Sargent 16 816 Cylinder Dogging Kit (80 Series Exit Device) Installation Instructions A6848

User Manual: Sargent 16- 816 Cylinder Dogging Kit (80 Series Exit Device) Installation Instructions Instruction Sheets

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INSTALLATION INSTRUCTIONS FOR
80 AND 30 SERIES EXIT DEVICES
16- PREFIX AND 816 CYLINDER DOGGING KIT

FOR ASSISTANCE, CONTACT SARGENT AT 800-727-5477 or www.sargentlock.com
CAUTION: IF A CYLINDER OTHER THAN SARGENT
IS USED, CONSULT CYLINDER MANUFACTURER
FOR PROPER SARGENT CAM.

1
2
3
4
5
6

Lockdown cam assembly
Retaining Collar Assembly
Rail insert
Collar
Spring
Cylinder

2

3
1
5
NOTE SPECIFIC CAM POSITION
within lockdown cam assembly

816 KIT INSTALLATION PROCEDURE:

1.
2.
3.
4.
5.

Remove existing insert.
Install cylinder as shown.
Slide insert with cylinder first into rail assembly.
Dog rail with key rotated counterclockwise.
Press plug into lockdown button hex.

NOTES:
The 816 kit requires exit devices manufactured before January 1, 1992 to
have the rear connecting arm replaced for proper operation.
Once insert is correctly positioned and tested, if the insert extends past
the end of the mounting rail, the insert must be cut flush with the end of
the mounting rail.
To cut insert:
1. Slide insert into rail completely and test operation.
2. Dog push rail.
3. C
 ut insert flush with end of mounting rail. NOTE: End of insert and
end of mounting rail MUST BE FLUSH FOR SMOOTH OPERATION.

4

6

16- CYLINDER INSTALLATION PROCEDURE:
1. Verify that rail is not dogged.
2. Slide insert out of rail assembly.
3.	Slide spring & collar over cylinder and through
insert, bracket, and retainer collar.
4.	Compress all components together and tighten
set screw.
5.	Slide insert into assembly. NOTE: END OF RAIL
AND END OF INSERT MUST BE FLUSH FOR
SMOOTH OPERATION.
6.	Check operation by turning key counterclockwise
to dog rail.
7. Press plug into lockdown button hex.
KIT NUMBER

RAIL SIZE

816-1

“F” WIDE

816-2

“E” NARROW

816-3

“G” WIDE

816-4

“G” NARROW “J” WIDE

816-5

“E” WIDE

816-6

“J” NARROW

“F” NARROW

Copyright © 2008, 2011, Sargent Manufacturing Company, an ASSA ABLOY Group
company. All rights reserved. Reproduction in whole or in part without the express
written permission of Sargent Manufacturing Company is prohibited.

A6848F



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