Ryobi Rt601W Owner S Manual

2014-07-06

: Ryobi Ryobi-Rt601W-Owner-S-Manual ryobi-rt601w-owner-s-manual ryobi pdf

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OPERATOR’S MANUAL
ROUTER TABLE RT601W

Power tools and some accessories Not included.

Your new router table has been engineered and manufactured to Ryobi's high standard for dependability, ease of
operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.

WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual.
Thank you for purchasing a Ryobi router table.

SAVE THIS MANUAL FOR FUTURE REFERENCE

TABLE OF CONTENTS
I
I
I
I
I
I
I
I
I
I
I
I

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Unpacking and checking contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Features and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Package contents and hardware legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-14
Securing the router table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Mounting the router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-18
Switch box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-20
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-25
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Repair parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-27

INTRODUCTION
Your router table has many features for making the use of
a router more pleasant and enjoyable.
Safety, performance, and dependability have been given
top priority in the design of this router table making it easy
to maintain and operate.

WARNING:
Do not attempt to use this product until you have read
thoroughly and completely understand the operator’s
manual. Pay close attention to the safety rules,
including Dangers, Warnings, and Cautions. If you
use your router table properly and only for what it is
intended, you will enjoy years of safe, reliable service.

The operation of any power tool can result in foreign objects being thrown into your eyes, which
can result in severe eye damage. Before beginning tool operation, always wear safety goggles
or safety glasses with side shields and a full face shield when needed. We recommend Wide
Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields.
Always wear eye protection which is marked to comply with ANSI Z87.1.

Look for this symbol to point out important safety
precautions. It means attention!!! Your safety is involved.
2

RULES FOR SAFE OPERATION
I Check damaged parts
Before further use of the tool, a guard or other part that
is damaged should be carefully checked to ensure that
it will operate properly and perform its intended
function. Check for alignment of moving parts, binding
of moving parts, broken parts, mounting and any other
conditions that may affect its operation. A guard or other
part that is damaged should be properly repaired or
replaced.
I Never leave tool running unattended
Turn power off. Do not leave tool until it comes to a
complete stop.
I Secure router table
DO NOT attempt to use your router table unless it is
fastened firmly to your workbench or floor.
I Disconnect tools before servicing
When changing bits, make sure router is unplugged.
I Keep guards in place
Be sure guards are in working order, properly adjusted,
and aligned.
I KEEP HANDS AWAY FROM CUTTING AREA

WARNING:
Means that failure to follow this safety statement may
result in extensive product damage, serious personal
injury, or death.

WARNING:
I Read all safety instructions before using
Read the owner's manual carefully. Learn its applications and limitations as well as the specific potential
hazards.
I Ground all tools (unless double insulated)
If tool is equipped with an approved 3-conductor cord
and a 3-prong grounding type plug to fit the proper
grounding type receptacle, the green conductor in the
cord is the grounding wire. NEVER connect the green
wire to a live terminal.
I Keep away from hazardous materials
Normal sparking of the motor could ignite fumes,
flammable liquids, or combustibles.
I Protect yourself against personal injury
DO NOT operate any tool while under the influence of
drugs, alcohol, or any medication.
I Dress for safety
Do not wear loose clothing, gloves, neckties, or jewelry,
as these items can get caught and draw you into
moving parts. ALWAYS wear non-slip footwear. Tie back
long hair. Roll long sleeves above the elbow.
I Avoid accidental starting
Make sure all switches are in "OFF" position before
plugging in.
I Never stand on tool
Serious injury could occur if the tool is tipped or if the
cutting tool is accidentally contacted. DO NOT store
materials above or near the tool, making it necessary to
stand on the tool to reach them.
I Protect and use suitable cords
NEVER carry tool by cord or yank it to disconnect from
receptacle. Protect cord from heat, oil and sharp edges.
For outdoor operation, use extension cords intended for
outdoor use.
I Avoid a dangerous environment
DO NOT use power tools in damp or wet locations or
expose them to rain. Keep work area well lit and
provide an adequate surrounding work space.
I Check direction of feed
Feed workpiece against the router bit’s direction of
rotation.

RULES FOR SAFE OPERATION
I Do not overreach
Keep proper footing and balance at all times.
I Maintain tools with care
Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing
accessories.
I Use recommended accessories
Consult this manual for recommended accessories.
Follow the instructions that accompany the accessories.
The use of improper accessories may cause hazards.
I Remove adjusting keys and wrenches
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool before
turning it on.
I Ensure safety of others
Keep visitors and children a safe distance away from
the work area, especially when operating a power tool.
Visitors should wear the same safety equipment as the
operator.
I SAVE THESE INSTRUCTIONS

CAUTION:
Means that failure to follow this safety statement may
result in minor or moderate personal injury, or property
or equipment damage.

CAUTION:
I Store properly
Do not store router table outdoors or in a damp location.
I Keep work area clean
ALWAYS keep your work area clean, uncluttered, and
well lit. DO NOT work on or place router table legs on
floor surfaces that are slippery from sawdust, oil, water,
or wax.
I Do not force the tool
Do not force tool or attachment to do a job for which it
was not designed. It will do the job better and more
safely at the rate for which it was designed.
I Use clamps or a vise to hold work when practical
Using clamps or a vise to hold work is safer than using
your hand. It also frees both hands to operate the tool.

UNPACKING AND CHECKING CONTENTS
Separate all parts from packaging materials and check
each item against the package contents listed in this
manual, found on pages 6-9.

Your RYOBI® router table is shipped complete in one
carton. Make sure all items are accounted for before
discarding any of the packing materials.

If any parts are damaged or missing, please call
(800) 525-2579 for assistance.

FEATURES AND SPECIFICATIONS
Table weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22.5 lbs.
Table work space. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .574 square inches
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40-5/8"L x 14-1/8"W x 14"H

ROUTER TABLE features include:
Multi-position fence
Universal router
drop in adapter plate

Easy to read
miter guide

Multi-adjustable
featherboards

Universal router
adapter plate

Aluminum
tabletop
Twin receptacle
electrical switch
Universal router
clamping system

Accessible clamping position
Fig. 1

WARNING:
Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration
or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
5

PACKAGE CONTENTS AND HARDWARE LEGEND
ITEM

DESCRIPTION

QTY.

Safety shield

Fence

Tabletop

Extension

Leg support, left

Leg support, right

Leg

Switch box

PACKAGE CONTENTS AND HARDWARE LEGEND
ITEM

DESCRIPTION

QTY.

Miter guide

Miter bar

Knob screw

Knob

Miter pointer

Footpad

Featherboard

Sliding block

Swivel piece

Clamp

Adapter plate

PACKAGE CONTENTS AND HARDWARE LEGEND
Note: Hardware parts shown (screws, nuts, washers) are actual size.
ITEM

DESCRIPTION

QTY.

Locating pin

Tabletop insert

Tabletop insert,
small hole

Tabletop insert,
medium hole

Tabletop insert,
large hole

Carriage bolt
(M 6 x 30)

Countersink screw
with nose (M 6 x 65)

Self tapping pan head screw
(5 x 12)

Pan head screw
(M 5 x 16)

Pan head screw
(M 6 x 25)

Hex head bolt
(M 6 x 35)

Allen screw (M 6 x 10)

PACKAGE CONTENTS AND HARDWARE LEGEND
Note: Hardware parts shown (screws, nuts, washers) are actual size.
ITEM

DESCRIPTION

QTY.

Countersink screw
(M 4 x 12)

Washer (6.4 DIN 9021)

Washer (6.4 DIN 125)

Toothed washer
(5.3 DIN 6797)

Hex nut (M 4)

Hex nut (M 5)

Hex nut (M 6)

Square nut (M 6)

Countersink screw
(5/16" - 18 x 3/4")

Countersink screw
(M 8 x 20)

ASSEMBLY
WARNING:
The router or router table should never be connected to a power supply when you are assembling parts, making
adjustments, installing or removing cutters, cleaning, or when not in use. Disconnecting the router and router table
will prevent accidental starting that could cause serious personal injury.

ASSEMBLING THE ROUTER TABLE

ATTACH THE TABLE LEGS

See Figure 2
1. Place router tabletop (C) upside down on a flat surface.
2. Position extensions (D) on ends of tabletop with flat
sides down (upside down). Note: Align miter guide slots
in all three parts as shown.
3. Attach each extension to the ends of the table and fasten
together using 6 pan head screws (AD), 6 toothed
washers (AM) and 6 hex nuts (AP) provided. Use a #2
Phillips screwdriver to keep from stripping the screw
heads. For the nuts use an adjustable wrench or a
combination wrench (size 10 mm).

See Figure 3
4. Place footpads (P) on the bottom of table legs (G) and
fasten together using 8 countersink screws (AJ) and 8
hex nuts (AN) provided. Use a #1 Phillips screwdriver to
keep from stripping the screw heads.
5. Attach legs (G) securely to table top with 16 pan head
screws (AC). Use a #2 Phillips screwdriver to keep from
stripping the screw heads.

AC (16)

AD (6)

AJ (8)

AM (16)
AJ

AM (6)

AN (8)
G

AM
P

AP (6)

AC
AM

D
P

MITER GUIDE SLOT

Fig. 3

Fig. 2
10

ASSEMBLY
TO ATTACH THE LEG SUPPORTS

CAUTION:

See Figure 4
6. Attach each pair of leg supports (E) and (F) to
extension and table legs. Place each support as shown
below and fasten together using 12 pan head screws
(AD), 12 toothed washers (AM) and 12 hex nuts (AP)
provided. Use a #2 Phillips screwdriver to keep from
stripping the screw heads.
7. Place the router table on its legs.

Control the alignment of tabletop and the two
extenions by sliding miter bar (K) through miter guide
slot as shown below . If necessary loosen scews and
adjust alignment of tabletop and extensions.
Retighten screws (AD) as described in figure 2 on
side 10.

AD (12)
AD

AM (12)

AP
AM

AP (12)

AD
AM

AP
AM

K
F

MITER GUIDE SLOT
Fig. 4
11

ASSEMBLY
TO ATTACH THE SWITCH BOX

TO ATTACH THE FENCE

See Figure 5
8. Use a #2 Phillips screwdriver to attach switch box (H) to
the table with 3 self tapping screws (AC).

See Figure 7
10. Attach the safety shield (A) to the fence (B) with 2 pan
head screws (AE). Use a #3 Phillips screwdriver to
tighten the screws.

AE (2)

AC (3)

A
B
H
AE

AC
Fig. 7
See Figure 8
11. Place the 2 washers (AK) on top of the 2 holes in the
fence, insert the 2 knob screws (L) into the holes and
fasten on the other side with the 2 square nuts (AR).
NOTE: Do not tighten the 2 square nuts at this stage.

Fig. 5

ASSEMBLE THE INSERTS
See Figure 6
9. Three of the inserts are for use with a specific size bit.
Insert (W) is for used for mounting the router by using
the centering pin (description later in your manual).

AK (2)

AR (2)

X
Y

L
Z

AK
W

AR
Fig. 6

Fig. 8
12

ASSEMBLY
See Figure 9
12. Position the fence at the rear of the tabletop so that
the 2 square nuts (AR) are positioned in the 2 slots in
the table. Slide the fence forward (always parallel with
the front of the table). When the fence is in the desired
location, tighten the knob screws (L) by turning
clockwise.

See Figure 11
14. Position the featherboards on the fence and secure
by turning the knobs (M) clockwise.

M
L
L

M
Fig. 11

ASSEMBLE THIRD FEATHERBOARD
ON TABLETOP
Fig. 9

See Figure 12
15. Insert the hex head screw (AF) through the hex head
hole in tabletop. Position the featherboard (Q) over the
bolt. Screw together by placing washer (AK) over the
bolt and turning the knob (M) clockwise. NOTE: This
assembly must be securely tightened in the key hole
slot in the tabletop.

ASSEMBLE 2 FEATHERBOARDS
FOR THE FENCE
See Figure 10
13. Insert the hex head screw (AF) into the sliding block
(R). Place the sliding block into the slot of the featherboard (Q). Secure by placing washer (AK) over the
hex head screw (AF). Screw together by turning the
knob (M) clockwise. NOTE: Do not completely tighten
at this stage.

AF (2)

AF (1)
AK (1)

R
Q

M
AK

AK
M
AF
Q

AK (2)
Fig. 10

Fig. 12
13

ASSEMBLY
ASSEMBLE THE MITER GUIDE

WARNING:

See Figure 13
16. Place the miter guide head (J) on top of the miter bar
(K). Now fasten together by screwing the self tapping
screw (AC) into the miter guide head. Assemble miter
guide by threading carriage bolt (AA) through miter bar
(K). Place washer (AK) and knob (M) on end of carriage bolt. Tighten knob and then attach miter pointer (N)
to rear of miter bar (K) with self tapping screw (AC).

Before mounting the router make sure you have read
and understood pages 10-14 of your owner’s manual.

AA (1)
AK (1)
AC (2)
M
AC

AK
N

Fig. 13

SECURING THE ROUTER TABLE
WARNING:
DO NOT use the router table unless it is firmly
mounted to a stable work surface. Failure to securely
mount the router table could lead to serious personal
injury and/or property damage.
See Figure 14
1. Secure router table to the work surface using wood
screws or sheet metal screws and washers (not
provided) through the holes in the legs or use a one
hand bar clamp to clamp the leg to the work surface.

Fig. 14
14

MOUNTING THE ROUTER
WARNING:

Brand

Model #

Adapter
hole pattern

Craftsman

17504, 17505
17506, 17511
17515, 17528
17533, 26834
27500, 27510
27511

Always unplug router and remove router bits before
mounting to router table. Remove the fence, the
insert, the featherboards and the miter guide from the
tabletop before mounting the router.
®

There are two methods for attaching routers to router
table. The table will accept routers with bases up to 7" in
diameter. See chart below to determine whether your
router will mount directly to the table (Method I.). It is also
possible to attach the router to router table with the clamping system (Method II.).

Brand

Model #

Adapter
hole pattern

Ryobi®

R160K, R160V
R161K, R161KT
R162K, R165
R180, R180PL
R1801M

A/AB

Porter Cable®

690, 691
693LRPK
694VK, 892
893PK, 895PK
1001, 8931
9690LR

Milwaukee®

26941
5615-21
5616-21
5619-20

Hitachi®

KM12VC

Black & Decker®

7612

DW 610

DW 616

1810, 1815
1820, 1823
1825, 1835
1845-02

Note: F hole pattern present in adapter plate only.
See Figure 15
NOTE: If your router is not one of those listed in the chart
above, place the drop in plate on the router base plate and
rotate until the holes in the plates are aligned. When the
hole patterns line up, the mounting scheme has been
identified.
NOTE: For additional mounting with the drop in plate
see page 18.

DeWalt®

Skil®

Fig. 15
15

MOUNTING THE ROUTER
I. Mounting routers directly to the table

II. Mounting Routers with the universal
clamping system

Note: Refer to Hole Pattern Chart on page 15 to determine the correct hole pattern for your router.
See Figure 16
1. Remove router base plate from router by removing
screws.
2. Loosen knobs and slide fence so that it clears mounting
holes
3. While holding router upside down, position it underneath the table so that the center of the router is within
the center ring of the tabletop.
4. Rotate router until mounting holes in router base line up
with the holes in the tabletop.
5. Insert three machine screws from router base plate
through holes in tabletop and into router mounting
holes. Tighten securely.
6. Routers with A and AB hole pattern use the three
countersink screws (AS), to attach the router to the
table top. For Ryobi routers RE600 and RE601 use
three countersink screws (AT).
7. To mount Craftsman routers that use the E-hole
pattern to the table top, use three 10 - 32 x 1/2" countersink screws (not provided).
NOTE: For ease of use, position the router so the
ON-OFF switch is accessible from the front of the table.

Note: All routers will require using the adapter plate (U)
and locating pins (V) when mounting the router to the
router table with the universal clamping system. Refer to
Hole Pattern Chart on page 15 to determine the correct
hole pattern for your router.
See Figure 17
1. Remove Base plate from router.
2. Place the adapter base plate (U) on the router base
according to the mounting hole position chart on page
15.
3. Use screws removed from the router base plate to
attach the adapter base plate to the router base.
Tighten securely.

WARNING:
Make sure screws from router base plate match the
countersinks in the adapter plate and are long enough
to attach the base plate securely. Replace if necessary.
4. Routers with A and AB hole pattern use three countersink 5/16" - 18 X 3/4" screws (AS), to attach the adapter
plate (U) to the router. For Ryobi routers RE600 and
RE601 use three M 8 x 20 countersink screws (AT).
5. To mount Craftsman routers that use the
E-hole pattern to the adapter plate (U), three
10 - 32 x 1/2" countersink screws are required (not provided).

WARNING:
Make sure the screws from router base plate match
the countersinks in the table and are long enough to
mount the router securely. Replace if necessary.

AS/AT (3)
NOTE: Screws from
router base plate.

U
AS or AT
NOTE: Countersink
screws

Fig. 17

Fig. 16
16

MOUNTING THE ROUTER
See Figure 18
6. Screw the three locating pins (V) into nuts on adapter
plate from top side at hole position H.

V (3)

See Figure 20
8. Turn the router table upside-down. Align the three
locating pins in the bottom of the table top as shown.

Fig. 18
See Figure 19
7. Insert the 4 countersink screws (AB) through holes in table
top. Tighten securely with the 4 hex nuts (AQ) placing the
4 washer (AL) between the nuts (AQ) and the tabletop.
Use an adjustable wrench or a combination wrench
(size 10 mm) to tighten the nuts.

Fig. 20
See Figure 21
9. Place clamp (T), swivel piece (S), washer (AK), and
knob (M) on screw (AB) as shown. Leave assembly
loose to allow clamp to be adjusted. Repeat the above
procedures for the 3 remaining clamps.

AB (4)

AK (4)
AL (4)

AQ (4)

M
AK
S
T

AL
AB
AQ

Fig. 21

Fig. 19
17

MOUNTING THE ROUTER
Remove and replace the drop in plate

See Figure 22
10. Position all 4 clamps on the adapter plate and tighten
securely with the 4 knobs.
11. Place the router table on its legs.
NOTE: Use a minimum of 3 clamps to secure the router
to the table.
NOTE: Routers larger than 2Hp should be mounted directly to the table top with mounting screws as described on
page 16.
NOTE: To remove the router when using the universal
clamping system, it may be necessary to disassemble one
or more of the clamps that secure the router to the table
top.

See Figure 23
Remove and replace the drop in plate in tabletop as
follows:
1. Loosen the 6 pan head screws from the top of the drop
in plate.
2. Align the drop in plate with the 6 adjustment pan head
screws so that it is flush with the upper edge of the
tabletop. Next tighten the locking nuts. For this adjustment use an adjustable wrench or a combination
wrench (size 10 mm).
3. Replace the 6 pan head screws in the drop in plate and
tighten securely. Use a #2 Phillips screwdriver to keep
from stripping the screw heads.

Fig. 22

Fig. 23
18

SWITCH BOX
Introduction

WARNING:

See Figure 24
A conveniently located Switch Box allows the operator to:
I turn the router ON and OFF from the front of the table
I simultaneously operate other devices such as a light or
a vacuum
It also features a resettable, internal circuit breaker that
protects your equipment against overloads.

AVOID THE RISK OF ELECTRICAL SHOCK
NEVER connect the equipment grounding connector
(green wire) to a "hot" electrical terminal. When
repairing or replacing the electric plug or cord, DO
NOT connect the grounding connector to a "hot"
electrical terminal.
Consult a qualified electrician if you do not understand
the grounding procedures or if you are not sure
whether the switch box is correctly grounded.
REPLACE DAMAGED CORDS
Damaged and/or worn cords must be repaired or
replaced immediately.
Extension cords must be three-wire, 14 gauge or
larger (maximum 25 foot length), with three-prong
"male" plugs, and three hole "female" receptacles
fabricated to accept the tool's plug. The electrical
outlets on the bottom of the switch box accept
three-prong grounded plugs and the two-prong plugs
of double insulated tools.
If a correctly grounded outlet is unavailable, use a
temporary adapter to connect the switch box's threeprong plug to a two-hole receptacle. Make use of the
temporary adapter only until a qualified electrician
installs a correctly grounded, three-prong outlet. The
green rigid lug or grounding wire MUST connect to the
ground on the outlet. See Figure 26

PUL
LO
PUS N
H
RES OFF
ET

reset button
Fig. 24

Electrical Hookup
See Figure 25
Proper grounding diverts potentially dangerous electricity
away from the operator. The switch box is intended for
use with a three-prong, grounded outlet. The switch
box's electrical cord features an equipment-grounding
connector and a grounding plug. Insert the plug into an
accommodating outlet that conforms to all local electrical
codes and the National Electric Code (NEC).

Fig. 26

WARNING:
RISK OF ELECTRIC SHOCK
DO NOT touch prongs when inserting or removing
plug from outlet. Improper grounding can produce
potentially hazardous electrical discharges that can, in
turn, cause serious injury or death - especially in wet
conditions, such as a basement, outside, or near
plumbing.
DO NOT attach a 3-way plug or any other adapter to
outlets on bottom of switch box.
Only use the switch box when it is properly assembled
to the router table AND when the router is properly
attached to the router table.

Fig. 25

WARNING:
DO NOT MODIFY THE PLUG
If it does not fit correctly, a qualified electrician must
install a compatible outlet.
19

SWITCH BOX
Switch Box Familiarization

For Routers With "LOCK-ON" Feature

The purpose of this section is to familiarize the user with
the operation of the switch box BEFORE the router is
plugged in.

The "LOCK-ON" feature will not permit the router to be
turned ON by the switch box, but it can be turned OFF by
the switch box. Operate as follows:
1. Place the switch box to ON as pre-viously described.
The router should NOT start even though the trigger
lock is in the "LOCK-ON" position. Refer to your Router
Owner's Manual.
2. To start router, depress trigger and engage "LOCK-ON"
button. Router should start.
NOTE: The router will not start if the router switch is
already in the "LOCK-ON" position. In this case, unlock
the trigger, depress the trigger to start the router, then
re-engage the "LOCK-ON" button.
3. To turn router OFF, push switch paddle down.

WARNING:
DO NOT plug the router in at this time. A live switch
will start the router and an unprepared user could be
seriously injured.
See Figure 27
The switch box also features a safety key that prevents
tools plugged into the switch box from being turned ON
inadvertently. Removal of the safety key disables the
switch box by locking the switch in the OFF position.
Strike the switch paddle with your hand to turn the router
OFF in an emergency situation. Please note paddle switch
positions and reset button at this time.

safety key

Circuit Breaker
If an overload occurs, the circuit breaker inside the
switch box trips and interrupts power to the router and any
accessories. If this happens:
1. Unplug the power cord.
2. Remove the workpiece from the router bit and table.
3. Find the cause of the overload and correct.
4. Push the reset button to reset it.
See Figure 27.
5. Plug in power cord.
6. Follow instructions under Operation of Switch Box and
Router to reset router.

reset button
paddle switch

Fig. 27

WARNING:
Operation of Switch Box and Router

When router table is not in use, always:
1. Place the switch box in OFF position and remove
the safety key.
2. Place router power switch in OFF position.
3. Unplug switch box from wall outlet.
4. Remove router bit.
5. Make sure router collet assembly is below router
table.
6. Remove and place safety key in a secure location.
Remember where you place the safety key.

Make sure router switch is OFF and switch box is OFF
BEFORE proceeding.
1. Insert the yellow safety key into the switch box.
2. Position router power switch to ON.
NOTE: If your router requires the use of the switch trigger
and "Lock-On" button, refer to your Router Owner's
Manual for operating instructions.
3. Insert finger under paddle and pull switch to ON
position.
4. To turn router OFF, push paddle down.

WARNING:
If breaker trips, or the router stalls, or if the power fails
for any other reason, place the switch box in the OFF
position, remove the safety key, and unplug the switch
box from the wall outlet.

WARNING:
Router bit must come to a complete stop before
leaving router table unattended.
5. Lock switch to OFF position by removing key from
switch box.
20

OPERATION
Assemble and using the Inserts

Insert Use

See Figure 28
Inserts help reduce the amount of wood chips and dust
that can accumulate on the router table. They can also
add stability to the work piece.
Four inserts come with your router table. Three of the
inserts are for use with a specific size bit (refer to the
following chart). Insert (W), with the small hole, is only
used for mounting the router with the centering pin.

1. Select correct insert for the router bit and your
application.
2. To assemble to router table, press the insert into the
hole in the table, applying pressure to all sides equally.
This assures that insert snaps into place.
3. Remove an insert by placing your finger into the hole in
the center. With light pressure, pull up on the insert.
NOTE: Remove the router bit from the router before
attempting to remove an insert.

Using fence
See Figure 29
To position the fence on tabletop:
1. Place the fence on the tabletop.
2. Loosen the 2 knobs (L).
3. Slide the fence into the required position.
NOTE: Fence should always be parallel with the frontside
of the table.
4. Tighten the knobs (L) by turning clockwise.

Z
L

Adustable
fence

Fence
Fig. 28
L
Diameter
of insert

Diameter of
router bit
to be used

Figure 28
Reference

1-1/8"

2-1/8"

2-7/8"

2-3/4"

WARNING:

Adustable
fence

Do not use a router bit with a diameter greater than
3-1/2”. Consult your router manual for the maximum
size of router bit allowable.

Fig. 29

WARNING:

CAUTION:

Before removing insert, switch box must be in OFF
position, router switch must be in OFF position and
power cord must be unplugged from outlet.

Make sure that the 4 knobs (connected to the
2 adjustable fences) are securely tightened.

OPERATION
Using your router/router table

Using the router for beading
and edge cutting
See Figure 31
1. Loosen the knobs that hold the fences in place.
2. Position the fence for the desired cutting depth.

WARNING:
Before you start work with your new router table, refer
to your router owner's manual to see how the height of
the cut can be adjusted.

WARNING:
Make sure router is unplugged before starting
depth/height adjustments.
NOTE: Using a scrap board that is smooth and true is
recommended for making this adjustment.
See Figure 30
1. At the end of the board, use a soft pencil to mark line
#1. This indicates the depth of the cut.
2. Then mark line #2, indicating the height of the cut.
3. Place your board so that it is snug against the fence
face. The end with lines #1 and #2 should be near the
bit.
4. Loosen fence clamping knobs enough so you can move
the fence easily. Move fence and board so that the
board contacts the outer edge of the router bit at line
#1.
5. Tighten fence clamping knobs.
6. Adjust router height so the cutting edge of the bit
contacts line #2.
7. Make sure bit is securely tightened in the collet.

1.
2.
3.
4.

Tabletop
Fence
Cutting depth
Workpiece

5. Successive cut
6. Depth of cut
7. Router bit

Fig. 31
Pencil line #1

Pencil line #2
3. Tighten the knobs securing the fence in place.
4. Swing the safety shield over the router bit.
5. Your router/router table is now ready to use.

WARNING:
Feed workpiece against the router bit's direction of
rotation. Unplug router prior to changing the bit,
modifying settings, or making any other adjustments.

Connecting a Vacuum
A port is provided in the fence which will accept standard
1-1/4" and 2-1/2" vacuum hose connections. It works with
most shop vacuums. If the vacuum is plugged into the
switch box, it will turn ON and OFF simultaneously with
the router.

Fig. 30
22

OPERATION
Using ball-bearing-guided bits;
veining, fluting and grooving

3. Tighten the 4 knobs securely (see Figure 33).
NOTE: DO NOT let the fence slides touch the router bit.

WARNING:
To help reduce the chance of injury, make sure the
fence is as close as possible to the ball-bearingguided bit. Move the fence back ONLY enough to
permit the pilot to control the depth of cut.
See Figure 32
The edge of the workpiece that slides along fence must be
straight and true for best results. (Use scrap to test
settings.)
1. With the router bit set at the required depth, place the
fence behind the bit at a distance determined by the
previous cut. Lower safety shield.
2. Secure both clamping knobs.
3. Slide the workpiece against the fence. Adjust fence for
subsequent cuts.
NOTE: For deep work, make progressively deeper cuts
until you reach the correct depth. To avoid overloading
router, remove waste material as you go.

Fig. 33

Fig. 32

Using adjustable fences
See Figure 33 and 34
The fence slides can be positioned closer to the router bit
to provide better support of the workpiece.
To reposition the fence slides:
1. Loosen the 4 knobs (see Figure 33).
2. Reposition fence slides closer to the router bit. Leave a
3/16" gap (see Figure 34).

Fig. 34
23

OPERATION
Routing without safety shield, and/or fence
Some jobs require that you rotate the safety shield out of
the way and remove the fence.

WARNING:
Using the router without the safety shield and fences
in place can lead to serious personal injury. Use
extreme caution: Operate the router without safety
shields and fences ONLY when absolutely necessary,
and with ballbearing-guided-type router bits.

Inside routing
See Figure 35
1. Place your workpiece on the tabletop relative to the
router bit.
2. Feed your workpiece through the bit in the direction of
the arrow. Always feed against the router bit’s direction
of rotation.

Fig. 36

Routing irregular workpieces
See Figure 37 and 38
1. Use the allen screw (AH) and thread into the hole as
shown in the detail. Use an allen key (size 5 mm) to
tighten the screw.
2. Position the workpiece against the allen screw, but
clear of the router bit. Turn on router and slowly
advance the workpiece toward the bit until it touches
the ball-bearing guide and the bit begins to cut wood.
Feed workpiece against the rotation of the bit.

AH (1)
AH

Fig. 35

Outside routing
See Figure 36
1. Place your workpiece on the tabletop relative to the
router bit.
2. Feed your workpiece through the bit in the direction of
the arrow. Always feed against the router bit’s direction
of rotation.

Fig. 37
24

OPERATION
See Figure 38
3. Drawing the workpiece along the allen screw, (from
right to left, in front of the router), feed it through the bit,
at the same time pressing it against the ball-bearing
guide until the cut is complete.
4. When the cut is complete, move the workpiece away
from the bit, at the same time keeping it in contact with
the allen screw, until it clears the router bit completely.
5. Using the switch box, turn off router.

Fig. 38

ACCESSORIES
Using miter guide

Using featherboards

See Figure 39
The miter guide can serve as extra support for routing
small workpieces and for ends of long workpieces.
NOTE: Make sure that the fence and miter bar slot are
parallel before cutting.
To cut miters, unclamp knob that secures the protractor
head. Turn head up to 60° in either direction. Retighten
knob.
When making cuts using the miter guide, hold the workpiece firmly against the fence, the miter guide, and the
table.

See Figure 40
The featherboards provide support for the workpiece by
holding it securely, which helps minimize chatter and
kickback. Refer to page 13 for proper installation.
Insert the 2 featherboards as shown below, with the
sliding blocks positioned in the slot of the fence and then
securely tighten the knobs.
Insert the third featherboard with the hex head bolt
through the key hole slot of miter channel and tighten
knob securely.

Fig. 39

WARNING:
Do not allow any body part to be in line with the router
bit at any time when the miter gauge is in use. Doing
so could lead to serious personal injury.

Fig. 40
25

REPAIR PARTS
38

11
8

17
42

18
11

37
36
26

26
13

40
45

3
3

5
33

31
5
31

31 32
33

13
31
26

31
2

21
22

4
31

32
31

13
26

14
15

1
30

27
29

2
26

REPAIR PARTS
KEY NO.

ITEM

1
C
2
D
3
G
4
F
5
E
6
H
7
B
8
A
9
J
10
U
Hardware bag 1
11
L
12
P
13
M
14
N
15
K
16
AA
Hardware bag 2
17
W
18
X
19
Y
20
Z
21
Q
22
R
23
S
24
T
Hardware bag 3
25
V
26
AK
27
AQ
28
AL
29
AB

Part NO.

DESCRIPTION

QTY.

115980232
117010153
117020052
117010061
117010060
117920107
119900666
116600681
116310035
119800217
119900173
119800162
116600684
119800224
116620424
117010029
116700171
119900175
116600710
116600711
116610059
116610060
116610046
116410139
116610042
116420119
119900177
116550017
116700165
116700167
116700175
116700172

Tabletop
Extension
Leg
Leg support, right
Leg support, left
Switch box
Fence
Safety shield
Miter guide
Adapter plate

1
2
4
2
2
1
1
1
1
1

Knob screw
Footpad
Knob
Miter pointer
Miter bar
Carriage bolt (M6x30)

2
4
8
1
1
1

Insert 1
Insert 2, small hole
Insert 3, medium hole
Insert 4, large hole
Featherboard
Sliding block
Swivel piece
Clamp

1
1
1
1
3
2
4
4

Locating pin
Washer (6,4 DIN 9021)
Hex nut (M6)
Washer (6,4 DIN 125)
Countersink screw
with nose (M6x65)
Pan head screw (5x16)
Toothed washer
(5,3 DIN 6797)
Hex nut (M5)
Self tapping
pan head screw (M5x12)
Countersink screw (M4x12)
Hex nut (M4)
Allen screw (M6x10)
Square nut (M6)
Pan head screw (M6x25)
Hex head bolt (M6x35)
Countersink screw
(5/16" - 18 x 3/4")
Countersink screw (M8x20)

3
10
4
4

30
31

AD
AM

116700163
116700183

32
33

AP
AC

116700164
116700176

34
35
36
37
38
39
40

AJ
AN
AH
AR
AE
AF
AS

116700179
116700180
116700185
116700184
116700177
116700178
119900141

41
AT
119900212
Repair parts tabletop (Key No. 1)
42
116420210
43
116420220
30
AD
116700163
32
AP
116700164
Repair parts fence (Key No. 7)
44
116600677
45
116600678
46
116700166
13
M
119800224
26
AK
116700165
27

4
18
34
18
21
8
8
1
2
2
3
3
3

Tabletop
Drop in plate
Pan head screw (5x16)
Hex nut (M5)

1
1
12
6

Fence
Adjustable fence
Carriage bolt (M6x65)
Knob
Washer (6,4 DIN 9021)

1
2
4
4
4

OPERATOR’S MANUAL
ROUTER TABLE RT601W

• SERVICE
Now that you have purchased your tool, should a need ever exist for repair parts or
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to
provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your
nearest Ryobi Authorized Service Center. You can also check our Web site at
www.ryobitools.com for a complete list of Authorized Service Centers.

• MODEL NO.
The model number of this product is found on the packaging and the manual.

• HOW TO ORDER REPAIR PARTS
WHEN ORDERING REPAIR PARTS,
ALWAYS GIVE THE FOLLOWING INFORMATION:
• MODEL NUMBER
RT601W

RYOBI TECHNOLOGIES INC.
1428 Pearman Dairy Road
Anderson, SC 29625
Post Office Box 1207
Anderson, SC 29622
www.ryobitools.com
Phone 1-800-525-2579

116 300 211
05 05

Printed in china

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Ryobi Rt601W Owner S Manual

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