controller Unit is
within range of the selected Remote Unit transmitter, the ARMED red light for that
Remote Unit will be on steady on the Mini Controller Unit display panel. If the Mini
Controller Unit is out of range of the selected Remote Unit transmitter, the red ARMED
light for that Remote Unit will continue to flash on the Mini Controller Unit display panel.
If the Fire command is not sent within the Arm Time Period, the system will disarm
automatically.
1678 RFD OPERATION MANUAL {DRAFT}
2.3.7.
Disarm the Remote Unit: Depress the “DISARM” switch. The Mini
Controller Unit will transmit the Disarm command to selected Remote Units. Selected
Remote Units will internally discharge their firing capacitor. Selected Remote Units that
receive the Disarm command will become disarmed within 3 seconds of receiving the
command. The green DISARMED light for selected Remote Units will begin to flash on
the Mini Controller Unit display panel. The Mini Controller Unit will then request status
of selected Remote Units. If the Mini Controller Unit is within range of the selected
Remote Unit transmitter, the green DISARMED light for that Remote Unit will turn to
steady on the Mini Controller Unit display panel. If the Mini Controller Unit is out of
range of the selected Remote Unit transmitter, the green DISARMED light for that
Remote Unit will continue to flash on the Mini Controller Unit display panel. If the Fire
command is not sent within the Arm Time Period, the system will disarm automatically.
CAUTION Do not assume the Disarm command has been received by the Remote
Unit unless DISARMED status is confirmed with a steady DISARMED light for that
Remote Unit on the Mini Controller Unit display panel. If distance appears to be the
problem, move closer to the Remote Unit following standard procedures for this type of
situation. The “STATUS” and/or “DISARM” switches may be pressed repeatedly as the
Remote Unit is approached. Maintain a safe distance from the Remote Unit. Do not
approach the Remote Unit until DISARMED status is confirmed with a steady
DISARMED light for that Remote Unit on the Mini Controller Unit display panel. Under
no conditions should the “FIRE” switch be pressed as the Remote Unit is approached.
DO NOT bring the Mini Controller Unit closer than 100 feet (30 meters) to blasting caps,
wires connected to blasting caps, or other explosives.
2.3.8.
Activate the Remote Unit Firing Circuit: Depress the “FIRE” switch for 1/2
second and the Mini Controller Unit will transmit the Fire command to selected Remote
Units. The Mini Controller Unit will only transmit the Fire command to selected Remote
Units whose status is Armed. The selected Remote Units will be placed in Fire Mode
and discharge the firing capacitor across the binding posts. The red ARMED light will
turn off and the green DISARMED light for each selected Remote Unit will begin to flash
on the Mini Controller Unit display panel. The Mini Controller Unit will then request
status from the selected Remote Units. If the Mini Controller Unit is within range of the
selected Remote Unit transmitter, the DISARMED green light for that Remote Unit will
turn to steady on the Mini Controller Unit display panel. If the Mini Controller Unit is out
of range of the selected Remote Unit transmitter, the green DISARMED light for that
Remote Unit will continue to flash on the Mini Controller Unit display panel.
Multistage Firing of Remote Units: Multistage firing provides the ability to
2.3.9.
arm all four Remote Units at one time, and select any combination of the Remote Units
to fire at different intervals within the Arm Time Period. The procedure for multistage
firing is:
•
Depress “1” though “4” switches.
•
Depress “ARM” switch – all four Remote Units will arm.
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Depress the switches for the Remote Units that will not be fired initially.
•
Depress the “FIRE” switch. Only Remote Units still selected will fire.
•
Depress the switches for the Remote Units that were just fired.
•
Depress the switches for Remote Units to be fired next.
•
Depress the “FIRE” switch. Only Remote Units still selected will fire.
•
Repeat as necessary. Remote Units will automatically disarm if not fired within the
Arm Time Period.
2.3.10. Misfires: If a Remote Unit does not fire when the Fire command is sent,
repeat the fire sequence up to 3 times. If the Remote Unit continues not to fire, then a
thirty-minute wait prior to approaching is mandatory. Follow your standard operating
procedures for misfires.
2.4.
MINI CONTROLLER UNIT DISPLAY OPERATION
2.4.1.
Nighttime Panel Switch Locator: There are ten red lights used for
backlighting the Mini Controller Unit switches. When the Mini Controller is powered on,
the lights turn on to help locate the switch positions.
2.4.2.
Display Panel Dimmer Circuit: Repressing the ‘ON’ switch toggles the LED
display light’s intensity between bright and dim. When the unit is turned on, the last
chosen intensity setting is restored.
2.4.3.
Mini Controller Unit Battery Status: The yellow light at the “ON” switch
displays the Mini Controller Unit BATTERY status. If the Mini Controller Unit battery is
low, the yellow light at the “ON” switch will flash. Otherwise this light will be on steady.
2.4.4.
Remote Unit Battery Status: The yellow select light at each of the “1”
through “4” switches will indicate the selected Remote Units’ battery status after a status
request command is issued. If the selected Remote Unit transmitter is within range of
the Mini Controller Unit and Remote Unit's battery is low, the yellow select light for that
Remote Unit will flash. Else, the select light will be on steady.
2.4.5.
Remote Unit Safe: A green light next to each of the “1” though “4” switches
is used to indicate when the corresponding Remote Unit is safe/disarmed. The light will
be on steady when the Remote Unit transmitter is within range of the Mini Controller
Unit and it is disarmed. If the Remote Unit transmitter is out of range of the Mini
Controller Unit, the light will flash after a Disarm command has been sent.
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2.4.6.
Remote Unit Armed: A red light next to each of the “1” though “4” switches
is used to indicate when the corresponding Remote Unit is armed. The ARMED light for
selected Remote Units will flash after the Arm command is sent to the selected Remote
Units. The ARMED light will go to steady after the firing capacitor charge time if the
Mini Controller Unit is within range of the selected Remote Unit's transmitter. If the
Remote Unit transmitter is out of range of the Mini Controller Unit, the ARMED light will
continue to flash.
Status: A yellow light at the “STATUS” switch lights when the “STATUS”
2.4.7.
switch is pressed. The light remains on until the display panel has been updated with
results of the status request. All new commands are blocked while this light is on.
2.4.8.
Arm: A yellow light at the “ARM” switch lights when the “ARM” switch is
pressed. This light will stay on for the firing capacitor charge time.
Disarm: A yellow light at the “DISARM” switch lights when the “DISARM”
2.4.9.
switch is pressed. This light will stay on until the display panel is updated for the Disarm
command. Other commands will not be sent until this light is turned off.
2.4.10. Fire: A yellow light at the “FIRE” switch lights when the “FIRE” switch is
pressed. This light will stay on until the display panel is updated for the Fire command.
Other commands will not be sent until this light is turned off.
2.4.11. “TX” (Transmit): A red light at the “TX” position lights while Mini Controller
Unit is transmitting. Switch presses (DISARM, STATUS, ARM, FIRE, and 1-4) are not
recognized while the Mini Controller Unit is transmitting.
2.4.12. “RX” (Receive): During operation the green “RX” light turns on while
receiving a status response from a Remote Unit. The RX light will also turn on in the
presence of another on channel radio signal or from background radio noise.
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Figure 2-3 Mini Controller Isometric View with Antenna
2.4.13. Figure 2-3 shows an isometric view to further illustrate the exterior features of
the Mini Controller.
2.4.14. Manual Air Vent: A manual vent is located on top of the unit. The vent is
used to relieve any internal pressure that has accumulated within the unit as a result of
temperature or altitude. The vent is opened when charging to release any gasses or
pressures accumulated during charging. The vent is closed during normal use or when
the unit is exposed to moisture.
2.4.15. Battery Compartment: In the back of the unit is a compartment which stores
the rechargeable battery pack. The battery compartment is isolated from the units
electronics.
2.4.16. System Configuration Label: The System Configuration Label contains
information related to the settings of the unit within the system it operates. The
information displayed on this label may be considered semi-permanent.
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2.5.
ELECTRIC REMOTE UNIT
2.5.1.
Figure 2-4 shows the external features of the Electric Remote Unit. The unit
is sealed at the manufacturer or service depot and should not be opened during field
activity.
Figure 2-4 Electric Remote Unit
2.5.2.
Power ON Self Test: Immediately after the Electric Remote is turned on by
installing the Antenna, a rigorous self-test is performed. If a failure is detected, the red
ARMED light will blink continuously and all other lights will be extinguished. It is not
possible to use the unit once an error has been detected. The unit must be returned to
the Manufacturer for service. Do not attempt to use a failing unit.
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Safe Separation Time: Upon the installation of the Antenna, a safe
2.5.3.
separation countdown timer is initiated. During the safe separation time, the SAFE and
ARMED lights will be on steady, while the ON light blinks rapidly. During the safe
separation time, the unit will not accept any radio commands (i.e. Status, Arm, Disarm,
or Fire). This is to provide a short but highly safe window of time for the user to exit the
immediate vicinity of the blast area. After the safe separation time is complete, the unit
may still be considered safe as long as it does not receive an Arm or a Fire radio
command from the system’s mated Mini Controller. Thus, it is recommended that the
mated Mini Controller be rendered unusable while personnel are within the hazard area.
This can be accomplished by the removal of the Mini Controller’s antenna and its
secure storage until ready for use. The default Safe Separation Time is 15 seconds.
2.5.4.
Green SAFE Light: After the Safe Separation Time is complete, the green
SAFE light turns on to indicate that the unit is disarmed; the internal firing capacitor is
fully discharged, and that the unit is operating correctly. The SAFE light will be
extinguished when the unit has entered Sleep Mode (See 2.5.7).
Yellow ON Light: After the unit is activated and has completed its Safe
2.5.5.
Separation Time, the yellow ON light will remain illuminated. The ON light will blink
slowly to indicate that its battery needs to be recharged before use. The ON light will be
extinguished when the unit has entered Sleep Mode (See 2.5.7).
Red ARMED Light: After the Safe Separation Time is complete, the red
2.5.6.
ARMED light indicates that the unit is armed; the capacitor is charged and the unit is
ready to fire. Appropriate caution of the unit should be observed when the unit is armed.
Sleep Mode: The Electric Remote Unit operates in a sleep mode to extend
2.5.7.
the battery’s run time during periods of inactivity. To enter sleep mode, the unit must be
disarmed (safe and capacitor discharged) and the battery must not be low.
Approximately one minute after activity (power on or a radio command), the unit will
enter sleep mode. In sleep mode, the display lights extinguish and all non-essential
functions are suspended. Sleep mode can be exited by sending the unit a radio
command from its mated Mini Controller. Upon receipt of a radio command, the unit will
be immediately awakened and ready for operation. While in sleep mode, units may run
for 200+ hours. Actual sleep mode run time is affected by a variety of factors such as
the sleep mode setting of your system, the state of charge of the battery, the health of
the battery, and the ambient temperatures the unit will be exposed to.
Figure 2-5 provides an angled view of the Electric Remote to show the
2.5.8.
System Configuration Label as well as the Battery Compartment Lid. Also illustrated are
various hardware items such as the Binding Posts, Manual Air Vent, and the labels.
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Figure 2-5 Electric Remote Unit Angled View
2.5.9.
Binding Posts: The Binding Posts located on top of the Electric Remote Unit
allow the firing cable to attach to the firing terminals. The insulation at the ends of the
firing cable must be removed prior to attachment. One at a time, depress the top of the
binding posts and insert a leg of the firing cable. Release the binding post, causing it to
grab the lead.
2.5.10. Manual Air Vent: A manual vent is located on top of the unit. The vent is
used to relieve any internal pressure that has accumulated within the unit as a result of
temperature or altitude. The vent is opened when charging to release any gasses or
pressures accumulated during charging. The vent is closed during normal use or when
the unit is exposed to moisture.
2.5.11. Battery Compartment: In the back of the unit is a compartment which stores
the rechargeable battery pack. The battery compartment is isolated from the units
electronics.
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2.5.12. System Configuration Label: The System Configuration Label contains
information related to the settings of the unit within the system it operates. The
information displayed on this label may be considered semi-permanent.
2.5.13. Model, Serial Number, FCC ID, and IC Label: The information displayed in
this label is permanently assigned by the factory.
2.6.
REMOTE SHOCK TUBE INITIATOR (RSTI)
2.6.1.
Figure 2-6 shows the external features of the RSTI. The unit is sealed at the
manufacturer or service depot and should not be opened during field activity.
Figure 2-6 Remote Shock Tube Initiator (RSTI)
2.6.2.
The RSTI operates similar to the Electric Remote Unit as described in Section
2.5, but initiates non-electric tubing instead of electric detonators. The RSTI develops
2,500V at the Shock Tube Tip Firing Terminals when firing.
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Figure 2-7 RSTI Angled View with Shock Tube Spark Tip
2.6.3.
Figure 2-7 shows the installation of the Shock Tube Firing Tip onto the Firing
Terminals on the RSTI.
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Figure 2-8 Shock Tube Tip
2.6.4.
Figure 2-8 shows the installation of the shock tube onto the shock tube firing
tip when preparing for use. Care should be taken when handling the shock tube to
prevent the incursion of debris or moisture into the tube.
•
Keep open tube ends capped during storage and transportation.
•
Keep the tip needle clean and dry.
•
Replace the tip every 200 shots or if misfiring occurs.
Do not touch the Shock Tube Tip Firing Terminals on the Remote
Shock Tube Initiator (RSTI) when armed or firing. Lethal voltages may be present.
WARNING
1.
Make a fresh cut with a sharp knife removing the last 6 inches of shock tube.
2. Insert the shock tube through the guide hole on the tip as shown in Figure 2-8.
The guide hole secures the tube to the tip and prevents pulling out.
3. Insert the tube into the center hole on the flat side. Feed the tube through the
hole observing the side view hole. The tube should slide onto the igniter needle
until the needle is no longer visible and the tube is resting against the plastic tip
housing.
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2.7.
3 POSITION BATTERY CHARGER
2.7.1.
Figure 2-9 shows the 3 Position Charger that is used in some of the 1678
RFD Kits. The 3 Position Charger provides a basic 3 to 4 hour recharge for up to three
RFD units (e.g. one Mini Controller and two Remotes). It may be stored and used within
the 1678 case/foam, or it can be stored and used as a stand-alone device. The unit is
sealed at the manufacturer or repair depot and should not be opened during field
activity. The 3 Position Charger comes with an AC adapter that can be configured for
use internationally.
Figure 2-9 3 POSITION CHARGER
2.8.
TEST BOX
2.8.1.
Figure 2-10 provides a drawing of the Test Box. The Test Box is used to
display information from and to evaluate the performance of the Mini Controller and
Electric Remote Units and RSTIs. The Test Box can also be used to change settings
and parameters of the units with certain restrictions.
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2.8.2.
Serial Communications Port: The Test Box can be connected to a serial
RS-232 port on a host PC. The connection can be used to log the results of the tests
performed. The serial communications port is also used when performing parameter
changes.
Figure 2-10 Test Box
2.8.3.
Test Probe: The Test Probe connects to the antenna/charge connector on
the top of the Mini Controller, Electric Remote, or RSTI. Through the Test Probe, the
Test Box communicates with the test unit to read the various settings, parameters, and
to measure firing circuit and loaded battery voltages.
2.8.4.
LCD Display: The LCD displays information both from the Test Box itself
during its power on sequence, and while reading and testing a Mini Controller, Electric
Remote, or RSTI. The LCD’s backlighting will turn on while the unit is active. The
information that may be displayed on the LCD is listed below:
• Serial Number
• Date of Manufacture
• System Number
• Unit ID
• Frequency Assignments
• Firmware Checksum and Version
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•
•
•
•
Battery Temperature and Charge Cycle Count
Fire Count
Battery voltage of unit under test while the battery is being loaded down.
Electric Remote Units and RSTIs under test are armed and fired. The firing
voltages are displayed.
2.8.5.
Power Input Jack: The Test Box is powered from +12VDC from an AC
adapter. The AC adapter is capable of international use.
2.8.6.
Serial Identification Label: This label provides information such as the
Model Number, Serial Number, System Number, Assigned Frequency, and certification
numbers.
2.9.
ANTENNA ASSEMBLY
2.9.1.
Figure 2-11 provides the physical size, technical requirements and view of the
Antenna Assembly. The power to the Mini Controller Unit and Remote Unit is
interrupted when the Antenna Assembly is not connected.
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Figure 2-11 Antenna Assembly
2.10. CARRYING CASE
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2.10.1. Figure 2-12 Carrying Case shows the full system Carrying Case and Figure
2-13 Carrying Case (Half Case)shows the Carrying Case (Half-Case). Shown are the
physical sizes of the Carrying Cases and a view of the storage location for System
assemblies in the Carrying Cases. The Carrying Cases have a pressure equalization
vent near the handle. The vent operation is automatic.
Figure 2-12 Carrying Case
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Figure 2-13 Carrying Case (Half Case)
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2.11. VENT OPERATION
2.11.1. In Figure 2-14, the unit vents shown are manually operated and relieve
internal pressure due to heat and altitude. When the vent is closed, it will not leak in
100 feet of water (30 meters) or up to 30,000 feet (9,100 meters) in altitude.
CAUTION Unequal air pressure inside the Mini Controller Unit may affect the
operation of membrane switch keypad. Extreme pressure differentials may irreversibly
damage the keypad and/or cases.
CAUTION Vents in all units should be momentarily opened and closed immediately
before use.
CAUTION
Do not open a vent if there is water on or near the vent. Keep the vents
closed when the relative humidity is above 90%. Take necessary precautions to ensure
moisture does not enter the unit case.
Figure 2-14 Vent Operation
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2.12. ANTENNA / BATTERY CHARGER CONNECTOR
2.12.1.
Figure 2-15 shows the connections when using the 3-Position Charger.
2.12.2. The chargers do not discriminate between Mini Controller units and Remote
units; any unit may be connected to any charge connector.
Figure 2-15 3-Position Charger Connection
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2.13. CONNECTOR DUST COVER OPERATION
2.13.1. In Figure 2-16, the Mini Controller Unit and Remote Unit have an antenna /
battery charger connector dust cover that protects the connector pins from shorting out
and damage when the Antenna Assembly or Battery Charger Assembly is not
connected. The connector dust cover should be connected to the connector when the
connector is not in use.
Figure 2-16 Connector Dust Cover Operation
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3. SYSTEM SPECIFICATIONS
3.1.
RADIO
CARRIER
FREQUENCY
150 - 174 MHz
FCC
Certified
MINI CONTROLLER
UNIT & TEST BOX
OPERATING
TEMPERATURE
RANGE
-30ºC to 60ºC
-22ºF to 140ºF
-26ºC to 60ºC (RSTI)
-15ºF to 140ºF (RSTI)
After testing is complete, the following message is displayed.
Testing Completed
9.2.3.
Testing the Electric Remote
Do not touch the firing terminals of the Remote units while testing. A
potentially lethal voltage is present during the Fire test.
WARNING
To test an Electric Remote, plug the Test Box probe into the top connector on the
Electric Remote. The Electric Remote turns on with the yellow light fast blinking and the
green light on. The Test Box will display the following message.
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Electric Remote Detected
Next the Test Box will display the Battery Charge Count as shown below. This is the
number of charge cycles the battery within the Electric Remote has experienced.
Battery Charge Count
83
Next the Test Box displays the current battery’s temperature (+22C +72F) and
chemistry type (NiMH).
Battery Temp +22C +72F
Battery Type: 1650mAh NiMH
The next message shows the battery serial number (Battery SN 0001) and the battery’s
date of manufacture (Battery DOM 02/03/2011).
Battery SN 0001
Battery DOM 02/03/2011
The next message displayed shows the System Number or Address (0000000001) and
the Unit number assigned to the Electric Remote.
Address 0000000001
Unit 2
The next message displayed shows the assigned Frequency and the Message Number.
Frequency 174 MHz
Message Number 010000
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The next message displayed is the Electric Remote’s serial number (S/N), unit Type
(Model) date of manufacture (DOM), firmware version (Ver).
S/N 00101 Type 1678-6
DOM 06/29/2010 Ver 1.0
The next message displayed is the firmware Checksum and the Fire Count.
Checksum 4C42
Fire Count 87
Next the Electric Remote begins the Electric Arm/Fire Test. The Test Box Arms the
Electric Remote and begins 5 second countdown.
Electric Arm/Fire Test
05
At the end of the countdown the Electric Remote is fired. The firing voltage and pass
level is shown.
Arm/Fire Voltage 50.23
Next the Electric Remote begins a Battery Test.
Battery Test – Standby
30
The Battery Test places a load on the battery and a countdown timer is started. At the
end of the test, the loaded battery voltage is displayed along with the test limit of (7.00).
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Loaded Battery 7.24
After testing is complete, the following message is displayed.
Testing Completed
9.2.4.
Testing the RSTI
Do not touch the firing terminals of the Remote units while testing. A
potentially lethal voltage is present during the Fire test.
WARNING
To test an RSTI, install the firing tip on the top of the RSTI and plug the Test Box probe
into the top connector on the RSTI. The RSTI turns on with the yellow light fast blinking
and the green light on. The Test Box will display the following message.
RSTI Detected
Next the Test Box will display the Battery Charge Count as shown below. This is the
number of charge cycles the battery within the RSTI has experienced.
Battery Charge Count
83
Next the Test Box displays the current battery’s temperature (+22C +72F) and
chemistry type (NiMH).
Battery Temp +22C +72F
Battery Type: 1650mAh NiMH
The next message shows the battery serial number (Battery SN 0001) and the battery’s
date of manufacture (Battery DOM 02/03/2011).
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Battery SN 0001
Battery DOM 02/03/2011
The next message displayed shows the System Number or Address (0000000001) and
the Unit that the RSTI is assigned to.
Address 0000000001
Unit 3
The next message displayed shows the assigned Frequency and the Message Number.
Frequency 174 MHz
Message Number 010000
The next messages displayed are the serial number (S/N), unit Type (Model) date of
manufacture (DOM), firmware version (Ver).
S/N 00101 Type 1678-3
DOM 06/29/2010 Ver 1.0
The next message displayed is the firmware Checksum and the Fire Count.
Checksum 4624
Fire Count 87
Next the RSTI begins the Arm/Fire Test. The Test Box Arms the RSTI and begins 5
second countdown.
RSTI Arm/Fire Test
05
At the end of the countdown, the RSTI fires resulting in the formation of a spark at the
tip. The firing voltage and pass level is shown.
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Firing Voltage 2652
Next the RSTI begins a Battery Test.
Battery Test – Standby
30
The Battery Test places a load on the battery and a countdown timer is started. At the
end of the test, the loaded battery voltage is displayed along with the test limit of (7.00).
Loaded Battery 7.24
After testing is complete, the following message is displayed.
Testing Completed
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9.3.
SAVING TEST BOX RESULTS TO A FILE USING HYPERTERMINAL
A situation might occur where the end users want to be able to record the Test Box
results, but they may not be authorized to use the ‘RFD Test Utility’ program because of
its capability of reprogramming. In that case the output of the Test Box serial cable can
be captured to a terminal program such as HyperTerminal.
Click the Windows “Start“ button, then click “Run…”.
The dialog box shown below should appear.
Type “HYPERTRM” in the open box (without the quote marks), and then click the “OK”
button.
The dialog box shown below should appear.
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Enter a name and choose an icon for the connection. Click the “OK” button.
The dialog box shown below should appear.
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Click on the “Connect using:” list box and select either “Direct to Com1” or “Direct to
Com2”. Select the one that corresponds with an unused serial port connector on the
computer. Click the “OK” button.
The dialog box shown below should appear.
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Click on the “Bits per second:” list box and select 1200.
Leave the “Data bits:” set to ‘8’, “Parity:” set to ‘None’, “Stop bits:” set to ‘1’, and “Flow
control:” set to ‘Hardware’ as shown in the following dialog box.
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Click the “OK” button.
The dialog box shown below should appear.
Click “Transfer” and then “Capture Text…”. The dialog box shown below should
appear.
Enter a file name for the text output from the Test Box and click the “Start” button.
The dialog box shown below should appear.
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Connect the Test Box serial cable to the serial port at the rear of the computer. This
serial port must match up with the earlier selection of either “Direct to Com1” or “Direct
to Com2”. Refer to documentation provided by computer manufacturer for more
information on available serial ports. Turn the Test Box on by installing its antenna.
The following text should appear in the window.
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Proceed with testing the 1678 system.
The test results will be saved to a file. Select “File” and then “Print” to print the test
results to the computer’s printer. Select “File” and then “Save” to save this
configuration.
For future tests on the same computer, start HyperTerminal, Select “File” and then
“Open”, select the configuration name. Select “Transfer” and then “Capture text…”. If
the same capture file name is used, the new test results will be appended to the end of
the previous test results.
Close the HyperTerminal window when the testing is completed.
If the above (or similar) text does not appear shortly after installing the Test Box
antenna, check that the serial cable is connected from the Test Box to the computer
correctly and that the selection under “Connect using:” matches the computer serial port
number that the Test Box serial cable is connected to.
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10. RFD PROGRAMMING GUIDE
10.1. PROGRAMMABLE PARAMETERS
10.1.1.
•
10.1.2.
Mini Controller Unit
Operating frequency: Frequency is programmable, but if the new frequency
is greater than 2MHz away from factory set frequency, the Mini Controller will
have to be retuned at a factory authorized service center for optimum
performance.
Remote Unit / RSTI
•
Operating frequency: Frequency is programmable, but if the new frequency
is greater than 2MHz away from factory set frequency, the Remote Unit or
RSTI will have to be retuned at the factory for optimum performance.
•
Unit ID: The Unit ID is a number from 1 to 4, and corresponds to the numbers
on the Mini Controller Unit keypad.
•
Address: This is the address for the system. Remotes can be moved from
one system to another by matching up the system address and frequency.
10.2. REQUIRED EQUIPMENT
10.2.1.
Test Box
10.2.2. A personal computer running Microsoft Windows® 95, 98, 2000, or XP and an
available DB-9 RS-232 serial port.
10.2.3.
The software utility ‘Setup RFD’ located on the CD at the back of this manual.
10.3. WINDOWS CONFIGURATION SOFTWARE OPERATION (SETUP RFD)
Setup RFD is a Windows program designed for depot personnel to determine system
information, make permissible changes to the system, and create a log file of test
results.
10.4. SETUP RFD INSTALLATION
The Setup RFD install files are distributed on a CD. Follow the listed steps to install
Setup RFD on a computer.
•
Install the CD and browse to the file ‘Setup.exe’.
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•
Run the setup.exe file from the folder.
•
Follow the prompts in the dialog boxes that appear. Typical dialog boxes are
shown below.
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Setup 1669 RFD is now installed on the computer.
10.5. CONFIGURING SETUP RFD
Follow the listed instructions to configure Setup RFD.
•
Click on the Windows “Start” button.
•
Go to “Programs” then “Setup RFD” and then click on “Setup RFD”.
•
The program will start and display the following dialog box.
•
Click on the Serial Port list box and select the serial port that will be used with the
1678 Series RFD Test Box.
•
The serial port selection will be retained for future sessions automatically.
•
The Setup RFD program is now configured.
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10.6. USING SETUP RFD TO TEST RFD UNITS
The Setup RFD program may be used with the 166x Series Test Box to test 166x
Series Units and record the results of those tests.
10.6.1. Creating a Test Results Log File:
• If a log file of test results is desired, click “File” and then “Open Log File…”. The
following dialog box will appear.
•
Type in a file name for the log file or select an existing file to use. Click the
“Open” button.
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•
If the file already exists, the following prompt appears.
•
Click “Yes” to append (add to) existing data or “No” to overwrite the existing file.
•
The following window appears.
•
A time and date stamp is added to the window.
•
Notes can be added to the log file by clicking the note card icon and typing the
note in the dialog box that appears. Multiple notes can be added as required.
•
Connect the Test Box serial cable to the serial port selected in a previous step.
•
Turn on the Test Box by installing its antenna. The following window is
displayed.
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•
Connect the Test Box Probe to a Remote Unit.
•
Connect the Test Box Probe Leads to the Remote Unit binding posts. It does not
matter which lead goes to which binding post.
•
The Test Box reads and displays the system information from the Remote Unit,
and then executes an arm/fire test followed by a battery test. The results are
displayed as shown in the next window.
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•
To test the Remote Unit again, remove the Test Box Probe from the Remote Unit
for a few seconds, and then reconnect the Test Box Probe to the Remote Unit.
•
To end the testing and save the log file, click “File” and then “Close Log File…”
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10.6.2.
Printing Test Results to a Log File
•
The log file must be printed from another Windows application such as Microsoft
Word.
•
Start Word, click “File” and then “Open”.
•
Change the “Files of type:” list box to “All Files (*.*)”
•
Browse to the folder that contains the log file to print, and select the file.
•
Print the file by clicking “File” and then “Print”.
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10.7. USING SETUP RFD TO PROGRAM RFD UNITS
Follow the listed instructions to use Setup RFD to Program RFD Units.
•
Click on the Windows “Start” button.
•
Go to “Programs” then “Setup RFD” and then click on “Setup RFD”.
•
The program will start and display the following dialog box.
•
Click on the Serial Port list box and select the serial port that will be used with the
Series Test Box.
•
Click on “Program” and the following window appears.
•
For standard ‘User’ mode, click ‘Ok’. The password protected mode is for
advanced features and the tune up mode. The following screen should appear.
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•
Connect the Test Box Probe to the Unit to be programmed.
•
The box labeled ‘Status’ updates automatically showing the type of unit
connected. 1669-1 and 1669-21 designate Mini Controllers, 1669-2 and 1669-20
designate Remotes, 1669-14 and 1669-19 designate RSTIs.
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•
With ‘Polling’ checked, the program will automatically read and display the unit’s
current settings.
•
The “System Address” box displays the system address for the Unit. This
number is unique to each system.
•
The “Unit Number” box displays the number for the Unit within the system.
Remotes will be 1 through 8 and the Mini Controller will be Unit 0.
•
The “Frequency (MHz)” box displays the transmitter and receiver frequencies, in
Mega Hertz, for the Unit.
•
The “Fire Count” box displays the number of times the Remote has been fired.
•
The “Serial Number” box displays the Manufacturer’s serial number for the Unit.
•
The “Date of Manufacture” box displays when the Unit was manufactured.
•
The “Type” box displays the Manufacture’s type code for the Unit.
•
The “Firmware Version” box displays the version of firmware that is programmed
into the Unit.
•
Boxes that are displayed in gray are not programmable and are for information
purposes only.
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10.7.1.
Changing the System Address
The System Address is programmable only on Remote and RSTI Units. It may not be
changed on Mini Controller Units. The System Address should only be changed by
personnel having that authority. A possible scenario for changing the System Address
is that a Remote Unit in system 12345 has become unserviceable. A Remote Unit from
another system may be reprogrammed to have a System Address of 12345 to complete
the system. The Unit Number for the replacement Remote Unit should be
reprogrammed to match the Unit Number of the Remote Unit it is replacing.
To change the System Address follow the listed steps.
•
Click on the “System Address” box and then type the desired System Address in
the box. Allowable entries are in the range of 1 to 65535.
•
Press the “Enter” Key or click the mouse to another box.
•
Click the “Read” button to re-read the Unit information and confirm that the
desired System Address was accepted.
10.7.2.
Changing the Unit Number
The Unit Number is used to assign a unique ID to each Remote Unit within a system.
The same Unit Number should not be assigned to more than one Remote Unit within a
system.
To change the Unit Number follow the listed steps.
•
Click on the “Unit Number” box and then type the desired Unit Number in the
box. Allowable entries are in the range of 1 to 8.
•
Press the “Enter” Key or click the mouse to another box.
•
Click the “Read” button to re-read the Unit information and confirm that the
desired Unit Number was accepted.
10.7.3.
Changing the Frequency
The Frequency is the radio frequency that the Mini Controller Unit, Remote Units,
RSTIs, and RFD Test Box use to communicate with each other. All Units within a
system must have the same Frequency.
To change the Frequency, follow the listed steps.
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•
Click on the “Frequency (MHz)” box and then type the desired Frequency in
Mega Hertz in the box for both the transmit (TX) and receive (RX) boxes.
Allowable entries are in the range of 150 to 174 Mega Hertz.
CAUTION
Changes to the TX operating frequency by more than 2 MHz on either
side of the original frequency require retuning and must be performed by an authorized
service center.
•
Press the “Enter” Key or click the mouse to another box.
•
Click the “Read” button to re-read the Unit information and confirm that the
desired frequency was accepted.
•
To change the frequency of the RFD Text Box (Version 2.0 or later), click the box
“Is EUT a Test Box” and perform the steps outlined above.
10.7.4.
End of Programming
•
When programming has been completed, perform a “Read” operation and
confirm all of the fields are entered as intended.
•
Press the “Verify” button. This causes the unit to verify the integrity of all the data
stored in the unit’s memory. Reprogram any fields that fail and re-verify.
•
When all the changes are confirmed and verified, test the system by following the
Bench Test Procedure in Section 4.3.
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11. BATTERY MAINTENANCE
The battery packs will provide optimum performance and maximum life when the
following recommendations are adhered to.
11.1. BATTERY TEMPERATURE
For maximum efficiency charge batteries when they are between 10 and 30 degrees
Celsius. DO NOT attempt to CHARGE BATTERIES that are BELOW 0 degrees or
ABOVE 40 degrees Celsius. Permanent damage to batteries and or equipment may
result.
11.2. PRE-OPERATION
Use the Battery Charger Assembly to discharge and then charge the battery of each
unit.
11.3. PERIODIC
Every two months perform two discharge and then charge cycles using the Battery
Charger Assembly on the battery of each unit.
11.4. ANNUAL
Have the battery packs replaced every 3 years or 300 charge / discharge cycles,
whichever comes first.
11.5. EXTENDED NON-USE
If the battery has not been discharged and charged within four months, repeat the
discharge / charge cycle four times and check the battery capacity prior to operational
use. Do not exceed storage temperature guidelines as it may reduce battery capacity
and/or cause physical deterioration of battery components.
Storage Time
Storage Temperature
<30 days
-4 to 122°F (-20 to +50°C)
30 - 90 days
-4 to 104°F (-20 to +40°C)
>90 days
-4 to 86 °F (-20 to +30°C)
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Revision History:
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