Schwinn 10 Series Bike Assembly Manual

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Nautilus® Bowflex® Schwinn® Fitness StairMaster® Universal® Nautilus Institute®

Assembly Manual

10 Series Exercise Bike

001-7213-112008B

Table of Contents

Product Specifications

Product Specifications ........................................................................2

Safety Warnings ....................................................................................3

Exploded Drawing .................................................................................4

Parts List .................................................................................................5

Hardware Guide ....................................................................................6

Assembly Steps .....................................................................................6

Contact Information ..............................................................................15

Dimensions 48” L x 20” W x 51” H (122cm x 51cm x 130cm)

Assembled Unit Weight 57.9 lbs (26.3 kg)

Packaged Shipping weight 66 lbs (30 kg)

Workout Area 88” L x 60” W (224cm x 152cm)

Maximum User Weight 275 lbs (125 kg)

Assembly Manual

2

Safety Warnings

This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Before using this equipment, obey the following warnings:

Read and understand the complete Owner's Manual.

Read and understand all Warnings on this machine.

Keep children away from this machine. Watch them closely when near the machine. Moving parts that appear •

dangerous to adults may not appear so to children.

Consult a physician before starting an exercise program. Stop exercising if you feel pain or tightness in your chest, •

become short of breath, or feel faint. Contact your doctor before using the machine again.

Examine this machine for loose parts or signs of wear. Pay special attention to the seat, pedals, and crank arms. •

Contact Nautilus Customer Service for repair information. Use only genuine Schwinn® replacement parts supplied by

Nautilus.

This exercise machine is for consumer users only.•

Set up and operate this exercise machine on a solid level surface.•

Do not wear loose clothing or jewelry. This machine contains moving parts.•

Maximum user weight limit: 275 lb. (125 kg). Do not use if you are over this weight•

Stabilize the pedals before stepping on them and use caution when stepping off the machine.•

Keep at least 19.7 inches (0.5 m) on each side of the machine clear. This is the recommended safe distance for access •

and passage around and emergency dismounts from the machine.

Warn bystanders to keep a safe distance, at least 3 feet (1 m). Do not allow anyone to touch the operator while the •

machine is in motion.

Keep the foot pedals clean and dry.•

Do not over exert yourself during exercise. Operate the machine in the manner described in this manual• .

Assembly Manual

3

Exploded Drawing

30

27

26

5

6

7

14

20

4

15

28

2

16

9

25

11

8

20

15

17

16 3

1

10

21

19

18

24

14

13

12

Note: Some component images are for general

reference only and may not represent the actual shape

or detail of the part. Assembly is unaffected.

19 18

19

29

18

17

Assembly Manual

4

Parts List

PARTS LIST

Ref. Description Qty

1 Main Body Assembly 1

2 Front Stabilizer 1

3 Rear Stabilizer 1

4 Console Mast 1

5 Handlebar 1

6 Console (Computer) 1

7 Seat Post 1

8 Seat Pad 1

9 Left Pedal 1

10 Right Pedal 1

11 Seat Adjustment Knob 1

12 Mast Base 1

13 Seat Post Cover 1

14 M5 x 10mm Round Head Phillips Screw 4

15 M10 x 70mm Carriage Bolt 4

16 Arc Washer ID 10.5; OD 25mm: T 1.5mm 4

17 M10 Acorn Nut 4

18 M8 x 15 Hex Screw 4

19 Arc Washer ID 8.5mm; OD 22mm; T 1.2mm 4

20 Console Mast Wire (middle computer wire) 1

21 Main Frame Wire (lower computer wire) 1

22 Not Used

23 Not Used

24 Handlebar Heart Rate Wire (hand pulse wire) 1

25 Crank (pre-installed) 1

26 Handlebar Adjustment Knob 1

27 M8 x 20mm Hex Screw 1

28 Front Stabilizer End Cap (pre-installed) 2

29 Rear Stabilizer End Cap (pre-installed) 2

30 Handlebar C-Ring (clamp plate) 1

If you are missing items or have damaged components, please contact 800-NAUTILUS (628-8458) for replacements.

Assembly Manual

5

Hardware Guide

Ref. Description Qty

13 Seat Post Cover 1pc

15 Carriage Bolt M10 x 70mm 4pcs

16 Arc Washer (ID 10.5mm; OD 25mm; 1.5mm) 4 pcs

17 Acorn Nut M10 4pcs

18 Hex Screw M8 x 15mm 4pcs

19 Arc Washer (ID 8.5mm; OD 22mm; 1.5mm) 4pcs

26 Handlebar adjustment knob with texture 1pc

Tools required

Hex Key L 6mm 1pc

Open End Wrench 15mm 1pc

Box Wrench 17mm x 13mm 1pc

You will also need the following tool (not provided):

Phillips Screwdriver

Assembly Manual

6

Assembly

Basic Assembly Principles

Here are a few basic tips that will aid in the assembly process. By using these principles, you can simplify each

process and save yourself extra time and effort.

1. To make the assembly process go faster, gather the pieces you need for each step and thoroughly read the

assembly instructions for that step prior to starting assembly for the step.

2. When attaching two pieces, gently lift and look through the bolt holes to help guide the bolt through the holes.

3. As a general rule, and for all bolts and nuts, turn bolts or nuts toward the right (clockwise) to tighten and left

(counterclockwise) to loosen.

Assembly Manual

7

Assembly Steps

1-1: Secure Front Stabilizer (2) and Rear Stabilizer

(3) to Main Body (1) using 2 Carriage Bolts (15), 2

Arc Washers (16), and 2 Acorn Nuts (17) for both

Stabilizers.

1-2: Assemble Front Roller facing forward (Figure 1A).

Position Front Stabilizer so arrow on decal is pointing

upwards.

Parts:

•#2-FrontStabilizer(Qty1)

 •#3-RearStabilizer(Qty1)

 •#1-MainBody(Qty1)

 •#15-CarriageBolts(Qty4)

 •#16-ArcWasher(Qty4)

 •#17-AcornNut(Qty4)

Tools:

• Wrench L17 - L13

Step 1: Install Front and Rear Stabilizers

UP

Sticker

2

Figure

1

A

Figure

1

15 21

1

17

16

3

15

2

16 17

17

16

Assembly Manual

8

Assembly Steps

2-1: Connect Console Mast Wire (20) to Main Frame Wire

(21).

2-2: Attach Console Mast (4) to Main Body (1) using Arc

Washers (19) and Allen Screws (18).

Parts:

 •#20-ConsoleMastWire(Qty1)

 •#21-MainFrameWire(Qty1)

 •#4-ConsoleMast(Qty1)

 •#19-ArcWasher(Qty4)

 •#18-HexScrewM8x15(Qty4)

Tools:

 •HexkeyL6

Step 2: Attach Front Post

Figure

2

20

4

1

21

20

18

19 19

18

Assembly Manual

9

Assembly Steps

3-1: Connect Console Mast Wire (20) top connector on the

back of the Console. Push connected console wires

down into the hole in the top of the Console Mast (4).

Note: Do not cut or pinch the wires.

3-2: Place the Console Assembly (6) on the Console Mast

(4) flat plate (Figure

3

A). Secure Console to plate

(Figure

3

B) using four Phillips Screws (14).

Parts:

 •#20-ConsoleMastWire(Qty1)

 •#6-ConsoleAssembly(Qty1)

 •#14-PhillipsScrews(Qty4)

Tools:

 •HexkeyL6

 •Phillipsscrewdriver

Step 3: Connect Console Assembly

Figure 3B

Figure 3A

Figure 3

20

14

4

6

6

20

4

14

Assembly Manual

10

Assembly Steps

C-Ring To Front Post

4-1: Using C-ring (30), Hex Screw (27) and Knob (26),

secure Handle Bar (5) to Console Mast (4). Tighten

the Adjustment Knob so that the Handlebar is

stable and does not move when pressed.

4-2: Connect Heart Rate Wire (24) to the female jack

(Pulse Input) located on the back of the Console (6)

as shown in Figure 4A.

Parts:

 •#24-HeartRateWire(Qty1)

 •#5-Handlebar(Qty1)

 •#30-C-Ring(Qty1)

 •#27-HexScrewM

8 x 20

(Qty1)

 •#26-AdjustmentKnob(Qty1)

Tools:

 •HexkeyL6

Step 4: Connect Contact HR and Handle Bar

Figure 4

Pulse

Input

Figure 4A

26 17 30

5

6

4

24

24

Assembly Manual

11

Assembly Steps

5-1: Slide Seat Post Cover (13) over Seat Post (7).

PulloutQuickReleaseKnob(11)andinsertSeat

Post (7) into Main Body (1). Adjust seat height

andlockintopositionwithQuickReleaseKnob

(11).

5-2: Install Seat Pad (8) on Seat Post (7) and tighten

the nut under the pad to secure the seat.

Parts:

 •#13-SeatPostCover(Qty1)

 •#7-SeatPost(Qty1)

 •#8-SeatPad(Qty1)

Tools:

 •WrenchL17-L13

Step 5: Attach Seat Post and Seat

Figure 5

8

7

11

13

1

Assembly Manual

12

Assembly Steps

6-1: Install the Left Pedal (9) to Left Crank (25). Install

Right Pedal (10) to the Right Crank.

Note: The Left Pedal has a left handed thread and

screws into the Left Crank counterclockwise.

6-2: Insert C batteries into the back of the Console (6) as

indicated in the battery bay.

Parts:

 •#9-LeftPedal(Qty1)

 •#10-RightPedal(Qty1)

 •Batteries

Tools:

 •WrenchL15

Step 6: Attach Pedals to Cranks

Figure 6

10

9

25

Assembly Manual

13

Step 7: Final Inspection

7-1: Tighten all hardware.

7-2: Read warnings on machine.

Please read and refer to the Owner’s Manual for:

• OperatingInstructions

• MaintenanceInstructions

• WarrantyInformation.

Assembly Steps

Failure to visually check and test assembly before use can cause damage to the equipment.

It can also cause serious injury to users and bystanders.

Assembly Manual

14

Contact Information

UNITED STATES OFFICES:

E-mail: customerservice@nautilus.com

TECHNICAL/CUSTOMER SERVICE

Phone: 800-NAUTILUS (800-628-8458)

Fax: (877) 686-6466

E-mail: cstech@nautilus.com

CORPORATE HEADQUARTERS

Nautilus, Inc.

World Headquarters

16400 SE Nautilus Drive

Vancouver, Washington, USA 98683

Phone: (800) NAUTILUS (800) 628-8458

CANADA OFFICE:

NAUTILUS FITNESS CANADA, INC.

925 Keewatin Street

Winnipeg, MB, Canada R2X 2X4

Phone: (866) 381-5996

Fax: (800) 532-6934

E-mail: nfcpartsandservice@nautilus.com

INTERNATIONAL OFFICES:

For technical assistance and a list of distributors in your

area, please call or fax one of the following numbers.

INTERNATIONAL CUSTOMER SERVICE

Nautilus International S.A.

Rue Jean Prouvé

1762 Givisiez / Switzerland

Tel: (41) (26) 460 77 77

Fax: (41) (26) 460 77 70

E-mail: technics@nautilus.com

GERMANY and AUSTRIA

Nautilus Deutschland GmbH

Albin-Köbis-Str. 4

51147 Köln

Tel.: (49) 02203 2020 0

Fax: (49) 02203 2020 45 45

ITALY

Nautilus Italy S.r.l., Via della Mercanzia, 103

40050 Funo di Argelato - Bologna

Tel: (39) 051 664 6201

Fax: (39) 051 664 7461

SWITZERLAND

Nautilus Switzerland SA

Rue Jean-Prouvé 6,

CH-1762 Givisiez

Tel: (41) 026 460 77 66

Fax: (41) 026 460 77 60

UNITED KINGDOM

Nautilus UK Ltd

Nautilus UK, 4 Vincent Avenue,

Crownhill, Milton Keynes, Bucks, MK8 0AB

Tel: (44) 1908 267 345

Fax: (44) 1908 567 346

CHINA

Nautilus Representative Office

Nautilus, Shanghai, 7A No.728, Yan’an Rd(West)

200050 Shanghai, China

Tel: (86) 21 523 707 00

Fax: (86) 21 523 707 09

Assembly Manual

15

Nautilus® Bowflex® Schwinn® Fitness StairMaster® Universal® Nautilus Institute®

©2008. Nautilus, Inc. All rights reserved. Nautilus, the Nautilus Logo, Universal, Bowflex, StairMaster, Nautilus Institute and Active Series are either registered trademarks or trademarks of

Nautilus,Inc.SchwinnandtheSchwinnQualitySealareregisteredtrademarks.Allothertrademarksareownedbytheirrespectivecompanies.

Nautilus, Inc., World Headquarters, 16400 SE Nautilus Drive, Vancouver, WA 98683 1-800-NAUTILUS www.nautilus.com

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