Royal Sovereign Rsl 2701 Users Manual

RSL-380 RSL-2701 2701U 380 SVC MANUAL 2011.08 REVISE

RSL-2701 to the manual 38c36c67-5219-43ae-af7a-8a4c1205bf21

2015-02-06

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MODEL: RSL-2701
RSL-2701U
RSL-380
ROLL LAMINATOR SERVICE MANUAL
www.royalsovereign.com
3 ~ 3
4 ~ 10
4 ~ 6
6 ~ 7
8 ~ 9
9 ~ 10
11 ~ 11
12 ~ 18
12 ~ 12
13 ~ 13
13 ~ 14
14 ~ 14
15 ~ 15
15 ~ 16
16 ~ 17
17 ~ 18
19 ~ 19
20 ~ 23
24 ~ 34
35 ~ 38
4.Adjustments ……………………………………………………………………………………
3.8) Replacement of Motor………………………………………………………………………
5. Parts List …………………………………………………………………………………………
2
6.Exploded Drawings ………………………………………………………………………
7.Wire Diagram …………………………………………………………………………………
3.4) Main PCB ……………………………………………………………………………………………
3.5) Sub PCB ………………………………………………………………………………………………
3.6) Heaters ………………………………………………………………………………………………
3.7) Cross Cutter …………………………………………………………………………………………
3.Replacing Parts ………………………………………………………………………………
3.1) Right Cover …………………………………………………………………………………………
3.2) Left Cover …………………………………………………………………………………………
3.3) Rear Cover …………………………………………………………………………………………
Table of Content
1.Safety Precautions ………………………………………………………………………
2.Troubleshooting ……………………………………………………………………………
2.5) Poor Lamination Quality …………………………………………………………………………
2.1) Rollers Not Heating ………………………………………………………………………………
2.2) Rollers Over Heating ……………………………………………………………………………
2.3) Rollers Not Running ………………………………………………………………………………
2.4) No Main Power ……………………………………………………………………………………
3
1. Safety Precautions
3
Failure to comply any of the following safety procedures could result in
serious injury. Please read the instructions carefully and keep for future
reference.
1. Only a licensed electrician should install wiring and outlet for the laminator.
2. Ensure the unit is plugged into a properly grounded outlet with the correct
voltage.
3. Keep hands and clothing (ie. Neckties) away from rollers. The rollers are
pinch points that can trap body parts or clothing and cause serious injury .
4. Keep flammable and wet objects away from the machine .
5. Place machine on a level surface.
6. Avoid excessive sunlight, humidity and extreme temperatures.
7. Ensure the unit is turned off, cooled ,and unplugged from the outlet prior to
moving and/or repairing.
8. Keep out of reach of children.
9. Only Royal Sovereign authorized maintenance and service technicians should
make repairs.
10. Do not attempt to laminate items that exceed total recommended material
thickness for the unit.
11. When cleaning the machine, don't use flammable sprays or materials.
12. Do not touch the rollers when they are hot or place foreign objects inside the
machine.
13. Do not cover the surface of the machine until the machine has completely
colled.
4
2.1 Rollers Not Heating
1. The wire connector from the heater is disconnected
with MAIN PCB.(except RSL-380)
2. The Wire-Temp Fuse is disconnected.
3. The Main Fuse is defective.(except RSL-380)
4. The Bi-metal is defective.
5. The heater in the roller is defective.
6. Main PCB is defective.
Before troubleshooting, be sure to
disassemble the Right cover ,
the Left cover and the Frame Rear.
Refer to how to replace each component
for the disassembly of them.
disconnected with MAIN PCB.(except RSL-380)
1) Test if the connector wire is
disconnected with Multi-tester.
2) If disconnected, replace it with
new one.
2. Troubleshooting
CAUSES
MEASURES
1. The wire connector from the heater is
4
WIRE-
HEATER
2 The Wire-Temp Fuse is disconnected
1) Test if the Wire-Temp Fuse is disconnected with Multi-tester.
2) If disconnected, replace it with new one.
3. MAIN FUSE is disconnected.(except RSL-380)
1) Test if the Main Fuse is disconnected with Multi-tester.
2) If disconnected, replace it with new one.
1) Disconnect the heater wire from the Bi-metal.
2) Unfasten 2 screws holding the Bi-metal.
3) Replace it with new one.
4. The Bi-metal is defective.
5
WIRE-TEMP FUSE
MAIN
FUSE
BI-METAL
5. The heater in the roller is defective.
1) Test if the heater is disconnected with Multi-tester.
2) If disconnected, replace it with new one.
Replace Main PCB with new one according to How to replace Main PCB
only when all of the above mentioned heater wire, wire thermal fuse,
heater and Bi-metal are normal.
2.2 Rollers Not Heating
1. The Temperature Sensor is not work.
2. The wire thermal fuse is defective.
3. The heater in the roller is defective.
4. Main PCB is defective.
Before trouble shooting, be sure to disassemble
the Right cover , the Left cover and the Frame
Rear.
Refer to how to replace each component for the
disassembly of them.
MEASURES
CAUSES
6
6. Main PCB is defective.
1) Disassemble the Right cover. (Refer to how to replace Cover-R.)
2) Disassemble the Bracket-Sensor with Sensor ass'y.
Test if the Sensor ass'y is disconnected with Multi-tester.
Again, Attach The Bracket-Sensor as the proper position.
1) Test if the wire thermal fuse is disconnected with Multi-tester.
2) If disconnected, replace it with new one.
1) Test if the heater is disconnected with Multi-tester.
2) If disconnected, replace it with new one.
1) Replace Main PCB with new one according to How to replace Main PCB
only when all of the above mentioned heater wire, wire thermal fuse,
heater and Bi-metal are normal.
4. Main PCB is defective.
7-1
<The Proper position>
<The wrong position>
1. The Temperature Sensor is not work.
<Sensor Ass'y position>
<Sensor Ass'y>
RSL-380
2. The wire thermal fuse is defective.
3. The heater in the roller is defective.
Sensor
Temp.
Sensor
Roller
Contact
position
Contact
position
Bracket-Sensor
1) Disassemble the Right and the Left cover. (Refer to how to replace Cover.)
2) Disassemble the Bracket-Sensor with Sensor ass'y.
Test if the Sensor ass'y is disconnected with Multi-tester.
1) Test if the wire thermal fuse is disconnected with Multi-tester.
2) If disconnected, replace it with new one.
1) Test if the heater is disconnected with Multi-tester.
2) If disconnected, replace it with new one.
1) Replace Main PCB with new one according to How to replace Main PCB
only when all of the above mentioned heater wire, wire thermal fuse,
heater and Bi-metal are normal.
7-2
2. The wire thermal fuse is defective.
3. The heater in the roller is defective.
4. Main PCB is defective.
<Sensor Ass'y position>
<Sensor Ass'y>
RSL-2701，RSL-2701U
1. The Temperature Sensor is not work.
SENSOR ASS'Y
BRACKET SENSOR
2.3 Rollers Not Running
1. Safety cover is not in proper position.
2. Wire-Motor's connector is disconnected.
3. Film is jammed on the rollers.
4. Main PCB is defective.
5. Main motor is defective.
Before troubleshooting, be sure to disassemble
the Right cover ,the Left cover and the Rear cover.
Refer to how to replace each component for the
disassembly of them.
1. Safety cover is not in proper position.
1) Make the edge of Safety Cover to press
the lever of Micro Switch completely.
Check if the Motor wire connectors are
connected correctly.
CAUSES
8
2. Motor wire connectors are disconnected.
MEASURES
MICRO
SWITCH
edge of safety cover
WIRE-
MOTOR
3. Film is jammed on the rollers.
1) First press reverse button.
2) Pull jammed film slowly to the back of the machine.
3) If you feel film is jammed again, stop pressing reverse button.
4) press run button, and then pull jammed film to the back of the machine.
4. Main PCB is defective
Replace Main PCB with new one according to How to replace Main PCB
only when all of the above mentioned Emergency switch, Frame paper guide,
Safety cover switch, motor wire connectors, main motor and film are normal.
5. Replace Motor with new one according to How to replace the Motor.
2.4 No Main Power
1. Main power wire is not connected with Main Switch
2. Main fuse is disconnected.(except RSL-380)
3. Wire-AC IN is not connected with Main PCB.(except RSL-380)
4. Transformer is defective.
Before troubleshooting, be sure to disassemble the Right cover ,
the Left cover and the FRAME Rear.
Refer to how to replace each component for the
disassembly of them.
1. Main power wire is not connected with Main Switch.
1) Check if the Main power wires are connected correctly.
<RSL-2701/2701U>
<RSL-380>
9
MEASURES
CAUSES
MAIN SWITCH MAIN SWITCH
connecting part
2. Main fuse is disconnected.(except RSL-380)
1) Test if the main fuse is disconnected with Multi-tester.
2) If disconnected, replace it wit new
one.
3. Wire-AC IN is not connected with Main PCB.(except RSL-380)
1) Check if the Wire-AC IN are connected correctly.
4. Transformer is defective.
1) Unfasten two screws.
2) Separate 2 connectors.
3) Detach transformer.
4) Replace it with new one.
10
MAIN
FUSE
WIRE-AC IN
TRANS. OUT TRANS. IN
13
2.5 Poor Lamination Quality
Problem: Straight wave lines across the output.
Cause: Excessive front roller pressure.
Measure:
Loosen the front roller pressure.
Problem: Concave waves in the lamination.
Cause: Excessive rear (pulling) roller pressure.
Measure:
Loosen the rear back roller pressure.
Problem: Angled waves on both sides of the output.
Cause: Insufficient rear roller pressure.
Measure:
Tighten the rear roller pressure.
Problem: Angled waves on one side of the output.
Cause: Insufficient rear left (or right) side roller pressure.
Measure:
Tighten the rear left (or right) side roller pressure.
Problem: Straight waves in the output.
Cause: Excessive heat at the nip rollers.
Measure: Lower the roller temperature.
Problem: Wake waves.
Cause: Insufficient heat at the nip rollers.
Measure:
Raise the roller temperature.
11
Turn off the switch of the machine and then
pull out the power cord plug from the electrical outlet.
3.1. Right Cover
1) Unfasten 4 screws holding the Right
cover and disassemble the Right cover.
<RSL-2701/2701U> <RSL-380>
2) Pull out the male connector from the Sub-PCB .
3) Unfasten 4 screws holding the Sub-PCB
and detach the Sub-PCB.
4) How to assemble is the reverse order of how
to disassemble , 3)→2)→1).
12
Caution :
3. Replacing Parts
3.2. Left Cover
1) Unfasten 2 nuts holding the Knob Tension
2) disassemble the Knob-Tension.
3) Unfasten 4 screws holding the Left cover
and disassemble the Left cover .
4) How to assemble is the reverse order of how to disassemble , 3)→2)→1).
3.3. Rear Cover
1) Disassemble both the Right cover and the Left cover.
2) Unfasten 4 screws holding the Rear cover (right and left) .
13
3) Disassemble Wire connect to MAIN S/W,
POWER CORD.
4) Disassemble MAIN S/W and POWER CORD.
5) How to assemble is the reverse order of how to disassemble , 4)→3)→2)→1).
3.4. Main PCB
1) Pull out all the connectors from the main PCB.
2) Detach the main PCB from
4 white plastic supporters.
3) How to assemble is the reverse
14
order of how to disassemble ,2)→1).
PCB SUPPORT
3.5. Sub PCB
1) Refer to No 1.(Replacement of cover-R)
3.6. Heaters
1) Disassemble both the Right cover and the Left cover (Refer to No.1, No.2) .
2) Unfasten 2 screws holding the heater and disassemble the wire.
< Detachment 2 screws holding the heater>
3) Unfasten 2 screws and disassemble the bracket holding the lower heater.
< Detachment of Bracket-Heater>
15
4) Disassemble the Bush-Roller, Up holding the upper heater.
< Take off Bush-Roller, Up from Laminating Roller >
5) Disassemble the lower and upper heater from the roller cautiously
6) How to assemble is the reverse order of how to disassemble , 5)→4)→3)→2)→1).
When inserting the heater into the roller, rotate the heater slightly
and the heater enter the roller smoothly.
3.7. Cross Cutter
1) Disassemble both the Right cover and the Left cover (Refer to No.1, No.2) .
2)a. Unfasten 6 screws holding the Frame-Upper.(RSL-2701/2701U)
b. Unfasten 1 screw on the Frame-cutter.(RSL-380)
<RSL-2701/2701U> <RSL-380>
16
3)a. Disassemble Frame upper with Cross Cutter.(RSL-2701/2701U)
b. Disassemble Cross Cutter from the Frame-Cutter.(RSL-380)
<RSL-380>
4) Disassemble the Cross Cutter from the Frame-Upper.(RSL-2701/2701U)
<RSL-2701/2701U>
5)a. How to assemble is the reverse order of how to
disassemble , 4)→3)→2)→1).(RSL-2701/2701U)
b. How to assemble is the reverse order of how to
disassemble , 3)→2)→1).(RSL-380)
3.8. Replacement of MOTOR
1) Disassemble the Right cover , the Left
cover and the frame rear
2) unfasten the screw (PULLEY-CHAIN)
17
3) unfasten the set screw (sprocket motor)
4) take out the sprocket motor from the motor
5) unfasten the three screws from the motor
6) detach the connector and change the motor
7) How to assemble is the reverse order of how
to disassemble , 6)→5)→4)→3)→2)→1).
18
21
Adjusting Front and Rear Roller
when the machine is running, check that
the top and the bottom films are fed in
without any wrinkles.
19
with different thickness of substrates.
5.
Check above steps 2 through 4
with
3mil & 5mil films.
lines indicate that it has less pressure
at that point.
4
.Laminating Test
–
Laminate samples
stop the machine for 30 seconds to
create a heat line. Then check to see if
you have two even parallel lines from
one end to other. Note: A narrow parallel
Front roller should be 2~3 and back
rollers should be 5~7.
2.
Checking for over all tension
–
3.
Pressure mark checking (Heat Line)
–
4. Adjustments
C.W – Increase pressure.
C.C.W – Decrease pressure.
1.
Using Push-Pull Scale
, measure
5 spots as shown on Figure B &C:
Pressure
•
Use Screwdriver
to
adjust the roller pressure:
Figure B
Figure C
Figure A
C.W
C.C.W
P NO. DATE
1013LR2026A BASE-FRONT AL6063
013LR2033A 20050317
013LR3075A 20060710
2026004005A FOOT NATURAL RUBBER
3013LR2027A BASE-REAR AL6063
013LR2032A 20050317
013LR3076A 20060710
4350LR3008A PCB-MAIN ASS'Y FR-4
Chang the AC IN and Heater's connector 20050423
534000S009B POWER TRANSFORMER-OTHERS 220-240V 50/60Hz
5-1 34000S009C POWER TRANSFORMER-CUL JAP 100-120V 50/60Hz
6
23200X001A SUPPORT PCB NYLON 66
7013LR2030A FRAME-UPPER AL6063
013LR3002K 20101013
8021CR3001A KNOB CUTTER C ABS PA-765 431C
9140LR3001A HOLDER-CUTTER,C ABS PA-765 431C
10 213LR4001A CUTTER-CROSS STS420 J2 1T
11 013LR3019A FRAME-CENTER AL6063 20050317
12 013LR3021A PLATE-MIDDLE SPCC 1.6T
13 013LR2024B FRAME-L SPCC 3.0T
013LR2034A 20050427
14 141LR4017A BRACKET-PRESSURE SPCC 2.0T
15
141LR4035A PLATE-DU BUSH SPCC 2.0T
16 141LR4054A BRACKET-MICRO S/W SPCC 1.2T
17 36400X014A MICRO S/W DECO VP-531A-2H
18 013LR2025B FRAME-R SPCC 3.0T
013LR2035A 20050427
19 134LR4003A BUSH-PULLEY S45C Φ10
20 134LR4001A PULLEY-CHAIN S45C
21
141LR4021A BRACKET-SHAFT FILM SPCC 1.6T 20070305
22 141LR4018A BRACKET-SENSOR SPCC 2.0T
141LR4059A 20061221
20070420
23 31300S004A SENSOR-CAS AOM A/B 300V FT1 SENSOR
ASM-SENSOR ASMLR1640A 20061221
20070420
24 033LR4016A MICA-WASHER
PL 20060205
25 133LR2021B ROLLER-LAMI,UP STPG ORG
26 122LR4014A BUSH-ROLLER LAMI,UP S45C Cu+Ni+Cr
122LR4044A 20060607
27 12200X028A DU BUSH Φ25*20 FLANGE
28
133LR2021A ROLLER-LAMI,LO STPG SILICONE
29 122LR4015A BUSH-ROLLER LAMI,LO S45C Cu+Ni+Cr
122LR4045A 20060607
122LR4050A 20060828
30 12200X027A DU BUSH Φ25*10 FLANGE
31 133LR2022B ROLLER-PULL,UP S45C GRY
32 122LR4046A BUSH-ROLLER PULL,UP FTG70Cu3-35 BLK
33 12200X030A DU BUSH Φ10*20 FLANGE
34 133LR2022A ROLLER-PULL,LO S45C GRY
35 122LR4047A BUSH-ROLLER PULL,LO FTG70Cu3-35 BLK
36 12200X029A DU BUSH Φ10*10 FLANGE
37 120LR3012A SHAFT-FILM S45C
39 023LR4004A KNOB-TENSION SIXN2 403 BRAMA
SVC Parts List
No. Part No. Part Name Spec.
CHANGING REMARK
RSL-2701/2701U
44 44 44
40 120LR4006A SHAFT-TENSION S45C
41 141LR4025A PLATE-HOLDER SHAFT SPCC 2.0T 20091201
42 140LR4008A HOLDER-SHAFT FILM S45C
140LR4039A 20091201
43 12200X033A BEARING-RADIAL TRUST NTB1730 17*30
44 147LR4008A PAD-TENSION LEATHER 1.5T
45 124LR4003A CORE-24 AL6063
46 015LR2001B IDLE BAR S45C Φ20
47 12200X032A DU BUSH Φ12*10 FLANGE
48
210004002A MOTOR-MAIN DC24V
21000S038A 20100419
49
131LR4021A SPROCKET-MOTOR S45C 12Z
131LR4034A 20070317
50
223LR2007A HEATER ASS'Y-EU UNIB AU KR DE FCHW1 17.5Ω ( 230V )
50-1
223LR2007B HEATER ASS'Y -CUL FCHW1 19.5Ω ( 120V )
50-2
223LR2007C HEATER ASS'Y -JAP FCHW1 15Ω ( 100V )
51
141LR4019A BRACKET-HEATER,UP SPCC 1.6T
52
141LR4027A STOPPER-HEATER,UP PPS
147LR4013A 20070702
53
141LR4020A BRACKET-HEATER,LO SPCC 1.6T
54
141LR4028A STOPPER-HEATER,LO PPS 20070702
55
141LR4032A BRACKET-PRESSURE,LAMI SPCC 1.6T
56
141LR4033A BRACKET-PRESSURE,PULL SPCC 1.6T
57
363LR4001D BI-METAL 110
℃
15A
363LR4001E 20031201
363LR4001F 20070420
58
131LR4017A SPROCKET-LAMI FRG70Cu3-35 28Z
59
131LR4018A SPROCKET-PULL FRG70Cu3-35 20Z
60
136LR4006A CHAIN RS #25 P=6.35
136LR4001C 20060801
61
014LR3001A TABLE-FRONT AL6063
62
145LR3002A GUIDE-DOCUMENT ABS PA-765 431C
63 023LR4002A KNOB-BOLT GUIDE M4 S45C
64
111LR4006A BOLT-GUIDE S45C
65 013LR3016A FRAME-SAFETY COVER AL6063
013LR4004A 20060617
66 021LR3007A COVER-SAFETY PC 3T
021LR3024B 20060617
67 120LR4009A SHAFT-COVER SAFETY S45C
111LR4018A 20060617
68 381LR4052A WIRE-MOTOR UL1007 AWG#20, BLK, RED
69 381LR4050B WIRE-HEATER, EU,AU,UK; UL1015 AWG#16, WHT
69-1 381LR4062B WIRE-HEATER, USA; UL1015 AWG#18, WHT
70 381LR4061B WIRE-AC IN UL1015 AWG#18, WHT/BLK
71 381LR4049B WIRE-BIMETAL UL1015 AWG#14, BLK
72 381LR4063A WIRE-TEMP FUSE UL1015 AWG#14, RED 15A 133C
73 381LR4064A WIRE-FUSE UL1015 AWG#18, BLK
74 381LR4053A WIRE-MAIN UL2464 AWG#24, BLK
75 32500X0005 FUSE-OTHERS 65TS AC250V 20A
75-1 32500X0007 FUSE-EU UNIB AU KR UK DE 65TS AC250V 10A
76 36600X001A FUSE-HOLDER FB66 LITTLE FUSE TRIAD INC.
77 013LR3009A FRAME-REAR AL6063
78 36400X002A SWITCH-MAIN 8216 B/R I/O SIGNAL-LUX SPA
36400X002B 20080620
79 380LR4001A POWER CORD EU UNIB DE AC250V,15A,1.8M
79-1 380CR4004A POWER CORD CUL AC125V,15A,1.8M
79-2 380CR4003A POWER CORD JAP AC125V,15A,1.8M
79-3 380LR4003B POWER CORD AU AC250V,15A,1.8M
79-4 380CR4007A POWER CORD UK AC250V,15A,1.8M
79-5 380LR4001B POWER CORD KR AC250V,15A,1.8M
80 23300X001A BUSHING-CORD 7NR32 DONG-A
45 45
81 120LR4008A SHAFT-TABLE S45C Φ8
82 021LR0002A COVER-R ABS PA-765 431C
83 350LR3009A PCB-CONTROL ASS'Y FR-4
350LR3037A 20061221
20070420
84 021LR2006A KNOB-CONTROL ABS PA-765 431C
85 032LR3003A INLAY-CONTROL EU,AU,UK PC T=0.25
85-1 032LR3003B INLAY-CONTROL JAP,CUL PC T=0.25
85-2 032LR3003C INLAY-CONTROL EU-N,JAP-N,AU-N PC T=0.25
85-3 032LR3003D INLAY-CONTROL CUL-N PC T=0.25
85-4 032LR3003E INLAY-CONTROL UNIB PC LEXAN T=0.25
85-5 032LR3007A INLAY-CONTROL CUL2 PC LEXAN T=0.25
86 021LR0001A COVER-L ABS PA-765 431C
90 138LR4001A SPRING-CUTTER CROSS SWRH Φ0.3
91 138LR4012A SPRING-TENSION SWP Φ3.2
92
138LR4015A SPRING-PRESSURE SWP Φ2.0
93
110LP4009B SCREW-CLAMP;M5 SWRH
94 111LR4004A BOLT-CORE S45C SNC3
95 138LR40123 SPRING-SHAFT FILM SUS304-WPB Φ0.9 20070305
97 381LR4051A WIRE-HEATER LINK; UL1015 AWG#18 BLK
98 141LR4043A FRONT TABLE SAFETY LEVER SPCC 20060617
45 45
RSL-380
P NO.
DATE
1013LR3069A BASE-FRONT SPCC 1.5T
2026004005A FOOT NATURAL RUBBER
3013LR3070A BASE-REAR SPCC 1.5T
4350LR3008C PCB-MAIN ASS'Y EU,AU,KR,CH,UK FR-4
4-1 350LR3008D PCB-MAIN ASS'Y CUL,JAP FR-4
534000S009B POWER TRANSFORMER(EU,AU,KR,CH,UK) 220～240V/50～60Hz
5-1 34000S009C POWER TRANSFORMER(JAP,CUL) 100-120V/50～60Hz
623200X001A SUPPORT-PCB NYLON 66
7021CR3001A KNOB-CUTTER,C ABS PA-765 UL94 V-0 PANTON 431C
8140LR3001A HOLDER-CUTTER,C ABS PA-765 UL94 V-0 PANTON 431C
9213LR4001A CUTTER-CROSS STS420 J2 1T
10 013LR3035A PLATE-MIDDLE SPCC 1.0T
11 013LR3067A FRAME-L SPCC 3.0T
12 141LR4017A BRACKET-PRESSURE SPCC 2.0T
13 141LR4035A PLATE-DU BUSH SPCC 2.0T
14 141LR4054A BRACKET LIMIT SWITCH SPCC2.0
15 36400X014B MICRO S/W DECO VP-531A-2H
16 021LR4001A LIMIT SWITCH COVER PP
17 013LR3068A FRAME-R SPCC 3.0T
18 133LR3001A ROLLER-LAMI STPG ORANGE
19 122LR4044A BUSH-ROLLER LAMI,UP FTG70Cu3-35
20 12200X028A DU BUSH Φ25*20 FLANGE
21 122LR4050A BUSH-ROLLER LAMI,LO ASS'Y FTG70Cu3-35
1) 12200X027A DU BUSH Φ25*10 FLANGE
23 133LR3004A ROLLER-PULL，LOW S45C ORANGE
23-1 133LR3005A ROLLER-PULL，UP S45C ORANGE
24 122LR4043A BUSH-ROLLER PULL,UP S45C Cu+Ni+Cr
25 12200X030A DU BUSH Φ10*20 FLANGE
26 122LR4047A BUSH-ROLLER PULL,LO FTG70Cu3-35
27 12200X029A DU BUSH Φ10*10 FLANGE
28 120LR3020A SHAFT-FILM S45C Cu+Ni+Cr
29 12200X002A DU BUSH Φ10*10 FLANGE
30 023LR4004A KNOB-TENSION SIXN2 （PF+BRASS）403 BRAMA
31 120LR4006A SHAFT-TENSION S45C Cu+Ni+Cr
32 141LR4025A PLATE-HOLDER SHAFT SPCC 2.0T 20081013
33 140LR4008A HOLDER-SHAFT FILM S45C Cu+Ni+Cr
140LR4039A 20081013
34 12200X033A BEARING-RADIAL TRUST NTB 17*30
35 147LR4008A PAD-TENSION LEATHER 1.5T
36 124LR4003A CORE-24 AL6063
37 015LR2002A IDLE BAR S45C Cu+Ni+Cr
015LR2010A 20080618
38 12200X032A DU BUSH Φ12*10 FLANGE
39 210004002A MOTOR-MAIN DC24V
21000S038A 20100419
40 131LR4021A SPROCKET-MOTOR FTG70Cu3-35 15Z
131LR4034A 20080728
41 223LR3001D HEATER ASS'Y FCHW1 20.2Ω EU,AU,CH,KR
SVC Parts List
No. Part No. Part Name Spec.
CHANGING REMARK
44
RSL-380
P NO.
DATE
SVC Parts List
No. Part No. Part Name Spec.
CHANGING REMARK
41-1 223LR3001E HEATER ASS'Y FCHW1 24Ω CUL,UK
41-2 223LR3001F HEATER ASS'Y FCHW1 16.7Ω JAP
42 141LR4019A BRACKET-HEATER,UP SPCC 1.6T
43 141LR4027A STOPPER-HEATER,UP PPS
147LR4013A 20070702
44 141LR4020A BRACKET-HEATER,LO SPCC 1.6T
45 141LR4028A STOPPER-HEATER,LO PPS 20070702
46 141LR4032A BRACKET-PRESSURE,LAMI SPCC 1.6T
47 141LR4033A BRACKET-PRESSURE,PULL SPCC 1.6T
48 363LR4001E BI-METAL 15A 110℃ KSD020-1
49 131LR4017A SPROCKET-LAMI FTG70Cu3-35 28Z
131LR4037A 20060922
50 131LR4033A SPROCKET-PULL S45C Z15
51 136LR4012A CHAIN RS#25 P=6.35
136LR4001F 20060509
52 014LR3001B TABLE-FRONT AL6063
53 145LR3002A GUIDE-DOCUMENT ABS PA-765 UL94 V-0 PANTON 431C
54 023LR4002A KNOB-BOLT GUIDE M4
55 111LR4006A BOLT-GUIDE S45C Cu+Ni+Cr
56 013LR4004A FRAME-COVER SAFETY SPCC 2.5T
57 021LR3024A COVER-SAFETY PC 3T
58 141LR4043A FRONT TABLE SAFETY LEVER SPCC 1.5T
59 111LR4018A SCREW-H SWRH MFZn-Y
60 381LR4049A WIRE-BIMETAL UL1015 AWG#18, BLK
61 31300S004A SENSOR CSA AOM A/B 300V FT1
62 381LR4063A WIRE-TEMP FUSE UL 1015AWG#14 ,133℃ 15A
63 381LR4053A WIRE-MAIN UL2464 AWG#24, BLK
64 013LR3036A FRAME-REAR AL6063
65 36400X002B SWITCH-MAIN 8216 B/R 1/0 SIGNAL-LUX SPA
66 380CR4004A POWER CORD CUL AC125V 15A 1.8M
66-1 380LR4001A POWER CORD EU AC250V 15A 1.8M
66-2 380CR4003A POWER CORD JAP AC125V 15A 1.8M
66-3 380LR4003B POWER CORD AU AC250V 10A 1.8M
AU AC250V 15A 1.8M 380LR4003A 20070928
66-4 380CR4007A POWER CORD UK AC250V 13A 1.8M
67 23300X001A BUSHING-CORD EU 7NR32 DONG-A
68 013LR3002H FRAME-CUTTER AL6063
69 021LR0002A COVER-R ABS PA-765 UL94 V-0 PANTON 431C
70 350LR3009A PCB-CONTROL ASS'Y FR-4
71 021LR2006A KNOB-CONTROL ABS PA-765 UL94 V-0 PANTON 431C
72 032LR3003F INLAY-CONTROL PC LEXAN T=0.25
72-1 032LR3003G INLAY-CONTROL(CUL) PC LEXAN T=0.25
73 021LR0001A COVER-L ABS PA-765 UL94 V-0 PANTON 431C
74 138LR4001A SPRING-CUTTER CROSS SWRH Φ0.3
75 138LR4012A SPRING-TENSION SWP Φ3.2
76 138LR4015A SPRING-PRESSURE SWP Φ2.0
77 111LR4004A BOLT-CORE S45C SNC3
22
RSL-380
P NO.
DATE
SVC Parts List
No. Part No. Part Name Spec.
CHANGING REMARK
78 381LR4051A WIRE-HEATER，LINK UL1015 AWG#18，BLK
79 141LR4018A BRACKET-SENSOR SPCC 1.6T
80 141LR4037A PLATE-SENSOR SUS
Frame R
Frame, Roller and Other View
Wire, Front Table ,Film Shaft and Control PCB
6.2 RSL-380 Explode View
Frame R
Frame, Roller and Other View
Wire, Front Table and Safety Cover
6. Explode View
24
Frame L
6.1 RSL-2701 Explode View
Frame L
6.1 RSL-2701/2701U Expolde View
25
Frame - L
26
Frame - R
27
Frame, Roller and Other View
28
Wire, Power core and Control PCB
29
6.2 RSL-380 Expolde View
30
Frame - L
31
11 013LR3067A FRAME-L
12 141LR4017A BRACKET-PRESSURE
13 141LR4035A PLATE-DU BUSH
14 141LR4054A BRACKET LIMIT SWIT CH
15 36400X014B MICRO S/W
16 021LR4001A LIMIT SWITCH COVER
19 122LR4044A BUSH-ROLLER LAMI,UP
20 12200X028A DU BUSH
30 023LR4004A KNOB-TENSION
31 120LR4006A SHAFT-TENSION
34 12200X033A BEARING-RADIAL TRUST
42 141LR4019A BRACKET-HEATER,UP
43 147LR4013A STOPPER-HEATER
44 141LR4020A BRACKET-HEAT ER,LO
46 141LR4032A BRACKET-PRESSURE,LAMI
47 141LR4033A BRACKET-PRESSURE,PULL
73 021LR0001A COVER-L
75 138LR4012A SPRING-TENSION
76 138LR4015A SP RI NG-P RE SSURE
Frame - R
32
,
44
141LR4020A BRACKET-HEATER,LO
45
141LR4028A STOPPER-HEATER,LO
46
141LR4032A BRACKET-PRESSURE,LAMI
47
141LR4033A BRACKET-PRESSURE,PULL
48
363LR4001E BI-METAL
49
131LR4017A SPROCKET-LAMI
50
131LR4033A SPROCKET-PULL
51
136LR4012A CHAIN
69
021LR0002A COVER-R
70
350LR3009A PCB-CONTROL ASS'Y
71
021LR2006A KNOB-CONTROL
72
032LR3003F INLAY-CONTROL
76
138LR4015A SPRING-PRESSURE
12
141LR4017A BRACKET-PRESSURE
17
013LR3068A FRAME-R
19 122LR4044A BUSH-ROLLER LAMI,UP
20 12200X028A DU BUSH
39
210004002A MOTOR-MAIN
40
131LR4021A SPROCKET-MOTOR
42
141LR4019A BRACKET-HEATER,UP
136LR4001F
Frame, Roller and Other View
33
Wire, Front Table and Safety Cover
34
NO Pa rt N/O Part Name
52
014LR3001B TABLE-FRONT
53
145LR3002A GUIDE-DOCUMENT
54
023LR4002A KNOB-BOLT GUIDE
55
111LR4006A BOLT-GUIDE
56
013LR4004A FRAME-COVER SAFETY
57
021LR3024A COVER-SAFETY
58
141LR4043A FRONT TABLE SAFETY LEVER
59
111LR4018A SCREW-H
60
381LR4049AWIRE-BIMETAL
61
31300S004A SENSOR
62
381LR4063A WIRE-TEMP FUSE
63
381LR4053A WIRE-MAIN
78
381LR4051A WIRE-HEATER，LINK
7. RSL-2701/2701U/380 Wire Diagram
35
AC 100 ~ 120V WIRE DIAGRAM
36
AC 220 ~ 240V WIRE DIAGRAM
<Connect part>
1. WIRE-MAIN : above photo① →connect SUB PCB.
2. WIRE-MOTOR: above photo ② →connect the motor main.
3. WIRE-HEATER : above photo③ → connect HEATER ASS'Y.
<connect part>
1. WIRE MAIN : above photo "<MAIN
PCB Layout>" ① → connect above
photo "<SUB-PCB Layout>" A.
2. WIRE SENSOR: above photo " B "
with sensor Ass'y.
<connect part>
1. Connect above photo "A" with Main
S/W, connect above photo "C" with
Main Fuse, connect above photo "B"
with Frame-R (Earth).
<SUB PCB Layout>
37
<POWER CORD Layout>
< MAIN PCB Layout>
4. WIRE-AC IN : above photo④ → connect MAIN SWITCH.
5. POWER TRANSFORMER. WIRE : above photo⑤, ⑥ → connect POWER TRANSFORMER.
A
B
B
A
C
①
②
③
④
⑥
⑤
<FRAME-R Layout> ; 100 ~ 120V
1. WIRE-MAIN : above photo ① →
connect above photo "<SUB-PCB Layout>" ①
2. SENSOR WIRE : above photo ② →
connect above photo"<SUB PCB Layout>" ②
3. WIRE-HEATER : above photo ③ →
connect above photo BI-METAL.
4. WIRE-BI METAL : above photo ④ →
connect BI-METAL with HEATER.
5. WIRE-HEATER LINK : above photo ⑤ →
connect upper HEATER with lower HEATER
6. POWER CORD : above photo ⑥ →
connect MAIN FUSE
7. WIRE-FUSE : above photo ⑦ →
connect MAIN FUSE with MAIN S/W
1. WIRE-MAIN : above photo ① →
connect above photo "<SUB-PCB Layout>" ①
2. SENSOR WIRE : above photo ② →
connect above photo "<SUB PCB Layout>"②
3. WIRE-BI METAL : above photo ③ →
connect BI-METAL with Heater.
4. WIRE-BI METAL : above photo ④ →
connect BI-METAL with Heater.
5. POWER CORD : above photo ⑤ →
connect Main Fuse
6. WIRE-FUSE : above photo ⑥ →
connect Main Fuse with Main S/W
1. WIRE-MOTOR : above photo ① →
connect Micro S/W
2. WIRE-HEATER : above photo ② →
connect above photo ③ with
Wire-Temp Fuse
3. WIRE-TEMP FUSE : above photo ③ →
connect lower Heater
4. WIRE-HEATER LINK : above photo ④ →
connect lower Heater with
upper Heater
<connect part>
1. WIRE-MOTOR : above photo ① →
connect Micro S/W
2. WIRE-HEATER : above photo ② →
connect Wire-Temp Fuse and
lower Heater
3. WIRE-TEMP FUSE : above photo ③ →
connect upper Heater
<FRAME-L Layout>;100~120V
<FRAME-L Layout>;220~240V
<connect part>
38
<FRAME-R Layout> ; 220 ~ 240V
③
①
②
①
②
③
④
⑤
⑥
⑦
②
③
④
①
⑤
⑥
②
②
①
③
④

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