Ryobi Rt102 Owner S Manual

2014-07-06

: Ryobi Ryobi-Rt102-Owner-S-Manual ryobi-rt102-owner-s-manual ryobi pdf

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OPERATOR’S MANUAL
ROUTER TABLE
RT102
SAVE THIS MANUAL FOR FUTURE REFERENCE
Your router table has been engineered and manufactured to our high standard for dependability, ease of operation, and
operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using
this product.
Thank you for your purchase.
FOR USE ONLY WITH
THE RYOBI R163
ROUTER
2
TABLE OF CONTENTS
Introduction ..................................................................................................................................................................... 2
Warranty .......................................................................................................................................................................... 2
General Safety Rules ....................................................................................................................................................3-4
Specific Safety Rules ....................................................................................................................................................... 4
Symbols ........................................................................................................................................................................5-6
Electrical .......................................................................................................................................................................... 7
Features ........................................................................................................................................................................... 8
Assembly ....................................................................................................................................................................9-13
Operation ..................................................................................................................................................................14-17
Maintenance .................................................................................................................................................................. 17
Parts Ordering / Service ...................................................................................................................................Back Page
INTRODUCTION
This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability
have been given top priority in the design of this product making it easy to maintain and operate.
WARRANTY
RYOBI® POWER TOOL - LIMITED TWO YEAR WARRANTY AND 30 DAY EXCHANGE POLICY
One World Technologies, Inc., warrants its RYOBI® power tools with the following conditions:
30-DAY EXCHANGE POLICY: During the first 30 days after date of purchase, you may either request service under this
warranty or you may exchange any RYOBI® power tool which does not work properly due to defective workmanship or
materials by returning the power tool to the dealer from which it was purchased. To receive a replacement power tool
or requested warranty service, you must present proof of purchase and return all original equipment packaged with the
original product. The replacement power tool will be covered by the limited warranty for the balance of the two year period
from the date of the original purchase.
WHAT THIS WARRANTY COVERS: This warranty covers all defects in workmanship or materials in your RYOBI® power
tool for a period of two years from the date of purchase. With the exception of batteries, power tool accessories are
warranted for ninety (90) days. Batteries are warranted for two years.
HOW TO GET SERVICE: Just return the power tool, properly packaged and postage prepaid, to an Authorized Service
Center. You can obtain the location of the Service Center nearest you by contacting a service representative at One
World Technologies, Inc., P.O. Box 1207, Anderson, SC 29622-1207, by calling 1-800-525-2579 or by logging on to www.
ryobitools.com. When you request warranty service, you must also present proof of purchase documentation, which
includes the date of purchase (for example, a bill of sale). We will repair any faulty workmanship, and either repair or replace
any defective part, at our option. We will do so without any charge to you. We will complete the work in a reasonable time,
but, in any case, within ninety (90) days or less.
WHAT’S NOT COVERED: This warranty applies only to the original purchaser at retail and may not be transferred. This
warranty only covers defects arising under normal usage and does not cover any malfunction, failure or defects resulting
from misuse, abuse, neglect, alteration, modification or repairs by other than Authorized Service Centers. One World
Technologies, Inc. makes no warranties, representations or promises as to the quality or performance of its power tools
other than those specifically stated in this warranty.
ADDITIONAL LIMITATIONS: Any implied warranties granted under state law, including warranties of merchantability or
fitness for a particular purpose, are limited to two years from the date of purchase. One World Technologies, Inc. is not
responsible for direct, indirect, or incidental damages, so the above limitations and exclusions may not apply to you. This
warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
3
GENERAL SAFETY RULES
WARNING:
Read and understand all instructions. Failure to follow
all instructions listed below, may result in electric shock,
fire and/or serious personal injury.
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL. Read the operator’s manual
carefully. Learn the applications and limitations as well
as the specific potential hazards related to this tool.
GUARD AGAINST ELECTRICAL SHOCK BY PREVENT-
ING BODY CONTACT WITH GROUNDED SURFACES.
For example: pipes, radiators, ranges, refrigerator enclo-
sures.
KEEP GUARDS IN PLACE and in good working order.
REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches
are removed from tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered areas and benches
invite accidents. DO NOT leave tools or pieces of wood
on the tool while it is in operation.
DO NOT USE IN DANGEROUS ENVIRONMENTS. Do
not use power tools in damp or wet locations or expose
to rain. Keep the work area well lit.
KEEP CHILDREN AND VISITORS AWAY. All
visitors should wear safety glasses and be kept a safe
distance from work area. Do not let visitors contact
tool or extension cord while operating.
MAKE WORKSHOP CHILDPROOF with padlocks,
master switches, or by removing starter keys.
DON’T FORCE THE TOOL. It will do the job better and
safer at the feed rate for which it was designed.
USE THE RIGHT TOOL. Do not force the tool or attach-
ment to do a job for which it was not designed.
USE THE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. Use only a cord heavy
enough to carry the current your product will draw. An
undersized cord will cause a drop in line voltage result-
ing in loss of power and overheating. A wire gauge size
(A.W.G.) of at least 14 is recommended for an extension
cord 25 feet or less in length. If in doubt, use the next
heavier gauge. The smaller the gauge number, the heavier
the cord.
DRESS PROPERLY. Do not wear loose clothing,
neckties, or jewelry that can get caught and draw you into
moving parts. Rubber gloves and nonskid footwear are
recommended when working outdoors. Also wear pro-
tective hair covering to contain long hair.
ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses, they are NOT safety glasses.
SECURE WORK. Use clamps or a vise to hold work
when practical, it is safer than using your hand and frees
both hands to operate the tool.
DO NOT OVERREACH. Keep proper footing and
balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for better and safer performance. Follow
instructions for lubricating and changing accessories.
DISCONNECT TOOLS. When not in use, before servicing,
or when changing attachments, blades, bits, cutters, etc.,
all tools should be disconnected from power source.
AVOID ACCIDENTAL STARTING. Be sure switch is off
when plugging in any tool.
USE RECOMMENDED ACCESSORIES. Consult the
operator’s manual for recommended accessories. The
use of improper accessories may result in injury.
NEVER STAND ON TOOL. Serious injury could occur if
the tool is tipped.
CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate properly
and perform its intended function. Check for alignment
of moving parts, binding of moving parts, breakage of
parts, mounting and any other conditions that may affect
its operation. A guard or other part that is damaged must
be properly repaired or replaced by an authorized service
center to avoid risk of personal injury.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
THE POWER OFF. DO NOT LEAVE TOOL UNTIL IT
COMES TO A COMPLETE STOP.
USE THE RIGHT DIRECTION OF FEED. Feed work into
a blade or cutter against the direction of rotation of blade
or cutter only.
PROTECT YOUR LUNGS. Wear a face or dust mask if
the operation is dusty.
PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
DO NOT ABUSE CORD. Never carry tool by the cord or
yank it to disconnect from receptacle. Keep cord from
heat, oil, and sharp edges.
USE OUTDOOR EXTENSION CORDS. When tool is
used outdoors, use only extension cords marked “W-A”
or “W”. These cords are rated for outdoor use and reduce
the risk of electric shock.
NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
4
GENERAL SAFETY RULES
INSPECT TOOL CORDS PERIODICALLY. If
damaged, have repaired by a qualified service technician at
an authorized service facility. The conductor with insulation
having an outer surface that is green with or without yellow
stripes is the equipment-grounding conductor. If repair
or replacement of the electric cord or plug is necessary,
do not connect the equipment-grounding conductor to a
live terminal. Repair or replace a damaged or worn cord
immediately. Stay constantly aware of cord location and
keep it well away from the rotating blade.
INSPECT EXTENSION CORDS PERIODICALLY and
replace if damaged.
POLARIZED PLUGS. To reduce the risk of electric shock,
this tool has a polarized plug (one blade is wider than
the other). This plug will fit in a polarized outlet only one
way. If the plug does not fit fully in the outlet, reverse the
plug. If it still does not fit, contact a qualified electrician
to install the proper outlet. Do not change the plug in any
way.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND
GREASE. Always use a clean cloth when cleaning. Never
use brake fluids, gasoline, petroleum-based products, or
any solvents to clean tool.
STAY ALERT AND EXERCISE CONTROL. Watch what
you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
DO NOT OPERATE A TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY
MEDICATION.
WHEN SERVICING use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Use of accessories that
are not listed may cause the risk of personal injury.
Instructions for safe use of accessories are included
with the accessory.
SPECIFIC SAFETY RULES
FOR YOUR OWN SAFETY, read this RT102 Router Table
Operator’s Manual and the R163 Router Manual before
operating the router or using the router table.
ALWAYS USE THE CUTTER GUARD.
WHEN USING THE ROUTER ON THE ROUTER TABLE,
the router must be plugged into the router table switch
outlet.
KEEP HANDS AWAY FROM CUTTING AREA. Do not
reach underneath the table or in the cutting path with your
hands or fingers at any time while the tool is connected
to a power source.
DO NOT USE AWKWARD HAND POSITIONS.
FIRMLY CLAMP OR BOLT THE ROUTER TABLE TO
A WORK SURFACE so that the router table surface is
approximately hip height.
INSPECT FOR AND REMOVE ALL NAILS FROM LUM-
BER BEFORE ROUTING. Following this rule will reduce
the risk of serious personal injury.
IF THE POWER SUPPLY CORD IS DAMAGED, it must
be replaced only by the manufacturer or by an authorized
service center to avoid risk.
SAVE THESE INSTRUCTIONS. Refer to them frequently
and use them to instruct others who may use this tool. If
you loan someone this tool, loan them these instructions
also.
5
SYMBOLS
Some of the following symbols may be used on this product . Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
min Minutes Time
Alternating Current Type of current
Direct Current Type or a characteristic of current
n
o
No Load Speed Rotational speed, at no load
Class II Construction Double-insulated construction
.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
Wet Conditions Alert Do not expose to rain or use in damp locations.
Read The Operator’s Manual To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Eye Protection Always wear safety goggles or safety glasses with side shields and,
as necessary, a full face shield when operating this product.
Safety Alert Precautions that involve your safety.
No Hands Symbol Failure to keep your hands away from the blade will result in serious
personal injury.
No Hands Symbol Failure to keep your hands away from the blade will result in serious
personal injury.
No Hands Symbol Failure to keep your hands away from the blade will result in serious
personal injury.
No Hands Symbol Failure to keep your hands away from the blade will result in serious
personal injury.
Hot Surface To reduce the risk of injury or damage, avoid contact with any hot
surface.
SYMBOL NAME DESIGNATION/EXPLANATION
6
SYMBOLS
SERVICE
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
service we suggest you return the product to the nearest
AUTHORIZED SERVICE CENTER for repair. When servic-
ing, use only identical replacement parts.
WARNING:
To avoid serious personal injury, do not attempt to use this
product until you read thoroughly and understand com-
pletely the operator’s manual. If you do not understand
the warnings and instructions in the operator’s manual,
do not use this product. Call Ryobi customer service for
assistance.
WARNING:
SAVE THESE INSTRUCTIONS
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and, when needed, a full face shield. We recommend Wide Vision
Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye
protection which is marked to comply with ANSI Z87.1.
The following signal words and meanings are intended to explain the levels of risk associated with this product.
DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in property
damage.
SYMBOL SIGNAL MEANING
7
EXTENSION CORDS
When using a power tool at a considerable distance from
a power source, be sure to use an extension cord that has
the capacity to handle the current the product will draw. An
undersized cord will cause a drop in line voltage, resulting in
overheating and loss of power. Use the chart to determine
the minimum wire size required in an extension cord. Only
round jacketed cords listed by Underwriter’s Laboratories
(UL) should be used.
When working outdoors with a product , use an extension
cord that is designed for outside use. This type of cord is
designated with “WA” on the cord’s jacket.
Before using any extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
**Ampere rating (on product data plate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 —
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
WARNING:
Keep the extension cord clear of the working area.
Position the cord so that it will not get caught on
lumber, tools, or other obstructions while you are working
with a power tool. Failure to do so can result in serious
personal injury.
WARNING:
Check extension cords before each use. If damaged
replace immediately. Never use the product with a
damaged cord since touching the damaged area could
cause electrical shock resulting in serious injury.
ELECTRICAL
DOUBLE INSULATION
Double insulation is a concept in safety in electric power
tools, which eliminates the need for the usual three-
wire grounded power cord. All exposed metal parts are
isolated from the internal metal motor components with
protecting insulation. Double insulated tools do not need
to be grounded.
WARNING:
The double insulated system is intended to protect
the user from shock resulting from a break in the tool’s
internal insulation. Observe all normal safety precautions
to avoid electrical shock.
NOTE: Servicing of a product with double insulation requires
extreme care and knowledge of the system and should
be performed only by a qualified service technician. For
service, we suggest you return the product to your near-
est authorized service center for repair. Always use original
factory replacement parts when servicing.
ELECTRICAL CONNECTION
This product has a precision-built electric motor. It should
be connected to a power supply that is 120 volts, 60 Hz,
AC only (normal household current). Do not operate this
product on direct current (DC). A substantial voltage drop
will cause a loss of power and the motor will overheat. If
the product does not operate when plugged into an outlet,
double-check the power supply.
8
FEATURES
PRODUCT SPECIFICATIONS
Table Dimensions ...........................................13 in. x 18 in.
Maximum Cutter Diameter .................................1-15/16 in.
Fence Length.............................................................. 18 in.
Fig. 1
VACUUM
ATTACHMENT
MITER
GAUGE
SWITCH
FENCE
ASSEMBLY
SWITCH KEY
KNOW YOUR ROUTER TABLE
See Figure 1.
The safe use of this product requires an understanding of
the information on the product and in this operator’s manual
as well as a knowledge of the project you are attempting.
Before use of this product, familiarize yourself with all
operating features and safety rules.
CUTTER GUARD
The cutter guard on the fence assembly provides a barrier
to protect the operator from contact with the cutter and is
designed to stay in contact with the workpiece.
FENCE ASSEMBLY
The fence assembly provides an adjustable surface to sup-
port and guide the work. Molded into the fence assembly
is the vacuum attachment.
MITER GAUGE
A miter gauge is used for mitered routing and to help support
wider pieces.
Miter Slot .........................................3/8 in. x 5/8 in. x 18 in.
Rating ................................................120 V, AC only, 60 Hz
Net Weight ................................................................ 16 lbs.
STARTING PIN
When you are unable to use the fence for a guide because
the workpiece is odd-shaped or too small, use the starting
pin for a guide. Only use piloted cutters when using the
starting pin.
SWITCH/SWITCH KEY
The router table has a conveniently located toggle switch. In
addition, the router table is equipped with a switch key. You
must insert the key to turn the switch on. If you remove the
key during operation, you can turn the switch off, but you
may not turn it on again until you replace the key.
THROAT PLATES
Five throat plates are included with the router table. The
throat plate provides a stable surface around the cutter and
prevents objects from falling through the throat and damag-
ing the spindle.
VACUUM ATTACHMENT
The dust ports molded into the fence will accept either a
1-1/4 in. or 2-1/2 in. vacuum attachment.
CUTTER GUARD
THRoAT PLATES
STARTING
PIN
9
UNPACKING
This product requires assembly.
Carefully remove the product and any accessories from
the box. Make sure that all items listed in the packing list
are included.
Inspect the product carefully to make sure no breakage
or damage occurred during shipping.
Do not discard the packing material until you have care-
fully inspected and satisfactorily operated the product.
If any parts are damaged or missing, please call
1-800-525-2579 for assistance.
PACKING LIST
1. Table leg (4)
2. Socket head screw (19)
3. Lock washer (16)
4. Flat washer (6 mm) (19)
5. Switch box assembly (1)
6. Hex key (1)
7. Fence assembly (1)
8. T-handle wrench pointer (1)
9. Under table guard (1)
10. T-wrench (1)
11. Router table (1)
12. Fence lock knob (2)
13. Fence lock knob washer (2)
14. Carriage bolt (2)
15. Router guard (1)
16. Guard screw (2)
17. Miter gauge (1)
18. Pan head screw (2)
19. Washer (4 mm) (2)
20. Throat plate (5)
21. Flat head screw (3)
22. Starting pin (1)
23. Operator’s Manual (not shown)
1
3
4
5
6
7
8
9
10
11
12
13
14
15
18 19 16
22
ASSEMBLY
WARNING:
Do not attempt to modify this product or create acces-
sories not recommended for use with this product. Any
such alteration or modification is misuse and could result
in a hazardous condition leading to possible serious
personal injury.
WARNING:
Do not connect to power supply until assembly is
complete. Failure to comply could result in accidental
starting and possible serious personal injury.
Fig. 2
2
21
17
WARNING:
If any parts are damaged or missing do not operate
this product until the parts are replaced. Failure to heed
this warning could result in serious personal injury.
WARNING:
The undertable guard and router guard must be securely
in place before using the router table. Failure to do so
could result in serious personal injury.
20
10
Fig. 5
ASSEMBLY
Fig. 3
WARNING:
The router table should never be connected to a power
supply when you are assembling parts, making adjust-
ments, installing or removing cutters, cleaning, or when
not in use. Disconnecting the router table will prevent
accidental starting that could cause serious personal
injury.
ASSEMBLING THE ROUTER TABLE
Assembling the router table involves attaching the legs, the
under table guard, the switch box, the fence assembly, and
installing the miter gauge to the router table.
ATTACHING THE LEGS
See Figure 3.
Place router table upside down on a flat, level surface
with the front edge closest to you.
Place each leg in a corner of the table.
NOTE: Two of the legs have been keyed for proper
placement. With the table surface upside down, place the
leg with six holes in the front left corner of the table and
the leg with five holes in the front right corner of the table
to align with the tabs in the table. This will ensure proper
orientation of warning labels and switch. The remaining
two legs with four holes each attach to the rear of the
table.
Align the four holes in the legs with the four corresponding
threaded holes in the table.
Use the hex key to secure each leg with four socket head
screws and lock washers and 6 mm flat washers.
ATTACHING THE SWITCH BOX
See Figure 4.

Place the router table upside down on a flat surface.
Hold the switch box so that the words ON and OFF on
the toggle switch are upside down.
Insert the switch box through the cutout in the left front
leg.
Align the two small holes in the mounting tabs with the
two small holes in the leg.
Use a screwdriver to secure the switch box with two pan
head screws and two 4 mm flat washers.
Fig. 4
SWITCH
BoX
CUToUT
PAN HEAD
SCREW
SWITCH /
SWITCH
KEY
UNDER
TABLE
GUARD
FLAT
WASHER
(6 mm)
SoCKET HEAD
SCREW
TABLE LEG
LoCK
WASHER
SoCKET HEAD SCREW
FLAT
WASHER
(6 mm)
FLAT WASHER
(4 mm)
MoUNTING
TAB
FRoNT SIDE
LEFT SIDE
RIGHT SIDE
11
MITER GAUGE
SLoT
BAR
ASSEMBLY
Fig. 6
ATTACHING THE UNDER TABLE GUARD
See Figure 5.

Place the router table upside down on a flat surface.
Position the under table guard around the throat of the
table.
Align the three holes of the guard with the threaded holes
in the table.
Use the hex key to secure the under table guard with
three socket head screws and three 6 mm flat washers.
ATTACHING THE FENCE ASSEMBLY
See Figure 6.
Place the router table right side up with the back edge
closest to you.
Insert the carriage bolts through the slot in the router
table and through the holes in the fence assembly.
Slide the fence lock knob washer over the carriage
bolts.
Install the fence lock knobs over the carriage bolts.
Tighten the fence lock knobs.
ATTACHING THE VACUUM HOSE
See Figure 7.
The dust ports molded into the fence will accept either a
1-1/4 in. or 2-1/2 in. vacuum attachment.
INSTALLING THE MITER GAUGE
See Figure 8.
With the router table right side up, and the front edge closest
to you, place the miter gauge bar in the slot near the front
of the table with the pointer on the right.
FENCE LoCK KNoBS
CARRIAGE BoLTS
FENCE LoCK
KNoB WASHER
FENCE
ASSEMBLY
VACUUM HoSE
DUST EXHAUST
Fig. 7
SLoT
Fig. 8
12
1 rev=1/8”
ASSEMBLY
ATTACHING THE ROUTER GUARD TO THE
ROUTER
See Figure 9.

Place the router guard on the back of the router.

Align the slots in the guard with the holes in the router.
Secure the
router guard
to the router with the two guard
screws.
ATTACHING THE ROUTER TO THE TABLE
See Figure 10.
Attach the router to the router table after you have assembled
the table and installed the
router guard
.
Place the router table right side up with the front edge
closest to you.

Be sure the table is stable and rests on all four legs.
Hold the router upside down so that the back of the router
faces you.
Align the holes in the center of the table with the holes in
the router.
NOTE: To attach router, use the two right holes and the
back left hole.
Hold the router with one hand and securely tighten each
of the flat head screws with the other hand.
MOUNTING THE TABLE TO A WORK
TABLE
See Figures 11 - 12.
Place the router table right side up on a sturdy work
surface; e.g., work stand, workbench, counter top.
Mark the holes with a pencil.
Remove the router table.
Drill four holes through the work surface.
Place the router table back on the work surface, align-
ing the holes in the table legs with the holes in the work
surface.
NOTE: Position the router table surface at approximately
hip height.
Insert four bolts (not included, 1/4-20 recommended) and
tighten securely with flat washers, lock washers, and hex
nuts (not included).
NOTE: If you plan to transport the router table to different
locations, we recommend that you attach it permanently
to a mounting board that you can easily clamp to a work
table.
Fig. 9
Fig. 11
Fig. 12
Fig. 10
BoLTS
HEX NUT
WoRK TABLE
FLAT
WASHER
CLAMPS
MoUNTING
BoARD
WoRK TABLE
FRoNT EDGE
HoLES
FLAT HEAD
SCREW
GUARD
SCREWS
RoUTER
GUARD
LoCK WASHER
13
ASSEMBLY
6
5
INSERTING AND REMOVING THROAT
PLATES
See Figures 13 - 16.
The throat plate provides a stable surface around the cutter
and prevents objects from falling through the throat plate
and damaging the spindle.
The proper size throat plate depends on the size and shape
of the cutter. When inserted, the throat plate opening should
be within approximately 1/4 in. (6.4 mm) of the outermost
edge of the cutter.
Follow these directions to insert the throat plates:
Position the throat plate over the opening in the router
table.
WARNING:
Make sure the router and router table are disconnected
from the power supply. Install the bit into the collet as
instructed in the router manual. Lower the bit below the
surface of table before installing a throat plate. Insert
the throat plate as described, raise the bit to the desired
depth of cut, and reconnect the router and router table
to the power supply.
1
2
1
3
Fig. 13
KEYWAY
Fig. 15
Fig. 14
Fig. 16
Align the large tab opposite the slot in the table and insert
it under the table. Then push the small tab into the slot.
Rotate the throat plate 180° until the raised portion on
the large tab is in the table slot.
Follow these instructions to remove the throat plates:
Use a small tool to depress the large tab until the raised
portion clears the underside of the table and rotate it out
of the slot.
Continue to rotate the throat plate until the small tab is
in the slot. The throat plate can now be removed.
14
OPERATION
WARNING:
Failure to unplug the router and router table could result
in accidental starting causing serious injury.
WARNING:
To prevent damage to the spindle or spindle lock, always
allow the motor to come to a complete stop before en-
gaging the spindle lock.
WARNING:
Use this router table only with a Ryobi R163 router. Do
not attempt to use any other router with this table. Failure
to heed this warning could result in improper operation
of the tool and serious personal injury.
WARNING:
If you are changing a cutter immediately after use, be
careful not to touch the cutter or collet with your hands or
fingers. They will get burned because of the heat buildup
from cutting. Always use the wrench provided.
WARNING:
The direction of feed for the workpiece is always against
the sharp edges of the cutter and therefore into the rota-
tion of the cutter. Failure to heed this warning can result
in serious personal injury.
WARNING:
Do not allow familiarity with products to make you care-
less. Remember that a careless fraction of a second is
sufficient to inflict serious injury.
WARNING:
Always wear safety goggles or safety glasses with side
shields when operating power tools. Failure to do so
could result in objects being thrown into your eyes
resulting in possible serious injury.
WARNING:
Do not use any attachments or accessories not
recommended by the manufacturer of this product. The
use of attachments or accessories not recommended
can result in serious personal injury.
APPLICATIONS
You may use this product for the purposes listed below:
Table mounted dado and mortise operations in wood
and wood composition materials
Fence guided edging operations for cabinetry and pic-
ture framing on wood and wood composition materials
Piloted cutter operations using the starting pin for edg-
ing patterned surfaces on wood and wood composition
materials
WARNING:
When operating the router with the router table, the
router must only be plugged into and controlled by the
router table switched outlet. To reduce the risk of serious
personal injury, never connect the table mounted router
into another power source.
WARNING:
The router or router table should never be connected to
a power supply when you are assembling parts, making
adjustments, installing or removing cutters, cleaning, or
when not in use. Disconnecting the router and router table
will prevent accidental starting that could cause serious
personal injury.
15
To
LooSEN
SPINDLE
LoCK
To
TIGHTEN
CoLLET
NUT
Fig. 17
INSERTING/REMOVING CUTTERS
See Figure 17.
Unplug the router table.
Remove the screws from the router guard.
Remove the router guard from the router.
To install the bit:
Push the spindle lock in and hold into place.
NOTE: To make sure the spindle is locked, depress the
spindle lock and turn slowly until the spindle locks into
place and stops turning.
Loosen the collet nut and remove the bit.
Insert the bit until it is approximately 1/8 in. to 1/4 in. away
from the collet nut face.
NOTE: Make sure that the collet always clamps the shank
(non-cutting end) of the bit.
Tighten the collet nut securely by turning it clockwise with
the wrench provided.
Release the spindle lock.
To remove the bit:
Push the spindle lock in holding it into place.
Loosen the collet nut and remove the bit.
Release the spindle lock.
Return the router guard to its proper position.
Secure the router guard by inserting and tightening the
two screws previously removed.
ADJUSTING DEPTH OF CUT
See Figure 18.
We recommend that cuts be made at a depth not exceeding
1/8 in. (3 mm) and that several passes be made to reach
depths of cut greater than 1/8 in. (3 mm).
Unplug the router table.
Unlock the locking clamp.
Insert the T-handle wrench into the hole in the router
table.
Align the T-handle wrench pointer with the desired tick
mark on the table.
Turn wrench until router bit
reaches the desired depth of
cut. Each tick mark equals 1/64 in.
Lock the locking clamp securely after desired depth of
cut is reached.
NOTE: When you use certain cutters, you may need
to remove the clear plastic subbase from the router to
achieve full depth of cut.
T-HANDLE WRENCH
LoWER BIT RAISE BIT
LoCKING
CLAMP
PoINTER
Fig. 18
OPERATION
RoUTER SHoWN WITHoUT TABLE FoR CLARITY
16
OPERATION
PERFORMING A ROUTING OPERATION
See Figure 19.
Observe the following rules when using the router.
Read the entire Operator’s Manual for the R163 router.
Adjust the infeed fence to support the uncut workpiece
and adjust the outfeed fence to support the workpiece
after the cut. The “0” location on the fence scale denotes
the center of the throat opening of the table.
Position the infeed and outfeed fence so they are close
to the maximum diameter of the cutter, but not touching
the cutter.
NOTE: The workpiece must always be tight against
the fence, unless you are using a ball-bearing piloted
cutter.
Reconfirm that all router adjustments are securely locked
before connecting the router table to a power source.
Feed the workpiece from right to left with the cutter in
line with the fence opening.
USING THE ROUTER WITH THE ROUTER
TABLE
Observe the following rules when using the router with the
router table.
Read the entire Operator’s Manuals.
Always plug the router into the router table switched out-
let. Never plug a router table mounted router into another
power source.
Make sure the router table switch is off when not un use.
Remove the switch key to ensure the router table is off.
Plug the router table power cord into a power source.
Always control the power to the router with the router
table switch whenever the router is mounted on the
table.
POSITIONING THE FENCE
See Figure 20.
The fence enables you to support and guide the workpiece.
Loosen the fence lock knobs.
Position the fence to the desired location.
Tighten the fence lock knobs.
NOTE: The outfeed fence has joining capabilities and can
be adjusted out in increments up to 1/4 in. and enable
you to support the workpiece as it exits the cutter.
1 rev=1/8”
Fig. 19
LooSEN LoCK KNoB
TIGHTEN
oUTFEED FENCE
CUTTER
PRoPER
DISTANCE
Fig. 20
SCALE
FENCE LoCK KNoB
WARNING:
When making a side or edge cut, never position the fence
such that the workpiece is located between the cutter
and the fence. Failure to heed this warning can result in
serious personal injury.
17
ADJUSTING THE MITER GAUGE
See Figure 21.
Loosen the miter gauge knob.
Rotate the miter gauge to the desired angle.
Tighten the miter gauge knob.
INSERTING THE STARTING PIN
See Figure 22.
Place the starting pin on the router table and use it as a pivot
point when cutting small, odd-shaped pieces.
NOTE: It is not necessary to use the fence when you are
using the starting pin, but the bit guard should be used to
cover the cutter. Additionally, only use piloted cutters when
using the starting pin.
Place the starting pin into the threaded hole to the right
of the router table throat opening.
Turn the pin clockwise to secure.
MAINTENANCE
WARNING:
Do not at any time let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc., come in contact
with plastic parts. Chemicals can damage, weaken or
destroy plastic which may result in serious personal injury.
WARNING:
When servicing, use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
WARNING:
Always wear safety goggles or safety glasses with side
shields during power tool operation or when blowing
dust. If operation is dusty, also wear a dust mask.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc.
Electric tools used on fiberglass material, wallboard, spack-
ling compounds, or plaster are subject to accelerated wear
and possible premature failure because the fiberglass chips
and grindings are highly abrasive to bearings, brushes,
commutators, etc. Consequently, we do not recommend
using this product for extended work on these types
of materials. However, if you do work with any of these
materials, it is extremely important to clean the product
using compressed air.
Cord, switch and outlet are not provided as separate
replacement parts during servicing. Contact your local service
center for complete replacement assembly.
LUBRICATION
All of the bearings in this product are lubricated with a
sufficient amount of high grade lubricant for the life of the
unit under normal operating conditions. Therefore, no further
lubrication is required.
1 rev=1/8”
STARTING PIN
TIGHTEN
LooSEN
Fig. 21
MITER GAUGE
MITER GAUGE
KNoB
Fig. 22
OPERATION
18
OPERATOR’S MANUAL
ROUTER TABLE
RT102
983000-985
4-4-08 (REV:03)
RT102
• PARTS AND SERVICE
Prior to requesting service or purchasing replacement parts, please obtain your model
and serial number from the product data plate.
• MODEL NUMBER
• SERIAL NUMBER
• HOW TO OBTAIN REPLACEMENT PARTS:
Replacement parts can be purchased online at www.ryobitools.com or by calling
1-800-525-2579. Replacement parts can also be obtained at one of our Authorized
Service Centers.
• HOW TO LOCATE AN AUTHORIZED SERVICE CENTER:
Authorized Service Centers can be located online at www.ryobitools.com or by calling
1-800-525-2579.
• HOW TO OBTAIN CUSTOMER OR TECHNICAL SUPPORT:
To obtain Customer or Technical Support please contact us at 1-800-525-2579.
ONE WORLD TECHNOLOGIES, INC.
1428 Pearman Dairy Road, Anderson, SC 29625
Phone 1-800-525-2579
www.ryobitools.com
Ryobi® is a registered trademark of Ryobi Limited used under license.
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic particles.

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