Siemens 400 V 210...590 A User Manual To The 48451d3a 3d06 4b83 8019 A3edb5ec5839
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Operating Instructions simovert Active Front End (AFE) AFE Rectifier / Regenerative Feedback Unit AC-DC Chassis Type G and J 400 V / 210...590 A Edition: AB These Operating Instructions are valid for software release V2.1. We reserve the right to make changes to functions, technical data, standards, drawings and parameters. The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. We have checked the contents of this document to ensure that they coincide with the described hardware and software. However, differences cannot be completely excluded, so that we do not accept any guarantee for complete conformance. However, the information in this document is regularly checked and necessary corrections will be included in subsequent editions. We are grateful for any recommendations for improvement. Siemens AG 2004 All rights reserved SIMOVERT Registered Trade Mark 01.2004 Contents Contents 1 DEFINITIONS AND WARNINGS ..................................................................... 1-1 2 DESCRIPTION ................................................................................................. 2-1 3 INITIAL START-UP .......................................................................................... 3-1 4 TRANSPORT, STORAGE, UNPACKING........................................................ 4-1 5 INSTALLATION ............................................................................................... 5-1 5.1 Installing the units ............................................................................................. 5-1 5.2 5.2.1 5.2.2 5.2.3 5.2.4 Mounting dimensions and dimension sheets.................................................... 5-2 AFE basic mains module with CleanPower filter.............................................. 5-2 Mounting dimensions of AFE reactor ............................................................... 5-3 AFE inverter (construction type G) ................................................................... 5-4 AFE inverter (construction type J) .................................................................... 5-8 5.3 Installing the optional boards.......................................................................... 5-13 6 INSTALLATION IN CONFORMANCE WITH EMC REGULATIONS .............. 6-1 7 CONNECTING-UP AND WIRING .................................................................... 7-1 7.1 7.1.1 7.1.2 7.1.3 7.1.4 Connection overviews....................................................................................... 7-2 AFE basic mains module and CleanPower filter .............................................. 7-2 AFE Inverter construction type G ..................................................................... 7-3 AFE Inverter construction type J ...................................................................... 7-4 Overview of core and system components for AFE functionality with example configuration....................................................................................... 7-5 7.2 7.2.1 7.2.2 7.2.3 Power connections ........................................................................................... 7-8 AFE inverter and AFE reactor........................................................................... 7-8 Auxiliary power supply, precharging................................................................. 7-9 Protective conductor connection ...................................................................... 7-9 7.3 7.3.1 Control terminals............................................................................................. 7-10 Standard connections of the AFE inverter...................................................... 7-10 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 1 Contents 01.2004 7.4 Connecting up control cables ......................................................................... 7-12 7.5 Terminal assignments..................................................................................... 7-12 7.6 Digital inputs/outputs ...................................................................................... 7-16 7.7 Voltage Sensing Board (VSB) ........................................................................ 7-18 8 BASIC FUNCTION CHECK ............................................................................. 8-1 9 EXPLANATION OF TERMINOLOGY AND FUNCTIONALITY OF THE AFE .. 9-1 10 FUNCTION DIAGRAMS................................................................................. 10-1 11 PARAMETERIZATION................................................................................... 11-1 11.1 Setting parameters via the PMU..................................................................... 11-2 11.2 11.2.1 11.2.2 11.2.3 11.2.4 11.2.5 11.2.6 "Start-up" parameterization............................................................................. 11-5 Function selection (P052) ............................................................................... 11-6 Factory setting (P052 = 1) (Parameter reset)................................................. 11-6 Initialization (MLFB input) (P052 = 2) ............................................................. 11-7 Download (P052 = 3)...................................................................................... 11-8 Hardware configuration (P052 = 4)................................................................. 11-9 Closed-loop control settings (P052 = 5) ....................................................... 11-10 12 PARAMETER LIST ........................................................................................ 12-1 12.1 General visualization parameters ................................................................... 12-2 12.2 General parameters........................................................................................ 12-4 12.3 Drive data ....................................................................................................... 12-6 12.4 Hardware configuration................................................................................... 12-8 12.5 Closed-loop control......................................................................................... 12-9 12.6 Functions ...................................................................................................... 12-14 12.7 Setpoint channel ........................................................................................... 12-15 12.8 Control and status bit connections ............................................................... 12-17 12.9 Analog inputs/outputs ................................................................................... 12-25 12.10 Interface configuration .................................................................................. 12-27 2 Operating Instructions 6SE7087-6CX86-2BA1 Siemens AG SIMOVERT MASTERDRIVES AFE 01.2004 Contents 12.11 Diagnostic functions...................................................................................... 12-31 12.12 Gating unit .................................................................................................... 12-34 12.13 Factory parameters....................................................................................... 12-34 12.14 Profile parameters ........................................................................................ 12-35 13 CONTROL AND STATUS WORDS............................................................... 13-1 13.1 13.1.1 13.1.2 13.1.3 13.1.4 13.1.5 Control word ................................................................................................... 13-1 Display of control word on PMU seven-segment display ............................... 13-2 Control word 1 (visualization parameter r550 or r967) ................................... 13-3 Control word 2 (visualization parameter r551)................................................ 13-4 Sources for control words 1 and 2.................................................................. 13-5 Description of the control word bits ................................................................ 13-9 13.2 13.2.1 13.2.2 13.2.3 Status word................................................................................................... 13-14 Status word 1 (visualization parameter r552 or r968) .................................. 13-14 Status word 2 (visualization parameter r553) ............................................... 13-16 Description of the status word bits................................................................ 13-18 14 FAULTS AND ALARMS ................................................................................ 14-1 14.1 Faults .............................................................................................................. 14-1 14.2 Alarms............................................................................................................. 14-6 14.3 Fatal errors (FF).............................................................................................. 14-8 15 MAINTENANCE ............................................................................................. 15-1 15.1 15.1.1 15.1.2 Electrical components..................................................................................... 15-2 AFE basic mains module ................................................................................ 15-2 CleanPower filter ............................................................................................ 15-2 15.2 15.2.1 15.2.2 15.2.3 15.2.4 15.2.5 AFE inverter maintenance .............................................................................. 15-3 Replacing the fan............................................................................................ 15-3 Replacing the fan fuses (construction type J only)......................................... 15-4 Replacing the starting capacitor ..................................................................... 15-4 Replacing the capacitor battery ...................................................................... 15-5 Replacing the PMU......................................................................................... 15-6 15.3 15.3.1 15.3.2 Fuses .............................................................................................................. 15-7 Fan fuses for AFE inverters ............................................................................ 15-7 DC fuses ......................................................................................................... 15-7 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 3 Contents 01.2004 16 FORMING ....................................................................................................... 16-1 17 TECHNICAL DATA ........................................................................................ 17-1 17.1 AFE basic mains module and CleanPower filter ............................................ 17-2 17.2 AFE reactor for construction type G ............................................................... 17-4 17.3 AFE reactor for construction type J ................................................................ 17-4 17.4 AFE inverter.................................................................................................... 17-5 18 ENVIRONMENTAL FRIENDLINESS............................................................. 18-1 19 CERTIFICATES.............................................................................................. 19-1 20 APPENDIX ..................................................................................................... 20-1 4 Operating Instructions 6SE7087-6CX86-2BA1 Siemens AG SIMOVERT MASTERDRIVES AFE 01.2004 1 Definitions and Warnings Definitions and Warnings Qualified personnel For the purpose of this documentation and the product warning labels, a "Qualified person" is someone who is familiar with the installation, mounting, start-up, operation and maintenance of the product. He or she must have the following qualifications: ♦ Trained or authorized to energize, de-energize, ground and tag circuits and equipment in accordance with established safety procedures. ♦ Trained or authorized in the proper care and use of protective equipment in accordance with established safety procedures. ♦ Trained in rendering first aid. DANGER indicates an imminently hazardous situation which, if not avoided, will result in death, serious injury and considerable damage to property. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death, serious injury and considerable damage to property. CAUTION used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION used without safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. NOTICE NOTICE used without the safety alert symbol indicates a potential situation which, if not avoided, may result in an undesirable result or state. NOTE For the purpose of this documentation, "Note" indicates important information about the product or about the respective part of the documentation which is essential to highlight. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 1-1 Definitions and Warnings WARNING 01.2004 Hazardous voltages are present in this electrical equipment during operation. Non-observance of the warnings can thus result in severe personal injury or property damage. Only qualified personnel should work on or around the equipment This personnel must be thoroughly familiar with all warning and maintenance procedures contained in this documentation. The successful and safe operation of this equipment is dependent on correct transport, proper storage and installation as well as careful operation and maintenance. NOTE This documentation does not purport to cover all details on all types of the product, nor to provide for every possible contingency to be met in connection with installation, operation or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to the local SIEMENS sales office. The contents of this documentation shall not become part of or modify any prior or existing agreement, commitment or relationship. The sales contract contains the entire obligation of SIEMENS AG. The warranty contained in the contract between the parties is the sole warranty of SIEMENS AG. Any statements contained herein do not create new warranties or modify the existing warranty. 1-2 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Definitions and Warnings Components which can be destroyed by electrostatic discharge (ESD) CAUTION The board contains components which can be destroyed by electrostatic discharge. These components can be easily destroyed if not carefully handled. If you have to handle electronic boards, please observe the following: Electronic boards should only be touched when absolutely necessary. The human body must be electrically discharged before touching an electronic board. Boards must not come into contact with highly insulating materials - e.g. plastic parts, insulated desktops, articles of clothing manufactured from man-made fibers. Boards must only be placed on conductive surfaces. Boards and components should only be stored and transported in conductive packaging (e.g. metalized plastic boxes or metal containers). If the packing material is not conductive, the boards must be wrapped with a conductive packaging material, e.g. conductive foam rubber or household aluminum foil. The necessary ESD protective measures are clearly shown again in the following diagram: ♦ a = Conductive floor surface ♦ b = ESD table ♦ c = ESD shoes ♦ d = ESD overall ♦ e = ESD chain ♦ f = Cubicle ground connection d d b b d e e f a f f c c Sitting Standing Fig. 1-1 a f f c a Standing / Sitting ESD protective measures Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 1-3 Definitions and Warnings 01.2004 Safety and Operating Instructions for Drive Converters (in conformity with the low-voltage directive 73/23/EEC) 1. General 4. Installation In operation, drive converters, depending on their degree of protection, may have live, uninsulated, and possibly also moving or rotating parts, as well as hot surfaces. The installation and cooling of the appliances shall be in accordance with the specifications in the pertinent documentation. In case of inadmissible removal of the required covers, of improper use, wrong installation or maloperation, there is the danger of serious personal injury and damage to property. The drive converters shall be protected against excessive strains. In particular, no components must be bent and/or isolating distances altered in the course of transportation or handling. No contact shall be made with electronic components and contacts. For further information, see documentation. All operations serving transport, installation and commissioning as well as maintenance are to be carried out by skilled technical personnel (observe IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IEC Report 664 or DIN VDE 0110 and national accident prevention rules). Drive converters contain electrostatic sensitive components which are liable to damage through improper use. Electronic components must not be mechanically damaged or destroyed (potential health risks). For the purposes of these basic safety instructions, "skilled technical personnel" means persons who are familiar with the installation, mounting, commissioning and operation of the product and have the qualifications needed for the performance of their functions. When working on live drive converters, the applicable national accident prevention rules (e.g. VBG 4) must be complied with. 2. Intended use Drive converters are components designed for inclusion in electrical installations or machinery. In case of installation in machinery, commissioning of the drive converter (i.e. the starting of normal operation) is prohibited until the machinery has been proved to conform to the provisions of the EC directive 89/392/EEC (Machinery Safety Directive - MSD). Account is to be taken of EN 60204. Commissioning (i.e. the start of normal operation) is admissible only where conformity with the EMC directive (89/336/EEC) has been established. The drive converters meet the requirements of the lowvoltage directive 73/23/EEC. They are subject to the harmonized standards of the series prEN 50178/DIN VDE 0160 in conjunction with EN 60439-1/DIN VDE 0660 Part 500 and EN 60146/DIN VDE 0558. The technical data as well as information concerning the supply conditions shall be taken from the rating plate and from the documentation and shall be strictly observed. 3. Transport, storage The instructions for transport, storage and proper use shall be complied with. The climatic conditions shall be in conformity with prEN 50178. 5. Electrical connection The electrical installation shall be carried out in accordance with the relevant requirements (e.g. crosssectional areas of conductors, fusing, PE connection). For further information, see documentation. Instructions for the installation in accordance with EMC requirements, such as screening, grounding, location of filters and wiring, are contained in the drive converter documentation. They must always be complied with, also for drive converters bearing a CE marking. Observance of the limit values required by the EMC law is the responsibility of the manufacturer of the installation or machine. 6. Operation Installations which include drive converters shall be equipped with additional monitoring and protective devices in accordance with the relevant applicable safety requirements, e.g. Act respecting technical equipment, accident prevention rules, etc. Changes to the drive converters by means of the operating software are permissible. After disconnection of the drive converters from the voltage supply, live appliance parts and power terminals must not be touched immediately because of possibly energized capacitors. In this regard, the corresponding signs and markings on the drive converter must be respected. During operation, all covers and doors shall be kept closed. 7. Maintenance and servicing The manufacturer's documentation shall be followed. Keep these safety instructions in a safe place! 1-4 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 2 Description Description The AFE (Active Front End) rectifier/regenerative feedback units belonging to the SIMOVERT MASTERDRIVES AFE series are power electronics devices that are available as cabinet units, as chassis units and as compact units. The chassis units of type G to J described below are available only in the 400 V mains voltage range. The units can be operated on a 3-phase mains with or without an earthed neutral point. ♦ 400 V mains voltage range: 3AC 380 V (− 20 %) to 460 V (+ 5 %) The core component of the AFE rectifier/regenerative feedback unit consists of a voltage source converter with the CUSA control unit and it generates a controlled DC voltage, the so-called DC link voltage, from a 3-phase mains. This DC link voltage is kept constant almost independently of the mains voltage (also in the event of regenerative feedback). The prerequisite for this is that the DC voltage setpoint is within the operating range defined below. DC link voltage operating range Minimum: Maximum: 1.53 times the rms value of the connected mains voltage. Explanation: the DC link voltage of the AFE inverter must at least be greater than the peak rectified value of the applied mains voltage to ensure that the power system is no longer controlled via the freewheeling diodes of the IGBT switches. for the 400 V mains voltage range: 740 V DC Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 2-1 Description 01.2004 On the 3-phase end, a mains angle-oriented high-speed vector control is subordinate to the DC link voltage control and impresses an almost sinusoidal current on the network so as to minimize system perturbations with the aid of the subsequently connected Clean Power filter. The vector control also enables setting of the power factor cos phi, and thus reactive power compensation, but the operating current requirement has priority. The VSB module (Voltage Sensing Board), functions as the network angle sensor, similarly to the principle of an encoder. For safety reasons, an AFE rectifier/regenerative feedback unit must be connected to the mains via a main contactor; see Fig. 2-1. For this reason, an external 24 V power supply is always required to feed the VSB board and the AFE inverter. Operating principle 6 VSB CUSA Precharging contactor RV Line supply connection C / L+ L1, L2, L3 U2 V2 W2 Main contactor DC units connection D/L- CF PE Precharging and main contactor CleanPower filter Fig. 2-1 2-2 AFE reactor AFE inverter with CUSA and fuses Basic circuit 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Configuration Description Both one and several inverters can be connected to the output. The maximum connected power of the inverters may amount to 4 times the rated power of the AFE inverter. The sum of active power extracted from the network must not exceed the rated power of the AFE, and this must be ensured by configuration of the system. The AFE is suitable for coupling several inverters to a common DC busbar. This allows energy to be transferred between motoring and generating drives, thus providing a power-saving feature. In voltage step-up mode, dips in the mains voltage can be compensated without changing the level of the DC link voltage. This can be achieved up to 65 % of rated line voltage without additional components on condition that the power balance defined by Equation 1 can be maintained. 3 ⋅ Vline ⋅ Imax = Vd ⋅ Id Equation 1: To bridge line voltage dips below 65 % of rated line voltage, the auxiliary power supply must be supported by an external UPS or similar to prevent the contactors from dropping out. Operation and control options The unit can be controlled and operated via ♦ the parameterization unit (PMU) ♦ an optional operator control panel (OP1S) ♦ the terminal strip ♦ a serial interface In combination with automation systems, the AFE rectifier/regenerative feedback unit is controlled via optional interfaces and technology boards. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 2-3 01.2004 3 Initial Start-Up Initial Start-Up Unpack and check the units After removing the packaging, check that the unit is intact and undamaged. Only intact units may be started up. Please also check that all the necessary option boards are present and correct. Fit the main components of the unit and install options that have not already been fitted See section "Installation" Retrofit any optional boards which have not yet been installed, if necessary. Then install the units taking into and "Installation account the requirements at the point of installation and in Conformance with EMC the EMC instructions. Regulations" Wire the main components of the unit and connect the PE conductor and the power cables Beginning with the PE conductor, connect the power cables and the power wiring of the AFE chokes. It is advisable to not yet connect the DC link module. Use only the included cable harnesses for further internal wiring of the main conponents. In this step, do not yet connect the control and communication cables. Exception: OP1S if the unit is to be parametrized via OP1S. Form the DC link capacitors, if necessary If the unit's DC link was de-energized for more than a year, the DC link capacitors must be formed again. . Connect the 230 V AC auxiliary voltage or the 24 V DC and the mains voltage Note: under no circumstances must the main contactor -K1 and the precharging contactor -K4 be connected in this phase; therefore, check the unit before connecting the mains voltage. After checking the cabling for correct connection and secure attachment, connect the mains voltage or the auxiliary power supply. After the electronics power supply has been started, the unit initializes itself. The action can take several seconds. The drive status is subsequently shown on the PMU. If necessary, carry out parameter reset to factory setting If the PMU does not show status °009 after completion of the unit initialization, or if the unit has already been See section parameterized before, you should carry out a parameter "Parameterization" reset to factory setting. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions See section "Transport, Storage, Unpacking" See chapters "Connecting and wiring" and "Installation in conformance with EMC Regulations" See section "Forming" See chapter entitled 111"Basic function check" 3-1 Initial Start-Up 01.2004 WARNING Carry out the basic function check It must be ensured that no danger for persons and equipment can occur by energizing the power and the unit. You are advised to only connect the invertors after completing the basic function checks of the AFE rectifier/ regenerative feedback unit. Further start-up and parameterization according to your specific requirements 3-2 See chapter entitled "Basic function check" siehe "Ans 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 4 Transport, Storage, Unpacking Transport, Storage, Unpacking Transport Storage The units and components are packed in the manufacturing plant corresponding to that specified when ordered. A packing label is located on the outside of the packaging. Please observe the instructions on the packaging for transport, storage and professional handling. Vibrations and jolts must be avoided during transport. If the unit is damaged, you must inform your shipping company immediately. The units and components must be stored in clean, dry rooms. Temperatures between -25 °C (-13 °F) and +70 °C (158 °F) are permissible. Temperature fluctuations must not be more than 30 K per hour. NOTE If the storage period of one year is exceeded, the unit must be newly formed. Unpacking The packaging comprises board and corrugated paper. It can be disposed of corresponding to the appropriate local regulations for the disposal of board products. The units and components can be installed and commissioned after they have been unpacked and checked to ensure that everything is complete and that they are not damaged. Scope of delivery type G Line-side components and their combination: 1. AFE reactor 6SE703_-_ES87-1FG1 2-1: for 210 A AFE inverters 2-6: for 260 A AFE inverters 3-2: for 315 A AFE inverters 3-7: for 370 A AFE inverters 2. CleanPower filter 6SE703_-_ED87-1FC5 2-1: for 210 A AFE inverters 2-6: for 260 A AFE inverters 6SE703_-_EE87-1FC5 3-2: for 315 A AFE inverters 3-7: for 370 A AFE inverters 3. AFE basic mains module 6SE7033-7ED83-2NB1 (with cable harness), for 370 A AFE inverters 6SE7033-2ED83-2NB1 (with cable harness), for AFE inverters from 210 A to 315 A Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 4-1 Transport, Storage, Unpacking Scope of delivery type J 01.2004 Line-side components: 1. AFE reactor 2. CleanPower filter 3. AFE basic mains module 6SE7036-0ES87-1FG1 6SE7036-0EE87-1FC5, 6SE7036-0ED83-2NB1 (with cable harness), These can be combined as standard with both the 510 A AFE inverter: 6SE7035-1EJ80, and the 560 A AFE inverter: 6SE7036-0EJ80. Also possible as an application, combination with 590 A with 1.5 times overload. Fig. 4-1 shows diagrams and photographs of the electrical components contained in the modules. The AFE function can therefore be implemented very quickly when these components are combined with the appropriate supply and fusing elements. NOTE 4-2 The AFE basic mains module and the CleanPower filter are supplied as a ready assembled unit if they have been purchased in the same order. 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Transport, Storage, Unpacking -K4 E box: options cable harness -R1..R3 VSB 6 CUSA control/control section 6 -K1 AFE Basic mains module L1 Cg -R7..R9 CleanPower filter -C4..C5 -L2 Ud AFE reactor AFE inverter AFE basic mains module: 6SE703_-_ED83-2NB1 CleanPower filter: 6SE703_-_EE87-1FC5 AFE reactor: 6SE703_-_ES87-1FG1 Weights: Dimensions: WxHxD Fig. 4-1 AFE inverter: 6SE703_-_EG80 6SE703_-_EJ80 see chapter "Technical Data" see chapter "Technical Data" Overview These are the core components of the AFE function. They are available only from Siemens A&D. You will also need other peripheral system components such as main switch, fuses, power supply, etc., but these are available anywhere in the world and can be ordered to suit your own requirements. You can find our recommendations with respect to peripheral system components in the technical data and in the sections dealing with electrical connections. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 4-3 01.2004 Installation 5 Installation 5.1 Installing the units WARNING Safe converter operation requires that the equipment is mounted and commissioned by qualified personnel taking into account the warning information provided in these Operating Instructions. The general and domestic installation and safety regulations for work on electrical power equipment (e.g. VDE) must be observed as well as the professional handling of tools and the use of personal protective equipment. Death, severe bodily injury or significant material damage could result if these instructions are not followed. Clearances When you position the AFE inverter, make sure that the DC link connection is on the upper side of the unit and the AFE reactor connection is on the bottom side of the unit. The AFE basic mains module and the CleanPower filter must always be mounted vertically (never sideways). To ensure a free flow of cooling air when components are installed in a control cabinet, they must be mounted at a distance of 350 mm from the base (for air inlet) and 350 mm from the reflective cabinet ceiling (for air outlet). The cabinet ventilation system must be dimensioned according to the level of heat loss. Further information can be found in the technical data. Requirements at the point of installation ♦ Foreign particles The units must be protected against the ingress of foreign particles as otherwise their function and operational safety cannot be ensured. ♦ Dust, gases, vapors Equipment rooms must be dry and dust-free. Ambient and cooling air must not contain any electrically conductive gases, vapors and dusts which could diminish the functionality. If necessary, filters should be used or other corrective measures taken. ♦ Ambient climate The built-in units must only be operated in an ambient climate conforming to DIN IEC 721-3-3 Class 3K3. Derating will be required with cooling air temperatures of more than 40 °C (104 °F) and installation altitudes above 1000 m to ensure adequate cooling of the AFE inverter. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 5-1 Installation 01.2004 5.2 Mounting dimensions and dimension sheets 5.2.1 AFE basic mains module with CleanPower filter Fig. 5-1 NOTE The dimensions of construction type G differ only with respect to reactor and main contactor (see Appendix). Mounting 5-2 Example of construction type J: Mounting dimension AFE basic mains module with CleanPower filter Screws: 4 x M8 screws Round hole at top, slot guide at bottom. 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Installation 5.2.2 Mounting dimensions of AFE reactor a1 a1 a2 d2 h1 h3 d2 d1 n1 n2 l b Fig. 5-2 Current [A] 510...590 370 315 260 210 h2 d1 Voltage [V] 480 480 480 480 480 l [mm] 540 480 480 420 420 *) b [mm] 276 276 276 204 204 Dimension drawings of AFE reactors n1 [mm] 320 400 400 316 316 n2 [mm] 235 227 220 170 170 h1 [mm] 500 380 380 384 384 h2 [mm] --- *) 95 95 87 87 h3 [mm] --- *) 200 200 228 228 a1 [mm] 175 160 160 140 140 a2 [mm] 191 185 185 153 153 d1 d2 M12 M12 M12 M10 M10 M12 M12 M12 M12 M10 The connecting lugs on this type of AFE reactor are at the top right and left, therefore no dimensions h2 and h3! Table 5-1 Fixing dimensions of reactors Fig. 5-3 AFE reactor 6SE7036-0ES87-1FG1 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 5-3 Installation 5.2.3 01.2004 AFE inverter (construction type G) Cutouts for M8 screw c h H Mounting surface a 350 Partition measures a Type G a 119 b c 270 25 B 508 H 1450 h 1375 B Side view Fig. 5-4 b Dimensions [mm] Front view Mounting dimension, construction type G Door/roof openings An underpressure is created in the openings of the cabinet doors due to the flow of air. This is dependent on the volumetric flow and the hydraulic cross-section of the openings. The flow causes a build-up (over) pressure in the roof or in the top cover. As a result of the difference in pressure between the overpressure at the top and the underpressure at the bottom of the cabinet, a flow of air is created inside the unit, a so-called arcing short-circuit. This can be stronger or weaker depending on the volumetric flow and the door/roof opening cross-section. As a result of the flow inside the unit, air which is already pre-heated enters the heat sinks which causes an excessively high component temperature rise. In addition, a different, more unfavourable operating point is set for the fan. If the units are operated with an arcing short-circuit, this will result in the failure of the units or in their destruction! An arcing short-circuit must be prevented by the provision of partitions. The switch cabinets adjacent to the inverter cabinets must also be taken into consideration in this case. 5-4 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Installation Partitions should be executed up to the cabinet frame and should be designed in such a way that the discharged air flow is taken around the cabinet beams and not pressed into them. Partitions are necessary with all types of protection higher than IP20. Opening cross sections The necessary opening cross sections are 0.26 m2. The indicated opening cross-section is made up of several holes. In order to keep the pressure loss here to a minimum, the cross-sectional surface has to be at least 280 mm2 per hole (e.g. 7 mm x 40 mm). The opening and hole cross-sections ensure functioning even with high types of protection. These are implemented by using wire-lattices (wire fabric DIN 4189St-vzk-1x0.28) in front of the openings or the filters indicated in the following. If finer filters are used, the filter surface and thus the opening cross-section (upwards) have to be adapted accordingly. If filters are used, the intervals for their replacement must be observed! Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 5-5 Installation 01.2004 The following filter mat is approved for use: FIBROIDELASTOV made by DELBAG-Luftfilter GMBH Filters Technical filter data in accordance with DIN 24185: Design FIBROID ELASTOV 10 Filter class EU 2 Volumetric flow V (m3/h) x m2 2500 - 10000 Initial pressure difference ∆pA Pa 9 - 46 End pressure difference ∆pE Pa 300 Average degree of separation % 72 Dust storage capability g/m2 - Fire behaviour (DIN 53438) F1/K1 Heat resistance max. °C 80 Humidity resistance (rel. humidity) % 100 Dimensions: Order No.: 1000 x 1500 x 10 mm 16 065 81 Initial pressure difference ∆ pA [Pa] Manufacturer: DELBAG-Luftfilter GMBH Holzhauser Strasse 159 D-13509 Berlin 27 Telephone: (030) 4381-0 Fax: (030) 4381-222 100 80 60 40 20 0 0 2000 4000 6000 8000 10000 Volumetric flow V [(m³/h) x m²] Fig. 5-5 5-6 Data sheet of the filter mat 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Water cooling Installation The units with water cooling (MLFB Annex: -1AC0) are suitable for installing in an enclosed cabinet (IP54). The mains filter connection module is identical for water and air cooling. The components not mounted on the heat sink, such as the electronics and the DC link capacitors are cooled by heat transfer at the heat sink fins. To enable this heat transfer to take place, air circulation inside the unit is necessary. Therefore, when installing the chassis unit in a cabinet, you must make sure that the air being discharged from the fan can flow into the inside of the chassis. The partitions to be provided in units with air cooling are a disturbing factor in this case! They should not be mounted. For an application in the types of protection > IP40, a distance of at least 90 mm must be observed between the top of the units and the top of the cabinet. The units do not require external cooling air. Additional losses cannot be dissipated! Built-in components in the roof section 1-inch internal threads are envisaged for the water connection. The connecting nipples should be made of stainless steel or thick-walled aluminium. Ideally, the connection should have flat seals. If the connecting pieces enclosed with the units are used, these should be sealed with Loctite 542 or with teflon tape. Cooling water infeed (blue) and return (red) must be connected according to the color scheme! The color markings can be found next to the 1-inch water connection below the heat sink. If components are built into a cabinet roof section (DC bus, DC 24 V supply), these should be placed in the center if possible so that the air leaving the fans can reach the openings in the roof cover unobstructed. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 5-7 Installation 5.2.4 01.2004 AFE inverter (construction type J) Mounting surface H Cutouts for M8 / M10 screw h Elongated holes 9 x 12 construction type J for M8 screws Side view Type J H 1400 h 1345 b 45 708 483 550 213 b Dimensions [mm] 800 Front view Fig. 5-6 NOTE Mounting dimension, construction type J You can find a full set of dimension sheets for AFE inverters of type J in the appendix. These are identical to the dimension sheets for standard SIMOVERT MASTERDRIVES VC inverters! Air cooling 5-8 Door/roof openings Explanation of "arcing short-circuit": An underpressure is created in the openings of the cabinet doors due to the flow of air. This is dependent on the volumetric flow and the hydraulic cross-section of the openings. The flow causes a build-up (over) pressure in the roof or in the top cover. As a result of the difference in pressure between the overpressure at the top and the underpressure at the bottom of the cabinet, a flow of air is created inside the unit, a so-called arcing short-circuit. This can be stronger or weaker depending on the volumetric flow and the door/roof opening cross-section. Due to the air flow inside the AFE inverter, preheated air starts to enter the heatsink which causes the equipment to overheat. In addition, a different, more unfavorable operating point is set for the fan. 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Installation If the units are operated with an arcing short-circuit, this will result in the failure of the units or in their destruction! An arcing short-circuit must be prevented by the provision of partitions. The control cabinets or similar equipment mounted adjacent to the AFE inverter cabinets etc. must also be taken into account. Fig. 5-8 below shows the required partitioning. The partitioning must reach up to the cabinet frame. It must be constructed such that the exit air flow is not pushed into the crossbeams and uprights of the cabinet, but directed around them. Partitions are necessary with all types of protection higher than IP20. The required opening cross-sections are specified in the table. The indicated opening cross-section is made up of several holes. In order to keep the pressure loss here to a minimum, the cross-sectional surface has to be at least 280 mm2 per hole (e.g. 7 mm x 40 mm). The opening and hole cross-sections ensure functioning even with high types of protection. These are implemented by using wire-lattices (wire fabric DIN 4189St-vzk-1x0.28) in front of the openings or the filters indicated in the following. If finer filters are used, the filter surface and thus the opening cross-section (upwards) have to be adapted accordingly. If filters are used, the intervals for their replacement must be observed! Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 5-9 Installation 01.2004 The following filter mat is approved for use: FIBROIDELASTOV made by DELBAG-Luftfilter GMBH Filters Technical filter data in accordance with DIN 24185: Design FIBROID ELASTOV 10 Filter class EU 2 Volumetric flow V (m3/h) x m2 2500 - 10000 Initial pressure difference ∆pA Pa 9 - 46 End pressure difference ∆pE Pa 300 Average degree of separation % 72 Dust storage capability g/m2 - Fire behavior (DIN 53438) F1/K1 Heat resistance max. °C 80 Humidity resistance (rel. humidity) % 100 Dimensions: 1000 x 1500 x 10 mm Order No.: 16 065 81 Initial pressure difference ∆ pA [Pa] Manufacturer: DELBAG-Luftfilter GMBH Holzhauser Straße 159 D-13509 Berlin 27 Telephone: (030) 4381-0 Fax: (030) 4381-222 100 80 60 40 20 0 0 2000 4000 6000 8000 10000 Volumetric flow V [(m³/h) x m²] Fig. 5-7 5-10 Data sheet of the filter mat 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Fan, flow rate, opening crosssections Installation 6SE7035-1TJ80 6SE7036-0TJ80 MLFB Fan 2 x RH28M Minimum flow rate [m3/s] 0.46 Min. opening cross-section in cabinet doors [m2] Degree of protection IP00 to IP42 0.26 Min. opening cross-section in top plate [m2] Degree of protection < IP20 0.26 Min. opening cross-section in top cover [m2] Degree of protection IP22 to IP42 0.26 Table 5-2 Fan, flow rate, opening cross-sections Opening crss-sections in top plate at top (also possible at the front and/ or at the side Direct partition between fan box and cabinet frame from all 4 sides Cabinet frame Partition on the left and right of and behind adjacent cabinets Opening crosssections in the doors (with dirt filters maybe behind them) Fig. 5-8 Partitioning Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 5-11 Installation Water cooling 01.2004 Inverters with water cooling (item number suffix: -1AA0) are suitable for mounting in enclosed cabinets (IP54). The components not mounted on the heat sink, such as the electronics and the DC link capacitors, are cooled by heat transfer at the heat sink fins. To enable this heat transfer to take place, air circulation inside the unit is necessary. Therefore, when installing the chassis unit in a cabinet, you must make sure that the air being discharged from the fan can flow into the inside of the chassis. The partitions to be provided in units with air cooling are a disturbing factor in this case! They should not be mounted. For an application in the types of protection > IP40, a distance of at least 90 mm must be observed between the top of the units and the top of the cabinet. The units do not require external cooling air. Additional losses cannot be dissipated! 1-inch internal threads are envisaged for the water connection. The connecting nipples should be made of stainless steel or thick-walled aluminum. Ideally, the connection should have flat seals. If the connecting pieces enclosed with the units are used, these should be sealed with Loctite 542 or with teflon tape. Cooling water infeed (blue) and return (red) must be connected according to the color scheme! The color markings can be found next to the 1-inch water connection below the heat sink. Built-in components in the roof section If components are built into a cabinet roof section (DC bus, DC 24 V supply), these should be placed in the center if possible so that the air leaving the fans can reach the openings in the roof cover unobstructed. Implementation of 24 V DC auxiliary supply In order to ensure fault-free operation of the equipment (in terms of electromagnetic compatibility), it is advisable to provide each chassis unit with its own 24 V DC auxiliary supply with isolating transformer. 5-12 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 5.3 WARNING Installation Installing the optional boards The boards may only be replaced by qualified personnel. It is not permitted to withdraw or insert the boards under voltage. The electronics box of the unit contains up to three slots in which you can insert optional boards. The LBA (Local Bus Adapter) can hold either the adapter board (ADB) or optional boards. An ADB (Adapter Board) can accommodate up to two optional boards. Slot 1 Slot 3 Slot 2 Fig. 5-9 Location of slots for chassis units NOTE Slot 2 can be used for technology boards (T100, T300, TSY). Slots 2 and 3 can also be used for communication boards SCB1 and SCB2. WARNING The unit has hazardous voltage levels up to 5 minutes after it has been powered down due to the DC link capacitors. The unit must not be opened until at least after this delay time. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 5-13 Installation 01.2004 CAUTION The optional boards contain components which could be damaged by electrostatic discharge. These components can be very easily destroyed if not handled with caution. You must observe the ESD cautionary measures when handling these boards. Disconnecting the unit from the supply Disconnect the unit from the incoming power supply. Remove the 24 V voltage supply for the electronics. Open the front panel. Preparing installation Remove the adapter board from the electronics box as follows: ♦ Undo the two fixing screws on the handles above and below the adapter board. ♦ Pull the adapter board out of the electronics box using the handles. ♦ Place the adapter board on a grounded working surface. Installing the optional board Insert the optional board from the right onto the 64-pole system connector on the adapter board. The view shows the installed state. Screw the optional board tight at the fixing points in the front section of the optional board using the two screws attached. NOTE The optional board must be pressed tightly onto the plug connector, it is not sufficient to simply tighten the screws! Re-installing the unit Re-install the adapter board in the electronics box as follows: ♦ Insert the adapter board into mounting position 2 or 3. NOTE Mounting position 3 cannot be used until at least one adapter board has been installed at mounting position 2. Boards should first be installed in mounting position 2, before mounting position 3 is used. ♦ Secure the adapter board at the handles with the fixing screws. Re-connect the previously removed connections. Check that all the connecting cables and the shield sit properly and are in the correct position. 5-14 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 6 Installation in Conformance with EMC Regulations Installation in Conformance with EMC Regulations The following contains a summary of general information and guidelines which will make it easier for you to comply with EMC and CE regulations. ♦ Pay attention to a good conductive connection between the housing of the mains connection module and the AFE inverters and the mounting surface. The use of mounting surfaces with good conducting properties (e.g. galvanized steel plate) is recommended. If the mounting surface is insulated (e.g. by paint), use contact washers or serrated washers. ♦ All of the metal cabinet parts must be connected through the largest possible surface area and must provide good conductivity. If necessary, use contact washers or serrated washers. ♦ Connect the cabinet doors to the cabinet frame using grounding strips which must be kept as short as possible. ♦ All signal cables must be shielded. Separate the signal cables according to signal groups. Do not route cables with digital signals unshielded next to cables with analog signals. If you use a common signal cable for both, the individual signals must be shielded from each other. ♦ Power cables must be routed separately away from signal cables (at least 20 cm apart). Provide partitions between signal cables and power cables. The partitions must be grounded. ♦ Connect the reserve cables/conductors to ground at both ends to achieve an additional shielding effect. ♦ Lay the cables close to grounded plates as this will reduce the injection of undesired signals. ♦ Use cables with braided shields. Cables with foil shields have a shielding effect which is worse by a factor of five. ♦ Contactor operating coils that are connected to the same supply network as the inverter or that are located in close proximity of the inverter must be connected to overvoltage limiters (e.g. RC circuits, varistors). You will find further information in the brochure "Installation Instructions for EMC-correct Installation of Drives" (Order No.: 6SE7087-6CX87-8CE0). Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 6-1 01.2004 7 WARNING Connecting-Up and Wiring Connecting-Up and Wiring SIMOVERT MASTERDRIVES converters are operated at high voltages. The equipment must always be disconnected from the supply before any work is carried out! Only qualified personnel should be allowed to work on this equipment! Non-observance of the safety instructions can result in death, severe personal injury or substantial property damage. Owing to the DC link capacitors, the equipment may remain at a hazardous voltage for up to 5 minutes after disconnection of the power supply. For this reason, wait for at least 5 minutes before commencing work on the converter or DC link terminals. Voltage may be present at the power and control terminals even when the motor is stopped. When working on the open converter, remember that live parts are exposed. The user is responsible for ensuring that all equipment is installed and connected up in accordance with the approved codes of practice of the country concerned and any other regional or local codes that may apply. Special attention must be paid to proper conductor sizing, fusing, grounding, isolation and disconnection measures and to overcurrent protection. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 7-1 Connecting-Up and Wiring 01.2004 7.1 Connection overviews 7.1.1 AFE basic mains module and CleanPower filter AFE reactor connection L1 L2 L3 Clean-Power-Filter Components: - L1 Line reactor - C4, C5 Filter capacitor - R7, R8 Damping resistors - Cg Basic RI suppression board AFE basic mains module Components: - K1 Line contactor - K4 Precharging contactor - R1...R3 Precharging resistors - VSB Line shaft encoder X3 connector terminal 24 V DC power supply (X3 connector on VSB board) X70 connector terminal Power supply 1AC 230 V L1/N and control precharging Mains connection 3AC 380 ... 460 V (protection by customer) Signal cable for CU board of AFE inverter (cable harness 6SY7000-0AE62) Fig. 7-1 7-2 Connection overview of AFE basic mains module with CleanPower filter 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 7.1.2 Connecting-Up and Wiring AFE Inverter construction type G DC connection For motor-end inverter Electronics box for boards CUSA -X101, -X102 X9 connector 24 V DC power supply and for precharging 230 V 1 AC Fan connection 230 V 1 AC –X18 1/5 3AC connection for AFE reactor Fig. 7-2 To AFE reactor 6SE703_-_ES87-1FG1 PE/GND Overview of connections on AFE inverter, construction type G To AFE basic mains module via cable harness 6SY7000-0AE62 230 V AC P24 / M To AFE basic mains module -X70/1 Precharging X101 X102 U2/T1 V2/T2 W2/T3 CUSA Fan C/L+ D/L- Motor-end inverter -X9 X18.1 X18.5 L1 / N 230 V 1AC Fig. 7-3 Connection overview of AFE inverter (schematic) Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 7-3 Connecting-Up and Wiring 7.1.3 01.2004 AFE Inverter construction type J DC connection For motor-end inverter Electronics box for boards (CUSA) X9 connector 24 V DC power supply and for precharging 230 V AC 1AC Fan connection 230 V 1 AC F101 / F102 fuse PE/GND Fig. 7-4 To AFE reactor 6SE7036-0ES87-1FG1 3AC connection for AFE reactor Connection overview of AFE inverter, construction type J To AFE basic mains module via cable harness 6SY7000-0AE62 230 V AC P24 / M To AFE basic mains module -X70/1 Precharging X101 X102 U2/T1 V2/T2 W2/T3 CUSA Fan C/L+ D/L- Motor-end inverter F101 F102 L1 / N 230 V 1AC Fig. 7-5 7-4 -X9 Connection overview of AFE inverter (schematic) 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Connecting-Up and Wiring 7.1.4 Overview of core and system components for AFE functionality with example configuration -T10 Control transformer AC230 V 50/60Hz 1 kVA -G10 DC 24 V / 6 A E box: Options -K4 -R1...R3 -X70 VSB -Q1 3AC 50/60 Hz Main fuses Type: Combined fuse or line protection Cable harness 6 6 AFE reactor -K1 Uline Control CUSA / control section -X9 AFE basic mains module Udc -L1 Cg -L2 -X2 -R7...R9 -C4...C5 -U1: AFE inverter CleanPower-Filter Fig. 7-6 Connection overview of complete AFE function (core and system components) If you wish to achieve full AFE functionality, you must add the system components to the complement of core components. Table 7-1 and Table 7-2 lists the key system components as recommended by Siemens. AFE inverter order number / rating Input current 6SE7032-1EG80 / 144 kW 400 V 6SE7032-6EG80 / 177 kW 400 V 6SE7033-2EG80 / 214 kW 400 V 6SE7033-7EG80 / 250 kW 400 V 210 A 260 A 315 A 370 A Mains fuse 3AC Utilization category gR or 3NE1 227-0 3NE1 230-0 3NE1 331-0 3NE1 332-0 250 A 310 A 350 A 400 A Mains switch or Mains fuse 3AC Utilization category gL 3NA3 144 3NA3 252 3NA3 260 3NA3 260 250 A 315 A 400 A 400 A No-load fuse-disconnector 3KL55 30-1AB00 250 A 3KL57 30-1AB00 400 A 3NP42 70 - 0CA01 250 A 3NP43 70 - 0CA01 400 A 24 V power supply 6 A Unregulated or 24 V power supply 10 A Regulated (SITOP) 4 AV2295-0AQ00-Z 6EP1-334-2AA00 230 V control transf .1 kVA 4AM5995-0AH81-0B-Z Table 7-1 Recommended system components construction type G Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 7-5 Connecting-Up and Wiring 01.2004 AFE inverter order number / rating Input current Mains fuse 3AC Utilization category gR or Mains fuse 3AC Utilization category gL 6SE7035-1EJ80 / 340 kW 400 V 6SE7036-0EJ80 / 380 kW 400 V 510 A 560 A 3NE1435-0 560 A 3NE1436-0 630 A 3NA3372 630 A 3NA3372 630 A Mains switch or No-load fuse-disconnector 3KL61 30-1AB00 630 A 3NP54 60 - 0CA00 630 A 24 V power supply 6 A Unregulated or 24 V power supply 10 A Regulated (SITOP) 4 AV2295-0AQ00-Z 6EP1-334-2AA00 230 V control transf. 1 kVA 4AM5995-0AH81-0B-Z Table 7-2 NOTE Recommended system components construction type J Owing to the effects of electromagnetic interference, the use of a control transformer to generate the 230 V supply is generally recommended; the fans for AFE inverters can be supplied directly. The control transformer must be protected by a 6 A fuse. The 24 V power supply can be either regulated or unregulated. This power supply must be protected by a 4 A fuse. It can also be fed in directly from the plant. It is best to use combination fuses (type 3NE1....) for the line-side mains fuses, although miniature circuit-breakers are also allowed. The example configuration (Fig. 7-7) for construction type J shows a switch-disconnector and an EMC filter as a typical configuration for AFE functionality. In this case, the 230 V supply is taken directly from the mains. The same example can also be applied to construction type G. Only difference: The fan connection goes directly to terminals X18.1 and X18.5 on the inverter. 7-6 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE Connecting-Up and Wiring 01.2004 < 12 >: Power connection 3 AC 2 1 L3 -L2 -L1 -K1 <8> -F1...3 6 3PE AC380-460V 50/60Hz < 12 > -R3 < 7 > -Q1 -R2 -K4 -R1 L2 5 W2 T3 L1 3 -X2: U2 V2 T1 T2 < 20 > VSB3 VSB2 VSB1 < 21 > M -G10 -X9: 2 -X9: 1 1P24 -U1 -X1: -X2: -K1 AC230V 50/60Hz -A52 PE VSB 1M A2 < 7 >: Mains switch < 22 > < 23 > <9> 6 < 8 >: Fuses < 22 >: Precharging contactor < 20 >: Main contactor < 23 >: Precharging resistors < 9 >: CleanPower filter 4 5 -U1 < 57 > 3 -X3: -U1 -F101 -F102 2 -X70 1 M 3 -X9:5 -U1 -K4 -X9:4 -X102: -U1-A10 <1> CUSA -X100: -X100: <4> -X101: <2> < 25 > -X101: -X300: -A30 -X308: <2> -X108: < 15 > <4> -X102: <3> 7-7 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions A2 A1 5 4 -F41... -F44 < 13 > 5 1 7 8 6 9 2 P E1 -U1-X1: H_S M P 24V_O K V b M I V a Typical circuit for AFE chassis unit, construction type J Fig. 7-7 < 21 >: AFE reactor < 57 >: AFE inverter < 1 >: Line angle < 2 >: Digital inputs < 3 >: Analog output < 4 >: Digital outputs < 25 >: Serial interface RS485 < 15 > Factory setting < 13 >: DC link Power connection DC output DO 3 DO 4 M 0...10V 2 3 1...26 29 32 33 34 Q U IT O N /O FF 1 28 30 31 R S 485 R S 485 R S 485 R S 485 R S 485 1 2 3 4 5 DI 2 P 24 AUX DI 3 DI 1 B AS E /R E SV DI 5 8 7 6 M 24 AU X M D O 23 DO 22 D O 21 19 DI 4 14 15 17 13 18 16 20 27 M -10....+10V M R+ RT+ TM -10....+10V 1M 1P24 M P 24 6 4 PE A1 3 1 2 D /L - V SB 1 V SB 2 V SB 3 1 4 7 1 3 C /L+ 1 Connecting-Up and Wiring 7.2 01.2004 Power connections NOTE The connection cross-sections are determined for copper cables at 40 °C (104 °F) ambient temperature (according to DIN VDE 0298 Part 4 / 02.88 Group 5). 7.2.1 AFE inverter and AFE reactor The supply terminals are marked as follows: Motor-end inverter: C/L+ D/L- AFE reactor connection: U2/T1 V2/T2 PE1 PE2 PE conductor connection: W2/T3 Mains voltage 380 V to 460 V Order numbers AFE reactor Rated output AFE-Inverter Position 1 6SE70... Position 2 6SE70... 36-0ES87-1FG1 35-1EJ80 36-0ES87-1FG1 36-0EJ80 33-7ES87-1FG1 Rated input current 3 ph. AC mains end Reactor connection to AFE inverter -X2 Cross section Output end DC DC link connection Rated output Cross section current VDE Max. [A] [mm2] VDE [mm2] Max. [A] 340 kW / 400 V 510 2x185 2x300 570 2X185 4x300 380 kW / 400 V 560 2x240 4x300 630 2x240 4x300 33-7EJ80 250 kW / 400 V 370 2x120 2x150 425 2x120 2x150 33-2ES87-1FG1 33-2EJ80 214 kW / 400 V 315 2x95 2x150 360 2x120 2x150 32-6ES87-1FG1 32-6EJ80 177 kW / 400 V 260 2x70 2x150 300 2x95 2x150 32-1ES87-1FG1 32-1EJ80 143 kW / 400 V 210 2x50 2x150 240 2x70 2x150 Table 7-3 NOTE 7-8 Conductor cross-sections AFE inverter The mechanical construction must provide the earth connection for the AFE reactor (baseplate connection). The terminal links must be protected against accidental contact. 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Connecting-Up and Wiring 7.2.2 Auxiliary power supply, precharging X9 - external DC 24 V supply, precharging contactor control The 5-pole terminal strip is used for connecting up a 24 V voltage supply and for connecting a precharging contactor. The connections for the contactor control are floating. The position of the terminal strip can be seen from the connection overviews. Terminal 5 4 3 2 1 Designation Meaning Range 5 Precharge contr. Precharging contactor control AC 230 V 4 Precharge contr. Precharging contactor control 1 kVA 3 n.c. Not connected 2 0V Reference potential 0V 1 +24 V (in) 24 V voltage supply DC24 V ≤ 3.5 A Connectable cross-section: 2.5 mm2 (AWG 12) Table 7-4 Fan supply 7.2.3 Connection of external DC 24 V aux. voltage supply and precharging contactor control AFE inverters of construction type J (compare above) require a supply cable cross-section of 2.5 mm2 (AWG 12). Connection to F101 and F102 (fan fuses). Protective conductor connection For AFE basic mains module, directly via the mounting surface and via PE screw. For AFE inverter via PE1 and PE2 and contact via the mounting surface. NOTE It is important to ensure that the basic mains module and the AFE inverter are earthed at the same potential, use equipotential bonding if necessary. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 7-9 Connecting-Up and Wiring 01.2004 7.3 Control terminals 7.3.1 Standard connections of the AFE inverter The basic version of the converter features the following control terminals on the CUSA board: ♦ Control terminal strips X100, X101 and X102 on CUSA electronics board ♦ Connection for OP1S operator control panel ♦ One serial interface (USS bus, RS485) ♦ Serial interfaces RS485 and RS232 (SCom1) on PMU X300 CAUTION The CUSA board contains components which can be destroyed by electrostatic discharge. These components can be very easily destroyed if not handled with caution. See also ESD precautions outlined in Section "Definitions and warnings". Connectors for control terminal strip The connectors for the control terminal strip are included in the scope of supply and ready connected to the cable harness of the AFE basic mains module (cf. Fig. 7-1). Cables with cross-sections from 0.14 mm2 to 1.5 mm2 (AWG: 26 to 16), or 1 mm2 (AWG: 18) can be connected using stranded wire with lugs to the connectors (recommended: 0.5 mm2 (AWG: 20)). The connectors can be identified by the pin numbers (Table 7-5), connector positions on the board are shown in Fig. 7-8. Two screen clamps and four cable ties are required from the loose components supplied to connect the control cables. Connector X9 is needed to control the pre-charging operation and to connect an external power supply (see Fig. 7-8). Connector Label X100 eight-pin, coded 1 2 3 CU 6 7 8 X101 eight-pin, coded 13 14 15 CU 18 19 20 X102 ten-pin 25 26 27 28 CU 31 32 33 34 Table 7-5 7-10 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Connecting-Up and Wiring PMU -X100 -X101 -X102 Fig. 7-8 View of CUSA X100 RS485P 1 Reference potential RS485 Pre-assigned for converter Control of main contactor RS485N 2 Micro controller A B 3 C 4 D PMU 5 serial interface 1 USS RS232 RS485 6 7 8 X101 9 8 7 6 5 4 3 2 1 RS485N RS232 TxD P5V 13 P24 14 M 15 M 16 24V Digital inputs: 17 I ≤ 12 mA 18 24V 24V Pre-assigned for converter: 24 V monitoring 19 24V 20 24V 5V In 5V In 5V 25 Pre-assigned for converter: Voltage sensing 27 Pre-assigned for converter: Voltage sensing Digital output 4 I ≤ 20 mA Analog output: 8 bits + sign I ≤ 5 mA Fig. 7-9 26 5V In 5V In A ≥1 +5V AUX AUX B In X102 Pre-assigned for special applications Digital output 3 I ≤ 20 mA X300 RS485P RS232 RxD n.c. Serial interface 2 USS (RS485) non-floating Switch for USS bus terminator AI 1 D A C D 28 P24 29 Out 30 AI 2 D A 31 P24 32 33 Out AO D A 34 0...+10 V list View of standard terminals Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 7-11 Connecting-Up and Wiring 7.4 NOTE 01.2004 Connecting up control cables Generally, control lines that are connected to the AFE inverter must be shielded to achieve maximum possible interference immunity. The shield must be grounded at both ends. To avoid noise coupling, control wires which are directly connected to the chassis should be separated from power wiring by a minimum distance of 20 cm. Control and power cables must cross each other at an angle of 90°. 7.5 X100 control terminal strip Terminal assignments The terminals on the control terminal strip are as follows: Terminal Name Function 1 Transmit and receive line -RS485, differential input / output, positive (RS485/T+) 2 Transmit and receive line -RS485, differential input / output, negative (RS485/T-) 3 Transmit output RS485 Standard, differential output, positive (RS485T+) 4 Transmit output RS485 Standard, differential output, negative (RS485T-) 5 *) M RS485 Reference potential RS485 6 Digital output 2, must be connected to VSB 7 Digital output 2, must be connected to VSB 8 **) Digital output 2, (changeover) NC contact Possible cross-section: 1.5 mm2 (AWG 16) In the assembled state, terminal 1 is at the top. *) An identical interface to the type on connector -X100 is available on connector -X300 on the parameterizing unit. Only one of these two interfaces may be used, see Section "Interfaces". Digital output 1 is available on -X9:4,5 (must be connected to precharging circuit / VSB) **) Load capability of digital outputs: AC 60 V, 60 VA, cos ϕ = 1 AC 60 V, 16 VA, cos ϕ = 0.4 DC 60 V, 24 W Table 7-6 7-12 Control terminal strip X100 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 X101 control terminal strip Connecting-Up and Wiring The terminals on the control terminal strip are as follows: Terminal Name Function Range 13 P24 AUX Aux. voltage supply DC 24 V / 150 mA 14 M24 AUX Reference potential 0V 15 Reference potential for digital inputs 1 to 5 with ext. signal voltage 16 Digital input 1 Signal sensitivity of digital inputs: 17 Digital input 2 • H = 24 V (13 V to 33 V) 18 Digital input 3 19 *) Digital input 4 • Imax = 15.7 mA • L=0V (− 0.6 V to 3 V) 20 Digital input 5 Possible cross-section: 1.5 mm2 (AWG 16) In the assembled state, terminal 1 is at the top. *) Must be used to monitor the ext. 24 V supply P576.1 = 1004; P576.2 = 1004). Table 7-7 Control terminal strip X101 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 7-13 Connecting-Up and Wiring X102 control terminal strip 01.2004 The terminals on the control terminal strip are as follows: Terminal Name Function Range 25 Cannot be used Analog input 3 0 V to 5 V 26 Cannot be used Analog input 4 0 V to 5 V 27 Assigned Analog input 1 0 V to ± 10 V 28 Assigned Reference potential for analog inputs 1, 3 29 Digital output 3 Imax = 20 mA 0 V to ± 10 V 30 Assigned Analog input 2 31 Assigned Reference potential for analog inputs 2, 4 32 Digital output 4 33 *) Reference potential for analog output 1, digital output 3, digital output 4 34 *) Analog output 1 Imax = 20 mA 0 V to 10 V Rating ≤ 5 mA equals > 2 kΩ Possible cross-section: 1.5 mm2 (AWG 16) *) NOTE: To increase the noise immunity of the signals, an isolating amplifier should be connected between the analog output and measuring unit for cables > 4 m. Table 7-8 7-14 Control terminal strip X102 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Connecting-Up and Wiring X300 serial interface 5 9 A serial connection to an automation unit or PC can be made via connector X300 on the PMU. The unit can therefore be controlled and operated from the central control station or control room. Pin Name Function 1 n.c. Not assigned 2 RS232 RxD Receive data via RS232 RS232 3 RS485 P Data via RS485 RS485 4 RTS Request to send, for direction reversal with interface converters 5 M5V Reference potential for P5V 0V 6 P5V 5 V aux. voltage supply +5 V, Imax = 200 mA 7 RS232 TxD Transmit data via RS232 RS232 8 RS485 N Data via RS485 RS485 1 6 9 Table 7-9 Range Reference potential for RS232 or RS485 interface (with RF suppression for EMC) Serial interface X300 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 7-15 Connecting-Up and Wiring 7.6 Digital inputs 01.2004 Digital inputs/outputs Four parameterizable digital inputs (24 V) are available on the control terminal strip (-X101) of the CUSA board. These inputs can be used to input commands, external faults/alarms and for returning status data to the AFE inverter's control word. Connection: See Section "Connecting up control cables". Parameterization: See Section "Control and status words". Factory setting (valid for standby operation): Digital Command input HIGH Control LOW word bit 1 ON OFF1 0 P554.2 = 1001 (standby) 2 ON OFF2 (electrical) 1 P555.2 = 1002 (standby) 7 P565.2 = 1003 (standby) 30 P590 = 1005 3 Acknowledge 5 Table 7-10 Digital outputs Basic setting Digital inputs Connector Pin Signal HIGH LOW Status word bit Parameter 3 -X102 29 Fault 3 603.1 = 1003 4 -X102 32 Operation 2 602.1 = 1004 Table 7-11 7-16 Standby setting Digital outputs 1 and 2 on the AFE inverter are pre-wired for the precharging and main contactors. For safety reasons, they cannot be wired up for other purposes. Two further digital outputs are available for optional functions. Factory setting: Digital output NOTE Parameter Digital outputs Faults, alarms and starting lockout (HIGH active) are displayed as LOW active via the terminal strip (digital outputs). See Section "Status word". 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Basic converter interface SCom1 Connecting-Up and Wiring The USS protocol (universal serial interface) is implemented on the basic converter interface SCom1. The following documentation is available depending on the particular application of the SCom1 basic converter interface: ♦ Connection of a PC / PG with DriveMonitor software for startup/servicing/operation: The documentation is provided on DriveMonitor CD in files BEDANLTG.TXT (ASCII format) and BEDANLTG.WRI (WRITE format). ♦ Connection of higher-level PLCs with USS protocol: SIMOVERT MASTERDRIVES Application of serial interfaces with USS protocol Order No.: 6SE7087-6CX87-4KB0 Additional general comments regarding connection and parameterization: Connection: See Section "Control terminals" NOTE A communication link can be made either via the terminal strip on the CU -X100 (RS485 Standard) or the interface connection on the PMU -X300 (9-pin SUB D connector / RS232 or RS485 (V24)). Only one of the above possible connections may be used! A four-wire connection can be implemented when the SCom2 is connected via the terminal strip (-X100) on the CUSA board. Switchover between two-wire and four-wire connection is automatic. NOTE The bus terminations (150 Ω in total) must be set for the last bus station (slave). For positioning of jumpers on S1, see Fig. 7-9. SCom1: Close jumpers S1.1 and S1.2 of DIP-FIX S1 on the CUSA. Dual-port Ram (DPR for SCB, TSY, CB, TB) The dual-port RAM is the internal interface on the CUSA (-X107) for connection of option boards via the LBA (Local Bus Adapter, option) of the electronics box. Available option boards: ♦ TSY (Tachometer and Synchronization Board) ♦ TB (Technology Board) ♦ SCB (Serial Communication Board) ♦ CB (Communication Board) For further information about connecting option boards and parameterizing the interface, see also the operating instructions for the relevant boards. For additional information, see Section "Control and status words". Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 7-17 Connecting-Up and Wiring 7.7 01.2004 Voltage Sensing Board (VSB) Line voltage sensing The supply voltage is sensed using the analog board VSB (Voltage Sensing Board) via the two analog inputs on control board CUSA. Furthermore, the 24 V power supply is monitored on this board and a relay provided to control the main contactor. The VSB is an integral component of the AFE basic mains module. NOTE Connect the 24 V power supply to -X3 terminals 2 and 3. The remaining signals are carried via the supplied cable harness. M N15 Vsa Vsb OK MI HS P15 P24 10 9 8 7 6 5 4 3 2 1 X4 X3 X1 7 Fig. 7-10 7-18 4 X5 X2 1 3 1 View of option board VSB 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Connecting-Up and Wiring Connector assignments VSB X3 -15-V output 10 CUSA Do not connect Line voltage component Vsa 9 X102:27 Analog input 1 Line voltage component Vsb 8 X102:30 Analog input 2 Ext. 24 V monitor (OK) 7 X101:19 Digital input 4 Ref. ground for Vsa, Vsb 6 X102:28/31 Ref. AI 1 and 2 Main contactor control 5 X100:7 NO contact BO2 +15 V output 4 CUSA Do not connect Input for 24 V ext. 3 External 24 V power supply 24 V ground 2 External M24 power supply 24 V ground 1 X100:6 Main contactor Not assigned Main contactor Line Coil Reference BO2 X2 1 AC 230 V 2 3 1 kVA X1 Line voltage 1 Not assigned 2 Not assigned 3 Line voltage 4 Not assigned 5 Not assigned 6 Line voltage 7 Phase L1 Phase L2 Phase L3 X4 Disabled for AFE 1 Disabled for AFE 2 Earthing point / screen earth Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions X5 7-19 01.2004 Basic Function Check 8 Basic Function Check WARNING It imperative to observe the procedure described here for initial commissioning of the equipment. -T10 Control transformer AC230 V 50/60Hz 1 kVA -G10 DC 24 V / 6 A E box: Options AFE basic mains module -K4 -R1...R3 -X9 -X70 VSB -Q1 3AC 50/60 Hz Main fuses Type: Combined fuse or line protection Please check: CUSA control/control section 6 6 AFE reactor -K1 Vmains cable harness Vd Cg L1 -L2 -X2 -R7...R9 -C4...C5 -U1: AFE inverter CleanPower filter Starting state: 1. Main switch (or no-load fuse-disconnector) -Q1 is open 2. Mains is connected to the main switch-Q1 in clockwise phase sequence (L1, L2, L3) 3. Control cabling (cable harness, precharging, power supply, fan supply) is complete; Cable harness securely attached (cf. Chapter 7 "Typical circuit") 4. Power cabling AFE reactor, phase assignment check Connection to AFE inverter and CleanPower filter (cf. Chapter 7 "Typical circuit") 5. DC link connection not yet connected to motor inverter 6. No further control cables are connected, no communication Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 8-1 Basic Function Check Preliminary check 01.2004 ♦ Main contactor -K1 and precharging contactor -K4 must be open ♦ Main switch must be open ♦ Mains voltage must be applied to the main switch ♦ Ensure clockwise rotating field ♦ Control panel (PMU) must still be dark ♦ Control transformer -T10 must be wired ♦ Fuses must be connected Activating main switch -Q1 ♦ Control transformer -T10 supplies 230 V AC • to the fan of the AFE inverter • to the DC power supply -G10 • to the switching contact for the precharging contactor X9: 4: 230 V, X9: 5 to the -X70.1 of the CleanPower filter ♦ 24 V power supply -G10 to the AFE inverter -X9: 1 (P24) 2:(M24) and to VSB -X3: pins 3 and 2 (ground) ♦ On the AFE inverter, the control panel (PMU) lights up, initialization has been completed after several seconds and the status message: 0009 = READY FOR ON appears on the PMU. If the READY FOR ON message does not appear, check all contacts, fuses and voltages once again and replace CUSA if necessary. Parameter reset P052 = 1 Reset is run P052 automatically returns to 0. Disabling control of the AFE inverter P561 = 0 CAUTION If this is not observed, the fuse may blow or the Clean Power filter may be subjected to increased stress! 8-2 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Checking actual value acquisition and precharging Basic Function Check Issue the ON command via PMU (by default, ON command P554 already set on PMU) ♦ Reaction: Precharging begins with picking up of the contactor -K4, and the DC link voltage (see display parameter r006) rises within approximately 1 second to the final value, approximately 1.35 times the mains voltage. The main contactor -K1 is connected once the final value has been reached. ♦ Contacts: cf. section entitled "Control connections" Main contactor ON command from CUSA X100 terminal 6 (M24)-7 signal from normally-open CUSA binary output 2 This command is forwarded to the mains angle acquisition circuit VSB: connector X3: terminal 5 signal X3: terminal 1 M24 Output to potential-free contact VSB: X2 terminal 1: 230 V AC X2 terminal 3: to coil of main contactor -K1 ♦ Reaction: Once the main contactor -K1 has picked up, the precharging contactor -K4 opens after approx. 500 ms. ♦ Status: 0011 "Ready to Run" The AFE inverter is now in the "Ready to Run " state and the following actual values must be correctly displayed: r032: Mains frequency tolerance ± 2 % r030: Mains voltage, currently applied RMS value tolerance ± 2 % If the fault F004 occurs, check the mains direction of rotation, check the main contactor's contacts and check the mains voltage. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 8-3 Basic Function Check Enabling control 01.2004 → After successful precharging and actual value check P561 = 1 ♦ Reaction: The AFE inverter pulse is audibly and evenly The DC link voltage (r006) goes to the value P071 x P125, and is stable with slight fluctuations ± approx. 1 %. The current consumption of the AFE inverter (r004) should be no greater than 20% of the rated current of the unit (cf. P072). ♦ Fault: Replace CUSA or VSB in the event of clear deviations in the current consumption. The basic function check of the AFE rectifier/regenerative feedback unit has been completed and the unit is operable. Commissioning can now take place depending on project planning. 8-4 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 9 Explanation of Terminology and Functionality of the AFE Explanation of Terminology and Functionality of the AFE Operating modes of ♦ Operating modes are set via P164 "Operating mode" the AFE ♦ See Section "Function diagrams" rectifier/regenerative ♦ Applications: feedback unit • Supplying the voltage-source DC link of SIMOVERT MASTERDRIVES series 6SE70 converters. • Reactive power compensation • Regenerative feedback from a DC voltage source to the supply system ♦ Operating modes: • Operating mode "cos(phi) control " (P164 = 1, factory setting): The sinusoidal line current is controlled with an adjustable cos(phi) (P120). For a cos(phi) of 1, only active power is taken from or regenerated to the line. A cos(phi) of + 0.8 results in a distribution of the line current into 80 % active current and 60 % reactive current (inductive, as cos(phi) is positive). The sign serves only to distinguish between inductive and capacitive reactive power. In this mode, therefore, a change in the active power automatically changes the reactive power. A higher-level closed-loop DC link voltage controller controls the DC link voltage to the setpoint (r447). The output of this closed-loop DC link voltage controller is the setpoint for the active current. • Operating mode "Reactive power compensation" (P164 = 0): The reactive power can be input as either capacitive or inductive (P122) (± 140 % of AFE rated apparent power) and is independent of the active power. A higher-level DC link voltage controller controls the DC link voltage to the setpoint (r447). The output of this DC link voltage controller is the setpoint for the active current. If the "sum“ (square-root of the sum of the squares of the absolute values) of the active and reactive power is greater than the maximum apparent power of the AFE, the reactive power is limited (= Line current management). • Operating mode "Current control" (P164 = 2): The active line current can be externally specified via a setpoint node (P486). The DC link voltage is not controlled and is given by an external voltage source (e.g. master Master AFE). ♦ Operating mode: "regenerative partial load" (P164 = 3): In this operating mode, active power is fed back into the mains as from Ud > Udset. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 9-1 Explanation of Terminology and Functionality of the AFE Indexed parameters 01.2004 These parameters are divided into various "indices" (i001, i002, etc.). A separate parameter value can be assigned to each index. The meaning of the "indices" of the relevant parameter (parameter number) can be found in Section "Parameter List". Example: Index 1 P683 i001 = 0 Bus address of serial interface SCom1 (CU) Index 2 i002 = 2 Bus address of serial interface Data sets on the SCB board "Indexed" parameters are divided according to data sets (indexed). ♦ GRD/RES (basic or reserve setting): These data sets make it possible, e.g. to switch from manual to automatic mode. ♦ RDS (reserve data set) 1 or 2: Two reserve data sets can be parameterized, e.g. for alternating operation of different converter types on one AFE. The data sets are selected via the "control word" and read out in r012 and r152, see Section "Function Diagrams". 9-2 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE Fig. 10-1 0 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions r126 0 SST1 CB/TB SCB 1 with SCI (Slave 1) SCB 1 with SCI (Slave 2) SCB1/SCB2 (peer-to-peer) SCB 2 (USS) P125 Vd(set) factor X 2002 to 2016 3002 to 3016 4101 to 4103 4201 to 4203 4501 to 4505 4502 to 4516 0000 1001 X RES BAS Src Vd setpoint Vd setpoint Kp P443 P444 Kp 2002 to 2016 3002 to 3016 4101 to 4103 4201 to 4203 4501 to 4505 4502 to 4516 0000 RES BAS I(reactive,act) r256 I(active,act) r264 V(supply) r030 Θ Phase angle Src I setpoint I setpoint Kp P486 P487 Kp Current transformation SST1 CB/TB SCB 1 with SCI (Slave 1) SCB 1 with SCI (Slave 2) SCB1/SCB2 (peer-to-peer) SCB 2 (USS) Phase current 3 Line filter pre-control Line synchronization 2 x r030 2 x P071 r447 r490 Vd(set) limitation – r303 Vd(act) + Vd(set) r139 Ti PI controller Kp In P072 r004 Output current Imax(set) r174 I(active,set) r263 Vn P071 In P072 Fn P078 Operating mode Reactive power cos(phi) Line filter C P164 P122 P120 P080 I(reactive,set) r255 Gating unit I(reactive,set) calculation Control factor r764 r004 r180 Vd(act) Firing angle limit Vd correction and voltage limiting I(max,mot) P160 P161 I(max,gen) P i²t calculation 0: Vd control 1: Current control 0 1 P164 P587 r255 I(reactive,set) Kp Kp dyn Ti P129.x P130.x P131.x r263 I(active,set) Current controller K Θ Phase angle r032 Line frequency 10 Phase current 1 P081 Line filter L Analog input 2 Vsb Analog input 1 Vsa Line frequency r032 01.2004 Function Diagrams Function Diagrams Block diagram of the AFE control 10-1 10-2 Fig. 10-2 Analog output 3 2 1 0 ... ... Content of parameter 001 0 BASIC RESV CU-AA gain P656 Fig. 10-3 Parameters involved: P120, P121, P122, P124, P129, P130, P131, P160, P161, P164, P173, P326, P366, P408, P517, P518 Switchover of reserve data set (RDS) Parameters involved: P443, P444, P486, P487, P554 to P589 Switchover, basic/reserve setting (Basic/Resv) Fields which can be switched over have a shaded background. ... ... CU-AA act. values P655 CU-AA offset P657 # i.001 i.001 RESV i.002 1 RDS 2 i.002 BASIC -10 V +10 V Voff = ( RESV BASIC r152 Active RDS 0 1 i.001 Src RDS bit 0 Control word bit 18 P578.x i.002 0 1 Src basic/reserve Control word bit 30 P590 Smoothing 20 ms 0 1 Src basic/reserve Control word bit 30 P590 100 % Parameter values [%] x Gain [V] ) + Offset [V] to the terminal strip Function Diagrams 01.2004 I Basic/reserve changeover 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 11 Parameterization Parameterization The functions stored in the converters are adjusted to suit specific applications by means of parameters. Every parameter is uniquely identified by its name and number. In addition to a parameter name and number, many parameters also have a parameter index. Using these indices, it is possible to store several values for a parameter under one parameter number. Parameter numbers consist of a letter and a three-digit number. Upper case letters P, U, H and L are the codes for settable parameters and lower case letters r, n, d and c the codes for non-settable visualization parameters. Examples DC link voltage r006 = 541 Parameter name: Parameter number: Parameter index: Parameter value: DC link voltage r006 No index 541 V Src ON/OFF1 P554.2 = 20 Parameter name: Parameter number: Parameter index: Parameter value: Src ON/OFF1 P554 2 20 Parameters can be entered via ♦ the PMU parameterizing unit integrated in the converter front panel, ♦ the control terminal strip of the closed-loop control module CUSA (see Section "Control terminals"), ♦ easily via the optional OP1S operator panel, ♦ the serial interfaces RS485 and RS232 at -X300 on the PMU or ♦ on a PC with the DriveMonitor service program (Version 5.3 or higher). The parameters stored in the converters can be altered only under particular conditions. The following conditions must be fulfilled before parameter settings can be changed: ♦ The relevant parameter must be a settable parameter (identifiable by upper case code letters in parameter number). ♦ Parameterization authorization must be set (P053 = 6 for parameterization via PMU or OP1S). ♦ Changes to parameter settings must be permitted by the current converter status (initial parameter settings must be set with the converter switched off). Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 11-1 Parameterization 11.1 01.2004 Setting parameters via the PMU The parameterization unit (PMU) is provided for direct parameterization, operation and visualization of the converter/inverter. It is an integral component of basic units and features a four-digit, seven-segment display and several keys. Raise key Seven-segment display for: Drive statuses Alarms and faults Reversing key ON key Parameter numbers Toggle key OFF key Parameter indices Lower key X300 Fig. 11-1 Key Parameter values PMU parameterization unit Meaning ON key Function • Switch on device (standard) • With active fault: Return to fault display • Command is executed when key is released OFF key • Switch off device with OFF1 or OFF2 depending on parameterization (P554 to P557). Command is executed when key is released. Reversing key • No function Toggle key • For switching between parameter number and parameter value in the sequence indicated (command becomes effective when the key is released). • If fault display is active: For acknowledging the fault Raise key Increase the display value: • Press and release: Increase value by one increment • Hold down: Value is increased rapidly Lower key Reduce the display value: • Press and release: Decrease value by one increment • Hold down: Value is decreased rapidly Hold toggle key and depress raise or lower key Table 11-1 11-2 • Press and hold P, then press second key. The command is executed when key is released (e.g. quick toggle). Control elements on the PMU 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Toggle key (P key) Parameterization Since the seven-segment display on the PMU has only four digits, the 3 descriptive elements of a parameter, i.e. ♦ parameter number, ♦ parameter index (for an indexed parameter) and ♦ parameter value cannot be displayed simultaneously. It is therefore necessary to switch between the 3 elements. The toggle key is provided for this purpose. After the desired level has been selected, the parameter number can be adjusted with the Raise or Lower key. Using the toggle key, you can switch • from the parameter number to the parameter index • from the parameter index to the parameter value • from the parameter value to the parameter number If the parameter is not indexed, the toggle key switches directly from the parameter number to the parameter value. NOTE Parameter number P P Parameter value Parameter index P If you change the value of a parameter, the new value normally becomes operative immediately. However, in the case of confirmation parameters (identified by an asterisk " * " in the Parameter List), the new value does not take effect until you switch from the parameter value to the parameter number. Changes to parameter settings made via the PMU are always stored in the non-volatile EEPROM after confirmation by the toggle key. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 11-3 Parameterization 01.2004 The following example shows the sequence of operator inputs via the PMU required to select operating mode "Reactive power compensation". Example Ê Increase number to P164: ... ∇ ∇ Ê Ê ... Ì 0001 Ê 0005 P Ì P052 Select operating mode Ì P052 P164 Set P164 to 0: Ê Reactive power compensation P Ì P164 Ê ∇ Ì 1 Return to P052: Ê Ê P Ì 0 P164 Function selection ∇ ... ∇ Ì P164 P052 Set P052 to 0: Ê 11-4 Ì 0000 P052 P052 ∇ P Ì ∇ Ê Closed-loop control settings ∇ Set P052 to 5: Return to previous operating state P Ì Ê 0005 ∇ ... ∇ Ì Ê 0000 P Ì P052 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Parameterization 11.2 "Start-up" parameterization Select language: 0 = Deutsch, 1 = English, 2 = Espanol, 3 = Fracais, 4 = Italiano P050 = Access level "Expert Mode" P051 = 3 Option boards? no Possible option boards: SCB, CB, TB, TSY yes P052 = 4 P090 = P091 = other parameters depending on option P052 = 5 Select "Hardware Configuration" Define and parameterize option boards: Option boards: 0: None 1: CB 2: TB 3: SCB 4: TSY (right-hand slot P090, centre slot P091) Menu selection "Closed-loop control settings": If fault "Fxxx" appears, see Section "Fault and alarm messages" P071 = Input rated supply voltage in V P078 = Input line frequency in Hz P164 = Operating mode: P052 = 0 0: Reactive power compensation mode 1: cos(phi) mode 2: Current control 3: Regenerative partial load Select function "Return" End Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 11-5 Parameterization 11.2.1 01.2004 Function selection (P052) Start-up functions are selected via parameter P052. These provide start-up variants specially adapted to start-up mode. Access stage 2 (P051 = 2) must be enabled and the AFE infeed must not be set to OPERATION (014). The following functions are available: Precondition ♦ Return from function selection (P052 = 0) ♦ Factory setting (P052 = 1) ♦ Initialization (P052 = 2) ♦ Download (P052 = 3) ♦ Hardware configuration (P052 = 4) ♦ Closed-loop control setting (P052 = 5) ♦ Forming (P052 = 20) The "Factory setting" and "Forming" functions are reset automatically on completion, i.e. P052 = 0 (return)! All other functions must be reset manually. 11.2.2 Factory setting (P052 = 1) (Parameter reset) This function resets all parameters (see Section "Parameter List") to their factory values (supplied defaults). Please note the setting of P077! The "Factory setting" function can be selected in operating states CONTROL SETTINGS (005), FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009). This function sets some converter data according to the device type (dependent on MLFB / P070). Function Condition Result P052 = 1 P 11-6 Select factory setting (Parameter reset) The numbers of the newly set parameters are displayed consecutively: ♦ All parameters set to factory values acc. to Parameter List (even board configuration P090/P091) ♦ Device data (derived from MLFB of converter (P070)) P071 Rated supply voltage P072 AFE current (n) P078 Line frequency (n) ♦ Open-loop/closed-loop control parameters P173 Imax (maximum current) When the parameter have been set to their factory values, status display STARTING LOCKOUT (008) or READY FOR ON (009) appears. 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Parameterization 11.2.3 Initialization (MLFB input) (P052 = 2) Function Condition Result This function is used to alter the order number (device type) of the converter. "Initialization" can be selected in operating states CONTROL SETTINGS (005), FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009). When the order number is changed, only some parameters are reset to their factory values (shipped status of converter) as a function of the new order number. The process data connection remains unchanged. P051 = 3 Access level "Expert Mode" (to change P070) P052 = 2 Select Initialization P070 = Specify MLFB (= Order No. of the AFE inverter, see rating plate) When the CU board is changed, the appropriate MLFB for the converter must be entered. When setting parameters via PMU, enter the corresponding code number (PWE) according to the table below. Rated voltage 3 AC 380 V (-20 %) to 460 V (+5 %) Order number Type power Rated current 6SE70.. [kW] [A] 32-1EG80 110 210 103 32-6EG80 132 260 109 33-2EG80 160 315 113 33-7EG80 200 370 117 35-1EJ80 250 510 120 36-0EJ80 315 560 123 37-0EJ80 400 656 126 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions PWE 11-7 Parameterization 01.2004 P052 = 0 The operating display appears and, if the MLFB has been altered, the following parameters are set to new values: Converter and motor data (as derived from converter MLFB (P070) ) and open-loop and closed-loop control parameters ("Automatic parameterization" on all data sets analogous to selection of "Factory setting" function). The process data connections (e.g. analog inputs/outputs) remain unchanged. On completion of initialization, status display STARTING LOCKOUT (008) or READY FOR ON (009) appears. P 11.2.4 Select "Return" Download (P052 = 3) This function is used to read and alter parameters by means of a PC connected to the SCom1 basic converter interface. Parameters can be "downloaded" in the FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009) states. Function Condition P052 = 3 P P052 = 0 Select "Download" The operating display (021) appears. Using a PC connected to basic converter interface SST1 and an appropriate application program (e.g. DriveMonitor), it is now possible to read and alter all parameters irrespective of the selected control mode, etc. Select "Return" P After Return, the STARTING LOCKOUT (008) or READY FOR ON (009) display appears. 11-8 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Parameterization 11.2.5 Hardware configuration (P052 = 4) Function Condition Result The purpose of this function is to define option boards (SCB, TSY, CB, TB) installed in the electronics box of the converter. The "Hardware configuration" function can be selected in the FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009) states. The LBA bus link (Local Bus Adapter) is required additionally to install option boards in the electronics box. See Section "Interfaces". All parameters which can be written in the "Hardware configuration" state ("H", see right-hand column in "Parameter List") can be altered. P052 = 4 Select "Hardware configuration" P051 = 3 Access level "Expert Mode" (to be able to alter the following parameters) P090 = P091 = Board in slot 2 ( RIGHT in electronics box) Board in slot 3 ( CENTRE in electronics box!) Parameter values for P090/P091: 0: No option board 1: CB Communication Board 2: TB Technology Board (P090 only) 3: SCB Serial Communication Board 4: TSY Digital Tacho and Synchronization Board NOTE Slot in electronics box Boards Left Slot 1 (CU) CUSA Centre Slot 3 (options) CB / SCB1 / SCB2 / (TSY, not with TB) Right Slot 2 (options) CB / SCB1 / SCB2 / TSY / TB • Only one of each option board type may be inserted in the electronics box at one time. • Technology boards (e.g. T300) must always be inserted in slot 2. The TSY board may not be inserted at the same time as a TB. • If only one option board is in use, it must always be inserted in slot 2. ♦ Other parameters depending on option boards (see relevant Operating Instructions or Parameter List). ♦ Make selection between: Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 11-9 Parameterization 01.2004 P052 = 5 Select "Closed-loop control settings" (see Section "Closed-loop control settings") P052 = 0 Select "Return" The operating display (r000) appears. At the same time, parameters and internal quantities are set to new values depending on the function selection. P The hardware is initialized. If one of the fault messages F050/F070/F080 appears, see Section "Fault and alarm messages". On completion of the selected function, operating display STARTING LOCKOUT (008) or READY FOR ON (009) appears. 11.2.6 Closed-loop control settings (P052 = 5) This function is used to alter the closed-loop control settings (AFE data). The "Closed-loop control settings" can be made in the FAULT (007), STARTING LOCKOUT (008) or READY FOR ON (009). All parameters which can be written in the "Closed-loop control settings" state ("A", see right-hand column in Parameter List) can be altered by this function. "Closed-loop control settings" is terminated by resetting the status (P052 = 0) with calculation of internal quantities. Function Condition Result P052 = 5 Select "Closed-loop control settings" P051 = 3 Access level "Expert Mode" (in case parameters which require Export Mode need to be altered) Change selected parameters which can be altered in the "Closed-loop control settings" state. P052 = 0 P Select "Return" The operating display (r000) appears. At the same time, parameters and internal quantities are set to new values depending on the function selection. On completion of the selected function, operating display STARTING LOCKOUT (008) or READY FOR ON (009) appears. 11-10 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Parameter List 12 Parameter List General Visualization Parameters to 49 Analog Input/Output from 650 General Parameters from 50 Interface Configuration from 680 Drive Data from 70 Diagnostic Functions from 720 Hardware Configuration from 89 Gating Unit from 760 Motor Data from 100 Factory Parameters from 780 Control from 150 Special Parameters from 800 Functions from 330 Profile Parameters from 900 Setpoint Channel from 410 Tech Board Parameters from 1000 Control and Status Bit Connections from 550 # of Indices Factory Settings read: write: Key to parameter list Example: PNU Parameter Name in OP1 *:conf-P Description Range [Unit] Value Texts P999 "Parameter Name in OP1” −300.00 to 300.00 2 25)/ BR4) *1) "Description” [Hz] i001=50.00 25)/ BR4) 3E7Hex RDS(2) parameter6) _/_ _/_ i002=50.00 or: Type=I2; 2) PKW: 1Hex=0.01 Hz; PZD Gr.: 03) 1) Confirmation parameter: Does not become active until confirmation (press ←7) P key) 2) Parameter type O2 Unsigned 16-bit value I2 Signed 16-bit value L2 Nibble-coded quantity V2 Bit-coded quantity 3) Normalization group for PZD PZD group PZD normalization 0 as PKW normalization 61000Hex = P072 I(n,AFE) 71000Hex = P071 V(n,supply) Abbreviations: PZD Process Data PKW Parameter Characteristic Value 4) Operating states: U MLFB Input (initialization) H Hardware Configuration A Control Settings B Ready (including Fault) R Run 5) Minimum access level which is needed to read or write a parameter. 1 Operation via PMU/OP 2 Standard Mode 3 Expert Mode 6) Abbreviations for indexed parameters RDS(2) Reserve data set parameter with 2 indices, switched over via control word 2, bit 18 B/R Parameter with switchover option for basic and reserve setting in control word 2, bit 30 7) Parameter value is set to a default after initialization. Default settings are determined by the converter MLFB. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12-1 Parameter List 12.1 01.2004 General visualization parameters PNU Parameter Name in OP1 *:conf-P Description r000 r001 1Hex Range [Unit] Value Texts # of Indices Factory Settings read: write: Operation Display Displays the operating status, fault and alarm messages See Section “Operator control" for a description − 1 /UHABR Operating status Visualization parameter indicating the current operating state of the AFE Description 0 = AFE MLFB input 1 = AFE initialization 2 = Hardware initialization 3 = Closed-loop control initialization 4 = Hardware settings (H) 5 = Closed-loop control settings (A) 7 = Fault 8 = Starting lockout 9 = Ready for ON 10 = DC-link precharging 11 = Ready to run 14 = Run 18 = Forming 21 = Downloading parameter settings .... − 2 /UHABR − 2 / BR − 2 / BR − 2 / BR Analog output: 100 % with code number (PWE) = 16384 Type = O2; r004 4Hex PKW: 1HEX=1 _/_ _/_ MLFB Input Init. MLFB H/W Init System Init H/W Setting System Set. Fault ON locked Rdy ON Precharging Rdy Run Operation Capacitor forming Download PZD Gr.: 0 Output Amps AFE output current (fundamental r.m.s.) Note: The displayed value corresponds to the current at the inverter (CT). The line current at the AFE input deviates from this value by the current component which flows through the filter capacitor. [A] Analog output: 100 % with code number (PWE) = 4 * P072 Type=O2; r006 6Hex PKW: 1HEX=0.1 A PZD Gr.: 6 DC Bus Volts Actual DC-link voltage value Display quantity for the PMU and OP. [V] Analog output: 100 % with code number (PWE) = 4*P071 Type=I2; r010 AHex PKW: 1HEX=1 V PZD Gr.: 7 AFE utilization Thermal AFE utilization as a result of an I2t calculation of the output current. Loading the AFE with maximum current for • 30 seconds activates an alarm (P622) and for • 60 seconds to a reduction in the load current to 91 % of AFE rated current. [%] Analog output: 100 % with code number (PWE) = 16384 % Type=O2; 12-2 PKW: 1HEX=1 % PZD Group: 0 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Parameter List PNU Parameter Name in OP1 *:conf-P Description r012 Base/Reserve CHex Range [Unit] Value Texts Basic/reserve settings of the process data connections for setpoints and control word bits Parameter values: 0: Basic setting 1: Reserve setting # of Indices Factory Settings read: write: − 2 / BR 3 2 / BR − 2 / BR − 2 / BR _/_ _/_ Basic Reserve Analog output: 100 % with code number (PWE) = 16384 Type=O2; r013 DHex PZD Gr.: 0 Operat. hours Display of hours run with enabled inverter (in Run operating state). Indices: i001 = Days: Days (0...9999) i002 = Hrs.: Hours (0...24) i003 = Sec.: Seconds (0...3600) Type=O2; r030 PKW: 1HEX=1 PKW: 1HEX=1 PZD Gr.: 0 Line volts [V] Actual line voltage (fundamental r.m.s.) 1EHex Analog output: 100 % with code number (PWE) = 4 * P071 Type=O2; r032 PKW: 1HEX=1 V PZD Gr.: 7 Line frequency [Hz] Actual frequency of line voltage 20Hex d h s Analog output: 100 % with code number (PWE) = 163.84 Hz Type=O2; PKW: 1HEX=0.01 Hz PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12-3 Parameter List 12.2 01.2004 General parameters PNU Parameter Name in OP1 *:conf-P Description P050 Language Plain text display language on the optional OP operator panel and in the DriveMonitor PC program Parameter values: 0: German 1: English 2: Spanish 3: French 4: Italian * 32Hex Type=O2; P051 * 33Hex PKW: 1HEX=1 PZD Gr.: - Access Level Access level setting; the higher the access level, the more parameters can be accessed for reading and writing. Parameter values: 1: Operation via PMU/ OP 2: Standard mode 3: Expert mode Type=O2; PKW: 1HEX=1 * Selection of various commissioning steps and special functions. Parameter values: 0 = Return to the previously active drive status from one of the functions described below. 1 = Parameter Reset: All parameters are reset to their original settings (factory settings). According to the Profibus profile for variable speed drives this function is also accessible via parameter P970. On completion of this function, the parameter is automatically reset to 0. 2 = Enable MLFB setting mode (switch to MLFB Input operating status). The function can be deselected only by resetting the parameter to 0 (Return). 3 = Download/upread (switch to Download operating status). The function can be deselected only by resetting the parameter to 0 (Return). 4 = Hardware configuration (switch to Hardware Settings operating status). The function can be deselected only by resetting the parameter to 0 (Return). 5 = Closed-loop control settings (switch to Closed-Loop Control Settings operating status to parameterize plant data). The parameter must be reset to 0 (Return) to exit the function without modifying parameters internally. 20 = Forming 12-4 read: write: 0 to 5 − 0 2 /UHABR 2 /UHABR − 2 1 /UHABR 1 /UHABR − 2 /UHABR 0 2 /UHAB PKW: 1HEX=1 _/_ _/_ Deutsch English Espanol Francais Italiano 1 to 3 Operation Standard Expert 0 to 20 Function Select Type=O2; # of Indices Factory Settings PZD Gr.: - P052 34Hex Range [Unit] Value Texts PZD Gr.: - Return Par. Reset Set MLFB Download H/W Setting Drive Setting Capacitor forming 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Parameter List PNU Parameter Name in OP1 Description Range [Unit] Value Texts # of Indices Factory Settings read: write: *:conf-P P053 Parameter access 0 to 31 − 1 /UHABR * 35Hex Release of interfaces for parameterization. 6 1 /UHABR − 0 3 / BR 3 / BR This parameter can always be written at any time from any interface. Parameter values: 0: None 1: COM BOARD (CB) 2: BASE KEYPAD (PMU) 4: BASE SERIAL (SST1) (SST1 and OP) 8: Serial I/O (SCB with USS) (SCB) 16: TECH BOARD (TB) Setting instructions: • Every interface is numerically coded. • Entering the number or the product of several different numbers assigned to different interfaces releases the relevant interface(s) for utilization as a parameterizing interface. Example: A factory setting of 6 indicates that interfaces BASE KEYPAD (PMU) and BASE SERIAL (SST1) are released as parameterizing interfaces. Type=O2; P054 36Hex _/_ _/_ PKW: 1HEX=1.0 PZD Gr.: - OP Backlight 0 to 1 Backlighting for operator panel Parameter values: 0 = Panel is always backlit 1 = Panel is only backlit when in use Type=O2; PKW: 1HEX=1 PZD Gr.: - Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12-5 Parameter List 12.3 01.2004 Drive data PNU Parameter Name in OP1 Description Range [Unit] Value Texts # of Indices Factory Settings read: write: *:conf-P P070 MLFB(6SE70..) 0 to 255 * 46Hex MLFB (order number) of basic unit − 0 3 /U BR 3 /U − ← 2 / ABR 2/ A 4.0 to 6540.0 [A] − ← 2 /U ABR 4 /U For parameter values, see Section "Initialization" Type=O2; P071 47Hex PKW: 1HEX=1 PZD Gr.: - 90 to 1320 [V] Line supply voltage for AFE (r.m.s. of line-to-line voltage) This parameter specifies the incoming AC supply voltage. It is used to calculate the setpoint DC link voltage (P125) and the thresholds for fault messages "Line supply overvoltage", "Line supply undervoltage" (P074) and "DC link undervoltage". Line volts Type=O2; P072 48Hex _/_ _/_ PKW: 1HEX=1 V PZD Gr.: 0 AFE current(n) AFE rated output current Type=O2; PKW: 1HEX=0.1 A PZD Gr.: 0 P074 4AHex Undervoltage threshold Response threshold for shutdown on line undervoltage. The line supply voltage (P071) is the reference quantity. Note: P155: Maximum power failure time Type=O2; PKW: 1HEX=1 % PZD Gr.: − 6 to 100 [%] − 65 2 / BR 2 / BR P077 * FactSettingType 0 to 4 − 0 3 /U BR 3 /U Line frequency 50 to 60 − 2 / ABR Frequency of incoming AC supply [Hz] 50 2/ A 0.000 to 10.000 − 3 / BR 0.000 3 / BR 4DHex Selective factory setting This parameter can be changed in the "MLFB Input" state (P052). If no MLFB has yet been entered, the selected factory setting type becomes effective immediately an MLFB number is entered and "MLFB Input" deselected (P052=0). It is possible to activate a specific factory setting by selecting "Par. Reset" (P052 = 1 or P970 = 0). This action does not, however, change the setting in P077. Parameter values: 0: Current factory setting remains valid. 1: AFE with OP: ⇒not currently implemented 2: AFE cabinet unit with terminal strip: This setting initializes the following parameters to values other than zero: P554, P566, P603 3: Current factory setting remains valid. 3: AFE cabinet unit with OP: Type:O2; P078 ⇒not currently implemented PKW: 1HEX=1 PZD Gr.: - 4EHex Type=O2; P080 50Hex PZD Gr.: − Line filter C/mF Capacitance of the filter capacitors of one phase of the AFE line filter in mF for a "star circuit configuration". If the line filter capacitors are connected in a “delta configuration”, then 300% of the value must be parameterized. Type=O2; 12-6 PKW: 1HEX=1 Hz PKW: 1HEX=0.001 PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Parameter List PNU Parameter Name in OP1 Description Range [Unit] Value Texts # of Indices Factory Settings read: write: *:conf-P P081 Line filter L/mH 0.000 to 20.000 − 3 / BR ← 3 / BR − 3 / BR − 3 / BR 0.0 3/ B − 3 / H BR Inductance L of AFE filter reactor in mH. _/_ _/_ 51Hex Type=O2; r082 PKW: 1HEX=0.001 PZD Gr.: 0 Line filter L/% Inductance L of AFE filter reactor in % (calculated from P081). 52Hex Analog output: 100 % with code number (PWE) = 1638.4 % Type=O2; P083 [%] PKW: 1HEX=0.1 % PZD Gr.: 0 0.0 to 1000.0 [ohms] R precharging Precharging resistance in ohms. 53Hex Type=O2; r089 59Hex PKW: 1HEX=0.1 Ohm PZD Gr.: 0 Board Position 1 Board in slot 1 (left) in electronics box Parameter values: 0 = None (formal setting only) 6 = CUSA board for AFE None AFE Analog output: 100 % with code number (PWE) = 16384 Type=O2; PKW: 1HEX=1 PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12-7 Parameter List 12.4 01.2004 Hardware configuration PNU Parameter Name in OP1 *:conf-P Description P090 Board Position 2 PCB in slot #2 (right) of the electronics box Parameter values: 0 = No option board 1 = Communication Board (CB) 2 = Technology Board (TB) 3 = Serial Communication Board (SCB) 4 = Digital Tacho and Synchronization Board (TSY) Setting instruction: The following are the only permissible board/slot combinations: Slot 3 (P091) Slot 2 (P090) CB TB SCB TSY SCB CB CB TB SCB TB CB SCB CB TSY TSY CB SCB TSY TSY SCB * 5AHex Type=O2; PKW: 1HEX=1.0 P091 Board Position 3 * 5BHex Board in slot 3 (centre) in electronics box # of Indices Factory Settings read: write: 0 to 4 − 3 / H BR 0 3/H − 0 3 / H BR 3/H _/_ _/_ None CB TB SCB TSY PZD Gr.: 0 to 4 For description, see P090 (board position 2). Type=O2; 12-8 Range [Unit] Value Texts PKW: 1HEX=1.0 PZD Gr.: - 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Parameter List 12.5 Closed-loop control PNU Parameter Name in OP1 *:conf-P Description P120 CosPhi set Power factor cos(PHI) setpoint. Parameter values: 0.800 ... 1.000 ⇒ inductive -0.800 ... -1.000 ⇒ capacitive 78Hex Range [Unit] Value Texts # of Indices Factory Settings read: write: −1.000 to 1.000 2 i001=1.000 i002=1.000 3 / BR 3 / BR −140.0 to 140.0 [%] 2 i001=0.0 i002=0.0 3 / BR 3 / BR [kVAr] − 3 / BR 0 to 900 [ms] 2 i001=50 i002=50 3 / BR 1.42 to 1.90 − 1.58 3 / BR − 3 / BR 0.0 to 31.9 2 i001=2.0 i002=2.0 3/ 3/ 0.0 to 31.9 2 i001=10.0 i002=10.0 3 / BR _/_ _/_ RDS(2) parameter Type=I2; P122 7AHex PKW: 1HEX=0.001 PZD Gr.: 4000HEX=4 React. pow.(set) Reactive power setpoint for “reactive power compensation” mode (P164 = 0). Parameter values: Reactive power setpoint < 0 ⇒ inductive Reactive power setpoint > 0 ⇒ capacitive RDS(2) parameter Type=I2; PKW: 1HEX=0.1 % PZD Gr.: 4000HEX = 400% r123 Reactive power/kVAr 7BHex Reactive power setpoint in kVAr calculated from P122 (for the line supply voltage P071) for “reactive power compensation” mode (P164 = 0) Analog output: 100 % with code number (PWE) = 1638.4 kVA Type=I2; P124 7CHex PKW: 1HEX=0.1 kVA Sm.react.pow. Smoothing time constant for reactive power setpoint specified in P122. RDS(2) parameter Type=O2; PKW: 1HEX=1 ms P125 7DHex r126 7EHex 81Hex Vd (set, par) Fixed setpoint for the DC link voltage setpoint V (calculated from P125) Note: Settable via P125 Vd(set) factor Analog output: 100 % with code number (PWE) = 4 x P071 P130 82Hex [V] BR BR PZD Gr.: 0 Vd reg. Kp dyn Dynamic gain of DC-link voltage (Vd) controller RDS(2) parameter Type=O2; PKW: 1HEX=0.1 3 / BR PZD Gr.: 7 Vd reg. Kp Gain of DC-link voltage (Vd) controller RDS(2) parameter Type=O2; PKW: 1HEX=0.1 3 / BR PZD Gr.: 0 Vd(set) factor Factor for the fixed setpoint of the DC link voltage. The line supply voltage (P071) is the reference quantity. Visualization parameters: r126: Vd fixed setpoint r447: Vd setpoint of setpoint node (P443) r139: Vd setpoint Type=O2; PKW: 1HEX=0.01 PZD Gr.: − Type=O2; PKW: 1HEX=1 V P129 PZD Gr.: 0 3 / BR PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12-9 Parameter List 01.2004 PNU Parameter Name in OP1 *:conf-P Description P131 Vd regulator Ti Integration time constant of the DC-link voltage (Vd) controller RDS(2) parameter 83Hex Type=O2; r139 8BHex r150 96Hex PKW: 1HEX=0.1 ms Range [Unit] Value Texts # of Indices Factory Settings read: write: 0.5 to 100.0 [ms] 2 i001=20.0 i002=20.0 3 / BR − 3 / BR − 3 / BR − 2 / ABR _/_ _/_ 3 / BR PZD Gr.: 0 Ud (set) Setpoint of DC-link voltage in V Note: The Vd setpoint (r139) can be higher than the set Vd setpoint (r447). For a high line supply voltage and/or a high capacitive reactive current, the DC link voltage is automatically increased so that a minimum modulation reserve is maintained. Analog output: 100 % with code number (PWE) = 4 x P071 Type=O2; PKW: 1HEX=1 V PZD Gr.: 7 Control status [V] Status word of the closed-loop control Parameter values: Bit00 = 1: Initialization of closed-loop control complete Bit01 = 1: Ext. 24V power supply faulted Bit02 = Reserved Bit03 = 1: Precharging completed Bit04 = 1: Active current >= 0 (motoring, rectifier operation) Bit05 = 1: Reactive current >= 0 (capacitive) Bit06 = 1: Active current at limit Bit07 = 1: Reactive current at limit Bit08 = 1: Absolute current value at limit (r174) Bit09 = 1: Smoothed line supply voltage < 80 % of P071 Bit10 = 1: Smoothed line supply voltage > 105 or 110 % of P071 Bit11 = 1: Control factor at limit Bit12 = 1 Ud2t integrator increasing Bit13 = 1 DC link voltage < 90% of setpoint Bit14 = 1 DC link voltage > 110% of setpoint Bit15 = 1 Smoothed line supply voltage < P074 Coding of bits on the PMU: 15 14 7 6 13 12 5 4 11 10 3 2 9 1 Type=V2; PKW: 1HEX=1 8 0 PZD Gr.: 0 r152 Active RDS Active reserve data set of the AFE 98Hex Analog output: 100 % with code number (PWE) = 16384 Type=O2; PKW: 1HEX=1 12-10 PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Parameter List PNU Parameter Name in OP1 *:conf-P Description P155 9BHex P160 Range [Unit] Value Texts # of Indices Factory Settings read: write: 0 to 3000 Maximum time until the power failure fault (F009) or line supply [ms] undervoltage fault (F004) is output. If the unsmoothed line supply voltage falls below the threshold parameterized in P074, the inverter firing pulses are inhibited. The main contactor remains closed. If the line supply voltage does not increase above the minimum threshold (P074) within the maximum time for a power failure, the power failure fault F009 is output and the main contactor is opened (deenergized). If the smoothed line supply voltage falls below the threshold parameterized in P074, fault message F004 "line supply undervoltage" is output. Type=O2; PKW: 1HEX=1 s ZD-Gr.: 0 − 100 3 / BR 3 / BR I start(mot,max) 0.0 to 150.0 [%] 2 i001=150.0 i002=150.0 3 / ABR 3/ A −150.0 to 0.0 [%] 2 i001=-150.0 i002=-150.0 3 / ABR 3/ A 0 to 2 2 3 / ABR i001=1 i002=1 3/ A max. t. pow.fail Maximum current limit for motor operation. A0Hex The line current is limited by this parameter. _/_ _/_ RDS(2) parameter Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 % P161 I start(gen,max) A1Hex Maximum regenerative current limit. The regenerative feedback current is limited to the value set here..0 RDS(2) parameter Type=I2; P164 A4Hex PKW: 1HEX=0.1 % PZD: 4000HEX = 400 % Operating mode Selection of the operating mode Parameter values: 0: Operating mode “reactive power compensation” The setpoint for the reactive power can be set via P122. 1: Operating mode "cos(PHI)" The setpoint for the cos(PHI) can be set via P120. 2: Operating mode "closed-loop current control" The source of the current setpoint must be entered via P486. 3: Regenerative partial load RDS(2) parameter Type=O2; PKW: 1HEX=1 PZD Gr.: − Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12-11 Parameter List 01.2004 PNU Parameter Name in OP1 Description Range [Unit] Value Texts # of Indices Factory Settings read: write: *:conf-P P173 Imax 1 to 30000 2 3 / BR [A] i001=← i002=← 3 / BR ADHex Maximum current (fundamental r.m.s.) Setpoint for current limitation (Imax controller) to protect the AFE. − 3 / BR − 3 / BR − 3 / BR − 3 / BR − 3 / BR − 3 / BR _/_ _/_ Maximum 1.36 x conv.current(n) (P072). Visualization parameters: r174: Actually applied maximum current setpoint (taking derating into account) Note: The maximum current set here must always be so high so that the AFE can handle the power demanded by the drive. If the drive demands more current than the maximum current set here, the AFE shuts down with the “overload” fault (F013). RDS(2) parameter Type=O2; r174 AEHex PKW: 1HEX=1 A PZD Gr.: 6 Imax(set) Maximum current (setpoint applied) Setpoint applied for current limiting (Imax controller); takes into account the effect of the I²t calculation Note: [A] P173 (parameterized maximum current setpoint) Analog output: 100 % with code number (PWE) = 40 x P072 Type=O2; r179 B3Hex PKW: 1HEX=1 A PZD Gr.: 6 Output Amps (rms) Output current (fundamental rms) (fast actual value for automation purposes) [A] Analog output: 100 % with code number (PWE) = 4*P072 Type=O2; r255 FFHex PZD Gr.: 6 Reactive current component setpoint. Limited by the maximum current (r174) and the active current setpoint (r263). Analog output: 100 % with code number (PWE) = 4 x P072 Type=I2; r256 PKW: 1HEX=0.1 A I (reactive,set) PKW: 1HEX=0.1 A PZD Gr.: 6 I (reactive,act) [A] Actual value of reactive current component 100Hex Analog output: 100 % with code number (PWE) = 4 x P072 Type=I2; r263 PKW: 1HEX=0.1 A PZD Gr.: 6 I (active,set) [A] Setpoint of active current component. 107Hex [A] Limited by the maximum current (r174). Analog output: 100 % with code number (PWE) = 4 x P072 Type=I2; r264 PKW: 1HEX=0.1 A PZD Gr.: 6 I (active,act) Actual value of active current component 108Hex Analog output: 100 % with code number (PWE) = 4 x P072 Type=I2; 12-12 [A] PKW: 1HEX=0.1 A PZD Gr.: 6 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Parameter List PNU Parameter Name in OP1 *:conf-P Description r303 Vd(act) Range [Unit] Value Texts Actual unsmoothed DC-link voltage value 12FHex 134Hex 145Hex 146Hex 3 / BR PKW: 1HEX=1 V PZD Gr.: 7 0.8 to 4.0 − 3 / ABR Basic sampling time T0. Setting instructions: • When the sampling time is reduced, the available computing time should be checked via parameter r725 in the "Run" state. At least 5 % of the available computing time should always be left in reserve to avoid any delayed (slow) execution of operator inputs. • If fault F042 "Computing time" occurs, the sampling time setting must be increased again. [ms] 1.5 3/ A 0.0 to 30.0 [s] − 0.0 3 / BR 3/ B Max.pre-chrg. t. 0.1 to 30.0 2 3 / BR Maximum precharging time If the DC link is not successfully precharged within this period, fault message Precharging (F002) or, if the line voltage is too low, fault message Line Voltage (F004) is activated. [s] i001=3.0 i002=3.0 3/ B MCInvEnableDel 0.08 to 5.00 − 4 / BR Delay between activation of the main contactor and enabling of the inverter. By increasing this time, it is possible to ensure that the DC link is charged up completely to the peak value of the mains voltage. This is necessary if the external DC link capacity connected to the AFE is considerably greater than that of the AFE. The set time should always be at least 100 ms greater than the time that the main contactor needs to close the contacts. [s] 0.40 4 / BR PKW: 1HEX=0.1 ms PZD Gr.: − MC switch-on del Delay time for closing (energizing) the main contactor. By delaying energization of the main contactor, it is possible to charge the DC link up to the line voltage peak value via the precharging resistors. This measure will be necessary if the external DC-link capacitance connected to the AFE is significantly higher than that of the AFE. Type=O2; P326 − _/_ _/_ [V] Sampling Time Type=O2; P325 read: write: Analog output: 100 % with code number (PWE) = 4 x P071 Type=I2; P308 # of Indices Factory Settings PKW: 1HEX=0.1 s PZD Gr.: − RDS(2) parameter Type=O2; P329 149Hex Type=O2; PKW: 1HEX=0.1 s PKW: 1HEX=0.o1 s PZD Gr.: 0 PZD-Gr.: − Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12-13 Parameter List 12.6 01.2004 Functions PNU Parameter Name in OP1 *:conf-P P366 16EHex Description Range [Unit] Value Texts # of Indices Factory Settings read: write: Auto Restart 0 to 2 2 i001=0 i002=0 3 / BR 3 / BR 5 to 140 [%] − 100 3 / BR 3 / BR 2 i001=10.0 i002=10.0 2 / ABR 2 / AB Automatic restart (WEA) after power failure Parameter values: 0 = Inhibited 1 = Power failure acknowledgement only after power recovery 2 = AFE is restarted after power recovery CAUTION: External safety devices must be provided to ensure that the AFE does not start accidentally when P366 = 2! _/_ _/_ RDS(2) parameter Type=O2; P387 183Hex 198Hex PZD Gr.: - Vd minimum Response threshold for shutdown DC-link undervoltage in closed-loop current control mode (P164 = 2). The line supply voltage is the reference quantity (P071). Type=O2; P408 PKW: 1HEX=1 PKW: 1HEX=1 % PZD Gr.: − Forming time 1.0 to 600.0 [min] DC link forming time This parameter defines the forming period for the DC link when P052=20. RDS parameter Type=O2; PKW: 1HEX=0.1 min PZD Gr.: 0 P409 Line contac. del. 0.0 to 6.5 − 3 / BR [s] 0.0 3/ B 199Hex Delay time for commencement of precharging process. This parameter can be used to implement a time-graded sequence for starting up a number of drive units. Type=O2; 12-14 PKW: 1HEX=0.1 s PZD Gr.: − 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Parameter List 12.7 Setpoint channel PNU Parameter Name in OP1 Range [Unit] *:conf-P Description P443 Src. Ud (set) * 1BBHex read: write: Value Texts # of Indices Factory Settings 0 to 4545 2 3 / BR i001=1001 i002=1001 3 / BR Source for the DC-link voltage setpoint. Parameter values: _/_ _/_ 1001: Fixed setpoint Other values: Acc. to process data connections of setpoint channel. B/R parameter Type=L2; P444 1BCHex 1BFHex PZD Gr.: 0 Vd (set) Kp 0.0 to 300.0 2 3 / BR Gain for the DC-link voltage setpoint. [%] i001=100.0 i002=100.0 3 / BR − 3 / BR 2 3 / BR i001=0 i002=0 3 / BR 2 i001=100.0 i002=100.0 3 / BR 3 / BR − 3 / BR B/R parameter Type=I2; r447 PKW format(HEX)=param.value PKW: 1HEX=0.1 % PZD: 4000HEX = 400 % Vd (set,source) Setpoint of DC-link voltage from setpoint nodes. The Vd setpoint is always limited to sensible values so as to prevent shutdown on faults as a result of impermissibly high setpoints. [V] Minimum value: Peak value of line voltage = 1.42 x r030 Maximum value: 2x rated line voltage = 2 x P071 Analog output: 100 % with code number (PWE) = 4*P071 Type=O2; PKW: 1HEX=1 V PZD Gr.: 7 P486 Src.curr.setp. * 1E6Hex Source for the setpoint of the active (line) current The parameterized active current setpoint is effective only in "Closed-loop current control" (P164 = 2) or "Slave AFE" modes (CW2, bit 27). Parameter values acc. to process data connections of setpoint channel. 0 to 4545 B/R parameter Type=L2; P487 1E7Hex PKW format(HEX)=param. value PZD Gr.: 0 Curr.setp. Kp Gain for the setpoint of the active (line) current in "Closed-loop current control" (P164 = 2) or "Slave AFE" modes (CW2, bit 27). −300.0 to 300.0 [%] B/R parameter Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 % r490 Curr.setp. 1EAHex Active (line) current setpoint in "Closed-loop current control" (P164 = 2) or "Slave AFE" modes (CW2, bit 27). [A] Analog output: 100 % with code number (PWE) = 400 % Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 % Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12-15 Parameter List 01.2004 PNU Parameter Name in OP1 Range [Unit] *:conf-P Description Value Texts P517 SetActValDev.Ud 0.00 to 100.00 Setpoint/actual value deviation in DC-link voltage Vd [%] In the case of a large deviation between Vd setpoint and actual value, message "Setpoint actual value deviation" (status word 1, bits 8 (r552) is activated. Cf. P518 Minimum time of setpoint/actual value deviation 205Hex # of Indices Factory Settings read: write: 2 i001=2.00 i002=2.00 3 / BR 3/ B _/_ _/_ Ref. quantity: Vd(set) (r126) RDS(2) parameter Type=O2; P518 206Hex PKW: 1HEX=0.01 % PZD Gr.: 0 Deviation Time 0.0 to 10.00 2 3 / BR Minimum time for setpoint/actual value deviation When there is a deviation between the setpoint/actual value (P517), the message "Setpoint/actual value deviation" (status word 1 bit 8 (r552)) is output when the time in P518 runs out. [s] i001=0.10 i002=0.10 3/ B RDS(2) parameter Type=O2; 12-16 PKW: 1HEX=0.01 s PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 12.8 Parameter List Control and status bit connections PNU Parameter Name in OP1 *:conf-P Description r550 Control Word 1 Display of control word 1, bits 0 to 15 (see Section "Control word"). 226Hex Type=V2; r551 227Hex 228Hex 229Hex PKW: 1HEX=1 − 2 / BR − 2 / BR − 2 / BR − 2 / BR 2 i001=1010 i002=1001 2 / BR 2 / BR 2 i001=1 i002=1002 2 / BR 2 / BR 2 i001=1 i002=1 2 / BR 2 / BR _/_ _/_ PZD Gr.: 0 Status Word 2 Display of status word 2, bits 16 to 31 (see Section "Control word"). Type=V2; P554 * 22AHex PKW: 1HEX=1 read: write: PZD Gr.: 0 Status Word 1 Display of status word 1, bits 0 to 15 (see Section "Control word"). Type=V2; r553 PKW: 1HEX=1 # of Indices Factory Settings PZD Gr.: 0 Control Word 2 Display of control word 2, bits16 to 31 (see Section "Control word"). Type=V2; r552 PKW: 1HEX=1 Range [Unit] Value Texts PZD Gr.: 0 0 to 5001 Src ON/OFF1 Source for ON/OFF1 command (control word 1, bit 0) See Section "Control word" for details Parameter values: 0: OFF1 1: Illegal setting 1001: Digital input 1 CUSA 1003: Digital input 3 CUSA 1010: ON/OFF keys PMU 2001: SST1, word 1,bit 0 Other values: See permissible settings in Section "Control word" (process data connections of control word) Note: A value of 4101 or 4201 is recommended in conjunction with the inputs of the serial IO system. B/R parameter Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0 P555 * 22BHex 1 to 5001 Src1 OFF2(coast) Source 1 of the OFF2 control command (control word 1, bit 1) See Section "Control word" for details Parameter values: 0: Illegal setting 1: Operating condition 1002: Digital input 2 CUSA Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param. value P556 * 22CHex PZD Gr.: 0 Src2 OFF2 (coast) Source 2 of the OFF2 control command (control word 1, bit 1) See P555 for description 1 to 5001 B/R parameter Type=L2; PKW: PKW format(HEX)=param. value Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions PZD Gr.: 0 12-17 Parameter List PNU Parameter Name in OP1 *:conf-P 01.2004 Description Range [Unit] Value Texts # of Indices Factory Settings read: write: P557 Src3 OFF2 (coast) 1 to 5001 2 2 / BR * 22DHex Source 3 of the OFF2 control command (control word 1, bit 1) See P555 for description i001=1 i002=1 2 / BR 2 i001=1 i002=1 3 / BR 3 / BR 2 2 / BR i001=0 i002=1003 2 / BR 0 to 5001 2 i001=0 i002=0 2 / BR 2 / BR 0 to 5001 2 i001=2001 i002=2001 2 / BR 2 / BR 2 i001=0 i002=0 2 / BR 2 / BR _/_ _/_ B/R parameter Type=L2; PKW: PKW format(HEX)=param.value P561 * 231Hex PZD Gr.: 0 0 to 5001 Src InvRelease Source for the inverter enable command (control word 1, bit 3) See Section "Control word" for details Parameter values: 0: Disable inverter 1: Automatically when delay timers run down Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P565 Src1 Fault Reset * 235Hex Source 1 of "Acknowledge" control command (control word 1, bit 7) See Section "Control word" for details Parameter values: 0: No source selected 1: Illegal setting 1003: Digital input 3 on CUSA Other values: See permissible settings in Section "Control word" (process data connections of control word) Note: The "Acknowledge" control command is edge-triggered. 0 to 5001 B/R parameter Type=L2; PKW: PKW format(HEX)=param.value P566 * 236Hex PZD Gr.: 0 Src2 Fault Reset Source 2 of "Acknowledge" control command (control word 1, bit 7) See P565 for description B/R parameter Type=L2; PKW: PKW format(HEX)=param.value P567 * 237Hex PZD Gr.: 0 Src3 Fault Reset Source 3 of "Acknowledge" control command (control word 1, bit 7) See P565 for description B/R parameter Type=L2; PKW: PKW format(HEX)=param.value P568 * 238Hex Type=L2; PKW: PKW format(HEX)=param.value 12-18 PZD Gr.: 0 0 to 5001 Src Jog1 ON Source for the Inching 1 setpoint (control word 1, bit 8) See Section "Control word" for details Parameter values: 0: No inching 1: Illegal setting 2001: SST1, word 1 bit 8 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Parameter List PNU Parameter Name in OP1 Description Range [Unit] Value Texts # of Indices Factory Settings read: write: *:conf-P P569 Src Jog2 ON 0 to 5001 2 2 / BR * 239Hex Source for the Inching 2 setpoint (control word 1, bit 8) See Section "Control word" for details Parameter values: 0: No inching 1: Illegal setting 2001: SST1, word 1, bit 8 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter i001=0 i002=0 2 / BR 2 2 / BR i001=1 i002=1 2 / BR 2 i001=1 i002=1 2 / BR 2 / BR 2 3 / BR i001=1004 i002=1004 3 / BR Type=L2; PKW format(HEX)=param.value PZD Gr.: 0 0 to 5001 P572 Src.regen.enable * 23CHex Source for control command "Regenerative feedback enabled" (control word 1, bit 12) Parameter values: 0: Regenerative feedback disabled 1: Regenerative feedback enabled 2001: SST1, word 1, bit 8 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; P575 * 23FHex PKW format(HEX)=param.value PZD Gr.: 0 1 to 5001 Src No Ext Fault1 Source for control command "External fault 1" (control word 1, bit 15) An L signal causes the drive to shut down on faults. Parameter values: 0: Illegal setting 1: No fault 1001: CUSA digital input 1 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 0 to 5001 P576 Src. ext. 24V ok * 240Hex Source for the bit for monitoring the external 24 V power supply. This bit is connected to digital input 4 on the CUSA at the factory. Parameter values: 0: Ext. 24V not o.k. 1: Ext. 24V o.k. 1001: CUSA digital input 1 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2;PKW format(HEX)=param.value Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions _/_ _/_ PZD Gr.: 0 12-19 Parameter List PNU Parameter Name in OP1 *:conf-P 01.2004 Description Range [Unit] Value Texts # of Indices Factory Settings read: write: P578 Src. RDS bit 0 0 to 5001 2 3 / BR * 242Hex Source for bit 0 for selection of reserve data set (RDS) (control word 2, bit 18) Parameter values: 0: RDS bit 0 has a value of 0 1: RDS bit 0 has a value of 1 Other values: See permissible settings in Section "Control word" (process data connections of control word) Note: The reserve data set cannot be altered in Run mode. Any change to the bit setting will not take effect until the "Ready" state is reached. i001=0 i002=0 3 / BR 2 i001=1 i002=1 2 / BR 2 / BR 2 3 / BR i001=0 i002=0 3 / BR 2 i001=1 i002=1 3 / BR 3 / BR _/_ _/_ B/R parameter Type=L2; PKW: PKW format(HEX)=param. value P586 * 24AHex PZD Gr.: 0 1 to 5001 Src No ExtFault2 Source for control command "External fault 2" (control word 2, bit 26) An L signal causes the device to shut down on faults if: • the DC link has been precharged (operating state > 10) and • the 200 ms delay timer after precharging has run down Parameter values: 0: Illegal setting 1: No fault 1004: CUSA digital input 4 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2;PKW format(HEX)=param.value PZD Gr.: 0 0 to 5001 P587 Src.slave AFE * 24BHex Source for "Master/slave AFE" switchover (control word 2, bit 27) Parameter values: 0: Master AFE (int. current setpoint) 1: Slave AFE (ext. current setpoint) 1002: CUSA digital input 2 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value P588 * 24CHex 1 to 5001 Src No Ext Warn1 Source for control command "External alarm 1" (control word 2, bit 28) Parameter values: 0: Illegal setting 1: No alarm 1002: CUSA digital input 2 Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter Type=L2; PKW: PKW format(HEX)=param.value 12-20 PZD Gr.: 0 PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Parameter List PNU Parameter Name in OP1 Description Range [Unit] Value Texts # of Indices Factory Settings read: write: *:conf-P P589 Src No Ext Warn2 1 to 5001 2 3 / BR * 24DHex Source for control command "External alarm 2" (control word 2, bit 29) Parameter values: 0: Illegal setting 1: No alarm Other values: See permissible settings in Section "Control word" (process data connections of control word) B/R parameter i001=1 i002=1 3 / BR − 3 / BR 1005 3 / BR 0 to 5002 3 i001=0 i002=0 i003=0 3 / BR 3 / BR 0 to 5002 3 i001=0 i002=0 i003=0 3 / BR 3 / BR 0 to 5002 3 i001=0 i002=0 i003=0 2 / BR 2 / BR 0 to 5002 3 i001=0 i002=0 i003=0 2 / BR 2 / BR Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0 0 to 5001 P590 Src Base/Reserve * 24EHex Source for basic / reserve setting switchover command (control word 2, bit 30) Parameter values: 0: Basic setting 1: Reserve setting 1005: CUSA digital input 5 Other values: See permissible settings in Section "Control word" (process data connections of control word) Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P600 * 258Hex Dst Ready for ON Destination of the status bit 'Ready for ON' (status word 1, bit 0) Power is ON, the drive can be switched on. Parameter values: Depending on the selected index, all settings specified in Section "Status word" (process data connections of status word) may be parameterized. Indices: i001: GG: Select a terminal on the basic unit i002: SCI: Select a terminal on SCI1/2 i003: TSY: Select a terminal on TSY Type=L2; PKW: PKW format(HEX)=param.value P601 * 259Hex PZD Gr.: 0 Dst Rdy for Oper Destination of status bit "Ready to Run" (status word 1, bit 1) The DC link is charged, the pulses can be enabled. Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value P602 * 25AHex PZD Gr.: 0 Dst Operation Destination of status bit "Run" (status word 1, bit 2) The device is running. Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value P603 * 25BHex _/_ _/_ PZD Gr.: 0 Dst Fault Destination of status bit "Fault" (status word 1, bit 3) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions PZD Gr.: 0 12-21 Parameter List PNU Parameter Name in OP1 *:conf-P 01.2004 Description Range [Unit] Value Texts # of Indices Factory Settings read: write: P604 Dst NO OFF2 0 to 5002 3 3 / BR * 25CHex Destination of the status bit 'No OFF2 command' (status word 1, bit 4) i001=0 i002=0 i003=0 3 / BR 0 to 5002 3 i001=0 i002=0 i003=0 3 / BR 3 / BR 0 to 5002 3 i001=0 i002=0 i003=0 2 / BR 2 / BR 0 to 5002 3 i001=0 i002=0 i003=0 3 / BR 3 / BR 0 to 5002 3 i001=0 i002=0 i003=0 3 / BR 3 / BR 0 to 5002 3 3 / BR i001=1002 i002=0 i003=0 3 / BR 3 i001=0 i002=0 i003=0 3 / BR 3 / BR Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value P606 * 25EHex _/_ _/_ PZD Gr.: 0 Dst ON blocked Destination of the status bit "Starting lockout active" (status word 1, bit 6) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value P607 * 25FHex PZD Gr.: 0 Dst Warning Destination of the status bit "Alarm" (status word 1, bit 7) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value P608 * 260Hex PZD Gr.: 0 Trg Bit Deviat. Destination of the status bit "DC-link voltage setpoint = Actual DC-link voltage' (status word 1, bit 8) - cf. P517; see Section "Status word" for details Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value P611 * 263Hex PZD Gr.: 0 Dst Low Voltage Destination of the status bit "Low voltage' (status word 1, bit 11) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P612 Dst Contactor * 264Hex Destination of the status bit "Energize main contactor' (status word 1, bit 12); H level: Energize contactor! CAUTION: For safety reasons, this status bit is always connected to digital output 2 on the CUSA board on the AFE. It is not possible or permissible to connect the bit in any other way as it protects the AFE against damage by preventing the main contactor from closing before the DC link has been charged. Type=L2; PKW: PKW format(HEX)=param.value P614 * 266Hex PZD Gr.: 0 Dst.Gen.Mot. 0 to 5002 Destination of the status bit "Generator/motor operation" (status word 1, bit 14) Meaning: L: Motor-mode operation (rectifier) H: Generator-mode operation (regen. feedback) Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value 12-22 PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Parameter List PNU Parameter Name in OP1 Description Range [Unit] Value Texts # of Indices Factory Settings read: write: *:conf-P P618 DstCurrLimAct. 0 to 5002 3 3 / BR * 26AHex Destination of the status bit "Current limit active' (status word 2, Bit 18) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). i001=0 3 / BR _/_ _/_ i002=0 i003=0 Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value P619 * 26BHex PZD Gr.: 0 Dst Ext Fault 1 Destination of the status bit "External fault 1 active' (status word 2, bit 19) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). 0 to 5002 3 i001=0 i002=0 i003=0 3 / BR 3 / BR 0 to 5002 3 i001=0 i002=0 i003=0 3 / BR 3 / BR 0 to 5002 3 i001=0 i002=0 i003=0 3 / BR 3 / BR 0 to 5002 3 i001=0 i002=0 i003=0 3 / BR 3 / BR 0 to 5002 3 3 / BR i001=0 i002=0 i003=0 3 / BR Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value P620 * 26CHex PZD Gr.: 0 Dst Ext Fault 2 Destination of the status bit "External fault 2 active' (status word 2, bit 20) Notes: • The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). • The device accepts the fault after 200 ms provided that an ON command is active. Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value P621 * 26DHex PZD Gr.: 0 Dst Ext Warning Destination of the status bit "External alarm active' (status word 2, bit 21) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value P622 * 26EHex PZD Gr.: 0 Dst.warn.i2tAFE Destination of the status bit "Inverter overload alarm" (status word 2, bit 22); cf. r010 (AFE utilization) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: - P623 DstFltOvertmpAFE * 26FHex Destination of the status bit "Inverter overtemperature fault" (status word 2, bit 23) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions PZD Gr.: 0 12-23 Parameter List PNU Parameter Name in OP1 *:conf-P 01.2004 Description Range [Unit] Value Texts # of Indices Factory Settings read: write: P624 DstWarOvertmpAFE 0 to 5002 3 3 / BR * 270Hex Destination of the status bit "Inverter overtemperature alarm" (status word 2, bit 24) Note: The active status (bit has H level) is output via the terminal in inverted form (broken-wire proof). i001=0 i002=0 i003=0 3 / BR 0 to 5002 3 i001=1001 i002=0 i003=0 3 / BR 3 / BR 0 to 5002 3 i001=0 i002=0 i003=0 3 / BR 3 / BR _/_ _/_ Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 P629 * 275Hex DstPrechrgContEn Destination of the status bit “Precharging contactor energized” (status word 2, bit 29) Caution: For safety reasons, this status bit on the AFE is always connection to digital output 1 on the PEU. P631 * 277Hex Dst Pre-Charging Destination connection for the status bit "Precharging active" (status word 2, bit 31) Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0 Parameter values, indices as for P600 Type=L2; PKW: PKW format(HEX)=param.value 12-24 PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Parameter List 12.9 Analog inputs/outputs PNU Parameter Name in OP1 Description Range [Unit] Value Texts # of Indices Factory Settings read: write: *:conf-P P655 * 28FHex CUA AnaOut ActVal 0 to 999 − 303 2 / BR 2 / BR −320.00 to 320.00 [V] − 10.00 2 / BR 2 / BR −100.00 to 100.00 [V] − 2 / BR 0.00 2 / BR 0 to 2 6 3 / BR i001=0 i002=0 i003=0 i004=0 i005=0 i006=0 3 / BR Actual value output via the analog output of the CUSA Setting instruction: Enter the number of the parameter whose value is to be displayed. Type=O2; P656 290Hex PKW: 1HEX=1 _/_ _/_ PZD Gr.: 0 CUSA AnalogOutGain Gain factor of the analog output on the CUSA, see Section "Analog outputs" Parameter values: P656 = calculated output voltage when parameter value is set to 100 % The calculation formula for the output voltage is as follows: PWE Vout = ⋅ P656 + P657 100 % Note: The output voltage at the analog output can be maximum ± 10 V. Type=I2; P657 PKW: 1HEX=0.01 V PZD Gr.: 0 CUSA AnalogOutOffs Offset of the analog output on the CU, cf. P656 291Hex Type=I2; P660 SCI AnalogInConf 294Hex PKW: 1HEX=0.01 V PZD Gr.: 0 Configuration of the analog inputs on the SCI1 boards, defining the type of input signals: Parameter values Terminals Terminals X428/3, 6, 9 X428/5, 8, 11 0: − 10 V ... + 10 V −20 mA ... + 20 mA 1: 0 V ... + 10 V 0 mA ... + 20 mA 2: 4 mA ... + 20 mA Notes: • Only one signal can be processed per input. A choice of voltage or current signals can be evaluated. • Voltage and current signals must be connected to different terminals. • Settings 1 and 2 allow only unipolar signals to be used, i.e. the internal process quantities are also unipolar. • When setting 2 is selected, an input current of < 2 mA causes a shutdown on faults (open-wire monitoring). • Offset adjustment of the analog inputs is parameterized via parameter P662. Indices: i001: Sl11 Slave 1, analog input 1 i002: Sl12 Slave 1, analog input 2 i003: Sl13 Slave 1, analog input 3 i004: Sl21 Slave 2, analog input 1 i005: Sl22 Slave 2, analog input 2 i006: Sl23 Slave 2, analog input 3 Precondition: The associated SCB board must be logged on via P090 or P091. Type=O2; PKW: 1HEX=1.0 −10 V...+10 V 0 V...+10 V 4 mA...20 mA PZD Gr.: - Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12-25 Parameter List 01.2004 PNU Parameter Name in OP1 Description Range [Unit] Value Texts # of Indices Factory Settings read: write: *:conf-P P661 SCI AnaInSmooth 0 to 15 6 3 / BR i001=2 i002=2 i003=2 i004=2 i005=2 i006=2 3 / BR 295Hex Smoothing time constant of analog inputs on SCI boards Formula: T=2 ms x 2P661 Indices: See P660 Type=O2; PKW: 1HEX=1.0 PZD Gr.: - P662 SCI AnalogInOffs −20.00 to 20.00 6 3 / BR [V] i001=0.00 i002=0.00 i003=0.00 i004=0.00 i005=0.00 i006=0.00 3 / BR 296Hex Zero offset of analog inputs on SCI boards See SCI Operator's Guide for setting instructions Indices: See P660 0 to 1999 6 i001=0 i002=0 i003=0 i004=0 i005=0 i006=0 3 / BR 3 / BR −320.00 to 320.00 6 i001=10.00 i002=10.00 i003=10.00 i004=10.00 i005=10.00 i006=10.00 3 / BR 3 / BR −100.00 to 100.00 [V] 6 3 / BR i001=0.00 i002=0.00 i003=0.00 i004=0.00 i005=0.00 i006=0.00 3 / BR Type=I2; P664 * 298Hex PZD: 4000HEX=160 V SCI AnaOutActVal Output of actual values via analog outputs on SCI boards Setting instruction: Enter the number of the parameter whose value is to be output. See SCI Operator's Guide for details. Indices: i001: Sl11 Slave 1, analog output 1 i002: Sl12 Slave 1, analog output 2 i003: Sl13 Slave 1, analog output 3 i004: Sl21 Slave 2, analog output 1 i005: Sl22 Slave 2, analog output 2 i006: Sl23 Slave 2, analog output 3 Precondition: The associated SCB board must be logged on via P090 or P091. Type=O2; P665 PKW: 1HEX=0.01 V PKW: 1HEX=1.0 PZD Gr.: 0 SCI AnaOut Gain Gain for analog outputs via the SCI slaves 299Hex Setting instruction: See SCI Operator's Guide Indices: See P664 Type=I2; P666 PKW: 1HEX=0.01 PZD: 4000HEX=160 SCI AnaOut Offs Offset of analog outputs on SCI boards 29AHex Setting instruction: See SCI Operator's Guide Indices: See P664 Type=I2; 12-26 PKW: 1HEX=0.01 V _/_ _/_ PZD: 4000HEX=160 V 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 12.10 Parameter List Interface configuration PNU Parameter Name in OP1 # of Indices Factory Settings read: write: Description Range [Unit] Value Texts *:conf-P P680 SCom1 Act Value 0 to 999 16 3 / BR * 2A8Hex Output of actual values via serial interface SST1 Defines which parameter must be transferred at which telegram position. Notes: • Status word 1 (r968) should be assigned to word 1. • In the case of double word parameters (type I4), the associated parameter number must be entered in two consecutive words or else only the most significant word will be transferred. • The length (number of words) of the process data section in the telegram is set via P685, index i001. Indices: i001 = W01: Word 01 of (process data section) of the telegram i002 = W02: Word 02 of (process data section) of the telegram ... i016 = W16: Word 16 of (process data section) of the telegram i001=968 i002=0 i003=0 i004=0 i005=0 i006=0 i007=0 i008=0 i009=0 i010=0 i011=0 i012=0 i013=0 i014=0 i015=0 i016=0 3 / BR − 0 3 / H BR 3/H 2 3 / BR i001=0 i002=0 3 / BR 2 i001=6 i002=6 3 / BR 3 / BR Type=O2; P682 2AAHex PKW: 1HEX=1.0 PZD Gr.: 0 SCB Protocol The SCB board can be operated as a • master for the SCI boards or as a • communications board (see SCB Operator's Guide). Parameter values: 0 = Master for SCI boards 1 = 4-wire USS 2 = 2-wire USS 3 = Peer to Peer 4 = Not assigned 5 = Not assigned Precondition: The associated SCB board must be logged on via P090 or P091 Type=O2; PKW: 1HEX=1.0 SCom/SCB BusAddr Bus address of serial interfaces (see Section "Serial interfaces") Indices: i001 = SST1: Bus address of serial interface 1 (CUSA) i002 = SCB: Bus address of SCB if P682 = 1, 2 PKW: 1HEX=1.0 PZD Gr.: 1 to 13 SCom/SCB Baud Baud rate of serial interfaces Parameter values: 1: 300 baud 8: 38400 baud 2: 600 baud 9: 57600 baud 3: 1200 baud 10: 76800 baud 4: 2400 baud 11: 93750 baud 5: 4800 baud 12: 115200 baud 6: 9600 baud 13: 187500 baud 7: 19200 baud Indices: i001 = SST1: Baud rate of ser. interface 1 (CUSA) i002 = SCB: Baud rate of SCB if P682 = 1, 2, 3 Type=O2; PKW: 1HEX=1.0 SCI module 4-wire USS 2-wire USS Peer-2-Peer Option 1 Option 2 0 to 31 P683 Type=O2; 0 to 5 PZD Gr.: - * 2ABHex P684 * 2ACHex _/_ _/_ PZD Gr.: - Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12-27 Parameter List 01.2004 PNU Parameter Name in OP1 *:conf-P Description P685 * 2ADHex 0 to 127 SCom/SCB PCV Number of words (16-bit) in PKW section in the net data block of the telegram (see Section "Serial interfaces") Parameter values: 0: No PKW section 3, 4: PKW section is 3 (ident., ind,value), 4 words long 127: Variable PKW length for transmission of parameter description and texts. Indices: i001 = SST1: Serial interface 1 (CUSA) i002 = SCB: SCB if P682 = 1, 2 Type=O2; PKW: 1HEX=1.0 PZD Gr.: SCom/SCB # PrDat 0 to 16 Number of words (16-bit) of process data section in the net data block of the telegram (see Section "Serial interfaces"). Indices: i001 = SST1: Serial interface 1 (CUSA) i002 = SCB: SCB if P682 = 1, 2, 3 P686 * 2AEHex Type=O2; P687 * 2AFHex 2B1Hex # of Indices Factory Settings read: write: 2 i001=127 i002=127 3 / BR 3 / BR 2 i001=2 i002=2 3 / BR 3 / BR 0 to 6500 [ms] 2 i001=0 i002=0 3 / BR 3 / BR 0 to 1 5 3 / BR i001=0 i002=0 i003=0 i004=0 i005=0 3 / BR PZD Gr.: - SCom/SCB TlgOFF Telegram failure time for CUSA and SCB Shutdown on faults occurs if no correct telegram is received within the specified time. Setting instructions: • Value 0: No monitoring and no fault shutdown; parameterize for sporadic (acyclic) telegrams (e.g. OP on SST1). • If a TB is installed in slot 2 and an SCB in slot 3, then the setting in i002 is irrelevant. Indices: i001 = SST1: Serial interface 1 (CUSA) i002 = SCB: SCB Type=O2; P689 PKW: 1HEX=1.0 Range [Unit] Value Texts PKW: 1HEX=1.0 ms PZD: 4000HEX=1638.4 ms SCB Peer2PeerExt Direct transfer of peer-to-peer receive data of the SCB. Identification of words in received peer-to-peer telegram which must be transferred on directly. Param. values: 0: No immediate transfer (to CUSA only) 1: Direct transfer (incl. transfer to CUSA) Indices: i001 = W01: Word 01 of (process data section of telegram) i002 = W02: Word 02 of (process data section of telegram) ... i005 = W05: Word 05 of (process data section of telegram) Precondition: P682 = 3 (peer-to-peer protocol) Type=O2; 12-28 PKW: 1HEX=1.0 PZD Gr.: - 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE _/_ _/_ 01.2004 Parameter List PNU Parameter Name in OP1 *:conf-P Description P690 * 2B2Hex SCB Act Values Output of actual values via the serial interface of the SCB board Defines which parameter must be transferred at which telegram position. Notes: • Status word 1 (r968) should be assigned to word 1. • In the case of double word parameters (type I4), the associated parameter number must be entered in two consecutive words or else only the most significant word will be transferred. • The length (number of words) of the process data section in the telegram is set via P685, index i002. Indices: i001 = W01: Word 01 of (process data section) of the telegram i002 = W02: Word 02 of (process data section) of the telegram ... i016 = W16: Word 16 of (process data section) of the telegram CAUTION: When P682 = 3 (peer-to-peer protocol), a maximum of 5 words can be transferred (i001 to i005). P694 * 2B6Hex CB/TB Act Values Output of actual values via CB or TB Defines which parameter must be transferred at which telegram position. Notes: • Status word 1 (r968) should be assigned to word 1. • In the case of double word parameters (type I4), the associated parameter number must be entered in two consecutive words or else only the most significant word will be transferred. Indices: i001= W01: Word 01 of (process data section) of the telegram i002= W02: Word 02 of (process data section) of the telegram ... i016= W16: Word 16 of (process data section) of the telegram Type=O2; Type=O2; P695 * 2B7Hex PKW: 1HEX=1.0 PKW: 1HEX=1.0 # of Indices Factory Settings read: write: 0 to 999 16 i001=0 i002=0 i003=0 i004=0 i005=0 i006=0 i007=0 i008=0 i009=0 i010=0 i011=0 i012=0 i013=0 i014=0 i015=0 i016=0 3 / BR 3 / BR 0 to 999 16 i001=968 i002=0 i003=0 i004=0 i005=0 i006=0 i007=0 i008=0 i009=0 i010=0 i011=0 i012=0 i013=0 i014=0 i015=0 i016=0 3 / BR 3 / BR 0 to 6500 [ms] − 10 3 / BR 3 / BR PZD Gr.: 0 PZD Gr.: 0 CB/TB TlgOFFTime Telegram failure time for CB and TB Shutdown on faults occurs if no correct telegram is received within the specified time. Setting instructions: Value 0: No monitoring and no fault shutdown; parameterize for sporadic (acyclic) telegrams. Type=O2; Range [Unit] Value Texts PKW: 1HEX=1.0 ms PZD: 4000HEX=1638.4 ms Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12-29 _/_ _/_ Parameter List 01.2004 PNU Parameter Name in OP1 *:conf-P Description P696 CB Parameter 1 Communication Board parameter 1 Refer to documentation of installed COM BOARD Setting instructions: • This parameter is relevant only if a Communication Board is configured and parameterized (P090 or P091 = 1) • The validity of the setting is monitored by the board. • If the value is not accepted by the COM BOARD, fault 80 with fault value 5 is displayed. 2B8Hex Type=O2; P697 2B9Hex P698 2BAHex PKW: 1HEX=1.0 CB Parameter 2 Communication Board parameter 2 See P696 Type=O2; PKW: 1HEX=1.0 CB Parameter 3 Communication Board parameter 3 See P696 Type=O2; PKW: 1HEX=1.0 2BBHex P700 CB Parameter 5 2BCHex Communication Board parameter 5 See P696 Type=O2; PKW: 1HEX=1.0 P702 2BEHex P703 2BFHex P704 2C0Hex CB Parameter 7 Communication Board parameter 7 See P696 Type=O2; PKW: 1HEX=1.0 CB Parameter 8 Communication Board parameter 8 See P696 Type=O2; PKW: 1HEX=1.0 CB Parameter 9 Communication Board parameter 9 See P696 Type=O2; PKW: 1HEX=1.0 3 / H BR 3/H 0 to 65535 − 0 3 / H BR 3/H 0 to 65535 − 0 3 / H BR 3/H 0 to 65535 − 3 / H BR 0 3/H − 3 / H BR 0 3/H 0 to 65535 − 0 3 / H BR 3/H 0 to 65535 − 0 3 / H BR 3/H 0 to 65535 − 0 3 / H BR 3/H 0 to 65535 − 0 3 / H BR 3/H 0 to 65535 − 3 / H BR 0 3/H 5 3 / H BR i001=0 i002=0 i003=0 i004=0 i005=0 3/H PZD Gr.: 0 PZD Gr.: 0 PZD Gr.: 0 PZD Gr.: 0 2C1Hex Communication Board parameter 10 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 P706 CB Parameter 11 2C3Hex Communication Board parameter 11 Indices: i001 - i005 See P696 12-30 − 0 PZD Gr.: 0 CB Parameter 10 PKW: 1HEX=1.0 0 to 65535 0 to 65535 P705 Type=O2; _/_ _/_ PZD Gr.: 0 Communication Board parameter 4 See P696 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 2BDHex read: write: PZD Gr.: 0 CB Parameter 4 CB Parameter 6 Communication Board parameter 6 See P696 Type=O2; PKW: 1HEX=1.0 # of Indices Factory Settings PZD Gr.: 0 P699 P701 Range [Unit] Value Texts 0 to 65535 PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 12.11 Parameter List Diagnostic functions PNU Parameter Name in OP1 *:conf-P Description r720 SW Version Software version of the PCBs in positions 1 to 3 of the electronics box Indices: i001: SPl1: Software version of board in slot 1 i002: SPl2: Software version of board in slot 2 i003: SPl3: Software version of board in slot 3 Note: The TSY board has no software version. The equivalent identifier is always 0.0. 2D0Hex Type=O2; r721 2D1Hex 2D2Hex 2D3Hex read: write: 3 3 /U BR 3 3 /U BR 3 3 /U BR 3 3 /U BR _/_ _/_ Date of creation of the CUSA software Indices: i001: Year: Year i002: Mon.: Month i003: Day: Day PKW: 1HEX=1.0 PZD Gr.: 0 SW ID Expanded software version code of the PCBs in positions 1 to 3 of the electronics box Indices: i001: SPl1: Software code of board in slot 1 i002: SPl2: Software code of board in slot 2 i003: SPl3: Software code of board in slot 3 Note: The TSY board has no software code. The equivalent code is always 0.0. Type=O2; r723 # of Indices Factory Settings PZD Gr.: 0 SW Generat.Date Type=O2; r722 PKW: 1HEX=0.1 Range [Unit] Value Texts PKW: 1HEX=0.1 PZD Gr.: 0 PCB Code Identification code of boards in slots 1, 2 and 3 of the electronics box. Indices: i001: SPl1: PCB code of board in slot 1 i002: SPl2: PCB code of board in slot 2 i003: SPl3: PCB code of board in slot 3 PCB codes: CU: 100 - 109 CB: 140 - 149 TB: 130 - 139 SCB: 120 - 129 TSY: 110 - 119 Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12-31 Parameter List 01.2004 PNU Parameter Name in OP1 Range [Unit] Value Texts *:conf-P Description r725 CalcTimeHeadroom 2D5Hex Available CPU computation time reserve on CUSA as % of total computing power. Relevant parameters are sampling time (P308) and pulse frequency (P761). # of Indices Factory Settings read: write: − 3 / BR 24 3 / H BR _/_ _/_ [%] Analog output: 100 % with code number (PWE) = 16384 % Type=O2; r730 2DAHex Type=L2; 12-32 PKW: 1HEX=1.0 % PZD Gr.: 0 SCB Diagnosis SCB diagnostic information All values displayed in hexadecimal notation Displayed numbers overflow at FF Hex. The meaning of individual indices depends of the selected SCB protocol (P682). Indices: i001: flTC Number of error-free telegrams i002: Terr Number of errored telegrams i003: Voff USS: Number of byte frame errors SCI boards: Number of slave power outages i004: Toff USS: Number of overrun errors SCI boards: Number of fiber optic link interrupts i005: PnoS USS: Parity error SCI boards: Number of missing response telegrams i006: STxL USS: STX error SCI boards: Number of search telegrams for slave acceptance i007: ETX ETX-error i008: BcCCUSS: Block check error SCI boards: Number of configuration telegrams i009: L/KL USS/Peer to Peer: Incorrect telegram length SCI boards: Highest terminal numbers required acc. to PZD connection (P554 to P631) i010: T/An USS: Timeout SCI boards: Analog inputs/outputs required acc. to PZD connection of setpoint channel and actual value output via SCI (P664). i011: Res1 Reserved i012: Res2 Reserved i013: Warn SCB-DPR alarm word i014: Sl1? Setting indicating whether slave 1 is needed and, if yes, of what type 0: No slave needed 1: SCI1 2: SCI2 i015: Sl2? Setting indicating whether slave 2 is needed and, if yes, of what type 0: No slave needed 1: SCI1 2: SCI2 i016: IniF SCI boards: Initialization error PKW: 1HEX=1.0 PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Parameter List PNU Parameter Name in OP1 *:conf-P Description r731 CB/TB Diagnosis 2DBHex For detailed information please refer to the operating manuals of the relevant Com board (CB) or Tech board (TB). Type=L2; r748 2ECHex PKW: 1HEX=1.0 Range [Unit] Value Texts PKW: 1HEX=1.0 read: write: 32 3 / H BR 24 2 / BR _/_ _/_ PZD Gr.: 0 Trip Time Times of fault events (reading of hours run counter (r013) at the time a fault occurred) Indices: Day Hours Seconds Latest fault (1) i001=S1-d i002=S1-h i003=S1-s Last acknowledged fault (2) i004=S2-d i005=S2-h i006=S2-s 2nd last acknowledged fault (3) i007=S3-d i008=S3-h i009=S3-s ... ... ... ... Oldest stored fault (8) i022=S8-d i023=S8-h i024=S8-s Description of faults in: r947 Fault number r949 Fault value r951 Fault number list P952 Number of faults Type=O2; # of Indices Factory Settings PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12-33 Parameter List 12.12 01.2004 Gating unit PNU Parameter Name in OP1 *:conf-P Description r764 Modulation Depth Range [Unit] Value Texts Control factor of closed-loop control for gating unit. 2FCHex read: write: − 3 / BR # of Indices Factory Settings read: write: [%] PKW: 1HEX=0.1 % PZD: 4000HEX=400 % Factory parameters PNU Parameter Name in OP1 *:conf-P Description Range [Unit] Value Texts P789 RAM Access Value 0 to 65535 − 0 3 / BR 4 / BR 0 to 65535 − 0 3 / BR 3 / BR Content of a memory location on the CUSA board 315Hex Type=L2; PKW format(HEX)=param.value P799 * 31FHex Special Access 12-34 _/_ _/_ Analog output: 100 % with code number (PWE) = 400 % Type=O2; 12.13 # of Indices Factory Settings PZD Gr.: 0 Parameter for special access Type=O2; PKW: 1HEX=1.0 _/_ _/_ PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 12.14 Parameter List Profile parameters PNU Parameter Name in OP1 *:conf-P Description P918 CB Bus Address Protocol-dependent bus address for communication boards: see board documentation Note: The validity of the bus address is monitored by the Com Board. If its value is not accepted by COM BOARD, fault F080 with fault value 5 is displayed Precondition: P090 = 1 or P091 = 1 (Communication board logged on) 396Hex Type=O2; P927 * 39FHex PKW: 1HEX=1.0 Range [Unit] Value Texts # of Indices Factory Settings read: write: 0 to 200 − 3 3 / H BR 3/H 0 to 31 − 6 3 / BR 3 / BR 0 to 5001 − 3 / BR 1005 3 / BR PZD Gr.: - Parameter Access Enabling of interfaces for parameterization See P053 for description. Type=O2; PKW: 1HEX=1.0 PZD Gr.: - P928 Src Base/Reserve * 3A0Hex Source for basic/reserve setting switchover command (control word 2, bit 30); this parameter is identical to P590. See P590 for description. Type=L2; PKW: PKW format(HEX)=param.value Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions PZD Gr.: 0 12-35 _/_ _/_ Parameter List 01.2004 PNU Parameter Name in OP1 *:conf-P Description r947 Fault Memory 3B3Hex Range [Unit] Value Texts # of Indices Factory Settings read: write: 64 2 / BR Fault Value Fault value of faults, facilitates troubleshooting for a variety of parameters. The fault values are stored in the same indices as the associated fault numbers (r947) - see example in r947. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 64 3 / BR Fault Texts List of fault texts; every fault text is stored under the same index as its fault number. Example (cf. r947): Fault 35 is stored in r947, i009. This is (r951, i035): 'Ext.fault1'. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 116 2 / BR Display of faults which caused the last 8 fault events (r748); up to 8 faults can be stored for each event. Each fault has its own fault number (see list of faults, Section 7). For plain text information associated with fault numbers: See r951. Indices: Fault 1 Fault 2 ... Fault 8 Latest fault (1) i001=S1-1 i002=S1-2 ... i008=S1-8 Last acknowledged fault (2) i009=S2-1 i010=S2-2 ... i016=S2-8 2nd last acknowledged fault (3) i017=S3-1 i018=S3-2 ... i024=S3-8 ... Oldest fault stored (8) i057=S8-1 i058=S8-2 ... i064=S8-8 Notes: A value of "0" means "No fault". In the event of a power failure, only the current and last acknowledged fault are stored. Indices 17 to 64 are then reset to 0. See P952 for the number of stored fault events. Example of a fault: Last acknowledged fault (2) Index r947 r949 Index r748 9 35 0 4 62 10 37 2 5 1 11 0 0 6 7 12 13 14 15 16 Fault time (r748): after 62 days, 1 hour, 7 sec operating hours Faults occurrences (r947): Fault value (r949): 35 No further details 37 2 Type=O2; r949 3B5Hex r951 3B7Hex 12-36 PKW: 1HEX=1.0 PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE _/_ _/_ 01.2004 Parameter List PNU Parameter Name in OP1 Description Range [Unit] Value Texts # of Indices Factory Settings read: write: *:conf-P P952 # of Faults 0 to 8 − 2 / BR * 3B8Hex Number of faults Contains the number of fault events stored in the fault memory (max. 8). If the parameter is set to "0", the entire contents of the diagnostic memory (r748 - fault time, r947 - fault number, r949 - fault value) are erased. 0 2 / BR − 3 / BR − 3 / BR − 3 / BR − 3 / BR − 3 / BR Type=O2; r953 3B9Hex 14 13 6 5 Type=V2; 3BAHex PZD Gr.: - Warning Param1 Alarm parameter 1 If one of the alarms numbered from 1 to 16 occurs, the corresponding bar in the 7-segment display lights up. 16 15 8 7 r954 PKW: 1HEX=1.0 12 11 4 3 10 2 9 1 PKW: 1HEX=1.0 PZD Gr.: 0 Warning Param2 Alarm parameter 2 If one of the alarms numbered from 17 to 32 occurs, the corresponding bar in the 7-segment display lights up. 32 31 24 23 30 29 22 21 Type=V2; 28 27 20 19 26 25 18 17 PKW: 1HEX=1.0 PZD Gr.: 0 r955 Warning Param3 3BBHex Alarm parameter 3 If one of the alarms numbered from 33 to 48 occurs, the corresponding bar in the 7-segment display lights up. 48 47 40 39 46 45 38 37 Type=V2; r956 3BCHex 44 43 36 35 42 41 34 33 PKW: 1HEX=1.0 PZD Gr.: 0 Warning Param4 Alarm parameter 4 If one of the alarms numbered from 49 to 64 occurs, the corresponding bar in the 7-segment display lights up. 64 63 56 55 62 61 54 53 Type=V2; 60 59 52 51 58 57 50 49 PKW: 1HEX=1.0 PZD Gr.: 0 r957 Warning Param5 3BDHex Alarm parameter 5 If one of the alarms numbered from 65 to 80 occurs, the corresponding bar in the 7-segment display lights up. 80 79 72 71 78 77 70 69 Type=V2; 76 75 68 67 74 73 66 65 PKW: 1HEX=1.0 PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12-37 _/_ _/_ Parameter List 01.2004 PNU Parameter Name in OP1 *:conf-P Description r958 Warning Param6 3BEHex Alarm parameter 6 (CB alarms) If one of the alarms numbered from 81 to 96 occurs, the corresponding bar in the 7-segment display lights up. 96 95 88 87 94 93 86 85 Type=V2; r959 3BFHex 92 91 84 83 3C0Hex 3C4Hex − 3 / BR − 3 / BR − 3 / BR − 3 / BR − 2 / BR − 2 / BR 124 122 123 121 116 114 113 115 PKW: 1HEX=1.0 PZD Gr.: 0 Drive ID Drive identification Character string of the "Text" type. The first 2 characters contain the Ident number for drive identification on the Profibus. The remaining 24 characters contain the model name for displaying the drive model on visualization systems. Parameter values: 2 Byte: Ident number: 8022Hex 24 Byte: Model name (drive type): "MASTERDRIVES FC" Note: This parameter cannot be selected on the PMU; the value cannot be displayed on the OP. Type=VS; 3 / BR PZD Gr.: 0 Warning Param8 Alarm parameter 6 (TB alarms 2) If one of the alarms numbered from 113 to 128 occurs, the corresponding bar in the 7-segment display lights up. Type=V2; r964 − 106 108 107 105 100 98 97 99 PKW: 1HEX=1.0 126 128 127 125 120 118 117 119 read: write: PZD Gr.: 0 Warning Param7 Alarm parameter 6 (TB alarms 1) If one of the alarms numbered from 97 to 112 occurs, the corresponding bar in the 7-segment display lights up. Type=V2; # of Indices Factory Settings 90 89 82 81 PKW: 1HEX=1.0 110 112 111 109 102 104 101 103 r960 Range [Unit] Value Texts PKW: 1HEX=1.0 PZD Gr.: - r965 Profile # 3C5Hex Profibus-specific parameter Note: This parameter cannot be selected on the PMU; the value cannot be displayed on the OP. Analog output: 100 % with code number (PWE) = 16384 Type=OS; r967 3C7Hex 3C8Hex PKW: 1HEX=1.0 PZD Gr.: 0 Status Word 1 Visualization parameter for status word 1 (bits 0 - 15) Identical to r552 (status word 1) Type=V2; 12-38 PZD Gr.: 0 Control Word 1 Visualization parameter for control word 1 (bits 0 - 15) Identical to r550 (control word 1) Type=V2; r968 PKW: 1HEX=1.0 PKW: 1HEX=1.0 PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE _/_ _/_ 01.2004 Parameter List PNU Parameter Name in OP1 Description Range [Unit] Value Texts # of Indices Factory Settings read: write: *:conf-P P970 Factory Settings 0 to 1 − 3/ B * 3CAHex Parameter reset to factory settings Parameter values: 0: Parameter reset: All parameters are reset to their original values (factory settings). This parameter is then automatically reset to "1". 1: No parameter reset 1 3/ B − 0 3 / BR 3 / BR 116 3 / BR 116 3 / BR 116 3 / BR 116 3 / BR 116 3 / BR 116 3 / BR Note: The same function can be selected with P052 = 1. Type=O2; P971 * 3CBHex 3D4Hex PZD Gr.: - EEPROM Saving Transfer to the EEPROM of parameter values stored in the RAM (to protect data when power is disconnected/fails) when the value of parameter changes from 0 to 1. The parameter must be set to 0 manually. Parameter values: 0: Change parameters 1: Save parameters Type=O2; r980 PKW: 1HEX=1.0 PKW: 1HEX=1.0 PZD Gr.: - Par # List Pt1 List of available parameter numbers, part 1 The parameter numbers are listed in ascending sequence. The first 0 to appear in the list indicates that no further parameters are available. Indices: The value range of the index extends from 1 to 116. Index 116 has the special function of referring to the parameter number which contains the next part of the complete list. A value of 0 stored in index 116 indicates that there are no further parts of the complete list. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 r981 Par # List Pt2 3D5Hex List of available parameter numbers, part 2 See r980. Type=O2; r982 3D6Hex PKW: 1HEX=1.0 PZD Gr.: 0 Par # List Pt3 List of available parameter numbers, part 3 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 r983 Par # List Pt4 3D7Hex List of available parameter numbers, part 4 See r980. Type=O2; r984 3D8Hex PKW: 1HEX=1.0 PZD Gr.: 0 Par # List Pt5 List of available parameter numbers, part 5 See r980. Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 r985 Par # List Pt6 3D9Hex List of available parameter numbers, part 6 See r980. Type=O2; PKW: 1HEX=1.0 0 to 1 PZD Gr.: 0 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12-39 _/_ _/_ Parameter List 01.2004 PNU Parameter Name in OP1 *:conf-P Description r986 Par # List Pt7 3DAHex List of available parameter numbers, part 7 See r980. Type=O2; r987 3DBHex PKW: 1HEX=1.0 Range [Unit] Value Texts PKW: 1HEX=1.0 Par # List Pt9 3DCHex List of available parameter numbers, part 9 See r980. Type=O2; 3DDHex 3DEHex 3DFHex 3E0Hex PKW: 1HEX=1.0 116 3 / BR 116 3 / BR 116 3 / BR 116 3 / BR 116 3 / BR PZD Gr.: 0 Par # List chg2 List of altered parameters, part 2 See r990. PKW: 1HEX=1.0 PZD Gr.: 0 Par # List chg3 List of altered parameters, part 3 See r990. Type=O2; 12-40 3 / BR List of altered parameters, part 1 The parameter numbers are listed in ascending sequence. The first 0 to appear in the list indicates that no further parameters are available. Indices: The value range of the index extends from 1 to 116. Index 116 has the special function of referring to the parameter number which contains the next part of the complete list. A value of 0 stored in index 116 indicates that there are no further parts of the complete list. Type=O2; r992 116 PZD Gr.: 0 Par # List chg1 Type=O2; r991 PKW: 1HEX=1.0 3 / BR PZD Gr.: 0 Par # List Pt10 List of available parameter numbers, part 10 See r980. Type=O2; r990 PKW: 1HEX=1.0 116 PZD Gr.: 0 r988 r989 read: write: PZD Gr.: 0 Par # List Pt8 List of available parameter numbers, part 8 See r980. Type=O2; # of Indices Factory Settings PKW: 1HEX=1.0 PZD Gr.: 0 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE _/_ _/_ 01.2004 Control and Status Words 13 Control and Status Words 13.1 Control word Introduction and example of application Example of source connection Command ON/OFF1 (GRD) Operating states can be read in visualization parameter r001: e.g. READY FOR ON: r001 = 009 The functional sequences are described in the order in which they occur. An individual source can be parameterized for every control command (fixed values, digital inputs, PMU, PZD part of the telegram from the automation devices). The selection parameters for the sources are, with the exception of P590 and P591, indexed 2x as follows: Index i001: Basic setting (GRD) Index i002: Reserve setting (RES) One parameter is available to "connect up“ the source(s) for the control commands. The basic setting for the ON command (control word bit 0, control word 1) must be "connected up“ to digital input 1 of the CU (terminal -X101:16): Control word 1 table shows that the factory setting of parameter P554.1 is 1010 for the basic setting of the ON command source. Table A for the possible sources of the ON command specifies that 1010 is the "PMU operator control panel“ source. Look for the parameter value for the required source in Tables X and A. The result for digital input 1 (BE1) on the CU can be found in Table X, it is 1001. This parameter value must now be entered in parameter P554.1. Parameter Possible sources P554.1 Tab. X,A Parameter value Required source connection 1001 BE1 terminal -X101:16 A HIGH signal at terminal -X101:16 switches on the converter while a LOW signal switches it off. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13-1 Control and Status Words NOTES 01.2004 ♦ Multiple connections are permitted! ♦ The control word commands "OFF2“ (bit 1), "OFF3“ (bit 2) and "Acknowledge“ (bit 7) are always simultaneously effective from 3 sources (can be parameterized)! ♦ "Acknowledge“ (bit 7) is always additionally effective from the PMU! ♦ If the "ON“ command (bit 0) is connected to a serial interface (SCom, CB/TB, SCB-SCom), then an "OFF2" or "OFF3" command must also be parameterized on the terminal strip. Otherwise, the converter cannot be switched off via a defined command in the event of a communications failure! 13.1.1 Display of control word on PMU seven-segment display 15 12 5 7 6 9 11 13 14 3 4 0 2 28 21 22 25 27 29 30 23 1 Control word 1 13-2 31 8 10 19 20 24 26 17 18 16 Control word 2 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 13.1.2 Control and Status Words Control word 1 (visualization parameter r550 or r967) The factory setting applies only when P077 = 0. Designation High / Low values Parameter No. Fact. setting Bit No. (meaning) (1 = High, 0 = Low) GRD (RES) GRD (RES) sources (P077 = 0) see 8.1.4 P554.1 (2) 1010 (1001) Tab. X,A P555.1 (2) 0001 (1002) Tab. X,B P556.1 (2) 0001 (0001) Tab. X,B P557.1 (2) 0001 (0001) Tab. X,B P561.1 (2) 0001 (0001) Tab. X,F P565.1 (2) 0000 (1003) Tab. X,C P566.1 (2) 0000 (0000) Tab. X,C P567.1 (2) 2001 (2001) Tab. X,C ON / OFF1 (stop) 0 OFF2 (electrical) 1 ON OFF1 1 0 ON OFF2 1 3 & Reserved 2 Inverter enable 0 Possible Enabled Inhibited 1 0 Reserved 4 Reserved 5 Reserved 6 Acknowledge ON 1 7 0 1010 (fixed) Inching 1 1) 8 Inching 2 1) 9 PZD control by PLC 10 Inching 1 ON Inching 1 OFF 1 0 Inching 2 ON Inching 2 OFF 1 0 Control No control 1 0 P568.1 (2) 0000 (0000) Tab. X,C P569.1 (2) 0000 (0000) Tab. X,C SCom1/2 ≥1 CB / TB SCB 2 Reserved 11 Reserved 12 Reserved 13 Reserved 14 External fault 1 15 No fault External fault 1 1 0 P575.1 (2) 0001 (0001) Tab. X,D 1) There is no inching setpoint 1 or inching setpoint 2 on the AFE Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13-3 Control and Status Words 13.1.3 01.2004 Control word 2 (visualization parameter r551) The factory setting applies only when P077 = 0. Designation High / Low values Parameter No. Fact. setting Possible Bit No. (meaning) (1 = High, 0 = Low) GRD (RES) GRD (RES) sources (P077 = 0) see 8.1.4 P576.1 (2) 1004 (1004) Tab. X,I P578.1 (2) 0000 (0000) Tab. X,I P586.1 (2) 0001 (0001) Tab. X,G P587.1 (2) 0000 (0000) Tab. X,I P588.1 (2) 0001 (0001) Tab. X,G P589.1 (2) 0001 (0001) Tab. X,G 1005 Tab. X,I Ext. 24 V 16 3) Ext. 24 V ok Ext. 24 V not ok 1 0 Reserved 17 Reserve data set 18 4) RDS 2 RDS 1 1 0 19 Reserved 20 Reserved 21 Reserved 22 Reserved 23 Reserved 24 Reserved 25 Reserved External fault 2 26 Slave AFE 27 External alarm 1 28 External alarm 2 29 Basic / reserve 30 31 5) No fault External fault 2 1 0 Slave AFE Master AFE 1 0 No alarm External alarm 1 1 0 No alarm External alarm 2 1 0 Reserve setting Basic setting 1 0 P590 Reserved 3) On MASTERDRIVES CUVC, this bit corresponds to bit 0 for the data set of the setpoint channel 4) On MASTERDRIVES CUVC, this bit corresponds to bit 0 for the data set of the motor 5) The AFE always uses a main contactor without check-back 13-4 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 13.1.4 Control and Status Words Sources for control words 1 and 2 Table X (external terminals) 1001 1002 1003 1004 1005 4101 4102 4103 4104 4105 4106 4107 4108 4109 4110 4111 4112 4113 4114 4115 4116 4201 4202 4203 4204 4205 4206 4207 4208 4209 4210 4211 4212 4213 4214 4215 4216 5001 BE1 terminal -X101:16 BE2 terminal -X101:17 BE3 terminal -X101:18 Assigned BE5 terminal -X101:20 SCI, slave1, terminal 01 SCI, slave1, terminal 02 SCI, slave1, terminal 03 SCI, slave1, terminal 04 SCI, slave1, terminal 05 SCI, slave1, terminal 06 SCI, slave1, terminal 07 SCI, slave1, terminal 08 SCI, slave1, terminal 09 SCI, slave1, terminal 10 SCI, slave1, terminal 11 SCI, slave1, terminal 12 SCI, slave1, terminal 13 SCI, slave1, terminal 14 SCI, slave1, terminal 15 SCI, slave1, terminal 16 SCI, slave2, terminal 01 SCI, slave2, terminal 02 SCI, slave2, terminal 03 SCI, slave2, terminal 04 SCI, slave2, terminal 05 SCI, slave2, terminal 06 SCI, slave2, terminal 07 SCI, slave2, terminal 08 SCI, slave2, terminal 09 SCI, slave2, terminal 10 SCI, slave2, terminal 11 SCI, slave2, terminal 12 SCI, slave2, terminal 13 SCI, slave2, terminal 14 SCI, slave2, terminal 15 SCI, slave2, terminal 16 TSY, terminal 1 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13-5 Control and Status Words 01.2004 Table A 0000 1010 2001 3001 4501 4502 4503 4504 4505 Constant value 0 PMU operator panel SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Table B 0001 1010 2001 3001 4501 4502 4503 4504 4505 Constant value 1 PMU operator panel SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Table C 0000 2001 3001 4501 4502 4503 4504 4505 Constant value 0 SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Table D 0001 2001 3001 4501 4502 4503 4504 4505 13-6 Constant value 1 SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Control and Status Words Table E 0000 0001 1010 2001 3001 4501 4502 4503 4504 4505 Constant value 0 Constant value 1 PMU operator panel SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Table F 0000 0001 2001 3001 4501 4502 4503 4504 4505 Constant value 0 Constant value 1 SCom1 word 1 CB/TB word 1 SCB1/2 peer-to-peer, SCB2 USS, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Table G 0001 2004 3004 4501 4502 4503 4504 4505 Constant value 1 SCom1 word 4 CB/TB word 4 SCB1/2 peer-to-peer, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, SCB2 USS, word 4 SCB1/2 peer-to-peer, word 5 Table H 0001 4501 4502 4503 4504 4505 No MC checkback SCB1/2 peer-to-peer, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, word 4 SCB1/2 peer-to-peer, word 5 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13-7 Control and Status Words 01.2004 Table I 0000 0001 2004 3004 4501 4502 4503 4504 4505 13-8 Constant value 0 Constant value 1 SCom1 word 4 CB/TB word 4 SCB1/2 peer-to-peer, word 1 SCB1/2 peer-to-peer, word 2 SCB1/2 peer-to-peer, word 3 SCB1/2 peer-to-peer, SCB2 USS, word 4 SCB1/2 peer-to-peer, word 5 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 13.1.5 Control and Status Words Description of the control word bits Bit 0: ON / OFF1 command (↑ "ON") / (L "OFF1") Condition Positive edge change from L to H (L → H) in READY FOR ON (009) state. Result ♦ PRECHARGING (010) The precharging contactor is closed. The DC link is precharged, the main contactor then closed and the precharging contactor opened. ♦ READY TO RUN (011) ♦ RUN (014). Bit 1: OFF2 command (L "OFF2") (electrical) Condition Result LOW signal ♦ The inverter pulses are inhibited and the main contactor opened. ♦ STARTING LOCKOUT (008) until the command is withdrawn. NOTE The OFF2 command is simultaneously effective from three sources (P555, P556 and P557)! Bit 2: Reserved Bit 3: Inverter enable command (H "Inverter enable") / (L "Inverter inhibit") Condition Result Condition Result HIGH signal and READY TO RUN (011) ♦ RUN (014) The inverter pulses are enabled. LOW signal ♦ In RUN (014): Change to READY TO RUN (011) display, inverter pulses are inhibited. Bit 4: Reserved Bit 5: Reserved Bit 6: Reserved Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13-9 Control and Status Words 01.2004 Bit 7: Acknowledge command (↑ "Acknowledge") Condition Positive edge change from L to H (L → H) in FAULT (007) state. Result ♦ Reset all current faults after they have been transferred to the diagnostics memory. ♦ STARTING LOCKOUT (008) if no further faults are active. ♦ FAULT (007) if other faults are still active. NOTE The acknowledge command is simultaneously effective from three sources (P565, P566 and P567) and always from the PMU! Bit 8: Inching 1 ON command (↑ "Inching 1 ON") / (L "Inching 1 OFF") Condition Positive edge change from L to H (L → H) in the READY FOR ON state (009). Result ♦ An ON command is automatically issued (refer to control word bit 0). LOW signal Condition Result ♦ An OFF1 command is automatically issued (refer to control word bit 0). Bit 9: Inching 2 ON command (↑ "Inching 2 ON") / (L "Inching 2 OFF") Condition Positive edge change from L to H (L → H) in the READY FOR ON state (009). Result ♦ An ON command is automatically issued (refer to control word bit 0). LOW signal Condition Result ♦ An OFF1 command is automatically issued (refer to control word bit 0). Bit 10: Control via PLC command (H "Control via PLC") Condition HIGH signal; The process data PZD (control word, setpoints) sent via the SCom1 interface of the CU, the CB/TB interface (option) and the SCom/SCB interface (option) are evaluated only in the case of an accepted command. Result ♦ When several interfaces are in operation, only the process data of the interfaces sending an H signal are evaluated. ♦ With an L signal, the last values remain in the appropriate dual-port RAM of the interface. NOTE 13-10 An H signal is displayed in visualization parameter r550 "Control word 1" if one of the interfaces sends an H signal! 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Control and Status Words Bit 11: Reserved Bit 12: Regenerative feedback enable command (H "Regenerative feedback enable") Condition Result HIGH signal ♦ Regenerative feedback operation is enabled. Bit 13: Reserved Bit 14: Reserved Bit 15: External fault 1 command (L "External fault 1") Condition Result LOW signal ♦ FAULT (007) and fault message (F035). The inverter pulses are inhibited and the main contactor opened. See Section "Fault and alarm messages" Bit 16: Monitoring of external 24 V voltage supply (L "24V not o.k." / H "24V o.k.") Condition Result LOW signal ♦ Alarm A039 in operating states STARTING LOCKOUT (008) and READY FOR ON (009). ♦ Fault F007 in operating states PRECHARGING (010), READY TO RUN (011) and RUN (014). Bit 17: Reserved Bit 18: Reserve data set RDS bit 0 command (L "RDS1" / H "RDS2") Condition READY FOR ON (009), PRECHARGING (010) or READY TO RUN (011) A HIGH signal activates RDS2, and a LOW signal RDS1. Result ♦ The parameter settings of the appropriate reserve data set in the setpoint channel and closed-loop/open-loop control are activated. See Section "Function diagrams". Bit 19: Reserved Bit 20: Reserved Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13-11 Control and Status Words 01.2004 Bit 21: Reserved Bit 22: Reserved Bit 23: Reserved Bit 24: Reserved Bit 25: Reserved Bit 26: External fault 2 command (L "External fault 2") Condition LOW signal; Command is not activated until converter switches to READY TO RUN (011) and elapse of a 200 ms timer. Result ♦ FAULT (007) and fault message (F036). The inverter pulses are inhibited and the main contactor (if installed) opened. See Section "Fault and alarm messages". Bit 27: Slave/master drive command (H "Slave AFE") / (L "Master drive") Slave AFE ♦ The closed-loop control operates with an external line active current setpoint. The DC link voltage is specified by the master AFE. Master AFE ♦ The closed-loop control operates with an internal line active current setpoint (= output of DC link voltage controller). The DC link voltage is maintained constantly at the set value. Bit 28: External alarm 1 command (L "External alarm 1") Condition Result LOW signal ♦ The converter continues to operate in its current status. An alarm message (A015) is output. See Section "Fault and alarm messages". Bit 29: External alarm 2 command (L "External alarm 2") Condition Result 13-12 LOW signal ♦ The converter continues to operate in its current status. An alarm message (A016) is output. See Section "Fault and alarm messages". 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Control and Status Words Bit 30: Select reserve/basic setting (H "Reserve setting") / (L "Basic setting") Condition Result Condition Result HIGH signal ♦ The parameter values for the reserve setting for the control word itself, the setpoint channel and closed-loop control are activated. LOW signal ♦ The parameter values for the basic setting for the control word itself, the setpoint channel and closed-loop control are activated. Bit 31: Reserved Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13-13 Control and Status Words 13.2 01.2004 Status word Status words are process data as defined by the explanation in Section "Process data". A "destination" at which the bit status can be identified (digital outputs of CUSA, SCI 1/2 terminals, TSY terminals) can be parameterized for each bit in a status word. One parameter is available for "wiring up" the destination for each status bit. As shown below, the selection parameters have three indices: Index i001 Selection of a terminal on the CUSA / PEU board (basic unit) Index i002 Selection of a terminal on the SCI 1/2 board (option) Index i003 Selection of a terminal on the TSY board (option) Example of wiring to The message "motor operation" (status word 1, bit 14) must be "wired up" to digital output 3 (BA3) on the CUSA (terminal X102:29/33) as a a destination high-active signal: ♦ "Wiring" of a status bit to a digital output on the CUSA is parameterized via index i001. ♦ The table for status word 1 indicates that the message "Motor operation" is assigned to parameter P614. ♦ Look for the parameter value for the desired destination in the same table. The result is 1003 for digital output 3 on the CU. This parameter value must now be set in parameter P614.1. Introduction and example of application Bit # Meaning Parameter Bit 14 Motor operation P614.1 Parameter value Desired destination connection 1003 BA3 terminal -X102:29/33 When a High signal is applied to terminal -X102:29/33, the AFE operates in generator mode and, in the case of a Low signal, in motor mode. If a value assigned to a terminal (digital output BA) is allocated to a destination once in a selection parameter, then it will not be available in the same index of any other selection parameter as a terminal is only suitable for the output of one status bit. NOTE Faults, alarms and starting lockout (HIGH active) are displayed as LOW active via the terminal strip (digital outputs). This also applies to any option boards! See Section "Digital outputs". 13.2.1 Status word 1 (visualization parameter r552 or r968) PMU display "Status word 1" 15 6 13-14 12 5 7 9 11 13 14 3 4 8 10 1 2 0 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Bit # Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Control and Status Words Value Bit 7 Bit 8 Bit 9 Bit 12 0 Not ready for ON 1 Ready to RUN 0 Not ready to RUN 1 Run 0 Inv. pulses inhibited 1 Fault 0 No fault 1 No OFF2 0 Bit 15 Value Destination P600.x 0000 No destination 1001 Assigned (precharging) 1002 Assigned (main contactor) x=1 1003 BA3, -X102:29/33 1004 BA4, -X102:32/33 0000 No destination 4101 SCI 1/2, slave 1, BA1 OFF2 4102 SCI 1/2, slave 1, BA2 Reserved 4103 SCI 1/2, slave 1, BA3 4104 SCI 1/2, slave 1, BA4 4105 SCI 1/2, slave 1, BA5 4106 SCI 1/2, slave 1, BA6 4107 SCI 1/2, slave 1, BA7 4108 SCI 1/2, slave 1, BA8 4109 SCI 2 only, slave 1, BA9 4110 SCI 2 only, slave 1, BA10 4111 SCI 2 only, slave 1, BA11 4112 SCI 2 only, slave 1, BA12 4201 SCI 1/2, slave 2, BA1 4202 SCI 1/2, slave 2, BA2 4203 SCI 1/2, slave 2, BA3 P601.x P602.x P603.x 1 Starting lockout 0 No starting lockout 1 Alarm 0 No alarm 1 No setp./act.v. deviation 0 Setp./act. val. deviation 1 PZD control requested 0 (not permitted) P604.x P606.x P607.x P608.x always 1 x=2 Reserved 1 "Undervoltage" fault 0 No "Undervolts." fault 1 MC energized 0 MC not energized 4204 SCI 1/2, slave 2, BA4 Reserved 4205 SCI 1/2, slave 2, BA5 4206 SCI 1/2, slave 2, BA6 Bit 13 Bit 14 1) destin. Ready for ON Bit 10 Bit 11 Select 0 = Low 1 Bit 5 Bit 6 1 = High P611.x P612.x 1 Generator operation P614.x 0 Motor operation 4207 SCI 1/2, slave 2, BA7 Reserved 4208 SCI 1/2, slave 2, BA8 4209 SCI 2 only, slave 2, BA9 4210 SCI 2 only, slave 2, BA10 4211 SCI 2 only, slave 2, BA11 4212 SCI 2 only, slave 2, BA12 0000 No destination 5001 TSY, BA1 5002 TSY, BA2 x=3 1) This bit corresponds to bit "CW/CCW rotation" on the MASTERDRIVES CUVC Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13-15 Control and Status Words 13.2.2 01.2004 Status word 2 (visualization parameter r553) PMU display "Status word 2" 31 22 13-16 28 21 23 25 27 29 30 19 20 24 26 17 18 16 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Bit # Control and Status Words Value 1 = High Select 0 = Low destin. Bit 16 Reserved Bit 17 Reserved Bit 18 2) Bit 19 Bit 20 Bit 21 Bit 22 Bit 23 Bit 24 Value x=1 1 Current limit active 0 Current limit not active 1 External fault 1 0 No external fault 1 1 External fault 2 0 No external fault 2 1 External alarm 0 No external alarm 1 AFE i2t alarm 0 No AFE i2t alarm 1 AFE overtemp. fault 0 No AFE overtemp. fault 1 AFE overtemp. alarm 0 No AFE overtemp. alarm Destination 0000 No destination 1001 Assigned 1002 Assigned 1003 BA3, -X102:29/33 P619.x 1004 BA4, -X102:32/33 P620.x 0000 No destination 4101 SCI 1/2, slave 1, BA1 4102 SCI 1/2, slave 1, BA2 4103 SCI 1/2, slave 1, BA3 4104 SCI 1/2, slave 1, BA4 4105 SCI 1/2, slave 1, BA5 4106 SCI 1/2, slave 1, BA6 4107 SCI 1/2, slave 1, BA7 4108 SCI 1/2, slave 1, BA8 4109 SCI 2 only, slave 1, BA9 4110 SCI 2 only, slave 1, BA10 P618.x P621.x P622.x P623.x P624.x Bit 25 Reserved Bit 26 Reserved 4111 SCI 2 only, slave 1, BA11 Bit 27 Reserved 4112 SCI 2 only, slave 1, BA12 Bit 28 Reserved 4201 SCI 1/2, slave 2, BA1 4202 SCI 1/2, slave 2, BA2 Bit 29 3) 1 PC contactor energized 0 PC cntact. not energized 4203 SCI 1/2, slave 2, BA3 Reserved 4204 SCI 1/2, slave 2, BA4 4205 SCI 1/2, slave 2, BA5 4206 SCI 1/2, slave 2, BA6 4207 SCI 1/2, Slave 2, BA7 4208 SCI 1/2, Slave 2, BA8 4209 SCI 2 only, Slave 2, BA9 4210 SCI 2 only, Slave 2, BA10 4211 SCI 2 only, Slave 2, BA11 4212 SCI 2 only, Slave 2, BA12 0000 No destination 5001 TSY, BA1 5002 TSY, BA2 Bit 30 Bit 31 x=2 1 Precharging active 0 Precharging not active P629.x P631.x x=3 2) 3) This bit corresponds to "Overspeed" bit on the MASTERDRIVES CUVC This bit corresponds to "Bypassing contactor energized" bit on the MASTERDRIVES CUVC Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13-17 Control and Status Words 13.2.3 01.2004 Description of the status word bits Bit 0: "Ready for ON" signal (H) HIGH signal Meaning STARTING LOCKOUT (008) or READY FOR ON (009) state ♦ The power supply, open-loop control and closed-loop control are all operative. ♦ The inverter pulses are inhibited. Bit 1: "Ready to Run" signal (H) HIGH signal Meaning PRECHARGING (010) or READY TO RUN (011) state ♦ The power supply, open-loop control and closed-loop control are all operative. ♦ The converter is switched on. ♦ Precharging has been completed. ♦ The AFE inverter pulses are disabled and Ud control is disabled. Bit 2: "Run" signal (H) HIGH signal Meaning RUN state (014) ♦ The converter is in operation. ♦ The AFE inverter pulses are enabled. ♦ Ud control is in operation. Bit 3: "Fault" signal (H) HIGH signal Meaning FAULT state (007) ♦ A fault (fault type irrelevant) has occurred. Output at terminal strip (CUSA, TSY, SCI1/2) with L signal. Bit 4: "OFF2" signal (L) LOW signal Meaning OFF2 command is active ♦ An OFF2 command (control word bit 1) has been issued. Bit 5: Reserved 13-18 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Control and Status Words Bit 6: "Starting lockout" signal (H) HIGH signal Meaning STARTING LOCKOUT state (008) ♦ The power supply, open-loop control and closed-loop control are all operative. ♦ The signal is continuously applied as long as an OFF2 command via control word bit 1 or an ON command via control word bit 0 is active (edge evaluation). Output at terminal strip (CUSA, SCB1) with L signal. Bit 7: "Alarm" signal" (H) HIGH signal Meaning Alarm (Axxx) ♦ An alarm (type irrelevant) has occurred. ♦ This signal remains active until the cause has been eliminated. Output at terminal strip (CUSA, SCB1) with L signal. Bit 8: "Setpoint/actual value deviation" signal (L) LOW signal Meaning "Setpoint/actual value deviation" alarm (A034) ♦ There is currently a deviation between the Vd setpoint and Vd actual value which is greater than the setting in P517 (set/act.val.dev. Vd) and active for longer than P518 (set/act.val.dev.time). ♦ The bit is reset to an H signal as soon as the deviation decreases to below the setting in parameter P517. Bit 9: "PZD control requested" signal (H) HIGH signal This signal is always active. Bit 10: Reserved Bit 11: "Undervoltage fault" signal (H) HIGH signal Meaning "Undervoltage in DC link" fault (F008) ♦ The DC link voltage has dropped below the permissible limit value. See Section "Fault and alarm messages" Output at terminal strip (CUSA, TSY, SCI1/2) with L signal. Bit 12: "MC energized" signal (H) HIGH signal The main contactor is energized. WARNING On the AFE, this status bit is always connected to digital output 2 on the CUSA. A different wiring is not possible and is also not allowed because the AFE inverter might be destroyed if the main contactor is activated before the DC link has been precharged. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13-19 Control and Status Words 01.2004 Bit 13: Reserved Bit 14: "Motor operation" signal (L) LOW signal AFE operates in rectifier mode (active current >= 0) Bit 15: Reserved Bit 16: Reserved Bit 17: Reserved Bit 18: "Current limit active" signal (L) LOW signal Meaning AFE operates at the present current limit setting ♦ If the AFE output current is limited, the DC-link voltage can no longer be regulated to the selected setpoint. Output at terminal strip (CUSA, SCB1) with L signal. Bit 19: "External fault 1" signal (H) HIGH signal Meaning " External fault 1" ♦ An "External fault 1" is active in control word bit 1. Output at terminal strip (CUSA, SCB1) with L signal. Bit 20: "External fault 2" signal (H) HIGH signal Meaning " External fault 2" ♦ An "External fault 2" is active in control word bit 26. Output at terminal strip (CUSA, SCB1) with L signal. Bit 21: "External alarm" signal (H) HIGH signal Meaning "External alarm" ♦ An "External alarm 1" is active in control word bit 28 or an "External alarm 2" in control word bit 29. Output at terminal strip (CUSA, SCB1) with L signal. Bit 22: "AFE i2t alarm" signal (H) HIGH signal "AFE i2t alarm" (A025) Meaning ♦ If the converter continues to operate under the current load conditions, the AFE will be thermally overloaded. Output at terminal strip (CUSA, SCB1) with L signal. 13-20 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Control and Status Words Bit 23: "AFE overtemperature fault" signal (H) HIGH signal Meaning "Inverter temperature too high" fault (F023) ♦ The inverter temperature limit value has been exceeded. See Section "Fault and alarm messages". Output at terminal strip (CUSA, SCB1) with L signal. Bit 24: "AFE overtemperature alarm" signal (H) HIGH signal Meaning "Inverter temperature too high" alarm (A022) ♦ Alarm-tripping temperature threshold of inverter has been exceeded. See Section "Fault and alarm messages". Output at terminal strip (CUSA, SCB1) with L signal Bit 25: Reserved Bit 26: Reserved Bit 27: Reserved Bit 28: Reserved Bit 29: "PC energized" signal (H) HIGH signal The precharging contactor is energized. WARNING The status bit is always connected to terminal -X9 on the AFE. A different wiring is not possible and is also not allowed because the AFE inverter might be destroyed if the main contactor is activated before the DC link has been precharged. Bit 30: Reserved Bit 31: "Precharging active" signal (H) HIGH signal Meaning PRECHARGING state (010) ♦ The DC link is precharged as soon as an ON command is issued. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13-21 01.2004 Faults and Alarms 14 Faults and Alarms 14.1 Faults General information about faults The available information for each fault event comprises the following parameters: Parameter r947 Fault number r949 Fault value r951 Fault texts P952 Number of faults r748 Fault time If a fault message is not acknowledged before the electronics supply voltage is disconnected, then the same fault message will be active again when the supply is next turned on. The drive cannot be started until the message has been acknowledged (exception: Automatic restart function is selected, see P366). Fault messages No. F002 F003 Description of fault Remedial measures Precharging The DC-link voltage failed to reach the minimum limit (≈ P071 line supply voltage) during precharging. The maximum precharging time (P326) has been exceeded. Check the line voltage, Line overvoltage Check the line voltage, The voltage at the input terminals is higher than the response threshold (110 % or 120 % of P071 in inverter disabled or Run states). compare with P071 Line voltage compare with P071 Line voltage Check the maximum precharging time (P326); The voltage at the input terminals is higher than the maximum voltage limit + 5 % (E.g.: 460 V + 5 % = 483 V) and DC-link voltage is higher than the maximum continuous permissible value. Line voltage range Max. contin. perm. Vd Max. contin. perm. Vd at III >90% P072 at III ≤ 90% P072 380 V to 460 V 500 V to 575 V 660 V to 690 V F004 740 V 922 V 1100 V 760 V 947 V 1130 V Line undervoltage Check the line voltage Check P074 The voltage at the input terminals is less than the response threshold (50 % of P071 during precharging and Compare with P071 Line voltage P074 in operation). The line supply undervoltage fault is Check the line phase sequence also activated if Vsupply < 80 % of P071 and if F013 occurs. If the fault occurs immediately after the drive is started up (for the first time), then the phase sequence may be incorrect. The line must always be connected in a CW phase sequence. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 14-1 Faults and Alarms 01.2004 Fault messages No. F006 Description of fault Remedial measures DC-link overvoltage The drive has been shut down due to an excessive DClink voltage. Line voltage range I Shutdown threshold 380 V to 460 V I approx. 820 V F007 F008 F009 F011 500 V to 575 V I approx. 1020 V 660 V to 690 V I approx. 1220 V F023 Check the following parameters: • P572 Source regeneration enable • P161 Max. generator current limit of AFE • P173 Maximum current Electrical off Check the external voltage supply Failure of the electronic voltage supply -G10 in the mains connection module (external 24 V) Check the wiring (hardware and software) for the ext. 24 V monitoring function (software FS: 576 = 1004 = digital input 4). DC-link undervoltage Check The DC-link voltage has dropped below the minimum limit value (≈ line supply voltage) • the main contactor control in cases where the fault occurs immediately after precharging • P160 Maximum motor current limit • P173 Maximum current Supply failure Check • the line voltage and line frequency Compare with The line voltage has remained below the undervoltage threshold (P074) for longer than the maximum line failure period (P155). The line failure fault is also activated if the line voltage frequency drops below 40 Hz or exceeds 70 Hz. • the Line voltage P071 Overcurrent Check The drive has been shut down as a result of overcurrent. • the main contactor control in cases where the fault occurs immediately after precharging • the AFE output for short circuit or earth fault The trip threshold has been exceeded. F013 Regenerative feedback power of the connected converter is greater than that of the AFE. • the threshold in Undervoltage threshold P074 • the maximum Line failure time P155 Overload The maximum current parameterized in P173 has been exceeded by more than 10% or the load in regenerative feedback mode was so high that the DC-link voltage has reached its maximum value. Check Inverter temp. Measure inlet or ambient air temperature. Apply reduction curves when theta >40 ºC. See section "Technical Data" in Operator's Guide The inverter temperature has exceeded its maximum limit. r949 = 1 Inverter temperature limit is exceeded r949 = 2 Sensor 1: Break in sensor lead or sensor defective r949 = 18 Sensor 2: Break in sensor lead or sensor defective • the maximum current P173 IMaximum current • the AFE load Check • whether fan -E1 is connected and/or rotating in the correct direction. • the air inlet and outlet openings for dirt/blockage. • the temperature sensor connected to -X30 r949 = 34 Sensor 3: Break in sensor lead or sensor defective r949 = 50 Sensor 4: Break in sensor lead or sensor defective F024 Check Overload precharging resistor Precharging resistor protection has responded during DC- • for high-resistance short circuit or earth fault during forming or WEA link forming and automatic restart (WEA). • whether line voltage < 80 % during WEA Fault F024 occurs when IΙI > 1 % P072 for longer than 1.5 × P326. 14-2 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Faults and Alarms Fault messages No. F025 Description of fault UCE Ph. L1 A UCE shutdown has occurred in phase L1 Remedial measures Check • phase L1 for short circuit or earth fault (-X2:U2 - including motor). • the contacts on the CU. F026 UCE Ph. L2 A UCE shutdown has occurred in phase L2 Check • phase L2 for short circuit or earth fault (-X2:V2 - including motor). • the contacts on the CU. F027 UCE Ph. L3 A UCE shutdown has occurred in phase L3 Check • phase L3 for short circuit or earth fault (-X2:W2 - including motor). • the contacts on the CU. F029 Meas. val. sensing Defect in the measured value sensing circuit A fault has occurred in the measured value sensing circuit. Defect in the power section (valve is not blocking) • (r949 = 1) Offset cannot be adjusted in phase L1. • (r949 = 2) Offset cannot be adjusted in phase L2. • (r949 = 3) Offset cannot be adjusted in phases L1 and L3. F030 DC-link short circuit Check the DC link A short circuit has been detected during DC-link precharging. F035 Ext. fault 1 Parameterizable external fault input 1 has been activated F036 Ext. fault 2 Parameterizable external fault input 2 has been activated Check • whether an external fault has occurred • whether the lead to the appropriate digital input is interrupted • P575 Src No Ext Fault1 See section "Digital inputs" in Operator's Guide Check • whether an external fault has occurred • whether the lead to the appropriate digital input is interrupted • P586 Src No Ext Fault2 See section "Digital inputs" in Operator's Guide F039 DC link ground fault An earth fault has been detected during DC-link precharging Check: Maximum connected inverter power greater than 4 x AFE inverter power? If No: Check the DC link If Yes: Contact your local SIEMENS AG branch F040 AS internal Incorrect operating status Replace the CUSA (-A10) board F041 EEprom fault A fault occurred as values were been saved to the EEPROM Replace the CUSA (-A10) board F042 Comp. time Computation time problems Reduce the computation time load, increase P308 Sampling time, check r725 Available computation time. F045 Opt.brd.HW A hardware fault occurred as an option board was being accessed Replace the CUSA board Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions Check the connection between the subrack and option boards 14-3 Faults and Alarms 01.2004 Fault messages No. F046 Description of fault Remedial measures Par.con. Switch the device off and on again. Replace the CUSA (-A10) board. F047 Int.comp.time Replace the CUSA (-A10) board. F048 Interf. pulse freq Fault during power OFF or pulse inhibit Switch the device off and the on again. Replace the CUSA (-A10) board if the fault occurs again. SW release • Replace the language EPROM F049 The SW versions of the EPROMs on the CU are different. The fault occurs as a result of the comparison of the language EPROM and CU software. F050 TSY init. Check whether TSY board initialization error • the TSY is correctly inserted • the parameter is set correctly for the installed board F060 F062 • P090 Board Position 2 • P091 Board position 3 • r723 PCB Code • 724 PCB Code MLFB missing This fault is set if the MLFB = 0 (0.0 kW) when the device exits the INITIALIZATION state. MLFB = order number. Enter the appropriate MLFB in parameter P070 MLFB (6SE70..) after acknowledgement in INITIALIZATION. (MLFB can be entered only if the appropriate access levels are set in the two access parameters.) Multiparal. • Check ImPI and the communications card and if required, replace Fault in connection with the multiparallel circuit has been detected • Check configuration and connections of the multiparallel circuit • Check parameter settings (P070 "MLFB(6SE70..)") • Replace the CUSA (-A10). • Replace the ImPI F065 INT1 telegram No telegram has been received on interface 1 (SCom1/USS protocol) within the telegram failure period. • Check the connection CU -X100:1 to 5 or check connection PMU -X300. • Check P687.01"SCom/SCB TlgOFF" • Replace the CUSA (-A10). F070 SCB init. r949 = 1 or 2 • Check the contacts on the SCB and whether the board slot matches the appropriate parameter setting. • r723 PCB Code , • r724 PCB Code and • P090 Board Position 2, • P091 Board Position 3 SCB board initialization error r949 = 5 Error in initialization data • Check parameters P682 and P684 r949 = 6 Timeout during initialization and r949 = 10 Error in configuration channel • Check parameters P090, P091, P682 and P684 SCB heartb. • Replace the SCB SCB is no longer processing the monitoring counter (heartbeat counter). • Check the connection between the subrack and option board F073 Aninput1 SL1 Amps at analog input 1, slave1, have dropped below 4mA Check connection from signal source to SCI1 (slave 1) -X428:4, 5. F074 Aninput2 SL1 Amps at analog input 2, slave1, have dropped below 4mA Check connection from signal source to SCI1 (slave 2) -X428:7, 8. F075 Aninput3 SL1 Amps at analog input 3, slave1, have dropped below 4mA Check connection from signal source to SCI1 (slave 3) -X428:10, 11. F072 14-4 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Faults and Alarms Fault messages No. Description of fault Remedial measures F076 Aninput1 SL2 Amps at analog input 1, slave2, have dropped below 4mA Check connection from signal source to SCI1 (slave1) -X428:4, 5. F077 Aninput2 SL2 Amps at analog input 2, slave2, have dropped below 4mA Check connection from signal source to SCI1 (slave 2) -X428:7,8. F078 Aninput3 SL2 Amps at analog input 3, slave2, have dropped below 4mA Check connection from signal source to SCI1 (slave 3) -X428:10, 11. F079 SCB telegram • Check the connections of the SCB1(2). A telegram has not been received from the SCB (USS, peer-to-peer, SCI) within the telegram failure time. • Check P687.01"SCom/SCB TlgOFF". • Replace the SCB1(2). • Replace the CU (-A10). F080 TB/CB init. Board initialization error at the DPR interface r949 = 1 TB/CB not inserted or TB/CB board code incorrect r949 = 2 TB is not compatible r949 = 3 CB is not compatible r949 = 5 Error in initialization data Check contacts on the T300 / CB board and whether the board slot matches the appropriate parameter setting; • P090 Board Position 2, • P091 Board Position 3 • r723 PCB Code, • r724 PCB Code r949 = 6 Timeout during initialization r949 = 10 Error in configuration channel Check the CB initialization parameters; • P918 CB Bus Address, • 696 to P705 CB Parameters 1 to 10 F081 F082 TB/CB heartb. TB or CB is no longer processing the monitoring counter • Replace the TB or CB TB/CB Tlgr. • Check the connections of the CB/TB. No new process data have been received from the TB or CB within the telegram failure time. • Check P695 "CB/TB TlgOFFTime". • Replace the CB. • Check the connection between the subrack and option board • Replace the TB. F091 Form.interrupt Forming of the DC link has been interrupted. r949 = 1 r949 = 2 r949 = 3 r949 = 4 F255 Abortion due to another fault Abortion because Vd too low Abortion by OFF command Abortion because no ON command within 20 s of forming function selection Fault in NOVRAM • Depending on the fault • Line voltage too low or incorrect line voltage (P071) parameterized • OFF command • No ON command Switch the device off and then on again. Replace the CU if the fault occurs again. Table 14-1 Fault numbers, causes and their counter-measures Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 14-5 Faults and Alarms 14.2 01.2004 Alarms An alarm message is periodically displayed on the PMU by A=alarm and a 3-digit number. An alarm cannot be acknowledged. It is automatically deleted once the cause has been removed. Several alarms can be active simultaneously, in which case they are displayed one after another. If the AFE inverter is operated with the OP1S control panel, the warning is displayed in the bottom line of the operation display. The red LED also flashes (refer to the OP1S Operating Instructions). Alarm messages Alarm No. ParamNo. Description Remedial measures Bit No. A001 P953 0 A015 P953 14 Comp. time CU board comp. time utilization too high Check r725 Available computation time. Increase P308 Sampling time Ext. alarm 1 Parameterizable, external alarm input 1 has been activated External alarm is active. Check whether the lead to the appropriate digital input is interrupted. Check parameter P588 Src No Ext Warn1 See section "Digital inputs" in Operator's Guide A016 P953 15 Ext. alarm 2 Parameterizable, external alarm input 2 has been activated External alarm is active. Check whether the lead to the appropriate digital input is interrupted. Check parameter P589 Src No Ext Warn2. See section "Digital inputs" in Operator's Guide A020 P954 3 A021 P954 4 A022 P954 5 Overcurrent An overcurrent has been detected. Check the driven load for an overload condition. Overvoltage A DC-link overvoltage condition has been detected. Check the line voltage. Inv.temp. The alarm activation threshold has been exceeded. Check r011 AFE temperature. Measure inlet or ambient air temperature. Apply reduction curves when theta >40 ºC. See section "Technical Data" in Operator's Guide • Are the dynamic requirements too high? • Are the dynamic requirements too high? Check • whether fan -E1 is connected and/or rotating in the correct direction. • the air inlet and outlet openings for dirt/blockage. • the temperature sensor connected to -X30 A025 P954 8 14-6 I2t- inv. The inverter will be thermally overloaded if it continues to operate under the current load conditions. Check whether the rated output current or peak current (operating class II) is (was) too high. Check r010 AFE Utilization 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Faults and Alarms Alarm messages Alarm No. ParamNo. Description Remedial measures Bit No. A039 P955 Electrical off The electronics voltage supply is not o.k. P955 7 A047 • the ext. 24 V voltage supply -G1 • the digital input and signal lead for monitoring of the ext. 24 V voltage supply 6 A040 Check P955 Supply voltage The voltage at the input terminals is outside the rated range (< 80 % or > 110 % of P071) in operation Check Reactive current limited The reactive current of the AFE is limited. Check the • the line voltage • P071 Line voltage • line voltage (r030) • maximum current (P173) 14 • motor-mode current limit (P160) • generator-mode current limit (P161) A048 P955 15 A049 P956 0 A050 P956 1 A051 P956 2 A052 P956 3 A053 P956 4 A057 P956 8 Vd2t integrator The monitoring function of the maximum continuous DC link voltage (using the Vd2tintegrator) has reached 50 % of the final value. If the high DC link voltage is caused by a high capacitive reactive current, then this might be limited (A047). If the high DC link voltage is caused by a high line voltage (r030), the line overvoltage fault (F003) message will be activated eventually (depending on the amplitude of Vd). Check the • line voltage (r030) • DC-link voltage (r006) No slave On the ser. I/O (SCB1 with SCI1/2), no slave is connected or fiber optic is interrupted or no supply to slaves. P660 SCI AnalogInConf • Check slave. • Check fiber optic. Slave incorrect On the ser. I/O, the slaves connected do not correspond to the parameter setting (slave number or slave type). Check P660 SCI AnalogInConf Peer bdrate Baud rate for peer connection is too high or different. Match baud rates of SCB boards involved in the link P684 SCom/SCB Baud Peer PZD-L PZD length set too high for peer connection (>5). Reduce the number of words P686 SCom/SCB # PrDat.. Peer Lng f. The PZD lengths of the sender and receiver in the peer connection do not match. Match word lengths of sender and receiver P686 SCom/SCB # PrDat TB-Param Alarm occurs if a TB is logged on and connected, but it does not respond to parameter jobs from the PMU, SCom1 or SCom2 within 6 s. Replace TB configuration (software). Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 14-7 Faults and Alarms 01.2004 Alarm messages Alarm No. ParamNo. Description Remedial measures Bit No. A065 P957 0 WEA active The WEA option (P366) restarts the drive. No time monitor is activated when the DC link is precharging. The automatic restart process can be aborted with an OFF command. r958 A081.. A096 0...15 A097.. A112 0...15 A113.. A128 r959 r960 0...15 The WEA function can place operating personnel at risk. Check whether you really need to use WEA. Change P366 WEA if necessary. CB alarm See Operator's Guide for CB board TB alarm 1 See Operator's Guide for TB board TB alarm 2 See Operator's Guide for TB board Table 14-2 14.3 CAUTION Alarm numbers, causes and their counter-measures Fatal errors (FF) Fatal errors are serious hardware or software errors which no longer permit normal operation of the unit. They only appear on the PMU in the form "FF". The software is re-booted by actuating any key on the PMU. FFxx Fault message Switch device off and on again. Call service department if fatal fault is displayed again FF01 Time sector overflow A non-removable time sector overflow has been identified in the higher priority time sectors. Increase sampling time (P308) or reduce pulse frequency (P761) FF03 Access error option board A fatal fault has occurred as external option boards (CB, TB, SCB, TSY ..) were being accessed Replace the CUSA Replace the CUSA Replace the LBY Replace the option board Increase sampling time (P308) or reduce pulse frequency (P761) FF06 Stack overflow Stack overflow. FFxx Any other fatal fault. Replace the CUSA Table 14-3 14-8 Replace the CUSA Fatal errors 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 15 WARNING Maintenance Maintenance SIMOVERT MASTERDRIVES units are operated at high voltages. All work carried out on or with the equipment must conform to all the national electrical codes (VBG 4 in Germany). Maintenance and service work may only be executed by qualified personnel. Only spare parts authorized by the manufacturer may be used. The prescribed maintenance intervals and also the instructions for repair and replacement must be complied with. Hazardous voltages are still present in the drive units up to 5 minutes after the converter has been powered down due to the DC link capacitors. Thus, the unit or the DC link terminals must not be worked on until at least after this delay time. The power terminals and control terminals can still be at hazardous voltage levels even when the motor is stationary. If it is absolutely necessary that the drive converter be worked on when powered-up: ♦ Never touch any live parts. ♦ Only use the appropriate measuring and test equipment and protective clothing. ♦ Always stand on an ungrounded, isolated and ESD-compatible pad. If these warnings are not observed, this can result in death, severe bodily injury or significant material damage. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 15-1 Maintenance 01.2004 15.1 Electrical components 15.1.1 AFE basic mains module Position Equipment designation 1 -A52 VSB module Line angle and voltage sensing 6SE7090-0XX84-1GA1 2 -K1 Main contactor Main contactor 230 V, 50/60 Hz 3RT1476-6AP36 (for 370 ... 590 A) 3RT1466-6AP36 (for 210 ... 315 A) 3 -K1 -Z1 Varistor Main contactor accessory 4 -K4 Contactor Precharging contactor 230 V, 50/60 Hz 3RT1035-1AL20 (for 510 ... 590 A) 3RT1025-1AL20 (for 210 ... 370 A) 5 -Z4 Varistor for contactor 230 V, 50/60 Hz 6 -R1...R3 Resistor Precharging resistors 5 Ohm 6SY7000-0AE65 Cable harness Signal exchange with AFE inverter 6SY7000-0AE62 7 Table 15-1 15.1.2 Components of the AFE basic mains module CleanPower filter Position Equipment designation 1 -L1 2 -C4, -C5 3 Capacitor -R7.1 ... R9.1 -R7.2 ... R9.2 5 -Cg Reactor 4EU3652-6UA000A (510 ... 590 A) Reactor 4EU3652-3UB000A (370 A) Reactor 4EU3052-8UA000A (315 A) Reactor 4EU3052-7UA000A (260 A) Reactor 4EU2752-6UA000A (210 A) Filter capacitor 6SY7000-0AE64 (510 ... 590 A) Filter capacitor 6SY7000-0AF55 (370 A) Filter capacitor 6SY7000-0AF54 (315 A) Filter capacitor 6SY7000-0AE64 (210 ... 260 A) Resistor Filter res. 6SY7000-0AE67 (510..590 A) Filter res. 6SY7000-0AE67 (370 A) Filter res. 6SY7000-0AE66 (260 ... 315 A) Filter res. 6SY7000-0AE65 (210 A) -R7 ... R9 4 Brief description Commutating reactor -C4 Board Basic RI suppression 6SX7010-0FB10 Cable harness Measurement tap line voltage 6SY7000-0AE61 Table 15-2 15-2 Brief description Components of the CleanPower filter without AFE reactor 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Maintenance 15.2 AFE inverter maintenance 15.2.1 Replacing the fan The fan is designed for an operating time of L10 ≥ 35 000 hours at an ambient temperature of Tu = 40 °C. It should be replaced in good time to maintain the availability of the unit. Construction type G The fan assembly consists of: ♦ the fan housing ♦ one fan The fan assembly is installed between the capacitor battery and the motor connection. Replacement ♦ Withdraw connector X20. ♦ Remove the cable ties. ♦ Undo the 2 M6x12 Torx screws. ♦ Remove the fan assembly by pulling it out forwards. ♦ Install the new fan assembly by following the same steps in the reverse order. Before commissioning the new fan, check it for freedom of movement and correct air flow direction. The air must be expelled upwards out of the device. Construction type J The fan assembly consists of: ♦ the fan housing ♦ one or two fans ♦ the starting capacitors The fan assembly is fitted at the top of the chassis. ♦ Withdraw connector X20. ♦ Undo the two M8 screws in the fan assembly. ♦ Pull the fan assembly out forwards (if necessary, lower it slightly when you pull it out) and store it in a safe place. CAUTION The fan assembly weighs about 30 kg! Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 15-3 Maintenance 01.2004 ♦ Disconnect the cable connections and terminals on the fan. ♦ Remove the fan support plate from the fan assembly and detach the fan from the support plate. ♦ Install the new fan assembly in reverse sequence. Prior to start-up, check that the fan can run freely and check for correct direction of air flow. The air must be blown upwards out of the unit. Torx M6x12 Torx M6x12 Fan Fig. 15-1 15.2.2 Fan housing Fan assembly Replacing the fan fuses (construction type J only) The fuses are located in a fuse holder which is mounted on a DIN rail at the bottom left of the unit. You must open this holder to replace the fuses. 15.2.3 Replacing the starting capacitor The starting capacitor is ♦ on or inside the fan assembly. ♦ Withdraw the plug connections on the starting capacitor (construction type J). ♦ next to the fan terminal (construction type G). ♦ Unscrew the starting capacitor. ♦ Install the new starting capacitor in reverse sequence (4.5 Nm). 15-4 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 15.2.4 Maintenance Replacing the capacitor battery The unit is an assembly which consists of the DC link capacitors, the capacitor support and the DC link bus module. Construction type G ♦ Remove the terminal for the balancing resistor (cable eye M6). ♦ Undo the mechanical mounting. ♦ Swing the capacitor battery out forwards and lift the unit at an angle of 45 ° out of the converter. Construction type J The capacitor battery comprises three assemblies. Each assembly contains a capacitor support and a DC link bus module. ♦ Undo the plug-in connections ♦ Undo the mechanical fastening (three screws: Two left, one right) Swing the capacitor sideways until it reaches the limit stop, lift the unit slightly and pull it forwards out of the converter. CAUTION The capacitor battery weighs up to 30 kg! Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 15-5 Maintenance 15.2.5 01.2004 Replacing the PMU ♦ Remove the grounding cable on the side. ♦ Press the spring catches on the adapter section carefully together, remove the PMU with adapter from the electronics box. ♦ Withdraw connector X108 on the CUx board. ♦ Using a screwdriver, carefully lever the PMU forwards out of the adapter section. ♦ Install the new PMU in the reverse sequence. Adapter section PMU Snap catches E-box Fig. 15-2 15-6 PMU with adapter section on the electronics box 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Maintenance 15.3 Fuses 15.3.1 Fan fuses for AFE inverters Line voltage 3AC 380 V to 460 V 15.3.2 Order No. 6SE70.. Fan Fuse (F101 / F102) 35-1TJ80 FNQ-R-5 36-0TJ80 FNQ-R-5 Order No. 6SE70.. Fan Fuse (F1 / F2) 32-1EG80 32-1EG80-1AA0 FNQ-R-5 32-6EG80 32-6EG80-1AA0 FNQ-R-5 33-2EG80 33-2EG80-1AA0 FNQ-R-5 33-7EG80 33-7EG80-1AA0 FNQ-R-5 Manufacturer: FNQ-R- Bussmann DC fuses Order No. Fuse 6SE70... gR (SITOR) [A] North-America Type [A] Type [V] Line voltage 3AC 380 V to 460 V 32-1EG80 450 3NE3233 550 170M6709 660 32-6EG80 450 3NE3233 550 170M6709 660 33-2EG80 500 3NE3334-0B 630 170M6710 660 33-7EG80 500 3NE3334-0B 630 170M6710 660 35-1EJ80 450 2x3NE3233 550 2x170M6709 660 36-0EJ80 550 2x3NE3335 630 2x170M6710 660 Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 15-7 01.2004 16 Forming Forming How the serial number is made up For units in the 400 V and 690 V voltage classes (cf. 9th digit of the MLFB, letter E or H), the DC link capacitors must be formed again after an idle period of more than 2 years. For units in the 500 V voltage class (cf. 9th digit of the MLFB, letter F), the DC link capacitors must be formed again after an idle period of more than 1 year. If this is not carried out, the unit can be damaged when the line voltage is powered up. If the unit was started-up within one year after having been manufactured, the DC link capacitors do not have to be re-formed. The date of manufacture of the unit can be read from the serial number. (Example: A-J60147512345) Digit Example Meaning 1 and 2 A- Place of manufacture 3 M 2000 N 2001 P 2002 R 2003 S 2004 T 2005 4 1 to 9 January to September O October N November D December 5 to 14 6 Not relevant for forming Forming time in hours 5 4 0V 50 0V 69 V/ 0 40 Off-circuit idle time in years 3 2 1 1 Fig. 16-1 2 3 4 5 Forming time depending on the idle time of the AFE inverter Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 16-1 Forming 01.2004 P408 P052 = 20 P key Set forming time (60.0 to 600.0 minutes) Select "Form DC link" The operating display appears: The AFE must be switched on within 20 s or else a shutdown on faults (F091) will occur (fault value 4). Switch on AFE NOTE: While forming is in progress, the SIMOVERT MASTERDRIVES MC/VC must not be switched on! - The DC link forming operation is carried out (forming period as set in P408). - During the forming period set in P408, the pre-charging contactor is energized and de-energized in such a way that the DC link capacitor is charged up to the line voltage peak value. - The current limit set in P160 is not effective with respect to the forming operation! End 16-2 On completion of the function, operating display "Ready" (009) appears. 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 17 Technical Data Technical Data CleanPower filter AFE basic mains module Fig. 17-1 AFE basic mains module mounted on CleanPower filter Fig. 17-2 AFE reactor for AFE inverters 510...590 A / 400 V Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 17-1 Technical Data 17.1 01.2004 AFE basic mains module and CleanPower filter EU low-voltage directive 73/23/EEC and RL93/68/EEC EN 50178 EU machine directive 89/392/EEC EN 60204-1 Type of cooling Air cooling Permissible ambient and coolingmedium temperature • during operation • during storage, transport 0° C to +50° C (32° F to 114° F) -25° C to +70° C (-13° F to 158° F) Installation height See operating manual for MASTERDRIVES inverters, construction type J and construction types E to G Permissible humidity rating Relative humidity ≤ 95 % during transport and storage ≤ 85 % during operation (moisture condensation not permissible) Climatic class Class 3K3 to DIN IEC 721-3-3 (during operation) Pollution degree Pollution degree 2 to IEC 664-1 (DIN VDE 0110, Part 1). Moisture condensation during operation is not permissible Overvoltage category Category III to IEC 664-1 (DIN VDE 0110, Part 2) Degree of protection to EN 60529 IP00 Radio interference suppression to EN 61800-3 Standard Options No radio interference suppression Radio interference suppression filter for Class A1 to EN 55011 Mechanical specifications • to DIN IEC 68-2-6 Vibrations During stationary use: Constant amplitude - of deflection 0.075 mm in the frequency range 10 Hz to 58 Hz - of acceleration 9.8 m/s2 in the frequency range > 58 Hz to 500 Hz During transport: • - of deflection 3.5 mm in the frequency range 5 Hz to 9 Hz - of acceleration 9.8 m/s2 in the frequency range > 9 Hz to 500 Hz Shocks to DIN IEC 68-2-27 / 08.89 30 g, 16 ms half-sine shock Mechanical environmental conditions Table 17-1 17-2 Class 3M4 to DIN IEC 721-1:1991 General technical data 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Technical Data Supply system type TN-C; 3/PEN Mains voltage 3AC 400 V Mains frequency 50 Hz / 60 Hz Rated operating voltage 3 AC 380 (-20 %) V to 3AC 460 (+5 %) V) Rated current 210 A, 260 A, 315 A, 370 A, 510...590 A Power loss CleanPower filter AFE basic mains module AFE reactor Approx. 300 Watt (construction type G) Approx. 500 Watt (construction type J) Negligible See below Control voltage / auxiliary supply DC24, AC230 V Incoming fuse See operating manual for AFE chassis units Short-circuit strength Depends on incoming fuse Protection class to EN50178 I Protective measures Cover with optionally large surface against direct contact, as chassis unit by enclosure to DIN EN 60204-1 in case of indirect contact automatic disconnection by overcurrent protective device in the TN system Operating mode Continuous operation Inputs/outputs Mains incoming feeder at contactor K1 Mains outgoing feeder to AFE reactor at reactor terminals of line commutating reactor via cable lug M12 or conductor bar Table 17-2 Electrical technical data CleanPower filter Mounting space: W: 502 mm H: 700 mm D: 377 mm Maximum mounting dimensions with clearance for connections W: 510 mm H: 1300 mm D: 380 mm Dimensions AFE basic mains module Mounting space: W: 342 mm H: 700 mm Weight AFE basic mains module CleanPower filter (210...590 A) (ready assembled: Surface Housing sendzimized Tank Mounting plate special housing Table 17-3 D: 377 mm 16 kg 44 kg ... 78 kg 60 kg ... 94 kg) Mechanical technical data The machine control is manufactured in accordance with DIN EN 60439-1, also taking into account DIN EN 60204-1. In the delivery state, the protection against indirect contact for the machine control is afforded by automatic disconnection in the TN system. If protection against indirect contact with the equipment is to be afforded by a different system, the circuit configuration must be adapted accordingly. DIN EN 60204-1 specifies that only electricians and/or other personnel with proper training in handling electrical circuitry may have access to the internal components of the electrical system. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 17-3 Technical Data 01.2004 The electronic and associated electrical components are installed according to the recommendations of the relevant component manufacturers. The characteristics specified in Section 3 apply only on condition that the low-voltage switchgear combination is used in accordance with these recommendations and those of the switchgear combination manufacturer. Implementation of the requirements of Council Directive 98/37/EEC - Machinery Directive - is guaranteed when the machine is in the precommissioned state. 17.2 AFE reactor for construction type G MLFB 6SE703x-xES87-1FG1 Rated voltage 480 V Rated frequency 50/60 Hz Degree of protection / Temperature class IP00 / T40/F x-x 2-1 2-6 3-2 3-7 215 A 265 A 330 A 374 A 550 Watt 630 Watt 680 Watt 850 Watt Dimensions (max.) [mm] [mm] [mm] [mm] • Width • Depth • Height 420 204 384 420 204 384 480 276 380 480 276 380 95 kg 100 kg 150 kg 155 kg Rated current Power loss (at rated current) Weight Table 17-4 17.3 Technical data for AFE reactor construction type G AFE reactor for construction type J MLFB 6SE7036-0ES87-1FG1 Rated voltage 480 V Rated frequency 50/60 Hz Degree of protection / Temperature IP00 / T40/F class Rated current 620 A Power loss (at 620 A) 2500 Watt Dimensions (max.) • Width • Depth • Height [mm] 540 276 500 Weight 229 kg Table 17-5 17-4 Technical data for AFE reactor construction type J 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 17.4 Technical Data AFE inverter EU low-voltage directive 73/23/EEC and RL93/68/EEC EN 50178 EU directive EMC 89/336/EEC EN 61800-3 EU machine directive 89/392/EEC EN 60204-1 Approval UL: CSA: Type of cooling Air cooling with built-in fan E 145 153 LR 21 927 Permissible ambient and coolingmedium temperature • during operation 0° C to +40° C (32° F to 104° F) (up to 50 °C, see Fig. "Derating curves") • during storage -25° C to +70° C (-13° F to 158° F) • during transport -25° C to +70° C (-13° F to 158° F) Installation height ≤ 1000 m above sea level (100 % load capability) > 1000 m to 3500 m above sea level (for load capability. see Fig. "Derating curves") Permissible humidity rating Relative humidity Climatic class Class 3K3 to DIN IEC 721-3-3 (during operation) Pollution degree Pollution degree 2 to IEC 664-1 (DIN VDE 0110. Part 1). Moisture condensation during operation is not permissible Overvoltage category Category III to IEC 664-1 (DIN VDE 0110, Part 2) Degree of protection EN 60529 IP00 Class of protection Class 1 to IEC 536 (DIN VDE 0106, Part 1) Shock protection to EN 60204-1 and DIN VDE 0106 Part 100 (VBG4) Radio interference suppression to EN 61800-3 • Standard No radio interference suppression • Options ≤ 95 % ≤ 85 % during transport and storage during operation (moisture condensation not permissible) Radio interference suppression filter for Class A1 to EN 55011 Interference immunity Industrial to EN 61800-3 Paint finish For interior installation Mechanical specifications • Vibrations to DIN IEC 68-2-6 During stationary use: Constant amplitude - of deflection 0.075 mm in the frequency range 10 Hz to 58 Hz - of acceleration 9.8 m/s² in the frequency range > 58 Hz to 500 Hz During transport: • - of deflection 3.5 mm in the frequency range 5 Hz to 9 Hz - of acceleration 9.8 m/s² in the frequency range > 9 Hz to 500 Hz Shocks to DIN IEC 68-2-27 / 08.89 30 g, 16 ms half-sine shock Table 17-6 AFE inverter, general data Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 17-5 Technical Data 01.2004 100 Permissible rated output voltage in % acc. to VDE 0110 / IEC 664-1 (not necessary acc. to UL / CSA) 75 50 0 1000 2000 3000 4000 Installation altitude above sea level in m Permissible rated current in % 100 75 50 25 0 0 10 20 30 40 50 Temp [°C] Derating factor K2 50 0.76 45 0.879 40 1.0 35 1.125 * 30 1.25 * 25 1.375 * Altitude [m] Derating factor K1 1000 1.0 2000 0.9 3000 0.845 4000 0.8 * See the following Note Cooling-medium temp. in °C Permissible rated current in % 100 90 80 70 60 0 1000 2000 3000 4000 Installation altitude above sea level in m Fig. 17-3 Derating curves The derating of the permissible rated current for installation altitudes of over 1000 m and at ambient temperatures below 40 °C is calculated as follows: Total derating = Deratingaltitude x Deratingambient temperature K = K1 x K2 NOTE It must be borne in mind that total derating must not be greater than 1! Example: Altitude: 3000 m Ambient temperature: 35 °C K1 = 0.845 K2 = 1.125 → Total derating = 0.845 x 1.125 = 0.95 17-6 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Technical Data Designation Order No. Value 6SE70... 35-1EJ80 Rated voltage 36-0EJ80 Rated current 32-6EG80 [Hz] 50 / 60 [A] 3 AC DC 510 570 560 630 Rated output [kVA] 330...400 360...440 [V] 370 425 315 360 4.0 2.5 • Max. aux. curr. requirement [A] Standard version at 20 V 6.2 3.6 Auxiliary current supply fan [V] 210 240 3 3 1 AC or 2 AC 230 • Aux. curr. requirem. at 50 Hz [A] 2.2 0.95 • Aux. curr. requirem. at 60 Hz [A] 3.4 1.4 [kHz] 260 300 DC 24 (20 - 30) • Max. aux. curr. requirement [A] Standard version at 20 V Pulse frequency 32-1EG80 3 AC 380 (-20 %) to 460 (+5 %) DC to 740 • Input • Output Auxiliary current supply 33-2EG80 [V] • Input • Output Rated frequency 33-7EG80 3 3 3 3 Load class II to EN 60 146-1-1 Base load current [A] 0.91 x rated output current Base load duration [s] 240 Overload current [A] 1.36 x rated output current Overload duration [s] 60 Losses, cooling, power factor Power factor AFE inv. cosϕ ≥ 0.98 Efficiency η (rated operation) Power loss < 0.99 ≥ 0.97 ≥ 0.97 [kW] 5.8 6.8 4.05 3.47 2.75 2.18 Cooling-air requirement [m³/s] 0.46 0.46 0.41 0.41 0.31 0.31 Sound pressure levels, types of construction, dimensions, weights Sound pressure level IP00[dB(A)] Type of construction Dimensions 77 82 82 80 80 J J G G G G 800 1400 565 800 1400 565 508 1450 465 508 1450 465 508 1450 465 508 1450 465 250 250 155 155 155 155 [mm] • Width • Height • Depth Weight approx. 79 [kg] Table 17-7 Air-cooled AFE inverters Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 17-7 01.2004 18 Environmental Friendliness Environmental Friendliness Environmental aspects during development The number of components has been significantly reduced over earlier converter series by the use of highly integrated components and the modular design of the complete series. Thus, the energy requirement during production has been reduced. Special significance was placed on the reduction of the volume, weight and variety of metal and plastic components. Plastic components used ABS: PMU board LOGO LDPE: Capacitor ring PA6.6: Fuse holder, mounting strip, capacitor holder, cable holder, terminal blocks, terminal strip, supports, PMU adapter, covers, cable holders PC: Covers PP: Insulating plates bus retrofit PS: Fan housing UP: Clamping section fastening bolts, tensioning washer Halogen-containing flame retardants were, for all essential components, replaced by environmentally-friendly flame retardants. Environmental compatibility was an important criterion when selecting the supplied components. Environmental aspects during production Purchased components are generally supplied in recyclable packaging. Surface finishes and coatings were eliminated with the exception of the galvanized sheet steel side panels. ASIC devices and SMD devices were used on the boards. The production is emission-free. Environmental aspects for disposal The unit can be broken down into recyclable mechanical components as a result of easily releasable screw and snap connections. The plastic components are to DIN 54840 and have a recycling symbol. After the service life has expired, the product must be disposed of in accordance with the applicable national regulations. Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 18-1 01.2004 19 Certificates Certificates Automation and Drives Confirmation Erlangen, 01.05.1998 This confirms that Equipment • Type • Order No. AC drive converter SIMOVERT MASTERDRIVES 6SE70... is manufactured in conformance with DIN VDE 0558, Part 2 and EN 60204, Part 6.2 (= DIN VDE 0113, Part 6.2). This equipment fulfills the protection requirements against electric shock according to DIN VDE 0106 Part 100 when the following safety rules are observed: • Service work in operation is only permissible at the electronics box • The converter must be switched into a no-voltage condition and isolated from the supply when replacing any part/component • All panels must be closed during operation. Thus, this equipment conforms to the appropriate regulations in Germany according to VBG 4 §2 (2) (VBG is a German regulatory body for safety-related issues). The local operating regulations (e.g. EN 50110-1, EN 50110-2) must be observed when operating the equipment. A&D DS A P1 Mickal Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 19-1 Certificates 01.2004 Automation and Drives Test certificate Erlangen, 01.05.1998 Equipment AC drive converter • Type SIMOVERT MASTERDRIVES • Order No.: 6SE70... The routine testing according to these test instructions 475 100.9000.00 QP size A - D 476 100.9000.00 QP size E - G 476 200.9000.00 QP size J - L Test contents: I. Insulationstest • refer to EN 50178, Part 9.4.5.2 and UL508/CSA 22.2-14.M 91, Part 6.8 II. Functions test acc. to EN 50178 • • • • III. RUN-IN IV. Functions test acc. to EN 50178 1) Initialization and start-up Customer terminals Power section inspection Inspection of protection and monitoring devices • Continuous test > 5 hours ambient temperature 55 °C • see II. Functions test The equipment complied with the test requirements. The test results are documented within the production data base 1) For complete type, serial number and technical data please see rating plate. A&D DS A PE D P Schlögel 19-2 6SE7087-6CX86-2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01.2004 Certificates Factory certificate * regarding electromagnetic compatability 4SE.476 000 0001.00 WB EMV Manufacturer: Siemens Aktiengesellschaft Automation & Drives Group Business Division Variable-speed drives Sub-Division AC-Drive systems Address: P.O. Box 3269 D-91050 Erlangen Product name: SIMOVERT Type 6SE70 Chassis units AC-AC and DC-AC When correctly used, the designated product fulfills all the requirements of Directive 89/336/EEC regarding electromagnetic compatibility. We confirm the conformance of the above designated product with the Standards: EN 61800-3 10-1996 EN 61000-4-2 (old IEC 801-2) EN 61000-4-4 (old IEC 801-4) EN 61000-4-5 (old IEC 801-5) IEC 1000-4-3 (old IEC 801-3) EN 55011 (DIN VDE 0875 Part 11) Note: These instructions relating to EMC-correct installation, correct operation, connecting-up conditions and associated instructions in the product documentation supplied must be observed. Erlangen, 01.05.1998 H. Mickal A&D DS A P1 *) acc. to EN 10204 (DIN 50049) This declaration does not guarantee any features. A&S DS 4102x Copyright () SIEMENS AG 1997 All rights reserved Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions Page 1 of 1 19-3 01.2004 20 Appendix Appendix Appendix to operating manual Order number: 6SE708x-xCX86-2BA1 x-x stands for language code e.g. 0-0 for German SIMOVERT MASTERDRIVES Active Front End (AFE) AFE rectifier/regenerative feedback unit AC-DC Chassis unit construction types G and J 400 V / 210 A to 590 A with modular mains connection Contents ♦ Circuit diagram for CleanPower filter ♦ Circuit diagram for AFE basic mains module ♦ Dimension sheet for AFE inverter construction types G and J ♦ Dimension sheet CleanPower filter mounted with AFE basic mains module Siemens AG 6SE7087-6CX86-2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 20-1 3 2 1 5 4 zum Clean Power Filter 6 7 Meáwertanschluá 8 Anschluá AFE WR vom Clean Power Filter L1 L2 L3 -X3 Formkabel -X101/102 Formkabel FKBL1-VSB1 FKBL2-VSB3 6SY7000-0AE61 6SY7000-0AE62 1) U1/1 -A1 V1/1 W1/1 85* -X1 L3 L2 -R1 2 2 -R2 -R3 1 1 2 1 L1 -X3 15V Ausgang 10 Netzspannungskomponente Vsa 9 Netzspannungskomponente Vsb 8 7 Netzspannung ext. 24V berwachung o.k. 7 6 nicht belegt Bezugsmasse fr Vsa, Vsb 6 Anschluá: 5 nicht belegt Ansteuerung Hauptschtz 5 Stromversorgung 4 Netzspannung 15V Ausgang 4 3 nicht belegt Eingang 24V ext. 3 2 nicht belegt Masse 24V 2 Masse 24V 1 1 Netzspannung 24V DC P24 M externe DC 24V -X2 -X4 3 2 3 1 -K1 1.4 5 4 2 -K4 1.5 6 1 2 3 4 5 Zuschaltung 2 fr Gert AFE 1 gesperrt Hauptschtz Erdungspunkt 1 -X5 6 Schirmerde 1 Anschluá: -X70 3 2 1 A1 -K1 Hauptschtz 1) U1/L1 V1/L2 A1 Vorladung 230V AC L1 N L1 AFE WR -K4 A2 Steuerspannung X9/5 A2 W1/L3 1 2 1.2 1 2 1.3 3 4 1.2 3 4 1.3 5 6 1.2 5 6 1.3 1) Anschlsse am Schtz -K1 -X1 bis -X4 Steckklemme; -X5 Bolzen M4 auf VSB PE L1 L2 -X70 Reihenklemme L3 3PE AC380-460V 50/60Hz vom Netzanschluá Kunde )%')!'%' nderung 16.04.03 Datum Datum 16.04.2003 Bearb. Heeg Heeg Gepr. Fries/ MC-PM4 Name Norm SIMOVERT-MASTERDRIVES AFE SIEMENS AG Modulare Netzanbindung A&D SE WKC Urspr. Ers.f. Ers.d. Netzbasismodul (315kW) Stromlaufplan MLFB-Nr.6SE7036-0ED83-2NB1 = + A5E00200986 B-A1 1 Bl. 1 Bl. 3 2 1 5 4 6 7 zur AFE Drossel 8 Meáwertanschluá zum Netzbasismodul Formkabel FKBL1-VSB1 6SY7000-0AE61 -X3-CPF 1 W1/2 V1/2 U1/2 -R7.1 1 -R8.1 2 3) 1 -R9.1 2 1 -R7.2 2 3) 1 -R8.2 2 3) 1 -R9.2 2 2 7 6 5 -L1 4 U2 V2 W2 2) U1 V1 W1 RE 3 -C4 W1/1 V1/1 U1/1 RE -Cg 1 2 2 RE 1 2 3 1 2 3 1 3 1) -C5 PE PE 4 PE 5 vom Netzbasismodul 1) -C5 parallel geschaltet zu -C4 ab 160kW vorhanden 2) Entladewiderstnde (in Anschluáklemme -C4 oder -C5 eingesetzt) 3) -R7.1 parallel geschaltet zu -R7.2 -R8.1 parallel geschaltet zu -R8.2 -R9.1 parallel geschaltet zu -R9.2 Datum 16.04.2003 Bearb. Heeg )%')!'%' 16.04.03 Heeg Gepr. nderung Datum Name Norm Fries/ MC-PM4 vorhanden ab 315kW SIMOVERT-MASTERDRIVES AFE SIEMENS AG Clean Power Filter Modulare Netzanbindung A&D SE WKC (315kW) Urspr. Ers.f. Ers.d. Stromlaufplan MLFB-Nr.6SE7036-0EE87-1FC5 = + A5E00200999 B-A1 1 Bl. 1 Bl. The following editions have been published so far: Edition Internal Item Number AB A5E00243916 Version AB consists of the following chapters: Chapter Changes Pages Version date 1 Definitions and Warnings first edition 4 01.2004 2 Description first edition 3 01.2004 3 Initial Start-Up first edition 2 01.2004 4 Transport, Storage, Unpacking first edition 3 01.2004 5 Installation first edition 14 01.2004 6 Installation in Conformance with EMC Regulations first edition 1 01.2004 7 Connecting-Up and Wiring first edition 19 01.2004 8 Basic Function Check first edition 4 01.2004 9 Explanation of Terminology and Functionality of the AFE first edition 2 01.2004 10 Function Diagrams first edition 2 01.2004 11 Parameterization first edition 10 01.2004 12 Parameter List first edition 40 01.2004 13 Control and Status Words first edition 21 01.2004 14 Faults and Alarms first edition 8 01.2004 15 Maintenance first edition 7 01.2004 16 Forming first edition 2 01.2004 17 Technical Data first edition 7 01.2004 18 Environmental Friendliness first edition 1 01.2004 19 Certificates first edition 3 01.2004 20 Appendix first edition 6 01.2004 Siemens AG Automatisierungs- und Antriebstechnik Motion Control Systems Postfach 3180, D – 91050 Erlangen Bundesrepublik Deutschland www.ad.siemens.de © Siemens AG 2004 Subject to change Order No.: 6SE7087-6CX86-2BA1 Printed in Germany
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