Sears 113 298141 Users Manual
113298031 113298031 CRAFTSMAN 10-INCH TABLE SAW - Manuals and Guides L0805384 View the owners manual for your CRAFTSMAN 10-INCH TABLE SAW #113298031. Home:Tool Parts:Craftsman Parts:Craftsman 10-INCH TABLE SAW Manual
CRAFTSMAN Saw Table Manual L0805384 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides
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2015-02-05
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[Sears !
owners
manual
MODEL NO.
113.298141
SAW ONLY
113.298031
SAW WITH LEGS
TWO TABLE EXTENSIONS
AND MOTOR
113.298151
SAW WITH LEGS
ONETABLEEXTENSION
AND MOTOR
Serial
Number.
Model and serial
number may be found
at the left-hand side
of the base.
You should record both
model and serial number
in a safe place for
future use.
IO-INCH
TABLE SA IN
CAUTION:
• assembly
Read GENERAL
and ADDITIONAL
SAFETY
• operating
• repair
INSTRUCTIONS
parts
carefully
Sold by SEARS,
Part No. 62753
ROEBUCK
AND
CO.,
Chicago,
IL. 60684
U.S.A.
Printed
n U.S.A.
3
FULL ONE YEAR WARRANTY
ON CRAFTSMAN
TABLE
SAW
If within one year from the date of purchase, this Craftsman Table Saw fails due to a defect in material or
workmanship, Sears will repair it, free of charge.
WARRANTY
SERVICE IS AVAILABLE
BY SIMPLY CONTACTING
OR SERVICE CENTER THROUGHOUT THE UNITED STATES.
THE NEAREST
SEARS STORE
This warranty givesyou specific legal rights, and you may also have other rights which vary from state to
state.
SEARS,
ROEBUCK
AND
CO., Sears Tower,
BSC 41-3,
Chicago,
IL 60684
GENERAL SAFETY INSTRUCTIONS
FOR POWER TOOLS
1. KNOW YOUR POWER TOOL
Read and understand the owner's manual and labels
affixed
to the tool. Learn its application and
limitations as well as the specific potential hazards
peculiar to this tool.
2. GROUND
ALL
TOOLS
This tool is equipped with an approved 3-conductor
cord and a 3-prong grounding type plug to fit the
proper grounding tvPe receptacle. The green conductor
in the cord is the grounding wire. Never connect the
green wire to a live terminal.
3. KEEP GUARDS
IN PLACE
in working
alignment.
4. REMOVE
AND
order, and in proper adjustment
ADJUSTING
and
KEYS
Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
5. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents, Floor
must not be slippery due to wax or sawdust.
DANGEROUS
ENVIRONMENT
Don't use power tools in damp or wet locations or
expose them to rain. Keep work area well lighted.
Provide adequate surrounding work space.
7. KEEP CHILDREN
AWAY
All visitors should be kept a safe distance from work
area.
8. MAKE WORKSHOP
-- with padlocks,
starter keys.
9. DON'T
KID-PROOF
master switches,
or by removing
11. WEAR PROPER APPAREL
Do not wear loose clothing, gloves, neckties or jewelry
(rings, wrist watches) to get caught in moving parts.
Nonslip footwear is recommended. Wear protective
hair covering to contain long hair. Roll long sleeves
above the elbow.
GOGGLES
13. SECURE
WORK
Use clamps or a vise to hold work when practical, It's
safer than using your hand, frees both hands to operate
tool.
14. DON'T OVERREACH
Keep proper footing and balance at all times,
15. MAINTAIN
TOOLS WITH CARE
Keep tools sharp and clean for best and safest
performance. Follow instructions for lubricating and
changing accessories.
(Head Protection)
Wear Safety goggles (must comply with ANSI Z87.1)
at all times. Everyday eyeglasses only have impact
resistant lenses, they are NOT safety glasses,Also, use
face or dust mask if cutting operation is dusty, and ear
TOOLS
before servicing; when changing accessories such as
blades, bits, cutters, etc.
17. AVOI D ACCl DENTAL
STARTING
Make sure switch is in "OFF"
in.
position before plugging
18. USE RECOMMENDED
ACCESSORIES
Consult the owner's
manual for
recommended
accessories, Follow the instructions that accompany
the accessories. The use of improper accessories may
cause hazards.
19. NEVER
STAND
ON TOOL
Serious injury could occur if the tool is tipped or if the
cutting tool is accidentally contacted.
Do not store materials above or near the tool such that
it is necessary to stand on the tool to reach them,
20. CHECK
FORCE TOOL
It will do the job better and safer at the rate for which
it was designed.
10. USE RIGHT
TOOL
Don't force tool or attachment to do a job it was not
designed for.
12. USE SAFETY
(plugs or muffs) during extended periods of
16. DISCONNECT
WRENCHES
6. AVOID
protectors
operation.
DAMAGED
PARTS
Before further use of the tool, a guard or other part that
is damaged should be carefullv checked to ensure that it
will operate properly and perform its intended function.
Check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any other
conditions that may .affect its operation. A guard or
other part that is damaged should be properly repaired
or replaced.
21. DIRECTION
OF FEED
Feed work into a blade or cutter against the direction
of rotation
of the
bladeor
Cutter
only.
22. NEVER
LEAVE
TOOL RUNNING
UNATTENDED
Turn power off, Don't leave tool until it comes to a
complete stop.
ADDITIONAL
WARNING:
FOR
YOUR
OPERATE
YOUR
ASSEMBLED
AND
INSTRUCTIONS
...
AND UNDERSTOOD
1.
SAFETY INSTRUCTIONS
OWN
SAW
UNTIL
INSTALLED
SAFETY,
DO
NOT
(sawing entirelv
thru
a loose pieces from
wood IMMEDIATELY
IT IS COMPLETELY
ACCORDING
TO THE
AND
UNTIL
YOU
THE FOLLOWING.
HAVE
READ
2.
3.
4.
5.
GENERAL
SAFETY
INSTRUCTIONS
FOR POWER
TOOLS...
SEE PAGE 2
GETTING
TO KNOW YOUR SAW ... SEE PAGE 20
BASIC SAW OPERATION...
SEE PAGE 23
ADJUSTMENTS...
SEE PAGE 29
MAINTENANCE...
SEE PAGE 32
6.
STABILITY
D.
E.
OF SAW
If there is any tendency
for the saw to tip over or move
durmg
certain
cutting
ooerations
such
as cutting
extremely
large heavy panels or long heavy boards, the
saw should be bolted down.
If you attach
any kind of table extensions
over 24"
wide to either end of the saw, make sure you either bolt
the saw to the bench or floor as a I_propriate,
or support
the outer end of the extension
from the bench or floor,
FOR TABLE SAWS
F.
Use extra
removea
caution
when
for
resawing,
8.
workpiece
to come
away
from
the fence,
and
possibly cause a kickback.
During rip and rip type cuts, the workpiece
must be
held down on the table and against the fence with a
push
stick,
push
block,
or featherhoaros.
A
feather board is made of solid lumber per sketch.
_S"
so neither the operator
to stand in line with the
KICKBACKS
G.
Kickbacks
can cause serious
injury:
A "Kickback'"
occurs when a 0art of the workpiece
binds between
the
sawblade and the rid fence or other fixed object,
rises
from the table, and is thrown toward the operator.
Keep your face and body to one side of the sawblade,
out of line with a possible "Kickback.'"
H.
Kickbacks
and possible
injury
from
them -- can
usually be avoided oV:
A. Maintaining
the rip fence parallel to the sawblade.
B. Keeping
the sawblade
sharp, Replace or sharpen
antikickback
pawls when points become dull.
C. Keeping sawblade guard, spreader, and antikickback
pawls in place and operating
properly. The spreader
must be in alignment
with
the sawblade and the
pawls musl stop a kickback
once it has started.
Check their action before ripping,
D. NOT ripping work that is twisted or warpea or does
not have a straight edge to guide along the rip fence.
E. NOT releasing work until you have pushed it al! the
way past the sawblade.
F. Using a push stick for ripping
widths of 2 to 6 in.,
ana an auxiliary
fence ana push block for ripping
widths
narrower
than
2
q. (See "Basic
Saw
Operation
H.
9.
Using
The Rip Fence"
section._
EYES,
HANDS,
FACE,
EARS,
I
BODY
fence as a length stop.
Never hold onto or touch
C.
Small
loose
goggles that comply
with ANSI Z87.1,
shield
if operation
is dusty,
Wear ear
muffs
during
extended
periods
of
pieces
of
wood
or other
objects
[hat
contact
the rear of the revolving
blade can be
thrown back at the operator
at excessive soeed. This
can usualtv
be avoided by keeping the guard and
spreader
in place for all thru-sawing
operations
the
the
for
the
of
O.
P.
Q.
the
"free
end"
of the
workpiece
or a "free piece"
that is cut off, while
power _s "ON"
and/or the sawblade is rotating.
Shut "OFF"
the saw and disconnect
the power core
whet
cutting
P_ If any oar[ of your saw is malfunctioning,
has been
damaged or broken.
. SUCh as the motor switch, or
other
operating
control,
a safety device
or the
power
cord ..
cease opera[rag
immediately
until
the particular
part s properlv
repaired or rep aced.
Wear safety
and a face
plugs
or
operation.
NEVER
turn
the saw "ON"
before clearing
[able
of all tools, wood scraps, etc., except
workoiece
and _elateo feed or suoport
devices
[he operation
planned.
NEVER
place your face or body
n line with
cutting toot.
NEVER
place your fingers or hands ir the path
the sawblade or other cutting tool.
J.
NEVER
reach in back of the cutting
tool
with
either hand to hold down or support
the workmece,
remove wood scraps, or for any other reason. Avoid
awkward
operations
and hand positions
where a
sudden slib could
cause fingers
or hand to move
into a sawblade or other cutting tool.
K. DO NOT perform
layout, assembly, or setup work
on the table while the cutting tool is rotating.
L. DO NOT perform
any operation
"FREEHAND"
always use either the rip fence or the miter gauge to
position
and guide the work.
M. NEVER
use the rip fence when crosscutting
or the
mtter
gauge when ripping,
DO NOT use the rid
N.
NOT confining
the cut-off
oiece when ripping
or
cross-cutting.
When ripping apply the feed force to the section of
the workpiece
between
the saw blade and the rip
fence.
PROTECTION:
B.
is
or
KERF ABOUT
LOCATION
The saw should be positioned
nor a casual observer
s forced
saw blade.
G.
the guaro assembly
dadoing,
rabbeting,
molding
replace
the guard
as soon as tna_
operation
is completed.
For rip or rip-type
cuts. the following
end of a
workoiece
to which a push stick or push board is
applied must be square (perpendicular
to the fence)
in order that feed pressure applied to the workpiece
by the push stick
or block
does not cause the
as appropriate.
7.
the work)
AND by removmg
the table with a long stick of
after they are cut off.
removing
the
tool, remowng
table
insert,
changing
the
or replacing the blade guard.
or making adjustments.
Provide adectuate support
to the rear and s_des of
the saw table for wider or long worKpiece's.
Plastic and composition
(like hardboard)
materials
may oe cut on your saw. However, since these are
usually
quite
hard and slippery,
the antikickback
pawls may not stop a kickback.
Therefore,
be especially
attentive
to following
proper
set-up and cutting
procedures
for ripping.
Do not stand, or permit anyone else to stand, in line
with a potential
kickback.
If you stall or jam the sawblade in the workolece,
turn saw "OFF",
remove the worKpiece
from the
sawblade,
and check
to see f the sawblade
s
parallel
to the
miter
gauge grooves and i_ the
spreader
is in proper alignment
with the sawblade.
If ripping at the time, check to see if the rip fence is
parallel with the sawblade. Readjust as indicated.
R. DO
NOT
remove
small
;)ieces of cut-off
material
that may become trapped
inside the blade guard
while the saw is running.
This could endanger your
hands or cause a kickback.
Turn saw "OFF"
and
wait until blade stops.
S.
Use extr_ care when ripping wood that has a twisted
grain or is twisted or bowed
it may rock on the
table and/or pinch the sawblade.
10. KNOW
A
B,
YOUR
CUTTING
TOOLS
Dull, gummy, or improperly
sharpened or set cutting
tools can cause material to stick, jam, stall the saw,
or kickback
at the operator.
Minimize
potent/a
injury
by proper
cutting
tool
and machine maintenance.
NEVER
ATTEMPT
TO
FREE
A STALLED
SAWBLADE
WITHOUT
FIRST
TURNING
THE
SAW OFF
efficiency when ripping, use the maximum diameter
blade for which the saw is designed, since under these
conditions the spreader is nearest the blade.
15. AcIjust table inserts flush with the table top. NEVER
operate the saw unlessthe proper insert is installed.
16, NEVER feed material into the cutting tool from the
rear of the saw. An accident and serious injury could
result.
17. THINK SAFETY.
Safety m a combination of operator common sense and
alertness at all times when the saw is being used.
18. NOTE
AND FOLLOW
SAFETY
INSTRUCTIONS
THAT APPEAR ON THE FRONT OF YOUR SAW.
Never use grinding
wheels, abrasive cut-off
wheels,
friction
wheels (metal slitting blades) wire wheels or
buffing wheels.
11. USE
ONLY
ACCESSORIES
DESIGNED
FOR
1
2.
3,
4,
5,
6
7,
THIS
SAW
12. Crosscutting
operations are more conveniently
worked
and with greater safety if an auxiliary
wood facing is
attached
to the miter gauge using the holes provided
However, the facing must notinterfere
with the proper
functioning
of the sawblade guard.
13. Make sure the top of the arbor or cutting
tool rotates
toward
you
when
standing
in normal
operating
position.
Also make sure the cutting tool, arbor collars
and arbor nut are installed properly.
Keep the cutting
tool as low
as possible
for
the
operation
being
performed.
Keep all guards in place whenever
possible,
14. Do not use any blade or other cutting tool marked for
an operating
speed less than 3450 RPM. Never use
cutting
tool
larger in diameter than the diameter
for
which
the saw was designed.
For greatest safety and
DANGER
FOR YOUR OWN SAFETY
READ AND UNDERSTAND
OWNER'S MANUAL
BEFORE OPERATING
MACHINE:
WEAR SAFETY GOGGLES PER ANSI Z87.1 AT ALL
TIMES
USE SAW-BLADE GUARD FOR "THRU-SAWING'"
KEEP HANDS OUT OF PATH OF SAWBLADE
USE A "PUSH-STICK"
WHEN REQUIRED
KNOW HOW TO AVOID "KICKBACKS"
DO NOT PERFORM OPERATIONS
"FREEHAND"
NEVER REACH AROUND OR OVER SAW BLADE
19. WARNING:
DO NOT
ALLOW
FAMILIARITY
(GAINED FROM FREQUENT
USE OF YOUR SAW)
TO
BECOME
COMMONPLACE.
ALWAYS
REMEMBER THAT A CARELESS FRACTION OF A
SECOND IS SUFFICIENT
TO INFLICT
SEVERE
INJURY.
20. WARNING:
THE 2-1/2" SAW PULLEY AND THE
2-1/2" MOTOR PULLEY FURNISHED,
WILL RUN
THE
BLADE AT APPROXIMATELY
3450 RPM
WHEN USED WITH A 3450 RPM MOTOR. NEVER
SUBSTITUTE THESE PULLEYS TO INCREASE THIS
SPEED BECAUSE IT COULD BE DANGEROUS.
The operation
objects
being
of any power
tool can result
in foreign
thrown
into the eyes, which
can result in
severe eye damage. Always
wear safety goggles complying
with
ANSI Z87.1 (shown on Package) before commencing
power too] operation.
Safety Goggles are available at Sears
retail or catalog stores.
MOTOR
SPECIFICATIONS
AND
This saw is designed to use a 3450 RPM motor only. Do not
use any motor that runs faster than 3450 RPM. It is wired
for operation
on 110-120 volts, 60 Hz., alternating
current.
IT MUST NOT BE CONVERTED
TO OPERATE
ON 230
VOLTS.
EVEN
THOUGH
SOME
OF
THE
RECOMMENDED
MOTORS
ARE
DUAL
VOLTAGE.
Changing to _0
volt will not conserve energy and requlrcs
changing the power cord plug.
The outlet in the switch
a 20 amp. motor plug.
RECOMMENDED
THIS SAW.
box will
CRAFTSMAN
accept either
MOTORS
ELECTRICAL
REQUIREMENTS
CONNECTIN G TO POWER SOURCE OUTLET
This saw must be grounded while in use to protect
operator from electrical shock.
If power cord is worn or cut, or damaged in any way, have
it replaced immediately.
If your saw is for use on less than 150 volts it has _ l_lug
that looks like below.
3-PRONG
a 15 an"_. or
FOR
PLUG
USE ON
H.P.
R.P.M.
Volts
Catalog No.
1
1
3450
3450
11_120
110-120
1217
1220
CAUTION: Do not use blower or washing machine motors
or any motor with an automatic reset overload protector as
their use may be hazardous.
the
\
GROUNDING
_"
PROPERLY
3-PRON
PRONG
GROUNDED
G OUTLET
Plug power cord into 110-120V properly grounded type
outlet protected by a 15-amp. time delay or Circuit-Saver
fuse or circuit breaker,
GROUNDING
IF YOU ARE NOT SURE THAT YOUR OUTLET IS
PROPERLY GROUNDED,
HAVE IT CHECKED BY A
QUALIFIED ELECTRICIAN.
\
3-PRONG
LUG
/
CONNECTED TO A
WARNING:
DO NOT PERMIT FINGERS TO TOUCH
THE TERMINALS
OF PLUG WHEN INSTALLING
OR
REMOVING THE PLUG TO OR FROM THE OUTLET.
WARNING:
IF NOT PROPERLY GROUNDED
THIS
POWER TOOL CAN INCUR THE POTENTIAL HAZARD
OF ELECTRICAL
SHOCK, PARTICULARLY
WHEN
USED IN DAMP LOCATIONS,
IN PROXIMITY
TO
PLUMBING, OR OUT OF DOORS. IF AN ELECTRICAL
SHOCK OCCURS THERE IS THE POTENTIAL
OF A
SECONDARY
HAZARD
SUCH AS YOUR HANDS
CONTACTING THE SAWBLAD E.
This saw is equipped with a 3-conductor
cord and
grounding type plug which has a grounding prong, approved
by Underwriters' Laboratories and the Canadian Standards
Association. The ground Conductor has a green lug and is
attached to the tool housing at one end and to the ground
prong in the attachment plug at the other end.
This plug requires a mating 3-conductor grounded type
outlet as shown.
If the outlet you are planning to use for this saw is of the
two prong type DO NOT REMOVE OR ALTER
THE
GROUNDING PRONG IN ANY MANNER. Use an adapter
as shown and always connect the grounding lug to a known
ground.
It is recommended that you have _ qualified electrician
replace the TWO prong outlet with a ;)roperly grounded
THREE prong outlet.
An adapter as shown below is available for connecting plugs
to 2-prong receptacles. The green grounding lug extending
from the ads pter must be connected to a permanent ground
such as to a properly grounded outlet box.
2-PRONG
RECEPTACLE
NOTE: The adapter illustrated is for use only if you already
have a properly grounded 2-prong receptacle.
The use of any extension cord will cause some loss of
power. To keep this to a minimum
and to prevent
over-heating and motor burn-out, use the table below to
determine the minimum wire size (A.W.G.) extension cord.
Use only 3 wire extension cords which have 3 prong
grounding type plugs and 3-pole receptacles which will
accept the _fug on the saw.
1 H.P. MOTOR
Extension Cord Length
Upto
50to
100200-
110-120V
Wire Size A.W.G.
50 Ft .................
100 Ft................
200 Ft.................
400 Ft.................
CHECK MOTOR
14
12
10
8
ROTATION
WARNING:
FOR YOUR
OWN SAFETY,
MAKE
SURE
PLUG
IS NOT
CONNECTED
TO
POWER
SOURCE
OUTLET.
WHEN CHANGING
MOTOR
ROTATION.
The motor
must rotate
CLOCKWISE
when
shaft end to which you will mount
the
16.) If it does not, change the direction
instructions
furnished
with the motor.
viewed
from
the
pulley.
(See page
according
to the
CONTENTS
WARRANTY
.................................
2
GENERAL
SAFETY
INSTRUCTIONS
FOR POWER TOOLS
.........................
2
ADDITIONAL
FOR TABLE
3
SAFETY
INSTRUCTIONS
SAWS ...........................
MOTOR SPECl FICATIONS
AND ELECTRICAL
REQUIREMENTS
............................
UNPACKING
AND CHECKING
CONTENTS
Tools Needed ................................
List of Loose Parts ............................
ASSEMBLY
..................................
Installing
Handwheels
.........................
Checking Table Insert
.........................
Checking Blade Squareness to Table
..............
Assembling
Steel Legs .........................
Mounting
Saw ...............................
Attaching
Table Extensions
.....................
Installing
Rip Fence Guide Bars .................
Aligning Rip Fence
..........................
Adjusting
Rip Scale Pointer
...................
Installing
Blade Guard
........................
Mounting
th_ Motor
.........................
Installing
Belt Guard
.........................
Plugging in Motor
...........................
GETTING
TO KNOW YOUR SAW
...............
On-Off Switch
..............................
Elevation Handwheel
.........................
Tilt Handwheel
.............................
Tile Lock Knob
.............................
Rip Fence
.................................
4
........
6
6
6
7
7
7
8
8
9
9
10
12
13
Miter Gauge .................................
Blade Guard
................................
Table Insert
................................
Removing and Installing Sawblade
Exacti-Cut
.................................
BASIC SAW OPERATION
USING
Work Helpers
...............................
21
21
21
22
22
...............
THE
MITER
GAUGE23
23
Crosscutting
................................
Repetitive
Cutting
...........................
Miter Cutting
...............................
Bevel Crosscutting
...........................
Compound
Miter Cutting
......................
BASIC
SAW
OPERATION
USING
THE
24
24
25
25
25
RIP£ENCE
Ripping
...................................
Bevel Ripping
.............................
Resawing
..................................
Cutting Panels
.............................
Rabbeting
.................................
ADJUSTMENTS
26
26
28
28
28
..............................
29
Miter Gauge .................................
Heeling Adjustment
or Parallism of
Sawblade to Miter Gauge Groove
...............
Blade Tilt, or Squareness of
Blade to Table
.............................
Tilt Mechanism
.............................
14
16
18
19
20
20
21
21
21
TROUBLE
21
REPAI R PARTS
MAINTENANCE
LUBRICATION
RECOMMENDED
.............................
SHOOTING
29
30
32
33
................
........................
..............................
29
32
..............................
ACCESSORIES
. . 26
33
34
36
UNPACKING
AND CHECKING
CONTENTS
COMBINATION
TOOLSNEEDED
SQUARE MUST BE TRUE.
STRAIGHT EDGE OF I_OARD
3/4
DRAW
Medium Screwdriver
Small Screwdriver
LIGHT
LINE
BOARD ALONG
'1 THICK.
THIS
BE PERFECTLY
ON
THIS EDGE.
EDGE
MUST
STRAIGHT.
_'_\
P,ie
,
I,I.:,:I',I.I_i,
II'Z_
,
Wrenche
3/8 in.
7/16 in.
1/2 in.
9116 in.
Combination Square
3/4 in.
Model 113,298141 Table Saw is shipped complete in one
carton but DOES NOT INCLUDE Table Extension, Steel
Legs, or motor.
Model 113.298031 Table Saw is shipped complete n one
carton but INCLUDES Two Table Extensions, Steel Legs,
and Motor.
Model 113.298151 Table Saw is shipped complete in one
carton but INCLUDES One Table Extension, Steel Legs,
and Motor.
Separate all parts from packing materials and check each
one with the illustration and the list of Loose Parts to make
certain all items are accounted for, before discarding any
packing material.
If any parts are missing, do not attempt to assemble the
table saw, plug in the power cord or turn the switch on
until the missing parOs are obtained and are installed
correctly.
Remove the protective oil that is applied to the table top
and edges of the table. Use any ordinary household type
grease and spot remover.
CAUTION: Never use gasoline, naptha or similar highly
volatile solvents.
Apply a coat of automobile wax to the table.
Wipe all parts thoroughly with a clean, dry cloth.
WARNING:
FOR
YOUR
OWN SAFETY
NEVER
CONNECT PLUG TO POWER SOURCE OUTLET UNTIL
ALL ASSEMBLY STEPS ARE COMPLETE, AND YOU
HAVE READ AND UNDERSTAND
THE SAFETY AND
OPERATIONAL INSTRUCTIONS.
SHOULD BE NO GAP OR OVERLAP
HERE WHEN SQUARE IS FLIPPED
OVER
IN
DOTTED
POSITION.
LIST OF LOOSE PARTS
Item Part Name
A
B
C
D
E
F
G
H
J
K
L
M
N
0
P
Q
R
S
T
U
V
W
W
W
X
Y
Y
Y
Y
Y
Qty.
Blade GuardandSpreader ..................
Rip Fence ..............................
OwnersManual ..........................
Miter Gauge .............................
Arbor Nut Wrench* .......................
Switch w! Key ...........................
Rip FenceGuide Barwith Rip Scale (Front) ....
Handwheel .............................
V-Be,t 1/2 in. x41 in.* ....................
Pulley, 2-I/2 in. dia., with 5/8 in.bore* . ......
Belt andPulley Guard .....................
Belt GuardClip ..........................
Self-ThreadingScrew. 10-32 x 1/2 in. long .....
Belt GuardSupport .......................
Belt GuardSupport Bracket ................
Motor Base .............................
SpreaderRod* . .........................
Blade GuardSupport with Screw* , ..........
SpreaderSupport* . ......................
Rip FenceGuide Bar (Rear) ................
Rip FenceGuide Bar Rod ..................
*Pkg, of MiscellaneousSmall PartsNo.62751
Consistingof the Following:
SetscrewWrench,3/32 in.................
SetscrewWrench,1/8 in..................
SetscrewWrench,5/32 in.................
Self-ThreadingHut .....................
Hex HeadScrew,5/16-18 x 1-3/4 in. long ...
Hex HeadScrew, 5/16-18 x 5/8 in. long ....
Hex HeadScrew, 5/16-18 x 1 in.long ......
Hex HeadScrew, 1/4-20 x 518in. long .....
Hex HeadScrew, 5/16-18 x 3/4 in. long ......
1
1
1
2
2
3
4
2
1
*These partsare packagedin LooseParts BagNo. 62750
SIL_
\
Y
X
G
Z
AA
AB
3/4
AC \/
_LE_NGTH
K
AD
(_
AG
ItemPartName
Z
Qty.
HexNut, 5/16-18
A
(approx. dia. of hole 5/16 in.) ...........
Hex Nut, 1t4-20
(approx.dia. of hole 114in.) ............
Lockwasher, 5/I 6 in. ExternalType
(approx.die. of hole 5116in.) ...........
Lockwasher,1/4 in. ExternalType
(approx.alia.of h ale 1/4 in.) ............
LockwasherNo. 10 ExternalType
(approx.dia. of hole3t16 in.) ...........
CarriageBolt, 5/16-18 x 3/4 in. long .......
Rip FenceGuideBarSpacer ..............
Wire Tie ..............................
Thumbscrew,5/1G-18 x 1 in. long ..........
Screw PanHd. 10-32 x 3/4 ..............
Flat Washer(dia. of hole 21/64) ...........
Z
AA
AA
AA
AB
AC
AD
AE
AF
AG
9
2
11
2
1
4
2
2
1
1
2
The followingpartsare includedwith Model 113.298031 and
113.298151.
A
8
C
D
E
F
G
G
H
H
H
J
Leg ...................................
SideStiffener ...........................
End Stiffener ............................
Table Extension(113.298031) ..............
Table Extension(113.298151) ..............
Motor .................................
©
G
H
F
J
K
L
Item Pert Name
4
2
2
2
I
I
Pkg.of Miscellaneous
_mall Parts,No. 62752for Legs
Consistingof the Following:
Hex HeadScrew5116-18 x 1-1/4 in. long ....
4,
Lockwasher,1/4 in. ExternalType
(approx.dia.of hole1/4 in.) ..............
24
Lockwasher,5/16 in. ExternalType
(epprox. dia. of hole 5/16 in.) ............
4
Hex Nut, 1/4-20
(approx.dia. of hole 1/4 in.) .............
24
Hex Nut, 5/16-18
(approx.dia. of hole5/16 in.) .............
4
Hex Nut, 1/2-13
(approx.dia. of hole1]2 in.) .............
8
FlatWasher(dia. of hole, 11/32 in.) ..........
8
K
L
F
G
G
H
H
K
M
N
Qty.
TrussHeadScrew, 1/4-20 x 5/8 in. long
(top of screwisrounded) ................
Leveling Foot .........................
24
4
Pkg.of Miscellaneous
Small PartsNo. 62745 for
Table Extensions(1 ea. for Model 113.298151,
2 ea. for Model 113.298031)
Consistingof the following:
Hex Hd, Screw,5/16-18 x I-1/4 in. long .....
Lockwasher,ExternalType
(approx. dia. of hole 1/4 in.) ..............
Lockwasher, ExternalType
(approx.dia. of hale 5/16 in.) .............
Hex Nut, 1/4-20
(approx.alia.of hole114in.) ..............
Hex Nut, 5/16-18
(approx.dia. of hole5/16 in.) ..............
TrussHeadScrew, 1/4-20 x 1 in. long
(top of screwisrounded) ................
Corner _;tiffener Bracket ..................
CornerSupportBracket ..................
4
8
4
8
8
8
2
2
ASSEMBLY
Before mounting the saw on legs, a stand or a bench, the
Table Insert and Blade Squareness must be checked at this
time.
INSTALLING
1.
LOCKWASHER
/
HANDWHEELS
Line up FLAT SPOTS on shaft and hardwheel, push
handwheel onto shaft. Install screw and Iockwasher to
lock handwheel on shaft.
ELEVATION
HANDWHEEL
CHECKING
2.
TILT
10-32 X 3/4 IN.
PAN HEAD SCREW
/
HANDWHEEL
TABLE INSERT
Insert should be flush with table top. Check as shown.
Loosen flat head screw that holds insert and adjust the
four set screws as necessary.
Tighten
flat head screw.
Do not tighten
screw to the point where it deflects the
insert.
\
TABLE INSERT
3/32 I N.
SETSCREWWRENCH
To remove insert.
A) Loosen Screw
B)
Lift insert from front end, and pull toward front of
saw,
4.
To replace insert.
Place insert into insert opening in table and push
toward rear of saw to engage spring clip and until
keyslot in insert will drop over screw. Tighten screw.
Do not tighten screw to the point where it will deflect
the insert.
CHECKING
BLADE SQUARENESS TO TABLE
IMPORTANT: BLADE must be SQUARE (g0 °) to TABLE,
in order to proceed with assembly.
To check for blade squareness, refer to "BLADE TILT, OR
SQUARENESS OF BLADE TO TABLE" adjustment on
page 30.
CHECKING
IMPORTANT:
groove,
BLADE FOR HEEL
Saw blade MUST be parallel to miter gauge
To check
for parallelism,
refer
to "HEELING
ADJUSTMENT OR PARALLELISM
OF SAWBLADE TO
MITER GAUGE GROOVE" adjustment on page 29 and 30.
ASSEMBLING
STEEL LEGS
NOTE: Steel Legs are furnished with Model 113.298031
and 113,298151.
From among the loose parts, find the
following Hardware:
24 Truss Head Screws, 1/4 - 20 X 5/8 in. long (top of
screw is rounded)
SIDE STIFFENER
24 Lockwashers, 1/4 in. External Type (approx. dia, of
hole 1/4 in.)
24 Hex Nuts, 1/4 - 20 (approx. dia. of hole 1/4 in.)
8 Hex Nuts, 1/2 - 13 (approx. dia. of hole 1/2 in.)
4 Leveling feet.
Assemble the legs as shown .,.
1. Insert the Truss Head Screws through the holes in the
legs, then through the holes in the stiffeners. MAKE
SURE THE SCREWS GO THROUGH THE HOLES IN
THE SIDE STIFFENERS MARKED "×".
2. Install the Iockwashers ... screw on the nuts but do
not tighten until completely assembled.
3. Install leveling feet.
END
STIFFENER"
IN.
_
HEX
NUTS
LEVELING FOOT
MOUNTING
SAW
1.
From among the loose parts, find the following
hardware:
4 Hex Head Screws. 5/16 - 18 x 1-1/4 in. long.
4 Hex Nuts, 5/16- 18 (approx. dia. of hole 5/16 in.)
4 Lockwashers, 5/16 in. External Type (approx. dia. of
hole, 5/16 in.)
8 Flat Washers, (dia. of hole 11/32 in.)
2.
Place saw on legs so that holes in bottom of saw line up
with holes in top of legs.
3.
Install screws, washers, Iockwashers and nuts as shown.
/
/
SAW
BASE
17
END
STIFFENER
"_t
FLAT WASHER---__
LOCKWASHER
"_'_'
'
13
.Ex
If you mount the saw on any other bench, make sure that
there is an opening in the/top of the bench the same size as
the opening in the bottom of the saw so that the sawdust
can drop through. Recommended working height is 33 to
37 inches from the top of the saw table to the floor.
ATTACHING
AND ASSEMBLING
TABLE EXTENSIONS
If you received Table Extensions with your saw (two
furnished with Model No. 113.298031)
or one furnished
with Model No. 113.298151 ) attach them at this time.
If you have only one Table Extension,
to either side.
it may be attached
NOTE: When the Table Extension is attached to the left
side, it offers more support to the workpiece, especially
when crosscutting or mitering long boards. When attached
to the right side, it offers more support when curing wide
panels.
If you attach the Extension to the left side, be sure to
construct the Auxiliary
Fence/Work Support and Push
Block shown in "Basic Saw Operation" section.
1.
From among the loose parts find the following
hardware. NOTE: Double number of hardware if
assembling extensions for Model 113.298031.
2
Corner Support Brackets
2
Corner Stiffener Brackets
8
Truss Hd. Screws 1/4-20 x 1
8
Ext. Lockwashers 1/4
8
Hex Nut 1/4-20
4
Hex Hd. Screws 5/16-18 x 1-1/4
4
Ext, Lockwasher 5/16
4
Hex Nut 5/16 - 18
Assemble brackets with hardware as listed.
Insert 5/16-18 x 1-1/4 in. long screws through holes in
EXTENSION
then through table. Install flat washer,
Iockwasbers, and screw on the nuts . . . DO NOT
TIGHTEN.
BLOCK
OF WOOD
\
/
Align front edge of extension with front edge of saw table.
Pull Extension UPWARDS above table surface
...
SLIGHTLY TIGHTEN SCREWS using 1/2 in. wrench.
Using small block of hardwood and hammer, l:ap extension
DOWNWARDS at front, center & rear, unti it is EVEN
with table surface ... TIGHTEN SCREWS.
Lay REARFENCE GUIDE BAR on table to act as a
straightedge. If outer edge of extension is higher or lower
than table surface;
A. Slightly loosen nuts holding bracket to extension
using 7/16 in. wrench.
B. Move end of extension up or down until outer edge
is even with table surface ... check with GUIDE
BAR .., tighten nuts.
C. Recheck INNER edge of extension to make sure it
has not moved ... readjust, if necessary.
INSTALLING
BOX
1.
RIP FENCE GUIDE
BARS AND SWITCH
From among the loose parts find the following
hardware:
2 Hex. Head Screws, 5/16-18 x 1-3/4 in. long
2 Hex Head Screws, 5/16-18 x 1 in. long
1 Hex, Head Screw, 5/16-18 x 3/4 in. long
5 External Lockwashers, 5/16 in,
(approx. dia. of hole 5/16 in,)
5 Hex. Nuts. 5/16-18 (approx. die. of hole 5/16 in.)
2 Flat washers (dia. of hole 21/64 in,I
2 Spacers, 3/4 in. dia. x 1/2 in. long
2 Self-threading nuts
1 Fence Guide Bar Rod
2.
Lay guide bars on sawtable.
NOTE: The various holes in the bar allow them to be
positioned on this saw and also makes them adaptable
to other models.
3.
Insert a 1-3/4 in. long screw through the THIRD hole
from the LEFT IN THE FRONT BAR . . . insert
another 1-3/4 in. long screw through a flat washer and
/
!
then through the hole at EXTREME
LEFT SIDE OF
SWITCH
then through
SEVENTH
hole in bar. Hold
them in place with a piece of masking tape ...
Insert
the 3/4 in. long screw through
a flat washer and then
through
hole at RIGHT
SIDE OF SWITCH
and then
through
the EIGHT
hole in bar. Install a Iockwasher
and nut and tighten.
4.
Place spacers on screws.
Insert bolts through holes in middle and on right side of
front of saw table ... install Iockwashers and nuts.
DONOr SCREW NUTS ON ALL THE WAY, just get
them started on the screws.
6=
7.
Remove the 3 screws from rear of table extension.
Insert 1 in. long screws in SECOND and FOURTH holes
of rear bar and attach to table the same way.
Insert ends of FENCE GUIDE BAR ROD through
round holes at outer end of bars,
NOTE: The ends of the ROD are not threaded .., the
SELF THREADING
NUTS will cut threads on the rod
as they are screwed on.
\
10
9,
Nold
rod with
pliers start
OR TWO...
10.
slotted
hand and with
a 1/2
in. wrench
or
screwing on ONE of the nuts only A TURN
screw on other nut the same way.
Using TWO
the nuts.
1 I. Slide
one
1/2
in. wrenches
the bars so that
screws
or pliers
tighten
both
are in the MIDDLE
of
of the
holes.
12. Position
rip fence over miter
the rear end while
engaging
lower fence onto table.
gauge groove, holding
front
end with
bar
up
..,
8 THICKNESSES
OF PAPER
13. Raise blade all the way up.
14. Carefully
15. Move
move fence against blade.
front
bar
approximately
until
"'0""
mark
on
rip
scale
is
at tip of pointer,
16. Move FRONT
bar upwards until fence is approximately
1/32 in. above table
...
tighten
screw at left end of
bar.
NOTE:
Fold a piece of newspaper making 8 thicknesses
and place between rip fence and table to act as a spacer.
This will hold the fence off of the table approx. 1/32
in.
17. Adjust
rear bar so that the fence is approximately
in. above table make sure it is square with fence
bar rod ... tighten screw at end of bar.
18. Replace screws in rear of table extension
...
top surface of extension
is PARALLEL
to top
1/32
guide
\
be sure
surface
of rear guide bar.
\
8 THICKNESSES
OF PAPER
19. Move fence
to
RIGHT
approx.
1/32 in.
tighten screws.
edge of table
above
table
...
at front
make sure it is
and
rear and
11
ALIGNING
RIP FENCE
The fence should slide easily along the bars and always
remain in alignment (parallel to sawblade and miter gauge
grooves).
The alignment is maintained by a spring underneath the
fence which bears against the front guide bar,
To move the fence, loosen the lock handle and grasp the
fence with one hand at the front.
For very close adjustments, grasp the guide bar with both
hands and move the fence with your thumbs.
F
Place fence on saw but DO NOT LOCK IT.
Move the REAR END of the fence slightly to the right or
left ... when you release it, the fence should "spring"
back to its original position.
If it does not, the spring pressure must be INCREASED.
1. Loosen the screws.
2.
Move Spring slightly toward front of fence.
12
If the fence does not slide easily along the bars, the pressure
of the spring can be REDUCED.
1. Loosen the screws.
2. Move spring slightly toward rear of fence ... tighten
screws.
HEX
3,
The rip fence must be PARALLEL with the sawblade
(see page 29) and miter Gauge grooves... Move fence
until it is along side of groove. Do NOT LOCK IT. It
should be parallel to groove. If it is not;
A.
Loosen the two "Hex. Head Screws."
B.
Hold fence head tightly against bar ... move end
of fence so that it is parallel with groove,
Altemately tighten the screws.
C.
ADJUSTING
SCREWS
FENCE
HEAD
RIP SCALE POINTER
1. Turn
ELEVATION
HANDWHEEL
blade is up as high as it_will go.
clockwise
until
LOCK HAi'_ DLE
IMPORTANT:
BLADE must be SQUARE (90 ° ) to
TABLE, in order to ALIGN rip fence.
2. Position fence on right side of sawblade so that it
touches the sides of the teeth ... tighten lock handle.
3. Loosen screw holding the pointer ... adjust pointer so
that it points to "0" ... tighten screw.
NOTE: If you cannot adjust pointer so that it points to
"0", loosen the _crews holding the front guide bar and
move the guide bar.
13
INSTALLING
1.
BLADE
GUARD
From among the loose parts, find
2
2
2
2
Hex Head Screws, 1/4 - 20 x 5/8 in. long
Hex Head Screws, 5/16 - 18 x 5/8 in. long
Hex Head Screws, 5/16 - 18 x 1 in. long
Hex Nuts, 1/4 - 20
(approx. dia. of hole 1/4 in.)
GUARD SUPPORT
5/16-18 X
5/8 iN.
HEX
SCREW
2 Lockwashers, 1/4 in, External Type
(approx. dia. of hole 1/4 in.)
2 Lockwashers, 5/16 in. External Type
(approx, dia. of hole 5/16 in.}
1 Thumbscrew
Guard Support
Spreader Support
Spreader Rod
2. Lower the blade.
3.
Screw the two MOTOR
way into cradle.
4.
Attach GUARD
screws.
5f16-1Bk 5/8.
BASE CLAMP SCREWS part
SUPPORT..,
DO
CRADLE
5/16-18
X t IN.
HEX HD. SCREW
NOT
HEX HD. SCREWS
TIGHTEN
THUMB
SCREW
•
SPREADER
ROD
Insert SPREADER ROD into SPREADER SUPPORT
until pin fits into notch, Insert Thumbscrew and tighten
it
\
FLAT
SURFACE
SPREADER
SUPPORT
(INTO SUPPORT)
II
u
6.
7.
8.
Slide SPREADER
ROD into GUARD
SUPPORT
until
left end of ROD extends approximately
1/, inch beyond
edge of SUPPORT...
Snug up Hex Head Screw in
SUPPORT.
Attach
SPREADER
to SPREADER
SUPPORT
so that
screws are all the way back in the SLOTS of SUPPORT
_ _ _ tighten screws.
Raise ANTIKICKBACK
PAWL (hold it in place with a
1/4-20 HEX
HD. SCREW
1/41N.
LOCKWASHEI
1/4-20 flEX NUT
piece of masking tape)
•..
align spreader
SQUARE
to table
NOTE:
The framing {or combination)
square
"true"
-- see start of "assembly
and alignment"
on page 6 for checking method,
...
Tighten
both
5/16-18
x 1 in. HEX
HEAD
must be
section
I/4
END OF ROD
INCH
TO LEF
OF EDGE OF
SUPPORT
SCREWS.
GUARD
SUPPOR'
j
SCREWS ALL THE
BACK IN SLOTS
IN SUPPORT
14
-18
HEX
x
HD.
I
IN.
SCREWS
I
[
t
9.
Raise blade
with table.
all
the
way up
. ..
make
sure it is _quare
10. Raise Blade Guard
...
lift up both ANTIKICKBACK
PAWLS ... insert one of the SETSCREW
WRENCHES
in the notches
11. Lay blade
blade.
12. Loosen
of
Hex
to hold the pawls out
square
Head
move
spreader
so
... tighten screw.
or other
Screw
that
in
it
of the way,
straightedge
GUARD
touches
alongside
SUPPORT
blade
of
of
and
square
13. NOTE:
The spreader s now square with the table and
approximately
in line with the sawblade. The spreader
requires
further
adjustment
to align it PARALLEL
to
the blade and in the MIDDLE
of the cut (KERF)made
by the sawblade.
SPACE EQUAL TO APPROX.
3 THICKNESSES
OF PAPER
14. IMPORTANT:
PARALLEL
cut
(KERF)
KERF
WOOD
The
SPREADER
must
always
be
to the sawblade and in the MIDDLE
of the
BLADE
I
/
made by the sawblade,
\
NOTE:
The spreader is thinner than the width
of the
KER F by approximately
six thicknesses of paper.
SPACE EQUAL TO APPROX.
3 THICKNESSES OF PAPER
15. Make two folds in a small piece (6 x 6 in.) of ordinary
NEWSPAPER maki ng three thicknesses.
The folded paper will be used as a "spacing gauge".
15
LOOKING
DOWN ON
SAW
FOLDED
16.Place
RIPFENCE
on table
PAPER
...
CAREFULLY
move it against blade so that it is parallel
to the blade, and just TOUCHES
tips of saw teeth ...
tighten RIP FENCE LOCK KNOB HANDLE.
17. Insert
folded
paper
between
SPREADER
and
FENCE...
hold spreader flat against fence..,
tighten
screws using 7/16 in. wrench,
Now tighten
Hex Hd.
Screws in Support.
18. To remove BLADE
THUMBSCREW.,.
GUARD
DO
AND
NOT
SPREADER,
LOOSEN
7/'16 IN.
WRENCH
loosen
OTHER
SC R EWS.
MOUNTING
NOTE:
Motor
113.2981 51.
CHECK
THE MOTOR
is included
with
Model
113.298031
and
MOTOR
ROTATION
1.
The motor must rotate
the 5/8 in. shaft.
CLOCKWISE
2.
MAKE
IS REMOVED
3.
Place the motor
4,
Plug the cord into
a properly
grounded
outlet
(See
"Motor
Specifications
and Electrical
Requirements"
Section)
Notice
the rotation
of the shaft, If t is not
turning
CLOCKWISE,
REMOVE
the plug from
the
outlet,
and change the rotation
of the motor according
to the instructions furnished
with the motor,
5.
'SURE
"KEY"
on your
From
among
hardware:
4 Carriage
Bolts,
the
5/16
4 Lockwashers,
5/16
loose
SHAFT.
the
5/8
DIA.
LOCKWASHER
5/16 IN.
5/16-18
NUT
in,)
SHAF-
THESE I"VVO
EDGES EVEN
CARRIAGE BOLT
5/16-18 X 3/4 [_J.
!
_4.(_ t i /"
GUARD
and Spreader.
\
insert bolts through
the motor.
Install
/
/.
(
MOTOR BASE
so that edge of MOTOR
FOOT
and
are even ... slide motor all the way to
tighten the four nuts.
MOTOR MOUNTING
BASE
Loosen
set screw
in motor
pulley
using
6/32
in.
setscrew wrench. Slide pulley on shaft with
HUB away
from motor. DO NOT TIGHTEN
SETSCREW,
10. Install
3/16 in. square key
grooves in pulley and motor
SETSCREW.
SHAFT
following
Type
Place motor on MOTOR BASE ...
holes
in base ...
then
through
Iockwashers,
and nuts.
IN.
WARNING: FOR YOUR OWN SAFETY, MAKE SURE
PLUG IS NOT CONNECTED TO POWER SOURCE
OUTLET WHEN CHANGING MOTOR ROTATION.
in.)
in. External
7.
9,
from
in. long
Remove
Position
motor
MOTOR
BASE
the RIGHT
...
FROM
find
6.
B.
viewed
or on the floor.
parts,
- 18 x 3/4
dia. of hole 5/16
Blade Guard
when
we rkbench
4 Hex, Nuts, 5/1618
(approx.
dia. of hole 5/16
(approx.
KEY
/
(furnished
with
shaft, DO NOT
PULLEY
KEY
motor)
in
TIGHTEN
16
11. Lift motor and insert the TWO PINS on motor base
into HOLES in cradle ... push motor in as far as it will
go.
12. Lower the blade...install
belt on saw pulley and motor
pulley.
13. Sight along edges_ of both pulleys arid move motor
pulley so that belt is parallel to the edges of both
pulleys...tighten
the setscrew in the motor pulley.
14. IMPORTANT: Measure the distance from end of motor
shaft to pulley...mark
this dimension down; you will
need it later when reinstalling the pulley.
15. Make sure blade is 90° to table...raise
i_ all the way
up.
16. Lift motor until edge of washer is even with end of slot
...
tighten pivot screw. In this !_osition, pull motor
toward you (pins will slide out of cradle) until belt is
TIGHT
... tighten the two MOTOR BASE CLAMP
SC REWS.
EDGE OF WASHER
EVEN WITH END
OF SLOT
MOTOR
BASE
CLAMP SCREWS _
17. Loosen Pivot Screw slightly.
18. Lower the saw blade all the way down.
19. IMPORTANT; Motor should pivot freely downward as
blade is lowered. If it does not, LOOSEN the PIVOT
SCREW some more.
MOTOR
PULLEY
20. Pivot screw must be adjusted only tight enough to allow
motor to pivot FREELY as blade is raised or lowered,
This will maintain constant tension on belt.
CAPACITOF
COVER
\
21. Loosen the two MOTOR CLAMP SCREWS on each end
of motor. Rotate the motor so that the CAPACITOR
COVER is on top...tighten
the screws.The ventilation
holes are now facing downward which will help prevent
sawdust from entering motor,
VENTILATION
HOLES
\
MOTOR
CLAMPSCREW
(BOTH
17
/
ENDS)
TOGETHER
_
INSTALLING
_-_
TWO HOLES CLOSEST
BELT GUARD
BELT GUARD
SUPPORT BRACKET
1.
Remove
2.
Screws furnished
witli guard are "self threading"
...
screw them
into holes in BELT GUARD
SUPPORT
BRACKET,
then remove them.
the belt and motor
3.
Position
BELT
GUARD
10-32 X 1/2 IN.
SE L.F-THREADING
SCREW
pulley.
SUPPORT
BRACKET
BELT
GUARD
SUPPORT
as shown
and install
screws ...
make sure motor shaft is in CENTER
\
\
BELT GUARD SUPPORT
and
the
of
BELT GUARD
hole in SUPPORT.
\
PIVOT
SCREW
/
/
CENTERED
OPENING
4.
Install
three
CLIPS
(furnished
with
guardi
90 °
apart
starting with one clip at the end of the guard as shown
•.. LONG END of cl p facingAWAY
from you.
BELT GUARD
j__,_
CLIPS
N
LONG
BELT.
5.
6.
Reinstall ,motor
pulley
the same way it was when you
aligned the belt,
Place belt on SAW'PULLEY
,..
insert end of belt
through
7.
Slip belt
opening
in END
over motor
of guard,
pulley.
18
END
Press guard
approximately
onto support
so that bottom
3/4 in. away from belt.
of
guard
is
NOTE:
To remove guard, lift up on LONG TABS of
cl ps ...
pull guard outward.
The clips should remain
on the BELT GUARD
SUPPORT.
1
3/_ IN.
PLUGGING
IN MOTOR
1.
From
2.
Route motor cord along right side of cabinet and snap
ties in 1/4" hole in side of cabinet. Secure two cords in
w_re ties.
among
the loose parts, find
3.
Plug motor
cord
into
outlet
two
wire
ties
on side of switch
box.
NIRE
19
TIES
GETTING TO KNOW YOUR SAW
_1 SAWSLADE
7" BLADE GUARD
TABLE INSERT
MITER GAUGE
LOCK
6
|0
EXACT-I-CUT
\
ANTIKICKBACK
PAWLS
HANDLE
MITER GAUGE
RiP FENCE
RIP FENCE
LOCK HANDLE
4
TILT LOCK HANDLE
(UNDERNEATH TABLE)
2 ELEVATION HANDWHEEL
\
1 ON-OFF SWITCH
1
ON-OFF SWITCH
CAUTION: Before turning switch on, make sure the blade
guard is correctly installed and operating properly.
@
The On-Off Switch has a locking feature. THIS FEATURE
IS INTENDED TO PREVENT UNAUTHORIZED
AND
POSSIBLE HAZARDOUS
USE BY CHILDREN
AND
OTHERS_
KEY
(YELLOWPLASTIC)
B. TO turn saw ON ... stand to either side of the
blade never in line with it ... insert finger under
switch lever and pull END of lever out.
After turning switc_h ON, always allow the blade to
come up to full speed before cutting.
Do not cycle the motor switch on and off rapidly,
as this may cause the sawblade to loosen. !n the
event this should ever occur, allow the sawblade to
come to a complete stop and retighten the arbor
nut normally, not excessively, Never leave the saw
while the power is "'ON".
C. TO turn saw OFF ... PUSH lever in. Never leave
the saw until the cutting tool has come to a
complete stop.
D. TO lock switch in OFF position ... hold switch IN
with one hand ... REMOVE key wi_ other hand.
WARNING: FOR YOUR OWN SAFETY, LOWER
BLADE OR OTHER CUTTING TOOL BELOW
TABLE
SURFACE.
(IF BLADE IS TILTED,
RETURN IT TO VERTICAL (90 °) POSITION).
ALWAYS LOCK THE SWITCH "OFF",
WHEN
SAW IS NOT IN USE ... REMOVE KEY AND
KEEP IT IN ASAFE PLACE ... ALSO ,.. IN
THE EVENT OF A POWER FAILURE (ALL OF
YOUR LIGHTS GO OUT) TURN SWITCH OFF
... LOCK IT AND REMOVE THE KEY. THIS
WILL PREVENT THE SAW FROM STARTING UP
AGAIN WHEN THE POWER COMES BACK ON,
2O
2 ELEVATION
HANDWHEEL...
elevates
orlowers
the
blade.Turnclockwise
to elevate
... counterclockwise
tolower,
Select a suitable piece of smooth straight wood..,
two holes through it and attach it with screws.
drill
NOTE; When bevel crosscutting, attach facing so that it
extends to the right of the miter gauge and use the
miter gauge in the groove to the right of the blade.
3 TILT HANDWHEEL
... tilts the bladefor bevel
' cutting. Turn clockwiseto tilt towardleft ...
counterclockwise to tilt toward right,
When the blade is tilted to the LEFT as far as it will go,
it should be at 45 ° to the table and the bevel pointer
should point 45 ° .
NOTE: There are LIMIT STOPS inside the saw which
prevent the blade from tilting beyond 45 ° to the LEFT
and 90 ° to the RIGHT. (See "Adjustments"
section
"Blade Tilt, or Squareness of Blade to Table"),
4
5
TILT
LOCK HANDLE
... locks the blade in the
desired tilt position. To loosen, turn counterclockwise,
Push handle in and turn it to another position if
necessary in order to tighten or loosen.
AUXIELIARY
STOP
When replacing the guard, make sure the PIN in the rod
engageswith the NOTCH in the spreader support, Make
sure thumbscrew is tightened securely,
8
ROUND
WOOD
HEAD
\
To remove the guard for special operations, loosen the
thumbscrew and slide the guard off of the rod. DO
NOT DISTURB THE SETTING OF THE ROD.
\
#!0
FACING
"\
BLADEGUARD
must always be in place and working
properly for all thru-sawing cuts. That is, all cuts
whereby
the blade cuts completely through the
workpiece.
FACING
\\
45 ° SLOT
FOR STOP PIN
RIP FENCE
.. is locked in place by tightening the
lock knob. To move the fence, loosen the knob and
grasp the fence with one hand at the front.
Holes are provided in the rip fence for attaching a wood
facing when using the dado head, or molding head.
Select a piece of smooth straight wood approx. 3/4 in.
thick and the same size as the rip fence.
Attach it to the fence with three Round Head ##10
Wood Screws 2 in. long. To remove the facing, loosen
the screws, slide the facing forward and pull the screws
through the round holes.
WOOD
PIN
TABLE INSERT is removable for removing or installing
blades or other cutting tools.
///
SCREWS
/
SCREW
6
MITER GAUGE ... head is locked in position for
crosscutting or mitering by tightening the lock knob.
ALWAYS LOCK IT SECURELY WHEN NUSE.
There are two slots for the stop pin at the 45 degree
right and left positions for conveniently setting the
Vliter Gauge to cut miters.
NOTE: The slots for the stop pin and the graduations
are manufactured to very close tolerances which
provide accuracy for average woodworking. In some
caseswhere extreme accuracy is required, when making
angle cuts, for example, make a trial cut and then
recheck
WARNING:
FOR YOUR OWN SAFETY,
TURN
SWITCH
"OFF"
AND REMOVE
PL.UG FROM
POWER SOURCE OUTLET
BEFORE REMOVING
INSERT.
it.
If necessary, the miter gauge head can then be swiveled
slightly to compensate and then locked.
Slots are provided in the miter gauge for attaching an
AUXILIARY
FACING to make it easier to cut long
p=eces. Be positive facing does not interfere with the
proper operation of the sawblade guard.
A,
B.
Lower the blade below the table surface.
Raise blade guard.
C.
Loosen Screw.
D.
Lift in_ert from
front of saw.
front
end, and pull toward
NEVER
OPERATE
THE SAW WITHOUT
THE
PROPER INSERT IN PLACE. USE THE SAW BLADE
INSERT
WHEN
SAWING
. . . USE THE
COMBINATION
DADO MOLDING
INSERT WHEN
DADOING OR MOLDING.
21
9
REMOVING
AND INSTALLING
SAWBLADE.
WARNING:
FOR YOUR OWN SAFETY,
TURN
SWITCH
"OFF"
AND REMOVE
PLUG FROM
POWER SOURCE OUTLET BEFORE REMOVING OR
INSTAL LING SAWBLADE.
A. Raise Blade Guard...remove
insert.
B. To REMOVE blade, place a block of wood
against front of blade ... PULL arbor wrench
toward you to LOOSEN arbor nut.
/
/
WOOD BLOCK
BLADE
GUARD
BLADE
C. To TIGHTEN
against rear
from you.
When installing the
pointing toward the
blade and collars are
The HOLLOW
blade.
OR
NOT
SHOWN
GUARD
NOT
FOR
SHOWN
NUT
PICTURE
FOR
CLARITY
PICTURE
CLARITY
arbor nut, place a block of wood
of blade ;.. PUSH wrench away
blade . .. make sure the teeth are
front of the saw ... and that the
clean, and free from any burrs.
side of the collar must be against the
Always tighten the arbor nut securely.
NOTE: When using the Dado or Molding Head, itis not
necessary to install the loose collar.
NUT
To replace insert.
Place insert into
insert
opening
n table
LOOSE
COLLAR
and push
keyslot
inrearinsert
over screw.
screw.
toward
of will
saw drop
to engage
springTighten
clip
and
unt,
_,
AR,OR
I
Do not tighten screw to the point where it will deflect
the insert,
TEETH
FO,NT,.O
TO'h
FRONT OF SAW
r
_
•
1 0 EXACT-I-CUT
The ' yellow" plastic disc imbedded
ff_,_
(_"//
_\
_
_
_
_
_,
ARBOR NUT
_
v
n the table in front
of the sawb!ade, is provided for marking the location of
the sawcut on the workpiece.
A. Check disc ... if it is above table surface, place a
piece of hardwood on top of it and tap it down.
B. With blade 90 ° (square to table) cut off a piece of
wood.
C. Pull miter gauge back until wood is over disc. Using
very sharp pencil, mark a line on disc.
D
With miter gauge in right hand groove, follow
procedure and mark another line on disc
E.
These I in es mdlcate
"
"
the
made by the sawblade.
F.
When
cutting
workpiece with
""path "" of
the workpiece,
line on disc.
ine
the
up
cut
same
BLADE GUARD NOT SHOWN FOR PICTURE CLARITY
(kerf)
mark
on
22
BASIC SAW OPERATION
WORK HELPERS
Before cutting
any wood
"Basic Saw Operations".
on
Notice
make
that
in
order
to
your
AUXILIARY
saw,
some
study
of
all of the
the
cuts,
it
FENCE/WORK
SUPPORT
Make one using a piece of 3/8 in and 3/4
Fasten together with glue and woodscrews.
NOTE:
Fence,
is
necessary to use certain devices "'Work
Helpers"
like the
Push Stick,
the Push Block and the Auxiliary
Fence/Work
Support,
which you can make yourself.
both
in. plywood.
Since the Push Block is used with the Auxiliary
the 4-3/4 in. dimensions must be held identical on
the pieces.
THESE EDGES MUST
BE PARALLEL
3/4 PLYWOOD
/
After you have made a few practice
cuts, make up these
"helpers"
before
starting
any projects.
Make the "Push
Stick" first.
_/
1_4-3/4 -4
\
PUSH STICK AND PUSH BLOCK
_'-4
Make the Push Stick using a piece of 1 x 2, or rip one from
a wide board, say 11-1/2 in. wide, and set the rip fence
9-7/8 in. from the sawblade.
Make the
plywood.
Push
Block
using
a piece
of 3/8
in. and 3/4
in.
2-I/2
7"-
The small piece of wood 3/8 in. x 3/8 in. x 2-1/2 in. should
be GLUED
to the plywood
... DO NOT USE NAILS. This
is to prevent
dulling
the sawblade
in the event
you
mistakingly
cut into the push block.
Position
together
the handle in the center of the plywood
with glue and woodscrews.
_5-/8_
PUSH BLOCK
3/8
I
I
NOTE: All dimensions in inches
3/8
PLYWOOD
and fasten
3/4
PLYWOOD
27
1-1/4
45° NOTCH
1-5/8
=IECE END
1/_
PUSH
NOTE:
THIS
1/4
All dimensions
FACE AND
EDGE MUST
STICK
THIS
AUXILIARY
PENCE/
WORK SUPPORT
in inches
_'_
BE PARALLEL
30
3/8 PLYWOOD
-._
NOTE: All dimensions in inches \ _'_.Jj.5-1/2
USING
THE
MITER
GAUGE
CROSSCUTTING,
MITER
CUTTING.
BEVEL
CUTTING.
COMPOUND
MITER
CUTTING,
DADOING
and when
RABBETTING
AND MOLDING
across the end of a narrow
workpiece,
THE MITER
GAUGE
IS USED,
6.
Do not stand directly
in front of the blade n case of a
THROWBACK
(Small cut-off piece caught by the back
of the blade and thrown
toward the operator).
Stand to
either side of the blade.
WARNING:
FOR
YOUR
OWN
SAFETY,
ALWAYS
OBSERVE
THE FOLLOWING
SAFETY
PRECAUTIONS
IN ADDITION
TO THE SAFETY
INSTRUCTIONS
ON
PAGES 2, 3, and 4,
7.
Keep your hands clear of the blade and out
of the blade.
of the path
8.
If blade stalls or stops while cutting,
TURN
OFF before attempting
to free the blade.
SWITCH
g.
Do
pull
1.
Never
make these cuts freehand
(without
using the
miter gauge or other auxiliary
devices) because the
blade could bind in the cut and cause a KICKBACK
or
cause your tinge rs or hand to slip into the blade.
2,
Always
3.
Remove
lock the miter
4.
Make sure blade guard is installed
for all "'thru-sawmg'"
operations
(when
sawblade
cuts
entirely
thru
the
thickness
of
the
workpieee.)
Replace
guard
IMMEDIATELY
after completion
of dadoing,
molding
rip fence from
or rabbeting
5.
gauge securelv
when
not
reach
over
or
behind
the
blade
to
workpiece
through
the cut
...
to support
long
heavy
workpieces
...
to remove
cut-off
pieces
material or FOR ANY OTHER
REASON.
in use.
the
or
of
10. Do not pick up small pieces of cut-off
material from the
table. REMOVE
them by pushing mere OFF the table
with
along
stick_
Otherwise
they
could
he thrown
back
at you by the rear of the blade,
table.
11. Do not remove sinai pieces of cut-off
material that may
become TRAPPED
inside the blade guard while the saw
is RUNNING.
THIS
COULD
ENDANGER
YOUR
HANDS or cause a KICKBACK.
cuts.
Have blade extend approximately
1/8 in. above top of
workpiece.
Additional
blade exposure
would
increase
the hazard potential.
Turn the saw OFF. After
lift the guard and remove
23
the blade has stopped
the piece.
turnin
g,
CROSSCUTTING
CROSSCUTTING
is known as cutting wood
across
the grain, at 90 °, or square with both the edge and the flat
side of the wood, This is done with miter gaugeset at "'O".
The graduations on the miter gauge provide accuracy for
average woodworking. In some cases where extreme
accuracy is required, when making angle cuts, for example,
make a trial cut and then recheck it with an accurate
square, or protractor.
If necessary, the miter gauge head can be swiveled slightly
to compensate for any inacurracy,
NOTE: The space between the miter gauge bar and the
groove in the table is held to a minimum during
manufacturing.
For maximum accuracy when using the miter gauge, always
"favor" one side of the groove in the table, In other words,
don't move the miter gauge from side to side while cutting,
but keep one side of the bar riding against one side of the
groove.
NOTE: Glue a piece of sandpaper to the face of the miter
gauge head, This will help prevent the workpiece from
"creeping" while it is being cut.
The Hold-Down Clamp (Optional Accessory) should be
used on the miter gauge for greater accuracy.
When
cutting
FENCE/WORK
long
workpieces,
invert
SUPPORT
and position
it
The miter gauge may be used in either of the grooves in the
table. Make sure it is locked.
When using the miter gauge in the LEFT hand groove, hold
the workpiece firmly against the miter gauge head with
your left hand, and grip the lock handle with your right.
When using the RIGHT Hand groove, hold the workpiece
with your right hand and the Iockhandle with your left
hand.
AUXILIARY
on top of the
guide bars to support
the workpiece
as near to the end as
possible. If this does not adequately
support the workpiece,
you can make a simple support
by clamping
a piece of
plywood
to a sawhorse.
Use the
miter
Hold-Down
gauge for greater
Clamp
(Optional
Accessory)
AUXILIARY P[NCEI
WORK SUPPORT
on the
accuracy.
STOP
REPETITIVE
CUTTING
REPETITIVE
CUTTING is known as cutting a quantity of
pieces the same length without having to mark each piece,
1. Use the Stop Rods (optional accessory) only forcutting
duplicate pieces 6 in. long and longer.
2. DO NOT FEED workpiece with RIGHT Hand, merely
guide it, making sure that it does not bind or pinch the
sawblade.
When making repetitive cuts from
sure it is adequately
supported.
a long
Use the Hold-Down
Clamp
(Optional
miter gauge for greater accuracy.
workpiece,
Accessory)
make
on the
WORK
24
!NCE/
SUPPORT
RODS
\
1. NEVER USE THE RIP FENCE AS A LENGTH STOP
BECAUSE
THE CUTOFF
PIECE COULD
BIND
BETWEEN THE FENCE AND THE BLADE CAUSING
A KICKBACK,
/
\
/
BLOCK
2. When making repetitive cuts shorter than 6 in., clamp a
block of wood 2 in. long to the table to act as a length
stop. Do not clamp directly to the bottom edge of the
table because the "swivel" of the clamp will not grip
properly. Place a small block of wood between the
bottom edge of the table and the "C" clamp.
3.
4.
CAUTION: When clamping the block, make sure that
the end of the block is well in front of the sawblade. Be
sure it is clamped securely.
Slide the workpiece along the miter gauge until it
touches the block ... hold it securely or clamp it with
the Hold-Down Clamp (Optional Accessory).
Make the cut ... pull the workpiece back ... push the
cut off piece off the table with a long push stick ...
DO NOT ATTEMPT TO PICK IT UP AS THIS COULD
ENDANGER YOUR HANDS.
MITER
CUT
!t_,%
\
CUTTING
MITER CUTTING is known as cutting wood at an angle
other than 90 ° with the edge of the wood. Follow the same
procedure as you would for crosscutting.
Adjust the miter gaugeto the desired angle, and lock it.
The miter gauge may be used in either of the grooves in the
table.
When using the miter gauge in the LEFT Hand groove, I_old
the workpiece firmly against the miter gauge head with
your left hand, and grip the lock knob with your right.
When using the RIGHT hand groove, hold the workpiece
with your right hand and the knob with your left hand.
Use the Hold-Down Clamp (Optional Accessory) on the
miter gauge for greater accuracy.
BEVEL CROSSCUTTING
BEVEL CROSSCUTTING
is the same as crosscutting
except that the wood is also cut at an angle ... other than
90 ° with the flat side of the wood.
\
Adjust the blade to the desired angle.
Use the Miter Gauge in the groove to the RIGHT of the
blade. It cannot be used in the groove to the LEFT because
the blade guard wilt interfere. Hold the workpiece with
your right hand and the Iockhandle with _/our left hand.
Use the AUXILIARY
FENCE/WORK
SUPPORT for
additional support of the workpiece.
Lay it acrossthe guide bars to support the workpiece as
near to the end as possible.
Use the Hold-Down Clamp (Optional Accessory) on the
miter gauge for greater accuracy.
COMPOUND
MITER
OFF
PIECE
\
CUTTING
COMPOUND MITER CUTTING is a combination of miter
cutting and bevel crosscutting. The cut is made at an angle
other than 90 ° to both the edge and the flat side of the
wood.
Adjust the miter gauge and the blade to the desired angle
... Make sure miter gauge is locked,
25
\
\
\
USING
RIPPING,
RESAWING
BEVEL
AND
together
SUPPORT,
with
PUSH
FOR
YOUR
THE FOLLOWING
OWN
SAFETY,
ALWAYS
SAFETY
PRECAUTIONS
INSTRUCTIONS
Never make these cuts FREEHAND
(without
rip fence or auxiliary
devices when required)
the
blade
could
bind
in the
cut
and
KICKBACK.
Always
Remove
4.
Make sure blade guard is installed
for all thru-sawing
type cuts. Replace the guard IMMEDIATELY
following
completion
of resawing,
rabbeting,
dadoing, or molding
operations.
Freouently
Pull
gauge from
check
the
when
using the
because
cause
a
3.
PAWLS
spreader
the rip fence securely
ON
2,
miter
in use.
action
of
the
TOWARD
you,
If the
of
the
PAWLS
do
grain,
is known
or lengthwise.
as cutting
with
the
starting
7.
Keep your hands clear, of the blade and out of the path
of the blade.
8.
If the
SWITCH
9.
Do not reach over or behind
the blade to pull the
workpiece
through
the cut
...
to support
long or
heavy workpieces
.... to remove small cut-off
pieces of
material or FOR ANY OTHER
REASON.
blade stalls
OFF before
or stops
attempting
of wood
n. above top of
would
increase
while
,cutting.
TURN
to free the blade.
the blade has stopped
the piece.
SUPPORT
LONG
WIDTH
OF
RIP and lock
to rip, be sure
A.
Rip Fence is parallel
to sawblade.
B.
Spreader
aliqned
C.
Antiklcl
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