SNAPPER Lawn, Riding Mower Rear Engine Manual L0808151
User Manual: SNAPPER SNAPPER Lawn, Riding Mower Rear Engine Manual SNAPPER Lawn, Riding Mower Rear Engine Owner's Manual, SNAPPER Lawn, Riding Mower Rear Engine installation guides
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Safety Instructions & Operator's Manual for YARD CRUISER HYDRO DRIVE SERIES 4 I MODEL I YIZ NUMBER EXPLANATION I lsl331 . IBIvlEI ooo0.00s,oI A ,O "I I I DRIVE SYSTEM TYPE ENGINE HORSE POWER CUTTING WIDTH Y - Yard Cruiser 15 - 15.0 HP Engine Z - Zero Turning Radius YZ15334BVE MODELS YZ15384BVE 33 - 33" Cutting Deck 38 - 38" Cutting Deck 4 - Series Designation ENGINE TYPE SERIES DESIGNATION B - Briggs Engine E - Electric Start V - Over Head Valw Thank you for buying a SNAPPER Product! Before operating your YARD CRUISER, read this manual carefully and pay particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 & 3. Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense! R_O0_O COPYRIGHT I. 2002 SNAPPER iNC. ALL RIGHTS RESERVED MANUAL No. 6-3272 (I.R. 6/28/02) IMPORTANT SAFETY INSTRUCTIONS WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967). PROTECTION FOR CHILDREN PROTECTION Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. 1. 2. 3. 4. 5. 6. 7. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine. DO NOT operate blades in reverse. STOP BLADES. LOOK and SEE behind and down for children, pets and hazards before and while backing. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure vision. 9. DO NOT put your foot on the ground stabilize the machine. to try to 10. DO NOT operate machine on wet grass. Reduced traction could cause sliding. 11. DO NOT operate machine under any condition where traction, steering or stability is doubtful. PREPARATION 1. AGAINST TIPOVERS (Continued From Previous Column) 5. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from ditches, washouts, culverts, fences and protruding objects. 6. KEEP A SAFE DISTANCE (at least 3 feet) away from edge of ditches and other drop offs. The machine could turn over if an edge caves in. 7. Always begin forward motion slowly and with caution. 8. Use weights or a weighted load carrier in accordance with instructions supplied with a grass catcher. DO NOT operate machine on slopes exceeding 10 degrees (18% grade) when equipped with grass catcher. KEEP children out of the mowing area and under the watchful care of a responsible adult. DO NOT allow children in yard when machine is operated (even with the blade OFF). DO NOT allow children or others to ride on machine or on attachments (even with the blades OFF). They may fall and be seriously injured. DO NOT allow pre-teenage children to operate machine. PROTECTION AGAINST TIPOVERS Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra CAUTION. If you cannot back up the slope or if you feel uneasy on the slope, DO NOT mow it. Use extra care with grass catchers or other attachments; these affect the handling and the stability of the machine. 1. DO NOT operate machine on slopes exceeding 15 degrees (27% grade). 2. Exercise EXTREME CAUTION on slopes above 10 degrees (18% grade). Turn blades OFF when traveling uphill. Use a slow speed and avoid sudden or sharp turns. 3. DO NOT operate machine back and forth across face of slopes. Operate up and down. Practice on slopes with blades off. 4. AVOID uphill starts. If machine stops going uphill or tires lose traction, turn blades OFF and back slowly down the slope. 2. 3. 4. 5. 6. 2 Read, understand, and follow instructions and warnings in this manual and on the machine, engine and attachments. Know the controls and the proper use of the machine before starting. Only mature, responsible persons shall operate the machine and only after proper instruction. Data indicates that operators age 60 and above, are involved in a large percentage of mowerrelated injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury. Handle fuel with extra care. Fuels are flammable and vapors are explosive. Use only an approved fuel container. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel from machine. DO NOT smoke. Practice operation of machine with BLADES OFF to learn controls and develop skills. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or interfere with mowing. IMPORTANT SAFETY INSTRUCTIONS PREPARATION OPERATION (Continued From Previous Page) 7. Keep people and pets out of mowing area. Immediately STOP blades, STOP engine, and STOP machine if anyone enters the area. 8. Check shields, deflectors, switches, blade controls and other safety devices frequently for proper operation and location. 9. Make sure all safety decals are clearly legible. Replace if damaged. 10. Protect yourself when mowing and wear safety glasses, long pants and substantial footwear. 11. Know how to STOP blades and engine quickly in preparation for emergencies. 12. Use extra care when loading or unloading the machine into a trailer or truck. 13. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or worn spots. (Continued From Previous Column) 14. Exercise CAUTION when pulling loads. Limit loads to those you can safely control and attach loads to hitch plate as specified with SNAPPER attachment instructions. 15. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poison. MAINTENANCE 1. DO NOT store machine or fuel container inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container out of the reach of children in a well ventilated, unoccupied building. 2. Keep engine free of grass, leaves or excess grease to reduce fire hazard and engine overheating. 3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame. 4. Check brakes frequently; adjust, repair or replace as needed. 5. Keep all bolts, nuts and screws properly tight. Check that all cotter pins are in proper position. 6. Always provide adequate ventilation when running engine. Exhaust gases contain carbon monoxide, an odorless and deadly poison. 7. Disconnect negative (black) cable from battery before performing maintenance or service. Cranking engine could cause injury. 8. DO NOT work under machine without safety blocks. 9. Service engine and make adjustments only when engine is stopped. Remove spark plug wire(s) from spark plug(s) and secure wire(s) away from spark plug(s). 10. DO NOT change engine governor speed settings or overspeed engine. 11. Lubricate machine at intervals specified in manual to prevent controls from binding. 12. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them. 13. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine. 14. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices. 15. Use only genuine SNAPPER replacement parts to assure that original standards are maintained. 16. If battery is removed, DO NOT operate engine without insulating Positive + battery cable terminal with electrical tape, or sparking from battery cables can result. OPERATION 1. Mount and dismount machine from left side. 2. Start engine from operator's seat, if possible. Make sure blades are OFF and parking brake is set. DO NOT leave machine with engine running. STOP engine, STOP blades, SET brake, and Remove key before leaving operators position of any reason. DO NOT operate machine unless properly seated with feet on feet rests or pedal(s). STOP BLADES and ENGINE and make sure blades have stopped before removing grass catcher or unclogging mower to prevent loss of fingers or hand. Blades must be OFF except when cutting grass. Set blades in highest position when mowing over rough ground. Keep hands and feet away from rotating blades underneath deck. DO NOT place foot on ground while BLADES are ON or machine is in motion. DO NOT operate machine without entire grass catcher or guards in place. DO NOT point discharge at people, passing cars, windows or doors. 3. 4. 5. 6. 7. 8. 9. Slow down before turning. 10. Watch out for traffic when near or crossing roadways. 11. STOP engine immediately after striking an obstruction. Inspect machine and repair damage before resuming operation. 12. Operate machine only in daylight or with good artificial light. 13. Move joystick (if equipped) SLOWLY to maintain control during speed and directional changes. 3 TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS ........................................................................ 2-3 TABLE OF CONTENTS ..................................................................................................... 4 SECTION 1 - FAMILIARIZATION ...................................................................................... 5 SECTION 2 -OPERATING INSTRUCTIONS ................................................................. 6-9 Pre-start Checklist ........................................................................................... 6-7 Rolling Machine w/o Engine Running ................................................................ 6 Starting Engine .................................................................................................... 7 Starting & Stopping Engine, Mower Blades ...................................................... 8 Starting & Stopping Wheel Drive ....................................................................... 8 Setting & Releasing Parking Brake .................................................................... 8 Cutting Height Adjustment ................................................................................. 9 SECTION 8 - MAINTENANCE INSTRUCTIONS ....................................................... 10-14 Service -After First 5 Hours .............................................................................. 10 Change Engine Oil .......................................................................................... 10 Check Mower Blade ........................................................................................ 10 Check Mower Drive Belt ................................................................................. 11 Check Transaxle Drive Belts ......................................................................... 11 Service - Every 25 Operating Hours ................................................................. 11 Check Mower Components ...................................................................... 11-12 Mower Blade Spindle - Lubrication ............................................................... 12 Mower Deck Linkage - Lubrication .............................................................. 13 Front Wheel Bearings - Lubrication .............................................................. 13 Front Caster Wheel Pivot Shaft - Lubrication .............................................. 13 Parking Brake Pivot Bushings - Lubrication ............................................... 13 Service - Annually ............................................................................................. 14 Engine .............................................................................................................. 14 Air Filter ........................................................................................................... 14 Oil Filter ........................................................................................................... 14 Engine Oil ........................................................................................................ 14 Transaxle ......................................................................................................... 14 Fuel Filter ......................................................................................................... 14 Storage - Out of Season .................................................................................... 14 SECTION 4 - ADJUSTMENTS AND REPAIR ............................................................. 15-22 Neutral Position Adjustments ........................................................................... 18 Engine Adjustments & Repair .......................................................................... 18 Mower Deck & Component Adjustments ........................................................ 15 Mower Drive Belt Adjustment ........................................................................... 16 Mower Drive Belt Removal & Replacement ................................................ 18-17 Blade Brake Adjustment .................................................................................... 17 Adjusting Mower Blade ................................................................................ 17-18 Mower Deck Adjustment (Levelness) Side to Side ......................................... 19 Mower Deck Adjustment (Levelness) Front to Rear ....................................... 20 Mower Deck Timing Rod ................................................................................... 20 Wheel Brake Adjustment ................................................................................... 21 Mower Blade Replacement .......................................................................... 21-22 Blade Wear Limits ........................................................................................... 21 Blade Sharpening ........................................................................................... 21 Blade Replacement ............................................................................................ 22 Battery Removal ................................................................................................. 22 Battery Installation ............................................................................................. 22 Battery Service & Charging .............................................................................. 22 Battery Storage .................................................................................................. 22 Battery Testing ................................................................................................... 23 New Battery Preparation ................................................................................... 23 TROUBLESHOOTING ................................................................................................ 24-28 SERVICE SCHEDULE ...................................................................................................... 26 Maintenance/Replacement Parts ...................................................................... 26 WARRANTY ..................................................................................................................... 27 PRIMARY MAINTENANCE ......................................................................................... 28-31 PRODUCT REGISTRATION FORM ................................................................................ 32 5 Section 1 - FAMILIARIZATION JOYSTICK CONTROL HANDLE FUELTANK IMPORTANT! The figures and illustrations in this manual are provided for reference only and may differ from your specific model. Contact your PARKING BRAKE Snapper dea er f you have quest ons. BRAKE RELEASE BUTTON KEY SWITCH ENGINE SPEED CONTROL -_ BLADE SWITCH DECK LIFT HANDLE FRAME COVER DECK DISCHARGE FIGURE 1.1 INTRODUCTION 1.2 NOMENCLATURE The nomenclature drawing above, Figure 1.1, shows the essential parts of the SNAPPER YARD CRUISER. It is recommended that all operators of this equipment become thoroughly familiar with the controls, components, and operation of this machine before operating. Specific details involving the engine are found in the separate engine owner's manual. Study these manuals before operating and keep both handy for future reference. For the nearest SNAPPER dealer in your area, check the yellow pages under the heading LAWN MOWERS. For engine parts and service, look for the engine manufacturer's dealers under the heading, ENGINES - gasoline. This manual has been prepared for the operator's of the SNAPPER YARD CRUISER. Its purpose, aside from recommending standard operating procedures and routine service requirements, is to promote SAFETY through the use of accepted operating practices. Read, Understand and Follow the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 and 3 of this manual and All SAFETY messages on the YARD CRUISER and its attachments before operating. SNAPPER recommends returning the YARD CRUISER to an authorized SNAPPER dealer annually for inspection and addition of any new devices, which might upgrade the safety of the mower. 6 Section 2 - OPERATING 2.1 INSTRUCTIONS PRE-START CHECK LIST Make the following checks and perform the service required before each start-up. 2.1,1. Check tires and add or release air as needed to bring pressure to 12 P.S.I. in front and 12 P.S.I. in rear tires. 2.1,2. Check guards, deflectors and covers to make sure all are in place and securely tightened. 2.1,3. Check engine oil and add oil as needed to bring level up to the FULL mark. Refer to engine owner's manual for oil specifications. See Figure 2.1. 2.1.5. Clean exterior surfaces of cutting deck and engine of any accumulation of dirt, grass, oil, etc. Keep engine air intake screen and cooling fins clear at all times. 2.1.6. Add fuel to tank of the YARD CRUISER outside where fumes can safely dissipate. Make sure fuel filler cap is tight and vent is open after refueling. See Figure 2.3. Refer to engine owner's manual for fuel specifications. FUEL ENGINE OIL DIPSTICK t TANK LEVEL FIGURE 2.3 FIGURE 2.1 IMPORTANT: To roll the machine without the engine running, pressure within the hydraulic pumps must be released. Tilt seat up and move control lever down to release pressure. NOTE: Control lever must be in the "UP" position to drive machine. See Figure 2.4. DO NOT USE CONTROL TO RELEASE PRESSURE hND COAST DOWN SLOPES. RELEASE PRL--SSURE ONLY WHEN MACHINEMOTIONC/_I BECONTROLLEDAND ENGINEOFF. 2.1.4. Check Blade switch to insure it works freely. Switch is pulled "OUT" into the "ON" position for blade engagement or pushed back "IN" into the "OFF" position for blade disengagement. See Figure 2.2. IMPORTANT: Blade rotation must stop in 5 seconds or less after moving blade switch to "OFF". Refer to Section "Blade Brake Adjustment". MOVE CONTROL LEVER UP TO PULL"OUT" TO ENGAGE PUSH"IN" DISENGAGE DRIVE MACHINE _ MOVE CONTROL DOWN TO ROLL MACHINE LEVER ; . '_ BLADE SWITCH i FIGURE 2.4 FIGURE 2.2 7 Section 2 - OPERATING INSTRUCTIONS IMPORTANT: This YARD CRUISER is equipped with hydrostatic drive, The forward, rearward and steering movement of the machine is controlled by a joystick lever. Joystick operations should be performed only from the operator's position in the seat. A small movement of the joystick can cause the machine to move instantly. Move joystick very carefully and slowly. JOYSTICK X RUN POSITION 1. Always move the joystick to the center position to "STOP" machine. IMPORTANT: To stop machine always return the joystick with hand assistance to the neutral position. Always engage parking brake when leaving operator's seat, 2. Move the joystick forward to propel the machine forward, 3. Move the joystick rearward to propel the machine backward. 4. Move the joystick to the right to rotate the front of the machine in circular motion to the right, as in turning around to go in a different direction, 5. Move the joystick to the left to rotate the front of the machine in circular motion to the left, as in turning around to go in a different direction, 2.2 NEUTRAL POSITION TURN KEY DECAL VIEWED FROM OPERATOR'S POSITION FIGURE 2,5 STARTING & OPERATION 2.2,1, ENGINE (ELECTRIC START) When the ignition key is turned to "START", the engine will not turn over unless the parking brake is engaged and the blade switch is in the "OFF" position! \ 2.2,2. OPERATION Be seated on the YARD CRUISER before attempting to start the engine with the key switch. 1. Make certain the blade switch is in the "OFF" position. 2. Make certain the joystick lever is in the neutral (N) position as shown in Figure 2.5. PARKING BRAKE ENGAGED IMPORTANT: The joystick lever has to be manually moved to propel machine. Always return the joystick with hand assistance to the neutral position to stop machine. The machine will only crank or start if parking brake is engaged and the blade switch is in the "OFF" position. MOVE ENGINE SPEED!CHOKE CONTROL TO CHOKE POSITION. AFTER WARMUP MOVE CONTROL AWAY FROM CHOKE POSITION 3. Make certain the parking brake lever is engaged. See Figure 2.6. 4. Move engine speed control to the choke position to start a cold engine. See Figure 2.6. 5. Turn key to the start position until engine starts. See Figure 2.5. 6. After engine starts, move engine speed control away from the choke position to the (Rabbit) "Fast" position. 7. Allow a brief warm-up until engine runs smooth. CONTROLSHOWNIN CHOKE POSITION / FIGURE 2,6 WARNING IS IN AI DO NOT leave machine with engine running. STOP I engine. STOP blades. Engage park brake. Removel key. DO NOT park machine on slopes. 8 Section 2 - OPERATING INSTRUCTIONS WARNING DO NOT operate blades in reverse. STOP BLADES. I LOOK and SEE behind and down for children, petsl and hazards before and while backing. I 2.2,3. MOWER BLADE 1. With engine running, move engine speed control to the Rabbit or "fast" position. 2. PulI the blade switch out into the "ON" position to engage the mower blades. See Figure 2.7. DISENGAGE BRAKE PARKING PULL BLADE SWITCH OUT TO THE "ON" POSITION FIGURE 2,8 ENGINE SPEED CONTROL IN THE POSITION WARNING Blades must stop rotating in 5 seconds or less after blades have been turned off. DO NOT operate machine until blade brake has been adjusted or repaired and is functioning properly. Refer to Section "Blade Brake Adjustment" or contact your SNAPPER dealer for assistance. 2.3.4. PARKING BRAKE 1. Manually position joystick in the neutral position. 2. Engage parking brake by pushing button at the top of lever and then pulling the parking brake lever slowly back to the "ON" position. 3, Release parking brake by pushing button at the top of lever and moving brake lever forward to the "OFF" position. See Figure. 2.7. FIGURE2.7 3. Release the parking brake. See Figure 2.7. 4. Move joystick carefully in the desired direction to propel the machine. A small movement of the joystick can cause the machine to move instantly. Move joystick carefully and slowly. 2,3 STOPPING 2,3,1, ENGINE 1. Stop engine by turning key to the "OFF" position. See Figure 2.8. WARNING WARNING DO NOT park machine on slopes. AI DO NOT leave machine with engine running. STOP I engine. STOP blades. Engage park brake. Remove I key. DO NOT park machine on slopes. I 2,3.2, WHEEL DRIVE 1. Stop motion of riding mower by moving joystick to neutral (N) position. See to Figure 2.8. 2.3.3. MOWER BLADE 1. Push the blade switch in to "OFF" position to disengage or stop the mower blades. See Figure 2.7. 9 I Section 2 - OPERATING INSTRUCTIONS 2.3.5, CUTTING HEIGHT ADJUSTMENT This machine has seven different cutting height positions. IMPORTANT: When positioning the cutting deck into a higher cutting position, pull up on the deck lift handle only, it is not necessary to pull up on the release lever at the same time. Use the release lever when moving deck cutting height to a lower cutting position. 1. 2. 3. Grasp both handles together to disengage latch. Raise or lower handles to desired height. Release lower handle to engage latch. See Figure 2.9. DECK LIFT HIGHEST NOTCH L_RELEAS E CONNECTING BAR OMITTED IN THIS VIEW FOR CLARITY DETENT PLATE FIGURE 2,9 10 Section 3 - MAINTENANCE 3,2,2, CHECK MOWER BLADE 1. Make sure fuel cap is on tight and vent is closed. Turn fuel shut off valve (If equipped) to the "CLOSED" position. Start engine and allow it to run until engine runs out of fuel. See Figure 2.3. 2. Apply parking brake. 3. Turn key to "OFF" position and remove key from ignition switch. 3.1 INTRODUCTION To retain the quality of the YARD CRUISER, use genuine SNAPPER replacement parts only. Contact a local SNAPPER dealer for parts and service assistance. For the correct part or information for a particular mower, always mention the model and serial number. 3.2 SERVICE - AFTER FIRST 5 HOURS WARNING WARNING Wear heavy leather gloves when handling or working I around cutting blades, Blades are extremely sharp and I can cause severe injury. I DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. STOP engine. STOP blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT, Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and vent must be closed securely to prevent fuel spillage. 4. Carefully stand YARD CRUISER on rear bumper. It may be necessary to have help to stand unit up. 5. Check torque of blade mounting bolts. Torque to: 33" Deck - 30 to 40 ft. Ibs. 38" Deck - 80 to 90 ft. Ibs. See Figure 3.2. 6. Check blade for sharpness, wear and damage. Refer to Section "BLADE WEAR LIMITS". 3,2,1. CHANGE ENGINE OIL 1. Place bricks or wooden blocks under the front wheels to lower rear of engine. 2. Place a 4 quart minimum capacity container under the end of the oil drain. 3. Loosen or remove oil fill cap on engine. 4. Install the drain hose (Supplied in hardware bag) onto drain plug nipple and place hose into drain container. 5. Rotate drain plug counter clockwise and pull out to open and allow oiI to drain out. See Figure 3.1. TORQUE BLADE MOUNTING BOLTS TO 30 TO 40 FT. LBS. SINGLE BLADE DECK iiiiiiiiiiii TORQUE BLADE MOUNTING "BOLTS TO 80 TO 90 FT. LBS. INSTALL HOSE ONTO OIL DRAIN NIPPLE ROTATE 1/4 TURN COUNTERCLOCKWISE AND PULL OUT TO DRAIN ENGINE OIL TWIN BLADE DECK OIL DRAIN FIGURE 3.2 FIGURE 3.1 7. Check blade for straightness. 6. After all the oil has drained, close the drain by pushing in and rotating clockwise to close. Wipe up any oil that may have spilled. Dispose of drained oil properly. See Figure 3.1. 7. Change oil filter at every oil change. Refer to your engine owner's manual for service instructions. 8. Fill engine crankcase with new oil. Refer to your engine owner's manual for oil specifications. A WARN,NG DO NOT use a cutting blade that shows signs of excessive wear or damage. Refer to Section "MOWER BLADE REPLACEMENT" for proper blade inspection and service procedures. 11 I I I I I Section 3 - MAINTENANCE 2. Checking Mower Belt Tension The idler and spring provide proper belt tension and require no adjustment. If belt is frayed, slit, severed or belt strands exposed, replace belt before operating mower. WARNING DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage. 3.2.4. CHECK TRANSAXLE DRIVE BELTS 1. Checking Transaxle Belt Tension The transaxle drive belts require no adjustment. If belts are frayed, slit, severed or belt strands exposed, replace belt before operating mower. 3.2.3. CHECK MOWER DRIVE BELT 1. Footrest Removal a. Squeeze the deck lift handle and the release lever and lift the deck lift handle until it locks in the top notch which is the high cut/transport position. 13.Remove retaining knobs located at the corners of footrest. Remove footrest. See Figure 3.3. c. Check mower belt. If belt is frayed, slit, severed or belt strands exposed, replace belt before operating mower. d. Reinstall footrest cover and reinstall knobs and tighten securely. 3.3 HIGH CUT/ NOTCH SERVICE - EVERY 25 OPERATING HOURS 3.3.1. ENGINE 1. Engine Cooling System The engine cooling system consists of an engine shroud and engine fins. These should be kept clean and free of debris as needed or cleaned. 2. Engine Oil Change engine oil. Refer to Section "CHANGE ENGINE OIL". Refer to engine owner's manual for oil specifications. 3, Oil Filter Change engine oil filter. Refer to engine owner's manual for filter specifications. 4. Air Filter Refer to engine owner's manual for service instructions. 5. Air Filter 1. Refer to engine owner's manual for service instructions. Change air filter. Pull up and rotate the air cleaner latch to remove cleaner cover. See Figure 3.4. IMPORTANT: When cover is removed, you are viewing the carburetor side of the air filter, which will appear clean. Remove filter and pre-cIeaner for inspection. RELEASE LEVER AIR CLEANER LATCH DECK LIFT HANDLE AIR CLEANER COVER RETAINING KNOBS FIGURE 3.4 (Continued On Next Page) FIGURE 3.3 12 Section 3 - MAINTENANCE Check mower deck for proper levelness. Adjust as required. Refer to Section "MOWER DECK ADJUSTMENT - LEVELNESS". WARNING DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage. 3.3 WARNING Lifting or lowering the machine onto or down from the rear bumper unassisted can cause severe injury. Always have assistance from another person when supporting the weight of machine. SERVICE - EVERY 25 OPERATING HOURS (Continued From Previous Page) 3,3.1. CHECK ENGINE 5. Air Filter 5. 2. Refer to engine owner's manual for cleaning and service instructions. Remove and clean engine air pre-cleaner. Remove and replace engine air cleaner. See Figure 3.5. Install pre-cIeaner and air cleaner per engine owner's manual. AIR PRECLEANER 6. Cleaning Mower Deck a. Make sure fuel cap is on tight. Turn fuel shut off valve (If equipped) to the "CLOSED" position. Start engine and allow it to run until engine runs out of fuel. Close vent on fuel filler cap. See Figure 2.3. b. Remove key from ignition switch. c. Remove spark plug wire(s) and secure away from spark plug(s). d. Carefully stand YARD CRUISER on rear bumper. e. Clean underside of mower deck, removing all accumulation of grass clippings and debris. f. Lower YARD CRUISER to ground. Clean top of deck, removing all grass clippings and debris. Mower Blade Spindle - Lubrication a. Lubricate spindle bearings with three shots of general purpose grease from grease gun. See Figure 3.6. UNDERSIDE VIEW OF 33" DECK S .UBRICATE SPINDLE BEARINGS AIR CLEANER FIGURE 3.5 3. Reinstall air cleaner cover, insert tabs located at the bottom of the cover into corresponding slots in engine cover. Position cover and engage latch over cover and rotate and push down to lock. 3,3.2. MOWER COMPONENTS 1. Blade Brake Check blade stop time. Blades must stop rotating in 5 seconds or less after blades have been turned off. Refer to Section "Blade Brake Adjustment". 2, Mower Drive Belt Check belt for proper tension. No adjustment required. Replace belt as needed. 3, Mower Blade Check blade for sharpness, wear, damage, and torque. Refer to Section "MOWER BLADE REPLACEMENT". 4. Mower Deck Levelness FIGURE 3.6 13 Section 3 - MAINTENANCE WARNING FRONTSTRUCTURE ACCESS HOLE DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage. PIVOT SHAFTS 7, Mower Deck Linkage - Lubrication Lubricate all mower deck linkage pivot points with a light coat of motor oil. FRONT COVER REMOVED 3.3.3. YARD CRUISER - LUBRICATION 1. Front Wheel Bearings Lubricate front wheel bearings with five shots of general purpose grease from grease gun, See Figure 3,7, FIGURE 3.8 I 3. I f Parking Brake Pivot Bushings a. Make sure fuel cap is on tight. Turn fuel shut off valve (If equipped) to the "CLOSED" position. Start engine and allow it to run until engine runs out of fuel. Close vent on fuel filler cap. b, Remove key from ignition switch. c. Remove spark plug wire(s) and secure away from spark plug(s). d. Carefully stand YARD CRUISER on rear bumper. e. Lubricate both pivot bushings with three shots general purpose grease from grease gun. See Figure 3.9 YARD CRUISER SHOWN WITHDECKREMOVED. DECK REMOVAL NOT NECESSARY FOR LUBRICATE FRONT WHEEL BEARINGS FIGURE 3.7 BUSHINGS 2. Front Caster Wheel Pivot Shaft The front frame cover will not have to be removed to lubricate the pivot shaft. The access hole is at the rear of the front structure underneath frame cover. a. The pivot shaft grease fitting can be accessed through a hole at the rear of the front structure. Lubricate pivot shaft with three shots of general purpose grease from grease gun. See Figure 3.8. FIGURE 3.9 14 Section 3 - MAINTENANCE WARNING DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage. 3.4 SERVICE - ANNUALLY Perform alI maintenance maintenance schedule. as described in \ the HOSE CLAMPS 3,4,1, Engine Service engine according to engine owner's manual. 3.4.2. Air Filter Refer to engine instructions. owner's manual for service 3.4.3. Oil Filter Refer to engine instructions. owner's manual for service 3.4.4, Engine Oil Refer to engine instructions. owner's manual for service FIGURE 3.10 3.5 STORAGE (OUT OF SEASON) If desired, the YARD CRUISER can be stored on the rear bumper. Perform the following procedures to insure the YARD CRUISER will operate properly when taken out of storage. 1, Thoroughly clean the YARD CRUISER by removing all grass clippings and debris. 2, Perform maintenance and lubrication as described in the previous sections. 3. Drain fuel from fuel tank. 4, Start engine and allow it to run until engine runs out of fuel. This allows the carburetor and fuel system to remain clean during storage. 5. Remove battery. Refer to Section "BATTERY REMOVAL AND STORAGE". 6, Close vent on fuel filler cap. Remove key. 7, Carefully stand YARD CRUISER on rear bumper in desired location for storage. 3.4.5. Transaxle IMPORTANT: DO NOT try to open reservoir cap at any time. The transaxle is maintenance free. The transaxle does not require any fluid or any service. If there is any problem: leakage, malfunction or etc. return the Yard Cruiser immediately to the nearest authorized Snapper dealer for service. 3.4.6, NEW FUEL FILTER PART NO. 1-4359 Fuel Filter Service fuel filter as instructed below. Turn key to "OFF" position. Engine MUST be stopped and MUST be cold before removing filter. Turn fuel shut off valve (if equipped) to the "CLOSED" position or perform filter change when fuel tank and fuel line are empty. 1. Remove hose clamps from fuel filter. 2. Remove fuel lines from filter. Discard filter. 3. Install new fuel filter. Reinstall hose clamps. See Figure 3.10. 15 Section 4 - ADJUSTMENTS & REPAIR WARNING \ DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage. LOWER VIEW IS SHOWN FROM THIS ANGLE 4.1 NEUTRAL POSITION ADJUSTMENTS The joystick controls the movement and stopping of the unit. Move the joystick to the center or neutral position to stop mower. IMPORTANT: Always return the joystick with hand assistance to the neutral position. If mower does not come to a complete stop or has any movement when joystick is moved to the neutral position, adjustment must be made. It is recommended that these adjustments be made by an authorized SNAPPER dealer. But, adjust joystick cables as follows after removing fenders: FRONT OF MOWER IF MOWER tS tIGHT SIDE PERFORM PROCEDURE ON THE LEFT SIDE CABLE. ROTATE TOP NUT • 1/8" INCREMENTS CLOCKWISE 1, If mower tracks to the right, loosen bottom nut first on the right cable. Turn top nut clockwise in a 1/8 increment then retighten lower nut to secure cable. Check tracking of mower. Repeat this adjustment if necessary. See Figure 4.1. 2, If mower tracks to the left, loosen bottom nut first on the left cable. Turn top nut clockwise in a 1/8 increment then retighten lower nut to secure cable. Check tracking of mower. Repeat this adjustment if necessary. See Figure 4.1. IF MOWER IS TRACKING TO THE RIGHT ADJUST RIGHT SIDE CABLE. FIGURE 4.1 4.2 ENGINE ADJUSTMENTS & REPAIR Refer to the engine owner's manual for those adjustments and!or repairs that can be made by the owner. 4.3 MOWER DECK & COMPONENT ADJUSTMENTS The following mower deck and component adjustments and repairs can be made by the owner. However, if there is difficulty in achieving these adjustments and repairs, it is recommended that these repairs be made by an authorized SNAPPER dealer. 16 LOOSEN BOTTOM NUT FIRST Section 4 - ADJUSTMENTS & REPAIR 4,3.2, MOWER DRIVE BELT REPLACEMENT Inspect mower drive belt. Replace belt if signs of excessive wear and/or damage are present. WARNING DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage. 4,3.3. BELT REMOVAL 1. Remove foot rest. Refer to Section "FOOT REST REMOVAL". 2. Remove old belt. 4.3.4. BELT REPLACEMENT 1. Route new belt around electric clutch pulley. See Figure 4.3. 4.3.1, MOWER DRIVE BELT ADJUSTMENT The 33" and 38" mower deck drive belts do not require any adjustment. If the belt does not drive blade properly, replace belt as needed. Refer to Section "BELT REPLACEMENT". Belt routing shown on this page. See Figure 4.2. I SPINDLE PULLEY ELECTRIC CLUTCH PULLEY - MOWER BELT /ill 11 ROUTE MOWER BELT AROUND ELECTRIC CLUTCH PULLEY ELECTRIC : CLUTCH D VIEW SHOWN FROM UNDERNEATH WITH DECK REMOVED, DECK REMOVAL NOT NECESSARY FOR MOWER BELT 33" DECK FIGURE 4.3 SPINDLE PULLEY SPINDLE PULLEY (Continued On Next Page) \ PULLEY STATIONARY PULLEY ELECTRIC CLUTCH PULLEY 38" DECK FIGURE 4.2 17 Section 4 - ADJUSTMENTS & REPAIR 4,3,5, BLADE BRAKE ADJUSTMENT The SNAPPER YARD CRUISER is equipped with an electric clutch/brake that should stop blade rotation in 5 seconds or less after being turned off. If blades continue to rotate longer than 5 seconds, adjustment or replacement is required. When properly adjusted, a .010" to .012" feeler gauge will fit thru the three inspection slots located on the side of the clutch as shown. See Figure 4.5. Excessive clearance can adversely affect the function of the clutch and produce blade stop times over 5 seconds. To adjust, turn the three adjusting nuts clockwise to reduce clearance. The clearance at each of the three slots must be set the same. WARNING DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage. 4.3.4. BELT REPLACEMENT (Continued From Previous) 2. Route belt around stationary idler. 3. Remove spring that is connected to idler pulley. Loosen nut and bolt that secures idler pulley to idler arm. Route belt between belt guide and idler pulley. 4. Route belt onto spindle pulley. Make sure belt is inside spindle pulley belt guide. 5. Reinstall idler pulley spring. See Figure 4.4. NOTE: The idler belt guide should be positioned so the Iocator tab fits into the corresponding hole found on the idler arm. See Figure 4.4. Tighten bolt securely. 6. Reinstall front frame cover. ADJUSTING NUT (3) BELT REPLACEMENTS Engine Engine Electric Electric to Hydro Pumps (All Models) to Electric Clutch (All Models) Clutch to Mower (33" Decks) Clutch to Mower (38" Decks) Part Part Part Part No. No. No. No. 4-1823 2-9117 3-5389 2-9308 IDLER ARM AND BELT GUIDE DETAIL FIGURE 4.5 MUST GO HOLE WARNING Blades must stop rotating in 5 seconds or less after blades have been turned off. DO NOT operate machine until blade brake has been adjusted or repaired and is functioning properly. Contact your SNAPPER dealer for assistance. LOCATOR TAB MOWE R BELT 4,3,6, ADJUSTING MOWER BLADE The straightness of the mower blade(s) is essential for smooth, even mowing. Adjust blade straightness as follows. NOTE: Follow Steps 1 thru 4 for all deck sizes. 1. Make sure fuel cap is on tight. Turn fuel shut off valve (If equipped) to the "CLOSED" position. Start engine and allow it to run until engine runs out of fuel. Close vent on fuel filler cap. See Figure 2.3. 2. Remove key from ignition switch. 3. Remove spark plug wire(s) and secure away from spark plug(s). 4. Carefully stand YARD CRUISER on rear bumper. (Continued On Next Page) IDLER IDLER ARM STATIONARY PULLEY BELT GUIDE FIGURE 4.4 18 Section 4 - ADJUSTMENTS & REPAIR WARNING JACKSCREWS DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage. JAM NUTS 4.3.6. ADJUSTING MOWER BLADE (Continued From Previous Page) (Adjusting the 33" Deck Blade) 5. Select a point on the deck and mark for reference. 6. Mark blade tips as "A" and "B". 7. Rotate blade until blade tip "A" is at deck reference mark. 8. Measure the distance between deck Iip and blade tip. NOTE: On 33" decks, the measurement between the blade tip and deck lip should be 3/8". See Figure 4.5. 9. Repeat step 8 with blade tip "B". 10. If measurement between blade tips and deck are different and there is more than 1/16" difference between blade tip measurements, adjust blade as follows: a. Loosen jam-nuts on the ends of blade bar. b. Adjust jack screws "IN" or "OUT" until blade tip measurements are within 1/16" of each other and blade tips are 3/8" away from deck lip. See Figure 4.6. c. Retighten jam-nuts securely. FIGURE 4.6 (Adjusting The 38" Deck Blades) NOTE: Follow Steps 1 thru 4 for all deck sizes. 11. Mark each blade's tips as "A" and "B". See Figure 4.7. 12, Rotate both blades until blade cutting edges "A" are at their closest point. 13. Measure the distance between both "A" blade cutting edges and deck. See Figure 4.7. \ FIGURE 4.7 14. Rotate blade until blade cutting edges "B" are together. See Figure 4.8. 16. If the measurements differ by more than 1/6" between either set of blade tips, one or both blades are bent and must be replaced with new blades. MARK ENDS FROM BLADE TIP TO OUTER DECK LIP FIGURE MEASURE FROM BLADE TIPS TO DECK 4.6 FIGURE 4.8 19 Section 4 - ADJUSTMENTS & REPAIR 6. Loosen the eccentric. WARNING DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage. FIGURE 4.10 i----- X-1/8" IRON SINGLE BLADE DECK SIDE the LOOSEN UP FRONT OR REAR VIEW OF DECK TWIN BLADE DECK v///!/Alrt,,'////A bolt that retains 7. Turn eccentric "UP" or "DOWN _' as required until blade tips are within 118" of the same distance from the floor. See Figure 4.10. 8. Tighten shoulder bolt loosened in Step "f". 9. Readjust rear hanger chain pivots to align with holes in support brackets. 10. Reconnect hanger chains, remove angle iron_ pipe, etc. and recheck side to side level. Adjust either chain as needed to result in blade tips being within 1/8" of the same distance from the floor. 11. Proceed to check front to rear deck pitch. 4.3.7. MOWER DECK ADJUSTMENT (LEVELNESS) Side-To-Side (33" & 38" Decks) Before making deck leveling adjustments, check the tire pressure. Check tires and add or release air as needed to bring pressure to 12 P.S.I. in front and 12 P.S.I. in rear tires. If tires are properly inflated and mowing is still uneven, adjust side-to-side deck levelness as follows: 1. Place YARD CRUISER on a smooth level surface. 2. Turn engine off and remove key, remove spark plug wire(s) from spark plug(s) and secure wire(s) away from plug(s). 3. Place a piece of angle iron, pipe, or similar object under center of deck at the rear. 4. Remove rear hanger chains and allow center, rear of deck to rest on angle iron. 5. Measure the distance from blade tips to floor. If the measurement is within 1/8" from side-to-side, the deck levelness is satisfactory. If the difference from side-to-side is greater than 1/8", continue to the next page for adjustment. See Figure 4.9. X --.-----7 shoulder SIDE X ANGLEIRON FIGURE 4.9 20 O LOER Section 4 - ADJUSTMENTS & REPAIR If the rear blade tip is lower or is more than 1/4" higher than the front, proceed with adjustment. WARNING DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage. 1. Remove rear hanger chains. 2. Turn each hanger pivot the same number of rotations on the eye-bolt to raise or lower the rear of the deck. See Figure 4.12. 3. Reinstall rear hanger chains and measure blade tips again. 4. Repeat steps "a" through "c" until proper leveiness is obtained. 4.3.8. MOWER DECK ADJUSTMENT (LEVELNESS) Front to Rear Deck Pitch (33" Deck) With the YARD CRUISER on a smooth, level surface, rotate blade until blade tips are at front and rear of deck. Measure the distance from blade tips to floor. The distance should be the same, or the rear 1/4" lower than the front. If the rear blade tip is higher or is more than 1/4" lower than the front, proceed with adjustment. 1. Remove rear hanger chains. 2. Turn each hanger pivot the same number of rotations on the eye-bolt to raise or lower the rear of the deck. See Figure 4.11. 3. Reinstall rear hanger chains and measure blade tips again. 4. Repeat steps "a" through "c" until proper leveiness is obtained. RONT REA. x X_ V///'//Av////_l ,RONT t [---. X ÷ 1/4" REAR I ROTATE HANGER PIVOT: UP TO RAISE DECK OR DOWN TO LOWER DECK t X - 1/4" t SIDE VIEW OF DECK t FIGURE 4.12 4.3.9. MOWER DECK TIMING ROD The mower deck timing rod is pre-adjusted at the factory. It is set to maintain the deck in the same attitude through all heights of cut. If the timing rod requires adjustment, contact an authorized SNAPPER dealer for service. See Figure 4.13. ROTATE HANGER PIVOT UP TO RAISE DECK OR DOWN TO LOWER DECK ADJUSTING NUT DO NOT ADJUST REAR LIFT ARM FIGURE 4.11 Front to Rear Deck Pitch (38" Decks) With the YARD CRUISER on a smooth, level surface, rotate blades until blade tips are at front and rear of deck. Measure the distance from blade tips to floor. The distance should be the same, or the rear 1/4" higher than the front. 38" DECK SHOWN FIGURE 4.13 21 Section 4 - ADJUSTMENTS & REPAIR 4.4,2. BLADE SHARPENING 1. Make sure fuel cap is on tight. Turn fuel shut off valve (if equipped) to the "CLOSED" position. Start engine and allow it to run until engine runs out of fuel. Close vent on fuel filler cap. See Figure 2.3. 2. Remove key from ignition switch. 3. Remove spark plug wire(s) and secure away from spark plug(s). 4. Carefully stand YARD CRUISER on rear bumper. 5. Remove blade(s). See Figure 4.16. 6. Inspect condition of blade. See Figure 4.14. 7. If blade is in good condition, sharpen at 22 to 28 degrees. DO NOT sharpen beyond existing cutting edge. See Figure 4.17. 8. Check blade balance after sharpening. If necessary, correct blade balance by grinding the heavy end of blade. 9. Reinstall blade. See Figure 4.16. Torque blade mounting bolts to recommended range of: 33" Deck - 30 to 40 ft. Ibs. 38" Deck - 80 to 90 ft. Ibs. WARNING DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine Stop blade. Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage Wear heavy leather gloves when handling or working around cutting blades. Blades are extremely sharp and can cause severe injury DO NOT use a cutting blade that shows signs of excessive wear or damage. 4.3,10, WHEEL BRAKE ADJUSTMENT Adjust the wheel brake if wheels turn when parking brake is engaged. Adjust the wheel brake by turning wheel brake adjusting nut clockwise to increase braking action or counter clockwise to decrease braking action. See Figure 4.14. ADJUST COUNTERCLOCKWISE DECREASE BRAKE UNDERSIDE VIEW OF MACHINE 33" DECK TO CLOCKWISE TOINCREASE BRAKE 0 FIGURE 4.14 44 38" DECK MOWER BLADE REPLACEMENT 4.4.1. BLADE WEAR LIMITS 1. Inspect blade frequently for signs of excessive wear or damage. See Figure 4.15. FIGURE 416 NEW BLADE DO NOT SHARPEN BEYOND ORIGINAL CUTTING EDGE LIMIT BLADE TiP (NOTCH STARTS) \ DANGEROUS / / CONDITION! ORIGINAL CUTTING REPLACE WITH NEW BLADE. FIGURE 417 FIGURE 415 22 EDGE Section 4 - ADJUSTMENTS & REPAIR 5. Slow charge battery at 1 amp for 10 hours. 6. If battery will not accept charge or is partially charged after 10 hours of charging at 1 amp, replace with new battery, Part Number 6-0753. WARNING DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage. DO NOT attempt to service or charge the battery while it is installed on the YARD CRUISER. Shield the positive terminal with terminal cover located on battery harness. This prevents metal from touching the positive terminal, which could cause sparks. Cables must be connected to battery terminals in the proper position as shown. 4.4 NEGATIVE (-) RED POSITIVE (+) CABLE MOWER BLADE REPLACEMENT 4.4.3. BLADE REPLACEMENT 1. Remove blade(s). See Figure 4.17. Replace blade(s) if it shows signs of excessive wear or damage. See chart below for replacement BLADE REPLACEMENT CHART 33" Blade J 1-9523 38" Blades ] 2-4466 (Requires Two) 4.5 BLACK FIGURE 4.18 WARNING BATTERY 4,5,1, BATTERY REMOVAL 1. Tilt seat up to gain access to battery. 2. Observe and note cable positions on battery. See Figure 4.18. 3. Disconnect cables from battery terminals, disconnecting BLACK (Negative) cable first. Disconnect RED (Positive) battery cable. Slide battery from battery cradle. 4. Retain mounting bolts and nuts for future use. The electrolyte (acid) produces a highly explosive gas. Keep all sparks, flame and fire away from area when charging battery or when handling electrolyte or battery. Electrolyte (acid) is a highly corrosive liquid. Wear eye protection. Wash affected areas immediately after having eye or skin contact with electrolyte (acid). Battery acid is corrosive. Rinse empty acid containers with water and mutilate before discarding. If acid is spilled on battery, bench, or clothing, etc., Flush with clear water and neutralize with baking soda. DO NOT attempt to charge battery while installed on the YARD CRUISER. DO NOT use "BOOST" chargers on the battery. If battery is removed, DO NOT operate engine without insulating Positive + battery cable terminal with electrical tape, or sparking from the battery cables can result. 4,5.2, BATTERY INSTALLATION 1. Slide battery into battery cradle 2. Connect cables to battery terminals. Connect RED (Positive) cable first. Connect BLACK (Negative) cable. See Figure 4.18. 3. Place the positive (+) terminal insulator over positive terminal and cable. See Figure 4.18. 4.5.4. BATTERY STORAGE If YARD CRUISER is to be stored out of season on 4.5.3. BATTERY SERVICE 1. Remove battery. Refer to Section "BATTERY REMOVAL". 2. Place battery in a well-ventilated area on a level surface. its rear bumper, it is recommended the battery be removed, charged and stored. 1. Remove battery. (Refer to Section "BATTERY REMOVAL"). 2. Perform battery service. 3. Bring battery to full charge, if required. 4. Store battery in an area away from the YARD CRUISER on a wood surface. DO NOT STORE BATTERY ON A CONCRETE SURFACE. 3. Using distilled water, refill cells as required to cover cell plates of which can also be visualized through the plastic battery case. 4. With cell caps removed, connect battery charger to battery terminals. Red to positive (+) terminal and black to negative (-) terminal. 23 Section 4 - ADJUSTMENTS & REPAIR 4.5.5. BATTERY TESTING There are two types of battery tests: Unloaded and Loaded. The unloaded test is the procedure that will be discussed. It's the simplest and most commonly used. An unloaded test is made on a battery without discharging current. To perform unloaded testing, check charge condition using either a hydrometer or voltmeter. IMPORTANT: 3/16" above cell plates is the recommended level. DO NOT place anything in battery other than specified etectroiyte. 5. Slow charge the battery at 1 amp for 2 hours to bring the battery to full charge. 6. After charging, check level of electrolyte and add as needed to bring level to 3/16" above cell plates. 7. Reinstall cell caps. 8. Install battery into power unit. Connect over flow tube. 9, Connect positive (+) cable (red) first, from wiring harness to the positive terminal (+) on battery using bolt and nut provided in hardware bag. Connect negative (-) cable (black) last, to negative terminal (-) on battery using bolt and nut. Apply a small amount of grease over terminals to prevent corrosion. 1. Using a voltmeter, voltage readings appear instantly to show the state of charge. Remember to hook the positive lead to the battery's positive terminal, and the negative lead to the negative terminal. 2. A hydrometer measures the specific gravity of each cell. The specific gravity tells the degree of charge; generally, a specific gravity of about 1.265 to 1.280 indicates full charge. A reading of 1.230 to 1.260 indicates the battery should be charged. The Battery Condition chart below shows the charge level as measured by syringe float hydrometer, digital voltmeter and five batl hydrometer. 4.5.6. WARNING Shield the positive terminal with terminal cover located on battery harness. This prevents metal from touching the positive terminal, which could cause sparks. NEW BATTERY PREPARATION 1. Remove battery from carton. 2. Place battery in a well ventilated area on a level non-concrete surface. 3. Remove battery ceil caps. Fill ceils as required with electrolyte (purchased separately) to proper level. Fill to 3/16" above cell plates. Filling battery with electrolyte will bring the battery to 80% charged state. 4. With cell caps removed, connect battery charger to battery terminals; RED to positive (+) and BLACK to negative (-) terminal. WARNING _1 DO NOT OVERFILL! DO NOT attempt to charge I battery while installed on the Yard Cruiser, DO NOTI use "BOOST" chargers on the battery. I Batterv Condition State of Charge 100% Charged w/Sulfate 100% Charged 75% Charged 50% Charged 25% Charged 0% Charged Stop Syringe Hydrometer 1.280 1.265 1.210 1.160 1.120 Less than 1.100 Chart Digital Voltmeter 12.80v 12.60v 12.40v 12.10v 11.90v Less than 11.80v 24 Five Ball Hydrometer Five Balls Floating Four Balls Floating Three Balls Floating Two Balls Floating One Ball Floating Zero Balls Floating TROUBLESHOOTING PROBLEM Starter Will Not Crank Engine PROBABLE 1. Battery dead. 2. Blown fuse. 3. Electrical connections Engine Will Crank But Not Start Engine Will Not Start Using Recoil Starter Engine Stalls After Running Engine Loses Power Engine Backfires When Turned To "STOP" CAUSE CORRECTIVE ACTION 1. Service battery. 2. Replace fuse. loose or corroded. 3. Clean and check connections for good contact. 4. Defective ignition switch. 5. Blade engagement switch in the 'ON" position. 4. Contact authorized SNAPPER dealer. 5. Move blade engagement switch to 'OFF". 6. Park brake not engaged. 6. Engage park brake. 7. Faulty parking brake, blade or ignition switch. 7. Contact authorized SNAPPER dealer. 8. Faulty engine starter. 9. Faulty starter solenoid. 8. Replace engine starter. 9. Replace starter solenoid. 1. Fuel tank empty or fuel shut-off valve closed. 1. Fitl fuel tank with fresh fuel & open fuel valve. 2. Engine needs choking. 3. Spark plug wire disconnected. 2. Move choke control to 'CHOKE" position. 3. Place spark plug wire onto spark plug. 4. Battery weak or dead. 4. Service battery. 5. Faulty parking brake, blade or ignition switch. 5. Contact authorized SNAPPER dealer. 1. Blade engagement switch in the 'ON" position. 2. Park brake not engaged. I. Move blade engagement 2. Engage park brake. 3. Fuel tank empty or fuel shut-off valve closed. 3. Fitl fuel tank with fresh fuel & open fuel valve. 4. Engine needs choking. 5. Blown Fuse. 4. Move choke control to 'CHOKE" position. 5. Replace with new 20 AMP fuse. 6. Faulty relay switch. 6. Contact authorized SNAPPER dealer. 7. Faulty parking brake or blade switch. 7. Contact authorized SNAPPER dealer. 1. Operator not in seat. 2. Choke control in the "CHOKE" position. 1. Sit in operator's seat. 2. Move choke control to 'OFF" position. 3. Fuel tank empty. 3. Fill with fuel to proper level. 4. Engine air pre-cleaner and or air cleaner dirty. 5. Spark plug defective or gap set improperly. 4. Clean free of all debris. 5. Service spark plug. 6. Fuel filter stopped up. 6. Replace fuel filter. 7. Water, debris or stale fuel in fuel system. 7. Drain and clean fuel system. 1. Excessive load on engine. 1. Lessen toad. 2. Engine air pre-cleaner or air cleaner dirty 2. Clean or replace filters. 3. Spark plug faulty. 4. Water, debris or stale fuel in fuel system. 5. Debris build up on engine cooiing screen. 3. Service spark plug. 4. Drain and clean fuel system. 5. Clean all debris from engine cooling screen. 1. Throttle contro{ set too 'FAST". 1. Set throttle contro{ to 'SLOW" and allow engine to idle. Then, tum keyto "OFF". (Trouble Shooting Continued 25 on Next Page) switch to 'OFF". TROUBLESHOOTING PROBLEM Excessive Vibration Rider Will Not Move Or Loss Of Traction PROBABLE CAUSE CORRECTIVE 1. Damaged, out of balance or bent mower blades. 1. Service mower blade(s). 2. Loose blade components, 2. Service and tighten loose parts. 3. Loose or missing air lift (if equipped). 4. Lumpy or frayed belt. 3. Replace air lifts. Tighten to proper torque. 4. Replace belt. 5. Bent idler, stationary or spindle putiey. 5. Replace pulley. I. 2. 3. 4. I. Place joystick in desired speed position. 2. Move roll reIease lever to the engaged position. 3. Contact authorized SNAPPER dealer. 4. Move parking brake to disengaged position. Joystick in the neutral "N" position. Roll release lever is in "ROLL" position. Low transmission hydraulic oil levek Parking Brake engaged. 5. Traction drive belt requires replacement. Blade(s) Not Cutting Cutting Grass Improperly Poor Grass Discharge Battery Will Not Charge Oil Leaking ACTION I. Blade engagement switch in the "OFF" position. 5. Replace traction drive belt. 1. Move blade switch to the "ON" position. 2. Clutch belt sfipping. 3. Mower belt sfipping. 2. Replace ctutch belt. 3. Replace mower belt. 4. EIectric clutch not functioning. 4. Contact authorized SNAPPER dealer. I. Uneven tire pressure. 2. Cutting height too low or high. 1. Bring to proper pressure. 2. Adjust cutting height. 3. Engine speed too slow. 3. Move engine speed controt to "FAST" position. 4. Forward speed too fast. 5. Terraced cut, side to side. 4. Move joystick to a slower speed. 5. Adjust side to side level. 6. Excessive deck pitch, front to rear. 6. Adjust front to rear pitch. 7. Cutting blade(s) duti or damaged. 8. Blade belt sfipping. 7. Sharpen cutting edges or replace blade(s). 8. Replace blade belt. 9. Check electric clutch. 9. Adjust to proper specifications. Ig. Check ctutch belt. 10. Replace ctutch belt. I. Engine speed too slow. 2. Forward speed too fast. 1. Move engine speed controt to "FAST" position. 2. Move joystick to a slower speed. 3. Grass is wet. 3. Mow when grass is dry. 4. Excessively worn or damaged blade(s). 5. Build up of grass clippings and debris under deck. 4. Service mower blade(s). 5. Clean deck. 6. Improper blade(s) installed on deck. 6. Install proper SNAPPER blades. 7. Blade(s) installed improperly on deck. 7. install blades properly. I. Poor cable connections. 2. Bad battery ceil(s). 1. Clean cables and battery terminals. 2. Replace with new battery. 3. Faulty alternator. 3. Contact engine manufacturer's I. Leaking hose fittings, ctamps or reservoir. 1. Verify fittings and hose clamps are tight. 26 dealer. SERVICE SCHEDULE ITEM SERVICE PERFORMED Engine Oil Oil Filter REF. Check Oil Level Page 6 Initial Oil Change Page 10 Periodic Oil Change Page 11 Initial Oil Change EACH USE 5 HRS 25 HRS 50 HRS 100 HRS EACH SEASON X X X* X Air Pre-Cleaner Clean Sponge Element Engine Manual & Page 10 Engine Manual & Page 11 Engine Manual Air Cleaner Clean or Replace Engine Manual Spark Plug Replace Engine Manual X Fuel Filter Replace Engine Manual X Engine Cooling System Battery Clean Shroud & Fins X** Check Electrolyte Engine Manual & Page 11 Pages 22 Charge Battery Page 21 X Testing Battery Pages 22 X Tires Check Pressures Page 6 Drive Belts Check For Wear And Tension Check ForWear, Damage & Replacement Clean Debris Accumulation Page 15-16 Mower Deck Lubrication Points Periodic Oil Change Mower Blades Mower Deck X* X** X** X X X X X Pages 20-21 X Page 11 X Clean Outside and Underside Page 11 X Grease or Oil Pages 12-13 X X X X * Change oil every 25 hours when operating under heavy load or high temperatures. **Clean more often under dusty conditions or when air debris is present 4.6. MAINTENANCE/REPLACEMENT PARTS MAINTENANCE/REPLACEMENT Engine Speed Control Cable Cutter Deck Blade (33" Cutting Deck I Cutter Deck Blade (38" Cutting Deck I !2 Blades Required) 33" Cutter Deck Belt IElectric Clutch to Cutting Deck) 38" Cutter Deck Belt IElectric Clutch to Cutting Deck) Wheel Drive Belt IEngine to Hydro Transaxle I Mower Drive Belt IEngine to Electric Clutch I Parts Manual for Yard Cruiser Series 3 & 4 Models: YZ145333BE_ YZ145383BE_ YZ15334BE_ YZ15384BE 27 PARTS 4-6259 3-4168 4-2998 3-5389 2-9308 4-1823 2-9117 06118 3 YEAR LIMITED WARRANTY For three (3) years from purchase date for the original purchaser's residential, non-commercial use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge (except for taxes where applicable), any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both. For ninety (90) days from purchase date for the original purchaser's commercial, rental, or other non-residentia! use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge, any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both. AiI transportation costs incurred by the purchaser in submitting replacement under this warranty must be paid by the purchaser. material to an authorized SNAPPER dealer for This warranty does not apply to engines and their components, and batteries, as these items are warranted separately. This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper lubrication, normal wear, or other cause beyond the control of SNAPPER. This warranty does not cover any machine or component )art that has been altered or modified changing safety, performance, or durability. _atteries have a one (1) year prorated warranty period with free replacement if required during the first ninety (90) days from the original purchase date. SNAPPER will not be responsible for any installation cost incurred. The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse, destruction by fire, explosion, freezing, overcharging, improper maintenance, or use of improper electrolyte. There is no other express warranty. DISCLAIMER OF WARRANTY Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to three (3) years from purchase date for the original purchaser's residential or other non-commercial use, and ninety (90) days from purchase for the original purchaser's commercial, rental or other non-residential use, and to the extent permitted by law, any and all implied warranties are excluded. This is the exclusive remedy. Liabilities for consequential damages, under any and all warranties are excluded. Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. WARNING: THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED WITH THE USE OF SUCH PARTS. IMPORTANT: Piease fill out the attached SNAPPER Product Registration Card immediatelyand malt to: Snapper's Product Registration Center, P.O. Box 1379, McDonough, Georgia 30253 28 PRIMARY MAINTENANCE an illustration of how dirt can dama & how naintenance can protect it! Snapper uses the best available engines and components In their products In order to _= provide long, satisfactory service. However, proper • = care Is essential In "" prolonging engine life. Dirt Is your engine's enemy number 11 The engine on your Snapper product spends Its entire life operaUng close to the ground at high speed cresting a virtual storm of dust and dlrtl 29 PRIMARY MAINTENANCE that dirt will quickly ruin an engine, manufacturers equip their englnse with extremely efficient air cleaners to filter out the harmful dirt, gulp about 12,000, gallons of air for every gallon of f= used. Because of Its working environment, the air available to your Snapper engine Is " heavily saturated with airborne dirt particles. As the dirt pertlclse are stopped, they build up and begin to clog the outside of the filter. This reduces the amount of air available to the engine and causes an over-rich fuel mixture which rssuite In the following adverse effects: An Improperly serviced, dirt clogged air cleaner will: 2. 3. 4. Damage caused by a poorly serviced air cleaner Is not covered under the engine warranties. So, save yourself unnecessary expenses end undue aggravation by keeping the air cleaner properly serviced at the Intervals specified In the engine owner's manual. It doesn't take long to service an air cleaner. Follow the specific Inefmctlons In the engine owner's manual for the type filter used. Prevent dirt from falling Into the carburetor Intake when servicing your air cleaner. Make sure components are Installed in correct sequence after servicing to prevent unfiltered air from entering the engine. Some servicing hints on Increase fuel consumpUon several common types are: cause power loss _=m result in hard starUng _L_I create smoke from unburned _, • 5. _:/ucecarbonbulld-up . Internally i_ ' ' • 6. foul spark plug electrodes I _ 7. score cyllnder walls _L, -_ _ ] 8. burn valves _ ) _/_/_ 9. wear out the engine pre- _ J _ maturely _ ./ 10, COST YOU MONEY! /_IF/_ 3O ''_ PRIMARY MAINTENANCE Generally, wash foam-type filters In a dlshwashlng detergent and water solution. Rinse and wring dry, then saturate with oll and squeeze out excess. Failure to re-oil this type _ter will ruin the engine. Clean paper elements by tapplng Air Is also needed to keep your engine coot. Dirt, dust & debris build up to restrict and clog cooling air Intake screens and fins. Clean screens and fins at frequent Intervals. The engine blower housing and shrouds should be removed at least once each season or more often under dry, dusty conditions for a thorough cleaning of fins. /h J) _ I_-'_3 1 P ( . '_ _ j "_,_// _ /f/_l_ V// I ,._ _L_ _\ \_ \o lightly. Blowlngwlthalrwlll rupture paper elements, Failure to keep external surfaces clean not only presents fire hazards, but causes overheating and resulting engine damages SUChas: 1. distorted valve guides 2. aticklngvalves ,r(_ T_, _ J o..3. i_._._"_-:_ _,_ _::_'_'___ __._ Oj_ 4. Use a flashlight to detect clogged _@I_'._L--_.._ _'-_ r_ / 5. or torn paper elements - replace If I _ _ uLv'v':_I b. damaged In any way. __ /_ scuffad, ecoredcyl walls overspesdlng loss of power . complete lailure or engine. Dirt can also be introduced into an engine In dirty fuel from a contaminated container. Always use clean fresh fuel from a clean container to guard against dirt, sludge and water contamination. Be aware that fuel breaks down In storage and forms An engine must also have proper lubrication. All engines use some oil On 4-cycle engines, CHECK OIL LEVEL BEFORE EACH START-UP. Wipe area clean around the oll check plug or dipstick opening to keep dirt from falling Into the engine when checking the oil Always check with the machine on a level surface. On engines with dipstick, keep the level up to, but not over, the FULL mark. When adding oil, allow time for all of the oll to flow down the fill tube to prevent a false full reading when the level could actually be low and result In engine damage. will block carburetor passages. Never use fuel more than 3 months old. Drain tank then run the engine out of fuel before storing during the off-season. 31 PRIMARY MAINTENANCE On 2-cyele engines, lubrication must be provided by an exact mixture of gasoline and 2-cycle air-cooled engine oil. A 2-cycle engine that Is mistakenly run on strelght gasoline will be ruined in less than 5 mlnutosl If you keep straight gasoline In addition to pre-mlxed 2-cycle engine fuel, be sure the containers are clearly marked to avoid mix-up. Snapper 2-cyale engines require a 32 to 1 mixture of gasoline and BIA certified TC-W oU such as Snapper's 2-cyele engine oil Many of the 2-cyele engine oils on the market today make fantasflc claims, but for the best performance and long engine life, always use Snapper 2-cycle oti. Premix the fuel and always shake the container before filling the tank. On 4-cyle engines with an oil level plug, don't be footed into thinking the engine has sufficient lubricating all If you can see "some" oll In the opening - the level should always be brought up to the point of top of the fill hole. @ Change all at regular Intervals using s a high quality oll such as Snapper's small engine formulated 4-cycle engine oil Refer to the engine owner's manual for all details. STARTING CHECK 1. Engine Oil * • 2. Air Cleaner 3. Fuel Tank 4. 5. Choke Primer (on some engines) Safety Interlock Switches 8witch & Blade Control • • • * • * • 6. 7. 8. Bpark plug 9. Throttle control Blade 10. • • • • • • • • LIST To full level (4-cycle) Properly mixed with gas (2 cycle) Clean and properly serviced Full fresh clean gaS.line Fuel valve open Cap vent open Inllne filter clean Operating properly Used properly In proper position All wires properly connected Switch On Blade cantrel properly positioned on walk mower Wire connected Good connection 8tart position ProperlyInstalled and torq. 11. Muffler • • • • Sharpened Good condition Not clogged Grass & leaves cleaned away _ f& _lr r Rcad and tollow all safety |Instructions In safety book-| d that dirt Is your engine's enemy II I| | .t v I #1 both Internally and externallyl Internally, I dirt will quickly ruin an engine and externally | It w/it cauam overheating and resulting internal _damages. Damage caused by Improper Iubrl_" cation, poor air cleaner service or overheating (j due to dirt cannot be covered under warranty. It only takes a few momenta to service the engine (and equipment) on a routine basis but the rewards will be a quick starting, responsive engine that will provide long satisfactory service with minimum maintenance coat. The prestart checklist In the next column and Inetructions In your Snapper Operator's Manual are dealgnated to help you keep your Snapper In top operating condition with minimum effortt II 32 SNAPPER IMPORTANT: PRODUCT KEEP THIS (Complete Model Serial REGISTRATION INFORMATION the following FOR YOUR information FORM PERSONAL on your Snapper RECORDS purchase) Number Number Date of Purchase Retailer Retailer's Phone Number It is very important that you register your purchase warranty coverage. Please mail your product registration Snapper at P.O. Box 777, McDonough, Or you may register Georgia with Snapper card to: to ensure 30253. on line at www.snapA_er.com. You can contact us at our web site or if you would like to speak with a Customer Service Representative. Call us at the Snapper Customer Relations Center. For faster service please have your Serial Number and Model Number available. Call the Snapper Monday Saturday Customer Eastern Relations Standard Center Time through Friday from from 9am to lpm. 33 at 1-800-935-2967. 8am to 6pm. NOTES 34 NOTES 35 NOTES 36 Safety Instructions & Operator's Manual for YARD CRUISER HYDRO DRIVE SERIES 4 IMPORTANT Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured. The labels on those engines contain very important emissions information and critical safety warnings. Read, Understand, and Follow all warnings and instructions in this manual, the engine manual, and on the machine, engine and attachments. If you have any questions about your Snapper product, contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper, McDonough, GA. 30253. Phone: (1-800-935-2967). WARNING BATTERY POSTS, TERMINALS AND RELATED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS, CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. WASH HANDS AFTER HANDLING. _l_ WARNING ENGINE EXHAUST, SOME OF ITS CONSTITUENTS, AND CERTAIN VEHICLE COMPONENTS CONTAIN OR EMIT CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER OR OTHER REPRODUCTIVE HARM. SNAPPERMcDonough, GA,, 30253 U.S.A. COPYRIGHT I. 2002 SNAPPER INC. ALL RIGHTS RESERVED MANUAL No. 6-3272 (I.R. 6/28/02) 37
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