Royal Sovereign Rsl 2701 Users Manual
RSL-380 RSL-2701 2701U 380 SVC MANUAL 2011.08 REVISE
RSL-2701 to the manual 38c36c67-5219-43ae-af7a-8a4c1205bf21
2015-02-06
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MODEL: RSL-2701 RSL-2701U RSL-380 ROLL LAMINATOR SERVICE MANUAL www.royalsovereign.com Table of Content 1.Safety Precautions ……………………………………………………………………… 3 ~ 3 …………………………………………………………………………… 4 ~ 10 ……………………………………………………………………………… 4 ~ 6 …………………………………………………………………………… 6 ~ 7 2.3) Rollers Not Running ……………………………………………………………………………… 8 ~ 9 2.4) No Main Power …………………………………………………………………………………… 9 ~ 10 2.5) Poor Lamination Quality ………………………………………………………………………… 11 ~ 11 2.Troubleshooting 2.1) Rollers Not Heating 2.2) Rollers Over Heating 3.Replacing Parts ……………………………………………………………………………… 12 ~ 18 3.1) Right Cover ………………………………………………………………………………………… 12 ~ 12 3.2) Left Cover ………………………………………………………………………………………… 13 ~ 13 3.3) Rear Cover ………………………………………………………………………………………… 13 ~ 14 3.4) Main PCB …………………………………………………………………………………………… 14 ~ 14 3.5) Sub PCB ……………………………………………………………………………………………… 15 ~ 15 3.6) Heaters ……………………………………………………………………………………………… 15 ~ 16 3.7) Cross Cutter ………………………………………………………………………………………… 16 ~ 17 3.8) Replacement of Motor……………………………………………………………………… 17 ~ 18 4.Adjustments 5. Parts List …………………………………………………………………………………… 19 ~ 19 ………………………………………………………………………………………… 20 ~ 23 6.Exploded Drawings 7.Wire Diagram ……………………………………………………………………… 24 ~ 34 ………………………………………………………………………………… 35 ~ 38 2 1. Safety Precautions Failure to comply any of the following safety procedures could result in serious injury. Please read the instructions carefully and keep for future reference. 1. Only a licensed electrician should install wiring and outlet for the laminator. 2. Ensure the unit is plugged into a properly grounded outlet with the correct voltage. 3. Keep hands and clothing (ie. Neckties) away from rollers. The rollers are pinch points that can trap body parts or clothing and cause serious injury . 4. Keep flammable and wet objects away from the machine . 5. Place machine on a level surface. 6. Avoid excessive sunlight, humidity and extreme temperatures. 7. Ensure the unit is turned off, cooled ,and unplugged from the outlet prior to moving and/or repairing. 8. Keep out of reach of children. 9. Only Royal Sovereign authorized maintenance and service technicians should make repairs. 10. Do not attempt to laminate items that exceed total recommended material thickness for the unit. 11. When cleaning the machine, don't use flammable sprays or materials. 12. Do not touch the rollers when they are hot or place foreign objects inside the machine. 13. Do not cover the surface of the machine until the machine has completely colled. 3 3 4 2. Troubleshooting 2.1 Rollers Not Heating CAUSES 1. The wire connector from the heater is disconnected with MAIN PCB.(except RSL-380) 2. The Wire-Temp Fuse is disconnected. 3. The Main Fuse is defective.(except RSL-380) 4. The Bi-metal is defective. 5. The heater in the roller is defective. 6. Main PCB is defective. MEASURES Before troubleshooting, be sure to disassemble the Right cover , the Left cover and the Frame Rear. Refer to how to replace each component for the disassembly of them. 1. The wire connector from the heater is disconnected with MAIN PCB.(except RSL-380) 1) Test if the connector wire is disconnected with Multi-tester. 2) If disconnected, replace it with new one. WIREHEATER 4 2 The Wire-Temp Fuse is disconnected 1) Test if the Wire-Temp Fuse is disconnected with Multi-tester. 2) If disconnected, replace it with new one. WIRE-TEMP FUSE 3. MAIN FUSE is disconnected.(except RSL-380) 1) Test if the Main Fuse is disconnected with Multi-tester. 2) If disconnected, replace it with new one. MAIN FUSE 4. The Bi-metal is defective. 1) Disconnect the heater wire from the Bi-metal. 2) Unfasten 2 screws holding the Bi-metal. 3) Replace it with new one. 5 BI-METAL 5. The heater in the roller is defective. 1) Test if the heater is disconnected with Multi-tester. 2) If disconnected, replace it with new one. 6. Main PCB is defective. Replace Main PCB with new one according to How to replace Main PCB only when all of the above mentioned heater wire, wire thermal fuse, heater and Bi-metal are normal. 2.2 Rollers Not Heating CAUSES 1. The Temperature Sensor is not work. 2. The wire thermal fuse is defective. 3. The heater in the roller is defective. 4. Main PCB is defective. MEASURES Before trouble shooting, be sure to disassemble the Right cover , the Left cover and the Frame Rear. Refer to how to replace each component for the disassembly of them. 6 RSL-380 1. The Temperature Sensor is not work. 1) Disassemble the Right cover. (Refer to how to replace Cover-R.) 2) Disassemble the Bracket-Sensor with Sensor ass'y. Test if the Sensor ass'y is disconnected with Multi-tester. Again, Attach The Bracket-Sensor as the proper position. Bracket-SensorSensor Roller Contact position Temp. Sensor Contact position 2. The wire thermal fuse is defective. 1) Test if the wire thermal fuse is disconnected with Multi-tester. 2) If disconnected, replace it with new one. 3. The heater in the roller is defective. 1) Test if the heater is disconnected with Multi-tester. 2) If disconnected, replace it with new one. 4. Main PCB is defective. 1) Replace Main PCB with new one according to How to replace Main PCB only when all of the above mentioned heater wire, wire thermal fuse, heater and Bi-metal are normal. 7-1 RSL-2701，RSL-2701U 1. The Temperature Sensor is not work. 1) Disassemble the Right and the Left cover. (Refer to how to replace Cover.) 2) Disassemble the Bracket-Sensor with Sensor ass'y. Test if the Sensor ass'y is disconnected with Multi-tester. SENSOR ASS'Y BRACKET SENSOR 2. The wire thermal fuse is defective. 1) Test if the wire thermal fuse is disconnected with Multi-tester. 2) If disconnected, replace it with new one. 3. The heater in the roller is defective. 1) Test if the heater is disconnected with Multi-tester. 2) If disconnected, replace it with new one. 4. Main PCB is defective. 1) Replace Main PCB with new one according to How to replace Main PCB only when all of the above mentioned heater wire, wire thermal fuse, heater and Bi-metal are normal. 7-2 2.3 Rollers Not Running CAUSES 1. Safety cover is not in proper position. 2. Wire-Motor's connector is disconnected. 3. Film is jammed on the rollers. 4. Main PCB is defective. 5. Main motor is defective. MEASURES Before troubleshooting, be sure to disassemble the Right cover ,the Left cover and the Rear cover. Refer to how to replace each component for the disassembly of them. 1. Safety cover is not in proper position. edge of safety cover 1) Make the edge of Safety Cover to press the lever of Micro Switch completely. MICRO SWITCH 2. Motor wire connectors are disconnected. Check if the Motor wire connectors are connected correctly. WIREMOTOR 8 3. Film is jammed on the rollers. 1) First press reverse button. 2) Pull jammed film slowly to the back of the machine. 3) If you feel film is jammed again, stop pressing reverse button. 4) press run button, and then pull jammed film to the back of the machine. 4. Main PCB is defective Replace Main PCB with new one according to How to replace Main PCB only when all of the above mentioned Emergency switch, Frame paper guide, Safety cover switch, motor wire connectors, main motor and film are normal. 5. Replace Motor with new one according to How to replace the Motor. 2.4 No Main Power CAUSES 1. Main power wire is not connected with Main Switch 2. Main fuse is disconnected.(except RSL-380) 3. Wire-AC IN is not connected with Main PCB.(except RSL-380) 4. Transformer is defective. MEASURES Before troubleshooting, be sure to disassemble the Right cover , the Left cover and the FRAME Rear. Refer to how to replace each component for the disassembly of them. 1. Main power wire is not connected with Main Switch. 1) Check if the Main power wires are connected correctly. MAIN SWITCH connecting part MAIN SWITCH 9 2. Main fuse is disconnected.(except RSL-380) 1) Test if the main fuse is disconnected with Multi-tester. 2) If disconnected, replace it wit new one. MAIN FUSE 3. Wire-AC IN is not connected with Main PCB.(except RSL-380) 1) Check if the Wire-AC IN are connected correctly. WIRE-AC IN 4. Transformer is defective. 1) Unfasten two screws. 2) Separate 2 connectors. TRANS. OUT 3) Detach transformer. 4) Replace it with new one. 10 TRANS. IN 2.5 Poor Lamination Quality Problem: Straight wave lines across the output. Cause: Excessive front roller pressure. Measure: Loosen the front roller pressure. Problem: Concave waves in the lamination. Cause: Excessive rear (pulling) roller pressure. Measure: Loosen the rear back roller pressure. Problem: Angled waves on both sides of the output. Cause: Insufficient rear roller pressure. Measure: Tighten the rear roller pressure. Problem: Angled waves on one side of the output. Cause: Insufficient rear left (or right) side roller pressure. Measure: Tighten the rear left (or right) side roller pressure. Problem: Straight waves in the output. Cause: Excessive heat at the nip rollers. Measure: Lower the roller temperature. Problem: Wake waves. Cause: Insufficient heat at the nip rollers. Measure: Raise the roller temperature. 11 13 3. Replacing Parts Caution : Turn off the switch of the machine and then pull out the power cord plug from the electrical outlet. 3.1. Right Cover 1) Unfasten 4 screws holding the Right cover and disassemble the Right cover. 2) Pull out the male connector from the Sub-PCB . 3) Unfasten 4 screws holding the Sub-PCB and detach the Sub-PCB. 4) How to assemble is the reverse order of how to disassemble , 3)→2)→1). 12 3.2. Left Cover 1) Unfasten 2 nuts holding the Knob Tension 2) disassemble the Knob-Tension. 3) Unfasten 4 screws holding the Left cover and disassemble the Left cover . 4) How to assemble is the reverse order of how to disassemble , 3)→2)→1). 3.3. Rear Cover 1) Disassemble both the Right cover and the Left cover. 2) Unfasten 4 screws holding the Rear cover (right and left) . 13 3) Disassemble Wire connect to MAIN S/W, POWER CORD. 4) Disassemble MAIN S/W and POWER CORD. 5) How to assemble is the reverse order of how to disassemble , 4)→3)→2)→1). 3.4. Main PCB 1) Pull out all the connectors from the main PCB. 2) Detach the main PCB from 4 white plastic supporters. PCB SUPPORT 3) How to assemble is the reverse order of how to disassemble ,2)→1). 14 3.5. Sub PCB 1) Refer to No 1.(Replacement of cover-R) 3.6. Heaters 1) Disassemble both the Right cover and the Left cover (Refer to No.1, No.2) . 2) Unfasten 2 screws holding the heater and disassemble the wire. < Detachment 2 screws holding the heater> 3) Unfasten 2 screws and disassemble the bracket holding the lower heater. < Detachment of Bracket-Heater> 15 4) Disassemble the Bush-Roller, Up holding the upper heater. < Take off Bush-Roller, Up from Laminating Roller > 5) Disassemble the lower and upper heater from the roller cautiously 6) How to assemble is the reverse order of how to disassemble , 5)→4)→3)→2)→1). When inserting the heater into the roller, rotate the heater slightly and the heater enter the roller smoothly. 3.7. Cross Cutter 1) Disassemble both the Right cover and the Left cover (Refer to No.1, No.2) . 2)a. Unfasten 6 screws holding the Frame-Upper.(RSL-2701/2701U) b. Unfasten 1 screw on the Frame-cutter.(RSL-380) 16 3)a. Disassemble Frame upper with Cross Cutter.(RSL-2701/2701U) b. Disassemble Cross Cutter from the Frame-Cutter.(RSL-380) 4) Disassemble the Cross Cutter from the Frame-Upper.(RSL-2701/2701U) 5)a. How to assemble is the reverse order of how to disassemble , 4)→3)→2)→1).(RSL-2701/2701U) b. How to assemble is the reverse order of how to disassemble , 3)→2)→1).(RSL-380) 3.8. Replacement of MOTOR 1) Disassemble the Right cover , the Left cover and the frame rear 2) unfasten the screw (PULLEY-CHAIN) 17 3) unfasten the set screw (sprocket motor) 4) take out the sprocket motor from the motor 5) unfasten the three screws from the motor 6) detach the connector and change the motor 7) How to assemble is the reverse order of how to disassemble , 6)→5)→4)→3)→2)→1). 18 4. Adjustments Adjusting Front and Rear Roller Pressure • Use Screwdriver to adjust the roller pressure: C.W – Increase pressure. C.C.W – Decrease pressure. C.W 1.Using Push-Pull Scale , measure 5 spots as shown on Figure B &C: Front roller should be 2~3 and back rollers should be 5~7. 2.Checking for over all tension – when the machine is running, check that the top and the bottom films are fed in without any wrinkles. Figure A C.C.W 3.Pressure mark checking (Heat Line) – stop the machine for 30 seconds to create a heat line. Then check to see if you have two even parallel lines from one end to other. Note: A narrow parallel lines indicate that it has less pressure at that point. 4.Laminating Test – Laminate samples with different thickness of substrates. Figure B 5.Check above steps 2 through 4 with 3mil & 5mil films. Figure C 19 21 SVC Parts List RSL-2701/2701U No. 1 Part No. Part Name 013LR2026A BASE-FRONT Spec. CHANGING REMARK P NO. DATE 013LR2033A 20050317 013LR3075A 20060710 013LR2032A 20050317 013LR3076A 20060710 AL6063 2 026004005A FOOT NATURAL RUBBER 3 013LR2027A BASE-REAR AL6063 4 350LR3008A PCB-MAIN ASS'Y FR-4 5 34000S009B POWER TRANSFORMER-OTHERS Chang the AC IN and Heater's connector 220-240V 50/60Hz 5-1 34000S009C POWER TRANSFORMER-CUL JAP 100-120V 50/60Hz 6 NYLON 66 7 23200X001A SUPPORT PCB 013LR2030A FRAME-UPPER AL6063 8 021CR3001A KNOB CUTTER C ABS PA-765 431C 20050423 013LR3002K 9 140LR3001A HOLDER-CUTTER,C ABS PA-765 431C 10 213LR4001A CUTTER-CROSS STS420 J2 1T 11 013LR3019A FRAME-CENTER AL6063 12 013LR3021A PLATE-MIDDLE SPCC 1.6T 13 013LR2024B FRAME-L SPCC 3.0T 14 141LR4017A BRACKET-PRESSURE SPCC 2.0T 15 141LR4035A PLATE-DU BUSH 141LR4054A BRACKET-MICRO S/W SPCC 2.0T 16 17 36400X014A MICRO S/W DECO VP-531A-2H 18 013LR2025B FRAME-R SPCC 3.0T 19 134LR4003A BUSH-PULLEY S45C Φ10 20 134LR4001A PULLEY-CHAIN S45C 21 141LR4021A BRACKET-SHAFT FILM 141LR4018A BRACKET-SENSOR SPCC 1.6T 22 20101013 20050317 013LR2034A 20050427 013LR2035A 20050427 SPCC 1.2T 20070305 SPCC 2.0T 141LR4059A 20061221 20070420 23 31300S004A SENSOR-CAS AOM A/B 300V FT1 SENSOR ASM-SENSOR ASMLR1640A 20061221 20070420 24 033LR4016A MICA-WASHER 25 133LR2021B ROLLER-LAMI,UP PL STPG ORG 26 122LR4014A BUSH-ROLLER LAMI,UP S45C Cu+Ni+Cr 27 12200X028A DU BUSH Φ25*20 FLANGE 28 133LR2021A ROLLER-LAMI,LO 122LR4015A BUSH-ROLLER LAMI,LO STPG SILICONE 29 30 12200X027A DU BUSH 20060205 122LR4044A 20060607 122LR4045A 20060607 122LR4050A 20060828 S45C Cu+Ni+Cr Φ25*10 FLANGE 31 133LR2022B ROLLER-PULL,UP S45C GRY 32 122LR4046A BUSH-ROLLER PULL,UP FTG70Cu3-35 BLK 33 12200X030A DU BUSH Φ10*20 FLANGE 34 133LR2022A ROLLER-PULL,LO S45C GRY 35 122LR4047A BUSH-ROLLER PULL,LO FTG70Cu3-35 BLK 36 12200X029A DU BUSH Φ10*10 FLANGE 37 120LR3012A SHAFT-FILM S45C 39 023LR4004A KNOB-TENSION 44 SIXN2 403 BRAMA 40 120LR4006A SHAFT-TENSION S45C 41 141LR4025A PLATE-HOLDER SHAFT SPCC 2.0T 42 140LR4008A HOLDER-SHAFT FILM S45C 43 12200X033A BEARING-RADIAL TRUST NTB1730 17*30 LEATHER 1.5T 44 147LR4008A PAD-TENSION 45 124LR4003A CORE-24 AL6063 46 015LR2001B IDLE BAR S45C Φ20 Φ12*10 FLANGE 47 12200X032A DU BUSH 48 210004002A 49 131LR4021A SPROCKET-MOTOR S45C 12Z 50 223LR2007A HEATER ASS'Y-EU UNIB AU KR DE 223LR2007B HEATER ASS'Y -CUL FCHW1 17.5Ω ( 230V ) FCHW1 15Ω ( 100V ) 51 223LR2007C HEATER ASS'Y -JAP 141LR4019A BRACKET-HEATER,UP 52 141LR4027A STOPPER-HEATER,UP PPS 53 141LR4020A BRACKET-HEATER,LO 141LR4028A STOPPER-HEATER,LO SPCC 1.6T SPCC 1.6T 56 141LR4032A BRACKET-PRESSURE,LAMI 141LR4033A BRACKET-PRESSURE,PULL 57 363LR4001D BI-METAL 110℃ 15A 50-1 50-2 54 55 58 MOTOR-MAIN 20091201 140LR4039A 20091201 21000S038A 20100419 131LR4034A 20070317 147LR4013A 20070702 DC24V FCHW1 19.5Ω ( 120V ) SPCC 1.6T PPS 20070702 SPCC 1.6T FRG70Cu3-35 28Z 59 131LR4017A SPROCKET-LAMI 131LR4018A SPROCKET-PULL 60 136LR4006A CHAIN RS #25 P=6.35 61 AL6063 62 014LR3001A TABLE-FRONT 145LR3002A GUIDE-DOCUMENT 63 023LR4002A KNOB-BOLT GUIDE M4 S45C 64 S45C 65 111LR4006A BOLT-GUIDE 013LR3016A FRAME-SAFETY COVER 66 021LR3007A COVER-SAFETY PC 3T 67 120LR4009A SHAFT-COVER SAFETY S45C 68 381LR4052A WIRE-MOTOR UL1007 AWG#20, BLK, RED 363LR4001E 20031201 363LR4001F 20070420 136LR4001C 20060801 013LR4004A 20060617 021LR3024B 20060617 111LR4018A 20060617 FRG70Cu3-35 20Z ABS PA-765 431C AL6063 69 381LR4050B WIRE-HEATER, EU,AU,UK; UL1015 AWG#16, WHT 69-1 381LR4062B WIRE-HEATER, USA; UL1015 AWG#18, WHT 70 381LR4061B WIRE-AC IN UL1015 AWG#18, WHT/BLK 71 381LR4049B WIRE-BIMETAL UL1015 AWG#14, BLK 72 381LR4063A WIRE-TEMP FUSE UL1015 AWG#14, RED 15A 133C 73 381LR4064A WIRE-FUSE UL1015 AWG#18, BLK UL2464 AWG#24, BLK 74 381LR4053A WIRE-MAIN 75 32500X0005 FUSE-OTHERS 65TS AC250V 20A 75-1 32500X0007 FUSE-EU UNIB AU KR UK DE 65TS AC250V 10A 76 36600X001A FUSE-HOLDER FB66 LITTLE FUSE TRIAD INC. 77 013LR3009A FRAME-REAR AL6063 78 36400X002A SWITCH-MAIN 8216 B/R I/O SIGNAL-LUX SPA 79 380LR4001A POWER CORD EU UNIB DE AC250V,15A,1.8M 79-1 380CR4004A POWER CORD CUL AC125V,15A,1.8M 79-2 380CR4003A POWER CORD JAP AC125V,15A,1.8M 79-3 380LR4003B POWER CORD AU AC250V,15A,1.8M 79-4 380CR4007A POWER CORD UK AC250V,15A,1.8M 79-5 380LR4001B POWER CORD KR AC250V,15A,1.8M 80 23300X001A BUSHING-CORD 7NR32 DONG-A 36400X002B 45 20080620 81 120LR4008A SHAFT-TABLE S45C Φ845 82 021LR0002A COVER-R ABS PA-765 431C 83 350LR3009A PCB-CONTROL ASS'Y FR-4 350LR3037A 20061221 20070420 84 021LR2006A KNOB-CONTROL ABS PA-765 431C 85 032LR3003A INLAY-CONTROL EU,AU,UK PC T=0.25 85-1 032LR3003B INLAY-CONTROL JAP,CUL PC T=0.25 85-2 032LR3003C INLAY-CONTROL EU-N,JAP-N,AU-N PC T=0.25 85-3 032LR3003D INLAY-CONTROL CUL-N PC T=0.25 85-4 032LR3003E INLAY-CONTROL UNIB PC LEXAN T=0.25 85-5 032LR3007A INLAY-CONTROL CUL2 PC LEXAN T=0.25 86 021LR0001A COVER-L ABS PA-765 431C 90 138LR4001A SPRING-CUTTER CROSS SWRH Φ0.3 91 138LR4012A SPRING-TENSION SWP Φ3.2 92 SWP Φ2.0 93 138LR4015A SPRING-PRESSURE 110LP4009B SCREW-CLAMP;M5 94 111LR4004A BOLT-CORE S45C SNC3 95 138LR40123 SPRING-SHAFT FILM SUS304-WPB Φ0.9 97 381LR4051A WIRE-HEATER LINK; UL1015 AWG#18 BLK 98 141LR4043A FRONT TABLE SAFETY LEVER SPCC SWRH 20070305 20060617 SVC Parts List RSL-380 No. Part No. Part Name Spec. 1 013LR3069A BASE-FRONT SPCC 1.5T 2 026004005A FOOT NATURAL RUBBER 3 013LR3070A BASE-REAR SPCC 1.5T 4 350LR3008C PCB-MAIN ASS'Y EU,AU,KR,CH,UK FR-4 4-1 350LR3008D PCB-MAIN ASS'Y CUL,JAP FR-4 CHANGING REMARK P NO. 5 34000S009B POWER TRANSFORMER(EU,AU,KR,CH,UK) 220～240V/50～60Hz 5-1 34000S009C POWER TRANSFORMER(JAP,CUL) 100-120V/50～60Hz 6 23200X001A SUPPORT-PCB NYLON 66 7 021CR3001A KNOB-CUTTER,C ABS PA-765 UL94 V-0 PANTON 431C 8 140LR3001A HOLDER-CUTTER,C ABS PA-765 UL94 V-0 PANTON 431C 9 213LR4001A CUTTER-CROSS STS420 J2 1T 10 013LR3035A PLATE-MIDDLE SPCC 1.0T 11 013LR3067A FRAME-L SPCC 3.0T 12 141LR4017A BRACKET-PRESSURE SPCC 2.0T 13 141LR4035A PLATE-DU BUSH SPCC 2.0T 14 141LR4054A BRACKET LIMIT SWITCH SPCC2.0 15 36400X014B MICRO S/W DECO VP-531A-2H 16 021LR4001A LIMIT SWITCH COVER PP 17 013LR3068A FRAME-R SPCC 3.0T 18 133LR3001A ROLLER-LAMI STPG ORANGE 19 122LR4044A BUSH-ROLLER LAMI,UP FTG70Cu3-35 20 12200X028A DU BUSH Φ25*20 FLANGE 21 122LR4050A BUSH-ROLLER LAMI,LO ASS'Y FTG70Cu3-35 1) 12200X027A DU BUSH Φ25*10 FLANGE 23 133LR3004A ROLLER-PULL，LOW S45C ORANGE 23-1 133LR3005A ROLLER-PULL，UP S45C ORANGE 24 122LR4043A BUSH-ROLLER PULL,UP S45C Cu+Ni+Cr 25 12200X030A DU BUSH Φ10*20 FLANGE 26 122LR4047A BUSH-ROLLER PULL,LO FTG70Cu3-35 27 12200X029A DU BUSH Φ10*10 FLANGE 28 120LR3020A SHAFT-FILM S45C Cu+Ni+Cr 29 12200X002A DU BUSH Φ10*10 FLANGE 30 023LR4004A KNOB-TENSION SIXN2 （PF+BRASS）403 BRAMA 31 120LR4006A SHAFT-TENSION S45C Cu+Ni+Cr 32 141LR4025A PLATE-HOLDER SHAFT SPCC 2.0T 33 140LR4008A HOLDER-SHAFT FILM S45C Cu+Ni+Cr 34 12200X033A BEARING-RADIAL TRUST NTB 17*30 35 147LR4008A PAD-TENSION LEATHER 1.5T 36 124LR4003A CORE-24 AL6063 37 015LR2002A IDLE BAR 44 Cu+Ni+Cr S45C 38 12200X032A DU BUSH Φ12*10 FLANGE 39 210004002A MOTOR-MAIN DC24V 40 131LR4021A SPROCKET-MOTOR FTG70Cu3-35 15Z 41 223LR3001D HEATER ASS'Y FCHW1 20.2Ω EU,AU,CH,KR DATE 20081013 140LR4039A 20081013 015LR2010A 20080618 21000S038A 20100419 131LR4034A 20080728 SVC Parts List RSL-380 No. Part No. 41-1 223LR3001E HEATER ASS'Y FCHW1 24Ω 41-2 223LR3001F HEATER ASS'Y FCHW1 16.7Ω JAP 42 141LR4019A BRACKET-HEATER,UP SPCC 1.6T 43 141LR4027A STOPPER-HEATER,UP PPS 44 141LR4020A Part Name BRACKET-HEATER,LO Spec. CHANGING REMARK P NO. DATE 147LR4013A 20070702 CUL,UK SPCC 1.6T 22 45 141LR4028A STOPPER-HEATER,LO PPS 46 141LR4032A BRACKET-PRESSURE,LAMI SPCC 1.6T 47 141LR4033A BRACKET-PRESSURE,PULL SPCC 1.6T 48 363LR4001E BI-METAL 15A 110℃ KSD020-1 49 131LR4017A SPROCKET-LAMI FTG70Cu3-35 28Z 50 131LR4033A SPROCKET-PULL S45C Z15 51 136LR4012A CHAIN RS#25 P=6.35 52 014LR3001B TABLE-FRONT AL6063 53 145LR3002A GUIDE-DOCUMENT ABS PA-765 UL94 V-0 PANTON 431C 54 023LR4002A KNOB-BOLT GUIDE M4 55 111LR4006A BOLT-GUIDE S45C Cu+Ni+Cr 56 013LR4004A FRAME-COVER SAFETY SPCC 2.5T 57 021LR3024A COVER-SAFETY PC 3T 58 141LR4043A FRONT TABLE SAFETY LEVER SPCC 1.5T 59 111LR4018A SCREW-H SWRH MFZn-Y 60 381LR4049A WIRE-BIMETAL UL1015 AWG#18, BLK 61 31300S004A SENSOR CSA AOM A/B 300V FT1 62 381LR4063A WIRE-TEMP FUSE UL 1015AWG#14 ,133℃ 15A 63 381LR4053A WIRE-MAIN UL2464 AWG#24, BLK 64 013LR3036A FRAME-REAR AL6063 65 36400X002B SWITCH-MAIN 8216 B/R 1/0 SIGNAL-LUX SPA 66 380CR4004A POWER CORD CUL AC125V 15A 1.8M 66-1 380LR4001A POWER CORD EU AC250V 15A 1.8M 66-2 380CR4003A POWER CORD JAP AC125V 15A 1.8M 66-3 380LR4003B POWER CORD AU AC250V 10A 1.8M AU AC250V 15A 1.8M 66-4 380CR4007A POWER CORD UK AC250V 13A 1.8M 67 23300X001A BUSHING-CORD EU 7NR32 DONG-A 68 013LR3002H FRAME-CUTTER AL6063 69 021LR0002A COVER-R ABS PA-765 UL94 V-0 PANTON 431C 70 350LR3009A PCB-CONTROL ASS'Y FR-4 71 021LR2006A KNOB-CONTROL ABS PA-765 UL94 V-0 PANTON 431C 72 032LR3003F INLAY-CONTROL PC LEXAN T=0.25 72-1 032LR3003G INLAY-CONTROL(CUL) PC LEXAN T=0.25 73 021LR0001A COVER-L ABS PA-765 UL94 V-0 PANTON 431C 74 138LR4001A SPRING-CUTTER CROSS SWRH Φ0.3 75 138LR4012A SPRING-TENSION SWP Φ3.2 76 138LR4015A SPRING-PRESSURE SWP Φ2.0 77 111LR4004A BOLT-CORE S45C SNC3 20070702 131LR4037A 20060922 136LR4001F 20060509 380LR4003A 20070928 SVC Parts List RSL-380 No. Part No. Part Name Spec. 78 381LR4051A WIRE-HEATER，LINK UL1015 AWG#18，BLK 79 141LR4018A BRACKET-SENSOR SPCC 1.6T 80 141LR4037A PLATE-SENSOR SUS CHANGING REMARK P NO. DATE 6. Explode View 6.1 RSL-2701 Explode View Frame L Frame R Frame, Roller and Other View Wire, Front Table ,Film Shaft and Control PCB 6.2 RSL-380 Explode View Frame L Frame R Frame, Roller and Other View Wire, Front Table and Safety Cover 24 6.1 RSL-2701/2701U Expolde View 25 Frame - L 26 Frame - R 27 Frame, Roller and Other View 28 Wire, Power core and Control PCB 29 6.2 RSL-380 Expolde View 30 Frame - L 31 11 013LR3067A FRAME-L 12 141LR4017A BRACKET -PRESSURE 13 141LR4035A PLAT E-DU BUSH 14 141LR4054A BRACKET LIMIT SWIT CH 15 36400X014B MICRO S/W 16 021LR4001A LIMIT SWIT CH COVER 19 122LR4044A BUSH-ROLLER LAMI,UP 20 12200X028A DU BUSH 30 023LR4004A KNOB-T ENSION 31 120LR4006A SHAFT -T ENSION 34 12200X033A BEARING-RADIAL T RUST 42 141LR4019A BRACKET -HEAT ER,UP 43 147LR4013A ST OPPER-HEAT ER 44 141LR4020A BRACKET -HEAT ER,LO 46 141LR4032A BRACKET -PRESSURE,LAMI 47 141LR4033A BRACKET -PRESSURE,PULL 73 021LR0001A COVER-L 75 138LR4012A SPRING-T ENSION 76 138LR4015A SPRING-PRESSURE Frame - R 12 17 19 20 39 40 42 44 45 46 47 48 49 50 51 69 70 71 72 76 32 141LR4017A 013LR3068A 122LR4044A 12200X028A 210004002A 131LR4021A 141LR4019A 141LR4020A 141LR4028A 141LR4032A 141LR4033A 363LR4001E 131LR4017A 131LR4033A 136LR4012A 136LR4001F 021LR0002A 350LR3009A 021LR2006A 032LR3003F 138LR4015A BRACKET-PRESSURE FRAME-R BUSH-ROLLER LAMI,UP DU BUSH MOTOR-MAIN SPROCKET-MOTOR , BRACKET-HEATER,UP BRACKET-HEATER,LO STOPPER-HEATER,LO BRACKET-PRESSURE,LAMI BRACKET-PRESSURE,PULL BI-METAL SPROCKET-LAMI SPROCKET-PULL CHAIN COVER-R PCB-CONTROL ASS'Y KNOB-CONTROL INLAY-CONTROL SPRING-PRESSURE Frame, Roller and Other View 33 Wire, Front Table and Safety Cover NO 52 53 54 55 56 57 58 59 60 61 62 63 78 34 Pa r t N/O 014LR3001B 145LR3002A 023LR4002A 111LR4006A 013LR4004A 021LR3024A 141LR4043A 111LR4018A 381LR4049A 31300S004A 381LR4063A 381LR4053A 381LR4051A Pa r t Na me TABLE-FRONT GUIDE-DOCUMENT KNOB-BOLT GUIDE BOLT-GUIDE FRAME-COVER SAFETY COVER-SAFETY FRONT TABLE SAFETY LEVER SCREW-H WIRE-BIMETAL SENSOR WIRE-TEMP FUSE WIRE-MAIN WIRE-HEATER，LINK 7. RSL-2701/2701U/380 Wire Diagram AC 100 ~ 120V WIRE DIAGRAM 35 AC 220 ~ 240V WIRE DIAGRAM 36 < MAIN PCB Layout> ⑥ ⑤ ③ ② ④ ① 1. WIRE-MAIN : above photo① →connect SUB PCB. 2. WIRE-MOTOR: above photo ② →connect the motor main. 3. WIRE-HEATER : above photo③ → connect HEATER ASS'Y. 4. WIRE-AC IN : above photo④ → connect MAIN SWITCH. 5. POWER TRANSFORMER. WIRE : above photo⑤, ⑥ → connect POWER TRANSFORMER. A 1. WIRE MAIN : above photo " " ① → connect above photo " " A. B 2. WIRE SENSOR: above photo " B " with sensor Ass'y. A B 1. Connect above photo "A" with Main S/W, connect above photo "C" with Main Fuse, connect above photo "B" with Frame-R (Earth). C 37 ; 100 ~ 120V ② ⑥ ① ③ ④ ⑤ 1. WIRE-MAIN : above photo ① → connect above photo " " ① 2. SENSOR WIRE : above photo ② → connect above photo"" ② 3. WIRE-HEATER : above photo ③ → connect above photo BI-METAL. 4. WIRE-BI METAL : above photo ④ → connect BI-METAL with HEATER. 5. WIRE-HEATER LINK : above photo ⑤ → connect upper HEATER with lower HEATER 6. POWER CORD : above photo ⑥ → connect MAIN FUSE 7. WIRE-FUSE : above photo ⑦ → ⑦ connect MAIN FUSE with MAIN S/W ; 220 ~ 240V 1. WIRE-MAIN : above photo ① → ② ① connect above photo " " ① 2. SENSOR WIRE : above photo ② → connect above photo ""② ⑤ 3. WIRE-BI METAL : above photo ③ → connect BI-METAL with Heater. 4. WIRE-BI METAL : above photo ④ → connect BI-METAL with Heater. ③ 5. POWER CORD : above photo ⑤ → connect Main Fuse ④ 6. WIRE-FUSE : above photo ⑥ → ⑥ connect Main Fuse with Main S/W ;100~120V ③ 1. WIRE-MOTOR : above photo ① → connect Micro S/W 2. WIRE-HEATER : above photo ② → ④ connect above photo ③ with Wire-Temp Fuse 3. WIRE-TEMP FUSE : above photo ③ → ② connect lower Heater 4. WIRE-HEATER LINK : above photo ④ → ① connect lower Heater with upper Heater ;220~240V ③ 1. WIRE-MOTOR : above photo ① → connect Micro S/W 2. WIRE-HEATER : above photo ② → connect Wire-Temp Fuse and lower Heater 3. WIRE-TEMP FUSE : above photo ③ → ① connect upper Heater ② ② 38
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