Scheidt and Bachmann NVP Ticket-Vaildation device User Manual 86 39991 F004989 SV51
Scheidt & Bachmann GmbH Ticket-Vaildation device 86 39991 F004989 SV51
Contents
- 1. User Manual SV51
- 2. User Manual OV41
User Manual SV51
Fare collection systems Customer Documentation State: December 2017 SV|51 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Date:13.12.2017 This manual, including all of its component parts, is copyright protected. Scheidt & Bachmann GmbH reserves all rights to its contents. Any use not expressly approved by copyright law is subject to prior approval by Scheidt & Bachmann GmbH. This applies particularly to copying, processing, translations and microfilming, as well as to storage and data processing in any electronic systems. All contents of this manual shall be treated confidentially and shall not be transferred to any third party, either for their own commercial use or for any other client. Since all information and facts are subject to technical changes, any liability for the data contained is hereby disclaimed. Modifications of technical details, in terms of information and illustrations are reserved. Make sure to follow the updating index. Scheidt & Bachmann GmbH cannot be held responsible for direct damage and/or possible consequential damage due to misuse by the customer or by third parties, unless the Product Liability Act (ProdHaftG) is concerned. In no event shall Scheidt & Bachmann GmbH be liable for any damage out of or in connection with the provision of the manual. © 2017 Scheidt & Bachmann GmbH, Fare collection system (FCS) Breite Straße 132 41238 Mönchengladbach www.scheidt-bachmann.com Subject to change. History Version Date Change Edit 1.00 09.08.2017 Start Version Stevens 1.01 25.08.2017 Changes to suggestions of system development Stevens 1.02 13.12.2017 Changes to suggestions of system development Stevens Table 1-1 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Date:13.12.2017 Systeme für Fahrgeldmanagement Chapter 1 Introduction and Safety 1.1 1.1.1 SV|51 Description .................................................................................. 1-5 Components ............................................................................................................. 1-5 1.2 Overview................................................................................................. 1-5 1.3 Safety Features ...................................................................................... 1-6 1.4 Protective Equipment............................................................................ 1-8 1.5 Special Tools.......................................................................................... 1-8 1.5.1 Warning Symbol ....................................................................................................... 1-9 1.5.2 Caution Symbol ........................................................................................................ 1-9 1.5.3 Information Symbol.................................................................................................. 1-9 1.5.4 Example Symbol ...................................................................................................... 1-9 1.5.5 Finger Tip Maintenance Symbol ............................................................................. 1-9 1.5.6 Tools Symbol............................................................................................................ 1-9 1.5.7 Electrical Hazard Symbol ...................................................................................... 1-10 1.5.8 Electrostatic Discharge Symbol ........................................................................... 1-10 1.5.9 Hot Hazard Symbol ................................................................................................ 1-10 1.5.10 Maintenance Cycle Symbol ................................................................................... 1-10 1.6 1.6.1 1.6.1.1 1.6.1.2 1.6.1.3 1.6.1.4 1.6.1.5 1.6.1.6 1.6.1.7 Machine Safety Labels ........................................................................ 1-10 Labels On Inside Of Most AFC Enclosures ......................................................... 1-11 Model Number Labels .................................................................................... 1-11 CE Label ........................................................................................................ 1-11 FCC License Label ........................................................................................ 1-11 TÜV SÜD NRTL Label ................................................................................... 1-12 Electrical Hazard Label .................................................................................. 1-12 Hot Surface Label .......................................................................................... 1-13 Hand Entanglement/ Rotating Gears Label ................................................... 1-13 Chapter 2 Glossary 2.1 Glossary of Terms and Abbreviations............................................... 2-15 Chapter 3 Declaration of Conformity 3.1 Europe .................................................................................................. 3-29 3.2 USA/CANADA....................................................................................... 3-30 Bearbeitet: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 I-3 Chapter 4 Installation and Initialization 4.1 Overview ............................................................................................... 4-31 4.1.1 Components............................................................................................................ 4-31 4.1.2 Drilling into Concrete ............................................................................................. 4-37 4.1.3 Adhesive Option ..................................................................................................... 4-37 4.1.4 Side Conduit Entry ................................................................................................. 4-38 4.1.5 Bottom Conduit Entry ............................................................................................ 4-38 4.1.6 Bill of Materials ....................................................................................................... 4-39 4.1.7 Tools Required ....................................................................................................... 4-39 4.1.8 Mounting the base plate ........................................................................................ 4-40 4.1.8.1 4.1.9 Drilled solution............................................................................................... 4-40 SV|51 Provisioning Prerequisites ......................................................................... 4-49 4.1.9.1 Technical Specifications................................................................................. 4-50 Chapter 5 Module Removal 5.1 Module Removal ................................................................................. 5-51 5.2 MicroSD Card Removal and Replacement ........................................ 5-55 5.3 Tools and Consumables ..................................................................... 5-56 Chapter 6 Preventive Maintenance 6.1 General Maintenance and Cleaning ................................................... 6-59 6.2 Materials and Replacement Parts....................................................... 6-60 6.2.1 Cleaning and Visual Inspection of Interior........................................................... 6-61 6.2.2 Cleaning and Visual Inspection of Exterior ......................................................... 6-61 6.2.3 Screen ..................................................................................................................... 6-61 6.2.4 Test for proper adjustment of the Lock Switch ................................................... 6-61 Chapter 7 IPC 7.1 I-4 IPC Pages ............................................................................................. 7-63 Bearbeitet: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 1 Introduction and Safety Fare collection systems Chapter 1 Introduction and Safety 1.1 SV|51 Description The SV|51 Station Platform Validator is a device with read and write capabilities with contactless smartcards. The SV|51 will be floor mounted. 1.1.1 The SV|51 is comprised of six main components as shown below (Figure 5): Components Base Plate Power Supply Stainless steel column with a welded mounting plate at the bottom Adapter Ring SV|51 Main Unit Lock SV|51 Main Unit Adapter ring Lock Stainless steel column Power supply mount Power Supply Base Plate Figure 1-1 Components 1.2 Overview The Station Fare Transaction Processor Repair and Maintenance Manual (RMM) provides complete, detailed instructions for operating, maintaining, and troubleshooting the Station Fare Transaction Processor. Comprehensive charts, tables, graphs and other diagrams provide a technical document that is easy to use and understand. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 1-5 Chapter 1 Introduction and Safety Full documentation that would be needed by maintenance personnel is available through Scheidt & Bachmann. The manual assumes that comprehensive repair procedures will be performed by fully trained contractor technicians. This manual reflects Scheidt & Bachmann’s commitment to providing our customers with comprehensive technical documentation, along with training guidelines to augment our customer training program. PLEASE READ THIS MANUAL AND ALL REFERENCED DOCUMENTS CAREFULLY BEFORE ATTEMPTING TO INSTALL THIS AFC EQUIPMENT. FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND THE INSTRUCTIONS OR NOTES IN THE INSTALLATION DRAWINGS MAY CAUSE INJURY TO YOURSELF OR DAMAGE TO THE EQUIPMENT AND MAY ULTIMATELY COMPROMISE THE OPERABILITY OF THE EQUIPMENT! All Automated Fare Collection (AFC) equipment is TÜV-SÜD-NRTL listed. To continue to be compliant with TÜV-SÜD-NRTL requirements, please note that the following items need to be performed during installation: The equipment will remain TÜV-SÜD-NRTL compliant only if the mounting and wiring are also TÜV-SÜD-NRTL compliant. Please take great care during installation to comply with TÜV-SÜD-NRTL and NEC requirements. Ensure compliance with all Safety Regulations and Safety Recommendations. Although this manual has been prepared with great care, some information may seem unclear. If so, please feel free to contact us with your remarks or questions. Scheidt & Bachmann USA 781 272-1664 DISCLAIMER Scheidt & Bachmann USA INC. IS NOT LIABLE FOR INJURIES TO ANY PERSON OR DAMAGE TO THE EQUIPMENT RESULTING FROM FAILURE TO COMPLY WITH THE MANUFACTURER’S INSTRUCTIONS OR DOCUMENTATION. THIS DISCLAIMER INCLUDES ALL THIRD PARTY DOCUMENTATION PREPARED BY OEMS AND PROVIDED AS A COURTESY BY Scheidt & Bachmann USA INC. TO ITS CUSTOMERS. FAILURE TO FOLLOW MANUFACTURER’S INSTRUCTIONS MAY INVALIDATE ANY OR ALL WARRANTIES, EXPRESS OR IMPLIED. 1-6 NOTE: NOT ALL OF THESE WARNING LABELS OR HAZARDS MAY EXIST IN ALL AFC DEVICES. ONLY THOSE LABELS THAT APPLY TO THE STATION FARE TRANSACTION PROCESSOR, AND ARE REQUIRED TO MEET UL CERTIFICATION REQUIREMENTS, WILL BE FOUND IN THE STATION FARE TRANSACTION PROCESSOR. BE CAUTIOUS AND OBSERVANT, AND LOOK FOR SUCH WARNING LABELS AND POTENTIAL HAZARDS. ANY TECHNICIAN OR PERSON ACCESSING THE INTERIOR OF ANY AFC DEVICE SHOULD USE COMMON SENSE AND EXERCISE EXTREME CAUTION. 1.3 Safety Features Safety engineering is an integral part of Scheidt & Bachmann’s designs. Maintenance technicians must perform maintenance and repair in accordance with industry safety standards including Federal, Provincial, and Local codes and regulations. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 1 Introduction and Safety Fare collection systems Close attention to proper safety precautions is of the utmost importance. Components should be installed, maintained, and repaired only by trained, qualified personnel using reasonable care. Improper installation, maintenance, or repair procedures may damage the machine or cause serious personal injury or death. The following pages provide detailed information on safety precautions that must be observed when working on AFC Systems. This information should be carefully read and thoroughly understood before performing routine maintenance or attempting to troubleshoot or repair the machine. It is the responsibility of the maintenance agency to ensure that the safety instructions in this manual are read, understood, and implemented by properly trained maintenance and service technicians. All other persons who work with the internal systems of any AFC systems should also be trained in safety. Topics covered in this section include: 1.1 General Safety Guide 1.4 Protective Equipment 1.5 Special Tools 1.2 Use of Symbols in Manual 1.6 Machine Safety Labels In addition to the safety features listed in this section, which includes specific UL safety labels, additional UL requirements are shown in these three drawings included in Chapter 7: Electrical Installation Mains, Electrical Installation Ethernet, and Mounting Possibilities. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 1-7 Chapter 1 Introduction and Safety 1.1 General Safety Guide 1.4 Protective Equipment This chapter provides the technician with the safety information necessary to avoid personal injury or equipment damage. Only qualified, trained technicians using reasonable care should perform maintenance or repair. As with any mechanical system, the AFC components can pose certain safety hazards. The following guidelines must be followed when working on the mechanical systems of any AFC Systems or Components. Only competent, qualified technicians trained by Scheidt & Bachmann should service this machine. Service technicians must read and understand all operating and service instructions. Turn electrical power off before opening any electrical enclosure. Do not operate the machine with the cover of any enclosure, or the guard or covers over any mechanism, removed. Due consideration should be given to any safety regulation applicable to the particular location in which the machine is operating. Do not turn on power to the machine when components are disconnected. The machine must not be used for any purpose other than that for which it was designed and approved by Scheidt & Bachmann. When servicing or repairing the machine, all machine control panels must be tagged in compliance with OSHA Lockout/Tagout procedures to indicate that machine should not be operated. The technician should use care when working with solvents and other cleaning agents that may be abrasive or have a tendency to cause irritation to the skin or eyes. Read all labels carefully and follow instructions for the use of gloves when working with chemical fluids. When using cleaning agents such as fluids or pressurized air, safety glasses must be worn to prevent eye damage. 1.5 Special Tools 1-8 There are no special tools required to ensure the safety of the service technician. However, ESD (Electrostatic Discharge: see paragraph 1.5.8) protection is required for all procedures involving contact with electrostatic sensitive printed circuit boards. The use of a standard ESD Safety Wrist Strap is required when working with electrostatic sensitive printed circuit boards. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 1 Introduction and Safety Fare collection systems 1.2 Use of Symbols in Manual Symbols for cautions and warnings are used frequently throughout this manual. Each symbol appears on the left side of the page with the associated text printed to the right. There are several different types of symbols that indicate varying levels of safety hazards. Detailed information on each symbol is provide in this chapter. It is vital that the technician understand and follow all safety warnings, cautions and information guidelines when working on AFC Systems. 1.5.1 Warning Symbol The Warning Symbol indicates a potential for serious damage to the equipment or serious injury to the maintenance or service technician. Extreme care should be used when performing procedures that are preceded by this symbol. This symbol indicates a WARNING. A detailed description of the particular hazard will appear next to the symbol in bold, italic print. 1.5.2 Caution Symbol The Caution Symbol indicates a potential for damage to a particular part or function of the machine. Reasonable care should be used when performing procedures preceded by this symbol. This symbol indicates a CAUTION. A detailed description of the particular hazard will appear next to the symbol in bold, italic print. 1.5.3 Information Symbol The Information Symbol indicates special information that could be important for protecting a particular part or function of the machine. Reasonable care should be used when performing procedures that are preceded by this symbol. This symbol indicates that more INFORMATION follows. A detailed description of the particular hazard will appear next to the symbol in bold, italic print. 1.5.4 Example Symbol The Example Symbol precedes an example of a function. The text or illustration explains one possible function. This explanation applies to all other functions of the same kind. This symbol indicates that an EXAMPLE follows. 1.5.5 Finger Tip Maintenance Symbol The Finger Tip Symbol indicates that no tools are required to perform the task described. Reasonable care should be used when performing procedures that are preceded by this symbol. This symbol indicates a FINGER TIP MAINTENANCE action. A step-bystep description of the task will appear next to the symbol in bold, italic print. 1.5.6 Tools Symbol The Tools Symbol indicates that tools are required to perform the task described. Reasonable care should be used when performing procedures that are preceded by this symbol. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 1-9 Chapter 1 Introduction and Safety This symbol indicates a TOOL is required to perform the task described in the text. 1.5.7 Electrical Hazard Symbol The Electrical Hazard Symbol indicates the potential for serious damage to the machine caused by electrical voltage surges or serious injury to the service technician caused by electrical shock. Extreme care should be used when performing procedures preceded by this symbol. This symbol indicates possibility of ELECTRICAL HAZARD. A detailed description of the particular hazard will appear next to the symbol in bold, italic print. 1.5.8 Electrostatic Discharge Symbol The Electrostatic Discharge Symbol indicates the potential for serious damage to the printed circuit boards or other Electrostatic Discharge (ESD) sensitive devices in the machine. Extreme care should be used when performing procedures preceded by this symbol. The technician should wear a grounding strap and use the proper techniques associated with handling printed circuit boards or other ESD sensitive devices. This symbol indicates an ESD HAZARD. A detailed description of the particular hazard will appear next to the symbol in bold, italic print. 1.5.9 Hot Hazard Symbol The Hot Hazard Symbol indicates the danger for serious burns caused by surfaces within the machine that may be extremely HOT to the touch. Hot surfaces can cause serious injury to the service technician. Extreme care should be used when performing procedures preceded by this symbol. This symbol indicates a RISK OF BURNS. A detailed description of the particular hazard will appear next to the symbol in bold, italic print. 1.5.10 Maintenance Cycle Symbol The maintenance cycle symbol indicates the required maintenance cycles described in the subsequent part of the manual. An example is shown below. Time is indicated by month or by quantities of coins or tickets. Preventive maintenance cycle: Every 3 months 1.6 Machine Safety Labels The typical AFC device has safety labels on some internal components to alert service technicians and other personnel that a safety hazard may exist when working on certain machine subassemblies. Not all safety labels may apply to service operations on every subassemblies. A series of different labels is used within the machine. The following paragraphs describe these labels and note the location within the machine where they will be found. It is important to read and understand this information thoroughly. 1-10 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 1 Introduction and Safety Fare collection systems 1.6.1 1.6.1.1 Labels On Inside Of Most AFC Enclosures There are several labels used on the assemblies located on the inside of the typical AFC device enclosure. These labels and their meanings are described below. Model Number The Model Number Label shown in Figure 1-2 is typically found inside the AFC Labels device on the floor of the enclosure and also on all main modules. There are three different types of labels used. This label indicates the drawing or part number as well as the serial number. The index in brackets after the drawing number or part number indicates the hardware release. It will be changed in conjunction with hardware updates, i.e. index “A” will become index “B.” Description Part No. Serial No. xxxxxxxxxx xxxxxxx ( ) xxxxxxxxx Year Tested Made by: Scheidt & Bachmann USA Label for products manufactured by S&B USA, Inc. Part name Additional Info. Part number Made in Germany Label for products manufactured by S&B GmbH (option 1). Serial number Part number with index Serial number Label for products manufactured by S&B GmbH (option 2). Figure 1-2 Model Number Labels 1.6.1.2 CE Label The CE label shown in Figure 1-3 appears on the backside of the device. Figure 1-3 CE Label 1.6.1.3 FCC License Label The FCC License label shown in Figure 1-4 appears on the backside of the device. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 1-11 Chapter 1 Introduction and Safety HVIN:SV51 FCC ID: O5K-NVP IC: 8312A-NVP Figure 1-4 FCC-License 1.6.1.4 TÜV SÜD NRTL Label The TÜV-SÜD-NRTL label shown in Figure 1-5 appears on the backside of the device. Figure 1-5 NRTL-Label 1.6.1.5 Electrical Hazard Label The Electrical Hazard label shown in Figure 1-6 appears on or near certain components located inside the device door and/or enclosure. The label is used to indicate an electrical hazard such as risk of electrical shock that can cause serious injury to the technician or observer that fails to observe the warning. Figure 1-6 Electrical Hazard Label Special Electrical Hazard Labels are shown in Figure 1-7 and Figure 1-8. Figure 1-7 located on the customer display inside of the frame of the device. Figure 1-7 Electrical Hazard Label on the back of most Customer Displays 1-12 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 1 Introduction and Safety Fare collection systems Figure 1-8 Electrical Hazard Label used for the MEM 1.6.1.6 Hot Surface Label The Hot Surface label shown in Figure 1-9 below is used on the heater/blower unit to indicate the possibility of burns when touching the heater/blower unit. This label can also be found where other heat or burn hazards may exist. Figure 1-9 The Hot Surface Label 1.6.1.7 The hand entanglement/rotating gears label is used to indicate an entanglement Hand Entanglement/ hazard (such as the risk of crushing or cutting fingers) that can cause serious Rotating Gears injury to the technician or observer. Label Figure 1-10 The Hand Entanglement/ Rotating Gears Label Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 1-13 Chapter 1 Introduction and Safety THIS PAGE INTENTIONALLY BLANK. 1-14 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 2 Glossary Fare collection systems Chapter 2 Glossary 2.1 Glossary of Terms and Abbreviations Many terms and abbreviations are used to describe Fare Collection Equipment. Some are Automated Fare Collection (AFC) industry standard terms, some are application-specific, such as networking and telecommunications terms, and some are unique to the customer’s system. NOTE: The term “TVM” as used in this glossary is synonymous with the term “FVM” (Fare Vending Machine). The term “TSM” as used in this glossary refers to any AFC device that sells Tickets. It is an all-inclusive term. TVM and TSM are standard AFC-industry acronyms. The SSK is a variation of a TVM. NOTE: This is a comprehensive glossary that may include items or terms not used by your transit agency. See “Ampere”. AC See “Alternating Current”. Access Level Individual users of a computer system have specific access rights that regulate what they can view or modify. Access rights are organized into groups, which are called Access Levels. ADA See “Americans with Disabilities Act”. AFC Automatic Fare Collection Alarm Event An alarm event is generally defined as the unauthorized opening of an AFC machine. Alarm System A combination of sensors in an AFC machine that indicates when the unit has been opened without authorization. May trigger either an audible or silent alarm, depending on the machine design. Alternating Current An electrical current that continuously changes polarity or direction of flow, usually 50 or 60 times per second Americans with Disabilities Act (ADA) The federal law mandating facility and equipment accessibility requirements for persons with disabilities. Ampere A unit of measure of electrical current, the current produced by applying one volt to a circuit with a resistance of one ohm. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 2-15 Chapter 2 Glossary ANSI American National Standards Institute Application Server NT-based server which runs the Central Computer System Application processes APTA American Public Transportation Association ASCII American Standard Code for Information Interchange Audio Speaker A speaker that broadcasts messages in the language of choice with content similar to the message on the customer display. AWG American Wire Gauge, a measure of the cross section of a wire. Bank Account No. Bank account number of an employee Bank ID No. Bank identification number of an employee Barcode A barcode is used to encrypt data into a series of vertical bars (universal product code [UPC]). It identifies various modules within an AFC device such as a ticket roll. Barcode Scanner The Barcode Scanner is a handheld scanner used to read barcodes (e.g. on replacement components). Battery Pack The Battery Pack module supplies 39 VDC if AFC machine main power is lost. Bitmap Bit-oriented graphics Blower Also referred to as a “fan,” the blower cools the Central Processing Unit (CPU) in the ECU. Boot Loading of the operating system into the RAM Byte 1 Byte = 8 Bit 2-16 CAD/AVL Computer Aided Dispatch/Automatic Vehicle Locator Card A credit, debit, stored value, or “smart” card Card Reader See “Credit Card Reader”. CCS See “Central Computer System”. Central Computer System (CCS) Centralized company file server that collects and distributes operating and system fare collection data. The CCS serves all AFC system connected machines and devices. Command Instruction to initiate a special transaction Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 2 Glossary Fare collection systems Command Codes See “Service Command”. Commuter Rail Server A computer system that acts as a data conduit between the Central Computer System (CCS) and the Station Controllers at commuter rail stations. COTS “Commercial Off The Shelf “equipment CPU Central Processing Unit CRC Cyclic Redundancy Check. Check sum of the content of the file. Customer Display The Customer Display is a part of the user interface. In some AFC machines, it may include a touch screen. Customer Specific Value A data field in which the customer is able to store individualized information. Database A database is an accumulation of individual pieces of information that are related to each other. Database Server The Database Server is the CCS hardware and software system on which the database is located. DC Direct Current DCM Data Control Module; a flash card used to update equipment in the field. Device Type Device type is a term that refers to categories of AFC equipment, such as FVMs, TOMs, Fare Gates, MEMs, etc. Download The process of sending information from a host to a client, enabling client data to be updated. Driver Software interface which connects devices to the operating system. DTE Diagnostic and Test Equipment Electrostatic Discharge (ESD) The Electrostatic Discharge symbol indicates the potential for serious damage to the printed circuit boards or other Electrostatic Discharge (ESD) sensitive devices in the machine. Grounding precautions must be followed whenever this symbol appears. Element.h The element.h file defines elements in service/ statistic printouts. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 2-17 Chapter 2 Glossary Error Codes Also called an error message, which is generated automatically when a particular set of abnormal conditions occurs. Error information concerning a system fault or equipment malfunction can be viewed on the Customer Display, Service Terminal Display, or on a printed report. Error Message See “Error Code”. ESD See “Electrostatic Discharge”. Event Every action that occurs at or in the TSM is defined as event. Exchange Factor Factor needed to convert different currencies. FCC Labels Federal Communications Commission (FCC) labels that identify the license for the transponder identification system. These labels are located near each transponder, such as on the Additional Coin Magazine connection board, in the Coin Magazine Drawer and beside the Coin Vault. File Transfer Protocol (FTP) The Internet's file transfer protocol. FTP, which has been used for more than two decades, is a standard protocol for accessing files on servers all over the world. Filter A Filter selects data under special criterion. Firmware Computer programs and data loaded into readonly memory that cannot be modified by the computer during normal operation and that is not erased by loss of power. Flash Card The Flash Card is a memory storage module (PCMCIA) used for AFC machine initialization and backup storage. FTP See “File Transfer Protocol”. FVM See “Fare Vending Machine”. GHz GigaHertz - a unit of measure of electrical frequency equal to one thousand million (1012) Hertz (cycles per second). 2-18 Graphical User Interface The panel and components through which the customer interacts with the machine. GUI See “Graphical User Interface”. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 2 Glossary Fare collection systems HD Abbreviation for Hard Disk Heater The heater is located in the bottom of the AFC machine housing. It provides heat when activated by a thermal sensor. Also, see Heater/ Blower Unit (HBU). Heater/Blower Unit The Heater/Blower Unit (HBU) is activated by an environmental temperature sensor, which is typically located above the ECU Main Computer. When activated, the HBU blows cool or warm air (depending on the ambient temperature) over the interior of the device. Hexadecimal Numeric system with base 16 (figures from 0 to 15). HICO Type of write/read head with high field strength. Hz A unit of measure of electrical frequency, equal to one cycle per second. I/O Abbreviation for input/output ID Abbreviation for “Identification Number” ID Reader Device that reads IDs from magnetic strip cards. IEC International Electrotechnical Commission IEEE Institute of Electrical and Electronic Engineers Intrusion Alarm In most AFC machines, the intrusion alarm, which may be audible or silent, monitors the outer door. The alarm is triggered when an attempt is made to force open the outer door. The alarm also triggers when too much time elapses before entering the security code or inserting the cylinder lock. Alarm conditions are also reported to the CCS, which then notifies designated individuals or parties. ISDN See “Integrated Services Digital Network”. ISO International Standards Organization KB Kilobyte (one thousand bytes, where 1 byte equals 8 bits) Key Pad See “PIN-pad”. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 2-19 Chapter 2 Glossary Keyboard The keyboard is used by the user to enter data into the system. kHz KiloHertz – a measure of frequency equal to one thousand Hertz (cycles per second) LAN See “Local Area Network”. Language Marker Displays the language the device is equipped with. LCD Liquid Crystal Display; see “LCD Display” . LCD Panel Part of the FVM Customer Display. LED Light Emitting Diode LLRC See “Lowest Level Replaceable Component”. LLRU See “Lowest Level Replaceable Unit”. Lmk Check Value The Lmk Check Value images the check sum of the host security module internal data. Local Area Network (LAN) A group of interconnected computers located within the same physical or geographical area (e.g. within the same building or campus.) See Wide Area Network. Locking System See “Door Locks”. Logical Stock The number used internally by the ticket control software to identify a physical ticket. The “logical stock” number may differ from the actual or “physical stock” number. Login To get access the system, a login with ID and password has to be completed. Lowest Level Replaceable Component (LLRC) The most basic component that is normally replaced in the field Lowest Level Replaceable Unit (LLRU) The most basic unit or assembly that is normally replaced in the field LRV Light Rail Vehicle LUHN-Check The LUHN-check is an international standard used to protect and proof credit/debit cards. mA 2-20 Edit: Stevens Milliampere – a unit of measure of electrical current equal to one thousandth of an ampere. An ampere is the current that flows through a circuit of 1 ohm resistance with a voltage of 1 Volt applied. Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 2 Glossary Fare collection systems MAC Abbreviation for Message Authentication Codes. mAh An mAh is a milliampere-hour. It is one thousandth of an ampere-hour and is commonly used as a measure of charge in batteries. An ampere-hour is the amount of energy charge in a battery that will allow one ampere of current to flow for one hour. The HCR battery is rated at 1200 mAh. Main Circuit Breaker The Main Circuit Breaker, which is located in the Power Connection Box, protects the system against high current overload. Main Module Main Application which controls the Central Server Application. Maintenance The action performed to prevent equipment performance degradation or failure (preventive maintenance) or restore the machine to an inservice condition following a failure (corrective maintenance). Manipulation Alarm This alarm (siren) is activated if an attempt is made to open the AFC machine without the correct Personal Identification Number (PIN) being entered within the designated time period. Manipulation Sensor This alarm is activated if an attempt is made to open the Ticket Selling Machine without entering the correct Personal Identification Number (PIN). MAYFAIR Type of contactless write/read device for chip cards MB Megabyte – one million bytes, where one byte equals 8 bits. Mbps Megabits per second – one million bits per second MDT Abbreviation for Mobile Data Transporter. MSHA Mine Safety and Health Administration Multimedia Multimedia includes texts, pictures and audio data. The Main Computer The Main Computer is called the Electronic Control Unit (ECU). In most AFC machines, the ECU is located at the top of the cabinet and may contain several expansion boards, such as the Network Interface Board (NIB), Touch Controller (for those that have a Touch Screen), Sound Controller, I/O Board with Watchdog Timer, KR-20 Board, and PCMCIA Adapter. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 2-21 Chapter 2 Glossary NEMA National Electrical Manufacturers Association Network Interface Card The Network Interface Card (NIC), installed in the ECU, provides an Ethernet-based communications interface between an AFC machine and the Local Area Network (LAN). NIC Network Interface Card. Adapter for LAN Noise Extraneous or interfering signals present on a system caused by undesirable voltages or currents. NWC Abbreviation for Network Controller Occupational Safety and Health Administration (OSHA) The United States Government regulatory and oversight agency responsible for safety in the workplace. ODBC Open Data Base Connectivity OEM Original Equipment Manufacturer Oersted [Oe] 1 Oersted = 2.021268 Ampere per inch Online/Offline If the TSM is connected to the Network, the network state of the TSM is online, if the TSM is disconnected, the state is offline. Oracle Manufacturer of database software. OSHA See “Occupational Safety and Health Administration”. 2-22 Packet A unit of data routed between an origin and a destination on any packet switching network. These “chunks” of data are an efficient size for routing. Pass A magnetically encoded document that provides access to designated portions of the system for a specified time period. Password Every user has his own individual, classified password that provides access to equipment. Path The path describes the location of a data file. PC Personal Computer – a mass-market class of computer. PCB Printed Circuit Board Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 2 Glossary Fare collection systems PCMCIA See “Personal Computer Memory Card International Association”. PCMCIA Personal Computer Memory Card International Association. In the TSMs it is used as a flash card for data transfer. PDU See “Portable Data Unit”. Permit A fare media element issued to a specific person that identifies that person as authorized for a reduced fare or adjustment. It is presented when the person purchases a ticket or pays for a ride. Physical Stock An actual ticket in a roll or a magazine, with an identifying sequential serial number printed on it. The number may differ from the “logical” number assigned by the ticket control software. PIN Personal Identification Number. PIN-Pad A PIN-pad is used by the customer to enter a PIN code for various Credit/Debit Card operations. Also, as part of the ADA Compliance Standard, the PIN-pad is used as an application steering system for a blind patron. Polling Data transmission initiated by inquiry. Portable Data Unit A device used to extract data from a farebox for uploading to the Garage Computer System. Power Connection Board The Power Connection Board, located on the back of the AFC machine housing, connects power and delivers V.11 communication protocol to other microprocessor-based components. Power Connection Box The Power Connection Box is typically located in the bottom right of the machine cabinet, but may be mounted elsewhere in some machines The unit routes 120 VAC Main Power to the appropriate subsystems in the AFC machine. Power Pack The NT-20 PP/3 Power Pack, a switching power supply, plugs into the V.11 Power Connection Board. The Power Pack converts incoming 120 VAC to the various DC operating voltages required for AFC machine components and devices. Powerfail Control A possible power failure is monitored by the system Primary Key Unique number (index) for a row in the database Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 2-23 Chapter 2 Glossary Process System Interface The Process System Interface (PSI) is a software process that both controls a hardware component and interprets its state. This process is specific to each hardware component. The PSI, which is responsible for communication between separate software modules, operates independently of the operating system. PROM Programmable Read-Only Memory PSI See “Process System Interface”. PSI number Address number of the device Psiboot.bat Helpfile that starts different processes. QA/QC Quality Assurance/Quality Control RAM Random Access Memory RF Radio Frequency – a high frequency electrical signal RGB Video display color standard (Red, Green, Blue) ROM Read-Only Memory RR Abbreviation for railroad RTTE Radio and Telecommunications Terminal Equipment Directive = RL 1999/EG) label identifies the radio license which is used for the transponder reading transactions. The label is located on the ACM (Additional Coin Magazine) connection board. RTU Remote Terminal Unit 2-24 S&B Scheidt & Bachmann-USA, Inc. SBC-1 Scheidt & Bachmann Main Computer System. Used in all S&B manufactured AFC machines that require a computer. Also referred to as the ECU (Electronic Control Unit.) SCR See “Smart Card Reader”. Service Command The Service Commands are entered into the service terminal to initiate actions (e.g. prints error codes, test tickets). Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 2 Glossary Fare collection systems Service Display See “Service Terminal Display”. Smart Card Reader A device that reads the encoded value stored on a smart card. SONET See “Synchronous Optical Network”. Sound Card The Sound Card, located in the ECU Main Computer, provides voice messages for the speaker and head phone jack, when available. Speaker See “Audio Speaker”. Stored Value Card A magnetically encoded ticket or smart card with a specified dollar value that provides access to designated portions of the system. The value on the card is reduced with each use. Synchronous Optical Network (SONET) An ANSI standard for fiber optic networks. System Devices that are integrated to perform a specific function, such as the Coin Processing System, Bank Note System, and so on. System Support Record This file contains the rows of the screen “User data”. It is downloaded to the Ticket Selling Machines. TCP/IP Transmission Control Protocol/Internet Protocol. The TCP is a reliable, connection-oriented protocol that delivers, with virtually no error, a byte stream originating on one machine to another machine anywhere on the Internet. The IP facilitates this transfer of data by placing the bytes into packets that are easily transmitted. Temperature Sensor A thermal sensor, connected to the Temperature Regulator Board, that monitors the internal temperature of the AFC machine housing. When the temperature moves outside an acceptable preset range (39.2 degrees F to149 degrees F), the Temperature Regulator Board automatically turns off the machine. Ticket A magnetically encoded plastic or paper document used for entrance to the system and for verification of payment. In general, this term refers to the physical media, which can be encoded as a stored value card or a time based pass. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 2-25 Chapter 2 Glossary Touch Controller Monitors the AFC Machine Customer Display touch screen panel. Reports the results of data input (screen touches) to the Application Software. (Applies only to systems equipped with Touch Screen devices.) Touch Screen A Touch Screen is the component part of the Customer/Agent Display that detects user input by sensing a touch (or tap) on specific areas of a surface wave-sensitive touch panel. UL See “Underwriters Laboratories, Inc.” Underwriters Laboratories, Inc. Underwriters Laboratories, Inc. – The testing agency that certifies the safety and effectiveness of specific electrical, fire, and security equipment UNIX Operating System. Upload The process of sending data from the Client to the Host Computer. Username Every individual has a unique username that identifies that person within the system. VAC Volts Alternating Current VDC Volts Direct Current Version Group of data downloaded to the devices. VGA Abbreviation for video graphics array 2-26 WAN See “Wide Area Network”. Watchdog Timer The Watchdog Timer monitors the ECU CPU. Should the CPU fall into a “dead” processor loop, the Watchdog Timer instructs the CPU to re-initialize the ECU and to reboot. WAV-File File containing audio data. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 2 Glossary Fare collection systems Wide Area Network (WAN) Spanning a country or continent, a Wide Area Network is a communication network that serves geographically separated areas and locations. Workstation PC within a network serving as a control, input, or monitoring device. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 2-27 Chapter 2 Glossary THIS PAGE INTENTIONALLY BLANK. 2-28 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 3 Declaration of Conformity Fare collection systems Chapter 3 3.1 Europe Declaration of Conformity The device complies to the European Directive RED 2014/53/EU The SV51 use the following radio frequencies in Europe Characteristic Specification Radio frequency: Transmission power: 2400 - 2483.5 MHz 49 mW radio frequency: Transmission power: 5150-5775 MHz 45 mW radio frequency: Transmission power: 13.56 MHz 1.18 µW Table 3-2 Operating Characteristics Edit: Stevens Art.#.: 86 -----, Ver. 1.02 Datum:13.12.2017 3-29 Chapter 3 Declaration of Conformity 3.2 USA/ CANADA NOTICE: This device complies with Part 15 of the FCC Rules and with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: 1. this device may not cause harmful interference, and 2. this device must accept any interference received, including interference that may cause undesired operation. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes: (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. NOTICE: Changes or modifications made to this equipment not expressly approved by (Scheidt&Bachmann) may void the FCC authorization to operate this equipment. Radiofrequency radiation exposure Information: This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. It also complies with Industry Canada licence-exempt RSS standard(s). The radiated output power of the device is far below the FCC radio frequency exposure limits. Nevertheless, the device shall be used in such a manner that the potential for human contact during normal operation is minimized. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: 3-30 Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. Edit: Stevens Art.#.: 86 -----, Ver. 1.02 Datum:13.12.2017 Chapter 4 Installation and Initialization Fare collection systems Chapter 4 Installation and Initialization 4.1 Overview The SV|51 installation instructions described in this chapter explain how to install the devices, but do not prepare the machines for operation. Once installation is complete, the installer should follow the SV|51 Initialization instructions. The following information and instructions are provided for the installer of a SV|51. NOTE: To avoid damage, deliver SV|51 equipment to the installation location in the original packaging and Scheidt & Bachmann wrapping. The SV|51 device is installed in locations chosen by the Transit Authority. The SV|51 is a device that is able to read and write to contactless smartcards. Placement of the SV|51s is at the discretion of the customer. The SV|51 equipment is fragile. Handle with extreme care. Do not drop! 4.1.1 Components The SV|51 has six main components: the base plate the power supply the stainless steel column with a welded mounting plate at the bottom the adapter ring the SV|51 Main Unit the lock Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 4-31 Chapter 4 Installation and Initialization SV|51 Main Unit Adapter ring Lock Stainless steel column Power supply mount Power Supply Base Plate Figure 4-11 The Union Pearson Express Station Fare Transaction Processor The safety labels shown in the section Machine Safety Labels must be followed. Review them carefully before proceeding.SV|51 4-32 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 4 Installation and Initialization Fare collection systems 4.3 Power For 120V/60Hz, power was read at 17.26W, apparent power at 17.62, current at 0.146A (146mA) and cos of 0.980. The power value is acceptable as it is less than 17.5 W. At 230V/50Hz, power was read at 20.38 W, apparent power at 25.97VA, current at 0.113A (113mA) and cos of 0.785. These values are acceptable. The estimated power consumption is in Table 4-3. Mode Power Consumption Standby SV|51 ready to accept Smart Card Approximately 20W Operational Smart Card processing and audio output Approximately 38W Table 4-3 Power Consumption In the event of a power failure, the SV|51 will perform an orderly shutdown based on the energy stored in local capacitors. When power is restored, the SV|51 will start up and return to full operation without the need for manual intervention. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 4-33 Chapter 4 Installation and Initialization 4.4 Block Diagram Figure 4-12 is the Block Diagram for the device. Block Diagram Platform Validator SV|51 New Validation Platform 03 73511 CPU-Module Trizeps VII 51 80442 RGB 18 bit 5,7” LCD 640x480 PWM LED Backlight IMX6 ARM Cortex A9 800MHz single core 1GB RAM mSD WiFi USB 2.0 Flat ribbon cable SCR Symmetric DPC Antenna 03 77156 I/O 2xSAM 4 EMV LEDs 2xSAM Backup mSD Card Temperature Sensor Debug Interface Barcode Scanner RS232 Diese Zeichnung wird bei Änderungen nicht berücksichtigt. This drawing is not to be considered for future revisions. Der Inhalt dieses Dokumentes ist urheberrechtlich geschützt. The content of this document is protected by copyrights. Technische Änderungen vorbehalten - Copyright Scheidt & Bachmann GmbH Wake Up by Clock Speaker Hardware Watchdog & Reset 2x Pushbutton Onboard Amplifier Power Supply 3,3 V / 5 V Power Limiter Buffer Capacitors I2C Location EEPROM I2C Headphone Jack I/O Connection Board 03 77525 RJ45 (IP54) To pole See page 2 OPTIONAL Accesible via service opening Valid for fix and optional Datum 09.06.17 Gepr. 09.06.17 EL Norm 09.06.17 EL Zust. Scheidt & Bachmann GmbH D-41238 Mönchengladbach Name Bearb. --.--.-Datum 86 35967 0 - VKS ----Bearb. Gepr. --Norm Blatt/Anzahl 1 /2 Figure 4-12 Block Diagram SV|51 Page 1 of 2 4-34 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 4 Installation and Initialization Fare collection systems Block Diagram Platform Validator SV|51 Variant 1 Power supply in SV51 pole To functional unit see page 1 Pole Power Supply 120 -230 VAC / 24 VDC IP54 / NEMA3 120 - 230 VAC LAN Diese Zeichnung wird bei Änderungen nicht berücksichtigt. This drawing is not to be considered for future revisions. Der Inhalt dieses Dokumentes ist urheberrechtlich geschützt. The content of this document is protected by copyrights. Technische Änderungen vorbehalten - Copyright Scheidt & Bachmann GmbH Variant 2 Power from SV51 Connection Box 10x To functional unit see page 1 Pole Ethernet Cable with LAN and 36VDC From SV51 Connection Box 10x Datum 09.06.17 VKS Gepr. 09.06.17 EL EL Norm Zust. Scheidt & Bachmann GmbH D-41238 Mönchengladbach Name Bearb. 09.06.17 --.--.-Datum 86 35967 0 - ----Bearb. Gepr. --Norm Blatt/Anzahl 2 /2 Figure 4-13 Block Diagram SV|51 Page 2 of 2 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 4-35 Chapter 4 Installation and Initialization 4.5 Column Variations/ Conduit Entry Points The SV|51 column provides two options for conduit entry ( Figure 4-14). The first is at the bottom through the mounting plate. The second is through an opening provided at the rear of the SV|51 column. The PRESTO customized opening has a height of 70 mm and width of 30 mm with a rounded top. Rear Conduit Entry Point Bottom Conduit Entry Point Figure 4-14 SV|51 Conduit Entry Points 4-36 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 4 Installation and Initialization Fare collection systems 4.6 Mounting Options There are two ways to install the base plate of an SV|51. 4.1.2 Drilling into Concrete This method assumes the Transit Agency prepared a concrete surface. Drilling four holes into the concrete and securing four bolts in these holes allows these bolts to hold the SV|51 in place. This method may utilize either the bottom or side fed conduit entry options. 4.1.3 Adhesive Option The adhesive option utilizes a floor plate that has four pre-installed bolts. An industrial strength adhesive secures the plate to the platform surface and the bolts secure the SV|51 to the floor plate. This method must utilize the side entry conduit option. For locations where drilling is not permitted a floor plate will be used. The floor plate will be glued to the ground and is comprised of two components fitted together. One is a 180 mm x 180 mm steel inlay for the bolts. The other is a 700 mm x 700 mm hard coated aluminum plate ( Figure 4-15). Base Plate Mounting Plate Figure 4-15 Mounting Plate for Adhesive Option NOTE: By selecting the gluing mounting option a floor plate is utilized which may pose a tripping hazard for SV|51 device users. The floor plate is designed with a 45 degree beveled edge with a total height of 10mm. The final height of the floor plate will be determined based on the type and amount of glue applied to the mounting area to secure the floor plate to the ground. NOTE: Ensure sable and even ground! Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 4-37 Chapter 4 Installation and Initialization 4.7 Conduit Before SV|51 installation begins, the following requirements must be met: Requirements Power and data cabling run in separate conduits to the identified installation location. The size of the conduit at the installation location may be no larger than 12.7 mm diameter. The power cabling must run from a determined power source. Data cabling run from the GO Transit network rack. The data cabling at the SV|51 device end must be outdoor rated cat6 cable. Termination is to a clamp inside the SV|51’s power supply. The ground at the identified installation location must be level and free of obstructions. Both the bottom and side fed conduit entry options are to use a 12.7mm water tight flex conduit. This will allow the device installers on site to align the conduit with the bottom openings of the power supply junction box inside the SV|51 column. 4.1.4 Side Conduit Entry Both power and data conduits must feed into the SV|51 column through the entry point at the rear of the column ( Figure 4-15). The conduit lengths must be a minimum of 300mm from rear entry point of SV|51 column. A minimum length of 470mm of power cable and 770mm of data cable must be available from the rear entry point of the SV|51 column. 4.1.5 Bottom Conduit Both power and data conduits must feed into the SV|51 column through the hole Entry in the SV|51 baseplate ( Figure 4-16). The conduit lengths must be a minimum of 130mm from bottom of SV|51 column. A minimum length of 300mm of power cable and 600mm of data cable must be available from the bottom of SV|51 column. Figure 4-16 Bottom Conduit Entry 4-38 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 4 Installation and Initialization Fare collection systems 4.8 4.1.6 Installation Scheidt & Bachmann will provide one set of items listed in the Bill of Materials ( Table 4-4) with each SV|51. Bill of Materials The items in Table 4-4 will be included as part of the SV|51 Bill of Materials. Qty Part Name S&B p/n SV|51 Validator 03 71656 Floor Plate (for glued down solution) 03 71688 Lock 86 33878 Collared Hexagon Nut M12 70 03705 Washer for M12 Power Supply Unit incl. cable with RJ45 connector 03 71274 Holder for power supply 5103485 03 71273 Screw for holder, M8 70 03058 Washers for M* Screw for Power Supply 70 03661 M10 Hexagon Screw, optional if levelling is required 70 03133 Screws for securing column to baseplate 70 01474 Screws for securing adapter ring to the column 70 03072 Stainless Steel Column (Housing) 03 71705 Base Plate 03 71272 End sleeve power cable (optional, for stranded power cables) n/a Table 4-4 Bill of Materials 4.1.7 Tools Required At a minimum, the installation of the SV|51 will require the following tools: Cable Cutter. Wrench with sockets for M8, M10, and M12 hexagonal screws/nuts. Ratchet. Two Extended Ratchet Sockets (1m) and (>= 23cm). Bubble Level. Sealing material for the conduit at entrance and terminal points of the power supply. SD Card Labeling Printer. Keys. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 4-39 Chapter 4 Installation and Initialization 4.8.1 SV|51 Installation Steps The following steps demonstrate how to install a SV|51. It is assumed that the conduit requirements have been met prior to the first installation step below: Drilled Solution: four bolts should be permanently fixed into holes drilled into the concrete as per the drilling pattern. The size of the bolts is M12. They should extend out of the concrete between 40 – 70 mm. The installation package includes 4 nuts for mounting the plate to the concrete. Adhesive Solution: A floor plate pre-assembled with four bolts. The installation shall utilize an adhesive to secure the floor plate to the ground. There are only two minor differences in the installation steps for the two variations: 4.1.8 4.1.8.1 4-40 Mounting the base plate Drilled solution The glued solution is secured at the installation site by utilizing four bolts on the floor plate, while the drilled solution is secured using four bolts drilled into concrete. The power and data cables can be fed through the bottom or side of the SV|51 column for the drilled solution, while these cables must be fed through the side of the SV|51 column for the glued solution. The front side of the base plate can be distinguished by the two screw openings in front of the conduit opening as shown in Figure 4-17. The front side would be the closest side to the user if they were using the SV|51 front face. Place the base plate on the concrete; ensure the four bolts pass through the middle screw openings on the base plate. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 4 Installation and Initialization Fare collection systems 4.8.1.1 Adhesive solution Place the base plate on the floor plate; ensure the four bolts pass through the middle screw openings on the base plate. Use a wrench to secure the base plate on the concrete/floor plate by means of a washer and a nut for each of the four bolts as shown in blue in Figure 4-17. Four Inner Screws Figure 4-17 Generic Base Plate Ensure the base plate is level by using a bubble level. If the base plate is not level, the four inner screws (on the same side) shown in Figure 4-17 may be used to level the base plate. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 4-41 Chapter 4 Installation and Initialization 4.8.2 Attaching the Power Supply Mount to the Base Plate The Power Supply Unit is comprised of two parts: the Power Supply Mount and the Power Supply Junction Box. The Power Supply Mount secures the power supply Junction Box to the base plate inside the SV|51 housing ( Figure 4-18). Assemble the Power Supply Mount on the level base plate using two hexagonal screws and tighten. Figure 4-18 Power Supply Mount 4-42 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 4 Installation and Initialization Fare collection systems Screw Junction Box Screw Figure 4-19 Power Supply Junction Box Mounted Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 4-43 Chapter 4 Installation and Initialization 4.8.3 Connecting Cables STEP 1: Switch off main circuit breaker. STEP 2: Open the Power Supply Junction Box by removing the twelve screws and the cover. Set aside the screws. F2 - 0.5AT The cable entry into the device must be mechanically strain-relieved. When the cable is pulled out, the connection of the protective earth conductor must be established / existing until the end. CLG-60 F2 - 0.5AT DCOUTPUT SW+GNGE RT RT 1 2 GNGE RT SW G N F1 - 6.3AT ACINPUT ACINPUT RT Power Supply GNGE BL BN FOR WALLM. F1 - 6.3AT GNGE G NL BN Figure 4-20 Cable Connections 4-44 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 4 Installation and Initialization Fare collection systems STEP 3: Bottom Fed Conduit Entry: Ensure the power source and data cables are passed through conduits from the bottom of the column up to the two entrance points at the bottom of the Power Supply Junction Box. Side Fed Conduit Entry: Ensure the power source and data cables are passed through conduits from the back of the column up to the two entrance points at the bottom of the Power Supply Junction Box. STEP 4: The installer may choose which liquid sealants and fittings to use. STEP 5: Connect the power source to its respective termination points at the bottom of the Power Supply Junction Box as shown in Figure 4-20. STEP 6: Run the data cable through the internal conduit and insert it at its termination point near the top of the Power Supply Junction Box. Power Data Figure 4-21 Data and Power Cables The power supply inside the junction box combines the power source and data into a single output (24V DC) with an RJ Industrial 10G Ethernet Cable Termination. Note that the power supply is delivered with this Ethernet Cable already mounted. The other side of the pre-installed cable will be connected to the back of the SV|51 main unit. Replace the cover of the Power Supply Junction Box and secure it using the twelve screws previously set aside. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 4-45 Chapter 4 Installation and Initialization 4.8.4 Mounting the Column to the Base Plate STEP 1: Place the column onto the base plate such that the lower side of the column aligns with back side of the power supply unit. Figure 4-22 Orientation of the Column with Respect to the Power Supply Unit STEP 2: Ensure that the four outer screw openings on the base plate are aligned with the screw openings on the welded mounting plate attached to the bottom of the column. Use the extended socket and ratchet to screw the four outer bolts that secure the column on top of the base plate. For accurate leveling, the bolts need to be fastened in a crosswise order. STEP 3: Use a bubble level to ensure that the column is indeed level. 4-46 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 4 Installation and Initialization Fare collection systems 4.8.5 Mounting the Adapter Ring The adapter ring has eight holes, four of which are used for the floor mount solution and the other four are included for a potential wall-mounted SV|51. Figure 4-23 shows the orientation of the adapter ring on the column and the four holes that are used for the floor mount solution. Figure 4-23 Adapter Ring Orientation and Screws STEP 1: Place the adapter ring on top of the column and slide the adapter ring from top to bottom until it fits into place. STEP 2: Ensure that the four screw openings of the adapter ring are aligned with the corresponding four screw openings of the adapter ring mount. STEP 3: Use four screws to secure the adapter ring to the column. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 4-47 Chapter 4 Installation and Initialization 4.8.6 Power and Data Connections for the SV|51 The other side of the cable connected to the termination point of the Power Supply Junction Box connects to the back of the SV|51 to provide power and data connection ( Figure 4-24). STEP 1: Plug-in the RJ Industrial 10G Ethernet Cable Termination into the termination point of the validator. Figure 4-24 SV|51 Main Unit Assembly NOTE: The four mushroom screws on the back of the SV|51 are pre-assembled into the validator. STEP 2: Hold the SV|51 on top of the adapter ring STEP 3: Align the four Mushroom Screws on the back of the SV|51 with the appropriate holes in the adapter ring. STEP 4: Slide the validator down to secure it on top of the adapter ring. STEP 1: Put the lock into the side of the column. STEP 2: Lock the lock using the special key provided. 4-48 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 4 Installation and Initialization Fare collection systems 4.9 Initialization 4.1.9 SV|51 Provisioning Prerequisites The following are the prerequisites for device provisioning: New Device with the required firmware already installed Personalized SAM card installed in the Device Device is connected to the Production network/environment Device Provisioning SD Card (SD Card A) which contains the PDS Device Application installer packages Location-specific labeled SD Card (SD Card B) containing Device Configuration Data (Config.xml) Factory SD Card Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 4-49 Chapter 4 Installation and Initialization 4.1.9.1 Technical Specifications W = 200 mm (including Edge Connector) H = 1127 mm D = 320 mm ???? This product has been designed and manufactured in compliance with Directive 2002/95/EC of the European Parliament and the Council on restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS Directive). Radio frequency: 2400 - 2483.5 MHz Transmission power: 49 mW Radio frequency: 5150-5775 MHz Transmission power: 45 mW Radio frequency: 13.56 MHz Transmission power: 1.18 µW IP 54 (dust protected but not tight / splashing water from all directions) The SV|51 pole is not water tight, but the power supply is (NEMA3) IK 10 for option without buttons (20 Joule = 5 kg / 40 cm) IK 09 for option with buttons (10 Joule = 5 kg / 20 cm) Acceptance criteria: No break of front glass allowed but minor optical impacts like scratches are allowed. Operating temperature: -30 to +50°C Storage temperature: -40 to +70°C Humidity 10% to 95% not condensing Mechanical Stress (Vibration test by ISO 16750-3) Not required - (stationary device) EN 62368 EN 60950-22 (outdoor equipment) Emission: EN 61000-6-4 (class A) Immunity: EN 50121-4 (class A) The immunity to overvoltage is the task of the baseboard were the Smart Card Reader is plugged in. (The Smart Card Reader must always be supplied with a defined voltage) UL 94 V1 Mechanical dimensions Width x Height x Depth Weight RoHS compliance Radio IP rating (ingress protection) IK rating (impact protection) Temperature Electrical Safety EMC/EMI Immunity against overvoltage Flammability 4-50 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 5 Module Removal Fare collection systems Chapter 5 5.1 Module Removal Module Removal This section discusses how to remove and replace components. Turn off power at the main facility breaker before proceeding. Figure 5-25 shows the front and back views of the main unit. Figure 5-25 Front and Back Views of the main unit These steps assume the installers followed the procedures outlined in 4.1.4 Side Conduit Entry or 4.1.5 Bottom Conduit Entry. If there is not enough slack in the wires, as specified in the Installation Procedures, alternative steps must be followed. See “Alternative Procedure” on page 57. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 5-51 Chapter 5 Module Removal 5.9.1 Main Unit The drawing in Figure 5-26 illustrates how to open the SV|51 and remove the main unit. STEP 1: Use the key to unlock the device. STEP 2: Slide the main unit up and then pull up and away to disconnect it from the stainless steel column. STEP 3: Remove the cable. STEP 4: Plug the cable into the new main unit. STEP 5: Place the new main unit in the proper position on the stainless steel column and then press down and slide to connect. STEP 6: Use the key to lock the device. Figure 5-26 SV|51 Main Unit Removal 5-52 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 5 Module Removal Fare collection systems 5.10 Accessing the After removing the main unit as described in section 5.9.1, it is necessary to Power Supply access the power supply junction box. Use Figure 5-27 for reference. STEP 1: Loosen the two screws attaching the power supply junction box to the power supply mount. Leave them attached to the backside of the power supply unit. STEP 2: Pull the power supply junction box upward and then outward, away from the power supply mount. STEP 3: Place the power supply junction box in a position convenient for removing the back cover. screw power supply screw Figure 5-27 Accessing the Power Supply Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 5-53 Chapter 5 Module Removal 5.10.1 Fuse Replacement The drawing in Figure 5-28 shows how to replace the fuses in the main unit of the SV|51. STEP 1: Remove the main unit as described in section 5.9.1 and the power supply junction box as described in section 5.10. STEP 2: Open the Power Supply Junction Box by removing the twelve screws and the cover. Set aside the screws. STEP 3: Lift the appropriate fuse cover and remove the blown fuse. STEP 4: Insert a new fuse. STEP 5: Replace the fuse cover. STEP 6: Replace the cover and reinsert all twelve screws. Tighten appropriately. STEP 7: Align the two screw openings at the Power Supply Mount with the two screw heads of the power supply unit and slide it into position. UL Information F2 - 0.5AT US Technology Equipment 4NZ5 LISTED STEP 8: Tighten the two screws with a ratchet to secure the Power Supply Mount to its holder. F1 - 6.3AT CLG-60 Figure 5-28 Fuse Replacement STEP 9: Re-install the main unit ( Figure 5-29). 5-54 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 5 Module Removal Fare collection systems STEP 10: Lock the device. Figure 5-29 MicroSD Card Removal 5.2 MicroSD Card Removal and Replacement The drawing in Figure 5-29 shows how to remove and replace the MicroSD Card in the main unit. STEP 1: Remove the main unit as described in section 5.9.1. STEP 2: Remove the plate as shown in Figure 5-29. STEP 3: Remove the MicroSD Card. STEP 4: Replace the MicroSD Card. STEP 5: Place the main unit on the stainless steel column and complete locking as shown in Figure 5-30. Only the shown MicroSD Card gets replaced in the field. S&B will ship the device with the SD card on the CPU module inserted. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 5-55 Chapter 5 Module Removal Figure 5-30 Main Unit Installation 5.3 Tools and Consumables There are no consumables for this device. The only tool is a unique Lock used to open and close the device. Device or Component Name Part Number SV|51 main unit 86 XXXX Lock 86 XXXX Key 86 XXXX MicroSD Cards 51 03826 or local purchase Table 5-5 Part Numbers 5-56 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 5 Module Removal Fare collection systems 5.11 Alternative Procedure If there is not enough slack in the wires to follow the preferred procedure for removing the power supply, follow these steps. STEP 1: Turn off power at the main facility breaker before proceeding. STEP 2: Remove the main unit as specified in 5.9.1 STEP 3: Remove the stainless steel column. Remove all caulking around the base. Use the extended socket and ratchet to unscrew the four outer bolts that secure the column on top of the base plate. Put the four bolts in a safe place. They will be used to re-install the stainless steel column. Lift the stainless steel column up until there is enough clearance to avoid damaging any components and set it aside. STEP 4: At this point, it is possible to access the power supply. Follow the steps in 5.10 and 5.10.1 to replace fuses and reattach the power supply to the power supply mount. STEP 5: Reinstall the stainless steel column as specified in 4.1.8 Mounting the Column to the Base Plate. STEP 6: Re-install the main unit ( Figure 5-30). STEP 7: Lock the device. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 5-57 Chapter 5 Module Removal THIS PAGE INTENTIONALLY BLANK. 5-58 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 6 Preventive Maintenance Fare collection systems Chapter 6 Preventive Maintenance 6.1 General Maintenance and Cleaning The following general preventive maintenance procedures are for the overall maintenance and cleaning of the SV|51. This includes testing and validating the equipment to ensure proper operation. During this Preventive Maintenance process, notify the Network Control Administrator that alarms may be triggered. Unless otherwise specified, the power must be turned “Off” prior to performing maintenance procedures. Turn off power at the main facility breaker before proceeding. Figure 6-31 SV|51 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 6-59 Chapter 6 Preventive Maintenance 6.12 Preventive Maintenance Schedule Summary Table 6-6 is a single source that summarizes all of the preventive maintenance (PM) procedures mentioned in this chapter. Use this table to determine what procedures that need to be accomplished, and when they should be scheduled. When the recommended preventive maintenance intervals have both a time period and a receipt usage maximum, then preventive maintenance must take place when either the time or the usage maximum is reached. These are maximum maintenance intervals, which may have to be reduced, and they assume average usage in a moderate environment. If certain machines are heavily used or exposed to atypical environmental conditions, such as extreme temperature fluctuations or nearby construction work, then preventive maintenance must be undertaken more frequently in order to reduce the amount and frequency of field maintenance. Operation and maintenance histories should be consulted and preventive maintenance procedures undertaken for those machines and locations where experience shows more frequent preventive maintenance will reduce field maintenance. Table 6-6 Recommended PM Schedule/Frequency FREQUENCY Every Month DESCRIPTION Cleaning and Visual Inspection of the Exterior REFERENCE Section 6.2.2 Screen Preventive Maintenance Section 6.2.3 Lock Preventive Maintenance Every Three Months Cleaning and Visual Inspection of the Interior 6.2 Materials and Replacement Parts Section 6.2.4 Section 6.2.1 Table 6-7 provides a complete list of the materials and replacement parts needed to perform preventive maintenance on the SV|51. ITEM DESCRIPTION Canned Air WHERE USED General Use Alcohol Isopropyl, (70% min.) General Use Lexan Cleaner Windex (or other mild cleanser) Customer Display Heavy Duty Shop Cloths Lint-free, soft Miscellaneous Use 8633729 PRESTO Card Tap Sticker Sticker Card Tap Area Table 6-7 Materials and Replacement Parts 6-60 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 6 Preventive Maintenance Fare collection systems 6.13 Complete Assembly 6.2.1 Follow these procedures for the preventive maintenance of the SV|51. Cleaning and Visual Inspection of Interior Preventive maintenance cycle: Every 3 months STEP 1: Remove any foreign materials from the inside of the SV|51 (see section 6.2). STEP 2: Use canned air to remove small particles from the interior of the SV|51. STEP 3: Clean the interior surface of the SV|51 Housing with alcohol. STEP 4: Inspect the mounting of all the components. STEP 5: Visually inspect the condition of all cables for wear and chafing. 6.2.2 Cleaning and Visual Inspection of Exterior The exterior of the SV|51 should be kept clean. Preventive maintenance cycle: Every Month STEP 1: Clean exterior of SV|51 with alcohol (see section 6.2). STEP 2: Visually inspect the SV|51 exterior for damage. 6.2.3 Screen Preventive maintenance cycle: Every Month Perform the following maintenance and cleaning procedures for the Screen: STEP 1: Clean exterior surface of the screen with a soft lint-free cloth and screen/window cleaner (see section 6.2). Do not use an acid-based cleaner. STEP 2: Visually check the Display glass for any cracks or other damage. 6.2.4 Test for proper The SV|51 Lock Switch must be checked for proper adjustment. adjustment of the Lock Switch STEP 1: Insert the key into the lock and turn. STEP 2: Turn the key to the closed position and remove. Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 6-61 Chapter 6 Preventive Maintenance THIS PAGE INTENTIONALLY BLANK. 6-62 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017 Chapter 7 IPC Fare collection systems Chapter 7 IPC 7.1 IPC Pages IPC in this chapter give the customer an overview of the SV|51. 50 10 40 30 20 Figure S&B Part Item Number 10 86XXXX 20 0371705 30 86XXXX 40 86XXXX 50 0371274 Edit: Stevens Part Description Functional Unit Housing 0371292 Welded Key Lock Junction Box for SV-50 Art.#.: 86 -----, Version: 1.02 Available as Spare Part LLA Qty Datum:13.12.2017 7-63 Chapter 7 IPC THIS PAGE INTENTIONALLY BLANK. 7-64 Edit: Stevens Art.#.: 86 -----, Version: 1.02 Datum:13.12.2017
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