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HF RFID System

User Manual

MARS-1-2-4-6

Multiple Antenna Reader-Writer Systems

Document Number : 64-70-017-DOC

Last Changed : 04 October 2006

Commercial in Confidence

Content
INTRODUCTION                                                                                                                                                               -------------------------------------------------------------------------------------------------------------------   3  
1 REGULATION AND STANDARDS                                                                                                                                               ..........................................................................................................................................   3  
2 WARRANTY                                                                                                                                                                         ...................................................................................................................................................................   4  
3 LIMITATION OF LIABILITY                                                                                                                                                      .................................................................................................................................................   4  
4 CHANGES IN PRODUCT FAMILY, SPECIFICATIONS AND USER MANUALS/GUIDES                                                                            .......................................................................   4  
5 COPYRIGHTS AND COPY PERMISSION                                                                                                                                       ..................................................................................................................................   4  
6 MEANING OF ALERT SYMBOLS AND SIGNAL WORDS                                                                                                                ...........................................................................................................   5  
7 GLOSSARY OF TERMS AND ABBREVIATIONS                                                                                                                             ........................................................................................................................   6  
PRODUCT OVERVIEW                                                                                                                                                    ----------------------------------------------------------------------------------------------------------   8  
1 MARS-1                                                                                                                                                                           ......................................................................................................................................................................   8  
2 MARS-2                                                                                                                                                                           ......................................................................................................................................................................   8  
3 MARS-4                                                                                                                                                                           ......................................................................................................................................................................   9  
4 MARS-6                                                                                                                                                                           ......................................................................................................................................................................   9  
BEFORE YOU BEGIN                                                                                                                                                     -----------------------------------------------------------------------------------------------------------   10  
1 UNPACKING AND INSPECTION                                                                                                                                               ..........................................................................................................................................   10  
2 INSTALLATION ENVIRONMENT                                                                                                                                              .........................................................................................................................................   12  
3 RECOMMENDED SYSTEM REQUIREMENTS                                                                                                                               ..........................................................................................................................   12  
4 INSTALLATION REQUIREMENTS                                                                                                                                             ........................................................................................................................................   13  
5 ANTENNA MAINTENANCE (TUNING)                                                                                                                                     ................................................................................................................................   16  
6 WORKING WITH TAGS                                                                                                                                                         ....................................................................................................................................................   18  
7 TAG-TO-ANTENNA ORIENTATION                                                                                                                                         ....................................................................................................................................   20  
INSTALLATION                                                                                                                                                              ------------------------------------------------------------------------------------------------------------------   21  
1 HARDWARE INSTALLATION                                                                                                                                                  .............................................................................................................................................   22  
1.1 Connecting to a power supply                                                                                                                                ...........................................................................................................................   23  
1.2 Connecting a Reader to a Computer using USB                                                                                                    ...............................................................................................   24  
1.3 Connecting a Reader to a Computer using Ethernet                                                                                             ........................................................................................   24  
1.4 Connecting Multiple Readers to a local network                                                                                                   ..............................................................................................   25  
1.5 Connecting External Antennas                                                                                                                               ..........................................................................................................................   25  
1.6 Antenna Matching, Tuning and Testing                                                                                                                 ............................................................................................................   26  
2 READERMANAGER SOFTWARE INSTALLATION                                                                                                                         ....................................................................................................................   27  
2.1 Installation and Functionality Test                                                                                                                        ...................................................................................................................   27  
3 CONNECTING TO A READER USING READERMANAGER                                                                                                             ........................................................................................................   28  
3.1 Connecting to a Reader via USB for the first time                                                                                                 ............................................................................................   32  
3.2 Upgrading software                                                                                                                                                ...........................................................................................................................................   34  
4 COMMUNICATION TEST                                                                                                                                                       ..................................................................................................................................................   35  
 REPORTING A PROBLEM                                                                                                                                           ----------------------------------------------------------------------------------------------------   36  
1 TROUBLESHOOTING                                                                                                                                                             ........................................................................................................................................................   38  
2 SERVICE FORM                                                                                                                                                                  .............................................................................................................................................................   40  
CONTACT US                                                                                                                                                                   ----------------------------------------------------------------------------------------------------------------------   41  
REVISION HISTORY                                                                                                                                                      ------------------------------------------------------------------------------------------------------------   42  
APPENDIX                                                                                                                                                                        --------------------------------------------------------------------------------------------------------------------------   43  
1 SPECIFICATION                                                                                                                                                                   ..............................................................................................................................................................   43  
2 EXTERNAL ANTENNA TYPES                                                                                                                                                ...........................................................................................................................................   44  
3 READER-TAG COMPATIBILITY                                                                                                                                              .........................................................................................................................................   46  
4 MAXIMUM READ-WRITE DISTANCE                                                                                                                                     ................................................................................................................................   47  
 

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

 Please read before proceeding

Please read and understand this document before

using Magellan’s Readers.

If you have any questions, comments or suggestions about the User Manual please contact

Magellan Technology.

 Important Information

Installation Environment

For indoor use only unless otherwise specified.

Install Magellan’s Readers within the temperature and humidity range according to the product

specification.

The environment must not contain corrosive, flammable or explosive agents or be subject to

rapid changes in temperature, to direct vibration or shock.

Installation

Magellan’s RFID reader-writers communicate with data carriers (RFID inlets, labels and tags)

using the 13.56 MHz High Frequency (HF) band. Some industrial machines and electronic

devices can generate unwanted noise which may degrade communication. Make sure that

other equipment is properly installed, grounded and at a reasonable distance from the Reader

and/or Reader antennas.

Wireless communication can be degraded by high-voltage and high-current lines and other

sources of strong electric and magnetic fields. Installation in such locations should be avoided.

!Magellan’s RFID reader-writers are to be professionally installed by authorised,

qualified and service-trained installation personnel only.

Maintenance

All Magellan’s RFID readers-writers are low maintenance equipment. Except for externally

accessible fuses there are no user-serviceable parts in any Reader. There is no requirement to

remove the cover of the Reader.

!Removal of the Reader cover by unauthorised personnel will void the product

warranty.

Do not attempt to clean internally. Periodic cleaning of external case parts with a damp cloth is

advisable. Turn off the Reader before cleaning. Do not use a solvent of any kind.

Electrical Safety

In order to avoid electric shock do not remove the Reader cover

or attempt to repair. The Reader must be maintained by

authorised, qualified and service-trained personnel only.

Environmental

For disposal Readers should be treated as industrial waste.

This symbol on the product or on its packaging indicates that this product shall not be treated

as household waste. Instead it shall be handed over to an appropriate collection point for the

recycling of electrical and electronic equipment. By ensuring this product is disposed of

correctly, you will help prevent potential negative consequences for the environment and

human health, which could otherwise be caused by inappropriate waste handling of this

product. The recycling of materials will help to conserve natural resources. For more detailed

information about recycling of this product, please contact your local city office, your household

waste disposal service or the Magellan Technology regional sales office.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

1.Introduction

Thank you for your recent purchase of a Magellan RFID reader-writer.

This User Manual will provide you with information to rapidly adopt

Magellan’s PJM technology for your needs, to install the Reader hardware

and ReaderManager software and get the Reader running.

Refer to the ReaderManager Guide (40-01-006-DOC) for a description of

the various tools and advanced options available in the ReaderManager

software.

Programming is covered in the Application Programmer’s Guide (40-01-000-

DOC).

1.1Regulation and Standards

RFID equipment is subject to national and international regulations.

FCC Radio Frequency Interference Statement (USA)

The FCC regards RFID equipment as low-power transmitting devices and,

therefore, does not require users of RFID devices to obtain a license to

operate them.

NOTE: This equipment has been tested and found to comply with the limits

for a Class B digital device, pursuant to Part 15 of the FCC Rules. These

limits are designed to provide reasonable protection against harmful

interference in a residential installation. This equipment generates, uses,

and can radiate radio frequency energy and, if not installed and used in

accordance with the instruction manual, may cause harmful interference to

radio communications. However, there is no guarantee that interference will

not occur in a particular installation. If this equipment does cause harmful

interference to radio or television reception, which can be determined by

turning the equipment off and on, the user is encouraged to try to correct the

interference by one or more of the following measures:

Reorient or relocate of receiving antenna

Increase the separation between the equipment and receiver

Connect the equipment into an outlet on a circuit different from that to

which the receiver is connected

Consult the dealer or an experienced radio/TV technician for help

!Any changes or modifications to the equipment that are not

expressly approved by the party responsible for compliance

could void the user’s authority granted under FCC Rules to

operate this equipment.

FCC ID: TVN-Mars-1

Industry Canada Radio Frequency Interference Declaration of Conformity (Canada)

This Class A digital apparatus complies with Canadian ICES-003.

Cet appareil numérique de la classe A est conforme à la norme NMB-003

du Canada.

ICES\NMB-003 IC: 6596A-Mars1

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

Other regulations

ETSI EN 300 330-1 v.1.3.1 (2001-06)

ETSI EN 300 330-2 v.1.2.1 (2004-11)

ETSI EN 489-1 v.1.5.1 (2004-11)

ETSI EN 489-3 v.1.4.1 (2002-08)

EN 61000-3.2: 2002

EN 61000-3.3: 1995

Safety: IEC/EN 60950

Pending

AS/NZS CISPR 22: 2004

4268: 2003 Pending

ISO/IEC 18000 – 3 Mode 2 (Air Interface at 13.56 MHz) Compliance

Magellan’s Readers fully complies with the ISO/IEC 18000 Part 3 Mode 2

(Information technology – Radio frequency identification for item

management. Part 3: Parameters for air interface communications at 13.56

MHz) published in August, 2004.

1.2Warranty

Magellan’s warranty and liability with respect to products and/or services is

for a period of 12 months from date of delivery and is limited to the

rectification of faulty workmanship and/or non-compliance by Magellan.

Any liability with respect to components including purchased or free issued

items and other materials used in the manufacture of products are covered

by, and limited to, any warranty provided by the original manufacturer.

1.3Limitation of Liability

Magellan’s warranty excludes products that have been improperly installed

or maintained, modified or misused. Notification of claims must occur within

the warranty period.

End-users should contact the company from whom they purchase the

products for replacement, repair or refund.

If purchases the Reader directly from Magellan, contact Magellan for a

Return Authorization Number (RAN) before shipment.

1.4Changes in Product Family, Specifications and User

Manuals/Guides

This document is subject to change without notice in future editions.

Magellan reserves the rights to change its product design, specifications

and product range.

1.5Copyrights and Copy Permission

This document shall not be copied, reproduced or transmitted in any form or

by any means without written permission from Magellan Technology Pty

Limited. This document is protected by copyrights and is intended solely for

use in conjunctions with Magellan’s products only.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

1.6Meaning of Alert Symbols and Signal Words

Notes and Tips. Application Notes.

!This part of the Manual requires your attention.

! CAUTION

Indicates a potentially hazardous situation which,

if not avoided, will result in minor or moderate

injury. Can cause property damage.

! WARNING

Indicates a potentially hazardous situation which,

if not avoided, will result in minor or moderate

injury, or may result in serious injury or death.

Can cause significant property damage.

Warning!

In order to avoid electric shock follow the

instructions provided.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

1.7Glossary of Terms and Abbreviations

Antenna A Reader antenna that emits radio waves and

receives reply signals from tags. The Reader

antenna can be internal which is integrated into

the Reader and external which is connected to

the Reader via a cable.

Antenna axis The antenna port on the Reader antenna

interface the antenna is plugged into.

Antenna tuning Trimming a reader antenna to its highest

possible field strength which corresponds to the

highest operating voltage.

Create axis group Create an antenna group. It means to combine

antennas or antenna ports in one group that

serve the same purposes or applications.

Configure axis group Configure group antenna behaviour. It means to

set up all antennas in the group to the same

behavioural parameters which will be default

parameters for this group.

D/C Date Code (month/year)

DSB Digital Support Board

HDF High Density Fiberboard (for MARS only)

HF High Frequency

GUI Graphical Use Interface

IT ItemTag (chips, inlets and labels)

ItemTag tags (IT tags) Magellan’s labels and inlets for item tagging

(separated items) that work with Magellan’s

family of reader-writers

LAN Local Area Network

LED Light Emitting Diode

MDF Medium Density Fiberboard (for MARS only)

MLC Machine Level Control (System Configuration

Control)

MRD Maximum Read-Write Distance

Network Connections

window

In Windows XP open Start-> Control Panel->

Network Connections or open My Computer->

Other Places-> My Network Places-> View

Network Connections

OEM label Original Equipment Manufacture label is located

on the back of the equipment. It includes the

Model Number, P/N, D/C, S/N and MLC.

PJM Phase Jitter Modulation or PJM™ is a registered

Trade Mark of Magellan Technology Pty Limited.

PJM is a RFID communication technology

developed and patented by Magellan

Technology Pty Ltd and complies with ISO/IEC

18000-3 Mode 2. PJM technology products

include a range of RFID chips, inlets, tags and

Readers.

PJM ItemTag® Registered Trade Mark for Magellan’s ItemTag

tags

P/N Part Number

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

Power cycle the PC Shut up Windows and switch the PC off at the

wall and wait for 30 seconds before powering

the PC back up again. For laptops this means

removing the battery and waiting for 30 seconds.

This ensures that the USB host controller chips

on the motherboard have had a chance to be

fully reset.

Power cycle the

Reader

Turn off the power or unplug the power cable

(the power port on the Reader user interface).

Open the Network Connections window in

Windows. Wait for the Reader’ network

connection to be removed from the Network

Connections window. Plug the Reader back and

wait for the network connection to re-appear and

become Connected in the Network Connections

window. Connect to a Reader via the

ReaderManager’s Connection menu.

Reader/s Magellan’s RFID reader-writer/s

ReaderManager Graphical user application for Windows/Linux

which provides a platform for testing,

demonstrations and application development

ReaderServer Embedded application that provides the

standard Application Programmer Interface to

serve end-user applications. This application

runs on the Reader.

RFID Radio Frequency IDentification

RFID inlet A RFID device comprising a microchip and a

printed antenna (copper/aluminium/conductive

inks) on a flexible substrate (PET plastic film)

RFID label RFID inlet with adhesive backing (sticky label)

RFID tag 1. generic name for RFID inlet and label;

2. RFID inlet or label inserted into a

housing (glass, polycarbonate,

polyamid, epoxy, ABS, etc.)

RFID reader-writer Device for reading and writing to RFID tags

RMA Return Authorisation number

Setup axis Setup antenna. To setup an antenna means to

match the antenna with its corresponding

antenna port by choosing the antenna type from

list in the ReaderManager.

S/N Serial Number

ST StackTag (chips, inlets and labels)

StackTag tags

(ST tags)

Magellan’s labels and inlets for item tagging

(stacked, touched or overlapping items) that

work with Magellan’s family of reader-writers

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

2.Product Overview

Intended use of Magellan’s RFID Reader is to read and write information to

individual Magellan ItemTags and multiple Magellan StackTags.

The communication protocol used by the Reader is compliant with ISO/IEC

18000 - 3 Mode 2 (Air Interface at 13.56 MHz).

MARS-1-2-4-6 family of the Readers comprises MARS-1, MARS-2, MARS-4

and MARS-6 reader-writers.

2.1MARS-1

Multiple Antenna Reader System – 1

Operates with a single antenna

2 reply channels

2.2MARS-2

Multiple Antenna Reader System – 2

Operates with up to 2 antennas

2 reply channels

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

2.3MARS-4

Multiple Antenna Reader System – 4

Operates with up to 4 antennas

2 reply channels

2.4MARS-6

Multiple Antenna Reader System – 6

Operates with up to 6 antennas

2 reply channels

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

3.Before you begin

3.1Unpacking and Inspection

When you receive your system, inspect it for any

obvious damage that may have occurred during

shipment. If there is damage, notify the shipping

carrier and the supplier of the equipment or

Magellan if purchase directly from Magellan.

Until you have checked the system, save the

shipping carton and packaging materials in the

event the unit has to be returned.

The standard MARS package includes the following components:

Reader-writer

External antennas and connection RCA cables

MARS Model Name Number of External

Antennas

Number of RCA

Cables

MARS-1 1 1

MARS-2 Up to 2 Up to 2

MARS-4 Up to 4 Up to 4

MARS-6 Up to 6 Up to 6

Power adaptor

USB data communication cable

Quick Start Guide

CD-ROM

Test tag/s (required for Hardware Functionality Test and

Communication Test)

Magellan Antenna Tuning Kit (optional)

Power Pack

The Reader connection to the power source is realized via a low voltage

power pack (12VDC output).

!A power cable is not included. End-users should purchase a

power cable suitable for the country of use.

! CAUTION

Only power cables and adaptors that are

compliant with the regulations in the country of

use may be connected to Magellan’s equipment.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

Data Communication Cables

Magellan supplies USB shielded cable (USB 2.0, 2 m long)

!USB cable should not be longer than 3m

As shielded cables are generally required in order to comply

with EMC emissions limits, the shielded cables recommended

by Magellan Technology must be used. Unshielded cabled

may be used where explicitly allowed in the Installation

Requirements section of this User Manual.

Ethernet cable is not included with the supply.

Magellan recommends CAT5 Ethernet cable.

CD-ROM

The CD-ROM contains the following files:

AdbeRdrxx_enu_full.exe Self-extracting installation kit for the

Adobe Acrobat reader, which is

required to read and print PDF files

40-01-000-DOC

Application Programmer

Guide.pdf

PDF document describing how to

program all of Magellan’s Readers

40-01-006-DOC

ReaderManager Guide

PDF document describing various tools

and advanced options available in

ReaderManager software

64-70-017-DOC

User Manual.pdf

PDF version of this document

ReaderManager-Install.exe Self-extracting installation kit for the

ReaderManager

Once you install the ReaderManager software the

User Manuals and Guides can be open in

Windows:

Start -> (All) Programs -> Magellan Technology ->

User Manuals.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

3.2Installation Environment

Magellan’s Readers are designed to operate in indoor environments where

temperature and humidity are controlled unless other conditions are

specified for customised Readers.

For standard Readers the temperature range is from +10oC to +45oC. The

humidity range is from 10% to 80% (non-condensing humidity).

Install the Readers within the temperature and humidity ranges according to

the product specification.

The environment must not contain corrosive, flammable or explosive agents

and conductive dust or be subject to rapid changes in temperature, direct

vibration or shock.

! WARNING Do not operate this Reader in an environment

which contains flammable or explosives gases or

fumes.

Magellan’s RFID reader-writers communicate with data carriers (RFID inlets,

labels and tags) using the 13.56 MHz High Frequency (HF) band. Some

industrial machines and electronic devices can generate unwanted noise

which may degrade communication. Make sure that other equipment is

properly installed, grounded and are at a reasonable distance from the

Reader and/or Reader antennas.

Wireless communication can be degraded by high-voltage and high-current

lines and other sources of strong electric and magnetic fields. Installation in

such locations should be avoided.

In order to avoid electric shock do not remove the Reader

cover or attempt to repair. Magellan’s reader-writers are to

be maintained by authorised, qualified and service-trained

personnel only.

!Removal of the Reader cover by unauthorised personnel will

void the product warranty.

3.3Recommended System Requirements

Recommended minimum host computer requirements:

Operating System: Windows XP SP2

Memory: 128MB RAM

Hard Drive: 20 GB

CPU: Intel Celeron 500

Interface: USB or Ethernet

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

3.4Installation Requirements

Power supply requirements:

Mains input: 110 - 240 VAC @ 50/60 Hz

Low voltage input (MARS-1-2-4-6): 12 VDC @ 1.5 A

MARS Readers require special installation and tuning of external antenna/s.

Refer to the ReaderManager Guide (40-01-006-DOC) for the antenna

matching, tuning and testing instructions using the Reader Setup Wizard

tool.

The MARS model number corresponds with the maximum number of

external antennas that can be connected to the MARS Reader.

MARS’ external antennas are suitable for applications where one or many

reading points are required. They are designed to be embedded into desk

tops or shelves.

Once antennas are installed in the position they

are to be used, it is essential that they are fixed in

place and tuned. Tuning is done only once at

installation. All antennas (except the small round

antenna 30 mm radius) have an adjustable

capacitor that allows for tuning.

Materials

The affect of materials and antenna position on antenna operation may be

determined as follows:

Place an antenna on a Styrofoam block and tune

for maximum voltage at the antenna center using

an Antenna Tuning Probe, digital voltmeter and a

trimming tool. Then place the antenna on/into the

installation position, retune and measure the

maximum voltage again. Compare the voltage

values.

A difference of 10% or less is acceptable. If the

voltage reduces more than 10%, this indicates the

material is adversely affecting the antenna. The

user should determine if the reduction in

operation is acceptable by measuring read range

and stacking operation. If the reduction is not

acceptable the antenna may be relocated.

Alternatively use of a plastic spacer of 5 mm

between the mounting material and the antenna is

recommended where the mounting material is

adversely affecting the antenna.

Reader antenna performance may be affected by conductive and metallic

materials in the immediate vicinity of the antenna.

Metal, metallic or metallized objects placed next to the Reader antenna may

change the characteristics of the antenna affecting the tuning operation and

reducing the read range.

It’s recommended that the antenna not to be placed closer than 35 cm to

any metallic object that is of a similar or larger size to the antenna.

Small metallic objects such as jewelry or coins put on the antenna will have

almost no affect on the antenna performance.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

If metallic conveyor rollers are a part of an application it’s advised to replace

them with plastic parts if possible or apply shielding techniques as required.

The materials that antennas are mounted on/into should not be metallic or

conductive.

Materials such as wood, laminated MDF, HDF or plywood have a limited

conductivity. If an antenna is mounted into these materials some drop in the

read range is expected in comparison with the equipment specification.

Plastics are the best materials to embed antenna into provided they are

graphite/carbon free.

Try to avoid using black plastics as they may be

conductive due to carbon/graphite based

colouring agents.

Clear glass is generally not conductive and can be used as a desk top

material. Smoked and tinted glass may be conductive and any affect on

antenna operation should be determined by measurement.

Distance

Antennas mounted in a close proximity to each other may interfere with

each other’s operation.

For antennas connected to the same MARS Reader the safe distance

between the antenna edges is antenna size dependent and varies from 5

cm (radius 30 mm round antenna) to 15 cm (202x352 mm antenna).

For antennas connected to two different MARS Readers the safe distance

between the antenna edges is also antenna size dependent and varies from

30 cm (radius 30 mm round antenna) to 60 cm (202x352 mm antenna).

Do not mount an antenna on a desktop surface if there is a MARS reader

immediately below and under the antenna. The distance between the

antenna and the MARS reader should be no less than 20 cm. Use extended

brackets to increase the distance if required. Alternatively the MARS can be

screened from the antenna by a purpose built ferrite shield.

!In general no electronic devices are to be placed within 20 cm

of the antenna in any direction.

Before such installations are attempted Magellan must be

consulted.

Cables

Do not run any cables under or near antenna. Maintain a minimum distance

of 15 cm.

!The cables that connect external antennas with the reader are

provided by Magellan. The MARS Readers should only

operate with antenna cables supplied by Magellan.

!Any changes or modifications to the equipment that are not

expressly approved by the party responsible for compliance

will void the product warranty.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

How to shield antennas

Antennas may be shielded by a purpose built ferrite sheet only. In special

circumstances devices such as keyboards and computers may be placed

under antennas where a purpose built ferrite antenna shield (64-50-001) is

provide to protect the antenna.

A ferrite shield consists of a sheet of aluminium with ferrite tiles, minimum

thickness 5 mm.

Contact Magellan for further information on shielding antennas for you

specific application and the specification of the Ferrite Antenna Shield (64-

50-001) when planning your installation.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

3.5Antenna Maintenance (Tuning)

Antennas may require periodic re-tuning and testing. Detuning of an

antenna may occur if physical environment around the antenna is changed.

For example when large metal objects are located near the antenna or

electronic devices or cables are placed in close proximity with the antenna.

The severity of detuning is dependent upon the size of the metal object and

can only be determined by measurement.

Before tuning make sure that metal objects, electronic devices and cables

are not closer that the recommended distances in any direction from the

antenna.

The purpose of the tuning procedure is to maintain an antenna at its correct

operating point. Tuning the antenna means to trim it to its highest possible

field strength which corresponds to the highest voltage as measured by a

voltmeter with an Antenna Tuning Probe.

Contact Magellan for further instructions for your specific application.

Equipment and Software Required for Antenna Tuning and Testing

1 x Antenna Tuning Probe with cable (Magellan Antenna Tuning Kit)

1 x RF Trimming Tool (Magellan Antenna Tuning Kit)

Antenna Tuning Kit: Antenna Tuning Probe with a cable and RF Trimming Tool

1 x Universal Digital Voltmeter (to measure DC voltages between 1

and 15 volts)

ReaderManager software– V2.05 or better

1 x Tag (fully powered tag)

Tuning Instructions

1. Connect the Antenna Tuning Probe terminals to the voltage and

input terminals of the digital voltmeter.

2. Set the voltmeter to measure a DC voltage range greater than 10

volts.

3. Place the Antenna Tuning Probe in the center of the antenna.

4. Using an RF trimming tool adjust the tuning capacitor on the

antenna for maximum voltage as measured by the tuning probe.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

Quality Assurance/ Quality Control

If the maximum read distance is important for

your application then the antennas have to be

protected/shielded from the interference with a

mounting material firstly and then tuned at

maximum voltage.

In case the maximum read distance is not an

issue the antennas can work properly even at

lower voltage but at a reduced read range.

Method 1

To confirm optimum antenna operation measure the maximum read-write

distance.

1. Take a single tag and position it over the Reader antenna center.

Do not hold the tag antenna coil or tag inner area with you fingers.

Preferably hold the tag edges or use a non metallic carrier to hold

the tag.

2. Measure the maximum read distance in mm and compare with the

value for the same antenna-tag type in the Maximum Read-Write

Distance chart. Refer to this User Manual, Appendix.

3. If the maximum read-write distance is less than the chart value re-

tuning may be necessary. If the antenna is correctly tuned then the

user should determine if the reduction in read-write distance is

acceptable.

Method 2

During an initial tuning procedure measure the maximum voltage using an

Antenna Tuning Probe. Record the voltage value for every antenna in the

ReaderManager software. To confirm tuning at any time measure the

maximum voltage using the Antenna Tuning Probe and compare with the

recorded results. The voltage values should be identical otherwise the

antenna has to be tuned.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

3.6Working with Tags

Do not stack ItemTags on top of each other. Only

StackTags can be stacked, overlapped or touch

each other.

Single-axis Readers are tag orientation sensitive.

Refer to the Tag-to-Reader/Tag-to-Antenna

section of this document.

Reading and writing speeds depend on reader-

tag communication speeds, the number of

receiver channels, amount of information to be

read and/or written and the number of tags

presented at a time. The additional number of

tags and information to be read and especially

written slows down the read-write communication

speed. Please consult Magellan or your support

organisation regarding these issues for your

specific application.

Be aware that tags and Readers can be

incompatible with each other. Larger tags can

work with all types of Readers. Smaller tags

require higher field strengths and as a result they

may not operate with some Readers or have to be

closer to a Reader antenna to operate. Refer to

the Reader-Tag Compatibility section of this

document.

StackTag tags delivered on a roll are always fully powered (ST normal

power mode or 6000 mode). Fully or normal powered tags are ON all the

time and reply to each Reader command providing they are in the field of

the Reader antenna.

To decrease tag clashing and increase anti-collision and stackability for

some applications the tags can be reconfigured by end-users to a ¼ low

power mode (ST ¼ normal power mode or 2000 mode). This means that

tags in the ¼ low power mode are muted ¾ of the time and do not to reply to

the Reader commands instantly.

Tags can be reconfigured individually (one by one) or on mass (many at

once).

Before reconfiguring tags make sure the

ReaderManager software has been installed and

upgraded to the latest version, the Reader is

running and the Reader is Connected to the

ReaderManager software.

How to reconfigure tags individually or on mass

1. In the ReaderManager go to Tools -> System -> Console. Click with

the right mouse button and tick Show Tag Replies.

2. Then go to Reader Configuration and choose

Config_Normal_Powered_Tag or Config_Quarter_Powered_Tag

(for the ReaderManager version 2.12 or higher).

3. Place a single tag or multiple tags into the reader antenna field.

4. Take the tag/tags off the reader.

5. Follow the step 3 to 4 for a new batch of tags.

6. Once completed go to Reader Configuration and click on Clear All.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

How to check a tag configuration mode

1. In the ReaderManager go to Tools -> System -> Interrogate

Command.

2. In Reply select Normal and click Send.

3. Then go to Tools -> System -> Table of Tag Messages to see the

tag configuration in the Config column. The messages of all the tags

currently in the reader antenna field can be seen. 2000 means that

the tag has been reconfigured to ST ¼ normal power mode

configuration. 6000 means that a tag is in ST normal power mode.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

3.7Tag-to-Antenna Orientation

Tags should always be presented face on to the external antenna surface.

They may still work at some angle depending upon the distance between

the tag and the external antenna.

Correct orientation

Incorrect orientation (90o angle)

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

4.Installation

Connect external antenna/s to the

Reader

Install the ReaderManager software

from the supplied CD-ROM

Connect a power pack to the Reader

Open the ReaderManager

Turn on the Reader

Open the Connection menu in the ReaderManager.

Find and click on the Reader you want to connect to.

QUICK START GUIDE

MARS Readers

Open Tools->System->Reader Setup

Use the Reader Setup Wizard to setup Reader-

antenna connection, tune and test antenna/s.

(Refer to the ReaderManager Guide)

HF RFID Readers-Writers

PJM

Technology

ISO/IEC 18000-3 Mode 2

Open Tools->System->Grid of Tag Sight Counts.

Place tag/s onto the antenna/s.

Connect a communication cable

(USB or Ethernet) to the Reader

and host PC

Hardware Installation

(4.1 User Manual)

Software

Installation

(4.2 User Manual)

Antenna Matching, Tuning

and Testing

(4.1.6 User Manual)

Tag Reading

(4.4 User Manual)

Connecting to a Reader

using the ReaderManager

(4.3 User Manual)

The tag's ID and the number of times the tags were

sighted will be displayed

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

4.1Hardware Installation

MARS-1 Antenna Interface and OEM label panel

MARS User Interface panel

Round 60 mm antenna (63-10-005)

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

RJ45

(Ethernet port)

USB

device port

Power port

USB

host port

LEDs

Power

switch

Adjustable tuning capacitor

RCA connector

OEM Label

Antenna Port

4.1.1Connecting to a power supply

Step 1. Connect a low voltage power pack to the unit.

The connection to the power source is realized via a low voltage power

pack.

The power cable is not supplied with the Reader

and recommended to be purchased in the country

of use.

Step 2. Plug the power supply into AC power mains. LEDs will come on.

When power is applied to an MARS Reader the LEDs on the Reader should

operate as follows:

the red LED and green LED will immediately come on; both LEDs will

go off in about 1 minute

MARS with the red and green LEDs on

the red LED will come on again in 1-3 seconds indicating that the

Reader is in an operational mode; the green LED will be off

MARS with the red LED. The Reader is in an operational mode

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

once the unit is in an operational mode the red LED will remain lit the

green LED will flash every time a tag/tags is/are successfully read

LEDs are controlled by the MARS Reader

software

4.1.2Connecting a Reader to a Computer using USB

Connect the MARS Reader to a host computer using the USB data

communication cable by plugging the USB cable into the MARS USB device

port and the host computer USB port.

Only one Magellan Reader can be connected to

the PC via USB at a time (limited by Windows).

!When the USB connection is used only a screened USB cable

should be used.

MARS with the USB communication cable and power cable

4.1.3Connecting a Reader to a Computer using Ethernet

Connect the MARS Reader to a host computer using a cross over Ethernet

cable. Plug the Ethernet communication cable into the MARS RJ45 socket

(Ethernet port) and the network interface port on the PC.

!Always connect Ethernet cable before power is applied to the

Reader.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

MARS-1 with the Ethernet communication cable and power cable

4.1.4Connecting Multiple Readers to a local network

Multiple Readers can be connected to a local network using an Ethernet

hub/switch. Plug the Ethernet communication cable into the MARS’s RJ45

socket (Ethernet port) and Ethernet Hub.

!Always connect Ethernet cable before power is applied to the

Reader.

4.1.5Connecting External Antennas

Connect each external antenna to a Reader’s Antenna Axis/port via a

supplied RCA connection cable.

MARS-1 with the external 120x240 mm antenna connected

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

4.1.6Antenna Matching, Tuning and Testing

Before you start tuning and testing the antennas

it’s required to install the ReaderManager

software and connect to a Reader in the

ReaderManager’s Connection menu.

Refer to the ReaderManager Guide (40-01-006-DOC) for the antenna

matching, tuning and testing instructions using the Wizard tool in Reader

Setup.

Follow the procedure, making sure that the

Magellan Antenna Tuning Probe and voltmeter

are used to measure when the tuning is correct.

The design of the antenna and the selection of

the correct cable length is a critical factor in the

reliability of a reader. Each antenna has unique

set up values associated with it that are used by

the software to ensure the reader and antenna

are matched to each other.

The most critical part of the setup of MARS-2, MARS-4 and MARS-6 is

telling the reader what type of antenna is connected to each antenna axis

(Setup Axis).

This is done using the Reader Setup tool in the Reader Manager. It provides

a fixed list of antennas with known set up values for that particular Reader.

If an antenna is not listed in this table it cannot be used with that Reader.

Unless correct set up values are measured by Magellan and recorded in the

list of known antennas, the antenna will not operate properly.

If you can not find your antenna on the list you

have to upgrade the ReaderManger software to

the latest version assuming that you purchased a

new antenna type recently to be used with the

Reader purchased some time before. You will

also need to upgrade the ReaderServer on your

Reader.

Update the ReaderManager from our website

first. Then you can upgrade the ReaderServer

using new version of the ReaderManager

installed.

Note that different release versions (MLC number) of the same Reader may

well have very different set up values, because of circuit changes. The

Reader selection system accounts for this and automatically manages

loading the correct values for a given version of the Reader.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

4.2ReaderManager Software Installation

The ReaderManager application software allows tag data to be viewed and

programmed.

The ReaderManager can only connect to one Reader at a time. The

Connections menu allows the user to connect to other Readers by

disconnecting from the currently connected Reader and then establishing a

connection to a new Reader.

It is possible to run many ReaderManagers on the same computer at the

same time. Simply double click on the ReaderManager icon to open up

multiple instances of the ReaderManager.

Refer to the ReaderManager Guide (40-01-006-DOC) for various tools and

advanced options available in the ReaderManager.

4.2.1Installation and Functionality Test

Step 1. Insert the CD supplied with the Reader into the CD-ROM.

Step 2. Open Windows Explorer, double click on ReaderManager-Install.

Step 3. Ensure all the items in Install dialog are ticked, and then click the Install

button.

If Python is not installed on your computer, the installation program will

prompt you if you would like to install Python. Click the Yes button and

accept all the default options during installation.

When the ReaderManager and all the required libraries are installed the

dialog box will be displayed. Ensure the dialog box shows Completed and

no problems are reported.

There is an option to install only an Ethernet-over-

USB driver. Tick only the PJM Reader USB driver

(RNDIS Ethernet) box in Install dialog and press

Install.

Step 4. Click the Close button to continue.

If the ReaderManager is already installed, double click ReaderManager-

Upgrade. Follow steps 3 to 4 above.

If Python and PyQt are already installed, the installation program will not re-

install them. To force the installation program in re-install these libraries,

click the relevant check boxes.

Step 5. To start ReaderManager double click the ReaderManager icon or select

ReaderManager from the Programs Start menu.

Step 6. Functionality test.

From menu select Help>About ReaderManager to see the version of the

ReaderManager software and its status.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

4.3Connecting to a Reader using ReaderManager

Magellan’s Readers are complex and powerful

network devices. As most network devices they

should be handled by well trained network

administrators.

A Reader provides Ethernet and USB device interfaces to allow for client

connection. The USB interface uses TCP/IP networking over USB as the

protocol. This allows you to connect to a Reader as if it was a normal

network. So all the usual services, such as telnet and FTP are available.

Step 1. Open the Reader Manager. Ensure a communication cable is plugged in and

a Reader is turned on.

ReaderManager will automatically detect all Readers on the local network.

When a Reader is connected for the first time to a network using an

Ethernet cable or a host computer using a USB cable, the Reader is

identified by its Model Name-Serial Number (recommended to keep).

Customers can replace or add additional

information to the Model Name-Serial Number

such as a physical location or customer ID

number.

Subsequently when a customer starts using the

Reader the new name will appear on the list of

Readers in the Connection menu.

Tip: If you want to use the new name

immediately, simply unplug the power connector

and plug in again to view the new name on the

Connection menu list.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

To change a Reader network name:

From the Tools menu, select System then Configuration System. The

window shown below will be displayed.

Click the column on the right of Customer ID and enter the name you would

like the Reader to be identified as. This is the name that will appear on the

Connection menu.

Click the Save button on the right to save your changes to the reader, or

click the Refresh button to restore the previously saved name.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

To change the Reader’s network settings:

Click the Network Configuration tab.

If the Reader is to be assigned an IP address from a DHCP server click the

Obtain an IP address automatically check box.

To assign a static IP address, uncheck the check box and enter the IP

address in the IP address text box. The box will turn red if the IP address is

not valid. Care should be taken not to duplicate IP addresses on your

network. If you are unsure what IP address to use consult your systems

administrator.

Enter the network Subnet mask and Default gateway addresses in the text

boxes provided.

Click the Save button to save these changes to the Reader, or click the

Refresh button to restore the last saved values.

Restart the Reader for these changes to take effect.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

Here is a general guide to the way reader network

address assignment works:

The Ethernet interface is either served an IP address

via DHCP or is assigned a static IP address by the

user. If the reader is set to use a DHCP assigned

address and no DHCP server is available it will

automatically use a link local address of

169.254.0.0/16.

The reader must be powered up with the Ethernet

connected to get a DHCP assigned IP address.

These are the networking rules:

USB will always choose a subnet different to

Ethernet.

Both interfaces will try to obtain the 169.254.0.0

range, but Ethernet has priority.

172.16.0.0/16 is USB's fallover subnet if Ethernet

has already taken it by either: DHCP, fixed, or link-

local IP acquisition.

Step 2. Click the Connection menu item to view Readers found on the local

network.

The ReaderManager will use network broadcasts to look for active readers

via USB and Ethernet. If you click on the Connection menu, you can see

readers defined in there automatically.

A list of Readers will be displayed. The IP address and MAC address will be

shown on the status bar as you move the mouse over each Reader entry.

Step 3. To connect to a Reader, select the Reader you would like to connect to from

the Connection menu, then click the left mouse button.

The status bar will change from a red to a green background to indicate that

the ReaderManager was able to connect to a Reader. The tag type and IP

address are also shown on the status bar.

To get more information how to setup static connections to Readers refer to

the ReaderManager Guide (40-01-006-DOC).

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

4.3.1Connecting to a Reader via USB for the first time

Any device hardware when it’s first connected to a PC via USB requires a

device driver. The device driver is provided by Microsoft. No USB device

drivers are available instantly. They have to be installed and require a

certain amount of configuration. The driver must be installed on the PC

before Windows can use the connection. The device driver is installed on

the PC via the ReaderManager.

When you install a new Reader for the first time it

can take from 1 to 5 minutes to create a network

connection before the ReaderManager is able to

recognize a new Reader.

Since every Reader has a unique serial number, Windows treats it as a new

device and you will have to install the device driver again for each new

Reader that you connect to the one PC. Since the device driver files are

already on the Reader, Windows can search for the driver automatically.

In order to connect to a Reader via USB for the first time follow the steps

below:

Step 1. Open Network Connections in Windows to view the network connection

process.

You can verify that the reader is connected by looking at the Network

Connections window. You can open this window from several places: Start

-> Control Panel -> Network Connections or My Computer -> Other Places

-> My Network Places -> View Network Connections.

Step 2. Open the ReaderManager. Plug in the USB and power cables. Turn on the

Reader. The Found New Hardware dialog box will be displayed.

When a Reader is connected to a host computer for the first time using a

USB, these are a few steps to go through before the ReaderManager is able

to identify a new Reader:

1. In Found New Hardware Wizard tick Yes, this time only to search

for software and press Next.

2. In What do you want wizard to do? tick Install the software

automatically and press Next.

3. Wait while the wizard installs the Linux USB Ethernet/RNDIS

Gadget device driver. Ignore other message and press Continue

anyway.

4. Press Finish.

Step 3. Wait until you see a new entry appears in the Network Connections list

called “Linux USB Ethernet/RNDIS Gadget”. This is the Reader.

If it says Acquiring IP address then you must wait until it says Connected.

The Reader’s network connection will say:

1. Local Area Connection X

2. Connected

3. Linux USB Ethernet/RNDIS Gadget

Once it says Connected in the Network Connections window (Windows XP

SP2) you can go to the Step 4.

MARS-1-2-4-6 USER MANUAL 64-70-017-DOC ver.1

If it says Disabled or Broken, then right click and select Repair or Enable to

try and fix the connection.

If this fails, disconnect the reader, reboot your PC and repeat from Step 1.

The Reader can disconnect in situations where the Reader has been

repeatedly plugged and unplugged before Windows has had a chance to

properly and completely process the network connection. In this situation it

is possible for the Reader to appear on the network for about a minute

before it is disconnected by the Windows networking system.

The solution is:

1. Unplug the Reader.

2. Wait for the Reader's network connection to be removed from the

Network Connections window.

Once the network connection has been removed:

1. Plug the Reader back in.

2. Wait for the network connection to re-appear and become

Connected.

3. Connect to the Reader via the ReaderManager.

Another solution is to try another USB port as USB ports can fail on PCs. As

with the previous case:

1. Unplug the Reader.

2. Wait for the network connection to be removed.

3. Plug the Reader into another USB port.

Windows networking can take some time (a few minutes) to create the

network connection if the Reader has been rapidly plugged and unplugged.

If the Reader network device does not disappear within 5 minutes of being

disconnected, reboot your PC because it is a problem with Windows

Networking or the USB port has locked up.

You should NEVER have to power cycle a Reader

because you are having problems with your PC or

with Windows. Power cycling can just cause more

problems with Windows and Windows networking.

It is important to understand that USB problems are usually caused by

Windows networking delays and Windows networking problems which

cause people to rapidly unplug and plug the USB cable and create even

Sato Vicinity MARS-1 MARS-1 DESKTOP READER User Manual users manual

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