Sanyo Spw C253G5 Users Manual S0043E01.PM5
Sanyo Air Conditioner SPW-T363GS56 SPW-T253G56 SPW-C253G5 (8) (M)
SPW-T483GS56 to the manual ba674032-160e-47d5-ae0b-dcb9904652f0
2015-01-26
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SERVICE MANUAL FILE NO. SPW-T253G56, SPW-T303G56, SPW-T363G56, SPW-T483G56, SPW-T253GS56 SPW-T303GS56 SPW-T363GS56 SPW-T483GS56 ⁄ ⁄ ⁄ ⁄ SPW-C253G5 (/M), SPW-C253G8 (/M) SPW-C303G5 (/M) SPW-C363G5 (/M), SPW-C363G8 (/M) SPW-C483G8 (/M) SPLIT SYSTEM AIR CONDITIONER INDOOR MODEL No. PRODUCT CODE No. SPW-T253G56 854 012 50 SPW-T253GS56 854 012 54 SPW-T303G56 854 012 51 OUTDOOR MODEL No. 854 012 22 SPW-C253G5/M 854 012 65 SPW-C253G8 854 012 23 SPW-C253G8/M 854 012 68 SPW-C303G5 854 012 24 SPW-T303GS56 854 012 55 SPW-C303G5/M 854 012 69 SPW-T363G56 854 012 52 SPW-C363G5 854 012 25 SPW-C363G5/M 854 012 66 SPW-T363GS56 854 012 56 Section PRODUCT CODE No. SPW-C253G5 SPW-C363G8 854 012 26 SPW-C363G8/M 854 012 70 SPW-T483G56 854 012 53 SPW-C483G8 854 012 27 SPW-T483GS56 854 012 57 SPW-C483G8/M 854 012 67 1 2 NOTE) Models which does not have the alphabet “ /M” behind outdoor Model No. comply with the European regulations. Indoor Unit Outdoor Unit 3 0408_C_S SPW-T253G56 SPW-T253GS56 SPW-T303G56 SPW-T303GS56 SPW-T363G56 SPW-T363GS56 SPW-T483G56 SPW-T483GS56 SPW-C253G5 SPW-C253G5/M SPW-C253G8 SPW-C253G8/M SPW-C303G5 SPW-C303G5/M 5 0409_C_S SPW-C363G5 SPW-C363G5/M SPW-C363G8 SPW-C363G8/M SPW-C483G8 SPW-C483G8/M 85464849143001 4 REFERENCE NO. SM830043 Important IMPORTANT! Please Read Before Starting This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently. For safe installation and trouble-free operation,you must: ⓦ Carefully read this instruction booklet before beginning. ⓦ Follow each installation or repair step exactly as shown. ⓦ Observe all local, state, and national electrical codes. ⓦ Pay close attention to all warning and caution notices given in this manual. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. CAUTION This symbol refers to a hazard or unsafe practice which can result in personal injury or product or property damage. When Transporting …………………………………………………………………… Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers. When Installing …………………………………………………………………… …In a Room Properly insulate any tubing run inside a room to prevent “sweating” that can cause dripping and water damage to walls and floors. …In Moist or Uneven Locations Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration. …In an area with High Winds Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle. …In a Snowy Area (for Heat Pump-type Systems) If Necessary, Get Help Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents. These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions. When Connecting Refrigerant Tubing …………………………………………………………………… In Case of Improper Installation The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document. SPECIAL PRECAUTIONS When Wiring …………………………………………………………………… ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM. • Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked. • Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury or death. • Ground the unit following local electrical codes. • Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard. • Execute enough ventilation in case refrigerant gas leaks during operations. Be careful not to contact the refrigerant gas with the flame. It will cause the generation of poisonous gas. • Keep all tubing runs as short as possible. • Use the flare method for connecting tubing. • Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection. • Check carefully for leaks before starting the test run. NOTE Depending on the system type, liquid and gas lines may be either narrow or wide. Therefore, to avoid confusion, the refrigerant tubing for your particular model is specified as either “narrow” or “wide” rather than as “liquid” or “gas”. When Servicing …………………………………………………………………… • Turn the power OFF at the main power box before opening the unit to check or repair electrical parts and wiring. • Keep your fingers and clothing away from any moving parts. • Clean up the site when finished servicing. Don’t forget to check that no metal scraps or bits of wiring have been left inside the unit. SM830043 WHO SHOULD USE THIS MANUAL This service manual is made to assist the service technician apply his knowledge and training to this model air conditioner. This manual is written both for experienced service persons and those who are new to air conditioning service. To help those with less experience or who are new to this kind of unit we have included more explanations of basic procedures in simple language than is usual in some service manuals. The experienced technician will of course find he knows many of these things already and can go directly to the procedures and information he needs; the less experienced technician will better understand what to do even before he arrives on the job, and therefore be better able to work by himself as well as assist the more experienced technician. TABLE OF CONTENTS 1. SPECIFICATIONS ....................................................................................................... 7 1-1 Unit Specifications .............................................................................................. 8 1-2 Major Component Specifications ...................................................................... 14 (A) Indoor Unit .................................................................................................... 14 (B) Outdoor Unit ................................................................................................ 18 1-3 Other Component Specifications ...................................................................... 21 (A) Indoor Unit ..................................................................................................... 21 (B) Outdoor Unit .................................................................................................. 22 1-4 Dimensional Data ................................................................................................ 23 (A) Indoor Unit ..................................................................................................... 23 (B) Outdoor Unit .................................................................................................. 24 1-5 Refrigerant Flow Diagram ...................................................................................26 1-6 Operating Range ................................................................................................. 27 2. PROCESSES AND FUNCTIONS ................................................................................29 2-1 Room Temperature Control ................................................................................30 2-2 Freeze Prevention ............................................................................................... 31 2-3 Outdoor Fan Control ........................................................................................... 31 3. ELECTRICAL DATA .................................................................................................. 33 3-1 Indoor Unit .......................................................................................................... 34 3-2 Outdoor Unit ........................................................................................................ 42 –3– SM830043 4. SERVICE PROCEDURES ........................................................................................... 55 4-1 Troubleshooting .................................................................................................. 56 4-2 A Sensor is Defective ..........................................................................................67 4-3 Operation of Major Electrical Parts .....................................................................67 4-4 Checking the Electrical Components ..................................................................68 5. INSTRUCTION MANUAL ........................................................................................... 73 5-1 Wired Remote Controller / RCS - T251G ........................................................... 74 5-2 Wireless Remote Controller / RCS - 5PS3E ...................................................... 87 –4– SM830043 Introduction: Read Me First! WHAT IS IN THIS MANUAL This manual will help you understand and service the air conditioner. To help you find the information you need, we have divided it into 5 main sections. Each section is divided into chapters with charts, tables and explanations to help you find and repair problems. ❑ Section 1: Specifications, tells you about the physical and electrical make up of the unit, as well as its heating and cooling capacities. Look in this section to find the correct values for components and functions. ❑ Section 2: Processes and Functions, explains each different part of the cooling and heating cycle, and how each control function reacts to changing conditions to keep the room at the set temperature range. ❑ Section 3: Electrical Data, which has fold-out schematic and wiring diagrams so you can find the parts you need to check when something is wrong, and see how they should be connected. ❑ Section 4: Service Procedures, has two main parts, a diagnostic chapter to help you find the specific component to replace or adjust, and a chapter with specific procedures and values to guide you in checking the electrical components in the unit. ❑ Section 5: Instruction Manual, is the same manual the user will have, and it contains general information about how to set and use the features of this particular air conditioner. Knowing this information will help you tell the owner how to use and care for this air conditioner, and also help you install and set the unit correctly. HOW TO USE THIS MANUAL You can use this manual both as a reference to find specific information about the capacity, functions and construction of this unit, and as a source of information to help you set up and maintain the unit. When this unit is not working properly, and the cause is not known, you can use the procedures in Section 3: Servicing Procedures to find the problem, fix it, and restore the unit to its proper functioning. This air conditioner has many helpful self diagnostic features to help you identify problem areas quickly. So you will be ready when a problem happens, we suggest you look this manual over and become familiar with it by following these steps: 1. Look at the TABLE OF CONTENTS to get an idea of what is in this manual and where to find it. 2. Look at the chapter about TROUBLE SHOOTING, so you are familiar with the way the flow charts work. They are designed to guide you quickly through the possible causes for each kind of problem that is likely to happen to the Unit. Particularly read the introduction to this section, and the parts about the self-diagnosis and error codes which show on the display. 3. Look at the chapter about CHECKING ELECTRICAL COMPONENTS. You already know about most of these procedures. This chapter gives you the specific values and methods for these components. If you don’t know some of these procedures, you can easily learn them here. 4. Read the Instruction Manual! The Instruction Manual is included here because it helps you help the user to set the temperature controls properly and know how to take care of any simple problems that may happen, as well as know when to call for service. The Instruction Manual also has illustrations, care, and installation information not found in the rest of the service manual. It is short, and if you read it carefully, you will be able to answer the customers questions easily, and also know the most efficient ways for setting times and temperatures. Please use this manual to make your work easier, keep the air conditioner functioning well, and keep your customers satisfied. –5– SM830043 –6– SM830043 1. SPECIFICATIONS 1-1 1-2 1-3 1-4 1-5 1-6 Unit Specifications ......................................................................................... 8 Major Component Specifications .................................................................. 14 (A) Indoor Unit ................................................................................................14 (B) Outdoor Unit ........................................................................................... 18 Other Component Specifications ................................................................. 21 (A) Indoor Unit ................................................................................................21 (B) Outdoor Unit ........................................................................................... 22 Dimensional Data ...........................................................................................23 (A) Indoor Unit ................................................................................................23 (B) Outdoor Unit .............................................................................................24 Refrigerant Flow Diagram ............................................................................. 26 Operating Range ............................................................................................27 –7– SM830043 1 1. Specifications 1-1 Unit Specifications MODEL No. POWER SOURCE PERFORMANCE Capacity 1 Indoor Unit Outdoor Unit SPW-T253G56 SPW-T253GS56 SPW-C253G5, C253G5/M 220 - 230 - 240 V / 1 Phase / 50 Hz Cooling 7.3 25,000 1,140/1,020/840 3.4 kW BTU / h m3 / h Liters/h Air circulation (Hi/Me/Lo) Moisture removal(High) ELECTRICAL RATINGS Voltage rating V Available voltage range V Running amperes* A Max. running amperes** A Power input kW Power factor % C.O.P W /W Max. starting amperes A FEATURES Controls Timer Fan speed (Indoor) Airflow direction (Indoor) Air filter Remote controller (Accessory) Refrigerant control Drain pump (drain connection) Compressor Operation sound Indoor - Hi/Me/Lo dB - A Outdoor - Hi dB - A REFRIGERANT TUBING Limit of tubing length m (ft.) Limit of tubing length at shipment m (ft.) Limit of elevation difference m (ft.) between the two units Refrigerant tube Narrow tube mm (in) outer diameter Wide tube mm (in) Refrigerant amount at shipment kg DIMENSIONS & WEIGHT Unit dimensions Height mm (in) Width mm (in) Depth mm (in) Package dimensions Height mm (in) Width mm (in) Depth mm (in) Net weight kg (lb) Shipping weight kg (lb) Shipping volume m3 (Cu. ft.) 220 14.5 20.1 2.97 93.1 2.46 69 230 198 - 264 14.6 19 3.02 89.9 2.42 72 240 15 19.2 3.11 86.4 2.35 75 Microprocessor ON / OFF 12-hours ON/OFF 24-hours & Program 3 and Automatic control Automatic (Remote control) Washable, easy access RCS-T251G RCS-5PS3E Capillary tube No (20A, OD26mm) Rotary 45 / 41 / 37 53 40 (131) 15 (49) Outdoor unit is higher than indoor unit: 40 (131) Outdoor unit is lower than indoor unit: 25 (82) 6.35 (1 / 4) 15.88 (5 / 8) R22 - 2.4 Indoor unit Outdoor unit 185 (7-9/32) 735 (28-30/32) 1,270 (50) 940 (37) 670 (26-12/32) 340 (13-12/32) 271 (10-21/32) 826 (32-17/32) 1,370 (53-30/32) 1,016 (40) 782 (30-25/32) 416 (16-12/32) 28 (62) 68 (150) 36 (79) 74 (163) 0.29 (10.2) 0.349 (12.3) DATA SUBJECT TO CHANGE WITHOUT NOTICE Cooling : Rating conditions(*) : Indoor air temperature 27 °C DB / 19 °C WB, Outdoor air temperature 35 °C DB Full load conditions(**) Indoor air temperature 35 °C DB / 25 °C WB, Outdoor air temperature 50 °C DB –8– SM830043 1. Specifications 1-1 Unit Specifications MODEL No. POWER SOURCE PERFORMANCE Capacity Indoor Unit Outdoor Unit SPW-T303G56 SPW-T303GS56 SPW-C303G5, C303G5/M 220 - 230 - 240 V / 1 Phase / 50 Hz Cooling 8.8 30,000 1,380/1,200/1,020 3.9 kW BTU / h m3 / h Liters/h Air circulation (Hi/Me/Lo) Moisture removal(High) ELECTRICAL RATINGS Voltage rating V Available voltage range V Running amperes* A Max. running amperes** A Power input kW Power factor % C.O.P W /W Max. starting amperes A FEATURES Controls Timer Fan speed (Indoor) Airflow direction (Indoor) Air filter Remote controller (Accessory) Refrigerant control Drain pump (drain connection) Compressor Operation sound Indoor - Hi/Me/Lo dB - A Outdoor - Hi dB - A REFRIGERANT TUBING Limit of tubing length m (ft.) Limit of tubing length at shipment m (ft.) Limit of elevation difference m (ft.) between the two units Refrigerant tube Narrow tube mm (in) outer diameter Wide tube mm (in) Refrigerant amount at shipment kg DIMENSIONS & WEIGHT Unit dimensions Height mm (in) Width mm (in) Depth mm (in) Package dimensions Height mm (in) Width mm (in) Depth mm (in) Net weight kg (lb) Shipping weight kg (lb) Shipping volume m3 (Cu. ft.) 220 16.5 22.3 3.27 90.1 2.69 101 230 198 - 264 17.3 22.4 3.36 84.4 2.62 105 240 18.2 22 3.5 80.1 2.51 109 Microprocessor ON / OFF 12-hours ON/OFF 24-hours & Program 3 and Automatic control Automatic (Remote control) Washable, easy access RCS-T251G RCS-5PS3E Capillary tube No (20A, OD26mm) Rotary 46 / 42 / 37 53 40 (131) 15 (49) Outdoor unit is higher than indoor unit: 40 (131) Outdoor unit is lower than indoor unit: 25 (82) 6.35 (1 / 4) 15.88 (5 / 8) R22 - 2.6 Indoor unit Outdoor unit 250 (9-27/32) 735 (28-30/32) 1,570 (61-26/32) 940 (37) 670 (26-12/32) 340 (13-12/32) 336 (13-7/32) 826 (32-17/32) 1,670 (65-24/32) 1,016 (40) 782 (30-25/32) 416 (16-12/32) 41 (90) 70 (154) 51 (112) 76 (168) 0.439 (15.5) 0.349 (12.3) DATA SUBJECT TO CHANGE WITHOUT NOTICE Cooling : Rating conditions(*) : Indoor air temperature 27 °C DB / 19 °C WB, Outdoor air temperature 35 °C DB Full load conditions(**) Indoor air temperature 35 °C DB / 25 °C WB, Outdoor air temperature 50 °C DB –9– SM830043 1 1. Specifications 1-1 Unit Specifications MODEL No. POWER SOURCE PERFORMANCE Capacity 1 Indoor Unit Outdoor Unit SPW-T363G56 SPW-T363GS56 SPW-C363G5, C363G5/M 220 - 230 - 240 V / 1 Phase / 50 Hz Cooling 10.6 36,000 1,680/1,410/1,200 4.8 kW BTU / h m3 / h Liters/h Air circulation (Hi/Me/Lo) Moisture removal(High) ELECTRICAL RATINGS Voltage rating V Available voltage range V Running amperes* A Max. running amperes** A Power input kW Power factor % C.O.P W /W Max. starting amperes A FEATURES Controls Timer Fan speed (Indoor) Airflow direction (Indoor) Air filter Remote controller (Accessory) Refrigerant control Drain pump (drain connection) Compressor Operation sound Indoor - Hi/Me/Lo dB - A Outdoor - Hi dB - A REFRIGERANT TUBING Limit of tubing length m (ft.) Limit of tubing length at shipment m (ft.) Limit of elevation difference m (ft.) between the two units Refrigerant tube Narrow tube mm (in) outer diameter Wide tube mm (in) Refrigerant amount at shipment kg DIMENSIONS & WEIGHT Unit dimensions Height mm (in) Width mm (in) Depth mm (in) Package dimensions Height mm (in) Width mm (in) Depth mm (in) Net weight kg (lb) Shipping weight kg (lb) Shipping volume m3 (Cu. ft.) 220 16 20.5 3.17 90.1 3.34 102 230 198 - 264 17.1 20.8 3.28 83.4 3.23 107 240 18.6 21.5 3.45 77.3 3.07 111 Microprocessor ON / OFF 12-hours ON/OFF 24-hours & Program 3 and Automatic control Automatic (Remote control) Washable, easy access RCS-T251G RCS-5PS3E Capillary tube No (20A, OD26mm) Rotary 47 / 43 / 39 54 50 (164) 15 (49) Outdoor unit is higher than indoor unit: 50 (164) Outdoor unit is lower than indoor unit: 30 (98) 6.35 (1 / 4) 15.88 (5 / 8) R22 - 4.2 Indoor unit Outdoor unit 250 (9-27/32) 1,235 (48-20/32) 1,570 (61-26/32) 940 (37) 670 (26-12/32) 340 (13-12/32) 336 (13-7/32) 1,326 (52-7/32) 1,670 (65-24/32) 1,016 (40) 782 (30-25/32) 416 (16-12/32) 41 (90) 94 (207) 51 (112) 101 (223) 0.439 (15.5) 0.56 (19.8) DATA SUBJECT TO CHANGE WITHOUT NOTICE Cooling : Rating conditions(*) : Indoor air temperature 27 °C DB / 19 °C WB, Outdoor air temperature 35 °C DB Full load conditions(**) Indoor air temperature 35 °C DB / 25 °C WB, Outdoor air temperature 50 °C DB – 10 – SM830043 1. Specifications 1-1 Unit Specifications MODEL No. POWER SOURCE PERFORMANCE Capacity Indoor Unit Outdoor Unit SPW-T253G56 SPW-T253GS56 SPW-C253G8, C253G8/M 380 - 400 - 415 V / 3N / 50 Hz Cooling 7.3 25,000 1,140/1,020/840 3.4 kW BTU / h m3 / h Liters/h Air circulation (Hi/Me/Lo) Moisture removal(High) ELECTRICAL RATINGS Voltage rating V Available voltage range V Running amperes* A Max. running amperes** A Power input kW Power factor % C.O.P W /W Max. starting amperes A FEATURES Controls Timer Fan speed (Indoor) Airflow direction (Indoor) Air filter Remote controller (Accessory) Refrigerant control Drain pump (drain connection) Compressor Operation sound Indoor - Hi/Me/Lo dB - A Outdoor - Hi dB - A REFRIGERANT TUBING Limit of tubing length m (ft.) Limit of tubing length at shipment m (ft.) Limit of elevation difference m (ft.) between the two units Refrigerant tube Narrow tube mm (in) outer diameter Wide tube mm (in) Refrigerant amount at shipment kg DIMENSIONS & WEIGHT Unit dimensions Height mm (in) Width mm (in) Depth mm (in) Package dimensions Height mm (in) Width mm (in) Depth mm (in) Net weight kg (lb) Shipping weight kg (lb) Shipping volume m3 (Cu. ft.) 380 4.7 5.8 2.72 86.7 2.66 26 400 342 - 456 4.6 5.7 2.76 86.7 2.64 28 415 4.6 5.6 2.76 86.3 2.62 30 Microprocessor ON / OFF 12-hours ON/OFF 24-hours & Program 3 and Automatic control Automatic (Remote control) Washable, easy access RCS-T251G RCS-5PS3E Capillary tube No (20A, OD26mm) Rotary 45 / 41 / 37 53 40 (131) 15 (49) Outdoor unit is higher than indoor unit: 40 (131) Outdoor unit is lower than indoor unit: 25 (82) 6.35 (1 / 4) 15.88 (5 / 8) R22 - 2.4 Indoor unit Outdoor unit 185 (7-9/32) 735 (28-30/32) 1,270 (50) 940 (37) 670 (26-12/32) 340 (13-12/32) 271 (10-21/32) 826 (32-17/32) 1,370 (53-30/32) 1,016 (40) 782 (30-25/32) 416 (16-12/32) 28 (62) 68 (150) 36 (79) 74 (163) 0.29 (10.2) 0.349 (12.3) DATA SUBJECT TO CHANGE WITHOUT NOTICE Cooling : Rating conditions(*) : Indoor air temperature 27 °C DB / 19 °C WB, Outdoor air temperature 35 °C DB Full load conditions(**) Indoor air temperature 35 °C DB / 25 °C WB, Outdoor air temperature 50 °C DB – 11 – SM830043 1 1. Specifications 1-1 Unit Specifications MODEL No. POWER SOURCE PERFORMANCE Capacity 1 Indoor Unit Outdoor Unit SPW-T363G56 SPW-T363GS56 SPW-C363G8, C363G8/M 380 - 400 - 415 V / 3N / 50 Hz Cooling 10.6 36,000 1,680/1,410/1,200 4.8 kW BTU / h m3 / h Liters/h Air circulation (Hi/Me/Lo) Moisture removal(High) ELECTRICAL RATINGS Voltage rating V Available voltage range V Running amperes* A Max. running amperes** A Power input kW Power factor % C.O.P W /W Max. starting amperes A FEATURES Controls Timer Fan speed (Indoor) Airflow direction (Indoor) Air filter Remote controller (Accessory) Refrigerant control Drain pump (drain connection) Compressor Operation sound Indoor - Hi/Me/Lo dB - A Outdoor - Hi dB - A REFRIGERANT TUBING Limit of tubing length m (ft.) Limit of tubing length at shipment m (ft.) Limit of elevation difference m (ft.) between the two units Refrigerant tube Narrow tube mm (in) outer diameter Wide tube mm (in) Refrigerant amount at shipment kg DIMENSIONS & WEIGHT Unit dimensions Height mm (in) Width mm (in) Depth mm (in) Package dimensions Height mm (in) Width mm (in) Depth mm (in) Net weight kg (lb) Shipping weight kg (lb) Shipping volume m3 (Cu. ft.) 380 5.2 6.7 3.07 89.7 3.45 31 400 342 - 456 5.2 6.5 3.11 86.3 3.35 33 415 5.2 6.4 3.15 84.3 3.37 34 Microprocessor ON / OFF 12-hours ON/OFF 24-hours & Program 3 and Automatic control Automatic (Remote control) Washable, easy access RCS-T251G RCS-5PS3E Capillary tube No (20A, OD26mm) Rotary 47 / 43 / 39 54 50 (164) 15 (49) Outdoor unit is higher than indoor unit: 50 (164) Outdoor unit is lower than indoor unit: 30 (98) 9.52 ( 3 / 8 ) 19.05 ( 3 / 4 ) R22 - 4.0 Indoor unit Outdoor unit 250 (9-27/32) 1,235 (48-20/32) 1,570 (61-26/32) 940 (37) 670 (26-12/32) 340 (13-12/32) 336 (13-7/32) 1,326 (52-7/32) 1,670 (65-24/32) 1,016 (40) 782 (30-25/32) 416 (16-12/32) 41 (90) 94 (207) 51 (112) 101 (223) 0.439 (15.5) 0.56 (19.8) DATA SUBJECT TO CHANGE WITHOUT NOTICE Cooling : Rating conditions(*) : Indoor air temperature 27 °C DB / 19 °C WB, Outdoor air temperature 35 °C DB Full load conditions(**) Indoor air temperature 35 °C DB / 25 °C WB, Outdoor air temperature 50 °C DB – 12 – SM830043 1. Specifications 1-1 Unit Specifications MODEL No. POWER SOURCE PERFORMANCE Capacity Indoor Unit Outdoor Unit SPW-T483G56 SPW-T483GS56 SPW-C483G8, C483G8/M 380 - 400 - 415 V / 3N / 50 Hz Cooling 14 47,800 1,920/1,680/1,320 7.1 kW BTU / h m3 / h Liters/h Air circulation (Hi/Me/Lo) Moisture removal(High) ELECTRICAL RATINGS Voltage rating V Available voltage range V Running amperes* A Max. running amperes** A Power input kW Power factor % C.O.P W /W Max. starting amperes A FEATURES Controls Timer Fan speed (Indoor) Airflow direction (Indoor) Air filter Remote controller (Accessory) Refrigerant control Drain pump (drain connection) Compressor Operation sound Indoor - Hi/Me/Lo dB - A Outdoor - Hi dB - A REFRIGERANT TUBING Limit of tubing length m (ft.) Limit of tubing length at shipment m (ft.) Limit of elevation difference m (ft.) between the two units Refrigerant tube Narrow tube mm (in) outer diameter Wide tube mm (in) Refrigerant amount at shipment kg DIMENSIONS & WEIGHT Unit dimensions Height mm (in) Width mm (in) Depth mm (in) Package dimensions Height mm (in) Width mm (in) Depth mm (in) Net weight kg (lb) Shipping weight kg (lb) Shipping volume m3 (Cu. ft.) 380 8.4 11 4.7 85 2.98 71 400 342 - 456 8.6 10.9 4.76 80 2.94 73 415 8.9 10.8 4.86 76 2.88 75 Microprocessor ON / OFF 12-hours ON/OFF 24-hours & Program 3 and Automatic control Automatic (Remote control) Washable, easy access RCS-T251G RCS-5PS3E Capillary tube No (20A, OD26mm) Scroll 48 / 44 / 40 56 50 (164) 15 (49) Outdoor unit is higher than indoor unit: 50 (164) Outdoor unit is lower than indoor unit: 30 (98) 9.52 ( 3 / 8 ) 19.05 ( 3 / 4 ) R22 - 4.3 Indoor unit Outdoor unit 250 (9-27/32) 1,235 (48-20/32) 1,570 (61-26/32) 940 (37) 670 (26-12/32) 340 (13-12/32) 336 (13-7/32) 1326 (52-7/32) 1,670 (65-24/32) 1,016 (40) 782 (30-25/32) 416 (16-12/32) 41 (90) 106 (234) 51 (112) 113 (249) 0.439 (15.5) 0.56 (19.8) DATA SUBJECT TO CHANGE WITHOUT NOTICE Cooling : Rating conditions(*) : Indoor air temperature 27 °C DB / 19 °C WB, Outdoor air temperature 35 °C DB Full load conditions(**) Indoor air temperature 35 °C DB / 25 °C WB, Outdoor air temperature 50 °C DB – 13 – SM830043 1 1. Specifications 1-2 Major Component Specifications (A) Indoor Unit MODEL No. SPW-T253G56 Source Remote Controller (Accessory) RCS - T251G Controller P.C.B. Ass’y RCS - 5PS3E CR - X363GS Switch Ass’y Fan (Number…diameter) SPW-T253GS56 220 - 230 - 240 V / 1 phase / 50 Hz – mm SW - X363GS Centrifugal (4...ø130) Fan Motor Model…Nominal output W Source 1 No. of pole…r.p.m. (230 V, High) Coil resistance (Ambient temperature 20 °C) KFG4Q - 41A5P...40 W 220 - 230 - 240 V / 1 phase / 50 Hz rpm. Ω 4...1,198 BRN – WHT WHT – VLT VLT – ORG : 175.1 : 43.6 : 27.0 , , ORG – YEL YEL – PNK : : 70.9 15.6 Safety device Operating temperature Open °C Close °C Run capacitor VAC, µF 130 ± 5 °C Differential 15 deg. (min.) 440 V, 2.5 µF Heat exchanger Coil Rows…fin pitch Face area Aluminum plate fin / Copper tube mm m 2 Auto louver motor Auto louver motor...Raterd Coil resistance (at 25 ˚C) Dew proof heater 3…1.7 0.170 MC8 D V, Hz, W, rpm. Ω V, W – 14 – 220 - 240 VAC, 50 Hz, 3 W, 3.3 rpm. 8P 14,900 Ω ± 8 % 240 V, 15 W SM830043 1. Specifications 1-2 Major Component Specifications (A) Indoor Unit MODEL No. SPW-T303G56 Source Remote Controller (Accessory) RCS - T251G Controller P.C.B. Ass’y RCS - 5PS3E CR - X363GS Switch Ass’y Fan (Number…diameter) SPW-T303GS56 220 - 230 - 240 V / 1 phase / 50 Hz – mm SW - X363GS Centrifugal (4...ø150) Fan Motor Model…Nominal output W Source No. of pole…r.p.m. (230 V, High) Coil resistance (Ambient temperature 20 °C) KFG4T - 41A5P...40 W 220 - 230 - 240 V / 1 phase / 50 Hz rpm. Ω 4...906 BRN – WHT WHT – VLT VLT – YEL : 119.4 : 29.2 : 14.5 , YEL – PNK : 55.3 Safety device Operating temperature Run capacitor Open °C 130 ± 5 °C Close °C Differential 15 deg. (min.) VAC, µF 440 V, 3 µF Heat exchanger Coil Rows…fin pitch Face area Aluminum plate fin / Copper tube mm m 2 Auto louver motor Auto louver motor...Raterd Coil resistance (at 25 ˚C) Dew proof heater 3…2.0 0.34 MC8 D V, Hz, W, rpm. Ω V, W – 15 – 220 - 240 VAC, 50 Hz, 3 W, 3.3 rpm. 8P 14,900 Ω ± 8 % 240 V, 17 W SM830043 1 1. Specifications 1-2 Major Component Specifications (A) Indoor Unit MODEL No. SPW-T363G56 Source Remote Controller (Accessory) RCS - T251G Controller P.C.B. Ass’y RCS - 5PS3E CR - X363GS Switch Ass’y Fan (Number…diameter) SPW-T363GS56 220 - 230 - 240 V / 1 phase / 50 Hz – mm SW - X363GS Centrifugal (4...ø150) Fan Motor Model…Nominal output W Source 1 No. of pole…r.p.m. (230 V, High) Coil resistance (Ambient temperature 20 °C) KFG4Q - 101D5P...100 W 220 - 230 - 240 V / 1 phase / 50 Hz rpm. Ω 4...1,194 BRN – WHT WHT – VLT VLT – ORG : : : 43.3 16.6 24.5 , , ORG – YEL VLT – PNK : 349.3 : 40.8 Safety device Operating temperature Open °C Close °C Run capacitor VAC, µF 130 ± 5 °C Differential 15 deg. (min.) 440 V, 4.0 µF Heat exchanger Coil Rows…fin pitch Face area Aluminum plate fin / Copper tube mm m 2 Auto louver motor Auto louver motor...Raterd Coil resistance (at 25 ˚C) Dew proof heater 3…1.7 0.34 MC8 D V, Hz, W, rpm. Ω V, W – 16 – 220 - 240 VAC, 50 Hz, 3 W, 3.3 rpm. 8P 14,900 Ω ± 8 % 240 V, 17 W SM830043 1. Specifications 1-2 Major Component Specifications (A) Indoor Unit MODEL No. SPW-T483G56 Source Remote Controller (Accessory) RCS - T251G Controller P.C.B. Ass’y RCS - 5PS3E CR - X363GS Switch Ass’y Fan (Number…diameter) SPW-T483GS56 220 - 230 - 240 V / 1 phase / 50 Hz – mm SW - X363GS Centrifugal (4...ø150) Fan Motor Model…Nominal output W Source No. of pole…r.p.m. (230 V, High) Coil resistance (Ambient temperature 20 °C) KFG4Q - 101D5P...100 W 220 - 230 - 240 V / 1 phase / 50 Hz rpm. Ω 1 4...1,212 BRN – WHT WHT – VLT VLT – ORG : : : 43.3 16.6 24.5 , , ORG – YEL VLT – PNK : 349.3 : 40.8 Safety device Operating temperature Open °C Close °C Run capacitor VAC, µF 130 ± 5 °C Differential 15 deg. (min.) 440 V, 4.5 µF Heat exchanger Coil Rows…fin pitch Face area Aluminum plate fin / Copper tube mm m 2 Auto louver motor Auto louver motor...Raterd Coil resistance (at 25 ˚C) Dew proof heater 3…1.7 0.34 MC8 D V, Hz, W, rpm. Ω V, W – 17 – 220 - 240 VAC, 50 Hz, 3 W, 3.3 rpm. 8P 14,900 Ω ± 8 % 240 V, 17 W SM830043 1. Specifications 1-2 Major Component Specifications (B) Outdoor Unit Model No. SPW-C253G5 SPW-C253G5/M Source SPW-C303G5 SPW-C303G5/M 220 - 230 - 240 V / 1 phase / 50 Hz Compressor Rotary (Hermetic) Model ... Code No. 1 C - R221H5V Nominal output W Compressor oil cc Coil resistance (at 25°C) Ω Refrigerant amount at shipment kg Safety device Operating temperature C - R240H5W 2,200 2,400 1,350 C - R : 0.76, C - S : 2.76 C - R : 0.69, R - S : 3.34, R22 - 2.4 R22 - 2.6 Internal / OL - D24 Open Close °C 160 ± 5 / 150 ± 10 °C 87 ± 9 / 63 ± 10 S - C : 2.66 R22 - 4.2 Internal type 175 ± 5 105 ± 9 V, µF Run capacitor 400V, 40 ACB - 1TB07 High pressure switch Set pressure SPW-C363G5 SPW-C363G5/M +2.0 OFF kg/cm 2 30 +0.5 ON kg/cm2 24 ± 2.0 Fan (Number…diameter (mm)) Propeller (1…ø 460) Propeller (2…ø 460) KFC6S - 91C5P…100 W KFC6S - 91C5PX2 Fan motor Model…Nominal output W 100WX2 No. of pole ... rpm (230V, High) rpm Ω Coil resistance (Ambient temperature 20°C) Safety device Operating temperature Run capacitor 6...868 BRW – WHT YEL – PNK WHT – YEL Internal type 6…871 : : : 61.0 17.7 64.3 Internal type Open °C 130 ± 8 130 ± 8 Close °C 79 ± 15 79 ± 15 440 V, 5 µF 440 V, 5 µF / 5 µF VAC, µF Heat exchanger Coil Rows ... fin pitch Face area Aluminium plate fin / Copper tube mm 2...2.0 2...2.0 m2 0.616 1.08 – 18 – SM830043 1. Specifications 1-2 Major Component Specifications (B) Outdoor Unit MODEL No. SPW-C253G8, SPW-C253G8/M Source 380 - 400 - 415 V / 3 phase / 50 Hz Compressor Rotary (Hermetic) Model … Code No. C - R224H8S Nominal output W 2,200 Compressor oil CC 1,350 Coil resistance (at 25°C) Ω Refrigerant amount at shipment kg Safety device Overload relay models Operating temperature R - S : 5.54 , S - T : 5.54 , T - R : R22 – 2.4 Internal type External type — FMSA - 1SZ607A Open °C 120 ± 5 — Close °C 98 ± 11 — A — 6A, 110% Operating ampere (at 25°C) V, µF Run capacitor — High pressure switch Set pressure 5.54 ACB - 1TB07 OFF kg/cm2 30 24 ± 2.0 kg/cm2 ON Fan Number … diameter +2.0 + 0.5 mm Propeller (1 … ø 460) Fan motor Model … Nominal output W No. of pole … rpm (230 V, High) KFC6S - 91C5P … 100 W rpm Ω Coil resistance (Ambient temperature 20°C) 6 … 868 BRW – WHT : 61.0 WHT – YEL : 64.3 , YEL – PNK : 17.7 Safety device Operating temperature Run capacitor Open °C 130 ± 8 Close °C 79 ± 15 VAC, µF 440V, 5 µF Heat exchanger Coil Rows … fin pitch Face area Aluminum plate fin / Copper tube mm m 2 – 19 – 2 … 2.0 0.616 SM830043 1 1. Specifications 1-2 Major Component Specifications (B) Outdoor Unit MODEL No. SPW-C363G8 SPW-C363G8/M Source 380 - 400 - 415 V / 3 phase / 50 Hz Compressor Rotary (Hermetic) Model...Code No. Scroll (Hermetic) C - R243H8T ZR61KC - TFD - 522 Nominal output W 2,400 3,750 Compressor oil cc 1,350 2,130 Coil resistance Ω T – R : 5.54 , R – S : 5.54 T1 – T2 : 2.72 , T2 – T3 : 2.72 S – T : 5.54 T3 – T1 : 2.72 (Ambient temperature 25°C ) 1 SPW-C483G8 SPW-C483G8/M Refrigerant amount at shipment kg Safety devices R 22 - 4.0 Internal type External type Internal type External type — FMSA -1SZ607A — FMSA -1SZ607A — 130 — Overload relay models Operating temperature Open °C 120 ± 5 Close °C 98 ± 11 — 61 — A — 6A, 110 % — 10A, 110% Operating ampere (at 25°C) V, µF Run capacitor High pressure switch Set pressure R 22 - 4.3 — ACB - 1TB07 OFF kg/cm2 ON kg/cm2 Fan (Number...diameter) mm 30 +2.0 +0.5 24 ± 2.0 Propeller (2...ø460) Fan motor Model...Nominal output W No. of pole...rpm (230 V, High) rpm Ω Coil resistance (Ambient temperature 20°C) KFC6S - 91C5PX2...100WX2 6...871 BRN – WHT WHT – YEL YEL – PNK : : : 61.0 64.3 17.7 Safety device Operating temperature Run capacitor Open °C 130 ± 8 Close °C 79 ± 15 VAC, µF 440V, 5 µF / 440 V, 5 µF Heat exchanger Coil Rows...fin pitch Face area Aluminum plate fin / Copper tube 2 mm m2 – 20 – 2...2.0 1.08 SM830043 1. Specifications 1-3 Other Component Specifications (A) Indoor Unit MODEL No. SPW-T253G56 SPW-T303G56 Power Transformer Rated Primary 10.6 V, 0.93 A Capacity 9.86 VAC Ω Coil resistance Thermistor cut off temperature WHT – WHT : 101 , °C Thermistor (Coil sensor) BRN – BRN kΩ : 0.6 (at 20 °C) 150 PBC - 41E - S36 Coil resistance PBC - 41E - S35 –10°C : 23.7 , 5°C : 12.1 –5°C : 18.8 , 10°C : 9.7 0°C : 15.0 , 15°C : 8.0 Synchronized Motor 1 MC8 D MODEL No. SPW-T253GS56 SPW-T303GS56 Power Transformer SPW-T363GS56 SPW-T483GS56 ATR - I75B Primary AC 230 V, 50 Hz Secondary 10.6 V, 0.93 A Capacity Coil resistance Thermistor cut off temperature 9.86 VAC Ω Coil resistance WHT – WHT : 101 °C Thermistor (Coil sensor) , BRN – BRN PBC - 41E - S36 kΩ : 0.6 (at 20 °C) 150 PBC - 41E - S35 –10°C : 23.7 –5°C : 18.8 0°C : 15.0 Thermistor (Room or coil sensor) Coil resistance SPW-T483G56 AC 230 V, 50 Hz Secondary Rated SPW-T363G56 ATR - I75A , , , 5°C : 12.1 10°C : 9.7 15°C : 8.0 KTEC - 35 - S6 kΩ 0°C 5°C 10°C 20°C 30°C : : : : : 16.5 12.8 10.0 6.3 4.0 , , , , , Switch Ass'y SW - X363GS Indicator Lamp Ass'y IND - T251GS Synchronized Motor MC8 D – 21 – 40°C 45°C 50°C 55°C : : : : 2.7 2.2 1.8 1.5 SM830043 1. Specifications 1-3 Other Component Specifications (B) Outdoor Unit MODEL No. SPW-C253G5 SPW-C253G5/M SPW-C303G5 SPW-C303G5/M Compressor Motor Mgnetic Contactor FMCA - 1SZ607 Coil rated Coil resistance (at 20°C) Contact rated 1 AC 220 - 240 V, 50 Hz Ω 828 ± 15 % V, A AC 440 V, 13A Auxiliary relay HH62S / 085 Coil rated AC 240 V, 50 Hz Coil resistance (at 20°C) Contact rated kΩ 17.2 V, A AC 220 V, 5A Thermostat (Coil sensor) Operating Temperature YTB - S377 °C 27.5 ± 1.5 OFF (High) 25.5 Contact rated A MODEL No. SPW-C253G8 SPW-C253G8/M ON (Low) SPW-C363G8 SPW-C363G8/M SPW-C483G8 SPW-C483G8/M FMSA - 1SZ607A Coil rated Contact rated +1.5 –0.5 AC 250 V, 1 A Compressor Motor Magnetic Contactor Coil resistance (at 20°C) SPW-C363G5 SPW-C363G5/M AC 220 - 240 V, 50 Hz Ω 828 (at 20 °C) V, A AC 440 V, 13 A V, A AC 220 V, 2.25 A Thermal Relay Contact rated Rated ampere (90 / 120%) A 6 A, 110% 6 A, 110% Auxiliary relay Coil rated Coil resistance Contact rated HH62S / 085 A AC 240 V, 50 Hz 15.5 ± 20 % kW A AC 250 V, 10A Relay Rated voltage Resistance (at 20°C) RDR - S400 V AC 380 - 415 V, 3 phase, 50Hz kΩ R-T Thermostat (Coil sensor) Operating Temperature 10 A, 110% : 76.3 YTB - S377 °C 27.5 ± 1.5 25.5 Contact rated +1.5 –0.5 OFF (High) ON (Low) AC 250 V, 1 A – 22 – SM830043 1. Specifications 1-4 Dimensional Data D 748 1048 E 1190 1490 ø 15.88 ø 19.05 ø 6.35 ø 9.52 Ref.gas line Ref. liquid line Dimension : mm 330 125 60 60 1 181 C 291 250 9 58 185 588 B 626 1570 38 1270 29 A 110 8 36, 48 type 670 25, 30 type TUBING FOR SIDE (A) Indoor Unit : 25, 30, 36, 48 Type 35 36 138 40 65 1190 1190 D 125 40 35 221 E TUBING FOR BACK (SLIT HOLE) A 256 90 40 221 85 40 73 103 60 60 33 107 330 40 42 C 35 35 40 12 B 626 1190 92 670 89 4 - ø 28 HOLES FOR ANCHOR BOLT 62 TUBING FOR TOP (SLIT HOLE) DRAIN HOLE (SLIT HOLE) Refrigerant gas line (Wide tube) Refrigerant liquid line (Narrow tube) Drain connection (20A, O.D. 26mm) 0296_T_I – 23 – SM830043 1. Specifications 1-4 Dimensional Data (B) Outdoor Unit : SPW-C253G5, SPW-C253G5/M SPW-C253G8, SPW-C253G8/M SPW-C303G5, SPW-C303G5/M 660 110 400 380 20 940 307 280 735 1 340 20 170 Dimension : mm Hole for anchor bolt (4-ø13) Refrigerant tube joint (narrow tube) Flare connection 1/4 in (6.35 mm) Refrigerant tube joint (wide tube) Flare connection 5/8 in (15.88 mm) Refrigerant tubing inlet Power supply inlet 0411_C_S Fig. 3 – 24 – SM830043 1. Specifications 1-4 Dimensional Data (B) Outdoor Unit : SPW-C363G5, SPW-C363G5/M SPW-C363G8, SPW-C363G8/M SPW-C483G8, SPW-C483G8/M 660 110 400 380 340 20 170 20 1 607 580 1235 940 Dimension : mm Hole for anchor bolt (4-ø13) Refrigerant tube joint (narrow tube) Flare connection 3/8 in (9.52 mm) Refrigerant tube joint (wide tube) Flare connection 3/4 in (19.05 mm) Refrigerant tubing inlet Power supply inlet 0412_C_S Fig. 4 – 25 – SM830043 1. Specifications 1-5 Refrigerant Flow Diagram Outdoor Unit : SPW-C253G5, SPW-C253G5/M SPW-C303G5, SPW-C303G5/M SPW-C253G8, SPW-C253G8/M Evaporator Wide tube service valve Accumulator Narrow tube service valve Strainer O. D. 6.35 mm (1/4") Condenser High pressure switch Capillary 1 O. D. 15.88 mm (5/8") Strainer Capillary Compressor Indoor Unit : SPW-T253GS56 SPW-T303GS56 SPW-T253G56 SPW-T303G56 HP Sub-condenser 0664_T_S Outdoor Unit : SPW-C363G5, SPW-C363G5/M SPW-C363G8, SPW-C363G8/M Strainer Capillary Compressor O. D. 19.05 mm (3/4") Accumulator Condenser High pressure switch Capillary Evaporator Wide tube service valve HP Indoor Unit : SPW-T363GS56 SPW-T363G56 Narrow tube service valve Strainer O. D. 9.52 mm (3/8") Sub-condenser 0605_X_S Fig. 5-1 – 26 – SM830043 1. Specifications 1-5 Refrigerant Flow Diagram Indoor Unit : SPW-T483GS56 SPW-T483G56 Outdoor Unit : SPW-C483G8, SPW-C483G8/M Compressor O. D. 19.05 mm (3/4") Condenser HP Accumulator High pressure switch Capillary Evaporator Wide tube service valve Narrow tube service valve Strainer O. D. 9.52 mm (3/8") 1 Sub-condenser 0606_X_S Fig. 5-2 1-6 Operating Range Temperature Cooling Indoor air intake temp. Outdoor air intake temp. Maximum 35°C DB / 22.5°C WB 52°C DB Minimum 19°C DB / 14°C WB 19°C DB – 27 – SM830043 1. Specifications 1 – 28 – SM830043 2. Processes and functions 2. PROCESSES AND FUNCTIONS 2-1 2-2 2-3 Room Temperature Control .......................................................................... 30 Freeze Prevention ..........................................................................................31 Outdoor Fan Control ......................................................................................31 2 – 29 – SM830043 2. Processes and functions 2-1 Room Temperature Control The Unit adjusts room temperature by turning the outdoor unit’s compressor ON and OFF. This process is controlled by the thermostat located in the remote control unit. The figures on this and the next pages show how each part of the system performs when the room temperature changes and the thermostat activates the compressor to start (thermo ON) or stop (thermo OFF). Fig. 6 shows about the cooling cycle. ROOM TEMPERATURE MORE THAN 3 MINUTES WITHIN 3 MINUTE S. T.+0.5°C SET TEMP. T°C (S.T.) THERMO ON THERMO OFF 3 MINUTES ON OFF THERMO ON THERMO OFF MORE THAN 5 MINUTES ON OFF ON OFF ON COMPRESSOR 2 SET SPEED (MANUAL) INDOOR FAN ON OFF ON OUTDOOR FAN 0607_X_S Fig. 6 Chart Summary and Explanations ❑ Once the compressor starts, it keeps running for 5 minutes. ❑ Once the compressor stops, it will not start running again for 3 minutes. ❑ If you change the operation mode during the cooling cycle, the control circuit stops the compressor for 3 minutes. ❑ For 5 minutes after the compressor is first turned on, and for 3 minutes after it is turned off, the compressor is not controlled by the room sensor. ❑ Thermo ON: When room temperature rises 0.5°C above the set temperature T˚, (T˚+0.5 °C): Compressor ❑ ➞ ON Thermo OFF: When the room temperature is equal to or below the set temperature T˚: Compressor ➞ OFF ❑ In case of wireless remote control model (GS type). • The remote control unit sends the temperature signal to the air conditioner regularly at 3 minute intervals. If the signal from the remote control unit stops for more than 10 minutes due to the damage of the remote control unit or other trouble, the air conditioner will switch to the temperature sensor which is built in the indoor unit and control the room temperature. In these cases, the temperature around the remote contorl unit may differ from the temperature detected at the air conditioner’s position. • If the remote control is located near a heat source, such as a space heater or in direct sunlight, press the A/C SENSOR button to switch to the sensor in the indoor unit. – 30 – SM830043 2. Processes and functions 2-2 Freeze Prevention Freeze Prevention keeps the indoor heat exchange coil from freezing. Freezing reduces the efficiency of the unit, and frost buildup on the coil blocks cool air circulation from the indoor unit’s fan. FREEZE PREVENTION MORE THAN 10 MINUTES 6 MINUTES FREEZE PREVENTION 10 MINUTES 6 MINUTES INDOOR COIL TEMPERATURE (THERMO ON) –1°C (THERMO OFF) ON OFF ON OFF ON ON OFF ON OFF ON COMPRESSOR OUTDOOR FAN SET SPEED INDOOR FAN 0608_X_S Fig. 7 2-3 Outdoor Fan Control • In low outdoor temperature, the outdoor fan is set automatically from HIGH to LOW to prevent the indoor heat exchanger from freezing. • When the outdoor temperature falls below 25.5°C, the outdoor fan is set from HIGH to LOW automatically. When the outdoor temperature rises to 27.5°C, the outdoor fan is set from LOW to HIGH automatically. Fig. 8 – 31 – SM830043 2 2. Processes and functions 2 – 32 – SM830043 3. Electrical data 3. ELECTRICAL DATA 3-1 3-2 Indoor Unit (Electric Wiring Diagram, Schematic Diagram) ............................... 34 Outdoor Unit (Electric Wiring Diagram, Schematic Diagram)............................. 42 3 – 33 – SM830043 Terminal Plate(4P) SUP 5P(WHT) 1 3 5 WHT RED BRN 2 P S 1 3 1 2 1 2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 3 5 7 DPH P S 1 2 1 2 Connector 2P(BLU) 3P (RED) DPH Controller (CR-X363GS) 1 3 P 1 2 Connector 2P(WHT) 1 3 Connector 8P(WHT) GRN/YEL COM M H L 49FMI FM 7P(WHT) 3P(WHT) S P FMI 1 3 3P (BLU) DP SEC 2P(WHT) PRY 2P(WHT) S 1 2 P TR 1 2 Connector 2P(BLK) 3P (RED) FS 3 4 BLU WHT 1 WHT WHT RC1 BRN BRN PNK GRN/YEL GRY GRY To Outdoor Unit Power Supply ORG VLT YEL YEL WHT E GRN/YEL BLK BLK BLK BRN BRN PNK BRN YEL ORG VLT WHT GRY GRY YEL WHT P S 1 3 1 2 1 2 LM 1 2 2P(RED) TH1 5 5 5P(WHT) 1 1 Remote Control Switch 12 12 12P(WHT) 1 1 W 854-2-5268-498-00-1 (T253G56, T363G56, T483G56) Connector 2P(RED) 3P (GRN) LM BLK WHT – 34 – BLK WHT 3 TH1 (Coil) 3-1 BLK BLK • Electric Wiring Diagram 3. Electrical data Indoor Unit 1 SPW-T253G56, SPW-T363G56, SPW-T483G56 SM830043 3. Electrical data 3-1 Indoor Unit 1 SPW-T253G56, SPW-T363G56, SPW-T483G56 • Schematic Diagram CR-X363GS Controller 4P-1 3 F 2 2 1 1 RY1 RY4 RY3 RY4 1 RY5 TR 12 RCS TH2 1 4P-4 5 RY2 1 1 1 1 1 1 5 RY2 H M L 5 3 7 RY1 FS RY2 6 5 4 1 1 3 2 RY4 7 TH1 1 1 FMI LM DPH 8 RY5 3 2 Coil 49FMI 2 2 2 2 3 3 3 1 C 1 4P-2 1 Symbols Description Symbols 3 Description FMI Indoor Fan Motor CR-X363GS Indoor Controller 49FMI Indoor Motor Thermal Protector RCS C Capacitor Terminal Plate F Fuse Connector DPH Dew Proof Heater Terminal LM Auto Louver Motor TR Power Transformer RY1-RY5 Auxiliary Relay TH1 Thermistor (Indoor Coil) TH2 Room Thermistor Remote Control Switch S 854-2-5268-498-00-1 (T253G56, T363G56, T483G56) – 35 – SM830043 Terminal Plate(4P) 1 2 SUP 5P(WHT) 1 3 5 1 3 3P (RED) FS 3 4 P 1 2 Connector S 1 2 2P(BLK) RC1 FMI 49FMI 3P(WHT) 1 3 DPH 3P (RED) DPH Controller (CR-X363GS) COM M H L FM 7P(WHT) 1 3 5 7 P 1 2 Connector S 1 2 2P(BLU) 1 3 P 1 2 Connector 2P(WHT) GRN/YEL S 1 2 3 4 5 6 7 8 Connector P 1 2 3 4 5 6 7 8 8P(WHT) 1 3 3P (BLU) DP SEC 2P(WHT) PRY 2P(WHT) WHT WHT 1 2 S BRN BRN 1 2 P TR GRN/YEL GRY GRY To Outdoor Unit Power Supply BRN BRN PNK BLU WHT WHT RED BRN PNK BRN YEL ORG VLT YEL YEL WHT E GRN/YEL BLK BLK BLK VLT WHT GRY GRY YEL WHT 1 3 3P (GRN) LM P 1 2 Connector S 1 2 2P(RED) BLK WHT – 36 – LM BLK WHT 3 Remote Control Switch 1 2 2P(RED) TH1 5 5 5P(WHT) 1 1 TH1 (Coil) 12 12 W 854-2-5268-499-00-1 (T303G56) 12P(WHT) 1 1 3-1 BLK BLK • Electric Wiring Diagram 3. Electrical data Indoor Unit 2 SPW-T303G56 SM830043 3. Electrical data 3-1 Indoor Unit 2 SPW-T303G56 • Schematic Diagram CR-X363GS Controller 4P-1 3 F 2 2 1 1 RY1 RY4 RY3 RY4 1 RY5 TR 12 RCS TH2 1 4P-4 5 RY2 1 1 1 1 1 1 5 RY2 H M L 5 3 7 RY1 FS RY2 6 5 3 1 1 3 2 RY4 7 TH1 1 1 FMI LM DPH 8 RY5 3 2 Coil 49FMI 2 2 2 2 3 3 3 1 C 1 4P-2 1 Symbols Description Symbols 3 Description FMI Indoor Fan Motor CR-X363GS Indoor Controller 49FMI Indoor Motor Thermal Protector RCS C Capacitor Terminal Plate F Fuse Connector DPH Dew Proof Heater Terminal LM Auto Louver Motor TR Power Transformer RY1-RY5 Auxiliary Relay TH1 Thermistor (Indoor Coil) TH2 Room Thermistor Remote Control Switch S 854-2-5268-499-00-1 (T303G56) – 37 – SM830043 Terminal Plate(4P) 1 2 SUP 5P(WHT) 1 3 5 1 3 3P (RED) FS 3 4 P 1 2 Connector S 1 2 2P(BLK) FMI 1 3 5 7 1 3 DPH 3P (RED) DPH Controller (CR-X363GS) COM M H L 49FMI FM 7P(WHT) 3P(WHT) P 1 2 Connector S 1 2 2P(BLU) 1 3 P 1 2 Connector 2P(WHT) GRN/YEL S 1 2 3 4 5 6 7 8 Connector P 1 2 3 4 5 6 7 8 8P(WHT) 1 3 3P (BLU) DP 1 2 SEC 2P(WHT) WHT WHT 1 2 S BRN BRN PRY 2P(WHT) P TR BRN BRN PNK BLU WHT WHT RED BRN RC1 GRY GRY GRN/YEL ORG VLT YEL YEL WHT E GRN/YEL BLK BLK BLK PNK BRN YEL ORG VLT WHT GRY GRY YEL WHT 1 3 3P (GRN) LM LM 1 2 3 Switch Assy 1 2 3 3P(WHT) 1 2 2P(RED) TH1 Connector 9P(WHT) 1 2 2P(YEL) TH2 7P(WHT) 7 9 9 P 1 S 1 1 7 1 IND Lamp Assy W 854-2-5268-500-00-1 (T253GS56, T363GS56, T483GS56) P 1 2 Connector S 1 2 2P(RED) BLK WHT BLK WHT BRN RED ORG To Outdoor Unit Power Supply TH1 (Coil) – 38 – BLK BLK 3 TH2 (Rooom) 3-1 BLK BLK • Electric Wiring Diagram 3. Electrical data Indoor Unit 3 SPW-T253GS56, SPW-T363GS56, SPW-T483GS56 SM830043 3. Electrical data 3-1 Indoor Unit 3 SPW-T253GS56, SPW-T363GS56, SPW-T483GS56 • Schematic Diagram CR-X363GS Controller 4P-1 3 F 2 2 1 1 RY1 RY4 RY3 RY4 RY5 TR RY2 1 1 1 1 1 1 RY2 H M L 5 3 7 5 1 7 9 7 1 2 3 1 2 SW 3 RY1 FS RY2 6 1 IND 4P-4 5 1 4 1 1 3 2 RY4 7 TH1 1 1 FMI LM DPH 8 RY5 3 2 Coil 49FMI 2 2 1 2 2 TH2 C 1 2 3 3 3 Room 1 4P-2 1 Symbols Description Symbols 3 Description FMI Indoor Fan Motor CR-X363GS Indoor Controller 49FMI Indoor Motor Thermal Protector IND Indicator Lamp Assy C Capacitor SW Switch Assy F Fuse Terminal Plate DPH Dew Proof Heater Connector LM Auto Louver Motor Terminal TR Power Transformer RY1-RY5 Auxiliary Relay TH1 Thermistor (Indoor Coil) TH2 Room Thermistor S 854-2-5268-500-00-1 (T253GS56, T363GS56, T483GS56) – 39 – SM830043 Terminal Plate(4P) 1 2 SUP 5P(WHT) 1 3 5 1 3 3P (RED) FS 3 4 P 1 2 Connector S 1 2 2P(BLK) FMI 1 3 5 7 1 3 49FMI 3P(WHT) DPH 3P (RED) DPH Controller (CR-X363GS) COM M H L FM 7P(WHT) P 1 2 Connector S 1 2 2P(BLU) 1 3 P 1 2 Connector 2P(WHT) GRN/YEL S 1 2 3 4 5 6 7 8 Connector P 1 2 3 4 5 6 7 8 8P(WHT) 1 3 3P (BLU) DP 1 2 SEC 2P(WHT) WHT WHT 1 2 S BRN BRN PRY 2P(WHT) P TR RC1 GRY GRY GRN/YEL BRN BRN PNK BLU WHT WHT RED BRN PNK BRN YEL ORG VLT YEL YEL WHT E GRN/YEL BLK BLK BLK VLT WHT GRY GRY YEL WHT 1 3 3P (GRN) LM P 1 2 Connector S 1 2 2P(RED) BLK WHT LM BLK WHT 1 2 3 Switch Assy 3P(WHT) 1 2 3 BRN RED ORG To Outdoor Unit Power Supply 1 2 2P(RED) TH1 Connector 9P(WHT) 1 2 2P(YEL) TH2 7P(WHT) 7 9 9 P 1 S 1 1 7 1 IND Lamp Assy W 854-2-5268-501-00-1 (T303GS56) TH1 (Coil) – 40 – BLK BLK 3 TH2 (Rooom) 3-1 BLK BLK • Electric Wiring Diagram 3. Electrical data Indoor Unit 4 SPW-T303GS56 SM830043 3. Electrical data 3-1 Indoor Unit 4 SPW-T303GS56 • Schematic Diagram CR-X363GS Controller 4P-1 3 F 2 2 1 1 RY1 RY4 RY3 RY4 RY5 TR RY2 1 1 1 1 1 1 RY2 H M L 5 3 7 5 1 7 9 7 1 2 3 1 2 SW 3 RY1 FS RY2 6 1 IND 4P-4 5 1 3 1 1 3 2 RY4 7 TH1 1 1 FMI LM DPH 8 RY5 3 2 Coil 49FMI 2 2 1 2 2 TH2 C 1 2 3 3 3 Room 1 4P-2 1 Symbols Description Symbols 3 Description FMI Indoor Fan Motor CR-X363GS Indoor Controller 49FMI Indoor Motor Thermal Protector IND Indicator Lamp Assy C Capacitor SW Switch Assy F Fuse Terminal Plate DPH Dew Proof Heater Connector LM Auto Louver Motor Terminal TR Power Transformer RY1-RY5 Auxiliary Relay TH1 Thermistor (Indoor Coil) TH2 Room Thermistor S 854-2-5268-501-00-1 (T303GS56) – 41 – SM830043 3. Electrical data 3-2 Outdoor Unit 1 SPW-C253G5 SPW-C253G5/M • Electric Wiring Diagram Relay 7 1 2 3 8 RED 6 1 4 2 WHT P S 4 WHT PNK RED L WHT PNK 1 1 2 2 Connector 2P (WHT) 63PH N WHT RED RED WHT WHT BRN Power Supply 50Hz 1ø 220 V To Indoor Unit Terminal Plate 5 1Y 3 A R S T 13 31 B U V W 14 32 23S C 52C L BLK GRN/YEL RED H OLR GRN/YEL GRN/YEL C 5 4 3 2 1 5 4 3 2 1 P S YEL WHT GRY BRN PNK R WHT BLU RED C2 Connector 6P (WHT) YEL WHT GRY BRN PNK C1 Earth Terminal S CM FM W 854-2-5268-461-00-1 (C253G5) – 42 – SM830043 3. Electrical data 3-2 Outdoor Unit 1 SPW-C253G5 SPW-C253G5/M • Schematic Diagram L 1 1Y 2 N 1Y S R V U 52C 52C 4 23S C H L 5 1 4 FM OLR 3 2 C2 1 2 63PH C1 CM 3 W 52C T Symbols Description CM Compressor motor FM Fan Motor 52C Compressor Motor Magnetic Contactor 63PH High Pressure Switch 23S Fan Speedcontrol Thermostat C1, 2 Capacitor OLR Overload relay 1Y Auxiliary Relay Connector Terminal Plate S 854-2-5268-461-00-1 (C253G5) – 43 – SM830043 3. Electrical data 3-2 Outdoor Unit 2 SPW-C303G5 SPW-C303G5/M • Electric Wiring Diagram Relay 7 1 2 3 8 RED 6 1 4 2 WHT P S 4 WHT PNK RED L WHT PNK 1 1 2 2 Connector 2P (WHT) 63PH N WHT RED RED WHT WHT BRN Power Supply 50Hz 1ø 220 V To Indoor Unit Terminal Plate 5 1Y 3 A R S T 13 31 B U V W 14 32 23S C 52C C1 C2 GRN/YEL C R WHT WHT BLU RED TH Connector 6P (WHT) YEL YEL WHT WHT GRY GRY BRN BRN PNK PNK BLK GRN/YEL Earth Terminal GRN/YEL L BLK H 5 4 3 2 1 5 4 3 2 1 P S S CM FM W 854-2-5268-462-00-1 (C303G5) – 44 – SM830043 3. Electrical data 3-2 Outdoor Unit 2 SPW-C303G5 SPW-C303G5/M • Schematic Diagram L 1 1Y 2 N 1Y S R V U 52C 52C 4 23S C H L 5 C2 1 4 FM TH 3 2 1 2 CM 63PH C1 3 W 52C T Symbols Description CM Compressor motor FM Fan Motor 52C Compressor Motor Magnetic Contactor 63PH High Pressure Switch 23S Fan Speedcontrol Thermostat C1, 2 Capacitor TH Thermistor 1Y Auxiliary Relay Connector Terminal Plate S 854-2-5268-462-00-1 (C303G5) – 45 – SM830043 3. Electrical data 3-2 Outdoor Unit 3 SPW-C363G5 SPW-C363G5/M • Electric Wiring Diagram Relay 7 1 2 3 8 RED 6 1 4 2 WHT P S 4 WHT PNK RED L WHT PNK 1 1 2 2 Connector 2P (WHT) 63PH N RED RED WHT WHT BRN 23S RED 3 R S T VLT WHT 52C WHT U V W 14 32 WHT B 7 BLK GRN/YEL 6 3 1 4 2 GRY GRY GRN/YEL C R WHT WHT BLU RED TH Connector 6P (WHT) YEL YEL WHT WHT GRY GRY BRN BRN PNK PNK C3 5 4 3 2 1 5 4 3 2 1 P S C2 Connector 6P (WHT) YEL WHT GRY BRN PNK C1 BLK Earth Terminal GRN/YEL 5 1Y 8 GRN/YEL H 13 31 Relay WHT A L C 5 4 3 2 1 5 4 3 2 1 P S YEL WHT GRY BRN PNK Power Supply 50Hz 1ø 220 V To Indoor Unit Terminal Plate 5 2Y S CM FM1 FM2 W 854-2-5268-463-00-2 (C363G5) – 46 – SM830043 3. Electrical data 3-2 Outdoor Unit 3 SPW-C363G5 SPW-C363G5/M • Schematic Diagram L 1 2Y 13 52C N 2 14 2Y S R V U 52C 52C 4 5 1 3 4 23S 2 5 4 4 1 5 C C3 H 6 FM1 L FM2 TH 3 2 1 3 2 1 2 CM C1 C2 63PH 1Y 3 W 52C T Symbols Description CM Compressor motor FM1, 2 Fan Motor 52C Compressor Motor Magnetic Contactor 63PH High Pressure Switch 23S Fan Speedcontrol Thermostat C1, 2, 3 Capacitor TH Thermistor 1Y, 2Y Auxiliary Relay Connector Terminal Plate S 854-2-5268-463-00-2 (C363G5) – 47 – SM830043 3. Electrical data 3-2 Outdoor Unit 4 SPW-C253G8 SPW-C253G8/M • Electric Wiring Diagram PNK GRY BRN S 4 6 3 5 8 7 ORG C 1Y 47C R T B A WHT BLU 2 RED 1 WHT P S L1 L2 L3 N WHT PNK 1 1 2 2 PNK 4 Connector 2P (WHT) 63PH 5 6 7 8 RED 23S C A R S T 13 31 B U V W 14 32 2 4 6 WHT 3 BLU RED PNK ORG WHT RED Power Supply 50Hz 3ø 380 V / 415 V To Indoor Unit Terminal Plate Relay H L GRN/YEL 52C 95 YEL WHT GRY BRN PNK T 5 4 3 2 1 5 4 3 2 1 P S CM GRN/YEL GRN/YEL 49C Connector 6P (WHT) YEL WHT GRY BRN PNK R S BLU RED YEL Earth Terminal WHT C 51C 96 ORG FM W 854-2-5268-458-00-0 (C253G8) – 48 – SM830043 3. Electrical data 3-2 Outdoor Unit 4 SPW-C253G8 SPW-C253G8/M • Schematic Diagram 1 1Y 13 52C 2 14 4 C C 1 B L1 5 L2 6 H 47C A 63PH 5 R 47C FM T 7 51C 95 3 96 2 1 52C 3 5 N 4 49C 2 S L3 23S L C 8 1Y 52C 51C 3 CM Symbols Description CM Compressor motor FM Fan Motor 52C Compressor Motor Magnetic Contactor 51C Compressor Motor Overcurrent Relay 49C Compressor Motor Thermal Protector 47C Negative Phase Relay 63PH High Pressure Switch 23S Fan Speedcontrol Thermostat C Capacitor 1Y Auxiliary Relay Connector Terminal Plate S 854-2-5268-458-00-0 (C253G8) – 49 – SM830043 3. Electrical data 3-2 Outdoor Unit 5 SPW-C363G8 SPW-C363G8/M • Electric Wiring Diagram PNK GRY BRN S 4 6 3 5 8 7 ORG C 2Y 47C R T B A WHT BLU 2 RED 1 WHT P S L1 L2 L3 N WHT PNK 1 1 2 2 PNK 4 Connector 2P (WHT) 63PH 5 6 7 8 RED Power Supply 50Hz 3ø 380 V / 415 V To Indoor Unit Terminal Plate Relay 23S L C RED BLU RED PNK ORG ORG 3 WHT H VLT WHT WHT S T 13 31 52C GRN/YEL B U V W 2 4 6 8 14 32 3 1 2 4 5 4 3 2 1 5 4 3 2 1 T CM P S C2 Connector 6P (WHT) YEL YEL WHT WHT GRY GRY BRN BRN PNK PNK Connector 6P (WHT) YEL YEL WHT WHT GRY GRY BRN BRN PNK PNK S GRN/YEL 49C C1 BLU WHT RED YEL 51C 96 R GRN/YEL 6 5 1Y 95 Earth Terminal GRN/YEL Relay R ORG A WHT WHT 7 5 4 3 2 1 5 4 3 2 1 P S ORG FM1 FM2 GRY W 854-2-5268-459-00-1 (C363G8) – 50 – SM830043 3. Electrical data 3-2 Outdoor Unit 5 SPW-C363G8 SPW-C363G8/M • Schematic Diagram 1 2Y 13 52C 2 14 C 4 H C 1 B L1 23S L 1Y 47C A 63PH 5 5 1 4 L2 6 R L3 5 7 4 4 FM1 T 51C 5 FM2 95 3 96 2 1 3 2 1 52C 3 5 N 2 49C 2 S 47C 6 3 C1 8 C2 2Y 52C 3 51C CM Symbols Description CM Compressor motor FM1, 2 Fan Motor 52C Compressor Motor Magnetic Contactor 51C Compressor Motor Overcurrent Relay 49C Compressor Motor Thermal Protector 47C Negative Phase Relay 63PH High Pressure Switch 23S Fan Speedcontrol Thermostat C1, 2 Capacitor 1Y, 2Y Auxiliary Relay Connector Terminal Plate S 854-2-5268-459-00-1 (C363G8) – 51 – SM830043 3. Electrical data 3-2 Outdoor Unit 6 SPW-C483G8 SPW-C483G8/M • Electric Wiring Diagram PNK GRY BRN S 4 6 3 5 8 7 PNK C ORG 2Y 47C R T B Relay A WHT BLU 2 RED 1 WHT P S 4 L1 L2 L3 N WHT PNK 1 1 2 2 PNK Connector 2P (WHT) 63PH 5 6 7 8 RED Power Supply 50Hz 3ø 380 V / 415 V To Indoor Unit Terminal Plate 23S L C RED BLU WHT RED PNK VLT WHT YEL 3 ORG ORG H WHT S T 13 31 52C GRN/YEL B U V W 2 4 6 8 14 32 3 1 2 4 GRN/YEL CM 5 4 3 2 1 5 4 3 2 1 FM1 P S C2 Connector 6P (WHT) YEL YEL WHT WHT GRY GRY BRN BRN PNK PNK T3 C1 Connector 6P (WHT) YEL YEL WHT WHT GRY GRY BRN BRN PNK PNK T2 BLU WHT RED T1 GRN/YEL 6 5 1Y 95 51C 96 Earth Terminal GRN/YEL Relay R ORG A WHT WHT 7 5 4 3 2 1 5 4 3 2 1 P S FM2 GRY W 854-2-5268-460-00-1 (C483G8) – 52 – SM830043 3. Electrical data 3-2 Outdoor Unit 6 SPW-C483G8 SPW-C483G8/M • Schematic Diagram 1 2Y 13 52C 2 14 C 4 H C 1 B L1 23S L 1Y 47C A 63PH 5 5 1 4 L2 R 47C 5 4 4 5 2 FM1 T 7 51C FM2 95 3 96 2 1 3 2 1 52C 3 5 N 2 6 S L3 6 3 C1 8 C2 2Y 52C 3 51C CM Symbols Description CM Compressor motor FM1, 2 Fan Motor 52C Compressor Motor Magnetic Contactor 51C Compressor Motor Overcurrent Relay 47C Negative Phase Relay 63PH High Pressure Switch 23S Fan Speedcontrol Thermostat C1, 2 Capacitor 1Y, 2Y Auxiliary Relay Connector Terminal Plate S 854-2-5268-460-00-1 (C483G8) – 53 – SM830043 3. Electrical data 3 – 54 – SM830043 4. Service procedures 4. SERVICE PROCEDURES 4-1 Troubleshooting .............................................................................................56 (1) Check before and after Troubleshooting ................................................ 56 (2) Air conditioner does not operate ............................................................ 57 (3) Outdoor unit does not run ...................................................................... 61 (4) Indoor unit does not run ......................................................................... 63 (5) Some part does not operate ................................................................... 63 (6) Outdoor fan does not run ....................................................................... 64 (7) Outdoor fan speed is not switched from High to Low even when the outdoor temperature falls below 25.5°C. .......................................... 64 (8) Compressor does not run ....................................................................... 64 (9) Poor cooling ............................................................................................65 (10) Excessive cooling ....................................................................................66 4-2 A Sensor is Defective.....................................................................................67 4-3 Operation of Major Electrical Parts ............................................................... 67 4-4 Checking the Electrical Components ............................................................ 68 (1) Measurement of Insulation Resistance .................................................. 68 (2) Checking the Protective Devices............................................................ 69 (3) Checking the Electrical Parts ................................................................. 70 (4) Thermistor Characteristic Curve............................................................. 71 4 – 55 – SM830043 4. Service procedures 4-1 Trobleshooting (1) Check before and after Troubleshooting Many problems may happen because of wiring or power supply problems, so you should check these areas first. Problems here can cause false results in some of the other tests, and so should be corrected first. 1 . Check power supply wiring (a) Single-phase ❑ Check that power supply wires are correctly connected to terminal No. 1 through No. 4 on the 4P terminal plate in the indoor unit and L and N on the 6P terminal in the outdoor unit. (b) 3-phase ❑ Check that power supply wires are correctly connected to terminal No. 1 through No. 4 on the 4P terminal plate in the indoor unit and L1 through L3 and N on the 8P terminal in the outdoor unit. 2 . Check inter-unit wiring ❑ Check that inter-unit control wiring (AC 220 - 240 V Line voltage) is correctly connected between the indoor unit and outdoor unit. Single-phase outdoor unit Indoor Unit 3-phase outdoor unit Outdoor Unit Indoor Unit Outdoor Unit B B 1 1 1 1 2 2 2 2 Ground 4 Ground 4 Inter-Unit Wiring (Line voltage) L N A Power supply L N 4 4 Inter-Unit Wiring (Line voltage) L1 A Power supply L1 L2 L2 L3 L3 N N Ground 0611_X_S Ground 0612_X_S 4 Fig. 16 3 . Check power supply ❑ Check that voltage is within the specified range (±10% of the rating). ❑ Check that power is being supplied. If the following troubleshooting must be done with power being supplied, be careful not to thouch any uninsulated live part that can cause ELECTRIC SHOCK. 4 . Check the lead wires and connectors in indoor and outdoor units. ❑ Check that the sheath of lead wires is not damaged. ❑ Check that the lead wires are firmly connected at the terminal plate. ❑ Check that the wiring is correct. 5 Reference • Condition of general cooling operation (Thermo. ON) SWEEP..................ON Indoor fan speed....HIGH – 56 – SM830043 4. Service procedures (2) Air conditioner does not operate 1 Circuit breaker trips (or fuse blows). (a) When the circuit breaker is set to ON, it is tripped soon. • There is a possibility of ground fault. • Check insulation resistance. If resistance value is 1MΩ or less, it is a defect of insulation. (Example) Earth Remove power supply cords from the terminal plate in the outdoor unit. • Check insulation resistance of power supply cords. + Earth *Set the circuit breaker to OFF. 1 + + Interunit power line 3 + L1 L2 L3 N 2 Outdoor Indoor unit unit 4 5 1 1 Circuit 6 breaker 7 2 2 4 8 4 Power 3 3 Interunit supply power line cords + + + + 4 1 Indoor unit 1 2 3 4 + + + + 3 + Power supply cords 2 + + Circuit breaker Outdoor unit 5 1 6 2 3 4 + L N + + 1 NO Execute rewiring. OK 2 Remove interunit power line from the terminal plate in the outdoor unit. • Check insulation resistance of outdoor unit. NO Insulation of outdoor unit is defective. • Check insulation resistance of electrical parts in the outdoor unit. 4 OK 3 Remove interunit power line from the terminal plate in the indoor unit. • Check insulation resistance of indoor unit. NO Insulation of outdoor unit is defective. • Check insulation resistance of electrical parts in the outdoor unit. OK Interunit power lines are defective. Execute rewiring. 0613_X_S – 57 – SM830043 4. Service procedures (b) Circuit breaker trips in several minutes after turning the air conditioner on. • There is a possibility of short circuit. • Check capacity of circuit breaker. Replace it with a suitable one. (= larger capacity) NO Is capacity of circuit breaker sufficient ? • Check resistance of outdoor fan motor winding. • Check resistance of compressor motor winding. 0614_X_S 2 Neither indoor unit nor outdoor unit runs. A. Power is not supplied • Check power supply. Is power being supplied to outdoor unit ? Circuit breaker is tripped. Reset the breaker. Power failure. Wait for recovery or consult power supply company. NO 0615_X_S 4 B. Check remote control unit. • Try to run both indoor and NO outdoor units with another remote control unit. Refer to item C. OK The other remote control unit is defective. 0616_X_S – 58 – SM830043 4. Service procedures C. Check “Operation selector” switch in the indoor unit. : In case of wireless remote control unit (GS type) • Has “Operation selector” switch been set to ON position ? IND. LAMP Ass’y or P.C.B. Ass’y in the indoor unit is defective. YES NO Set “Operation selector” switch to ON. But neither unit runs. Switch Ass’y or P.C.B. Ass’y in the indoor unit is defective. 0617_X_S D. Check compressor motor protectors. a) High pressure switch (63PH) Disconnect the socket from 2P (WHT) connector. Check the continuity between No.1 and No.2 poles of the socket. • Check high pressure switch. Does high pressure switch actuate ? (63PH) YES • Is outdoor heat exchanger coil dirty or are there obstacles near air suction inlet of outdoor unit ? Clean heat exchanger coil or remove obstacles. YES NO • Check if outdoor fan rotates. Refer to “Only outdoor fan does not run.” b) 0618_X_S Compressor motor overcurrent relay (51C) • Check compressor motor overcurrent relay. (51C) Does it actuate ? NO Refer to “CHECKING ELECTRICAL COMPONENTS (Electro magnetic contactor)”. YES Consult power supply company and restore voltage to normal value. • Check power supply voltage. YES Is voltage 90% or less of rated voltage ? NO 90% or more of rated voltage. • Following causes may be considered. Locked rotor of compressor. Overcharged refrigerant. Air shortage of outdoor unit ventilation. Obstacles in front of outdoor unit. 0619_X_S – 59 – SM830043 4 4. Service procedures E. Check. auxiliary relay. (1Y or 2Y) • Check coil resistance of auxiliary relay. (1Y or 2Y) 0620_X_S F. Check indoor fan motor thermal protector (49FMI) • Disconnect the socket from 9P (WHT) connector. • Check the continuity between No. 8 and No.9 poles of the 9P socket. No continuity. The thermal protector (49FMI) is operated. • Check fan rotation. Rotate the fan gently once or twice by hand. Fan cannot be rotated. OK • Check fan motor capacitor. Check fan casing for foreign matter on the inside. Remove foreign matter or repair. Fan motor burnout or foreign matter in bearing. Repair or replace. 0621_X_S G. Check fuse on the P.C.B. Ass’y in the indoor unit. • Check fuse on the P.C.B. Ass'y in the indoor unit for continuity. When the fuse blows. • Check transformer. (TR) 4 • Check resistance of dew proof heater. (DPH) OK • Check resistance of indoor fan motor winding. (FMI) OK • Check coil of compressor motor magnetic contactor. (52C) OK • Check resistance of louver motor winding. (LM) OK • P.C.B. Ass'y is defective. OK 0665_T_S – 60 – SM830043 4. Service procedures (3) Outdoor unit does not run. A. Check COOL/FAN selector switch in the remote control unit. • Is COOL/FAN selector switch NO set to COOL ? Set to COOL. 0623_X_S B. Check set temperature. Try to lower set temperature by Temperature setting button “COOLER”. YES • Set “Operation selector” switch to TEST in the indoor unit. Outdoor unit runs. Is room temperature too low ? NO • Try to run both indoor and outdoor units with another remote control unit. OK The other remote control unit is defective. (Room sensor in the remote control unit is defective.) 4 0624_X_S C. Outdoor unit is abnormal. a) Check power supply wiring • Check negative phase relay. (47C) Dose it operate ? NO Rewire power supply cords. 0625_X_S – 61 – SM830043 4. Service procedures b) Check compressor motor thermal protector (49C) • Check compressor motor thermal protector. (49C) Is temperature of compressor abnormally high ? YES Refrigerant gas shortage. Charge refrigerant gas. NO Compressor is defective. 0626_X_S • Check compressor motor magnetic contactor. (52C) 0627_X_S (Only outdoor fan does not run.) D. Check indoor unit P.C.B. • Check P.C.B. Ass’y. • Check voltage between terminals No.2 and No.4 at terminal plate. No voltage appears. P.C.B. Ass’y is defective. 4 0628_X_S – 62 – SM830043 4. Service procedures (4) Indoor unit does not run. (Indoor fan and louver motor do not run. P.C.B. Ass’y is defective. 0630_X_S (5) Some part does not operate. (1) Indoor fan does not run. • Check fan rotation. Rotate the fan gently once or twice by hand. Fan cannot be rotated. Check fan casing for foreign matter on the inside. Remove foreign matter or repair. Fan motor burnout or foreign matter in bearing. Repair or replace. • Check resistance of fan motor winding. OK • Check fan motor capacitor. OK Relay RY1 or RY2 on the P.C.B. Ass’y is defective. 0631_X_S 4 (2) Louver motor does not run. • Check resistance of louver motor winding. OK P.C.B. Ass’y or remote control unit is defective. 0632_X_S – 63 – SM830043 4. Service procedures (6) Outdoor fan does not run. • Check fan rotation. Rotate the fan gently once or twice by hand. Fan cannot be rotated. • Check fan casing for foreign matter on the inside. Remove foreign matter or repair. • Fan motor burnout or foreign matter in bearing. Repair or replace. • Check resistance of fan motor winding. OK • Check fan motor capacitor • Check continuity between terminals on the compressor motor magnetic contactor. 0633_X_S (7) Outdoor fan speed is not switched from High to Low even when the outdoor temperature falls below 25.5°C. • Check the thermostat (23S). SPW-C363G8, SPW-C363G8/M and SPW-C483G8, SPW-C483G8/M • Check coil resistance of the auxiliary relay. (1Y) 0634_X_S 4 (8) Compressor does not run. NG • Check compressor motor capacitor. OK • Check resistance of compressor motor winding. NG Refer to 4-4 Refer to 4-4 OK NG • Check compressor motor overload relay. (Only SPW-C253G5, SPW-C253G5/M) Refer to 4-4 OK • Check continuity between terminals R-U, and then S-V on the magnetic contactor. NG Replace magnetic contactor. OK Refer to 4-4 0635_X_S – 64 – SM830043 4. Service procedures (9) Poor cooling Check installation position of remote control unit. • Does cool air from air conditioner reach remote control unit directly ? • Is wide tube between indoor unit and outdoor unit insulated ? YES Change installation position of remote control unit. Insulate wide tube and then execute taping with narrow tube. NO YES • Measure temperatures of suction and discharge air of indoor unit. Temperature difference Possibility of is small. refrigerant shortage. Charge refrigerant (R22). Temperature difference between suction and discharge air is large enough (Approx. 10 deg. or more). • Check clogging of air filter. • Is fan speed set to LOW ? Air filter is clogged. YES • Review cooling load estimate, if performance of air conditioner is normal. Clean filter. Set fan speed to either HIGH or MEDIUM. Reduce cooling load or replace the unit with higher cooling capacity. 4 0636_X_S – 65 – SM830043 4. Service procedures (10) Excessive cooling. • The set temperature is too low. • Is the remote control unit installed at a place where it can detect the room temperature properly ? Set the temperature to higher value using temperature setting button of the remote control unit. YES Change installation position of the remote control unit. NO 0637_X_S 4 – 66 – SM830043 4. Service procedures 4-2 A Sensor is Defective. 1 Indoor (heat exchanger) coil temp. Sensor is defective. (a) Open (=No continuity in sensor) Compressor and outdoor fan repeat ON for 10 minutes and OFF for 6 minutes when sensor opens. (b) Short “Freeze Prevention” does not operate when dehumidified water is frozen on the indoor coil. 2 Room temp. Sensor (in the remote control unit) is defective. (a) Open (=No continuity in sensor) Neither outdoor fan nor compressor runs. (b) Short Outdoor fan and compressor do not stop. — Excessive cooling. 4-3 Operation of Major Electrical Parts Operation Mode Operation Indoor unit and Remote Control unit Indicator lamps Room Temp. (Function) V V Thermo. OFF V V Energy saver Thermo. ON V V V Thermo. OFF V V V Night setback Thermo. ON V V V Thermo. OFF V V Timer (set) ON Timer OFF Timer Freeze prevention Sweep Flap Stop Fan Fan Compressor V V V V V V V V V V V V V* V* V* V* Sweep 4 V V V V V V V V V V Fan NOTE Night setback Energy saver Thermo. ON Manual Cool -ing Cool Timer Oudoor unit Cool V Fan V Cool V Fan V V V* V* V V V* V* V V V* Refer to Cooling Mode. – 67 – SM830043 4. Service procedures 4-4 Checking the Electrical Components (1) Earthed wire Measurement of Insulation Resistance Clip • The electrical insulation is acceptable when the resistance exceeds 1 MΩ. Probe Insulation tester 1 0638_X_S Power Supply Wires Clamp the earthed wire of the Power Supply wires with a lead clip of the insulation resistance tester and measure the resistance by placing a probe on either of the power wires. (Fig. 42) Fig. 42 Terminal plate Then measure the resistance between the earthed wire and the other power wires. (Fig. 42) 2 Probe Indoor Unit Clamp an aluminum plate fin or copper tube with the lead clip of the insulation resistance tester and measure the resistance by placing a probe on the terminal plate (Fig. 43) Clip Insulation tester Copper tube or metallic part 0639_X_S 3 Outdoor Unit Fig. 43 Measure the resistance by placing a probe on the terminal plate in the same manner as explained above 2. (Fig. 43) 4 4 Probe Measurement of Insulation Resistance for Electrical parts Clip Copper tube or metallic part • Disconnect the connector of the desired electric part from terminal plate, P.C.B. Ass’y, etc. (Fig. 44) • Similarly, disconnect the lead wires from compressor, capacitor, etc. (Fig. 45) Insulation tester • Measure the resistance in the same manner as illustrated on the right. 0640_X_S Fig. 44 Refer to Electrical Wiring Diagram. From fan motor, compressor and other parts. NOTE If the probe does not enter the hole because the hole is too narrow, use a probe with a thinner pin. Metallic part Probe Clip Insulation tester 0641_X_S Fig. 45 – 68 – SM830043 4. Service procedures (2) Checking the Protective Devices • Disconnect the connector, which consists of P (plug) and S (socket) when you want to check the protective device. • Then check continuity among plug’s (and/or socket’s) terminal as in Fig. 46. • Normality of the protective device can be judged by the following table. The Protective Device is proved normal if there is a continuity between terminals. socket Multimeter Ω Fig. 46 0642_X_S 1 2 3 Indoor fan motor thermal protector (49FI) . . . . . . Indoor unit • Disconnect the connector which leads to the indoor fan motor (FMI). • Check the socket’s terminals. Compressor motor thermal protector (49C) . . . . . . Outdoor unit • Disconnect both the connectors in the outdoor unit. • Check terminal between the plug and socket. Outdoor fan motor thermal protector (49FO) . . . . . . Outdoor unit • Disconnect both the connector which leads to the outdoor fan motor (FMO). • Check socket’s terminal. 4 – 69 – SM830043 4. Service procedures (3) Checking the Electrical Parts 1 Power transformer (TR1) ................. Indoor unit *Measure the coil resistance. • Primary 220-240 V ; Measure the resistance between two WHT lead wire terminals of socket connected to power transformer. • Secondary 10.6V ; Measure the resistance between two BRN lead wires. Refer to “1–3–(A) Other component specifications”. 2 Indoor fan motor (FMI) ............... Indoor unit • *Measure the coil resistance. Measure the resistance between each terminal of the socket connected to the indoor fan motor. Refer to “1–2–(A) Major component specifications”. 3 Outdoor fan motor (FMO) ........... Outdoor unit • *Measure the coil resistance. Measure the resistance in the same manner as explained above 2. Refer to “1–2–(B) Major component specifications”. 4 4 Fan motor capacitor ............ Both in indoor and outdoor unit • Remove the lead wires from the capacitor terminals, and then place a probe on the capacitor terminals as shown in Fig. 47. Observe the deflection of the pointer, setting the resistance measuring range of the multimeter to the maximum value. • The capacitor is “acceptable” if the pointer bounces to a great extent and then gradually returns to its original position. Multimeter NOTE The range of deflection and the deflection time differ according to the capacity of the capacitor. Fan motor Capacitor 0643_X_S Fig. 47 – 70 – SM830043 4. Service procedures 5 Fuse on indoor P.C.B. Ass’y • Remove the P.C.B. Ass’y from the electrical component box. Then pull out the fuse from the P.C.B. Ass’y. (Fig. 48) Fuses Indoor P.C.B. Ass’y 0644_X_S Fig. 48 • The check for continuity of the fuse by using the multimeter. (Fig. 49) Having continuity is acceptable. Fuse 0645_X_S (4) Fig. 49 Thermistor Characteristic Curve 1 1 Room temp. sensor (KTEC-35) Coil sensor (PBC-41E) 4 40 35 10 30 Resistance (kn ) Resistance (kn ) 9 8 7 6 5 4 25 20 15 10 3 5 2 0 –20 1 –15 –10 –5 0 5 Temperature (°C) 10 15 20 25 30 35 10 15 20 0375_M_I 40 Temperature (°C) 0374_M_I – 71 – SM830043
Source Exif Data:
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