Sargent Instructions For Installing 7800 Knob/8200 Lever Mortise Lock 7800Knob8200Lever Escutcheon Rose Trim

User Manual: Sargent Instructions for Installing SARGENT 7800 Knob/8200 Lever Mortise Lock Instruction Sheets

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U.S. Patent Numbers: 5,678,870; 7,188,870 & 7,452,012

Standard 7800/8200 Mortise Lock

Sectional Trim Description & Part Number

Tools Required:

• Phillips screwdriver (standard size)

• 1/8” Allen wrench

• Phillips & flat tip screwdriver

Part No. Description Req.

1 Varies Inside lever handle - Consult factory 1

2 ———– Handle set screw 1/4-28 UNF 1

3 81-0093 Rose - “LN” design 2

4 01-1495 Machine screw #8-32 x 5/8” 2

5 82-3088 Inside adapter & plate assembly 1

6 82-0368 Spindle 2

7 82-0184 Cap nut 1

8 01-0079 Washer 2

9 82-3082 Adapter & plate assembly (LN design) 1

10 81-0723 Mounting post 2

11 ———– Outside lever handle - Consult factory 1

12 77-3279 Turn lever assembly - 130KB design 1

13 77-2595 Emergency button assembly-184KB 1

14 77-0551 Backplate 2

15 01-4370 Machine screw #6-32 x 3/8” 4

15 01-1491 Wood screw #6 x 3/8” 4

16 01-1154 Machine screw #6-32 x 1/4” 2

17 77-0509 KB cylinder rosette (for 8200) -

18 13-0140 Compression spring -

19 82-0612 Non-loosening wave spring 2

20 Varies Lockbody 1

21 Varies Outside Front 1

22 01-1028 Machine Screw #8-32 x 1/4” 2

How To Change Hand of Lock

How to Change Function of Lock:

Green catch screw must be located as designated on lock case to create desired function.

3 locations: One for 05, 37 & 38 functions

One for 04, 06, 13 & 31 functions

And one for 36 function

Note: When moving green catch screw to 04, 06, 13 & 31 functions, hub

position must be at 45° as shown on lockcase.

*See How to Change Hand of Lock, page 6.

36

05

37

38

04 06 13 31

CHECK HUB

HUB

Items needed to create each of the following functions:

*** 130 KB thumb turn is used with rose trim only, escutcheon trims requiring

thumb turns, must be preassembled at the factory

#41 Cylinder is standard for both single & double cylinder functions for 1-3/4”

thick door

NOTE: Trim-one-side functions always require an inside trim assembly which

can be used on the inside or outside of the door (to order Trim one-side kit

(for all trim except PT or FE) order part # 82-4611.

03/F29

Classroom

dead lock

21/F17

Dead lock

30

Dummy trim

dead lock

56

Inner entry lock

89/F06

Hold back lock

90

Classroom

security hold back

lock

91

All purpose hold

back lock

92

All purpose hold

back lock

If shaded, knob or

lever rigid at all times

93

Dummy trim

94

Dummy trim

95

Single trim

dummy lock

96

Double trim

dummy lock

97

Active trim

dummy lock

65/F22

Privacy bedroom

or bath lock

66/F19

Privacy bedroom

or bath lock

67/F26

Institutional

privacy lock

68/F02

Privacy bedroom

or bath lock

70/71

Electrical

70: Fail safe

71: Fail secure

72/73

Electrical

72: Fail safe

73: Fail secure

76/77*

Electrical

entry lock

(* No cylinder on

77 function

78/79*

Electrical

entry lock

(* No cylinder on

79 function

45/F12

Dormitory or

exit lock

46/F11

Dormitory or

exit lock

47/F08/F10

Front door lock

or apartment

corridor lock

48/F35

Store door lock

49

Security deadbolt

50/51F15

Hotel guest

lock/Store room

deadbolt lock

52

Institution

deadbolt lock

55/F04

Office or

entry lock

31

Utility

lock

35

Storeroom

lock

36

Closet

lock

37/F05

Classroom

lock

38/F32

Classroom

security intruder

latchbolt lock

39/F33

Classroom

security intruder

deadbolt lock

40/41/F34

Classroom

security intruder

deadbolt lock

22/F16

Dead lock

23

Classroom

dead lock

24/F21

Room door

lock

25/F13

Dormitory or

exit lock

26/F14

Store door lock

27

Closet or

storeroom lock

28

Dummy trim

dead lock

29

Dummy trim

dead lock

04/F07

Storeroom

closet lock

05/F04

Office or

entry lock

06

Storeroom or

service lock

13/F31

Communicating

or exit lock

15/F01

Passage or closet

latch

16/F09

Apartment or exit

or public toilet

lock

17/F30

Asylum or

institutional lock

20/F18

Dead lock

43/F20

Apartment

corridor door lock

59

Double locking

Instructions for Installing SARGENT

7800 Knob/8200 Lever Mortise Lock

SARGENT 8200 Series Mortise Lock Function List

7800/8200 Mortise Locks

Multi-function Lockbody Options

04, 05, 06, 13, 31, 36, 37, 38

INSIDE

INSIDE

OUTSIDE

OUTSIDE

LEFT HAND

LEFT HAND

REVERSE

BEVEL

RIGHT HAND

RIGHT HAND

REVERSE

BEVEL

DOOR HANDS DETERMINED FROM OUTSIDE

DOOR HANDING

Note: Beveled surface of latch must face

strike. The deadlatch is self adjusting. To

change hand of latch:

Note: Red surface of locking piece must face

secure side of door.

To rotate locking piece:

1. Position lockbody with red surface of locking

piece visible

2. Insert blade type screwdriver into locking

piece slot to rotate locking piece

3. Push locking piece toward back of lock body

and rotate 180° until RED surface shows on

opposite side

Red color indicates locked

side of door or hold back

side (91 and 92 Functions)

Locking

piece

slot

Lock front

Latch

1. Insert screwdriver

blade into the

spade shaped

slot

2. Rotate screwdriver 90º to push latch

out until back of latch clears lock front.

Then rotate latch 180º.

Latch will then re-enter lockbody.

(Note: Latch can not be unscrewed)

NOTE: 05 FUNCTION HAS A THUMB TURN ON THE INSIDE FACE

OF DOOR AND 55 FUNCTION HAS TOGGLE ON LOCK FRONT

A7772:F 165

Note: Shaded Levers are Rigid at all times

Function Outside

Lever

Inside

Lever

Trim One

Side Kit

Outside

Cylinder

Inside

Cylinder

Thumb

Turn

04 X X X

05 X X X X***

06 X X X

13 X X

31 X X X

36 X X X

37 X X X

38 X X X X

Outside Lever

& Rose Assembly

(“LN” Rose with “L” Lever)

Installation for levers and knobs is identical

Note: 04, 06, 13 and 31 Functions require:

(a) Green catch screw to be removed

(b) Rotate hub to 45 degree position

(c) Rotate locking piece for required hand

(d) Red surface faces locked side of door

(e) Rotate hub to the original 45 degree

position as shown on lockcase

(f) Green catch screw is then reinstalled

Copyright © 2014, Sargent Manufacturing Company, an ASSA ABLOY Group

company. All rights reserved. Reproduction in whole or in part without the

express written permission of Sargent Manufacturing Company is prohibited.

N

M

JKL

Installation Instructions for 7800/8200 Series

Mortise Locks (Except PT Trim and FE Trim)

See particular trim section for your lock

Instructions for TE, CE, LE1, KE1, LE3,

KE3, LW1 and KW1 Escutcheon

Instructions for WT Escutcheon

Instructions for LS & KS

Security Escutcheon

Instructions for LE2, LE4,

KE2 and KE4 Escutcheon

The outside escutcheon must be

through-bolted with items K & L prior

to attaching the inside escutcheon.

Position inside escutcheon over item

#L and secure with set screws (item #J)

using .050” Allen wrench

Through-bolt the inside escutcheon

to the outside escutcheon with four

1/4-20 x 1-3/8” screws (item #N)

Note: Screw heads are visible on

inside escutcheon

The inside & outside escutcheons are

surface applied using eight #6 x 3/4”

wood screws or eight #6-32 x 3/4”

machine screws (item #M)

Note: Cylinder collar(s) are

required for functions with

two cylinder and cylinders

longer than # 41 (1-1/8”)

Note: Cylinder collar(s) are

required for functions with

two cylinder and cylinders

longer than # 41 (1-1/8”)

I

Inside of

door

Inside of

door

Outside of

door

Outside of

door

Inside of

door

Outside of

door

Inside of

door

Outside of

door

G

FE

D

I

H

J

D

C

A

B

Inside of

door

Outside of

door

G

FE

D

I

H

J

D

C

A

B

G

FE

D

I

H

J

D

C

A

B

Inside of

door

(9) Screw rose (J)

firmly onto

adapter & plate

assembly (F)

(or attach

escutcheon)

(10) Attach inside lever

and secure with

1/8” Allen wrench.

Verify Lock is

operating correctly

prior to closing

door

(13) Attach outside front (H)

with two #8-32 x

1/4” flat head screws (I)

(4) Slide cylinder (A) through spring (B) &

collar (C) (or escutcheon) and thread

into lock until cylinder face is flush with

collar (C) (or escutcheon edge).

The key slightly pulled out of

cylinder will help to thread

the cylinder

Note: SARGENT logo must be

horizontal & on the top portion

of the cylinder

(5) By hand with # 2 Phillips screwdriver,

tighten cylinder clamp screw

(6) Secure lock in door with two

wood screws #12 x 1-1/4” or

machine screws #12-24 x 1/2” (D)

(7) Slide spindle (E) into lockbody hub

(8) Slide adapter & plate assembly (F) over

spindle & secure with two #8-32 screws (G)

(3) Slide outside lever & rose

assembly (or lever & escutcheon

assembly) through the door and

lock body

(2) Slide lock in door

(1) Important: Check template

A7057 to prep door for function

holes, size & location. Verify strike

location according to template.

Clean door pocket and verify hand

of lock

RH Door Shown

Outside of

door

A7772:F 432

Note: LE4 and KE4 are designed for Concealed Cylinders:

Concealed Cylinders are installed prior to attaching the Escutcheons.

Cylinder Clamp

Screw

** Note: LE3 and KE3 are designed for Concealed Cylinders,

Concealed Cylinders are installed prior to attaching the Escutcheons.

Note: Keep door open

while installing lock

Note: If installing trim

one side, see separate

instruction sheet

(11) Assemble thumbturn/

emergency release

according to instructions

on bag

R/C & I/C cylinder cores require Control

key(stamped”C”) to install. Must request

separately. If 1 bitted - specify 11311 cut.

Note: To check for proper lock operation by

function number (ex: 8205 = 05 function) - see

7800/8200 catalog (www.sargentlock.com).

(12) Check for proper operation

Note: The cylinder is installed under the

escutcheon. Once the escutcheon is installed,

the cylinder should be backed out toward the

escutcheon as far as possible. Once positioned

correctly, secure cylinder in the lock body.

Note: Double cylinder functions use the Cylinder Retaining Cap

(supplied). Both cylinders are installed followed by the Cylinder

Retaining Cap over each cylinder, then the escutcheons. The

cylinders should then be backed out and secured in place.

Copyright © 2014, Sargent Manufacturing Company, an ASSA ABLOY Group

company. All rights reserved. Reproduction in whole or in part without the

express written permission of Sargent Manufacturing Company is prohibited.

Note: Cylinder collar(s) are

required for functions with

two cylinder and cylinders

longer than # 41 (1-1/8”)

Through-bolt the inside escutcheon

to the outside escutcheon with two

#8-32 x 1-7/8” screws (item #I)

Note: Screw heads should be visible

on inside escutcheon