User Manual
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| Document ID | 3169821 |
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| Document Description | User Manual |
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| Document Type | User Manual |
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| Date Submitted | 2016-10-20 00:00:00 |
| Date Available | 2016-10-20 00:00:00 |
| Creation Date | 2016-10-19 08:24:30 |
| Producing Software | Antenna House PDF Output Library 6.2.735 (Windows (x64)) |
| Document Lastmod | 2016-10-19 08:30:12 |
| Document Title | STR1, 8018754 |
| Document Creator | AH XSL Formatter V6.2 MR13 for Windows (x64) : 6.2.15.22885 (2015/12/14 12:50JST) |
| Document Author: | SICK AG | Subject to change without notice |
OPERATING INSTRUCTIONS STR1 Safety switch Draft 2016-10-19 Described product STR1 Manufacturer SICK AG Erwin-Sick-Str. 1 79183 Waldkirch Germany Legal information This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modifica‐ tion, abridgment or translation of this document is prohibited without the express writ‐ ten permission of SICK AG. The trademarks stated in this document are the property of their respective owner. © SICK AG. All rights reserved. Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice CONTENTS Contents About this document........................................................................ 1.1 1.2 1.3 1.4 1.5 Function of this document....................................................................... Scope......................................................................................................... Target groups and structure of these operating instructions................ Additional information.............................................................................. Symbols and document conventions...................................................... Safety information............................................................................ 2.1 2.2 2.3 Product description........................................................................... 10 3.1 3.2 Safety......................................................................................................... Unpacking.................................................................................................. Possible mounting types.......................................................................... Mounting................................................................................................... 18 18 18 20 Safety......................................................................................................... Notes on cULus......................................................................................... Device connection (flying leads).............................................................. Device connection (M12, 5-pin).............................................................. Device connection (M12, 8-pin).............................................................. Connecting a cascade.............................................................................. 22 23 24 24 24 25 Safety......................................................................................................... Switching on.............................................................................................. Teach-in..................................................................................................... Thorough check........................................................................................ 28 28 28 29 Troubleshooting................................................................................. 30 8.1 8018754/2016-xx-xx | SICK Subject to change without notice 12 12 13 13 17 Commissioning.................................................................................. 28 7.1 7.2 7.3 7.4 Manufacturer of the machine.................................................................. Operating entity of the machine.............................................................. Design........................................................................................................ Integration into the electrical control...................................................... Thorough check concept.......................................................................... Electrical installation........................................................................ 22 6.1 6.2 6.3 6.4 6.5 6.6 10 10 Mounting............................................................................................. 18 5.1 5.2 5.3 5.4 Setup and function................................................................................... Product characteristics............................................................................. Project planning................................................................................ 12 4.1 4.2 4.3 4.4 4.5 General safety notes................................................................................. Intended use............................................................................................. Requirements for the qualification of personnel.................................... Safety......................................................................................................... Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 30 CONTENTS 8.2 Cleaning..................................................................................................... Regular thorough check........................................................................... 43 Annex.................................................................................................. 45 15.1 Compliance with EU directives................................................................. 15.2 FCC and IC radio approval........................................................................ 42 42 Accessories........................................................................................ 43 14.1 Connectivity............................................................................................... 15 40 40 Spare parts......................................................................................... 42 13.1 Actuator..................................................................................................... 13.2 Sensors..................................................................................................... 14 35 38 39 Ordering information........................................................................ 40 12.1 Scope of delivery...................................................................................... 12.2 STR1 ordering information....................................................................... 13 34 34 Technical data.................................................................................... 35 11.1 Technical data........................................................................................... 11.2 Dimensional drawings.............................................................................. 11.3 Response time and enable time in cascade.......................................... 12 33 33 Decommissioning............................................................................. 34 10.1 Protection of the environment................................................................. 10.2 Disposal..................................................................................................... 11 30 Maintenance...................................................................................... 33 9.1 9.2 10 Diagnostic LEDs........................................................................................ 45 46 16 List of figures..................................................................................... 47 17 List of tables....................................................................................... 48 O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice ABOUT THIS DOCUMENT 1 About this document 1.1 Function of this document These operating instructions contain the information needed during the life cycle of the safety switch. They must be made available to all people who work with the safety switch. 1.2 Scope The operating instructions only apply to the STR1 safety switch with the following infor‐ mation on the product packaging: Operating Instructions 8018074. These operating instructions are included with SICK part number 8018074 (all availa‐ ble languages of this document). 1.3 Target groups and structure of these operating instructions These operating instructions are intended for the following target groups: project devel‐ opers (planners, developers, designers), installers, electricians, safety experts (such as CE authorized representatives, compliance officers, people who test and approve the application), operators, and maintenance personnel. The structure of these operating instructions is based on the life cycle phases of the safety switch: project planning, mounting, electrical installation, commissioning, opera‐ tion, and maintenance. In many applications, the target groups consist of the manufacturer and the operating entity of the machine in which the safety switch is integrated: Area of responsibility Target group Manufacturer Project developers Project planning, page 12 (planners, developers, Technical data, page 35 designers) Accessories, page 43 Operating entity 1) Special chapters of these operating instruc‐ tions 1) Installers Mounting, page 18 Electricians Electrical installation, page 22 Safety experts Project planning, page 12 Commissioning, page 28 Technical data, page 35 Operators Troubleshooting, page 30 Maintenance person‐ nel Maintenance, page 33 Troubleshooting, page 30 Ordering information, page 40 Chapters not listed here are intended for all target groups. All target groups must follow all of the safety and warning instructions in all chapters of the operating instructions! In other applications, the operating organization is also the manufacturer of the equip‐ ment with the corresponding allocation of the target groups. 1.4 Additional information www.sick.com The following information is available on the Internet: 8018754/2016-xx-xx | SICK Subject to change without notice Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 1 ABOUT THIS DOCUMENT • • • • • 1.5 versions in other languages data sheets and application examples CAD data of drawings and dimensional drawings certificates (e.g. EU declaration of conformity) Guide for Safe Machinery (Six steps to a safe machine) Symbols and document conventions The following symbols and conventions are used in this document: Safety notes and other notes DANGER Indicates a situation presenting imminent danger, which will lead to death or serious injuries if not prevented. WARNING Indicates a situation presenting possible danger, which may lead to death or serious injuries if not prevented. CAUTION Indicates a situation presenting possible danger, which may lead to moderate or minor injuries if not prevented. NOTICE Indicates a situation presenting possible danger, which may lead to property damage if not prevented. NOTE Indicates useful tips and recommendations. Instructions for action The arrow denotes instructions for action. 1. 2. ✓ The sequence of instructions for action is numbered. Follow the order in which the numbered instructions are given. The check mark denotes a result of an instruction for action. LED symbols These symbols indicate the status of an LED: The LED is off. The LED is flashing. The LED is illuminated continuously. Terminology Dangerous state A dangerous state is a status of the machine or facility, where people may be injured. Protective devices prevent this risk if the machine is operated within its intended use. The figures in this document always show the dangerous state of the machine as move‐ ment of a machine part. In practice, there are different dangerous states, such as: O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice ABOUT THIS DOCUMENT 1 • • • • 8018754/2016-xx-xx | SICK Subject to change without notice Machine movements Electrical parts Visible and invisible beam A combination of multiple hazards Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 2 SAFETY INFORMATION Safety information 2.1 General safety notes This chapter contains general safety information about the safety switch. Further information about specific product use situations can be found in the relevant chapters. DANGER Hazard due to lack of effectiveness of the protective device In the case of non-compliance, it is possible that the dangerous state of the machine may not be stopped or not stopped in a timely manner. Read this document carefully and ensure that you have fully understood the con‐ tents before you work with the device. Pay particular attention to all safety notes in this document. Incorrect installation or manipulation can lead to severe injuries. 2.2 Intended use The safety switch is a transponder safety switch that is switched in a non-contact man‐ ner by means of actuators, and is suitable for the following applications: • Movable physical guards The safety switch must only be used within the limits of the prescribed and specified technical data and operating conditions at all times. Incorrect use, improper modification, or manipulation of the safety switch will invalidate any warranty from SICK AG; in addition, any responsibility and liability of SICK AG for damage and secondary damage caused by this is excluded. The safety switch is not suitable for certain ambient conditions, including: • • • • • Radioactivity (with the exception of natural radioactivity) Vacuum or high pressure High UV exposure In the vicinity of low-frequency RFIDs In the vicinity of magnetic fields The following can impair the function of the safety switch: • • 2.3 Metal subsurfaces or metal in the immediate vicinity (see "Design", page 13) Flying metal chips Requirements for the qualification of personnel The safety switch must be configured, mounted, connected, commissioned, and serv‐ iced by qualified safety personnel only. Project planning For project planning, a person is considered competent when he/she has expertise and experience in the selection and use of protective devices on machines and is familiar with the relevant technical rules and national work safety regulations. O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice SAFETY INFORMATION 2 Mechanical mounting, electrical installation, and commissioning For the task, a person is considered qualified when he/she has the expertise and expe‐ rience in the relevant field and is sufficiently familiar with the application of the protec‐ tive device on the machine to be able to assess whether it is in an operationally safe state. Operation and maintenance For operation and maintenance, a person is considered competent when he/she has the expertise and experience in the relevant field and is sufficiently familiar with the application of the protective device on the machine and has been instructed by the machine operator in its operation. 8018754/2016-xx-xx | SICK Subject to change without notice Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 3 PRODUCT DESCRIPTION Product description 3.1 Setup and function The safety switch consists of two components: • • Sensor The sensor is mounted on the fixed part of the protective device. Actuator (transponder) The actuator is mounted on the moving part of the protective device. When the protective device is closed, the actuator is guided to the sensor. When the switch on distance is reached, the sensor detects the actuator code. If the sensor detects a taught-in code (valid actuator), it sets safety outputs OSSD 1 and OSSD 2 (semiconductor outputs) to High and application diagnostic output Aux to Low. When the protective device is opened, the actuator is removed from the response range of the sensor. The sensor sets safety outputs OSSD 1 and OSSD 2 to Low and applica‐ tion diagnostic output Aux to High. 3.2 Product characteristics 3.2.1 Product variants The safety switch is delivered in different variants. You will find an overview of impor‐ tant distinguishing features of the variants in the following. • • • Universally coded, unique coded, and permanently coded safety switches Actuator design: “Standard”, “Flat”, or “Mini” Cable with M12 plug connector (5-pin or 8-pin) or flying leads (3 m or 10 m) Complete overview of all variants: see "STR1 ordering information", page 40. Coding • • • 3.2.2 Universally coded All actuators are accepted. No teach-in is required. Unique coded An actuator must be taught in during commissioning. Up to 8 actuators may be taught in one after the other. Only the most recently taught-in actuator is valid. Previously taught-in actuators can no longer be used. Permanently coded An actuator must be taught in during commissioning. Teach-in only needs to be performed once. It is not possible to teach in any further actuators. Active sensor surfaces The sensor has 3 active sensor surfaces: • • 3.2.3 Front: black surface 2 x sides: yellow surface with long black edge Fault detection Faults that arise, including internal device faults, are detected no later than the next requirement to close the safety contacts (e.g., when the machine starts). The safety switch then switches to the safe state. If a fault is detected, the safety circuit is switched off and the DIAG and STATE light emitting diodes display the fault (see table 10). 10 O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice PRODUCT DESCRIPTION 3 3.2.4 Cascading In the case of cascading, up to 30 safety switches are connected in series. For more information, see "Cascading", page 16 and see "Connecting a cascade", page 25 3.2.5 State indicators The STATE light emitting diode (red/green) and the DIAG light emitting diode (yellow) signal the operational state of the safety switch. Complete overview of the light emitting diode states and their meanings: see "Diagnos‐ tic LEDs", page 30. 3.2.6 Protective functions The safety switch has the following internal protective functions: • • • • 8018754/2016-xx-xx | SICK Subject to change without notice Short-circuit protection at all outputs Cross-circuit monitoring at OSSDs Overload protection at OSSDs Reverse polarity protection for the supply voltage Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 11 4 PROJECT PLANNING Project planning 4.1 Manufacturer of the machine DANGER Failure to comply with manufacturer’s obligations Hazard due to lack of effectiveness of the protective device Perform a risk assessment before using the safety switch. Do not manipulate, open, or modify components of the safety switch. Do not repair defective devices; replace them instead. Make sure the switch-on commands that cause the machine to enter a dangerous state only take effect when the protective device is closed. Make sure a stop command is triggered when the protective device is opened in a hazardous machine state. Safety switches must not be bypassed (i.e., the contacts jumpered), swiveled out of the way, removed, or rendered ineffective in any other way. If necessary, take measures to reduce the possibility of bypassing. If multiple devices are connected in series (cascaded) and the simplified procedure according to ISO 13849 is used to determine the performance level (PL), the PL may drop. As the number of safety switches in a cascade increases, so too does the response time. 4.2 Operating entity of the machine DANGER Failure to comply with operating entity’s obligations Hazard due to lack of effectiveness of the protective device 12 Modifications to the machine and modifications to the mechanical mounting of the safety switch necessitate a new risk assessment. The results of this risk assessment may require the operating entity of the machine to fulfill the manufac‐ turer’s obligations. Apart from during the procedures described in this document, the components of the safety switch must not be opened or modified. Do not perform repair work on the components. Improper repair of the safety switch can lead to a loss of the protective function. Make sure that bypassing is not carried out by substitute actuators. Restrict access to actuators for unlocking. O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice PROJECT PLANNING 4 4.3 Design DANGER Bypassing the protective device Hazard due to lack of effectiveness of the protective device Prevent incentives to manipulate the safety switch by taking at least one of the fol‐ lowing measures: Universally coded variant only: Cover the sensor and the actuator with additional equipment or protect them ° against access. ° If possible, use non-detachable mounting methods for actuators (such as welding, gluing, safety screws, or rivets). Mounting location When the protective device is closed, the sensor and actuator must face each other at the safe switch on distance of Sao or closer (see table 3). Select a mounting location that allows the sensor and actuator to be accessed for maintenance work and protects them against damage. If possible, mount the sensor and actuator on non-ferrous subsurfaces and at a distance from metallic parts in order to avoid affecting the sensing range. If this is not possible, the effect on the safe switch on distance Sao and the safe switch off distance Sar must be checked. Make sure that there is no possibility of hazards arising when the protective device is opened, even if the actuator has not yet reached the safe switch off distance Sar. If the actuator is approaching the sensor in a parallel position, observe the mini‐ mum distances (see table 3). If necessary, attach an additional stop for the moving protective device. Distance If multiple safety switches are mounted on the machine, they must be mounted with a minimum distance in relation to one another; see "Mounting", page 20. Alignment The sensor can be mounted in any alignment see "Mounting", page 20, see "Possible mounting types", page 18. Actuating direction The actuator may approach the front or the long side of the sensor. NOTE If the actuator does not move directly onto the sensor when the protective device is closed, but instead approaches it in a parallel position, the specified minimum distance must be adhered to. This prevents the sensor from enabling the safety outputs despite the protective device not being fully closed. 4.4 Integration into the electrical control Switch-on commands that cause the machine to enter a dangerous state may only take effect when the protective device is closed. In cases where the machine is in a danger‐ ous state, a stop command must be triggered if the protective device opens. Depending on the safety concept, the signal is analyzed by, e.g., safety relays or a safety controller. 8018754/2016-xx-xx | SICK Subject to change without notice Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 13 4 PROJECT PLANNING 4.4.1 OSSDs Safety switches with local inputs and outputs can be directly integrated into the machine controller. DANGER Hazard due to lack of effectiveness of the protective device In the case of non-compliance, it is possible that the dangerous state of the machine may not be stopped or not stopped in a timely manner. Make sure that the following control and electrical requirements are met so the protective function can be fulfilled. • • The output signals from an OSSD pair must not be connected to each other. In the machine controller, both signals from an OSSD pair must be processed sep‐ arately. Figure 1: Dual-channel and isolated connection of OSSD 1 and OSSD 2 • • The machine must switch to the safe state at any time if at least one OSSD in an OSSD pair switches to the OFF state. Prevent the formation of a potential difference between the load and the protec‐ tive device. If you connect loads to the OSSDs (safety outputs) that then also switch if controlled with negative voltage (e.g., electro-mechanical contactor with‐ out reverse polarity protection diode), you must connect the 0 V connections of these loads and those of the corresponding protective device individually and directly to the same 0 V terminal strip. In the event of a fault, this is the only way to ensure that there can be no potential difference between the 0 V connections of the loads and those of the corresponding protective device. Figure 2: No potential difference between load and protective device 14 O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice PROJECT PLANNING 4 DANGER Hazard due to lack of effectiveness of the protective device In the case of non-compliance, it is possible that the dangerous state of the machine may not be stopped or not stopped in a timely manner. Downstream contactors must be positively guided and monitored depending on appli‐ cable national regulations or required reliability of the safety function. Make sure that downstream contactors are monitored (external device monitoring, EDM). Requirements for the electrical control of the machine • • • Use the control without test pulses. The safety switch is self-testing. The safety switch tests the OSSDs at regular intervals. To do this, it switches each OSSD briefly (for max. 1 ms) to the OFF state and checks whether this channel is voltage-free during this time. Make sure that the machine’s control does not react to these test pulses and the machine does not switch off. The inputs of a connected evaluation unit must be positive-switching (PNP), as the two outputs of the safety switch send a level of the supply voltage in the switchedon state. The OSSDs are short-circuit protected to 24 V DC and 0 V. When the actuator is in the sensor’s response range, the OSSDs signal the ON state with the HIGH signal level (non-isolated). If the actuator is removed from the sensor’s response range or there is a device fault, the OSSDs signal the OFF state with the LOW signal level. The safety switch complies with the regulations for electromagnetic compatibility (EMC) for the industrial sector (Radio Safety Class A). Radio interference cannot be ruled out when used in residential areas. DANGER Hazard due to lack of effectiveness of the protective device In the case of non-compliance, it is possible that the dangerous state of the machine may not be stopped or not stopped in a timely manner. Make sure that the following control and electrical requirements are met so the safety switch can fulfill its protective function. • The external voltage supply of the safety switch must be capable of buffering brief power failures of 20 ms as specified in IEC 60204-1. The power supply unit must provide safe isolation according to IEC 61140 (SELV/ PELV). Suitable power supply units are available as accessories from SICK. • 4.4.2 Application diagnostic output The application diagnostic output signal changes as soon as the actuator is moved into or leaves the response range of the safety switch. In other words, it does so when the moving protective device is opened and closed. This is not a safety output. Actuator Application diagnostic output Actuator not in response range. ON Actuator in response range. OFF Table 1: Application diagnostic output switching behavior 8018754/2016-xx-xx | SICK Subject to change without notice Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 15 4 PROJECT PLANNING 4.4.3 Cascading Cascading makes it possible to connect multiple safety switches. The connected devi‐ ces act like a single device. Cascading is only possible with the variant that includes the 8-pin M12 male connector. OSSD1 OSSD1 OSSD1 OSSD1 OSSD1 OSSD2 OSSD2 OSSD2 OSSD2 OSSD2 Figure 3: Circuit with 5 cascaded safety switches Safety switch Safe evaluation unit It is not possible to use more than 30 safety switches in a cascade. The maximum number of safety switches depends on the following factors: • • • Applied supply voltage Length of cables used Cross-section of cables used The voltage drop in the cascade must be checked to ensure that the defined minimum voltage is still present at the last safety switch. In the case of connection cables with a length of 2 m and a cable cross-section of 0.25 mm², the maximum number of cascadable safety switches is relative to the volt‐ age, as explained below: Voltage Connection cables, the same kind for the entire cascade Input voltage at 30th safety switch Maximum number of cascadable safety switches 24 V Length: 2 m Cable cross-section: 0.25 mm² 17.8 V 24 19.2 V 30 26.8 V Table 2: Maximum number of cascadable safety switches relative to the voltage The number of safety switches in a cascade affects the response time of the system (see "Response time and enable time in cascade", page 39). The cascade can be created using special T-pieces and an end connector (see "Con‐ necting a cascade", page 25). NOTE In the case of safety switches cascaded using T-connectors, it is not possible to evalu‐ ate the application diagnostic output. 16 O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice PROJECT PLANNING 4 4.5 Thorough check concept Thorough checks must be performed on the safety switch by appropriately qualified safety personnel during commissioning, after modifications, and at regular intervals. see "Thorough check", page 29 Regular thorough checks serve to investigate the effectiveness of the safety switch and discover defects resulting from modifications or external influences (such as damage or manipulation). The manufacturer and operating entity must define the type and frequency of the thor‐ ough checks on the machine on the basis of the application conditions and the risk assessment. The process of defining the thorough checks must be documented in a traceable manner. 4.5.1 Minimum requirements for regular thorough checks The following thorough checks must be carried out at least once a year: • • • • • 8018754/2016-xx-xx | SICK Subject to change without notice Thorough check of the principal protective function of the safety switch Thorough check of the safe sensing range Sar Thorough check for damage on the switch housing Thorough check for damage on the switch cables Thorough check for signs of misuse or manipulation on the safety switch Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 17 5 MOUNTING Mounting 5.1 Safety DANGER Hazard due to unexpected starting of the machine Death or severe injury Make sure that the dangerous state of the machine is and remains switched off. DANGER Bypassing the protective device Hazard due to lack of effectiveness of the protective device Prevent incentives to manipulate the safety switch by taking at least one of the fol‐ lowing measures: ° Universally coded variant only: Attach safety switches with a cover or with shielding, or ensure they are out of reach. If possible, use non-detachable mounting methods for actuators (such as ° welding, gluing, non-removable screws, or rivets). NOTICE Incorrect mounting and unsuitable ambient conditions may damage the safety switch. 5.2 Unpacking 5.3 Arrange the sensor and actuator in a way that prevents damage from foreseeable external influences. Do not use the sensor and actuator as a stop. The holder and mounting method for the sensor and actuator must be stable enough to ensure that correct operation can take place. Always use reliable mounting elements that can only be removed using tools. If misalignment results in an opening on the physical guard, this must not impair the protection that is provided. Check the components for completeness and the integrity of all parts, see "Scope of delivery", page 40. Please contact your respective SICK subsidiary should you have any complaints. Possible mounting types Front actuation Side actuation Safe switch on distance Sao ≤ 10 mm ≤ 6 mm Safe switch off distance Sar ≤ 25 mm “Standard” actuator Table 3: Safe switch-on range based on actuator, alignment, and approach direction 18 O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice MOUNTING 5 Front actuation Side actuation Switch-on behavior with “Standard” actuator relative to direction of approach –40 –40 –20 –20 20 20 40 0 12 16 20 [mm] 40 0 12 16 20 [mm] Peripheral zones with parallel No peripheral zones. No mini‐ approach. Minimum distance: mum distance with parallel 6 mm approach “Flat” actuator Safe switch on distance Sao ≤ 14 mm Safe switch off distance Sar ≤ 28 mm ≤ 9 mm “Mini” actuator Safe switch on distance Sao ≤ 14 mm Safe switch off distance Sar ≤ 28 mm Switch-on behavior with “Flat” or “Mini” actuator relative to direction of approach ≤ 9 mm –40 –40 –20 –20 20 20 40 0 12 16 20 [mm] 40 0 12 16 20 [mm] Peripheral zones with parallel approach. Minimum distance: Peripheral zones with parallel 10 mm approach. Minimum distance: 4 mm Table 3: Safe switch-on range based on actuator, alignment, and approach direction 8018754/2016-xx-xx | SICK Subject to change without notice Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 19 5 MOUNTING NOTE If the actuator does not move directly onto the sensor when the protective device is closed, but instead approaches it in a parallel position, the specified minimum distance must be adhered to. This prevents the sensor from enabling the safety outputs despite the protective device not being fully closed. 5.4 Mounting Selecting the mounting location If the machine documentation does not specify the mounting location, select one care‐ fully: When the protective device is closed, the sensor and actuator must face each other at the safe switch on distance of Sao or closer (see table 3). Select a mounting location that allows the sensor and actuator to be accessed for maintenance work and protects them against damage. If possible, mount the sensor and actuator on non-ferrous subsurfaces and at a distance from metallic parts in order to avoid affecting the sensing range. If this is not possible, the effect on the safe switch on distance Sao and the safe switch off distance Sar must be checked. Make sure that there is no possibility of hazards arising when the protective device is opened, even if the actuator has not yet reached the safe switch off distance Sar. If the actuator is approaching the sensor in a parallel position, observe the mini‐ mum distances (see table 3). If necessary, attach an additional stop for the moving protective device. Mounting the sensor 1. 2. Mount the sensor on the fixed part of the protective device. Take account of the tightening torque for the fixing screws: 1 Nm Mounting the actuator 1. Align the actuator using the marking notches on the sensor. Figure 4: Aligning the actuator on the sensor 2. 20 If you are mounting using fixing screws, take account of the tightening torque for the screws: ° “Standard” and “Flat” actuators: 1 Nm ° “Mini” actuator: 0.7 Nm O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice MOUNTING 5 Mounting multiple safety switches 1. When mounting multiple safety switches, adhere to the specified minimum dis‐ tance between the individual systems in order to avoid mutual interference. ³ 140 ³ 100 ³ 100 ³ 200 Figure 5: Minimum distances relative to the alignment of the safety switches 8018754/2016-xx-xx | SICK Subject to change without notice Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 21 6 ELECTRICAL INSTALLATION Electrical installation 6.1 Safety DANGER Hazard due to electrical voltage Hazard due to unexpected starting of the machine Make sure that the machine is and remains disconnected from the power supply during the electrical installation. Make sure that the dangerous state of the machine is and remains switched off during electrical installation. Make sure that the outputs of the safety switch have no effect on the machine during electrical installation. DANGER Incorrect safety switch connection Loss of safety function When using insulation material or stranded connection wires, make sure they demonstrate the required temperature resistance and mechanical load capability. Use only safe contacts for safety functions. Use a suitable voltage supply. Voltage must be supplied in accordance with SELV/ PELV (IEC 60204-1) for all devices that are electrically connected to the safety switch. All devices that are electrically connected to the safety switch must have the same voltage supply. Use protected cable routing to eliminate cross-circuits and short-circuits. Power devices (such as motors) that represent a strong source of interference must be kept isolated from circuits for signal processing. Route the cables for the safety circuits as far away as possible from the power circuit cables. Make sure that 1 A fuse protection is provided for safety switches. Make sure that all electrical outputs have an adequate suppressor to accommo‐ date inductive loads. For this purpose, the outputs must be protected with an appropriate suppressor such as a freewheeling diode, a varistor, or an RC element. DANGER Hazard due to lack of effectiveness of the protective device The dangerous state may not be stopped in the event of non-compliance. 22 Operate safety switches within the specifications. If you operate them outside the specifications, this may result in the sensor temperature increasing and in a loss of the safety function. Make sure that a current of no more than 100 mA is flowing at safety outputs OSSD 1 and OSSD 2. Otherwise, it is no longer possible to guarantee the safety function. O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice ELECTRICAL INSTALLATION 6 DANGER Hazard due to lack of effectiveness of the protective device The dangerous state may not be stopped in the event of non-compliance. Always connect the two OSSDs separately. The two OSSDs must not be connected to each other. Connect the OSSDs such that the machine controller processes both signals sepa‐ rately. DANGER Hazard due to lack of effectiveness of the protective device The dangerous state may not be stopped in the event of non-compliance. 6.2 Prevent the formation of a potential difference between the load and the protec‐ tive device. If you connect loads to the OSSDs (safety outputs) that then also switch if control‐ led with negative voltage (e.g., electro-mechanical contactor without reverse polar‐ ity protection diode), you must connect the 0 V connections of these loads and those of the corresponding protective device individually and directly to the same 0 V terminal strip. In the event of a fault, this is the only way to ensure that there can be no potential difference between the 0 V connections of the loads and those of the corresponding protective device. Notes on cULus The following conditions must also be fulfilled in order to use and apply the equipment in accordance with UL 508 requirements: 8018754/2016-xx-xx | SICK Subject to change without notice Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 23 6 ELECTRICAL INSTALLATION The voltage supply must conform to Class 2 according to UL 508. Connections In 1 and In 2 must conform to Class 2 according to UL 508. The device must have 1 A fuse protection. • • • 6.3 Device connection (flying leads) Wire color Designation Description Brown +24 V DC 24 V DC voltage supply White OSSD 1 Output OSSD 1 Blue 0V 0 V DC voltage supply Black OSSD 2 Output OSSD 2 Gray Aux Application diagnostic output (not safe) Table 4: Device connection cable assignment 6.4 Device connection (M12, 5-pin) Figure 6: Device connection (male connector, M12, 5-pin, A-coded) Pin Wire color 1) Designation Description Brown +24 V DC 24 V DC voltage supply White OSSD 1 Output OSSD 1 Blue 0V 0 V DC voltage supply Black OSSD 2 Output OSSD 2 Gray Aux Application diagnostic output (not safe) Table 5: Device connection pin assignment (male connector, M12, 5-pin, A-coded) 6.5 1) Applies to the extension cables recommended as accessories. Ensure the plug connector is tightly connected. Device connection (M12, 8-pin) Figure 7: Device connection (male connector, M12, 8-pin, A-coded) Pin Wire color 1) Designation Description White Aux Application diagnostic output (not safe) Brown +24 V DC 24 V DC voltage supply Table 6: Device connection pin assignment (male connector, M12, 8-pin, A-coded) 24 O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice ELECTRICAL INSTALLATION 6 Pin Wire color 1) Designation Description Green N.C. Not connected Yellow In 2 Input OSSD 2 2) Gray OSSD 1 Output OSSD 1 Pink OSSD 2 Output OSSD 2 Blue 0V 0 V DC voltage supply Red In 1 Input OSSD 1 2) Table 6: Device connection pin assignment (male connector, M12, 8-pin, A-coded) 1) 2) 6.6 Applies to the extension cables recommended as accessories. When used as a single safety switch or as the first safety switch in a cascade: apply 24 V DC (see "Con‐ necting a cascade", page 25). Ensure the plug connector is tightly connected. Connecting a cascade Structure of a cascade The cascade can be created using special T-connectors and an end connector (see "Accessories", page 43). Figure 8: Cascading multiple safety switches 8018754/2016-xx-xx | SICK Subject to change without notice STR1 safety switch M12 connection cable, 8-pin End connector T-piece M12 connection cable, 4-pin M12 connecting cable, 4-pin Safe evaluation unit Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 25 6 ELECTRICAL INSTALLATION Figure 9: Internal circuitry: end connector for cascade Figure 10: Internal circuitry: T-piece for cascade DANGER Bypassing the protective device The dangerous state may not be stopped in the event of non-compliance. If the cascade is created using T-pieces, install the connecting cables in a way that pre‐ vents a single T-piece (and therefore a safety switch) from simply being jumpered. NOTE In the case of safety switches cascaded using T-connectors, it is not possible to evalu‐ ate the application diagnostic output. NOTE If special T-pieces and end connectors are not being used to create the cascade, make sure that inputs In 1 and In 2 are connected to a constant 24 V DC at the first safety switch in the cascade. Cascade connection (M12, 5-pin) The 5-pin male connector of the last T-piece before the safe evaluation unit is the inter‐ face between the cascade and the safe evaluation unit. Figure 11: Cascade connection (M12, 5-pin, A-coded, male connector) 26 O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice ELECTRICAL INSTALLATION 6 Pin Wire color 1) Designation Description Brown +24 V DC 24 V DC voltage supply White OSSD 1 Output OSSD 1 Blue 0V 0 V DC voltage supply Black OSSD 2 Output OSSD 2 Gray N.C. Not connected Table 7: Cascade connection pin assignment (male connector, M12, 5-pin, A-coded) 1) 8018754/2016-xx-xx | SICK Subject to change without notice Applies to the extension cables recommended as accessories. Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 27 7 COMMISSIONING Commissioning 7.1 Safety DANGER Hazard due to lack of effectiveness of the protective device In the case of non-compliance, it is possible that the dangerous state of the machine may not be stopped or not stopped in a timely manner. 1. 2. 7.2 Have qualified safety personnel perform a thorough check on the machine and approve it before commissioning. Make sure that the time for the safety requirement (closing the protective device again) is longer than the risk time. Switching on The device initializes after switching on. During this process, the OSSDs are switched off and the light emitting diodes light up alternately in the color sequence green, red, and yellow. For unique coded and permanently coded safety switches only: If any actua‐ tors have already been taught in, the STATE light emitting diode will flash once after ini‐ tialization for each taught-in actuator. 7.3 Teach-in DANGER Bypassing the protective device The dangerous state may not be stopped in the event of non-compliance. If an actuator is taught in, document this During regular thorough checks, make sure that the taught-in actuator is still being used. Variant for universally coded actuators No teach-in is required. Variant for unique coded actuators An actuator must be taught in during commissioning. Up to 8 actuators may be taught in one after the other. Only the most recently taught-in actuator is valid. Previously taught-in actuators cannot be taught in again. Variant for permanently coded actuators An actuator must be taught in during commissioning. It is not possible to teach in any further actuators. Teaching in an actuator 1. 2. ✓ 3. ✓ 28 Open the physical guard. Connect the safety switch to the voltage supply (see "Electrical installation", page 22). The start sequence is performed. The LEDs light up alternately in the color sequence green, red, and yellow. Close the physical guard. When the guard is closed and the actuator has reached the appropriate position, the safety switch will automatically start the teach-in sequence. The LEDs will dis‐ O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice COMMISSIONING 7 play the individual steps. STATE light emitting diode (red/green) DIAG light emitting diode (yellow) Step green yellow Actuator is being taught in green yellow Actuator has been taught in Table 8: Displays for teach-in sequences 4. ✓ Within 5 minutes of successfully teaching in the actuator, connect and restore the voltage supply for the safety switch. Once the taught-in actuator is in the response range, both OSSDs switch to the ON state and the STATE light emitting diode lights up green. NOTE Actuators can only be taught in at cascaded safety switches if voltage is present at inputs In 1 and In 2. For this purpose, the actuators must be taught in individually in a specific order. Viewed from the evaluation unit, teach-in starts at the last safety switch in the cascade (STATE light emitting diode lights up red, DIAG light emitting diode is off). Then the actuator is taught in at the second-to-last safety switch in the cascade, and so on. 7.4 Thorough check Requirements for the thorough check during commissioning and in certain situations The protective device and its application must be thoroughly checked in the following situations: • • • • Before commissioning After changes to the configuration or the safety function After changes to the mounting, the alignment, or the electrical connection After exceptional events, such as after a manipulation has been detected, after modification of the machine, or after replacing components The thorough check ensures the following: • • Compliance with all relevant regulations and effectiveness of the protective device for all of the machine’s operating modes. The documentation corresponds to the state of the machine, including the protec‐ tive device The thorough checks must be carried out by qualified safety personnel or specially qualified and authorized personnel and must be documented in a traceable manner. 1. 2. 8018754/2016-xx-xx | SICK Subject to change without notice Check whether the protective device of the machine is effective in all operating modes in which the machine can be set. Make sure that the operating personnel have been instructed in the function of the protective device before starting work on the machine. The instruction is the responsibility of the machine operator and must be carried out by qualified per‐ sonnel. Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 29 8 TROUBLESHOOTING Troubleshooting 8.1 Safety DANGER Hazard due to lack of effectiveness of the protective device In the case of non-compliance, it is possible that the dangerous state of the machine may not be stopped or not stopped in a timely manner. Immediately put the machine out of operation if the behavior of the machine can‐ not be clearly identified. Immediately put the machine out of operation if you cannot clearly identify or allo‐ cate the fault and if you cannot safely remedy the fault. Secure the machine such that it cannot be switched on unintentionally. DANGER Hazard due to unexpected starting of the machine When any work is taking place, use the protective device to secure the machine or to ensure that the machine is not switched on unintentionally. DANGER Hazard due to lack of effectiveness of the protective device In the case of non-compliance, it is possible that the dangerous state of the machine may not be stopped or not stopped in a timely manner. Do not carry out any repairs on the device components. Do not make any modifications to or manipulate the device components. Apart from during the procedures described in this document, the device compo‐ nents must not be opened. NOTE If you cannot remedy the fault with the help of the information provided in this chapter, please contact your respective SICK subsidiary. 8.2 Diagnostic LEDs 8.2.1 Switching on STATE light emitting diode (red/green) DIAG light emitting diode (yel‐ Duration low) green 500 ms red 500 ms yellow 500 ms green 1) Table 9: LED displays during initialization 1) 30 For unique coded and permanently coded safety switches only: If any actuators have already been taught in, the STATE light emitting diode will flash once after initialization for each taught-in actuator. O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice TROUBLESHOOTING 8 8.2.2 8.2.3 State display STATE light emitting diode (red/green) DIAG light emitting diode (yel‐ Meaning low) No voltage supply red No valid actuator in response range. OSSD pair in OFF state green Actuator in response range. OSSD pair in ON state red yellow Signal at OSSD inputs In 1 and In 2 invalid or not present. OSSD pair in OFF state Fault displays STATE light emitting diode (red/green) DIAG light emitting diode (yellow) Possible cause Corrective measure No voltage supply Check voltage supply. If the light emitting diodes do not light up even if a voltage sup‐ ply is present, replace the safety switch. red yellow External fault • • red Internal fault • • • • Check OSSD 1 and OSSD 2 for short-circuit downstream of 0 V or 24 V DC, or between one another Check cabling for damage. There must be a dual-channel configuration. Isolate the faulty sensor and check it sepa‐ rately Check wiring for cross-circuits and short-cir‐ cuits. Switch the volt‐ age supply off and on. If the fault still occurs after this, the sensor is defective. Replace sensor. Table 10: Fault displays 8.2.4 Fault displays in cascading If a fault affects a device in a cascade, the device in question displays the fault and switches off the OSSDs (STATE light emitting diode flashes red). All downstream devices switch off their OSSDs (STATE light emitting diode lights up red, DIAG light emitting diode flashes yellow). 8018754/2016-xx-xx | SICK Subject to change without notice Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 31 8 TROUBLESHOOTING STATE DIAG STATE DIAG STATE DIAG STATE DIAG STATE DIAG Figure 12: Fault displays on cascaded safety switches. The example shows an internal fault at safety switch 3 – Safety switch Light emitting diode lights up green Light emitting diode flashes red Light emitting diode lights up red What to do in the event of a fault affecting cascaded safety switches: • • • 8.2.5 Isolate the faulty sensor and check it separately. Check wiring for cross-circuits and short-circuits. Switch the voltage supply off and on. If the fault still occurs after this, the sensor is defective. Replace sensor. Fault displays during teach-in STATE light emitting diode (red/green) STATE light emitting diode (yellow) Cause red/green yellow The maximum number of actuators has been taught in. It is not possible to carry out another teach-in process. red/green yellow An actuator that has already been taught in needs to be taught in again. This is not possi‐ ble. red/green Teach-in sequence failed. Teach in the actuator again. Possible fault: • • Actuator removed from response range too early. Voltage supply not isolated in a timely manner. Table 11: Fault displays during teach-in Fault displays are repeated until the equipment is reset. 32 To perform a reset, disconnect the voltage supply for at least 3 s. O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice MAINTENANCE 9 Maintenance 9.1 Cleaning NOTICE 9.2 Do not use aggressive cleaning agents. Do not use any substances that hinder the wetting properties of lacquers. We recommend anti-static cleaning agents. Regular thorough check The safety switch must be thoroughly checked regularly. The type and frequency of thor‐ ough checks are defined by the manufacturer and the operating entity of the machine; see "Thorough check concept", page 17 Regular thorough checks serve to investigate the effectiveness of the safety switch and detect any ineffectiveness due to modifications or external influences (such as damage or manipulation). 1. 8018754/2016-xx-xx | SICK Subject to change without notice Carry out the thorough checks according to the instructions from the manufacturer and the operating entity of the machine. Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 33 10 DECOMMISSIONING 10 Decommissioning 10.1 Protection of the environment The safety switch has been designed to minimize its impact on the environment. It uses a minimum of energy and resources. 10.2 Always act in an environmentally responsible manner at work. For this reason, please note the following information regarding disposal. Disposal Always dispose of serviceableness devices in compliance with local/national rules and regulations with respect to waste disposal. NOTE We would be pleased to be of assistance on the disposal of this device. Contact us. 34 O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice TECHNICAL DATA 11 11 Technical data 11.1 Technical data Features “Standard” actuator “Flat” actuator “Mini” actua‐ tor 10 mm 6 mm 14 mm 9 mm 14 mm 9 mm 14 mm 8 mm 19 mm 12 mm 19 mm 12 mm Safe switch off distance Sar 25 mm 28 mm 28 mm Max. actuation frequency 0.5 Hz Cascading ≤ 30 safety switches Safe switch on distance Sao (IEC 60947 5-3) Front actuation Side actuation Typical switch on distance Front actuation Side actuation Table 12: Features Safety-related parameters Performance level PL e (EN ISO 13849-1) Category 4 (EN ISO 13849) Safety integrity level SIL 3 (EN 61508) SIL claim limit SILCL 3 (EN 62061) PFHd (mean probability of a dangerous failure per hour) 5.21 × 10–9 at 40 °C and mean sea level 14 x 10–9 at 40 °C and 2,000 m TM (mission time) 20 years (EN ISO 13849-1) Response time (removal from response range) ≤ 40 ms Enable time (reaction time when approaching response range) ≤ 100 ms Risk time 1)2) ≤ 80 ms Length of cable 3) ≤ 200 m Minimum distance between 2 safety switches Dependent on alignment see "Mounting", page 20 Type Type 4 (EN ISO 14119) Coding level Universally coded Unique coded Permanently coded Safe state when a fault occurs Low coding level (EN ISO 14119) High coding level (EN ISO 14119) High coding level (EN ISO 14119) At least one OSSD is in the OFF state Table 13: Safety-related parameters 1) 2) 3) 8018754/2016-xx-xx | SICK Subject to change without notice At least one of the two OSSD outputs is safely switched off within the reaction time. The risk time is the fault detection time in the case of internal or external faults. External faults affect the OSSDs (short-circuit to an OSSD or cross-circuit between the two OSSDs). At least one of the two OSSDs is safely switched off within the risk time. The length of cable and the cable cross-section change the voltage drop according to the output current (Rmax = 14.5 Ω). Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 35 11 TECHNICAL DATA Interfaces System connection Voltage supply Local inputs and outputs Length of connecting cable Male connector, M12, 5-pin, A-coded (common male connector for voltage supply and outputs) or Male connector, M12, 8 pin, A-coded (common male connector for voltage supply and inputs and outputs) or Flying leads 3 m or 10 m Table 14: Interfaces Electrical data OSSD pairs Rated impulse withstand voltage Uimp 1,500 V Pollution degree 3 (external, according to EN 60947-1) Power-up delay (after supply voltage is applied) 2.5 s 1) Supply voltage Vs 24 V DC (19.2 V ... 28.8 V) Rated insulation voltage Ui 32 V DC Cable capacitance 400 nF (for Out A and Out B) 2 μF (for Out Aux) Device fuse protection 1A Current consumption (without load) 50 mA Protection class III (EN 61140/IEC 61140) Table 15: Electrical data 1) Once the supply voltage is switched on, the OSSDs and the application diagnostic output will be in the OFF state during the time delay before availability. The specified time applies to one sensor; in a cascade, 0.1 s is added for each sensor. In the case of unique coded and permanently coded sensors, an addi‐ tional 0.5 s must be added per taught-in actuator. Mechanical data Dimensions (W x H x D) Safety switch “Standard” actuator “Flat” actuator “Mini” actuator 40 mm x 18 mm x 26 mm see figure 15 see figure 16 see figure 17 Material Vistal® Vistal® Sensor Actuator Weight Safety switch “Standard” actuator “Flat” actuator “Mini” actuator 63 g ... 436 g (depending on variant) 26 g 13 g 6g Table 16: Mechanical data Inputs Rated voltage 24 V DC (19,2 V ... 28,8 V) Table 17: Inputs 36 O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice TECHNICAL DATA 11 Inputs Switching current ON state OFF state ≤ 5 mA 0 mA Switching voltage ON state OFF state 21 V DC ... 24 V DC ≤ 2 V DC Table 17: Inputs Outputs 2 OSSDs (Out 1 and Out 2) 2 x PNP, 100 mA max., short-circuit protected and overload-proof Application diagnostic output (Aux) 50 mA max., short-circuit protected Switching current ON state OFF state ≤ 100 mA < 500 µA Switching voltage ON state OFF state 21 V DC ... 24 V DC 0 V DC ... 2 V DC Table 18: Outputs Ambient data Enclosure rating IP 67 (IEC 60529) Ambient operating temperature –10 °C … +70 °C Storage temperature –25 °C … +70 °C Vibration resistance 1 mm/10 Hz ... 55 Hz (IEC 60068-2-6) Shock resistance 30 g, 11 ms (IEC 60068-2-27) EMC According to IEC/EN 61326-3-1, IEC/ EN 60947-5-2, and IEC/EN 60947-5-3 Table 19: Ambient data 8018754/2016-xx-xx | SICK Subject to change without notice Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 37 11 TECHNICAL DATA 11.2 Dimensional drawings Sensor 26,2 14 13,5 25 25 13,5 22 22 40 14 19 19 40 18 26,2 18 Ø 5,5 175 Ø 5,5 Ø 8,5 M12 x 1 Ø 8,5 Figure 13: Dimensional drawing for STR1 sensorFigure 14: Dimensional drawing for STR1 sensor with flying leads with M12 male connector Actuator 26,2 19 22 Ø 4,5 18 Ø 8,5 Figure 15: STR1 dimensional drawing, “Standard” actuator 38 O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice TECHNICAL DATA 11 Ø 4,5 Ø 8,51 24 18 Figure 16: STR1 dimensional drawing, “Flat” actuator Ø 3,4 Ø 6,5 23 Figure 17: STR1 dimensional drawing, “Mini” actuator 11.3 Response time and enable time in cascade The reaction times are subject to the following parameters: • • Response time or enable time Number of cascaded devices Response time (removal of actuator from response range) Response time for cascade: 40 ms + 80 ms * number of safety switches in cascade Enable time (actuator approaching response range) Enable time for cascade: 100 ms + 80 ms * number of safety switches in cascade 8018754/2016-xx-xx | SICK Subject to change without notice Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 39 12 ORDERING INFORMATION 12 Ordering information 12.1 Scope of delivery • • • • 12.2 Sensor Actuator Safety note Operating instructions for download: www.sick.com STR1 ordering information Actuator Sensor connection type Flat Cable with male connector, STR1-SAFM0AC5 M12, 5-pin 1069565 Cable with male connector, STR1-SAFM0AC8 M12, 8-pin 1069566 Cable, 5-wire, 3 m STR1-SAFM03P5 1069567 Cable, 5-wire, 10 m STR1-SAFM10P5 1069568 Cable with male connector, STR1-SASM0AC5 M12, 5-pin 1069560 Cable with male connector, STR1-SASM0AC8 M12, 8-pin 1069561 Cable, 5-wire, 3 m STR1-SASM03P5 1069562 Cable, 5-wire, 10 m Standard Mini Type code Part number STR1-SASM10P5 1069563 Cable with male connector, STR1-SAMM0AC5 M12, 5-pin 1069570 Cable with male connector, STR1-SAMM0AC8 M12, 8-pin 1069571 Cable, 5-wire, 3 m STR1-SAMM03P5 1069572 Cable, 5-wire, 10 m STR1-SAMM10P5 1069573 Table 20: STR1 ordering information, universally coded Actuator Sensor connection type Flat Cable with male connector, STR1-SAFU0AC5 M12, 5-pin 1069575 Cable with male connector, STR1-SAFU0AC8 M12, 8-pin 1069576 Cable, 5-wire, 3 m STR1-SAFU03P5 1069577 Cable, 5-wire, 10 m STR1-SAFU10P5 1072707 Cable with male connector, STR1-SASU0AC5 M12, 5-pin 1072709 Cable with male connector, STR1-SASU0AC8 M12, 8-pin 1072710 Cable, 5-wire, 3 m STR1-SASU03P5 1072711 Cable, 5-wire, 10 m STR1-SASU10P5 1072712 Standard Type code Part number Table 21: STR1 ordering information, unique coded 40 O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice ORDERING INFORMATION 12 Actuator Sensor connection type Type code Part number Mini Cable with male connector, STR1-SAMU0AC5 M12, 5-pin 1073205 Cable with male connector, STR1-SAMU0AC8 M12, 8-pin 1073204 Cable, 5-wire, 3 m STR1-SAMU03P5 1073201 Cable, 5-wire, 10 m STR1-SAMU10P5 1073203 Table 21: STR1 ordering information, unique coded Actuator Sensor connection type Flat Cable with male connector, STR1-SAFF0AC5 M12, 5-pin 1073206 Cable with male connector, STR1-SAFF0AC8 M12, 8-pin 1073207 Cable, 5-wire, 3 m STR1-SAFF03P5 1073208 Cable, 5-wire, 10 m STR1-SAFF10P5 1073209 Cable with male connector, STR1-SASF0AC5 M12, 5-pin 1073211 Cable with male connector, STR1-SASF0AC8 M12, 8-pin 1073212 Cable, 5-wire, 3 m STR1-SASF03P5 1073213 Cable, 5-wire, 10 m Standard Mini Type code Part number STR1-SASF10P5 1073214 Cable with male connector, STR1-SAMF0AC5 M12, 5-pin 1073216 Cable with male connector, STR1-SAMF0AC8 M12, 8-pin 1073217 Cable, 5-wire, 3 m STR1-SAMF03P5 1073218 Cable, 5-wire, 10 m STR1-SAMF10P5 1073219 Table 22: STR1 ordering information, permanently coded 8018754/2016-xx-xx | SICK Subject to change without notice Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 41 13 SPARE PARTS 13 Spare parts 13.1 Actuator Type Type code Part number Flat STR1-XAF 1073221 Standard STR1-XAS 1073223 Mini STR1-XAM 1073222 Type code Part number Table 23: Actuator 13.2 Sensors Coding Connection type Universally coded Cable with male connector, STR1-XDAM0AC5 M12, 5-pin 1073224 Cable with male connector, STR1-XDAM0AC8 M12, 8-pin 1073225 Cable, 5-wire, 3 m STR1-XDAM03P5 1073226 Cable, 5-wire, 10 m Unique coded Permanently coded STR1-XDAM10P5 1073227 Cable with male connector, STR1-XDAU0AC5 M12, 5-pin 1073228 Cable with male connector, STR1-XDAU0AC8 M12, 8-pin 1073230 Cable, 5-wire, 3 m STR1-XDAU03P5 1073231 Cable, 5-wire, 10 m STR1-XDAU10P5 1073232 Cable with male connector, STR1-XDAF0AC5 M12, 5-pin 1073233 Cable with male connector, STR1-XDAF0AC8 M12, 8-pin 1073234 Cable, 5-wire, 3 m STR1-XDAF03P5 1073235 Cable, 5-wire, 10 m STR1-XDAF10P5 1073236 Table 24: Sensors 42 O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice ACCESSORIES 14 14 Accessories 14.1 Connectivity Connecting cable, M12, 4-pin (0.34 mm2) Part Type code Part number Female connector straight, 5 m cable, open end DOL-1204-G05MC 6025901 Female connector straight, 10 m cable, open end DOL-1204-G10MC 6025902 Female connector straight, 15 m cable, open end DOL-1204-G15MC 6034749 Female connector straight, 20 m cable, open end DOL-1204-G20MC 6034750 Table 25: Ordering information for M12 connecting cable, 4-pin (0.34 mm2) 1) Connecting cable, M12, 5-pin (0.34 mm2) Part Type code Part number Female connector straight, 2 m cable, open end DOL-1205-G02MC 6025906 Female connector straight, 5 m cable, open end DOL-1205-G05MC 6025907 Female connector straight, 10 m cable, open end DOL-1205-G10MC 6025908 Table 26: Ordering information for M12 connecting cable, 5-pin (0.34 mm2) 1) Connection cable, M12, 8-pin (0.25 mm2) Part Type code Part number Female connector straight, 5 m cable, open end DOL-1208-G05MA 6020993 Female connector straight, 10 m cable, open end DOL-1208-G10MA 6022152 Female connector straight, 15 m cable, open end DOL-1208-G15MA 6022153 Female connector straight, 30 m cable, open end DOL-1208-G30MA 6022242 Table 27: Ordering information for M12 connecting cable, 8-pin (0.25 mm2) 1) Connection cable, M12, 4-pin (0.25 mm2) Part Type code Part number Female connector straight, 0.6 m cable, male connector straight DSL-1204-G0M6 6022565 Female connector straight, 2 m cable, male connector straight DSL-1204-G02M 6022567 Female connector straight, 5 m cable, male connector straight DSL-1204-G05M 6022569 Table 28: Ordering information for M12 connection cable, 4-pin (0.25 mm2) 1) Connection cable, M12, 4-pin (0.34 mm2) 1) Ambient operating temperature: down to -30 °C with fixed installation. 8018754/2016-xx-xx | SICK Subject to change without notice Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 43 14 ACCESSORIES Part Type code Part number Female connector straight, 0.6 m cable, male connector straight DSL-1204-G1M5 6034822 Female connector straight, 10 m cable, male connector straight DSL-1204-G10M 6034406 Female connector straight, 20 m cable, male connector straight DSL-1204-G20M 6034407 Table 29: Ordering information for M12 connection cable, 4-pin (0.34 mm2) 1) Connection cable, M12, 8-pin (0.25 mm2) Part Type code Part number Female connector straight, 1 m cable, male connector straight DSL-1208-G01MAC 6026625 Female connector straight, 2 m cable, male connector straight DSL-1208-G02MAC 6030121 Female connector straight, 5 m cable, male connector straight DSL-1208-G05MAC 6032325 Female connector straight, 10 m cable, male connector straight DSL-1208-G10MAC 6034901 Table 30: Ordering information for M12 connection cable, 8-pin (0.25 mm2) 1) Distributor Part Type code Part number T-piece TR4-AK004C 5325889 Part Type code Part number End connector for series connection TR4-AL002C 5325890 Table 31: Ordering information for distributor End connector Table 32: Ordering information for end connector 1) 44 Ambient operating temperature: down to -30 °C with fixed installation. O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice ANNEX 15 15 Annex 15.1 Compliance with EU directives EU declaration of conformity (excerpt) The undersigned, representing the following manufacturer herewith declares that the product is in conformity with the provisions of the following EU directive(s) (including all applicable amendments), and that the respective standards and/or technical specifica‐ tions are taken as the basis. Complete EU declaration of conformity for download You can call up the EU declaration of conformity and the current operating instructions for the protective device by entering the part number in the search field at www.sick.com (part number: see the type label entry in the “Ident. no.” field). 8018754/2016-xx-xx | SICK Subject to change without notice Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 45 15 ANNEX 15.2 FCC and IC radio approval • • FCC ID: 2AHDRSTR1 IC: 21147STR1 The device fulfills the EMC requirements for use in the USA and Canada, in accordance with the following extracts from the relevant approvals: FCC § 15.19 This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: • • This device may not cause harmful interference, and this device must accept any interference received, including interference that may cause undesired operation. FCC §15.21 (warning statement) [Any] changes or modifications not expressly approved by the party responsible for com‐ pliance could void the user’s authority to operate the equipment. IC This device complies with Industry Canada’s licence-exempt RSSs. Operation is subject to the following two conditions: • • This device may not cause interference; and This device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appa‐ reils radio exempts de licence. L’exploitation est autorisée aux deux conditions sui‐ vantes : • • 46 l’appareil ne doit pas produire de brouillage; l’utilisateur de l’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le fonctionnement. O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice LIST OF FIGURES 16 16 List of figures 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 8018754/2016-xx-xx | SICK Subject to change without notice Dual-channel and isolated connection of OSSD 1 and OSSD 2..............................14 No potential difference between load and protective device.................................. 14 Circuit with 5 cascaded safety switches................................................................... 16 Aligning the actuator on the sensor.......................................................................... 20 Minimum distances relative to the alignment of the safety switches.....................21 Device connection (male connector, M12, 5-pin, A-coded).....................................24 Device connection (male connector, M12, 8-pin, A-coded).....................................24 Cascading multiple safety switches.......................................................................... 25 Internal circuitry: end connector for cascade........................................................... 26 Internal circuitry: T-piece for cascade....................................................................... 26 Cascade connection (M12, 5-pin, A-coded, male connector)................................. 26 Fault displays on cascaded safety switches. The example shows an internal fault at safety switch 3........................................................................................................32 Dimensional drawing for STR1 sensor with M12 male connector.......................... 38 Dimensional drawing for STR1 sensor with flying leads.......................................... 38 STR1 dimensional drawing, “Standard” actuator.....................................................38 STR1 dimensional drawing, “Flat” actuator..............................................................39 STR1 dimensional drawing, “Mini” actuator.............................................................39 Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 47 17 LIST OF TABLES 17 List of tables 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 48 Application diagnostic output switching behavior.................................................... 15 Maximum number of cascadable safety switches relative to the voltage.............. 16 Safe switch-on range based on actuator, alignment, and approach direction.......18 Device connection cable assignment........................................................................24 Device connection pin assignment (male connector, M12, 5-pin, A-coded).......... 24 Device connection pin assignment (male connector, M12, 8-pin, A-coded).......... 24 Cascade connection pin assignment (male connector, M12, 5-pin, A-coded).......27 Displays for teach-in sequences................................................................................ 29 LED displays during initialization...............................................................................30 Fault displays.............................................................................................................. 31 Fault displays during teach-in.................................................................................... 32 Features...................................................................................................................... 35 Safety-related parameters......................................................................................... 35 Interfaces.................................................................................................................... 36 Electrical data............................................................................................................. 36 Mechanical data......................................................................................................... 36 Inputs...........................................................................................................................36 Outputs........................................................................................................................37 Ambient data.............................................................................................................. 37 STR1 ordering information, universally coded..........................................................40 STR1 ordering information, unique coded................................................................ 40 STR1 ordering information, permanently coded...................................................... 41 Actuator....................................................................................................................... 42 Sensors....................................................................................................................... 42 Ordering information for M12 connecting cable, 4-pin (0.34 mm2) ...................... 43 Ordering information for M12 connecting cable, 5-pin (0.34 mm2) ...................... 43 Ordering information for M12 connecting cable, 8-pin (0.25 mm2) ...................... 43 Ordering information for M12 connection cable, 4-pin (0.25 mm2) ...................... 43 Ordering information for M12 connection cable, 4-pin (0.34 mm2) ...................... 44 Ordering information for M12 connection cable, 8-pin (0.25 mm2) ...................... 44 Ordering information for distributor...........................................................................44 Ordering information for end connector....................................................................44 O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice LIST OF TABLES 17 8018754/2016-xx-xx | SICK Subject to change without notice Draft 2016-10-19 O P E R A T I N G I N S T R U C T I O N S | STR1 49 17 LIST OF TABLES 50 O P E R A T I N G I N S T R U C T I O N S | STR1 Draft 2016-10-19 8018754/2016-xx-xx | SICK Subject to change without notice LIST OF TABLES 17 8018754/2016-xx-xx | SICK Subject to change without notice Draft 2016-10-19 O P E R A T I N G I N S T 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Canada Phone +1 905 771 14 44 E-Mail information@sick.com Czech Republic Phone +420 2 57 91 18 50 E-Mail sick@sick.cz SICK AG | Waldkirch | Germany | www.sick.com Draft 2016-10-19 United Arab Emirates Phone +971 4 88 65 878 E-Mail info@sick.ae United Kingdom Phone +44 1727 831121 E-Mail info@sick.co.uk USA Phone +1 800 325 7425 E-Mail info@sick.com Vietnam Phone +84 945452999 E-Mail Ngo.Duy.Linh@sick.com Further locations at www.sick.com
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : Yes Has XFA : No Language : EN-US XMP Toolkit : Adobe XMP Core 5.6-c015 84.158975, 2016/02/13-02:40:29 Format : application/pdf Creator : SICK AG | Subject to change without notice Description : Operating instructions Title : STR1, 8018754 Create Date : 2016:10:19 08:24:30+01:00 Creator Tool : AH XSL Formatter V6.2 MR13 for Windows (x64) : 6.2.15.22885 (2015/12/14 12:50JST) Modify Date : 2016:10:19 08:30:12+02:00 Metadata Date : 2016:10:19 08:30:12+02:00 Keywords : 8018754/XXXX/1461544269121/Draft/2016-xx-xx/en Producer : Antenna House PDF Output Library 6.2.735 (Windows (x64)) Trapped : False Document ID : uuid:53aca54f-20a8-467f-8dc9-fc157283c781 Instance ID : uuid:7a069f27-b023-4c10-94a7-2d0d1163b4cf Page Layout : OneColumn Page Mode : UseOutlines Page Count : 52 Author : SICK AG | Subject to change without notice Subject : Operating instructionsEXIF Metadata provided by EXIF.tools