Schlage AL Series Service Manual 106719

User Manual: Schlage AL-Series Service Manual Product Manual

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Page Count: 40

AL-Series
Service manual
Schlage • AL-Series service manual • iii
Contents
5 Introduction
4 Trim Assemblies
5 Passage Latch Trim
6 Exit Lock Trim
7 Bath/Bedroom Privacy Lock Trim
8 Hospital Privacy Lock Trim
9 Entrance/Oce Lock Trim
10 Entrance Lock Trim
11 Classroom Lock Trim
12 Storeroom Lock Trim
13 Faculty Restroom Lock Trim
14 Single Dummy Trim
15 Trim Options
15 Levers
15 Lever Designs
15 Lever Inserts
16 Tactile Warning
16 Roses
16 Trim Finishes
17 Chassis Assemblies
18 AL10S Passage Lock Chassis Assembly
19 AL25D Exit Lock Chassis Assembly
20 AL40S Bath/Bedroom Lock Chassis Assembly
21 AL44S Hospital Privacy Lock Chassis Assembly
22 AL50PD Entrance/Oce Lock Chassis Assembly
23 AL53PD Entrance Lock Chassis Assembly
24 AL70PD Classroom Lock Chassis Assembly
25 AL80PD Storeroom Lock Chassis Assembly
26 AL85PD Faculty Restroom Lock Chassis Assembly
27 Latches
27 Latch accessories and adapters
28 Strikes
29 Cylinder Options
29 Standard Cylinders
29 FSIC and SFIC Cylinders
30 Full Size Interchangeable Core
30 Small Format Interchangeable Core
31 Interchangeable Core Related Parts and Levers
31 Cylinder Conversion
32 Parts
32 Parts for 2-Inch Doors
32 Hub, Frame and Housing Kits
32 Plunger Units
33 Screws and Screw Packs
33 Screws
33 Screw Packs, Standard
33 Screw Packs, Torx
34 Door Handing
35 Ordering Procedure
35 Limited Warranty
Schlage • AL-Series service manual • 5
Introduction
This manual contains a complete listing of AL-Series (Grade 2) cylindrical lock parts and assemblies manufactured by the
Schlage Lock Company. This edition lists components of AL-Series locks manufactured aer June, 2003.
Exploded views of chassis and trim are shown with parts for standard size doors, with accompanying charts to identify parts
for replacement purposes. In addition, lock trim ordering procedures, general cylinder information, and all auxiliary
components of the AL-Series cylindrical locks are included.
Schlage AL-Series lock parts are manufactured to close tolerances and are interchangeable between functions. Conversion
of functions may be performed by identifying necessary substitution parts and following assembly as indicated on the lock
drawings.
Standard Features*
Certifications ANSI/BHMA Certified A156.2, 2003, Series 4000, Grade 2, UL listed for 3-hour fire door
Latch 1Z\,” x 2Z\v”, Square corner faceplate, 1” housing diameter, Z\x” throw
Strike 1Z\v” x 4M\,”, ANSI, Square corner, no box
Backset 2C\v”
Cylinder 6-Pin solid brass, keyed 6-pin, S123 keyway, keyed different (KD)**
Door Range 1C\,” – 1M\,”
Keys Two nickel silver cut keys per lock, 6-pin, S123 section**
* Locks are furnished with standard features unless otherwise specified.
** Items specified in C keyway will be furnished with cylinder keyed 5-pin and with 5-pin keys unless otherwise specified.
6 • Schlage • AL-Series service manual
Lock Assembly Drawing Index
Lock Assembly Drawing Index
The Lock Assembly Drawing Index provides illustrations and textual descriptions of available functions. Page numbers for full
trim and chassis drawings are referenced.
Outside Inside
Lever
Key
Deadlatch
Turn/Push-Button
Springlatch
Blank Plate
Push-Button
Emergency
Turn-Button
Function ANSI A156.2, 2003, Series 4000, Grade 2 Trim Chassis
Schlage ANSI Description Outside function Inside function Page Page
AL10S F75 Passage Latch Lever is always unlocked. Lever is always unlocked and is always
free for immediate egress.
922
AL25D Exit Lock Blank plate outside. Lever is always unlocked and is always
free for immediate egress.
10 23
AL40S F76 Bath/Bedroom
Privacy Lock
Outside lever is locked by inside
push-button. May be unlocked from
outside with small screwdriver (not
included), or with 35-250 emergency
key..
Push-button locks outside lever.
Turning inside lever or closing door
releases button.
Inside lever is always free for immediate
egress.
11 24
Note: Any function with a deadlatch locks the latchbolt when door is closed. See page 5 for identification.
* AL85 functions are not available in Full Size or Small Format Interchangeable cores.
Lock Assembly Drawing Index
Schlage • AL-Series service manual • 7
Function ANSI A156.2, 2003, Series 4000, Grade 2 Trim Chassis
Schlage ANSI Description Outside function Inside function Page Page
AL44S Hospital
Privacy Lock
Outside lever is locked by inside
push-button. Unlocked from outside by
turning emergency turn-button.
Push-button locks outside lever.
Turning inside lever or closing door
releases button.
Inside lever is always free for immediate
egress.
12 25
AL50PD F82 Entrance/
Oce Lock
Outside lever is locked by inside
push-button. Unlocked from outside
with key.
Push-button locks outside lever.
Turning inside lever releases button.
Inside lever is always free for
immediate egress.
13 26
AL53PD F109 Entrance Lock Turn/Push-Button: Outside lever is
locked by pushing and turning the
inside turn/push-button. Key must be
used until turn/push-button is
unlocked.
Push-Button:
Outside lever is locked by pushing the
inside push-button. Key must be used
until push-button is unlocked. Unlocked
from outside with key.
Turn/Push-Button:
Outside lever is locked by pushing and
turning the inside turn/push-button
until button is manually unlocked.
Push-Button:
Pushing button locks outside lever.
Turning inside lever releases button.
Inside lever is always free for immediate
egress.
14 27
AL70PD F84 Classroom
Lock
Outside lever is locked and unlocked by
key outside.
Inside lever is always unlocked and free
for immediate egress.
15 28
AL80PD F86 Storeroom
Lock
Outside lever is fixed. Entrance by key
only.
Inside lever is always unlocked and free
for immediate egress.
16 29
AL85PD * F93 Faculty
Restroom Lock
with Indicator
Cylinder
Outside lever is fixed. Entrance by key
only. When push-button is activated
from inside, only the emergency master
key will allow entrance.
Push-button activates occupancy
indicator, allowing only emergency
master key to operate. Turning lever or
closing door releases button. Spanner-
button rotation provides lock-out
feature. Inside lever is always
free for immediate egress.
17 30
AL170 Single Dummy
Trim
Dummy trim for one side of door. Use as
door pull or as matching inactive trim.
18 —
Note: Any function with a deadlatch locks the latchbolt when door is closed. See page 5 for identification.
* AL85 functions are not available in Full Size or Small Format Interchangeable cores.
8 • Schlage • AL-Series service manual
5 Passage Latch Trim
6 Exit Lock Trim
7 Bath/Bedroom Privacy Lock Trim
8 Hospital Privacy Lock Trim
9 Entrance/Oce Lock Trim
10 Entrance Lock Trim
11 Classroom Lock Trim
12 Storeroom Lock Trim
13 Faculty Restroom Lock Trim
14 Single Dummy Trim
Trim Assemblies
Trim Assemblies
Schlage • AL-Series service manual • 9
Passage Latch Trim
AL10S
10
55
7
9
44
45
47
46 8
3
2
25
9
3
2
44
45
48
50
50
No. Description Part no.
2Closed Lever (2) 51-025*
3Rose (2) 04-060
7Inside Spring Cage A100-053**
8Outside Spring Cage A100-054**
9Castle Nut (2) C604-354
10 Anchor Spring C503-308
25 Spring Cage Mounting Screw (2) C604-395
No. Description Part no.
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
46 Springlatch 11-116
47 Strike, ANSI standard, no box 10-025
48 Latch Housing Sleeve (for M\," housing only) G506-815
50 Lever insert (2) A700-044**
55 AL10 Chassis 61-210-134***
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
*** Chassis part number is for reference only.
10 • Schlage • AL-Series service manual
Trim Assemblies
Exit Lock Trim
AL25D
7
9
44
45
50
3
2
25
33
32
55
47
46
48
No. Description Part no.
2Closed Lever 51-025*
3Rose 04-060
7Inside Spring Cage A100-053**
9Castle Nut C604-354
25 Spring Cage Mounting Screws (2) C604-395
32 Cotter Pin C604-273
33 Rose, Outside Blank C604-402
No. Description Part no.
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
46 Deadlatch 11-096
47 Strike, ANSI standard, no box 10-025
48 Latch Housing Sleeve (M\," housing only) G506-815
50 Lever insert A700-044*
55 AL25 Chassis 61-225-134***
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
*** Chassis part number is for reference only.
AL25 Door Thickness Adjustment
Door Thickness Blank Rose Adjustment
Blank
Rose
Cotter
Pin
B
A
1C\,"Place cotter pin at hole A on the Blank Rose.
1C\v"Place cotter pin at hole B on the Blank Rose.
2" Non-standard door thickness for AL25.
Specify 2" door thickness on order. If cotter
pin adjustment is necessary, place at hole B.
Trim Assemblies
Schlage • AL-Series service manual • 11
Bath/Bedroom Privacy Lock Trim
AL40S
10
7
9
44
45
50
47
46 8
3
1
25
9
3
1
44
45
55
50
48
No. Description Part no.
1Open Lever (2) 51-026*
3Rose (2) 04-060
7Inside Spring Cage A100-053**
8Outside Spring Cage A100-054**
9Castle Nut (2) C604-354
10 Anchor Spring C503-308
25 Spring Cage Mounting Screws (2) C604-395
No. Description Part no.
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
46 Springlatch 11-116
47 Strike, ANSI standard, no box 10-025
48 Latch Housing Sleeve (for M\," housing only) G506-815
50 Lever insert (2) A700-044**
55 AL40 Chassis 61-240-134***
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
*** Chassis part number is for reference only.
12 • Schlage • AL-Series service manual
Trim Assemblies
Hospital Privacy Lock Trim
AL44S
10
55
7
9
44
45
47
46 8
3
1
25
9
3
1
44
45
50
48
50
No. Description Part no.
1Open Lever (2) 51-026*
3Rose (2) 04-060
7Inside Spring Cage A100-053**
8Outside Spring Cage A100-054**
9Castle Nut (2) C604-354
10 Anchor Spring C503-308
25 Spring Cage Mounting Screws (2) C604-395
No. Description Part no.
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
46 Springlatch 11-116
47 Strike, ANSI standard, no box 10-025
48 Latch Housing Sleeve (for M\," housing only) G506-815
50 Lever insert (2) A700-044*
55 AL44 Chassis 61-240-134***
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
*** Chassis part number is for reference only.
Trim Assemblies
Schlage • AL-Series service manual • 13
Entrance/Oce Lock Trim
AL50PD
10
55
7
9
44
45
47
46 8
3
1
25
9
3
1
44
45
4
50
48
50
No. Description Part no.
1Open Lever (2) 51-026*
3Rose (2) 04-060
4Cylinder 21-020
7Inside Spring Cage A100-053**
8Outside Spring Cage A100-054**
9Castle Nut (2) C604-354
10 Anchor Spring C503-308
25 Spring Cage Mounting Screws (2) C604-395
No. Description Part no.
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
46 Deadlatch 11-096
47 Strike, ANSI standard, no box 10-025
48 Latch Housing Sleeve (for M\," housing only) G506-815
50 Insert (2) A700-044**
55 AL50 Chassis 61-253-134***
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
*** Chassis part number is for reference only.
14 • Schlage • AL-Series service manual
Trim Assemblies
Entrance Lock Trim
AL53PD
10
55
7
9
44
45
47
46
48
8
3
1
25
9
3
1
44
45
4
50
50
No. Description Part no.
1Open Lever (2) 51-026*
3Rose (2) 04-060
4Cylinder 21-020
7Inside Spring Cage A100-053**
8Outside Spring Cage A100-054**
9Castle Nut (2) C604-354
10 Anchor Spring C503-308
25 Spring Cage Mounting Screws (2) C604-395
No. Description Part no.
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
46 Deadlatch 11-096
47 Strike, ANSI standard, no box 10-025
48 Latch Housing Sleeve (for M\," housing only) G506-815
50 Insert (2) A700-044**
55 AL53 Chassis 61-253-134***
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
*** Chassis part number is for reference only.
Trim Assemblies
Schlage • AL-Series service manual • 15
Classroom Lock Trim
AL70PD
10
55
7
9
44
45
47
46
48
8
3
2
25
9
3
1
44
45
4
50
50
No. Description Part no.
1Open Lever 51-026*
2Closed Lever 51-025*
3Rose (2) 04-060
4Cylinder 21-020
7Inside Spring Cage A100-053**
8Outside Spring Cage A100-054**
9Castle Nut (2) C604-354
10 Anchor Spring C503-308
No. Description Part no.
25 Spring Cage Mounting Screws (2) C604-395
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
46 Deadlatch 11-096
47 Strike, ANSI standard, no box 10-025
48 Latch Housing Sleeve (for M\," housing only) G506-815
50 Lever insert (2) A700-044**
55 AL70 Chassis 61-270-134***
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
*** Chassis part number is for reference only.
16 • Schlage • AL-Series service manual
Trim Assemblies
Storeroom Lock Trim
AL80PD
10
55
7
9
44
45
47
46
48
8
3
2
25
9
3
1
44
45
4
50
50
No. Description Part no.
1Open Lever 51-026*
2Closed Lever 51-025*
3Rose (2) 04-060
4Cylinder 21-020
7Inside Spring Cage A100-053**
8Outside Spring Cage A100-054**
9Castle Nut (2) C604-354
10 Anchor Spring C503-308
No. Description Part no.
25 Spring Cage Mounting Screws (2) C604-395
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
46 Deadlatch 11-096
47 Strike, ANSI standard, no box 10-025
48 Latch Housing Sleeve (for M\," housing only) G506-815
50 Lever insert (2) A700-044**
55 AL80 Chassis 61-280-134***
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
*** Chassis part number is for reference only.
Trim Assemblies
Schlage • AL-Series service manual • 17
Faculty Restroom Lock Trim
AL85PD
10
7
9
44
45
47
41
46 8
3
2
25
9
3
1
44
45
4
55
50
48
No. Description Part no.
1Open Lever 51-026*
2Closed Lever 51-025*
3Rose (2) 04-060
4Cylinder 21-021
7Inside Spring Cage A100-053**
8Outside Spring Cage A100-054**
9Castle Nut (2) C604-354
10 Anchor Spring C503-308
25 Spring Cage Mounting Screws (2) C604-395
No. Description Part no.
41 Sleeve, Spindle A700-003
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
46 Deadlatch 11-096
47 Strike, ANSI standard, no box 10-025
48 Latch Housing Sleeve (for M\," housing only) G506-815
50 Lever insert (2) A700-044**
55 AL85 Chassis 61-285-134***
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
*** Chassis part number is for reference only.
18 • Schlage • AL-Series service manual
Trim Assemblies
Single Dummy Trim
AL170
3
52
53
54
56
57
2
44
45
50
58
Threaded rod to
mount two AL170
trims back-to-back
No. Description Part no.
2Closed Lever 51-025*
3Rose 04-060
7Inside Spring Cage A100-053**
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
50 Lever insert A700-044**
No. Description Part no.
52 Spindle and Hub A710-007
53 Mounting Screws (2) L583-133
54 Housing, Spring Cage C604-400
56 Washer A501-171
57 Thru Bolt A501-746
58 Spindle, Threaded Rod A501-167
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
Trim Options
Schlage • AL-Series service manual • 19
Trim Options
Levers
Description Part number Manufactured date
Closed lever and insert 51-021 Before June 2003
Open lever and insert 51-023
Closed lever and insert 51-025 Aer June 2003
Open lever and insert 51-026
Full size core lever and insert 51-022 –
Small format core lever and insert 51-024
Lever Designs
Levers are pressure cast zinc. All levers are ADA Accessibility compliant. Neptune, Omega and Saturn lever designs meet
California code for Z\x” or less return to the door.
Jupiter (JUP) Neptune (NEP) Omega (OME) Saturn (SAT)
2Z\x"
64 mm
4Z\v"
108 mm
3M\zn"
87 mm
2Z\x"
64 mm
4Z\v"
108 mm
3M\zn"
87 mm
2Z\x"
64 mm
4Z\v"
108 mm
3M\zn"
87 mm
2Z\x"
64 mm
4Z\v"
108 mm
3M\zn"
87 mm
Lever Inserts
Description Part number
Lever insert for 1C\," -1M\," doors * A700-015
Lever insert for 1C\," -1M\," doors ** A700-044
Lever insert for SFIC A700-045
Lever insert for interchangeable core with 1C\," -1M\," doors *** A700-047
* For locks manufactured before May 2002
** For locks manufactured aer May 2002.
*** For locks manufactured aer March 2003.
20 • Schlage • AL-Series service manual
Trim Options
Tactile Warning
Available on Saturn design levers only. Applied to outside lever only unless otherwise specified.
Roses
Rose trims are available in wrought brass or bronze.
04-060 RHO
for JUP, NEP, SAT levers
04-060 OME
for Omega lever
Trim Finishes
Schlage AL-Series lock products are available in a range of durable, top-quality finishes. Most are available with a clear coating
that protects against damaging environmental factors, including sea air, high humidity, or corrosive vapors.
The antimicrobial coating on Schlage AL-Series locks works to protect the hardware’s surface by inhibiting the growth of
bacteria, mold and mildew. The coating is made using ionic silver (AG+), a single atom that is missing one orbital electron that
interacts with the bonding sites on the microbe surface. The result is that silver ions surround bacterial cells, blocking food and
respiration supply, and slowing bacterial growth.
Finishes are coded according to the Builders Hardware Manufacturers Association (BHMA). The nearest old U.S. equivalent
code designations are shown in parentheses.
Code Description
605 (US 3) Bright brass
606 (US 4) Satin brass
609 (US 5) Antique brass
612 (US 10) Satin bronze
613 (US 10B) Oil rubbed bronze
Code Description
619 (US 15) Satin nickel
625 (US 25) Birght chromium plated
626 (US 26D) Satin chromium plated
626AM Antimicrobial coating on satin chromium
643e (US 11) Aged bronze (e=equivalent to bhma std)
Schlage • AL-Series service manual • 21
Chassis Assemblies
18 Passage Lock Chassis Assembly
19 Exit Lock Chassis Assembly
20 Bath/Bedroom Lock Chassis Assembly
21 Hospital Privacy Lock Chassis Assembly
22 Entrance/Oce Lock Chassis Assembly
23 Entrance Lock Chassis Assembly
24 Classroom Lock Chassis Assembly
25 Storeroom Lock Chassis Assembly
26 Faculty Restroom Lock Chassis Assembly
22 • Schlage • AL-Series service manual
Chassis Assemblies
Passage Lock Chassis Assembly
AL10S
C
B
D
E
A
H
J
B
K
N
Letter Description Part no.
ASlide, Non-Restoring A590-181
BHub (2) A700-046
CHousing, Chassis A700-057
DSpindle and Catch, Inside A710-004
EPlate, Hub, Inside A501-305
Letter Description Part no.
HSpindle and Catch, Outside A710-020
JPlate, Outside A700-004
KFrame, Hub A700-056
NSpring, Slide (2) A501-311
Chassis Assemblies
Schlage • AL-Series service manual • 23
Exit Lock Chassis Assembly
AL25D
C
B
D
E
A
G
L
K
N
Letter Description Part no.
ASlide, Non-Restoring A590-181
BHub A700-046
CHousing, Chassis A700-057
DSpindle and Catch, Inside A710-004
EPlate, Hub, Inside A501-305
Letter Description Part no.
GPlate, AL25 Outside A501-874
KFrame, Hub A700-056
LHub, AL25 Outside A700-016
NSpring, Slide (2) A501-311
24 • Schlage • AL-Series service manual
Chassis Assemblies
Bath/Bedroom Lock Chassis Assembly
AL40S
H
B
S
X
R
P
C
B
D
E
A
J
K
N
Letter Description Part no.
ASlide, Restoring A590-180
BHub (2) A700-046
CHousing, Chassis A700-057
DSpindle and Catch, Inside A710-004
EPlate, Hub, Inside A501-305
HSpindle and Catch, Outside A710-020
JPlate, Outside A700-004
Letter Description Part no.
KFrame, Hub A700-056
NSpring, Slide (2) A501-311
PPlunger and Button, Inside 51-039
RPlunger and Button, Outside 51-040
SCam and Spring A301-402
XSpring A700-036
Chassis Assemblies
Schlage • AL-Series service manual • 25
Hospital Privacy Lock Chassis Assembly
AL44S
H
B
S
R
P
C
B
D
E
A
J
K
N
X
Letter Description Part no.
ASlide, Restoring A590-180
BHub (2) A700-046
CHousing, Chassis A700-057
DSpindle and Catch, Inside A710-004
EPlate, Hub, Inside A501-305
HSpindle and Catch, Outside A710-020
JPlate, Outside A700-004
Letter Description Part no.
KFrame, Hub A700-056
NSpring, Slide (2) A501-311
PPlunger and Button, Inside 51-039
RPlunger and Button, Outside 51-041
SCam and Spring A301-402
XSpring A700-036
26 • Schlage • AL-Series service manual
Chassis Assemblies
Entrance /Oce Lock Chassis Assembly
AL50PD
C
B
D
E
A
H
J
B
K
S
P
N
Letter Description Part no.
ASlide, Non-Restoring * A590-181
BHub A700-046
CHousing, Chassis A700-057
DSpindle and Catch, Inside A710-004
EPlate, Hub, Inside A501-305
HSpindle and Catch, Outside A710-001
Letter Description Part no.
JPlate, Outside A700-004
KFrame, Hub A700-056
NSpring, Slide (2) A501-311
PPlunger and Button 51-039
SCam and Spring A301-402
* AL50PD is available with restoring slide. Order by AL50PD x XA11-297.
Chassis Assemblies
Schlage • AL-Series service manual • 27
Entrance Lock Chassis Assembly
AL53PD
C
B
D
E
A
H
J
B
K
N
S
P
Letter Description Part no.
ASlide, Non-Restoring * A590-181
BHub A700-046
CHousing, Chassis A700-057
DSpindle and Catch, Inside A710-004
EPlate, Hub, Inside A501-305
HSpindle and Catch, Outside A710-001
Letter Description Part no.
JPlate, Outside A700-004
KFrame, Hub A700-056
NSpring, Slide (2) A501-311
PPlunger and Button 51-037
SCam and Spring A301-402
* AL53PD is available with restoring slide. Order by AL50PD x XA11-297.
28 • Schlage • AL-Series service manual
Chassis Assemblies
Classroom Lock Chassis Assembly
AL70PD
C
B
D
E
AU
H
J
L
K
TN
V
S
Letter Description Part no.
ASlide, Non-Restoring A590-159
BHub A700-046
CHousing, Chassis A700-057
DSpindle and Catch, Inside A710-004
EPlate, Hub, Inside A501-305
HSpindle and Catch, Outside A710-001
JPlate, Outside A700-004
Letter Description Part no.
KFrame, Hub A700-056
LHub, AL70 Outside A700-014
NSpring, Slide (2) A501-311
SPlug, Cam A501-721
TSpring Seat A508-597
USpacer, Cam A501-791
VCam, Spiral A700-017
Chassis Assemblies
Schlage • AL-Series service manual • 29
Storeroom Lock Chassis Assembly
AL80PD
C
B
D
E
A
H
S
J
B
K
N
W
T
Letter Description Part no.
ASlide, Non-Restoring A590-159
BHub (2)w A700-046
CHousing, Chassis A700-057
DSpindle and Catch, Inside A710-004
EPlate, Hub, Inside A501-305
HSpindle and Catch, Outside A710-001
Letter Description Part no.
JPlate, Outside A501-901
KFrame, Hub A700-056
NSpring, Slide (2) A501-311
SCam and Spring A201-370
TSpring Seat A508-597
WWedge, Spindle A501-615
30 • Schlage • AL-Series service manual
Chassis Assemblies
Faculty Restroom Lock Chassis Assembly
AL85PD
C
B
D
E
A
H
S
J
B
K
N
W
T
P
Letter Description Part no.
ASlide, Restoring A590-158
BHub A700-046
CHousing, Chassis A700-057
DSpindle and Catch, Inside A710-004
EPlate, Hub, Inside A501-305
HSpindle and Catch, Outside A710-001
JPlate, Outside A501-901
Letter Description Part no.
KFrame, Hub A700-056
NSpring, Slide (2) A501-311
PPlunger and Button 51-038
SCam and Spring A301-402
TSpring Seat A508-597
WWedge, Spindle A501-615
Latches
Schlage • AL-Series service manual • 31
Latches
Part number Backset Housing
diameter
Description
Springlatch Deadlatch
11-068 11-085 2C\,"M\,"Square corner, 1" x 2Z\v"
11-069 11-088 Z\v" radius round corner, 1" x 2Z\v"
11-110 11-104 1" 1" circular drive-in, (605 and 626 finish only)
11-111 11-091 2C\v"M\,"Square corner, 1" x 2Z\v"
11-112 11-092 Z\v" radius round corner, 1" x 2Z\v"
11-116 11-096 1" Square corner, 1Z\," x 2Z\v", standard
11-113 11-105 1" circular drive-in, (605 and 626 finish only)
11-118 11-103 3C\v"1" Square corner, 1Z\," x 2Z\v"
11-116 11-096 11-104 ÎNote: 2 C\,” backset latches
require backset extension
link 41-005. See “Latch
Accessories and Adapters”
below.
ÎSpecify latch finish: 605,
606, 609, 612, 613, 619,
625, 626, 643.
Latch accessories and adapters
Part number Description
37-001 Metal door reinforcement kit for M\,” and 1” diameter housings. (Specify door thickness)
39-030 * Adapts a square corner latch and a 2 C\v” high square corner strike to a Z\x” rabbeted door and frame preparation
41-005 ** 5” Backset extension link (must be used with 2Z\,” backset latches)
A501-565 Reinforcement for non-reinforced metal doors 1C\,” thick. Fits both M\,” and 1” diameter housings
A501-566 Reinforcement for non-reinforced metal doors 1C\v” thick. Fits both M\,” and 1” diameter housings
A501-567 3Z\x” long latch housing sleeve, reinforcement for joint between latch and backset link, or to hold latch in metal doors
A501-878 Faceplate adapter to adapt 1” faceplate to 1Z\,” door preparation
G506-815 1” long latch housing sleeve to adapt M\,” diameter housing to 1” latch bore
37-001 41-005 G506-815 39-030
Sleeve, A501-567
Reinforcement
A501-566, 1C\,” door
A501-567, 1C\v” door
Spacer for latch
Shield for strike
* 39-030 Rabbeted latch and strike kit is available for Springlatch and Deadlatch applications. Available in 605 and 626 finish only.
** 41-005 requires: 1) reinforcement when used in hollow metal doors, and 2) one G506-815 sleeve when used with 1” latch holes.
32 • Schlage • AL-Series service manual
Strikes
Strikes
Part Number Lip Length Description
10-001 1", 1Z\,", 1Z\v", 1Z\x", 1C\v", 2" Square corner T-strike 1Z\," x 2C\v", with strike box (specify lip length)
10-004 1Z\,"Z\v" radius round corner T-strike 1Z\," x 2C\v", with strike box
10-025 1C\zn"ANSI 1Z\v" x 4M\,", standard, no box
1C\,", 1Z\x"ANSI 1Z\v" x 4M\,", no box (specify lip length)
10-026 1Z\,"Square corner, 1B\," x 2Z\v", full lip, no box
10-027 1Z\,"Z\v" radius round corner, 1B\," x 2Z\v", full lip, no box
10-058 1M\cx"Circular, adjustable 1C\v" diameter (605 and 626 finish only)
K510-066 –Box for ANSI strike
10-001 10-004 10-025
10-026 10-027 10-058
K510-066 Specify strike finish: 605, 606, 609, 612, 613,
619, 625, 626, 643 (except 10-058
circular strike available in 605, 626
finish only)
Cylinder Options
Schlage • AL-Series service manual • 33
Cylinder Options
Standard Cylinders
Standard cylinders are available in Classic keyway or patented Everest keyway. Specify keyway.
Functions Cylinder Mechanism Complete Cylinder
All functions except AL85 Conventional 21-020
Primus 20-728
Primus-XP 20-728-XP
Primus UL437 20-528
Primus UL437-XP 20-258-XP
AL85 Hotel/Motel Lock Conventional 21-021
21-020 20-728 21-021
FSIC and SFIC Cylinders
Full Size Interchangeable Core (FSIC) cylinders are available for Saturn lever design and JD sux locksets only. Locks are
furnished 1-bitted with two 6-pin keys unless otherwise specified. FSIC cylinders may be integrated into any 5-pin or 6-pin
Schlage key system.
Small Format Interchangeable Core (SFIC) cylinders are available for Saturn lever design and BD sux locksets only. SFIC
cylinders are for Schlage Everest B and Everest 29 R family restricted keyway cores. SFIC cylinders are compatible with Best®,
Falcon and other competitive small format cores.
FSIC and SFIC cylinders are not available with Omega lever design, and not available with AL85 function .
Description Part Number 23-030 80-037
FSIC Conventional core 23-030
FSIC Primus 20-740
FSIC Primus-XP 20-740-XP
SFIC Everest combinated core 80-037
SFIC Everest uncombinated core 80-036
SFIC Best keyway 7-pin uncombinated core 80-033
SFIC Best keyway 6-pin uncombinated core 80-043
34 • Schlage • AL-Series service manual
Cylinder Options
Full Size Interchangeable Core
Classic, Exploded View
Tumbler springs
Top pins
Bottom pins
Control key
Master pin
Control bottom pin
Cylinder cap pin
Cap Pin Spring
Actuating pin
Retainer cap
Actuating ring
Shell
Plug
Assembled with retainer
cap pin and cap pin spring
Full Size Interchangeable Core Parts
Description Part Number Description Part Number
Cap pin spring C503-115 Actuating ring C603-956
Retainer cap C503-118 Actuating pin (control top pin) C603-964
Cylinder cap pin C603-827 Control bottom pin C603-967
Small Format Interchangeable Core
Everest, Exploded View
Top pins
Build-up pins Master pins
Shell
Plug
Bottom pins
Undercut groove
Check pin spring
Check pin
Plug retainer
Sleeve with control lug
Tumbler springs
Cylinder Options
Schlage • AL-Series service manual • 35
Interchangeable Core Related Parts and Levers
Description Part Number
Full size core lever and lever insert 51-022
Full size core driver, universal A700-052
Small format core lever and lever insert 51-024
Small format core retainer A700-021
Small format core driver C604-381
Small format core spacer D500-000*
Small format core spindle and catch, outside (AL50, AL53, AL70, AL80) A710-008
Lever insert, SFIC A700-045
Lever insert, FSIC, 1C\,” - 1M\,” doors A700-047**
* Two spacers required for 6-pin, one spacer required for 7-pin.
** For locks manufactured aer March 2003.
Cylinder Conversion
(for part numbers, refer to list above)
Conventional Cylinder to FSIC Conventional Cylinder to SFIC (requires chassis
disassembly)
Lever insert FSIC
Lever, FSIC
Driver
Lever insert, SFIC
Lever, SFIC
Driver
Driver retainer
Spindle and
catch assembly
36 • Schlage • AL-Series service manual
Parts
Parts
Parts for 2-Inch Doors
Part Number Description
A700-043 Driver Bushing, 2-inch door (specify finish)
A700-028 Hub, 2-inch door, outside and inside, except AL25 and AL70 outside (for locks manufactured aer May 2003) *
A700-029 Hub, 2-inch door, outside AL70 (for locks manufactured aer May 2003) *
A700-030 Hub, 2-inch door, outside AL25
A700-033 Full size interchangeable core lever insert, 2-inch door
A700-034 Lever insert, 2-inch door
* For locks manufactured before May 2003, see “Hub, Frame and Housing Kits” below.
Hub, Frame and Housing Kits
for Locks Manufactured before May, 2003
Part Number Function(s) Door Thickness Kit Contents
A700-048 ALL except AL25
and AL70
1C\,” - 1M\,”A700-046, Hub (2)
A700-056, Frame, hub (1)
A700-057, Housing (1)
A700-050 2” A700-056, Frame, hub (1)
A700-028, Hub (2)
A700-057, Housing (1)
A700-049 AL70 1C\,” - 1M\,”A700-056, Frame, hub (1)
A700-046, Hub (1)
A700-014, Hub (1)
A700-057, Housing (1)
A700-051 2” A700-056, Frame, hub (1)
A700-028, Hub (1)
A700-029, Hub (1)
A700-057, Housing (1)
Plunger Units
Part Number Description
51-037 Plunger unit, inside, AL53
51-038 Plunger unit, inside, AL85
51-039 Plunger unit, inside, AL40, AL44, AL50
51-040 Plunger unit, outside, AL40
51-041 Plunger unit, outside, AL44
Specify finish.
Screws and Screw Packs
Schlage • AL-Series service manual • 37
Screws and Screw Packs
Screws
Part Number Description
A501-171 Washer, thru bolt, AL170, specify finish
A501-746 Mounting, thru bolt, AL170 (Z\v”-20 x 2Z\x”, POH machine screw), specify finish
C603-256 ANSI strike, (12-24 x 1”, PFH combo screw), specify finish
C603-897 Latch and strike, (8-32 x C\v”, PFH combo screw), specify finish
C604-395 Spring cage, (8-32 x 2Z\,”, PFH machine screw)
L583-133 Mounting, surface, AL170 (#8 x 1”, sheet metal screw)
Screw Packs, Standard
Part Number Description/Contents
B202-517 Latch and strike: C603-897 (4), specify finish
C203-736 ANSI strike: C603-256 (2), specify finish
C303-438 Spring cage: C604-395 (2)
C303-029 Mounting, all functions except AL170: C603-897 (4); C604-395 (2); C603-256 (2); M504-271 (1), specify finish
C303-421 Mounting, AL170: A501-167 (1); A501-171 (1); A501-746 (1); L583-133 (2); M504-271 (1), specify finish
Screw Packs, Torx
Part Number Description/Contents
C203-311 Latch and strike: C503-766, T-15 (4), specify finish
C203-312 Latch and strike: C503-766, T-15 (2); L583-371, T-20 (2), specify finish
Note: Torx screw packs are furnished with appropriate T-xx installation tool(s).
38 • Schlage • AL-Series service manual
Door Handing
Door Handing
All Schlage locks are reversible. Hand information should be specified to ensure proper cylinder orientation in keyed functions,
and to ensure proper finish of latchbolt and strike for locks to be installed on reverse bevel doors. Use the diagram below to
correctly determine the hand of the door.
LH
Left Hand
LRB
Left Hand
Reverse Bevel
RH
Right Hand
RRB
Right Hand
Reverse Bevel
INSIDE
INSIDE
OUTSIDE
OUTSIDE
Ordering Procedure
Schlage • AL-Series service manual • 39
Ordering Procedure
To order Schlage products, descriptive data should be in the same sequence as shown below.
Line
Item
Qty Product Outside Inside Hand Latch Strike Dr
Thk
Ext Dim Additional
Details
DES FIN DES FIN
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Line Item: Line item number
Qty: Quantity
Product: Complete lock product or part number
Outside DES: Outside design code
Outside FIN: Outside finish code
Inside DES: Inside design code
Inside FIN: Inside finish code
Hand: Hand of door: Only one hand allowed per line item. Example: RH=right hand, LH=le hand, RR=right reverse, LH=le reverse
Latch: Leave blank for standard latch or specify part number if non-standard latch is required
Strike: Leave blank for standard strike or specify part number if non-standard latch is required. LLL=less strike
Dr Thk: Door thickness: Enter door thickness if non-standard, example 138=1C\,”, 214=2Z\v”, 212=2Z\x” (EI or EO assumes the latch will be
centered on 1” door, to which material has been added)
Ext: Extension: Enter one of the following when door 2” thick or greater are specified: EE=extended equally, EI=extended inside,
EO=extended outside, ED=extended differently
Dim: Dimension: Enter dimension for non-standard strike lip length and mortise cylinder or blocking ring length
Additional Details: Enter detail for keying information and for special requirements.
Limited Warranty
Schlage Lock Company (the “Company”) extends a three-year limited warranty from the original date of purchase to the
Original User of the products manufactured by the Company (the “Product”) against defects in material and workmanship.
Certain Products contain restrictions to this limited warranty, additional warranties or different warranty periods. Please see
below for specific Product warranty information.
The provisions of this warranty do not apply to Products: (i) used for purposes for which they are not designed or intended; (ii)
which have been subjected to alteration, abuse, misuse, negligence or accident; (iii) which have been improperly stored,
installed, maintained or operated; (iv) which have been used in violation of written instructions provided by Schlage; (v) which
have been subjected to improper temperature, humidity or other environmental conditions (i.e., corrosion); or (vi) which, based
on Schlage’s examination, do not disclose to Schlage’s satisfaction non-conformance to the warranty. Additionally, Schlage will
not warrant ANSI A156.2 Grade 2 lever Product installed in educational facilities and student housing.
Specific Product Warranty Restrictions / Additional Warranties
Small Format Interchangeable Core (SFIC) Warranty: This limited warranty also applies to Schlage locks and housings when
used with another manufacturer’s cores, or to Schlage cores (i.e. SFIC) when used in another manufacturer’s locks and
housings. The use of unauthorized cylinder cams or other components with the Products shall void this warranty.
Everest® Primus® Limited Lifetime Key Breakage Warranty: A limited lifetime warranty is provided to the Original User against
key breakage, subject to the restrictions of this limited warranty.
Allegion (NYSE: ALLE) creates peace of mind by pioneering safety and security.
As a $2 billion provider of security solutions for homes and businesses, Allegion
employs more than 7,800 people and sells products in more than 120 countries
across the world. Allegion comprises 23 global brands, including strategic
brands CISA®
, Interflex®
, LCN®
, Schlage® and Von Duprin®
.
For more, visit www.allegion.com.
About Allegion
© 2014 Allegion
006719, Rev. 03/14
www.allegion.com/us

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