Schwinn 10 Series Bike Assembly Manual
2015-05-15
: Schwinn Schwinn-10-Series-Bike-Assembly-Manual-718377 schwinn-10-series-bike-assembly-manual-718377 schwinn pdf
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10 Series Exercise Bike Assembly Manual Nautilus® 001-7213-112008B Bowflex® Schwinn® Fitness StairMaster® Universal® Nautilus Institute® Table of Contents Product Specifications.........................................................................2 Safety Warnings.....................................................................................3 Exploded Drawing..................................................................................4 Parts List..................................................................................................5 Hardware Guide.....................................................................................6 Assembly Steps......................................................................................6 Contact Information...............................................................................15 Product Specifications Dimensions 48” L x 20” W x 51” H (122cm x 51cm x 130cm) Assembled Unit Weight 57.9 lbs (26.3 kg) Packaged Shipping weight 66 lbs (30 kg) Workout Area 88” L x 60” W (224cm x 152cm) Maximum User Weight 275 lbs (125 kg) 2 Assembly Manual Safety Warnings This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Before using this equipment, obey the following warnings: Read and understand the complete Owner's Manual. Read and understand all Warnings on this machine. • Keep children away from this machine. Watch them closely when near the machine. Moving parts that appear dangerous to adults may not appear so to children. • Consult a physician before starting an exercise program. Stop exercising if you feel pain or tightness in your chest, become short of breath, or feel faint. Contact your doctor before using the machine again. • Examine this machine for loose parts or signs of wear. Pay special attention to the seat, pedals, and crank arms. Contact Nautilus Customer Service for repair information. Use only genuine Schwinn® replacement parts supplied by Nautilus. • This exercise machine is for consumer users only. • Set up and operate this exercise machine on a solid level surface. • Do not wear loose clothing or jewelry. This machine contains moving parts. • Maximum user weight limit: 275 lb. (125 kg). Do not use if you are over this weight • Stabilize the pedals before stepping on them and use caution when stepping off the machine. • Keep at least 19.7 inches (0.5 m) on each side of the machine clear. This is the recommended safe distance for access and passage around and emergency dismounts from the machine. • Warn bystanders to keep a safe distance, at least 3 feet (1 m). Do not allow anyone to touch the operator while the machine is in motion. • Keep the foot pedals clean and dry. • Do not over exert yourself during exercise. Operate the machine in the manner described in this manual. 3 Assembly Manual Exploded Drawing 27 30 5 26 6 14 20 14 24 4 19 8 18 19 7 19 18 18 20 2 21 15 13 10 11 12 1 17 16 28 29 25 9 17 3 16 15 Note: Some component images are for general reference only and may not represent the actual shape or detail of the part. Assembly is unaffected. 4 Assembly Manual Parts List PARTS LIST Ref. Description Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Main Body Assembly Front Stabilizer Rear Stabilizer Console Mast Handlebar Console (Computer) Seat Post Seat Pad Left Pedal Right Pedal Seat Adjustment Knob Mast Base Seat Post Cover M5 x 10mm Round Head Phillips Screw M10 x 70mm Carriage Bolt Arc Washer ID 10.5; OD 25mm: T 1.5mm M10 Acorn Nut M8 x 15 Hex Screw Arc Washer ID 8.5mm; OD 22mm; T 1.2mm Console Mast Wire (middle computer wire) Main Frame Wire (lower computer wire) Not Used Not Used Handlebar Heart Rate Wire (hand pulse wire) Crank (pre-installed) Handlebar Adjustment Knob M8 x 20mm Hex Screw Front Stabilizer End Cap (pre-installed) Rear Stabilizer End Cap (pre-installed) Handlebar C-Ring (clamp plate) 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 4 4 1 1 1 1 1 1 2 2 1 If you are missing items or have damaged components, please contact 800-NAUTILUS (628-8458) for replacements. 5 Assembly Manual Hardware Guide Ref. Description Qty 13 Seat Post Cover 1pc 15 Carriage Bolt M10 x 70mm 4pcs 16 Arc Washer (ID 10.5mm; OD 25mm; 1.5mm) 4 pcs 17 Acorn Nut M10 4pcs 18 Hex Screw M8 x 15mm 4pcs 19 Arc Washer (ID 8.5mm; OD 22mm; 1.5mm) 4pcs 26 Handlebar adjustment knob with texture 1pc Tools required Hex Key L 6mm 1pc Open End Wrench 15mm 1pc Box Wrench 17mm x 13mm 1pc You will also need the following tool (not provided): Phillips Screwdriver 6 Assembly Manual Assembly Basic Assembly Principles Here are a few basic tips that will aid in the assembly process. By using these principles, you can simplify each process and save yourself extra time and effort. 1. To make the assembly process go faster, gather the pieces you need for each step and thoroughly read the assembly instructions for that step prior to starting assembly for the step. 2. When attaching two pieces, gently lift and look through the bolt holes to help guide the bolt through the holes. 3. As a general rule, and for all bolts and nuts, turn bolts or nuts toward the right (clockwise) to tighten and left (counterclockwise) to loosen. 7 Assembly Manual Assembly Steps Step 1: Install Front and Rear Stabilizers 1-1: Secure Front Stabilizer (2) and Rear Stabilizer (3) to Main Body (1) using 2 Carriage Bolts (15), 2 Arc Washers (16), and 2 Acorn Nuts (17) for both Stabilizers. Parts: • #2 - Front Stabilizer (Qty 1) • #3 - Rear Stabilizer (Qty 1) • #1 - Main Body (Qty 1) • #15 - Carriage Bolts (Qty 4) • #16 - Arc Washer (Qty 4) • #17 - Acorn Nut (Qty 4) 1-2: Assemble Front Roller facing forward (Figure 1A). Position Front Stabilizer so arrow on decal is pointing upwards. Tools: • Wrench L17 - L13 2 21 15 1 16 17 17 16 17 3 16 15 2 Figure 1 UP Sticker Figure 1A 8 Assembly Manual Assembly Steps Step 2: Attach Front Post 2-1: Connect Console Mast Wire (20) to Main Frame Wire (21). Parts: • #20 - Console Mast Wire (Qty 1) • #21 - Main Frame Wire (Qty 1) • #4 - Console Mast (Qty 1) • #19 - Arc Washer (Qty 4) • #18 - Hex Screw M8 x 15 (Qty 4) 2-2: Attach Console Mast (4) to Main Body (1) using Arc Washers (19) and Allen Screws (18). Tools: • Hex key L6 20 4 19 19 18 18 20 21 1 Figure 2 9 Assembly Manual Assembly Steps Step 3: Connect Console Assembly 3-1: Connect Console Mast Wire (20) top connector on the back of the Console. Push connected console wires down into the hole in the top of the Console Mast (4). Parts: • #20 - Console Mast Wire (Qty 1) • #6 - Console Assembly (Qty 1) • #14 - Phillips Screws (Qty 4) Note: Do not cut or pinch the wires. Tools: • Hex key L6 • Phillips screwdriver 3-2: P lace the Console Assembly (6) on the Console Mast (4) flat plate (Figure 3A). Secure Console to plate (Figure 3B) using four Phillips Screws (14). 6 6 20 20 14 4 Figure 3A 4 14 Figure 3 Figure 3B 10 Assembly Manual Assembly Steps Step 4: Connect Contact HR and Handle Bar 4-1: Using C-ring (30), Hex Screw (27) and Knob (26), secure Handle Bar (5) to Console Mast (4). Tighten the Adjustment Knob so that the Handlebar is stable and does not move when pressed. Parts: • #24 - Heart Rate Wire (Qty 1) • #5 - Handlebar (Qty 1) • #30 - C-Ring (Qty 1) • #27 - Hex Screw M8 x 20 (Qty 1) • #26 - Adjustment Knob (Qty 1) 4-2: Connect Heart Rate Wire (24) to the female jack (Pulse Input) located on the back of the Console (6) as shown in Figure 4A. Tools: • Hex key L6 Pulse Input 24 26 17 5 30 Figure 4A 6 C-R ing To Fro n tP os 24 t 4 Figure 4 11 Assembly Manual Assembly Steps Step 5: Attach Seat Post and Seat Parts: • #13 - Seat Post Cover (Qty 1) • #7 - Seat Post (Qty 1) • #8 - Seat Pad (Qty 1) 5-1: S lide Seat Post Cover (13) over Seat Post (7). Pull out Quick Release Knob (11) and insert Seat Post (7) into Main Body (1). Adjust seat height and lock into position with Quick Release Knob (11). Tools: 5-2: I nstall Seat Pad (8) on Seat Post (7) and tighten the nut under the pad to secure the seat. • Wrench L17-L13 8 7 11 13 1 Figure 5 12 Assembly Manual Assembly Steps Step 6: Attach Pedals to Cranks 6-1: Install the Left Pedal (9) to Left Crank (25). Install Right Pedal (10) to the Right Crank. Parts: • #9 - Left Pedal (Qty 1) • #10 - Right Pedal (Qty 1) • Batteries Note: T he Left Pedal has a left handed thread and screws into the Left Crank counterclockwise. Tools: 6-2: I nsert C batteries into the back of the Console (6) as indicated in the battery bay. • Wrench L15 10 9 25 Figure 6 13 Assembly Manual Assembly Steps Step 7: Final Inspection 7-1: Tighten all hardware. 7-2: Read warnings on machine. Please read and refer to the Owner’s Manual for: • Operating Instructions • Maintenance Instructions • Warranty Information. Failure to visually check and test assembly before use can cause damage to the equipment. It can also cause serious injury to users and bystanders. 14 Assembly Manual Contact Information UNITED STATES OFFICES: INTERNATIONAL OFFICES: E-mail: customerservice@nautilus.com For technical assistance and a list of distributors in your area, please call or fax one of the following numbers. TECHNICAL/CUSTOMER SERVICE Phone: 800-NAUTILUS (800-628-8458) Fax: (877) 686-6466 E-mail: cstech@nautilus.com INTERNATIONAL CUSTOMER SERVICE Nautilus International S.A. Rue Jean Prouvé 1762 Givisiez / Switzerland Tel: (41) (26) 460 77 77 Fax: (41) (26) 460 77 70 E-mail: technics@nautilus.com CORPORATE HEADQUARTERS Nautilus, Inc. World Headquarters 16400 SE Nautilus Drive Vancouver, Washington, USA 98683 Phone: (800) NAUTILUS (800) 628-8458 GERMANY and AUSTRIA Nautilus Deutschland GmbH Albin-Köbis-Str. 4 51147 Köln Tel.: (49) 02203 2020 0 Fax: (49) 02203 2020 45 45 CANADA OFFICE: Nautilus Fitness Canada, Inc. 925 Keewatin Street Winnipeg, MB, Canada R2X 2X4 Phone: (866) 381-5996 Fax: (800) 532-6934 E-mail: nfcpartsandservice@nautilus.com ITALY Nautilus Italy S.r.l., Via della Mercanzia, 103 40050 Funo di Argelato - Bologna Tel: (39) 051 664 6201 Fax: (39) 051 664 7461 SwITZERLAND Nautilus Switzerland SA Rue Jean-Prouvé 6, CH-1762 Givisiez Tel: (41) 026 460 77 66 Fax: (41) 026 460 77 60 United Kingdom Nautilus UK Ltd Nautilus UK, 4 Vincent Avenue, Crownhill, Milton Keynes, Bucks, MK8 0AB Tel: (44) 1908 267 345 Fax: (44) 1908 567 346 chinA Nautilus Representative Office Nautilus, Shanghai, 7A No.728, Yan’an Rd(West) 200050 Shanghai, China Tel: (86) 21 523 707 00 Fax: (86) 21 523 707 09 15 Assembly Manual ©2008. Nautilus, Inc. All rights reserved. Nautilus, the Nautilus Logo, Universal, Bowflex, StairMaster, Nautilus Institute and Active Series are either registered trademarks or trademarks of Nautilus, Inc. Schwinn and the Schwinn Quality Seal are registered trademarks. All other trademarks are owned by their respective companies. Nautilus, Inc., World Headquarters, 16400 SE Nautilus Drive, Vancouver, WA 98683 1-800-NAUTILUS www.nautilus.com Printed in China Nautilus® Bowflex® Schwinn® Fitness StairMaster® Universal® Nautilus Institute®
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