Sears 143 804062 Users Manual
536885410 536885410 CRAFTSMAN SNOW THROWER - Manuals and Guides L0810227 View the owners manual for your CRAFTSMAN SNOW THROWER #536885410. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman SNOW THROWER Manual
CRAFTSMAN Snowthrower, Gas Manual L0810227 CRAFTSMAN Snowthrower, Gas Owner's Manual, CRAFTSMAN Snowthrower, Gas installation guides
536.885410 L0810227
143.804062 to the manual 8dd62955-836c-412f-8916-f007c8712d59
2015-02-05
: Sears Sears-143-804062-Users-Manual-399491 sears-143-804062-users-manual-399491 sears pdf
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OWNE 'S UAL MODEL NO= 536.885410 Caution-. Read and Follow all Safety Rules and instructions Before Operating This Equipment 4 HORSEPOWER 20" DUAL STAGE TRAC=PLUS OPTIONAL ELECTRBC START SNOW THROWER • o = ° - Assembly Operation Maintenance Service and Adjustments Repair Parts SEARS, ROEBUCK AND Co., Chicago, aL. 60684 U.SoA. SAFETY RULES CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CONTACT SPARK PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING-UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS. A & IMPORTANT SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY. YOUR SNOW THROWER IS EQUIPPED WITH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROL UNDER ANY CIRCUMSTANCES, BEFORE USE FUEL .SAFETY ® Read the owner's manual carefully. Be thoroughly familiar with the controls and the proper use of the snow thrower. Know how to stop the snow thrower and disengage the controls quickly. e Do not operate the snow thrower without wearing adequate winter outer garments. Wear footwear that will improve footing on slippery surfaces° ® Handle fuel with care; it is highly flammable. e Use an approved ® Check fuel supply before each use, allowing space for expansion as the heat of the engine and/or sun can cause fuel to expand, fuel container. ® Fill fuel tank outdoors fill fuel tank indoors. ® Replace fuel tank cap securely spilled fuel, with extreme care. Never and wipe up ® Keep the area of operation clear of all persons, particularly small children, and pets. e Never remove fuel tank cap or add fuel to a running engine or hot engine_ e Thoroughly inspect the area where the snow thrower is to be used and remove all doormats, ® Never store fuel or snow thrower with fuel in the tank inside of a building where reach an open flame or spark. sleds, boards, wires, and other foreign objects. e ® Use extension cords and receptacles as specified by the manufacturer for all snow throwers with electric drive motors or electric starting motors° start kits, etco) This snow hold on the handles, ® Always wear safety glasses or eye shields during operation orwhile performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the snow thrower. thrower ® Exercise extreme caution when operating on or crossing gravel drives, walks, or roads, Stay alert for hidden hazards or traffic° o Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times. e Exercise caution to avoid slipping or falling, especially when operating in reverse. ® Do not clear snow across the face of slopes. Exercise caution when changing direction on slopes. Do not attempt to clear steep slopes, ® Never operate the snowthrower guards, plates or other safety vices in place. Walk; is for use on sidewalks, driveways, and other ground level surfaces. CAUTION should be exercised while using on steep sloping surfaces. DO NOT USE SNOW THROWER ON SURFACES ABOVE GROUND LEVEL such as reofs of residences, garages, porches or other such structures or buildings. = Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the snow thrower is in safe working condition. e Disengage all clutches and shift into neutral before starting the engine ® Adjust the snow.thrower height to clear gravel or crushed rock surface. ® Let engine and snow thrower adjust to outdoor temperatures before starting to Clear snow. SAFETY Never allow children or young teenagers to operate the snow thrower and keep them away while it is operating. Never allow adults to operate the snow thrower without proper instruction. Do not carry passengers. Never operate the snow thrower without good visibility or light, Always be sure of your footing, and keep a firm never run. e electric may ® Use only attachments and accessories approved by the manufacturer of the snow thrower (such as tire chains, e OPERATING fumes without proper protective de- SAFETY e ® RU LES REPAIRtADJUSTMENTS Never operate the snow thrower near glass enclosures, automobiles, window wells, dropoffs, and the like without proper adjustment of the snow discharge angle,, Keep children and pets away. e Never operate the snow thrower at high transport speeds on slippery surfaces,. Look behind and use care when backing. e Never direct discharge at bystanders or allow anyone in front of the snow throwers. o Do not run the engine indoors, except o when oughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow thrower° If the snow thrower should start to vibrate abnormally, stop the engine (motor) and check immediately for the causer Vibration is generally a warning of trouble_. Stop the engine (motor) whenever you leave the operating position, before unclogging the auger/impeller housing or discharge guide, and when making any repairs, adjustments, or inspections_ ® Take all possible precautions when leaving the snow thrower unattended., Disengage the auger!impeller, shift to neutral, stop engine, and remove key,. o When cleaning, repairing, or inspecting, make certain the auger/impeller and all moving parts have stopped° Disconnect the spark plug wire and keep the wire away from the ptug to prevent accidental starting. o Never attempt to make any adjustments while the engine is running (except when specifically recommended by manufacturer). o Maintain ® labels, as necessary. Run the snow thrower Do not overload the machine capacity by attempting to clear snow at too fast a rate., SAFE STORAGE e Always referto owner's manual instructions for important details if the snow thrower is to be o After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thor- starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous (containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS)_ ® e SAFETY stored for an extended period, Disengage power to the auger/impeller when snow thrower is transported or not in use_ Never store the snow thrower or replace throwing snow auger/impeller,. with fuel in the engine to cool before storing in any enclosure. CAUTION: AVOID INJURY FROM ROTATING AUGER. KEEP HANDS, FEET, AND LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT] MEANS--ATTENTION!!! BECOME ALERTt!! i YOUR SAFETY IS INVOLVED. and instruction a few minutes to prevent fuel tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like.. A_low the 3 safety freeze-up after of the PRODUCT CONGRATULATIONS on your purchase of a Sears Craftsman Snow Thrower.. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service CentedDepartment. We have competent, well-trained technicians and the proper tools to service or' repair this u nit.. HORSE SPECiFmCATIONS POWER: DISPLACEMENT: 4 hp 10A9 cu. in. GASOLINE Please read and retain this manual.. The instructions will enable you to assemble and maintain your snow thrower properly.. Always observe the "SAFETY RULES/' CAPACITY: 1 quart Unleaded OIL (21 oz. Capacity): SAE10W-30 (5W - 30) MODEL NUMBER 536.885410 SPARK SERIAL NUMBER DATE OF PURCHASE PLUG - Champion (GAP .030 in.) J8C VALVE Intake: CLEARANCE: Exhaust: .010 In. .010 In. THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE SNOW THROWER HOUSING YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN ASAFE PLACE FOR FUTURE REFERENCE.. MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this producL Contact your nearest Sears Store for details, CUSTOMER RESPONSIBILITIES e Read and observe the safety rules o Follow a regular schedule in maintaining, caring for and using your snow thrower. e Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual. TWO YEAR LIMITED WARRANTY ON CRAFTSMAN SNOW THROWER For two years from the date of purchase, when this Craftsman Snow Thrower is maintained, lubricated and tuned-up according to the instructions in the owner's manual, Sears wilt repair, free of charge, any defect in material and workmanship. If this Craftsman Snow Thrower is used for commercial 90 days from the date of purchase. or rental purposes, this warranty applies for only This warranty does not cover' the following: • Expendable items which become worn during normal use, such as spark plugs, tire chains, drive belts and shear pins. o Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES. This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. SEARS, ROEBUCK AND CO. Department 731CR-W Sears Tower, Chicago, IL 60684 4 TABLE OF CONTENTS MAINTENANCE ...............................................14-15 SERVICE AND ADJUSTMENTS ..............16-22 STORAGE ................................................................. 23 SERVICE RECOMMENDATIONS ..................24 TROUBLE SHOOTING ......................................... 25 REPAIR PARTS (SNOWTHROWER) ....26-33 REPAIR PARTS (ENGINE) ....................... 34-37 PARTS ORDERINGISE RVlCE ..... Back Cover SAFETY RULES ................................................... 2,3 PRODUCT SPECIFICATIONS .............................. 4 CUSTOMER RESPONSIBILITIES ................. 4 WARRANTY .............................................................4 TABLE OF CONTENTS ........................................... 5 INDEX .................................................................... 5 ASSEMBLY ....................................................... 6-8 OPERATION ................................................... 9-t3 iNDEX ........................................... A Operation: F Engine Controls ......................... 9, 10, t2 Adjustment: Fuel, Type ................................................. 4, 12 Operating Snow Thrower. 10, t 1, 13 Auger .............................................................. 17 Fuel, Storage ......................................... !2, 24 Belt .................................................................. t7 Operating Tips .......................................... 13 Friction Wheel: Starting the Engine ........................... 12, 13 Belt Guides ................................................... tg Adjustment ..................................................... Ig Cables ............................................................... 17 Snow Thrower Controls ...........9-11, 13 Replacement ............................................... 20 G Weight Transfer System ............... t I Carburetor ............................................. 22 Friction Wheel .......................................... t9 Gears: P Chute Crank ............................................. 16 Auger Gear Box ...................................14 Parts ............................................... 26-39 Hex Shaft ............................................... I4 Scraper Bar ................................................. 16 H Primer Button .......................... 9, !0, 12 Spark Plug ............................................... 22 R Track .............................................................. 21 Handle, Upper and Lower ............................ 7 Repair/Replacement Parts .............26-39 Traction and Auger .................................... 17 Height Adjust Skids .................................. 7, 16 Recoil Starter ........................................... 12 Hex Shaft ...................................................... 14 Assembly: I Replacements: Crank Assembly .............................................. 8 Auger Shear Bolt ................................2I Skid Height Adjustment .................. 7, 16 Ignition, Key .................................... I0, 11, 12 Belts .................................................... 17, !8 index ................................................................... 5 Unpacking ........................................................ 7 Friction Wheel ...............................19 20 B L S Belts: Levers: Safety Rules .................................................. 2, 3 Adjust Belts .................................................... t7 Auger Drive Clutch ........................... 9, 10 Service and Adjustments: Belt Guide Adjustment .......................... 19 Choke ............................................... 9, 1O, 12 Belt Maintenance ............. 14, 17, 18, t9 Auger Housing Height ........................ 16 Shift Rod Lever ................................... 9, 10 Auger Shear Bolt ................................ 21 Replace Belts ...................................... t8, 19 Throttle Control ...................... 9, 10, 12 Belts ................................................!7, 18 C Traction Drive Clutch ....................... 9, t 0 Belt Guide ...........................................!9 Lubrication: Cables, Clutch 7, 9 Carburetor: .......................................22, 23 Belt Replacements ....................... 18 Auger Gear Box ..................................14 Cable .................................................. 17 Chain ................................................................... 14 Auger Shaft ................................................... 14 Carburetor ........................................ 22 Choke .................................................... 9, 1O, 12 Chain and Sprockets ................................ 14 Chute Crank ................................... ! 6 Chart ........................................................... 24 Clutch, Levers .......................................... 9, t0 Friction Wheel ............................. t9, 20 Controls: Engine ............................................... 11, 15 Spark Plug ...................................... 22 Hex Shaft and Gears ..................!4, 15 Engine ............................................. 9, I0, 12 Track ........................................................ 21 Snow Thrower ........................ 9, 10, t 1, t3 Weight Transfer System ...................... 14 Service Recommendations .............. 24 Crank: M Maintenance: Spark Plug ............................ 4, 15, 22 Adjusting Rod ....................................... 8, 16 Specifications ..........................................4 Assembly ........................................................ 8 Agreement ............................................4 Speed Governor ..................................... 22 Operation ..................................................... 10 Auger Gear Box ....................................... t4 Starting the Engine ...............................12 Customer Responsibilities ......................... 4 Auger Shaft ........................................ 14 D Stopping the Engine ........................ t0, 12 Chain and sprockets ..........................14 Stopping the Snow Thrower ................10 Drive, Auger ................................................... 10 Engine .................................................... !5 Drive, Traction ......................................... 10 General Recommendations ................. 14 Shipping Carton ..................................6, 7 Deflector, Chute .......................................... t0 Hex Shaft and Gears ............................. 14 Skid Height .........................................7, t6 Shift Rod Lever ............................ 9, 10 Weight Transfer System ...................... t4 Shear Bolts ................................................. 21 E O Oil: Storage ..................................................... 23 Engine: T Control ................................................. 9, 10, t2 Engine ........................................... 4, 11, 15 Table of Contents ................................ 5 Oil Cap ................................................. 11, t5 Extreme Cold Weather ................ I1, 1'3 Trouble Shooting Chart .................... 25 Oil Change ............................................. 16 Storage ........................................................... 23 Tools for Assembly .............................. 6 Oil Level ........................................... 11,15 Type ............................................... 4, 11, t5 Traction Drive Belt ...................... t7, 18 0il Type ........................................... 4, 1!, 15 Track Adjustment .............................. 2t Speed Governor .................................... 22 W Starting the Engine .............................12 Warranty ............................................... 4 Storage ...................................................... 23 Weight Trans{er System ................ 9, 11 5 ii ............... ASSE L¥ THIS SNOW THROWER iS EQUIPPED WITH "TRAC-PLUS" AND ONLY MOVES EFFECTIVELY WHEN ENGnNE iS RUNNING if your snow thrower must be moved without the aid of the engine, it will be easier' to pull the snow thrower' backward by the handles, rather than pushing° On start up, the track drive system may be tight and wilt loosen up as the snow thrower is used. After first use, check the track for tension and adjust if necessary.. See the Track Adjustment paragraph in the Service and Adjustments section of this manual, Check track adjustment and fasteners regularly. CONTENTS 1the the 1- OF SHIPPING CARTON Snow thrower completely assembled except for crank assembly and the upper handle, which is in folded down position° Parts Bag Containing: 1 - Owner's Manual (Not Shown) TOOLS REQUnRED FOR ASSEMBLY 12 2 2 t - Knife (to cut carton and plastic ties) 1/2 inch Wrenches (or adjustable wrenches) 9/16 inch Wrenches (or adjustable wrenches) 3/4 inch Wrenches (or adjustable wrenches) Pair' Pliers or Screw Driver (to spread cotter pin) Parts Shown Below: G I - Fiat Washer iiIili!iIiiiIflmilq_ l 2- 5/16- 18 x 1 - 3/8 In. Hex Head Bolts O 1 -5/16-18 Hex Nut O 2 - 5/! 6 - 18 Locknuts 1 - 5/16 In. Lockwasher ASS L¥ Figure I shows the snow thrower in the shipping position. LOWER HANDLE Figure 2 shows the snow thrower completely assembled, CLUTCH CABLE Reference to the right and left hand side of the snow thrower is from the operator's position at the hand_e, CRANK ASSEMBLY TO REMOVE SNOW THROWER FROM CARTON (See Fig 1) e Open the top flaps and remove the staples ® Cut all four corners of the carton from top to bottom and lay the panels flat. o Cut and discard the plastic ties that secure the crank assembly and place the assembly aside_ o Remove the packing material from the control panel and upper handle assembly,, o Loosen (do not remove) both bolts securing the upper and lower handles,, Swing the upper handle into the operating position, e Cut and discard the ties securing the clutch cables to the lower handle. UPPERHANDLE ASSEMBLY FIG. 1 NOTE: If the cables have become disconnected from the clutch levers, reinstall the cables as shown in Figure 3, o Tighten both bolts securely, NOTE: This snow thrower is equipped with a track drive and can be hard to push when the engine is not running. It is easier to pull the snow thrower backward if it must be moved without the engine running, The drive system may be tight when you first use your snow thrower, It loosens up as you use it HOW TO SET UP YOUR SNOW THROWER TO SET THE SKID HEIGHT FIG, 2 For shipping, the height adjust skids are set at the lowest point. To use your snow thrower, you need to check the skid height and adjust the skids for surface conditions, e Loosen the mounting nuts on the skids., o Place the extra shear bolts (in the parts bag) under each end of the scraper bar near but not under the skids., TRACTION CLUTCH LEVER "Z" FITTING Push each skid up or down until it touches the ground and the scraper bar is resting on each shear bolt, Be sure the skids are set at the same height on both sides,, o Tighten the mounting nuts. o To adjust the skids height for different conditions, see To Adjust Skids Height on page 16, FIG. 3 7 LY IIIllUIIlll ILillllllllllllllIll _IIIllU I II J illlll ill CAUTION: IF YOU ARE REMOVING LEFT SNOW FROM ANY ROCKY OR UNEVEN SURFACES, RAISE THE FRONT OF THE SNOW THROWER BY MOVING THE SKIDS DOWN. THIS WILL HELP TO PREVENT ROCKS AND OTHER DEBRIS FROM BEING PICKED UP AND THROWN BY THE AUGER. ADJUST ill_l Hj i_ I I NUTS TO MOVE EYE BOLT IN OR OUT RIGHT ,_ iilll i_ IHlll BOOT' w_ TO INSTALL e THE CRANK ASSEMBLY On the right side of the handle, install the following (found in parts bag) in the lower hote as shown in figure 4: 51t6 INCH LOCKWASHEB 5116 X 1-314 INCH BOLT NK EYE BOLT ADAPTER 3/8 INCH FLATWASHER FIG. 4 1 - 5/16" x 1-3/4" bolt 1 - 5/16" flatwasher & 5/16" Iockwasher o NOTCHED 1 - 5/16" nut o Remove one 3/8" nut, lockwasher, and flatwasher from the "eye" bolt assembly (on the chute crank assembly) and place the remaining 3/8" nut and flatwasher on the "eye" bott about half way up the thread, as shown o Install "eye" bolt through lower hole on the left hand side of the handle. CAP SECTION COTTER FLATWASHER I/2 INCH o ® install the 3/8" flatwasher, the 3/8" lockwasher and the 3/8" nut loosely on the "eye" bolt, as shown_ Remove the plastic cap, the cotter pin and the washer from the wormed end of the crank assembly and set aside (See Fig. 5). CRANK ADJUSTING ROD WORM illlllllllllllllllll FIG. 5 TO CHECK/ADJUST CONTROL CABLES CLUTCH o Rotate the notched section of the discharge chute toward the crank-adjusting rod_ e Install the wormed end of the crank through the hole in the adjusting rod and secure the end with the flat washer and cotter pin, as shown. The control cables attached to the auger clutch lever and traction clutch lever may need to be adjusted before you use your snow thrower. • Bend the ends of the cotter pin around the rod and reinstall the plastic cap. o Hold the "eye" bolt in place with a pair of pliers while tightening the inside nut securely. For instructions on checking or adjusting the control cables, see To Adjust The Clutch Control Cables on page 17. Rotate the chute crank fully clockwise and fully counter-clockwise. The discharge chute should rotate fully to the outer diameteroi the worm and should clear approximately 1/8" (See Fig 5)° If the chute crank needs to be adjusted, see To Adjust Chute Crank Assembly on page 16. NOTE: Be sure the crank does nottouch the carburetor cover or the cover will be scratched. OPE AT O :: .... : : :. KNOW YOUR SNOW THROWER, READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location oi various controls and adjustments. Save this manual for future reference AUGER CLUTCH TRACTION LEVER .CLUTCHLEVER SHIFT ROD LEVER CRANK ASSEMBLY CHUTE DEFLECTOR WEIGHT TRANSFER DISCHARGE CHUTE BUTTON IGNITION KEY RECOIL STARTER HANDLE CHOKE CONTROL THROTTLE CONTROL HEIGHT ADJUST FIG. 7 SEARS TRAC-PLUS institute, SNOW THROWERS conform to the safety standards of the American National Standards AUGER CLUTCH LEVER - Starts and stops the auger and impeller (snow gathering and throwing), TRACTION CLUTCH LEVER-Propels the snow thrower forward and in reverse, WEIGHT TRANSFER PEDAL - Engage for heavy snow conditions, to keep the snow thrower from climbing drifts and hard-packed snow,, When released, it eases transport of the snow thrower, HEIGHT ADJUST SKIDS - Adjusts the ground clearance of the auger housing. IGNITION KEY - Must be inseded and turned to the ON SHIFT ROD LEVER - Selects the speed of the snow thrower (6 speeds forward and 2 speeds reverse), CRANK ASSEMBLY - Changes the direction of snow throwing through the discharge chute., CHUTE DEFLECTOR - Changes the distance the snow is thrown, position to start the engine, RECOIL STARTER HANDLE - Starts the engine manually. CHOKE CONTROL - Used to start a cold engine, PRIMER BUTTON - injects fuel directly into the carburetor manifold for fast starts in cold weather, THROTTLE CONTROL - Controls the engine speed DISCHARGE CHUTE - Changes the direction the snow is thrown.. 9 OPE ,, Ill A=f O li,,HUll The operation of any snow th rower can result in foreign objects being thrown into the eyes, which can result in severe eye damage_ Always wear safety glasses or eye shields while operating the snow thrower. We recommend standard safety glasses or Wide Vision Safety Mask for over your glasses available at SEARS Retail or Catalog Stores. HOW TO USE YOUR SNOW THROWER TO CONTROL SNOW DISCHARGE O Turn the crank assembly to set the direction snow throwing_ e Loosen the wing knob on the chute deflector and move the deflector to set the distance° Move the deflector UP for more distance, DOWN for less distance. Then tighten the wing knob (See Fig 8) TO STOP YOUR of the • To stop throwing snow, release the auger clutch lever (See Fig 10)_ e To stop the track, release the traction clutch tever e To stop the engine, push the throttle control lever to off and pull out the ignition key (See Fig 9) O PRIMER BUTTON THROWER SNOW TO MOVE FORWARD FIG. 8 IGNITION KEY AND BACKWARD CHOKE' CONTROL To shift, release the traction clutch lever and move STARTER HANDLE THROTTLE CONTROL the speed shift rod lever to the speed you desire. Ground speed is determined by snow conditions. Select the speed you desire by moving the speed shift rod lever into the appropriate colored area on the control panel FIGo 9 IU,HI, TRACTION CLUTCH LEVER OFF Red - Wet, Heavy, Slushy, Extra Deep Amber- I:l / / I I I I AUGER CLUTCH LEVER Moderate White - Very Light Green - Transport only o Engage the traction clutch lever (See Fig 10, tett hand) As the snowthrower starts to move, maintain a firm hold on the handles, and guide the snow thrower along the clearing path Do not attempt to push the snow thrower. / =lUl FIG. 10 To move the snow thrower backward, move the speed shift rod lever into first or second reverse and engage the traction clutch lever (left hand). IMPORTANT: TO THROW RIGHT HAND HAND DO NOT MOVE THE SPEED SHIFT ROD LEVER WHJLE THE TRACTION LEVER IS DOWN CAUTION: READ OWNER'S MANUAL BEFORE OPERATING MACHINE, NEVER DIRECT DISCHARGE TOWARD BYSTANDERS. STOP THE ENGINE BEFORE UNCLOGGING DISCHARGE CHUTE OR AUGER HOUSING AND BEFORE LEAVING THE MACHINE. SNOW Push down the auger clutch lever (See Fig. 10, right hand). Release to stop throwing snow 10 m OPERATION TO USE WEIGHT TRANSFER SYSTEM ...................... In hard packed or heavy snow conditions, conventional snow throwers tend to ride up and leave uneven mounds of snow behind. For these conditions, your new tracked snow thrower has a unique weight transfer system (See Fig, 11) designed to minimize ride-up, .............................. OFF Stepping on the weight transfer pedal shiit s more weight to the auger housing. This weight transfer keeps the snow thrower in contact with the ground and reduces ride-up. ON In Iighter snow conditions or when transporting, you should release the weight transfer system 1or easier steering. e To use the weight transfer, hold the upper handle firmly and push down on the weight transfer pedal (See Fig_ 12) with the ball of your foot. e To release, pull up on the weight transfer pedal with the top of your foot. BEFORE STARTING FIGol I THE ENGtNE FILL! ADD OIL: ENGAG_ The engine on this snow thrower was shipped without oil, Add oil before you start the engine.. Remove the oil fill cap/dipstick and fill the crank case to FULL line on dipstick (about 21 ounces) (See Fig.. 13) with S.AE. 10 W-30 motor oil (or equivalent). Do not overfill. Tighten the fill cap/dipstick securely each time you check the oil level,, / WEIGHT TRANSFER PEDAL (ON) FIG,12 11,, .... H J , ,iJ ,, , j= ,i i .... OIL FILL CAPtDIPSTICK NOTE: SAE. 5W-30 motor oil may be used to make starting easier in areas where temperature is consistently 20 ° F, or lower.. NOTE: OIL LEVEL MUST BE BETWEEN FULL AND ADD MARK FIG,13 il ,H,I i i .......... OPE ATIO FILL GAS: CAUTION: Fill the fuel tank with clean, fresh, unleaded grade automotive gasoline., Be sure that the container you pour the gasoline from is clean and free from rust or other foreign particles.. Never use gasoline that may be stale from long periods of storage in the container° DOORS OR IN AREAS. ENCLOSED, POORLY VENTILATED ENGINE EXHAUST CONTAINS CARBON MONOXIDE, AN ODORLESS AND DEADLY GAS. KEEP HANDS, FEET, HAIR AND LOOSE CLOTHING AWAY FROM ANY MOVING PARTS ON ENGINE AND SNOW THROWER= WARNING: TEMPERATURE OF MUFFLER AND NEARBY AREAS MAY EXCEED 150 ° F. AVOID THESE AREAS. DO NOT ALLOW CHILDREN OR YOUNG TEENAGERS TO OPERATE OR BE NEAR SNOW THROWER WHILE IT IS OPERATING. WARNING: Experience indicates that alcohol blended fuels (called gasohol or' using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage.. Acidic gas can damage the fuel system of an engine while in storage, To avoid engine problems, the fuel system should be emptied before storage for 30 days or longer'.. Drain the gas tank, start the engine and let it run until the fuet lines and carburetor are empty.. Use the carburetor bowl drain to empty residual gasoline from the float chamber (Figure 39).. Use fresh fuel next season.. (See Storage instructions on page 23 for additional information..) TO STOP ENGmNE e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. _ NEVER RUN ENGINE IN- To stop engine, move the throttle control lever to "STOP" position and remove key. Keep the key in a safe place_ The engine will not start without the key. TO START ENGINE Be sure that the engine has sufficient oil. Before starting the engine, be certain that you have read the following information: AND CAUTION MUST BE USED WHEN AUTION: GASOLINE IS FLAMMABLE HANDLING OR STORING IT. COLD START DO NOT FILL FUEL TANK WHILE SNOW THROWER iS RUNNING,WHEN IT IS HOT, OR WHEN SNOW THROWER IS tN AN ENCLOSED AREA. KEEP AWAY FROM OPEN FLAME OR AN ELECTRICAL SPARK AND DO NOT SMOKE WHILE FILLING THE FUEL TANK. NEVER FILL THE TANK COMPLETELY. FILL TH E TANK TO WITHIN 1/4"- 1/2" FROM TH E TOP TO PROVIDE SPACE FOR EXPANSION OF FUEL. ALWAYS FILL FUEL TANK OUTDOORS AND USE A FUNNEL OR SPOUTTO PREVENTSPILLING. (See Fig. 14) O Be sure the auger and the traction clutch levers are in the disengaged "RELEASED" position. ® Move the throttle control up to "FAST" position. ® Push the key into the ignition slot. Be sure it snaps into place, Do not turn key. o Rotate choke control to "FULL" choke position, o Press the primer button two or three times, while keeping your finger' over the vent hole on the primer button. Additional priming may be necessary for the first start if the temperature is below 15° F, o Pull the starter handle rapidly, Do not allow the handle to snap back, but allow it to rewind slowly while keeping a firm hold on the starter handle. MAKE SURE TO WIPE UP ANY SPILLED FUEL BEFORE STARTING THE ENGINE. As the engine warms up and begins to operate evenly, rotate the choke knob slowly to "OFF" position. If the engine falters, return to "FULL" choke, then slowly move to "OFF" choke position. STORE GASOLINE IN A CLEAN, APPROVED CONTAINER AND KEEP THE CAP IN PLACE ON THE CONTAINER° NOTE: Allow the engine to warm up for a few minutes because the engine will not develop full power until it reaches operating ternperature. e 12 Run the engine at or near the top speed when throwing snow.. OPERATION WARM START o If restarting a warm engine after a short shutdown, rotate ,hoke to "OFF" instead of "FULL" and push the primer )utton only once. J .... ,, , _,,_ ..... _1 u..ll . i.i - For normal usage, set the skids so that the scraper bar is 1/8" above the skids. For extremefy hardpacked snow surfaces, adjust the skids upward so that the scraper bar touches the ground On gravel or crushed rock surfaces, set the skids at 1-1/4" below the scraper bar (see Skids Height Adjustment paragraph on page 16). Rocks and gravel must not be picked up and thrown by the machine.. IGNITION KEY If the front of the snow thrower has a tendency to raise, reduce the ground speed and engage the weight transfer system. After the snow blowing iob has been completed, allow the engine to idle for a few minutes, which will melt snow and accumulated ice off the engine CHOKE CONTROL THROTTLE /L RECOIL STARTER HANDLE o o CONTROL iuju...., Clean the snow thrower thoroughly after each use, Remove {ce and snow accumulation - and all debris from the entire snow thrower, and flush with water (it FIG.14 possible) to remove all salt orotherchemicals. Wipe snow thrower dr_'_ FROZEN STARTER ..... ,, _........... IIH ........... CAUTION: tf the starter is frozen and will not turn engine: DO NOT ATTEMPT TO RE- o Putl as much rope out of the starter as possible. e LODGED IN ITEM AUGER WITHOUT TAKING MOVE ANY THAT MAY BECOME THE FOLLOWING PRECAUTIONS: Release the starter handle and let it snap back against the starter_ o RELEASE LEVERS. If the engine still fails to start, repeat unlit it starts.. e MOVE THROTTLE POSITION. To help prevent possible freeze-up of recoil starter and engine controls, proceed as follows after each snow removal job,. o e e DISCONNECT TIPS For maximum snow thrower efficiency, adjust ground speed, not throttle. If the track slips, reduce forward speed_ The engine isdesigned to deliver maximum performance at full throttle and shou{d be run at this power setting at all times.. • Most efficient snow blowing is accomplished when the snow is removed immediately after it falls e For complete snow removal, slightly overlap each path previously taken. e The snow should be discharged down wind whenever possible.. DRIVE LEVER TO CLUTCH STOP SPARK PLLtG WIRE. e DO NOT PLACE YOUR HANDS IN THE AUGER OR DISCHARGE CHUTE. USE A PRY BAR. With the engine not running, wipe all snow and moistu re from the carburetor cover in area of control levers_ Also move throttle control, choke control, and starter handle several times. o AND a REMOVE (DO NOT TURN) IGNITION KEY, With the engine running, putl the starter rope hard with a continuous full arm stroke three or four times. Pulling of starter rope will produce a loud clattering sound. This is not harmlu! to the engine or starter SNOW THROWING AUGER t3 Al TE A OE GENERA L RECONMENDATiONS o._(C.A,.SAN0SPROCKETS) The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty, operator must maintain snow thrower as instructed in this manual. Some adjustments wilt need to be made periodically to properly maintain your' snow thrower. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season AFTER FIRST USE e Check the tracks for tension and adjust if necessary (See Adjust Track paragraph on page 21)_ Check the track adjustment and fasteners regularly o Be sure that all fasteners are tight HEX SHAFT AS REQUIRED The following adjustments than once each season,, e e should be performed more Auger' and Track Drive Belts should be adjusted after the first 2 to 4 hours of use and again about midseason and twice each season thereafter. See To Adjust Belts paragraph on page 17, DISC DRI_¢E PLATE FIG.16 All screws and nuts should be checked often to make sure they are tight, preferably after each use• SNOW THROWER LUBRICATION ® TEN HOURS Chain and Sprockets- Oilchains and sprockets (See Fig. 15) with 10W-30 oil (orequivalent) after i 0 hours use and at the end of each season LUBRICATION o - EVERY - NOT REQUIRED Hex Shaft and Gears - Hex shaft and gear's require no lubrication. All bearings and bushings are lifetime lubricated and require no maintenance (See Fig. 16). NOTE: Any greasing or oiling of the above components can cause contamination of the friction wheel. If the disc drive plate or friction wheel come in contact with grease or oil, damage to the friction wheel will result.. Should grease or oil come in contact with the disc drive plate or friction wheel, be sure to clean the plate and wheel thoroughty_ NOTE: For storage, the hex shaft and gears should be wiped with 10W-30 motor oil to prevent rusting (See Fig. 16), e Auger Gear Box - The auger gear box has been factory lubricated for life. If for some reason lubricant should leak out, have the auger gear' case checked by a competent repairman_ 14 TENANCE ENGINE ................... LUBRICATION Check the crankcase oil level (See Fig 17) before starting the engine and after each five (5) hours of continuous use, Add S,A_E.,10W-30 motor oil or equivalenL Tighten the fill cap/dipstick securely each time you check the oil level, S,AE. 5W-30 motor oil may be used to make starting easier in areas where the temperature is consistently 20 ° F, or lower° . - E(. • , _.............,, i ,ll ii ill FIG, 17 Change the oil after the first two hours of operation and every 25 hours thereafter or at }east once a year if the snow thrower is not used for 25 hours.• (See Fig., 18). e MUST BE BETWEEN FULL AND ADD MARK NOTE: OIL LEVEL OIL FILL CAP/ DIPSTICK Position the snow thrower so the oil drain plug isthe lowest point on the engine_ Remove the oil drain plug and oil fill cap/dipstick, Drain the oil into a suitable container. The oil will drain more freely when warm. @ Replace the oit drain plug and tighten securely_ Refill the crankcase with SA.E_ 10W-30 motor oi! (or equivalent)., S,A.E. 5W-30 motor oil may be used to make starting easier in areas where the temperature is consistently 20° F. or lower, SPARK o OJL DRAIN PLUG PLUG " " ; ..........FIGI Make su re the spark plug is tightened securely into the engine and the spark plug wire is attached to the spark plug,, o If a torque wrench is available, torque the plug between 18 and 23 foot pounds. Clean the area around the spark plug base before removal to prevent dirt from entering the engine. Clean the spark plug and reset the gap periodicatly, 15 ........ i ii SERVMCE ANDADJUST E TS ,, ,H, SKID MOUNTING NUTS HEIGHT ADJUST SKID CAUTION: ALWAYS DISCONNECTTHE SPARK PLUG WIRE AND TIE BACK AWAY FROM THE PLUG BEFORE MAKING ANY ADJUSTMENTS OR REPAIRS. ............................. m=, TO ADJUST SKnDS HEIGHT This snow thrower is equipped with two height adjustment skids, located on the outside of the auger housing. These skids elevate the front of the snow thrower° HEIGHT ADJUST SKID For normal hard surfaces, adjust the skids as follows: o Place extra shear' bolts supplied (found inparts bag) under each end of the scraper bar near but not under the skid. e FIG. 19 TO ADJUST CHUTE CRANK ASSEMBLY Loosen the skid mounting nuts (See Fig 19) and push the skid down until it touches the ground. Retighten the mounting nuts. if you cannot rotate the chute crank fully to the left and to the right, you needto adjust the chute crank (See Fig. 20)_ = Set the skid on the other side at same height.. For rocky or uneven surfaces, raise the front of the snow thrower by moving the skids down. This will help prevent rocks and other debris from being picked up and thrown by the auger. TO ADJUST SCRAPER BAR After considerable use, the metal scraper bar will have a definite wear pattern. The scraper barin conjunctionwith the skids should always be adjusted to allow 1/8" between the scraper bar and the sidewalk or area to be cleaned_ e Loosen t!le carriage bolts and nuts securing the scraper bar to the auger housing e Adjust the scraper' bar to the proper position.. e Tightenthe carriage bolts and nuts, making sure that the scraper bar is parallel with the working surface.. ® After extended operation, the scraper bar may be reversed.. If the scraper bar must be replaced due to wear, remove the carriage bolts and nuts and install a new scraper bar. A ................ Rotate the adjusting rod in or out to allow about 1/8" clearance between the notch in the flange and the outer' diameter of the worm° e Once this clearance is set, tighten the nuts. CAP _. COTTER PIN SECTION NCH CLEARANC 1/2 INCH ......................... WORM FIG. 20 TRACTION CLUTCH LEVER ROCKS OR OTHER DEBRIS, IF STRUCK BY THE IMPELLER, MAY BE THROWN WITH SUFFICIENT FORCE TO CAUSE PERSONAL INJURY, PROPERTY DAMAGE OR DAMAGE TO THE SNOW THROWER. : NOTCHED ROD BE CERTAIN TO MAINTAIN PROPER GROUND CLEARANCE FOR YOUR PARTICULAR AREA TO BE CLEARED. OBJECTS SUCH AS GRAVEL, .............. ® PLASTIC e cA ' ,oN: Loosen both 1/2" nuts on the crank adjusting rod (using 3/4" wrenches). NOTE: Be sure the crank does not touch the carburetor cover or the cover will be scratched Position the snow thrower' on a level surface "' e CONTROL LEVER MUST BE IN FULL FORWARD POSITION (Just Contacting Plastic Bumper) WHEN CHECKING "Z" FITI"ING ,,,,luu . "PLASTIC FIG. 21 16 BUMPER SERVmCE AND ADJUSTME TO ADJUST CABLES THE CLUTCH CONTROL _ " ....:: .... T$ ...... TRACTION DRIVE SPRING Periodic adjustment of the cables may be required due to normal stretch and wear on the belts,. To check for correct adjustment, the control lever must be in the full forward position, resting on the plastic bumper.. The control cables are correctly adjusted when the center of the "Z" Fitting is in the center of the hole and there is no slack in the cable (See Fig. 21) DRIVE SPRING If adjustment is necessary: o Push the cable through the spring (See Fig. 22) to expose the threaded portion of the cable. o Hold the square end of the threaded portion with pliers and adjust the locknut in or out until the excess slack is removed.. o Pul! the cable back through the spring and connect the cable, ® Do the same for the other lever cable° FIG. 22 BELT I/4-10 X 3/4" TAP SCREW \ NOTE: Whenever the traction drive or auger belts are adjusted or replaced, the cables will need to be adjusted. TO ADJUST BELTS FENDER Belts stretch during normal use. tf you need to adjust the belts due to wear or stretch, proceed as follows: TRACK DRIVE BELT (See Fig. 24) FIG.23 The track drive belt has constant spring pressure and does not require adjustment. Check the clutch control cable adjustment before replacing the belt. AUGER DRIVE BELT Replace the track drive belt if it is still slipping (see To Replace Belts paragraph on page 18). AUGER DRIVE TRACTION BELT (see Fig. 24) tf your snow thrower wilt not discharge snow, check the control cable adjustment. If it is correct, then check the conditio n of the auger drive bell It may be loose or damaged. If it is damaged, replace it. See To Replace Belts on page 18o If the auger drive belt is loose, adjust as follows: o Disconnect the spark plug wire. ® Remove the belt cover (See Fig. 23). e Loosen the nut on the idler pulley (See Fig. 24) and move the pulley toward the belt about 1/8"** o Tighten the nut. • Engage the auger drive clutch lever. Checkthetension on the belt (opposite idler pulley)_ The belt should deflect about 1/2" with moderate pressure (See Fig. 25). DRIVE'\ BELT AUGER IDLER PULLEY FIG. 24 DRIVE PULLEY IDLER PULLEY ENGAGED t12 INCH DEFLECTION NOTE: You may have to move the idler pulley more than once to obtain the correct tension. ® Replacethe e Check the clutch control cable adjustment o Reconnect the spark plug wire IMPELLER PULLEY belt cover, FIG,, 25 17 SERViCEA TO REPLACE D ADJUST ENTS BELTS . ._,,:,...._ 3t32 INCH"_'_K The drive belts on this snow thrower are of special construction and should be replaced with original equipment beets available from your nearest SEARS Store or Service Center. ...,,,.DRIVE PULLEY: _ "_-- BELT GUIDF_:._\ BELT GUIDE • "_(Left ,.o?. ,- Hand) ,.c, You will need the assistance of a second person while replacing the belts.. Drain the gasoline from the fuel tank by removing the fuel line.. Drain the gas and reinstall fuel line._ ..........................,HI JULLU U,, ,I I JH, H J,,i ,,,,I llll I,,, FIG. 26 ............. iiiii AUGER DRIVE BELT e Disconnect the spark plug wire. e Remove the belt cover (See Fig.. 23) e Loosen the right hand belt guide (See Fig. 26) and pull away from the drive pulley. Loosen the auger idler pulley (See Fig..27) and pull away from the belt. AUGER TRACTION DRIVE. if your snow thrower will not discharge snow, and the auger drive belt is damaged, replace it as follows: e }_IMPELLER ,llll III DOORS, AWAY FROM OR FLAME. CAUTION'. DRAIN THE FIRE GASOLINE OUT i !_ ._l BELT DRIVE ........... PULLEY DRIVE BELT "_ AUGER IDLE PULLEY BOLl"TO BE REMOVED e Engage the auger drive clutch lever. This will pullthe brake assembly away from the pulley and allow the belt to be slipped ouL e Remove the two top bolts (See Fig 27) that secure the auger housing to the motor mount frame. "[RACK e Place the weight transfer system in transport (released) postion If your' snow thrower witl not move forward, check the track drive belt for wear. If the track drive belt needs to be e The auger housing and the motor mount frame will separate, hinged by the bottom two bolts If the auger housing and the motor mount do not separate, slightly loosen the bottom two bolts._ replaced, proceed as follows: AUGER HOUSING FIG, 27 DRIVE BELT e Disconnect the spark plug wire. ® Remove the belt cover (See Fig,. 23). e Remove the belt from the auger drive engine pulley e e Place the new belt on the large lower pulley (attached to the back of the auger housing).. Pull the track drive idler' pulley (See Fig. 27) back and slip the belt past the idler pulley.. e e Engage the auger drive clutch lever. Place the weight transfer system in the (engaged) lowest position to pivot the auger housing and the motor mount frame into the proper position. Remove the belt from the engine pulley. It may be necessary to loosen and move the auger drive engine pulley to allow the belt to be removed. o Place the shift rod lever in the 6th (all the way to the right) position. The belt can be removed between the rubber drive disc and the drive disc plate. e Install the new original equipment replacement belt in reverse order' of removal. e Release the auger drive clutch lever' and reinstall the bolts removed in the steps above_ Tighten the lower bolts if they were loosened. e Place the drive belt on the auger drive engine pulley. e Adjust the drive belt (see To Adjust Auger Drive Belt paragraph on page 17). e Adjust the belt guides (see To Adjust The Belt Guides paragraph on page 19). e Reinstall the belt cover. e e o o Reconnect the spark plug wire. 18 If the auger drive pulley was removed, reposition the pulley and tighten the set screw. Be sure the pulley on the engine is aligned with the large lower pulley attached to the back side of the auger housing and the key on the engine is flush with the end of the shaft.. Reinstall the belt cover. Reconnect the spark plug wire SERV CEAN TO ADJUST THE BELT ADJUSTME TS GUIDES There are two belt guides on your snow thrower, a left and righL After you replace a track or auger drive belt, you need to adjust one or both of the belt guides Proceed as follows for each belt: • Disconnect the spark plug wire. ® Remove the belt cover (See Fig. 23) ® Engage the auger drive clutch lever. ® Measure the distance between the belt guides and the belt (See Fig. 26).. The distance should be 3/32" for each guide. ® • If adjustment is necessary, loosen the belt guide mounting bolts.. Move the belt guides to the correct position. Tighten the mounting bolts• Reinstall the belt cover.. o Reconnect the spark plug wire, TO ADJUST THE FRICTION WHEEL If the snow thrower will not move forward, you need to check the track drive belt, the traction drive cable or the friction wheel. If the friction wheel is damaged, it will need to be replaced. See the To Replace Friction Wheel paragraph on page 20. If the fdction wheel is not worn, check the adjustment, as follows: DRIVE PLATE INCH Disconnect the spark plug wire,. FIG. 29 Drain the gasoline from the gas tank_ i e Stand snow thrower on the auger housing end.. o Remove the bottom panel (See Fig 28). ® Position the shifter lever in first (1) gear. ® Note the position of the friction wheel on the disc drive plate.. The right side of the friction wheel should be 2-3/4 inches from the left outer side of the disc drive plate (See Fig.. 29)_ BOLTS TO BE LOOSENED 6 Loosen the bolts in the shift rod lever (See Fig. 30). Move the friction wheel to the proper position as indicated above. o Tighten the bolts in the shilt rod lever. ® Reinstallthe illl ,Ul FIG, 30 bottom panel. 19 i lll ................... SHIFT ROD LEVER / If adjustment is necessary: e i ,i SERVICE A TO REPLACE FRICTION E T$ ADJUST WHEEL FRICTION if the snowthrower will not move forward, and the friction wheel is worn or damaged, you need to replace it, as follows: o Drain the gasoline from the fuel tank by removing the fuel line Drain the fuel and reinstall the fuel line, o Disconnect the spark plug wire, ® Stand the snow thrower up on the auger housing end (See Fig 31)o e Remove the bottom panel (See Fig. 28), • Remove the self-tap screws from the bearing at the left end of the hex shaft (See Fig. 32 and 33). ® Remove the bolts and nuts from the bearing at the right end of the hex shaft (See Fig. 33) WHEEL TRUNION HEX SHAFT CAUTION: DRAIN OUTDOORS AWAY FROM FIREGASOLINE OR FLAME. BEARING Slide the hex shaft to the right until the frictionwheel can be removed,, FIG. 32 install the new friction wheel loosely on the hex shall LOCKWASHER Reinstall the removed parts in reverse order of removal, BOLT NUT, HEX SHAFT HUB LOCKWASHER BOLT FIG, 33 FIG. 31 2O SERVICE AND ADJUSTME TO REPLACE AUGER SHEAR BOLT ..... The augers are secured to the auger shaft with special shear bolts (See Fig,. 34) that are designed to break (to protect the machine) if an object becomes lodged in the auger housing. Use of a harder bolt will destroy the protection provided by the shear bolt. IMPORTANT: ........ .......... : L ,,i o Disconnect the spark plug wire. Be sure all moving parts have stopped. O Remove the broken shear bolt o Lubricate the auger shaft by squirting oil into the shear bolt hole in the auger shaft. Then rotate the auger to distribute the oil on the shaft e Align the hole in the auger with the hole in the auger shaft. Install the new shear bolt and Iocknut o Reconnect the spark plug wire. TO ADJUST LI i,,..................... i,,_l_ FIG. 34 To replace a broken shear bolt, proceed as follows: Move the throttle to STOP and turn off all controls. .... SHEAR BOLT_ TO INSURE SAFETY AND PERFORMANCE LEVELS, ONLY ORIGINAL EQUIPMENT SHEAR BOLTS SHOULD BE USED. WHEN REPLACING SHEAR BOLTS, BE SURE TO REPLACE SHEAR BOLT SPACERS o TS TRACK SUPPORT FRAME TRACK If the snow thrower does not move forward evenly and the track slips slightly, you need to check the track, as follows: e Pull up gently on the center ol the track near the center.. • Measure the distance between the track and the top of the the track support frame (See Fig 35).. The distance should not be more than one and one quarter (1-I14) inches, FIG. 35 TRACK SUPPORT FRAME tf the distance is greater, you need to adjust the track, as follows: o Loosen or tighten the adjusting bolt at the rear of the track support frame (See Fig.. 36) to obtain the proper distance between the track and the track support frame. ® Adjust the track on the opposite side in the same manner. ADJUSTING BOLT FIG. 36 21 SERVmCE AND A JUST E TS ,i i, TO ADJUST CARBURETOR The carburetor (See Fig. 37) has been pre-set at the factory and readjustment should not be necessary. However, if the carburetor does need to be adjusted, proceed as follows: e Close the high speed adjusting screw by hand • Do not overtighten. ® Then open it 1-!/4 to 1-1/2 turns. • Close the idle adjusting overtighten. e Then open it 1-114 to 1-112 turns. ® Start the engine and let it warm up. e Set the throttle control to FAST. Adjust the high speed adjusting screw in until the engine speed or sound alter& Adjust the screw out until the engine speed sound alters. Note the difference between the two limits and set the screw in the middle of the IDLE ADJUSTING screw by hand. Do not HIGH-SPEED ADJUSTING SCREW (Close finger tight only) FIG, 37 TO ADJUST: Q Set the throttle control to SLOW. Adjust the idle adjusting screw in until the engine speed drops, then adjust the screw out until the engine speed drop& Note the difference between the two limits and set the screw in the middle of the range. ® If the engine tends to stall under load or not acceF erate from low speed to high speed properly, adjust the high speed screw out in 1/8 turn increments until the problem is resolved_ o Clean the spark plug by carefully scraping electrodes (do not sand blast or use a wire brush) Be sure the spark plug is clean and free of foreign material. Check electrodes gap (See Fig. 38) with a wire feeler gauge and reset the gap to 030 inch if necessary. range_ e SCREW (Close finger tight only) .030 GAP Let the engine run undisturbed for 30 seconds between each setting to aitow the engine to react to the previous adjustments.. IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEED1NG THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST SEARS SERVICE CENTER, WHICH HAS THE PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS TO ADJUST OR REPLACE THE SPARK PLUG FIG. 38 TO REPLACE: If you have difficulty starting your snow thrower, you may need to adjust or replace the spark plug. Fotlow the instructions below. Replace the spark plug if electrodes are pitted or burned or if the porcelain is cracked. 22 • ff you need a new spark plug, use only the proper replacement spark plug o Set the gap to .,030 (See Fig 38),. ® Before installing the spark plug, coat its threads lightly with graphite grease to insure easy removal, • Tighten the plug firmly into the engine,. o If a torque wrench is available, torque the plug to 18 to 23 ft - ibs, AGE CAUTION: NEVER STORE THE ENGINE WITH FUEL IN THE TANK INDOORS OR AREAWHERE FUEL FUMES VENTILATED MAY REACH IN AN ENCLOSED, POORLY AN OPEN FLAME, SPARK OR PILOT LIGHT AS ON A FURNACE, WATER HEATER, CLOTHES DRYER, ETC. NOTE: Immediately prepare your snow thrower for storage at the end of the season or if the unit will not be used for 30 days or more.. BOWL DRAIN SNOW THROWER e Thoroughly clean the snow thrower.. ® Lubricate all lubrication points (see Maintenance, pages 14-15). e o e FIG. 39 Be sure that all nuts, bolts and screws are securely fastened. Inspect all visible moving parts for damage, breakage and wear.. Replace if necessary.. Touch up all rusted or chipped paint surtaces; sand lightly before painting • Start the engine and run at SLOW (idle) speed until the engine stops from lack of fuel. e Drain the carburetor by pressing upward on the bowl drain (See Fig. 39), located below the carburetor cover. NOTE: Fuel stabilizer (such as STA-BIL) is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container, Always follow the mix ratio found on stabilizer container Run engine at least I0 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank carburetor if using fuel stabilizer.. Cover the bare metal parts of the blower housing auger and the impeller with rust preventative, such as sprayable lubricant.. NOTE: A yearly checkup or tun®up by a SEARS Service Center is a good way to insure that your snow thrower wilt provide maximum performance for the next season ENGINE IMPORTANT: Remove the spark plug and squirt one (I) ounce of engine oil into the cylinder Pull the recoil starter rope sfowty, allowing the piston to coat the internal engine parts Install an old spark plug This prevents fouling a new plug with the preservative used to lubricate the internal parts of the engine Close the choke and plug the muffler opening. tT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING iN THE ESSENTIAL FUEL SYSTEM PARTS, SUCH AS THE CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE.. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR CONTAINING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OFAN ENGINE WHILE IN STORAGE. OTHER Drain the gasoline from the fuel tank by removing the fuel line. Drain the fuel and reinstall the fuel line.. e If possible, store your snow thrower indoors and cover it to give protection from dust and dirt. e lfthe machine must be stored outdoors, btock up the snow thrower to be sure the entire machine is off the ground o Cover the snow thrower with a suitable protective cover that does not retain moisture_ Do not use plastic. IMPORTANT: APPROVED CONTAINER OUTDOORS, CAUTION: DRAIN FUEL INTO AWAY FROM OPEN FLAME. 23 NEVER COVER SNOW THROWER WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM DATIONS ISERVICE RECORDS Fill in dates as you com. plete regular service SCHEDULE i II,L,, After IHI I,u_r,t Before Often First 2 Each hours inl I /11 II . i.i SERVUCE DATES ,_lllll Every Every 10 Use 25 Each Before Hours Hours Season Storage .HL t I_UI' 11 v" Check Engine Oil Level Change Engine Oil t,f Tighten All Screws and Nuts t_ Check Traction Clutch Cable Adjustment {See Cable Adjustment) _t t_ Replace Spark Plug Adjust Drive Belts j_ = Lubricate All Pivot Points Lubricate Auger Shaft (See Shear Bolt Replacement) Lubricaie Sprockets and Chains Sparingly (Track Assembly) ¢, v" Drain Fuel Check Auger Clutch Cable Adjustment II {See Cable Adjustment) LUBRBCATION CHART ..,,. irl., Oil chains and sprockets with 10W-30 oil. Lubricate auger shaft, Coat with a clinging type grease such as lubriplate. 24 T OU................ TROUBLE CAUSE CORRECTION Defective spark plug Replace detective plug Use carburetor bowl drain to flush and refill with flesh Water or dirt in fuel system Engine runs erratic G POUNTS Biocked fuel line 0r emp_ fuel. gas Clean fuel line; check fuel supply; add fresh gasoline Engine stalls Engine runs erratic; Unit running on CHOKE Set choke lever to RUN position Water or dirt in fuel system Use carburetor Loss of power Carburetor Excessive vibration bowl drain to flush and refill with fresh fuel out of adjustment Adjust carburetor Stop engine immediately Loose parts; damaged impeller and disconnect spark plug wire Tighten all bolts and make all necessary repairs If vibration continues, have the unit serviced by a competent repairman ........................ ::::: ................ Unit fails to propel Drive belt loose or damaged Repiace drive belt incorrect adjustment Adjust traction drive cable itself of traction drive cable Worn or damaged friction wheel Unit fails to discharge Replace friction wheel Auger drive belt loose or damaged i Adjust auger drive belt; replace if damaged snow Auger control cable not adjusted Adjust auger control cable correctly Shear bolt broken Replace shear bolt Discharge chute clogged Stop engine immediately and disconnect spark plug wire Clean discharge chute and inside of auger housing Stop engine immediately and disconnect Unit rides up Foreign object lodged in auger Remove object from auger Weight transfer disengaged Engage weight transfer pedal 25 spark plug wire CRAFTSMAN 20" SNOW THROWER 536.885410 1 2 3 4 24 29 3 28 12 12 35 14 19 15 15 14 22 20 19 / / 39 38 21 t4 40 14 _15 37 36 _42 37 26 CRAFTSMAN REF,, NO, PART NO. 7 8 9 10 11 12 13 14 15 16 17 18 19 2O 21 3535 307976 307978 302578 4049 3902 3903 307973 306826 308899 308785 126I9 71071 71060 71037 307966 1578 308146 1673 71035 302639 20" SNOW THROWER 536.885410 PART NQ, PART NAME 71111 71072 1580 309344 71457 148 308145 17 309312 307399 304872 104 7'1082 7055 7058 7059 7052 70993 1162 302900 3O7137 5/16" Cap Nut Clutch Handle, R, H Clutch Handle, L H Pivot Pin Bumper Traction Drive Control Decal Auger Drive Control Decal Upper Handle Handle Panel #8-16 x I-3/8", Screw, Hex Tap 4/20 Decal 5/16-18 x 2", Screw, Hex Hd t 1/32" Flatwasher 5/16" Flatwasher 5/16-18 Hex Nut Lower Handle Auger Drive Clutch Cable Clutch Spring Boot Auger Clutch Spring 1/4-20 Locknut 5/16-!8 x 1/2" Screw, Wd F! Lk 27 PART NAME 3/8-16 Locknut 3/8" Flatwasher Traction Drive Clutch Cable Adapter Boot To Handle Eye Boft Eye Bolt Grommet Eye Bolt Boot Chute Crank 25/64" Flatwasher Handle Retainer Ring Plastic Cap 3/32 x 1" Cotter Pin Chute Control Rod 1/2-20 Jam Nut '1/2" Lockwasher L H Chute Rotate Bracket 5/16-18 x 3/4" Carriage Bolt R,H, Chute Rotate Bracket 5/16_18 x 1-3/4" Screw Qwner's Manual CRAFTSMAN 20" SNOW THROWER 536.885410 38 87 _f12 22 3 14 15 16 i ReL Item 8_ 28 7 62 31 33 12 11 18 39 40 61 47 83 41 58 .> 59 6O 63 34 84 64 53 51 7O 71 51 78 79 28 8 68 CRAFTSMAN REF. NO. PART NO 1 2 3 4 5 6 7 8 9 t0 11 t2 13 14 15 16 !7 t8 19 20 21 22 23 24 71OO2 53788 20579 45204 50182 71072 302344 590 302707 3320O 71393 71060 71071 301339 73787 301225 301337 302570 307694 71067 70978 454512 301848 307957 25 26 27 28 29 30 3I 32 33 34 35 36 37 38 39 40 41 42 43 44 7O988 3O2619 12452 3O2343 3O1841 3O184O 301839 302436 307457 73812 8260 302662 302706 308900 50795 302440 302638 302434 20859 56113 20" SNOW THROWER 536.885410 REFo NO., PART NAME 5116-18 x I/2" Set Screw Engine Pulley, V3L Woodruff Key No 5 3/8-i6 x 1-3/4" Screv, Hex Hd Idler Pulley, BFF 3/8" Flatwasher idler Arm 3/8-16 Hex Jam Nut Belt, V3L Square Key 5/I 6-24 x 1" Bolt 5/16" Lockwasher 5/t6" Flatwasher Belt Guide L H Washer, Belt RetainE Pulley, Engine 4L Belt Guide R H, Spring Extension Belt Cover 1/4" Ffatwasher t/4-20 x 1/2" Self Tapping Screw Spring Pin Brake Arm Assembly Engine, Craftsman, Model No. 143.804062 (see Engine Repair Parts list) 5/t6-I8 x lq/4" Bolt Auger Clutch Lever Flatwasher Shaft, Pulley, Tractio Needle Bearing Thrust Needle Bearir_g Thrust Washer Bushing, Ptastic Motor mount frame Washer Hair pin cotter Shoulder Bolt. Belt, V4L 14-t0 x 3/4", Ph Pn Hd Tap Screw Key Pulley, V-Belt I/4-20 x 5/8" Bolt Shoulder Bolt Retaining Ring Flatwasher 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 6t 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 8I 82 83 84 85 86 87 88 89 29 PART NO. 3O1784 5O617 3O7960 302639 302621 30814O 3O2624 307959 307956 70968 308903 85501 53831 53830 71059 71034 300376 50610 120376 300380 301783 120393 308496 300381 12685 302399 300625 71086 301688 302117 302395 300623 302646 301350 302642 307967 302652 73811 70984 1498 310169 306827 308787 30289 305705 PART NAME Retaining Ring Hand Grip Shift Rod Lever 5/t 6-18 x 1/2" Bolt Decal Gear Selection Shilt Console 1/4-20 Locknut Shilter Spring r. Shift Yoke Assembly !/4-20 x 5/8" Bolt 14-10 Nut "J" Speed Trunion Bearing Assembly Hub Friction Wheel Friction Wheel t/4" Lockwasher 1/4-20 Hex Nut Disc, Drive Idler pulley 5/16-18 Locknut Clutch Lever Retaining Ring Flatwasher Traction Drive Lever Assembly Linkage 5/16-18 x 1-1/2" Screw Shoulder Bolt Bearing, Self-Aligning 1/8 x 3/4" Roll Pin Shaft & Sprocket Assembly Return Spring Jackshaft & Sprocket Assembly Axle Shah Assembfy Chain assembly Bearing, Axle Chain, Roller Bottom panel 10-24 x 3/8" Bolt Retaining Ring 5/t 6-18 x 3/4" Self Tapping Screw 5116-18 Locknut I/4-20 x 5/8", Hex Hd Tap Screw Fender Decal, Trac-Plus Wave Washer, 1/2" Shaft Cover CRAFTSMAN 23" SNOW THROWER 536.885410 5 23 4 2 \ 7 61 53 17 15 21 24 18 27 19 35 o 29 "\ 3O 27 33 3O 36 41 7 3O 1 CRAFTSMAN REFo NO. 1 2 3 4 5 6 7 8 9 10 i1 12 13 t4 15 I6 !7 18 t9 2O 21 22 23 24 25 26 27 28 29 3O 3t PART NO. 71037 57171 302633 307665 308768 302680 7139t 307698 302634 308931 302843 308766 71032 308839 85480 71058 I499 53266 306225 302635 t t72 306224 302623 71067 71059 71034 302626 7I 060 71071 307983 307969 23" SNOW THROWER 536.885410 PART NAME PART NO. .... 32 33 34 35 36 37 38 39 4O 4t 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 5/16" Hex Nut Plastic Tee Knob 5/16"F{atwasher Chute Deflector Danger Stripe Decal Flatwasher 5/16-18 Lockn ut Chute Extension 5/16-18 x 3/4" Pan Head Slotted Bolt Wire Chute Hinge 5116-18 x 1-1/4" Carriage Bolt Craftsman Decal #8-32 x 1/2" Bolt Chute Ring Chute Retainer Clip #8-32 Locknut 3/8-!6 Locknut Bearing & Retainer Side Plate R H 1/4-20 Wide FLange Locknut Auger Housing Side Plate L H t/4-20 x 5/8" Carriage Bolt Flatwasher Split Lockwasher t/4-20 Hex Nut 5/16-t8 x 3/4" Washer Head Screw 5/16" Split Lockwasher Flatwasher Height Adjust Skid Impeller Assembly 31 454565 70993 301375 302627 1t47 24274 50304 50684 48275 51404 273336 30O516 302628 51278 431787 514O5 5O221 51279 300515 51277 303008 3O8783 302630 302625 307972 307971 302487 70142 302922 70141 PART NAME Spring Pin 5/t 6-! 8 x 3/4" Carriage Bo{t Flanged Bearing 5/16-! 8 Wide Flange Locknut Scraper Blade 20" Oit Seal Flanged Bearing Roller Bearing Ffatwasher Thrust Collar Spring Pin Input Worm Shaft 1/4-20 x 3/4" Screw R.H Auger Gear Case Woodruff Key Worm Gear Flanged Bearing Gear Case Gasket Auger Output Shaft LH Auger Gear Case 1/4-20 Hex Keps Nut Size Decal 4/20 3/8-16 x !/2" Washer Taptite Screw 5/16-18 x t-3/8" Bolt 20" Auger L H 20" Auger R H tmpeller Decal Chute Danger Decal Danger Decal Auger Danger Decal CRAFTSMAN 20" SNOW THROWER 536.8854810 12 14 11 5 9 19 20 ,_21 _o 18 32 k 23 CRAFTSMAN REFo NO. 1 2 3 4 5 6 7 8 9 10 tl t2 PART NO 3O2639 71082 305617 307961 307963 302638 301801 302635 1502 302613 20859 31O045 20" SNOW THROWER 536.885410 REF. 1 NO, I PART NAME 5/16-t8 x 1/2", Hex Wa Hd Bolt Cotter Pin Pivot Pin Weight Transfer Mounting Bracket Track Support Frame 1/4-20 x 5/8", Wide FI Boft Plastic Bearing 1/4-20 Wide Range Locknut Locknut 21/32" Flatwasher "E" Ring Foot Pedal : 33 13 14 15 16 17 18 19 20 21 22 23 J I 1 1 l 1 1 I I I PART NOo 302136 273336 304128 308838 3O2847 9723 3O8142 30!228 7136O 302708 3O2624 PART NAME Torsion Spring Spring Pin Shaft, Idler Axle 1/4-20 x 3-112" Bolt Cotter Pin Track Idler Wheel Spacer 1/4-20 x 3!4" Bolt Wheel, Track Drive 1/4-20 Hex Locknut (P_FTSMAH4=(:Y(L[[N6iH[ MODELNUMBER:143.804062 250 249 ,218 34 C rTSMAN 4o(yCLE ENGINE Ref_ No. Part No. 1 5 6 7 8 9 10 11 12 2O 21 MODEL Ref. No. Part Name 33014C 34171 30969 32600 28277 31334 31510 31335 650548 133342 650561 22 23 24 25 28 31 32 35 45 46 47 47 47 48 48 48 49 49 49 50 51 52 53 54 55 56 57 58 59 6O 70 71 72 73 74 75 76 77 78 79 83 83 84 84 i 85 86 i Cylinder Assy, (tncL Nos. 7 8- 45) Nipple, Pipe Cap, Oil drain Seal, Oil Washer, Fiat Rod, Governor Lever, Governor Clamp, Governor lever Screw, Hex washer hd,, 8-32 x 5/16 Baffle, Blower housing Screw, Hex washer hd. Dudok, 1/4-20 x 5/8 133858A Control Assyo, Bracket (IncL Nos. 23 thru 25, 31 e 32) 31 2 Spring, Compression 650549 Screw, Fil, hd., 5-40 x 7/_6 610973 Terminal Assy, 31426 Spring, Extension 1650139 Screw, Fit. halo Sems, 8-32 x 1/2 t30322 Nut, Lock, 8-32 35440 Knob, Speed control 26727 Pin, Dowel 34846 Crankshaft Assy. 35544 Piston, Pin 8, Ring Assy, (StdJ (lncL Nos, 48, 49 8- 50) 35545 Piston, Pin 8_ Ring Assy. (.010 oversize) (lncl, Nos. 48, 49 8 50) 35546 Piston, Pin 8` Ring Assyo (.020 oversize) (Incl, Nos. 48, 49 8` 50) 35541 Piston Ef Pin Assy, (Std.) (Incl. No, 50) 35542 Piston 8` Pin Assyo (.010 oversize) (IncL No.. 50) 35543 Piston 8` Pin Assy° (.020 oversize) {Inclo No. 50) 35547 Ring Set, Piston {Std.) 35548 Ring Set, Piston (O10 oversize) 35549 Ring Set, Piston (,020 oversize) 20381 Ring, Piston pin retaining 32875 Rod Assy,, Connecting (Incl., Nos. 52 e 53) 32654 Dipper, Oil 32610A Bolt, Connecting rod 27241 Lifter, Valve 33696 Camshaft [Compression Release) (Extended) 32323 Washer, Thrust "27677A Gasket, Cylinder cover 34678 Cover, Cylinder (lncl, Nos 59, 60 &_72) 27897 Seal, Oil 30318 Seal, Camshaft 35479 Washer, Flat 30591 Gear, Governor {Inclo No. 70) 30574 Shaft, Mechanical governor 30588A Spool, Governor 29193 Ring, Retaining 650488 Screw, Hex hd. Seres, I/4-20 x 1-1/4 35554 Tube Assyo, Oil fill 35499 "O" Ring 35556 Dipstick 35539 Clip, Oil lilt 29313C Valve, Exhaust (Std.} [Incl. No, 86) 29315C Valve, Exhaust (1/32" oversize) (lncl.. No. 86) 32644A Valve, Intake (Std.) (IncL No. 86) 32645A Valve, Intake (1/32" oversize) (Incl, No. 86) 31672 Spring, Valve 31673 Cap, Valve spring Part No, Body, Valve cover Element, Valve body Gasket, Valve cover Cover, Breather Tube, Breather Screw, Hex hdo Sems, 10_24x 1/2 Nut 8- Lockwasher, 1/4-28 Gasket, Carburetor Pipe, Intake Gasket, Intake Screw, Hex hd, 1/4-28 x 7/8 Screw, Hex hd,, 1/4_28 x 1-11/16 Screw, FiL hd, Seres, 1/4-20 x %19/32 Link, Governor to throttle Bracket, Choke Screw, Fil, hd, Seres, 10-32 x I/2 Rod, Choke Knob, Choke control Key, Ignition Terminal Assy. Wire, Ground Cover, Carburetor Screw, Pan hd. Seres, 8-32 x 5/t6 Screw, Hex hdo Seres, taptite, 10-24 x 3/8 33333 Bracket, Carburetor cover 34080 Spacer, Flywheel key 650872 Stud, Solid state mounting 34443A Solid State Assy. 610118 Cover, Spark plug 650814 Screw, Torx hex washer hd, Sums, 10-24 x 1 611081 Rywheet (w/ring gear) 610961 Key, Flywheel 650815 Washer, Beltevilie 650863 Nut, Flywheel 35557 Wire, Ground 34212 Bracket, Hold down 30200 Screw, Hex washer hd, self*tap Sums, 10-24 x 9/16 34126 Bracket, Grommet mounting 28545 Grommet, Plastic 650760 Screw, Pan hd taptite, 8_32 x 3/8 "33015A Gasket, Cylinder cover 33016A Head, CyLinder (Incl, No, 218) 6021A Screw, Hex flange hd., 5/16-18 x 1-1/2 65O691 Washer, Flat 650818 Screw, Special hex hd., 5/16-18 x 1-1/2 33636 Piug, Spark {Champion J-BC or/" equivalent) 29745 Extension, Blower housing 650128 Screw, Hex hd. Sums, 10-24 x I/2 35656 Housing, Blower 57O682 Primer Assy. 32!80C Line, Primer 33341 Extension, Baffle 65O884 Screw, Hex washer hdo shakeproof self-drilling, 8-32 x 1/2 29212 Screw, Hex hd, Sums, 1/4-28 x 7/16 33344 Baffle, Heat 2837 ! B Piate, Fuel tank 650694A Screw, Hex flange hd., 5/16q8 x 2 34182 Bracket, Fuel tank mounting 650675 Washer, Rat 650805 Screw, Hex hd. w/beIIeville washer, 1/4o20 x 11/16 150 160 161 162 163 !64 165 181 182 183 184 185 186 187 188 189 191 192 193 194 195 196 t97 198 201 202 203 204 2O5 211 216 2t7 218 219 22O 221 i ................. .i 35 Part Name 27666 31410 "27234A 34146 35350 650128 29752 "26756 32859 "32649A 6201 650870 650664 32698 34583 2882O 34582 35438 35593 610973 35285 35072 650257 650735 87 88 89 9O 91 93 95 96 97 98 99 100 101 102 !40 141 142 143 !44 145 146 147 148 149 i _._J NU NIB ER:143.804062 *Indicates Parts Included in Gasket Set, Ref, No. 305, 4=G'CLE E GmN C FT$ N MODEL ReL' No, ! No. Ref. No. Part Name Gasket, :haust Muffler =cL No. 228) Screw, Fil. hd, Seres, 1/4-20 x 2-1/2 Washer, ]at 650327300638345 Screw, =xwasher hd. Seres. 1/4-20 x 1/2 35584 Tank Ass_., Fuel (Incl, Nos° 250 8. 253) 35355 Cap, F1 tank 650665 Screw, x washer hd, self-tap Sems, 1/4-15 x 7/8 Ctamp, Fuel line 30705 Line, Fuel 34694 Cup, Starter 65O884 Screw, x washer hd. 8-32 x 1/2 650168 Washer, at 590574 Handle, S arter 35392 Plug, Starter 34346 Decal, ruction Decal, _er 35282 Decal, ,ke 34144 _2 I 249 250 251 I I 270 274 I 275 276 277 290A1 290C 290B J CARBURETOR NO. Part No 290D 290F 300 301 303 35771 34414 35312 632113A 590646 305 33240B Decal, Warning Decal, instruction Carbure (Incl. No. 96) Starter, Rewind Electric Starter Kit 14&88933 {Oplionel) Sold as an Accessory Gasket Set (Incl. items marked "} tin orig_ production the speed control ass_ y is riveted to the blower housing baffle. Replacement speed control assembly includes screws and nuts for mounting. Replacement baffle has threaded holes. 632113A "'"".,, 14 _, 15 "-..Lf!ll 1 _ _7 t O_ Name *lndicat Parts Included in Gasket Set, Ref. No. 305. I 24 Part RPM Settings: Low Speed: 2150, High Speed: 3600. Ref. No. 4.. N U NIBER:143.804062 25 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 t8 21 22 23 24 25 26 30 31 32 I I 1 Revised 6-28-89 36 Part No. 632t 13A 631615 631767 631036 650506 630766 65PA17 632108 630735 631815 "630748 *631027 "631021 Part Name Carburetor Shaft 8 Lever Assy., Throttle Spring, Throttle return Shutter, Throttle Screw, 4-40 x 3/16 Spring, idle regulating screw Screw, Idle regulating Shaft E_ Lever Assy,, Choke Spring, Choke stop Shutter, Choke Plug, Weich Plug, Welch Inlet Needle, Seat _ Clip Assy.. (lncL No. 13) 631022 Clip, Inlet needle 632O19 Float, Carburetor *631024 Shaft, Float 631951 Bowl, Float (lncl. Nos_ t7 8 18) 27136A Drain Assy., Bowl (Incl. Noo 18} "27554 Gasket, Bowt drain 27110 Gasket, Bowl-to-body "31839 Adjustment Screw Assy,, Main (IncL Nos_ 21, 23, 30 Ef 311 "630740 "O" Ring, Adjustment screw *631838 Screw, Idle adjustment "631028 Gasket, Bowl*to-body 631807 Fitting, Fuel inlet 630738 Spring, Main adjustment screw 630739 Washer, Rat 31840 Repair Kit (Incl. items marked *) REWIND STARTER NOr 590646 ...... ......................,,L Ref. No. 12 6 7 8 9 10 11 t2 590646 590599A 590600 590615 590601 590598 590616 590617 590645 590619 590620 5.90647 590451A 13 590574 t 2 3 4 13 5 37 Part No. Part Name Starter, Rewind Pin, Spring (tncl, No. 4) Washer Retainer Washer Spring, Brake Dog, Starter Spring, Dog Pulley Spring, Rewind Cover, Spring Housing Assyo, Starter iRope, Starter (Length 69" 8 5/32" dia,) Handle, Mitten Grip [Not included with starter} ] C T$ 4 HORSEPOWER 20" DUAL STAGE TRAC..PLUS OWNER'S UAL OPTIONAL MODEL ELECTRIC START SNOW THROWER NO. 536°885410 Each SNOW THROWER has its own MODEL NUMBER found on the motor mount frame. Each ENGINE has its own MODEL found on the BLOWER HOUSING. NUMBER Always mention these MODEL NUMBERS when requesting service or Repair Parts foryour SNOW THROWER. All parts listed herein may be ordered through any Sears Service Center/Department and most Sears Stores, WHEN ORDERING GIVE THE FOLLOWING HOW TO ORDER REPAIR PARTS REPAIR PAR'TS, ALWAYS INFORMATION: * PRODUCT - "SNOW THROWER" " MODEL NUMBER - 536.885410 * ENGINE MODEL NUMBER 143.804062 " PART NUMBER * PART DESCRIPTION "Your Sears merchandise has added value when you consider that Sears has service units nationwide staffed with Sears trained technicians,,.,Professional technicians specifically trained on Sears Products, having the parts, tools and equipment to insure that we meet our pledge to you,_..,weservice what we sell," ......... :. ::: 1, q,UH nl rut ii /u SEARS, ROEBUCK AND CO., Chicago IL. 60684 307137 08/19/89 Printed in U.S.Ao
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