Schwinn 122 Assembly Manual 101C Schwinn® Upright Exercise Bike
Schwinn 122 Upright Exercise Bike Assembly Manual SCH_122-123_AM_web Troubleshoot Schwinn 122 Upright Exercise Bike Assembly |
FITNESS 123 SCH_122-123_AM_web
2015-05-15
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122/123 Schwinn® Upright Exercise Bike Parts List Full Size Hardware Chart Product Illustration Assembly Instructions e-mail from: Keith Weier date: 7/14/2005 page:1/16 FITNESS SAFEGUARDS AND WARNINGS Before starting any exercise program, consult with your physician or health professional. He or she can help establish the correct exercise frequency, intensity (target heart rate zone) and time appropriate for your particular age and condition. The following 3 warnings listed below are also located on the computer console mast of the exercise bike. Failure to follow any of these safeguards may result in injury or serious health problems. • • • Read and understand the Owner’s Manual and operation instructions prior to use. If you do not have an Owner’s Manual, call 1-800-864-1270 to obtain one. If you feel any unusual pain or tightness in your chest, shortness of breath or dizziness, feel faint or have any discomfort while you exercise, STOP! Consult your physician. Keep children and pets away. Other Important Safeguards and Warnings • • • • • • • • • • • • • Do not exceed maximum user weight of 136 kg (300 lb.) It is the responsibility of the owner to ensure that all users of this equipment are adequately informed of all precautions. Use this equipment only on a solid level surface. Cover the floor or carpet beneath this equipment for protection. Read the Warning Label located on the computer console mast. Do not place fingers or any other objects into moving parts of the exercise equipment. This equipment is designed for use by persons aged 13 years and older. Teenagers should be supervised. Always wear athletic shoes for foot protection. Avoid wearing loose clothing that may become entangled in the drive mechanism. Warn bystanders to keep a safe distance, especially from the moving pedals. Do not allow anyone to touch the bike while it is in operation. This equipment is for home use only. Do not use in a commercial, institutional, or rental setting. Care should be taken when mounting or dismounting the exercise bicycle. Do not operate in damp or wet conditions. Follow proper set-up and guidance as outlined in the Owner’s Manual and Assembly Instructions. Only use the bike as outlined in usage instructions of the Owner’s Manual. Prior to each use inspect the bike for loose, broken, or worn parts. Do not use if found in this condition. The safety of the equipment can only be e-mail from: Keith Weier date: 7/14/2005 page:2/16 • • • ensured if it is regularly examined and maintained. (See Maintenance section of the Owner’s Manual) Refer to the Maintenance section in the Owner’s Manual and disconnect power supply before servicing the bike. Replace Warning Label if damaged, illegible, or removed. We recommend that a minimum distance of 1 meter (39 inches) surrounding the bike is kept clear of all obstructions, including children, bystanders, and pets. This is to ensure adequate clearance for easy access to the bike and to avoid any possible contact with the moving pedals 122/123 Schwinn Upright Bike Parts List, Hardware Chart, and Assembly Instructions Assembly of the 122/123 Upright Bike is divided into 7 easy stages; each comprised of only a few setup steps. Before proceeding with the assembly, please read over the easy to follow instructions to familiarize yourself with the process. • A flat area of 4’ x 6’ is suggested to assemble and properly use the 122/123 exercise bike. • You will need the following tools to complete the assembly: 6mm Allen wrench (supplied) Open wrench 13mm, 14mm, 15mm (supplied) Phillips screwdriver (supplied) Also, to ensure quick and easy set up of the 122/123 Upright Bike, please verify the size and quantity of each of the enclosed assembly hardware. Included is a handy full size hardware chart and parts list of each of the required assembly hardware. Simply match up the corresponding hardware to each full size drawing. e-mail from: Keith Weier date: 7/14/2005 page:3/16 Parts List Check __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ Quantity 1 1 1 4 1 4 4 1 1 4 1 1pr 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 4 1 1 e-mail from: Keith Weier Description Computer Handlebar Assembly Upper Heart Rate Cable Computer Mounting Screws Computer/Handlebar Mast Curved Washers Allen Bolt M8 x P1.25 x 16mm Computer Cable (upper) Computer Cable (lower) Flat Head Screw8x16L Front Stabilizer tube (w/wheels) Pedals Main Unit Rear Stabilizer Tube Seat Post Adjustment Knob Seat Post Water Bottle Screw 5 x 14L Bottle Cage Seat T-Knob T-Knob Bushing Spring Washer Flat Washer 7x12x1T Handlebar Clamp Front Handlebar Cover Rear Handlebar Cover Screw M3x14L Adjustment Knob Power Plug date: 7/14/2005 Reference # 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 67 page:4/16 Hardware Chart Stage#4 24 Spring Washer 23 25 Bushing£ p 7 £1 p2* 15MM (1) Flat Washer 1 Stage#1 22 26 1 (1) Screwdriver 1 (Pedal Wrench) Screws M8xP1.25x16mm Stage#5 Allen Key Box Spanner 1 Screws M3x14mm Note: Please verify you have all correct parts and quantities before assembling unit. If you are missing items, are short quantities, or have damaged components, please contact Schwinn at 1.800.864.1270 e-mail from: Keith Weier date: 7/14/2005 page:5/16 122/123 Assembly Drawing with Reference Numbers e-mail from: Keith Weier date: 7/14/2005 page:6/16 Replacement Parts List Reference # Description 1 Computer 2 4 5 6 7 8 9 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 67 N/A N/A Handlebar Assembly Upper Heart Rate Cable Computer Mounting Screws Computer/Handlebar Mast Curved Washers Allen Bolt M8 x P1.25 x 16mm Computer Cable (upper) Flat Head Screw 8x16L Front Stabilizer tube (w/wheels) Pedals Rear Stabilizer Tube Seat Post Adjustment Knob Seat Post Water Bottle Screw 5 x 14L Bottle Cage Seat T-Knob T-Knob Bushing Spring Washer Flat Washer 7x12x1T Handlebar Clamp Front Handlebar Cover Rear Handlebar Cover Screw M3x14L Adjustment Knob Power Plug Right Shroud Left Shroud Part # 18143 (112) 18142 (113) 18154 18175 18094 18160 18098 18001 18046 18136 18153 18048 18159 18132 18128 85012 18137 18005 18103 18043 18044 95623 30126 18124 18172 18173 18135 18133 18007 18033 18025 Instructions IMPORTANT!: To ensure ease of assembly please verify the size and quantity of all the required assembly hardware and parts with the enclosed parts list and full size hardware chart. e-mail from: Keith Weier date: 7/14/2005 page:7/16 Each step of the assembly process has been broken down into 7 easy-to-follow stages. Please take just a few moments to read over these instructions to familiarize yourself with the process to make assembly quick and trouble-free. Assembly Stage #1 Attach Front and Rear Stabilizer Tubes to Main Unit Assembly hardware required: (4) Flat Head Screw 8x16L (item #11) 1. Attach the FRONT STABILIZER TUBE (#12) to the MAIN UNIT (#14) by inserting the two FLAT HEAD SCREWS (#11) into the holes in the stabilizer and front of the main unit. Make sure that the wheels on the front stabilizer tube are facing away from the main unit. Tighten bolts securely 2. Attach the REAR STABILIZER TUBE (#15) to the MAIN UNIT (#14) by inserting the two FLAT HEAD SCREWS (#11) into the holes in the stabilizer and rear of the main unit. Make sure that the leveler adjustments on the rear stabilizer tube are facing up. Tighten bolts securely. Assembly Stage #2 Attach Pedals to the Crank Arms on Main Unit e-mail from: Keith Weier date: 7/14/2005 page:8/16 Assembly hardware required: NONE 1. Attach right PEDAL (#13R) to the right crank arm on the RIGHT CRANK (#38R). Thread the pedal onto the crank arm and then tighten with pedal wrench. 2. Attach left PEDAL (#13L) to the left crank arm on the LEFT CRANK (#38L). Thread the pedal onto the crank arm and then tighten with pedal wrench. Note: There is a right pedal and a left pedal, marked by R and L. The threading on the left pedal is reversed from the right pedal. Counterclockwise rotation tightens while Clockwise rotation loosens on the left pedal. To avoid stripping of the threads be careful to use the proper pedal. 3. Attach PEDAL STRAPS (#28) to each PEDAL (#13). Again each strap is labeled with an R or an L corresponding to the right and left pedal straps. Assembly Stage #3 Attach Seat Post, Slider, and Pad to Main Unit e-mail from: Keith Weier date: 7/14/2005 page:9/16 Assembly Hardware Required: NONE 1. Insert SEAT POST (#17) into corresponding hole in MAIN UNIT (#14). Tighten down with SEAT POST ADJUSTMENT KNOB. (#16). 2. Insert SEAT (#21) onto SEAT SLIDER (#17). Tighten bolt on underside of the seat with a wrench until seat no longer twists or tilts. 3. Seat Adjustment: Adjust the seat height by unscrewing seat post adjustment knob and tightening into appropriate adjustment hole on the seat post. Leg should be almost fully extended at the bottom of the pedal stroke. Fore and Aft seat position can be adjusted with the seat slider knob. If the seat wobbles make sure that both knobs (#16 and #30) are fully tightened. e-mail from: Keith Weier date: 7/14/2005 page:10/16 Assembly Stage #4 Attach Computer/Handlebar Mast to Main Unit. Attach Handlebar Assembly to Computer/Handlebar Mast. Assembly Hardware Required: e-mail from: Keith Weier date: 7/14/2005 (4) M8 Allen Bolt 16mm (item #8) (already on main unit) (4) Curved Washers (item #17) (Already on main unit) (1) T-Knob (item #22) (1) T-Knob Bushing (item #23) (1) Spring Washer (item #24) (1) Flat Washer 7x12x1T (item #25) page:11/16 1. Attach the LOWER COMPUTER CABLE (#10) from the MAIN UNIT (#14) to the UPPER COMPUTER CABLE (#9) from the bottom of the COMPUTER/HANDLEBAR MAST (#6). 2. Slide the COMPUTER/HANDLEBAR MAST (#6) onto the MAIN UNIT (#14). 3. Fasten the COMPUTER HANDLEBAR MAST to the MAIN UNIT with the 8mm BOLTS (#8) and CURVED WASHERS (#7) and tighten. 4. Place HANDLEBAR ASSEMBLY (#2) in the groove on the COMPUTER/HANDLEBAR MAST (#6) and place HANDLEBAR CLAMP (#26) over the top of the middle of the HANDLEBAR (#2) aligning the steel tabs inside the receiver holes. Fasten with the T-KNOB (#22), T-KNOB BUSHING (#23), SPRING WASHER (#10), and WASHER (#11). 5. Attach HR CABLE extending from the HANLBARS (#2) into the Jack on the COMPUTER/HANDLEBAR MAST ASSEMBLY (#6). e-mail from: Keith Weier date: 7/14/2005 page:12/16 Assembly Stage #5 Attach Handlebar Cover to Handlebar Assembly. Assembly Hardware Required: (4) Screws M3x14L (item#29) 1. Attach FRONT HANDLEBAR COVER (#27) and the REAR HANDLEBAR COVER (#28) around the HANDLEBAR ASSEMBLY (#2) using 4 SCREWS (#29). e-mail from: Keith Weier date: 7/14/2005 page:13/16 Assembly Stage #6 Attach Computer Console to Computer/Handlebar Mast & Water Bottle Cage Assembly Hardware Needed: (4) Computer Screws (item #5) (Already attached to computer) (2) Screw 5x14L (item#19) 1. Attach UPPER COMPUTER CABLE (#9) exiting top of COMPUTER/HANDLEBAR MAST (#6) to the bottom of the COMPUTER (#1). e-mail from: Keith Weier date: 7/14/2005 page:14/16 2. Place the COMPUTER (#1) on top of the COMPUTER/HANDLEBAR MAST (#6). The reading rack should wrap around the bottom of the computer console. 3. Attach the COMPUTER to the COMPUTER/HANDLEBAR MAST with the 4 COMPUTER MOUNTING SCREWS (#4). 4. Fasten WATER BOTTLE CAGE (#20) to COMPUTER SUPPORT TUBE (#6) with the two WATER BOTTLE SCREWS (#19) and tighten screws. 5. Insert WATER BOTTLE (#18) into WATER BOTTLE CAGE. 6. Insert the POWER PLUG (#67) into the wall and the other end into the POWER INPUT (#68) located at the rear of the MAIN UNIT (#14) just above the FRONT STABILIZER TUBE (#12) That’s it! You’re finished and now you can begin to reach your fitness goals! Please reference the Owner’s Manual for information regarding computer operation, product maintenance, Warranty information, and general fitness and exercise guidelines. Schwinn Customer Service 1.800.864.1270 e-mail from: Keith Weier date: 7/14/2005 page:15/16 Troubleshooting the Schwinn 122/123 Upright Exercise Bike TIP: Use assembly diagram(s) as reference when troubleshooting unit. PROBLEM: Computer will not start, function, or is blank… (SOLUTION): 1. Ensure the batteries were installed correctly. 2. Check the wiring connections and connector orientation made to the computer. 3. Confirm that wiring (cable assembly) has not been damaged 4. If computer still fails to start please call 1.800.864.1270 for assistance. PROBLEM: No Heart Rate on computer… (SOLUTION): 1. Check the connections made at the computer and handlebars 2. If heart rate still fails to work call 1.800.864.1270 for assistance. PROBLEM: Bike will not sit level… (SOLUTION): 1. Adjust the levelers on the rear stabilizer. Note: If you need additional support information or assistance in troubleshooting, please contact us at: 1.800.864.1270 e-mail from: Keith Weier date: 7/14/2005 page:16/16
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