Ryobi 96016000400 User Manual TRACTOR Manuals And Guides L0504512

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IMPORTANT MANUAL

Do Not Throw Away

®

OPERATOR'S MAN UAL
WARNING:

MODEL:

Read this Manual and follow all Warnings and
Safety Instructions. Failure to do so can result
in serious injury.

HDK19H42
960160004
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION
Visit our website:

DURING OPERATION

www.poulan-pro.com

197788 02.18.05 TR
Printed in U.S.A.

SAFETY
RULES
Practices for Ride-On

Safe Operation
IMPORTANT:
TO OBSERVE

I

&

in neutral, you may lose control of the
WARNING:
Do not coast down a hill
tractor.

I
I

WARNING: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer
of your tractor. Use common sense
when towing. Operate only at the lowest possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. Tires can lose traction
with the ground and cause you to lose
control of your tractor.

WARNING
Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.

WARNING

II. SLOPE OPERATION

Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.

I. GENERAL

OPERATION

Read, understand, and follow all instructions on the
machine and in the manual before starting.
Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at
all times.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades.
Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the
blades when crossing gravel surfaces.

FAILURE

Do not operate machine without the entire grass catcher,
discharge guard, or other safety devices in place and
working.
Slow down before turning.
Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop before
cleaning the machine, removing the grass catcher, or
unclogging the discharge guard.
Operate machine only in daylight or good artificial
light.
Do not operate the machine while under the influence
of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine
into a trailer or truck.
Always wear eye protection when operating machine.
Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-related injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
Follow the manufacturer's recommendation for wheel
weights or counterweights.
Keep machine free of grass, leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.

WARNING:
In order to prevent accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect spark plug wire
and place wire where it cannot contact
spark plug.

l i_)

Mowers

THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING
HANDS AND FEET AND THROWING
OBJECTS.
THE FOLLOWING
SAFETY INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR DEATH.

2

Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on it,
do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
Choose a low ground speed so that you will not have
to stop or shift while on the slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction,
which could cause the machine to roll over.
Use extra care while operating machine with grass
catchers or other attachments; they can affect the
stability of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot
on the ground.
Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly roll over ifa wheel is over
the edge or if the edge caves in.

SAFETY
RULES
Practices for Ride-On

Safe Operation
II1. CHILDREN

Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
Keep child ren out of the mowing area and in the watchful
care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the
area.
Before and while backing, look behind and down for
small children.
Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a
child.

IV. TOWING
Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
Never allow children or others in or on towed equipment.
On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.

V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when filling.
Remove gas-powered equipmentfrom the truck ortrailer
and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather
than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank
or container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Never overfill fuel tank. Replace gas cap and tighten
securely.

Mowers

GENERAL SERVICE
Never operate machine in a closed are.
Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the engine
running.
Check grass catcher components and the discharge
guard frequently and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service
as required.
Maintain or replace safety and instruction labels, as
necessary.

®@@@@
Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Keep child ren out of the mowing area and in the watchful
care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the
area.
Before and while backing, look behind and down for
small children.
Mow up and down slopes (15 ° Max), not across.
Choose a low ground speed so that you will not have
to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.

PRODUCT

SPECIFICATIONS

Gasoline Capacity
and Type:

2.0 Gallons
Unleaded Regular

Oil Type (API-SG-SL):

SAE 10W30 (above 32°F)
SAE 5W-30 (below 32°F)

Oil Capacity:

3.0 Pints

Spark Plug:
(Gap: .030")

Champion

Ground

Speed

(MPH):

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/
department. We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".

RC12YC

Forward:
Reverse:

5.5
2.4

Tire Pressure:

Front:
Rear:

14 PSI
10 PSI

Charging

15 Amps

System:

CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manufactured to give
you the best possible dependability and performance.

CUSTOMER

Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your tractor.
Follow the instructions under "Maintenace" and "Storage" sections of this owner's manual.

@ 3600 RPM

Battery:

AMP/HR:
Min. CCA:
Case Size:

Blade Torque:

27-35

RESPONSIBILITIES

35
280
U1R

FT. LBS.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department.

TABLE

OF CONTENTS

SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOM ER RESPONSIBILITIES ................................. 4
ASSEMBLY .................................................................
6-8
OP ERATION ............................................................. 9-14
MAINTENANCE SCHEDULE ...................................... 15

MAINTENANCE .....................................................
15-18
SERVICE AND ADJUSTMENTS ............................ 19-23
STORAGE ....................................................................
24
TROUBLESHOOTING ............................................ 25-26
WARRANTY .................................................................
27

4

UNASSEMBLED
Steering

PARTS

Wheel

Seat

(1) Washer

Steering
Boot

17/32 x 1-3/16 x 12 Gauge

Steering
Wheel
Insert

Steering
Wheel
Adapter
(1) Large Flat
Washer

@

(1) Knob

Extension
Shaft

I_

Key

Steering

(2) Keys

Slope
(1) 5/16 (_
Lock Washer

(1) Hex Bolt 5/16-18 x4

Sheet

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.

TOOLS

REQUIRED

FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) 3/4" wrench
(t) 1/2" wrench

Pliers
Tire pressure gauge
Utility knife
When right or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the
steering wheel).

TO REMOVE
CARTON

TRACTOR

STEERING
WHEEL

"

............
BOOT

FROM

UNPACK CARTON
Remove all accessible loose parts and parts cartons
from carton.
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
Check for any additional loose parts or cartons and
remove.

BEFORE

REMOVING

TRACTOR

i

SHAFT
L

LOWER
STEERING
SHAFT .......

FROM

SKID
ATTACH STEERING

/
b'- -

WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steering shaft.
Place tabs of steering boot over tab slots in dash and
push down to secure.

-

_
/

--/

TAB
SLOTS

FIG. 1

INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing
straight forward.
Remove steering wheel adapter from steering wheel
and slide adapter onto steering shaft extension.
Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter.
Assemble large flat washer, 5/16 lock washer, 5/16
hex bolt and tighten securely.
Snap steering wheel insert into center of steering
wheel.
Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN
SKID THAT MAYPUNCTURETIRESWHERETRACTOR ISTO
ROLL OFF SKID.

INSTALL

SEAT (See Fig. 2)

Adjust seat before tightening adjustment knob.
Remove adjustment knob and flat washer securing
seat to cardboard packing and set aside for assembly
of seat to tractor.
Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolts are
positioned over the large slotted holes in pan.
Push down on seat to engage shoulder bolts in slots
and pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
Lower seat into operating position and sit in seat.
Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the
way down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.

6

ASSEMBLY
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.

SEAT

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of
controls)
SEAT PAN

SHOULDER
BOLTS

FLAT WASHER

ADJUSTMENT
KNOB

NN .....

FIG. 2

CHECK BATTERY (See Fig. 3)
Lift seat pan to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in MAINTENANCE section of this
manual for charging instructions).

SEAT

LABEL

Press lift lever plunger and raise attachment lift lever
to its highest position.
Release parking brake by depressing clutch/brake
pedal.
Place freewheel control in "transmission disengaged
position" (See "TO TRANSPORT" in the Operation
section of this manual).
Roll tractor forward off skid.
Remove banding holding the deflector shield up against
tractor.

TO DRIVE TRACTOR
OFF SKID (See Operation section for location and function
of
controls)
_IbWARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
Be sure all the above assembly steps have been completed.
Check engine oil level and fill fuel tank with gasoline.
Place freewheel control in "transmission engaged"
position (see "TO TRANSPORT" in Operation section
of this manual).
Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
Place motion control lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever
to its highest position.
Start the engine. After engine has started, move throttle
control to idle position.
Release parking brake.
Slowly move the motion control lever forward and slowly
drive tractor off skid.
Apply brake to stop tractor, set parking brake and place
motion control lever in neutral position.
Turn ignition key to "STOP" position.
Continue with the instructions that follow.

FIG. 3

ASSEMBLY
CHECK TIRE PRESSURE

,/'CHECKLIST

The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" section of this manual.

BEFORE YOU OPERATE YOUR NEW TRACTOR, WE
WISH TOASSURE THAT YOU RECEIVE THE BES T PERFORMANCEAND SATISFACTION FROM THIS QUALITY
PROD UC T.
PLEASE REVIEW THE FOLLOWING CHECKLIST.
,/ All assembly instructions have been completed.

CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.

CHECK
BELTS

FOR

PROPER

POSITION

OF ALL

See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.

,/

No remaining loose parts in carton.

,/

Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).

,/
,/

Seat is adjusted comfortably and tightened securely.
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).

,/

Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).

,/

Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.

,/

Check wiring. See that all connections are still secure
and wires are properly clamped.

,/

Before driving tractor, be sure freewheel control is in
"transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual).

CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that
the brake is properly adjusted. See "TO ADJUST BRAKE"
in the Service and Adjustments section of this manual.

WHILE LEARNING HOWTO USEYOURTRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:

8

,/

Engine oil is at proper level.

,/

Fuel tank is filled with fresh, clean, regular unleaded
gasoline.

,/

Become familiar with all controls, their location and
function. Operate them before you start the engine.

,/

Be sure brake system is in safe operating condition.

,/

Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).

,/

It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO
START ENGINE" and "PURGE TRANSMISSION" in
the Operation section of this manual).

OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

R

N

REVERSE

I\1

H

NEUTRAL

HIGH

LOW

CHOKE

FAST

SLOW
IGNITION SWITCH

ENGINE OFF

REVERSE
OPERATION

ENGINE ON

ENGINE START

PARKING BRAKE

PARKING BRAKE
LOCKED

PARKING BRAKE
UNLOCKED

SYSTEM(ROS)

OVER TEMP
LIGHT

FUEL

OIL PRESSURE

ATTACHMENT
CLUTCH ENGAGED

LIGHTS ON

FREE WHEEL
Models only)

&
Failure

REVERSE

FORWARD

MOWER HEIGHT

MOWER LIFT

®@@@@

ATTACHMENT
CLUTCH DISENGAGED

(Automatic

BATTERY

,

t

to follow

instructions

KEEP AREA CLEAR

DANGER, KEEP HANDS
AND FEET AWAY

&
&
&

DANGER
will

result

indicates

might

a hazard which, if not avoided,

indicates

result

CAUTION

RULES SECTION)

in death or serious

WARNING
could

SLOPE HAZARDS

(SEE SAFETY

injury.

a hazard which, if not avoided,

in death or serious

injury.

indicates a hazard which, if not avoided,

result

in minor

or moderate

injury.

CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.

could result in serious injury or
death. The safety alert symbol
is used to identify safety information about hazards which can

if not avoided, could result
and/or property damage.

result in death, serious injury
and/or property damage.

could result in death, serious
property damage.

HOT SURFACES

FIRE indicates

indicates

a hazard which,
in death, serious

a hazard which, if not avoided,
injury

and/or

injury

OPERATION
KNOW

YOUR

TRACTOR

READ THIS OWNER'S

MANUAL AND SAFETY RULES BEFORE

OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.

AMMETER

ATTACHMENT
CLUTCH LEVER

ROS "ON" POSITION

IGNITION
SWITCH

LIFT LEVER
PLUNGER
LIGHT SWITCH _
LIFT LEVER

THROTTLE/CHOKE
CONTROL
CLUTCH/BRAKE

o

...- ......

HEIGHT
ADJUSTMENT
INDICATOR

FREE WHEEL
PARKING
BRAKE
MOTION
CONTROL
LEVER

02871

FIG. 4

Our tractors conform to the safety standards of the American National Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of
battery.

LIGHT SWITCH - Turns the headlights on and off.
IGNITION SWITCH - Used for starting and stopping the
engine.

ATTACHMENT CLUTCH LEVER - Used to engage the
mower blades, or other attachments mounted to your
tractor.

MOTION CONTROL LEVER - Selects the speed and
direction of tractor.

ATTACHMENT LIFT LEVER - Used to raise and lower
the mower deck or other attachments mounted to your
tractor.

PARKING BRAKE - Locks clutch/brake pedal into the
brake position.

CLUTCH/BRAKE PEDAL- Used for declutching and braking the tractor and starting the engine.

REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower deck or other powered
attachment while in reverse.

FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.

THROTTLE/CHOKE CONTROL - Used for starting and
controlling engine speed.

10

OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide
vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR

TRACTOR

NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

TO SET PARKING BRAKE (See Fig. 5)
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position
and hold.

CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty
grass catcher, etc.

Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.

TO USE THROTTLE

CONTROL

(See Fig. 5)

Always operate engine at full throttle.
Operating engine at less than full throttle reduces the
battery charging rate.
Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 5)
The direction and speed of movement is controlled by the
motion control lever.

CLUTCH/BRAKE
PEDAL "DRIVE"
POSITION

PARKING BRAKE
"DISENGAGED" POSITION

Start tractor with motion control lever in neutral (N)
position.
Release parking brake.
Slowly move motion control lever to desired position.

MOTION
CONTROL
LEVER

TO ADJUST

FIG. 5

STOPPING

CUTTING

HEIGHT

The position of the attachment lift lever determines the
cutting height.
Grasp lift lever.
Press plunger with thumb and move lever to desired
position.

(See Fig. 5)

MOWER BLADES To stop mower blades, move attachment clutch lever
to "DISENGAGED" position.
GROUND DRIVE-

The cutting height range is approximately 1-t/2 to 4".
The heights are measured from the ground to the blade tip
with the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to desired height.

To stop ground drive, depress clutch/brake pedal into
full "BRAKE" position.
Move motion control lever to neutral (N) position.
IMPORTANT:
THE MOTION
CONTROL
LEVER DOES NOT
RETURN TO NEUTRAL
(N) POSITION
WHEN THE CLUTCH/
BRAKE PEDAL IS DEPRESSED.

ENGINE Move throttle control between half and full speed (fast)
position.
NOTE: Failure to move throttle control between half and
full speed (fast) position, before stopping may cause engine
to "backfire".
Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.

TO ADJUST GAUGE WHEELS

(See Fig. 6)

Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.

Never use choke to stop engine.
IMPORTANT:
LEAVING
THE
POSITION
OTHER THAN "OFF"
TO BE DISCHARGED,
(DEAD),

MOWER

(See Fig. 5)

IGNITION
SWITCH
IN ANY
WILL CAUSE THE BATTERY

11

OPERATION
NOTE:Adjust gauge wheels with tractor on a flat level
surface.

REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System
(ROS).Any attempt bythe operatortotravel in the reverse directionwith the attachment clutch engaged will shut offthe engine
unless ignition key is placed in the ROS "ON" position.

Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off
the ground. Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten securely.
Repeat for opposite side installing gauge wheel in same
adjustment hole.

_I_WARNING: Backing up with the attachment clutch engaged wh,!le mowing is strongly discouraged. Turning the
ROS ON, to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless
absolutely necessary.
USING THE REVERSE OPERATION SYSTEM Move motion control lever to neutral (N) position.
With engine running, turn ignition key counterclockwise
to ROS "ON" position.
Look down and behind before backing.
Slowly move motion control lever to reverse (R) position
to start movement.

3/8-16
LOCKNUT
GAUGE
WHEEL
MOUNTING

When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.

SHOULDER
BOLT

GAUGE WHEEL

ROS "ON" POSITION

ENGINE "ON" POSITION
(NORMAL OPERATING)

FIG. 6

TO OPERATE

MOWER (See Fig. 7)

Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged
will shut off the engine. You must remain fully and centrally
positioned in the seat to prevent the engine from hesitating
or cutting off when operating your equipment on rough,
rolling terrain or hills.
Select desired height of cut.
Start mower blades by engaging attachment clutch
control.

TO OPERATE

I _

TO STOP MOWER BLADES - disengage attachment
clutch control.

hills with slopes greater than 15° and
WARNING:
not any
driveslope.
up or down
do not drive Do
across
Choose the slowest speed before starting up or down
hills.

CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
"ENGAGED"

ON HILLS

Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.

POSITION
ATTACHMENT
LEVER
HIGH POSITION

Move motion control lever to neutral (N) position.
IMPORTANT:
THE MOTIONCONTROLLEVER DOESNOT
RETURNTO NEUTRAL (N) POSITION WHEN THE CLUTCH/
BRAKE PEDAL IS DEPRESSED.

LOW
POSITION
DEFLECTOR
SHIELD

To restart movement, slowly release parking brake and
clutch/brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.

ATTACHMENT
CLUTCH LEVER
"DISENGAGED"
POSITION

TO TRANSPORT

FIG. 7

(See Figs. 4 and 8)

When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.

12

OPERATION
Raise attachment lift to highest position with attachment
lift control.
Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
Do not push or tow tractor at more than two (2)
MPH.

IMPORTANT:
WHEN
OPERATING
IN TEMPERATURES
BELOW32°F(0°C),
USE FRESH,
CLEAN
WINTER
GRADE
GASOLINE
TO HELP
INSURE
GOOD
COLD
WEATHER
STARTING.

CAUTION: Alcohol blended fuels (called gasohol
or using ethanol or methanol) can attract moisture
which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel
system of an engine while instorage. To avoid engine
problems, the fuel system should be emptied before
storage of 30 days or longer. Drain the gas tank,
start the engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel next season.
See Storage Instructions for additional information.
Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.

To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
Transmission

Engaged

TO START ENGINE (See Fig. 4)

Transmission

When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
Be sure freewheel control is in the transmission engaged
position.
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
Place motion control lever in neutral (N) position.
Move attachment clutch to "DISENGAGED" position.
Move throttle control to choke position.

Disengaged

FIG. 8
TOWING

CARTS

AND

OTHER

ATTACHMENTS

Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.

BEFORE
CHECK

STARTING

NOTE: Before starting, read the warm and cold starting
procedures below.
Insert key into ignition and turn key clockwise to "START"
position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen
seconds per minute. If the engine does not start after
several attempts, move throttle control to fast position,
wait a few minutes and try again. If engine still does
not start, move the throttle control back to the choke
position and retry.

THE ENGINE

ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Pull up and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and push down firmly
into place. Remove and read oil level. If necessary,
add oil until "FULl_:'mark on dipstick is reached. Do
not overfill.
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Maintenance section of this manual).
To change engine oil, see the Maintenance section in
this manual.

WARM WEATHER STARTING (50 ° F and above)
When engine starts, move the throttle control to the
fast position.
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING ( 50 ° F and below)
When engine starts, allow engine to run with the
throttle control in the choke position until the engine
runs roughly, then move throttle control to fast position. This may require an engine warm-up period from
several seconds to several minutes, depending on the
temperature.

ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fuel
in quantities that can be used within 30 days to assure
fuel freshness.
I
I&

fuel. Do not store, spill or use gasoline
CAUTION:
Wipe
off any spilled oil or
near
an open
flame.

I
I

13

OPERATION
AUTOMATIC TRANSMISSION WARM UP
•
Before driving the unit in cold weather, the transmission
should be warmed up as follows:
Be sure the tractor is on level ground.
Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake
slowly return to operating position.
Allow one minute for transmission to warm up. This
can be done during the engine warm up period.
The attachments can also be used during the engine
warm-up period afterthe transmission has been warmed

Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
Your transmission is now purged and now ready for
normal operation.

MOWING

Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
When mowing large areas, start by turning tothe right so
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 9).

up.

NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.

PURGE TRANSMISSION

I_lb

freewheel lever while the engine is ru nAUTION: Neverengageordisengage
ning.

TIPS

I

To ensure proper operation and performance, it is recommended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have developed during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT,
IT SHOULD
BE PURGEDAFTER REINSTALLATIONBEFOREOPERATING
THE TRACTOR.
Place tractor safely on level surface with engine off and
parking brake set.
Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in this
section of manual).
Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.

FIG. 9
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper
discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.

NOTE: During this procedure there will be no movement
of drive wheels. The air is being removed from hydraulic
drive system.
Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.
Engage transmission by placing freewheel control in
engaged position (See "TO TRANSPORT" in this section of manual).
Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.

14

MAINTENANCE

MA,NTENANCE
SCHEDULE
F,LL, O TES

AS YOU COMPLETE
R EGU LAR SERVICE

Check
Check

"

._'__ ..-.._.O"_,'_
...........

Brake
Operation
Tire Pressure

I_

Presence

t_

T

Check Operator
ROS Systems

R

Check for Loose Fasteners

A

Sharpen/Replace

0
C
R

Check Battery Level
Lubrication Chart
Clean Battery and Terminals

_

Check

Transaxle

if

Check

V-Belts

Check

Engine

V'

Mower

I1_

Cooling

Oil Level

li_

Engine

Engine Oil (without

E

Change

Clean Air Filter

G

Clean Air Screen

Replace

if
11_1,2

oil filter)

QI_I,

2

1_2
1_2

t/

Arrester

Oil Filter (If equipped)
Cooling

1_,2

Fins

If

Replace

Spark Plug

Replace

Air Filter Paper Cartridge

Replace

Fuel Filter

1 - Change more often when operating
in high ambient temperatures.
2 - Service more often when operating

if

2

I/2

If

I1_
under

a heavy

load or

in dirty or dusty conditions.

3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped
with maintenance-free
battery.
5 - Tighten front axle pivot bolt to 35 ft,-Ibs, maximum.
Do not overtighten,

LUBRICATION

RECOMMENDATIONS

The warranty on this tractor does not cover items that
have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
At least once a season, check to see if you should
make any of the adjustments described in the Service
and Adjustments section of this manual.
• At least once a year you should replace the spark
plug, clean or replace air filter, and check blades and
belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine
run better and last longer.

BEFORE

I_

If
I_

Oil (with oil filter)

Muffler/Spark

Clean Engine

GENERAL

1_5
111_3

Blades

If

N

E

and

Change

Inspect

V,OEO
ATES

-

CHART

_)SPINDLE
ZERK

_ _r"",

ZERK
Z

_FRONT WHEEL
BEARING ZERK

I I}

"d_FRONT WHEEL
BEARING ZERK

@ENGINE

EACH USE

Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
ROS systems for proper operation.
Check for loose fasteners.

_)GENERAL PURPOSE GREASE
@REFER TO MAINTENANCE "ENGINE"

SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH
HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL
ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF
THE SELF-LUBRICATING BEARINGS.
IF YOU FEEL THEY MUST
BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE

15 LUBRICANT
SPARINGLY.

MAINTENANCE
TRACTOR

BLADE CARE

Always observe safety rules when performing any maintenance.

For best results mower blades must be kept sharp. Replace
bent or damaged blades.

BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted. (See
"TO ADJUST BRAKE" in the Service and Adjustments
section of this manual).

_

TIRES
Maintain proper air pressure in all tires (See"PRODUCT
SPECIFICATIONS" section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

BLADE REMOVAL (See Fig. 10)
Raise mower to highest position to allow access to
blades.
Remove blade bolt, Iockwasher and flatwasher securing
blade.
Install new or resharpened blade with trailing edge up
towards deck as shown.

Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
Reassemble blade bolt, lock washer
in exact order as shown.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems
are working properly. If your tractor does not function as
described, repair the problem immediately.
The engine should not start unless the brake pedal is
fully depressed, and the attachment clutch control is
in the disengaged position.

Tighten

blade bolt securely

and flat washer

(27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS HEATTREATED.IF BOLT NEEDS
REPLACING, REPLACE ONLY WITH APPROVE BOLT SHOWN
IN THE REPAIR PARTS.
TRAILING EDGE UP
BLADE
CENTER
HOLE

CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any attempt by the operator
to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never operate unless
the operator is in the seat.

FLAT

MANDREL
ASSEMBLY

LOCK
STAR
WASHER_r

@

_BLADE

BOLT

FIG. 10

CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in
the engine "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should shut off the engine.
When the engine is running with the ignition switch in
the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse
should NOT shut off the engine.
ROS "ON" POSITION

approved by the manufacturer of your
tractor. Using a blade not approved
CAUTION:
Useonlya replacement
blade
by
the manufacturer
of your tractor
is
hazardous, could damage your tractor
and void your warranty.

TO SHARPEN

BLADE

(See Fig. 11)

NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the
mower.

ENGINE "ON" POSITION
(NORMAL OPERATING)

To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a
cone balancer, follow the instructions supplied with
balancer).
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.

16

MAINTENANCE
TRANSAXLE

Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.

PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.

ENGINE

CENTER HOLE

LUBRICATION

BLADE

Only use high quality detergent oil rated with API service
classification SG-SL. Select the oil's SAE viscosity grade
according to your expected operating temperature.

OR PIN
5/8" BOLT

SAE VISCOSITY

GRADES

FIG. 11

,q

BATTERY
Your tractor has a battery charging system which is sufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.

F

-20

c -_0

0

30

-2;

TEMPERATURE

32

-1;
RANGE

40

60

;

80

1'0

ANTICIPATED

BEFORE

_0

100

10

NEXT OIL CHANGE
oilvisc

chart4

e

FIG. 12
Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one
year.

NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not

Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation.

necessary.

TO CHANGE ENGINE OIL (See Figs. 12 and 13)

TO CLEAN BATTERY AND TERMINALS

Determine temperature range expected before oil change.
All oil must meet API service classification SG-SL.
Be sure tractor is on level surface.

Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush
until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See "REPLACING BATTERY" in
the SERVICE AND ADJUSTMENTS section of this
manual).

Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
OIL DRAIN VALVE
CLOSED AND
LOCKED

V-BELTS

_
_

!

"_.

Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.

////_

POSITION_

TRANSAXLE

I,

IE£

E

_

COOLING

The transmission fan and cooling fins should be kept clean
to assure proper cooling.

YELLOW

k-_

._

CAP _'\

Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or
steam to clean transaxle.
Inspect cooling fan to be sure fan blades are intact and
clean.
Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean cooling fins.

_ :_

. / _"

-_

- DRAIN
TUBE

FIG. 13

17

_..,,_
y

MAINTENANCE
Unlock drain valve by pushing inward and turning
counterclockwise.
To open, pull out on the drain valve.
After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" section of this manual.

MUFFLER
Inspect and replace corroded muffler and spark arrester
(if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER

Use gauge on oil fill cap/dipstick for checking level.
For accurate reading, insert dipstick into the tube
and push down firmly into place before removing.
Keep oil up to, but not over, the "FULL' line on dipstick. Push dipstick down firmly into the tube when
finished.

(See Fig. 14)

The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
With engine cool, remove filter and plug fuel line sections.
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are
properly positioned.
Immediately wipe up any spilled gasoline.

CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.

AIR FILTER

CLAMP_

_

Your engine will not run properly using a dirty air filter.
Service air cleaner more often under dusty conditions. See
Engine Manual.
FUEL FILTER

ENGINE OIL FILTER

FIG. 14

Replace the engine oil filter every season or every other
oil change if the tractor is used more than 100 hours in
one year.

CLEAN AIR INTAKE/COOLING

_'-

CLEANING
Clean engine, battery, seat, finish, etc. of all foreign
matter.

AREAS

To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.

Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.

Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.

We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.

NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds removed
will cause engine damage due to overheating.

18

SERVICE

AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress clutch/brake pedal fully and set parking brake.
Place motion control lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key to "STOP" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.

TRACTOR

TO INSTALL MOWER (See Fig. 15)

TO REMOVE

Raise attachment lift lever to its highest position.
Slide mower under tractor with deflector shield to right
side of tractor.
Lower lift lever to its lowest position.
Connect front links to mower deck and secure with
retainer springs..
Connect suspension arms to rear deck brackets and
secure with retainer springs.
Connect anti-swaybar to chassis bracket and secure
with retainer spring.
Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.
Place flat washer and clutch spring on idler pulley bolt
and secure with small retainer spring.
Install belt onto engine pulley.

MOWER (See Fig. 15)

Mower will be easier to remove from the right side of tractor.
Place attachment clutch in "DISENGAGED" position.
Move attachment lift lever forward to lower mower to
its lowest position.
Roll belt off engine pulley.
Remove small retainer spring, and remove clutch spring
off pulley bolt.
Remove large retainer spring, slide collar off and push
housing guide out of bracket.
Disconnect anti-swaybar from chassis bracket by removing retainer spring.
Disconnect suspension arms from rear deck brackets
by removing retainer springs.
Disconnect front links from deck by removing retainer
springs.
Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT:
IF AN ATTACHMENT
OTHERTHAN
DECK ISTO BE MOUNTED
ON THE TRACTOR,
FRONT LINKSAND HOOKTHE CLUTCH SPRING
HOLE IN FRAME.

TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground
or driveway. Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS'section of this manual). If
tires are over or underinflated, you will not properly adjust
your mower.

THE MOWER
REMOVE THE
INTO SQUARE

SMALL RETAINER SPRING
CLUTCH SPRING

SMALL RETAINER SPRING

ENGINE PULLEY

CLUTCH SPRING
FRONT LINK

RETAINER SPRINGS
(BOTH SIDES)

COLLAR

HOUSING

GUIDE

LARGE RETAINER
SPRING

BRACKET

FIG. 15
19

DEFLECTOR

SHIELD

SERVICE

AND ADJUSTMENTS

SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 and 17)
Raise mower to its highest position.
At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance "A"
on both sides of mower should be the same or within
1/4" of each other.
If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side.

FIG. 18
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Three full turns ofadjustment nutwill change mower
height about 1/8".
Recheck measurements after adjusting.
BOTTOM EDGE OF

MOWER

F

q

BOTTOM EDGE

NUT "F'

--qOFMOWER

NUT "E"

TRUNNION

7 GROUNDL=E
FIG. 16
_\

FRONT LINKS

SUSPENSION ARM

c--',3

/

FIG. 19

TO REPLACE

MOWER

BLADE DRIVE BELT

(See Fig. 20)
LIFT LINKADJUS_

The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake.

"

FIG. 17

BELT REMOVAL Remove mower from tractor (See "TO REMOVE
MOWER" in this section of this manual).
Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
BELT INSTALLATION Install new belt in reverse order of removal.
Make sure belt is in all pulley grooves and inside all
belt guides.
Install mower in reverse order of removal instructions.

FRONT-TO-BACK
ADJUSTMENT
(See Figs. 18 and 19)
IMPORTANT:
DECK MUST BE LEVEL SIDE-TO-SIDE.
IF THE
FOLLOWING FRONT-TO-BACKADJ
USTMENT IS NECESSARY,
BE SURE TO ADJUST
BOTH FRONT LINKS
EQUALLY
SO
MOWER WILL STAY LEVEL SIDE-TO-SIDE

To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/8"
to 1/2" lower than the rear when the mower is in its highest position.
Check adjustment on right side of tractor. Measure distance
"D" directly in front and behind the mandrel at bottom edge
of mower housing as shown.
Before making any necessary adjustments, check that
both front links are equal in length.
If links are not equal in length, adjust one link to same
length as other link.
To lower front of mower loosen nut "E" on both front
links an equal number of turns.
When distance "D" is 1/8" to 1/2" lower at front than rear,
tighten nuts "F" against trunnion on both front links.
To raise front of mower, loosen nut "F" from trunnion
on both front links. Tighten nut "E" on both front links
an equal number of turns. The two front links must
remain equal in length.
When distance "D"is 1/8" to 1/2" lower at front than rear,
tighten nut "F" against trunnion on both front links.
Recheck side-to-side adjustment.

MANDREL

IDLER
PULLEYS

MANDREL
PULLEY

FIG. 20

20

SERVICE
TO CHECKAND

ADJUST

AND ADJUSTMENTS
BELT REMOVAL Remove mower (See "TO REMOVE MOWER" in this
section of manual).

BRAKE

(See Fig. 21)
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.

NOTE: Observe entire motion drive belt and position of all
belt guides and keepers.
Remove belt from stationary idler and clutching idler.
Remove belt downward from around engine pulley.
Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
Remove belt from center span keeper and pull belt
away from tractor.

If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted.
TO CHECK BRAKE
Park tractor on a level, dry concrete or paved surface,
depress clutch/brake pedal all the way down and engage parking brake.
Disengage transmission by placing freewhel control
in "transmission disengaged" position. Pull freewheel
control out and into the slot and release so it is held in
the disengaged position.

BELT INSTALLATION Carefully work new belt down around transmission
cooling fan and onto the input pulley.
Slide belt into the center span keeper.
Pull belt toward front of tractor and roll around the top
groove of engine pulley.
Install belt through stationary idler and clutching
idler.

The rear wheels must lock and skid when you try to manually
push the tractor forward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
Depress clutch/brake pedal all the way down and engage parking brake.
Measure distance between brake operating arm and
nut "A" on brake rod.

Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
Install mower (See "TO INSTALL MOWER" in this section of manual).

If distance is other than 1-9/16", loosen jam nut and
turn nut "A" until distance becomes 1-9/16". Retighten
jam nut against nut "A".
Engage transmission by placing freewheel control in
"transmission engaged" position.
Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than five (5) feet in highest gear, further
maintenance is necessary. Replace brake pads or
contact a qualified service center.

ENGINE_
PULLEY
CLUTCHING
IDLER

---.,-.

STATIONARY
IDLER

WITH PARKING BRAKE"ENGAGED"
TRANSMISSION
INPUT PULLEY
KEEPER

NUT

FIG. 22

TRANSAXLE
MOTION
NEUTRAL ADJUSTMENT

ARM

The motion control lever has been preset at the factory and
adjustment should not be necessary.
Loosen adjustment bolt in front of the right rear wheel,
and lightly tighten.
Start engine and move motion control lever until tractor
does not move forward or backward.
•
Hold motion control lever in that position and turn engine

DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT

FIG. 21
TO REPLACE

MOTION

DRIVE

CONTROL
LEVER
(See Fig. 23)

BELT

off.

While holding motion control lever in place, loosen the
adjustment bolt.
Move motion control lever to the neutral (N) (lock gate)
position.
Tighten adjustment bolt securely.

(See Fig. 22)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.

21

SERVICE

AND ADJUSTMENTS

NOTE: If additional clearance is needed to get to adjustment
bolt, move mower deck height to the lowest position.
After above adjustment is made, if the tractor still creeps
forward or backward while motion control lever is in neutral
position, follow these steps:
Loosen the adjustment bolt.
Move the motion control lever 1/4 to 1/2 inch in the
direction it is trying to creep.
Tighten adjustment bolt securely.
Start engine and test.
If tractor still creeps, repeat above steps until satisfied.
MOTION CONTROL
LEVER

WASHERS
RETAINING
AXLE COVER

SQUARE KEY(REAR_............_
i WHEEL ONLY)

FIG. 24

TO START ENGINE WITHAWEAK
(See Fig. 25)

,NEUTRAL
LOCK GATE

ADJUSTMENT
BOLT

FIG. 23

TRANSMISSION

If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the MAINTENANCE section of this manual).
If "jumper cables" are used for emergency starting, follow
this procedure:
IMPORTANT:YOURTRACTORIS EQUIPPEDWITHA 12VOLT
SYSTEM.THE OTHERVEHICLE MUST ALSO BE A 12 VOLT
SYSTEM.DO NOT USEYOURTRACTORBATTERYTO START
OTHERVEHICLES.

REMOVAL/REPLACEMENT

Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See"PURGETRANSMISSION"
in the Operation section of this manual,

TO ADJUST
MENT

STEERING

WHEEL

ALIGN-

TO ATTACH JUMPER CABLES Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
Connect one end of the BLACK cable to the NEGATIVE
(-) terminal (C) of fully charged battery.
Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.

If steering wheel crossbars are not horizontal (left to right)
whenwheelsare positioned straightforward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual.

FRONT WHEEL

TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front wheel
toe-in or camber, contact your nearest authorized service
center/department.
TO REMOVE

WHEEL

FOR

BATTERY

erate explosive gases. Keep sparks,
flame
and smoking
materials
away from
WARNING:
Lead-acid
batteries
genbatteries. Always wear eye protection
when around batteries.

s

.......

_

TO REMOVE CABLES, REVERSE ORDERBLACK cable first from chassis and then from the fully
charged battery.
RED cable last from both batteries.

REPAIRS

(See Fig. 24)
Block up axle securely.
Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose).
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
Replace washers and snap retaining ring securely in
axle groove.
Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

DD
WEAK OR DEAD
BATTERY

FULLY CHARGED
BATTERY

FIG. 25

22

SERVICE
REPLACING

A

AND ADJUSTMENTS

BATTERY (See Figs. 26 and 27

INTERLOCKS

AND RELAYS

Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
Check wiring. See electrical wiring diagram in the
Repair Parts section.

WARNING: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals
at the same time. Before connecting battery, remove metal bracelets,
wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental grounding.

TO REPLACE

FUSE

Replace with 20 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 28)

Lift seat pan to raised position.
Disconnect BLACK battery cable first then RED battery
cable and carefully remove battery from tractor.
Install new battery with terminals in same position as
old battery.
First connect RED battery cable to positive (+) terminal
with hex bolt and keps nut as shown. Tighten securely.
Slide terminal cover over terminal.
Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten
securely.

Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. G rasp hood at sides, tilt toward
engine and lift off of tractor.
To replace, reverse above procedure.

HOOD

HEADLIGHT
WIRE
CONNECTOR

SEAT PAN

FIG. 26
FIG. 28
TERMINAL
COVER

KEPS

ENGINE

_NUT
HEX

TO ADJUST THROTTLE

CONTROL

CABLE

The throttle control has been preset at the factory and
adjustment should not be necessary. If adjustment is necessary, see engine manual.
POSITIVE (RED)
CABLE

NEGATIVE
(BLACK) CABLE

TO ADJUST CHOKE CONTROL
The choke control has been preset at the factory and adjustment should not be necessary. If adjustment is necessary, see engne manual.

FIG. 27

TO REPLACE

HEADLIGHT

BULB

TO ADJUST CARBURETOR

Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.

Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.

23

STORAGE
Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.

ENGINE
FUEL SYSTEM
IMPORTANT:
IT IS IMPORTANTTO
PREVENT GUM DEPOSITS
FROM FORMING IN ESSENTIAL
FUEL SYSTEM PARTS SUCH
AS CARBURETOR,
FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE.
ALSO, EXPERIENCE
INDICATES
THAT
ALCOHOL
BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOL OR METHANOL)
CAN ATTRACT MOISTURE WHICH
LEADS TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE.
ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.

gasoline in the tank inside a building
where
fumesNever
may store
reachthe
an tractor
open flame
WARNING:
with
or s park. Allow the engine to cool before
storing in any enclosure.

_)

TRACTOR

Empty the fuel tank by starting the engine and let it run
until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.

Remove mower from tractor for winter storage. When mower
isto be stored for a period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
Clean entire tractor (See "CLEANING" in the Maintenance section of this manual).
Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).
Lubricate as shown in the Maintenance section of this
manual.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.

Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.

ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of
this manual).

BATTERY

CYLINDER(S)

Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.

Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turn ignition key to "START" position for a few seconds
to distribute oil.
Replace with new spark plug(s).

OTHER
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.

If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.

IMPORTANT:
NEVERCOVERTRACTORWHILE
EXHAUST AREAS ARE STILL WARM.

24

ENGINE

AND

TROUBLESHOOTING
PROBLEM
Will not start

CAUSE

CORRECTION

1.

Out of fuel.

1.

Fill fuel tank.

2.
3.
4.
5.
6.
7.

Engine not "CHOKED" properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.

2.
3.
4.
5.
6.
7.

8.
9.

Loose or damaged wiring.
Carburetor out of adjustment.

8.
9.

See "TO START ENGINE" in Operation section.
Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuet filter.
Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments
section.
Contact an authorized service center/department.

10.

Hard to start

POINTS

Engine valves out of adjustment.

10.

1.
2.
3.
4.
5.
6.
7.

Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
Loose or damaged wiring.
Carburetor out of adjustment.

1.
2.
3.
4.
5.
6.
7.

8.

Engine valves out of adjustment.

8.

Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Empty fuel tank and refill tank with fresh, clean gasoline.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments
section.
Contact an authorized service center/department.

Engine will not turn over

1.
2.
3.
4.
5.
6.
7.
8.
9.

Brake pedal not depressed.
Attachment clutch is engaged.
Weak or dead battery.
Blown fuse.
Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence switch(es).

1.
2.
3.
4.
5.
6.
7.
8.
9.

Depress brake pedal.
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or starter.
Contact an authorized service center/department.

Engine clicks but will not
start

1.
2.
3.
4.

Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.

1.
2.
3.
4.

Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or starter.

Loss of power

1.
2.

Cutting too much grass/too fast.
Throttle in "CHOKE" position.
Build-up of grass, leaves and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
Water in fuel.

1.
2.
3.
4.
5.
6.
7.
8.
9.

Raise cutting height/reduce speed.
Adjust throttle control.
Clean underside of mower housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change spark plug.
Replace fuel filter.
Empty fuel tank and refill tank with fresh, clean gasoline.
Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Connect and tighten spark plug wire.
Clean engine air screen/fins.
Clean/replace muffler.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments
section.
Contact an authorized service center/department.

3.

4.
5.
6.
7.
8.
9.

Excessive vibration

10.
11.
12.
13.
14.

Spark plug wire loose.
Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.

10.
11.
12.
13.
14.

15.

Engine valves out of adjustment.

15.

1.
2.

Worn, bent or loose blade.
Bent blade mandrel.

3.

Loose/damaged

1.
2.
3.

part(s).

25

Replace blade. Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s). Replace damaged parts.

TROUBLESHOOTING

POINTS

PROBLEM

CAUSE

CORRECTION

Engine dies when
tractor is shifted
into reverse

1.

1.

Turn ignition key to
ROS "ON" position.
See Operation section.

Engine continues to run
when operator leaves seat
with attachment clutch

Reverse operation system
(ROS) is not "ON" while
mower or other attachment
is engaged.

1.

Faulty operator-safety presence control system.

1.

Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.

1.
2.
3.
4.
5.

Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

1.
2.
3.
4.
5.

Replace blade. Tighten blade bolt.
Level mower deck.
Clean underside of mower housing.
Replace blade mandrel.
Clean around mandrels to open vent holes.

engaged

Poorcut-uneven

Mower blades will not
rotate

Poor grass discharge

1.

Obstruction in clutch mechanism.

1.

Remove obstruction.

2.
3.
4.

Worn/damaged mower drive belt.
Frozen idler pulley.
Frozen blade mandrel.

2.
3.
4.

Replace mower drive belt.
Replace idler pulley.
Replace blade mandrel.

1.
2.
3.
4.

Engine speed too stow.
Travel speed too fast.
Wet grass.
Mower deck not level.

1.
2.
3.
4.

Place throttle control in "FAST" position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.

5.
6.
7.
8.
9.
10.
11.

Low/uneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves and trash under mower.
Mower drive belt worn.
Blades improperly installed.
Improper blades used.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

5.
6.
7.
8.
9.
10.
11.

Check tires for proper air pressure.
Replace/sharpen blade. Tighten blade bolt.
Clean underside of mower housing.
Replace mower drive belt.
Reinstall blades sharp edge down.
Replace with blades listed in this manual.
Clean around mandrels to open vent holes.

Headlight(s) not working
(if so equipped)

1.
2.
3.
4.
5.

Light switch is "OFF".
Bulb(s) or lamp(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.

1.
2.
3.
4.
5.

Turn light switch "ON".
Replace bulb(s) or lamp(s).
Check/replace light switch.
Check wiring and connections.
Replace fuse.

Battery will not charge

1.
2.
3.
4.

Bad battery cell(s).
Poor cable connections.
Faulty regulator (if so equipped).
Faulty alternator.

1.
2.
3.
4.

Replace battery.
Check/clean all connections.
Replace regulator.
Replace alternator.

Loss of drive

1.
2.
3.

Freewheel control in "disengaged" position.
Motion drive belt worn, damaged, or broken.
Air trapped in transmission during shipment
or servicing.

1.
2.
3.

Place freewheel control in "engaged" position.
Replace motion drive belt.
Purge transmission.

Engine throttle control not set between half and
full speed (fast) position before stopping engine.

1.

Move throttle control between half and full speed
(fast) position before stopping engine.

Engine "backfires" when
turning engine "OFF"

26

LIMITED WARRANTY
The Manufacturer
warrants to the original consumer purchaser that this product as manufactured
is free from defects in materials and workmanship.
For a period of two (2) years from date of purchase by the original consumer purchaser,
we will repair or
replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due
to materials

or workmanship.

This Warranty

is subject

to the following

limitations

and exclusions.

1.

This warranty does not apply to the engine, other than EHP manufactured
transaxle/transmission
cept as noted below) or components
parts thereof. Please refer to the applicable manufacturer's

2.

Transportation
charges for the movement
of any power equipment
unit or attachment
are the responsibility
of the purchaser. Transportation
charges for any parts submitted for replacement
under this warranty must be paid by the purchaser
unless such return is requested by Electrolux Home Products.

3.

Battery Warranty:
On products equipped with a Battery, we will replace, without charge to you, any battery which we find
to be defective in manufacture,
during the first ninety (90) days of ownership. After ninety (90) days, we will exchange
the
Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must
be maintained
in accordance
with the instructions
furnished.

4.

The Warranty
purchase.

5.

This Warranty applies only to products which have been properly assembled,
adjusted, operated, and maintained
in accordance with the instructions
furnished. This Warranty does not apply to any product which has been subjected
to alteration,
misuse, abuse, improper assembly or installation,
delivery damage, or to normal wear of the product.

6.

Exclusions:
Excluded
hardware and normal

7.

In the event you have a claim

Should

period

for any products

from this Warranty
maintenance.

you have any unanswered

Electrolux
Outdoor

Home
Products

1030 Stevens
Augusta,

used for rental or commercial

are belts,

under this Warranty,
questions

Products,

concerning

blades,

Service

normal

you must return the product
this Warranty,

Dept.

please

wear,

normal

adjustments,

service

standard

dealer.

contact:

In Canada

contact:

Electrolux

Canada

Mississauga,

USA

to 90 days from the date of original

to an authorized

7075 Ordan

Creek Road

GA 30907

is limited

blade adapters,

Inc.

Customer

purposes

components,
battery (exwarranty on these items.

Corp.

Drive
Ontario

L5T 1K6
giving the model number, serial number
dealer from whom it was purchased.

and date of purchase

of your product

and the name

and address

of the authorized

THIS WARRANTY
DOES NOT APPLY TO INCIDENTAL
OR CONSEQUENTIAL
DAMAGES
AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED
WARRANTIES.
Some areas
do not allow the limitation of consequential
damages or limitations
of how long an implied Warranty may last, so the above limitations or exclusions
may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which
vary from locale to locale.
This is a limited Warranty

within

the meaning

of that term as defined

27

in the Magnuson-Moss

Act of 1975.

SERVICE

NOTES

28

SUGGESTED

GUIDE FOR SIGHTING

SLOPES

ONLY RIDE UP AND
NOT ACROSS
HILL

15 DEGREES

_lb

DOWN

FOR SAFE OPERATION

HILL,

MAX.

down the face of slopes, never across the face. Do not mow
ARNING: To avoid serious injury, operate your tractor up and
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.

i. FoJd this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically
parallel to a tree
trunk or other upright structure.
3. Sight across the fo_d in the direction
of hH_ sJope you want to measure.
4. Compare the angWe of the fold with the s_ope of the hill

PARTS AND SERVICE

This product has been expertly engineered and carefully manufactured to rigid quality standards. As with all
mechanical products, some adjustments or part replacement may be necessary during the life of your unit.

For Parts and service, contact our authorized distributor: call 1-800-849-1297
For replacement parts, have available the following information:
a.

Model Number/Manufacturer's

b.

Description of part.

I.D. Number

For Techical Assistance: call 1-800-829-5886
For a Parts Manual, go to our website: www.poulan-pro.com/support.asp

NOTE:

Electrolux Home Products provides parts and service through its authorized distributors and
dealers; therefore, all requests for parts and service should be directed to your local dealer(s).
The philosophy of Electrolux Home Products is to continually improve all of its products. If
the operating characteristics or the appearance of your product differs from those described
in this Manual, please contact your local dealer for updated information and assistance.



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