Ryobi Rt601W Owner S Manual

2014-07-06

: Ryobi Ryobi-Rt601W-Owner-S-Manual ryobi-rt601w-owner-s-manual ryobi pdf

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OPERATOR’S MANUAL

ROUTER TABLE RT601W

Thank you for purchasing a Ryobi router table.

SAVE THIS MANUAL FOR FUTURE REFERENCE

Your new router table has been engineered and manufactured to Ryobi's high standard for dependability, ease of

operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.

WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual.

Power tools and some accessories Not included.

TABLE OF CONTENTS

INTRODUCTION

Your router table has many features for making the use of

a router more pleasant and enjoyable.

Safety, performance, and dependability have been given

top priority in the design of this router table making it easy

to maintain and operate.

WARNING:

Do not attempt to use this product until you have read

thoroughly and completely understand the operator’s

manual. Pay close attention to the safety rules,

including Dangers, Warnings, and Cautions. If you

use your router table properly and only for what it is

intended, you will enjoy years of safe, reliable service.

The operation of any power tool can result in foreign objects being thrown into your eyes, which

can result in severe eye damage. Before beginning tool operation, always wear safety goggles

or safety glasses with side shields and a full face shield when needed. We recommend Wide

Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields.

Always wear eye protection which is marked to comply with ANSI Z87.1.

Look for this symbol to point out important safety

precautions. It means attention!!! Your safety is involved.

IIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

IRules for Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

IUnpacking and checking contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

IFeatures and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

IPackage contents and hardware legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9

IAssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-14

ISecuring the router table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

IMounting the router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-18

ISwitch box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-20

IOperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-25

IAccessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

IRepair parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-27

RULES FOR SAFE OPERATION

IRead all safety instructions before using

Read the owner's manual carefully. Learn its applica-

tions and limitations as well as the specific potential

hazards.

IGround all tools (unless double insulated)

If tool is equipped with an approved 3-conductor cord

and a 3-prong grounding type plug to fit the proper

grounding type receptacle, the green conductor in the

cord is the grounding wire. NEVER connect the green

wire to a live terminal.

IKeep away from hazardous materials

Normal sparking of the motor could ignite fumes,

flammable liquids, or combustibles.

IProtect yourself against personal injury

DO NOT operate any tool while under the influence of

drugs, alcohol, or any medication.

IDress for safety

Do not wear loose clothing, gloves, neckties, or jewelry,

as these items can get caught and draw you into

moving parts. ALWAYS wear non-slip footwear. Tie back

long hair. Roll long sleeves above the elbow.

IAvoid accidental starting

Make sure all switches are in "OFF" position before

plugging in.

INever stand on tool

Serious injury could occur if the tool is tipped or if the

cutting tool is accidentally contacted. DO NOT store

materials above or near the tool, making it necessary to

stand on the tool to reach them.

IProtect and use suitable cords

NEVER carry tool by cord or yank it to disconnect from

receptacle. Protect cord from heat, oil and sharp edges.

For outdoor operation, use extension cords intended for

outdoor use.

IAvoid a dangerous environment

DO NOT use power tools in damp or wet locations or

expose them to rain. Keep work area well lit and

provide an adequate surrounding work space.

ICheck direction of feed

Feed workpiece against the router bit’s direction of

rotation.

WARNING:

Means that failure to follow this safety statement may

result in extensive product damage, serious personal

injury, or death.

ICheck damaged parts

Before further use of the tool, a guard or other part that

is damaged should be carefully checked to ensure that

it will operate properly and perform its intended

function. Check for alignment of moving parts, binding

of moving parts, broken parts, mounting and any other

conditions that may affect its operation. A guard or other

part that is damaged should be properly repaired or

replaced.

INever leave tool running unattended

Turn power off. Do not leave tool until it comes to a

complete stop.

ISecure router table

DO NOT attempt to use your router table unless it is

fastened firmly to your workbench or floor.

IDisconnect tools before servicing

When changing bits, make sure router is unplugged.

IKeep guards in place

Be sure guards are in working order, properly adjusted,

and aligned.

IKEEP HANDS AWAY FROM CUTTING AREA

RULES FOR SAFE OPERATION

UNPACKING AND CHECKING CONTENTS

CAUTION:

Separate all parts from packaging materials and check

each item against the package contents listed in this

manual, found on pages 6-9.

If any parts are damaged or missing, please call

(800) 525-2579 for assistance.

Your RYOBI®router table is shipped complete in one

carton. Make sure all items are accounted for before

discarding any of the packing materials.

CAUTION:

Means that failure to follow this safety statement may

result in minor or moderate personal injury, or property

or equipment damage.

IStore properly

Do not store router table outdoors or in a damp location.

IKeep work area clean

ALWAYS keep your work area clean, uncluttered, and

well lit. DO NOT work on or place router table legs on

floor surfaces that are slippery from sawdust, oil, water,

or wax.

IDo not force the tool

Do not force tool or attachment to do a job for which it

was not designed. It will do the job better and more

safely at the rate for which it was designed.

IUse clamps or a vise to hold work when practical

Using clamps or a vise to hold work is safer than using

your hand. It also frees both hands to operate the tool.

IDo not overreach

Keep proper footing and balance at all times.

IMaintain tools with care

Keep tools sharp and clean for best and safest perfor-

mance. Follow instructions for lubricating and changing

accessories.

IUse recommended accessories

Consult this manual for recommended accessories.

Follow the instructions that accompany the accessories.

The use of improper accessories may cause hazards.

IRemove adjusting keys and wrenches

Form the habit of checking to see that keys and

adjusting wrenches are removed from the tool before

turning it on.

IEnsure safety of others

Keep visitors and children a safe distance away from

the work area, especially when operating a power tool.

Visitors should wear the same safety equipment as the

operator.

ISAVE THESE INSTRUCTIONS

FEATURES AND SPECIFICATIONS

Table weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22.5 lbs.

Table work space. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .574 square inches

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40-5/8"L x 14-1/8"W x 14"H

WARNING:

Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration

or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.

ROUTER TABLE features include:

Fig. 1

Universal router

adapter plate

Universal router

drop in adapter plate

Accessible clamping position

Twin receptacle

electrical switch

Multi-position fence

Aluminum

tabletop

Multi-adjustable

featherboards

Easy to read

miter guide

Universal router

clamping system

PACKAGE CONTENTS AND HARDWARE LEGEND

ITEM DESCRIPTION QTY.

A Safety shield 1 A

B Fence 1 B

C Tabletop 1 C

D Extension 2 D

E Leg support, left 2 E

F Leg support, right 2 F

G Leg 4 G

H Switch box 1 H

PACKAGE CONTENTS AND HARDWARE LEGEND

ITEM DESCRIPTION QTY.

J Miter guide 1 J

K Miter bar 1 K

L Knob screw 2 L

M Knob 8 M

N Miter pointer 1 N

P Footpad 4 P

Q Featherboard 3 Q

R Sliding block 2 R

S Swivel piece 4 S

T Clamp 4 T

U Adapter plate 1 U

PACKAGE CONTENTS AND HARDWARE LEGEND

Note: Hardware parts shown (screws, nuts, washers) are actual size.

ITEM DESCRIPTION QTY.

V Locating pin 3 V

W Tabletop insert 1 W

X Tabletop insert, 1 X

small hole

Y Tabletop insert, 1 Y

medium hole

Z Tabletop insert, 1 Z

large hole

AA Carriage bolt 1 AA

(M 6 x 30)

AB Countersink screw 4 AB

with nose (M 6 x 65)

AC Self tapping pan head screw 21 AC

(5 x 12)

AD Pan head screw 18 AD

(M 5 x 16)

AE Pan head screw 2 AE

(M 6 x 25)

AF Hex head bolt 3 AF

(M 6 x 35)

AH Allen screw (M 6 x 10) 1 AH

PACKAGE CONTENTS AND HARDWARE LEGEND

Note: Hardware parts shown (screws, nuts, washers) are actual size.

ITEM DESCRIPTION QTY.

AJ Countersink screw 8 AJ

(M 4 x 12)

AK Washer (6.4 DIN 9021) 10 AK

AL Washer (6.4 DIN 125) 4 AL

AM Toothed washer 34 AM

(5.3 DIN 6797)

AN Hex nut (M 4) 8 AN

AP Hex nut (M 5) 18 AP

AQ Hex nut (M 6) 4 AQ

AR Square nut (M 6) 2 AR

AS Countersink screw 3 AS

(5/16" - 18 x 3/4")

AT Countersink screw 3 AT

(M 8 x 20)

ASSEMBLY

Fig. 3

WARNING:

The router or router table should never be connected to a power supply when you are assembling parts, making

adjustments, installing or removing cutters, cleaning, or when not in use. Disconnecting the router and router table

will prevent accidental starting that could cause serious personal injury.

ASSEMBLING THE ROUTER TABLE

See Figure 2

1. Place router tabletop (C) upside down on a flat surface.

2. Position extensions (D) on ends of tabletop with flat

sides down (upside down). Note: Align miter guide slots

in all three parts as shown.

3. Attach each extension to the ends of the table and fasten

together using 6 pan head screws (AD), 6 toothed

washers (AM) and 6 hex nuts (AP) provided. Use a #2

Phillips screwdriver to keep from stripping the screw

heads. For the nuts use an adjustable wrench or a

combination wrench (size 10 mm).

Fig. 2

AD (6)

AM (6)

AP (6)

MITER GUIDE SLOT

AP AM

ATTACH THE TABLE LEGS

See Figure 3

4. Place footpads (P) on the bottom of table legs (G) and

fasten together using 8 countersink screws (AJ) and 8

hex nuts (AN) provided. Use a #1 Phillips screwdriver to

keep from stripping the screw heads.

5. Attach legs (G) securely to table top with 16 pan head

screws (AC). Use a #2 Phillips screwdriver to keep from

stripping the screw heads.

AC (16) AJ (8)

AN (8)

AM (16)

ASSEMBLY

TO ATTACH THE LEG SUPPORTS

See Figure 4

6. Attach each pair of leg supports (E) and (F) to

extension and table legs. Place each support as shown

below and fasten together using 12 pan head screws

(AD), 12 toothed washers (AM) and 12 hex nuts (AP)

provided. Use a #2 Phillips screwdriver to keep from

stripping the screw heads.

7. Place the router table on its legs.

CAUTION:

Control the alignment of tabletop and the two

extenions by sliding miter bar (K) through miter guide

slot as shown below . If necessary loosen scews and

adjust alignment of tabletop and extensions.

Retighten screws (AD) as described in figure 2 on

side 10.

AD (12)

AM (12)

AP (12)

Fig. 4

AM AP

MITER GUIDE SLOT

ASSEMBLY

Fig. 5

TO ATTACH THE SWITCH BOX

See Figure 5

8. Use a #2 Phillips screwdriver to attach switch box (H) to

the table with 3 self tapping screws (AC).

AC (3)

Fig. 6

ASSEMBLE THE INSERTS

See Figure 6

9. Three of the inserts are for use with a specific size bit.

Insert (W) is for used for mounting the router by using

the centering pin (description later in your manual).

TO ATTACH THE FENCE

See Figure 7

10. Attach the safety shield (A) to the fence (B) with 2 pan

head screws (AE). Use a #3 Phillips screwdriver to

tighten the screws.

Fig. 7

Fig. 8

See Figure 8

11. Place the 2 washers (AK) on top of the 2 holes in the

fence, insert the 2 knob screws (L) into the holes and

fasten on the other side with the 2 square nuts (AR).

NOTE: Do not tighten the 2 square nuts at this stage.

AK (2)

AR (2)

AE (2)

ASSEMBLY

Fig. 9

See Figure 9

12. Position the fence at the rear of the tabletop so that

the 2 square nuts (AR) are positioned in the 2 slots in

the table. Slide the fence forward (always parallel with

the front of the table). When the fence is in the desired

location, tighten the knob screws (L) by turning

clockwise.

ASSEMBLE 2 FEATHERBOARDS

FOR THE FENCE

See Figure 10

13. Insert the hex head screw (AF) into the sliding block

(R). Place the sliding block into the slot of the feather-

board (Q). Secure by placing washer (AK) over the

hex head screw (AF). Screw together by turning the

knob (M) clockwise. NOTE: Do not completely tighten

at this stage.

Fig. 10

Fig. 11

See Figure 11

14. Position the featherboards on the fence and secure

by turning the knobs (M) clockwise.

ASSEMBLE THIRD FEATHERBOARD

ON TABLETOP

See Figure 12

15. Insert the hex head screw (AF) through the hex head

hole in tabletop. Position the featherboard (Q) over the

bolt. Screw together by placing washer (AK) over the

bolt and turning the knob (M) clockwise. NOTE: This

assembly must be securely tightened in the key hole

slot in the tabletop.

AF (2)

AK (2)

Fig. 12

AF (1)

AK (1)

ASSEMBLE THE MITER GUIDE

See Figure 13

16. Place the miter guide head (J) on top of the miter bar

(K). Now fasten together by screwing the self tapping

screw (AC) into the miter guide head. Assemble miter

guide by threading carriage bolt (AA) through miter bar

(K). Place washer (AK) and knob (M) on end of carria-

ge bolt. Tighten knob and then attach miter pointer (N)

to rear of miter bar (K) with self tapping screw (AC).

ASSEMBLY

WARNING:

Before mounting the router make sure you have read

and understood pages 10-14 of your owner’s manual.

Fig. 13

AA (1)

AK (1)

AC (2)

AC AA

SECURING THE ROUTER TABLE

WARNING:

DO NOT use the router table unless it is firmly

mounted to a stable work surface. Failure to securely

mount the router table could lead to serious personal

injury and/or property damage.

See Figure 14

1. Secure router table to the work surface using wood

screws or sheet metal screws and washers (not

provided) through the holes in the legs or use a one

hand bar clamp to clamp the leg to the work surface. Fig. 14

MOUNTING THE ROUTER

WARNING:

Always unplug router and remove router bits before

mounting to router table. Remove the fence, the

insert, the featherboards and the miter guide from the

tabletop before mounting the router.

There are two methods for attaching routers to router

table. The table will accept routers with bases up to 7" in

diameter. See chart below to determine whether your

router will mount directly to the table (Method I.). It is also

possible to attach the router to router table with the clamp-

ing system (Method II.).

Brand Model # Adapter

hole pattern

Ryobi®

R160K, R160V

R161K, R161KT

R162K, R165

R180, R180PL

R1801M

A/AB

Porter Cable®

690, 691

693LRPK

694VK, 892

893PK, 895PK

1001, 8931

9690LR

Milwaukee®

26941

5615-21

5616-21

5619-20

Hitachi®KM12VC D

Black & Decker®7612 F

DeWalt®

DW 610 F

DW 616 D

Skil®

1810, 1815

1820, 1823

1825, 1835

1845-02

Brand Model # Adapter

hole pattern

Craftsman®

17504, 17505

17506, 17511

17515, 17528

17533, 26834

27500, 27510

27511 A

Note: F hole pattern present in adapter plate only.

See Figure 15

NOTE: If your router is not one of those listed in the chart

above, place the drop in plate on the router base plate and

rotate until the holes in the plates are aligned. When the

hole patterns line up, the mounting scheme has been

identified.

NOTE: For additional mounting with the drop in plate

see page 18.

Fig. 15

MOUNTING THE ROUTER

Fig. 17

II. Mounting Routers with the universal

clamping system

Note: All routers will require using the adapter plate (U)

and locating pins (V) when mounting the router to the

router table with the universal clamping system. Refer to

Hole Pattern Chart on page 15 to determine the correct

hole pattern for your router.

See Figure 17

1. Remove Base plate from router.

2. Place the adapter base plate (U) on the router base

according to the mounting hole position chart on page

15.

3. Use screws removed from the router base plate to

attach the adapter base plate to the router base.

Tighten securely.

AS/AT (3)

I. Mounting routers directly to the table

Note: Refer to Hole Pattern Chart on page 15 to deter-

mine the correct hole pattern for your router.

See Figure 16

1. Remove router base plate from router by removing

screws.

2. Loosen knobs and slide fence so that it clears mounting

holes

3. While holding router upside down, position it under-

neath the table so that the center of the router is within

the center ring of the tabletop.

4. Rotate router until mounting holes in router base line up

with the holes in the tabletop.

5. Insert three machine screws from router base plate

through holes in tabletop and into router mounting

holes. Tighten securely.

6. Routers with A and AB hole pattern use the three

countersink screws (AS), to attach the router to the

table top. For Ryobi routers RE600 and RE601 use

three countersink screws (AT).

7. To mount Craftsman routers that use the E-hole

pattern to the table top, use three 10 - 32 x 1/2" coun-

tersink screws (not provided).

NOTE: For ease of use, position the router so the

ON-OFF switch is accessible from the front of the table.

Fig. 16

WARNING:

Make sure the screws from router base plate match

the countersinks in the table and are long enough to

mount the router securely. Replace if necessary.

NOTE: Screws from

router base plate.

WARNING:

Make sure screws from router base plate match the

countersinks in the adapter plate and are long enough

to attach the base plate securely. Replace if neces-

sary.

4. Routers with A and AB hole pattern use three counter-

sink 5/16" - 18 X 3/4" screws (AS), to attach the adapter

plate (U) to the router. For Ryobi routers RE600 and

RE601 use three M 8 x 20 countersink screws (AT).

5. To mount Craftsman routers that use the

E-hole pattern to the adapter plate (U), three

10 - 32 x 1/2" countersink screws are required (not pro-

vided).

AS or AT

NOTE: Countersink

screws

MOUNTING THE ROUTER

Fig. 20

See Figure 20

8. Turn the router table upside-down. Align the three

locating pins in the bottom of the table top as shown.

See Figure 21

9. Place clamp (T), swivel piece (S), washer (AK), and

knob (M) on screw (AB) as shown. Leave assembly

loose to allow clamp to be adjusted. Repeat the above

procedures for the 3 remaining clamps.

Fig. 21

AK (4)

AB (4)

AQ (4)AL (4)

Fig. 19

See Figure 18

6. Screw the three locating pins (V) into nuts on adapter

plate from top side at hole position H.

See Figure 19

7. Insert the 4 countersink screws (AB) through holes in table

top. Tighten securely with the 4 hex nuts (AQ) placing the

4 washer (AL) between the nuts (AQ) and the tabletop.

Use an adjustable wrench or a combination wrench

(size 10 mm) to tighten the nuts.

V (3)

Fig. 18

MOUNTING THE ROUTER

See Figure 22

10. Position all 4 clamps on the adapter plate and tighten

securely with the 4 knobs.

11. Place the router table on its legs.

NOTE: Use a minimum of 3 clamps to secure the router

to the table.

NOTE: Routers larger than 2Hp should be mounted direct-

ly to the table top with mounting screws as described on

page 16.

NOTE: To remove the router when using the universal

clamping system, it may be necessary to disassemble one

or more of the clamps that secure the router to the table

top.

Fig. 22

Remove and replace the drop in plate

See Figure 23

Remove and replace the drop in plate in tabletop as

follows:

1. Loosen the 6 pan head screws from the top of the drop

in plate.

2. Align the drop in plate with the 6 adjustment pan head

screws so that it is flush with the upper edge of the

tabletop. Next tighten the locking nuts. For this adjust-

ment use an adjustable wrench or a combination

wrench (size 10 mm).

3. Replace the 6 pan head screws in the drop in plate and

tighten securely. Use a #2 Phillips screwdriver to keep

from stripping the screw heads.

Fig. 23

SWITCH BOX

Introduction

See Figure 24

A conveniently located Switch Box allows the operator to:

Iturn the router ON and OFF from the front of the table

Isimultaneously operate other devices such as a light or

a vacuum

It also features a resettable, internal circuit breaker that

protects your equipment against overloads.

Fig. 24

PULL ON

PUSH OFF

RESET

OUTLETS

reset button

Electrical Hookup

See Figure 25

Proper grounding diverts potentially dangerous electricity

away from the operator. The switch box is intended for

use with a three-prong, grounded outlet. The switch

box's electrical cord features an equipment-grounding

connector and a grounding plug. Insert the plug into an

accommodating outlet that conforms to all local electrical

codes and the National Electric Code (NEC).

Fig. 25

WARNING:

DO NOT MODIFY THE PLUG

If it does not fit correctly, a qualified electrician must

install a compatible outlet.

Fig. 26

WARNING:

AVOID THE RISK OF ELECTRICAL SHOCK

NEVER connect the equipment grounding connector

(green wire) to a "hot" electrical terminal. When

repairing or replacing the electric plug or cord, DO

NOT connect the grounding connector to a "hot"

electrical terminal.

Consult a qualified electrician if you do not understand

the grounding procedures or if you are not sure

whether the switch box is correctly grounded.

REPLACE DAMAGED CORDS

Damaged and/or worn cords must be repaired or

replaced immediately.

Extension cords must be three-wire, 14 gauge or

larger (maximum 25 foot length), with three-prong

"male" plugs, and three hole "female" receptacles

fabricated to accept the tool's plug. The electrical

outlets on the bottom of the switch box accept

three-prong grounded plugs and the two-prong plugs

of double insulated tools.

If a correctly grounded outlet is unavailable, use a

temporary adapter to connect the switch box's three-

prong plug to a two-hole receptacle. Make use of the

temporary adapter only until a qualified electrician

installs a correctly grounded, three-prong outlet. The

green rigid lug or grounding wire MUST connect to the

ground on the outlet. See Figure 26

WARNING:

RISK OF ELECTRIC SHOCK

DO NOT touch prongs when inserting or removing

plug from outlet. Improper grounding can produce

potentially hazardous electrical discharges that can, in

turn, cause serious injury or death - especially in wet

conditions, such as a basement, outside, or near

plumbing.

DO NOT attach a 3-way plug or any other adapter to

outlets on bottom of switch box.

Only use the switch box when it is properly assembled

to the router table AND when the router is properly

attached to the router table.

SWITCH BOX

Switch Box Familiarization

The purpose of this section is to familiarize the user with

the operation of the switch box BEFORE the router is

plugged in.

WARNING:

DO NOT plug the router in at this time. A live switch

will start the router and an unprepared user could be

seriously injured.

See Figure 27

The switch box also features a safety key that prevents

tools plugged into the switch box from being turned ON

inadvertently. Removal of the safety key disables the

switch box by locking the switch in the OFF position.

Strike the switch paddle with your hand to turn the router

OFF in an emergency situation. Please note paddle switch

positions and reset button at this time.

Fig. 27

reset button

safety key

paddle switch

Operation of Switch Box and Router

Make sure router switch is OFF and switch box is OFF

BEFORE proceeding.

1. Insert the yellow safety key into the switch box.

2. Position router power switch to ON.

NOTE: If your router requires the use of the switch trigger

and "Lock-On" button, refer to your Router Owner's

Manual for operating instructions.

3. Insert finger under paddle and pull switch to ON

position.

4. To turn router OFF, push paddle down.

WARNING:

Router bit must come to a complete stop before

leaving router table unattended.

5. Lock switch to OFF position by removing key from

switch box.

For Routers With "LOCK-ON" Feature

The "LOCK-ON" feature will not permit the router to be

turned ON by the switch box, but it can be turned OFF by

the switch box. Operate as follows:

1. Place the switch box to ON as pre-viously described.

The router should NOT start even though the trigger

lock is in the "LOCK-ON" position. Refer to your Router

Owner's Manual.

2. To start router, depress trigger and engage "LOCK-ON"

button. Router should start.

NOTE: The router will not start if the router switch is

already in the "LOCK-ON" position. In this case, unlock

the trigger, depress the trigger to start the router, then

re-engage the "LOCK-ON" button.

3. To turn router OFF, push switch paddle down.

Circuit Breaker

If an overload occurs, the circuit breaker inside the

switch box trips and interrupts power to the router and any

accessories. If this happens:

1. Unplug the power cord.

2. Remove the workpiece from the router bit and table.

3. Find the cause of the overload and correct.

4. Push the reset button to reset it.

See Figure 27.

5. Plug in power cord.

6. Follow instructions under Operation of Switch Box and

Router to reset router.

WARNING:

When router table is not in use, always:

1. Place the switch box in OFF position and remove

the safety key.

2. Place router power switch in OFF position.

3. Unplug switch box from wall outlet.

4. Remove router bit.

5. Make sure router collet assembly is below router

table.

6. Remove and place safety key in a secure location.

Remember where you place the safety key.

WARNING:

If breaker trips, or the router stalls, or if the power fails

for any other reason, place the switch box in the OFF

position, remove the safety key, and unplug the switch

box from the wall outlet.

OPERATION

Assemble and using the Inserts

See Figure 28

Inserts help reduce the amount of wood chips and dust

that can accumulate on the router table. They can also

add stability to the work piece.

Four inserts come with your router table. Three of the

inserts are for use with a specific size bit (refer to the

following chart). Insert (W), with the small hole, is only

used for mounting the router with the centering pin.

Fig. 28

Insert Use

1. Select correct insert for the router bit and your

application.

2. To assemble to router table, press the insert into the

hole in the table, applying pressure to all sides equally.

This assures that insert snaps into place.

3. Remove an insert by placing your finger into the hole in

the center. With light pressure, pull up on the insert.

NOTE: Remove the router bit from the router before

attempting to remove an insert.

WARNING:

Before removing insert, switch box must be in OFF

position, router switch must be in OFF position and

power cord must be unplugged from outlet.

Diameter Diameter of Figure 28

of insert router bit Reference

to be used

1-1/8" 1" X

2-1/8" 2" Y

2-7/8" 2-3/4" Z

WARNING:

Do not use a router bit with a diameter greater than

3-1/2”. Consult your router manual for the maximum

size of router bit allowable. Fig. 29

Using fence

See Figure 29

To position the fence on tabletop:

1. Place the fence on the tabletop.

2. Loosen the 2 knobs (L).

3. Slide the fence into the required position.

NOTE: Fence should always be parallel with the frontside

of the table.

4. Tighten the knobs (L) by turning clockwise.

CAUTION:

Make sure that the 4 knobs (connected to the

2 adjustable fences) are securely tightened.

Fence

Adustable

fence

Adustable

fence

OPERATION

Using your router/router table

WARNING:

Before you start work with your new router table, refer

to your router owner's manual to see how the height of

the cut can be adjusted.

WARNING:

Make sure router is unplugged before starting

depth/height adjustments.

NOTE: Using a scrap board that is smooth and true is

recommended for making this adjustment.

See Figure 30

1. At the end of the board, use a soft pencil to mark line

#1. This indicates the depth of the cut.

2. Then mark line #2, indicating the height of the cut.

3. Place your board so that it is snug against the fence

face. The end with lines #1 and #2 should be near the

bit.

4. Loosen fence clamping knobs enough so you can move

the fence easily. Move fence and board so that the

board contacts the outer edge of the router bit at line

#1.

5. Tighten fence clamping knobs.

6. Adjust router height so the cutting edge of the bit

contacts line #2.

7. Make sure bit is securely tightened in the collet.

Fig. 30

Pencil line #1 Pencil line #2

WARNING:

Feed workpiece against the router bit's direction of

rotation. Unplug router prior to changing the bit,

modifying settings, or making any other adjustments.

Using the router for beading

and edge cutting

See Figure 31

1. Loosen the knobs that hold the fences in place.

2. Position the fence for the desired cutting depth.

Fig. 31

3. Tighten the knobs securing the fence in place.

4. Swing the safety shield over the router bit.

5. Your router/router table is now ready to use.

1. Tabletop

2. Fence

3. Cutting depth

4. Workpiece

5. Successive cut

6. Depth of cut

7. Router bit

Connecting a Vacuum

A port is provided in the fence which will accept standard

1-1/4" and 2-1/2" vacuum hose connections. It works with

most shop vacuums. If the vacuum is plugged into the

switch box, it will turn ON and OFF simultaneously with

the router.

OPERATION

See Figure 32

The edge of the workpiece that slides along fence must be

straight and true for best results. (Use scrap to test

settings.)

1. With the router bit set at the required depth, place the

fence behind the bit at a distance determined by the

previous cut. Lower safety shield.

2. Secure both clamping knobs.

3. Slide the workpiece against the fence. Adjust fence for

subsequent cuts.

NOTE: For deep work, make progressively deeper cuts

until you reach the correct depth. To avoid overloading

router, remove waste material as you go.

Fig. 32

3. Tighten the 4 knobs securely (see Figure 33).

NOTE: DO NOT let the fence slides touch the router bit.

Fig. 33

Fig. 34

Using ball-bearing-guided bits;

veining, fluting and grooving

WARNING:

To help reduce the chance of injury, make sure the

fence is as close as possible to the ball-bearing-

guided bit. Move the fence back ONLY enough to

permit the pilot to control the depth of cut.

Using adjustable fences

See Figure 33 and 34

The fence slides can be positioned closer to the router bit

to provide better support of the workpiece.

To reposition the fence slides:

1. Loosen the 4 knobs (see Figure 33).

2. Reposition fence slides closer to the router bit. Leave a

3/16" gap (see Figure 34).

OPERATION

Outside routing

See Figure 36

1. Place your workpiece on the tabletop relative to the

router bit.

2. Feed your workpiece through the bit in the direction of

the arrow. Always feed against the router bit’s direction

of rotation.

Fig. 35

Fig. 36

Inside routing

See Figure 35

1. Place your workpiece on the tabletop relative to the

router bit.

2. Feed your workpiece through the bit in the direction of

the arrow. Always feed against the router bit’s direction

of rotation.

Routing without safety shield, and/or fence

Some jobs require that you rotate the safety shield out of

the way and remove the fence.

Using the router without the safety shield and fences

in place can lead to serious personal injury. Use

extreme caution: Operate the router without safety

shields and fences ONLYwhen absolutely necessary,

and with ballbearing-guided-type router bits.

WARNING:

Fig. 37

Routing irregular workpieces

See Figure 37 and 38

1. Use the allen screw (AH) and thread into the hole as

shown in the detail. Use an allen key (size 5 mm) to

tighten the screw.

2. Position the workpiece against the allen screw, but

clear of the router bit. Turn on router and slowly

advance the workpiece toward the bit until it touches

the ball-bearing guide and the bit begins to cut wood.

Feed workpiece against the rotation of the bit.

AH (1)

ACCESSORIES

Fig. 40

Fig. 39

Using featherboards

See Figure 40

The featherboards provide support for the workpiece by

holding it securely, which helps minimize chatter and

kickback. Refer to page 13 for proper installation.

Insert the 2 featherboards as shown below, with the

sliding blocks positioned in the slot of the fence and then

securely tighten the knobs.

Insert the third featherboard with the hex head bolt

through the key hole slot of miter channel and tighten

knob securely.

Using miter guide

See Figure 39

The miter guide can serve as extra support for routing

small workpieces and for ends of long workpieces.

NOTE: Make sure that the fence and miter bar slot are

parallel before cutting.

To cut miters, unclamp knob that secures the protractor

head. Turn head up to 60° in either direction. Retighten

knob.

When making cuts using the miter guide, hold the work-

piece firmly against the fence, the miter guide, and the

table.

WARNING:

Do not allow any body part to be in line with the router

bit at any time when the miter gauge is in use. Doing

so could lead to serious personal injury.

Fig. 38

See Figure 38

3. Drawing the workpiece along the allen screw, (from

right to left, in front of the router), feed it through the bit,

at the same time pressing it against the ball-bearing

guide until the cut is complete.

4. When the cut is complete, move the workpiece away

from the bit, at the same time keeping it in contact with

the allen screw, until it clears the router bit completely.

5. Using the switch box, turn off router.

OPERATION

REPAIR PARTS

13 13

31 32

REPAIR PARTS

KEY NO. ITEM Part NO. DESCRIPTION QTY.

1 C 115980232 Tabletop 1

2 D 117010153 Extension 2

3 G 117020052 Leg 4

4 F 117010061 Leg support, right 2

5 E 117010060 Leg support, left 2

6 H 117920107 Switch box 1

7 B 119900666 Fence 1

8 A 116600681 Safety shield 1

9 J 116310035 Miter guide 1

10 U 119800217 Adapter plate 1

Hardware bag 1 119900173

11 L 119800162 Knob screw 2

12 P 116600684 Footpad 4

13 M 119800224 Knob 8

14 N 116620424 Miter pointer 1

15 K 117010029 Miter bar 1

16 AA 116700171 Carriage bolt (M6x30) 1

Hardware bag 2 119900175

17 W 116600710 Insert 1 1

18 X 116600711 Insert 2, small hole 1

19 Y 116610059 Insert 3, medium hole 1

20 Z 116610060 Insert 4, large hole 1

21 Q 116610046 Featherboard 3

22 R 116410139 Sliding block 2

23 S 116610042 Swivel piece 4

24 T 116420119 Clamp 4

Hardware bag 3 119900177

25 V 116550017 Locating pin 3

26 AK 116700165 Washer (6,4 DIN 9021) 10

27 AQ 116700167 Hex nut (M6) 4

28 AL 116700175 Washer (6,4 DIN 125) 4

29 AB 116700172 Countersink screw

with nose (M6x65) 4

30 AD 116700163 Pan head screw (5x16) 18

31 AM 116700183 Toothed washer

(5,3 DIN 6797) 34

32 AP 116700164 Hex nut (M5) 18

33 AC 116700176 Self tapping

pan head screw (M5x12) 21

34 AJ 116700179 Countersink screw (M4x12) 8

35 AN 116700180 Hex nut (M4) 8

36 AH 116700185 Allen screw (M6x10) 1

37 AR 116700184 Square nut (M6) 2

38 AE 116700177 Pan head screw (M6x25) 2

39 AF 116700178 Hex head bolt (M6x35) 3

40 AS 119900141 Countersink screw

(5/16" - 18 x 3/4") 3

41 AT 119900212 Countersink screw (M8x20) 3

Repair parts tabletop (Key No. 1)

42 116420210 Tabletop 1

43 116420220 Drop in plate 1

30 AD 116700163 Pan head screw (5x16) 12

32 AP 116700164 Hex nut (M5) 6

Repair parts fence (Key No. 7)

44 116600677 Fence 1

45 116600678 Adjustable fence 2

46 116700166 Carriage bolt (M6x65) 4

13 M 119800224 Knob 4

26 AK 116700165 Washer (6,4 DIN 9021) 4

OPERATOR’S MANUAL

ROUTER TABLE RT601W

116 300 211

05 05 Printed in china

RYOBI TECHNOLOGIES INC.

1428 Pearman Dairy Road Anderson, SC 29625

Post Office Box 1207 Anderson, SC 29622

www.ryobitools.com

Phone 1-800-525-2579

• SERVICE

Now that you have purchased your tool, should a need ever exist for repair parts or

service, simply contact your nearest Ryobi Authorized Service Center. Be sure to

provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your

nearest Ryobi Authorized Service Center. You can also check our Web site at

www.ryobitools.com for a complete list of Authorized Service Centers.

• MODEL NO.

The model number of this product is found on the packaging and the manual.

• HOW TO ORDER REPAIR PARTS

WHEN ORDERING REPAIR PARTS,

ALWAYS GIVE THE FOLLOWING INFORMATION:

• MODEL NUMBER RT601W

Ryobi Rt601W Owner S Manual

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