Sears 113 Users Manual
113206801 113206801 CRAFTSMAN 6 1/8-INCH JOINTER-PLANER - Manuals and Guides L0805383 View the owners manual for your CRAFTSMAN 6 1/8-INCH JOINTER-PLANER #113206801. Home:Tool Parts:Craftsman Parts:Craftsman 6 1/8-INCH JOINTER-PLANER Manual
CRAFTSMAN Jointer/Planer Manual L0805383 CRAFTSMAN Jointer/Planer Owner's Manual, CRAFTSMAN Jointer/Planer installation guides
113.206931 L0805383
113.206931 to the manual 7f11f421-6f48-439e-b67c-0596b1da1a71
2015-02-05
: Sears Sears-113-Users-Manual-399209 sears-113-users-manual-399209 sears pdf
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Save This Manual For Future Reference MODEL NO. 113,206801 JOINTER/PLANER ONLY 113.206931 JOINTER/PLANER WITH LEGS AND MOTOR Serial Number Model and serial number may be found on a plate attached to your base. You should record both model and serial number in a safe place for future use. CAUTION: 6 -INCH Read GENERAL and ADDITBONAL SAFETY • assembly aNSTRUCTIONS o operating carefully Sold by SEARS, Part No. 67037 JO/N TER-PL A NER • repair parts ROEBUCK AND CO., Chicago, IL 60684 U.S.A. #,_._._ _bS._ general safety instructions 1. KNOW YOUR POWER TOOL Read and understand the owner's manual and labels affixed to the tool. Learn its application and limitations as well peculiar to this tool. 2. GROUND as the specific potential hazards ALL TOOLS This tool is equipped with an approved 3-conductor cord and a 3. arong grounding type plug to fit the 3roper grounding tv_ae receptacle. The green conductor r_ the cord is the grounding w_re. Never connect the green wire to a I,ve terminal. 3. KEEP GUARDS _r_ working alignment. IN PLACE order, and _n proper 4. REMOVE ADJUSTING AND WRENCHES adjustment and KEYS Cluttered AREA areas must not and be sl operv -6. AVOID CLEAN benches inwte accidents. tools use power expose Provide them to rain. Keep work area well adequate surrounding work space, 7. KEEP CHILDREN visitors should n damp or wet locations or ghted, AWAY be kept a safe distance from work _rea, 8. MAKE WOR KSHOP KID-PROOF wtth padlocks, starter keys. 9. DON'T master switches or by removing job better Don't force designed 11, WEAR TOOL or attachment to do a ]ob tt was not PROPER APPAREL Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches) to get caught in moving parts. Nonstip footwear is recommended. Wear protective hair covering to contain long hair. Roll tong sleeves above the elbow. 12. USE SAFETY GOGGLES (Head Protection) Wear Safety goggles (must comply with ANS Z87.1 ) at all times. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. Also, use face or dust mask if cutting operation is dusty, and ear of 14. DON'T OVERREACH Keep proper footing 15. MAINTAIN and balance at all times, TOOLS WITH/: / ECZ2"3 i i_ _ J MOTOR MOUNT BRACKt_T BELT 6. Install three clips on belt guard 90 ° apart pointing AWAY from round opening. with long tabs 7, Insert belt into open end of guard. / /• 1_..,_-"" BE LT O UAR D C LIPS (90 _ APART) 10 _0_ Loo_mn _k'm two _i_OTOR BASE Ct &MP S{.:R_WS ,,_d / moto_ sidewav_ u_-li the the putter (>n _he £_achb_, !2. ir_sta!i V,_¢}t _:iP, d PUSH 1o _h_ 9, boils. NOTE: _t is oqly necessary to to _he be!t to preve_t A_t_ r:_oto_ t)_it _nd l_g. W_ii8 ;_ {:,_ ,{'_otor tqbteu_ r_;ts ;'H{}r_e{J with / b:) 8pp!y on / rrlo_o_ a_sply er_ou{lh tension it {fore _;fiPP_;{t r_ b_er{ instaH{xJ plu{] through h @r_c!fiy 9ua_c_ to "B" _}s regtar_lu!ar o_)@n ng m under switch box and MOTOR CLAMP into the _ec-eptacie. TO prevent damage to motor a_[ach i_ to s}de stiffeners using the two {2)co_d 3OINTER-PULLEY INSTALLATION w::r:::: .... . % BELT ............. i,. ii r . rlr_ (BOTH i ,,,,,,J GUARD I • Attach g_rd to {_tm_d with Hex. Hd, r_:a:_ws and _*._ts_ Me_ke _k,'-rek_lt does {'_ot £(:raftu2 or_ 9u;_¢d, 2. RepI_ce we@_ CONCAVE side up. VENTiLATiON HOLES FACING DOWNWARD / arid _d?,lst_d instatt the recta} belt that are _etter coded o_1 parj_:_ -','_. .............. // ./ * Uf'l_31f'_t}, ,:_{qd V,,b_2!t have insert ,q"_Oto_ co!d side _tiflene_ that then cord s / for a}}{4_nlent and tem:,ion Le9 Set using ttse hole_ r,hown pu_!ev dow!-_ t_nson mouatin pkI{Jey5 t:,_ nlotOr , , scr4_w or_ k{_@:)_ 11 BASE SCREWS ENDS) i! ! /, 2 ;E SLIDING OUTFEEDTABLE FENCE GUA RD /KNOB INFEED TABLE SLIDE 8RACKET \ ,\\ \ 4 CUTTER GUARD 6 DEPTH OF CUT HANDWHEEL ON-OFF SWITCH i ,, INFEED TABLE 1, _ / /J i i1,1 DEPTH OF CUT HANDWHEEL DEPTH OF CUT HANDWHEEL. Turning the handwheel counterclockwise will lower the infeed table to maximum depth Of !/8,.in, DOWN 2_ SLIDING FENCE LOCKS AND STOPS. The fence can be moved acrossthe Jointer to take full advantage of the "sharpness" of the blades. GUARD PUSH DOWN WHEN LOCKING FENCE LOCK KNOB The fence should be positioned to the extreme right (toward pulley) but not beyond the end of the blades. Most of the cutting [usually jointing) will be done with the fence in this position. As the blades become dull, the fence can be moved toward the left where the blades are sharper, FENCE 45°FENCE STOP To move the fence, loosen the Fence Lock Knob and the Sliding Guard Knob and slide to desired position. 90 ° FENCE STOP Make sure SLIDE BRACKET is even with surface of OUTFEE D TABLE. tf it is above or below the surface, loosen screws and adjust it, a, Always tighten fence lock knob then tighten s_iding guard knob. first to align fence, FENCE LOCK KNOB 12 \ \ SLIDE BRACKET KNOB b. Before down c. 90 ° Fence Stop positions To tilt fence, loosen the stop out. Tilt to desired knobs. d. To tightening on outfeed set fence knobs, tilt place. Tilt at fence lock table so 90 ° knob, hold it does not fence rock. table e. 45 ° Fence tables. fence square to tables. two knobs and pull the angle and tighten both to tables, fence so the stop fence back so the loosen the and tighten f. Stop To tilt fence 90 ° stop out, tab{e both positions knobs. the fence at 45 ° to the to 45 ° loosen the two knobs, pufl tilt fence so the 45 ° stop rests on the two g. Hold fence two knobs. springs back ifito stop rests on the down on outfeed table and tighten the ,1 3. FENCE TILT fence to the SCALE. tables. rectly adjusted, the scale wil! Indicates the angle of the When the 90 ° fence stop is cor- the fence will read 90 °, ...-..-FENCE TILT SCALE be 90 ° to the table and To check for squareness, place infeed table and check fence position. MAKE SURE 90 ° SLIDE BRACKET. an accurate square on while locked at 90 ° STOP IS AGAINST SQUARE FENCE FACE tNFEED TABLE If fence is not square to table; a. Slightly knob. loosen fence lock knob and guard lock CUTTER GUARD b, Loosen 90 ° stop screw with small screwdriver and turn knurled sleeve which will cause fence to tilt. Turn sleeve in either with infeed table. direction until fence is square LOCKSCREW NOTE: If you cannot square fence knurled sleeve, loosen three screws "A" fence square to table. c_ SCALE ADJUSTING SCREW Tighten knobs, 90 ° stop Iockscrew and both by turning and adjust , . SCALE TILT fence lock _-"7.-.,._._ d. If 90 ° reading on tilt scale does not line up with top surface of the slide bracket, loosen screws holding scale and move _t . , . tighten screws. 450 STO_ KNURLED _'_ 13 BRACKET k" 90 ° STOP to know your HEAD OF SQUARE INFEED TABLE FENCE \ e.: Adjust 45 ° stop in the same manner, NOTE: Tilt scale will not require was adjusted for 90 ° position. adjustment if it / / CUTTER GUARD CUTTER 4. CUTTER GUARD, cutter head. It must ing properly. Check perI¥. a. the guard to Position Provides always protection make sure it is functioning fence to right for maximum b. Pass a 1/4 in, thick piece of wood between quard and fence, Guard must return against: fence automatically when free If gt_ard:does not return Shooting and Maintenance GUARD over the be in place and function- width pro- of cut. over cutterhead to="rest position'" of: the wood. automatically, Sections. see Trouble i i CROWNED _. INFEEDTABLE:MUST LEL TO THE OUTFEED ALWAYS TABLE, BE CUT PARAL- If the cut edge or Surface of the workpiece is CROWNED, it is an indication that the OUTWARD END of the tNFEED table is HIGH and must be INFEED TABLE END HIGH adjusted. If the cut edge or surface of the workpiece is CONCAVE, it is an indication that the OUTWARD END of the INFEED table is LOW and must be adjusted, Check parallel" the infeed table to determine the "out CONCAVE of condition. 14 CUT • ;i !/:i! !_i ¸:_:_ ROTATE BLADE OUT OF WAY a, Insert a pencit hold cutterguard in space at open, end of cutterhead to PENC| L b, Place a straightedge outfeed table, First other, (large square or tong level) on along one side than along the c, until Raise infeed d, Sight high table between or low it the straightedge. table and straightedge condition of end of It is easier to adjust the infeed setting on your workbench. Do not turn adjust it. touches Jointer on to determine infeed table. table while the Jointer its side or upside OUTFEED TABLE is down to Attach a strip of wood to two blocks of wood 10 in. high. Drive enough nails into the strip so that Jointer does not tip over while resting on blocks. a. Remove motor cord from b, Remove Jointer pulley guard c. Remove Jointer from outlet in switch box. 10 IN, d. Lower the infeed e, Place Jointer andV-belt. stand, table, on btocks. OF WOOD YOUR WORK BENCH ,,,,u f, Insert hold a peneit cutterguard in space at end of ,, cutterhead to open, g. Wrap a piece of cardboard around cutterhead to protect your fingers and the blades . . . secure cardboard with a piece of tape, 15 know your 2 or 3 turns with loin er planer e o t m 1/2 in.- LEVELING STUDS LOCKSCREWS VIEW LOOKING Turning the LEVELING the infeed table. STUDS witf RAISE UP FOR PARTS IDENTIFICATION \ or LOWER SCREWING in the studs will RAISE the table . . . UNSCREWING them wil_ LOWER the table. ao With ;a 3/4 in. wrench turn leveling studs infeed table is parallel with straightedge, i • until b, While hold ng studs with Wrench T1GHTEN all :fo0r LOCKSCREWS . .. tighten each screw a tittle 'bit at a time until ali four Screws are tight. c. Recheck with straightedge table (in raised and lowered outfeed tablei to make sure i nfeed p0s t ons) is paratlel to i i i 6. ON-OFF SWITCH: It is unlikely that it will be turned "ON" accidentally, when touched or bumped, because of the way it is shaped. _J " OFF " bys t rkl" n g In an emergency, it can betumed it with the palm of the hand. The "yellow button" is a key, When inserted in the switch lever, the power may be turned ON and OFF. When it is removed, the power cannot be turned ON. THIS FEATURE IS INTENDED UNAUTHOR IZED HAZARDOUS OTHERS, USE a. _lnsert NOTE: TO AND BY PREVENT POSSIBLE CHILDREN AND / KEY Key into switch. Key {s made of yellow plastic, 16 b, To turn machine on, insert finger lever and pull end of switch out. c. To turn machine Never to OFF... leave machine a complete under switch PUSH lever in. unattended until it has come stop. HOLD d. To lock switch in OFF position.., hold switch tN with one hand,. , REMOVE key with other hand. WARNING: FOR YOUR OWN SAFETY, ALWAYS LOCK THE SWITCH "OFF" WHEN MACHINE IS NOT tN USE . . . REMOVE KEY AND KEEPtT IN A SAFE PLACE ,.. ALSO ... IN THE EVENT OF A POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) TURN SWITCH OFF . . . AND REMOVE THE KEY. THIS WILL PREVENT THE MACHINE FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON, PULL \ MOTOR CORD e, Plug motor cord into outlet in switch t box. WARNING: DON'T CONNECT POWER CORD TO ELECTRICAL OUTLET IN YOUR SHOP UNTIL YOU ARE SURE THAT MOTOR ROTATION IS CORRECT. (SEE PAGE 10). POWER CORD 17 -..... operation F_)r your own safety ALWAYS use the hold downlpush blocks when JOINTING wood that is NAR ROWER than 3"in.. _ .o t when PLANING Wood that is TH I N N E R than 3in. Do not Material plane, joint this short FEEDING Hold the AGAINST Feed the or bevel wood shorter than is more difficult to control 12 in. while being tables cut. Small pieces of or into the cutterhead wood can tip over on the and can be kicked back to- ward VOU. For best results, take light cuts. For average jointing, or beveling, a cut between 1/32 and deep will produce the best results. ptaning, 1[t6 in. THE WORKPIECE board firmly DOWN the fence . . . keep board at a continuous on both tables and fingers close together. even rate of speed until the cut is. made alon.g the entire length of the hesitation or stopping could cause a "step" on the edge of the board to ride up on the:outfeed e_lge on the board. board. Any to be cut which would cause the board table resulting in a crooked JOINTING WOOD THAT IS WIDER THAN 3 IN. / As the RIGHT hand passes over the cutterhead, remove the LEFT hand ... CONTINUE feeding while placing the LEFT hand behind the RIGHT. Continue feeding in this manner "hand over hand", until the entire length of the board is cut. Pressure should be applied over the cutterhead and outfeed table. DO NOT FEED TOO FAST. A slow steady rate of feed produces a smooth accurate cut. Feeding too fast causes a "rippled" cut . . . makes it difficult to guide the workpiece accurately and could be hazardous. PLANING WOOD THAT IS THICKER THAN 3 IN. Always feed WITH THE GRAIN whenever possible. If the nature of the workpiece is such that it must be fed AGAINST THE GRAIN, take very light cuts and feed slowly, WITH THE GRAIN AGAINST USING THE HOLD DOWN!PUSH ALWAYS use the hold down/push ING wood that is NARROWER wood that is thinner than 3 in. BLOCKS blocks than when JOINT- 3 in. or planing Grasp the hold downtpush blocks firmly with the fingers close together and wrapped around the handle. Position them flat on top of workpiece, and push the workpiece down against the table to provide a quality cut and minimize the chance of a kickback_ Hold-down pressure must also be sufficient to prevent hold-down/push block sliding or slipping on the top face of workpiece when advancing workpiece over cutter head. Use a hand over hand blocks being careful to piece at all times. motion of the hotd down/push maintain control over the work- This means that once the workpiece has been fed past cutter head onto outfeed table, one hold down/push block must always maintain contact of workpiece with outfeed table. CAUTION; If the HOLD slip while feeding, clean DOWN/PUSH rubber surface BLOCKS immediately tend to with sandpaper. 19 THE GRAIN laner operation When planing wood 3/4 in, thick and NARROWER than the hold down/push block, tilt the hold down/push i block so that it ctears the top of the cutterguard while feed ng. Never plane wood that is thinner than 1/2 in .... because it is apt to split or shatter and thus has a greater tendency tO kickbacki BEY ELING Adjust the fence and guard Follow lock the to the desired angle ...tighten fence knobs, same procedure for jointing or planing. NOTE: Removing only the corner on the edge of a board is known as CHAMFERING. Normally acut a chamfer deePer than is made with 1/16 in. may one cut.,, therefore, be made. Use hold down/push blocks for wood under 3 in. wide. PositiOn them so you have control of the workpiece at all times: and so they do not contact the guard or the cutter head, CHAMFER BEVEL NOTE: Rabbeting on a Jointer is consid_.red to be a dangerous operation because it requires removal of the cutter guard and increases the potential of kickback because of excessive depth of cut, NEVER ATTEMPT TO PERFORM A RABBETING OPERATION ON THIS JOINTER. DO NOT OPERATE JOtNTER/PLANER WITH CUTTERHEAD OR BELT GUARDS REMOVED. Rabbet cuts should be made on the Radial Saw or Table Saw b_ making two cuts with the sawblade or by using tbe,Dado Head or Molding Head. Rabbet cuts can also be made using the Shaper or Portable Router. RABBET 2O CUT i _ :_i_iiii:_:i!ii_i¸ : _/i:: ' maintenance BLOCK OF WOOD REPLACING CUTTER BLADES WARNING: FOR YOUR OWN SAFETY. TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE ADJUSTING, MAINTAINING, OR LUBRICATING YOUR JOINTER-PLANER. 1. Remove 2. Position beyond 3, Lower belt fence cutter infeed guard, to right . , . approximately blades . . . lock it in place, I/4 In. table all the way down. 4. Place block of wood 6-3/4 in. long between cutterguard and fence, HOLD PULLEY FIRMLY 5/32 IN. SETSCREW 5, Hold cutterhead pulley firmly with one hand and loosen tockscrews in each wedge using a 5/32 in. setscrew wrench. BLADE LIFTER SCREW / / WRENCH /_._ __ WEDGE LOCKSCREW ____ TURN COUNTER CLOCKWISE TO LOOSEN •............. .......... FENCE NOT SHOWN FOR PICTURE CLARITY = i I I SMALL SCREWDRIVER 6. While holding cutterhead pulley firmly with one hand, gently pry up each Wedgeusing a screwdriver . remove wedges and blades. 21 __ 5/32 IN. SETSCREW WRENCH BLADE LIFTER ---.-... WEDGE LOCKSL;REW WEDGE 7. RemOve the six lifter screws, .... : _: (Two under 8. Clean cutterhead, wedges and screws Craftsman Gum and Pitch Remover. oil from new blades. 9,: Replace the each blade.} : six lifter CUTTE SETSCREW thoroughly w th Also remove the MARK SLOTS 1, 2 AND screws and screw them in all the way, but do not tighten. Mark each slot This wil! help you in setting the blades. 1, 2, and 3. 1/8 IN, SETSCF WRENCH IOL Insert a blade in slot marked 1 ... in. beyond end of the cutterhead, So it projects 1/8 IN. 1/16 SETSCREW HEADOF SQUARE 11. "Insert a wedge next to wedge is against theblade. do not install two locking 12, Place head of square blade so the flat I \ side of the F'ush wedge in manually setscrews at this time. " on outfeed table+ LoOsen lifter TABLE - screws to raise blade until it just touches square and slightly raises it. Gently turn cutter head back and forth with the pulley while raising blade. The blades should be adjusted just slightly above the outfeed table, by approximately +003 in. (thickness of an average piece of paper). NOTE: Sears has a knife setting gauge for this purpose. Cat. # 9-2647 13. "Now install both locking setscrews and tighten the 5/32" setscrew wrench) alternately a little time. Tighten both screws securely. Recheck tO make sure it did not change position," 14. Install Other two LIFTER SCREW _ (with at a the btade blades the same way. 22 WRENCH INFEED / INSTALLINGCUTTERGUARD 1. Remove remove cotter guard pin from (located Spring must appear feed table, it will upside FLATWASHER SPRING SPRING f suPPORT/ \ pivot pin in cutter guard and underneath infeed table.) as in sketch not perform <_'- ...... >'"-__,Ip LATE WASHER_ ___ //_'_, from underside of inproperly if installed / _ _. --_ __ /
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