Siemens Canada Siemens Milltronics Process Instruments LR560 SITRANS LR560 Level Probing Radar User Manual LY01 LR560FF
Siemens Canada Ltd. - Siemens Milltronics Process Instruments SITRANS LR560 Level Probing Radar LY01 LR560FF
Contents
User Manual FF
Radar Transmitters SITRANS LR560 (Foundation Fieldbus) Dr Fi af rm t_ w Rev ar . e 1. 1. 000 02 .0 032 Operating Instructions 10/2010 SITRANS Safety Guidelines: Warning notices must be observed to ensure personal safety as well as that of others, and to protect the product and the connected equipment. These warning notices are accompanied by a clarification of the level of caution to be observed. Qualified Personnel: This device/system may only be set up and operated in conjunction with this manual. Qualified personnel are only authorized to install and operate this equipment in accordance with established safety practices and standards. Unit Repair and Excluded Liability: • • • • The user is responsible for all changes and repairs made to the device by the user or the user’s agent. All new components are to be provided by Siemens Milltronics Process Instruments. Restrict repair to faulty components only. Do not reuse faulty components. Warning: Cardboard shipping package provides limited humidity and moisture protection. This product can only function properly and safely if it is correctly transported, stored, installed, set up, operated, and maintained. This product is intended for use in industrial areas. Operation of this equipment in a residential area may cause interference to several frequency based communications. Note: Always use product in accordance with specifications. Copyright Siemens AG 2010. All Rights Reserved This document is available in bound version and in electronic version. We encourage users to purchase authorized bound manuals, or to view electronic versions as designed and authored by Siemens Milltronics Process Instruments. Siemens Milltronics Process Instruments will not be responsible for the contents of partial or whole reproductions of either bound or electronic versions. Disclaimer of Liability While we have verified the contents of this manual for agreement with the instrumentation described, variations remain possible. Thus we cannot guarantee full agreement. The contents of this manual are regularly reviewed and corrections are included in subsequent editions. We welcome all suggestions for improvement. Technical data subject to change. MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments. Contact SMPI Technical Publications at the following address: Technical Publications Siemens AG Siemens Milltronics Process Instruments 1954 Technology Drive, P.O. Box 4225 Peterborough, Ontario, Canada, K9J 7B1 Email: techpubs.smpi@siemens.com • • European Authorized Representative Siemens AG Industry Sector 76181 Karlsruhe Deutschland For a selection of Siemens Milltronics level measurement manuals, go to: www. siemens.com/processautomation. Under Process Instrumentation, select Level Measurement and then go to the manual archive listed under the product family. For a selection of Siemens Milltronics weighing manuals, go to: www. siemens.com/processautomation. Under Weighing Technology, select Continuous Weighing Systems and then go to the manual archive listed under the product family. © Siemens AG 2010 Table of Contents Programming ............................................................................................................................................6 Local Display Interface (LDI) ......................................................................................................7 Versions .....................................................................................................................................................7 Applications ..............................................................................................................................................7 Approvals and Certificates ...................................................................................................................7 Specifications ...................................................................................................................... 8 Dimensions ............................................................................................................................................12 Universal Slotted Flange ...........................................................................................................16 Installation ......................................................................................................................... 17 Pressure Equipment Directive, PED, 97/23/EC ...............................................................................17 Mounting location .................................................................................................................................18 Nozzle location .............................................................................................................................18 Aimer Adjustment .......................................................................................................................19 Air Purging System ...............................................................................................................................20 Purge Connection ........................................................................................................................21 Removable Display ...............................................................................................................................22 Wiring ..................................................................................................................................23 Power .......................................................................................................................................................23 Connecting SITRANS LR560 ...............................................................................................................23 Basic Configuration with Foundation Fieldbus (H1) ...........................................................25 Wiring Setups for hazardous area installations ...........................................................................26 Configuration with Foundation Fieldbus for hazardous areas ........................................26 Instructions specific to hazardous area installations ........................................................29 Local Operation .................................................................................................................30 Activating SITRANS LR560 .................................................................................................................30 The LCD Display ...........................................................................................................................31 Handheld Programmer ..............................................................................................................32 Programming SITRANS LR560 .................................................................................................32 To configure a device via the local user interface ........................................................................35 Quick Start Wizard via the LDI push buttons .......................................................................36 Quick Start Wizard via the handheld programmer .............................................................36 Requesting an Echo Profile ................................................................................................................39 Device Address ......................................................................................................................................39 mmmmm SITRANS LR560 Overview ................................................................................................. 6 Table of Contents Safety Notes .............................................................................................................................................1 Safety marking symbols ..............................................................................................................1 FCC Conformity ........................................................................................................................................1 CE Electromagnetic Compatibility (EMC) Conformity ....................................................................2 Industry Canada ......................................................................................................................................2 The Manual ...............................................................................................................................................3 Application Example .....................................................................................................................3 Technical Support ....................................................................................................................................4 Abbreviations and Identifications .............................................................................................4 Table of Contents mmmmm Level application example ...................................................................................................................40 Operating via AMS Device Manager ............................................................................41 Functions in AMS Device Manager .................................................................................................41 Key Features of AMS Device Manager version 9.0. ...........................................................42 Block location of features .........................................................................................................42 Programming via AMS Device Manager ........................................................................................43 Navigating through the parameters .......................................................................................43 Pull-down menu access ............................................................................................................43 Changing parameter settings ...................................................................................................43 Adding a new device ............................................................................................................................44 Electronic Device Description (EDD) ......................................................................................44 Startup .....................................................................................................................................................44 Configuring a new device ...................................................................................................................46 Quick Start Wizard via AMS Device Manager ....................................................................46 Changing Block Modes ........................................................................................................................49 Configure/Setup Parameters ..............................................................................................................49 Transducer Block Parameters ..................................................................................................49 Level Transducer Block Parameters .......................................................................................51 Configure/Setup (Liquid Crystal Display Block-LCD) ..........................................................59 Configure/Setup (Diagnostic Transducer Block-DIAG) .....................................................61 Configure/Setup (Resource Block - RESOURCE) ................................................................61 Device Diagnostics (Level Transducer Block - LTB) ...........................................................68 Device Diagnostics (Level Control Device Block - LCD) ....................................................70 Device Diagnostics (Diagnostic Transducer Block - DIAG) ..............................................70 Device Diagnostics (Resource Block - RESOURCE) ...........................................................70 Password Protection ............................................................................................................................74 User Manager utility ...................................................................................................................74 AMS Menu Structure ......................................................................................................75 Parameter Reference ......................................................................................................86 Quick Start .................................................................................................................................. 86 Quick Start Wizard .......................................................................................................... 86 AFES (Auto False Echo Suppression) Wizard .......................................................... 87 Copy Parameters to Display ......................................................................................... 88 Copy Parameters from Display .................................................................................... 88 Copy Firmware to Display ............................................................................................. 88 Copy Firmware from Display ........................................................................................ 89 Setup ............................................................................................................................................ 89 Identification..................................................................................................................... 89 Device ................................................................................................................................ 90 Sensor ................................................................................................................................ 90 Signal Processing............................................................................................................ 94 AIFB 1 .............................................................................................................................. 103 AIFB 2 .............................................................................................................................. 107 Measured Values ......................................................................................................... 107 Filtering ........................................................................................................................... 107 Diagnostics .............................................................................................................................. 108 Echo Profile.................................................................................................................... 108 Fault Reset ..................................................................................................................... 109 ii Appendix A: Alphabetical Parameter List .................................................................. 123 Appendix B: Troubleshooting ....................................................................................... 128 Communication Troubleshooting ....................................................................................................128 Device Status Icons ............................................................................................................................129 General Fault Codes ...........................................................................................................................130 Operation Troubleshooting ...............................................................................................................134 ..................................................................................................................................................................135 Appendix C: Maintenance ............................................................................................ 136 Unit Repair and Excluded Liability ..................................................................................................136 Appendix D: Technical Reference ............................................................................... 137 Principles of Operation ......................................................................................................................137 Process Variables ......................................................................................................................137 Echo Processing ..................................................................................................................................138 Process Intelligence .................................................................................................................138 Echo Selection ...........................................................................................................................138 Measurement Range .........................................................................................................................143 Measurement Response ...................................................................................................................144 Damping .................................................................................................................................................144 Loss of Echo (LOE) ...............................................................................................................................144 iii mmmmm 109 109 109 110 110 111 113 115 117 119 119 119 119 119 120 120 120 120 120 121 121 121 121 121 121 121 122 122 Table of Contents Trend ............................................................................................................................... Electronics Temperature ............................................................................................ Peak Values ................................................................................................................... Service...................................................................................................................................... Master Reset................................................................................................................. Remaining Device Lifetime ........................................................................................ Remaining Sensor Lifetime ........................................................................................ Service Schedule ......................................................................................................... Calibration Schedule ................................................................................................... Powered Hours............................................................................................................. Power-on Resets.......................................................................................................... Menu Timeout ............................................................................................................... LCD Backlight ................................................................................................................ LCD Contrast.................................................................................................................. Secondary Value .......................................................................................................... Simulate Enable ............................................................................................................ Demo Mode ................................................................................................................... Communication....................................................................................................................... Tag ................................................................................................................................... Device Address............................................................................................................. Manufacturer ................................................................................................................ Device Type Identification.......................................................................................... Device Revision ............................................................................................................ ITK Version..................................................................................................................... Security..................................................................................................................................... Remote Access............................................................................................................. Local Access ................................................................................................................. Language.................................................................................................................................. Table of Contents mmmmm Loss of Echo (LOE) Timer (2.3.4.) ............................................................................................145 Temperature derating curves ...........................................................................................................145 Appendix E: Communications ..................................................................................... 147 Foundation Fieldbus (FF) Protocol .........................................................................................147 Field Communicator 375 (FC375) ............................................................................................147 Appendix F: Firmware Revision History ..................................................................... 148 Glossary ............................................................................................................................ 149 Index .................................................................................................................................. 153 LCD menu structure ....................................................................................................... 155 iv Safety Notes Special attention must be paid to warnings and notes highlighted from the rest of the text by grey boxes.1) Note: means important information about the product or that part of the operating manual. In manual On product Description Earth (ground) Terminal Protective Conductor Terminal (Label on product: yellow background.) WARNING: refer to accompanying documents (manual) for details. FCC Conformity US Installations only: Federal Communications Commission (FCC) rules WARNING: Changes or modifications not expressly approved by Siemens Milltronics could void the user’s authority to operate the equipment. Notes: • This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. • This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference to radio communications, in which case the user will be required to correct the interference at his own expense. 1) This symbol is used when there is no corresponding caution symbol on the product. 7ML19985LY01 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS Page 1 mmmmm Safety marking symbols SITRANS LR560 (FF) WARNING symbol relates to a caution symbol on the product, and means that failure to observe the necessary precautions can result in death, serious injury, and/or considerable material damage. WARNING symbol, used when there is no corresponding caution symbol on the product, means that failure to observe the necessary precautions can result in death, serious injury, and/or considerable material damage. CE Electromagnetic Compatibility (EMC) Conformity SITRANS LR560 (FF) mmmmm This equipment has been tested and found to comply with the following EMC Standards: EMC Standard Title CISPR 11:2004/EN 55011:1998+A1:1999&A2:2002, CLASS B Limits and methods of measurements of radio disturbance characteristics of industrial, scientific, and medical (ISM) radio-frequency equipment. EN 61326:1997+A1:1998+A2:2001+A3:2003 (IEC 61326:2002) Electrical Equipment for Measurement, Control and Laboratory Use – Electromagnetic Compatibility. EN61000-4-2:2001 Electromagnetic Compatibility (EMC) Part 4-2:Testing and measurement techniques – Electrostatic discharge immunity test. EN61000-4-3:2002 Electromagnetic Compatibility (EMC) Part 4-3: Testing and measurement techniques – Radiated, radio-frequency, electromagnetic field immunity test. EN61000-4-4:2004 Electromagnetic Compatibility (EMC) Part 4-4: Testing and measurement techniques – Electrical fast transient/burst immunity test. EN61000-4-5:2001 Electromagnetic Compatibility (EMC) Part 4-5: Testing and measurement techniques – Surge immunity test. EN61000-4-6:2004 Electromagnetic Compatibility (EMC) Part 4-6: Testing and measurement techniques – Immunity to conducted disturbances, induced by radio-frequency fields. EN61000-4-8:2001 Electromagnetic Compatibility (EMC) Part 4-8: Testing and measurement techniques – Power frequency magnetic field immunity test. Industry Canada a) b) c) Page 2 Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. This device shall be installed and operated in a completely enclosed container to prevent RF emission which otherwise can interfere with aeronautical navigation. Installation shall be done by trained installers, in strict compliance with the manufacturer’s instructions. The use of this device is on a “no-interference, no-protection” basis. That is, the user shall accept operations of high-powered radar in the same frequency band which may interfere with or damage this device. On the other hand, level probing devices found to interfere with primary licensing operations will be required to be removed at the user’s expense. SITRANS LR560 (FF) – OPERATING INSTRUCTIONS 7ML19985LY01 d) This level probing device is only permitted for installation inside enclosed containers. The installer/user of this device shall ensure that it is at least 10 km from the Penticton radio astronomy station (British Columbia latitude: 49° 19' 12" N, longitude: 119° 37'12" W). For devices not meeting this 10 km separation (e.g. the Okanagan Valley, British Columbia) the installer/ user must coordinate with and obtain the written concurrence of the Director of the Penticton radio astronomy station before the equipment can be installed or operated. The Penticton contact is Tel: 250-493-2277/ fax: 250-493-7767. (In case of difficulty, the Manager, Radio Equipment Standards, Industry Canada, may also be contacted.) The Manual This manual will help you set up your SITRANS LR560 for optimum performance. Foundation Fieldbus for Level instruments (7ML19985MP01) manual provides details on FF communication. 1) We always welcome suggestions and comments about manual content, design, and accessibility. Please direct your comments to techpubs.smpi@siemens.com. For other Siemens Milltronics level measurement manuals, go to: www.siemens.com/level, and look under Level Measurement. Application Example The application example used in this manual illustrates a typical installation using SITRANS LR560. (See Level application example on page 40.) Because there is often a range of ways to approach an application, other configurations may also apply. In all examples, substitute your own application details. If the example does not apply to your application, check the applicable parameter reference for the available options. 1) FOUNDATION™ Fieldbus is a trademark of Fieldbus Foundation. 7ML19985LY01 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS Page 3 mmmmm • This product is intended for use in industrial areas. Operation of this equipment in a residential area may cause interference to several frequency based communications. • Please follow the installation and operating procedures for a quick, trouble-free installation and to ensure the maximum accuracy and reliability of your SITRANS LR560. • This manual applies to the SITRANS LR560 (FOUNDATION™ Fieldbus)1) only. SITRANS LR560 (FF) Notes: Technical Support Support is available 24 hours a day. SITRANS LR560 (FF) mmmmm To find your local Siemens Automation Office address, phone number and fax number go to: www.siemens.com/automation/partner • Click on the tab Contact, select Service, then click Service again to find your product group (+Automation Technology > +Sensor Systems >+Process Instrumentation > +Level Measurement > +Continous). Select Radar. • Select the country followed by the City/Region. • Select Technical Support under Service. For on-line technical support go to: www.siemens.com/automation/support-request • • Enter the device name (SITRANS LR560) or order number, then click on Search, and select the appropriate product type. Click on Next. You will be prompted to enter a keyword describing your issue. Then either browse the relevant documentation, or click on Next to email a detailed description of your issue to Siemens Technical Support staff. Siemens IA/DT Technical Support Center: phone +49 (0)911 895 7 222 Abbreviations and Identifications Short form Long Form AIFB Analog Input Function Block CE / FM / CSA Conformité Européenne / Factory Mutual / Canadian Standards Association safety approval DCS Distributed Control System process control Description DD See EDD DIAG TB Diagnostic Transducer Block dK dielectric constant EDD Electronic Device Description (also referred to as DD) FF Foundation Fieldbus communication protocol FMCW Frequency Modulated Continous Wave radar principle Page 4 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS Units 7ML19985LY01 Short form Long Form H1 31.25 kbps 2-wire fieldbus protocol HSE High Speed Ethernet ITK Interoperability Test Kit Ii Input current mA Io Output current mA LAS Link Active Scheduler LCD Liquid Crystal Display LDI Local Display Interface LTB Level Transducer Block LUI Local User Interface view outputs via LCD display; make modifications via push buttons or handheld programmer μs microsecond 10-6 PED Pressure Equipment Directive safety approval PID FB Proportional Integral Derivative Function Block ppm parts per million PV Primary Value RES Resource Block SELV Safety extra low voltage Description Units (cont’d) communication protocol Second measured value SV Secondary Value equivalent value TVT Time Varying Threshold sensitivity threshold Ui Input voltage Uo Output voltage 7ML19985LY01 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS Page 5 mmmmm SITRANS LR560 (FF) removable display with push buttons SITRANS LR560 (FF) mmmmm SITRANS LR560 Overview SITRANS LR560 is a 2-wire, 78 GHz FMCW radar level transmitter for continuous monitoring of solids in vessels to a range of 100 m (329 ft). The plug and play performance is ideal for all solids applications, including those with extreme dust and high temperatures to +200 °C (+392 °F). The device consists of an electronic circuit coupled to a lens antenna and flange for quick and easy positioning. The main benefits of using 78 GHz over devices using lower frequency are: • very narrow beam, so device is insensitive to mounting nozzle interference and vessel obstructions. • short wavelength yields very good reflection properties on sloped solids, so aiming towards material angle of repose is usually not necessary. The technology is very tolerant of buildup on the lens antenna, however an air purge inlet is provided for periodic cleaning if required. SITRANS LR560 supports Foundation Fieldbus communication protocol, and AMS Device Manager software. Signals are processed using Process Intelligence which has been field-proven in over 1,000,000 applications worldwide (ultrasonic and radar). This device can be configured as an FF (H1) Link Master. Programming SITRANS LR560 is very easy to install and configure via an optional graphical local display interface (LDI). You can modify the built-in parameters either locally, using the control buttons or the infrared handheld programmer, or from a remote location using one of the following options: • PROFIBUS PA [using SIMATIC PDM, or FDT (such as PACTware). See SITRANS LR560 (PROFIBUS PA) Instruction Manual for more information.] • HART [using handheld 375 Field Communicator, SIMATIC PDM, AMS, or FDT (such as PACTware). See SITRANS LR560 (mA/HART) Instruction Manual for more information.] • Foundation Fieldbus (FF) [using handheld 375 Field Communicator, an FF host system, or AMS]. Once programmed, the graphic Local Display Interface (LDI) can be removed if desired and used to transfer parameters to multiple SITRANS LR560s. Page 6 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS 7ML19985LY01 Local Display Interface (LDI) • • • • • Versions Two different versions of the LR560 are available: • 40 m range, 100 °C maximum process temperature • 100 m range, 200 °C maximum process temperature Applications • • cement powder, plastic powder/pellets, grain, flour, coal, and other applications solids bulk storage vessels Approvals and Certificates SITRANS LR560 is available with General Purpose or Hazardous approvals. For details see Approvals on page 10. Application Type Nonhazardous LR560 Version General Purpose Approval Rating CSAUS/C, FM, CE, C-TICK Non-Sparking/ ATEX II 3G Ex nA/nL IIC T4 Gc Energy Limited Hazardous Dust Ignition Proof Non-incendive 7ML19985LY01 Valid for: Wiring N. America, Europe See page 23 Europe See page 28 ATEX II 1D, 1/2D, 2D IECEx SIR 09.0149X Ex ta IIIC T139 oC Da Europe and See International page 28 FM/CSA: Class II, Div. 1, Groups E, F, G Class III T4 US/Canada See page 28 FM/CSA: Class I, Div. 2, Groups A, B, C, D T4 US/Canada See page 28 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS Page 7 mmmmm SITRANS LR560 (FF) • LDI may be ordered installed or added later as an option can be mounted in 1 of 4 positions at 90 degree intervals, for easy viewing after installation displays level and diagnostic information including echo profile and trend over time backlit for easy viewing in dimly lit areas allows you to copy parameters from one device to another provides high speed firmware transfer capabilities for future upgrades Specifications Notes: • Siemens Milltronics makes every attempt to ensure the accuracy of these specifications but reserves the right to change them at any time. Power Bus powered Current consumed 9 to 32 V DC, per IEC 61158-2 (Foundation Fieldbus) 13.5 mA Performance Reference operating conditions according to IEC 60770-1 • ambient temperature +15 to +25 oC (+59 to +77 oF) • humidity 45% to 75% relative humidity • ambient pressure 860 to 1060 mbar g (86,000 to 106,000 N/m2 g) Specifications mmmmm Measurement Accuracy1) (measured in accordance with IEC 60770-1) • Maximum measured error Greater of 25 mm (1") or 0.25% of range from minimum detectable distance to full range Frequency 78 to 79 GHz FMCW Max. measurement range2) • 40 m version • 100 m version 40 m (131 ft) 100 m (328 ft) Min. detectable distance 300 mm (11.8") from sensor reference point Update time3) Maximum 10 seconds, depending on setting for Response Rate (2.3.6.1.) Influence of ambient temperature <0.003%/K (average over full temperature range, referenced to maximum range) Dielectric constant of material measured • Minimum dK = 1.6 for ranges to 20 m (65.6 ft) range = 2.5 for ranges to 100 m (328 ft) range Memory • non-volatile EEPROM • no battery required 1) Reference conditions: Position Detect (2.4.5.2.) set to Center and Algorithm (2.4.5.1.) set to True First Echo. 2) From sensor reference point. 3) Reference conditions: Response Rate (2.3.6.1.) set to FAST. Page 8 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS 7ML19985LY01 Interface Communication • Foundation Fieldbus • ITK version 5 Configuration • remote • local Blocks supported: RESOURCE, LTB, AIFB1, AIFB2, PID, LCD, DIAG Block execution time: AIFB - 30 ms, PID - 100 ms FF host system or Emerson AMS version 9.0 (PC) Siemens Milltronics infrared handheld programmer [see Programmer (infrared keypad) on page 11], or Field Communicator 375 [see Field Communicator 375 (FC375) on page 147], or local control buttons Optional removable local display interface (LDI)1) graphic LCD, with bar graph representing level Mechanical 3"/80 mm, 4"/100 mm, 6"/150 mm polyurethane powder-coated cast aluminum Enclosure • construction • conduit entry • conduit entry connector (optional) • ingress protection • lid with window 316L/1.4404 stainless steel M20x1.5, or ½" NPT M12 connector (shipped with M20 to M12 adaptor) or 7/8" connector (shipped with 1/2" NPT to 7/8" adaptor) Type 4X/NEMA 4X, Type 6/NEMA 6, IP68 polycarbonate (window material) Lens antenna material • construction - 40 m version - 100 m version PEI PEEK 1) Display quality will be degraded in temperatures below –20 °C (–4 °F) and above +65°C (+149 °F). 2) Universal flange mates with EN 1092-1 (PN16)/ASME B16.5 (150 lb)/JIS 2220 (10K) bolt hole pattern. 7ML19985LY01 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS Page 9 mmmmm • Aimer flanges2) - material Specifications Process Connections: • universal flat-faced flanges2) 3"/80 mm, 4"/100 mm, 6"/150 mm - materials stainless steel 316L (1.4404 or 1.4435), or 304 Air Purge Connection • equipped with female 1/8" NPT fitting Weight • 3" stainless steel flange model 3.15 kg (6.94 lb) Environmental Note: Use appropriate conduit seals to maintain IP or NEMA rating. • • • • location altitude ambient temperature relative humidity • installation category • pollution degree indoor/ outdoor 5000 m (16,404 ft) max. −40 to +80 °C (−40 to +176 °F) suitable for outdoor Type 4, 4X/NEMA 4, 4X, Type 6/NEMA 6, IP68 enclosure (see note above) Process Specifications mmmmm • temperature and pressure1) Versions Stainless steel flange Aimer flange 0.5 bar max. Aimer flange 3.0 bar max 40 m –40 to +100 °C (–40 to +212 °F) –40 to +100 °C (–40 to +212 °F) –40 to +100 °C (–40 to +212 °F) 100 m –40 to +200 °C (–40 to +392 °F) –40 to +200 °C (–40 to +392 °F) –40 to +120 °C (–40 to +248 °F) Approvals Note: The device nameplate lists the approvals that apply to your device. • General CSAUS/C, FM, CE • Radio R&TTE (Europe), FCC, Industry Canada, C-TICK 1) Page 10 Maximum and minimum process temperatures are dependent on the process connection, O-ring materials, and vessel pressure. Use of the Easy Aimer limits maximum temperature. SITRANS LR560 (FF) – OPERATING INSTRUCTIONS 7ML19985LY01 • Hazardous Non-sparking/ Energy Limited1) (Europe) ATEX II 3G Ex nA/nL IIC T4 Gc Dust Ignition Proof 1) (Europe/International) ATEX II 1D, 1/2D, 2D IECEx SIR 09.0149X Ex tD A20 IP67 T100 oC Dust Ignition Proof 2) (US/Canada) FM/CSA: Class II, Div. 1, Groups E, F, G Class III T4 Non-incendive 2) (US/Canada) FM/CSA Class I, Div. 2, Groups A, B, C, D, T4 Programmer (infrared keypad) Notes: • Battery is non-replaceable with a lifetime expectancy of 10 years in normal use. • To estimate the lifetime expectancy, check the nameplate on the back for the serial number. The first six numbers show the production date (mmddyy), for example, serial number 032608101V. Siemens Milltronics Infrared IS (Intrinsically Safe) Hand Programmer for hazardous and all other locations (battery is non-replaceable) ambient temperature interface power weight color Part Number FM/CSA Class I, II, III, Div. 1, Gr. A to G T6 CE ATEX II 1GD Ex ia IIC T4 Ga Ex iaD 20 T135 °C IECEx SIR 09.0073 Ex ia IIC T4 Ga Ex iaD 20 T135 °C INMETRO Br-Ex ia IIC T4 −20 to +50 °C (−5 to +122 °F) proprietary infrared pulse signal 3 V lithium battery 150 g (0.3 lb) black 7ML1930-1BK 1) See Non-Sparking/Energy Limited wiring (Europe) and Dust Ignition Proof wiring (Europe/International) on page 28 for more details. 2) See Non-incendive and Dust Ignition Proof wiring (US/Canada) on page 28 7ML19985LY01 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS Page 11 mmmmm • • • • • • Specifications • approval Dimensions Notes: • Process temperature and pressure capabilities are dependent upon information displayed on the process device markings. • Refer to Universal Slotted Flange on page 16 for bolt hole pattern and dimensions. SITRANS LR560 with stainless steel universal flat flange lid lock device label cable gland1) 176 mm (6.93") Specifications mmmmm grounding lug purge inlet pressure-related information process connection: flat flange sensor reference point 110 mm (4.33") 9.6 mm (0.38") 3": 200 mm (7.87") 4": 229 mm (9.02") 6": 285 mm (11.22") 1) 1) Page 12 Shipped with product, packed in a separate bag. SITRANS LR560 (FF) – OPERATING INSTRUCTIONS 7ML19985LY01 SITRANS LR560 with 3" Aimer Flange Notes: • Process temperature and pressure capabilities are dependent upon information displayed on the process device markings. • Refer to Universal Slotted Flange on page 16 for bolt hole pattern and dimensions. lid lock cable gland device label grounding lug 166.1 mm (6.54") purge inlet process connection: aimer flange pressure-related information 7ML19985LY01 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS Page 13 mmmmm 110 mm (4.33") 200 mm (7.87") sensor reference point Specifications 23.3 mm (0.92") SITRANS LR560 with 4" and 6" Aimer Flange Notes: • Process temperature and pressure capabilities are dependent upon information displayed on the process device markings. • Refer to Universal Slotted Flange on page 16 for bolt hole pattern and dimensions. lid lock cable gland device label grounding lug 166.1 mm (6.54") purge inlet Specifications mmmmm pressure-related information process connection: aimer flange 4": 53.2 mm (2.09") 6": 60.0 mm (2.36) 110 mm (4.33") 4": 229 mm (9.02") 6": 285 mm (11.22") 9.6 mm (0.38") sensor reference point C Spanner A C spanner, used to loosen the aimer locking ring, is shipped with the device. Page 14 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS 7ML19985LY01 Process Connection Label (Pressure Rated Versions) For pressure-rated versions only, the process connection label lists the following information: Item CONNECTION SERIES Sample Text ASME B16.5 / EN 1092-1 / JIS B 2220 NOM. PIPE SIZE (DN) 4 INCH / 100mm MAWP (PS) 3 BAR AT 0F13589.5 TEST PRESSURE (PT) TEST DATE PROCESS SERIES WETTED NON-METALLIC WETTED METALLICS standards Nominal Pipe Size: based on 150#/PN16/10K flange pressure classes Design Temperature Maximum Allowable Working Temperature -40 ºC Minimum Wetted Process Conditions Canadian Registration Number (CRN) 5.2 BAR Production Test Pressure 10/01/04 Date of Pressure Test (Year/Month/Day) 25785 Pressure Tag Family Series PEI Sensor Lens Material 304L Process Connection Material(s) FKM / VQM Seal Material(s) SITRANS LR560 (FF) – OPERATING INSTRUCTIONS Page 15 mmmmm 7ML19985LY01 ASME B16.5/EN 1092-1/JIS B 2220 flange Specifications WETTED SEALS Flange Series: dimensional pattern based on Maximum Allowable Working Pressure at BAR DESIGN TEMP. (TS) 100 ºC MIN. PROCESS 3 Comments/Explanation Universal Slotted Flange WARNING: The user is responsible for the selection of bolting and gasket materials which will fall within the limits of the flange and its intended use and which are suitable for the service conditions. slotted bolt hole bolt hole circle max. diameter bolt hole radius Specifications mmmmm 45 ° bolt hole circle min. diameter section A-A thickness flange O.D. Slotted Flange Dimensions and Aimer1) Pipe Size Flange O.D. ThickBolt Hole Bolt Hole ness (s) Circle Max Ø Circle Min Ø 3" or 7.87" 0.38" 80 mm (200 mm) (9.65 mm) 4" or 9.00" 0.38" 100 mm (229 mm) (9.65 mm) 6" or 11.22" 0.38" 150 mm (285 mm) (9.65 mm) 1) Page 16 6.30" (160 mm) 7.52" (191 mm) 9.53" (242 mm) 5.91" (150 mm) 6.89" (175 mm) 9.45" (240 mm) Bolt Hole radius 0.38" (9.65 mm) 0.38" (9.65 mm) 0.45" (11.5 mm) No. of Slotted Holes Universal flange mates with EN 1092-1 (PN16)/ASME B16.5 (150 lb)/JIS 2220 (10K) bolt hole pattern. SITRANS LR560 (FF) – OPERATING INSTRUCTIONS 7ML19985LY01 Installation WARNINGS: • Installation shall be performed only by qualified personnel and in accordance with local governing regulations. • SITRANS LR560 is to be used only in the manner outlined in this manual, otherwise protection provided by the device may be impaired. • Never attempt to loosen, remove, or disassemble process connection or instrument housing while vessel contents are under pressure. • The user is responsible for the selection of bolting and gasket materials which will fall within the limits of the flange and its intended use and which are suitable for the service conditions. • Improper installation may result in loss of process pressure. Notes: • For European Union and member countries, installation must be according to ETSI EN 302372. • Refer to the device nameplate for approval information. • Pressure rated versions of the SITRANS LR560 are pressure tested, meeting or exceeding the requirements of the ASME Boiler and Pressure Vessel Code and the European Pressure Equipment Directive. • The serial numbers stamped in each process connection body provide a unique identification number indicating date of manufacture. Example: MMDDYY – XXX (where MM = month, DD = day, YY = year, and XXX= sequential unit produced) Further markings (space permitting) indicate flange configuration, size, pressure class, material, and material heat code. 7ML19985LY01 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS Page 17 mmmmm SITRANS LR560 Radar Level Measurement instrument falls below the limits of Article 3, sections 1 & 2 of the Pressure Equipment Directive (PED, 97/23/EC) as a category I pressure accessory. However, in accordance with PED, 97/23/EC, Article 3, section 3, this equipment has been designed and manufactured in accordance with Sound Engineering Practice (SEP) (see EU Commission Guideline 1/5). Installation Pressure Equipment Directive, PED, 97/23/EC Mounting location Notes: • Correct location is key to a successful application. • Avoid reflective interference from vessel walls and obstructions by following the guidelines below. Nozzle location min. 1 m (39") Notes: • For details on avoiding false echoes, see Auto False Echo Suppression (2.4.8.1.) on page 142. Beam angle • • • Beam angle is the width of the cone where the energy density is half of the peak energy density Peak energy density is directly in front of and in line with the antenna. Signal is transmitted outside the beam angle; therefore false targets may be detected. emission cone 4° Emission cone • • Installation mmmmm • Keep emission cone free of interference from ladders, pipes, I-beams or filling streams. Avoid central locations on tall, narrow vessels. LR560 uses circular polarization. Rotation of device is not required to optimize signal. Environment • • • Page 18 Provide easy access for viewing the display and programming via the handheld programmer. Provide an environment suitable to the ambient temperature rating. Use a sunshield if the instrument will be mounted in direct sunlight. ambient temperature –40 °C to +80 °C (–40 °F to +176 °F) process temperature –40 to +100 °C (–40 to +212 °F) or –40 to +200 °C (–40 to +392 °F) (version dependent) SITRANS LR560 (FF) – OPERATING INSTRUCTIONS 7ML1998KL01 Sunshield The LR560 display can be protected by an optional sunshield if the instrument will be mounted in direct sunlight. Aimer Adjustment Note: Aiming will assist in measuring material in the cone. 3" flange 4 and 6" flange 10° 7ML19985LY01 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS Page 19 mmmmm Installation 5° Aiming is not required for signal optimization with 78 GHz frequency. 1) 2) 3) 4) Aiming will assist in measuring material in the cone. Aimer For 4" and 6" Aimer: loosen the set screws in the locking ring. Holding the electronics enclosure firmly, loosen the Aimer locking ring using the C spanner supplied, until the LR560 drops down slightly. The enclosure can then be turned freely. Direct SITRANS LR560 so the antenna is pointed at an angle perpendicular to the material surface, if possible. When the desired position is reached, re-tighten the locking ring using the C spanner, and tighten set screws. For the 3" Aimer flange, tapered split washers with pressure rated versions are provided to keep nuts and bolts perpendicular to the flange surface. Air Purging System For convenient cleaning, a purging inlet is provided above the antenna. The system provides an 1/8" inlet (female thread) above the antenna where clean, dry air passes to the face of the antenna lens to clean it. The customer will supply the purging air by a manual or automatic valve system. Installation mmmmm Notes: • Purge duration, pressure, and interval, will vary with each application. It is the user’s responsibility to determine the requirements depending on the application and cleaning required. • Short duration bursts of high pressure provide more effective cleaning than continuous low pressure air. • It is the customer’s responsibility to ensure that any vacuum or pressure in the measured vessel is maintained, considering the hole that passes through the process connection and SITRANS LR560 antenna system. Page 20 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS 7ML1998KL01 Air Consumption (Flow rate versus applied pressure) Air Pressure (psi) Approx. inlet volume flow rate (SCFM)a) 20 40 50 80 100 110 10 15 20 25 30 Recommended 90 to 110 psi for effective cleaning.. a) SCFM (standard cubic feet/minute) referenced to 14.7 psia, +68 °F and 36% relative humidity (RH). Purge Connection • • The purge connection is closed by the manufacturer, using a 1/8" plug. When the plug is removed to connect a purging system, the operator is responsible for ensuring that the purging circuit conforms to "Ex" requirements: for example, by fitting an NRV valve. 1) purged process connection with factory-installed 1/8" NPT plug Purge airflow • • • The purge airflow is designed to create a strong vortex of air that rapidly cleans the face of the lens. The air purge system can clean both dust and moisture off the lens. It can be used for periodic cleaning. 1) Air pressure in vessel can affect purge operation. 7ML19985LY01 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS Page 21 mmmmm Installation angled holes direct air flow Removable Display • Installation mmmmm • The optional display can be rotated as required, to one of 4 positions, 90 degrees apart (see Connecting SITRANS LR560 on page 23 for instructions). It can also be used to transfer parameters from one device to another (see Copy Parameters to Display1.3. on page 88.) Page 22 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS 7ML1998KL01 Wiring Power WARNINGS: The DC input terminals shall be supplied from a source providing electrical isolation between the input and output, in order to meet the applicable safety requirements of IEC 61010-1. All field wiring must have insulation suitable for rated voltages. Connecting SITRANS LR560 WARNINGS: Check the device label on your instrument, to verify the approval rating. • Use appropriate conduit seals to maintain IP or NEMA rating. • Read Wiring Setups for hazardous area installations on page 26. Notes: • • • 1) 2) 3) 4) Separate cables and conduits may be required to conform to standard instrumentation wiring practices or electrical codes. The optional display can be rotated as required, to 1 of 4 positions at 90 degree intervals. Loosen locking screw. Remove LR560 lid. Remove optional display by gently turning the display a quarter turn counter-clockwise until it is free. Strip the cable jacket for approximately 70 mm (2.75") from the end of the shielded fieldbus cable, and thread the wires through the gland1). 2. 1. 3. ¼ turn Wiring 1) If cable is routed through conduit, use only approved suitable-size hubs for waterproof applications. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 23 5) Connect the wires to the terminals as shown (SITRANS LR560 FF is not polaritysensitive).1) 2) cable shield 1) cable gland (or NPT cable entry) instrument shield connection2) 6) 7) 8) 9) Ground the instrument according to local regulations. Tighten the gland to form a good seal. Replace optional display. . After programming and device configuration, secure the locking screw and replace device lid. Notes: • Wiring • 1) 2) Page 24 Foundation Fieldbus (HI) must be terminated at both extreme ends of the cable for it to work properly. Please refer to the Foundation Fieldbus System Engineering Guidelines (AG-181) Revision 2.0, available from www.fieldbus.org, for information on installing FF (H1) devices. May be shipped with the device. The instrument shield connection is internally connected to the external ground lug. SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Basic Configuration with Foundation Fieldbus (H1) Configuration via Gateway DeltaV and/or AMS FF (HSE) controller PC/laptop Rosemount 3420 HSE/H1 Gateway FF (H1) FC375 FC375 LR560 FF LR560 FF Configuration via Linking Device NI-FBUS Configurator FF (HSE) controller PC/laptop HSE/H1 Linking Device FF (H1) FC375 LR560 FF FC375 LR560 FF Wiring 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 25 Configuration via PCI/PCMCIA Card NI-FBUS Configurator PCI/PCMCIA bus PC/laptop H1 Interface FF (H1) FC375 FC375 LR560 FF LR560 FF Wiring Setups for hazardous area installations The following wiring options are available for hazardous area installations: • • Non-Sparking/Energy Limited wiring (Europe) and Dust Ignition Proof wiring (Europe/International) on page 28 Non-incendive and Dust Ignition Proof wiring (US/Canada) on page 28 In all cases, check the nameplate on your instrument, and confirm the approval rating. Configuration with Foundation Fieldbus for hazardous areas Configuration via Gateway controller DeltaV and/or AMS FF (HSE) PC/laptop HSE/H1 Gateway Non-hazardous Area FF (H1) Hazardous Area FC375 LR560 FF Wiring LR560 FF FC375 Page 26 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Configuration for hazardous areas (continued) Configuration via Linking Device AMS or NI-FBUS Configurator FF (HSE) controller PC/laptop HSE/H1 Linking Device Non-hazardous Area FF (H1) Hazardous Area FC375 FC375 LR560 FF LR560 FF Configuration via PCI/PCMCIA Card NI-FBUS Configurator PCI/PCMCIA bus PC/laptop H1 Interface Non-hazardous Area FF (H1) Hazardous Area FC375 FC375 LR560 FF LR560 FF Wiring 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 27 1. Non-Sparking/Energy Limited wiring (Europe) and Dust Ignition Proof wiring (Europe/International) Device label (ATEX/IECEx/C-TICK) The ATEX certificate listed on the nameplate can be downloaded from the product page of our website at: www.siemens.com/LR560. Go to Support > Approvals/Certificates. The IECEx certificate listed on the nameplate can be viewed on the IECEx website. Go to: http://iecex.iec.ch and click on Ex Equipment Certificates of Conformity then enter the certificate number IECEx SIR 09.0149X. • • • For power demands see Temperature De-Rating on page 146. For wiring requirements follow local regulations. See also Instructions specific to hazardous area installations on page 29. 2. Non-incendive and Dust Ignition Proof wiring (US/ Canada) Device label (FM/CSA) FM/CSA Class 1, Div 2 installation drawing number A5E02795836. can be downloaded from the product page of our website at: www.siemens.com/LR560 under Support. For power demands see Temperature De-Rating on page 146. Wiring • Page 28 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Instructions specific to hazardous area installations (Reference European ATEX Directive 94/9/EC, Annex II, 1.0.6) Note: Installation shall be performed only by qualified personnel and in accordance with local governing regulations. The following instructions apply to equipment covered by certificate numbers Sira 09ATEX9356X and Sira 09ATEX4357X: 1) 2) 3) 4) 5) 6) 7) 8) For use and assembly and details of marking/coding, refer to the main instructions. The equipment is certified for use as Category 1D, 1/2D and 2D equipment per certificate Sira 09ATEX9356X and may be used in hazardous zones 20, 21 and 22. The equipment is also certified for use as Category 3G equipment per certificate Sira 09ATEX4357X and may be used in hazardous zone 2. This equipment has a maximum surface temperature of 139 °C (in an 80 °C ambient). Refer to the applicable code of practice for selection of this equipment with respect to specific dust ignition temperatures. The equipment is certified for use in an ambient temperature range of –40 °C to 80 °C. The equipment has not been assessed as a safety related device (as referred to by Directive 94/9/EC Annex II, clause 1.5). Installation and inspection of this equipment shall be carried out by suitably trained and authorized personnel in accordance with the applicable code of practice. The equipment shall be installed such that the supply cable is protected from mechanical damage. The cable shall not be subjected to tension or torque. The equipment manufacturer is not responsible for providing the supply cable. Repair of this equipment shall be carried out by suitably trained and authorized personnel in accordance with the applicable code of practice. Special Conditions for Safe Use The ‘X’ suffix to the certificate number relates to the following special condition(s) for safe use: • • • Parts of the enclosure may be non-conducting and may generate an ignitioncapable level of electrostatic charge under certain extreme conditions. The user should ensure that the equipment is not installed in a location where it may be subjected to external conditions (such as high-pressure steam), which might cause a build-up of electrostatic charge on non-conducting surfaces. The end user must ensure that an ingress protection of at least IP65 is maintained at each entry to the enclosure by use of a blanking element or cable entry device that meets the requirements of the protection concepts type ‘n’ or increased safety ‘e’ or flameproof ‘d’. The supply to the equipment shall be rated for a prospective short-circuit current of not more than 10 kA and shall be protected by a suitably-rated fuse Wiring 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 29 Quick Start: local mmmmm Local Operation SITRANS LR560 carries out its level measurement tasks according to settings made via parameters. The settings can be modified locally using the Local Display Interface (LDI) which consists of an LCD display with push buttons, or using the LDI in combination with an infrared handheld programmer. push buttons A Quick Start Wizard provides an easy step-by-step procedure to help you configure the device for a simple application. There are two ways to access the wizard: locally (see Quick Start Wizard via the LDI push buttons on page 36 or Quick Start Wizard via the handheld programmer on page 36) • from a remote location (See Quick Start Wizard via AMS Device Manager on page 46) See Level application example on page 40 for an illustration, and for the complete range of parameters, see Parameter Reference on page 86. • Activating SITRANS LR560 Notes: • To enter Program mode using the push buttons, press . Press to return to Measurement mode. • To toggle between Measurement and Program Mode using the handheld programmer, press Mode Power up the device. At initial startup, SITRANS LR560 will not begin measurements and all blocks will be Out of Service until the instrument has been configured1). Completing the Quick Start Wizard or writing any configuration parameter via the local user interface causes the device to begin measuring. The Resource Block (RES) and Level Transducer Block (LTB) will move to Automatic mode2). A transition screen showing first the Siemens logo and then the current firmware revision is displayed while the first measurement is being processed. The first time the device is configured you will be prompted to select a language (English, German, French, Spanish or Chinese). To change the language again, see Language (7.) on page 122. 1) See To configure a device via the local user interface on page 35. (To configure using a network configuration tool see Quick Start Wizard via AMS Device Manager on page 46.) 2) AIFB 1 and AIFB 2 will remain Out of Service (as displayed on the LCD). These blocks can only be configured and scheduled using a network configuration tool. For more details, see System Integration in manual Foundation Fieldbus for Level Instruments (7ML19985MP01). Page 30 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS 7ML19985LY01 The LCD Display Normal operation 1) 2) [ M] FB 1 18.91 21.40 °C NO DATA EXCH. 1 – toggle indicator1) to switch between AIFB 1/ AIFB 2 (displayed as FB1/FB2) 2 – identifies which block is source of displayed value 3 – measured value (level, distance) 4 – units 5 – bar graph indicates level 6 – secondary region indicates on request2) electronics temperature, echo confidence, or distance 7 – text area displays status messages 8 – device status indicator Fault present 7 – text area displays a fault code and an error message 8 – service required icon appears S: 0 LOE Program mode Navigation view • • • Parameter view parameter name 1) 2) current current item A visible menu bar indicates the menu number menu list is too long to display all menu current items. bar item The depth of the item band on the item band menu bar indicates the length of the menu list: a deeper band indicates fewer items. The position of the item band indicates the approximate position of the current item in the list. A band halfway down the menu bar indicates the current item is halfway down the list. Edit view parameter number parameter value/ selection Press UP or DOWN arrow to switch. In response to a key press request. For details, see Key functions in Measurement mode on page 32. 7ML19985LY01 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS Page 31 mmmmm Quick Start: local Measurement mode (Part No. 7ML1930-1BK) Quick Start: local mmmmm Handheld Programmer The programmer is ordered separately. Key functions in Measurement mode Key Function Displays internal enclosure temperature reading. Displays echo confidence value2). New value is displayed in LCD secondary region. Displays distance measureNew value is displayed in LCD secondary region ment. Mode opens PROGRAM mode. Opens the menu level last displayed in this power cycle, unless power has been cycled since exiting PROGRAM mode or more than 10 minutes have elapsed since PROGRAM mode was used. Then top level menu will be displayed. RIGHT arrow opens PROGRAM mode. Opens the top level menu. UP or DOWN arrow Identifies which AIFB is the source of the displayed toggles between AIFB 1 and value. AIFB 2. Programming SITRANS LR560 Notes: • While the device is in PROGRAM mode the output remains active and continues to respond to changes in the device. • SITRANS LR560 automatically returns to Measurement mode after a period of inactivity in PROGRAM mode (between 15 seconds and 10 minutes, depending on the menu level). Change parameter settings and set operating conditions to suit your specific application. (For remote operation see Operating via AMS Device Manager on page 41.) Page 32 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS 7ML19985LY01 Parameter menus 1. QUICK START 2. SETUP 2.1. IDENTIFICATION 2.2. DEVICE .................. 2.5. AIFB 1 2.5.1. STATIC REV. NO. 2.5.2. MODE 2.5.3. CHANNEL 2.5.4. INPUT SCALING 2.5.4. 1. LOWER VALUE 1. 2. Enter PROGRAM mode • Point the programmer at the display from a maximum distance of 300 mm (1 ft). • RIGHT arrow activates PROGRAM mode and opens menu level 1. • Mode opens the menu level last displayed in PROGRAM mode within the last 10 minutes, or menu level 1 if power has been cycled since then. handheld programmer max. 300 mm (1.0 ft) display Navigating: key functions in Navigation mode Notes: • In Navigation mode, ARROW keys move to the next menu item in the direction of the arrow. • For Quick Access to parameters via the handheld programmer, press Home , and then enter the menu number. For example, to access parameter Temperature Units (2.3.3.), press 2 . 3 . 3 . 7ML19985LY01 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS Page 33 mmmmm Parameters are identified by name and organized into function groups, then arranged in a 5-level menu structure (seeLCD menu structure on page 155). Quick Start: local Note: For the complete list of parameters see Parameter Reference on page 86. Name Menu level UP or DOWN menu or arrow parameter Quick Start: local mmmmm Key 3. Function in Navigation Mode Scroll to previous or next menu or parameter. RIGHT arrow menu Go to first parameter in the selected menu, or open next menu. parameter Open Edit mode. LEFT arrow menu or parameter Open parent menu. Mode menu or parameter Change to MEASUREMENT mode. Home menu or parameter Open top level menu: menu 1. Editing in PROGRAM mode Selecting a listed option parameter name a) Navigate to the desired parameter. b) Press RIGHT arrow view. c) Press RIGHT arrow again to open Edit mode. The current selection is highlighted. Scroll to a new selection. d) e) to open parameter current selection Press RIGHT arrow to accept it. The LCD returns to parameter view and displays the new selection. Changing a numeric value a) Navigate to the desired parameter. b) Press RIGHT arrow to open parameter view. The current value is displayed. c) Press RIGHT arrow again to open Edit mode. The current value is highlighted. d) Key in a new value. e) Press RIGHT arrow to accept it. The LCD returns to parameter view and displays the new selection. Page 34 parameter number parameter name SITRANS LR560 (FF) – OPERATING INSTRUCTIONS parameter number current value 7ML19985LY01 Key functions in Edit mode Name Function Selecting options Scrolls to item. AlphaNumeric editing - Increments or decrements digits - Toggles plus and minus sign Selecting options - Accepts the data (writes the parameter) - Changes from Edit to Navigation mode Numeric editing - Moves cursor one space to the right - or with cursor on Enter sign, accepts the data and changes from Edit to Navigation mode Selecting options Cancels Edit mode without changing the parameter Numeric editing - Moves cursor to plus/minus sign if this is the first key pressed - or moves cursor one space to the left. - or with cursor on Enter sign, cancels the entry Clear Numeric editing Erases the display. Decimal point Numeric editing Plus or minus sign Numeric editing Changes the sign of the entered value. Numeral Numeric editing Enters the corresponding character. UP or DOWN arrow RIGHT arrow LEFT arrow - In Edit mode, enters a decimal point. to - In Parameter View, press to store menu path to that parameter, and create custom Secondary Value to be displayed in secondary region of LCD. To configure a device via the local user interface Notes: • Completing the last step of the Quick Start via the local user interface places the RESOURCE block (RES) and Level Transducer Block (LTB) in Automatic mode. • AIFB 1 and AIFB 2 will remain Out of Service (as displayed on the LCD). These blocks can only be configured and scheduled using a network configuration tool. For more details, refer to manual Foundation Fieldbus for Level instruments (7ML19985MP01). Configure the device via the Quick Start Wizard. • • See Quick Start Wizard via the LDI push buttons on page 36 See Quick Start Wizard via the handheld programmer on page 36 7ML19985LY01 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS Page 35 mmmmm Quick Start: local Key Quick Start: local mmmmm Quick Start Wizard via the LDI push buttons 1) 2) Press to enter Program mode. Choose Quick Start (1.), and then Quick Start Wizard (1.1.). 3) Follow the steps then choose Finish to save Quick Start parameter changes and return to Program menu, or press to return to Measurement mode. To add or delete digits using the push buttons: Note: When the Enter icon to delete the right-most digit, 1) 2) is highlighted, press to insert a digit on the right, to accept the value, or to cancel. Navigate to the parameter you wish to modify and press to edit it. The value will be highlighted. Press or to delete the highlighted value, or to modify the value from the left-most digit, starting with the plus/minus sign. 3) With the plus or minus sign highlighted, press or to change it. Press to highlight the next digit to the right. 4) Use 5) When the value is complete, press press to accept the value. or to modify the highlighted digit. Scroll past 9 to reach the decimal point. until the Enter icon is highlighted , then To modify a text string: 1) 2) Navigate to the parameter you wish to modify and press to edit it. The string will be highlighted. Follow the same steps as above, to add, delete, or modify characters. Quick Start Wizard via the handheld programmer Notes: • Default settings in the Quick Start Wizard are indicated with an asterisk (*) unless explicitly stated. • When using the handheld programmer, the Quick Start wizard settings are interrelated and changes apply only after you select FINISH in Wizard Complete. • Do not use the Quick Start wizard to modify individual parameters: see instead Parameter Reference on page 86. (Perform customization only after the Quick Start has been completed.) Page 36 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS 7ML19985LY01 1. Quick Start Point the programmer at the display from a maximum distance of 300 mm (1 ft) and press RIGHT arrow to activate PROGRAM mode and open menu level 1. b) Press RIGHT arrow twice, to navigate to menu item 1.1 and open the Quick Start Wizard. c) At each step, press DOWN arrow to accept default values and move directly to the next item, or RIGHT arrow to open Edit mode: the current selection is highlighted. d) Scroll to desired item and press RIGHT arrow DOWN arrow to continue. e) At any time you can press UP arrow and return to Measurement mode. Vessel Select vessel construction material. • • • to store the change, then press to go back, or LEFT arrow Parameter View to cancel Edit mode Selecting either STEEL or CONCRETE does a functional reset (see Master Reset (4.1.) on page 110). Selecting STEEL changes the setting for Position Detect (2.4.5.2.) to Rising Edge, and for Algorithm (2.4.5.1.) to F. Selecting CONCRETE changes the setting for Position Detect (2.4.5.2.) to Rising Edge and for Algorithm (2.4.5.1.) to ALF. Options STEEL CONCRETE Response Rate Sets the reaction speed of the device to measurement changes in the target range. Selecting SLOW changes setting for Average amount (2.8.3.) to 0.9. Response Rate SLOW MED FAST Fill Rate/Min (2.3.6.2.)/Empty rate/Min (2.3.6.3.) 0.1 m/min (0.32 ft/min) 1.0 m/min (3.28 ft/min) 10.0 m/min (32.8 ft/min) Use a setting just faster than the maximum filling or emptying rate (whichever is greater). 7ML19985LY01 SITRANS LR560 (FF) – OPERATING INSTRUCTIONS Page 37 mmmmm a) Quick Start: local 1.1. Quick Start Wizard Quick Start: local mmmmm Units Sensor measurement units. M, CM, MM, FT, IN Options Default: M Low Calibration Point Distance from Sensor Reference Point to Low Calibration Point: usually process empty level Range: 0.000 to 40.000 m or 0.000 to 100.000 m Values Default: 100.000 m sensor reference point (flange face: see Dimensions on page 12) High Calibration Point Low Calibration Point High Calibration Point Distance from Sensor Reference Point to High Calibration Point: usually process full level. Range: 0.000 to 40.000 m or 0.000 to 100.000 m Values Default: 0.000 m Wizard Complete Options BACK, CANCEL, FINISH (Display returns to 1.1 Quick Start Wizard menu when Quick Start is successfully completed.) To transfer Quick Start values to the device and return to Program menu, press DOWN arrow Page 38 (Finish). Then press LEFT arrow to return to Measurement mode. SITRANS LR560 (FF) – OPERATING INSTRUCTIONS 7ML19985LY01 Requesting an Echo Profile • Press RIGHT arrow to request a profile. distance from Low Calibration Point to vertical cross-hair algorithm: tF (trueFirst) distance from flange face to target confidence pan left/right - selected Echo amplitude (in dB) echo • TVT pan up/down zoom measure exit Use UP or DOWN arrow to scroll to an icon. When an icon is highlighted that feature becomes active. • To move a cross-hair, press RIGHT arrow to increase the value, LEFT arrow • To Zoom into an area, position the intersection of the cross-hairs at the center of to decrease. that area, select Zoom, and press RIGHT arrow . Press LEFT arrow to Zoom out. • To update the profile, select Measure and press RIGHT arrow • To return to the previous menu, select Exit then press RIGHT arrow Device Address Note: The address can only be changed from a remote master such as NI-FBUS Configurator or DeltaV. For further details see Addressing in the manual, Foundation Fieldbus for Level instruments (7ML19985MP01). Read only. The unique address of the device on the network. • In PROGRAM mode, navigate to: Level Meter > Communication (5.) > Device Address (5.2.) to view the device address. • Press Mode 7ML19985LY01 to return to Measurement mode. SITRANS LR560 (FF) – OPERATING INSTRUCTIONS Page 39 mmmmm In PROGRAM mode, navigate to: Level Meter > Diagnostics (3.) > Echo Profile (3.1.). Quick Start: local • Quick Start: local mmmmm Level application example The application is a vessel that takes an average 3 hours (180 minutes) to fill and 3 weeks to empty. Fill rate = 0.08 m/minute [(Low Cal Pt. minus High Cal Pt.) / fastest of fill or empty time] = (15.5 m – 1 m) / 180 min. = 14.5 m /180 min. = 0.08 m/min. Therefore SLOW response rate (0.1 m/minute) can be selected. SITRANS LR560 Sensor Reference Point 1.0 m High Calibration Point 15.5 m level Low Calibration Point Quick Start Parameter Setting Description Vessel STEEL Response Rate SLOW Units Low Calibration Point 15.5 Process empty level. High Calibration Point 1.0 Process full level. Wizard Complete FINISH Save new settings and exit Wizard Page 40 Resets Fill Rate and Empty Rate to 0.1 m/minute. SITRANS LR560 (FF) – OPERATING INSTRUCTIONS 7ML19985LY01 Operating via AMS Device Manager AMS Device Manager is a software package used to commission and maintain SITRANS LR560 and other process devices. Please consult the operating instructions or online help for details on using AMS Device Manager version 9.0. (You can find more information at http://www.emersonprocess.com/AMS/.) Functions in AMS Device Manager AMS Device Manager monitors the process values, alarms and status signals of the device. It allows you to display, compare, adjust, verify, and simulate process device data. Four blocks have responsibility for handling these parameters: • Level Transducer Block (LTB) • LCD Transducer Block (LCD) • Diagnostic Transducer Block (DIAG) • Resource Block (RES) Within each function group, parameters are associated with a particular Function Block. active parameter tab parameter dialog window active function group (highlighted) active function block (LTB) button access to function groups 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 41 mmmmm The way the device handles these parameters is described in terms of a Block Model. See the manual, Foundation Fieldbus for Level instruments (7ML19985MP01), for details. AMS Device Manager Device configuration and monitoring is performed via parameters organized into three function groups: • Configure/Setup • Device Diagnostics • Process Variables Key Features of AMS Device Manager version 9.0. Notes: • For details on using the features below, see the page listed. • In the table below, (LTB) or (RESOURCE) following the parameter name indicates which block handles the feature in question. AMS Device Manager mmmmm Feature Page Quick Start Wizard via AMS Device Manager 46 Echo Profile TVT (Auto False Echo Suppression) 56 54 Maintenance & Diagnostics (LTB) 56 Maintenance & Diagnostics (RESOURCE) 65 Security (RESOURCE) 67 Alarms & Errors (LTB) 68 Alarms & Errors (RESOURCE) 70 Process Variables (Level Transducer Block - LTB) 73 Description Device configuration for simple applications Echo profile viewing Screen out false echoes automatically Set schedules and reminders for sensor maintenance and service Set schedules and reminders for device maintenance and calibration Protect security and communication parameters from modification by the maintenance user Monitor process errors and alarms Monitor device errors and alarms Monitor process variables and level trend Block location of features Function Group Feature Quick Start Wizard via AMS Device Manager Echo Profile TVT (Auto False Echo Suppression) Maintenance & Diagnostics (LTB) Maintenance & Diagnostics (RESOURCE) Security (RESOURCE) Alarms & Errors (LTB) Alarms & Errors (RESOURCE) Process Variables (Level Transducer Block - LTB) Page 42 Block Configure/setup RESOURCE LTB LTB LTB RESOURCE RESOURCE Device LTB Diagnostics RESOURCE Process LTB Variables SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Programming via AMS Device Manager Notes: • While the device is in PROGRAM mode the output remains active and continues to respond to changes in the device. • Do not use the handheld programmer at the same time as AMS Device Manager, or erratic operation may result. (To disable operation via the handheld programmer, see Local Operation (6.2.2.) on page 122.) Navigating through the parameters • • Pull-down menu access Action menu items A pull-down menu under Actions provides alternative access to several features. Changing parameter settings Notes: • For a complete list of parameters accessible via AMS, see AMS Menu Structure on page 75. • For parameters followed by a reference number, additional information is available in Parameter Reference on page 86. 1) 2) Modify parameter values in the parameter value field in Configure/Setup view, then click Apply to write the new values to the device. (The Apply button is activated when a parameter is modified.) The parameter field will display in yellow until the value has been written to the device. Click OK if you wish to update all parameters and exit to Device Connection View. Click CANCEL to exit without saving changes. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 43 mmmmm • AMS Device Manager A navigation window on the left-hand side of the screen allows you to navigate through the parameter menu structure (see AMS Menu Structure on page 75.) Some parameters are accessed from within the dialog window that opens when you click on an icon in the navigation window. In general, process parameters are accessed through the Level Transducer Block, and device parameters are accessed through the Resource Block. Adding a new device Electronic Device Description (EDD) Note: SITRANS LR560 requires the EDD for AMS Device Manager version 9.0. Check the product page of our website at: www.siemens.com/LR560, under Support > Software Downloads, for the latest version of EDD: SITRANS LR560 FF - Foundation Fieldbus - AMS V9.0. AMS Device Manager mmmmm 1) 2) Check that you have the latest version of the EDD for AMS Device Manager that matches the firmware revision of your device. (See Firmware Revision (2.2.2.) on page 90 to access it via the local user interface). If necessary download the EDD from the product page listed above. Save the files to your computer, and extract the zipped file to an easily accessed location. 3) Launch AMS Device Manager – Add Device Type, browse to the unzipped EDD file and select it. 4) If desired, enter a new device tag. The device is shipped with a unique tag, consisting of a manufacturer id and serial number1). It is not necessary to change the device tag to make the device operational. To change Device Tag: a) b) c) d) Launch AMS Device Manager – AMS Device Manager. From Device Connection View, right click on the FF Network icon and select Rebuild Hierarchy. Right click on the device icon, and choose Rename from the menu. Enter a device tag and press Enter. Note: The Device Tag described above is distinct from the Tag that describes each block type (located in the Identification folder of each block). Startup 1) Launch AMS Device Manager a) b) c) d) 1) Page 44 Launch AMS Device Manager – AMS Device Manager. From Device Connection View, right click on the FF Network icon and select Rebuild Hierarchy. If you wish to rename the device, right-click on the device icon and select Rename from the menu, enter a new device tag, and click Enter. Double-click the device icon. The Configure/Setup menu opens at the device Identification dialog window. At initial startup, the Block Status is Out of Service. The device tag is read-only via local operation. SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 2) Master Reset Notes: • We recommend performing a Master Reset before configuring a new device. • RESOURCE and LTB Blocks must be in Out of Service Mode before a Master Reset can be performed. a) b) Navigate to Configure/Setup > Resource Block > Operation and click Methods to open the dialog window. In the General field, click Master Reset then click Next to perform a reset to factory defaults. Click Next to accept the default reset to Factory Defaults. c) Click FINISH, then scan the device (see step 3). After a master reset is performed, the device will stop measuring, the Resource and Level Transducer Blocks will go to Out of Service, and the LCD will display the Quick Start Wizard until the device is configured. 3) Scan Device Scan Device uploads parameters from the device to AMS Device Manager. This synchronizes parameters between the device and AMS. a) b) 7ML19985LY01 From the menu bar, open the pull-down menu Actions – Scan Device. If you are adding a new device, configure the device via the Quick Start wizard. SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 45 mmmmm AMS Device Manager Master Reset Configuring a new device AMS Device Manager mmmmm Notes: • The LR560 FF is shipped with RESOURCE and LTB blocks in Out of Service mode. • If you complete the Quick Start Wizard via local operation the first time it is used, it will automatically put the RESOURCE and LTB blocks into AUTO mode. (See Quick Start Wizard via the LDI push buttons on page 36.) • Except for the first time it is used, after completing the Quick Start wizard via local operation, you must manually put the RESOURCE and LTB blocks into AUTO mode. • After completing the Quick Start Wizard via AMS, you must manually put the RESOURCE and LTB blocks into AUTO mode. Configure a new device using the Quick Start Wizard. The Quick Start Wizard provides an easy step-by-step procedure that configures the device for a simple application. Please consult the operating instructions or online help for details on using AMS Device Manager. Quick Start Wizard via AMS Device Manager Quick Start Wizard steps Notes: • When performing a Quick Start via AMS, the Resource and LTB blocks must be in Out of Service mode before any configuration changes1) can be written. (See Changing Block Modes on page 49.) • After completing the Quick Start wizard via AMS, you must manually place the RESOURCE block in Automatic mode. This will also change LTB to Automatic mode. • Values set using the Quick Start Wizard via AMS are saved and recalled each time it is initiated. Launch AMS Device Manager and double-click the device icon from Device Connection View to open the startup screen.1) Navigate to Configure/Setup > Resource Block > Wizards > Quick Start. • • • 1) Page 46 In the navigation window, click on the Quick Start steps in order. At each step, if you do not wish to change the default values in the dialog window that opens, click on the icon for the next Quick Start step. If you modify a parameter in any step, the Apply button is activated. Click Apply to write changes to the device. Changes to parameters that affect the block output. SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Step 1 – Identification Click Step 1 - Identification. If you wish to accept the default values, go directly to Step 2 (Descriptor, Message, and Date fields can be left blank). Or if desired, make changes then click Apply. Notes: • Selecting either STEEL or CONCRETE does a functional reset (see Master Reset (4.1.) on page 110). • Selecting STEEL changes the setting for Position Detect (2.7.3.3.) to Rising Edge. and for Algorithm (2.7.3.1.) to F. • Selecting CONCRETE changes the setting for Position Detect (2.7.3.3.) to Rising Edge and for Algorithm (2.7.3.1.) to ALF. Click Step 2 - Application. If you wish to accept the default values, go directly to Step 3. Or select a different vessel type (steel or concrete). [This changes the setting for Position Detect (2.4.5.2.) to Rising Edge.] Then click Apply. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 47 mmmmm AMS Device Manager Step 2 – Application Step 3 – Ranges Note: Selecting SLOW Response Rate changes setting for Average amount (2.8.3.) to 0.9. AMS Device Manager mmmmm Click Step 3 - Ranges. If you wish to accept the default values, go directly to step 4. Or make changes as desired, then click Apply. Step 4 – Summary Click Step 4 - Summary. Check parameter settings. Return to individual steps if further changes are necessary. The Quick Start is now complete. Put Resource Block into Automatic Mode (see Changing Block Modes on page 49.) Page 48 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Changing Block Modes Note: Resource Block overrides Level Transducer Block. Changing Resource Block mode will also change Level Transducer Block mode. To change any block mode follow the same procedure as for changing Resource Block mode. To change Resource Block mode 1) 2) Target Mode selected Apply 3) Return to the main menu. Configure/Setup Parameters Transducer Block Parameters Identification and Operation are common to all three Transducer Blocks: Level Transducer Block, LCD Transducer Block, and Diagnostic Transducer Block. Identification (LTB, LCD, DIAG) Navigate to Configure/Setup > LTB and click Identification to open the dialog window for access to: Identification: • TAG Read only. Description for the associated block: device tag prefixed by block type. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 49 mmmmm Target Mode deselected AMS Device Manager Navigate to Configure/Setup > Resource Block > Operation > Block Mode and click Block Mode to open the dialog window. Select the desired Target mode and deselect the other option. Click Apply (the Apply button is activated when a change is made). • • Descriptor Text that can be used in any way. Limited to 32 ASCII characters. No specific recommended use. Transducer Block Type Read only. Identifies the type of transducer block. • Strategy • Plant Unit Used to identify grouping of blocks. The identification number of the plant unit. For example, can be used in the host for sorting alarms. AMS Device Manager mmmmm Operation (LTB, LCD, DIAG) Navigate to Configure/Setup > LTB > Operation and click Block Modes to open the dialog window for access to: Block Modes: • Actual Mode (read only) This is the current mode of the block, which may differ from the target based on operating conditions. Its value is calculated as part of the block execution. • • • Page 50 Target Mode Used to request an operating mode. Permitted Mode Defines the modes that are allowed. The permitted mode is configured based on application requirements. Normal Mode This is the mode that the block should be set to during normal operating conditions. SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Level Transducer Block Parameters Operation (LTB) Navigate to Configure/Setup > LTB > Operation and click Simulation to open the dialog window for access to: Simulation (Input) • • Simulation Simulation Value Ramp start Ramp end Number of steps Step length Range: –999999 to 999999. Default: 0 m Range: –999999 to 999999. Default: 0 m Range: 1 to 65535. Default: 10 Range: 1 to 65535. Default: 5 s 1) Set Simulation to Fixed value or Ramp, and click Apply. 2) If you select Fixed value, enter a Simulation Value and click Apply. 3) Or select Ramp, enter the RAMP start, end, number of steps, and step length, and click Apply. 4) After simulation is complete, set Simulation to OFF and click Apply. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 51 mmmmm Allows you to simulate the sensor value which is input to the Level Transducer Block. This tests everything between the Level Transducer Block and Output. AMS Device Manager Notes: • To activate simulation via AMS Device Manager or the 375 Field Communicator, simulation must also be set to Enabled on the device. See Simulate Enable (4.12.) on page 120. • Before enabling or disabling Simulation, put LTB Block into OOS mode (see Changing Block Modes on page 49). • After changes have been made, LTB must be returned to AUTO mode. Setup (LTB) Note: See AMS Menu Structure on page 75 and for parameters followed by a reference number, more detailed descriptions can be found in Parameter Reference on page 86. AMS Device Manager mmmmm Sensor (LTB) Navigate to Configure/Setup > LTB > Setup and click Sensor for access to: General • Unit • Level Units • Temperature Unit • Loss of Echo Timer Calibration • Low Calibration Point • High Calibration Point • Sensor Offset • Low Level Point • High Level Point • Level Offset Rate Note: Selecting SLOW Response Rate changes setting for Average amount (2.8.3.) to 0.9. • • • Page 52 Response Rate Fill Rate per Minute Empty Rate per Minute SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Signal Processing (LTB) Note: See AMS Menu Structure on page 75 and for parameters followed by a reference number, more detailed descriptions can be found in Parameter Reference on page 86. Navigate to Configure/Setup > LTB > Setup > Signal Processing and click on General for access to: Range • Near Range • Far Range • Minimum Sensor Value • Maximum Sensor Value Echo Select • Algorithm • Position Detect • Echo Threshold • CLEF Range • Echo Marker Sampling • Echo Lock • Sampling Up • Sampling Down • Echo Lock Window Echo Quality • Confidence • Echo Strength Filtering • Narrow Echo Filter • Reform Echo 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 53 mmmmm AMS Device Manager General TVT A custom Time Varying Threshold (TVT) allows you to screen out false echoes, for example, in a tank with obstructions. See Auto False Echo Suppression (2.4.8.1.) on page 142 for more information. There are two options: • Auto False Echo Suppression automatically calculates the position of the TVT. • TVT shaper breakpoints allow you to manually modify the TVT AMS Device Manager mmmmm TVT (Auto False Echo Suppression) Notes: • We recommend using the Auto False Echo Suppression Wizard. See AFES (Auto False Echo Suppression) Wizard on page 87. • Put LTB Block into OOS Mode before changing settings, then back into AUTO mode to display TVT. Navigate to Configure/Setup > LTB > Setup > Signal Processing > TVT. TVT Setup Click TVT Setup to access: • Auto False Echo Suppression For more details see TVT (Auto False Echo Suppression) Setup (2.4.8.) on page 100. • Auto False Echo Suppression Range • Hover Level • Shaper Mode Allows you to modify breakpoints under the TVT Shaper tabs, and view Manual TVT-Curve. 1) 2) 3) Page 54 Turn Shaper Mode On and turn Auto False Echo Suppression Off. Click the appropriate TVT Shaper tab and modify breakpoints as desired. Click Apply. SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 TVT Shaper 1 • Shaper breakpoints 1 to 40 TVT Shaper 2 • Shaper breakpoints 41 to 80 TVT Shaper 3 • Shaper breakpoints 81 to 120 Manual TVT-Curve Note: Put LTB Block into OOS Mode before changing settings, then back into AUTO mode to display TVT. Displays the effects of the TVT shaper modifications. (Shaper Mode must be On.) SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 55 mmmmm 7ML19985LY01 AMS Device Manager Navigate to Configure/Setup > LTB > Setup > Signal Processing > Manual TVT-Curve. AMS Device Manager mmmmm Echo Profile Time field Navigate to Configure/Setup > LTB > Setup > Signal Processing > Echo Profile to view the current echo profile and to access Echo Profile Parameters (view only). Echo Profile Parameters (view only) • Level Measurement • Distance Measurement • Confidence • Near Range For an illustration showing Level and Distance see Channel (2.5.3.) on page 104. For an explanation of the use of offsets, see Level Transducer Block (LTB) on page 6 of Foundation Fieldbus for Level Instruments manual. To view a previous profile: Click the drop-down arrow on the Time field and select the desired profile, (available only using AMS version 10.1 or later) Maintenance & Diagnostics (LTB) Note: Maintenance parameters are listed in AMS Menu Structure on page 75. The parameter reference number allows you to locate more detailed information in Parameter Reference, starting on page 86. Remaining Sensor Lifetime Navigate to Configure/Setup > LTB > Maintenance and Diagnostics > Remaining Sensor Lifetime. Sensor Lifetime Click Sensor Lifetime tab for access to: • Lifetime (Expected) • Time in Operation • Remaining Lifetime • Activation of Reminders • Reminder 1 before Lifetime (Required) • Reminder 2 before Lifetime (Demanded) Page 56 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Click Sensor Replaced to reset Time in Operation to 0 hours Click Snooze for 1 Year to add a year to the Expected Sensor Lifetime. Click Apply to write changes to the device. Service Schedule Navigate to Configure/Setup > LTB > Maintenance and Diagnostics > Service Schedule. Service Schedule Click Service Schedule tab for access to • Service Interval • Time Since Last Service • Time Until Next Service • Activation of Reminders • Reminder 1 before Lifetime (Required) • Reminder 2 before Lifetime (Demanded) • • 7ML19985LY01 Click on Service Performed to reset Time Since Last Service to 0 hours. Click Apply to write changes to the device. SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 57 mmmmm AMS Device Manager • • • Electronics Temperature • Minimum Value Maximum Value AMS Device Manager mmmmm • • Electronics Temperature Displays the current internal temperature of the device Communication (LTB) Navigate to Configure/Setup > LTB > Communication for access to: Communication: • Static Revision No. [see Static Revision Number (2.5.1.) on page 103] Page 58 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Configure/Setup (Liquid Crystal Display Block-LCD) Identification (LCD) (see Identification (LTB, LCD, DIAG) on page 49): Operation (LCD) (see Operation (LTB, LCD, DIAG) on page 50): Block Modes Actual Mode (read only) Target Mode Permitted Mode Normal Mode See Block Modes: on page 50 for more detail. To remotely disable updating of the LCD: LCD Transducer Block must be put into Out of Service mode. 1) Select Target Mode Out of Service and deselect Automatic. 2) Click Apply. • • • • Setup (LCD) Navigate to Configure/Setup > LCD > Setup for access to: Local Display • • • Language LCD Contrast LCD Backlight (continued on next page) 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 59 mmmmm AMS Device Manager Navigate to Configure/Setup > LCD > Operation and click Block Modes to open the dialog window for access to: Local Display (continued) • Local Operation AMS Device Manager mmmmm If local operation is disabled remotely and no communication activity exists for 30 seconds, the parameter is made visible again locally. Communication (LCD) Navigate to Configure/Setup > LCD > Communication for access to: Communication: • Page 60 Static Revision No. [see Static Revision Number (2.5.1.) on page 103] SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Configure/Setup (Diagnostic Transducer Block-DIAG) Note: Parameters in the Diagnostic Transducer Block used solely by factory personnel. Identification (DIAG) Navigate to Configure/Setup > DIAG > Identification. Identification (see Identification (LTB, LCD, DIAG) on page 49): Operation (DIAG) Navigate to Configure/Setup > DIAG > Operation. (See Operation (LTB, LCD, DIAG) on page 50.) Navigate to Configure/Setup > DIAG > Communication. Communication: • Static Revision No. [see Static Revision Number (2.5.1.) on page 103] Configure/Setup (Resource Block - RESOURCE) Notes: • For a complete list of parameters accessible via AMS, see AMS Menu Structure on page 75. • For parameters followed by a reference number, additional information is available in Parameter Reference on page 86. Identification (RESOURCE) Navigate to Configure/Setup > RESOURCE > Identification for access to: Identification • TAG Read only. Description for the associated block: device tag prefixed by block type. • • • Descriptor Message Date (Installation Date) • Strategy • Plant Unit 7ML19985LY01 The user entered date on which the device was installed in the system. Used to identify grouping of blocks. The identification number of the plant unit. For example, can be used in the host for sorting alarms. SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 61 mmmmm AMS Device Manager Communication (DIAG) AMS Device Manager mmmmm Device (read only) • • Manufacturer Product Name • Order Number • Range Mode • Serial Number • • • • Hardware Revision Firmware Revision Loader Revision EDD Version • Date of Manufacturing The manufacturer’s product name for this device. The manufacturer’s order number (MLFB) for this device. Measuring range of the device. The manufacturer’s unique serial number for this device. Revision of the EDD associated with this device. Wizards (RESOURCE) Navigate to Configure/Setup > RESOURCE > Wizards > Quick Start for access to Quick Start steps (see Quick Start Wizard via AMS Device Manager on page 46 .) Operation (RESOURCE) Navigate to Configure/Setup > RESOURCE > Operation. Click on Block Modes to open the dialog window for access to: Block Modes Page 62 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Block Modes (continued) [see Block Modes: on page 50] NOTE: If the RESOURCE block is set to Out of Service, the LTB, and AIFB blocks are forced to Out of Service also, but the LCD and DIAG blocks remain in Automatic mode. • • • • Actual Mode Target Mode Permitted Mode Normal Mode Click Methods to open the dialog window for access to: Master Reset Notes: • RESOURCE and LTB Block Status must be Out of Service before a Master Reset can be performed (see Changing Block Modes on page 49). • The following parameters are not reset by any reset type: Write Protection, Auto False Echo Suppression Range, Learned TVT. • While an FF Object Dictionary Reset is in progress, the Master Reset Parameter View showing PREVIOUS/NEXT/BACK/EDIT options will be displayed. Do not perform an action using the local display interface until the reset is complete1). This could cause a temporary loss of communications. 1)(continued 1) on next page) FF Object Dictionary reset completes with an automatic power cycle. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 63 mmmmm AMS Device Manager Methods Master Reset AMS Device Manager mmmmm Master Reset (continued) 1) 2) Click the Master Reset button, then click Next to perform a reset. Select the Reset Type: RESET TYPE RESULT Factory Default. Resets all user parameters to the manufacturer’s default settings. Following this type of reset, complete reprogramming is required. Resets all parameters to standard default settings. Defaultsa) Standard Defaults Informational Functionala) Warm Start FF Object Dictionaryb) a) b) c) Page 64 Resets parameters such as Block Descriptor, Strategy, Device Install Date, Device Message. Resets parameters that control device behavior and functionality (such as Low Calibration Point). Has the same effect as recycling power to the device. Resets all user parameters except for calibration to Factory Defaults. This option also clears any function block parameters and device schedulec) set by the user. The only difference between Factory Defaults and Functional reset is that Factory Defaults resets maintenance parameters, such as device and sensor wear, calibration and maintenance timers. Functional reset does not reset these parameters. FF Object Dictionary reset completes with an automatic power cycle. See the manual Foundation Fieldbus for Level instruments (7ML19985MP01), Data Transmission, for more details. SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 3) Click Next, then FINISH to complete the Master Reset. After a master reset is performed, the device will stop measuring, the Resource and Level Transducer Blocks will go to Out of Service, and the LCD will display the Quick Start Wizard until the device is configured. Maintenance & Diagnostics (RESOURCE) Navigate to Configure/Setup > RESOURCE > Maintenance & Diagnostics for access to: Remaining Device Lifetime After modifying values/units as required, click Apply to accept the change. 3) Click on Snooze for 1 Year to add a year to the Total Expected Device Life 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 65 mmmmm 2) AMS Device Manager 1) • Lifetime (Expected) • Remaining Lifetime (read only) • Time in Operation (read only) • Activation of Reminders • Reminder 1 before Lifetime (Required) • Reminder 2 before Lifetime (Demanded) Open the window Remaining Device Lifetime Calibration Schedule Calibration Interval Time Since Last Calibration Time Until Next Calibration Activation of Reminders Reminder 1 before Calibration (Required) Reminder 2 before Calibration (Demanded) AMS Device Manager mmmmm • • • • • • Click on Calibration Performed to reset Time Since Last Calibration to 0 hours. Click Apply to accept the change. Wear Page 66 • • Powered Days (read only) Power-on resets (read only) SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Communication (RESOURCE) Navigate to Configure/Setup > RESOURCE > Communication to read the following: • • Manufacturer Device Type • • Device Revision DD Revision • • ITK Version Static Revision No. [see Static Revision Number (2.5.1.) on page 103] Manufacturer’s model number associated with the device Revision of the DD (also called EDD) associated with this device. Navigate to Configure/Setup > RESOURCE > Security to access: Security • Write Protection [see Security (continued) on page 68] See also Password Protection on page 74. (continued on next page) 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 67 mmmmm AMS Device Manager Security (RESOURCE) AMS Device Manager mmmmm Security (continued) Device Diagnostics (Level Transducer Block - LTB) Note: For explanations of the alarms and errors listed below, see Parameter Description charts for the respective block in the manual Foundation Fieldbus for Level instruments (7ML19985MP01). Alarms & Errors (LTB) Navigate to Device Diagnostics > LTB > Alarms & Errors. Block Error Click on Block Error to open the dialog window to read the following: Failures • Input Failure • Output Failure • Memory Failure • Lost Static Data • Lost Non-Volatile Data • Readback Check • Device Fault State • Block Configuration • Link Configuration • Other Maintenance • Maintenance Required • Maintenance Demanded Information • Simulation Active • Local Override • Power Up • Out of Service Page 68 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 XD Error • Transducer Error Block Alarm 2) 3) From the Block Error tab, check the Maintenance window to display the level of maintenance alarm that is active. From the Block Alarm tab, check the Alarm State window to display the level of maintenance alarm that has been acknowledged. From the Block Alarm tab, in the Unacknowledged window, select Acknowledged to acknowledge an alert. Note: Acknowledging a maintenance reminder from the device [see Acknowledge (4.2.9.), Acknowledge (4.3.9.), Acknowledge (4.4.9.), Acknowledge (4.5.9.)], will not set the Block Alarm to Acknowledged in AMS. The maintenance alarm will cause an FF block alert, and the block alert can only be acknowledged via a remote host such as NI-FBUS-Configurator or AMS Device Manager (as in step 3 above). 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 69 mmmmm 1) AMS Device Manager Click on Block Alarm to open the dialog window to read the following: Unacknowledged • Unacknowledged Alarm State • Alarm State Subcode • Subcode Value • Value Extended Diagnostics (LTB) AMS Device Manager mmmmm Navigate to Device Diagnostics > LTB > Extended Diagnostics to read the following: Detailed Error Info • Loss of Echo • No Tech Power • Sensor Lifetime Reminder 1 • Sensor Lifetime Reminder 2 • Service Schedule Reminder 1 • Service Schedule Reminder 2 • LTB Scale • Internal Temperature Sensor • Internal Temperature High • Internal Temperature Calibration • Velocity Calibration • Transducer Temperature Sensor • Transducer Temperature High • Transducer Temperature Low Device Diagnostics (Level Control Device Block - LCD) Alarms & Errors (LCD) Navigate to Device Diagnostics > LCD > Alarms & Errors to read Block and Alarm errors. [Errors displayed are the same for each block (LTB, LCD, DIAG, RESOURCE). See Alarms & Errors (LTB) on page 68 for full listing.] Device Diagnostics (Diagnostic Transducer Block - DIAG) Alarms & Errors (DIAG) Navigate to Device Diagnostics > DIAG > Alarms & Errors to read Block and Alarm errors. [Errors displayed are the same for each block (LTB, LCD, DIAG, RESOURCE). See Alarms & Errors (LTB) on page 68 for full listing. See AMS Device Manager instruction manual to work with alarms and errors.] Device Diagnostics (Resource Block - RESOURCE) Alarms & Errors (RESOURCE) Navigate to Device Diagnostics > RESOURCE > Alarms & Errors. Block Error Click Block Error tab to read: Failures • Input Failure • Output Failure • Memory Failure Failures Page 70 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Block Alarm Click Block Alarm tab to read: Unacknowledged • Unacknowledged Alarm State • Alarm State Subcode • Subcode Value • Value Write Alarm Values available on Block Alarm tab are also available for Write Alarm with one exception: the Value parameter on the Write Alarm tab is a Discrete Value. Alarm Summary Click on Alarm Summary tab to open the dialog window to read: Current • Discrete Alarm • Block Alarm Unacknowledged • Discrete Alarm Unacknowledged • Block Alarm Unacknowledged Unreported • Discrete Alarm Unreported • Block Alarm Unreported Disabled • Write Alarm Disabled • Block Alarm Disabled 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 71 mmmmm AMS Device Manager Failures (continued) • Lost Static Data • Lost Non-Volatile Data • Readback Check • Device Fault State • Block Configuration • Link Configuration • Other Maintenance • Maintenance Required • Maintenance Demanded Information • Simulation Active • Local Override • Power Up • Out of Service AMS Device Manager mmmmm Alarm Summary (continued) Extended Diagnostics (RESOURCE) Navigate to Device Diagnostics > RESOURCE > Extended Diagnostics to read: Detailed Error Info • Device Lifetime Reminder 1 • External RAM • Device Lifetime Reminder 2 • Memory RAM • Calibration Schedule Reminder 1 • Memory EEPROM • Calibration Schedule Reminder 2 • Memory EEPROM Flags • Internal Error • Memory Flash • Invalid Loader Page 72 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Process Variables (Level Transducer Block - LTB) To compare outputs in real time navigate to Process Variables > LTB > Process Variables. Values Click Values tab to view: • Primary Variable View a chart showing level value. • Value The primary variable and the channel 1 output from the transducer block as a number. Trend View Click Trend View tab to view: • Trend Values • Trend View The primary variable and the channel 1 output from the transducer block. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 73 mmmmm AMS Device Manager For level applications, chart range is affected by High and Low Level Point values set in Configure/Setup > LTB > Setup > Sensor. Echo Profile Click Echo Profile to read: Echo Profile Parameters • Level Measurement • Distance Measurement • Confidence • Near Range AMS Device Manager mmmmm Password Protection An AMS Device Manager administrator can configure the user to require a password. The use of passwords is recommended. A password should be assigned to the ’admin’ username immediately after installing AMS Device Manager. Each user is given an AMS Device Manager username and password and required to enter them when they start AMS Device Manager. Access to functions depends on the level of permissions granted. Login types • standard, local, or domain A standard user can change their password in AMS Device Manager. A Local or Domain Windows user cannot change their password using AMS Device Manager and must request their network administrator to do so. User Manager utility Usernames, passwords, and permissions, are assigned to users by an AMS Device Manager administrator, using the User Manager utility on the Server Plus Station. Only a user with AMS Device Manager System Administration rights can log in to User Manager. To configure a new user/edit existing user: 1) 2) From the Windows taskbar select: Start > AMS Device Manager > User Manager. In the User Manager window click on Add User. The Add User Wizard dialog allows you to: • select a user type, Standard User (AMS Device Manager) or Window User • enter the username and password, and set permissions • edit existing users Page 74 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 AMS Menu Structure Note: Where a parameter number is listed, more information is available for that parameter in Parameter Reference on page 86. parameter number Configure/Setup Function Group LEVEL TRANSDUCER BLOCK IDENTIFICATION Identification 2.1.2 OPERATION Block Modes Block Modes (tab) Actual Mode Target Mode Permitted Mode Normal Mode 2.5.2 Simulation Simulation (Input) (tab) Sensor Value Simulation Simulation Simulation value RAMP start RAMP end RAMP No. of step RAMP step length SETUP Sensor 2.3 Sensor (tab) General Unit Level Units Temperature Unit Loss of Echo Timer Calibration Low Cal. Point High Cal. Point Sensor Offset 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.5.1 2.3.5.2 2.3.5.3 Page 75 mmmmm TAG Descriptor Transducer Block Type Strategy Plant Unit AMS Device Manager Identification (tab) parameter number Configure/Setup Function Group (continued) Calibration (continued) Low Level Point High Level Point Level Offset Rate Response Rate Fill Rate per Minute Empty Rate per Minute Signal Processing General AMS Device Manager mmmmm LEVEL TRANSDUCER BLOCK (CONTINUED) 2.3.5.4 2.3.5.5 2.3.5.6 2.3.6 2.3.6.1 2.3.6.2 2.3.6.3 2.4 General (tab) Range Near Range Far Range Min. Sensor Value Max. Sensor Value Echo Select Algorithm Position Detect Echo Threshold CLEF Range Echo Marker Sampling Echo Lock Sampling Up Sampling Down Echo Lock Window Echo Quality Confidence Echo Strength TVT 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 2.4.5.1 2.4.5.2 2.4.5.3 2.4.5.4 2.4.5.5 2.4.6 2.4.6.1 2.4.6.2 2.4.6.3 2.4.6.4 2.4.7 2.4.7.1 2.4.7.2 2.4.8 TVT Setup (tab) Auto False Echo Suppression Auto False Echo Suppression Range Hover Level Shaper Mode TVT Shaper 1 (tab) 2.4.8.1 2.4.8.2 2.4.8.3 2.4.8.4 2.4.9 Breakpoints 1-40 TVT Shaper 2 (tab) Breakpoints 41 - 80 Page 76 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Configure/Setup Function Group (continued) parameter number LEVEL TRANSDUCER BLOCK (CONTINUED) TVT Shaper 3 (tab) Breakpoint s 81 -120 Manual TVT-Curve Manual TVT-Diagram (tab) MAINTENANCE & DIAGNOSTICS Remaining Sensor Lifetime 4.3 Sensor Lifetime (tab) Service Schedule (tab) Service Interval Time Since Last Service Time Until Next Service Activation of Reminders Reminder 1 before Service (Required) Reminder 2 before Service (Demanded) Electronics Temperature 4.4.1 4.4.2 4.4.3 4.4.4 4.4.5 4.4.6 3.4 Electronics Temperature (tab) Electronics Temperature Minimum Value Maximum Value 3.4.1 3.4.2 COMMUNICATION Communication Communication (tab) Static Revision No. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL 2.5.1 Page 77 mmmmm 4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 4.3.6 4.4 AMS Device Manager Lifetime (Expected) Time in Operation Remaining Lifetime Activation of Reminders Reminder 1 before Lifetime (Required) Reminder 2 before Lifetime (Demanded) Service Schedule Configure/Setup Function Group (continued) parameter number LCD TRANSDUCER BLOCK IDENTIFICATION Identification TAG Descriptor Transducer Block Type Strategy Plant Unit AMS Device Manager mmmmm Identification (tab) 2.1.2 OPERATION Block Modes Block Modes (tab) Actual Mode Target Mode Permitted Mode Normal Mode SETUP Local Display Local Display (tab) Language LCD Contrast LCD Backlight Local Operation 4.10 4.9 COMMUNICATION Communication Communication (tab) Static Revision No. 2.5.1 DIAGNOSTIC TRANSDUCER BLOCK IDENTIFICATION Identification Identification (tab) TAG Descriptor Transducer Block Type Strategy Plant Unit 2.1.2 OPERATION Block Modes Block Modes (tab) Actual Mode Target Mode Permitted Mode Page 78 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Configure/Setup Function Group (continued) parameter number DIAGNOSTIC TRANSDUCER BLOCK (CONTINUED) OPERATION Block Modes (continued) Normal Mode Communication Communication (tab) Static Revision No. 2.5.1 RESOURCE BLOCK IDENTIFICATION Identification (tab) Identification TAG Descriptor Message Date Strategy Plant Unit Device Manufacturer Product Name Order Number Range Mode Serial Number Hardware Revision Firmware Revision Loader Revision EDD Version Date of Manufacturing 2.1.2 2.1.3 2.1.4 5.3 2.2.1 2.2.2 2.2.3 2.2.4 WIZARDS Quick Start Step 1 - Identification Step 2 - Application Step 3 - Ranges Step 4 - Summary OPERATION Block Modes Block Modes (tab) Actual Mode Target Mode Permitted Mode Normal Mode 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 79 mmmmm AMS Device Manager Identification Configure/Setup Function Group (continued) parameter number Methods Methods (tab) General Master Reset 4.1 RESOURCE BLOCK (CONTINUED) MAINTENANCE & DIAGNOSTICS Remaining Device Lifetime 4.2 Lifetime (Expected) Remaining Lifetime Time in Operation Activation of Reminders Reminder 1 before Lifetime (Required) Reminder 2 before Lifetime (Demanded) Calibration Schedule AMS Device Manager mmmmm Device Lifetime (tab) 4.2.1 4.2.3 4.2.2 4.2.4 4.2.5 4.2.6 4.5 Calibration Schedule (tab) Calibration Interval Time Since Last Calibration Time Until Next Calibration Activation of Reminders Reminder 1 before Calibration (Required) Reminder 2 before Calibration (Demanded) 4.5.1 4.5.2 4.5.3 4.5.4 4.5.5 4.5.6 Wear Wear (tab) Powered Days Poweron Resets 4.6 4.7 COMMUNICATION Communication Communication (tab) Manufacturer Device Type Device Revision DD Revision ITK Version Static Revision No. 5.3 5.5 5.6 2.5.1 SECURITY Security Security (tab) Write Protection Write Protection Page 80 SITRANS LR560 (FF) – INSTRUCTION MANUAL 6.2.1 7ML19985LY01 Device Diagnostics Function Group LEVEL TRANSDUCER BLOCK ALARMS & ERRORS Block Error Block Error (tab) Failures Block Alarm Block Alarm (tab) Unacknowledged Alarm State Subcode Value EXTENDED DIAGNOSTICS Extended Diagnostics Extended Diagnostics (tab) Detailed Error Info Loss of Echo No Tech Power Sensor Lifetime Reminder 1 Sensor Lifetime Reminder 2 Service Schedule Reminder 1 Service Schedule Reminder 2 LTB Scale Internal Temp Sensor 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 81 mmmmm AMS Device Manager Input Failure Output Failure Memory Failure Lost Static Data Lost Non-Volatile Data Readback Check Device Fault State Block Configuration Link Configuration Other Maintenance Maintenance Required Maintenance Demanded Information Simulation Active Local Override Power Up Out Of Service XD Error Transducer Error Device Diagnostics Function Group (continued) LEVEL TRANSDUCER BLOCK (CONTINUED) AMS Device Manager mmmmm Detailed Error Info (continued) Internal Temp High Internal Temperature Calibration Velocity Calibration Transducer Temperature Sensor Transducer Temperature High Transducer Temperature Low LCD TRANSDUCER BLOCK ALARMS & ERRORS Block Error Block Error (tab) Failures Input Failure Output Failure Memory Failure Lost Static Data Lost Non-Volatile Data Readback Check Device Fault State Block Configuration Link Configuration Other Maintenance Maintenance Required Maintenance Demanded Information Simulation Active Local Override Power Up Out Of Service XD Error Transducer Error Block Alarm Block Alarm (tab) Unacknowledged Alarm State Page 82 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Device Diagnostics Function Group (continued) LCD TRANSDUCER BLOCK (CONTINUED) Block Alarm (tab) continued Subcode Value DIAGNOSTIC TRANSDUCER BLOCK ALARMS & ERRORS Block Error Block Error (tab) Failures Block Alarm Block Alarm (tab) Unacknowledged Alarm State Subcode Value RESOURCE BLOCK ALARMS & ERRORS Block Error Block Error (tab) Failures Input Failure Output Failure 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 83 mmmmm AMS Device Manager Input Failure Output Failure Memory Failure Lost Static Data Lost Non-Volatile Data Readback Check Device Fault State Block Configuration Link Configuration Other Maintenance Maintenance Required Maintenance Demanded Information Simulation Active Local Override Power Up Out Of Service XD Error Transducer Error Failures (continued) Memory Failure Lost Static Data Lost Non-Volatile Data Readback Check Device Fault State Block Configuration Link Configuration Other Maintenance Maintenance Required Maintenance Demanded Information Simulation Active Local Override Power Up Out Of Service AMS Device Manager mmmmm Device Diagnostics Function Group (continued) RESOURCE BLOCK (CONTINUED) Block Alarm Block Alarm (tab) Unacknowledged Alarm State Subcode Value Write Alarm Write Alarm (tab) Unacknowledged Alarm State Subcode Value Alarm Summary Alarm Summary (tab) Current Discrete Alarm Block Alarm Unacknowledged Discrete Alarm Unacknowledged Block Alarm Unacknowledged Unreported Discrete Alarm Unreported Block Alarm Unreported Page 84 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Device Diagnostics Function Group (continued) RESOURCE BLOCK (CONTINUED) Alarm Summary (tab) continued Disabled Write Alarm Disabled Block Alarm Disabled EXTENDED DIAGNOSTICS Extended Diagnostics Extended Diagnostics (tab) parameter number LEVEL TRANSDUCER BLOCK PROCESS VARIABLES Process Variables Process Variables (tab) Primary Variable Value 2.7.1 Trend View (tab) Trend Values Value Echo Profile Echo Profile (tab) Echo Profile Parameters Level Measurement Distance Measurement Confidence Near Range 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL 2.7.2 2.7.3 2.4.7.1 2.4.1 Page 85 mmmmm Process Variables Function Group AMS Device Manager Detailed Error Info Device Lifetime Reminder 1 Device Lifetime Reminder 2 Calibration Schedule Reminder 1 Service Schedule Reminder 2 Internal Error External RAM Memory RAM Memory EEPROM Memory EEPROM Flags Memory Flash Invalid Loader Parameter Reference Notes: • Most parameters are common to both local and remote operation, and are listed below. For a complete list of AMS parameters, see AMS Menu Structure on page 75. • Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. • To enter Program mode using the device buttons, press . Press to return to Measurement mode. Do not use the handheld programmer or local control buttons at the same time as AMS Device Manager, or erratic operation may result. • For Quick Access to parameters via the handheld programmer, press Home , then enter the menu number, for example: 2 .3.5. • In Navigation mode, ARROW keys navigate the menu in the direction of the arrow. • Press RIGHT Arrow to open Edit Mode, or to save a modification. Parameters mmmmm Parameters are identified by name and organized into function groups. See LCD menu structure on page 155 for a chart. Parameters noted as Read Only in this section of the manual cannot be written via the local user interface, however they may be accessible via other tools. For those accessible via AMS Device Manager, directions are shown in the section Operating via AMS Device Manager on the pages referenced. 1. Quick Start Wizards provide step-by step procedures to configure the device, filter out false echoes, and upload and download parameters and firmware to the optional display for easy configuration of multiple LR560s. Press RIGHT arrow arrow twice to open the Wizards menu. Select a wizard, press RIGHT to open the first step, and follow the instructions. 1.1. Quick Start Wizard The Quick Start wizard provides an easy step-by-step procedure to configure the device for a simple application. • See Quick Start Wizard via the LDI push buttons on page 36. • See Quick Start Wizard via the handheld programmer on page 36. • See Quick Start Wizard via AMS Device Manager on page 46. Page 86 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 1.2. AFES (Auto False Echo Suppression) Wizard Notes: • Before using AFES wizard, configure the device via the Quick Start wizard. • Make sure material level is below all known obstructions at the moment Auto False Echo Suppression is used to learn a custom TVT (Time Varying Threshold). We recommend an empty or almost empty vessel. • Note the distance to material level when the environment is learned, and set Auto False Echo Suppression Range to a shorter distance to avoid the material echo being screened out. If you have a vessel with known obstructions, we recommend using AFES to prevent false echo detection. This feature can also be used if SITRANS LR560 displays a false high level, or the reading is fluctuating between the correct level and a false high level. a) Make sure the material level is below all known obstructions. b) Navigate to Level Meter > Diagnostics (3.) > Echo Profile (3.1.) and press RIGHT arrow to true echo false echo request a profile. c) AFES range Determine a range that includes the the example, 3.3 m. d) Open the AFES wizard and press DOWN arrow e) to continue. Press RIGHT arrow to edit Auto False Echo Suppression Range. f) Enter the new range value and press RIGHT arrow to transfer it. (continued on next page) 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 87 mmmmm Parameters false echo but not the true echo: in g) Press DOWN arrow to initiate Learn. A transition screen appears, followed by the message Wizard Complete. h) Press DOWN arrow (Finish) to save AFES parameter changes and return to Program menu, then press LEFT arrow twice to return to Measurement mode. 1.3. Copy Parameters to Display See Connecting SITRANS LR560 on page 23 for instructions on removing the local display interface. Transfers parameter settings from a device to the local display interface. Press RIGHT arrow to Edit. Press DOWN arrow to select Start and RIGHT arrow the transfer. to begin Parameters mmmmm PARAM UPLOAD is displayed, then the device returns to Measurement mode. 1.4. Copy Parameters from Display Transfers parameter settings from the local display interface to a device. Press RIGHT arrow to Edit. Press DOWN arrow to select Start and RIGHT arrow the transfer. to begin PARAM DOWNLOAD is displayed, then the device returns to Measurement mode. 1.5. Copy Firmware to Display Transfers firmware from a device to the local display interface. Press RIGHT arrow to Edit. Press DOWN arrow to select Start and RIGHT arrow the transfer. to begin SW UPLOAD is displayed, then the device returns to Measurement mode. Page 88 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 1.6. Copy Firmware from Display Transfers firmware from the local display interface to a device. Press RIGHT arrow to Edit. Press DOWN arrow to select Start and RIGHT arrow the transfer. to begin SW DOWNLOAD is displayed at the beginning of the transfer. This is followed first by a blank screen (for approximately 2 minutes), then by a progress indicator, and then by the Siemens logo with the LOE icon. When the transfer is complete,the device returns to Measurement mode. 2. Setup Notes: • See Local Operation on page 30 or Operating via AMS Device Manager on page 41 for instructions. • Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. • Values shown in the following tables can be entered via the handheld programmer or local control buttons. Read only. Text that can be used in any way. A recommended use is as a unique label for a field device in a plant. Limited to 32 ASCII characters. To access this parameter via AMS Device Manager see Identification under Identification (RESOURCE) on page 61. 2.1.2. Descriptor Read only. Text that can be used in any way. Limited to 32 ASCII characters. No specific recommended use. To access this parameter via AMS Device Manager see Identification under Identification (RESOURCE) on page 61. 2.1.3. Message Read only. Text that can be used in any way. Limited to 32 ASCII characters. No specific recommended use. To access this parameter via AMS Device Manager see Identification under Identification (RESOURCE) on page 61. 2.1.4. Installation date Read only locally; can be written remotely. The date the device is first commissioned. (Local display format: YY-MM-DD hh:mm:ss) 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 89 mmmmm 2.1.1. Tag Parameters 2.1. Identification 2.2. Device 2.2.1. Hardware Revision Read only. Revision corresponding to the electronics hardware of the Field Device. 2.2.2. Firmware Revision Read only. Revision corresponding to the software or firmware that is embedded in the LR560. 2.2.3. Loader Revision Read only. Revision corresponding to the software used to update the LR560. 2.2.4. Manufacture Date Read only. The date of manufacture of the SITRANS LR560. (Local display format: YY-MM-DD hh:mm:ss) 2.3. Sensor 2.3.1. Unit Sensor measurement unit. Values m, cm, mm, ft, in Default: m 2.3.2. Level Unit Parameters mmmmm The engineering unit used for Level. High Level Point corresponds to High Calibration Point (2.3.5.2.) and Low Level Point corresponds to Low Calibration Point (2.3.5.1.).1) High Level Point (default: 100%) High Calibration Point Level Low Level Point (default: 0%) Options sensor reference point1) (flange face) Low Calibration Point m, cm, mm, ft, in, % * % 2.3.3. Temperature Units Selects the engineering unit to be displayed with the value representing temperature. Options 1) K, DEGC, DEGF, DEGR * DEG C The point on the sensor from which measurements are referenced (see Dimensions on page 12). Page 90 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 2.3.4. Loss of Echo (LOE) Timer Note: See Loss of Echo (LOE) Timer (2.3.4.) on page 145 for more detail. Sets the time to elapse since the last valid reading, before a fault code is reported. Range: 0 to 720 s Values Default: 100.000 s 2.3.5. Calibration 2.3.5.1. Low Calibration Point Distance from sensor reference point1) to Low Calibration Point (corresponding to Low Level Point). Unit is defined in Unit (2.3.1.) Values Range: 0.000 to 40.000 m or 0.000 to 100.000 m. Default: 100.00 m Related Unit (2.3.1.) parameters Far Range (2.4.2.) 2.3.5.2. High Calibration Point Distance from sensor reference point1) to High Calibration Point (corresponding to High Level Point). Unit is defined in Unit (2.3.1.). Sensor Offset A constant offset (negative or positive) that can be added to the sensor value2) to compensate if the sensor reference point has shifted. (For example, this could result from adding a thicker gasket or reducing the standoff/nozzle height.) The units are defined in Unit (2.3.1.). For more details see How the LTB works: in the manual, Foundation Fieldbus for Level instruments (7ML19985MP01). Values Range: -999999 to 999999 m. Default: 0.00 m Related parameters Unit (2.3.1.) 1) The point on the sensor from which measurements are referenced (see SITRANS LR560 with stainless steel universal flat flange on page 12 and SITRANS LR560 with 3" Aimer Flange on page 13). 2) See Minimum Sensor Value (2.4.3.) for an illustration. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 91 mmmmm 2.3.5.3. Range: 0.000 to 40.000 m or 0.000 to 100.000 m. Default: 100.00 m Parameters Values 2.3.5.4. Low Level Point The level when the material is at Low Calibration Point. The unit is defined in Level Unit (2.3.2.). Values 2.3.5.5. Range: -999999 to 999999 Default: 0% High Level Point The level when the material is at High Calibration Point. The unit is defined in Level Unit (2.3.2.). Values 2.3.5.6. Range: -999999 to 999999 Default: 100% Level Offset A constant offset that can be added to Level. The unit is defined in Level Unit (2.3.2.). Values Range: -999999 to 999999 Default: 0% 2.3.6. Rate 2.3.6.1. Response Rate Parameters mmmmm Sets the reaction speed of the device to measurement changes. Notes: • Changing Response Rate resets Fill Rate/Min (2.3.6.2.), and Empty rate/Min (2.3.6.3.). • Selecting SLOW Response Rate changes setting for Average amount (2.8.3.) to 0.9. Response Rate (2.3.6.1.) Fill Rate/Min (2.3.6.2.)/ Empty rate/Min (2.3.6.3.) slow 0.1 m/min (0.32 ft/min) medium 1.0 m/min (3.28 ft/min) fast 10.0 m/min (32.8 ft/min) Use a setting just faster than the maximum filling or emptying rate (whichever is faster). Page 92 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 2.3.6.2. Fill Rate/Min Defines the maximum rate at which the reported sensor value1) is allowed to increase. Allows you to adjust the SITRANS LR560 response to increases in the actual material level. Fill Rate is automatically updated whenever Response Rate (2.3.6.1.) is altered. Range: 0 to 999 999 m / min. Response Rate (2.3.6.1.) Slow Options Related parameters Fill Rate 0.1 m/min (0.32 ft/min) Medium 1.0 m/min (3.28 ft/min) Fast 10.0 m/min (32.8 ft/min) Level Unit (2.3.2.) Enter a value slightly greater than the maximum vessel-filling rate, in units per minute. 2.3.6.3. Empty rate/Min Defines the maximum rate at which the reported sensor value1)is allowed to decrease. Adjusts the SITRANS LR560 response to decreases in the actual material level. Empty Rate is automatically updated whenever Response Rate (2.3.6.1.) is altered. Slow Options Related parameters Empty Rate 0.1 m/min (0.32 ft/min) Medium 1.0 m/min (3.28 ft/min) Fast 10.0 m/min (32.8 ft/min) Level Unit (2.3.2.) Enter a value slightly greater than the vessel’s maximum emptying rate, in units per minute. 1) The value produced by the echo processing which represents the distance from sensor reference point to the target (see Minimum Sensor Value (2.4.3.) on page 95 for an illustration). 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 93 mmmmm Response Rate (2.3.6.1.) Parameters Range: 0 to 999 999 m / min. 2.4. Signal Processing In AMS Device Manager, see the General tab under Signal Processing (LTB) on page 53. 2.4.1. Near Range The range in front of the device (measured from the sensor reference point1)) within which any echoes will be ignored. (This is sometimes referred to as "Blanking" or "Dead Zone".) Values Range: Min = 0 Max. = 45 m (40 m device) = 105 m (100 m device) Default: 0.278 m (0.91 ft) Unit (2.3.1.) Related parameters 2.4.2. Far Range Notes: Allows the material level to drop below Low Calibration Point without generating a Loss of Echo (LOE) state. See CLEF Range (2.4.5.4.) for an illustration. Parameters mmmmm • Far Range can extend beyond the bottom of the vessel. • When Low Calibration is updated, Far Range will be updated to Low Calibration Pt. + 5 m (16.40 ft). Values Range: Min. = 0 Max. = 45 m (40 m device) = 105 m (100 m device) Default = Low Calibration Pt. + 5 m (16.40 ft) Related Parameters Unit (2.3.1.) CLEF Range (2.4.5.4.) Use this feature if the measured surface can drop below the Low Cal. Point in normal operation. For more detail see Far Range (2.4.2.) on page 143. 1) Page 94 See SITRANS LR560 with stainless steel universal flat flange on page 12. SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 2.4.3. Minimum Sensor Value sensor reference point (flange face) sensor value (distance from sensor reference point to the target) Level Read only. Defines the minimum usable value for the measuring range, in units defined in Unit (2.3.1.). (Default = 0.0 m) For access via AMS Device Manager see Range under Signal Processing (LTB) on page 53. 2.4.4. Maximum Sensor Value Read only. Defines the maximum usable value for the measuring range, in units defined in Unit (2.3.1.). Default depends on device: 40 m device default 45.0 m 100 m device default = 105 m) 2.4.5.1. Algorithm Selects the algorithm to be applied to the echo profile to extract the true echo. ALF Area Largest First Echo Area L Largest Echo F First Echo AL Area Largest AF Area First LF Largest First BLF Best of First or Largest echo BL Best Largest BF Best First LAST TF True First Options 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 95 mmmmm 2.4.5. Echo Select Parameters For access via AMS Device Manager see Range under Signal Processing (LTB) on page 53. 2.4.5.2. Position Detect Note: Selecting Steel or Concrete vessel type in the Quick Start wizard changes the setting for Position Detect (2.4.5.2.) to Rising Edge. Defines where on the echo the distance measurement is determined. (See Position Detect (2.4.5.2.) on page 139 for more detail.) Options Related parameters Rising Edge (yields highest stability on sloped targets) Center (yields higher accuracy on flat, nonsloped targets) Hybrid (Center and CLEF) CLEF (Constrained Leading Edge Fit) CLEF Range (2.4.5.4.) If the vessel bottom is being reported as the level instead of the actual material level (at low level conditions), we recommend setting Position Detect to Hybrid and using it in combination with CLEF Range (2.4.5.4.). Echo Threshold Sets the minimum echo confidence that the echo must meet in order to prevent a Loss of Echo condition and the expiration of the LOE timer. When Confidence (2.4.7.1.) exceeds Echo Threshold (2.4.5.3.), the echo is accepted as a valid echo and is evaluated. Parameters mmmmm 2.4.5.3. Values Related Parameters Range: 0 to 99 Default: 5 Loss of Echo (LOE) Timer (2.3.4.) Use this feature when an incorrect material level is reported. Page 96 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 2.4.5.4. CLEF Range Notes: • CLEF Range is referenced from Far Range. • The value for CLEF Range must include the difference between Far Range and Low Calibration Point, plus any level above the Low Calibration Point to be managed by the CLEF algorithm. The CLEF (Constrained Leading Edge Fit) algorithm is used mainly to allow correct level reporting for low dK materials which may otherwise cause an incorrect reading in an empty or almost empty vessel. It is used from Far Range up to the level defined by CLEF Range (see illustration below). Above that point the Center algorithm is used. For more detail see CLEF Range (2.4.5.4.) on page 141. Values Related parameters Range: 0 to 45 m (40 m device) 0 to 105 m (100 m device) Default: 0.0 m Position Detect (2.4.5.2.) Far Range (2.4.2.) sensor reference point Far Range Echo Marker The point on the primary echo on which the measured value is based. Values Range: 5 to 95% Default: 70% Use this feature if the reported material level fluctuates slightly, due to a variable rise in the leading edge of the true echo on the Echo Profile. Enter the value (in percent of echo height) to ensure the Echo Lock Window intersects the Echo Profile at the sharpest rising portion of the Echo Profile representing the true echo. This value is preset to 70%. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 97 mmmmm 2.4.5.5. Low Calibration Point Parameters CLEF Range 2.4.6. Sampling Provides a method of checking the reliability of a new echo before accepting it as the valid reading, based on numbers of samples above or below the currently selected echo. 2.4.6.1. Echo Lock Selects the measurement verification process. See Position Detect (2.4.5.2.) on page 139 for more details. Echo Lock Options Lock Off (no verification) Maximum Verification 2 * Material Agitator Related parameters Total Lock Fill Rate/Min (2.3.6.2.) Empty rate/Min (2.3.6.3.) Sampling Up (2.4.6.2.) Sampling Down (2.4.6.3.) Algorithm (2.4.5.1.) 2.4.6.2. Parameters mmmmm For radar applications, Material Agitator is the most often used setting, to avoid agitator blade detection. Sampling Up Specifies the number of consecutive echoes that must appear above the echo currently selected, before the measurement is accepted as valid. Values 2.4.6.3. Range: 1 to 50 Default: 5 Sampling Down Specifies the number of consecutive echoes that must appear below the echo currently selected, before the measurement is accepted as valid. Values Related parameters Page 98 Range: 1 to 50 Default: 2 Echo Lock (2.4.6.1.) If Echo Lock set to any value other than its default (2), then Down Sampling default = 5. SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 2.4.6.4. Echo Lock Window A “distance window” centered on the echo1) is used to derive the reading. When a new measurement is in the window, the window is re-centered and the reading is calculated. Values Range: 0 to 45 m (40 m device) or 0 to 105 m (100 m device) Default: 0 m When the value is 0, the window is automatically calculated after each measurement. • For slower Measurement Response values, the window is narrow. • For faster Measurement Response values, the window becomes progressively wider. Note: The Echo Lock window is stored as a standard sample, but displayed in sensor units. Any value entered for the Echo Lock window will be rounded to the nearest sample. 2.4.7. Echo Quality Related Parameters 2.4.7.2. 0 to 99 ---Echo Threshold (2.4.5.3.) Echo Strength Displays the absolute strength (in dB above 1 μV rms) of the echo selected as the measurement echo. Values (view only) 1) –20 to 99 See Echo Lock (2.4.6.1.) on page 118 for more detail. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 99 mmmmm Values (view only) Parameters 2.4.7.1. Confidence Read only. Indicates echo reliability: higher values represent better echo quality. The display shows the echo confidence of the last measurement. Echo Threshold (2.4.5.3.) defines the minimum criterion for echo confidence. 2.4.8. TVT (Auto False Echo Suppression) Setup Notes: • Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. • We recommend using AFES Wizard. See AFES (Auto False Echo Suppression) Wizard1.2. on page 87. 2.4.8.1. Auto False Echo Suppression Used together with Auto False Echo Suppression Range (2.4.8.2.) to screen out false echoes in a vessel with known obstructions. A ’learned TVT’ (time varying threshold) replaces the default TVT over a specified range. a) b) c) Make sure material level is below all known obstructions when Auto False Echo Suppression is used to learn the echo profile. (An empty or almost empty vessel is recommended.) Determine Auto False Echo Suppression Range. Measure the actual distance from the sensor reference point to the material surface using a rope or tape measure. Subtract 0.5 m (20") from this distance, and enter the resulting value in Auto False Echo Suppression Range. TVT Hover Level false echo material level Level (db) Parameters mmmmm Before Auto False Echo Suppression default TVT echo marker Page 100 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 After Auto False Echo Suppression Level (db) learned TVT Auto False Echo Suppression Range material level default TVT false echo echo marker To use Auto False Echo Suppression via AMS Device Manager: Note value calculated in step b) and see TVT Setup on page 54. To set Auto False Echo Suppression via local operation: See AFES (Auto False Echo Suppression) Wizard1.2. on page 87. 2.4.8.2. Auto False Echo Suppression Range Values Range: 0.00 to 45.00 m (40 m device) or 0.00 to 105.00 m (100 m device) Default: 1.00 m 2.4.8.3. Hover Level Defines how high the TVT (Time Varying Threshold) curve is placed above the noise floor of the echo profile, as a percentage of the difference between the peak of the largest echo in the profile and the noise floor. (See Before Auto False Echo Suppression on page 100 for an illustration.) Values Range: 0 to 100% Default: 40% When SITRANS LR560 is located in the center of the vessel, the TVT hover level may be lowered to increase the confidence level of the largest echo. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 101 mmmmm Defines the endpoint of the Learned TVT distance. Units are defined in Unit (2.3.1.) Parameters Note: Note the distance to material level when Auto False Echo learns the environment. Set Auto False Echo Suppression Range to a shorter distance to avoid the material echo being screened out. 2.4.8.4. Shaper Mode Enables/disables TVT Shaper (2.4.9.). Options ON OFF 2.4.9. TVT Shaper Notes: • Shaper Mode (2.4.8.4.) must be turned ON in order for TVT shaper breakpoints to be transferred • We recommend using AMS Device Manager to access this feature. • Put LTB Block into OOS Mode before changing settings, then back into AUTO mode to display TVT. Adjusts the TVT (Time Varying Threshold) at a specified range (breakpoint on the TVT). This allows you to reshape the TVT to avoid unwanted echoes. There are 120 breakpoints arranged in 14 groups. Values Range: –50 to +50 dB Default: 0 To use TVT shaper via local operation: Parameters mmmmm To access TVT shaper via AMS Device Manager see TVT Shaper 1 on page 55. a) b) c) d) Go to Shaper Mode (2.4.8.4.) and select option ON. In TVT shaper, go to Shaper 1-9 (2.4.9.1.). Open Shaper 1 and enter the TVT Offset value (between –50 and +50 dB). Go to the next Shaper point and repeat step (c) till all desired breakpoint values have been entered. 2.4.9.1. Shaper 1-9 2.4.9.2. Shaper 10-18 2.4.9.3. Shaper 19-27 2.4.9.4. Shaper 28-36 2.4.9.5. Shaper 37-45 2.4.9.6. Shaper 46-54 2.4.9.7. Shaper 55-63 2.4.9.8. Shaper 64-72 2.4.9.9. Shaper 73-81 2.4.9.10. Shaper 82-90 2.4.9.11. Shaper 91-99 2.4.9.12. Shaper 100-108 2.4.9.13. Shaper 109-117 2.4.9.14. Shaper 118-120 Page 102 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 2.5. AIFB 1 Notes: • All AIFB parameters are read only via local operation, and not visible to AMS Device Manager. They can be changed only by a remote host such as DeltaV or NI-FBUS-Configurator. • AIFB 1 and AIFB 2 are not active upon initial startup. These blocks will show Out of Service on the LCD at startup. If these blocks are needed for an FF application, use a tool such as DeltaV or NI-FBUS-Configurator to configure and schedule the blocks. See the manual Foundation Fieldbus for Level instruments (7ML19985MP01) for details. • Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. 2.5.1. Static Revision Number The revision level of the static data associated with Analog Input Function Block 1. The Static Revision No. is updated whenever a configuration parameter is changed. 2.5.2. Mode Note: Ensure that Mode is returned to AUTO when simulation or maintenance are completed. Description Output value AUTO automatic the automatically-recorded measured value MAN manual a manually-set fixed simulation value O/S function block disabled the preset safety value Manual Mode can be used when simulating output. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 103 mmmmm Setting Parameters Used to request an operating mode from the Analog Input Function Block. It allows you to put SITRANS LR560 into Manual mode (used in conjunction with Simulation) or Out-of-Service mode for maintenance purposes. 2.5.3. Channel Used to select the Transducer Block output. See the manual, Foundation Fieldbus for Level instruments (7ML19985MP01) for more detail. Options * Level (SV1 - Secondary Value 1) Distance (SV2 - Secondary Value 2) Reference Point Low Calibration Point sensor reference point sensor reference point1) High Calibration Distance (SV2) Point (process full level) Level (SV1) Low Calibration Point (process empty level) 2.5.4. Input Scaling Input scaling should match the XD_scale from the Level Transducer Block. See the manual Foundation Fieldbus for Level instruments (7ML19985MP01) for more detail. Lower Value Defines the operational lower range value of the input value (Process Value Scale) in Level Units. Process Value Scale normalizes the input value to a customer-defined range. Parameters Values 2.5.4.2. Range: -999999 to 999999 Default: 0 % Upper Value Defines the operational upper range value of the input value (Process Value Scale) in Level Units. Process Value Scale normalizes the input value to a customer-defined range. Values Process Value Scale Input (typically 0 to 100%) mmmmm 2.5.4.1. Page 104 Range: -999999 to 999999 Default: 100 % Provides Output values (Out) to AIFB 1 or AIFB 2 Output Scale SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 2.5.4.3. Unit Engineering unit to be displayed with the output value. Options 2.5.4.4. m, cm, mm, ft, in, %, Not Used, Unknown, Special * % Decimal Point Read only. The number of digits to display after the decimal point (fixed to one). 2.5.5. Output Scaling Scales the Process Variable. The function block parameter OUT SCALE contains the values of the lower limit and upper limit effective range in AIFB 1 units. 2.5.5.1. Lower Value Defines the operational lower range value of the output value in AIFB 1 units. Range: -999999 to 999999 Values 2.5.5.2. Default: 0 % Upper Value Defines the operational upper range value of the output value in AIFB 1 units. Default: 100 % Unit Engineering unit to be displayed with the output value Options 2.5.5.4. m, cm, mm, ft, in, %, Not Used, Unknown, Special * % Decimal Point Read only. The number of digits to display after the decimal point (fixed to two). 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 105 mmmmm 2.5.5.3. Parameters Range: -999999 to 999999 Values 2.5.6. Alarms & Warnings 2.5.6.1. High Limit Alarm The setting for the upper alarm limit in AIFB 1 units. (Corresponds to HI_HI_ALM.) Options 2.5.6.2. Range: -999999 to 999999 Default: – – – – – – High Limit Warning The setting for the upper warning limit in AIFB 1 units. (Corresponds to HI_ALM.) Options 2.5.6.3. Range: -999999 to 999999 Default: – – – – – – Low Limit Warning The setting for the lower warning limit in AIFB 1 units. (Corresponds to LO_ALM.) Options Default: – – – – – – Low Limit Alarm The setting for the lower alarm limit in AIFB 1 units. (Corresponds to LO_LO_ALM.) Parameters mmmmm 2.5.6.4. Range: -999999 to 999999 Options 2.5.6.5. Range: -999999 to 999999 Default: – – – – – – Limit Hysteresis Hysteresis is used to adjust the sensitivity of the trigger for alarm messages. It is used to compensate when a process variable fluctuates around the same value as a limit. A high level alarm occurs when a value exceeds an upper limit. The alarm’s status remains true until the value drops below the limit minus the alarm hysteresis. The directions are reversed for low limit detection. Options Range: 0 to 50% Default: 0.50% Enter a value for the hysteresis here, to be used for all warnings and alarms. The units are always %. Page 106 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 2.5.7. Display 2.5.7.1. Filter Time Constant The time constant for the damping filter. The damping filter smooths out the response to a sudden change in level. This is a first order filter and the engineering unit is always in seconds. See Damping on page 144 for more detail.) Range: Any non-negative number can be entered Unit: s Values Default: 0 a) a) To meet accuracy specification, Filter Time Constant (PV_FTIME) must be changed from default of 0.0 s to a minimum of 10.0 seconds. (See Performance on page 8.) 2.6. AIFB 2 See AIFB 1 (2.5.): the parameters for AIFB 2 are identical to AIFB 1. 2.7. Measured Values (for diagnostic purposes) Read only. Allows you to view measured values for diagnostic purposes. 2.7.1. Main Output (PV– Primary Value) 2.7.2. Output, no linearization (SV1 – Secondary Value 1) The value for Level. 2.7.3. Output, no level offsets (SV2 – Secondary Value 2) The value for Distance. 2.8. Filtering 2.8.1. Narrow Echo Filter Filters out echoes of a specific width. Range: 0 to 255. Default: 0 Values 0 = OFF greater = wider To remove a false echo from the Echo Profile, take its width in mm and multiply it by 0.013. Enter the result. For example, to filter out a spike with 500 mm width, enter 6 or 7 (the closest integer product of 500 x 0.013). When a value is keyed in, the nearest acceptable value is entered. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 107 mmmmm In AMS Device Manager, see Process Variables (Level Transducer Block - LTB) on page 73. Parameters The value for Level. 2.8.2. Reform Echo Smooths jagged peaks in the echo profile. Reforms fragmented echoes into one echo. Range: 0 to 255 samples. Default: 0 (reset to 10 after a Quick Start has been completed) Values 0 = OFF greater = wider Recommended: 5 to 20 samples. Wider is not recommended. 2.8.3. Average amount The fraction of the old shot data that is kept for averaging purposes. A higher value will give a smoother profile at the expense of a slower echo profile response. 0.0 to 1.0 Values Default: 0.75 3. Diagnostics 3.1. Echo Profile Allows you to request the current echo profile either via the handheld programmer, the local buttons, or via AMS Device Manager. For more detail see Echo Processing on page 138. Parameters confidence value distance from Low Calibration Point to vertical cross-hair Algorithm selection (trueFirst echo) distance from flange face to target pan left/right - selected/highlighted Echo Amplitude (dB) mmmmm Notes: • LTB Block must be put back to AUTO mode to display Echo Profile. • Selected icon is highlighted. TVT curve material level pan up/down zoom in/out measure exit exit icon, selected exit icon, deselected Measurement Range (0 to 50 m for example purposes) (continued on next page) To request a profile via AMS Device Manager: • see Echo Profile on page 56. To request a profile via the handheld programmer or local control buttons: In PROGRAM mode, navigate to Echo Profile (3.1.). (See Requesting an Echo Profile on page 39 for more details.) Page 108 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 3.2. Fault Reset Clears faults (see chart below). Clearing a fault in one parameter of a ’maintenance pair’, automatically clears a fault in the second parameter of the pair. For example, entering S3 or S4 will clear a fault on Device (Maintenance Required), and on Device (Maintenance Demanded). This applies when clearing faults via the handheld programmer, or the 375 Field Communicator. Fault Code Description S3 Device Lifetime Reminder 1 (Maintenance Required) S4 Device Lifetime Reminder 2 (Maintenance Demanded) S6 Sensor Lifetime Reminder 1 (Maintenance Required) S7 Sensor Lifetime Reminder 2 (Maintenance Demanded) S8 Device Service Reminder 1 (Maintenance Required) S9 Device Service Reminder 2 (Maintenance Demanded) S12 Internal Temperature High S17 Calibration Schedule Reminder 1 (Maintenance Required) S18 Calibration Schedule Reminder 2 (Maintenance Demanded) To clear a fault using the handheld programmer: • Enter the fault code number then press RIGHT arrow. 3.4. Electronics Temperature To access the following parameters via AMS Device Manager see Electronics Temperature on page 58 under Maintenance & Diagnostics (LTB). 3.4.1. Minimum Value The minimum recorded internal electronics temperature, reported in units defined in Temperature Units (2.3.3.). 3.4.2. Maximum Value The maximum recorded internal electronics temperature, reported in units defined in Temperature Units (2.3.3.). 3.5. Peak Values 3.5.1. Minimum Measured Value The minimum recorded Sensor value, reported in units defined in Unit (2.3.1.). 3.5.2. Maximum Measured Value The maximum recorded Sensor value, reported in units defined in Unit (2.3.1.). 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 109 mmmmm In AMS Device Manager, see Trend Values• on page 73. Parameters 3.3. Trend Displays the trend of the Process Variables: sensor value, and outputs from AIFB 1/ AIFB 2. Samples are saved every minute up to 3200 samples. 4. Service Note: Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. 4.1. Master Reset Notes: • The following parameters are not reset by any reset type: Write Protection, Auto False Echo Suppression Range, Learned TVT. • While an FF Object Dictionary Reset is in progress, the Master Reset Parameter View showing PREVIOUS/NEXT/BACK/EDIT options will be displayed. Do not perform an action using the local display interface until the reset is completeb). This could cause a temporary loss of communications. Reset Type Result Factory Defaultsa) Default. Resets all user parameters to the manufacturer’s default settings. Following this type of reset, complete reprogramming is required. Resets all parameters to standard default settings. Standard Defaults Informational Parameters mmmmm Functionala) Warm Start FF Object Dictionaryb) a) b) c) Resets parameters such as Block Descriptor, Strategy, Device Install Date, Device Message. Resets parameters that control device behavior and functionality (such as Low Calibration Point). Has the same effect as recycling power to the device. Resets all user parameters except for calibration to Factory Defaults. This option also clears any function block parameters and device schedulec) set by the user. The only difference between Factory Defaults and Functional reset is that Factory Defaults resets maintenance parameters, such as device and sensor wear, calibration and maintenance timers. Functional reset does not reset these parameters. FF Object Dictionary reset completes with an automatic power cycle. See the manual Foundation Fieldbus for Level instruments (7ML19985MP01), Data Transmission, for more details. To perform a reset via AMS Device Manager: • see Master Reset on page 63 under Operation (RESOURCE) on page 62. To perform a reset via local operation: a) Press RIGHT Arrow to open Edit Mode then scroll down to the desired reset type and press RIGHT Arrow to select it. b) Press LEFT Arrow to exit. After a master reset is performed, the device will stop measuring, the Resource and Level Transducer Blocks will go to Out of Service, and the LCD will display the Quick Start Wizard until the device is configured. Page 110 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 4.2. Remaining Device Lifetime Notes: • Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. • Four sets of parameters allow you to monitor the Device/Sensor Lifetimes and set up Maintenance/Service schedules, based on operating hours instead of a calendar-based schedule. See also Remaining Sensor Lifetime (4.3.), Service Schedule (4.4.), and Calibration Schedule (4.5.). • Performing a reset to Factory Defaults will reset all the Maintenance Schedule parameters to their factory defaults. • The device operates in years. To view Remaining Device Lifetime parameters in hours (via AMS Device Manager only) see Remaining Device Lifetime on page 65. The device tracks itself based on operating hours and monitors its predicted lifetime. You can modify the expected device lifetime, set up schedules for maintenance alerts, and acknowledge them. The maintenance warnings and alarms are communicated to the end user through status information. This information can be integrated into any Asset Management system. To access these parameters via AMS Device Manager see Remaining Device Lifetime on page 65 under Maintenance & Diagnostics (RESOURCE). Allows you to override the factory default. Units: years Range: 0 to 20 years Values Default: 10.00 years 4.2.2. Time in Operation Read only. The amount of time the device has been operating. 4.2.3. Remaining Lifetime Read only. Lifetime Expected (4.2.1.) less Time in Operation (4.2.2.). 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 111 mmmmm Parameters 4.2.1. Lifetime Expected 4.2.4. Reminder Activation Allows you to enable a maintenance reminder. REMinder 1 (Maintenance REQuired) REMinder 2 (Maintenance DEManded) Options REMinders 1 AND 2 (Maintenance Required and Maintenance Demanded) * OFF a) First set the reminder values in Reminder 1 (Required) (4.2.5.)/Reminder 2 (Demanded) (4.2.6.). b) Select the desired Reminder Activation option. 4.2.5. Reminder 1 (Required) If Remaining Lifetime (4.2.3.) is equal to or less than this value, the device generates a Maintenance Required reminder. Range: 0 to 20 years Values Default: 0.164 years a) Modify limit values as required. b) Set Reminder Activation (4.2.4.) to the desired option. Parameters mmmmm 4.2.6. Reminder 2 (Demanded) If Remaining Lifetime (4.2.3.) is equal to or less than this value, the device generates a Maintenance Demanded reminder. Values Range: 0 to 20 years Default: 0.019 years a) Modify limit values as required. b) Set Reminder Activation (4.2.4.) to the desired option. 4.2.7. Maintenance Status Indicates which level of maintenance reminder is active. To display the level of maintenance reminder that is active in AMS Device Manager see Extended Diagnostics (RESOURCE) on page 72 under Device Diagnostics (Resource Block - RESOURCE). 4.2.8. Acknowledge Status Indicates which level of maintenance reminder has been acknowledged. Page 112 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 4.2.9. Acknowledge Acknowledges the current maintenance reminder. To acknowledge an alert via the handheld programmer: a) Press RIGHT arrow twice to open parameter view and activate Edit Mode. b) Press RIGHT arrow to acknowledge the alert. 4.3. Remaining Sensor Lifetime Notes: • Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. • Four sets of parameters allow you to monitor the Device/Sensor Lifetimes and set up Maintenance/Service schedules, based on operating hours instead of a calendar-based schedule. See also Remaining Device Lifetime (4.2.), Service Schedule (4.4.), and Calibration Schedule (4.5.). • Performing a reset to Factory Defaults will reset all the Maintenance Schedule parameters to their factory defaults. • The device operates in years. To view Remaining Sensor Lifetime parameters in hours (via AMS Device Manager only) see Remaining Sensor Lifetime on page 56. 4.3.1. Lifetime Expected Allows you to override the factory default. Units: years Range: 0 to 20 years Default: 10.00 years Values 4.3.2. Time in Operation The amount of time the sensor has been operating. Can be reset to zero after performing a service or replacing the sensor. To reset to zero: • 7ML19985LY01 Via the handheld programmer, manually reset Time in Operation (4.3.2.) to zero. SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 113 mmmmm To access these parameters via AMS Device Manager see Remaining Sensor Lifetime on page 56 under Maintenance & Diagnostics (LTB). Parameters The device monitors the predicted lifetime of the sensor (the components exposed to the vessel environment). You can modify the expected sensor lifetime, set up schedules for maintenance alerts, and acknowledge them. 4.3.3. Remaining Lifetime Read only. Lifetime Expected (4.3.1.) less Time in Operation (4.3.2.). 4.3.4. Reminder Activation Allows you to enable a maintenance reminder. Options REMinder 1 (Maintenance REQuired) REMinder 2 (Maintenance DEManded) REMinders 1 AND 2 (Maintenance Required and Maintenance Demanded) * OFF a) First set the limit values in Reminder 1 (Required) (4.3.5.)/Reminder 2 (Demanded) (4.3.6.). b) Select the desired Reminder Activation option. 4.3.5. Reminder 1 (Required) If Remaining Lifetime (4.3.3.) is equal to or less than this value, the device generates a Maintenance Required reminder. Values Range: 0 to 20 years Default: 0.164 years 4.3.6. Reminder 2 (Demanded) Parameters mmmmm a) Modify limit values as required. b) Set Reminder Activation (4.3.4.) to the desired option. If Remaining Lifetime (4.3.3.) is equal to or less than this value, the device generates a Maintenance Demanded reminder. Values Range: 0 to 20 years Default: 0.019 years a) Modify limit values as required. b) Set Reminder Activation (4.3.4.) to the desired option. 4.3.7. Maintenance Status Indicates which level of maintenance reminder is active. To display the level of maintenance reminder in AMS Device Manager see Extended Diagnostics (LTB) on page 70 under Device Diagnostics (Level Transducer Block - LTB). 4.3.8. Acknowledge Status Indicates which level of maintenance reminder has been acknowledged. Page 114 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 4.3.9. Acknowledge Acknowledges the current maintenance reminder. To acknowledge an alert via the handheld programmer: a) Press RIGHT arrow twice to open parameter view and activate Edit Mode. b) Press RIGHT arrow to acknowledge the alert. 4.4. Service Schedule Notes: • Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. • Four sets of parameters allow you to monitor the Device/Sensor Lifetimes and set up Maintenance/Service schedules, based on operating hours instead of a calendar-based schedule. See also Remaining Device Lifetime (4.2.), Remaining Sensor Lifetime (4.3.), and Calibration Schedule (4.5.). • Performing a reset to Factory Defaults will reset all the Maintenance Schedule parameters to their factory defaults. • The device operates in years. To view Service Interval parameters in hours (via AMS Device Manager only) see Service Schedule on page 57. To access these parameters via AMS Device Manager see Service Schedule on page 57 under Maintenance & Diagnostics (LTB). 4.4.1. Service Interval User-configurable recommended time between product inspections. Units: years Range: 0 to 20 years Values Default: 1.0 year 4.4.2. Time Last Serviced Time elapsed since last service. Can be reset to zero after performing a service. To reset to zero: • Via the handheld programmer, manually reset Time Last Serviced (4.4.2.) to zero. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 115 mmmmm The maintenance warnings and alarms are communicated to the end user through status information. This information can be integrated into any Asset Management system. Parameters The device tracks service intervals based on operating hours and monitors the predicted lifetime to the next service. You can modify the Total Service Interval, set schedules for Maintenance Alerts, and acknowledge them. 4.4.3. Time Next Serviced Read only. Service Interval (4.4.1.) less Time Last Serviced (4.4.2.). 4.4.4. Reminder Activation Allows you to enable a maintenance reminder. * TIMER OFF ON NO LIMITS ON REMinder 1 (Maintenance Required) checked Values ON REMinders 1 - 2 checked ON - REMinder 2 (Maintenance Demanded) checked a) First set the limit values in Reminder 1 (Required) (4.4.5.)/Reminder 2 (Demanded) (4.4.6.). b) Select the desired Reminder Activation option. 4.4.5. Reminder 1 (Required) If Time Next Serviced (4.4.3.) is equal to or less than this value, the device generates a Maintenance Required reminder. Range: 0 to 20 years Default: 0.164 years a) Modify limit values as required. b) Set Reminder Activation (4.4.4.) to the desired option. Parameters mmmmm Values 4.4.6. Reminder 2 (Demanded) If Time Next Serviced (4.4.3.) is equal to or less than this value, the device generates a Maintenance Demanded reminder. Values Range: 0 to 20 years Default: 0.019 years a) Modify limit values as required. b) Set Reminder Activation (4.4.4.) to the desired option. 4.4.7. Maintenance Status Indicates which level of maintenance reminder is active. To display the level of maintenance reminder in AMS Device Manager see Extended Diagnostics (LTB) on page 70 under Device Diagnostics (Level Transducer Block - LTB). 4.4.8. Acknowledge Status Indicates which level of maintenance reminder has been acknowledged. Page 116 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 4.4.9. Acknowledge Acknowledges the current maintenance reminder. To acknowledge an alert via the handheld programmer: a) Press RIGHT arrow twice to open parameter view and activate Edit Mode. b) Press RIGHT arrow to acknowledge the alert. 4.5. Calibration Schedule Notes: • Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. • Four sets of parameters allow you to monitor the Device/Sensor Lifetimes and set up Maintenance/Service schedules, based on operating hours instead of a calendar-based schedule. See also Remaining Device Lifetime (4.2.), Remaining Sensor Lifetime (4.3.), and Service Schedule (4.4.). • Performing a reset to Factory Defaults will reset all the Maintenance Schedule parameters to their factory defaults. • The device operates in years. To view Calibration Interval parameters in hours (via AMS Device Manager only) see Calibration Schedule on page 66. The device tracks calibration intervals based on operating hours and monitors the predicted lifetime to the next calibration. You can modify the Total Calibration Interval, set schedules for Maintenance Alerts, and acknowledge them. User-configurable recommended time between product calibrations. Units: years Range: 0 to 20 years Values Default: 1.0 year 4.5.2. Time Last Calibrated Time elapsed since last calibration. Can be reset to zero after performing a calibration. To reset to zero: • Via the handheld programmer, manually reset Time Last Calibrated (4.5.2.) to zero. 4.5.3. Time Next Calibrated Read only. Calibration Interval (4.5.1.) less Time Last Calibrated (4.5.2.). 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 117 mmmmm 4.5.1. Calibration Interval Parameters To access these parameters via AMS Device Manager see Calibration Schedule on page 66 under Maintenance & Diagnostics (RESOURCE). 4.5.4. Reminder Activation Allows you to enable a maintenance reminder. * TIMER OFF ON NO LIMITS ON REMinder 1 (Maintenance Required) checked Values ON REMinders 1 - 2 checked ON - REMinder 2 (Maintenance Demanded) checked a) First set the limit values in Reminder 1 (Required) (4.5.5.)/Reminder 2 (Demanded) (4.5.6.). b) Select the desired Reminder Activation option. 4.5.5. Reminder 1 (Required) If Time Next Calibrated (4.5.3.) is equal to or less than this value, the device generates a Maintenance Required reminder. Values Range: 0 to 20 years Default: 0.164 years a) Modify limit values as required. Parameters mmmmm b) Set Reminder Activation (4.5.4.) to the desired option. 4.5.6. Reminder 2 (Demanded) If Time Next Calibrated (4.5.3.) is equal to or less than this value, the device generates a Maintenance Demanded reminder. Values Range: 0 to 20 years Default: 0.019 years a) Modify limit values as required. b) Set Reminder Activation (4.5.4.) to the desired option. 4.5.7. Maintenance Status Indicates which level of maintenance reminder is active. To display the level of maintenance reminder that is active in AMS Device Manager see Extended Diagnostics (RESOURCE) on page 72 under Device Diagnostics (Resource Block - RESOURCE). 4.5.8. Acknowledge Status Indicates which level of maintenance reminder has been acknowledged. Page 118 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 4.5.9. Acknowledge Acknowledges the current maintenance reminder. To acknowledge an alert via the handheld programmer: a) Press RIGHT arrow twice to open parameter view and activate Edit Mode. b) Press RIGHT arrow to acknowledge the alert. 4.6. Powered Hours Displays the number of hours the unit has been powered up since manufacture. To view via AMS Device Manager see Wear on page 66 under Maintenance & Diagnostics (RESOURCE). 4.7. Power-on Resets The number of power cycles that have occurred since manufacture. To view via AMS Device Manager see Wear on page 66 under Maintenance & Diagnostics (RESOURCE). 4.8. Menu Timeout Time menu stays visible before switching back to Measurement view if no key is pressed. Range: 15 s to 65535 s. Default: 120 s 4.9. LCD Backlight Time the backlight remains on. Values Range: 0 (backlight off) to 128 seconds (backlight always on) Default: 128 seconds 4.10. LCD Contrast The factory setting is for optimum visibility at room temperature and in average light conditions. Extremes of temperature will lessen the contrast. Values Range: 0 to 20 Default: 8 Contrast setting will depend on ambient temperature. Adjust the value to improve visibility in different temperatures and light conditions. Change the value in small steps to ensure you can continue to read the display. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 119 mmmmm Parameters Values 4.11. Secondary Value The value displayed in the secondary region of the LCD, in Measurement Mode . [See The LCD Display on page 31, area (6) under Normal operation.] Use Secondary Value to capture the menu navigation path to a selected parameter, and store a custom secondary value [for example, Echo Strength (2.4.7.2.)]. While in Parameter View1) mode of the selected parameter, press the decimal point key. This stores the path to the selected parameter in Secondary Value, and displays that value in the secondary region of the LCD display when in Measurement Mode. 4.12. Simulate Enable Replaces a physical jumper switch found on some FF devices to enable simulation when set to ON. (Available only via local operation.) Options OFF Simulation Disabled ON Simulation Enabled Parameters mmmmm For more information on Simulation, see Simulation (Input) on page 51 in AMS Device Manager, or the manual, Foundation Fieldbus for Level instruments (7ML19985MP01). 4.13. Demo Mode Reduces the time between measurements and the accuracy for demonstration purposes. 5. Communication Note: Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. 5.1. Tag The user-defined description for the device. To access this parameter via AMS Device Manager see Identification under Identification (RESOURCE) on page 61. 1) See Parameter view on page 31, under Program mode. Page 120 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 5.2. Device Address Note: The address can only be changed from a remote master such as NI-FBUSConfigurator or DeltaV. See the manual Foundation Fieldbus for Level instruments (7ML19985MP01) for more details. Read only. The unique address of the device on the network. Values Temporary range during initial commissioning: 248 - 251. Permanent range after commissioning complete (written to nonvolatile memory in the device): 16-247 5.3. Manufacturer Device manufacturer: Siemens. 5.4. Device Type Identification Hexadecimal integer defined by Siemens to uniquely identify each product with manufacturer’s Id. (LR560 FF device= 00D7.) 5.5. Device Revision Manufacturer’s revision number associated with this device. 5.6. ITK Version Major revision number of the interoperability test case used to register this device. 6.1. Remote Access 6.1.1. Remote Lockout Note: If remote lockout control is changed to limit remote access, it can be reset only via the handheld programmer. Enables or disables programming via the network and AMS Device Manager. Options 7ML19985LY01 OFF Remote operation enabled ON Remote operation disabled SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 121 mmmmm Note: Default settings in the parameter tables are indicated with an asterisk (*) unless explicitly stated. Parameters 6. Security 6.2. Local Access 6.2.1. Write Protection Prevents any changes to parameters via remote or local access. Range: 0 to 9999 Options Unlock value 2457 Lock Off Any other value Lock On • To turn Lock On, key in any value other than the Unlock Value. • To turn Lock Off, key in the Unlock Value. To access this parameter via AMS Device Manager see Write Protection on page 67 under Security (RESOURCE). 6.2.2. Local Operation Enables or disables programming via the handheld programmer. Options DISABLED ENABLED Parameters mmmmm Note: Once disabled via the handheld programmer, the parameter is no longer visible on the local display and can only be reset using AMS Device Manager. However, if no communication activity exists for 30 seconds, the parameter will again be visible on the local display. To access this parameter via AMS Device Manager see Local Display on page 59 under Setup (LCD). 7. Language Selects the language to be used on the LCD. Options * ENGLISH DEUTSCH FRANÇAIS ESPAÑOL 简体中文 To access this parameter via AMS Device Manager, see Local Display on page 59. Page 122 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Acknowledge (4.2.9.) Acknowledge (4.3.9.) Acknowledge (4.4.9.) Acknowledge (4.5.9.) Acknowledge Status (4.2.8.) Acknowledge Status (4.3.8.) Acknowledge Status (4.4.8.) Acknowledge Status (4.5.8.) AFES (Auto False Echo Suppression) Wizard (1.2.) AIFB 1 (2.5.) AIFB 2 (2.6.) Alarms & Warnings (2.5.6.) Algorithm (2.4.5.1.) Auto False Echo Suppression (2.4.8.1.) Auto False Echo Suppression Range (2.4.8.2.) Average amount (2.8.3.) Calibration (2.3.5.) Calibration Interval (4.5.1.) Calibration Schedule (4.5.) Channel (2.5.3.) CLEF Range (2.4.5.4.) Communication (5.) Confidence (2.4.7.1.) Copy Firmware from Display (1.6.) Copy Firmware to Display (1.5.) Copy Parameters from Display (1.4.) Copy Parameters to Display (1.3.) Decimal Point (2.5.4.4.) Decimal Point (2.5.5.4.) Demo Mode (4.13.) Descriptor (2.1.2.) Device (2.2.) Device Address (5.2.) Device Revision (5.5.) Device Type Identification (5.4.) Diagnostics (3.) Display (2.5.7.) 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page Number 113 115 117 119 112 114 116 118 87 103 107 106 95 100 101 108 91 117 117 104 97 120 99 89 88 88 88 105 105 120 89 90 121 121 121 108 107 Page 123 mmmmm Parameter Name (Parameter Number) A: Parameter List Appendix A: Alphabetical Parameter List A: Parameter List mmmmm Parameter Name (Parameter Number) Echo Lock (2.4.6.1.) Echo Profile (3.1.) Echo Quality (2.4.7.) Echo Select (2.4.5.) Echo Strength (2.4.7.2.) Echo Threshold (2.4.5.3.) Electronics Temperature (3.4.) Empty rate/Min (2.3.6.3.) Far Range (2.4.2.) Fault Reset (3.2.) Fill Rate/Min (2.3.6.2.) Filter Time Constant (2.5.7.1.) Firmware Revision (2.2.2.) Hardware Revision (2.2.1.) High Calibration Point (2.3.5.2.) High Level Point (2.3.5.5.) High Limit Alarm (2.5.6.1.) High Limit Warning (2.5.6.2.) Hover Level (2.4.8.3.) Identification (2.1.) Input Scaling (2.5.4.) Installation date (2.1.4.) ITK Version (5.6.) Language (7.) LCD Backlight (4.9.) LCD Contrast (4.10.) Level Offset (2.3.5.6.) Level Unit (2.3.2.) Lifetime Expected (4.2.1.) Lifetime Expected (4.3.1.) Limit Hysteresis (2.5.6.5.) Loader Revision (2.2.3.) Local Access (6.2.) Local Operation (6.2.2.) Loss of Echo (LOE) Timer (2.3.4.) Low Calibration Point (2.3.5.1.) Low Level Point (2.3.5.4.) Low Limit Alarm (2.5.6.4.) Low Limit Warning (2.5.6.3.) Lower Value (2.5.4.1.) Lower Value (2.5.5.1.) Page 124 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page Number 98 108 99 95 99 96 109 93 94 109 93 107 90 90 91 92 106 106 101 89 104 89 121 122 119 119 92 90 111 113 106 90 122 122 91 91 92 106 106 104 105 7ML19985LY01 Parameter Name (Parameter Number) SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 125 mmmmm 7ML19985LY01 107 112 114 116 118 90 121 110 109 95 109 107 119 89 109 95 109 103 107 94 105 107 107 109 96 119 119 86 86 92 108 111 111 114 113 112 114 116 118 112 114 A: Parameter List Main Output (PV– Primary Value) (2.7.1.) Maintenance Status (4.2.7.) Maintenance Status (4.3.7.) Maintenance Status (4.4.7.) Maintenance Status (4.5.7.) Manufacture Date (2.2.4.) Manufacturer (5.3.) Master Reset (4.1.) Maximum Measured Value (3.5.2.) Maximum Sensor Value (2.4.4.) Maximum Value (3.4.2.) Measured Values (2.7.) Menu Timeout (4.8.) Message (2.1.3.) Minimum Measured Value (3.5.1.) Minimum Sensor Value (2.4.3.) Minimum Value (3.4.1.) Mode (2.5.2.) Narrow Echo Filter (2.8.1.) Near Range (2.4.1.) Output Scaling (2.5.5.) Output, no level offsets (SV2 – Secondary Value 2) (2.7.3.) Output, no linearization (SV1 – Secondary Value 1) (2.7.2.) Peak Values (3.5.) Position Detect (2.4.5.2.) Powered Hours (4.6.) Power-on Resets (4.7.) Quick Start (1.) Quick Start Wizard (1.1.) Rate (2.3.6.) Reform Echo (2.8.2.) Remaining Device Lifetime (4.2.) Remaining Lifetime (4.2.3.) Remaining Lifetime (4.3.3.) Remaining Sensor Lifetime (4.3.) Reminder 1 (Required) (4.2.5.) Reminder 1 (Required) (4.3.5.) Reminder 1 (Required) (4.4.5.) Reminder 1 (Required) (4.5.5.) Reminder 2 (Demanded) (4.2.6.) Reminder 2 (Demanded) (4.3.6.) Page Number A: Parameter List mmmmm Parameter Name (Parameter Number) Reminder 2 (Demanded) (4.4.6.) Reminder 2 (Demanded) (4.5.6.) Reminder Activation (4.2.4.) Reminder Activation (4.3.4.) Reminder Activation (4.4.4.) Reminder Activation (4.5.4.) Remote Access (6.1.) Remote Lockout (6.1.1.) Response Rate (2.3.6.1.) Sampling (2.4.6.) Sampling Down (2.4.6.3.) Sampling Up (2.4.6.2.) Secondary Value (4.11.) Security (6.) Sensor (2.3.) Sensor Offset (2.3.5.3.) Service (4.) Service Interval (4.4.1.) Service Schedule (4.4.) Setup (2.) Shaper 1-9 (2.4.9.1.) Shaper 10-18 (2.4.9.2.) Shaper 19-27 (2.4.9.3.) Shaper 28-36 (2.4.9.4.) Shaper 37-45 (2.4.9.5.) Shaper 46-54 (2.4.9.6.) Shaper 55-63 (2.4.9.7.) Shaper 64-72 (2.4.9.8.) Shaper 73-81 (2.4.9.9.) Shaper 82-90 (2.4.9.10.) Shaper 91-99 (2.4.9.11.) Shaper 100-108 (2.4.9.12.) Shaper 109-117 (2.4.9.13.) Shaper 118-120 (2.4.9.14.) Shaper Mode (2.4.8.4.) Signal Processing (2.4.) Simulate Enable (4.12.) Static Revision Number (2.5.1.) Tag (2.1.1.) Tag (5.1.) Temperature Units (2.3.3.) Page 126 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page Number 116 118 112 114 116 118 121 121 92 98 98 98 120 121 90 91 110 115 115 89 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 94 120 103 89 120 90 7ML19985LY01 Parameter Name (Parameter Number) SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 127 mmmmm 7ML19985LY01 111 113 117 115 117 116 109 100 102 90 105 105 104 105 122 A: Parameter List Time in Operation (4.2.2.) Time in Operation (4.3.2.) Time Last Calibrated (4.5.2.) Time Last Serviced (4.4.2.) Time Next Calibrated (4.5.3.) Time Next Serviced (4.4.3.) Trend (3.3.) TVT (Auto False Echo Suppression) Setup (2.4.8.) TVT Shaper (2.4.9.) Unit (2.3.1.) Unit (2.5.4.3.) Unit (2.5.5.3.) Upper Value (2.5.4.2.) Upper Value (2.5.5.2.) Write Protection (6.2.1.) Page Number Appendix B: Troubleshooting Communication Troubleshooting B: Troubleshooting mmmmm 1. 2. 3. Check the following: • There is power at the instrument. • The LCD shows the relevant data. • The device can be programmed using the handheld programmer. • If any fault codes are being displayed see General Fault Codes on page 130 for a detailed list. Verify that the wiring connections are correct. See the table below for specific symptoms (continued on next page). Symptom The device cannot be programmed via the handheld programmer. You try to set a SITRANS LR560 parameter via remote communications but the parameter remains unchanged. The controller value equals the display value but does not correspond to actual material level. Corrective action Make sure Write Protection (6.2.1.) is set to the unlock value, and that Local Operation (6.2.2.) is enabled. • Ensure Remote Lockout (6.1.1.) on page 121 is disabled. • Ensure Write Protection (6.2.1.) on page 122 is set to the unlock value. • Ensure Scaling in AIFB 1 is correctly entered. • Ensure High Calibration Point is correctly entered. • View the echo profile to see if the wrong echo is being selected. If so, see Operation Troubleshooting on page 134 for possible causes and corrective action. • Confirm you are looking at the right spot in the controller. The controller value is not • Ensure scaling has not been programmed into the equal to the displayed value controller: all scaling should be performed by the (regardless of actual material LR560. level). • Check the network to ensure the controller is communicating with the LR560. Only the AIFB 1 and AIFB 2 • Ensure Local Operation (6.2.2.) on page 122 is enabled parameters are displayed via LUI Page 128 SITRANS LR560 (FF)– INSTRUCTION MANUAL 7ML19985LY01 Symptom Not able to change parameters, such as low calibration point Corrective action (cont’d) • Ensure block is set to Out of Service (O/S) If you continue to experience problems, go to our website at: http://www.siemens.com/LR560, and check the FAQs for SITRANS LR560, or contact your Siemens Milltronics representative. Device Status Icons Priority Level • Maintenance alarm • Measurement values are not valid • Maintenance warning: maintenance demanded immediately • Measured signal still valid • Maintenance required • Measured signal still valid • Process value has reached an alarm limit • Process value has reached a warning limit • Process value has reached a tolerance limit • Configuration error • Device will not work because one or more parameters/components is incorrectly configured • Configuration warning • Device can work but one or more parameters/components is incorrectly configured • Configuration changed • Device parameterization not consistent with parameterization in project. Look for info text. • Manual operation (local override) • Communication is good; device is in manual mode. SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 129 mmmmm 7ML19985LY01 Meaning B: Troubleshooting Icon Icon Priority Level Meaning (cont’d) • Simulation or substitute value • Communication is good; device is in simulation mode or works with substitute values. • Out of operation • Communication is good; device is out of action. B: Troubleshooting mmmmm • No data exchange • Write access enabled • Write access disabled General Fault Codes Notes: • If more than one fault is present, the device status indicator and text for each fault alternate at 2 second intervals. General Fault Codes Code /Icon Meaning Corrective Action S: 0 The device was unable to get a measurement within the LOE Timer period. Possible causes: faulty installation, antenna material buildup, foaming/ other adverse process conditions, invalid calibration range. • Ensure installation details are correct. • Ensure no material buildup. Clean if necessary. • Adjust process conditions to minimize foam or other adverse conditions. • Correct range calibration. • If fault persists, contact your local Siemens representative. S: 2 Unable to collect profile because of a power condition that is outside the operating range of the device. Repair required. Contact your local Siemens representative. Page 130 SITRANS LR560 (FF)– INSTRUCTION MANUAL 7ML19985LY01 General Fault Codes (cont’d) Code /Icon S: 3 Device is nearing its lifetime limit as defined in Remaining Lifetime (4.2.3.) and has triggered Reminder 1 (Required) (4.2.5.). Replacement is recommended. S: 4 Device is nearing its lifetime limit as defined in Remaining Lifetime (4.2.3.) and has triggered Reminder 2 (Demanded) (4.2.6.). Replacement is recommended. S: 6 Sensor is nearing its lifetime limit as defined in Remaining Lifetime (4.3.3.) and has triggered Reminder 1 (Required) (4.3.5.). Replacement is recommended. S: 7 Sensor is nearing its lifetime limit as defined in 4.3.3.Remaining Lifetime and has triggered a Maintenance Demanded reminder (4.3.6.) . Replacement is recommended. S: 8 Service interval as defined in 4.4.1. has expired and has triggered a Maintenance Required reminder (4.4.5.) . Perform service. S: 9 Service interval as defined in 4.4.1. has expired and has triggered a Maintenance Demanded reminder (4.4.6.) . Perform service. Input parameters Low Calibration Point (2.3.5.1.) and High Calibration Point (2.3.5.2.) are the same. • Check calibration settings of device. • Ensure settings for High Calibration Point and Low Calibration Point are different. Internal temperature sensor failure. Repair required: contact your local Siemens representative. S: 10 S: 11 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 131 mmmmm Corrective Action B: Troubleshooting Meaning General Fault Codes (cont’d) B: Troubleshooting mmmmm Code /Icon Meaning Corrective Action S: 12 Internal temperature of device has exceeded specifications: it is operating outside its temperature range. • Relocate device and/or lower process temperature enough to cool device. • Inspect for heat-related damage and contact your local Siemens representative if repair is required. • Fault code will persist until a manual reset is performed using AMS or the LCD interface. S: 17 Calibration interval as defined in 4.5.1. has expired and has triggered a Maintenance Required reminder (4.5.5.) . Perform calibration. S: 18 Calibration interval as defined in 4.5.1. has expired and has triggered a Maintenance Demanded reminder (4.5.6.) . Perform calibration. S: 25 Internal device error. Reset power. If fault persists, contact your local Siemens representative. S: 27 Internal device failure caused by an External RAM memory error. Repair required: contact your local Siemens representative. S: 28 Internal device failure caused by a RAM memory error. Repair required: contact your local Siemens representative. S: 29 EEPROM damaged. Repair required: contact your local Siemens representative. S: 30 EEPROM corrupt. Reset power. If fault persists, contact your local Siemens representative. Page 132 SITRANS LR560 (FF)– INSTRUCTION MANUAL 7ML19985LY01 General Fault Codes (cont’d) Corrective Action S: 31 Flash error. Repair required: contact your local Siemens representative. S: 33 Factory calibration for the internal temperature sensor has been lost. Repair required: contact your local Siemens representative. S: 34 Factory calibration for the device has been lost. Repair required: contact your local Siemens representative. S:39 Transducer temperature sensor failure. Repair required: contact your local Siemens representative. S:40 Transducer temperature too high. Relocate device and/or lower process temperature enough to cool device. Inspect for heat-related damage and contact your local Siemens representative if repair is required. S: 41 Transducer temperature too low. Relocate device and/or raise process temperature enough to warm device. Inspect for temperature-related damage and contact your local Siemens representative if repair is required. S:64 Device error. NOTE: Fault text and icon appear only on LCD. Repair required. Contact your local Siemens representative. S:66 to S:83 Device error. NOTE: Fault text and icons appear only on LCD. Repair required. Contact your local Siemens representative. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 133 mmmmm Meaning B: Troubleshooting Code /Icon General Fault Codes (cont’d) B: Troubleshooting mmmmm Code /Icon Meaning Corrective Action S:94 to S:97 Device error. NOTE: Fault text and icons appear only on LCD. Repair required. Contact your local Siemens representative. S:98 to S:108 Device error. NOTE: Fault text and icons appear only on LCD. Repair required. Contact your local Siemens representative. Operation Troubleshooting Operating symptoms, probable causes, and resolutions (continued on next page). Operation Troubleshooting Action Symptom Cause Display shows S: 0 LOE Level or target is out of range • check specifications • check Low Calibration Point (2.3.5.1.) Display shows S: 0 LOE Material build-up on antenna • use the air purge feature to clean the antenna • re-locate SITRANS LR560 Display shows S: 0 LOE Location or aiming: • poor installation • flange not level • Auto False Echo Suppression may be incorrectly applied Display shows S: 0 LOE Antenna malfunction: • temperature too high • physical damage • check to ensure nozzle is vertical • ensure end of antenna protrudes from end of nozzle • review Auto False Echo Suppression (2.4.8.1.) on page 100 • ensure Auto Suppression Range is set correctly • check temperature in Maximum Value (3.4.2.) • relocate Page 134 SITRANS LR560 (FF)– INSTRUCTION MANUAL 7ML19985LY01 Symptom Operation Troubleshooting (cont’d) Cause Action Reading does not change, but the level does SITRANS LR560 processing wrong echo, i.e. vessel wall, or structural member SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 135 mmmmm 7ML19985LY01 B: Troubleshooting • re-locate SITRANS LR560 • check nozzle for internal burrs or welds • use Auto False Echo Suppression (2.4.8.1.) if necessary: see Auto False Echo Suppression (2.4.8.1.) on page 100 Measurement is con- • setting for Low • check distance from sensor sistently off by a conCalibration Point (2.3.5.1.) reference point to Low Calibration stant amount not correct Point (2.3.5.1.) • setting for Sensor Offset • check Sensor Offset (2.3.5.3.) (2.3.5.3.) not correct Power error • check nameplate rating against Screen blank voltage supply • check power wiring or source Reading erratic Echo confidence weak • refer to Confidence (2.4.7.1.) • use Auto False Echo Suppression (2.4.8.1.) and Auto False Echo Suppression Range (2.4.8.2.) • use foam deflector or stillpipe Material filling • re-locate SITRANS LR560 Reading response Fill Rate/Min (2.3.6.2.) set- • increase measurement response if slow ting is incorrect possible Reads correctly but • detecting close range • use the air purge feature to clean the occasionally reads echo antenna high when vessel is • build up near top of • use Auto False Echo Suppression not full vessel or nozzle (2.4.8.1.) and Auto False Echo • nozzle problem Suppression Range (2.4.8.2.) Level reading lower • material is within Near • decrease Near Range (2.4.1.): than material level Range zone minimum value depends on antenna • multiple echoes type processed • raise SITRANS LR560 • ensure Algorithm (2.4.5.1.) is set to tF (trueFirst echo) • vessel near empty and • set Position Detect (2.4.5.2.) to Hybrid low dK material • check the setting for CLEF Range (2.4.5.4.) Appendix C: Maintenance SITRANS LR560 requires no maintenance or cleaning under normal operating conditions. Under severe operating conditions, the antenna may require periodic cleaning. If cleaning becomes necessary: • Note the antenna material and the process medium, and select a cleaning solution that will not react adversely with either. • Remove the instrument from service and wipe the antenna clean using a cloth and suitable cleaning solution. Unit Repair and Excluded Liability All changes and repairs must be done by qualified personnel, and applicable safety regulations must be followed. Please note the following: • • C: Maintenance mmmmm • • The user is responsible for all changes and repairs made to the device. All new components must be provided by Siemens Milltronics Process Instruments Inc. Restrict repair to faulty components only. Do not re-use faulty components. Page 136 SITRANS LR560 (FF)– INSTRUCTION MANUAL 7ML19985LY01 Appendix D: Technical Reference Note: Where the number follows the parameter name [for example, Algorithm (2.4.5.1.)] this is the parameter access number via the handheld programmer. See Parameter Reference on page 86 for a complete list of parameters. Principles of Operation SITRANS LR560 is a 2-wire 78 GHz FMCW radar level transmitter for continuous monitoring of solids in vessels1). Radar level measurement uses the time of flight principle to determine distance to a material surface. FMCW radar transmits a continuous wave. The frequency of the wave is constantly increasing: this is known as the sweep. By the time the first part of the wave has been reflected off the target and returned to the device, the part of the wave that is just being emitted is at a higher frequency. The difference in frequency between the transmitted and received signals is proportional to time of flight. Electromagnetic wave propagation is virtually unaffected by temperature or pressure changes, or by changes in the vapor levels inside a vessel. Electromagnetic waves are not attenuated by dust. SITRANS LR560 consists of an enclosed electronic circuit coupled to an antenna and process connection. The electronic circuit generates a radar signal (78 GHz) that is directed to the antenna. The signal is emitted from the antenna, and the reflected echoes are digitally converted to an echo profile. The profile is analyzed to determine the distance from the sensor reference point2) to the material surface. This value (sensor value) is used as a basis for calculating the display of material level. Process Variables The microwave output level is significantly less than that emitted from cellular phones. 2) See Dimensions on page 12. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 137 mmmmm 1) D: Technical Reference The Process Variables are sensor value and measured value. Sensor value is the distance from the sensor reference point (flange face) to the material surface. Since LR560 does not support Volume, the Measured value can be either Level (distance from low calibration point to material surface), or Distance (distance from sensor reference point to the material surface). Echo Processing Process Intelligence The signal processing technology embedded in Siemens radar level devices is known as Process Intelligence. Process intelligence provides high measurement reliability regardless of the dynamically changing conditions within the vessel being monitored. The embedded Process Intelligence dynamically adjusts to the constantly changing material surfaces within these vessels. Process Intelligence is able to differentiate between the true microwave reflections from the surface of the material and unwanted reflections being returned from obstructions such as seam welds or supports within a vessel. The result is repeatable, fast and reliable measurement. This technology was developed as result of field data gained over some twenty years from more than 1,000,000 installations in many industries around the world. Higher order mathematical techniques and algorithms are used to provide intelligent processing of microwave reflection profiles. This “knowledge based” technique produces superior performance and reliability. Echo Selection Time Varying Threshold (TVT) A Time Varying Threshold (TVT) hovers above the echo profile to screen out unwanted reflections (false echoes). D: Technical Reference mmmmm In most cases the material echo is the only one which rises above the default TVT. In a vessel with obstructions, a false echo may occur. See Auto False Echo Suppression (2.4.8.1.) on page 142 for more details. default TVT echo profile material level echo marker The device characterizes all echoes that rise above the TVT as potential good echoes. Each peak is assigned a rating based on its strength, area, height above the TVT, and reliability, amongst other characteristics. Algorithm (2.4.5.1.) The true echo is selected based on the setting for the Echo selection algorithm. Options are Area Largest First, Echo Area, Largest Echo, True First, Area Largest, Area First, Largest First, Best of First or Largest, Best Largest, Best First, or LAST. Page 138 SITRANS LR560 (FF)– INSTRUCTION MANUAL 7ML19985LY01 Position Detect (2.4.5.2.) The echo position detection algorithm determines which point on the echo will be used to calculate the precise time of flight, and calculates the range using the calibrated propagation velocity. There are four options: • Rising • Center • Hybrid • CLEF (Constrained Leading Edge Fit) Rising Uses rising edge of the echo. Center Uses center of the echo. Hybrid Uses combination of Center and CLEF. CLEF (Constrained Leading Edge Fit) • • Uses the leading edge of the echo. Is used mainly to process the echo from materials with a low dK value. In an almost empty flat-bottomed vessel, a low dK material may reflect an echo weaker than the echo from the vessel bottom. The echo profile shows these echoes merging. The device may then report a material level equal to or lower than empty The CLEF algorithm enables the device to report the level correctly. See Example: CLEF off: Position set to Hybrid on page 140 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 139 mmmmm D: Technical Reference 7ML19985LY01 Example: CLEF off: Position set to Hybrid Vessel height: 5 m; CLEF range set to 0 (Center algorithm gives the same result.) default TVT material echo vessel bottom echo selected echo marker Example: CLEF enabled Vessel height: 5 m; Far Range 5.5 m; CLEF range set to 1 m default TVT material echo selected vessel bottom echo D: Technical Reference mmmmm echo marker Page 140 SITRANS LR560 (FF)– INSTRUCTION MANUAL 7ML19985LY01 CLEF Range (2.4.5.4.) Determines the level below which the CLEF algorithm will be used. Above this level the Center algorithm is used when Hybrid is selected in Position Detect (2.4.5.2.). CLEF Range is referenced from Far Range.96 sensor reference point CLEF Range Low Calibration Point Far Range Echo Threshold (2.4.5.3.) Confidence (2.4.7.1.) describes the quality of an echo. Higher values represent higher quality. Echo Threshold defines the minimum confidence value required for an echo to be accepted as valid and evaluated. Echo Lock (2.4.6.1.) If the echo selected by Algorithm is within the Echo Lock window, the window is centered about the echo, which is used to derive the measurement. In radar applications, two measurement verification options are used: Lock Off SITRANS LR560 responds immediately to a new selected echo (within the restrictions set by the Maximum Fill / Empty Rate), but measurement reliability is affected. Material Agitator SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 141 mmmmm 7ML19985LY01 D: Technical Reference A new measurement outside the Echo Lock Window must meet the sampling criteria before the window will move to include it. The other available options, Maximum Verification and Total Lock are not recommended for radar. Auto False Echo Suppression (2.4.8.1.) Notes: • To access this feature via AMS see TVT on page 54. • For detailed instructions on using this feature via the handheld programmer see Auto False Echo Suppression (2.4.8.1.) on page 100. Auto False Echo Suppression is designed to learn a specific environment (for example, a particular vessel with known obstructions), and in conjunction with Auto False Echo Suppression Range to remove false echoes appearing in front of the material echo. The material level should be below all known obstructions at the moment when Auto False Echo Suppression learns the echo profile. Ideally the vessel should be empty or almost empty, and if an agitator is present, it should be running. The device learns the echo profile over the whole measurement range and the TVT is shaped around all echoes present at that moment. Auto False Echo Suppression Range (2.4.8.2.) Auto False Echo Suppression Range specifies the range within which the learned TVT is applied. Default TVT is applied over the remainder of the range. The learned TVT screens out the false echoes caused by obstructions. The default TVT allows the material echo to rise above it. Auto False Echo Suppression Range must be set to a distance shorter than the distance to the material level when the environment was learned, to avoid the material echo being screened out. Example before Auto False Echo Suppression sensor reference point D: Technical Reference mmmmm High Cal. Pt. =1 obstruction at 1.9 m default false TVT echo Page 142 material echo SITRANS LR560 (FF)– INSTRUCTION MANUAL material level at 3.9 m 7ML19985LY01 Example after Auto False Echo Suppression Auto False Echo Suppression Range set to 2 m learned TVT Auto False Echo Suppression Range material echo default TVT false echo echo marker Measurement Range Near Range (2.4.1.) Near Range programs SITRANS LR560 to ignore the zone in front of the antenna. The default blanking distance is 27.8 cm (0.91 ft) from the sensor reference point. Near Range allows you to increase the blanking value from its factory default. But Auto False Echo Suppression (2.4.8.1.) is generally recommended in preference to extending the blanking distance from factory values. Far Range (2.4.2.) Far Range allows the echo processing to see and process signals that are lower than the Low Calibration setting. Potential uses are: 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 143 mmmmm • In applications where the base of the vessel is conical or parabolic. A reliable echo may be available below the vessel empty distance, due to an indirect reflection path. Increasing Far Range to 30% or 40% can provide stable empty vessel readings. Where Low Calibration setting is above vessel empty level, but the vessel is emptied occasionally. In this case the echo will be tracked below the Low Calibration setting and the device will maintain a zero level reading. D: Technical Reference • Measurement Response Note: Units are defined in Unit (2.3.1.) and are in meters by default. Response Rate (2.3.6.1.) limits the maximum rate at which the display and output respond to changes in the measurement. There are three preset options: slow, medium, and fast. Once the real process fill/empty rate (m/min by default) is established, a response rate can be selected that is slightly higher than the application rate. Changing Response Rate resets Fill Rate/Min (2.3.6.2.), and Empty rate/Min (2.3.6.3.). Response Rate (2.3.6.1.) Fill Rate/Min (2.3.6.2.)/Empty rate/Min (2.3.6.3.) Slow 0.1 m/min (0.32 ft/min) Medium 1.0 m/min (3.28 ft/min) Fast 10.0 m/min (32.8 ft/min) Damping Filter Time Constant (2.5.7.1.) smooths out the response to a sudden change in level. This is an exponential filter and the engineering unit is always in seconds. In 5 time constants the output rises exponentially: from 63.2% of the change in the first time constant, to almost 100% of the change by the end of the 5th time constant. 4.5 3.5 Level (m) Damping example time constant = 2 seconds input (level) change = 2 m 2.5 1.5 0.5 D: Technical Reference mmmmm input Series1 (level) Time (s) smoothed output Series2 Loss of Echo (LOE) A loss of echo (LOE) occurs when the calculated measurement is judged to be unreliable because the echo confidence value has dropped below the echo confidence threshold. Confidence (2.4.7.1.) describes the quality of an echo. Higher values represent higher quality. Echo Threshold (2.4.5.3.) defines the minimum confidence value required for an echo to be accepted as valid and evaluated. Page 144 SITRANS LR560 (FF)– INSTRUCTION MANUAL 7ML19985LY01 If the LOE condition persists beyond the time limit set in Loss of Echo (LOE) Timer (2.3.4.) the LCD displays the Maintenance Alarm icon, and the text region displays the fault code S: 0 and the text LOE. If two faults are present at the same time, the fault code, error text, and error icon for each fault are displayed alternately. For example, Loss of Echo and faulty power supply: S: 0 LOE S: 2 NO TECH POWER Upon receiving a reliable echo, the loss of echo condition is aborted, the Maintenance Alarm icon and error message are cleared, and the reading returns to the current level. Loss of Echo (LOE) Timer (2.3.4.) LOE Timer determines the length of time a Loss of Echo (LOE) condition will persist before the function block will show a status of BAD or UNCERTAIN. The default is 100.000 seconds. Temperature derating curves WARNINGS: • Never attempt to loosen, remove or disassemble process connection or instrument housing while vessel contents are under pressure. • This product is not intended for use as a safety device per Directive 97/ 23 / EC • The user is responsible for the selection of bolting and gasket materials which will fall within the limits of the flange and its intended use and which are suitable for the service conditions. • Improper installation may result in loss of process pressure. process temperature: –40 to +100 °C (–40 to +212 °F) or –40 to +200 °C (–40 to +392 °F) depending on the version 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 145 mmmmm D: Technical Reference ambient temperature –40 °C to 80 °C (–40 °F to 176 °F) Ambient Temperature (°C) Temperature De-Rating standard version high temperature version D: Technical Reference mmmmm Process Temperature (°C) Page 146 SITRANS LR560 (FF)– INSTRUCTION MANUAL 7ML19985LY01 Appendix E: Communications Foundation Fieldbus (FF) Protocol SITRANS LR560 (FF) is a class 3IPS, 32L FF (H1) device. It supports publish and subscribe functionality as well as Backup LAS functionality. The full range of SITRANS LR560 functions is available only over an FF network. Foundation Fieldbus is an open industrial protocol. Full details about FF can be obtained from Fieldbus Foundation at www.fieldbus.org. For details on the use of Foundation Fieldbus protocol with Siemens FF level instruments, see Foundation Fieldbus (FF) Communications Instruction Manual (7ML19985MP01). The manual is available on the CD of Siemens manuals, included in the box with your Siemens level instrument, or for other Siemens level measurement manuals, go to: www.siemens.com/level, and look under Level Measurement. Field Communicator 375 (FC375) SITRANS LR560 (FF) supports Field Communicator 375 (FC375). The FC375 menu structure is almost identical to the menu structure for AMS Device Manager (see AMS Menu Structure on page 75.) SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 147 mmmmm Communications 7ML19985LY01 F: Firmtware Revision mmmmm Appendix F: Firmware Revision History Firmware Rev. 1.00.00 Page 148 EDD Rev. 1.00.00 Date (EDD/MM/YYYY) 21 June, 2010 Changes • Initial release. SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Glossary accuracy: degree of conformity of a measure to a standard or a true value. agitator: mechanical apparatus for mixing or aerating. A device for creating turbulence. algorithm: a prescribed set of well-defined rules or processes for the solution of a problem in a finite number of steps. ambient temperature: the temperature of the surrounding air that comes in contact with the enclosure of the device. Auto False-Echo Suppression Range: defines the endpoint of the Learned TVT distance. (See TVT.) This is used in conjunction with auto false echo suppression. beam angle: the angle diametrically subtended by the one-half power limits (-3 dB) of the microwave beam. blanking: a blind zone extending away from the reference point plus any additional shield length.The instrument is programmed to ignore this zone. capacitance: the property of a system of conductors and dielectrics that permits the storage of electricity when potential differences exist between the conductors. Its value is expressed as the ratio of a quantity of electricity to a potential difference, and the unit is a Farad. confidence: see Echo Confidence damping: term applied to the performance of an instrument to denote the manner in which the measurement settles to its steady indication after a change in the value of the level. dB (decibel): a unit used to measure the amplitude of signals. derating: to decrease a rating suitable for normal conditions according to guidelines specified for different conditions. dielectric: a nonconductor of direct electric current. dielectric constant (DK): the ability of a dielectric to store electrical potential energy under the influence of an electric field. Also known as Relative Permittivity. An increase in the dielectric constant is directly proportional to an increase in signal amplitude. The value is usually given relative to a vacuum /dry air: the dielectric constant of air is 1.1) echo: a signal that has been reflected with sufficient magnitude and delay to be perceived in some manner as a signal distinct from that directly transmitted. Echoes are frequently measured in decibels relative to the directly transmitted signal. 7ML19985LY01 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 149 mmmmm Auto False-Echo Suppression: a technique used to adjust the level of a custom TVT curve to avoid the reading of false echoes. (See TVT.) Glossary antenna: an aerial which sends out and receives a signal in a specific direction. There are four basic types of antenna in radar level measurement, horn, parabolic, rod, and waveguide. Echo Confidence: describes the quality of an echo. Higher values represent higher quality. Echo threshold defines the minimum value required for an echo to be accepted as valid and evaluated. Echo Lock Window: a window centered on an echo in order to locate and display the echo’s position and true reading. Echoes outside the window are not immediately processed. Echo Marker: a marker that points to the processed echo. Echo Processing: the process by which the radar unit determines echoes. Echo Strength: describes the strength of the selected echo in dB above 1 μV rms. Glossary mmmmm Echo Profile: a graphical display of a processed echo. false echo: any echo which is not the echo from the desired target. Generally, false echoes are created by vessel obstructions. frequency: the number of periods occurring per unit time. Frequency may be stated in cycles per second. hertz (Hz): unit of frequency, one cycle per second. 1 Gigahertz (GHz) is equal to 109 Hz. inductance: the property of an electric circuit by virtue of which a varying current induces an electromotive force in that circuit or in a neighboring circuit. The unit is a Henry. Local Display Interface (LDI): the removable LCD display with push buttons local user interface (LUI): view outputs via LCD display and make modifications using either the display push buttons or the handheld programmer multiple echoes: secondary echoes that appear as double, triple, or quadruple echoes in the distance from the target echo. Near Blanking: see Blanking nozzle: a length of pipe mounted onto a vessel that supports the flange. parameters: in programming, variables that are given constant values for specific purposes or processes. polarization: the property of a radiated electromagnetic wave describing the time-varying direction and amplitude of the electric field vector. pulse radar: a radar type that directly measures distance using short microwave pulses. Distance is determined by the return transit time. Page 150 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 radar: radar is an acronym for RAdio Detection And Ranging. A device that radiates electromagnetic waves and utilizes the reflection of such waves from distant objects to determine their existence or position. range: distance between a transmitter and a target. range extension: the distance below the zero percent or empty point in a vessel. repeatability: the closeness of agreement among repeated measurements of the same variable under the same conditions. shot: one transmit pulse or measurement. TVT (time varying threshold): a time-varying curve that determines the threshold level above which echoes are determined to be valid. SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 151 mmmmm Glossary 7ML19985LY01 Glossary mmmmm Notes Page 152 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 measurement mode 32 navigation mode 33 Index abbreviations list 4 access control see security 121 activating LR560 30 Algorithm use 138 Auto False Echo Suppression explanation 142 setup 100 blanking (see Near Range) 143 echo profile viewing locally 39 echo selection Algorithm 138 Position Detect 139 edit mode handheld programmer 34 key functions 35 enable/disable remote operation 121 maintenance calibration schedule 117 cleaning 136 service schedule 115 maintenance settings 108 Master Reset factory defaults via LUI 110 mounting nozzle design 17 nozzle location 17 sunshield recommended 18 nameplate Hazardous (ATEX/IECEx/C-TICK) 28 Hazardous (FM/CSA) 28 Near Range explanation 143 operating principles 137 SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 153 mmmmm LCD display echo profile viewing 39 measurement mode 31 PROGRAM mode 31 LDI (Local Display Interface) 30 Local Display Interface (LDI) 30 benefits of 7 Loss of Echo (LOE) explanation 144 Index device address viewing locally 39 device nameplate Hazardous (ATEX/IECEx/C-TICK) 28 Hazardous (FM/CSA) 28 Device Reset 110 factory defaults 110 standard defaults 110 Diagnostics 108 7ML19985LY01 identifications and abbreviations list 4 installation hazardous area requirements 26 requirements 17 warnings and notes 17 factory defaults 110 Far Range explanation 143 function keys key functions edit mode 35 cables requirements 23 Calibration Schedule 117 cleaning instructions 136 conduits requirements 23 handheld programmer edit mode 34 measurement mode 32 navigation 33 hazardous area installations wiring requirements 26 P password protection via AMS 74 programmer handheld 32 Quick 36 Quick Start Wizard locally 36 repair cautions 136 excluded liability 136 resets Device Reset 110 Index mmmmm safety notes 1 Scan Device synchronize parameters via AMS 43 security local access control via AMS 67 password protection via AMS 74 remote access control 121 Service Schedule 115 settings adjust parameters locally 32, 34 Simulation input 51 SITRANS LR250 operating principles 137 SITRANS LR560 overview 6 startup transition screen 30 Support contact information 4 synchronize parameters scan device via AMS 43 temperature de-Rating curves 145 troubleshooting operation 134 Wear Powered Hours, Power-on Resets 119 wiring cables 23 hazardous areas 26 Write Protection 122 Page 154 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Appendix C: menu chart LCD Menu Structure SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 155 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Appendix C: menu chart LCD Menu Structure 2. SETUP (cont’d) Notes: • In Navigation mode ARROW keys navigate the menu in the direction of the arrow.. • See Parameter Reference (LUI) on page 92 for detailed descriptions. LEVEL METER 1. QUICK START 1.1 1.2 1.3 1.4 1.5 1.6 2. SETUP 2.1 2.2 2.3 2.4 Page 156 QUICK START WIZ VESSEL RESPONSE RATE UNITS LOW CALIB. PT. HIGH CALIB. PT. AFES WIZ AUTO SUPP RANGE LEARN TVT CPY PAR TO DISPL.. CPY PAR FROM DIS.. CPY FW TO DISPL.. CPY FW FROM DIS.. IDENTIFICATION 2.1.1 TAG 2.1.2 DESCRIPTOR 2.1.3 MESSAGE 2.1.4 INSTAL. DATE DEVICE 2.2.1 HARDWARE REV 2.2.2 FIRMWARE REV 2.2.3 LOADER REV 2.2.4 MANUF. DATE SENSOR 2.3.1 UNIT 2.3.2 LEVEL UNIT 2.3.3 TEMP UNITS 2.3.4 LOE TIMER 2.3.5 CALIBRATION 2.3.5.1 LOW CALIB. PT. 2.3.5.2 HIGH CALIB. PT. 2.3.5.3 SENSOR OFFSET 2.3.5.4 LOW LEVEL POINT 2.3.5.5 HIGH LEVEL POINT 2.3.5.6 LEVEL OFFSET 2.3.6 RATE 2.3.6.1 RESPONSE RATE 2.3.6.2 FILL RATE/MIN 2.3.6.3 EMPTY RATE/MIN SIGNAL PROC. 2.4.1 NEAR RANGE 2.4.2 FAR RANGE 2.4.3 MIN SENSOR VAL 2.4.4 MAX SENSOR VAL SITRANS LR560 (FF) – INSTRUCTION MANUAL 2.5 2.4.5 ECHO SELECT 2.4.5.1 ALGORITHM 2.4.5.2 POS. DETECT 2.4.5.3 ECHO THRESHOLD 2.4.5.4 CLEF RANGE 2.4.5.5 ECHO MARKER 2.4.6 SAMPLING 2.4.6.1 ECHO LOCK 2.4.6.2 UP SAMP. 2.4.6.3 DOWN SAMP. 2.4.6.4 ECHO LOCK WINDOW 2.4.7 ECHO QUALITY 2.4.7.1 CONFIDENCE 2.4.7.2 ECHO STRENGTH 2.4.8 TVT SETUP 2.4.8.1 AUTO ECHO SUPP 2.4.8.2 AUTO SUPP RANGE 2.4.8.3 HOVER LEVEL 2.4.8.4 SHAPER MODE 2.4.9 TVT SHAPER 2.4.9.1 BRKPT. 1-9 2.4.9.2 BRKPT. 10-18 2.4.9.3 BRKPT. 19-27 2.4.9.4 BRKPT. 28-36 2.4.9.5 BRKPT. 37-45 2.4.9.6 BRKPT. 46-54 2.4.9.7 BRKPT. 55-63 2.4.9.8 BRKPT. 64-72 2.4.9.9 BRKPT. 73-81 2.4.9.10 BRKPT. 82-90 2.4.9.11 BRKPT. 91-99 2.4.9.12 BRKPT. 100-108 2.4.9.13 BRKPT. 109-117 2.4.9.14 BRKPT. 118-120 AIFB 1 2.5.1 STATIC REV. NO. 2.5.2 MODE 2.5.3 CHANNEL 2.5.4 INPUT SCALING 2.5.4.1 LOWER VALUE 2.5.4.2 UPPER VALUE 2.5.4.3 UNIT 2.5.4.4 DECIMAL POINT 2.5.5 OUTPUT SCALING 2.5.5.1 LOWER VALUE 2.5.5.2 UPPER VALUE 2.5.5.3 UNIT 2.5.5.4 DECIMAL POINT 2.5.6 ALARMS & WARNI.. 2.5.6.1 HI LIMIT ALARM 2.5.6.2 HI LIMIT WARN 2.5.6.3 LO LIMIT WARN 2.5.6.4 LO LIMIT ALARM 2.5.6.5 LIMIT HYSTERESI.. 2.5.7 DISPLAY 2.5.7.1 FILTER TIME CONS.. SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Appendix C: menu chart 2. SETUP (cont’d) 2.6 2.7 2.8 AIFB 2 4. STATIC REV. NO. MODE CHANNEL INPUT SCALING 2.6.4.1 LOWER VALUE 2.6.4.2 UPPER VALUE 2.6.4.3 UNIT 2.6.4.4 DECIMAL POINT 2.6.5 OUTPUT SCALING 2.6.5.1 LOWER VALUE 2.6.5.2 UPPER VALUE 2.6.5.3 UNIT 2.6.5.4 DECIMAL POINT 2.6.6 ALARMS & WARNI.. 2.6.6.1 HI LIMIT ALARM 2.6.6.2 HI LIMIT WARN 2.6.6.3 LO LIMIT WARN 2.6.6.4 LO LIMIT ALARM 2.6.6.5 LIMIT HYSTERESI.. 2.6.7 DISPLAY 2.6.1 2.6.2 2.6.3 2.6.4 2.6.7.1 MEAS. VALUES 2.7.1 MAIN OUTPUT 2.7.2 O/P NO LINEAR 2.7.3 O/P NO OFFSETS FILTERING 2.8.1 NARROW ECHO FIL.. 2.8.2 REFORM ECHO 2.8.3 AVG AMOUNT 4.4 4.5 FILTER TIME CONS.. 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 3. DIAGNOSTICS 3.1 3.2 3.3 3.4 3.5 4. SERVICE 4.1 4.2 4.3 SERVICE (cont’d) ECHO PROFILE FAULT RESET TREND ELECT. TEMP. 3.4.1 MIN. VALUE 3.4.2 MAX. VALUE PEAK VALUES 3.5.1 MIN MEAS. VALUE 3.5.2 MAX MEAS. VALUE 5. COMMUNICATION 5.1 5.2 5.3 5.4 5.5 5.6 MASTER RESET REMAIN. DEV. LIFE 4.2.1 LIFETIME EXPECT.. 4.2.2 TIME IN OPER. 4.2.3 REMAIN. LIFETIM.. 4.2.4 REMINDER ACTIV. 4.2.5 REMIND. 1 (REQ.) 4.2.6 REMIND. 2 (DEM.). 4.2.7 MAINT STAT 4.2.8 ACK STATUS 4.2.9 ACK REMAIN SENS LIFE 4.3.1 LIFETIME EXPECT.. 4.3.2 TIME IN OPER. 4.3.3 REMAIN. LIFETIM.. 4.3.4 REMINDER ACTIV. SITRANS LR560 (FF) – INSTRUCTION MANUAL 4.3.5 REMIND. 1 (REQ.) 4.3.6 REMIND. 2 (DEM.). 4.3.7 MAINT STAT 4.3.8 ACK STATUS 4.3.9 ACK SERVICE SCHED. 4.4.1 SERV. INTERVAL 4.4.2 TIME LAST SERV 4.4.3 TIME NEXT SERVI.. 4.4.4 REMINDER ACTIV. 4.4.5 REMIND. 1 (REQ.) 4.4.6 REMIND. 2 (DEM.) 4.4.7 MAINT STAT 4.4.8 ACK STATUS 4.4.9 ACK CALIB. SCHED. 4.5.1 CALIB. INTERVAL 4.5.2 TIME LAST CALIB 4.5.3 TIME NEXT CALIB 4.5.4 REMINDER ACTIV. 4.5.5 REMIND. 1 (REQ.) 4.5.6 REMIND. 2 (DEM.) 4.5.7 MAINT STAT 4.5.8 ACK STATUS 4.5.9 ACK POWERED HOURS POWERON RESETS MENU TIMEOUT LCD BACKLIGHT LCD CONTRAST SECONDARY VALUE SIMULATE ENABLE DEMO MODE TAG DEVICE ADDRESS MANUFACTURER DEVICE TYPE ID DEVICE REVISION ITK VERSION 6. SECURITY 6.1 6.2 REMOTE ACCESS 6.1.1 REMOTE LOCKOUT LOCAL ACCESS 6.2.1 WRITE PROTECTION 6.2.2 LOCAL OPERATION 7. LANGUAGE Page 157 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 Appendix C: menu chart SITRANS LR560 (FF) – INSTRUCTION MANUAL Page 158 SITRANS LR560 (FF) – INSTRUCTION MANUAL 7ML19985LY01 www.siemens.com/processautomation For more information www.siemens.com/level www.siemens.com/continuous-weighing Siemens Milltronics Process Instruments Inc. Industry Automation (IA) 1954 Technology Drive P.O. Box 4225 Peterborough, ON Canada K9J 7B1 Subject to change without prior notice 7ML19985LY01 Rev. 1.0-02 © Siemens Milltronics Process Instruments Inc. 2010 email: techpubs.smpi@siemens.com www.siemens.com/processautomation *7ml19985LY01* Printed in Canada
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