Royal Sovereign Roll Laminator Rsh 380Sl Users Manual SVC

RSH-380SL to the manual 137b851f-0bcd-420f-979e-db9bb1623c44

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MODEL:RSH-380SL
Roll Laminator Service Manual

Table of Content
1.Safety Precautions ………………………………………………………………………

3 ~ 3

2.Troubleshooting ……………………………………………………………………………

4 ~ 10

2.1) Rollers Not Heating ………………………………………………………………………… 4 ~ 6
2.2) Rollers Over Heating …………………………………………………………………………6 ~ 7
2.3) Rollers Not Running ………………………………………………………………………… 7 ~ 9
2.4) No Main Power …………………………………………………………………………………9 ~ 10
2.5) Poor Lamination Quality …………………………………………………………………… 11 ~ 11

3.Replacing Parts ………………………………………………………………………………

12 ~ 14

3.1) Right Cover ……………………………………………………………………………………12 ~ 12
3.2) Left Cover

…………………………………………………………………………………… 13 ~ 13

3.3) Rear Cover ……………………………………………………………………………………13 ~ 13
3.4) Main PCB ………………………………………………………………………………………13 ~ 13
3.5) Sub PCB ……………………………………………………………………………………… 13 ~ 13
3.6) Heaters …………………………………………………………………………………………13 ~ 14
3.7) Cross Cutter ……………………………………………………………………………………14 ~ 14

4.Adjustments ……………………………………………………………………………………

15 ~ 16

5. Parts List …………………………………………………………………………………………

17 ~ 19

6.Exploded Drawings ………………………………………………………………………

20 ~ 25

7.Wire Diagram …………………………………………………………………………………

26 ~ 29

8.Backup ………………………………………………………………………………………………30 ~ 33

1. Safety Precautions

Failure to comply any of the following safety procedures could result in serious injury.
Please read the instructions carefully and keep for future reference.
1. Only a licensed electrician should install wiring and outlet for the laminator.
2. Ensure the unit is plugged into a properly grounded outlet with the correct
voltage.
3. Keep hands and clothing(ie.Neckties)away from rollers. The rollers are pinch points that
can trap body parts or clothing and cause serious injury .
Safety Precaution

4. Keep flammable and wet objects away from the machine .
5. Place machine on a level surface.
6. Avoid excessive sunlight, humidity and extreme temperatures.
7. Ensure the unit is turned off, cooled ,and unplugged from the outlet prior to moving
and/or repairing.
8. Keep out of reach of children.
9. Only Royal Sovereign authorized maintenance and service technicians should make
repairs.
10. Do not attempt to laminate items that exceed total recommended material thickness for
the unit.
11. When cleaning the machine, don't use flammable sprays or materials.
12. Do not touch the rollers when they are hot or place foreign objects inside the machine.
13. Do not cover the surface of the machine until the machine has completely cooled.

1

2. Troubleshooting
Note: While repairing:
a.

Make sure the power plug is unplugged from the power outlet.

b.

Open both side covers and rear cover.

c.

Be sure to follow the steps below in order.

2.1 Rollers Not Heating

CAUSES:
1. Improper laminating mode.
2. Heating wire is not connected to the main PCB.
3. Blown (burnt) upper and/or lower wire fuse (T/Fuse).
4. Defective Bi-Metal.
5. Defective heater.
6. Defective Main PCB.

MEASURE

1. Heating wire is not connected to the main PCB.
a. Connect the upper and lower heating wires to the main PCB.

Wire-Heater

Wire-Heater

2

2. Blown (burnt) wire fuse (T/Fuse).
a. Replace the T/Fuse wire located on the left-hand side.

Wire-Temp. Fuse

3. Defective Bi-Metal.
a. Replace the Bi-Metal

Bi-metal (135℃)

4. Defective heater.
a. Using the multi-meter, test the continuity of the heater. If it fails, replace the heater.

Multi-meter
b. Physically examine the heater assembly for breakage.

Broken

3

5. Defective Main PCB.
a. Replace the PCB Main.

2.2 Rollers Over Heating

CAUSES
1. Heat sensor is reversed on the PCB Main.
2. Defective T/Fuse wire.
3. Defective heater.
4. Defective main PCB.

MEASURES
1. Wires for lower and upper heat sensors are reversed on the main PCB.
a. Reverse the heat sensors.

Connector-Wire Sensor

2. Defective T/Fuse wire.
a. Replace the T/Fuse wire located on the left-hand side.

Wire-T / Fuse

3. Defective heater.
a. Test continuity of the heater. If it fails, replace the heater.
b. Glass tube that surrounds heating coil is broken – replace the heating element.

4

4. Defective Main PCB.
a. Replace the PCB Main.

2.3 Rollers Not Running

CAUSES
1. No power to the unit.
2. The main switch is close.
3. Opened safety cover.
4. Film is jammed on the rollers.
5. Disconnected motor wire.
6. Defective main motor.
7. Defective main PCB.

MEASURES
1. No power to the unit.
a. Make sure the power plug is connected to the proper source of outlet

2. The main switch is close.

Main Switch

3. Opened safety cover.
a. Close the safety cover and double check to insure that the safety cover switch
is engaged.
Note: By closing the safety cover, it engages the safety cover switch.

5

Switch is engaged

4. Film is jammed on the rollers.
a. Un-jam the film using a combination of the pressure lever and reverse button.

5. Disconnected motor wire.
a. Check the motor wire connection with PCB.

Wire-motor

6. Defective main motor.
a. Replace the main motor.

Motor

6

7. Defective main PCB.
a. Replace the main PCB.

2.4 No Main Power

CAUSES
1. No electricity.
2. Blown main fuse.
3. Disconnected main power wires.
4. Defective transformer.

MEASURES
1. No Electricity.
a. Double check to insure that you have electricity from your outlet.
b. Check the circuit breaker.
c. Double check that source of power is 220V, 15Amp, and single phase.

2. Blown main fuse.
a. Replace the main fuse located above the main power switch.

Main Fuse

3. Disconnected main power wires.
a. Check that the main power wires are properly connected.

Main Power Wires

7

4. Transformer is defective
a. Replace the transformer.

Transformer

2.5 Poor Lamination Quality

Problem: Straight wave lines across the output.
Cause: Excessive front roller pressure.
Measure: Loosen the front roller pressure.
Problem: Concave waves in the lamination.
Cause: Excessive rear (pulling) roller pressure.
Measure: Loosen the rear back roller pressure.
Problem: Angled waves on both sides of the output.
Cause: Insufficient rear roller pressure.
Measure: Tighten the rear roller pressure.
Problem: Angled waves on one side of the output.
Cause: Insufficient rear left (or right) side roller pressure.
Measure: Tighten the rear left (or right) side roller pressure.
Problem: Straight waves in the output.
Cause: Excessive heat at the nip rollers.
Measure: Lower the roller temperature.
Problem: Wake waves.
Cause: Insufficient heat at the nip rollers.
Measure: Raise the roller temperature.
Problem: Curling.
Cause: 1.The film tension is very tight;
2.The decurling bar is not in the working location.
Measure: 1.Loose the tension;2.Adjust the decurling bar to working location.

8

3. Replacing Parts
Note: While replacing parts:
a. Make sure the power plug is unplugged from the power outlet.
b. Open both side covers and rear cover.
3.1 Replacing the Right Cover.
a. Take out the pressure lever (Figure 1) and four cover screws using Phillips screw driver (Figure 2).

Figure 1

Figure

b. Pull out the male control panel connector from the Sub-PCB（ Figure 3）.

Figure

3.2 Replacing the Sub-PCB
a. Refer to “Replacing Right Cover”.
c. Loosen two screws from Sub-PCB , installed on to new Right Cover (Figure 4).

Figure

d. Follow the reverse order to assemble the Right Cover back.
3.3 Replacing the Main PCB
a. Remove the rear cover and label all the wires before unplugging from the Main PCB.
b. Detach the Main PCB from 6 white plastic holders ( Figure 7).
c. Replace the board with new PCB and connect all the wires.

Figure

9

3.4 Replacing the Heaters
Note: Cotton or surgical gloves are recommended while handling the heater assembly.
a. Disassemble Right and Left Covers (Refer to “Replacing Right Cover” and “Replacing Left Cover”).
b. Take out the heater brackets on each side by loosening screws (Figure 8, 9).

Figure9

Figure8
c. Take out the broken heater. Figure 10

Figure 1
Note:
a. When inserting the heater into the roller, rotate the heater slightly and push the rod in gently.
b. Use an air blower to blow out the broken pieces of heating rod.
(Please ensure that no one is standing on the other side.)

3.5 Replacing the Cross Cutter
a. Disassemble the nut from the Frame-Cutter.
b. Unfasten the spring from the cutter.
c. Change the Cutter.
d. Assemble the Cutter by reversing the above steps.

10

4. Adjustments
C.W

C.C.W
.2 Adjusting front and rear rollers
Pressure
• Use Screwdriver
to adjust the roller pressure:
C.W – Increase pressure.
C.C.W – Decrease pressure.

1.Using Push-Pull Scale , measure
3 spots as shown on Figure B &C:

Figure A

Front roller should be 5~6 and back
rollers should be 6~8.

2.Checking for over all tension –
when the machine is running, check that
the top and the bottom films are fed in
without any wrinkles.

3.Pressure mark checking (Heat Line) –
stop the machine for 30 seconds to
create a heat line. Then check to see if
you have two even parallel lines from
one end to other. Note: A narrow parallel
lines indicate that it has less pressure
Figure B

at that point.

4.Laminating Test – Laminate samples
with different thickness of substrates.

5.Check above steps 2 through 4 with
3mil & 5mil films.
Figure C

11

5.PART LIST
No.

Part No.

Part Name

Spec.

1

021LR0001A

COVER-L

ABS PA-765 UL94 V-0 PANTON 431

2

125LR4001A

HANDLE-TENSION

S45C Cu+Ni+Cr

3

138LR4012A

SPRING-TENSION

SWP Ф3.2

4

12200X022A

BEARING-RADIAL

15*28

5

141LR4033A

PLATE-PRESSURE,PULL

SPCC 3.0T

6

138LR4015A

SPRING-PRESSURE

SWP Ф2

7

141LR4032A

PLATE-PRESSDURE,LAMI

SPCC 3.0T

8

141LR4035A

PLATE-DU BUSH

SECC T=2.0

9

141LR4019A

BRACKET-HEATER,UP

SPCC 1.6T

10

36400X014B

MICRO SWITCH

AC 250V/5A 50-60HZ

11

141LR4054A

BRACKET-LIMIT SWITCH

SPCC 2.0T

12

147LR4013A

STOPPER-HEATER,UP

SILICONE

13

141LR4020A

BRACKET-HEATER,LOW

SPCC 1.6T

14

141LR3039A

PLATE-PRESSURE,L

SPCC 3.0T

15

021LR4001A

LAMIT-SWITCH COVER

PP

16

122LR4044A

BUSH-ROLLER LAMI,UP

FTG70 CU 3-35

17

122LR4046A

BUSH-ROLLER PULL,UP

FTG70 CU 3-35

18

111LR4024A

BOLT-GUIDE

S45C

19

124LR4005A

CAM

S45C

20

122LR4050A

BUSH-ROLLER LAMI，LO

FTG70 CU 3-35

21

122LR4047A

BUSH-ROLLER PULL,LO

FTG70Cu3-35

22

136LR4001X

CHAIN

RS#25 P6.35 98节

23

013LR3142A

FRAME-L

SPCC 3.0T

24

147LR4002A

PAD-TENSION

LEATER 1.5T

25

140LR4036A

HOLDER-SHAFT,FILM

S45C Cu+Ni+Cr

26

120LR4002M

SHAFT-FILM

S45C N19

27

ASMLR1339A

ASSY-AUTO GRIP CORE 2"

RSH-380SL

27-1

ASMLR1339B

ASM-AUTO GRIP CORE3"

RSH-380SL

27-2

124LR4006A

CORE-24

AL 6063

28

RIV05018E8

BRINDER RIVET

AL φ5*18

29

12200X029A

DU-BUSH

FLANGE Ф10*10

30

026LR4006A

FOOT

NBR 160g

31

141LR4064A

BRACKET-TABLE

SPCC 2.2T

32

013LR3146A

FRAME-STAND

25*25*2.0 SQUARE TUBE

33

023LR4002A

KNOB-BOLT GUIDE

PHENOL BLK

34

145LR3002A

GUIDE-DOCUMENT

ABS PA-765 UL94V-0 431C

12

Remark

35

141LR4043A

FRONT TABLE SAFETY LEVER

SPCC 1.5T

36

013LR4004A

SAFETY FRAME

SPCC

37

021LR3024A

SAFETY-COVER

PC 3.0T

38

014LR3001B

TABLE-FRONT

AL6063

39

133LR3001A

ROLLER-LAMI

STPG ORG

40

223LR3001H

HEATER ASS'Y

FCHW1 81Ω EU,KR,CH,EU(N),BR

40-1

223LR3001J

HEATER ASS'Y

FCHW1 96Ω AU,UK

40-2

223LR3001E

HEATER ASS'Y

FCHW1 24Ω CUL

40-3

223LR3001D

HEATER ASS'Y

FCHW1 20.2Ω TW

40-4

223LR3001F

HEATER ASS'Y

FCHW1 16.7Ω JOL,JAP

41

140LR4003A

HOLDER-SAFETY COVER

S45C

42

111LR4018A

SCREW-H

SWRH　MFZN－Y

43

131LR4027A

SPROCKET-MOTOR

S45 24Z

44

210004002A

MOTOR-MAIN

DC 24V

45

131LR4017A

SPROCKET-LAMI

FTG70Cu3-35 28z

46

120LR3031B

SHAFT-CAM

S45C Cu+Ni+Cr

47

013LR3143A

PLATE-MIDDLE

SPCC 0.5T

48

015LR2010A

BAR-IDLE

S45C Φ20

49

015LR3011C

IDLE-BAR

S45C Cu+Ni+Cr

50

015LR3012C

SHAFT-DECURLING

S45C Cr

51

131LR4018A

SPROCKET PULL

FTG70Cu3-35 20z

52

133LR3002A

ROLLER-PULL

S45C GRY

53

013LR3144A

REAR-COVER

SPCC 0.5T

54

013LR3145A

TABLE-CUTTER

SPCC 2.0T

55

013LR3002H

FRAME-CUTTER

AL6063

56

021CR3001A

KNOB-CUTTER,C

ABS PA-765 UL94 V-0 PANTON 431C

57

140LR3001A

HOLDER-CUTTER,C

ABS PA-765 UL94 V-0 PANTON 431C

58

213LR4001A

CUTTER-CROSS

STS420 J2 1T

59

34000S011A

POWER TRANSFORMER

AC110-120V,220-240V/50-60HZ

60

141LR3038A

PLATE-PRESSURE,R

SPCC 3.0T

61

144LR4001B

CLAMPER-LEVER

S45C Cu+Ni+Cr

62

023LR4010A

KNOB LEVER

NYLON BLK

63

125LR4003B

LEVER-PRESSURE

S45C Cu+Ni+Cr

64

120LR4009B

SHAFT-COVER SAFETY

S45C

65

350LR3042A

PCB MAIN ASM

ROHS

66

032LR3029A

SHEET-FUNCTION

PC 0.75T

66-1

032LR3029C

SHEET-FUNCTION

PC 0.75T

67

023LR3007B

BUTTON-FUNC

SILICON

13

68

350LR3043A

PCB-SUB ASSY

FR-4

69

36600X001A

FUSE-BLOCK

FB66 LITTLE FUSE TRIAD INC

70

32500X0008

FUSE-MAIN

65TS AC250V 10A EU,AU,KR,CH,UK,EU(N),BR

70-1

32500X0005

FUSE-MAIN

65TS AC250V 20A TW,CUL,JOL,JAP

71

021LR3018A

COVER-R

ABS PA-765 UL94 V-0 PANTON 431

72

138LR4001A

SPRING-CUTTER CROSS

SWRH Φ0.3

73

KPS03012D2

KEY PLAIN

3*3*12 SUS27

74

138LR4018A

SPRING-LEVER

SUS 304-WPB

75

12200X027A

DU-BUSH

FLANGE Ф25*10

76

12200X028A

DU-BUSH

FLANGE Ф25*20

77

111LR4006A

BOLT-GUIDE

S45C SNC3 4*22.5

78

12200X030A

DU-BUSH

FLANGE Ф10*20

79

013LR3141A

FRAME-R

SPCC 3.0T

80

36400X002B

SWITCH-MAIN

8216 B/R I/O SIGNAL-LUX SPA

81

013LR2012G

FRAME-SENSOR

AL6063

82

033LP4016A

MICA-WASHER

Φ4*Φ11 T=0.5

83

12200X032A

DU-BUSH

FLANGE Ф12*10

84

12200X040A

DU-BUSH

φ6*8 FLANGE

85

363LR4013A

BIMETAL THERMOSTAL

135℃ 15A

86

141LP4018A

BRACKET-FUSE

EGI T=1

87

147CR4003A

SILICON RUBBER

SILICON Φ7*160

88

23300X001A

BUSHING-CORD,EU

7NR32 DONG-A

89

111LR4004A

BOLT-CORE

S45C Φ15*42

90

ASMLR2023A

ASM SENSOR

RSH-380SL

91

381LR4020B

WIRE-FUSE,EU

UL1015 AWG#14

92

381LR4052A

WIRE-MOTOR

UL1007 AWG#20 BLK RED

93

381LR4115A

WIRE-MAIN

UL2464 AWG#24,BLE

94

381LR4062B

WIRE-HEATER

UL1015 AWG#16 WHITE

95

381LR4063A

WIRE-TEMP FUSE

SF133E,AC250V 15A 133℃ UL1015 AWG#14

96

381LR4049A

WIRE-BIMETAL

UL1015 AWG#18, WHT

97

381LR4114A

WIRE-HEATER LOW

UL1015 AWG#16, WHT

98

381LR4051A

WIRE-HEATER LINK

UL1015 AWG#18, WHT

99

380LR4001A

POWER CORD

EU AC250V 15A 1.8M

99-1

380LR4003A

POWER CORD

AU AC250V 15A 1.8M

99-2

380CR4007A

POWER CORD

UK AC250V 10A 1.8M

99-3

380LR4001B

POWER CORD

KR AC250V 15A 1.8M

99-4

380CR4003A

POWER CORD

JAP AC125V 15A 1.8M

99-5

380CR4004A

POWER CORD

CUL AC125V 15A 1.8M

14

6.EXPLODE VIEW

24
25

27

26

1

2

3

29
28

4

56

55

54
6
6
5

57
86
6
23

9
6

51
7

83

53

52

48

8
21

78

72

29

17
50
52
49

12

16

18

11

58

31

84
19

18
90

15
10

81

12
13

41
14

31

44
43
83

18

76

47
2

20

3

46
4

45

73

84

42
32

41

31

31

75
41
31

39
80

31

40
22

79
36

30
40

37

83

39
32

35

6

33
6

77
48

30

42

5

34
31
31

6

41

62
41

6

64
82

83

7

38

17

78
65

41
36
64

63

82

24
21

16
60

64
76

25

82
18

26

18 19

31

64

29

31

82
9

18

61
20

59

66
73
70
71

75
27

69

32

74
13
89

381LR4020B

91

12

12
67

381LR4052A 92

85
68
381LR4115A 93

29
87

31
30

31

28

381LR4062B 94

381LR4063A 95

381LR4049A 96

J2

UP
LOW

J1

381LR4114A 97

381LR4051A 98
30
88

380LR4001A 99

15

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27-1
27-2
28
29
30
31
32
33
34
35
36
37
38
39
40
40-1
40-2
40-3
40-4
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
66-1
67
68
69
70
70-1
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
99-1
99-2
99-3
99-4
99-5

Part No.
021LR0001A
125LR4001A
138LR4012A
12200X022A
141LR4033A
138LR4015A
141LR4032A
141LR4035A
141LR4019A
36400X014B
141LR4054A
147LR4013A
141LR4020A
141LR3039A
021LR4001A
122LR4044A
122LR4046A
111LR4024A
124LR4005A
122LR4050A
122LR4047A
136LR4001X
013LR3142A
147LR4002A
140LR4036A
120LR4002M
ASMLR1339A
ASMLR1339B
124LR4006A
RIV05018E8
12200X029A
026LR4006A
141LR4064A
013LR3146A
023LR4002A
145LR3002A
141LR4043A
013LR4004A
021LR3024A
014LR3001B
133LR3001A
223LR3001H
223LR3001J
223LR3001E
223LR3001D
223LR3001F
140LR4003A
111LR4018A
131LR4027A
210004002A
131LR4017A
120LR3031B
013LR3143A
015LR2010A
015LR3011C
015LR3012C
131LR4018A
133LR3002A
013LR3144A
013LR3145A
013LR3002H
021CR3001A
140LR3001A
213LR4001A
34000S011A
141LR3038A
144LR4001B
023LR4010A
125LR4003B
120LR4009B
350LR3042A
032LR3029A
032LR3029C
023LR3007B
350LR3043A
36600X001A
32500X0008
32500X0005
021LR3018A
138LR4001A
KPS03012D2
138LR4018A
12200X027A
12200X028A
111LR4006A
12200X030A
013LR3141A
36400X002B
013LR2012G
033LP4016A
12200X032A
12200X040A
363LR4013A
141LP4018A
147CR4003A
23300X001A
111LR4004A
ASMLR2023A
381LR4020B
381LR4052A
381LR4115A
381LR4062B
381LR4063A
381LR4049A
381LR4114A
381LR4051A
380LR4001A
380LR4003A
380CR4007A
380LR4001B
380CR4003A
380CR4004A

Part Name
COVER-L
HANDLE-TENSION
SPRING-TENSION
BEARING-RADIAL
PLATE-PRESSURE,PULL
SPRING-PRESSURE
PLATE-PRESSDURE,LAMI
PLATE-DU BUSH
BRACKET-HEATER,UP
MICRO SWITCH
BRACKET-LIMIT SWITCH
STOPPER-HEATER,UP
BRACKET-HEATER,LOW
PLATE-PRESSURE,L
LAMIT-SWITCH COVER
BUSH-ROLLER LAMI,UP
BUSH-ROLLER PULL,UP
BOLT-GUIDE
CAM
BUSH-ROLLER LAMI，LO
BUSH-ROLLER PULL,LO
CHAIN
FRAME-L
PAD-TENSION
HOLDER-SHAFT,FILM
SHAFT-FILM
ASSY-AUTO GRIP CORE 2"
ASM-AUTO GRIP CORE3"
CORE-24
BRINDER RIVET
DU-BUSH
FOOT
BRACKET-TABLE
FRAME-STAND
KNOB-BOLT GUIDE
GUIDE-DOCUMENT
FRONT TABLE SAFETY LEVER
SAFETY FRAME
SAFETY-COVER
TABLE-FRONT
ROLLER-LAMI
HEATER ASS'Y
HEATER ASS'Y
HEATER ASS'Y
HEATER ASS'Y
HEATER ASS'Y
HOLDER-SAFETY COVER
SCREW-H
SPROCKET-MOTOR
MOTOR-MAIN
SPROCKET-LAMI
SHAFT-CAM
PLATE-MIDDLE
BAR-IDLE
IDLE-BAR
SHAFT-DECURLING
SPROCKET PULL
ROLLER-PULL
REAR-COVER
TABLE-CUTTER
FRAME-CUTTER
KNOB-CUTTER,C
HOLDER-CUTTER,C
CUTTER-CROSS
POWER TRANSFORMER
PLATE-PRESSURE,R
CLAMPER-LEVER
KNOB LEVER
LEVER-PRESSURE
SHAFT-COVER SAFETY
PCB MAIN ASM
SHEET-FUNCTION
SHEET-FUNCTION
BUTTON-FUNC
PCB-SUB ASSY
FUSE-BLOCK
FUSE-MAIN
FUSE-MAIN
COVER-R
SPRING-CUTTER CROSS
KEY PLAIN
SPRING-LEVER
DU-BUSH
DU-BUSH
BOLT-GUIDE
DU-BUSH
FRAME-R
SWITCH-MAIN
FRAME-SENSOR
MICA-WASHER
DU-BUSH
DU-BUSH
BIMETAL THERMOSTAL
BRACKET-FUSE
SILICON RUBBER
BUSHING-CORD,EU
BOLT-CORE
ASM SENSOR
WIRE-FUSE,EU
WIRE-MOTOR
WIRE-MAIN
WIRE-HEATER
WIRE-TEMP FUSE
WIRE-BIMETAL
WIRE-HEATER LOW
WIRE-HEATER LINK
POWER CORD
POWER CORD
POWER CORD
POWER CORD
POWER CORD
POWER CORD

7. Wire Diagram
1

2

3

4

5

VCC_5V

VCC_5V

CA RB ON S/ W

6

7

VCC_5V

8

VCC_5V

SW1

U101
PIC16C72

C106
3.3/50V

TEMP_UP SW

SW4

12
13
11
28

HEATER
TEMP_DOWN SW

PWMOUT
HEATER2
REVRELAY

SW5

RC1/T1OSI
RC2/CCP1
RC0/T1OSO/T1CKI
RB7

REV_SW

15
16
17
18
3
5
14
4
6

SPEED _UP SW

SW6

SPEED _DOWN SW
STOP_SW

TEMP_UP SW
TEMP_DOWN SW
REVSW

SW7

STOP SW
RUN_SW

RU N SW
RU N LED
HEATER2 LED

R103
330

LED3

6

5

QG2

6

5

8

7

QF2

8

7

QE1

10

9

QE2

10

9

SER2
BUZZER

QD 1

12

11

QD2

12

11

QC 1

14

13

QC2

14

13

QB1

16

15

QB2

16

15

QA1

18

17

QA2

18

17

20

19

20

19

SRCLK2

H/Display Com

R102 1M

XTAL101
8Mhz

RA0/AN0

GND_EARTH

470/25V
C107

2

2

VCC_5V

U102
74LS595

9

C105

3

VCC_5V

CN6

1
2
3
4
5
6

6
5
4
3
2
1

PWM- OUT
REV-RELAY

SRCLR

QH
QG
QF
QE
QD
QC
QB
QA

SER
SRCLK
RCLK

G

10
14
11
12

9
7
6
5
4
3
2
1
15

SER1
SRCLK1
RCLK1

13

QH

SRCLR

QH
QG
QF
QE
QD
QC
QB
QA

SER
SRCLK
RCLK

10
14
11
12

12V

SRCLK2

D1

BUZZER1

RCLK2

D2
1
2

13

G

Q2
C102M

1

REV

HEATER
HEATER2

SENS_ASS'Y

利寇急 SENSOR ASS'Y

CNN102
SMH025-05

vcc
gnd

1
2

1N4007

HEATER2

C

Q3
C102

1

R12
3K

CN102
SMW025-05

1
2
3
4
5

sensor_in

s_out

24V

1N4007

Q101
C102M

SER2

3

C

QH

U103
74LS595

F
2
1
D
M
1
H
C
_
2
Y
R

7
6
5
4
3
2
1
15

104

BZ1
BUZZER

R101
330

GND_EARTH

VCC_5V

CN101

3

VCC_5V

VCC_5V

330
LED4

Q104
C102M

1

D

F
2
1
D
M
2
H
C
1
Y
R

1

3

QF1

QG1

SER1

MA IN -S UB

Q103
C102M

RA103
330R 10P

1

2

LED2

LA102
LDQ-N51R

4

2

LED1

2

TEMP SEN SOR

R103

2
QH2

RC LK1

10

OSC2/CLKOUT

RA102
330R 10P

3

RC LK2

SRCLK1

9

OSC1/CLKIN

1

4

3

VCC_5V

RC4/SDI/SDA
RC5/SDO
RC6
RC7
RA1/AN1
RA3/AN3/VREF
RC3/SCK/SCL
RA2/AN2
RA4/TOCKI

21
22
23
24
25
26
27
7

RB0/INT
RB1
RB2
RB3
RB4
RB5
RB6
RA5/AN4/SS

LA101
LDQ-N51G

2
QH 1

2

MCLR/Vpp

SW3

D

Q102
C102M

1

H/Display Com

1

3

10K x 10

SPEED_DOWN SW

3

RA101
SW2

2

R104
10K

SPEED_UP SW

1
2
3
4
5

5v
R103
10K

C104
104

24V

24V

24V

SE NS OR

R6

R7

1K 1w

680 2w

HEATER

Q4
A1271
R4

VCC_5V

330

-

R5

HS?
HS-529

+

CN7
YW396-03V

FUSE1

1
2
3

D3

4

1N4148

2

3

R9

G

VO
HS?
HS-529

3

Q1
IRF830

220 1w

PC817

1

B
C4
1000/50V

C5
470/25V

C6
104

C101
104

C102
104

DC

1
2
3

DC?
MOTOR DC

-

RY1A
FF/REV Motor
CH2-MD12F

2

1

+

VI

CNN7
YH396-03V

470 1w

U4

U2
KA7805/1A

BD2
DB105G

D4
FR105
T 6.3AL 250V

PWM

C103
104

R8
2k

R10
4.7K

D5
B

FR105

ZD1
1W 15V

24v_gnd
SK2
104 120з

D6

CNN2
YH396-03
1
2
3

-

U1

R6

+

KA7824

VI

75 2w
C7
104

1
2
3
C1
100nF/275V MKP

C2
4700/100V

24V

R1
330
C8
470/50V

C3
104

C9
104

1

CNN5
MG610599

2

2

1

1

HEATER ASS'Y

TAC1

R2
100

BTA24-600C

SK1
104 120з

bimetal 70∩

UP Heater

U3
MOC3043

A
2

AC POWER S/W
FUSE1
T 15A 250V

AC_in

1

HEATER2 ASS'Y

bimetal 70∩

VO

CN1
BR-1103C02P

4

A

4

CN5
MG640598

Q5
PNP

CN2
YW396-03AV

P/ T IN PUT

2

RY2A
CH1-MD12F

P/ T OU TPU T

BD1
BR-106
POWER TRANSFORMER

TAC1
HS-501

1N4007

CNN4
MG610599

2
5

3

P/ T OU TPU T

CN4
MG640598

6

5
4
3
2
1

1

AC24V

HS?
HS-529

CN3

5
4
3
2
1

G

CNN3

AC13V

DOWN HEATER

R3
10K 1/2W

1
2
Title

AC I NP UT

Size

Number

Revision

A2
Date:
File:
1

2

3

4

5

16

6

7

6-Mar-2009
Sheet of
D:\PROGRAM FILES\EXAMPLES\RSL-382S CI\RSL-382S
Drawn By: CI.DDB
8

5

2

8

7

4

1

3

6


1. Wire Main.

6. Wire Power Transformer In

2. Wire Power

7. Wires Power Transformer Output

3. Wire Heater，up

8. Wire Fuse

4. Wire Heater，low
5. Motor wires

17

SUB PCB

Bimetal(135℃)

Wire Sensor

Fuse Main
Power Cord

Wire Bimetal

Motor

Wire Lo Heater
Wire Up Heater

18

Wire T/Fuse (133℃)

Micro Switch

Wire Safety S/W

Wire Motor

19



---

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