Servis Rhino 95Hd Users Manual
95HD to the manual 9a429c95-2966-4782-bcb9-c5bfa625628a
2015-02-02
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95HD ® Backhoe Published 7/04 OPERATOR’S MANUAL Part No. F-3788 This Operator’s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. nnnnnnnnn mmmmmnnnnnn Rhino 1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 email: parts@servis-rhino.com © 2004 Alamo Group Inc. TO THE OWNER/OPERATOR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense! SAFETY HAZARD SIGNAL WORDS There are three levels of hazard intensity identified by signal words DANGER, WARNING and CAUTION. The level of hazard intensity is identified by the following definitions. DANGER - DANGER Immediate hazards which will result in severe injury or death. WARNING WARNING - Hazards or unsafe practices which could result in minor personal injury or death. CAUTION - CAUTION THIS SAFETY SYMBOL MEANS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Hazards or unsafe practices which could result in minor personal injury or property damage. PELIGRO LEA EL INSTRUCTIVO Si No Lee Ingles, Pida Ayuda a Alguien Que Si Lo Lea Que le Traduzca las Medidas de Seguridad. Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain. The use of will-fit parts will void your warranty and can cause catastrophic failure with possible injury or death. TABLE OF CONTENTS SAFETY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Safety Hazard Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Safety Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 INTRODUCTION SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 ASSEMBLY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Installing Pump Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Installing 3-Point Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Mounting Backhoe to Tractor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 OPERATION SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Pre-Operation Check List, Operating Directions, Engine Speed . Controls, Boom/Swing, Dipperstick/Bucket. . . . . . . . . . . . Operating Backhoe . . . . . . . . . . . . . . . . . . . . . . . . Seat Adjustment, Mounting and Dismounting Buckets . . . . . . Placing the Stabilizers . . . . . . . . . . . . . . . . . . . . . . Swing Lock, Boom Lock, Transporting the Backhoe, Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4-2 4-3 4-4 4-4 4-5 MAINTENANCE SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Cylinder Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Beginning of Season, Hydraulic Hoses, Auxiliary PTO Hydraulic System Bucket tooth Points, Lubrication . . . . . . . . . . . . . . . . . . . . . Hydraulic Trouble Shooting. . . . . . . . . . . . . . . . . . . . . . . . Valve Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rhino is a registered trademark of Alamo Group Inc. © 2004 Alamo Group Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-3 5-4 5-5 5-7 5-10 SAFETY SECTION Safety Section 1-1 © 2004 Alamo Group Inc. SAFETY SAFETY SAFETY PRECAUTIONS Watch for overhead wires. Do not touch wires with any part of backhoe. Safety of the operator was a prime consideration in the design of this backhoe. Proper shielding convenient controls, simple adjustments and other safety features have been built into this backhoe. Never allow a person to work under a raised bucket. Never lift a person with backhoe. Do not use bucket as a battering ram. Always lower bucket to ground when not digging. Never leave tractor unattended with engine running. Accidents can be avoided if the following safety rules are TRANSPORTATION observed: Do not drive tractor near the edge of a ditch or excavation. PREPARATION Always use accessory lights when transporting on a road Do not operate backhoe unless it is rigidly attached to the or highway to warn operators of other vehicles. tractor. Check your local government regulations. Know your controls. Read this operators manual and the manual provided with your tractor. Learn how to stop the tractor; the engine; and the backhoe quickly in an Be sure that slow moving vehicle emblem is visible to the rear. ADJUSTMENTS AND INSPECTION emergency. Provide adequate front end weight to counter balance the backhoe at all times. Check pins and hardware that attach backhoe to tractor and Be sure the area is clear of underground utilities or other hazards. all for tightness several times daily. Do not change any backhoe relief valve settings. They are factory set for best backhoe performance and safety. Keep all bystanders a safe distance away. OPERATION CAUTION: Escaping hydraulic fluid under pressure can penetrate skin causing serious personal injury. Never allow anyone to operate the backhoe who is not familiar with safe operating practices. not pins Do not oil, grease or adjust backhoe while it is in motion. Position a barricade around the work area. Do pivot Replace any parts which are bent, broken or missing. attempt to enter operators platform by using stabilizers as a step. • Operate from the backhoe operators seat only. Allow only one person to operate the backhoe at a time. Never dig with backhoe unless stabilizers are properly set. Do not dig under stabilizers or tractor with backhoe. Soft ground or sandy soil can cause cave-ins. Always swing bucket uphill to dump when on a hillside, Keep loaded bucket low. • • • DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks. Stop engine and relieve pressure before connecting or disconnecting hydraulic lines. Tighten all connections before starting engine or pressurizing lines. If any fluid is injected into skin, obtain medical attention immediately or gangrene may result. Be sure to relieve all pressure before disconnecting lines. Be sure all connections are tight and that lines, pipes and Set brakes and lock wheels when operating on hills and hoses are not damaged before applying pressure to the banks to avoid dangerous run-away. system. Do not remove any guards on backhoe or tractor. Whenever you see this symbol F3788-7-04 © 2004 Alamo Group Inc. It means: Safety Section 1-2 ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! SAFETY PELIGRO! Si no lee Ingles, pida ayuda a alguien que si Io lea para que Ie traduzca las medidas de seguridad. Never operate the Power Unit or Implement until you have read and completely understand this Manual, the Power Unit Operators Manual, and each of the Safety Messages found in the Manual or on the Power Unit and Implement. Learn how to stop the Power Unit engine suddenly in an emergency. Never allow inexperienced or untrained personnel too operate the Power Unit and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation. Always maintain the safety decals in good readable condition. If WARNING! the decals are missing, damaged, or unreadable, obtain and install replacement decals immediately. WARNING! Make certain that the Slow Moving Vehicle (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Power Unit flashing warning lights and follow all local traffic regulations. Operate this Equipment only with a Tractor equipped with an WARNING! approved roll-over-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractorparticularly during a turnover when the operator could be pinned under the Operator Protective Structure. WARNING! Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function. DANGER! BEFORE leaving the Power Unit seat, always engage the brake and/or set the Power Unit transmission in parking gear, disengage the auxiliary hydraulics, stop the engine, remove the key, and wait for all moving parts to stop. Place the Power Unit shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Power Unit that is moving or while the engine is running. Operate the Power Unit controls from the operator seat only. F3788-7-04 © 2004 Alamo Group Inc. Safety Section 1-3 SAFETY DANGER! SAFETY SAFETY DANGER! DANGER! Never allow children to operate or ride on the Power Unit or Implement. Do not mount the Power Unit while the Power Unit is moving. Mount the Power Unit only when the Power Unit and all moving parts are completely stopped. DANGER! Start the Power Unit only when properly seated in the Power Unit seat. Starting a Power Unit in gear can result in injury or death. Read the Power Unit operator's manual for proper starting instructions. DANGER! Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. WARNING! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operators position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or Note: Hearing loss from loud noise [from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery total hearing loss. F3788-7-04 © 2004 Alamo Group Inc. Safety Section 1-4 SAFETY DANGER! Do not operate this Equipment with hydraulic oil leaking. Oil is expensive and its presence could present a hazard. Do not check for leaks with your hand! Use a piece of heavy paper or cardboard. High- pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage immediately by a physician knowledgeable and skilled in this procedure. DANGER! Transport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the Power Unit and Implement and how it handles before transporting on streets and highways. Make sure the Power Unit steering and brakes are in good condition and operate properly. Before transporting the Power Unit and Implement, determine the safe transport speeds for you and the equipment. Make sure you abide by the following rules: 1. Test the Power Unit at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Power Unit and Implement. As you increase the speed of the Power Unit the stopping distance increases. Determine the maximum safe transport speed for you and this Equipment. 2. Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that it is safe to operate at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the Power Unit and Implement from turning over. Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground. 3. Only transport the Power Unit and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment. Be aware of the operating conditions. Do not operate the Power Unit with weak or faulty brakes. When operating down a hill or on wet or rain slick roads, the braking distance increases: Use extreme care and reduce your speed. When operating in traffic always use the Power Unit's flashing warning lights and reduce your speed. Be aware of the traffic around you and watch out for the other guy. WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while Power Unit engine is running. Make sure the Power Unit engine is off before working on the Implement! WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. F3788-7-04 © 2004 Alamo Group Inc. Safety Section 1-5 SAFETY including gangrene. If oil does penetrate the skin, have the injury treated SAFETY SAFETY WARNING! Always read instructions carefully when and handling comply oil, fully solvents, with the cleansers, manufacturers and any other chemical agent. DANGER! Never run the Power Unit engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health. DANGER! KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement DANGER! Never allow children to play on or around Power Unit or Implement. and possible serious injury or death. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others. WARNING! Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline failures resulting in serious injury. NEVER use drugs or alcohol immediately before or while operating the DANGER! Power Unit and Implement. Drugs and alcohol will affect an operators alertness and coordination and therefore affect the operators ability to operate the equipment safely. Before operating the Power Unit or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. Operate the Power Unit and/or Implement controls only while properly DANGER! seated in the operator's seat with the seat belt securely fastened around you. Inadvertent movement of the Power Unit or Implement may cause serious injury or death. F3788-7-04 © 2004 Alamo Group Inc. Safety Section 1-6 SAFETY WARNING! Never interfere with factory-set hydraulic calibrations. Any change in DANGER! Always shut the Power Unit completely down, place the transmission in calibration could cause a failure of the equipment and result in injury. connect or disconnect the Backhoe. DANGER! Never crawl under a raised implement supported solely by the Power Unit boom. Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death. Always securely block up the Implement before crawling underneath to perform repairs and service. WARNING! Relieve hydraulic pressure prior to doing any maintenance or repair work on the implement. Place the Backhoe on the ground or securely supported on blocks or stands, disengage the auxiliary hydraulics and turn off engine. Push and pull the control levers several times to relieve pressure prior to starting any maintenance or repair work. SAFETY HAZARD SIGNAL WORDS There are three levels of hazard intensity identified by signal words DANGER, WARNING and CAUTION. The level of hazard intensity is identified by the following definitions. DANGER - Immediate hazards which will result in severe injury or death. WARNING WARNING - Hazards or unsafe practices which could result in minor personal injury or death. CAUTION CAUTION - Hazards or unsafe practices which could result in minor personal injury or property damage. F3788-7-04 © 2004 Alamo Group Inc. THIS SAFETY SYMBOL MEANS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety Section 1-7 SAFETY park, and set the parking brake before you or anyone else attempts to SAFETY SAFETY F3788-7-04 © 2004 Alamo Group Inc. Safety Section 1-8 SAFETY SAFETY ITEM PART NO. QTY. TYPE DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 50850 45970 44907 44895 44896 44897 44898 44899 44900 44901 44908 44909 50851 48280 49696 35674-5 45491 2 2 1 2 1 2 1 1 1 1 2 1 2 1 1 2 2 NAME WARNING WARNING DANGER WARNING DANGER OPERATION OPERATION OPERATION OPERATION OPERATION OPERATION NAME -------------LOGO STRIPE WARNING RHINO, with Stripe To Prevent Bodily Injury To Prevent Instability Crushing Hazard To Prevent Bodily Injury Crushing Hazard Boom Operation Dipperstick & Bucket Operation Left Side Stabilizer Position Right Side Stabilizer Position Boom Lock Swing Lock Model 95HD Universal One Call Rhino White, 13" To Prevent Bodily Injury F3788-7-04 © 2004 Alamo Group Inc. Safety Section 1-9 SAFETY SAFETY NOTE: Safety decal location is listed below each decal. Replace decal if damaged or illegible. Replacement decals are available from your dealer. 2 - - 45970 5 - - 44896 6 - - 44897 4 - - 44895 TO PREVENT BODILY INJURY Do not attach backhoe to tractors which have 3-PT Quick-Attaching Coupler. Backhoe may become unattached f r o m t r a c t o r c a u s i n g s e r i o u s p e r s o n a l i n j u r y. 45491 3 - - 44907 F3788-7-04 © 2004 Alamo Group Inc. 17 -- 45491 Safety Section 1-10 14 -- 48280 SAFETY SAFETY 10 - - 44901 1 - - 50850 11 - - 44908 ® 16 - - 35674-5 13 - - 50851 49696 15 - - 49696 7 - - 44898 8 - - 44899 F3788-7-04 © 2004 Alamo Group Inc. 12 - - 44909 9 - - 44900 Safety Section 1-11 SAFETY SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA This Act Seeks: ...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources... DUTIES Sec. 5 (a) Each employer(1) shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees; (2) shall comply with occupational safety and health standards promulgated under this Act. (b) Each employee shall comply with occupational safety and health standards and all rules, regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct. OSHA Regulations OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.” Employer Responsibilities: To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to: 1. Train the employee in the proper and safe operation of the Tractor and Implement. 2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual. 3. Permit only qualified and properly trained employees to operate the Tractor and Implement. 4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment. 5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times. 6. Forbid the employee operator to carry additional riders on the Tractor or Implement. 7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service. 8. Require that the employee operator stop digging if bystanders or passerbys come within 10 yards. Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) F3788-7-04 © 2004 Alamo Group Inc. Safety Section 1-12 INTRODUCTION SECTION Introduction Section 2-1 © 2004 Alamo Group Inc. INTRODUCTION INTRODUCTION INTRODUCTION This manual provides operation, maintenance, assembly and parts identification for your new backhoe. Your backhoe has been designed to give many years of satisfactory service. Successful operation and long life of the backhoe depends on proper maintenance and operation. Please read this manual carefully and follow all instructions. Correct assembly, operation and maintenance will save you much time and expense. Also follow instructions included with backhoe mounting and hydraulic kits to insure that backhoe is installed correctly to tractor. NOTE: This safety alert symbol identifies important safety messages in this manual. Observe and follow all safety messages to prevent personal injury. Reference to left-hand and right-hand used in this manual refers to position of operator when seated in the operating position of backhoe. If at any time you have a service problem with your backhoe or need new parts, contact your local dealer. Your dealer will need your backhoe model number and serial number to give you prompt efficient service. Parts orders must give complete description, correct part number, total amount required, model number, all necessary serial numbers, method of shipment and shipping address. F3788-7-04 © 2004 Alamo Group Inc. Introduction Section 2-2 INTRODUCTION SPECIFICATIONS Specifications may vary depending on tractor model, tire size and bucket used and are subject to change without notification. Tractor must be equipped with ROPS and seat belt that will provide greater safety and installation of backhoe subframe. 95HD GENERAL DATA Digging Depth (two foot flat bottom) . . . . . . . . . . . . . . 114" B Reach from center line of Swing Pivot . . . . . . . . . . . . . 153" C Loading Height (bucket at 60°). . . . . . . . . . . . . . . . . 96" D Load Reach . . . . . . . . . . . . . . . . . . . . . . . . . . 43" E Maximum Leveling Angle . . . . . . . . . . . . . . . . . . . 11.5° F Swing Arc . . . . . . . . . . . . . . . . . . . . . . . . . . . 180° G Transport Height (maximum). . . . . . . . . . . . . . . . . . 100" H Transport Overhang . . . . . . . . . . . . . . . . . . . . . . 55" I Bucket Rotation . . . . . . . . . . . . . . . . . . . . . . . . 185° J Stabilizer Spread, down position . . . . . . . . . . . . . . . . 117" K Stabilizer Spread, up position . . . . . . . . . . . . . . . . . 67" INTRODUCTION A Shipping Weight (less bucket) . . . . . . . . . . . . . . . . . 1818 lbs. Bucket Digging Force . . . . . . . . . . . . . . . . . . . . . 5872 lbs. Dipperstick Digging Force . . . . . . . . . . . . . . . . . . . 3800 lbs. Operating Pressure . . . . . . . . . . . . . . . . . . . . . . 2500 PSI NOTE: See Illustrations of Specifications on Page 2-4 BUCKET DATA BUCKET WIDTH SAE STRUCK CAPACITY SAE HEAPED CAPACITY SHIPPING WEIGHT 12" H.D. 1.80 cu. ft. 1.95 cu. ft. 159 lbs. 18" H.D. 2.70 cu. ft. 3.03 cu. ft. 192 lbs. 24" H.D. 3.60 cu. ft. 4.12 cu. ft. 226 lbs. 36" Grave 4.40 cu. ft. 5.03 cu. ft. 279 lbs. CYLINDER DATA CYLINDER STROKE RETRACTED LENGTH Boom PISTON DIA. 3.25" 23.88" 34.00" EXTENDED LENGTH 57.88" ROD DIA. 1.75" Dipperstick 3.25" 25.56" 35.25" 60.81" 1.75" Bucket 3.00" 22.00" 32.00" 54.00" 2.00" Swing 3.00" 10.78" 7.16" 17.94" 1.50" Stabilizer 3.00" 17.69" 26.25" 43.94" 1.50" F3788-7-04 © 2004 Alamo Group Inc. Introduction Section 2-3 INTRODUCTION INTRODUCTION SPECIFICATIONS F3788-7-04 © 2004 Alamo Group Inc. Introduction Section 2-4 ASSEMBLY SECTION Assembly Section 3-1 © 2004 Alamo Group Inc. ASSEMBLY ASSEMBLY INSTALLING PUMP KIT (Option) INSTALLING PUMP KIT 4. Install filter body (without filter element) to 3/4 nipple (20). Be sure oil flow (arrow on filter body) is WARNING: Do not modify or alter this implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function. Drawbar may need to be removed if it interferes with reservoir. If drawbar can be left in place, retaining bracket (4) should be installed on left side of pump as shown and positioned on left side of tractor drawbar. correct. Position body so element points right. Install filter element (7). 5. 6. NOTE: Install 3/4 x 3/4 fitting (16) to filter body. Install 1 x 1 elbow fitting (17) and hose barb (13) to left tank port. Point hose barb up and 45° to left. 7. Install 1-5/16 live swivel elbow (14) to right IN port on pump. Install 3/4 x 1-1/16 elbow fitting (15) to left OUT port on pump. 1. Fasten hydraulic pump retaining bracket (4) to pump (6) using 3/8-16 x 1-1/4 cap screws (22) and 3/8 lock washers 8. Connect suction hose (3) to reservoir using hose clamp (10) and to live swivel fitting (14) on pump. (24). Fasten one end of chain (8) to pump retaining bracket using wire rope clip (5), and 3/8 lock nuts (25). 9. NOTE: Wrap chain tightly around hitch bracket on tractor to prevent pump from slipping off PTO shaft. 2. Sandwich reservoir (1) between 3-pt mounting brackets or subframe and backhoe using hardware supplied with 3-pt mounting brackets or subframe. 3. nipple (20) to right tank port. Point 3/4 x 3/4 elbow fitting F3788-7-04 © 2004 Alamo Group Inc. (11) to OUT port on valve and to filter on hydraulic reservoir. 10.Fill reservoir to within two inches from top with 10W or 20W hydraulic oil with SAE J183-M2C33F classification. Dextron 2 ATF fluid and 10W engine Install 1 x 2-1/2 nipple (19), 3/4 x 3/4 elbow (18) and 3/4 x 2 (18) up. Connect pressure hose (12) to OUT port on pump and IN port on valve. Connect tank hose oil with API SD classification are also acceptable. NOTE: After cycling all cylinders, recheck oil level. Assembly Section 3-2 ASSEMBLY INSTALLING THREE POINT ADAPTER (Option) ASSEMBLY INSTALLING THREE POINT ADAPTER Position backhoe to achieve 90° and 15-18 inch Backhoe is not compatible with 3-pt quick attach device. Tractors with 3-pt quick attach device must remove quick attach device before installing backhoe. WARNING: 1. Install mounting brackets (3 & 4) to backhoe using 3/4 x 2 cap screws (16) and 3/4 lock nuts (12). cap screws (11), 1.19" bushings (7) and 3/4 lock nuts (12). 3. Connect rear center link (17) to backhoe mainframe using 1-x 3-7/8 clevis pin (14) and 1/2 x 2 cotter pin (15). 4. Using overhead hoist, floor jack or connecting backhoe hydraulics to tractor so stabilizers can be activated. © 2004 Alamo Group Inc. 5. Join support braces (1 & 2), front center link (5) and rear center link (17) to nearest bolt holes which will maintain as close as possible the 90° and 15-18 inch position of backhoe. Leave hardware loose for final adjustment later. Hole locations shown in parts diagram for bolts (13 & 18) are for illustration only and will vary depending on tractor model. However, it is necessary that all three bolts be installed. For some installations support braces (1 & 2) may be installed between bolts (18). Support braces must be fastened to center links within 13 inches from pin point on tractor (Figure 3A). NOTE: 2. Fasten support braces (1 & 2) to backhoe using 3/4 x 3-1/2 F3788-7-04 height as described in figures 3A & 3B. Assembly Section 3-3 ASSEMBLY MOUNTING BACKHOE TO TRACTOR 1. Back tractor close enough to tractor to connect hose kit • Tighten all connections before starting engine or pressurizing lines. • If any fluid is injected into skin, obtain medical attention immediately or gangrene may result or pump to tractor. leaving the Power Unit Seat, always engage the brake and set the Power Unit transmission in parking gear, disengage the auxiliary hydraulics, stop the engine, remove the key, and wait for all moving parts to stop. WARNING: BEFORE 2. Using backhoe hydraulics, lower stabilizers Figure 3A Assembly until backhoe can be connected to 3-point hitch. Bottom of backhoe boom pivot should be 15 to 18 inches off ground when attaching to tractor lower 3-point arms. LOWER LINK: 3. CATEGORY I 3-PT HITCH - Connect to backhoe and secure using hitch pins (6) and lynch pins (10). ASSEMBLY CATEGORY II 3 PT HITCH - Use 1-7/8 long x 1-1/8 O.D. bushings (20) hitch pins (6) and lynch pins (10). CATEGORY III 3-PT HITCH - Use 1-7/8 long x 1-7/16 O.D. bushings (21) hitch pins (6) and lynch pins (10). UPPER LINK: 4. CATEGORY I, II OR III 3-PT HITCH - Connect center link assembly to upper connecting point on tractor 3point hitch using clevis pin and lynch pin from tractor. If required, insert bushing (8, 9 or 22) into center front link (5) to match tractor clevis pin diameter. Upper connecting point where backhoe fastens to tractor is under high load when backhoe stabilizers lift rear of tractor. Check backhoe and tractor components in this area often for signs of fatiguing, loose hardware and wear. CAUTION: 5. Adjust link assembly length if necessary for backhoe mainframe to maintain 90° and 15-18 inch positions (Figures 1 & 2). If upper link interferes with seat, move seat bracket into forward set of holes. 6. Check for proper operator head clearance with ROPS and cab (Figure 3B). 7. Tighten all hardware in upper link assembly to torque specifications in backhoe manual. Escaping hydraulic fluid under pressure can penetrate skin causing serious injury. WARNING: • DO NOT use your hands to check for leaks. Use a piece of cardboard or paper to search for leaks. • Stop engine and relieve pressure before connecting or disconnecting lines. F3788-7-04 © 2004 Alamo Group Inc. Assembly Section 3-4 Figure 3B Clearance OPERATION SECTION Operation Section 4-1 © 2004 Alamo Group Inc. OPERATION To avoid possible injury, observe the following safety rules BEFORE OPERATING backhoe. CAUTION: CONTROLS The backhoe has two major control levers, Boom/Swing and Dipperstick/Bucket. These controls are located on the control panel directly ahead of the operator . • Be sure area is clear of underground utilities or other hazards. • Position a barricade around work area. • Keep bystanders a safe distance away. The stabilizer control levers are located between the two major control levers. BOOM / SWING PRE-OPERATION CHECK LIST This backhoe is designed for safety, durability and opera- DIPPERSTICK / BUCKET tor convenience. To insure satisfactory performance complete the following check list and make all necessary adjustments before initial operation. LEFT STABILIZER 1. All safety shields must be in place. 2. Safety and operation decals must be in place, undamaged and clean. 3. Hydraulic hookup must be correct and all connections tight. Tractor Power Beyond Port Quick Sump Port Loader Coupler Valve Tractor Backhoe Hydraulic Valve Manifold OPERATION Out RIGHT STABILIZER In Quick Coupler General Hydraulic Circuit— Disables 3-pt. Hitch Power Beyond Port BOOM/SWING Push lever forward, boom moves down, away from operator. 4. All bolts and pins which attach backhoe to tractor must be in place. Check tightness of bolts and check that all pins are retained. Pull lever back, boom moves up, toward operator. Pushing lever farther forward into detent position puts boom into float. Float detent position allows boom to drift 5. Tractor must be in proper operating condition. up or down. 6. Lubricate backhoe, see MAINTENANCE SECTION. Move lever to left, backhoe swings left. Move lever to 7. Controls must operate properly. See "OPERATION right, backhoe swings right. SECTION. By moving lever to one of the intermediate positions, 8. Cycle all cylinders slowly to purge air from hydraulic system. boom can be swung left or right at the same time as it is being raised or lowered, performing two operations 9. Hydraulic system oil level must be correct. Reservoir level should be 2" from top of tank. simultaneously. Swing left and lower boom by moving control lever OPERATING DIRECTIONS forward and to the left. The terms right, left, front and back shall be from the Swing left and raise boom by moving control lever back position of the operator when seated in the operating and to the left. position on the backhoe. Swing right and lower boom by moving control lever ENGINE SPEED forward and to the right. Speed at which backhoe operates is dependent on tractor PTO RPM. Use a moderate engine speed to start and increase it as your experience permits. F3788-7-04 © 2004 Alamo Group Inc. Swing right and raise boom by moving control lever back and to the right. Operation Section 4-2 OPERATION DIPPERSTICK/BUCKET Study these decals. They will assist you in becoming Push lever forward, dipperstick moves away from operator. familiar with the controls. Pull lever back, dipperstick moves toward operator. Smooth, light handling of controls will result in the most Move lever to left, bucket curls in. Move lever right, bucket extends out. efficient backhoe operation. Operate backhoe control levers to become familiar with By moving lever to one of the intermediate positions, their speed and movements. Engine speed and PTO dipperstick can be extended or retracted at the same time as RPM will determine speed of cylinder operation. bucket is being loaded or dumped. Swing boom several times to practice controlling the Move dipperstick away and extend bucket by moving lever speed of swing. Do not operate swing more than 45 forward and to the right. degrees each way for the first few times. Gradually Move dipperstick toward operator and curl bucket by moving Best results are obtained by digging near center of swing lever back and to the left. Move dipperstick away and extend (dump) bucket by Move dipperstick toward operator and extend bucket by moving lever back and to the right. with the two operations performed by bucket and dipperstick control lever provide four simultaneous operations from the two levers. Oil flow will go to operation which requires the least pressure. The ability to feather valve spools and comes with experience backhoe, it will be common practice to operate two controls at one time. For example with bucket extended and dipperstick extended, the lift control and dipperstick The two operations of the boom and swing lever combined pressure arc so material can be dumped on either side. As operator becomes more familiar with operation of moving lever forward and to the right. balance increase the arc. resulting reduced cycle times. in control can be operated together to bring bucket toward operator with down pressure on it. As dipperstick approaches operator, the dipperstick and bucket controls can be operated together to close bucket and trap material. At end of stroke, lift and dipperstick controls are operated to move load up and away from operator to save time in clearing excavation. LEFT HAND STABILIZER OPERATION Push lever forward, left hand stabilizer lowers. Pull lever back, left hand stabilizer raises. RIGHT HAND STABILIZER Push lever forward, right hand stabilizer lowers. Pull lever back, right hand stabilizer raises. OPERATING BACKHOE To avoid possible injury, observe the following safety rules WHEN OPERATING backhoe. CAUTION: • Operate from backhoe operators seat only. • Lower stabilizers until weight of tractor is supported by stabilizers. Do not lift tractor tires off ground. • Do not dig near stabilizers. • Do not attempt to raise tractor off ground or move tractor forward or backward using backhoe dipperstick or bucket. • Do not lose stability by swinging bucket downhill when positioned on a slope. It is not difficult to become an efficient operator. Control operating decals are located in front of control levers. F3788-7-04 © 2004 Alamo Group Inc. This dual operation of controls will speed and simplify digging operation. Normally two or more movements will not be equal or even simultaneous but as pressure within the cylinders, and resistance of an operating member of backhoe lessens, it will begin to move. It is balancing the force of one member against another. Actuating bucket is the key to powerful digging. Operating the dipperstick and bucket controls simultaneously will insure a full bucket and prevent wasted motion and time. NOTE: Operation Section 4-3 OPERATION MOUNTING AND DISMOUNTING BUCKETS PLACING THE STABILIZERS Mount buckets using pins (1 & 2), cap screws (3), lock nuts (4) provided. Set the stabilizers to remove weight from the rear wheels. NOTE: pin. Pin (1) with grease fitting is bucket/dipper pivot Rear wheels are to remain touching the ground as this provides for the widest stabilizer stance and lowest center of gravity. Raising the wheels off the ground will not only reduce stability and digging depth, but impair performance and OPERATION impose unnecessary stress on the backhoe and tractor. SEAT ADJUSTMENT Adjust the seat up or down by removing the 1/2 cap screw (7) and lock nut (15) which secures seat bracket to seat post and raising or lowering the seat. Adjust seat forward or rearward by repositioning seat latch (12) located under mounting plate (2). F3788-7-04 © 2004 Alamo Group Inc. Operation Section 4-4 OPERATION SWING LOCK Use swing REMOVAL FROM TRACTOR-STORAGE lock when transporting or dismounting Backhoe is self assisting during installation and removal backhoe. procedures. Position boom straight back and drop pin through holes in 1. Put stabilizers down and lift backhoe slightly. Rotate swing frame and mainframe. Store pin in hole provided on boom straight back. mainframe. 2. Install swing lock pin. BOOM LOCK 3. Completely raise boom and lower dipperstick. Curl Use boom lock when transporting backhoe. bucket until bottom of bucket is level with ground. 1. Completely raise boom and lower dipperstick. 2. Secure boom using boom lock pin and hair pin clip. Lower boom until bucket rests firmly on ground. 4. Remove pins which secure backhoe to tractor. 5. Slowly drive forward until tractor clears backhoe. TRANSPORTING THE BACKHOE Engage tractor brakes. To avoid possible injury, observe the following safety rules WHEN TRANSPORTING the backhoe. CAUTION: • Travel slowly over rough terrain, on hillsides, and around curves to prevent tipping. • Do not drive tractor near the edge of a ditch or excavation. • Use accessory lights and slow moving vehicle emblem when traveling on highways. Before leaving backhoe operators seat position backhoe for transport by raising boom, swinging to center, curling backhoe or subframe rests on suitable blocking. Leave stabilizers touching ground. For added stability, rest backhoe or subframe on wood blocks or plywood. NOTE: 7. Shut off tractor. Work handles back and forth to relieve hydraulic pressure. Disconnect hydraulic lines or pump from backhoe. 8. For long term storage coat all exposed cylinder rods with grease. 9. Lubricate all grease fittings, stabilizer pivot pins and complete handle linkage. Install swing and boom lock pins. When transporting for long distances, WARNING: periodically backhoe: examine backhoe and raise boom, stabilizers and bucket back up to full height. It is normal for backhoe to slowly settle while being transported. Position SMV sign on mounting bracket located on bucket cylinder when transporting backhoe. IMPORTANT: During backhoe operation, position SMV sign on bracket located on tractor. F3788-7-04 © 2004 Alamo Group Inc. To avoid injury during removal of • Do not permit bystanders within 15 feet. • Dismount backhoe on firm level ground. • Always shut off tractor engine, disengage PTO and relieve pressure before disconnecting oil lines. Operation Section 4-5 OPERATION bucket in, crowding dipperstick in and raising stabilizers. 6. Lower backhoe by raising stabilizers and boom until MAINTENANCE SECTION Maintenance Section 5-1 © 2004 Alamo Group Inc. MAINTENANCE CYLINDER ASSEMBLY CYLINDER SERVICE Cylinders are designed to be reliable and easy to service. If a cylinder should malfunction during warranty period, return complete cylinder assembly, without disassembling, to your authorized service department or contact your authorized service department for instructions. Unauthorized disassembly of a cylinder in warranty period will VOID WARRANTY. 1. Place rod seal (3) into groove inside cylinder head. Lips of seal (3) must face inward and seal must be firmly seated in groove (Figure 5B). For easier installation, place seal (3) in 120°F water to warm seal. NOTE: Following is an outline procedure for disassembling and reassembling cylinders. CYLINDER 2. Install wiper seal (2) with lip of seal facing out and flush 1. Hold cylinder tube (13 figure 5A) stationary and pull wire ring (14) out through slot. Rotate head (6) to ease disassembly. MAINTENANCE Be careful not to damage seals and o-rings on edges or holes in cylinder tube. Inspect and remove burrs and sharp edges if necessary before reassembly. NOTE: with top of cylinder head. Install wear ring (7) inside other end of head. 3. Place o-ring (5) with back-up washer (4) in groove on 2. Pull shaft (1), with all assembled parts, out of cylinder tube. outside of head. Back-up washer must be on rod side. 4. Remove sharp edges on outer edge of threaded end of Resistance will be felt until head and piston seal (5 & 10) slides over wire retaining ring groove. Seals are usually damaged when cylinder is disassembled. NOTE: 3. Remove lock nut (12) from end of shaft and slide piston (8) and cylinder head (6) off shaft. shaft (1). Lubricate wiper seal (2) and rod seal (3) in head and carefully slide head onto shaft. 5. Place o-ring (9), piston seal (10) and piston wear ring (11) in grooves on outside of piston. For easier installation, place piston seal (10) in 120°F water to warm seal. NOTE: 4. Remove piston wear ring (11), piston seal (10), and oring (9) from outside grooves on piston (Swing and boom cylinders have additional steel ring between piston and nut). 6. Slide piston onto threaded end of shaft with wear ring twoard base of cylinder and install lock nut (12). Swing and stabilizer cylinders, tighten lock nut (12) to 300 ft. 5. Remove wiper seal (2), rod seal (3) and wear ring (7) from inside of cylinder head and o-ring (5) with backup washer (4) from groove on outside of head. lbs. Lift, dipperstickand bucket cylinders tighten lock nut (12) to 480 ft. lbs. 7. Lubricate piston wear ring (11) and piston seal (10) on 6. Clean all parts including cylinder tube, in a suitable piston, o-ring (5) and backup washer (4) on head and cleaning solvent, then use air pressure to blow any dirt inside of cylinder tube (13), then carefully slide piston or excess solvent from all parts. and head into cylinder tube. 7. Examine all parts for wear or damage and replace, if necessary. 8. Insert wire retaining ring (14) into slot in cylinder tube (13). Apply pressure to wire ring to thread it into groove while turning cylinder head. F3788-7-04 © 2004 Alamo Group Inc. Maintenance Section 5-2 MAINTENANCE To avoid possible injury, observe the following safety rules when servicing backhoe. CAUTION: • Do not oil, grease or adjust backhoe while it is in motion. • Do not change any backhoe relief valve settings. Relief valve settings are factory set for best backhoe performance and safety. • Escaping fluid under pressure can have sufficient force to penetrate the skin and cause serious injury. Be sure to relieve all pressure before disconnecting lines. Be sure all connections are tight and that lines, pipes and hoses are not damaged before applying pressure to the system. • Fluid escaping from a very small hole can be almost invisible. Use a piece of cardboard or wood - not your hands - to search for suspected leaks. • See a doctor at once if injured by escaping fluid. Serious infection or reaction can develop if proper medical treatment is not administered immediately. • Protect your eyes - wear safety glasses. Guard against injury when driving connecting pins or performing any repair in which particles can chip from work piece or striking tool. BEGINNING OF SEASON Remove all protective Escaping hydraulic fluid under pressure can penetrate skin causing serious injury. WARNING: • DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks. • Stop engine and relieve pressure before connecting or disconnecting lines. • Tighten all connections before starting engine or pressurizing lines. • Oil leaks on the suction side will draw air into the system, causing oil in reservoir to appear foamy. • When tightening connections always use two wrenches. IMPORTANT: Do not over tighten fittings. Make them just tight enough to eliminate leaks. NOTE: Apply sealant only to all tapered threads unless coupled with swivel adapters. When using teflon tape, wrap tape clockwise (as viewed from end) and wrap tape only twice. Keep sealant away from first two threads of tapered end to prevent contamination of hydraulic fluid. Do not use sealant on o-ring or flare adapter threads. Hoses on backhoe are very severely worked and will fail in time. Examine them regularly and replace any that show signs of failure. Pay careful attention to routing of hoses covering. Remove excessive grease from cylinder rods if unit has been in long term storage. so they can move freely, without kinking and cannot be pinched or cut by any part of backhoe. AUXILIARY PTO PUMP HYDRAULIC SYSTEM Check hydraulic hoses for deterioration and replace if Caution hydraulic hoses may be under pressure. Make sure pressure has been relieved before removing hoses. Maintain reservoir fluid level at 2 inchs below tank top when bucket is extended to full reach, bucket rolled back for loading and resting on the ground, and stabilizers fully raised. If reservoir is over filled, fluid may be forced out of Lubricate all grease fittings and oil handle linkage. breather cap. Clean Fill reservoir with 10W or 20W and inspect all safety and operation decals. hydraulic oil with SAE J183-M2C33F classification. Dextron 2 ATF fluid and Replace missing or damaged decals. 10W engine oil with API SD classification are also Replace oil filter. acceptable. Fill hydraulic fluid to proper level. Change oil and filter every 200 hours or more often if Tighten all loose bolts, nuts and set screws (See torque necessary. chart page 5-10). Sharpen or replace worn bucket teeth. Operate backhoe slowly for a short time before placing unit under full load. Fully cycle backhoe through all movements several times to purge air from the system. F3788-7-04 © 2004 Alamo Group Inc. Maintenance Section 5-3 MAINTENANCE necessary. HYDRAULIC HOSES MAINTENANCE Spring Pin Shank Point Heavy Duty BUCKET TOOTH POINTS Bucket tooth points are self sharpening and will require little attention. However, points can be replaced when they become badly worn or broken. If a tooth shank breaks off, becoming lost or damaged so that it cannot hold a tooth point, a new shank should be welded to bucket. TIGHTENING NUTS AND BOLTS Periodically check to be sure all bolts and nuts are tight (See torque chart page 5-10). Check all pivot pins for cotter pins, washers and retainers. If any are missing replace them. LUBRICATION CHART LUBRICATION Economical and efficient operation of backhoe is dependent upon regular and proper lubrication of all Location Description Qty. Total moving parts with a quality lubricant. 1 Stabilizer Arm All parts provided with grease fittings should be lubricated 2 Rod, Stabilizer Cylinders 2 with a good quality chassis lube type grease. If any grease 3 Rod, Swing Cylinders 2 4 Base, Stabilizer Cylinders 2 5 Base, Boom Cylinder 1 6 Rod, Boom Cylinder 1 7 Base, Dipperstick Cylinder 1 8 Rod, Dipperstick Cylinder 1 9 Boom-Dipperstick Pivot 1 10 Base, Bucket Cylinder 1 11 Rod, Bucket Cylinder 1 12 Guide Link - Dipperstick 1 13 Dipperstick-Bucket Pivot 1 14 Swing Post 2 15 Boom to Swing Frame 1 16 Swing Cylinder Base 4 17 Bucket Link - Cylinder 2 18 Bucket Link - Bucket 1 fittings are missing, replace them immediately. Clean all MAINTENANCE Item No. fittings thoroughly before using grease gun. Lubricate all 27 grease fittings at least twice daily (See chart for locations), once at the beginning of operation and again approximately half way through the work day. Grease hourly any joints that operate in water. Control valve handle linkage should be oiled with SAE 30 oil. IMPORTANT: Avoid excessive greasing. Dirt collects on exposed grease and greatly increases wear. greasing wipe off excess grease from fittings. F3788-7-04 © 2004 Alamo Group Inc. After Maintenance Section 5-4 2 MAINTENANCE HYDRAULIC TROUBLE SHOOTING POSSIBLE CAUSE Hydraulic trouble shooting material presented in this Low oil level in reservoir. Fill reservoir to proper level 2 No oil supply to machine. Coupler not fully engaged. 3 Air in system. Purge all circuits of air by operating all cylinders through full movements several times. Check oil in reservoir for foaming. Check all suction lines for leaks. Fill reservoir to correct level. 4 Oil viscosity too heavy Use recommended or oil is not at hydraulic fluid. Run operating temperature. machine until it reaches operating temperature. 5 Pump not running. 6 Insufficient pumping. Advance engine throttle. 7 Improper hose connection. IMPORTANT: Be sure inlet and return hoses are hooked up correctly. Improper hookup will result in damage to backhoe valve. 8 Loose hydraulic connections, leaks in fittings or hoses. Tighten all hose connections and replace all damaged o-rings at leaking o-ring fittings. Check and replace any damaged hoses. 9 Restrictions in fittings or hoses. Check and replace any damaged hoses and fittings. Check for pinched hoses. 10 Oil is bypassing cylinder piston. Replace or rebuild cylinder. Replace damaged parts. Check if piston is loose on shaft. 11 Scored piston rods or worn rod guides in cylinder. Replace or rebuild cylinder. Replace damaged parts. 12 Bent piston rod in cylinder. Replace or rebuild cylinder. Replace damaged parts. 13 Worn or damaged rod seals on cylinder. External leaks. Re-pack cylinder,. Rebuild cylinder replacing damaged parts as necessary. 14 Swing linkage jammed. Remove interference. 15 Excessive back pressure. Restriction between valve out port and reservoir. 16 Paint on valve spool. Sticking valve spool, or scored valve. Clean valve spool. Binding may be caused by over tightened plug, mounting bolt, fitting or tie rod bolt. See item 30. section is offered as a guide to diagnosing probable causes and remedies for general operational problems. Match your problem with the typical problem examples given in the possible cause column. These numbers correspond with the possible cause and correction paragraphs that follow. NOTE: If, when using the following chart, it is decided that overhaul of components or pressure adjustment is necessary, it is recommended that your dealer make these repairs. He is equipped to do this work. PROBLEM POSSIBLE CAUSE Machine fails to operate when initially started. 1, 2, 5, 7, 15, 23, 31 Machine looses power after initially operating satisfactorily. 1, 8, 10, 15, 23 Loss of power in lift or dipperstick cylinder, but other cylinders function properly. 22, 24, 28 Loss of power in any one cylinder including lift and dipperstick. 8, 9, 10, 11, 12, 13, 22, 23, 24, 25, 28 Loss of power or loss of 8, 9, 10, 11, 12, 13, 22, 23, cushioning action in swing 25 cylinders, but other cylinders function properly. Maximum swing action cannot be obtained. 10, 11, 12, 14, 30, 31 Slow operation of machine 1, 4, 6, 15, 23, 30 (lack of power) all cylinders. 1, 3, 4, 5, 30 Lift dipperstick or bucket cylinders drop under load when lever spools are shifted from neutral. 10, 11, 25, 26 Load settles. 8, 10, 13, 24, 25, 26 Leaky cylinders. 10, 11, 12, 13 Leaky valve. 8, 15, 16, 27 Sticky valve spool. 16, 19, 20, 21, 24, 33, 34 Unable to push valve spool in. 16, 17, 20, 21, 29, 33, 34 Spring centered spools do not return to neutral. 16, 17, 18, 19, 20, 21, 29 Handle develops excessive play or no longer aligns in center position. 18, 19, 21, 25 F3788-7-04 © 2004 Alamo Group Inc. Maintenance Section 5-5 Check PTO to be sure it is engaged. Check for sheared key on pump shaft. MAINTENANCE Spongy or jerky action of cylinders and/or noisy operation. CORRECTIVE ACTION 1 MAINTENANCE POSSIBLE CAUSE 17 If spool cap contains oil, replace spool seal o-ring. Check for restriction from valve out port reservoir. See Fig. 6, item 23. 18 Broken return springs. Return springs. See Fig. 6, items 2 & 5. 19 Bent spool. Return for factory repair or replace with new spool section. See Fig. 6, items 38, 39, 40. 20 Foreign particles. Clean system and valve. 21 Check linkage for binding Misalignment of control handle linkage. condition. Fig. 6, items 8, 11, 12. 22 Spool not moved to full stroke. Spool travel should be 265" either way or 53" total. See Fig. 11, items 38, 39, 40. 23 Relief valve setting in control valve too low or defective. Pressure should be 2500 PSI. Clean or overhaul relief valve or replace cartridge. See Fig. 11, item 18. CORRECTIVE ACTION 30 Restrictor in cylinder ports are plugged. Check restrictors for debris and clean. See Fig. 11, item 3. 31 Hoses plumbed incorrectly. Check hose plumbing. See Fig. 11. 32 Excessive hydraulic Do not move tractor pressure due to tractor unless backhoe is up in mechanical forces. transport position and backhoe can not contact ground. 33 Disassemble and remove After valve has been lubricant from around orepaired, grease rings. lubrication on o-rings between sections cause spools to bind due to valve distortion. 34 Valve studs are not torqued to 15 ft. lbs. Distortion causes spool to bind or orings to extrude. Check studs for proper torque. This valve is a precision device and is not intended for extensive field adjustment or repair. Field replacement Work port relief valve in control valve stuck open or malfunctioning. Clean relief or replace cartridge. Do not disturb pressure setting. See Fig. 6, items 16, 17, 41. parts are limited to seal kits, cartridges, valve sections 25 Worn control valve. Replace control valve. relief valve with the use of a good pressure gauge, 26 Load check poppet in control valve not holding. Clean check poppet(s) carefully. Ensure free movement and proper seating or replace check poppet(s). See Fig. 6, item 26. valve should be returned for service. 24 MAINTENANCE Oil leakage past spool seal into spool cap. POSSIBLE CAUSE CORRECTIVE ACTION 27 Damaged or worn spool seals. Replace spool end seals. See Fig. 6, item 23. 28 Check ball in anticavitation is stuck or not seated properly. Clean anti-cavitation valve carefully. Assure that checks move freely and seat properly or replace cartridge. See Fig. 6, item 17. 29 Valve cap and center return mechanism binding. F3788-7-04 © 2004 Alamo Group Inc. Loosen screws holding cap on valve. See Fig. 6, items 2 & 5. Operate valve spool and retighten screws. and tie rod ends. Beyond replacement of these parts, opening of check cavities and certain relief valve cavities to examine for trapped dirt, or resetting main Dirt and shreds of packing material are the usual causes of valve malfunction. Be sure that oil supply is kept clean. Use only factory supplied packings in cylinder repair. Fittings and hoses must be clean before being removed. Pages 5-7 & 5-8 explain proper valve repair procedure. Pages 5-9, 6-16 &6-17 illustrate valve and lists repair parts. NOTE: Pay close attention to all caution warning notes so valve will not have to be returned to manufacturer for reconditioning. Troubleshooting guide is designed to help qualified individuals, with valve service training, correct minor problems which may develop. If valve is under warranty do not attempt disassembly for repairs. Contact your authorized dealer. Maintenance Section 5-6 MAINTENANCE VALVE SERVICE SPOOL SEAL REMOVAL REPLACING SECTIONS 1. Remove handle assembly. Center two sections - For clarification, the inlet cover [cover containing main relief cartridge (18) ] will be called the left end of the valve assembly. Remove clevis pin from spool. 2. Remove bonnet and spool positioner assembly from rear of the work section. Reassemble valve on a flat surface to insure proper section alignment. 1. Remove handle assembly from section being removed. 4. Before disassembly, mark each section numerically to (outlet cover) end of valve. NOTE: Refer to Replacing Section Seals if seals need to be replaced. WARNING: Do not prelube O-ring section can distort Compression valve causing carefully running your finger around exposed edge of twists. 7. Replace sections as needed. Reassemble valve. installation. (front) seal groove of valve housing. Verify seal fit by seal. Seal should have a perfect ridge with no kinks or 6. Slide outlet cover and each section off tie rods. lubricants SPOOL SEAL INSTALLATION 1. Lightly oil and insert one new spool seal in handle end avoid incorrect reassemble. 5. Remove four hex nuts and lock washers from right to damage spool bore and sealing surfaces. of spool. 3. Thoroughly clean valve assembly. prior 4. Remove old spool seals. Be careful not to scratch or 5. Thoroughly clean both seal grooves and exposed end 2. Remove valve from backhoe. seals 3. Carefully slide spool out of valve housing. 2. Lightly oil valve spool and, starting from positioner end (rear), reintroduce spool into valve housing. 3. Slowly push spool past seal with a twisting motion. Stop when seal groove is exposed on positioner end. of CAUTION: Do not pull spool too far, as this spool will allow seal in front groove to enter a spool binding. groove. 8. Torque stud nuts evenly to 15ft. Lbs . Seal may be cut when spool is pushed back. CAUTION: If stud nuts are not tightened to 4. Lightly oil and insert remaining spool seal in bonnet proper torque, valve spools may bind or stick, end seal groove. Verify seal fit by carefully running your or cause O-ring seals to extrude. finger around exposed edge of seal. Seal should have 9. Reinstall handle assembly. Use locite 242 (blue) on all a perfect ridge with no kinks or twists. 5. Return spool to center position with a twisting motion. screws. 6. Reattach spool positioner. Use loctite 242 (blue) thread REPLACING SECTION SEALS locking compound on spool screw holding positioner parts to spool. Be careful not to over torque this screw 2. Remove old O-ring section seals. Be careful not to and twist it off. Use 7ft. lb. maximum torque. Slide scratch or otherwise damage sealing surface areas. 3. Thoroughly clean O-ring counter bores and surfaces of 4. Place valve assembly on a flat surface for reassembly. 5. Replace four O-ring seals. Seal Kit contains the of section bonnet screws to 5-7 ft. Lbs. 7. Replace spool clevis pin and handle assembly. each valve section. number bonnet in place. Replace bonnet screws. Torque seals required for one work section/inlet cover. 6. Replace work sections on assembly studs in reverse order in which they were removed. O-ring counter REPLACING DAMAGED BACKUP RINGS Backup rings are installed at the factory using a special sizing tool. Do not replace backup rings offered in seal kits unless original ring has been damaged. bores (with O-rings in place) should be to your right (downstream side of section) with inlet cover on your left. NOTE: Use care when sliding work sections on tie rods to avoid dislodging O-rings. 7. When all work sections and outlet cover are positioned on the assembly studs, replace lock washers and nuts. 8. Support alve on valve mounting brackets (Item 24, p.22). Tap all sections downward with rubber mallot to 1. If backup ring must be replaced, cut replacement backup ring as shown. CAUTION: Make only one diagonal cut in align sections evenly against rods. backup ring. Do not cut backup ring into two 8. Torque stud nuts evenly 15ft. Lbs. pieces. 2. Slip backup ring over cartridge and into place. F3788-7-04 © 2004 Alamo Group Inc. Maintenance Section 5-7 MAINTENANCE 1. Disassemble valve as described in previous section. MAINTENANCE INSTALLING SC SPOOL POSITIONER KIT (Item 2) 4. Clean threads with Loctite Primer and install using Loctite 262 for handle ends and Loctite 242 for AND FLOAT POSITIONER KIT (Item 5) 1. Remove socket head cap screws and bonnet from section. 2. Remove spool from section. Follow instructions in Spool Seal Removal section except do not remove seals. positioner ends. 5. Replace spool in section. Refer to instructions in Spool Seal Installation section. RELIEF VALVE CARTRIDGE TABLE 3. Replace parts in spool positioner kit. NOTE: Spool screw on end of spool is loctited in place. Do not replace unless it is damaged. If spool screw must be replaced, refer to Replacing Spool Ends Section. 4. Replace spool in section. Refer to instructions in Relief Location Function type Main Inlet Protect all section* functions of backhoe PSI Spool Seal Installation section. Port relief 5. Replace bonnet and socket head cap screws. REPLACING SPOOL ENDS - CENTER TWO SECTIONS Spool extensions (handle end) are installed at the factory Port relief using Loctite 262. Spool screws (positioner end) are installed at the factory using Loctite 242. Do not replace them unless they are damaged. Use following procedure to replace them. 1. Remove spool from section. Follow instructions in Spool Seal Removal Section except do not remove seals. Port relief Port relief 2. Clamp spool using vice grips on land section of spool Port relief not machined for valve bore. 3. Unscrew damaged end. MAINTENANCE NOTE: Heat may be applied to loosen Loctite. 1A: ROD END BOOM CYLINDER 1B: BASE END BOOM CYLINDER 2A: ROD END RIGHT SWING CYLINDER 2B: ROD END LEFT SWING CYLINDER 3A: ROD END LEFT STABILIZER CYLINDER 3B: BASE END LEFT STABILIZER CYLINDER 4A: ROD END RIGHT STABILIZER CYLINDER 4B: BASE END RIGHT STABILIZER CYLINDER 5A: BASE END BUCKET CYLINDER 5B: ROD END BUCKET CYLINDER 6A: BASE END DIPPERSTICK CYLINDER 6B: ROD END DIPPERSTICK CYLINDER PILOT OPERATED LOCK VALVES (TOP AND BOTTOM) PORT RELIEF 2650 PSI PRESSURE O-RINGS EXHAUST O-RING F3788-7-04 © 2004 Alamo Group Inc. 2500 Plug gauge directly into stabilizer work section and operate stabilizer 3500 A porta-power with an oil pressure guage is required. 2650 Install portapower pressure hose directly into working port 2650 of relief to be checked. Pressurize porta-power and observe 2650 maximum pressure attained. Port reliefs should 2650 “crack” at or down to 200 PSI below specified relief setting. PORT RELIEF W/ ANTI CAVITATION 2650 PSI PORT RELIEF 3500 PSI MAIN RELIEF 2500 PSI OUTLET PORT 3/4-16 O.R. OUTLET PORT 3/4-16 O.R. MACHINED TO ACCEPT POWER BEYOND SLEEVE OUTLET SECTION Section 1, Protect A port* backhoe from bucket digging induced loads Section 1, Protect B port* backhoe from bucket digging induced loads Section 2, Protect swing A&B cylinder circuit ports* from shock loading Section 5, Protect A port* backhoe from bucket digging induced loads Section 6, Protect A port* backhoe from bucket digging induced loads How to test 6A 5A 4A 3A 2A 1A 6B 5B 4B 3B 2B 1B EXHAUST O-RING PORT RELIEF W/ ANTI CAVITATION LOAD CHECK 2650 PSI FLOAT SECTION FLOW DIRECTION Maintenance Section 5-8 INLET PORT 3/4-16 O.R. INLET SECTION PORT RELIEF 2650 PSI MAINTENANCE MAINTENANCE F3788-7-04 © 2004 Alamo Group Inc. Maintenance Section 5-9 MAINTENANCE GENERAL TORQUE SPECIFICATIONS USE THE FOLLOWING TORQUES WHEN SPECIAL TORQUES ARE NOT GIVEN AMERICAN STANDARD CAP SCREWS SAE 5 Grade Cap 8 TORQUE Screw Size MAINTENANCE METRIC CAP SCREWS FT-LBS Metric Class TORQUE Nm 8.8 Cap Screw FT-LBS Nm 10.9 TORQUE Size FT-LBS TORQUE Nm FT-LBS Nm Inches MIN MAX MIN MAX MIN MAX MIN MAX Millimeters MIN MAX MIN MAX MIN MAX MIN 1/4-20 6.25 7.25 8.5 10 8.25 9.5 11 13 M6x100 6 8 8 11 9 11 12 MAX 15 1/4-28 8 9 11 12 10.5 12 14 16 M8 x 1.25 16 20 215 27 23 27 31 36.5 5/16 - 18 14 15 19 20 18.5 20 25 27 M10 x 1.50 29 35 39 47 42 52 57 70 5/16 - 24 17.5 19 23 26 23 25 31 34 M12 x 1.75 52 62 70 84 75 91 102 123 3/8 - 16 26 28 35 38 35 37 47.5 50 M14 x 2.00 85 103 115 139 120 146 163 198 3/8 - 24 31 34 42 46 41 45 55.5 61 M16 x 2.50 130 158 176 214 176 216 238 293 7/16 - 14 41 45 555 61 55 60 74.5 81 M18 x 2.50 172 210 233 284 240 294 325 398 7/16 - 20 51 55 69 745 68 75 92 102 M20 x 2.50 247 301 335 408 343 426 465 577 ½ - 13 65 72 88 975 86 96 116 130 M22 x 2.50 332 404 450 547 472 576 639 780 ½ - 20 76 84 103 114 102 112 138 152 MM24 x 3.00 423 517 573 700 599 732 812 992 9/16 - 12 95 105 129 142 127 140 172 190 M27 x 3.00 637 779 863 1055 898 1098 1217 1488 M30 x 3.00 872 1066 1181 1444 1224 1496 1658 2027 9/16 - 18 111 123 150 167 148 164 200 222 5/8 - 11 126 139 171 188 168 185 228 251 5/8 - 18 152 168 206 228 203 224 275 304 NOTE: ¾ - 10 238 262 322 355 318 350 431 474 received from the supplier, dry or when lubricated ¾ - 16 274 305 371 409 365 402 495 544 with normal engine oil. They do not apply if 7/8 - 9 350 386 474 523 466 515 631 698 special graphite or molydisulphide greases or 7/8 -14 407 448 551 607 543 597 736 809 other extreme pressure lubricants are used. 1 - 8 537 592 728 802 716 790 970 1070 1 - 14 670 740 908 1003 894 987 1211 1337 These Torque Specifications for 37º JIC Fittings values -4 Thread Size ft. lb. Connection F.F.F.T. 2 Swivel Nut or Hose Connection F.F.F.T. 7/16-20 140 ± 10 12 ± 1 -5 1/2-20 180 ± 15 15 ± 1 2 2 -6 9/16-18 250 ± 15 21 ± 1 1 1/2 1 1/4 2 -8 3/4-16 550 ± 25 45 ± 5 1 1/2 1 -12 1 1/16-12 1000 ± 50 85 ± 5 1 1/4 1 -16 1 5/16-12 1450 ± 50 120 ± 5 1 1 -20 1 5/8-12 2000 ± 100 170 ± 10 1 1 -24 1 7/8-12 2400 ± 150 200 ± 15 1 1 -32 2 1/2-12 3200 ± 200 270 ± 20 1 1 F3788-7-04 fasteners as Assembly Torque Tube in. lb. to Torque Specifications for SAE O-Ring Fittings Assembly Torque Size apply Size Thread Size in. lb. ft. lb. F.F.F.T. 2 5/16-24 90 ± 5 7.5 ± 0.5 1 ± .25 3 3/8-24 170 ± 10 14 ± 1 1 ± .25 4 7/16-20 220 ± 15 18 ± 1 1 ± .25 5 1/2-20 260 ± 15 22 ± 1 1 ± .25 6 9/16-18 320 ± 20 27 ± 2 1.5 ± .25 8 3/4-16 570 ± 25 48 ± 2 1.5 ± .25 10 7/8-14 1060 ± 50 90 ± 5 1.5 ± .25 12 1 1/16-12 1300 ± 50 110 ± 5 1.5 ± .25 14 1 3/16-12 1750 ± 75 145 ± 6 1.5 ± .25 16 1 5/16-12 1920 ± 25 160 ± 6 1.5 ± .25 20 1 5/8-12 2700 ± 150 225 ± 12 1.5 ± .25 24 1 7/8-12 3000 ± 150 250 ± 12 1.5 ± .25 32 2 1/2-12 3900 ± 200 325 ± 15 1.5 ± .25 Maintenance Section 5-10 RHINO LIMITED WARRANTY 1. LIMITED WARRANTIES 1.01. Servis-Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (Purchaser) and warrants for six months to the original commercial or industrial purchaser (Purchaser) that the goods purchased are free from defects in material or workmanship. 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be 1.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, defective under normal use and service due to defects in material or workmanship. negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, or which has served its normal life. This limited warranty does not apply to any part of any internal combustion engine, or expendable items such as blades, shields, guards, or pneumatic tires except as specifically found in your Operators Manual. 1.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer. 2. REMEDIES AND PROCEDURES. 2.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to 2.02. Purchaser claims must be made in writing to the Authorized Dealer (Dealer) from whom Purchaser purchased the Manufacturer within 30 days of purchase. goods or an approved Authorized Dealer (Dealer) within 30 days after Purchaser learns of the facts on which the claim is based. 2.03. Purchaser is responsible for returning the goods in question to the Dealer. 2.04. It after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will: (a) Repair or replace the defective goods or part(s) or (b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer. The choice of remedy shall belong to Manufacturer. 2.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for the goods or part(s) from the Dealer to the designated factory. 3. LIMITATION OF LIABILITY. 3.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. 3.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS. 3.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING, BUT NOT LIMITED TO, ANY INDIRECT, SPECIAL, CONSEQUENTIAL, OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY. NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES, MANUFACTURERS LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS. 3.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED. 4. MISCELLANEOUS. 4.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County,Texas. 4.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be 4.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the 4.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein. deemed to be a waiver of any other term. invalidity of such provision shall not invalidate any other provisions herein. KEEP FOR YOUR RECORDS ATTENTION: Purchaser should fill in the blanks below for his reference when buying repair parts and/or for proper machine identification when applying for warranty. Rhino Implement Model ________________________ Serial Number_________________________ Date Purchased_______________________________ Dealer_______________________________ RHINO ATTENTION: READ YOUR OPERATORS MANUAL Member of the Alamo Group 1020 S. Sangamon Ave. Gibson City, IL 60936 © 2004 Alamo Group Inc. 800-446-5158 ® TO THE OWNER/OPERATOR/DEALER In addition to the standard Limited Warranty shown on the facing page, Rhino also provides: 1. A TWO-YEAR (24 months) LIMITED WARRANTY* on non-perishable structural items such as: Loader Boom, Side Frames, Mount Brackets, Backhoe Boom, Dipper, Main Frame, Stabilizer Legs, Swing Bracket, Subframe and Related Mounting Brackets provided they have not been subjected to abuse or misuse and have been properly maintained as noted. NOTE – “properly maintained” specifically includes, but is not limited to: A) Regular lubrication. B) Using proper amounts of correct hydraulic fluid. C) Regular torque inspection of all fasteners. 2. *WARRANTY LIMITATIONS – Warranty is ONE-YEAR (12 months) for hydraulic cylinders and seals, pivot pins, wear bushings, hydraulic hoses, buckets or other attachments, wear or cutting edges and tooth bars. After one year (12 months) standard warranty, these items are considered “Wearing Perishable Parts” and replacement is the users’ responsibility. ® TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety requirements of tractor operators: REQUIRED OF THE OWNER: 1. Provide a Roll-Over-Protective Structure that meets the requirements of this Standard; and 2. Provide Seatbelts that meet the requirements of this paragraph of this Standard and SAE J4C; and 3. Ensure that each employee uses such Seatbelt while the tractor is moving; and 4. Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS. REQUIRED OF THE OPERATOR 1. Securely fasten seatbelt if the tractor has a ROPS. 2. Where possible, avoid operating the tractor near ditches, embankments, and holes. 3. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces. 4. Stay off slopes too steep for safe operation. 5. Watch where you are going especially at row ends, on roads, and around trees. 6. Do not permit others to ride. 7. Operate the tractor smoothly no jerky turns, starts, or stops. 8. Hitch only to the drawbar and hitch points recommended by the tractor manufacturer. 9. When the tractor is stopped, set brakes securely and use park lock, if available. Keep children away from danger all day, every day... Equip tractors with rollover protection (ROPS) and keep all machinery guards in place... Please work, drive, play and live each day with care and concern for your safety and that of your family and fellow citizens © 2004 Alamo Group Inc. ® 95HD-SOM-7-04 Printed U.S.A. P/N F-3788
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