Schlage AL Series Service Manual 106719
User Manual: Schlage AL-Series Service Manual Product Manual
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AL-Series Service manual Contents 5 Introduction 4 Trim Assemblies 5 Passage Latch Trim 6 Exit Lock Trim 7 Bath/Bedroom Privacy Lock Trim 8 Hospital Privacy Lock Trim 9 Entrance/Office Lock Trim 10 Entrance Lock Trim 11 Classroom Lock Trim 12 Storeroom Lock Trim 13 Faculty Restroom Lock Trim 14 Single Dummy Trim 15 Trim Options 15 Levers 15 Lever Designs 15 Lever Inserts 16 Tactile Warning 16 Roses 16 Trim Finishes 17 Chassis Assemblies 18 AL10S Passage Lock Chassis Assembly 19 AL25D Exit Lock Chassis Assembly 20 AL40S Bath /Bedroom Lock Chassis Assembly 21 AL44S Hospital Privacy Lock Chassis Assembly 22 AL50PD Entrance /Office Lock Chassis Assembly 23 AL53PD Entrance Lock Chassis Assembly 24 AL70PD Classroom Lock Chassis Assembly 25 AL80PD Storeroom Lock Chassis Assembly 27 Latches 27 Latch accessories and adapters 28 Strikes 29 Cylinder Options 29 Standard Cylinders 29 FSIC and SFIC Cylinders 30 Full Size Interchangeable Core 30 Small Format Interchangeable Core 31 Interchangeable Core Related Parts and Levers 31 Cylinder Conversion 32 Parts 32 Parts for 2-Inch Doors 32 Hub, Frame and Housing Kits 32 Plunger Units 33 Screws and Screw Packs 33 Screws 33 Screw Packs, Standard 33 Screw Packs, Torx 34 Door Handing 35 Ordering Procedure 35 Limited Warranty 26 AL85PD Faculty Restroom Lock Chassis Assembly Schlage • AL-Series service manual • iii Introduction This manual contains a complete listing of AL-Series (Grade 2) cylindrical lock parts and assemblies manufactured by the Schlage Lock Company. This edition lists components of AL-Series locks manufactured after June, 2003. Exploded views of chassis and trim are shown with parts for standard size doors, with accompanying charts to identify parts for replacement purposes. In addition, lock trim ordering procedures, general cylinder information, and all auxiliary components of the AL-Series cylindrical locks are included. Schlage AL-Series lock parts are manufactured to close tolerances and are interchangeable between functions. Conversion of functions may be performed by identifying necessary substitution parts and following assembly as indicated on the lock drawings. Standard Features* Certifications ANSI/BHMA Certified A156.2, 2003, Series 4000, Grade 2, UL listed for 3-hour fire door Latch 1Z\,” x 2Z\v”, Square corner faceplate, 1” housing diameter, Z\x” throw Strike 1Z\v” x 4 M\,”, ANSI, Square corner, no box Backset 2 C\v” Cylinder 6-Pin solid brass, keyed 6-pin, S123 keyway, keyed different (KD)** Door Range 1C\,” – 1M\,” Keys Two nickel silver cut keys per lock, 6-pin, S123 section** * Locks are furnished with standard features unless otherwise specified. ** Items specified in C keyway will be furnished with cylinder keyed 5-pin and with 5-pin keys unless otherwise specified. Schlage • AL-Series service manual • 5 Lock Assembly Drawing Index Lock Assembly Drawing Index The Lock Assembly Drawing Index provides illustrations and textual descriptions of available functions. Page numbers for full trim and chassis drawings are referenced. Outside Inside Deadlatch Lever Turn/Push-Button Key Springlatch Blank Plate Emergency Turn-Button Function Schlage AL10S ANSI A156.2, 2003, Series 4000, Grade 2 ANSI F75 AL25D AL40S Push-Button F76 Chassis Page Page Description Outside function Inside function Passage Latch Lever is always unlocked. Lever is always unlocked and is always free for immediate egress. 9 22 Exit Lock Blank plate outside. Lever is always unlocked and is always free for immediate egress. 10 23 Bath/Bedroom Privacy Lock Outside lever is locked by inside push-button. May be unlocked from outside with small screwdriver (not included), or with 35-250 emergency key.. Push-button locks outside lever. Turning inside lever or closing door releases button. 11 24 Inside lever is always free for immediate egress. Note: Any function with a deadlatch locks the latchbolt when door is closed. See page 5 for identification. * Trim AL85 functions are not available in Full Size or Small Format Interchangeable cores. 6 • Schlage • AL-Series service manual Lock Assembly Drawing Index Function Schlage ANSI A156.2, 2003, Series 4000, Grade 2 ANSI AL44S Description Outside function Inside function Hospital Privacy Lock Outside lever is locked by inside push-button. Unlocked from outside by turning emergency turn-button. Push-button locks outside lever. Turning inside lever or closing door releases button. Trim Chassis Page Page 12 25 Inside lever is always free for immediate egress. AL50PD F82 AL53PD F109 Entrance/ Office Lock Outside lever is locked by inside push-button. Unlocked from outside with key. Push-button locks outside lever. Turning inside lever releases button. Inside lever is always free for immediate egress. 13 26 Entrance Lock Turn/Push-Button: Outside lever is locked by pushing and turning the inside turn/push-button. Key must be used until turn/push-button is unlocked. Turn/Push-Button: Outside lever is locked by pushing and turning the inside turn/push-button until button is manually unlocked. 14 27 Push-Button: Outside lever is locked by pushing the inside push-button. Key must be used until push-button is unlocked. Unlocked from outside with key. Push-Button: Pushing button locks outside lever. Turning inside lever releases button. Inside lever is always free for immediate egress. AL70PD F84 Classroom Lock Outside lever is locked and unlocked by key outside. Inside lever is always unlocked and free for immediate egress. 15 28 AL80PD F86 Storeroom Lock Outside lever is fixed. Entrance by key only. Inside lever is always unlocked and free for immediate egress. 16 29 AL85PD * F93 Faculty Restroom Lock with Indicator Cylinder Outside lever is fixed. Entrance by key only. When push-button is activated from inside, only the emergency master key will allow entrance. Push-button activates occupancy indicator, allowing only emergency master key to operate. Turning lever or closing door releases button. Spannerbutton rotation provides lock-out feature. Inside lever is always free for immediate egress. 17 30 Single Dummy Trim Dummy trim for one side of door. Use as door pull or as matching inactive trim. 18 — AL170 Note: Any function with a deadlatch locks the latchbolt when door is closed. See page 5 for identification. * AL85 functions are not available in Full Size or Small Format Interchangeable cores. Schlage • AL-Series service manual • 7 Trim Assemblies 5 6 7 8 9 10 11 12 13 14 Passage Latch Trim Exit Lock Trim Bath/Bedroom Privacy Lock Trim Hospital Privacy Lock Trim Entrance/Office Lock Trim Entrance Lock Trim Classroom Lock Trim Storeroom Lock Trim Faculty Restroom Lock Trim Single Dummy Trim 8 • Schlage • AL-Series service manual Trim Assemblies Passage Latch Trim AL10S 2 9 50 44 7 45 25 3 55 10 47 9 48 45 44 2 8 46 3 50 No. Part no. No. Description 2 Description Closed Lever (2) 51-025* 44 Driver Cap A700-041** 3 Rose (2) 04-060 45 Driver Bushing A700-039** 7 Inside Spring Cage A100-053** 46 Springlatch 11-116 8 Outside Spring Cage A100-054** 47 Strike, ANSI standard, no box 10-025 9 Castle Nut (2) C604-354 48 Latch Housing Sleeve (for M\," housing only) G506-815 10 Anchor Spring C503-308 50 Lever insert (2) A700-044** 25 Spring Cage Mounting Screw (2) C604-395 55 AL10 Chassis 61-210-134*** * For locks manufactured after June 2003. See Levers on page 19 for a complete list of lever part numbers. ** For locks manufactured after May 2002. Part no. *** Chassis part number is for reference only. Schlage • AL-Series service manual • 9 Trim Assemblies Exit Lock Trim AL25D 2 9 50 44 7 45 25 3 55 32 33 47 48 46 No. Part no. No. Description 2 Description Closed Lever 51-025* 44 Driver Cap Part no. A700-041** 3 Rose 04-060 45 Driver Bushing A700-039** 7 Inside Spring Cage A100-053** 46 Deadlatch 11-096 9 Castle Nut C604-354 47 Strike, ANSI standard, no box 10-025 25 Spring Cage Mounting Screws (2) C604-395 48 Latch Housing Sleeve (M\," housing only) G506-815 32 Cotter Pin C604-273 50 Lever insert A700-044* 33 Rose, Outside Blank C604-402 55 AL25 Chassis 61-225-134*** * For locks manufactured after June 2003. See Levers on page 19 for a complete list of lever part numbers. ** For locks manufactured after May 2002. *** Chassis part number is for reference only. AL25 Door Thickness Adjustment Door Thickness Blank Rose Adjustment 1C\," Place cotter pin at hole A on the Blank Rose. 1C\v" Place cotter pin at hole B on the Blank Rose. 2" Non-standard door thickness for AL25. Specify 2" door thickness on order. If cotter pin adjustment is necessary, place at hole B. 10 • Schlage • AL-Series service manual Cotter Pin Blank Rose B A Trim Assemblies Bath/Bedroom Privacy Lock Trim AL40S 1 9 50 44 7 45 3 55 25 10 47 9 45 48 44 1 8 46 3 50 No. Description Part no. No. Description Part no. 1 Open Lever (2) 51-026* 44 Driver Cap A700-041** 3 Rose (2) 04-060 45 Driver Bushing A700-039** 7 Inside Spring Cage A100-053** 46 Springlatch 11-116 8 Outside Spring Cage A100-054** 47 Strike, ANSI standard, no box 10-025 9 Castle Nut (2) C604-354 48 Latch Housing Sleeve (for M\," housing only) G506-815 10 Anchor Spring C503-308 50 Lever insert (2) A700-044** 25 Spring Cage Mounting Screws (2) C604-395 55 AL40 Chassis 61-240-134*** * For locks manufactured after June 2003. See Levers on page 19 for a complete list of lever part numbers. ** For locks manufactured after May 2002. *** Chassis part number is for reference only. Schlage • AL-Series service manual • 11 Trim Assemblies Hospital Privacy Lock Trim AL44S 1 9 50 44 7 45 25 3 55 10 47 9 45 48 44 8 46 1 3 50 No. Description Part no. No. Description Part no. 1 Open Lever (2) 51-026* 44 Driver Cap A700-041** 3 Rose (2) 04-060 45 Driver Bushing A700-039** 7 Inside Spring Cage A100-053** 46 Springlatch 11-116 8 Outside Spring Cage A100-054** 47 Strike, ANSI standard, no box 10-025 9 Castle Nut (2) C604-354 48 Latch Housing Sleeve (for M\," housing only) G506-815 10 Anchor Spring C503-308 50 Lever insert (2) A700-044* 25 Spring Cage Mounting Screws (2) C604-395 55 AL44 Chassis 61-240-134*** * For locks manufactured after June 2003. See Levers on page 19 for a complete list of lever part numbers. ** For locks manufactured after May 2002. *** Chassis part number is for reference only. 12 • Schlage • AL-Series service manual Trim Assemblies Entrance/Office Lock Trim AL50PD 1 9 50 44 7 45 25 3 55 10 47 9 45 48 44 8 46 1 3 50 4 No. Description Part no. No. Description Part no. 1 Open Lever (2) 51-026* 44 Driver Cap A700-041** 3 Rose (2) 04-060 45 Driver Bushing A700-039** 4 Cylinder 21-020 46 Deadlatch 11-096 7 Inside Spring Cage A100-053** 47 Strike, ANSI standard, no box 10-025 8 Outside Spring Cage A100-054** 48 Latch Housing Sleeve (for M\," housing only) G506-815 9 Castle Nut (2) C604-354 50 Insert (2) A700-044** 10 Anchor Spring C503-308 55 AL50 Chassis 61-253-134*** 25 Spring Cage Mounting Screws (2) C604-395 * For locks manufactured after June 2003. See Levers on page 19 for a complete list of lever part numbers. ** For locks manufactured after May 2002. *** Chassis part number is for reference only. Schlage • AL-Series service manual • 13 Trim Assemblies Entrance Lock Trim AL53PD 1 9 50 44 7 45 3 55 25 10 47 9 48 45 44 1 8 46 3 50 4 No. Description Part no. No. Description Part no. 1 Open Lever (2) 51-026* 44 Driver Cap A700-041** 3 Rose (2) 04-060 45 Driver Bushing A700-039** 4 Cylinder 21-020 46 Deadlatch 11-096 7 Inside Spring Cage A100-053** 47 Strike, ANSI standard, no box 10-025 8 Outside Spring Cage A100-054** 48 Latch Housing Sleeve (for M\," housing only) G506-815 9 Castle Nut (2) C604-354 50 Insert (2) A700-044** 10 Anchor Spring C503-308 55 AL53 Chassis 61-253-134*** 25 Spring Cage Mounting Screws (2) C604-395 * For locks manufactured after June 2003. See Levers on page 19 for a complete list of lever part numbers. ** For locks manufactured after May 2002. *** Chassis part number is for reference only. 14 • Schlage • AL-Series service manual Trim Assemblies Classroom Lock Trim AL70PD 2 9 50 44 7 45 3 55 25 10 47 9 45 48 44 1 8 46 3 50 4 No. Description Part no. No. Description Part no. 1 Open Lever 51-026* 25 Spring Cage Mounting Screws (2) C604-395 2 Closed Lever 51-025* 44 Driver Cap A700-041** 3 Rose (2) 04-060 45 Driver Bushing A700-039** 4 Cylinder 21-020 46 Deadlatch 11-096 7 Inside Spring Cage A100-053** 47 Strike, ANSI standard, no box 10-025 8 Outside Spring Cage A100-054** 48 Latch Housing Sleeve (for M\," housing only) G506-815 9 Castle Nut (2) C604-354 50 Lever insert (2) A700-044** 10 Anchor Spring C503-308 55 AL70 Chassis 61-270-134*** * For locks manufactured after June 2003. See Levers on page 19 for a complete list of lever part numbers. ** For locks manufactured after May 2002. *** Chassis part number is for reference only. Schlage • AL-Series service manual • 15 Trim Assemblies Storeroom Lock Trim AL80PD 2 9 50 44 7 45 3 55 25 10 47 9 45 48 44 1 8 46 3 50 4 No. Description Part no. No. Description Part no. 1 Open Lever 51-026* 25 Spring Cage Mounting Screws (2) C604-395 2 Closed Lever 51-025* 44 Driver Cap A700-041** 3 Rose (2) 04-060 45 Driver Bushing A700-039** 4 Cylinder 21-020 46 Deadlatch 11-096 7 Inside Spring Cage A100-053** 47 Strike, ANSI standard, no box 10-025 8 Outside Spring Cage A100-054** 48 Latch Housing Sleeve (for M\," housing only) G506-815 9 Castle Nut (2) C604-354 50 Lever insert (2) A700-044** 10 Anchor Spring C503-308 55 AL80 Chassis 61-280-134*** * For locks manufactured after June 2003. See Levers on page 19 for a complete list of lever part numbers. ** For locks manufactured after May 2002. *** Chassis part number is for reference only. 16 • Schlage • AL-Series service manual Trim Assemblies Faculty Restroom Lock Trim AL85PD 2 9 50 7 44 45 3 41 25 55 10 47 9 45 48 44 1 8 46 3 4 No. Description Part no. No. Description Part no. 1 Open Lever 51-026* 41 Sleeve, Spindle A700-003 2 Closed Lever 51-025* 44 Driver Cap A700-041** 3 Rose (2) 04-060 45 Driver Bushing A700-039** 4 Cylinder 21-021 46 Deadlatch 11-096 7 Inside Spring Cage A100-053** 47 Strike, ANSI standard, no box 10-025 8 Outside Spring Cage A100-054** 48 Latch Housing Sleeve (for M\," housing only) G506-815 9 Castle Nut (2) C604-354 50 Lever insert (2) A700-044** 10 Anchor Spring C503-308 55 AL85 Chassis 61-285-134*** 25 Spring Cage Mounting Screws (2) C604-395 * For locks manufactured after June 2003. See Levers on page 19 for a complete list of lever part numbers. ** For locks manufactured after May 2002. *** Chassis part number is for reference only. Schlage • AL-Series service manual • 17 Trim Assemblies Single Dummy Trim AL170 57 52 56 45 54 53 44 2 58 3 Threaded rod to mount two AL170 trims back-to-back No. Description 50 Part no. No. Description Part no. 2 Closed Lever 51-025* 52 Spindle and Hub A710-007 3 Rose 04-060 53 Mounting Screws (2) L583-133 7 Inside Spring Cage A100-053** 54 Housing, Spring Cage C604-400 44 Driver Cap A700-041** 56 Washer A501-171 45 Driver Bushing A700-039** 57 Thru Bolt A501-746 50 Lever insert A700-044** 58 Spindle, Threaded Rod A501-167 * For locks manufactured after June 2003. See Levers on page 19 for a complete list of lever part numbers. ** For locks manufactured after May 2002. 18 • Schlage • AL-Series service manual Trim Options Trim Options Levers Description Part number Manufactured date Closed lever and insert 51-021 Before June 2003 Open lever and insert 51-023 Closed lever and insert 51-025 Open lever and insert 51-026 Full size core lever and insert 51-022 Small format core lever and insert 51-024 After June 2003 – Lever Designs Levers are pressure cast zinc. All levers are ADA Accessibility compliant. Neptune, Omega and Saturn lever designs meet California code for Z\x” or less return to the door. Jupiter (JUP) Neptune (NEP) 4Z\v" 108 mm Omega (OME) 4Z\v" 108 mm 4Z\v" 108 mm 4Z\v" 108 mm 3M\zn" 87 mm 2Z\x" 64 mm Saturn (SAT) 3M\zn" 87 mm 3M\zn" 87 mm 2Z\x" 64 mm 2Z\x" 64 mm 3M\zn" 87 mm 2Z\x" 64 mm Lever Inserts Description Part number Lever insert for 1C\," -1M\," doors * A700-015 Lever insert for 1C\," -1M\," doors ** A700-044 Lever insert for SFIC A700-045 Lever insert for interchangeable core with 1C\," -1M\," doors *** A700-047 * For locks manufactured before May 2002 ** For locks manufactured after May 2002. *** For locks manufactured after March 2003. Schlage • AL-Series service manual • 19 Trim Options Tactile Warning Available on Saturn design levers only. Applied to outside lever only unless otherwise specified. Roses Rose trims are available in wrought brass or bronze. 04-060 RHO for JUP, NEP, SAT levers 04-060 OME for Omega lever Trim Finishes Schlage AL-Series lock products are available in a range of durable, top-quality finishes. Most are available with a clear coating that protects against damaging environmental factors, including sea air, high humidity, or corrosive vapors. The antimicrobial coating on Schlage AL-Series locks works to protect the hardware’s surface by inhibiting the growth of bacteria, mold and mildew. The coating is made using ionic silver (AG+), a single atom that is missing one orbital electron that interacts with the bonding sites on the microbe surface. The result is that silver ions surround bacterial cells, blocking food and respiration supply, and slowing bacterial growth. Finishes are coded according to the Builders Hardware Manufacturers Association (BHMA). The nearest old U.S. equivalent code designations are shown in parentheses. Code Description Code Description 605 (US 3) Bright brass 619 (US 15) Satin nickel 606 (US 4) Satin brass 625 (US 25) Birght chromium plated 609 (US 5) Antique brass 626 (US 26D) Satin chromium plated 612 (US 10) Satin bronze 626AM 613 (US 10B) Oil rubbed bronze 643e 20 • Schlage • AL-Series service manual Antimicrobial coating on satin chromium (US 11) Aged bronze (e=equivalent to bhma std) Chassis Assemblies 18 Passage Lock Chassis Assembly 19 Exit Lock Chassis Assembly 20 Bath /Bedroom Lock Chassis Assembly 21 Hospital Privacy Lock Chassis Assembly 22 Entrance /Office Lock Chassis Assembly 23 Entrance Lock Chassis Assembly 24 Classroom Lock Chassis Assembly 25 Storeroom Lock Chassis Assembly 26 Faculty Restroom Lock Chassis Assembly Schlage • AL-Series service manual • 21 Chassis Assemblies Passage Lock Chassis Assembly AL10S C N B D E A H J B K Letter Description Part no. Letter Description Part no. A Slide, Non-Restoring A590-181 H Spindle and Catch, Outside A710-020 B Hub (2) A700-046 J Plate, Outside A700-004 C Housing, Chassis A700-057 K Frame, Hub A700-056 D Spindle and Catch, Inside A710-004 N Spring, Slide (2) A501-311 E Plate, Hub, Inside A501-305 22 • Schlage • AL-Series service manual Chassis Assemblies Exit Lock Chassis Assembly AL25D C N B D E A G L K Letter Description Part no. Letter Description Part no. A Slide, Non-Restoring A590-181 G Plate, AL25 Outside A501-874 B Hub A700-046 K Frame, Hub A700-056 C Housing, Chassis A700-057 L Hub, AL25 Outside A700-016 D Spindle and Catch, Inside A710-004 N Spring, Slide (2) A501-311 E Plate, Hub, Inside A501-305 Schlage • AL-Series service manual • 23 Chassis Assemblies Bath /Bedroom Lock Chassis Assembly AL40S P C B N D X E A R S H J B K Letter Description Part no. Letter Description Part no. A Slide, Restoring A590-180 K Frame, Hub A700-056 B Hub (2) A700-046 N Spring, Slide (2) A501-311 C Housing, Chassis A700-057 P Plunger and Button, Inside 51-039 D Spindle and Catch, Inside A710-004 R Plunger and Button, Outside 51-040 E Plate, Hub, Inside A501-305 S Cam and Spring A301-402 H Spindle and Catch, Outside A710-020 X Spring A700-036 J Plate, Outside A700-004 24 • Schlage • AL-Series service manual Chassis Assemblies Hospital Privacy Lock Chassis Assembly AL44S P C B N D X E R A S H J B K Letter Description Part no. Letter Description Part no. A Slide, Restoring A590-180 K Frame, Hub A700-056 B Hub (2) A700-046 N Spring, Slide (2) A501-311 C Housing, Chassis A700-057 P Plunger and Button, Inside 51-039 D Spindle and Catch, Inside A710-004 R Plunger and Button, Outside 51-041 E Plate, Hub, Inside A501-305 S Cam and Spring A301-402 H Spindle and Catch, Outside A710-020 X Spring A700-036 J Plate, Outside A700-004 Schlage • AL-Series service manual • 25 Chassis Assemblies Entrance /Office Lock Chassis Assembly AL50PD P C B N D S E A H J B K Letter * Description Part no. Letter Description Part no. A Slide, Non-Restoring * A590-181 J Plate, Outside A700-004 B Hub A700-046 K Frame, Hub A700-056 C Housing, Chassis A700-057 N Spring, Slide (2) A501-311 D Spindle and Catch, Inside A710-004 P Plunger and Button 51-039 E Plate, Hub, Inside A501-305 S Cam and Spring A301-402 H Spindle and Catch, Outside A710-001 AL50PD is available with restoring slide. Order by AL50PD x XA11-297. 26 • Schlage • AL-Series service manual Chassis Assemblies Entrance Lock Chassis Assembly AL53PD P C B N D S E A H J B K Letter * Description Part no. Letter Description Part no. A Slide, Non-Restoring * A590-181 J Plate, Outside A700-004 B Hub A700-046 K Frame, Hub A700-056 C Housing, Chassis A700-057 N Spring, Slide (2) A501-311 D Spindle and Catch, Inside A710-004 P Plunger and Button 51-037 E Plate, Hub, Inside A501-305 S Cam and Spring A301-402 H Spindle and Catch, Outside A710-001 AL53PD is available with restoring slide. Order by AL50PD x XA11-297. Schlage • AL-Series service manual • 27 Chassis Assemblies Classroom Lock Chassis Assembly AL70PD C N T B V D S E A U H J L K Letter Description Part no. Letter Description Part no. A Slide, Non-Restoring A590-159 K Frame, Hub A700-056 B Hub A700-046 L Hub, AL70 Outside A700-014 C Housing, Chassis A700-057 N Spring, Slide (2) A501-311 D Spindle and Catch, Inside A710-004 S Plug, Cam A501-721 E Plate, Hub, Inside A501-305 T Spring Seat A508-597 H Spindle and Catch, Outside A710-001 U Spacer, Cam A501-791 J Plate, Outside A700-004 V Cam, Spiral A700-017 28 • Schlage • AL-Series service manual Chassis Assemblies Storeroom Lock Chassis Assembly AL80PD T C N B W D E A S H J B K Letter Description Part no. Letter Description Part no. A Slide, Non-Restoring A590-159 J Plate, Outside A501-901 B Hub (2)w A700-046 K Frame, Hub A700-056 C Housing, Chassis A700-057 N Spring, Slide (2) A501-311 D Spindle and Catch, Inside A710-004 S Cam and Spring A201-370 E Plate, Hub, Inside A501-305 T Spring Seat A508-597 H Spindle and Catch, Outside A710-001 W Wedge, Spindle A501-615 Schlage • AL-Series service manual • 29 Chassis Assemblies Faculty Restroom Lock Chassis Assembly AL85PD P C B N T D W E A S H J B K Letter Description Part no. Letter Description Part no. A Slide, Restoring A590-158 K Frame, Hub A700-056 B Hub A700-046 N Spring, Slide (2) A501-311 C Housing, Chassis A700-057 P Plunger and Button 51-038 D Spindle and Catch, Inside A710-004 S Cam and Spring A301-402 E Plate, Hub, Inside A501-305 T Spring Seat A508-597 H Spindle and Catch, Outside A710-001 W Wedge, Spindle A501-615 J Plate, Outside A501-901 30 • Schlage • AL-Series service manual Latches Latches Part number Springlatch Deadlatch 11-068 11-085 11-069 11-088 11-110 11-104 11-111 11-091 11-112 11-092 11-116 11-096 11-113 11-105 11-118 11-103 Backset Housing diameter Description 2C\," M\," Square corner, 1" x 2Z\v" Z\v" radius round corner, 1" x 2Z\v" 2C\v" 1" 1" circular drive-in, (605 and 626 finish only) M\," Square corner, 1" x 2Z\v" Z\v" radius round corner, 1" x 2Z\v" 1" Square corner, 1Z\," x 2Z\v", standard 1" circular drive-in, (605 and 626 finish only) 1" 3C\v" 11-116 Square corner, 1Z\," x 2Z\v" 11-096 11-104 ÎÎ Note: 2 C\,” backset latches require backset extension link 41-005. See “Latch Accessories and Adapters” below. ÎÎ Specify latch finish: 605, 606, 609, 612, 613, 619, 625, 626, 643. Latch accessories and adapters Part number Description 37-001 Metal door reinforcement kit for M\,” and 1” diameter housings. (Specify door thickness) 39-030 * Adapts a square corner latch and a 2 C\v” high square corner strike to a Z\x” rabbeted door and frame preparation 41-005 ** 5” Backset extension link (must be used with 2Z\,” backset latches) A501-565 Reinforcement for non-reinforced metal doors 1C\,” thick. Fits both M\,” and 1” diameter housings A501-566 Reinforcement for non-reinforced metal doors 1C\v” thick. Fits both M\,” and 1” diameter housings A501-567 3Z\x” long latch housing sleeve, reinforcement for joint between latch and backset link, or to hold latch in metal doors A501-878 Faceplate adapter to adapt 1” faceplate to 1Z\,” door preparation G506-815 1” long latch housing sleeve to adapt M\,” diameter housing to 1” latch bore 37-001 41-005 Sleeve, A501-567 Reinforcement A501-566, 1C\,” door A501-567, 1C\v” door G506-815 39-030 Spacer for latch Shield for strike * 39-030 Rabbeted latch and strike kit is available for Springlatch and Deadlatch applications. Available in 605 and 626 finish only. ** 41-005 requires: 1) reinforcement when used in hollow metal doors, and 2) one G506-815 sleeve when used with 1” latch holes. Schlage • AL-Series service manual • 31 Strikes Strikes Part Number Lip Length Description 10-001 1", 1Z\,", 1Z\v", 1Z\x", 1C\v", 2" Square corner T-strike 1Z\," x 2C\v", with strike box (specify lip length) 10-004 1Z\," Z\v" radius round corner T-strike 1Z\," x 2C\v", with strike box 10-025 1C\zn" ANSI 1Z\v" x 4M\,", standard, no box 1C\,", 1Z\x" ANSI 1Z\v" x 4M\,", no box (specify lip length) 10-026 1Z\," Square corner, 1B\," x 2Z\v", full lip, no box 10-027 1Z\," Z\v" radius round corner, 1B\," x 2Z\v", full lip, no box 10-058 1M\cx" Circular, adjustable 1C\v" diameter (605 and 626 finish only) K510-066 – Box for ANSI strike 10-001 10-004 10-025 10-026 10-027 10-058 K510-066 Specify strike finish: 605, 606, 609, 612, 613, 619, 625, 626, 643 (except 10-058 circular strike available in 605, 626 finish only) 32 • Schlage • AL-Series service manual Cylinder Options Cylinder Options Standard Cylinders Standard cylinders are available in Classic keyway or patented Everest keyway. Specify keyway. Functions Cylinder Mechanism Complete Cylinder All functions except AL85 Conventional 21-020 Primus 20-728 Primus-XP 20-728-XP Primus UL437 20-528 Primus UL437-XP 20-258-XP Conventional 21-021 AL85 Hotel/Motel Lock 21-020 20-728 21-021 FSIC and SFIC Cylinders Full Size Interchangeable Core (FSIC) cylinders are available for Saturn lever design and JD suffix locksets only. Locks are furnished 1-bitted with two 6-pin keys unless otherwise specified. FSIC cylinders may be integrated into any 5-pin or 6-pin Schlage key system. Small Format Interchangeable Core (SFIC) cylinders are available for Saturn lever design and BD suffix locksets only. SFIC cylinders are for Schlage Everest B and Everest 29 R family restricted keyway cores. SFIC cylinders are compatible with Best ®, Falcon and other competitive small format cores. FSIC and SFIC cylinders are not available with Omega lever design, and not available with AL85 function . Description Part Number FSIC Conventional core 23-030 FSIC Primus 20-740 FSIC Primus-XP 20-740-XP SFIC Everest combinated core 80-037 SFIC Everest uncombinated core 80-036 SFIC Best keyway 7-pin uncombinated core 80-033 SFIC Best keyway 6-pin uncombinated core 80-043 23-030 80-037 Schlage • AL-Series service manual • 33 Cylinder Options Full Size Interchangeable Core Classic, Exploded View Tumbler springs Master pin Top pins Control bottom pin Bottom pins Cylinder cap pin Actuating pin Retainer cap Control key Actuating ring Cap Pin Spring Shell Plug Assembled with retainer cap pin and cap pin spring Full Size Interchangeable Core Parts Description Part Number Description Part Number Cap pin spring C503-115 Actuating ring C603-956 Retainer cap C503-118 Actuating pin (control top pin) C603-964 Cylinder cap pin C603-827 Control bottom pin C603-967 Small Format Interchangeable Core Everest, Exploded View Plug retainer Top pins Build-up pins Bottom pins Tumbler springs Master pins Sleeve with control lug Shell Plug Check pin spring Undercut groove 34 • Schlage • AL-Series service manual Check pin Cylinder Options Interchangeable Core Related Parts and Levers Description Part Number Full size core lever and lever insert 51-022 Full size core driver, universal A700-052 Small format core lever and lever insert 51-024 Small format core retainer A700-021 Small format core driver C604-381 Small format core spacer D500-000* Small format core spindle and catch, outside (AL50, AL53, AL70, AL80) A710-008 Lever insert, SFIC A700-045 Lever insert, FSIC, 1C\,” - 1M\,” doors A700-047** * Two spacers required for 6-pin, one spacer required for 7-pin. ** For locks manufactured after March 2003. Cylinder Conversion (for part numbers, refer to list above) Conventional Cylinder to FSIC Lever insert FSIC Conventional Cylinder to SFIC (requires chassis disassembly) Lever insert, SFIC Driver Spindle and catch assembly Lever, FSIC Driver retainer Driver Lever, SFIC Schlage • AL-Series service manual • 35 Parts Parts Parts for 2-Inch Doors Part Number Description A700-043 Driver Bushing, 2-inch door (specify finish) A700-028 Hub, 2-inch door, outside and inside, except AL25 and AL70 outside (for locks manufactured after May 2003) * A700-029 Hub, 2-inch door, outside AL70 (for locks manufactured after May 2003) * A700-030 Hub, 2-inch door, outside AL25 A700-033 Full size interchangeable core lever insert, 2-inch door A700-034 Lever insert, 2-inch door * For locks manufactured before May 2003, see “Hub, Frame and Housing Kits” below. Hub, Frame and Housing Kits for Locks Manufactured before May, 2003 Part Number Function(s) Door Thickness Kit Contents A700-048 ALL except AL25 and AL70 1C\,” - 1M\,” A700-046, Hub (2) A700-050 A700-057, Housing (1) A700-056, Frame, hub (1) 2” A700-056, Frame, hub (1) A700-057, Housing (1) A700-028, Hub (2) A700-049 AL70 A700-051 1C\,” - 1M\,” 2” Plunger Units Part Number Description 51-037 Plunger unit, inside, AL53 51-038 Plunger unit, inside, AL85 51-039 Plunger unit, inside, AL40, AL44, AL50 51-040 Plunger unit, outside, AL40 51-041 Plunger unit, outside, AL44 Specify finish. 36 • Schlage • AL-Series service manual A700-056, Frame, hub (1) A700-014, Hub (1) A700-046, Hub (1) A700-057, Housing (1) A700-056, Frame, hub (1) A700-029, Hub (1) A700-028, Hub (1) A700-057, Housing (1) Screws and Screw Packs Screws and Screw Packs Screws Part Number Description A501-171 Washer, thru bolt, AL170, specify finish A501-746 Mounting, thru bolt, AL170 (Z\v”-20 x 2Z\x”, POH machine screw), specify finish C603-256 ANSI strike, (12-24 x 1”, PFH combo screw), specify finish C603-897 Latch and strike, (8-32 x C\v”, PFH combo screw), specify finish C604-395 Spring cage, (8-32 x 2Z\,”, PFH machine screw) L583-133 Mounting, surface, AL170 (#8 x 1”, sheet metal screw) Screw Packs, Standard Part Number Description/Contents B202-517 Latch and strike: C603-897 (4), specify finish C203-736 ANSI strike: C603-256 (2), specify finish C303-438 Spring cage: C604-395 (2) C303-029 Mounting, all functions except AL170: C603-897 (4); C604-395 (2); C603-256 (2); M504-271 (1), specify finish C303-421 Mounting, AL170: A501-167 (1); A501-171 (1); A501-746 (1); L583-133 (2); M504-271 (1), specify finish Screw Packs, Torx Part Number Description/Contents C203-311 Latch and strike: C503-766, T-15 (4), specify finish C203-312 Note: Latch and strike: C503-766, T-15 (2); L583-371, T-20 (2), specify finish Torx screw packs are furnished with appropriate T-xx installation tool(s). Schlage • AL-Series service manual • 37 Door Handing Door Handing All Schlage locks are reversible. Hand information should be specified to ensure proper cylinder orientation in keyed functions, and to ensure proper finish of latchbolt and strike for locks to be installed on reverse bevel doors. Use the diagram below to correctly determine the hand of the door. LH Left Hand INSIDE RH Right Hand OUTSIDE INSIDE LRB Left Hand Reverse Bevel 38 • Schlage • AL-Series service manual OUTSIDE RRB Right Hand Reverse Bevel Ordering Procedure Ordering Procedure To order Schlage products, descriptive data should be in the same sequence as shown below. Line Item Qty 1 2 Product 3 Line Item: Qty: Product: Outside Inside DES FIN DES FIN 4 5 6 7 Hand Latch Strike Dr Thk Ext Dim Additional Details 8 9 10 11 12 13 14 Line item number Quantity Complete lock product or part number Outside DES: Outside design code Outside FIN: Outside finish code Inside DES: Inside design code Inside FIN: Inside finish code Hand: Hand of door: Only one hand allowed per line item. Example: RH=right hand, LH=left hand, RR=right reverse, LH=left reverse Latch: Leave blank for standard latch or specify part number if non-standard latch is required Strike: Leave blank for standard strike or specify part number if non-standard latch is required. LLL=less strike Dr Thk: Ext: Dim: Additional Details: Door thickness: Enter door thickness if non-standard, example 138=1C\,”, 214=2Z\v”, 212=2Z\x” (EI or EO assumes the latch will be centered on 1” door, to which material has been added) Extension: Enter one of the following when door 2” thick or greater are specified: EE=extended equally, EI=extended inside, EO=extended outside, ED=extended differently Dimension: Enter dimension for non-standard strike lip length and mortise cylinder or blocking ring length Enter detail for keying information and for special requirements. Limited Warranty Schlage Lock Company (the “Company”) extends a three-year limited warranty from the original date of purchase to the Original User of the products manufactured by the Company (the “Product”) against defects in material and workmanship. Certain Products contain restrictions to this limited warranty, additional warranties or different warranty periods. Please see below for specific Product warranty information. The provisions of this warranty do not apply to Products:(i) used for purposes for which they are not designed or intended; (ii) which have been subjected to alteration, abuse, misuse, negligence or accident; (iii) which have been improperly stored, installed, maintained or operated; (iv) which have been used in violation of written instructions provided by Schlage; (v) which have been subjected to improper temperature, humidity or other environmental conditions (i.e., corrosion); or (vi) which, based on Schlage’s examination, do not disclose to Schlage’s satisfaction non-conformance to the warranty. Additionally, Schlage will not warrant ANSI A156.2 Grade 2 lever Product installed in educational facilities and student housing. Specific Product Warranty Restrictions / Additional Warranties Small Format Interchangeable Core (SFIC) Warranty: This limited warranty also applies to Schlage locks and housings when used with another manufacturer’s cores, or to Schlage cores (i.e. SFIC) when used in another manufacturer’s locks and housings. The use of unauthorized cylinder cams or other components with the Products shall void this warranty. Everest® Primus® Limited Lifetime Key Breakage Warranty:A limited lifetime warranty is provided to the Original User against key breakage, subject to the restrictions of this limited warranty. Schlage • AL-Series service manual • 39 About Allegion Allegion (NYSE: ALLE) creates peace of mind by pioneering safety and security. As a $2 billion provider of security solutions for homes and businesses, Allegion employs more than 7,800 people and sells products in more than 120 countries across the world. Allegion comprises 23 global brands, including strategic brands CISA®, Interflex®, LCN®, Schlage® and Von Duprin®. For more, visit www.allegion.com. © 2014 Allegion 006719, Rev. 03/14 www.allegion.com/us
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