Siemens Canada Siemens Milltronics Process Instruments LR260 SITRANS LR 260 TANK LEVEL PROBING RADAR User Manual KE01 LR260 LUI
Siemens Canada Ltd. - Siemens Milltronics Process Instruments SITRANS LR 260 TANK LEVEL PROBING RADAR KE01 LR260 LUI
Contents
USERS MANUAL
Instruction Manual October 2007 SST B / August 28,07 sitrans LR260 (HART) Safety Guidelines: Warning notices must be observed to ensure personal safety as well as that of others, and to protect the product and the connected equipment. These warning notices are accompanied by a clarification of the level of caution to be observed. Qualified Personnel: This device/system may only be set up and operated in conjunction with this manual. Qualified personnel are only authorized to install and operate this equipment in accordance with established safety practices and standards. Unit Repair and Excluded Liability: • • • • The user is responsible for all changes and repairs made to the device by the user or the user’s agent. All new components are to be provided by Siemens Milltronics Process Instruments Inc. Restrict repair to faulty components only. Do not reuse faulty components. Warning: This product can only function properly and safely if it is correctly transported, stored, installed, set up, operated, and maintained. Note: Always use product in accordance with specifications. Copyright Siemens Milltronics Process Instruments Inc. 2007. All Rights Reserved This document is available in bound version and in electronic version. We encourage users to purchase authorized bound manuals, or to view electronic versions as designed and authored by Siemens Milltronics Process Instruments Inc. Siemens Milltronics Process Instruments Inc. will not be responsible for the contents of partial or whole reproductions of either bound or electronic versions. Disclaimer of Liability While we have verified the contents of this manual for agreement with the instrumentation described, variations remain possible. Thus we cannot guarantee full agreement. The contents of this manual are regularly reviewed and corrections are included in subsequent editions. We welcome all suggestions for improvement. Technical data subject to change. MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc. Contact SMPI Technical Publications at the following address: Technical Publications Siemens Milltronics Process Instruments Inc. 1954 Technology Drive, P.O. Box 4225 Peterborough, Ontario, Canada, K9J 7B1 Email: techpubs.smpi@siemens.com • • For a selection of Siemens Milltronics level measurement manuals, go to: www. siemens.com/processautomation. Under Process Instrumentation, select Level Measurement and then go to the manual archive listed under the product family. For a selection of Siemens Milltronics weighing manuals, go to: www. siemens.com/processautomation. Under Weighing Technology, select Continuous Weighing Systems and then go to the manual archive listed under the product family. © Siemens Milltronics Process Instruments Inc. 2007 Table of Contents SITRANS LR260 Overview ................................................................................................4 Specifications ....................................................................................................................5 Power............................................................................................................................................. 5 Performance................................................................................................................................. 5 Interface ........................................................................................................................................ 6 Mechanical................................................................................................................................... 6 Environmental .............................................................................................................................. 7 Process.......................................................................................................................................... 7 Approvals ...................................................................................................................................... 7 Programmer (infrared keypad) ................................................................................................ 7 Dimensions .............................................................................................................................................8 Flanged Horn ................................................................................................................................8 Installation ..........................................................................................................................9 Mounting location ...............................................................................................................................10 Nozzle design .............................................................................................................................10 Nozzle location ..........................................................................................................................10 Orientation in a vessel with obstructions ............................................................................11 Easy Aimer ............................................................................................................................................12 Air Purging System (Optional) .........................................................................................................13 Universal Slotted Flange .........................................................................................................14 Optional Dust Cap ...............................................................................................................................15 Wiring ................................................................................................................................17 Power .....................................................................................................................................................17 Connecting SITRANS LR260 .............................................................................................................17 Wiring setup for hazardous area installations (UNDER REVISION) .......................................19 Instructions specific to hazardous area installations ......................................................19 Quick Start via local operation .....................................................................................21 Activating SITRANS LR260 ...............................................................................................................21 The LCD Display ........................................................................................................................21 Handheld Programmer (Part No. 7ML1930-1BK) ..............................................................23 Programming SITRANS LR260 ...............................................................................................24 Quick Start Wizard via the handheld programmer .....................................................................28 Level application example ................................................................................................................30 Auto False Echo Suppression ..........................................................................................................30 Operating via SIMATIC PDM .........................................................................................31 Functions in SIMATIC PDM ..............................................................................................................31 Device Description (DD) ..........................................................................................................32 Configuring a new device .......................................................................................................32 mmmmm Safety Notes ...........................................................................................................................................1 Safety marking symbols ............................................................................................................1 FCC Conformity ......................................................................................................................................1 The Manual ............................................................................................................................................2 Technical Support .................................................................................................................................2 Table of Contents Table of Contents ...............................................................................................................i Table of Contents mmmmm Quick Start Wizard via SIMATIC PDM ..........................................................................................32 Changing parameter settings using SIMATIC PDM .........................................................36 Parameters accessed via pull-down menus ......................................................................36 Parameter Reference .....................................................................................................42 Pull-down menus via SIMATIC PDM ...................................................................................42 Quick Start Wizard ..............................................................................................................................43 Quick Start ............................................................................................................................................ 43 Setup ......................................................................................................................................................45 Device .......................................................................................................................................... 45 Input ..............................................................................................................................................45 Output ...........................................................................................................................................56 Fail-safe .......................................................................................................................................59 Diagnostics ...........................................................................................................................................60 Echo Profile ................................................................................................................................60 Measured Values (MEAS. VALUES)..................................................................................... 60 Remaining Device Lifetime (REMAIN. DEV. LIFE.) ............................................................61 Remaining Sensor Lifetime (REMAIN SENS. LIFE.) ..........................................................63 Service ...................................................................................................................................................65 Device Reset .............................................................................................................................. 65 Manufacture Date (MANUF. DATE) .....................................................................................65 LCD Fast Mode ..........................................................................................................................65 LCD Contrast ..............................................................................................................................66 Powered Hours ..........................................................................................................................66 Power-on Resets....................................................................................................................... 66 Memory Test (MEM. TEST) .................................................................................................... 66 Service Interval.......................................................................................................................... 66 Calibration Interval (CALIB. INTERVAL) ...............................................................................68 Communication ....................................................................................................................................70 Device Address ......................................................................................................................... 70 Communication Control ...........................................................................................................70 Security .................................................................................................................................................71 Lock .............................................................................................................................................. 71 Unlock value ...............................................................................................................................71 Language ..............................................................................................................................................71 Appendix A: Alphabetical Parameter List ..................................................................73 Appendix B: Troubleshooting .......................................................................................76 Communication Troubleshooting ....................................................................................................76 Generally: ....................................................................................................................................76 Specifically: .................................................................................................................................76 Device Status Icons ...........................................................................................................................77 General Fault Codes ...........................................................................................................................78 Operation Troubleshooting ...............................................................................................................82 Appendix C: Maintenance .............................................................................................85 Unit Repair and Excluded Liability ..................................................................................................85 Appendix D: Technical Reference ...............................................................................86 Principles of Operation ......................................................................................................................86 Echo Processing .................................................................................................................................86 Process Intelligence .................................................................................................................86 ii Flour in steel storage vessel, level measurement ............................................................98 Appendix F: HART Communications .........................................................................100 SIMATIC PDM ...................................................................................................................................100 HART Device Description (DD) ......................................................................................................100 HART Communicator 375 Menu Structure .................................................................................101 Supported HART Commands .........................................................................................................104 Universal and Common Practice Commands ..................................................................104 Device Specific Commands ..................................................................................................104 Appendix G: Software Revision History ....................................................................105 Glossary ..........................................................................................................................107 Index ................................................................................................................................111 LCD menu structure ......................................................................................................115 iii mmmmm Appendix E: Application Example ................................................................................98 Table of Contents Time Varying Threshold (TVT) Curves .................................................................................87 Echo Lock ....................................................................................................................................87 Echo Position Detection ..........................................................................................................87 Auto False Echo Suppression ................................................................................................88 Measurement Range .........................................................................................................................88 Near Range ................................................................................................................................88 Far Range ....................................................................................................................................89 Measurement Response ...................................................................................................................89 mA Output .............................................................................................................................................89 Damping ................................................................................................................................................90 Loss of Echo (LOE) ..............................................................................................................................90 Fail-safe Mode .....................................................................................................................................90 Fail-safe Timer ...........................................................................................................................91 Fail-safe Material Level ...........................................................................................................91 Fail-safe Level ............................................................................................................................91 Maximum Process Temperature Chart (UNDER REVISION) ...................................................92 Process Pressure/Temperature derating curves .......................................................................93 Horn Antenna (UNDER REVISION) .......................................................................................94 Loop power ...........................................................................................................................................96 Typical Connection Drawing ..................................................................................................96 Allowable operating area of SITRANS LR260 ....................................................................97 Startup Behavior .......................................................................................................................97 Table of Contents mmmmm Notes iv Safety Notes Special attention must be paid to warnings and notes highlighted from the rest of the text by grey boxes.1 WARNING: relates to a caution symbol on the product, and means that failure to observe the necessary precautions can result in death, serious injury, and/or considerable material damage. WARNING1: means that failure to observe the necessary precautions can result in death, serious injury, and/or considerable material damage. Note: means important information about the product or that part of the operating Safety marking symbols In manual On product Description Earth (ground) Terminal Protective Conductor Terminal (Label on product: yellow background.) WARNING: refer to accompanying documents (manual) for details. FCC Conformity US Installations only: Federal Communications Commission (FCC) rules WARNING: Changes or modifications not expressly approved by Siemens Milltronics could void the user’s authority to operate the equipment. Notes: • This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. • This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference to radio communications, in which case the user will be required to correct the interference at his own expense. 1. This symbol is used when there is no corresponding caution symbol on the product. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 1 mmmmm SITRANS LR260 manual. The Manual Notes: • Please follow the installation and operating procedures for a quick, trouble-free installation and to ensure the maximum accuracy and reliability of your SITRANS LR260. • This manual applies to the SITRANS LR260 (HART) only. SITRANS LR260 mmmmm This manual will help you set up your SITRANS LR260 for optimum performance. We always welcome suggestions and comments about manual content, design, and accessibility. Please direct your comments to techpubs.smpi@siemens.com. For other Siemens Milltronics level measurement manuals, go to: www.siemens.com/level and look under Level Measurement. Application Examples The application examples used in this manual illustrate typical installations using SITRANS LR260 (see Appendix E: Application Example on page 98). Because there is often a range of ways to approach an application, other configurations may also apply. In all examples, substitute your own application details. If the examples do not apply to your application, check the applicable parameter reference for the available options. Technical Support Support is available 24 hours a day. To find your local Siemens Automation Office address, phone number, and fax number go to: www.siemens.com/automation/partner • • • Click on the tab Contacts by Product and then find your product group (+Process Automation > +Process Instrumentation > +Level Measuring Instruments). Select the team Technical Support. Click Next. Click the appropriate continent, then select the country followed by the city. Click Next. For on-line technical support go to: www.siemens.com/automation/support-request • • Enter the device name (SITRANS LR260) or order number, then click on Search, and select the appropriate product type. Click Next. You will be prompted to enter a keyword describing your issue. Then either browse the relevant documentation, or click Next to email a detailed description of your issue to Siemens Technical Support staff. Siemens A&D Technical Support Center: phone fax Page 2 +49 180 50 50 222 +49 180 50 50 223 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Abbreviations and Identifications Long Form A/D Analog to digital CE / FM / CSA Conformité Européenne / Factory Mutual / Canadian Standards Association Ci Internal capacitance D/A Digital to analog DAC Digital Analog Converter DCS Distributed Control System dK dielectric constant Full Vacuum ESD Electrostatic Discharge HART Highway Addressable Remote Transducer Ii Input current Io Output current IS Intrinsically Safe Li Internal inductance mH Units safety approval control room apparatus mA mA safety approval mH milliHenry -3 10 µF microFarad 10-6 µs microsecond 10-6 PED Pressure Equipment Directive safety approval pF pico Farads 10-12 ppm parts per million PV Primary Variable measured value SV Secondary Variable equivalent value TVT Time Varying Threshold sensitivity threshold Ui Input voltage Uo Output voltage 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 3 mmmmm FV Description SITRANS LR260 Short form SITRANS LR260 Overview SITRANS LR260 is a 2-wire 25 GHz pulse radar level transmitter for continuous monitoring of solids in storage vessels including extreme levels of dust and high temperatures, to a range of 30 m (98.4 ft). SITRANS LR260 mmmmm The instrument consists of an electronic component coupled to a horn antenna with an integral Easy Aimer and flange for quick and easy positioning. A dust cover or air purging are available as options. SITRANS LR260 supports HART1 communication protocol, and SIMATIC PDM software. Signals are processed using Process Intelligence which has been field-proven in over 1,000,000 applications worldwide (ultrasonic and radar). Programming SITRANS LR260 is very easy to install and configure via a graphical local user interface (LUI). You can modify the built-in parameters either locally via the Siemens infrared handheld programmer, or from a remote location via SIMATIC PDM. Applications • • cement powder, pastic powder/pellets, grain, flour, coal, and other applications solids bulk storage vessels Approvals and Certificates SITRANS LR260 is available with General Purpose approval, or for hazardous areas. For details, see Approvals on page 7. 1. Page 4 HART® is a registered trademark of the HART Communication Foundation SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Specifications Note: Siemens Milltronics makes every attempt to ensure the accuracy of these specifications but reserves the right to change them at any time. Power Nominal 24 V DC with max. 550 Ohm loop resistance: • Maximum 30 V DC • 4 to 20 mA • Max startup current For other configurations, see the chart under Loop power on page 96 see Startup Behavior on page 97 Performance Reference operating conditions according to IEC 60770-1 • ambient temperature +15 to +25 °C (+59 to +77 °F) • humidity 45% to 75% relative humidity • ambient pressure 860 to 1060 mbar g (86000 to 106000 N/m2 g) Frequency K-band (25 GHz nominal) Max. measurement range 30 m (98.4 ft) Min. measurement range1 0.05 m (1.97") from end of horn Update time minimum 2 seconds, depending on settings for Response Rate (2.2.7.1) and LCD Fast Mode (4.3) Influence of ambient temperature < 0.003%/K (average over full temperature range, referenced to maximum range) Dielectric constant of material measured • Minimum dK = 1.6 (depending on antenna and application type) Memory: • non-volatile EEPROM • no battery required. 1. See Dimensions on page 8 and Flanged Horn on page 8. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 5 mmmmm Specifications Measurement Accuracy (measured in accordance with IEC 60770-1) • Maximum measured error =10 mm (0.39") (including hysteresis and nonrepeatability) Interface Analog output • signal range • fail signal • load Communication: HART • Load • Max. Line Length • Protocol 4 to 20 mA (±0.02 mA accuracy) upper limit 20 to 23 mA adjustable 3.6 mA to 23 mA; or last value Max. 600 Ω 230 to 600 Ω, 230 to 500 Ω when connecting a coupling module multi-wire: ≤ 1500 m (4921 ft) HART1, Version 5.1 Configuration Siemens SIMATIC PDM (PC), or Siemens Milltronics infrared handheld programmer, or HART handheld communicator Display (local)2 graphic LCD, with bar graph representing level Specifications mmmmm Mechanical Process Connections: • universal flanges • materials Horn: • 2" horn • 3" horn • 4" horn 2"/50 mm, 3"/75 mm, 4"/100 mm, 6"/150 mm flange and horn: 304 stainless steel 1.93" (49.0 mm) diameter 2.93" (74.5 mm) diameter 3.84" (97.5 mm) diameter Enclosure • construction • conduit entry • ingress protection aluminum, polyester powder-coated 2 x M20x1.5, or 2 x ½" NPT Type 4X/NEMA 4X, Type 6/NEMA 6, IP 67 (see note below) Dust cap (optional) • 2" • 3" • 4" PTFE, pipe clamp connection, O.D. 70 mm (2.76") PTFE, pipe clamp connection, O.D. 95 mm (3.74") PTFE, pipe clamp connection, O.D. 120 mm (4.72") Air Purge Connection • equipped with female 1/8" NPT fitting Weight • standard model < 8.14 kg (17.9 lb) including 4" flange and standard Easy Aimer with 4" horn antenna 1. HART® is a registered trademark of HART Communication Foundation. 2. Display quality will be degraded in temperatures below –25 °C (–13 °F) and above +65 °C (+149 °F). Page 6 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Environmental • • • • location altitude ambient temperature relative humidity • installation category • pollution degree indoor/ outdoor 2000 m (6562 ft) max. −40 to +80 °C (−40 to +176 °F) suitable for outdoor Type 4X/NEMA 4X, Type 6/NEMA 6, IP67 enclosure (see note below) Notes: • Check Approvals on page 7, for the specific configuration you are about to use or install. • Use appropriate conduit seals to maintain IP or NEMA rating. Process • temperature1 • pressure (vessel)1 -40 to 200 °C (-40 to 392 °F) (at process connection with FKM O-ring) Refer to Process Pressure/Temperature derating curves on page 93. Note: The device nameplate lists the approvals that apply to your device. • General CSAUS/C, FM, CE • Radio Europe (R&TTE), FCC, Industry Canada • Hazardous FM/CSA Class II, Div. 1, Groups E, F, G, Class III ATEX II 1D; 1/2D, 2D T85 deg C Programmer (infrared keypad) Siemens Milltronics Infrared IS (Intrinsically Safe) Hand Programmer for hazardous and all other locations (battery is non-replaceable) • approval • • • • • • 1. ambient temperature interface power weight color Part Number ATEX II 1 G, EEx ia IIC T4, certificate SIRA 01ATEX2147 FM/CSA: Class I, Div. 1, Groups A, B, C, D −20 to 40 °C (−5 to 104 °F) proprietary infrared pulse signal 3 V lithium battery 150 g (0.3 lb) black 7ML1930-1BK The maximum temperature is dependent on the ambient temperature and vessel pressure. For more detail, or for other configurations, see Maximum Process Temperature Chart (UNDER REVISION) on page 92, and Process Pressure/Temperature derating curves on page 93. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 7 mmmmm Specifications Approvals Dimensions Flanged Horn Notes: • Process temperature and pressure capabilities are dependent upon information on the process device tag. Reference drawing listed on the Tag is available on our website at www.siemens.com/processautomation, on the product page for SITRANS LR260, under Process Connection Specifications. • Signal amplitude increases with horn diameter, so use the largest practical size. enclosure/electronics name-plate Specifications mmmmm 268 mm (10.6") process device tag retaining collar universal slotted flange sensor reference point 2" horn: 163 mm (6.4") horn 3" horn: 228 mm (9.0") 4" horn: 285 mm (11.2") 49 mm (1.9") 74.5 mm (2.9") 97.5 mm (3.8") Page 8 2" horn 3" horn 4" horn SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Installation WARNINGS: • Installation shall only be performed by qualified personnel and in accordance with local governing regulations. • SITRANS LR260 is to be used only in the manner outlined in this manual, otherwise protection provided by the device may be impaired. • Never attempt to loosen, remove, or disassemble process connection or instrument housing while vessel contents are under pressure. • This product is designated as a Pressure Accessory per Directive 97/23/EC and is not intended for use as a safety device. • Materials of construction are chosen based on their chemical compatibility (or inertness) for general purposes. For exposure to specific environments, check with chemical compatibility charts before installing. • The user is responsible for the selection of bolting and gasket materials which will fall within the limits of the flange and its intended use and which are suitable for the service conditions. • Improper installation may result in loss of process pressure. Notes: 1. The process pressure boundary assembly comprises the components that act as a barrier against pressure loss from the process vessel: that is, the combination of process connection body and emitter, but normally excluding the electrical enclosure. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 9 mmmmm Installation • For European Union and member countries, installation must be according to ETSI EN 302372. • Refer to the device nameplate for approval information. • The Process Device Tag shall remain with the process pressure boundary assembly1. In the event the instrument package is replaced, the Process Device Tag shall be transferred to the replacement unit. • SITRANS LR260 units are hydrostatically tested, meeting or exceeding the requirements of the ASME Boiler and Pressure Vessel Code and the European Pressure Equipment Directive. • The serial numbers stamped in each process connection body provide a unique identification number indicating date of manufacture. Example: MMDDYY – XXX (where MM = month, DD = day, YY = year, and XXX= sequential unit produced) Further markings (space permitting) indicate flange configuration, size, pressure class, material, and material heat code. Mounting location Notes: • Correct location is key to a successful application. • Avoid reflective interference from vessel walls and obstructions by following the guidelines below Nozzle design • The end of the horn must protrude a minimum of 10 mm (0.4”) to avoid false echoes being reflected from the nozzle. • Optional antenna extensions: 100 mm (3.93"), 200 mm (70.9"), 500 mm (19.69"), 1000 mm (39.4") Nozzle location Min. clearance: 10 mm (0.4") min. 1 m (39") Notes: Installation mmmmm • Beam width depends on horn size: see below. • For details on avoiding false echoes, see Auto False Echo Suppression on page 88. • Keep emission cone free of interference from ladders, pipes, I-beams or filling streams. • Avoid central locations on tall, narrow vessels. • Align the antenna so that the radar cone is perpendicular to the surface of the monitored material, if possible. (See Easy Aimer on page 12.) Page 10 emission cone beam width: 2" horn = 15° 3" horn = 10° 4" horn = 8° SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Nozzle location (continued) • • • Provide easy access for viewing the display and programming via the hand programmer. Provide an environment suitable to the housing rating and materials of construction. Provide a sunshield if the instrument will be mounted in direct sunlight. ambient temperature –40 °C to 80 °C (–40 °F to 176 °F) process temperature (with FKM O-ring) –40 to +200 °C (–40 to +392 °F) Orientation in a vessel with obstructions Polarization reference point polarization axis For best results on a vessel with obstructions, orient the front or back of the device toward the obstructions. polarization reference point 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 11 mmmmm Installation display Easy Aimer Note: When the Easy Aimer ball is loosened, the device is free to tilt to a maximum of 30°. Easy Aimer ball locking bolts top clamping plate (upper socket) 0.38" (10 mm) bottom clamping plate (lower socket) customer gasket as required [recommended thickness 1.5 to 1.8 mm (0.06 to 0.07")] customer mounting plate, as required ø 4" (102 mm) min., central opening 285 mm (11.22") Installation mmmmm 30° max. 1. Holding the electronics enclosure firmly, loosen the Easy Aimer ball locking bolts and gently reposition the enclosure. 2. Direct SITRANS LR260 so the horn antenna is pointed at an angle perpendicular to the material surface, if possible. (As a guide, aim the beam at a point approximately 2/3 of the way across the tank diameter.) 3. When the desired position is reached, retighten the 5 bolts to 15-23 N m (11 to 17 Lbf-ft). Page 12 SITRANS LR260 (HART) – INSTRUCTION MANUAL Easy Aimer 7ML19985KE01 Air Purging System (Optional) For more frequent cleaning, a purging system can be installed between the flange and the horn antenna. The system provides an 1/8" inlet (female thread) on the flange where cooling air or cleaning fluid passes through the flange and exits the inside of the horn to clean it. The customer will supply the purging medium by a manual or automatic valve system. This option is only available with the universal flange for purging shown on page 14. 1 Notes: • The Air Purge feature should not be activated with a dust cap in place. • Purge duration, pressure, and interval, will vary with each application. It is the user’s responsibility to determine the requirements depending on the application and cleaning required. • Short duration bursts of high pressure provide more effective cleaning than continuous low pressure air. • Some dust particles are highly abrasive and can be drawn into the inside of the horn during purge cleaning, damaging the internal PTFE emitter of the antenna. A replacement kit is available from your local Siemens Milltronics representative. • It is the customer’s responsibility to ensure that any vacuum or pressure in the measured vessel is maintained, considering the hole that passes through the process connection and SITRANS LR260 antenna system. Recommendation for effective cleaning Pressure: 90 to 110 psi Inlet flow: 10 SCFM 1 • Approx. inlet volume flow rate 5 SCFM 6 SCFM 8 SCFM 9 SCFM 10 SCFM The purge connection is closed by the manufacturer, using a 1/8" plug. When the plug is removed to connect a purging system, the operator is responsible for ensuring that the purging circuit conforms to "Ex" requirements: purged process for example, by fitting an NRV connection with factoryvalve. installed 1/8" NPT plug SCFM (standard cubic feet/minute) referenced to 14.7 psia, 68°F and 36% relative humidity (RH). 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 13 mmmmm 1. Air Pressure 20 40 60 80 90 Installation • Air Consumption (Flow rate versus applied pressure) Universal Slotted Flange WARNING: The user is responsible for the selection of bolting and gasket materials which will fall within the limits of the flange and its intended use and which are suitable for the service conditions. number of slotted bolt holes bolt hole circle max. diameter bolt hole circle min. diameter flange O.D. thickness Installation mmmmm section A-A Slotted Flange Dimensions (see above)1 Pipe Size Flange O.D. ThickBolt Hole Bolt Hole ness (s) Circle Max Ø Circle Min Ø 3" or 7.87" 0.38" 80 mm (200 mm) (9.65 mm) 4" or 9.00" 0.38" 100 mm (229 mm) (9.65 mm) 6" or 11.22" 0.38" 150 mm (285 mm) (9.65 mm) 1. 6.30" (160 mm) 7.52" (191 mm) 9.53" (242 mm) 5.91" (150 mm) 6.89" (175 mm) 9.45" (240 mm) Bolt Hole radius 0.38" (9.5 mm) 0.38" (9.5 mm) 0.45" (11.5 mm) No. of Slotted Holes Universal flange mates with EN 1092-1 / ASME B16.5 / JIS B2238 bolt hole pattern. Page 14 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Optional Dust Cap Note: The dust cap must be removed before using the Air Purge feature (see Air Purging System (Optional) on page 13). The dust cap fits onto the end of the horn and prevents the buildup of dust and other process material inside the horn. • It is particularly useful for applications in areas of high humidity, or with bulk solids with a high moisture content. Three sizes are available, to fit the standard 2", 3" and 4" horns. • Installation 1. Thoroughly clean inside the horn. If you remove the horn for easier cleaning, take care not to damage or bend the plastic emitter. plastic emitter groove ridge dust cap clamp screw 2. 3. 4. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 15 mmmmm Note: It is critical to ensure no moisture can be trapped inside. Installation Press the cap firmly onto the horn until the ridge inside the cap snaps into position in the groove on the outside of the horn. Hand tighten the adjustable clamp supplied to secure the cap. Use a screwdriver or nut driver to tighten the clamp screw until the clamp provides an air-tight seal. mmmmm Installation Page 16 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Wiring Power WARNINGS: The DC input terminals shall be supplied from a source providing electrical isolation between the input and output, in order to meet the applicable safety requirements of IEC 61010-1. All field wiring must have insulation suitable for rated voltages. Connecting SITRANS LR260 WARNINGS: • Check the nameplate on your instrument, to verify the approval rating. • Use appropriate conduit seals to maintain IP or NEMA rating. • Read Instructions specific to hazardous area installations on page 19. Notes: • • Use twisted pair cable: AWG 22 to 14 (0.34 mm2 to 2.5 mm2). Separate cables and conduits may be required to conform to standard instrumentation wiring practices or electrical codes. Use a 2 mm Allen key to loosen the lid-lock set screw. Unscrew the cover for access to the terminals. Use a screwdriver for added leverage, if necessary. plug1 cable gland1 (or NPT cable entry) Depending on the approval rating, glands and plugs may be supplied with your instrument. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 17 mmmmm Wiring 1. 1. 2. 3. 4. Strip the cable jacket for approximately 70 mm (2.75") from the end of the cable, and thread the wires through the gland1. Connect the wires to the terminals as shown: the polarity is identified on the terminal block. Ground the instrument according to local regulations. Tighten the gland to form a good seal. cable shield (if used) Connecting HART23 Typical PLC/mA configuration with HART active PLC power supply (2) R= 250 Ω (3) HART modem SITRANS LR260 HART communicator Wiring mmmmm 1. If cable is routed through conduit, use only approved suitable-size hubs for waterproof applications. 2. Depending on the system design, the power supply may be separate from the PLC, or integral to it. 3. Loop resistance (total of cable resistance plus 250 Ohm [resistor]) must be less than 550 Ohm for the device to function properly. Page 18 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Wiring setup for hazardous area installations (UNDER REVISION) The nameplate shown is a typical example. In all cases, check the nameplate on your instrument, and confirm the approval rating. updated graphic to come Instructions specific to hazardous area installations (Reference European ATEX Directive 94/9/EC, Annex II, 1/0/6) Note: Installation shall be performed only by qualified personnel and in accordance with local governing regulations. The following instructions apply to equipment covered by certificate number Sira 06 ATEX 9218X. 1. 2. 3. 4. For use and assembly, refer to the main instructions. The equipment is certified for use as Category II 1D, 1/2 D & 2D equipment. The Essential Health and Safety Requirements are assured by compliance with IEC 61241-0: 2004 and IEC 61241-1: 2004. The equipment may be used with dust and fibers with apparatus temperature class T (see table Thermal Data for 7ML5427 Series on page 19). Thermal Data for 7ML5427 Series Permitted ambient Device category temperature at horn antenna 1D, 1/2D, 2D 5. The equipment has not been assessed as a safety related device (as referred to by Directive 94/9/EC Annex II, clause 1.5). Installation and inspection of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice (EN 61241-14 and EN 61241 –17 in Europe). Repair of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 19 mmmmm 7. –40 °C (–40 °F) ≤ Tamb ≤ +65°C (+149 °F) Wiring 6. –40 °C (–40 °F) ≤ Tamb ≤+200°C (+392 °F) Permitted ambient temperature at electronic enclosure 8. Components to be incorporated into or used as replacements in the equipment shall be fitted by suitably trained personnel in accordance with the manufacturer’s documentation. 9. It is the user’s responsibility to ensure that a manual override is possible in order to shut down the equipment, and that protective systems are incorporated within automatic processes which deviate from the intended operating conditions, provided that this does not compromise safety. 10. Equipment Marking: The equipment marking contains at least the information on the product label. See Wiring setup for hazardous area installations (UNDER REVISION) on page 19. 11. If the equipment is likely to come into contact with aggressive substances, it is the user’s responsibility to take suitable precautions to prevent it from being adversely affected, and to ensure that the type of protection is not compromised. • Aggressive substances include, for example, acidic liquids or gases that may attack metals, or solvents that may affect polymeric materials. • Suitable precautions include, for example, regular checks as part of routine inspections, or establishing from the material’s data sheet that it is resistant to specific chemicals. SPECIAL CONDITIONS FOR SAFE USE The ‘X’ suffix to the certificate number relates to the following special condition(s) for safe use. • Wiring mmmmm • Cable or conduit entries must meet the requirements of European Directive 94/9/EC for Group II, Category 1D, 1/2D, or 2D, as appropriate, and must maintain the overall IP rating of the enclosure. For applications that require the purge feature, the user shall implement a means to ensure that combustible dust from the hazardous area cannot enter the purge supply in such a way as to compromise the area classification. Page 20 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Quick Start via local operation For more complex setups, see Appendix E: Application Example on page 98, and for the complete range of parameters see Parameter Reference on page 42. Activating SITRANS LR260 Note: Keep infrared devices such as laptops, cell phones, and PDAs, away from SITRANS LR260 to prevent inadvertent operation. Power up the instrument. SITRANS LR260 automatically starts up in Measurement (RUN) mode. Press Mode to toggle between Measurement and Program Mode. The LCD Display Measurement mode (RUN mode) 1 Normal operation 1 – toggle indicator for linear units or % 2 – selected operation: level, space, or distance 3 – measured value (level, space, or distance) 4 – units 5 – bar graph indicates level [ M] LEVEL 18.91 6 – secondary region indicates on request1 electronics temperature, echo confidence, loop current, or distance 7 – text area displays status messages 8 – device status indicator 21.40 °C DATA EXCH. Fault present S: 0 LOE 1. 7 – text area displays a fault code and an error message 8 – service required icon appears In response to a key press request. For details, see Key functions in Measurement mode on page 23. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 21 mmmmm A Quick Start Wizard provides an easy step-by-step guide to help you configure the device for a simple application. There are two ways to access the wizard: • 7-step Quick Start Wizard via the handheld programmer on page 28 • 4-step Quick Start Wizard via SIMATIC PDM on page 32 Quick Start: local SITRANS LR260 carries out its level measurement tasks according to settings made via parameters. The settings can be modified locally via the Local User Interface (LUI) which consists of an LCD display and a handheld programmer. Quick Start: local mmmmm PROGRAM mode display Navigation view current item number current menu current item menu bar (see below for details) pointer Parameter view parameter number parameter name parameter value/selection Edit view Menu bar in navigation view • • • • Page 22 A visible menu bar indicates the menu list is too long to display all items. The depth and relative position of the item band on the menu bar indicates the length of the menu list, and approximate position of the current item in the list. A deeper band indicates fewer items. A band halfway down the menu bar indicates the current item is halfway down the list. menu bar item band SITRANS LR260 (HART) – INSTRUCTION MANUAL SENSOR CAL. 2.2.1.6 LOW CALIB. PT. HIGH CALIB. PT. NEAR RANGE FAR RANGE 7ML1998JE01 Handheld Programmer (Part No. 7ML1930-1BK) Key functions in Measurement mode Key Function Updates the loop current. Result New value is displayed in LCD secondary region. Updates internal enclosure temperature New value is displayed in LCD secondary region. reading. 7ML19985KE01 Updates echo confidence value. New value is displayed in LCD secondary region. Updates distance measurement. New value is displayed in LCD secondary region. Mode opens PROGRAM mode. Opens the menu level last displayed in this power cycle, unless power has been cycled since exiting PROGRAM mode or more than 30 minutes have elapsed since PROGRAM mode was used. Then top level menu will be displayed. Right ARROW opens PROGRAM mode. Opens the top level menu. Up or Down ARROW toggles between linear units and percent. LCD displays measured value in either linear units or percent. SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 23 mmmmm Quick Start: local The programmer is ordered separately. Quick Start: local mmmmm Programming SITRANS LR260 Change parameter settings and set operating conditions to suit your specific application. See Operating via SIMATIC PDM on page 31 for remote operation. • Programming via the handheld programmer Notes: • The Quick Start wizard settings are inter-related and changes apply only after you click on Apply at the end of the Quick Start steps. • Do not use the Quick Start wizard to modify individual parameter: see instead Parameter Reference on page 42. • Initial Quick Start parameter values are not default values and do not necessarily reflect the current device configuration. • SITRANS LR260 automatically returns to Measurement mode after a period of inactivity in PROGRAM mode (between 15 seconds and 10 minutes, depending on the menu level). Parameter menus Parameters are identified by name and organized into function groups, then arranged in a 5-level menu structure (seeLCD menu structure on page 115). 1. QUICK START 2. SETUP Note: In Navigation mode ARROW keys move to the next menu item in the direction of the arrow. 2.1. DEVICE 2.2. INPUT 2.2.1. SENSOR CALIB. 2.2.4. ECHO PROC. For the complete list of parameters with instructions, see Parameter Reference on page 42. • Note: SITRANS LR260 automatically returns to Measurement mode after a period of inactivity in PROGRAM mode (between 15 seconds and 10 minutes, depending on the menu level). 1. Enter PROGRAM mode • Point the programmer at the display (from a maximum distance of 500 mm [1.6 ft.]). • Right ARROW Mode display activates PROGRAM mode and opens menu level 1. • handheld programmer (ordered separately) max. 500 mm (1.6 ft) opens the menu level last displayed in PROGRAM mode within the last 30 minutes, or menu level 1 if power has been cycled since then. Page 24 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML1998JE01 2. Navigating: key functions in Navigation mode Home Name Up or Down ARROW Function menu or parameter Scroll to previous or next menu or parameter. menu Go to first parameter in the selected menu, or open next menu. parameter Open Edit mode. Left ARROW menu or parameter Open parent menu. Mode menu or parameter Change to MEASUREMENT mode. Home menu or parameter Open top level menu: menu 1. Right ARROW 7ML19985KE01 Menu level SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 25 mmmmm Key , and then enter the menu number, for example: 2.2.1. Quick Start: local Note: For Quick Access to parameters via the handheld programmer, press Quick Start: local mmmmm 3. Editing in PROGRAM mode parameter name Selecting a listed option a. Navigate to the desired parameter. b. Press Right ARROW view. c. Press Right ARROW again to open Edit mode. The current selection is highlighted. Scroll to a new selection. d. Press Right ARROW to accept it The LCD returns to parameter view and displays the new selection. parameter number current selection to open parameter parameter number parameter name Changing a numeric value a. Navigate to the desired parameter. b. Press Right ARROW to open parameter view. The current value is displayed. c. Press Right ARROW again to open Edit mode. The current value is highlighted. d. Key in a new value. e. Press Right ARROW to accept it. The LCD returns to parameter view and displays the new selection. current value Key functions in Edit mode Key Name Up or Down ARROW Right ARROW Left ARROW: Page 26 Function Selecting options Scrolls to item. Numeric editing - Increments or decrements digits - Toggles plus and minus sign Selecting options - Accepts the data (writes the parameter) - Changes from Edit to Navigation mode Numeric editing - Moves cursor one space to the right - or with cursor on Enter sign, accepts the data and changes from Edit to Navigation mode Selecting options Cancels Edit mode without changing the parameter Numeric editing - Moves cursor to plus/minus sign if this is the first key pressed - or moves cursor one space to the left. SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML1998JE01 Key Name Function (Continued) Erases the display. Decimal point Numeric editing Enters a decimal point. Plus or Numeric minus sign editing Numeral to Numeric editing Changes the sign of the entered value. Enters the corresponding character. Requesting an Echo Profile a. In PROGRAM mode, navigate to: LEVEL METER > DIAGNOSTICS > ECHO PROFILE (3.1) b. Press Right ARROW to request a profile. c. In the Profile screen, press Up ARROW to select the Transmit icon, and Right ARROW to update the profile. d. Press Down ARROW to select the Exit icon, then Right ARROW to return to previous menu. 7ML19985KE01 DIAGNOSTICS 3.1 ECHO PROFILE MEAS. VALUES REMAIN. DEV. LIFE REMAIN. SENS. LIFE transmit icon, deselected exit icon, selected transmit icon, selected SITRANS LR260 (HART) – INSTRUCTION MANUAL exit icon, deselected Page 27 mmmmm Numeric editing Quick Start: local Clear Quick Start: local mmmmm Quick Start Wizard via the handheld programmer Notes: • The Quick Start Wizard is a complete package and the settings are inter-related. • Do not use the Quick Start wizard to modify individual parameters: see instead Parameter Reference on page 42. • Each time the Quick Start Wizard is initiated, the start-up settings are factory defaults. The Wizard will not recall previous user-defined settings. • Perform customization for your application after the quick start has been completed. • Whenever the Quick Start Wizard is used, Echo Position (2.2.4.1.2) is reset to Rising Edge. 1. Quick Start a. Point the programmer at the display (from a maximum distance of 500 mm [1.6 ft.]), then press Right ARROW to activate PROGRAM mode and open menu level 1. b. Press Right ARROW view. twice to navigate to menu item 1.1 and open parameter c. d. Press Right ARROW to open Edit mode or Down ARROW to accept default values. To change a setting, scroll to the desired item or key in a new value. e. After modifying a value, press Right ARROW f. ARROW to move to the next item. Quick Start settings take effect only after you select Yes to Apply changes in step 1.7. to accept it and press Down 1.1. Application Type Options STEEL CONCRETE Silo construction 1.2. Response Rate Sets the reaction speed of the device to measurement changes in the target range. Options SLOW MED FAST 0.1 m/minute 1.0 m/minute 10.0 m/minute Use a setting just faster than the maximum filling or emptying rate (whichever is greater). Slower settings provide higher accuracy; faster settings allow for more level fluctuation 1.3. Units Select the units for the Quick Start variables (high and low calibration point, and level, distance, or space) Options Page 28 M, CM, MM, FT, IN SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML1998JE01 1.4. Operation space level low calibration point Operation types NO SERVICE The SITRANS LR260 stops updating measurements and associated loop current. Last valid measurement is displayed. LEVEL Distance to material surface referenced from Low Calibration Point (process empty level). SPACE Distance to material surface referenced from High Calibration Point (process full level). DISTANCE Distance to material surface referenced from Sensor Reference Point. 1.5. Low Calibration Point Distance from Sensor Reference to Low Calibration Point: usually process empty level. (See 1.4. Operation for an illustration.) Values Range: 0.0000 to 30.000 m 1.6. High Calibration Point Distance from Sensor Reference to High Calibration Point: usually process full level. (See 1.4. Operation for an illustration.) Values Range: 0.0000 to 30.000 m 1.7. Apply? (Apply changes) In order to save the Quick Start settings it is necessary to select Yes to apply changes. Options YES, NO, DONE Display shows DONE when Quick Start is successfully completed. Press Mode 1. to return to Measurement mode. SITRANS LR260 is now ready to operate. The point from which High and Low Calibration points are referenced: see Dimensions on page 8 and Flanged Horn on page 8. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 29 mmmmm high calibration point distance Quick Start: local sensor reference point (flange face) Quick Start: local mmmmm Level application example The application is a steel silo containing flour that takes an average of 3 hours to fill and 3 weeks to empty. Using the Easy Aimer, the LR260 is oriented so that the emission cone is approximately perpendicular to the material surface. SITRANS LR260 Sensor Reference Point 0.5 m High Calibration Point 16 m level Low Calibration Point Quick Start Setting APPLICATION Description STEEL RESPONSE RATE SLOW UNITS Response rate = 0.1 m/minute. OPERATION LEVEL Material level referenced from Low Calibration Point. LOW CALIBRATION POINT 16 Process empty level. HIGH CALIBRATION POINT 0.5 Process full level. APPLY? (CHANGES) YES Save new settings. Fill rate = 0.09 m/minute (Low Cal Pt. minus High Cal Pt.) / fastest fill/empty time = (16 m – 0.5 m) / 180 min. = 15.5 m /180 min. = 0.09 m/min. Auto False Echo Suppression If SITRANS LR260 displays a false high level, or the reading is fluctuating between the correct level and a false high level, you can use the Auto False Echo Suppression parameters to prevent false echo detection. See 2.2.5. TVT (Auto False Echo Suppression) setup (TVT SETUP) for instructions. Page 30 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML1998JE01 Operating via SIMATIC PDM Note: For a complete list of parameters with instructions, see Parameter Reference starting on page 42. SIMATIC PDM is a software package used to commission and maintain SITRANS LR260 and other process devices. Please consult the operating instructions or online help for details on using SIMATIC PDM. (You can find more information at www.fielddevices.com: go to Products and Solutions > Products and Systems > Communications and Software > Process Device Manager.) Notes: • While the device is in PROGRAM MODE, the output remains active and continues to respond to changes in the device. • Do not use the handheld programmer at the same time as SIMATIC PDM, or erratic operation may result. SIMATIC PDM monitors the process values, alarms and status signals of the device. It allows you to display, compare, adjust, verify, and simulate process device data. For information on adjusting parameter values and viewing the results, see Changing parameter settings using SIMATIC PDM on page 36 and Parameters accessed via pull-down menus on page 36. Features of SIMATIC PDM Rev. 6.0, SP2, HF1 (or higher) The graphic interface in SITRANS LR260 makes monitoring and adjustments easy. • • • • • The graphic Quick Start Wizard provides an easy 4-step guide to help you configure the device for a simple application. See Quick Start Wizard via SIMATIC PDM on page 32 for instructions. See Online Display on page 37 to monitor process variables. See Echo profile saving on page 37 for easy echo profile comparison. See Trend Diagram (Level Trend over Time) on page 38 for Level trend monitoring. See Auto False Echo Suppression on page 39 and Manual TVT Shaper on page 40 on adjusting the TVT curve to avoid false echoes. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 31 mmmmm SIMATIC PDM Functions in SIMATIC PDM Device Description (DD) Note: SITRANS LR260 requires the DD for SIMATIC PDM version 6.0 with SP2 and HF1, or higher. You can locate the DD in Device Catalog, under Sensors/Level/Echo/Siemens Milltronics/ SITRANS LR260. Check the product page of our website at: www.siemens.com/LR260, under Downloads, to make sure you have the latest version of SIMATIC PDM, the most recent Service Pack (SP) and the most recent hot fix (HF). If you need to install a new DD, see Configuring a new device on page 32. SIMATIC PDM mmmmm Configuring a new device Note: Clicking on Cancel during an upload from device to SIMATIC PDM will result in some parameters being updated. 1. 2. 3. 4. 5. Check that you have the most recent DD that applies to your device version, and if necessary download it from the product page listed above. Save the files to your computer, and extract the zipped file to an easily accessed location. Launch SIMATIC PDM – Manager Device Catalog, browse to the unzipped DD file and select it. Launch SIMATIC Manager and create a new project for LR260. Application Guides for setting up HART devices with SIMATIC PDM can be downloaded from the product page of our website at: www.siemens.com/LR260. Open the Menu Device – Device Reset and click on OK to perform a reset to Factory Defaults. After the reset is complete upload parameters to the PC/PG. Calibrate the device. Quick Start Wizard via SIMATIC PDM The graphic Quick Start Wizard provides an easy 4-step guide to help you configure the device for a simple application. Please consult the operating instructions or online help for details on using SIMATIC PDM. (Application Guides for setting up Siemens HART instruments with SIMATIC PDM are available on our website: www.siemens.com/processautomation.) 1. 2. 3. 4. 5. Page 32 If you have not already done so, check that you have the most up-to-date Device Description (DD) for your instrument. (See Configuring a new device above.) Launch SIMATIC Manager and create a new project for LR260. Application Guides for setting up HART and PROFIBUS PA devices with SIMATIC PDM can be downloaded from the product page of our website at: www.siemens.com/LR260. Open the menu Device – Device Reset and click on OK to perform a reset to Factory Defaults. After the reset is complete upload parameters to the PC/PG. Configure the device via the Quick Start Wizard. SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Quick Start Wizard steps Notes: • The Quick Start wizard settings are inter-related and changes apply only after you click on Transfer at the end of step 4. • Do not use the Quick Start Wizard to modify individual parameters: see instead Parameter Reference on page 42. (Perform customization only after the Quick Start has been completed.) • Initial Quick Start parameter values are not default values and do not necessarily reflect the current device configuration. • Click on BACK to return and revise setting or Cancel to exit the Quick Start. Launch SIMATIC PDM, open the menu Device – Quick Start, and follow steps 1 to 4. Note: The layout of the dialog boxes shown may vary according to the resolution setting for your computer monitor. Click on NEXT to accept the default values. (Description, Message, and Installation Date fields can be left blank.) 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 33 mmmmm SIMATIC PDM Step 1 – Identification Step 2 – Application Type SIMATIC PDM mmmmm Select the application type (level) and the operation, then click on NEXT. Step 3 – Range Setup Set the parameters, and click on NEXT. Page 34 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Step 4 – Summary Check parameter settings, and click on BACK to return and revise values, or TRANSFER to transfer values to the device. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 35 mmmmm SIMATIC PDM The message Quick Setup was successful will appear. Click on OK, then click on OK again to synchronize with the device. Changing parameter settings using SIMATIC PDM Notes: • For a complete list of parameters, see Parameter Reference on page 42. • Clicking on Cancel during an upload from device to SIMATIC PDM will result in some parameters being updated. 1. 2. SIMATIC PDM mmmmm 3. Launch SIMATIC PDM, connect to SITRANS LR260, and upload data from the device. Adjust parameter values in the parameter value field then press Enter. The status fields read Changed. Open the Device menu, click on Download to device, then use File – Save, to save parameter settings. The status fields are cleared. value fields Parameters accessed via pull-down menus You have access to a number of functions via pull-down menus from the menu bar under Device or View. For a complete list see Pull-down menus via SIMATIC PDM on page 42. pull-down menus Page 36 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Online Display To compare outputs in real time, open the menu View – Display. Notes: • Double click on each axis and record the Xscale and Data Scale values, so that you can restore the default view by resetting to these values. • You can save a profile or delete a saved profile. • After saving a profile open menu View – Echo profile. save delete 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 37 mmmmm SIMATIC PDM Echo profile saving Trend Diagram (Level Trend over Time) Notes: • Double click on each axis and record the Xscale and Data Scale values, so that you can restore the default view by resetting to these values. SIMATIC PDM mmmmm Open the menu View – Trend trend line Page 38 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Auto False Echo Suppression Notes: • If possible adjust Auto False Echo Suppression parameters with an empty or almost empty vessel. There should be a minimum distance of 2 meters from the radar instrument to the material. • Set Auto False Echo Suppression and Auto Suppression Range during startup, if possible. • Before adjusting these parameters, rotate the instrument for best signal (lower false-echo amplitude). 2. 3. 4. 5. 6. Determine Auto Suppression Range (the distance within which the learned TVT will replace the default TVT). Measure the actual distance from the antenna reference point to the material surface using a rope or tape measure, and make allowances for the actual location of the LR260. Subtract 2 m (6.56 ft) from this distance, and use the resulting value. Open the menu Device – Auto False Echo Suppression. Enter the value for Auto Suppression Range and click on Set Range. Click on Learn. The Learn, On, Off, and Set Range buttons may disappear while the new curve is being learned. When buttons are visible, click on Close. Auto TVT is now on, and the learned TVT curve will be used. To turn Auto False Echo Suppression off or on, reopen menu Device – Auto False Echo Suppression and click on Off or On. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 39 mmmmm 1. SIMATIC PDM SITRANS LR260 first learns the echo profile. Then the learned profile, or part of it, is used to screen out false echoes. (See Auto False Echo Suppression on page 88 for a more detailed explanation.) Manual TVT Shaper Note: Double click on each axis and record the Xscale and Data Scale values, so that you can restore the default view by resetting to these values. This feature allows you to manually adjust the TVT curve to avoid false echoes caused by obstructions. (For an explanation see Auto False Echo Suppression on page 88.) SIMATIC PDM mmmmm Open the menu Device – TVT Shaper cursor TVT curve echo profile • • • • Page 40 Press Measure to refresh the echo profile and load the current TVT curve from the device. Change the position of the X cursor on the TVT curve using the Point+ and Point– buttons: raise and lower the curve using Offset+ and Offset–. Alternatively, enter values for Point and Offset directly into the dialog boxes. Press Transfer to Device. SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Device Reset Factory Defaults Use Factory Defaults to reset all parameters excluding device addresses to the default settings. 1. 2. Open the menu Device – Device Reset and click on OK to perform a reset to Factory Defaults. After the reset is complete, upload parameters to the PC/PG. (If you are performing a reset after replacing the device with a different instrument, do not upload parameters to the PC/PG). D/A (Digital/Analog) Trim Allows you to trim the 4 mA and 20 mA points in order to calibrate the mA output. Open the menu Device – D/A Trim. You will be prompted to attach a calibrated meter and enter the values at 4 mA and at 20 mA. Simulate AO (Analog Output) Allows you to input a simulated value in order to test the functioning of the mA connections during commissioning or maintenance of the device. To simulate a user-defined mA value: 1. Open the menu Device – Simulate AO. 2. Select Other, enter the new value, and click on OK. The message ’Field Device fixed at new value’ appears. Click on OK. 3. When you are ready to end simulation, select End and click on OK to return the device to the original output level. Set Address The default address for the device is 0. To reset the address via the handheld programmer see 5.1.Device Address on page 70. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 41 mmmmm To reset the configuration flag to zero, open the menu Device – Configuration Flag Reset and execute a reset. SIMATIC PDM Configuration Flag Reset Parameter Reference Notes: • See Programming via the handheld programmer on page 24 for detailed instructions. • Do not use the handheld programmer at the same time as SIMATIC PDM, or erratic operation may result. • Mode toggles between PROGRAM and Measurement Modes. • For Quick Access to parameters via the handheld programmer, press Home , then enter the menu number, for example: 2.2.1. Parameters are identified by name and organized into function groups. Menus arranged on up to five levels give access to associated features and options. (See LCD menu structure on page 115 for a chart.) Parameters accessible via the handheld programmer are preceded by a number. Parameters not preceded by a number are accessible only via SIMATIC PDM. Parameters mmmmm Some parameters are accessible in SIMATIC PDM via pull-down menus. Where those parameters can also be accessed via the handheld programmer, they are found in the numbered list, and directions for SIMATIC PDM are given beside the individual parameter. Page references for further information can be found under Pull-down menus via SIMATIC PDM below. Pull-down menus via SIMATIC PDM Device menus page View menus Communication path Download to device Upload to PC/PG Update Diagnostic Status Quick Start Auto False Echo Suppression TVT shaper 43 52 54 Maintenance Self test Device Reset Configuration Flag Reset Select Analog Out D/A Trim Simulate AO HART Communication 66 to 68 Toolbar 41 Status bar 41 41 100 Update Page 42 page Display Identification Trend Echo Profile Show Echo Profile Device Status Wear (powered days/poweron resets) SITRANS LR260 (HART) – INSTRUCTION MANUAL 37 38 37 37 66 7ML19985KE01 Quick Start Wizard The Quick Start wizard groups together all the settings you need to configure for a simple application. You can access it either via SIMATIC PDM, or via the handheld programmer. • • • • • The Quick Start wizard is a complete package and the settings are inter-related. Do not use the Quick Start wizard to modify individual parameters. Because the settings are inter-related, the initial Quick Start parameter values are not default values. The initial Quick Start values do not necessarily reflect the current device configuration. Perform customization of the device only after the Quick Start is completed. Note: Whenever Quick Start Wizard is used, Position is reset to Rising Edge. 1. Quick Start 1.1. Application Type Options STEEL CONCRETE Silo construction 1.2. Response Rate Sets the reaction speed of the device to measurement changes in the target range. 0.1 m/minute 1.0 m/minute 10.0m/minute Use a setting just faster than the maximum filling or emptying rate (whichever is greater). Slower settings provide higher accuracy; faster settings allow for more level fluctuation. 1.3. Units Select the units for the Quick Start variables (high and low calibration point, and level, distance, or space). Options 7ML19985KE01 M, CM, MM, FT, IN SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 43 mmmmm SLOW MED FAST Parameters Options 1.4. Operation Options SITRANS LR260 stops updating measurements and NO SERVICE associated loop current. Last valid measurement value is displayed. Distance to material surface referenced from Low LEVEL Calibration Point (process empty level). Distance to material surface referenced from High SPACE Calibration Point (process full level). Distance to material surface referenced from Sensor DISTANCE Reference Point. Operation types sensor reference point (flange face) high calibration point distance space Parameters mmmmm level low calibration point 1.5. Low Calibration Point (LOW CALIB. PT.) Distance from Sensor Reference to Low Calibration Point: usually process empty level. (See Operation types for an illustration.) Range: 0.0000 to 30.000 m Values 1.6. High Calibration Point (HIGH CALIB. PT.) Distance from Sensor Reference to High Calibration Point: usually process full level. (See Operation types for an illustration.) Values Related parameters Range: 0.0000 to 30.000 m 2.2.1.11. Near Range When setting the High Calibration Point value, note that echoes are ignored within Near Range (2.2.1.11). 1.7. Apply? (Apply changes) In order to save the Quick Start settings it is necessary to select Yes and apply changes. Options Page 44 YES, NO, DONE • Display shows DONE when Quick Start is successfully completed. • Press Mode to return to Measurement mode. SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 2. Setup Notes: • See Programming via the handheld programmer on page 24 or Operating via SIMATIC PDM on page 31 for instructions. • Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. • Values shown in the following tables can be entered via the handheld programmer. 2.1. Device 2.1.1. Firmware Revision (FIRMWARE REV.) Corresponds to the software or firmware that is embedded in the SITRANS LR260. Read only. 2.1.2. Loader Revision (LOADER REV.) Corresponds to the software used to update the SITRANS LR260. Read only. 2.1.3. Hardware Revision (HARDWARE REV.) Corresponds to the electronics hardware of the SITRANS LR260. Read only. 2.2. Input Sets antenna type. No Horn, Horn 2, Horn 3, Horn 4 Values (view only) Default is set by factory depending on horn size. 2.2.1.4. Sensor Units Units the sensor is measuring in. M, CM, MM, FT, IN Default: M Values 2.2.1.5. Operation Options 7ML19985KE01 SITRANS LR260 stops updating NO measurements and associated loop current. SERVICE Last valid measurement value is displayed. Distance to material surface referenced LEVEL from Low Calibration Point (process empty level). Distance to material surface referenced SPACE from High Calibration Point (process full level). DISDistance to material surface referenced TANCE from Sensor Reference Point. SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 45 mmmmm 2.2.1.1. Antenna Parameters 2.2.1. Sensor Calibration (SENSOR CALIB.) You can configure each of the related parameters, to suit your particular application. Operation types1 sensor reference point (flange face) high calibration point distance2 space level low calibration point 2.2.1.6. Low Calibration Pt. (LOW CALIB. PT.) Distance from Sensor Reference to Low Calibration Point (corresponding to Low Level Point). Units are defined in Sensor Units. 2 SITRANS LR260 with Easy Aimer Sensor Reference Point (flange face) High Level Point (typically 100%) Parameters mmmmm High Calibration Point Level1 Low Calibration Point Values Low Level Point (typically 0%) Range: 0 to 30 m. Default 30.000 m (dependent on horn type) 2.2.1.7. High Calibration Pt. (HIGH CALIB. PT.) Distance from Sensor Reference to High Calibration Point (corresponding to High Level Point). Units are defined in Sensor Units. (See Operation types for an illustration.) Values Related parameters Range: 0 to 30 m. Default 0.000 m 2.2.1.11. Near Range 1. The point from which level measurement is referenced. For the reference point see for each configuration, see Dimensions on page 8. 2. The value produced by the echo processing which represents the distance from sensor reference point to the target. Page 46 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 When setting the High Calibration Point value, note that echoes are ignored within Near Range (2.2.1.11). 2.2.1.11. Near Range The range in front of the device (measured from the sensor reference point) within which any echoes will be ignored, defined in sensor units. This is sometimes referred to as blanking or a dead zone. The range is dependent on the horn type and any extensions. Factory Defaults Values 2" horn 3" horn 4" horn 0.214 m (8.43") 0.278 m (10.95") 0.335 m (13.19") 2.2.1.12. Far Range Allows the material level to drop below Low Calibration Point without generating a Loss of Echo (LOE) state. Unit is defined in Sensor units. See 2.2.1.6. Low Calibration Pt. (LOW CALIB. PT.) for an illustration. Range: Options Min. = Low Calibration Pt. Max. for 2" horn = 13 m (42.65 ft) Max. for 3" horn = 23 m (75.46 ft) Max. for 4" horn = 30 m (98.43 ft) Default: Value for Low Calibration Pt. + 1 m (3.28 ft) A constant offset that can be added to Sensor value to compensate if the sensor has been changed. Units are defined in Sensor Units. Values 7ML19985KE01 Default: 0 m SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 47 mmmmm 2.2.1.24. Sensor Offset Parameters Use this feature if the measured surface can drop below the Low Cal. Point in normal operation. 2.2.4. Echo Processing (ECHO PROC.) 2.2.4.1. Echo select 2.2.4.1.1. Algorithm Selects the algorithm to be applied to the echo profile to extract the true echo. ALF Area Largest First Echo Area Largest Echo First echo AL Area Largest AF Area First LF Largest First BLF Best of Largest or First echo BL Best Largest BF Best First Last echo tF True First Options 2.2.4.1.2. Position Parameters mmmmm Defines where on the echo the distance measurement is determined. (See Echo Position Detection on page 87 for more details.) Options Rising Edge Center of Mass (COM) Hybrid (Center and CLEF) CLEF (Constrained Leading Edge Fit) Note: Whenever Quick Start Wizard is used, Position is reset to Rising Edge. 2.2.4.1.3. Echo Threshold Sets the minimum echo confidence that the echo must meet in order to prevent a Loss of Echo condition and the expiration of the LOE timer. When Echo Confidence exceeds the Echo Threshold, the echo is evaluated. Page 48 Values Range: 0 to 99 Default: 5 Related Parameters 2.4.1. Fail-safe Timer SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Use this feature when an incorrect material level is reported. 2.2.4.1.5. Echo Marker The point on the selected echo from which the measured value is taken. Values Range: 5 to 95% Default: 70% Related Parameters 2.2.4.1.2. Position 2.2.4.2. Sampling Provides a method of checking the reliability of a new echo before accepting it as the valid reading, based on numbers of samples above or below the currently selected echo. 2.2.4.2.1. Echo Lock Selects the measurement verification process. 2.2.4.2.4. Up Sampling Specifies the number of consecutive echoes that must appear above the echo currently selected, before the measurement is accepted as valid. Values Range: 1 to 50 Default: 2 2.2.4.2.5. Down Sampling Specifies the number of consecutive echoes that must appear below the echo currently selected, before the measurement is accepted as valid. Values 7ML19985KE01 Range: 1 to 50 Default: 5 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 49 mmmmm Related parameters 2.2.7.2. Fill Rate (FILL RATE/MIN) 2.2.7.3. Empty rate (EMPTY RATE/MIN) 2.2.4.2.4. Up Sampling 2.2.4.2.5. Down Sampling 2.2.4.2.6. Window Parameters Options Lock Off * Maximum Verification Material Agitator Total Lock (not recommended for radar) 2.2.4.2.6. Window A "distance window" centered on the echo1, used to derive the reading. When a new measurement is in the window, the window is re-centered and the reading is calculated. Values Range: 0 to 30 m Default: 0 When the value is 0, the window is automatically calculated after each measurement. • For slower Measurement Response values, the window is narrow. • For faster Measurement Response values, the window becomes progressively wider. Note: The echo lock window is stored as standard sample, but displayed in sensor units. Any value entered for the echo lock window will be rounded to the nearest sample. The time constant for the damping filter. The damping filter smooths out the response to a sudden change in level. This is an exponential filter and the engineering unit is always in seconds. When a change occurs in the level, the reported measurement will be at 63.2% of the change in one time constant and will be at almost full change at the end of 5 time constants. See Damping on page 90 for more detail. Parameters mmmmm 2.2.4.3. Filtering 2.2.4.3.2. Damping Filter Values Range: 0 to 1000.00 s Default: 0 s 2.2.4.3.6. Narrow Echo Filter Filters out echoes of a specific width Values Related parameters 0 = OFF greater = wider Echo Confidence Long 2.2.4.3.7. Reform Echo To remove a false echo from the Echo Profile, take its width in mm and multiply it by 0.013. Enter the result. For example, to filter out a spike with 500 mm width, enter 6.5 (the product of 500 x 0.013). When a value is keyed in, the nearest acceptable value is entered. 1. Page 50 See Echo Lock on page 87 for more detail. SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 2.2.4.3.7. Reform Echo Smooths jagged peaks in the echo profile. Reforms fragmented echoes into one echo. 0 = OFF Values Related parameters greater = wider Recommended range 10 to 20: higher is not recommended. 2.2.4.1.1. Algorithm 2.2.4.3.6. Narrow Echo Filter 2.2.4.1.5. Echo Marker 2.2.4.5. Noise 2.2.4.5.1. Confidence Measures echo reliability. It displays the echo confidence of the measurement echo from the last shot. Echo Threshold defines the minimum criterion for echo confidence. Confidence in the echo must be larger than Echo Threshold for the device to select that echo. Values (view only) 0 to 99 ---- Shot not used Related Parameters 2.2.4.1.3. Echo Threshold Displays the absolute strength (in dB referenced to 1 µV rms) of the echo selected as the measurement echo. Values (view only) –20 to 99 In PDM, open the menu View – Echo Profile. 2.2.4.5.3. Noise Average Displays the average ambient noise (in dB referenced to 1 µV rms) of a noise profile. Noise level is a combination of transient noise and receiving circuitry. After a measurement, the values from the previous noise shot will be displayed. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 51 mmmmm 2.2.4.5.2. Strength Parameters In PDM, open the menu View – Echo Profile. 2.2.5. TVT (Auto False Echo Suppression) setup (TVT SETUP) First SITRANS LR260 learns the echo profile. Then the learned profile, or part of the learned profile, is used to screen out false echoes. See Before Auto False Echo Suppression on page 53 and After Auto False Echo Suppression on page 53 for examples. 2.2.5.1. TVT Hover Level Defines how high the TVT (Time Varying Threshold) curve is placed above the noise floor of the echo profile, as a percentage of the difference between the peak of the largest echo in the profile and the noise floor. When SITRANS LR260 is located in the center of the vessel, the TVT hover level may be lowered to increase the confidence level of the largest echo. (For an illustration of the TVT curve see Before Auto False Echo Suppression on page 53.) Range: 0 to 100% Values Default: 33% 2.2.5.2. Auto False Echo Suppression Enables a ’learned’ TVT curve to be used in place of the default TVT curve. (See Auto False Echo Suppression on page 88 for an explanation) • If possible adjust Auto False Echo Suppression parameters with an empty or almost empty vessel. • Set Auto False Echo Suppression and Auto False Echo Range during startup, if possible. Parameters mmmmm Notes: OFF Options * ON Default TVT curve will be used. ’Learned’ TVT curve will be used. LEARN ’Learn’ the TVT curve. a. b. Determine Range (the distance within which the learned TVT will replace the default TVT). Measure the actual distance from the antenna reference point to the material surface using a rope or tape measure, and make allowances for the actual location of the device. Subtract 2 m (6.56 ft) from this distance, and use the resulting value. To use Auto False Echo Suppression via SIMATIC PDM: c. d. Open the menu Device – Auto False Echo Suppression and set Range. For more detail see Auto False Echo Suppression on page 39. Select Learn. The device will automatically revert to On (Use Learned TVT) after a few seconds. To set Auto False Echo Suppression via the handheld programmer: c. d. e. Page 52 Go to 2.2.5.3. Auto Suppression Range and enter new value. Press RIGHT ARROW to open Edit Mode Select Learn. The device will automatically revert to On (Use Learned TVT) after a few seconds. SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Before Auto False Echo Suppression Level (db) default TVT TVT Hover Level echo marker After Auto False Echo Suppression Level (db) level false echo echo marker 2.2.5.3. Auto Suppression Range Defines the endpoint of the Learned TVT distance. Units are defined in sensor units. Values a. b. c. Range: 0.00 to 30.00 m Default: 1.00 m Press RIGHT ARROW to open Edit mode. Enter the new value and press RIGHT ARROW to accept it. Set 2.2.5.2. Auto False Echo Suppression . 2.2.5.4. Shaper Mode Adjusts the TVT curve at a specified range. Options 7ML19985KE01 ON OFF SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 53 mmmmm Parameters learned TVT curve 2.2.5.6. TVT Type Selects the TVT shaping type to be applied to the echo profile to extract the true echo. Options Short Curved Short Flat Long Flat Long Smooth Front Long Smooth Slopes Long Smooth 2 * Short Curved 2 2.2.6. TVT shaper A breakpoint on the TVT curve, normalized to 0. To adjust the TVT curve after shape definition, see Shaper Mode on page 53. 2.2.6.1. Shaper 1-9 Values Range: –50 to 50 dB Default: 0 dB Parameters mmmmm 2.2.6.2. Shaper 10-18 Values Range: –50 to 50 dB Default: 0 dB 2.2.6.3. Shaper 19-27 Values Range: –50 to 50 dB Default: 0 dB 2.2.6.4. Shaper 28-36 Values Range: –50 to 50 dB Default: 0 dB 2.2.6.5. Shaper 37-40 Values Page 54 Range: –50 to 50 dB Default: 0 dB SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 2.2.7. Rate 2.2.7.1. Response Rate Note: Changing Response Rate resets Fill Rate, Empty Rate, Damping Filter and Echo Lock. Sets the reaction speed of the device to measurement changes. Related Response parameRate ters Options Fill Rate Empty Rate Damping Filter Echo Lock slow 0.1 m/min. 0.1 m/min. 10 s max. verifications medium 1 m/min. 1 m/min. 10 s max. verifications fast 10 m/min. 10 m/min. 0s max. verifications Use a setting just faster than the maximum filling or emptying rate (whichever is faster). Slower settings provide higher accuracy; faster settings allow for more level fluctuation. 2.2.7.2. Fill Rate (FILL RATE/MIN) Altered by Related parameters Range: 0 to 30 m / min. Default: 10 m/min. Response Rate Sensor Units Enter a value slightly greater than the maximum vessel-filling rate, in Sensor Units per minute. Options Meters/Minute Slow 0.1 Medium Fast 10 2.2.7.3. Empty rate (EMPTY RATE/MIN) Defines the maximum rate at which the reported sensor value is allowed to decrease. Adjusts the SITRANS LR260 response to decreases in the actual material level. Empty Rate is automatically updated whenever Response Rate is altered. Values Altered by 7ML19985KE01 Range: 0 to 30 m / min. Default: 10 m / min. Response Rate SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 55 mmmmm Values Parameters Defines the maximum rate at which the reported sensor value is allowed to increase. Allows you to adjust the SITRANS LR260 response to increases in the actual material level. Fill Rate is automatically updated whenever Response Rate is altered. Sensor Units Related Enter a value slightly greater than the vessel’s maximum emptying rate, in Sensor Units per minute. Options Meters/Minute Slow 0.1 Medium Fast 10 2.2.8. Transducer Block (TB) Values (for diagnostic purposes) 2.2.8.2. Level Measurement (LEVEL MEAS.) The value for level. Read Only. In SIMATIC PDM, open the menu View – Display, and select the tab Display. 2.2.8.3. Space Measurement (SPACE MEAS.) The value for space. Read Only. In SIMATIC PDM, open the menu View – Display, and select the tab Display. 2.2.8.4. Distance Measurement (DISTANCE MEAS.) Parameters mmmmm The value for distance. Read Only. In SIMATIC PDM, open the menu View – Display, and select the tab Display. 2.3. Output 2.3.1. mA Output 2.3.1.1. mA Output Value The loop current value in mA. Read Only except if the Manual option is chosen in mA Output function below (2.3.1.2). User Entry only if Manual option is chosen in 2.3.1.2. Range: 3.6 mA to 22.6 mA Values 2.3.1.2. mA Output Function (mA OUTPUT FUNC.) Alters the mA output/measurement function and allows the output to be set independently. Options Page 56 Manual Level Space Distance SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Notes: • The mA Output Function is set independently from the setting in Operation. Set Operation first and then mA Output Function. (Operation resets mA Output Function to the same value.) • The mA Output Function controls the primary value and the loop current for the STIRANS LR260. Use caution when changing the mA Output function when connected to a HART network. • The mA Output Function also affects the secondary, tertiary and quaternary variables in a HART network. • mA Output Function must be set to Manual before you can modify the mA Output Value (2.3.1.1). Remember to restore your previous setting after using mA Output Function. 2.3.1.3. 4 mA Setpoint Sets the process level corresponding to the 4 mA value. 4 mA always defaults to 0, and mA Output Function determines whether this is a Level, Space, or Distance measurement. Level and Space are measured as a percentage of the difference between High Calibration Point and Low Calibration Point. Distance is measured as a percentage of the Low Calibration Point. Sensor reference point Level Distance Space Space 4 mA 0% Distance Low Calibration Point 0% 4 mA 100% 20 mA 100% 20 mA Range: 0 to 30 m Values Default: 0.00 m (set to value corresponding to 0% as defined by mA Output Function) Related mA Output Function Parameters Enter the reading that is to correspond to a 4 mA output. Units are defined in Sensor units for Level, Space, or Distance. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 57 mmmmm Level Parameters 20 mA 100% High Cal. Point 4 mA 0% 2.3.1.4. 20 mA Setpoint Sets the process level corresponding to the 20 mA value. 20 mA always defaults to 100%, and mA Output Function determines whether this is a Level, Space, or Distance measurement. Level and Space are measured as a percentage of the difference between High Calibration Point and Low Calibration Point: Distance is measured as a percentage of Low Calibration Point. Values Range: 0 to 30 m Default: 30 m (set to value corresponding to 100% as defined by mA Output Function) Related Parameters mA Output Function Enter the reading that is to correspond to a 20 mA output. Units are defined in Sensor units for Level, Space, or Distance. 2.3.1.5. Minimum mA limit (MIN. mA LIMIT) Prevents the mA output from dropping below this minimum level for a measurement value. This does not restrict the Fail-safe or manual settings. Values Range: 3.8 to 20.5 (mA) Default: 3.8 (mA) Prevents the mA output from rising above this maximum level for a measurement value. This does not restrict the Fail-safe or manual settings. Parameters mmmmm 2.3.1.6. Maximum mA limit (MAX. mA LIMIT) Values Range: 3.8 to 20.5 (mA) Default: 20.5 (mA) 2.3.1.7. 4 mA Output Trim Calibrates the 4 mA output. The mA output of the device is pre-calibrated; however, 4 mA Output Trim can be used to trim remote displays or inputs. Values Related parameters Range: 2.0 to 6.0 (mA) 20 mA Output Trim Steps: 1. Set mA Output Function Manual. 2. Set mA Output Value to 4 mA. 3. Attach a calibrated meter and check the output at the terminals; record the remote reading in mA. 4. Enter this value in 4 mA Output Trim. 5. Restore mA Output Function to previous setting. 6. Confirm that the mA output is as expected. Page 58 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 2.3.1.8. 20 mA Output Trim Calibrates the 20 mA output. The mA output of the device is pre-calibrated; however, 20 mA Output Trim can be used to trim remote displays or inputs. Values Related parameters Range: 18.0 to 24.0 (mA) 4 mA Output Trim Steps: 1. Set mA Output Function to Manual. 2. Set mA Output Value to 20 mA. 3. Attach a calibrated meter and check the output at the terminals; record the remote reading in mA. 4. Enter this value in 20 mA Output Trim. 5. Restore mA Output Function to previous setting. 6. Confirm that the mA output is as expected. 2.4. Fail-safe 2.4.1. Fail-safe Timer Sets the time to elapse in minutes since the last valid reading, before Fail-safe State activates Values After the timer expires, the reading is set based on Fail-safe Material Level (next page). 2.4.2. Fail-safe Material Level (FAILSAFE MAT. LEVEL) The material level to be reported when the Fail-safe Timer expires. Options HI: Use 22.6 mA (max. mA Limit) as material level LO: Use 3.6 mA (min. mA Limit) as material level * HOLD: Level remains at last reading VALUE: User-selected value (defined in Fail-safe Level below) 2.4.4. Fail-safe Level Defines a user-defined level to report when the Fail-safe timer expires. Values Range: 3.6 mA to 22.6 mA Default: 22.6 mA Note: Fail-safe Material Level must be set to VALUE to use this value. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 59 mmmmm Note: The last valid reading is maintained until the Fail-safe timer expires. Parameters Range: 0.00 to 720 min. Default: 1.0 3. Diagnostics 3.1. Echo Profile Allows you to request the current echo profile either via the handheld programmer, or via SIMATIC PDM. (For more detail see Echo Processing on page 86.) To request a profile via SIMATIC PDM: a. Open the menu View – Echo Profile. b. If desired, press Save. c. To view the saved profile, open the menu View – Show Echo Profile. To request a profile via the handheld programmer: Echo confidence value Algorithm selection (First echo) Distance value transmit icon, deselected TVT curve material level exit icon, selected exit icon, deselected a. In PROGRAM mode, navigate to LEVEL METER > DIAGNOSTICS > ECHO PROFILE (3.1) Parameters mmmmm transmit icon, selected b. Press Right ARROW to request a profile. c. In the Profile screen, press Up ARROW to select the Transmit icon, and Right ARROW to update the profile. d. Press Down ARROW to select the Exit icon, then Right ARROW to return to previous menu. 3.14. Measured Values (MEAS. VALUES) 3.14.1. Current Internal Temperature (CURR. INTERN. TEMP.) Read Only. Displays (in degrees C) the current temperature on the circuit board recorded by the internal electronics. 3.14.2. Maximum Internal Temperature (MAX. INTERN. TEMP.) Read Only. Displays (in degrees C) the maximum temperature recorded by the internal electronics. The high and low values are maintained over a power cycle. Page 60 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 3.14.3. Minimum Internal Temperature (MIN. INTERN. TEMP.) Read Only. Displays (in degrees C) the minimum temperature recorded by the internal electronics. The high and low values are maintained over a power cycle. 3.15. Remaining Device Lifetime (REMAIN. DEV. LIFE.) Note: Performing a reset to Factory Defaults will reset all the Maintenance Schedule parameters to their factory defaults. The Remaining Device/Sensor Lifetime parameters set up schedules for calibration and maintenance. The device will track itself based on operating hours, instead of a calendar-based schedule, and will monitor its predicted lifetime. The maintenance warnings and alarms are communicated to the end user through status information. This information can be integrated into any Asset Management system. For optimal use, we recommend that you use SIMATIC PCS7 Asset Management Software in conjunction with SIMATIC PDM. The device monitors the predicted lifetime of the device. 3.15.1. Total Device Operating Time (TOTAL OP. TIME) Read only. Displays the amount of time the device has been operating. 3.15.2. Remaining Device Lifetime (REMAIN. LIFETIME) If the Total Expected Device Life less Total Device Operating Time is equal to or less than this limit, a Maintenance Required status is generated. Values Range: 0 to 20 years Default: 0.164 years In SIMATIC PDM, open the menu Device – Maintenance, click on Remaining Device Lifetime. a) Enable 3.15.5. Maintenance Alert Activation (ALERT ACTIVATION) . b) Modify limit values as required. Click Write to accept the changes. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 61 mmmmm 3.15.3. Maintenance Required Limit (MAINT. REQ. LIMIT) Parameters Read only. Total Expected Device Life less Total Device Operating Time. 3.15.4. Maintenance Demanded Limit (MAINT. DEM. LIMIT) If the Total Expected Device Life less Total Device Operating Time is equal to or less than this limit, a Maintenance Demanded status is generated. Range: 0 to 20 years Default: 0.019 years Values In SIMATIC PDM, open the menu Device – Maintenance, click on Remaining Device Lifetime. a) Enable 3.15.5. Maintenance Alert Activation (ALERT ACTIVATION) . b) Modify limit values as required. Click Write to accept the changes. 3.15.5. Maintenance Alert Activation (ALERT ACTIVATION) Select limits to be activated. Options Warning Limit 1 (Maintenance Required Limit) Warning Limit 2 (Maintenance Demanded Limit) Warning Limits 1 and 2 (Maintenance Required and Maintenance Demanded Limits) * OFF a) Open the menu Device – Maintenance, click on Remaining Device Lifetime. Parameters mmmmm To enable or disable Maintenance Alert Activation via PDM: b) Select either or both of Enable Maintenance Required Alert and Enable Maintenance Demanded Alert. Click Write to accept the changes. 3.15.6. Total Expected Device Life (TOTAL EXP. LIFE) The device tries to predict its overall lifetime. The factory default can be reset by the user. Values Range: 0 to 20 years Default: 10.00 years To modify the value via PDM, open the menu Device – Maintenance, click on Remaining Device Lifetime, enter the desired value then click Write to accept it. 3.15.7. Maintenance Status (MAINT. STAT.) Read only. Displays the status of the Maintenance Alerts. Options (view only) Maintenance Required Alert active Maintenance Demanded Alert Active In SIMATIC PDM, open the menu View – Display Status, click on the Maintenance tab and check the Device Lifetime Status window. Page 62 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 3.15.8. Acknowledge Status (ACK STATUS) Read only. Displays the status of the Maintenance Alerts that have been acknowledged. Options (view only) Maintenance Required Alert acknowledged Maintenance Demanded Alert acknowledged In SIMATIC PDM, open the menu View – Display Status, click on the Maintenance tab and check the Device Lifetime Status window. 3.15.9. Acknowledge (ACK) Allows you to acknowledge either a Maintenance Required or a Maintenance Demanded alert. To acknowledge an alert via PDM: a) Open the menu View – Device Status and click on the tab Maintenance. b) In the Device Lifetime section, click Acknowledge Warnings. 3.16. Remaining Sensor Lifetime (REMAIN SENS. LIFE.) The device monitors the predicted lifetime of the sensor (the components exposed to the vessel environment). 3.16.1. Total Sensor Operating Time (SENS OP. TIME) Displays the amount of time the sensor has been operating. Read only. Total Expected Sensor Life less Total Sensor Operating Time. 3.16.3. Maintenance Required Limit (MAINT. REQ. LIMIT) If the Total Expected Sensor Life less Total Sensor Operating Time is equal to or less than this limit, a Maintenance Required status is generated. Values Range: 0 to 20 years Default: 0.164 years To modify the value via PDM, open the menu Device – Maintenance and click on Remaining Sensor Lifetime. a) Enable 3.16.5. Maintenance Alert Activation (ALERT ACTIVATION) . b) Modify limit values as required. Click Write to accept the changes. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 63 mmmmm 3.16.2. Remaining Sensor Lifetime (REMAIN. LIFETIME) Parameters Can be reset to zero via the handheld programmer (after performing a service.) 3.16.4. Maintenance Demanded Limit (MAINT. DEM. LIMIT) If the Total Expected Sensor Life less Total Sensor Operating Time is equal to or less than this limit, a Maintenance Demanded status is generated Values Range: 0 to 20 years Default: 0.019 years To modify the value via PDM, open the menu Device – Maintenance and click on Remaining Sensor Lifetime. a) Enable 3.16.5. Maintenance Alert Activation (ALERT ACTIVATION) . b) Modify limit values as required. Click Write to accept the changes. 3.16.5. Maintenance Alert Activation (ALERT ACTIVATION) Select limits to be activated. Options Warning Limit 1 (Maintenance Required Limit) Warning Limit 2 (Maintenance Demanded Limit) Warning Limits 1 and 2 (Maintenance Required and Maintenance Demanded Limits) * OFF a) Open the menu Device – Maintenance, and click on Remaining Device Lifetime. Parameters mmmmm To enable or disable Maintenance Alert Activation via PDM: b) Select either or both of Enable Maintenance Required Alert and Enable Maintenance Demanded Alert. Click Write to accept the change. 3.16.6. Total Expected Sensor Life (TOTAL. EXP. LIFE) The device tries to predict its overall lifetime. The factory default can be reset by the user. Values Range: 0 to 20 years Default: 10.00 years To modify the value via PDM, open the menu Device – Maintenance, click on Remaining Sensor Lifetime, enter the desired value then click Write. 3.16.7. Maintenance Status (MAINT. STATUS) Read only. Displays the status of the Maintenance Alerts Options (view only) Maintenance Required Alert active Maintenance Demanded Alert Active Via PDM, open the menu View – Display Status, click on the Maintenance tab and check the Sensor Lifetime Status window. Page 64 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 3.16.8. Acknowledge Status (ACK. STATUS) Read only. Displays the status of the Maintenance Alerts that have been acknowledged. Maintenance Required Alert acknowledged Maintenance Demanded Alert acknowledged Options (view only) Via PDM, open the menu View – Display Status, click on the Maintenance tab and check the Sensor Lifetime Status window. 3.16.9. Acknowledge (ACK.) Allows you to acknowledge either a Maintenance Required or a Maintenance Demanded alert. To acknowledge an alert via PDM: a) Open the menu View – Device Status and click on the Maintenance tab. b) In the Device Lifetime section click on Acknowledge Warning. 4. Service 4.1. Device Reset Resets all parameter to factory defaults, with the following exceptions: • • The Lock and Unlock values are not reset. The learned TVT curve is not lost. Idle or Done (Return to previous menu) Factory Defaults To perform a reset to factory defaults via SIMATIC PDM, open the menu Device – Device Reset and click on Factory Defaults. 4.2. Manufacture Date (MANUF. DATE) The date of manufacture of the SITRANS LR260 (yy mm dd). 4.3. LCD Fast Mode Note: Affects Measurement mode only: has no effect on Navigation mode. Enables a faster rate of measurement from the device by disabling most of the display area. Only the bar graph will be refreshed when LCD Fast Mode is set to ON. Values 7ML19985KE01 ON or OFF Default: OFF SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 65 mmmmm Options Parameters Note: Following a reset to factory defaults, complete reprogramming is required. 4.4. LCD Contrast The factory setting is for optimum visibility at room temperature and in average light conditions. Extremes of temperature will lessen the contrast. Range: 0 (High contrast) to 20 (Low contrast). Default: Matches factory calibration for best visual contrast. Values Adjust the value to improve visibility in different temperatures and luminosity. Change the LCD contrast in small steps to ensure you can continue to read the display and to prevent viewing difficulties. 4.6. Powered Hours Displays the number of hours the unit has been powered up since manufacture. Via PDM, open the menu View – Wear. 4.8. Power-on Resets The number of power cycles that have occurred since manufacture. Via PDM, open the menu View – Wear. 4.11. Memory Test (MEM. TEST) Parameters mmmmm Allows verification of the RAM, EEPROM, and Flash memory of the SITRANS LR260. LCD Display Handheld programmer entry IDLE BUSY PASS FAIL Err1 P Oxcafe F Oxcafe to No test in progress. Test in progress. Memory test successful. Test failed. Test returned unexpected results. Test passed with result data. Test failed with result data. Any numeric key from 1 to 9 activates test. Press any numeric key from 1 to 9 to activate the test. The reading will display BUSY followed by the test result text. 4.16. Service Interval Allows for scheduling of service inspections. 4.16.1. Time Last Serviced (TIME LAST SERV.) Time elapsed since device was last serviced Can be reset to zero via the handheld programmer (after performing a service.) Page 66 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 4.16.2. Remaining Lifetime (REMAIN LIFETIME) Read only. Total Service Interval less Time Elapsed since last service. 4.16.3. Maintenance Required Limit (MAINT. REQ. LIMIT) If the time remaining until next service is equal to or less than this limit, a Maintenance Required status is generated. Values Range: 0 to 20 years Default: 0.164 years 4.16.4. Maintenance Demanded Limit If the time remaining until next service is equal to or less than this limit, a Maintenance Demanded status is generated. Values Range: 0 to 20 years Default: 0.019 years 4.16.5. Alert Activation Select limits to be activated. Values * Timer off On - no limits On - limit 1 On - limits 1 and 2 On - limit 2 Set time between scheduled service inspections Values Range: 0 to 20 years Default: 1.0 year 4.16.7. Maintenance Status (MAINT. STAT) Read only. Displays the status of the Maintenance Alerts. Options (view only) Maintenance Required Alert active Maintenance Demanded Alert Active In PDM, open the menu View – Display Status, click on the Maintenance tab and check the Service Schedule Status window. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 67 mmmmm Parameters 4.16.6. Service Interval 4.16.8. Acknowledge Status (ACK. STATUS) Read only. Displays the status of the Maintenance Alerts that have been acknowledged. Maintenance Required Alert acknowledged Maintenance Demanded Alert acknowledged Options (view only) In PDM, open the menu View – Display Status, click on the Maintenance tab and check the Service Schedule Status window. 4.16.9. Acknowledge (ACK.) Allows you to acknowledge either a Maintenance Required or a Maintenance Demanded alert. 4.17. Calibration Interval (CALIB. INTERVAL) Allows for scheduling of calibrations. 4.17.1. Time Last Calibrated (TIME LAST CAL.) Time elapsed since device was last calibrated. Can be reset to zero via the handheld programmer (after performing a service.) 4.17.2. Remaining Lifetime (REMAIN LIFETIME) Read only. Total Calibration Interval less Time Elapsed since last calibration. If the time remaining until next calibration is equal to or less than this limit, a Maintenance Required status is generated. Parameters mmmmm 4.17.3. Maintenance Required Limit (MAINT. REQ. LIMIT) Values Range: 0 to 20 years Default: 0.164 years 4.17.4. Maintenance Demanded Limit (MAINT. DEM. LIMIT) If the time remaining until next calibration is equal to or less than this limit, a Maintenance Demanded status is generated. Values Page 68 Range: 0 to 20 years Default: 0.019 years SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 4.17.5. Alert Activation Select limits to be activated. Values * Timer off On - no limits On - limit 1 On - limits 1 and 2 On - limit 2 4.17.6. Total Calibration Interval (TOTAL CALIB. INTRV.) Set time between scheduled calibrations. Values Range: 0 to 20 years Default: 1.0 year 4.17.7. Maintenance Status (MAINT. STAT.) Read only. Displays the status of the Maintenance Alerts. Options (view only) Maintenance Required Alert active Maintenance Demanded Alert Active In PDM, open the menu View – Display Status, click on the Maintenance tab and check the Calibration Schedule Status window. 4.17.8. Acknowledge Status (ACK. STATUS) Maintenance Required Alert acknowledged Maintenance Demanded Alert acknowledged In PDM, open the menu View – Display Status, click on the Maintenance tab and check the Calibration Schedule Status window. 4.17.9. Acknowledge (ACK.) Allows you to acknowledge either a Maintenance Required or a Maintenance Demanded alert. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 69 mmmmm Options (view only) Parameters Read only. Displays the status of the Maintenance Alerts that have been acknowledged. 5. Communication 5.1. Device Address Sets the device address or poll ID on a HART network. Any address other than 0 will cause the output current to be a fixed value, and the current will not indicate the reading. Range: 0 to 15 Default: 0 Values To set the address via the handheld programmer: • Press Right ARROW to activate PROGRAM mode and open menu level 1. • Press Down ARROW item 5). repeatedly to navigate to COMMUNICATION (menu • Press Right ARROW to display the parameter list. • Scroll to DEVICE ADDRESS and press Right ARROW view. • Press Right ARROW ARROW to open parameter to open Edit mode. Key in a new value and press Right to accept it. Parameters mmmmm 5.2. Communication Control Note: SITRANS LR260 can only reset this parameter via the handheld programmer. Enables /disables the read/write access to parameters via remote communications. Read Only Options Read Write Restricted Page 70 No changes are permitted via remote communications. Changes are permitted. Sets the status to Read Only, with the potential for another HART device to change this via remote communications. SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 6. Security 6.1. Lock Note: Do not lose this number value. Prevents any changes to parameters via the handheld programmer. Handheld programmer Values Range: 1 to 9999 1954 (unlock value) Any other value Off (enables local programming) On (disables local programming) Note: This lock applies only to the handheld programmer: it does not lock through communications. A remote master can change configuration if 5.2 Communication Control is set to allow this. To secure the programming lock: Key in any value other than the unlock value. Parameters are now locked and cannot be changed. To unlock the device and enable handheld programming changes: Key in the unlock value. Parameters are now unlocked and may be changed. 6.2. Unlock value Notes: Handheld programmer Values Range: 1 to 9999 Factory Default: 1954 –––– Display when Lock is on 7. Language Selects the language to be used on the LCD. Options 7ML19985KE01 English German French Spanish SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 71 mmmmm Stores the value to be entered in 6.1. Lock to unlock programming. If Lock is on, Unlock Value will not display the unlocked value Parameters • Default setting for 6.1 (Lock) is Unlocked. • After a new value is stored in Unlock Value (6.2), that value will be recalled after a reset to Factory Defaults. • Consult your Siemens Milltronics representative if you have forgotten the unlock value. mmmmm Parameters Page 72 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 page 68 for those parameters. Parameter Name (Parameter Number) 20 mA Output Trim 20 mA Setpoint (2.3.1.8.) 59 (2.3.1.4.) 4 mA Output Trim 4 mA Setpoint Page Number 58 (2.3.1.7.) 58 (2.3.1.3.) 57 Algorithm (2.2.4.1.1.) Application Type (1.1.) Auto False Echo Suppression (2.2.5.2.) Auto Suppression Range (2.2.5.3.) Communication Control (5.2.) Confidence (2.2.4.5.1.) Current Internal Temperature (CURR. INTERN. TEMP.) 48 43 52 53 70 51 60 (3.14.1.) Damping Filter (2.2.4.3.2.) Device Address (5.1.) 50 70 Device Reset 65 (4.1.) Distance Measurement (DISTANCE MEAS.) Down Sampling (2.2.4.2.5.) Echo Lock (2.2.4.2.1.) Echo Marker (2.2.4.1.5.) Echo Profile (3.1.) Echo Threshold (2.2.4.1.3.) Empty rate (EMPTY RATE/MIN) (2.2.7.3.) (2.2.8.4.) Fail-safe Level (2.4.4.) Fail-safe Material Level (FAILSAFE MAT. LEVEL) Fail-safe Timer (2.4.1.) Far Range (2.2.1.12.) 7ML19985KE01 (2.4.2.) SITRANS LR260 (HART) – INSTRUCTION MANUAL 56 49 49 49 60 48 55 59 59 59 47 Page 73 mmmmm Note: Maintenance Parameters are not listed below. See Remaining Device Lifetime (REMAIN. DEV. LIFE.) on page 61, Remaining Sensor Lifetime (REMAIN SENS. LIFE.) on page 63, Service Interval on page 66, and Calibration Interval (CALIB. INTERVAL) on A: Parameter List Appendix A: Alphabetical Parameter List A: Parameter List mmmmm Parameter Name (Parameter Number) Fill Rate (FILL RATE/MIN) (2.2.7.2.) Page Number 55 Firmware Revision (FIRMWARE REV.) (2.1.1.) 45 Hardware Revision (HARDWARE REV.) (2.1.3.) 45 High Calibration Pt. (HIGH CALIB. PT.) (2.2.1.7.) 46 Language (7.) LCD Contrast (4.4.) 71 66 LCD Fast Mode 65 (4.3.) Level Measurement (LEVEL MEAS.) (2.2.8.2.) Loader Revision (LOADER REV.) (2.1.2.) Lock (6.1.) Low Calibration Pt. (LOW CALIB. PT.) (2.2.1.6.) mA Output Function (mA OUTPUT FUNC.) (2.3.1.2.) mA Output Value (2.3.1.1.) Manufacture Date (MANUF. DATE) (4.2.) 56 45 71 46 56 56 65 Maximum Internal Temperature (MAX. INTERN. TEMP.) 60 (3.14.2.) Maximum mA limit (MAX. mA LIMIT) Memory Test (MEM. TEST) (2.3.1.6.) (4.11.) 58 66 Minimum Internal Temperature (MIN. INTERN. TEMP.) 61 (3.14.3.) Minimum mA limit (MIN. mA LIMIT) (2.3.1.5.) 58 Narrow Echo Filter (2.2.4.3.6.) Near Range (2.2.1.11.) 50 47 Noise 51 (2.2.4.5.) Noise Average (2.2.4.5.3.) Operation (2.2.1.5.) 51 45 Position (2.2.4.1.2.) Powered Hours (4.6.) 48 66 Power-on Resets 66 (4.8.) Reform Echo (2.2.4.3.7.) Response Rate (2.2.7.1.) 51 55 Sensor Offset 47 Sensor Units (2.2.1.24.) (2.2.1.4.) Shaper Mode (2.2.5.4.) Space Measurement (SPACE MEAS.) Page 74 45 (2.2.8.3.) SITRANS LR260 (HART) – INSTRUCTION MANUAL 53 56 7ML19985KE01 Parameter Name (Parameter Number) Page Number 51 56 (2.2.8.) TVT Hover Level (2.2.5.1.) 52 TVT Type (2.2.5.6.) Unlock value (6.2.) 54 71 Up Sampling (2.2.4.2.4.) Window (2.2.4.2.6.) 49 50 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 75 mmmmm A: Parameter List Strength (2.2.4.5.2.) Transducer Block (TB) Values (for diagnostic purposes) Appendix B: Troubleshooting Communication Troubleshooting B: Troubleshooting mmmmm Generally: 1. Check the following: • There is power at the instrument • The LCD shows the relevant data you are expecting • The device can be programmed using the hand programmer 2. 3. 4. Verify that the wiring connections are correct. Check that the device address is correctly set. If you continue to experience problems, go to our website at: www.siemens.com/processautomation, and check the FAQs for SITRANS LR260, or contact your local Siemens Milltronics representative. Specifically: 1. 2. 3. Page 76 If you try to set a SITRANS LR260 parameter via remote communications, but the parameter remains unchanged: • Some parameters can only be changed when the device is not scanning. Try putting the device in PROGRAM mode using the operating mode function. • Try setting the parameter from the keypad. (First make sure that the lock parameter [6.1] is set to the unlock value.) • The communications control parameter 5.2 must be set to Read/Write to allow you to write parameters to SITRANS LR260. If you see unanticipated displays, for example: • PROGRAM mode displayed instead of Measurement mode • the wrong parameter displayed in response to a command • a parameter displayed in response to no command make sure no infrared-capable device is close to SITRANS LR260. Any device with infrared capabilities (laptops, cell phones, PDAs) can cause interference which simulates a command to the SITRANS LR260, potentially causing it to switch modes or to change a parameter. If the operation is erratic, make sure the Hand Programmer is not being used at the same time as SIMATIC PDM. SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Device Status Icons Icon Priority Level • Maintenance alarm • Measurement values are not valid • Maintenance warning: maintenance demanded immediately • Measured signal still valid • Maintenance required • Measured signal still valid • Process value has reached an alarm limit • Process value has reached a warning limit • Process value has reached a tolerance limit • Configuration error • Device will not work because one or more parameters/ components is incorrectly configured • Configuration warning • Device can work but one or more parameters/components is incorrectly configured • Configuration changed • Device parameterization not consistent with parameterization in project. Look for info text. • Manual operation (local override) • Communication is good; device is in manual mode. • Simulation or substitute value • Communication is good; device is in simulation mode or works with substitute values. • Out of operation • Communication is good; device is out of action. SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 77 mmmmm B: Troubleshooting 7ML19985KE01 Meaning Priority Level Icon Meaning (Continued) • Data exchanged • No data exchange B: Troubleshooting mmmmm • Write access enabled • Write access disabled General Fault Codes Notes: • If more than one fault is present, the device status indicator and text for each fault alternate at 2 second intervals. • Some faults cause the device to go to Failsafe mode (Fault 52). These are indicated with an asterisk (*). General Fault Codes Code / Icon Meaning Corrective Action S: 0 The device was unable to get a measurement within the LOE Fail-safe Timer period. Possible causes: faulty installation, material buildup, foaming/other adverse process conditions, invalid calibration range. Ensure installation details are correct. Ensure no material buildup. Clean if necessary. Adjust process conditions to minimize foam or other adverse conditions. Correct range calibration. If fault persists, contact your local Siemens representative. S: 2 Unable to collect profile because of a low power condition that is outside of the operating range of the device. Repair required. Contact your local Siemens representative. S: 3 Device is nearing its lifetime limit according to the value set in Maintenance Required Limit. Replacement is recommended. S: 4 Device is nearing its lifetime limit according to the value set in Maintenance Demanded Limit. Replacement is recommended. Page 78 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 General Fault Codes (Continued) Code / Icon Meaning Corrective Action Replacement is recommended. S: 7 Sensor is nearing its lifetime limit according to the value set in Maintenance Demanded Limit. Replacement is recommended. S: 8 Service interval as defined in Maintenance Required Limit has expired. Perform service. S: 9 Service interval as defined in Maintenance Demanded Limit has expired. Perform service. S: 11 Internal temperature sensor failure. Repair required: contact your local Siemens representative. S: 12 Internal temperature of device has exceeded specifications: it is operating outside its temperature range. Relocate device and/or lower process temperature enough to cool device. Inspect for heat-related damage and contact your local Siemens representative if repair is required. Fault code will persist until a manual reset is performed using PDM or the LCD interface. S: 17 Calibration interval as defined in Maintenance Required Limit has expired. Perform calibration. S: 18 Calibration interval as defined in Maintenance Demanded Limit has expired. Perform calibration. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 79 mmmmm Sensor is nearing its lifetime limit according to the value set in Maintenance Required Limit. B: Troubleshooting S: 6 General Fault Codes (Continued) B: Troubleshooting mmmmm Code / Icon Meaning Corrective Action S: 28 Internal device failure caused by a RAM memory error. Repair required: contact your local Siemens representative. S: 29 EEPROM damaged. Repair required: contact your local Siemens representative. S: 31 Flash error. Repair required: contact your local Siemens representative. S: 33 Factory calibration for the internal temperature sensor has been lost. Repair required: contact your local Siemens representative. S: 34 Factory calibration for the device has been lost. Repair required: contact your local Siemens representative. S: 35 Factory calibration for the device has been lost. Repair required: contact your local Siemens representative. Page 80 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 General Fault Codes (Continued) Code / Icon Meaning Corrective Action Unable to start microwave module. Cycle power. If error persists, contact your local Siemens representative. S: 37 Measurement hardware problem. Cycle power. If error persists, contact your local Siemens representative. S: 38 Microwave module hardware failure: unable to calculate distance measurement. Cycle power. If fault persists, contact your local Siemens representative: repair required. S: 43 Factory calibration for the radar receiver has been lost. Repair required: contact your local Siemens representative. S: 45 No valid boot program detected: firmware corrupt. Repair required: contact your local Siemens representative. S: 48 User configuration is invalid. One or more of parameters: Low Calibration Point, High Calibration Point, and/or Auto False-Echo Suppression, are set to invalid values. Reconfigure the unit. Ensure the difference between High Calibration Point and Low Calibration Point is not less than zero; do a master reset. S: 49 EEPROM corrupt. Repair required: contact your local Siemens representative. S: 50 EEPROM corrupt. Repair required: contact your local Siemens representative. S: 51 EEPROM corrupt. Repair required: contact your local Siemens representative. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 81 mmmmm B: Troubleshooting S: 36 General Fault Codes (Continued) Code / Icon B: Troubleshooting mmmmm S: 52 S: 53 Meaning Corrective Action Fail-safe is activated. Possible causes: 1) hardware failure; 2) memory failure; 3) Fail-safe LOE timer expired – possible causes: faulty installation, material buildup, foaming/other adverse process conditions, invalid calibration range. For 3): Correct configuration; ensure installation is correct; no material buildup; adjust process conditions to minimize foaming/other adverse conditions; correct calibration range. If fault persists, or for 1) and 2), contact your local Siemens representative. Configuration lost: one or more parameter settings have been lost. This may occur after a firmware upgrade causes user parameters to be reset. Restore user parameters using SIMATIC PDM. Operation Troubleshooting Operating symptoms, probable causes, and resolutions. Symptom Cause Action level or target is out of range • check specifications • check 2.2.1.6. Low Calibration Pt. Display shows S: 0 LOE material build-up on antenna • increase 2.2.4.5.1. Confidence • clean the antenna • re-locate SITRANS LR260 Display shows S: 0 LOE location or aiming: • poor installation • flange not level Display shows S: 0 LOE Display shows S: 0 LOE antenna malfunction: • temperature too high • physical damage (LOW CALIB. PT.) • check to ensure nozzle is vertical • use2.2.5.2. Auto False Echo Suppression and check 2.2.5.3. Auto Suppression Range to ensure nozzle protrudes from end of vessel nozzle. • check 3.14.1. Current Internal Temperature (CURR. INTERN. TEMP.) • set 2.2.4.1.1. Algorithm to F (First echo) • relocate Page 82 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Cause Action (Continued) Reading does not change, but the level does Symptom SITRANS LR260 processing wrong echo, i.e. vessel wall, or structural member • re-locate SITRANS LR260 • ensure nozzle protrudes 10 mm min. • rotate instrument 90°. See Measurement is consistently off by a constant amount • setting for 2.2.1.6. Low • check distance from sensor power error • check nameplate rating against voltage supply • check power wiring or source • change barrier type, or • remove something from the loop, or • increase supply voltage • refer to2.2.4.5.1. Confidence • use 2.2.5.2. Auto False Echo Suppression and 2.2.5.3. Auto echo confidence weak Reading response slow Reads correctly but occasionally reads high when vessel is not full Level reading lower than material level 7ML19985KE01 Suppression Range • use foam deflector or stillpipe material filling • re-locate SITRANS LR260 2.2.7.2. Fill Rate (FILL RATE/ • increase measurement response if MIN) setting incorrect possible • detecting close range • clean the antenna echo • use 2.2.5.2. Auto False Echo • build up near top of Suppression and 2.2.5.3. Auto vessel or nozzle Suppression Range • nozzle problem • material is within Near • decrease 2.2.1.11. Near Range (minimum value depends on Range zone antenna type) • multiple echoes • raise SITRANS LR260 processed • ensure2.2.4.1.1. Algorithm is set to F (First echo) SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 83 mmmmm too much load resistance B: Troubleshooting Calibration Pt. (LOW reference point to 2.2.1.6. Low CALIB. PT.) not correct Calibration Pt. (LOW CALIB. PT.) • setting for 2.2.1.24. • check 2.2.1.24. Sensor Offset Sensor Offset not correct Screen blank Reading erratic Orientation in a vessel with obstructions on page 11. • use 2.2.5.2. Auto False Echo Suppression and 2.2.5.3. Auto Suppression Range mmmmm B: Troubleshooting Page 84 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Appendix C: Maintenance SITRANS LR260 requires no maintenance or cleaning under normal operating conditions. Under severe operating conditions, the horn antenna may require periodic cleaning. If cleaning becomes necessary: • Note the antenna material and the process medium, and select a cleaning solution that will not react adversely with either. • Remove the instrument from service and wipe the antenna clean using a cloth and suitable cleaning solution. Unit Repair and Excluded Liability All changes and repairs must be done by qualified personnel, and applicable safety regulations must be followed. Please note the following: • • SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 85 mmmmm 7ML19985KE01 H: HART Communications • • The user is responsible for all changes and repairs made to the device. All new components must be provided by Siemens Milltronics Process Instruments Inc. Restrict repair to faulty components only. Do not re-use faulty components. Appendix D: Technical Reference Principles of Operation SITRANS LR260 is a 2-wire 25 GHz pulse radar level transmitter for continuous monitoring of solids1. Radar level measurement uses the time of flight principle to determine distance to a material surface. The device transmits a signal and waits for the return echo. The transit time is directly proportional to the distance from the material. Pulse radar uses polarized electromagnetic waves. Microwave pulses are emitted from the antenna at a fixed repetition rate, and reflect off the interface between two materials with different dielectric constants (the atmosphere and the material being monitored). Electromagnetic wave propagation is virtually unaffected by temperature or pressure changes, or by changes in the vapor levels inside a vessel. Electromagnetic waves are slightly attenuated by dust. SITRANS LR260 consists of an enclosed electronic circuit coupled to an antenna and process connection. The electronic circuit generates a radar signal (25 GHz) that is directed to the horn. The signal is emitted from the horn, and the reflected echoes are digitally converted to an echo profile. The profile is analyzed to determine the distance from the material surface to the reference point on the instrument. This distance is used as a basis for the display of material level and mA output. Echo Processing D: Technical Reference mmmmm Process Intelligence The signal processing technology embedded in Siemens radar level devices is known as Process Intelligence. Process intelligence provides high measurement reliability regardless of the dynamically changing conditions within the vessel being monitored. The embedded Process Intelligence dynamically adjusts to the constantly changing material surfaces within these vessels. Process Intelligence is able to differentiate between the true microwave reflections from the surface of the material and unwanted reflections being returned from obstructions such as seam welds or supports within a vessel. The result is repeatable, fast and reliable measurement. This technology was developed as result of field data gained over some twenty years from more than 1,000,000 installations in many industries around the world. 1. Page 86 The microwave output level is significantly less than that emitted from cellular phones. SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Higher order mathematical techniques and algorithms are used to provide intelligent processing of microwave reflection profiles. This “knowledge based” technique produces superior performance and reliability. Time Varying Threshold (TVT) Curves A Time Varying Threshold (TVT) curve hovers above the echo profile to screen out unwanted reflections (false echoes). sensor reference point 70 High Cal. Pt. =0 obstruction at 1.2 m 10 Profile [dB] 20 30 40 50 60 TVT curve true echo false echo material level at 2.9 m echo marker Distance [M] In most cases the material echo is the only one which rises above the default TVT curve. In a vessel with obstructions a large false echo may rise above the default TVT. The Auto False Echo Suppression feature (see below) can be used to screen it out. The device characterizes all echoes that rise above the TVT as potential good echoes. Each peak is assigned a rating based on its strength, area, height above the TVT, amongst other characteristics. The true echo is selected based on the setting for the Echo selection algorithm (2.2.4.1.1. Echo Lock • Lock Off: SITRANS LR260 responds immediately to a new selected echo (within the restrictions set by the Maximum Fill / Empty Rate), but measurement reliability is affected. Echo Position Detection The echo position algorithm (2.2.4.1.2. Position) determines which point on the echo will be used to calculate the precise time of flight, and calculates the range using the calibrated propagation velocity (adjusted by a propagation factor, if necessary). 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 87 mmmmm If the echo selected by Algorithm is within the Echo Lock window, the window is centered about the echo, which is used to derive the measurement. In radar applications, two measurement verification options are used: D: Technical Reference Algorithm.). The options are Center, CLEF (Constrained Leading Edge Fit), Hybid or Rising Edge. CLEF uses the leading edge of the echo. It can be used to compensate for materials with a low dK value, which may cause the vessel bottom to be reported as the level instead of the actual material level, in low level conditions. CLEF range is the level below which the CLEF algorithm will be used: above this level the Center algorithm is used. Hybrid uses a combination of Center and CLEF, depending on the setting for CLEF range. Auto False Echo Suppression If an obstruction is causing a large echo before the material level echo, that echo will rise above the default TVT curve and may be selected as the true echo. Auto False-Echo Suppression modifies the TVT curve so that the false echo will not rise above the TVT curve. When you use Auto False Echo Suppression, the device first learns the echo profile at that moment1. A learned TVT curve follows the echo profile and rises above the false echo. You set Auto Suppression Range so that the learned profile replaces the default TVT curve up to a point past the obstruction. From that point on, the default TVT curve is used. The material level echo rises above this, and is selected as the true echo. Level (db) Example after Auto False Echo Suppression learned TVT curve D: Technical Reference mmmmm level false echo echo marker Measurement Range Near Range 2.2.1.11. Near Range programs SITRANS LR260 to ignore the zone in front of the antenna. The default blanking distance is 50 mm (1.97") from end of horn antenna. Near Range allows you to increase the blanking value from its factory default. But 2.2.5.2. Auto False Echo Suppression is generally recommended in preference to extending the blanking distance from factory values. 1. Page 88 Use Auto False Echo Suppression when the material level is substantially lower than process full level (ideally when the tank is empty or almost empty). SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Far Range In applications where the base of the vessel is conical or parabolic, a reliable echo may be available below the vessel empty distance, due to an indirect reflection path. Increasing the range extension to 30% or 40% can provide stable empty vessel readings.1 Measurement Response The measurement response (response rate) limits the maximum rate at which the display and output respond to changes in the measurement. Once the real process fill/empty rate (m/s) is established, a response rate can be selected that is slightly higher than the application rate. The response rate automatically adjusts the filters that affect the output response rate. There are three preset options: slow, medium, and fast. 2.2.7.2. Fill Rate (FILL RATE/MIN) 2.2.7.2. Fill Rate (FILL RATE/MIN)/ 2.2.4.2.1. Echo Lock 2.2.7.3. Empty rate (EMPTY RATE/MIN) 2.4.1. Fail-safe Timer (time in min.) Slow 0.1 m/min MAX. VERFICATION 100 Medium 1 m/min MAX. VERFICATION 10 10 m/min MAX. VERFICATION Fast mA Output The mA output is proportional to the level, in the range 4 to 20 mA. Generally, the output is set so that the output for 0% is 4 mA, and the output for 100% is 20 mA. 0 and 100% are percentages of the full-scale reading (m, cm, mm, ft, in). 20 mA 100% 4 mA 0% Space 4 mA 0% Distance Level Low Calibration Point 0% 4 mA 100% 20 mA 100% 20 mA When SITRANS LR260 is put into PROGRAM mode it stops responding to the process. It stores the most recent measurement, and holds the associated readings and mA signal output. The instrument reverts to the parameter last addressed during the previous program session. 1. On 30 m vessel, range extension cannot exceed 31.5 m. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 89 mmmmm High Cal. Point Distance Space D: Technical Reference Level Sensor reference point When the instrument is returned to Measurement mode, the transceiver resumes operation. The reading and mA output default to the last measurement taken. The reading and associated outputs migrate to the current process level at a rate controlled by the response rate (2.2.7.1). If SITRANS LR260 is left in PROGRAM mode for 10 minutes without input, it automatically reverts to Measurement mode. Damping A damping filter smooths out the response to a sudden change in level. This is an exponential filter and the engineering unit is always in seconds. The setting can be modified in 2.2.4.3.2. Damping Filter. Damping example Level (m) time constant = 2 seconds 4.5 input (level) change = 2 m 3.5 2.5 1.5 0.5 Time (s) input (level) Series1 Series2 In 5 time constants the output rises exponentially: from 63.2% of the change in the first time constant, to almost 100% of the change by the end of the 5th time constant. smoothed output D: Technical Reference mmmmm Loss of Echo (LOE) A loss of echo (LOE) occurs when the calculated measurement is judged to be unreliable because the echo confidence value has dropped below the echo confidence threshold. If the LOE condition persists beyond the time limit set in 2.4.1. Fail-safe Timer the LCD displays the Maintenance Required icon, and the text region displays the fault code S: 0 and the text LOE. If two faults are present at the same time, the fault code, error text, and error icon for each fault are displayed alternately. For example, Loss of Echo and Fail-safe High. S: 0 LOE S: 52 FAIL-SAFE Fail-safe Mode The purpose of the Fail-safe setting is to put the process into a safe mode of operation in the event of a fault or failure. The value to be reported in the event of a fault is selected so that a loss of power or loss of signal triggers the same response as an unsafe level. Page 90 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Fail-safe Timer Fail-safe Timer determines the time to elapse after the last valid reading before a Failsafe state is activated. Fail-safe Material Level determines the level to be reported when the Fail-safe timer expires. Upon receiving a reliable echo, the loss of echo condition is aborted, the Service Required icon and error message are cleared, and the reading and mA output return to the current level. Fail-safe Material Level When the 2.4.1. Fail-safe Timer expires, the material level to be reported is determined by 2.4.2. Fail-safe Material Level (FAILSAFE MAT. LEVEL). Fail-safe Material Level HI LO HOLD VALUE Use Maximum mA Limit as material level Use Minimum mA Limit as material level Level remains at last reading User-selected value as defined in Fail-safe Level Fail-safe Level When Fail-safe Materila level is set to Value, the Fail-safe Level defines a user-defined level to report when the Fail-safe timer expires.. Fail-safe Level Values 3.6 to 22.6 mA SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 91 mmmmm D: Technical Reference 7ML19985KE01 Maximum Process Temperature Chart (UNDER REVISION) Note: The chart below is for guidance only: Maximum Flange and Process Temperatures versus allowable ambient for flange adapter versions of SITRANS LR260 Ambient Temperature (oC) 90 80 70 60 50 40 30 flange temperature 20 10 process temperature 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 Process Flange Surface Temperature (oC) • D: Technical Reference mmmmm • The chart does not represent every possible process connection arrangement. For example, it will NOT apply if you are mounting SITRANS LR260 directly on a metallic vessel surface. The chart does not take into consideration heating from direct sunshine exposure. ambient temperature process temperature Where the chart does not apply, please use your own judgement regarding the use of SITRANS LR260. Parameter 3.14.1 is required to monitor the Internal Temperature. It gives you an excellent indication of how reliably the product will perform thermally when installed on your process vessel. 3.14.1 also allows you to decide whether or not attention should be focussed on redesigning the installation. For example, if the internal temperature exceeds the maximum allowable limit, a sun shield or a longer nozzle may be required. Engineering will use this temperature reading (3.14.1) to gauge the extent of change required to the installation in order to provide a reliable thermal-operating zone for the SITRANS LR260. WARNING: Internal temperature must not exceed 80 °C (176 °F). Page 92 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Process Pressure/Temperature derating curves Notes: • The Process Device Tag shall remain with the process pressure boundary assembly1. In the event the instrument package is replaced, the Process Device Tag shall be transferred to the replacement unit. • SITRANS LR260 units are hydrostatically tested, meeting or exceeding the requirements of the ASME Boiler and Pressure Vessel Code and the European Pressure Equipment Directive. • The serial numbers stamped in each process connection body, (flange, threaded, or sanitary), provide a unique identification number indicating date of manufacture. Example: MMDDYY – XXX (where MM = month, DD = day, YY = year, and XXX= sequential unit produced Further markings (space permitting) indicate flange configuration, size, pressure class, material, and material heat code. • • • • • The process pressure boundary assembly comprises the components that act as a barrier against pressure loss from the process vessel: that is, the combination of process connection body and emitter, but normally excluding the electrical enclosure. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 93 mmmmm 1. D: Technical Reference WARNINGS: Never attempt to loosen, remove or disassemble process connection or instrument housing while vessel contents are under pressure. This product is designated as a Pressure Accessory per Directive 97/ 23 / EC and is not intended for use as a safety device. Materials of construction are chosen based on their chemical compatibility (or inertness) for general purposes. For exposure to specific environments, check with chemical compatibility charts before installing. The user is responsible for the selection of bolting and gasket materials which will fall within the limits of the flange and its intended use and which are suitable for the service conditions. Improper installation may result in loss of process pressure and/or release of process fluids and/or gases. Horn Antenna (UNDER REVISION) 2" (50 mm), 3" (80 mm) and 4" (100 mm) Flanged Versions: JIS 10 k1 Process Connection Series: • 51242 or 51252 series flange. • Ensure your instrument has the process identification Tag showing one of this series, and 25546, 25547, 25580 or 25581 stamped on flange. pressure (bar, gauge) -50 50 100 150 200 process temperature (°C) JIS 10 k JIS 10k WARNING: Never attempt to loosen, remove or disassemble process connection or instrument housing while vessel contents are under pressure. 2" (50 mm), 3" (80 mm) and 4" (100 mm) Flanged Versions: PN16 Process Connection Series: • 51242 or 51252 series flange. • Ensure your instrument has the process identification Tag showing one of this series, and 25546, 25547, 25580 or 25581 stamped on flange. pressure (bar, gauge) D: Technical Reference mmmmm 16 14 12 10 -50 50 100 150 200 process temperature (°C) PN16 PN16 WARNING: Never attempt to loosen, remove or disassemble process connection or instrument housing while vessel contents are under pressure. 1. Page 94 Customer to provide adequate bolting and flat-faced gasket to retain vessel pressure and provide sufficient sealing. SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 2" (50 mm), 3" (80 mm) and 4" (100 mm) Flanged Versions: PN40 Process Connection Series: • 51242 or 51252 series flange. • Ensure your instrument has the process identification Tag showing one of this series, and 25546, 25547, 25580 or 25581 stamped on flange. pressure (bar, gauge) 40 35 30 25 20 15 10 -50 50 100 150 200 process temperature (°C) PN40 PN40 WARNING: Never attempt to loosen, remove or disassemble process connection or instrument housing while vessel contents are under pressure. 2" (50 mm), 3" (80 mm) and 4" (100 mm) Flanged Versions: 150 lb Process Connection Series: • 51242 or 51252 series flange. • Ensure your instrument has the process identification Tag showing one of this series, and 25546, 25547, 25580 or 25581 stamped on flange. 16 Pressure (bar, gauge) pressure (bar, gauge) 18 14 12 10 -50 50 100 150 200 process temperature (°C) 150lb 150 lb 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 95 mmmmm WARNING: Never attempt to loosen, remove or disassemble process connection or instrument housing while vessel contents are under pressure. D: Technical Reference Process Temperature (°C) 2" (50 mm), 3" (80 mm) and 4" (100 mm) Flanged Versions: 300 lb Process Connection Series: • 51242 or 51252 series flange. • Ensure your instrument has the process identification Tag showing one of this series, and 25546, 25547, 25580 or 25581 stamped on flange. pressure (bar, gauge) 45 Pressure (bar, gauge) 40 35 30 25 20 15 10 -50 50 100 processTemperature temperature Process (°C) 300 300lb 150 (°C) 200 lb WARNING: Never attempt to loosen, remove or disassemble process connection or instrument housing while vessel contents are under pressure. Loop power Typical Connection Drawing Note: Loop voltage is the voltage at the terminals of the power supply (not the D: Technical Reference mmmmm voltage at the terminals of the device). loop voltage power supply Page 96 loop resistance RL LR260 loop current IL SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Allowable operating area of SITRANS LR260 Loop Voltage versus Loop Resistance Power Supply Requirements 1000 (30.0v,845 ohms) Loop Resistance - RL 900 800 RL=44.6*VL - 493.4 700 600 500 400 (17.8v, 300 ohms) 300 ALLOWABLE OPERATING AREA RL=272.7*VL - 4554.1 200 100 10.00 (16.7v, 0 ohms) 15.00 20.00 25.00 30.00 Loop Voltage -VL Startup Behavior Notes: • SITRANS LR260 is designed to start reliably with a power supply capable of delivering at least 25 mA. • When connected to a power supply with a current limit of < 25 mA, the LR260 may not start reliably. 40 Loop Power Supply without Current Limit 35 Current (mA) Current (mA) 30 25 20 Loop Power Supply with 25 mA Current Limit 15 10 10 12 14 16 18 20 22 24 26 28 30 32 34 Time (seconds) Time (seconds) current NoNo Current Limit limit 7ML19985KE01 Current-limited power Current Limited Power Supply SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 97 mmmmm D: Technical Reference Typical Startup Current Appendix E: Application Example Note: In the applications illustrated below, values are for example purposes only. You can use this examples as setup references. Enter the values in the parameter tables to select the corresponding functions. Configure the basic settings using the Quick Start wizard parameters. (These parameters are inter-related, and changes take effect only after you select YES in step 7 to apply changes.) In each example, after performing a Quick Start, navigate to the other required parameters (either via the handheld programmer, or via SIMATIC PDM) and enter the appropriate values. Flour in steel storage vessel, level measurement Note: Minimum distance from flange face to target is limited by 2.2.1.11. Near Range. SITRANS LR260 Sensor Reference Point High Calibration Point 0.5 m To obtain level measurement/ 4 to 20 mA output proportional to flour levels: Low Calibration Pt. = vessel bottom 16 m High Calibration Pt.= 0.5 m from sensor reference point. level In the event of a loss of echo, SITRANS LR260 is to go into Fail-safe High after 2 minutes. E: Application Examples mmmmm Low Calibration Point Max.fill/empty rate = 0.1 m/ min. Page 98 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Parameter type Parameter No. and Name 1.1. Application Type 1.2. Response Rate 1.3. Units 1.4. Operation 1.5. Low Calibration Point Quick Start (LOW CALIB. PT.) Wizard 1.6. High Calibration Point parameters (HIGH CALIB. PT.) 1.7. Apply? (Apply changes) 2.4.1. Fail-safe Timer Independent 2.4.2. Fail-safe Material parameters Level (FAILSAFE MAT. LEVEL) Return to Measurement: press Mode Options/ Values Function STEEL SLOW Slow =0.1 m/minute meters LEVEL Level 16 16 m 0.5 0.5 m YES Transfers Quick Start settings to device. 2 minutes HI Failsafe level set to High to start normal operation. SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 99 mmmmm E: Application Examples 7ML19985KE01 F: HART Communications mmmmm Appendix F: HART Communications Highway Addressable Remote Transducer, HART, is an industrial protocol that is superimposed on the 4-20 mA signal. It is an open standard, and full details about HART can be obtained from the HART Communication Foundation at www.hartcomm.org SITRANS LR260 can be configured over the HART network using either the HART Communicator 375 by Fisher-Rosemount, or a software package. The recommended software package is the SIMATIC Process Device Manager (PDM) by Siemens. SIMATIC PDM This software package is designed to permit easy configuration, monitoring, and troubleshooting of HART devices. The HART DD for SITRANS LR260 was written with SIMATIC PDM in mind and has been extensively tested with this software. For more information, see Operating via SIMATIC PDM on page 31. HART Device Description (DD) In order to configure a HART device, the configurator must have the HART Device Description for the instrument in question. HART DDs are controlled by the HART Communication Foundation. Please check with the HART Communication Foundation for the availability of the HART DD for SITRANS LR260. Older versions of the library will have to be updated in order to use all the features of SITRANS LR260. Page 100 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Note: HART Communicator 375 is supported by SITRANS LR260 HART. The menu structure is aligned with the menu structure of SIMATIC PDM. SETUP DEVICE INPUT FIRMWARE REV LOADER REV HARDWARE REV SENSOR CALIB. ECHO PROC. SENSOR UNITS OPERATION LOW CALIB. PT. HIGH CALIB. PT. NEAR RANGE FAR RANGE SENSOR OFFSET ECHO SELECT SAMPLING FILTERING NOISE TVT SETUP 7ML19985KE01 ALGORITHM POSITION ECHO THRESHOLD ECHO MARKER ECHO LOCK UP SAMP. DOWN SAMP. WINDOW DAMPING FILTER NARROW ECHO FILTER REFORM ECHO CONFIDENCE STRENGTH NOISE AVERAGE TVT HOVER LEVEL AUTO ECHO SUPP AUTO SUPP RANGE SHAPER MODE TVT TYPE SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 101 mmmmm QUICK START APPLICATION TYPE RESPONSE RATE UNITS OPERATION LOW CALIB. PT. HIGH CALIB. PT. APPLY? F: HART Communications HART Communicator 375 Menu Structure F: HART Communications mmmmm TVT SHAPER RATE TB VALUES OUTPUT FAIL-SAFE MA OUTPUT SHAPER 1-9(Shaper Points 1-9) SHAPER 10-18 (Shaper Points 10-18) SHAPER 19-27 (Shaper Points 19-27) SHAPER 28-36 (Shaper Points 28-36) SHAPER 37-40 (Shaper Points 37-40) RESPONSE RATE FILL RATE/min EMPTY RATE/min LEVEL MEAS. SPACE MEAS. DISTANCE MEAS. MA OUTPUT VALUE MA OUTPUT FUNC. 4 MA SETPOINT 20 MA SETPOINT MIN. MA LIMIT MAX. MA LIMIT 4 MA OUTPUT TRIM 20 MA OUTPUT TRIM FAILSAFE TIMER FAILSAFE MAT. LEVEL FAILSAFE LEVEL DIAGNOSTICS ECHO PROFILE MEAS. VALUES CURR. INTERN. TEMP. MAX. INTERN. TEMP. MIN. INTERN TEMP. REMAIN. DEV. LIFE TOTAL OP--TIME REMAIN. LIFETIME MAINT REQ LIMIT MAINT DEM LIMIT ALERT ACTIVATION TOTAL EXP. LIFE MAINT STAT ACK STATUS ACK REMAIN. SENS. LIFE SENSOR OP--TIME REMAIN. LIFETIME MAINT REQ LIMIT MAINT DEM LIMIT ALERT ACTIVATION TOTAL EXP. LIFE MAINT STAT ACK STATUS ACK Page 102 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 DEVICE RESET MANUF. DATE LCD FAST MODE LCD CONTRAST POWERED HOURS POWERON RESETS MEM. TEST SERVICE INTERVAL TIME LAST SERV REMAIN LIFETIME MAINT REQ LIMIT MAINT DEM LIMIT ALERT ACTIVATION SERVICE INTERVAL MAINT STAT ACK STATUS ACK CALIB. INTERVAL TIME LAST CAL. REMAIN LIFETIME MAINT REQ LIMIT MAINT DEM LIMIT ALERT ACTIVATION TOTAL CALIB.INTRV MAINT STAT ACK STATUS ACK COMMUNICATION DEVICE ADDRESS COMM. CONTROL SECURITY LOCK UNLOCK VALUE LANGUAGE 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 103 mmmmm F: HART Communications SERVICE F: HART Communications mmmmm Supported HART Commands SITRANS LR260 conforms to HART rev. 5 and supports the following: Universal Commands 0, 1, 2, 3, 6, 7, 8, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22 Common Practice Commands 33, 34, 35, 36, 37, 38, 40,41, 42, 44, 45, 46, 48, 50, 51, 53, 54, 59 Device Specific Commands Command 150 Read Echo Summary Command 151 Read Echo Data Profile Command 160 Updated Read Echo Summary Command 166 Read Failsafe Command 167 Write Failsafe Command 170 Read Echo Lock Command 171 Write Echo Lock Command 172 Read TVT Command 173 Write TVT Command 174 Read TVT Shaper Command 175 Write TVT Shaper Command 178 Read Analog Special Command 179 Write Analog Special Command 182 Read Range Calibration Command 183 Write Range Calibration Command 186 Read Wear Command 206 Read Confidence Command 207 Write Confidence Threshold Command 208 Read Local Display Commands Command 209 Write Local Display Commands Universal and Common Practice Commands For details on the Universal and Common Practice Commands, please contact the HART Communication Foundation. Device Specific Commands For a document containing the Device Specific Commands, please contact Siemens Milltronics at techpubs.smpi@siemens.com. Page 104 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Appendix G: Software Revision History Software Rev. DD Rev. Date 1.00.00-01 1.00.00-01 mm/dd/yyyy Changes • Initial release SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 105 mmmmm G: Sorftware Revision 7ML19985KE01 G: Sorftware Revision mmmmm Notes Page 106 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Glossary accuracy: degree of conformity of a measure to a standard or a true value. algorithm: a prescribed set of well-defined rules or processes for the solution of a problem in a finite number of steps. ambient temperature: the temperature of the surrounding air that comes in contact with the enclosure of the device. antenna: an aerial which sends out and receives a signal in a specific direction. There are four basic types of antenna in radar level measurement, horn, parabolic, rod, and waveguide. attenuation: a term used to denote a decrease in signal magnitude in transmission from one point to another. Attenuation may be expressed as a scalar ratio of the input magnitude to the output magnitude or in decibels. Auto False-Echo Suppression: a technique used to adjust the level of a TVT curve to avoid the reading of false echoes. (See TVT.) Auto False-Echo Suppression Distance: defines the endpoint of the TVT distance. (See TVT.) This is used in conjunction with auto false echo suppression. blanking: a blind zone extending away from the reference point plus any additional shield length.The instrument is programmed to ignore this zone. capacitance: the property of a system of conductors and dielectrics that permits the storage of electricity when potential differences exist between the conductors. Its value is expressed as the ratio of a quantity of electricity to a potential difference, and the unit is a Farad. confidence: describes the quality of an echo. HIgher values represent higher quality. Confidence threshold defines the minimum value. damping: term applied to the performance of an instrument to denote the manner in which the measurement settles to its steady indication after a change in the value of the level. dB (decibel): a unit used to measure the amplitude of signals. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 107 mmmmm beam spreading: the divergence of a beam as it travels through a medium. Glossary beam width: the angle diametrically subtended by the one-half power limits (-3 dB) of the microwave beam. derating: to decrease a rating suitable for normal conditions according to guidelines specified for different conditions. dielectric: a nonconductor of direct electric current.1 dielectric constant (dK): the ability of a dielectric to store electrical potential energy under the influence of an electric field. Also known as Relative Permittivity. An increase in the dielectric constant is directly proportional to an increase in signal amplitude. The value is usually given relative to a vacuum /dry air: the dielectric constant of air is 11. echo: a signal that has been reflected with sufficient magnitude and delay to be perceived in some manner as a signal distinct from that directly transmitted. Echoes are frequently measured in decibels relative to the directly transmitted signal. echo confidence: the recognition of the validity of the echo. A measure of echo reliability. Echo Lock Window: a window centered on an echo in order to locate and display the echo’s position and true reading. Echoes outside the window are not immediately processed. Echo Marker: a marker that points to the processed echo. Echo Processing: the process by which the radar unit determines echoes. Echo Strength: describes the strength of the selected echo in dB referred to 1 µV rms. Glossary mmmmm Echo Profile: a graphical display of a processed echo. false echo: any echo which is not the echo from the desired target. Generally, false echoes are created by vessel obstructions. frequency: the number of periods occurring per unit time. Frequency may be stated in cycles per second. Hertz (Hz): unit of frequency, one cycle per second. 1 Gigahertz (GHz) is equal to 109 Hz. HART: Highway Addressable Remote Transducer. An open communication protocol used to address field instruments. horn antenna: a conical, horn-shaped antenna which focuses microwave signals. The larger the horn diameter, the more focused the radar beam. inductance: the property of an electric circuit by virtue of which a varying current induces an electromotive force in that circuit or in a neighboring circuit. The unit is a Henry. microwaves: the term for the electromagnetic frequencies occupying the portion of the radio frequency spectrum from 1 GHz to 300 GHz. 1. Many conductive liquids/electrolytes exhibit dielectric properties; the relative dielectric constant of water is 80. Page 108 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 multiple echoes: secondary echoes that appear as double, triple, or quadruple echoes in the distance from the target echo. Near Blanking: see Blanking nozzle: a length of pipe mounted onto a vessel that supports the flange. parameters: in programming, variables that are given constant values for specific purposes or processes. polarization: the property of a radiated electromagnetic wave describing the time-varying direction and amplitude of the electric field vector. polarization error: the error arising from the transmission or reception of an electromagnetic wave having a polarization other than that intended for the system. propagation factor (pf): where the maximum velocity is 1.0, pf is a value that represents a reduction in propagation velocity as a result of the wave travelling through a pipe or medium. pulse radar: a radar type that directly measures distance using short microwave pulses. Distance is determined by the return transit time. radar: radar is an acronym for RAdio Detection And Ranging. A device that radiates electromagnetic waves and utilizes the reflection of such waves from distant objects to determine their existence or position. range extension: the distance below the zero percent or empty point in a vessel. relative humidity: the ratio of the actual amount of moisture in the atmosphere to the maximum amount of moisture the atmosphere could hold (which varies depending on the air temperature). relative permittivity: see dielectric constant. repeatability: the closeness of agreement among repeated measurements of the same variable under the same conditions. shot: one transmit pulse or measurement. speed of light: the speed of electromagnetic waves (including microwave and light) in free space. Light speed is a constant 299, 792, 458 meters per second. stillpipe: a pipe that is mounted inside a vessel parallel to the vessel wall, and is open to the vessel at the bottom. 7ML19985KE01 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 109 mmmmm Glossary range: distance between a transmitter and a target. stilling-well: see stillpipe. two wire radar: a low-energy radar. Can be loop powered, analog, intrinsically safe 4 to 20 mA, or a digital (BUS) transmitter. TVT (time varying threshold): a time-varying curve that determines the threshold level above which echoes are determined to be valid. Glossary mmmmm waveguide antenna: a hollow, metallic tube that transmits a microwave signal to the product target. Page 110 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Index Abbreviations and Identifications list 3 activating LR250 21 analog output fail signal 6 in Measure mode 89 load 6 signal range 6 approvals 7 Auto False Echo Suppression explanation 88 setup 52 via PDM 38 blanking (see Near Range) 88 cables requirements 17 cleaning instructions 85 communication load 6 max. line length 6 conduits requirements 17 handheld programmer edit mode 26 measurement mode 23 navigation 25 HART device description 100 HART Communications details 100 HART version 6 hazardous area installations wiring requirements 19 Identifications and Abbreviations list 3 installation hazardous area requirements 19 internal temperature monitoring 92 device description HART 100 key functions edit mode 26 factory defaults device reset via LUI 65 device reset via PDM 41 Fail-safe settings 59 LCD display contrast adjustment 66 echo profile viewing 27 fast mode 65 measurement mode 21 PROGRAM mode 22 level application example via LUI 30 level trend viewing via PDM 40 lid-lock set screw 17 Loss of Echo (LOE) explanation 90 mA output in Measure mode 89 SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 111 mmmmm Index echo confidence parameter setup 51 echo profile viewing via LUI 27 via PDM 37 edit mode handheld programmer 26 key functions 26 enclosure opening 17 7ML19985KE01 Fail-safe Timer explanation 91 Far Range explanation 89 setup 47 function keys measurement mode 23 navigation mode 25 Near Range explanation 88 SITRANS LR 250 overview 4 SITRANS LR250 operating principles 86 specifications 5 ambient temperature 7 antenna 6 enclosure 6 environmental 7 performance 5 power 5 pressure 7 process connections 6 process temperature 7 weight 6 maintenance cleaning 85 maintenance settings 60 Measurement Response explanation 89 mounting handheld programmer access 11 housing construction 11 nozzle design 10 nozzle location 10 on vessel with obstructions 11 sunshield recommended 11 parameter settings adjust via PDM 31 performance specifications 5 polarization reference point 11 power 5 power source requirements 17 process temperature maximum 92 programmer handheld 23 technical support contact information 2 temperature de-Rating curves 93 terminals accessing 17 trend diagram level trend viewing 40 troubleshooting communications 76 operation 82 TVT curve 88 TVT Shaper manual adjustment via PDM 40 operating principles 86 Index mmmmm Quick Start launching via PDM 33 Quick Start Wizard via LUI 28 via SIMATIC PDM 32 wiring cables 17 connecting HART 18 hazardous areas 19 range extension see Far Range 89 reset factory defaults via LUI 65 factory defaults via PDM 41 settings adjust parameters via LUI 26 adjust parameters via PDM 31 SIMATIC PDM 31 features of rev. 6.0 31 Quick Start 33 simulate analog output 41 Page 112 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Notes SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 113 mmmmm Index 7ML19985KE01 mmmmm Index Page 114 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985KE01 Appendix C: menu chart LCD menu structure SITRANS LR260 (HART) – INSTRUCTION MANUAL Page 115 SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985JE01 Appendix C: menu chart LCD menu structure Notes: • In Navigation mode ARROW keys navigate the menu in the direction of the arrow.. • See See Parameter Reference on page 42. for detailed information and instructions. 1. QUICK START 1.1 APPLICATION TYPE 1.2 RESPONSE RATE 1.3 UNITS 1.4 OPERATION 1.5 LOW CALIB. PT. 1.6 HIGH CALIB. PT. 1.7 APPLY? 2. SETUP 2.1 DEVICE 2.1.1 FIRMWARE REV 2.1.2 LOADER REV 2.1.3 HARDWARE REV 2.2 INPUT 2.2.1 SENSOR CALIB. 2.2.1.4 SENSOR UNITS 2.2.1.5 OPERATION 2.2.1.6 LOW CALIB. PT. 2.2.1.7 HIGH CALIB. PT. 2.2.1.11 NEAR RANGE 2.2.1.12 FAR RANGE 2.2.1.24 SENSOR OFFSET 2.2.4 ECHO PROC. 2.2.4.1 ECHO SELECT 2.2.4.1.1 ALGORITHM 2.2.4.1.2 POSITION 2.2.4.1.3 ECHO THRESHOLD 2.2.4.1.5 ECHO MARKER 2.2.4.2 SAMPLING 2.2.4.2.1 ECHO LOCK 2.2.4.2.4 UP SAMPLING 2.2.4.2.5 DOWN SAMPLING 2.2.4.2.6 WINDOW 2.2.4.3FILTERING 2.2.4.3.2 DAMPING FILTER 2.2.4.3.6 NARROW ECHO FILTER 2.2.4.3.7 REFORM ECHO 2.2.4.5 NOISE 2.2.4.5.1 CONFIDENCE 2.2.4.5.2 STRENGTH 2.2.4.5.3 NOISE AVERAGE 2.2.5 TVT SETUP 2.2.5.1 TVT HOVER LEVEL 2.2.5.2 AUTO ECHO SUPP 2.2.5.3 AUTO SUPP RANGE Page 116 SITRANS LR260 (HART) – INSTRUCTION MANUAL 2.2.5.4 SHAPER MODE 2.2.5.6 TVT TYPE 2.2.6 TVT SHAPER 2.2.6.1 SHAPER 1-9 2.2.6.2 SHAPER 10-18 2.2.6.3 SHAPER 19-27 2.2.6.4 SHAPER 28-36 2.2.6.5 SHAPER 37-40 2.2.7 RATE 2.2.7.1 RESPONSE RATE 2.2.7.2 FILL RATE /MIN 2.2.7.3 EMPTY RATE /MIN 2.2.8 TB VALUES 2.2.8.2 LEVEL MEAS. 2.2.8.3 SPACE MEAS. 2.2.8.4 DISTANCE MEAS. 2.3 OUTPUT 2.3.1 MA OUTPUT 2.3.1.1 MA OUTPUT VALUE 2.3.1.2 MA OUTPUT FUNC. 2.3.1.3 4 MA SETPOINT 2.3.1.4 20 MA SETPOINT 2.3.1.5 MIN. MA LIMIT 2.3.1.6 MAX. MA LIMIT 2.3.1.7 4 MA OUTPUT TRIM 2.3.1.8 20 MA OUTPUT TRIM 2.4 FAIL-SAFE 2.4.1 FAILSAFE TIMER 2.4.2 FAILSAFE MAT. LEVEL 2.4.4 FAILSAFE LEVEL 3. DIAGNOSTICS 3.1 ECHO PROFILE 3.14 MEAS. VALUES 3.14.1 CURR. INTERN. TEMP. 3.14.2 MAX. INTERN. TEMP. 3.14.3 MIN. INTERN TEMP. 3.15 REMAIN. DEV. LIFE 3.15.1 TOTAL OP--TIME 3.15.2 REMAIN. LIFETIME SITRANS LR260 (HART) – INSTRUCTION MANUAL 7ML19985JE01 3. 4. 5. 7ML19985KE01 SITRANS LR260– INSTRUCTION MANUAL Page 117 mmmmm 7. LCD menus 6. 3.15.3 MAINT REQ LIMIT 3.15.4 MAINT DEM LIMIT 3.15.5 ALERT ACTIVATION 3.15.6 TOTAL EXP. LIFE 3.15.7 MAINT STAT 3.15.8 ACK STATUS 3.15.9 ACK 3.16 REMAIN. SENS. LIFE 3.16.1 SENSOR OP--TIME 3.16.2 REMAIN. LIFETIME 3.16.3 MAINT REQ LIMIT 3.16.4 MAINT DEM LIMIT 3.16.5 ALERT ACTIVATION 3.16.6 TOTAL EXP. LIFE 3.16.7 MAINT STAT 3.16.8 ACK STATUS 3.16.9 ACK SERVICE 4.1 DEVICE RESET 4.2 MANUF. DATE 4.3 LCD FAST MODE 4.4 LCD CONTRAST 4.6 POWERED HOURS 4.9 POWERON RESETS 4.11 MEM. TEST 4.16 SERVICE INTERVAL 4.16.1 TIME LAST SERV 4.16.2 REMAIN LIFETIME 4.16.3 MAINT REQ LIMIT 4.16.4 MAINT DEM LIMIT 4.16.5 ALERT ACTIVATION 4.16.6 SERVICE INTERVAL 4.16.7 MAINT STAT 4.16.8 ACK STATUS 4.16.9 ACK 4.17 CALIB. INTERVAL 4.17.1 TIME LAST CAL. 4.17.2 REMAIN LIFETIME 4.17.3 MAINT REQ LIMIT 4.17.4 MAINT DEM LIMIT 4.17.5 ALERT ACTIVATION 4.17.6 TOTAL CALIB.INTRV 4.17.7 MAINT STAT 4.17.8 ACK STATUS 4.17.9 ACK COMMUNICATION 5.1 DEVICE ADDRESS 5.2 COMM. CONTROL SECURITY 6.1 LOCK 6.2 UNLOCK VALUE LANGUAGE DIAGNOSTICS (cont’d) www.siemens.com/processautomation SST B / August 28, 07 Siemens Milltronics Process Instruments Inc. 1954Technology Drive, P.O. Box 4225 Peterborough, ON, Canada K9J 7B1 Tel: (705) 745-2431 Fax: (705) 741-0466 Email: techpubs.smpi@siemens.com Siemens Milltronics Process Instruments Inc. 2007 Subject to change without prior notice *7ml19985KE01* Printed in Canada Rev. 1.0
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